Text

Forwards Completed Data Sheets from Surveillance Procedure 6.3.3.1, HPCI Test Mode Surveillance Operation, Per 841213 Telcon.Data Sheets Cover Period from Oct 1983 - Sept 1984
	ML20140D208
Person / Time
Site:	Cooper
Issue date:	12/13/1984
From:	Whitman D; NEBRASKA PUBLIC POWER DISTRICT
To:	Larry Wheeler; NRC
References
	CNSS840470, NUDOCS 8412180353
	Download: ML20140D208 (72)
	v • d • e

{{#Wiki_filter:f ~ COOPER NUCLEAR STAYlON Nebraska Public Power District

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o CNSS840470 December 13, 1984 Mr. L. L. Wheeler U. J. Nuclear Regulatory Commission Mail Stop EWS-346 Washington, D.C. 20555 Dear Mr. Wheelers rursuant to our telepnene conversation this morning. I am forwarding copics of the completed data sheets from our Surveillance Procedure 6.3.3.1, "HPCI Test Mode Surveillance Operation". These data sheets cover the period October 1983 to September 1984. Among other requirements, this surveillance test is designed to meet Technical Specification 4.5.C.1.b for monthly pump operability. Please contact me if you need more information. Sincere ,0 D. A. Whitman Technical Staff Manager Cooper Nuclear Station DAWilb

Attach, cci P. V. Thomason K. R. Wite

( B412190333 841213 P PDR I l\\ PDR ADOCK 05000290 sp-291

a ATT4Cl*%dT "B" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEII.I.ANCE OPERATION flAf NOTE: Those valves followed by (IST) shall be timed on a quarterly basis.

8 IST TIME IN STEP PROCEDURE I.IMIT SECONDS PERFORMED 1.

Obtained permission to start test. If 2.- Safety system status panel indicates test condition. V 3. Opened vent valves HPCI-311 and HPCI-312. V I 4 Water flowed freely. V 5. Closed vent valves IIPCI-311 and HPCI-312. V b. Opened vent valves HPCI-302 and HPCI-303. V I 7. Water flowed freely. V 8. Closed vent valves TIPCI-302 and HPCI-303. V. 9. SBCT system running. Ve 10. Start gland seal condenser exhaust blower. I/ 11. Vibration indicator and recorder on. w' 12. Confirmed flow controller llPCI-FIC-108 in auto and setpoint at X 4250 gpm. v 13. Opened IIPCI-MO-21. 14. Record pump inlet pressure. wm 15. Opened HPCI-MO-24. V Note: Perform Steps 16. and 17. simultaneously. X 16 Opened !!PCI-MO-14 (IST). 1 20 l t e-V .., 17. Started auxiliary oil pump. / {19. '8. Covernor valve cpened. v t i Turbiae stop val /e opened. v l 20 IIPCI-FCU. [--C r a. HFC-R-1G starts. v b. RCC-TCV-863 opens. / i 21. Throttle HPCI-MO-21, Af necessary, to maintain discharge pressure X } at 1060 psig (required only for quarterly flow test). um i 22. HPCI-M0-25 closed. v i 23. Er.rured paracoters are met (Q = 4250 -nnd-Pd---l060- (required only-M_ { -for-quarterty-fitrtest)Mf possibl.t)?-Hold-for'5~rirdiitd! rand - __ X. i record' data. V-Ncte See Note in procedure body if running for monthly pump ZX"

X X,

i operability or only to prove operable because some other 1 safety related system is inoperable. 24 Controller output signal is not > 100. V 25. Check vibration recordor; .14

mils, hoc

rpm,

_X i 42 SO gpm (e 2 mils). V j p t i /UQ j L 1 l ( '. i e e e Proceduru NuMwr 6.3.3.1 pate / - ',;)f_, Revid ou 19 _ p.n;e 1 of 4 _ Paget

\\TTACllMENT "B" SURVEILLANCE PROCEDURE 6.3,3.1 IIPCI TEST MODE SURVEILLANCE OPERATION l b IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMED 26. Auxiliary oil pump off and switch in start position. / 27. Check gland seal condenser. V 28. Emergency condensate storage tank level checked. v' 29. Turbine and pump temperatures on panel 9-21 observed. / 30. Record temperatures of turbine (record data on Page 2). v 31. Check suppression pool temperature. / ) 32. Check Drywell to Torus AP. / 33. Data recorded (record data on Pages 2 and 3). v' 34 Depress and hold turbine trip button. / 35. IIPCI-MO-14 closed. l 1 20 ~l o,i y 36. IIPCI-MO-14 fully closed and release turbine trip. / 37. IIPCI-M0-25 closed. v 'iTs. Close llPCI-MO-21 and ilPCI-M0-24 v 39. Gland seal condenser exhauster stopped. / 40. SBGT system returned to standby. 41. Auxiliary oil pump running for 15 to 20 minutes. V 42. Auxiliary oil pump control switch to auto. V 43. IIPCI system in standby status. V 44 Safety system status panel returned to normal. V tf: 5. Notified Shif t Supervisor test has been completed. ,/ Q. TEST SU:01ARY TURBINE AND PUMP TE!!PERATURE OBSERVED DATA MAXI!!U!! PERFORMED BY OLL Temperature \\28

F 160*F F

Thrust Bearfng IbO

F 180*F V

Turbine Casing 7.0S

F 300*F V

FLOW REQ. PUMP DISCll. REACTOR TECl!. SPEC. FREQUENCY PUMP FLOW FR0!! CURVE C PRESSURE PRESSURE LIMIT INITIALS 150 PSI Test once/ 4250 GP:t RX Operating Cycle 150-1000 PSI k.) v mL. ' C rocedure Nunher 6.3.3.1 l Dat k

n. iim 19 Pace 2

of, 4 Pa p,e s

WMMM mm.htA nAl AOM OEm AM.% Egleng ATTACHMER "B" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION .4. WATER FLOW OBSERVED FROM ' TECH. SPEC. LIMIT INITIALS ' Valves HPCI-311 And HPCI-312 Discharge Piping Vented At High (# ddl Point And Water Flow Observed Valves HPCI-302 And HPCI-303 d[m4./. FAN COOLING UNIT TECH. SPEC. LIMIT INITIALS HFC-R-1G Operates Normally Unit Checked For Operability V E Note: This Data Sheet below need not be completed when procedure is being performed for monthly pump operability or to prove operable when another safety system is declared inoperable. ACTUAL REFERENCE ACCEPTABLE ALERT REQUIRED PARAMETERS VALUE VALUE RANGE RANGE ACTION RANCE Pump Inlet Pressure (Before Start) Pib 71 PSIC None Required None Required None Required Pump Inlet Pressure (After Start) Pia 14 PSIG None Required None Required None Required Pump Discharge Pressure {c]t-Note 1 1060 None Required None Required None Required cump Flow Rate Q - Note > 4250 GPM RX 1 4250 CPM None Required None Required ISO-1000 PSI 3930 < S < 4031 S < 3450 Turbine RPM (s) - Note 1 3710 3525 to 3930 3450 < S73525 S > 4081 Vibration Pt vl Amplitude V <.500 In/ .500 < V < V >.628 In/ 06 Sec .628 - Velocity In/Sec - Note 2 .10 sac Vibration Pt 92 Amplitude V <.500 In/ .500 < V <- V >.628 In/ Velocity In/Sec - Note 2 .l4

, t' d/

Sec .628 Sec Reactor Pressure 960 Note 1: Due to the type of driver the reference values for Flow, Q, and Dischr.rge Pressure, Pd, shall be duplicated as best possibic and the Turbine Speed, S, will be used to determine the operational readiness of the pump. Technical Specifications still require flow to > 4250 gpm. Flow shall be compared with that required by Curve C, if > 4250 gpm cannot be obtained. Note 2: Maintenance Procedure 7.2.36 outlines the procedure to be used for taking vibration readings. The vibration readings taken at Point 1 (C) and Point 2 (F) must be taken with the vibration meter pickup in the hori::ontal position. See Attachment "D". The readings will be taken on the west side of the bearings. Vibration Instrument IST Number: A' Stopwatch Number IS-N Operator Signature: A[k

V % ration reference values will be determined by the IST Engineer prior to the HPCI Test Mode fjveillanceOperation, t

l /. f -Q L l n..ost.4,,n l ovm ....e..., u.. t,. c. 1 9 t n.., in 1 ,$ r 4 ov.,. u L

D .K o. ?,.-.#- COOPER NUCLEAR STATION OPERATIONS MANUAL , ITTACHMENT "B" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION ^ 4 { N s Discrepancies: y s h . operator W M nto/h / h 'I2 N Date / d'- 2 A ' Permission To Start l Shif t Supervisor 7'/' 5 Shif t Supervisor-7? '7 ./, / IN/ ' // Test Complete And Reviewed ~ Date j l Shift Supervisor / NCR Written If Required Date l Work Item (s) Initiated If Required Reviewed By O/- / #-/J -/ w "I / ' Date l IST Review / Analysis of Test Data Comparing Date To Allowable Ranges IST Review / Summary Of Corrective Actions If Date Required d IST Review / ' Subsequent IST And Confirmation Date Of Operational Adequacy ( ~ ! I" \\ 1 o..,4.<nn 19 p.m 4 nr 4

png, 4 $ 1 1 n,..

c su r o.a -a u u u.a( a a a t tuo un um i i n.a "uu uan yr -fo n, m, eff.m., 6 ACHMENT "B" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION m a/. NOTE: Those valves followed by (IST) shall be timed on a quarterly basis. .I IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMEI 1. Obtained permission to start test. / 2. Safety system status panel indicates test condition. V 3. Opened vent valves HPCI-311 and HPCI-312. r/ 4. Water flowed freely, s 5. Closed vent valves HPCI-311 and HPCI-312. / 6. Opened vent valves HPCI-302 and HPCI-303. v i 7. Water flowed freely. 7 8. Closed vent valves HPCI-302 and HPCI-303. 9. SBGT system running. V 10. Start gland seal condenser exhaust blower. v 11. Vibration indicator and recorder on. 3-12. Confirmed flow controller HPCI-FIC-108 in auto anu setpoint at X 4250 gpm. 13. Opened HPCI-M0-21. / 14. Record pump inlet pressure. r/A 15. Opened HPCI-M0-24. .e Note: Perform Steps 16. and 17. simultaneously. X 16. Opened HPCI-MO-14 (IST). l < 20 l n,u t, 17. Started auxiliary oil pump.

i. '

18. Governor valve opened. I 19. Turbine ston valve opened. y 20. HPCI-FCU. X a. HFC-R-1G starts. V b. REC-TCV-863 opens. F 21. Throttle HPCI-M0-21, if necessary, to maintain discharge pressure X at 1060 psig (required only for quarterly flow test). /J rv 22. HPCI-M0-25 closed. ./ 23. Ensured parameters are uet (Q = 4250 and Pd = 1060 (required only 3 :-<~~ j for quarter-ly-f-low-test-)--if-possible)r--Hold-for-5 minutus und-- _X . record data.

4 Note: See Note in procedure body if running for monthly pump X

operability or only to prove operable because some other X safety related system is inoperable. X 24. Controller output signal is not > 100. e 25. Check vibration recorder; 1

mils, WG

rpm, D<

// ? W gpm (< 2 mils). / / \\bv W 7

t..,,

Procedure Nunber 6.3.3.1 pate /-S -f2 Revision 19 page 1 of 4 Pager

uvui us ..o u ui.e .u. u t v.. m .m u to..a m.u.n u 1 I- ,) ATTACIDfENT "B" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION O IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMEI 26. Auxiliary oil pump off and switch in start position, z-27. Check gland seal condensar. 28. Emergency condensate storage tank level checked. 29. Turbine and pump temperatures on panel 9-21 observed. 30. Record temperatures of turbine (record data on Page 2). / 31. Check suppression pool temperature, v 0 32. Check Drywell to Torus AP. / 33. Data recorded (record data on Pages 2 and 3). F 34. Depress and hold turbine trip button. v 35. HPCI-MO-14 closed. l 1 20 l /? # 36. HPCI-M0-14 fully closed and release turbine trip.

i. '

37. HPCI-M0-25 closed. ,/ 38. Close HPCI-MO-21 and HPCI-MO-24. / 39. Gland seal condenser exhauster stopped. t 40. SBGT system returned to standby. 41. Auxiliary oil pump running for 15 to 20 minutes. V 42. Auxiliary oil pump control switch to auto, i-43. HPCI system in standby status. V 44. Safety system status panel returned to normal. 45. Notified Shif t Supervisor test has been completed. (.. l TEST

SUMMARY

TURBINE AND PUMP TEMPERATURE OBSERVED DATA MAXI'!LM PERFORMED BY / n Oil Temperature I ~' O 'F 160*F [Vh4I. /' p / t' I I 1)/

F 180*F k,9w L A g Thrust Bearing Turbine Casing

'F 300*F I. u /k i FLOW REQ. PUMP DISCH. REACTOR TECl!. SPEC. FREQUENCY PUMP FLOW FROM CURVE C PRESSURE PRESSURE LIMIT INITIALS 150 PSI Test once/ 4250 GPl1 RX_ ~ Operating Cycla ~ ~150-1000 PSI hv' hw4 r (, Procedure Nunber 6.3.3.1 Date /-f-9L Revision 19 Page 2 of 4 Pager

unm.as auu.a.m S an t aua wtAu to. 5 MAhbai. ~ ~ ~ ~ ~ ~ ~ ~ ~ ' ATTACHMENT "B" SURVEILLANCE PROCEDURE 6,3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION l f WATER FLOW OBSERVED FROM TECH. SPEC. LIMIT INITIALS Valves HPCI-311 And HPCI-312 Discharge Piping Vented'At High h i Point And Water Flow Observed Valves HPCI-302 And HPCI-303 k. I FAN COOLING UNIT TECil. SPEC. LIMIT INI'l a ALS 4 I HFC-R-10 Operates Normally Unit Checked For Operability [/ / Note: This Data Sheet below need not be completed when procedure is being performed for monthl: pump operability or to prove operable when another safety system is declared inoperable. ACTUAL REFERENCE ACCEPTABLE ALERT REQUIRED l PARAMETERS VALUE VALUE RANGE RANCE ACTION RANCE Pump Inlet Pressure (Before Start) Pib 71 PSIC None Required _ None Required None Required Pump Inlet Pressure g / p (After Start) Pia / 14 PSIC Nono Required None Required None Required i Pump Dischargo Pressura /\\ s Pd - Note 1 / 1060 None Required Nono Required Nono Required Pump Flow Rato Q - Noto > 4250 CPM RX 1 / 4250 CPM None Required Nono Required 150-1000 PSI i / 3930 < S < 4031 S < 3450 Turbino RPM (n) - Note 1 ~ i 3710 3525 to 1930 34501S 352's S > 4081 Vibration Pt #1 Ampittude V <.500 In/ .500 < V < V >.628 In/ ,db See .628 Sec Velocity In/Sec - Note 2 2 l, ~ ~ Vibration Pt 92 Amplitude V <.500 In/ .500 < V < V >.628 In/ Velocity In/Sec - Noto 2 .N ~ ~ , 64/ Sec 628 See r Roactor Pressuro 960 Note 1: Due to the type of driver the reforonco values for Flow, Q, and Dischargo Prosauro, Pd, shall be duplicated as best possible and the Turbine Spood, S, will be used to datormino the operational readiness of the pump. Technical Specifications still require flow to 1 4250 gpm. Flow shall be compared with that required by Curve C, t - -if 1 4250 gpm cannot be obtained. r Note 2: Maintenance Proceduro 7.2.36 outlines the procedure to be used for taking vibration { readings. The vibration readin,;s taken at Point 1 (C) and Point 2 (F) must be taken with the vibration motor pickup in the horizontal position. Sco Attachment "D". The readings will be taken on the west sido of the bearingn. Vibration Instrument IST Numbers

lN Stopwatch Numbor IS-II I

Opsrator Signaturos f Ab b I AVibration referenco values will bo datormined by the IST Engincor prior to the llPCI Test Hodo Survol11ance Operation. t r l proceduro Nunber._lhltitl pago /. r

9 2.-

Revision 19 pago 3 of 4 Pagos

COOPER NUCLEAR STATION OPERATIONS MANUAL ATTACHMENT "B' SURVEILLANCE PROCEDURE 6,3.3.1 HPCI TEST MODE St'RVEILLANCE OPERATION, i y ~~ Discrepancias I 1 ~ .f'. ) f/Mb. !$), +,s / 8 /f-(Y Oporntor Shift Supervisor 8 / I.., / -f9 Porminaion To Start Shift Supervisor f / C2-f. !'/ Tout Complete And Reviewed ~f Data ' ' ~ Shift Supervisor / NCR Written If Roqaired Data Work Item (s) Initiated If {2 uvtJ t \\ f / , Required //,[Co r# / / S/f.1 ji. r/s Roviewed By / 8[AnalysinOfTestDataComparing IST Review / y Dato / To A110wablo Rangen b IST Review / Summary Of Correctivo Actions If Data Required IST Review / Subncquent IST And Confirmation Dato of Operational Adequacy ( t /*I'i1 Revision 19 Pago 4 of 4 Page Procedure Number 6.3.3.1 Date

ATTAR 1 NntT 8'c" FICURE 15.6 1 PROCEDURE 6.3.1.1 6.!,. ~ _..... ...t.r....,....es ...t. 3 ..3..,. .~.... a ..4 . ~. -. ...~.... . ~.. .R... [. .S...._ E.S. R .. ~.. .I.. ..,..s., !., ...... i..t., g:.. ~.. ~....+ ...t .4...... . t,. . t4,. ......a .. t L......-!i. ..+ .. n. -4 t.I...,;! ; .J,..,,R..

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T^ .1.... - ...., 6... 4 .. ~.. .............t .+.. ..+. .. t.... .t. ...4 ~ . ~. ........~. .......tkca ~...... p .. ~. _. >n... n~. . ~.. ~. ~. +...... ~ ~. n. ...t.... ...~.. ~ t ~.. t~ ...4........ ... ~...... .t. ....~ + u.. _.......t... e ~. . ~....... ....~ .f. .1200 = c3 =r 6 ~ ..e. m t. 4

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g J ...s r.. ......,y. l .. = - p. i -400 = l x (3 . /. .s m m u ......== wN X* Expected HPCI Test l'.ine Yf. _._, a r.1c t o.rintic-Ch t I .l.0b h Dec Mure or Pr _.l~. _.m + [i 9 P .. t... 150._. P.31G. _i. t .i 9 I g ....+.. l .g l t 1 .n . i .. ~.... ^ ( .l J.. l. = s t .u.- U N I..l.tA! U.H D..N St 'HA..RG. C-r.p)W..I G N..J)._ _ ~. ~. t ~

i '. COOPER NUCLEAR STATION OPERATIONS MANUAL n ATTACHMENT "D" SURVEILLANCE PROCEDURE '6.3.3.1 HPCI TEST MODE ~SURVETILANCE OPERATION 1 2, 4 4 i @ DATA POINTS FOR VIBRATION DATA 1* Y t

Point #2 (F) Vibration Point Single St' age Pump 2 Stage llPCI Pump
Point #1 (C) Vibration Point'2 Stage Pump

+--Single Stage / N / \\ HPCI Pump _~ r / N / i O , 'O \\ I

The vibration readings taken at these points must be taken with the vibration motor pickup in the horizontal position. The points will be marked on the went nides of the bearings.

) i l k Procedure Number 6.3.3.1 Date / S 2-Revision 19 Page 1 of 1 Pagt

, _,,u - - - n ert -,- u.. a m e - rema. - /4e<,, m _ 1ATTACHNENT "B" SURVEILLANCE PROCEDURE 6.3.3.1' HPCI TEST MODE SURVEILLANCE OPERATION > e23h .(,,f,.6.i'T.r%/ c t NOTE: Those valves followed by (IST) shall be timed on a nuarterly basis.- ! IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMEE 1. Obtained permission to start test. / 2. Safety system status panel indicates test condition. 7~ 3. Opened ver.t valves HPCI-311 and HPCI-312. 7 4. Water flowed freely. 5. Closed vent valves HPCI-311 and HPCI-312. 7 6. Opened vent valves HPCI-302 and HPCI-303. 7 [ 7. Water flowed freely. ~ 7 8. Closed vent valves HPCI-302 and HPCI-303. 7 9. SBGT system running. 10. Start gland seal condenser exhaust blower. V 11. Vibration indicator and recorder.on. L' 12. Confirmed flow controller HPCI-FIC-108 in auto and setpoint at X 4250 gpm. 13. Opened IIPCI-ho-21. / 14. Record pump inlet pressure. Vi v

15. Opened llPCI-M0-24 V

Note: Perform Steps 16. and 17. simultaneously. X' 16. Opened !!PCI-MO-14 (IST). l 1 20 l ca. ') / 17. Started auxiliary oil pump. /

r. P. 18. Covernor valve opened.

/ G ' 19. Turbine stop valve opened. 20. IIPCI-FCU. X a. IIFC-R-1G starts. b. REC-TCV-863 opens. s.' 21. Throttic HPCI-MO-21, if necessary, to maintain discharge pressure X at 1060 psig (required only for quarterly flow test). 22. HPCI-M0-25 closed. v 23. Ensured parameters are met (Q = 4250 and Pd - 1060 (required only X for quarterly flow test) if possibic). Hold for 5 minutes and y record data. V Note: See Note in procedure body if running for monthly pump _ X_ operability or only to prove operable because some other X safety related system is inoperable.- X

24. Controller output signal is not > 100.

v - 25.~ Check vibration recorder; 12,

mils, 3'10 0

rpm, mX

.( 2.6 0 gpm (< 2 mils). V VW ( s. Procedure Number 6.3.3.1 page /-S-f2 Revision 19 Page 1 of 4 Pages

MW,on.a aut ua us a t,si tua ornmst tuaa suu.oan ~ - ATTACHMENT'"B" SURVEILLANCE' PROCEDURE 6.3.3.1' HPCI TEST MODE SURVEILLANCE OPERATION s IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMEE 26. Auxiliary oil pump off and switch in start position. v 27. Check gland seal condenser. V 28. Emergency condensate storage tank level checked. v' 29. Turbine and pump temperatures on panel 9-21 observed. / 30. Record temperatures of turbine (record data on Page 2). v' 31. Check suppression pool temperature. 's i 32. Check Drywell to Torus AP. ~ 33. Data recorded (record data on Pages 2 and 3). 34. Depress and hold turbine trip button. v' 35. HPCI-M0-14 closed. l 1 20 l 16 5 7 36. HPCI-MO-14 fully closed and release turbine trip. 7 37. HPCI-M0-25 closed. y 38. Close HPCI-M0-21 and HPCI-M0-24. V 39. Gland seal condenser exhauster stopped. V 40. SBGT system returned to standby. 41. Auxiliary oil pump running for 15 to 20 minutes. / 42. Auxiliary oil pump control switch to auto. V 43. HPCI system in standby status. v 44. Safety system status panel returned to normal. / p3 45. Notified Shif t Supervisor test has been completed. 7 %) TEST

SUMMARY

TURBINE AND PUMP TEMPERATURE OBSERVED DATA MAXIMUM PERFORMED BY 011 Temperature U la

F 160*F

[ M j Thrust Bearing l 78)

F 180*F M

3M Turbine Casing 23.1

F 300*F V

N FLOW REQ. PUMP DISCH., REACTOR TECH. SPEC. FREQUENCY PUMP FLOW FROM CURVE C PRESSURE PRESSURE LIMIT INITIALS' 150 PSI Test once/ 4250 GPM-RXs s x Operating Cycle 150-1000 PSI N C / -S-9 2 Revision 19 Page 2 of 4 Pager Procedure Number

6. 3. 3.1' Date'

%UUr rA acLLIMh hinttUa U t'h M 1 1Ua h shUtb A L ATTACHM'ENT "B" SURVEILLANCE PROCEDURE 6.3.3.1 HFCI TEST MODE SURVEILLANCE OPERATION WATER FLOW OBSERVED FROM TECH. SPEC. LIMIT -INITIALS Valves HPCI-311 And HPCI-312 Discharge Piping Vented At High h Point And Water Flow Observed v Valves HPCI-302 And HPCI-303 O/)1 FAN COOLING UNIT TECH. SPEC. LIMIT INITIALS HFC-R-lG Operates Normally Unit Checked For Operabilitiy d/') y ) Note: This Data Sheet below need not be con.pleted when procedure is being performed for monthl; pump operability or to prove operable when another safety system is declared inoperable. ACTUAL REFERENCE ACCEPTABLE ALERT REQUIRED PARAMETERS VALUE VALUE RANGE RANGE ACTION RANGE Pump Inlet Pressure (Before Start) Pib 71 PSIG None Required None Required None Required Pump Inlet Pressure (After Start) Pia l4 14 PSIG None Required None Required None Required _ 4 Pump Discharge Pressure ,.,Pd - Note 1 10b0 1060 None Required None Required None Required ( 2'?urp Flow Rate Q - Note > 4250 GPM RX 'l 6 50 4250 GPM None Required None Required 150-1000 PSI 3930 < S < 4031 S < 3450 Turbine RPM (s) - Nate 1 3100 3710 3525 to 3930 3450 < S73525 S > 4081 Vibration Pt #1 Amplitude V <.500 In/ .500 < V < V >.628 In/ ,6( Sec .628 Sec Velocity In/Sec - Note 2 .15 Vibration Pt #2 Amplitude V <.500 In/ .500 < v < V >.628 In/ Velocity In/Sec - Note 2 .26

, @/

Sec .628 Sec I Reactor Pressure MD 960 Note 1: Due to the type of driver the. reference values for Flow, Q, and Discharge Pressure, Pd, shall be duplicated as best possible and the Turbine Speed, S, will be used to determine the operational readiness of the pump. Technical Specifications still require flow to > 4250 gpm. Flow chall be compared with that required by Curve C, if > 4250 gpm cannot be obtained. Note 2: Maintenance Procedure 7.2.36 outlines the procedure to be used for taking vibration readings. The vibration readings taken at Point 1 (C) and Point 2 (F) must be taken with the vibration meter pickup in tae horizontal position. See Attachment "D". The readings will be taken on the west side of the bearings. ~ Vibration Instrument IST Number: l403 Stopwatch Number IS-1915 Operator Signature: D~h 'I 1 ~ CVibration reference values will be determined by the IST Engineer prior to the HPCI Test Mode ( furveillance Operation. Procedure Number 6.3.3.1 Date /-y-92.- Revision 19 Page 3 of 4 Pages

l COOPER NUCLEAR STATION OPERATIONS MANUAL ATTACHMENT "B" SURVEILLANC_E PROCEDURE 6.3.3.1-HPCI' TEST MODE-SURVEILLANCE OPERATION i (:f Discrepancies: Ti k;% Operator uha / 1 $ SI Date Shif t Supervisorhe,.uEMhhe,,do / 9.//.f9' Permission To Start ~~ J // pate Shif t Supervisor 2%',JN;f<d,si /fdf-[4/ Test Complete And Reviewed '~~ / A/// Date' Shift Supervisor / NCR Written If R'equired Date Work Item (s) Initiated If Required -_ __ _. Reviewed By__, de ! 7/fvfl biff../'/!2~5!fd IST Review f/ 7-f i[ Analysis Of Test Data Comparing a [ Date ' To Allowable Ranges IST Review /' Summary Of Corrective Actions If Date Required IST Review / Subsequent IST And Confirmation Date Of Operational Adequacy (.i:% ~ i' I-E^S2- -Pr:c; dure Number

6. ',. 3.1 Date Revision 19 Page 4 of

'4 Page

e ATTAN NENT "C" ' __ FICURE 15.6-1 PROCE7URE 6.3.1.1 .t. ,....t L,E t.. _. _..t. .m _..~__._. .... IIP Ii.1 _._.. _...+ .f..., ....t...,. +. t,. RES5.U . V.. FL. S ~.. 4... ..o..... 3 y: _w_.. .w. .. _ _ p. ......._.1.., ..i. _. %...ft.., .., t t_. _ _ _ .....~. _... ~......_ .VA 10 S ....EA TOR.. PRE SU ES ... ~._..~... ...,..o. t.F0 L.. . t.. t ._... r. _,. r ..,. r.t. ..... n L.1 .,.n... _... n.. _. . _. 4 -... ~ __. . _. ~.,.... ._L 3,1.. 1.. 4 . g.,... 2 u. .. ~ . m.. -t.. ~. )3...d. :r -j.._. ~._1(a 00. -.

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e 'I . a ' '? COOPER NUCLEAR STATION OPERATIONS MANUAL ATTACHMENT "D" SURVEILLANCE PROCEDURE' 6.3.3.1 IIPCI TEST MODE SURVEILLANCE OPERATION DATA POINTS FOR VIBRATION DATA f

Point #2 (F) Vibration Point Single St' age Pump-2 Stage HPCI Pump
Point #1 (C) Vibration Point 2 Stage Pump

/ G

--Single Stage b

/ \\ / \\ HPCI Pump ,n / / \\ / 1 o o \\ I I

The vibration readings taken at these points must be taken with the vibration meter pickup in the horizontal position. Tne points will be marked on the

~ west sides of the bearings. (m ~i / 3 2-Revision 19 Page 1 of 1 Page Pr:cedure Number 6.3.3.1 Date

wm u.c..v u..n uc ->. u u.un u sy,,,,n,ix,,, / ATM,CMMENT"B" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION t d-do-ff t VllNf NOTE: Those valves followed by (IST) shall be timed on a quarterly basis. ISI TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMEI 1. Obtained permission to start test. / 2. -Safety system status panel indicates test condition. 3. Opened vent valves HPCI-311 and HPCI-312. 4. Water flowed freely. / 5. Closed vent valves HPCI-311 and HPCI-312. 7 i 6. Opened vent valves HPCI-302 and HPCI-303. } 7. Water flowed freely. 7 8. Closed vent valves HPCI-302 and HPCI-303. 9. SBGT system running. 7 a 10. Start gland seal condenser exhaust blower. ./ 11. Vibration indicator and recorder on. / 12. Confirmed flow controller HPCI-FIC-108 in auto and setpoint at X 4250 gpo. ./ 13. Opened HPCI-MO-21. N 14. Record pump inlet pressure. t-15. Opened HPCI-MO-24. 7 Note: Perform Steps 16. and 17. simultaneously. X 16. Opened HPCI-MO-14 (IST). l < 20 l.;387 /fs_) 17. Started auxiliary oil pump. K r fy 18. Governor valve opened. v Q 19. Turbine stop valve opened. L.- 20. HPCI-FCU. X a. HFC-R-lG starts. v b. REC-TCV-863 opens. a-21. Throttle HPCI-MO-21, if necessary, to maintain discharge pressure X at 1060 psig (required only for quarterly flow test). v 22. HPCI-M0-25 closed. 23. Ensured parameters are met (Q = 4250 and-Pd =-1060-(required-only _X j for quarterly-f-low-test-)-if possible)r--Hold-for-5-minutes-and-- - _X record data.- Note: See Note in procedure body if running for monthly pump X operability or only to prove operable because some other X safety related system is inoperable. X 24. Controller output signal is not > 100. - 25.- Check vibration recorder; - /

mils, 9 t-S'e

rpm, X

1 VJ5D gpm (< 2 mils). i h"' i 4 r.c j \\ f-l Procedure Number 6.3.3.1 Date /- F -82 Revision 19 Page 1 of 4 Pages ) i r, v

uvo i t.n -..v u.a.n.< s o u i o.. u t... u t o.. a. u n.un a ~~ . ATTACHMENT "B" SURVEILLANCE PROCEDURE-6.3.3.1 HPCI TEST MODE SURVFILLANCE OPERATION-IST TIME.IN STEP PROCEDURE LIMIT SECONDS PERFORMEC 26. Auxiliary oil pump off and switch in start position, y 27. Check gland seal condenser.- c 28. Emergency' condensate storage tank. level checked. u 29. Turbine and pump temperatures on panel 9-21 observed. 30. Record temperatures of turbine (record data on Page.2). v 31. Check suppression pool temperature. v ' 32. Check Drywell to Torus AP. v

33.. Data recorded (record data on Pages 2 and 3).

/ 34. Depress and hold turbine trip button. 35.- HPCI-M0-14 closed. I 1 20 l M r

36..HPCI-M0-14 fully closed and release turbine trip.

/& &

37.

HPCI-MO-25 closed. 8-38. Close HPCI-MO-21 and HPCI-M0-24. 39. Gland seal condenser exhauster stopped. v 40. SBGT system returned to standby. 41. Auxiliary oil pump running for 15 to 20 ninutes. / 42. Auxiliary oil pump control switch to, auto, v 43. HPCI system in standby status. "~ ~ v 44. Efety system status panel returned to normal. v gg 45. ~ Notified Shif t Supervisor test has been completed. ./ ~ ".) TURBINE AND PUMP TEMPERATURE OBSERVED DATA MAXIMUM PERFORMED BY = Oil Temperature i 3)

F 160*F (f(t Thrust Bearing fa
F 180*F b.dL

~~ @3 Turbine Casing .1 J.)

F 300*F

j. O FLOW REQ.

PUMP DISCH. REACTOR TECH. SPEC. FREQUENCY PUMP FLOW FROM CURVE C PRESSURE PRESSURE LIMIT INITIALS 150 PSI Test Once/ 4250 GPM RX Operating Cycle 150-1000 PSI l i j (; $ Procedure Number 6.3.3.1 Date / 9 2-- Revision 19 Page 2 of 4 Pages

7 ~ L.#1All'tK ~ AcC t.t.AK S 1 A t 106 Ut'hK\\ 11U26 ~ ;1Ah0 A1, [1 I ATTACIDIENT "B"- SURVEILLANCE PROCEDURE 6,3-3.1 HPCI TEST MODE SURVEILLANCE OPERATION L N I WATER FLOW OBSERVED FROM TECH. SPEC. LIMIT INITIALS Valves HPCI-311 And HPCI-312 Discharge Piping Vented'At High .[(* Valves HPCI-302 And HPCI-303 4250 GPM RX "1 / 4250 GPM None Required None Required 150-1000 PSI \\ 3930 < S < 4081 S < 3450 Turbine RPM (s) - Note 1 \\ 3710 3525 to 3930 3450 < S73525 S > 4081 Vibration Pt #1 Amplitude V <.500 In/ .500 < V <- V >.628 In/ Velocity In/Sec - Note 2 ,/0

, o (,
Sec .628 - Sec Vibration Pt #2 Amplitude V <.500 In/ .500 < V < V >.628 In/ Velocity In/Sec - Note 2 </3
, W/
Sec .628 Sec ' Reactor Pressure N 960 Note 1: Due to the type of driver the reference values for Flow, Q, and Discharge Pressure, Pd, shall be duplicated as best possible and the Turbine Speed, S, will be used to determine the operational readiness of the pump. Technical Specifications still require flow to > 4250 gpm. Flow shall be compared with that required.by Curve C, if > 4250 gpm cannot be obtained. Note 2: Maintenance Procedure 7.2.36'~ outlines The procedure to be used for ' aking vibration t readings. The vibration readings taken at Point 1 (C) and Point 2 (F) must be taken with the vibration meter pickup in the horizontal position. See Attachment "D". The readings will be taken on the west side of the bearings. g$- Vibration Instrument IST Number: /703 Stopwatch Num5er IS-N /Y/I Operator Signature: bdt ~ L CVibration reference values will be determined by the IST Engineer prior to the HPCI Test Mode Surveillance Operation. l ,I Procedure Number 6.3.3.1 Date / - y - 9 2_. Revision 19 Page 3 of 4 Pagee I
-s - -COOPER NUCLEAR STATION OPERATIONS' MANUAL ATTACHMENT "B" SURVEILLANCE-PROCEDURE .l. Tj+ '3 . ~ 6.3.3.1-i HPCI' TEST MODE SURVEILLANCE OPERATION-
[.
[. l .-Discrepancies: .2 .n.. ' n ts fult / 6 h-H Operator Shif t Supervisor 7//g,$ )h/er,N. /[/W A4/ Permission To Start 9 ate pv 7' / Date .Shif t Supervisor?h,$, > b'u.47 / Ma,//M Test Complete And Reviewed / (/ Date . Shift Supervisor / NCR Written If Required Date Work Item (s) Initiated If ____.___ Reviewed By._. $11. k h f m b u g / 7f3f94- / ~ Analysis Of Test Data Comparing. IST Review 5 / Date To Allowable Ranges IST Review /~ Summary Of Corrective Actions If Date Required ) IST Review / Subsequent IST And Confirmation j. Date Of Operational Adequacy 1 o / ~ E ' b 2' Revision 19 Page 4 of 4 ~ Page. Pr:cedure Number' 4 6.3.3.1 Date
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y COOPER NUCLEAR ~ STATION OPERATIONS MANUAL ' ATTACHMENT D" SURVEILLANCE PROCEDURE -6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION U ~ DATA POINTS FOR VIBRATION DATA i.
Point #2 (F) Vibration Point Single St' age Pump 2 Stage HPCI Pump

Point #1 (C) Vibration Point 2 Stage Pump
.9-4---Single Stage / \\ / \\ .HPCI Pump / \\ /' 1 O 'O \\ i .I
The vibration readings taken at thesd points must be taken with the vibration meter pickup in the horizontal position. The points will be marked on the west sides of the bearings.
4-
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c -Pr cedure Number 6.3.3.1 Date /-5-S1 Revision 1C Page 1 of 1 Page L._
uvut t.u ..~...n., .. i n t v., u t i. ~ u t u.....uu u,u. _fu y us, ATTACHMENT "B" SJRVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATTON d' M-2'f \\ l NOTE: Those valves followed by (IST) shall be timed on a quarterly basis. IST TIME IN JTEP 1ROCEDURE LIMIT SECONDS PERFORFj2t 1. Obtained permission to start test. V 2. Safety system status panel indicates test condition. W 3. Opened vent valves HPC7.-311 and HPCI-312. 4. Water flowed freely. V 5. Closed vent valves HPCI-311 and HPCI-312. C 6. Opened vent valves HPCI-302 and HPCI-303. V f 7. Water flowed freely. K 8. Closed vent valves HPCI-302 and HPCI-303. M 9. SBGT system running. V / ) 10. Start gland seal condenser exhaust blower. V / 11. Vibration indicator and recorder on. 12. Confirmed flow controller HPCI-FIC-108 in auto and setpoint at X 4250 gpm. V, 13. Opened HPCI-MO-21. V 14. Record pump inlet pressure. 15. Opened HPCI-M0-24. f Note: Perform Steps 16. and 17. simultaneously. X 3 16. Opened HPCI-MO-14 (IST). l < 20 l / 7, 6 M 17. Started auxiliary oil pump. V (-'.18. Governor valve opened. L-19. Turbine stop valve opened. 20. HPCI-FCU. X a. HFC-R-lG starts. V b. REC-TCV-863 opens. V 21. Throttle HPCI-MO-21, if necessary, to maintain discharge pressure X at 1060 psig (required only for quartery flow test). 22. HPCI-MO-25 closed. V 23. Ensured parameters are met (Q = 4250 and Pd = 1060 (required only _X } for quarterly flow test) if possible). Hold for 5 minutes and X record data. V Note: See Note in procedute body if running for monthly pump X operability or only to prove operable because some other X safety related system is inoperable. X 24. Controller output signal is not >.100. 25. Checi vibration recorder; ,/
mils, 7')
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/rMO gpm (< 2 mils). f e bLh A----
6. '
s: - Procedure Number 6.3.3.1 Date /-S-82 Revision 19 Page 1 of 4 Pages
-m ..u u..m m.> i n t t v. u t i..u u t u.... suu.o,u. 9 ATTACHMENT "B" ST'RVEILLANCE PROCEDURE 6.3.3 1 HPCI TEST MODE SURVEILLANCE OPERATION Cd IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMED 26. Auxiliary oil pump off and switch in start position. V 27. Check gland seal condenser. V 28. Emergency condensate storage tank level checked. V 29. Turbine and pump temperatures on panel 9-21 observed. If 30. Record temperatures of turbine (record data on,Page 2). V 31. Check suppression pool temperature. I-j 32. Check Drywell to Torus AP. V 33. Data recorded (record data on Pages 2 and 3). V 34. Depress and hold turbine trip button. W 35. HPCI-M0-14 closed. l 1 20 l /L/ V 36. H"CI-MO-14 fully closed and release turbine trip. ' ~ ~ ' 37. HPCI-M0-25 closed. // 38. Close HPCI-M0-21 and HPCI-MO-24. V 39. Gland seal condenser exhauster stopped. V 40. SBGT system returned to standby. V 41. Auxiliary oil pump running for 15 to 20 minutes. V 42. Auxiliary oil pump control s.ritch to auto. V_ 43. HPCI system in standby status. V 44. Safety system status panel returned to normal. V 45. q.4 Notified Shif t Supervisor test has been completed. V 94cgt TEST
SUMMARY
TURBINE AND PUMP TEMPERATURE OBSERVED DATA MAXIMUM PERFORMED BY Oil Tempertture fl 'F 160*F [L v / Thruet Bearing T).6t (7/, *F 180*F hhk Igy j((4 b Turbine Casing M,,' Q
F 300*F
/'" / FLOW REQ. PUMP DISCH. REACTOR TECH. SPEC. FREQUENCY PUMP FLOW FROM CURVE C PRESSURE PRESSURE LIMIT INITIALS '11) 0 0 I pr in ce l ) l (- s Proceduro Number 6.3.3.1 Date / -F O Revision 19 Page 2 of 4 Pages
-amerzwararm mna ava un.mu num aw.Uh - > ATTACliMENT "B" SllRVEILLANCE PROCEDURE 6.3;3 1 HPCI TEST MODE SUAVEILLANCE OPERATION fh } %.9 WATER FLOW OBSERVED FROM TECH. SPEC. LIMIT-INITIALS ~ Valves HPCI-311 And HPCI-312~ Discharge Piping Vented At High Point And Water Flow Observed d!0 ' ] ^, Valves HPCI-302 And HPCI-303 /_ ./ l FAN COOLING UNIT TECH. SPEC. LIMIT INITIALS HFC-R-1G Operates Normally Unit Checked For Operability Y .v Note: This Data Sheet below need not be completed when procedure is being performed for monthl: pump operability or to prove operable when another safety system is declared inoperable. ACTUAL REFERENCE ACCEPTABLE ALERT REQUIRED PARAMETERS VALUE VALUE RANGE RANGE ACTION RANGE Pump Inlet Pressure (Before Start) Pib !.f 71 PSIC None Psequired None Required None Required Pump Inlet Pressure (After Start) Pia f 14 PSIG None Required None Required None Required Pump Discharge Pressure Obh hPd-Note 1 1060 None Required None Required None Required ' Pump Flow Rate Q - Note > 4250 GPM RX 1 h () 4250 GPM None Required None Required 150-1000 PSI 3930 < S < 4081 S < 3450 Turbine RPM (s) - Note 1 3710 3525 to 3930 3450 1 4 7 3525 S > 4081 Vibration Pt el Amplitude y V <.500 In/ .500 < V < V >.628 In/ y Velocity In/Sec - Not 2 ~* i O(, Sec .628 _ Sec Vibration Pt #2 Amplitude,).{ m V <.500 In/ .500 < V < V >.628 In/ Velocity In/Sec - Note 2
,.9/
Sec .628 Sec ,c-Reactor Pressure 960 Note 1: Due to the type of driver the reference values for Flow,.Q, and Discharge Pressure,. Pd, shall be duplicated as best possible and the Turbine Speed, S, will be used to determine the operational readiness of the pump. Technical Specifications still require flow to > 4250 gpm. Flow shall be compared with that required by Curve C, - - - -if > 4250 gpra cannot be obtained. Note 2: Maintenance Procedure 7.2.36 outlines the procedure to be used for taking vibration readings. The vibration readings taken at Point 1 (C) and Point 2 (F) must be taken with the vibration meter pickup in the horizontal position. See Attachment "D". The readings will be taken on the west side of the bearings. M/5 Vibration Instrument IST Number: b Stopwatch Number IS-Operator Signature: Nh CVibracion reference vaIues will be determined by the IST Engineer prior to tlke HPCI Test Mode Surveillance Operation. l i Procedure Nunber 6.3.3.1 Date / - f - 9 2-Revision 19 Page 3 of 4 Pagcq
(__ h,. ~ COOPER NUCLEAR STATION OPERATIONS MANUAL t. ATTACHMENT "B" SURVEILLANCE PROCEDURE-6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION- [v h[ b } 'i e L Discrepancies: e I 3 ). n 65-Slwfr Operator [ /h!.k)N Shift Superviso / /S he s ion To Start u f / // Date j Shift Supervisor ( 8 / M 4 4 b /#)S 9'/ Test Complete And Reviewed Date Shift Supervisor / NCR Written If Required Date / A/ Work Item (s) Initiated If ~ 4 / I.7/'f k Reviewed By >4 / [ S M Analysis Of Test Data Couparing IST Review (/ Date To Allowable Ranges IST Review / Summary Of Corrective Actions If Date Required IST Review / Subsequent IST And Confirmation Date Of Operational Adequacy ( /~I'b Pr:c: dure Number 6.3.3.1 Date Revision 19 Page 4 of 4 Page
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4 cy..:. COOPER NUCLEAR STATION OPERATIONS MANUAL k-ATTACHMENT "D"' SURVEILLANCE PROCEDURE 63.3.1 HPCI TEST MODE SURVEILLANCE OPERATTON F .c f *k k 4 i DATA POINTS FOR VIBRATION DATA l ,) s
Point #2 (F) Vibration Point Single St' age Pump 2 Stage HPCI Pump

Point #1 (C) Vibration Point 2 Stage Pump ft) 4---Single Stage 4
/ \\ / \\ HPCI Pump ,o / \\ / i O O \\ 5 _I
The vibration readings taken at these points must be taken with the vibration meter pickup in the horizontal position. The points will be marked on the west sides of the bearings.
r I L Procedure Number 6.3.3.1 Date / - 5 ~ O "- Revision 19 Page 1 of 1 Page =
m a.. w.m.~
ATIA DisNT "B" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION' h-g 9 y 5
Gof h r NOTE Those valves followed by (IST) shall be timed on a quarterly basis. l IST TIME IN STEP 3 PROCEDURE t LIMIT SECONDS PERFORMED 1. Obtained permission to start test. 4/4 2. Safety system status panel indicates test condition, da.o 3.. Opened vent valves HPCI-311 and HPCI-312. fN/6 4. Water flowed freely. /E6 5. Closed vent valves HPCI-311 and HPCI-312. d&J 6. Opened vent valves HPCI-302 and HPCI-303. Mb i 7. Water flowed freely.
/M 8.
Closed vont valves HPCI-302 and HPCI-303. df#
9. 'SBGT system running.
&W
10. " Start gland seal condenser exhaust blower.
d'O 440 11. Vibration indicator and recorder on. _EX 12. Confirmed flow controller HPCI-FIC-108 in auto and setpoint at 4250 gpm.
Fj 13.
Opened llPCI-MO-21. xtW 14. Record pump inlet pressure. (///>, 15. Opened HPCI-MO-24. 8// Note: Perform Steps 16. and 17. simultaneously. X 16. Opened IIPCI-MO-14 (IST). l 1 20 l # 7,3 # /A W 17. Started auxiliary oil pump. W# (nl8. Covernor valve opened. @L13 ( '.19. Turbine stop valve opened. (t tt::> 20. HPCI-FCU. X a. HFC-R-lG starts. //e:6 b. REC-TCV-863 opens. ///F 21. Throttle HPCI-MO-21, if necessary, to maintain discharge pressure X at 1060 psig (required only for quarterly flow test). . ;&W 22. HPCI-MO-25 closed. '/ h 23. Ensured parameters are met (Q = 4250 and Pd = 1060 (required only _X for quarterly flow test) if possible). Hold for 5 minutes and EX record data. zWVD Note: See Note in procedure body if running for monthly pump _X operability or only to prove operable because some other X safety related system is inoperable. f X-24 Controller output signal is not > 100. ///C 25. Check vibration recorder; 0.1 M
mils, S(-70

rpm, X
en 50 gpm (< 2 mils). /W/_5 i + i h 'roceduru Nunber 6.3.3.1 Date /-C-22 Revision 19 Pace 1 of 4 Pages
s _.. - \\TTACHME5T'"B" SURVEILLANCE PROCEDURE 6 3.3 1 IIPCI TEST MODE SURVEILLANCE OPERATION b IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFQRMED 26 Auxiliary oil pump off and switch in start position. //45,, 27. Check gland seal condenser. /j// 28. Emergency condensate storage tank level :hecked. ///) 29. Turbine and pump temperatures on panel 9-21 observed. ///>. 30. Record temperatures of turbine (record data on Page 2). T//P 31 Check suppression pool temperature. M/M 7 9 32. Check Drywell to Torus AP.. '//7//7 33. Data recorded (record data on Pages 2 and 3). WM 34 Depress and hold turbine trip button. Mfe#
35. *llPCI-MO-14 closed.
l 1 20 l f f.c7 "#fd 36. IIPCI-M0-14 fully closed and release turbine trip.
//7 37.
HPCI-MO-25 closed. ~,d/# 38. Close HPCI-MO-21 and HPCI-M0-24. J&z?/ 39. Gland seal condenser exhauster stopped. A/# 40. SBGT system returned to standby. 'W//O 41. Auxiliary oil pump running for 15 to 20 ninutes, edd 42. Auxiliary oil pump control switch to auto. ,v// M 43. HPCI system in standby status. iM 44. Safety system status panel returned to normal. ' ///f / .,g5. Notified Shif t Supervisor test has been completed. //p') (". f7 TEST
SUMMARY
TURBINE AND PUMP TEMPERATURE OBSERVED DATA MAXIMUM PERFORMED BY 011 Temperature /O)
F 160 F h
Thrust Bearing
F 180*F
/ ,-ft Turbine Casing M
F 300*F p,--
FLOW REQ. PUMP DISCH. REACTOR TECH. SPEC. FREQUENCY PUMP FLOW FROM CURVE C PRESSURE PRESSURE LIMIT INITIALS 150 PSI Test Or.ce/ 4250 GPM RX Operating Cycle 750rl'000'W m fpane 'rocedure Nunber 6.3.3.1_ Date / - T 7 2-nevision 19 2 or 4 Pages
7+ (TT4CHMEAT "B" SURVEILLANCE-PROCEDURE 6,3.3 1 HPCI TEST MODE SURVEILLANCE OPERATION h WATER FLOW OBSERVED FROM TECH. SPEC. LIMIT INITIALS, Valves HPCI-311 And HPCI-312 Discharge Piping Vented At High Point And Water Flow Observed Valves HPCI-302 And HPCI-303 f r FAN COOLING UNIT TECH. SPEC. LIMIT INNIAIX l. . / // " HFC-R-lG Operates Normally Unit Checked For Operability /. h. / Note: "This Data Sheet below need not be completed when procedure is being performed for monthly pump operability or to prove operable when another safety system is declared inoperable. ACTUAL REFERENCE ACCEPTABLE ALERT REQUIRED PARAMETERS VALUE VALUE RANGE RANGE ACTION RANGE Pump Inlet Pressure (Before Start) Pib 7 l 3fq 71 PSIG None~ Required None Required None Fequired Pump Inlet Pressure (Af ter Start) Pia /'/('Es_ 14 PSIG None Required None Required None Required Pump Discharge Pressure Pd - Note 1 /OfeO 1060 None Required None Required None Required (..mpFlovRateQ-Note > 4250 CPM RX 2 h 4250 GP:t None Required None Required 150-1000 PSI 3930 < S < 4081 S < 3450 Turbine RPM (s) - Nc te 1 3(07 0 3710 3525 to 3930 -3450TS73525 S > 4081 Vibration Pt #1 Amplitude ./~ V <.500 In/ .500 < V < V >.628 In/ Velocity In/Sec - Note 2 ,58
. c t.
Sec .628 See Vibration Pt f/2 Amplitude V <.5CO In/ l.500<V< V >.628 In/ .M Sec .628 ~ dec Velocity In/Sec - Note 2 t Reactor Pressure /fl00 960 l Note 1: Due to the type of driver the reference values for Flow, Q,_and Discharge Pressure, Pd, shall be duplicated as best possible and the Turbine Speed, S, will be used to determine the operational readiness of the pump. Technical Specifications still require flow to > 4250 gpm. Flow shall be compared with that required by Curve C, if > 4250 gpm cannot be obtained. Note 2: Maintenance Procedure 7.2.36 outlines the procedure to be used for taking vibration readings. The vibration readings taken at Point 1 (C) and Point 2 (F) must be taken with the vibration meter pickup in the horizontal por,ition. See Attachment "D". The readings will be taken on the west side of the bearings. / l Vibration Instrument IST Num
n 2(o 23 Stopwatch Number IS-lC] t y Operator Signature:
jArv
Vibration reference values will be determined by the IST Engineer prior to the HPCI Test Mode Surveillance Operation.
'rocedure Nunber 6.3.3.1 Date / - +' - 9 '- Revision 19 Pane 3 of 4 Paees
T COOPER NUCLEAR STATION OPERATIONS MANUAL 'ATTACHhENT "B" SURVEILLANCE' PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION k. '. ) f Discrepancies:. '1 e y. n lb fj I,s 32AMd C(, @'!5.0.. k)Xst Ol'u'd'b MW ddC - I n c.' cays. '9'S 1M.%Il ,)ba
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/ 't S-Yf [ l l/ i Operator n c Date Shift Supervisor J.y /4/4_ s fr / Permission To Start Shift Superviso Mw /, s // Test Complete And Reviewed D Date Shift Supervisor / NCR Written If Required ~~ Date 4h Work Item (s) Initiated If f Reviewed By / M9/ / 77-f / / [',17 9 Analysis Of Test Data Comparing IST Review (/ Date To Allowable Ranges IST Review / Su=cary Of Corrective Actions If Date Required IST Review / Subsequent IST And Confirmation Date Of Operational Adequacy ([ > _. Proc dure Number 6.3.3.1 Date .-l ~ >_ ' q ~ Revision 19 Page 4 of 4 Pages ~
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t.voi c.n..uuu.uk aiatton uru<a t to.4.3 rw.uan J ,g. ,.5-ATTACHMENT "B" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION ~ f( Y'~? 1, f NOTE: Those valves followed by (IST) shall be timed on a quarterly basis. IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMER 1. Obtained permission to start test. 7 d-2. Safety system status panel indicates test condition. I c-3. Opened vent valves HPCI-311 and HPCI-312. I c. 4. Water flowed freely, d c.- 5. Closed vent valves HPCI-311 and HPCI-312. W 6. Opened vent valves HPCI-302 and HPCI-303. Jc 7. Water flowed freely. .IC.- 8. Closed vent valves HPCI-302 and HPCI-303. re-9. SBGT system running. 4 c. 10. Start gland seal condenser exhaust blower. Tc_ 11. Vibration indicator and recorder on. 4 C-12. Confirmed flow controller HPCI-FIC-108 in auto and setpoint at X 4250 gpm. ! e_ 13.' Opened IIPCI-H0-21. 4c 14. Record pump inlet pressure. A ;\\ 15. Opened HPCI-M0-24. JC Note: Perform Steps 16. and 17. simultaneously. X 16. Opened HPCI-M0-14 (IST). l 1 20 1 2 a f e-(., 17. Started auxiliary oil pump. /c /' 18. Governor valve opened. /e 19. Turbine stop valve opened. /e 20. HPCI-FCU. X a. HFC-R-1G starts. y e. b. REC-TCV-863 opens. Jc 21. Throttle HPCI-M0-21, if necessary, to maintain discharge prescure X at 1060 psig (required only for quarterly flow test). 7e 22. HPCI-M0-25 closed. Ic 23. Ensured parameters are met (Q = 4250 and Pd -1060 (required only _X Y for quarterly-flow test)-if-possible). -Hold -for 5 minutes -and > X record data. (c Note: See Note in procedure body if running for monthly pump X operability or only to prove operable because some other X safety related system is inoperable. X 24. Controller output signal is not > 100. ./ c 25. Check vibration recorder; . 59
mils, A.5n

rpm, X
4.150 gpm (< 2 mils). IC_ t f.. Procedure Nur.ber 6.3.3.l_ Date ?-5-# Revision 19 Page 1 of 4 Page-
(.uur t.s ;.uu.a.e .u.u to. ortAu to.o itA;.Lau ATTAC$1 MENT"B"SURVEILLANCEPROCEDURE 6 3.3.1 HPCI TEST !! ODE SURVEILLANCE OPERATIO'1 5!! IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMED 26. Auxiliary oil pump off and switch in start position. /C. 27. Check gland seal condenser. R* 28. Emergency condensate storage tank level checked. Ie 29. Turbine and pump temperatures on panel 9-21 observed. Ie 30. Record temperaturca of turbine (record data on Page 2). Te 31. Check suppression pool temperature. g 9 32. Check Drywell to Torus AP. t J. 33. Data recorded (record data on Pages 2 and 3). 4 c_ 34. Depress and hold turbine trip button. Aa 35. HPCI-M0-14 closed. l 1 20 l J-36. HPCI-MO-14 fully closed and release turbine trip. /- 37. HPCI-!!0-25 closed. 6 38. Close HPCI-M0-21 and HPCI-!!0-24. rf ~ 39. Gland seal condenser exhauster stopped. N-- 40. SBGT system returned to standby. /C_ 41. Auxiliary oil pump running for 15 to 20 ninutes. /C 42. Auxiliary oil pump control switch to auto, fG 43. HPCI system in standby status. 'd. 44. Safety system status panel returned to normal. 4G ~ 45. Notified Shif t Supervisor test has been completed. C TEST
SUMMARY
TURBINE AND PUMP TEMPERATURE OBSERVED DATA MAXI!!LSI PERF0PJfFD BY Oil Temperature /.7[ 'F 160*F h/c 5 Thrust Bearing /72
F 180*F bJo
~ ~ ~ Turbine Casing 433 'F 300*F [ c,./c-FLOW REQ. PUl1P DISCH. REACTOR TECH. SPEC. FREQUENCY PUMP FLOW FROM CURVE C PRESSURE PRESSURE LIMIT INITIALS 150 PSI Test once/ Operating Cycle 4250 GP:t RX ' ' ' ~ 150-1000 PSI Procedure Sur.5er 6.3.3.1 Date CIL Reviston 19 Pas;e 2 of 4 Page )
uusu .n ..u.i.. u, .u.u t o.. o r u..u t o..a u.u.a. 'n l _ ATTACHMENT "B" SURVEILLANCE PROCEDURE 6,3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION l h, I t WATER FLOW OBSERVED FROM TECH. SPEC. LIMIT INITIALS Valves HPCI-311 And HPCI-312 Discharge Piping Vented At liigh ,/6 ~ Valves HPCI-302 And HPCI-303 YO FAN COOLING UNIT TECll. SPEC. LIMIT INITIALS 3 HFC-R-1G Operates Normally Unit Checked For Operability .k,_- Note: This Data Sheet below need not be completed when procc. dure is being performed for Eonthl: pump operability or to prove operable when another safety system is declared inoperable. ACTUAL REFERENCE ACCEPTABLE ALERT REQUIRED PARAMETERS VALUE VALUE RANGE RANCE ACTION RANCE Pump Inlet Pressure (Before Start) Pib 71 PSIC None Required None Required None Required Pump Inlet Pressure (After Start) Pia 14 PSIG None Required None Required None Required Pump Discharge Pressure
.Pd - Note 1 1060 None Required None Required None Required l
k iPump Flow Rate Q - Note > 4250 GPM RX l 1 4250 GPM None Reouired None Required 150-1000 PSI l 3930 < S < 4031 S < 3450 l Turbine RPM (s) - Note 1 3710 3525 to 3930 3450 < S < 3525 S > 4081 Vibration Pt v1 Amplitude V <.500 In/ .500 < V < [ Velocity In/Sec - Note 2 Sec .628 _ V >.62'8 In/ See l Vibration Pt #2 Ampt tude V <.500 In/ .500 < V < V >.628 In/ l Velocity In/Sec - Note 2 Sec .628 Sec ~ ~ Reactor Pressure < 960 Note 1: Due to the type of driver the reference values for Flow, Q, and Discharge Pressure, Pd, shall be duplicated as best possible and the Turbine Speed, S, will be used to determine the operational readiness of the pump. Technical Specifications still require flow to > 4250 gpm. Flow shall be compared with that required by Curve C, if > 4250 gpm cannot be obtained. Note 2: Maintenance Procedure 7.2.36 outlines the procedure to be used for taking vibration readings. The vibration readings taken at Point 1 (C) and Point 2 (F) must be taken with the vibration meter pickup in the horizontal position. See Attachment "D". [ The readings will be taken on the west side of the bearings. f Vibration Instrument IST Number: 3> J Stopwatch Number IS-J Operator Signature: I CVibration reference values will be determined by the IST Engineer prior to the HPCI Test Mode 9urveillance Operation. l f Procedure Sunber 6.3.3.1 Dat.- ~ ')L Revision 19 Page 3 of 4 Page:
f., ,i ' lll c _ a _ COOPER NUCLEAR STATION OPERATIONS' MANUAL n. [ ATTACHMENT "B" SURVEILLANCE' PROCEDURE '6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION- - l g ~ Discrepancies: i E } )'~ ' hh Operator ' ")<t t us f e Ic /5 ?7-3'f Shif t Supervisor ( 5 7;C~of4 /y."27-nePermiesionToStart f Shift Supervi r / P-7 P// Test Complete And. Reviewed
~
~ ~ Datc Shift Supervisor / NCR Written If Required Date Work Item (s) Initiated If / Required / y)/b'ff?-4 / ?.1 bb kW, - Reviewed By Date IST Review / Analysis Of Test Data Comparing Date To Allowable Ranges IST Review / Summary Of Corrective Actions If Date Required IST Review / Subsequent IST And Confirmation' Date Of Operational Adequacy C i L
~ # ~
Procedure Number 6._3.3.1 Date Revision 19 Page 4 of 4 Page
,,) - J,7 u su. u....c u u.a.s a t.u t o., u r um u t o..a.Lutuu, ~ . AITACHMENT "B" SURVEILLANCE PROCEDURE 6.3.3 1 HPCI TEST MODE SURVEILLANCE OPERATION t 4 O.l v ' /m / i .p khh I' V jf/ NOTER Those valves followed by (IST) shall be timed on a quarterly basis. IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMED 1. Obtained permission to start test. 2. Safety system status panel indicates test ccndition, c 3. Opened vent valves HPCI-311 and HPCI-312. 4. Water flowed freely. 5. Closed vent valves HPCI-311 and HPCI-312. 6. Opened vent valves HPCI-302 and HPCI-303, c 9 7. Water flowed freely. 8. Closed' vent valves HPCI-302 and HPCI-303. 9. SBGT system running. 10. Start gland seal condenser exhaust blower. 11. Vibration indicator and recorder on. 12. Confirmed flow controller HPCI-FIC-108 in auto and setpoint at X 4250 gpm. 13. Opened HPCI-MO-21. v 14. Record pump inlet pressure. 15. Opened HPCI-MO-24. Note: Perform Steps 16. and 17. simultaneously. X 16. Opened HPCI-M0-14 (IST). P <_ 20 l a 17. Started auxiliary oil pump. @ l 18. Governor valve opened. 19. Turbine stop valve epened. 20. HPCI-FCU. .X a. HFC-R-lG starts. b. REC-TCV-863 opens. 21. Throttle HPCI-MO-21, if necessary, to maintain discharge pressure > < c~~~ at 1060 psig (required only for quarterly flow test). 22. HPCI-M0-25 closed. /- 23. Ensured parameters are met (Q = 4250 and Pd = 1060-(required only _X for quarterly flow test)-if possible). -Hold for-5 minutes -and-X record data, r Note: See Note in procedure body if running for monthly pump .X operability or only to prove operable because some other X safety related system is inoperable. X 24. Controller output signal is not > 100. e-25. Check vibration recorder;
mils, F7^
M
rpm, t/ ", e ' ->
gpm (< 2 mils). ' f, / j,,_- - r n,. t Procedure Nunber 6.3.3.1 Date /-5-/2 Revision 19 Page 1 of 4 Pages
=-
c cuort.s :.u u.Aa d i.it tuti oetait to:.s :mLAL
. 1T7ACHMEIIT "B" SURVEILLANCE PROCEDURE' '6/3i3.1~ HPCI TEST MODE SURVEILLANCE OPERATION y n. c 1-i Q; .I ~ ]. _ q.
g
.IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMED,' ]_ .-26. . Auxiliary oil pump off and switch in start position. V n 27.1 Check' gland. seal. condenser. I' 28. Emergency condensate storage tank level checked. V
29. Turbine and pump temperatures on panel 9-21 observed.
-/ 30. Record temperatures of turbine (record data on Page 2). f .31. -Check suppression pool temperature. j 32. Check Drywell to Torus'AP. -33. Data recorded (record data on Pages 2 and 3). V 34. Depress and hold turbine trip button.. J '35. HPCI-MO-14 y +d. l 1 20 l ~M 36. HPCI-MO--14 fully closed and release turbine trip. v 37. HPCI-MO-25 closed. ' 38.- Close HPCI-MO-21 and HPCI-MO-24. v
39. _ Gland seal condenser exhauster stopped.
e' (h
40.. SBGT system returned to standby.'
e'. h 41.- Auxiliary oil pump running for_15.to 20 minutes. e 42. Auxiliary oil pump control switch to auto. a ], 43. HPCI system in standby status.. ]i 44. Safety system status panel returned to normal. 45. Notified Shif t Supervisor test has been completed. r-i .[ TEST
SUMMARY
TURBINE AND - PUMP TEMPERATURE OBSERVED DATA MAXIMUM PERFORMED BY Oil Temperature //
F 160*F A
f Thrust Bearing / 2 2-
F 180*F k,
Turbine Casing E7D 'F 300*F / if, 3 i / FLOW REQ. PUMP DISCH. REACTOR TECH. SPEC. FREQUENCY PUMP FLOW FROM CURVE C PRESSURE PRESSURE LIMIT' INITIALS 150 PSI Test Once/ 4250 GPM RX-Operating Cycle 150-1000 PSI f f A./7l* 4 .f[.
I

l.
r rs. ip l. 4 4-Proceduru Nu.:ber 6.3.3.1 Date / C li k Revision 19 Page 2 'of 4 Pager
woi t.a ....m ., o u w.. m i. w o t o.. - a..m u. ATTACHMIfNT "B" SURVEILLANCE PROCEDURE 6.L 3.1 IRpI TEST MODS SURVEILLANCE OPERATION ') s $.s5A vs WATER FLOW OBSERVED FROM TECH. SPEC. LIMIT INITIALS Valves HPCI-311 And HPCI-312 Discharge Piping Vented At High Oo Point And Water Flow Observed 9 Valves HPCI-302 And HPCI-303 h FAN COOLING UNIT TECH. SPEC. LIMIT INITIALS As HFC-R-lG Operates Normally Unit Checked For Operability 27 # Note: This Data Sheet below need not be completed when procedure is being performed for mon'thl: pump operability or,to prove operable when another safety system is; declared inoperable. ACTUAL REFERENCE ACCEPTABLE ALERT REQUIRED PARAMETERS VALUE VALUE RANGE M GE ACTION RANGE Pump Inlet Pressure (Before Start) Pib 71 PSIG None Required None Required None Required Pump Inlet Pressure (After Start) Pia 14 PSIG None Required None Required None Required Pump Discharge Pressure Pd - Note 1 1060 None Required None Required None Required ("?umpFlowRateQ-Note > 4250 CPM RX 1 4250 GPM None Required None Required 150-1000 PSI 3930 < S < 4031 S < 3450 Turbine RPM (s) - Note 1 3713 3525 to 3930 3450 < S < 3525 S > 4081 Vibration Pt ill Amplitude V <.500 In/ .500 < V < V >.62'8 In/ Velocity In/Sec - Note 2 Sec .62S Sec Vibration Pt #2 A=plitude V <.500 In/ .500 < V < V >.628 In/ Velocity In/Sec - Note 2 See .628 See Reactor' Pressure 960 Note 1: Due to the type of driver the reference values for Flow, Q, and Discharge Pressure, Pd, shall be duplicated as best possible and the Turbine Speed, S, will be used to determine the operational readiness,of the pump. Technical Specifications still require flow to > 4250 gpm. Flow shall be compared with that required by Curve C, if > 4250 gpm cannot be obtained. Note 2: Maintenance Procedure 7.2.36 outlines the procedure to be used for taking vibration readings. The vibration readings taken at Point 1 (C) and Point 2 (F) must be taken with the vibration meter pickup in the horizontal position. See Attachment "D". The readings,will be taken on the west side of the bearings. 1 Vibration Instrument IST-Number: 4/ 4 Stopwatch Number IS- '[ //, Operator Signature: >7r-y, 1 CVibration reference values will be determined by the IST Engineer prior to the HPCI Test Mode ,. Surveillance Operation. Procedure Number 6.3.3.1 Dar.e - >' - 9 '- Revision 19 Page 3 of 4 Paget ,l
3 i * ::
COOPER NUCLEAR STATION OPERATIONS MANUAL' ATTACHMENT "B"' SURVEILLANCE PROCEDURE'- 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION q.-
)y Discrepancies:
..__n.._ c_. 'i j 4
3..
l in;h:a .. / -j / Operator f *d'
f.' * ' / Y/ N I 6' N
/ ) Date. Shift Supervis'or C N.7 7,.g b e / '4 '/d'd Permission To Start /,7 [f Test Complete And Reviewed ] Shift Supervisor, Date Shift _ Supervisor / _NCR Written If Required Date j Work Item (s) Initiated If Reviewed By O /a / J-J f-N .Date IST Review / Analysis Of Test Data Comparing Date To Allowable Ranges i 1; .IST Review /- Summary Of Corrective Actions If l <j Date Required IST Review / Subsequent IST And Confirmation Date Of Operational Adequacy 's Precedure Number 6.3.3.1 Date-Revision 19 Page 4 of ' 4 Pagt.
o- "I ,-ATTACHMENT "B" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION J p / f. a . )y Y ,~! p / 1 i NOTE: Those valves followed by (IST) shall be timed on a quarterly basis. IST TIME IN-STEP. PROCEDURE LIMIT SECONDS PERFORMED 1. Obtained permission to start test. k
2. -Safety system status. panel indicates test coadition.
v' 3. Opened vent valves HPCI-311 and HPCI-312. s 4. Water flowed freely. v
5.. Closed vent valves HPCI-311 and IIPCI-312.
6. _ Opened vent. valves HPCI-302 and HPCI-303. v [
7.. Water flowed freely.
u 8. Closed vent valves HPCI-302 and HPCI-303. 9. SBGT' system running. -/
10. " Start gland seal condenser exhaust blower.
V
11. - Vibration indicator and recorder on.-
s/ 12. Confirmed flow controller HPCI-FIC-108 in auto and setpoint at ~X 4250 gpm. v 13. Opened HPCI-MO-21. / 7# 14. Record pump inlet pressure. 15. Opened hPCI-MO-24. / Note: Perform Steps 16. and 17. simultaneously. X 16. Opened HPCI-MO-14 (IST). l 1 20 l / f, / / 17. Started auxiliary oil pump. V D.8. Governor valve opened. / (V l9. Turbine stop valve opened. / 20 HPCI-FCU. X a. HFC-R-lG starts. b. REC-TCV-863 opens. s,' 21. Throttle HPCI-MO-21, if necessary, to maintain discharge pressure X at 1060 psig (required only for quarterly flow test). t/ 22. HPCI-MO-25 closed. f 23. Ensured parameters are met (Q = 4250 and Pd = 1060 (required only ) for quarterly flow test) if possible). Hold for 5 minutes and ~ E'X 'X record data. if - Note: See Note in procedure body if running for monthly pump _X operability or only to prove operable because some other _X safety related system is inoperable. X 24. Controller output signal is not > 100. v' '25. Check vibration recorder; 73
mils, 3 6 FC

rpm, X
4190 gpm (< 2 mils). i/ ~~ r cf6pA. i 'rocedure Number '6.3.3.1 Date '-S'-/2 Revision 19 JPage 1 of 4 Paces
.m ~ TTTCHMENT "B" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST' MODE SURVETLLANCE OPERATION _ IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMED 26. Auxiliary oil pump off and switch in start position. / 27. Check gland seal condenser. V 28 Emergency condensate storage tank level checked. t/ 29. Turbine and pump temperatures on panel 9-21 observed. t/ 30. Record temperatures of turbine (record data on Page 2). 31. Check suppression pool temperature. V } 32. Check Drywell to Torus AP. t/ 33. Data recorded (record data on Pages 2 and 3). V 34 Depress and hold turbine trip button. t/
35. *11PCI-MO-14 closed.
l 1 20 l / 6, 7 7 36. IIPCI-MO-14 fully closed and release turbine trip. V 37. IIPCI-MO-25 closed. t/. 38. Close HPCI-MO-21 and HPCI-MO-24. / 39. Gland seal condenser exhauster stopped. V 40. SBGT system returned to standby. V 41. Auxiliary oil pump running for 15 to 20 ninutes. V 42. Auxiliary oil pump control switch to auto. 43. IIPCI system in standby status. 44. Safety system status panel returned to normal. ' (,345. Notified Shift Supervisor test has been completed. (a TEST
SUMMARY
TURBINE AND PUMP TEMPERATURE OBSERVED DATA MAXIMUM PERFORMED BY Oil Temperature // C
F 160*F
/*T'[3 Thrust Bearing /,R
F 180*F f ?' [
Turbine Casing 23Y
F 300*F f jP' [
FLOW REQ. PUMP DISCll. REACTOR TECH. SPEC. FREQUENCY PUMP FLOW FROM CURVE C PRESSURE PRESSURE LIMIT INITIALS 150 PSI Test Once/ Operating Cycle ~ - - - ~ ~~~ 4250_GPM.RX_. 130-1000 PSI / #5 h, ' 'rocedure Enher _6.3 31 Date / C -@ Revision 19 Pave 2 of 4 Paces
(.. 1TTACIDidh " B"' SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION -m ? WATER FLOW OBSERVED FROM TECH. SPEC. LIMIT INITIALS Valves-HPCI-311 And HPCI-312 Discharge Piping Vented At High f Point And Water Flow Observed jp Valves HPCI-302 And HPCI-303 FAN COOLING UNIT TECH. SPEC. LIMIT INITIALS HFC-R-lG Operates Normally Unit Checked For Operability Note 'This Data Sheet below need not be completed when procedure is being performed for monthly pump operability or to prove operable when another safety system is declared inoperable. ACTUAL REFERENCE ACCEPTABLE ALERT REQUIRED PARAMETERS VALCZ VALUE RANGE RANGE ACTION RANGE Putno Inlet Pressure (Before Start) Pib 70 71 PSIG None Required None Required None Required Pump Inlet Pressure (After Start) Pia /1 14 PSIG None Required None Required None Required Pump Discharge Pressure /06 O 1060 None Required None Required None Required @Ad-Note 1 ' 52mp Flow Rate Q - Note > 4250 GPM RX 'l MC 4250 GPM None Required None Required ISO-1000 PSI 3930 < S < 4081 S < 3450 Turbine RPM (s) - Note 1 3 65'O 3710 3525 to 3930 3450 < S73525 S > 4081 Vibration Pt #1 Amplitude .s 6 V<.500 In/ .500 < V < V >.628 In/ Velocity In/Sec - Note 2 M ,#4 Sec .628 Sec Vibration Pt #2 Amplitude V <.500 In/ .500 < V < V >.628 In/ Velocity In/Sec - Note 2 eu h
, </[
Sec .628 Sec h Reactor Pressure 970 960 Note 1: Due to the type of driver the reference values for Flow, Q, and Discharge Pressure, Pd, shall be duplicated as best possible and the Turbine Speed, S, will be used to determine the operational readiness of the pump. Technical Specifications still require flow to > 4250 gpm. Flow shall be compared with that required by Curve C, if > 4250 gpm cannot be obtained. Note 2: Maintenance Procedure 7.2.36 outlines the procedure to be used for taking vibration readings. The vibration readings taken at Point 1 (C) and Point 2 (F) must be taken with the vibration meter pickup in the horizontal position. See Attachment "D". The readings will be taken on the west side of the bearings. Vibration Instrument IST Number: 110 3 Stopwatch Number IS- / 9/V Operator Signature: M 'ed
Vibration reference values will be determined by the IST Engineer prior to the HPCI Test Mode
,%rveillance Operation. l ' - T ' 9 ^- Revision 19 Patm 3 of 4-Paces 'rocedure Sunber~ 6.3.3.1 Date
e. 1 ,' t: =n
COOPER NUCLEAR STATION OPERATIONS MANUAL b
j AbACHMENT"B"SURVEILLANCEPROCEDURE 6.3.3.1-HPCI TEST MODE SURVEILLANCE' OPERATION [:g;s Discrepancies: I a-i Operator / ~I 4 9 [] Date Shif t Supervisor [/h,eu (3/ h/j /M /. f,/ Permission To Start 5 r Shift Superviso8/// s w /,v/[M,.. r,Z.,/J-/./V Test Complete And Reviewed Date ' 3 (/ Dat6 t 7 Shift Supervisor / NCR Written If Required Date ,1 . / Work Item (s) Initiated If Reviewed By M / j~ 7 IST Review / <t /./- 7'f Analysis Of Test Data Comparing
' y Date To Allowable Ranges IST Review
/ Summary Of Corrective Actions If l Date Required h IST Review / Subsequent IST And Confirmation l Date Of Operational Adequacy ) 9, I ~ >_ ' e, Procedure Number 6.3.3.1= Date Revision' 19 Page 4 of 4 Pages-
4 J r [ ATTArmfENT "C". ~ FIGURE 15.6-1 PROCEDURE 6.3.'3.1 . _.. t.._ ....t... .t...t. a... ..... 11PCI.? ESSURE.. .r_. .._..t..... _.... _.. _......4,._... T,...S, FI'01. .._t..... .. t..... 1.. 4_. .y_.. ..l_...... .... _. t..-. t. .t......... ._.t._.. ..)".. .._.{...._._t.. -h. N f n... ... ~~.. m.
TOR; VARIOUS:REACTORzP.RESSURES g. " ^
. c ..... t :t !-~
n!-r- -~.
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A g ^' COOPER NUCLEAR STATION OPERATIONS MANUAL' f ATTACHMENT)"D" SURVEILLANCE' PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION-(L
p DATA POINTS'FOR VIBRATION DATA
'} a. -s
Point (f2 (F) Vibration Point Single St' age Pump-2 Stage HPCI Pump

Point #1 (C) Vibration Point 2 Stage Pump M
4--Single Stage 4 W '/ N / \\ HPCI Pump ~ -f f / / \\ i
The vibration readings taken at these points must be taken with the vibration meter pickup in the horizontal position. The points will be marked on the west sides of the bearings.
4 I ) Procedurn Number 6.3.3.1 Date F'- Revision I? Page 1 of 1 Pager~
/ 9* ATTAC1hENT "B" SURVEILLANCE PROCEDURE 6.3.3 1 HPCI TEST MODE SURVEILLANCE OPERATION ,'( 6pl I -ty gjs ',
N..
l1 - v NOTE: Those valves followed by (IST) shall be timed on a quarterly basis. IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMED 1. Obtained permission to start test. .7 2. Safety system status panel indicates test condition. r' 3. Opened vent valves HPCI-311 and HPCI-312. 7 4. Water flowed freely. 7 5. Closed vent valves HPCI-311 and HPCI-312. / 6. Opened vent valves HPCI-302 and HPCI-303. s' j 7. Water flowed freely. / ~ 8. Closed vent valves HPCI-302 and HPCI-303. / 9. SBGT system running. ,/
10. ' Start gland seal condenser exhaust blower.
/ 11. Vibration indicator and recorder on. k' 12. Confirmed flow controller HPCI-FIC-108 in auto and setpoint at X 4250 gpm. ,/ 13. Opened HPCI-MO-21. / 14. Record pump inlet pressure. !/U-15. Opened HPCI-MO-24. Note: Perform Steps 16. and 17. simultaneously. X 16. Opened HPCI-MO-14 (IST). < 20 l 17. Started auxiliary oil pump. 1 a M%. - v 18. Covernor valve opened, y (20. .9. Turbine stop valve opened. ,/ HPCI-FCU. X a. HFC-R-lG starts. ,/ b. REC-TCV-863 opens. 21. Throttle HPCI-MO-21, if necessary, to maintain discharge pressure X at 1060 psig (required only for quarterly flow test). eM 22. HPCI-MO-25 closed. fr 23. Ensured parameters are met (Q = 4250 and-Pd-r1060 -(required -only- _,.X for-quarterly flow test) -if_possible).-Hold-for 5 minutes ahd _'X ~ record-data. ,/ Note: See Note in procedure body if running for monthly pump __ X operability or only to prove operable because some other ZX safety related system is inoperable, fX 24. Controller output signal is not > 100. / 25. Check vibration recorder; ,[ mils, 78 f
rpm, X
de (f gpm (< 2 mils). k ) Procedure Nunber 6.3.3.1 p;a e /r-22 Revision 19 pace 1 or 4 pages }
(_. - -.. ~ ATTACIDfENT FB"~ SURVEILLANCE PROCEDURE-6,3,3.1 HPCI TEST MODE SURVEILLANCE OPERATION ~ I ( t IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMED 26.- Auxiliary oil pump off and switch in start position. / l --27.- Check gland seal _ condenser. 28 Emergency condensate storage tank level checked. / 29. Turbine _and pump temperatures on panel 9-21 observed. / .30. Record temperatures of turbine (record data on Page 2). 31. Check suppression pool temperature. 7 j. 32. Check Drywell to Torus AP. 33. Data recorded (record data on Pages 2 and 3). 34 Depress and hold turbine trip button. 7
35. *HPCI-MO-14 closed.-
l 1 20 l Ae /
36. IIPCI-M0-14 fully closed and release turbine trip.
y 37. HPCI-MO-25 closed. V 38. Close HPCI-MO-21 and HPCI-M0-24. 7 39. Gland seal condenser exhauster stopped. / 40. SBGT system returned to standby.
41. Auxiliary oil pump running for 15 to 20 ninutes, r

42. Auxiliary oil pump control switch to auto.
/
43. IIPCI system in standby status.
/ 44. Safety system status panel returned to normal. / i
45. Notified Shif t Supervisor test has been completed.
/ (.h TEST
SUMMARY
?' ' TURBINE AND PUMP TEMPERATURE OBSERVED DATA MAXIMUM / PERFORMED BY Oil Temperature /28 'F 160*F Thrust Bearing /ff A /@ 180*F /-s Turbine Casing // '/ F 300*F FLOW REQ. PUMP DISCll. REACTOR TECll. SPEC. FREQUENCY PUMP FLOW FROM CURVE C PRESSURE PRESSURE LIMIT INITIALS 150 PSI Test once/ 4250 GPM RX_ ~ ~ ~ _ ~ Operating Cvele 150-1000 PSI ~ l ~ l 1 Procedure Nunber 6.3.3.1 Date / D Revision 19 Page 2 or 4 page9
s !)TTACIDfENT "B" SURVEILLANCE PROCEDURE 6.3,3.1 HPCI TEST MODE SURVEILLANCE OPERATION l- /% 'G WATER FLOW OBSERVED FROM TECH. SPEC. LIMIT INITIALS ~ Valves HPCI-311 And HPCI-312 Discharge Piping Vented At High Point And Water Flow Observed Valves HPCI-302 And HPCI-303 FAN COOLING UNIT TECH. SPEC. LIMIT INITIALS HFC-R-1C Operates Normally Unit Checked For Operability O Note: "This Data Sheet below need not be completed when procedure is being performed for monthly pump operability or to prove operable when another safety system is declared inoperabic. ACTUAL REFERENCE ACCEPTABLE-ALERT REQUIRED PARAMETERS VALUE VALUE RANGE RANCE ACTION RANGE Pump Inlet Pressure (Before Start) Pib 71 PSIC None Required _ None Required None Required Pump Inlet Pressure (After Start) Pia 14 PSIC None Required None Required None Required l Pump Discharge Pressure Pd - Note 1 1060 None Required None Required None Required k.7mpFlowRateQ-Note > 4250 CPM RX 4250 CPM None Required None Required 150-1000 PSI 3930 < S < 4081 S < 3450 Turbine RPM (s) - Note 1 3710 3525 to 3930 34501S73525 S > 4081 Vibration Pt vl Amplitude V <.500 In/ .500 < V < V >.628 In/ Velocity In/Sec - Note 2 Sec .628 Sec ~ ~ Vibration Pt P2 Amplitude V <.500 In/ .500 < V < V >.628 In/ Velocity In/Sec - Note 2 Sec .628 Sec ~ ~ k Reactor Pressuro 960 Note 1: Due to the type of driver the reference values for Flow, Q, and Discharge Pressure, Pd, shall be duplicated as best possibic and the Turbine Speed, S, will be used to determine the operational readiness of the pump. Technical Specifications still require flow to > 4250 gpm. Flow shall be compared with that required by Curve C, if > 4250 gpm cannot be obtained. Note 2: Maintenance Procedure 7.2.36 outlines the procedure to be used for taking vibration readings. The vibration readings taken at Point 1 (C) and Point 2 (F) must be taken with the vibration meter pickup in the horizontal position. See Attachment "D". The readings will be taken on the west side of the bearings. N A] / Vibration Instrument IST Number: /9MT Stopwatch Number IS-t Operator Signature: A/ / I
Vibration reference values will be determined by the IST Engineer prior to the llPCI Test Mode Surveillance Operation.
(- Proceduro Nanber 6.3.3.1 Date '-(O Rev hion 19 Pace 3 of 4 Pace 9
' COOPER NUCLEAR' STATION' OPERATIONS MANUAL ~ ' ATTACHMENT "B" SURVEILLANCE' PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION L-L Discrepancies: W i - I l Operator Mwm ' Af tw / /W N Shift Supervis u // 7YPermissionToStart t u / /- F'/ Test Complete And Reviewed Sbift Supervisor ~~ f Date [ Shift Supervisor / NCR Written If Required L Date Work Item (s) Initiated If Reviewed By .t u / / fk Date l IST Review / Analysis Of Test Data Comparing l Date To Allowable Ranges i IST Review / Sum:aary of Corrective Actions If Date Required IST Review / Subsequent IST And Confirmation ( Date of Operational Adequacy Nl 5 l l /~I~ I I'r:ctdure Number 6.3.3.1 Date Revision 19 Page 4 of 4 Pages ~
sr ATTAN NENT "C". __....... _. .t...i... .t...t. .t. ._..t . ~.. FICURE 15.6-1 PROCEDURE 6.3.3.1 p.- _....~._..... c. CI. PRESSURo. \\,...S,. FLOW 4.. t.... l... s. q.. t.... 4.. ..,1..g=
FOR: hRIOUS REACTOREPRESSURESt~
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i*k COOPER NUCLEAR STATION OPERATIONS MANUAL 'i 'ATTACllMENT "D"' SURVEILLANCE PROCEDURE 6.3.3.1 IIPCI TEST MODE SURVEILI.ANCE OPERATION 1 V 4. g f p DATA POINTS FOR VIBRATION DATA a l )- t g I ~ s
Point 12 (F) Vibration Point Single St' age Pump 1
2 Stage !!PCI Pump
Point #1 (C) Vibration Point 2 Stage Pump s
.4 4--Single Stage h. / \\ / \\ !!PCI Pump o r /l \\ /{ 4 \\ O\\ 'O \\ \\ ) I
The vibration readings taken at these points must be taken with the vibration meter pickup in the horizontal position. The points will be marked'on the west sides of the bearings.
i f f, i l
1~
Revision 19 Pago 1 of 1 Pages ' Proc 2duro Number 6.3.3.1 Dato
t uotar.h :.u t;i.e./ui 8iAttuh oi'i x u t0:.S :tAhl,A1. j 1. ',7 NETACllMENT "B" SURVEILLANCE PROCEDURE 6.3.3.1 IIPCI TEST MODE SURVEILLANCE OPERATION ! ky'3 57 ~ q.l p NOTE: Those valves followed by (IST) shall be timed on a quarterly basis. IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORME! 1. Obtained permission to start test. L' 2. Safety system status panel indicates test condition. V 3. Opened vent valves llPCI-311 and llPCI-312. 4. Water flowed freely. L 5. Closed vent valves llPCI-311 and llPCI-312. t. j 6. Opened vent valves llPCI-302 and !!PCI-303. c-7. Water flowed freely. Ir 8. Closed vent valves llPCI-302 c.nd ilPCI-303. e-9. SBGT system running. v "' 10. Start gland seal condenser exhaust blower. u 11. Vibration indicator and recorder on. t 12. Confirmed flow controller IIPCI-FIC-108 in auto and setpoint at X 4250 gpm. 13. Opened llPCI-!!0-21. f/ 14. Record pump inlet pressure. t. 15. Opened IIPCI-M0-24. V Note: Perform Steps 16. and 17. simultaneously. X 16. Opened !!PCI-M0-14 (IST). I s 20 l (_f 17. Started auxiliary oil pump. (' hy 3 18. Covernor valve opened. L' 19. Turbine stop valve opened. L-20. IIPCI-FCU. X a. IIFC-R-1C starts. L b. REC-TCV-863 opens.- L' 21. Throttle llPCI-MO-21, if necessary, to maintain discharge pressure X at 1060 psig (required only for quarterly flow test). f/ 22. IIPCI-MO-25 closed. 23. Ensured parameters are met (Q = 4250 and Pd = 1060.(required only _X j for quarterly flow test) _if_possible). Iloid for 5 minutes and - X record data. L-Note: See Note in procedure body if running for monthly pump X operability or only to prove operabic because some other M safety related system is inoperabic. _X 24 Controller output signal is not >[100. L.- /$., i gpm (< 2 mils).
mils, 36,2d 25.
Checkg;(ibration recorder;
rpm, X
r 4 y', O.d[.b, / (. f Procedura Nur.b.* r _6. 3. 3.1_ n,u.. 2 /,' rn.vtston 19 p.wy 1 or 4
p. c..
r (.uort.a. xu.An s t a t to:4 OP1.RAI to:4S tA.t,AI. -ATTACIDfENT "B" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMEI 26. Auxiliary oil pump off and switch in start position. // 5
27. Check gland seal condenser.
if 28. Emergency condensate storage tank level checked. V 29. Turbine and pump teeperatures on panel 9-21 observed. L - 30. Record temperatures of turbine (record data on Page 2).
i. -

31. Check supprepsion pool temperature.
) 32. Check Drywell to Torus AP. f#
33. Data recorded (record data on Pages 2 and 3).
1' 34. Depress and hold turbine trip button. Q__ 9 35. !!PCI-MO-14 closed. I
f. 20 l
I_ - 36. IIPCI-MO-14 fully closed and release turbine trip. L-37. IIPCI-M0-25 closed. L-38. Close !!PCI-MO-21 and IIPCI-!!0-24. I. -
39. Gland seal condenser exhauster stopped.
If 40. SBCT system returned to standby. t/ 41. Auxiliary oil pump runnin;; for 15 to 20 ninutes. te 42. Auxiliary oil pump control switch to auto. _f,
43. IIPCI system in standby status.
f.'
44. Safety system status panel returned to normal.
s,' (,.i 45. Notified Shif t Supervisor test has been completed. t, TEST
SUMMARY
TURBINE AND PUttP TEMPERATURE OBSERVED DATA MAXI!!UM PERFORMED BY Oil Temperature f f f 'F 160*F //Ci f. t ) Thrust Bearing 'F 180'F L b k-v Turbine Casing M *F 300*F h, <j FLOW REQ. PUllP DISCil. REACTOR TECil. SPEC. FREOUENCY PUMP FLOW FROM CURVH C PRESSURE PRESSURE LIMIT INITIALS 150 PSI Test once/ 4250 CPll RX Operating Cycle 150-1000 PSI vprat (? i Procedure t;umbe r 6.3.3.1 Date /-F Y k Revision 19 Pace 2 of 4 l>,e e.
t.Utwt.a c.t.d.t.AK 4t Aith:. stA\\iin s :t\\;wM. ~ '~ _A_TTACIO!ENT'"B" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION i (,;l.,) i i WATER FLOW OBSERVED FROM TECH. SPEC. LIMIT INITIALS Valves HPCI-311 And HPCI-312 Discharge Piping Vented'At High C-Valves HPCI-302 And HPCI-303 [d FAN COOLING UNIT TECH. SPEC. LIMIT INITIALS .i HFC-R-10 Operates Normally Unit Checked For Operability ht-L f Note: This Data Sheet below need not be completed when procedure is being performed for month 1,, pump operability or to prove operable when another safety system is declared inoperable. ' ACTUAL REFERENCE ACCEPTABLE ALERT REQUIRED ] PARAMETERS VALUE VALUE RANCE RANCE ACTION RANGE Pump Inlet Pressure ,Before Start) Pib g f-71 PSIC None Required None Required None Required ); ( a Pump Inlet Pressure N (After Start) Pia 14 PSIC None Required None Required None Required 9 Pump Discharge Pressure ("'j'd - No t e 1 1060 None Required None Required None Required / ump Flow Rate Q - Note > 4250 GPM RX p l 1 4250 GPM None Required None Required 150-1000 PSI 3930 < S < 4031 S < 3450 Turbine RPM (s) - Note 1 3710 3525 to 3930 34501S 3525 S > 4081 ~ Vibration Pt r/1 Amplitude V <.500 In/ .500 < V < V >.628 In/ Velocity In/Sec - Note 2 Sec .628 2 Sec ~ ) Vibration Pt #2 Amplitude V <.500 In/ .500 < V < V >.628 In/ Velocity In/Sec - Note 2 Sec .628 Sec ~ ~ Reactor Pressure 960-i Note 1: Due to the type of driver the reference values for Flow, Q, and Discharge Pressure, Pd, shall be duplicated as best possible and the Turbine Speed, S, will be used to determine the operational readiness of the pump. Technical Specifications still require flow to 14250 gpm. Flow shall be compared with that required by Curve C, if 1 4250 gpm cannot be obtained. Note 2: Haintenance Procedure 7.2.36 outlines the procedure to be used for taking vibration readings. The vibration readings taken at Point 1 (C) and Point 2 (F) must be taken with the vibration meter pickup in the horizontal position. See Attachment "D". The readings will be taken on the west side of the bearings. ~j Vibration Instrument IST Number A/d Stopwatch Number IS- 'd
/ 4 Operator Signature:
Avibration reference values will be determined by the IST Engineer prior to the HPCI Test Mode [ irveillance Operation. l \\ Proceduru Nunber J._h h 1_ D.ite /_-f*][-- Reviston , 19 Par;e 3,of 4 P,a c e.
3-w. t,; i. = COOPER NUCLEAR STATION OPERATIONS MANUAL ATTACHMENT "B" SURVEILLANCE PROCEDURE' '6.3.3.1 HPCI' TEST MODE SURVEILLANCE OPERATION j ' Li ~ Discrepancies: i. b i.
).
is i' l .. _..... _ +... _ _ _ n 'n Operator 3- / [1 Shift Supervisor /( /2[7 bissionToStart Shift Supervisor a bc //* Jr Test Complete And 5eviewed Date Shift Supervisor / NCR Written If Required l/ Date l Work Item (s) Initiated If Reviewed By / dd // 2 /I Date IST Review / Analysis Of Test Data Comparing -Date To Allowable Ranges IST Review / Summary of Corrective Actions If Date Required IST Review / Subsequent IST And Confirmation Date Of Operational Adequacy L 4 -#~5 Reviston 19 Page 4 of 4 Pac. Procedure 'Numbe r 6.3.3.1 Date
r. -
l ATTAMBIENT "C" FICURE 15.6-1 PROCEDURE 6.3.1.1 _E..S.S_U_ P. V5. F.L W. ..l. .t. ..t. ..._._L.... ..t.. ....l.. ..,.........t. IP I t. .t.. _.s .... ~. .t.. c- ...I... t_.., .... m m*r ~.. n:- .......i.. ,..L..., [. .TORuP RESSURES :.... * :' :* g. .. m. m .. * : FOR VARI .S RE. ..t.. +.r.-
d..
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Espected IlI CI! Test L.ine Characte.rintid" N f.. i.p-if. ._.,1,_, .j. Reacuor. Pressure .. j.- . i..,. '200 Y i. 15 0.. P,q IG... q . i.. ,r... .i. g y .n i -qp 1 t. ....3 '. _ _.l....i
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_.1 0, 8 .. h.... r ..( +- .t. i, .t.. 1 .t .e r. !!PC..I._N.E..AS..U.R.l!D_.D. IS. C.llA..RC.E. .F.L..OU_.(.C. _PM.). .I. n,.. una[ n a
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_pl i COOPER NUCLEAR STATION OPERATIONS MANIJAL ) p. 91L ATTACHMENT."D'" SURVEILLANCE PROCEDURE-6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION fy $s' DATA POINTS FOR VIBRATION DATA I
Point #2 (F) Vibration Point ' Single St' age Pump
[. 2 Stage HPCI Pump /
Point #1 (C) Vibration Point 2 Stage Pumpr l
[$f 4--Single Stage / \\ / \\ HPCI Pump u q / O[ O\\ \\ 1 1 \\ \\ } l
The vibration readings taken at these points must be taken with the vibration meter pickup in the horizontal position. The points will be marked on the west sides of the bearings.
~
i

~'
(C,3.! l / - 0
5 ?-
Revision IC Pas:e 1 of 1' Pa" Precedure Number 6.3.3.1-Date
_ t.ooPER t th:!AAK S RAY to 4 net.1:At totis i!AM1AL // # 7 c ATTACH!iENT "B" SURVF.ILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION .r 1 + r j g ggf O W 4 l U _' NOTE: Those valves followed by (IST) shall be timed on a quarterly basis. IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMEI 1. Obtained permission to start test. / 2. Safety system status panel indicates test condition. v 3. Opened vent valves HPCI-311 and HPCI-312. ./ 4. Water flowed freely. ,/ 5. Closed vent valves HPCI-311 and IIPCI-312. ./ ';j 6. Opened vent valves HPCI-302 and HPCI-303. / 7. Water flowed freely. / 8. Closed vent valves IIPCI-302 and HPCI-303. / 9. SBGT system running. / 10. Start gland seal condenser exhaust blower. v 11. Vibration indicator and recorder on. e' 12. Confirmed flow controller HPCI-FIC-108 in auto and setpoint at X 4250 gpm. </ 13. Opened llPCI-M0-21. s 14. Record pump inlet pressure. / 15. Opened IIPCI-M0-24. / Note: Perform Steps 16. and 17. simultaneously. X 16. Opened IIPCI-MO-14 (IST). I 1 20 l / /. (, / (7,17. Started auxiliary oil pump. y
18. Governor valve opened.
c y 19. Turbine stop valve opened. g 20. IIPCI-FCU. X a. III C-R-1C s tarts, f/ b. REC-TCV-863 opens.- v i
21. Throttle llPCI-M0-21, if necessary, to maintain discharge pressure X
at 1060 psig (required only for quarterly flow test). /
22. HPCI-MO-25 closed.
v j' 23. Ensured parameters are met (Q = 4250 and Pd = 1060 (required only X for quarterly flow test) if possible). Iloid for 5 minutes and X record data. y Note: See Note in procedure body if running for monthly pump X operability or only to prove operable because some other X safety related system is inoperable. _X 24 Controller output signal is not > 1 v F.M.,0[0, mils, 3b 70 25. Check vibration recorder;
rpm, X
2/2. 'ID gpm (< 2 mils). / 1 2 Procedisru Nunber 6.3.3.1 l Date /-5-// Revision 19 _Page 1 of 4 , Pane,
t.uoPtk :4UCl.i.AK S l'A t LON OPimAl'id:;S !!AI4UAl, ATTACI NT "B" SURVEILLANCE PROCEDURE 6,3,3,1 HPCI TEST MODE SURVEILLANCE OPERATION .c U 4 I IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMET 26. Auxiliary cil pump off and switch in start position. / 27. Check gland seal condenser, e 28. Emergency condensate storage tank level checked. v 29. 30.. Turbine and pump temperatures on panel 9-21 observed. v' Record temperatures of turbine (record data on Page 2). y' 31. Check suppression pool temperature. A' 32. Check Drywell to Torus AP. 4/ 33. Data recorded (record data on Pages '! and 3). V 34 Depress and hold turbine trip button. V 35. HPCI-MO-14 closed. I 1 20 l /74 v 36. HPCI-M0-14 fully closed and release turbine trip. 37. HPCI-MO-25 closed. 38. Close HPCI-MO-21 and HPCI-M0-24. v 39. Gland seal condenser exhauster stopped. ,/ 40. SBGT system returned to standby. o/ ~ 41. Auxiliary oil pump running for 15 to 20 minutes. v 42. Auxiliary oil pump control switch to auto. v i 43. HPCI system in standby status. 7 i 44. Safety system status panel returned to normal. V (,.,45. Notified Shif t Supervisor test has been completed. V TEST
SUMMARY
TURBINE AND PUMP TEMPERATURE OBSERVED DATA MAXIMUM PERFORMED BY ~ 011 Temperature // L
F 160*F
[( Thrust Bearing /37
F 180*F
.s /j& ~ Turbine Casing ZN
F 300*F
~~ FLOW REQ. PUMP DISCH. REACTOR TECH. SPEC. 1 FREQUENCY PUMP FLOW FROM CURVE C PRESSURE PRESSURE LIMIT INITIALS 150 PSI Test Once/ Af 4250 GPM RX 4f Operating cycle IV 150-1000 PSI fy 7 O . 2. L. Procedure Number 6.3.3.1 Date / ' Y *'- Revision 19 Page 2 of 4_
Pas,
LooPLA :.t ri.t.A g s aa t to;4 opg,ia t to;;3 ;u;; gag, ATTACHMENT "B" SURVEILLANCE PROCEDURE 6.3.3.1 IIPCI TEST MODE SURVEILLANCE OPERATION l .c $ NY ? h WATER FLOU OBSERVED FROM TECH. SPEC. LIMIT INITIALS Valves llPCI-311 And HPCI-312 Discharge Piping Vented At liigh [ Valves HPCI-302 And HPCI-303 NN FAN COOLING UNIT TECH. SPEC. LIMIT INITIALS g HFC-R-1G Operates Normally Unit Checked For Operability N I Nota: This Data Sheet below need not be completed when procedure is being performed for monthl: pump operability or to prove operable when another safety system is declared inoperable. ACTUAL REFERENCE ACCEPTABLE ALERT REQUIRED PARAMETERS VALUE VALUE RANGE RANCE ACTION RANGE Pump Inlet Pressure (Before Start) Pib 7! 71 PSIG None Required None Required None Required Pump Inlet Pressure / (After Start) Pia bl 14 PSIG None Required None Required None Required i Pump Discharge Pressure f.*2d-Note 1 /000 1060 None Required None Required None Required 2 Pump Flow Rate Q - Note > 4250 GPM RX 1 12 93 4250 GPM None Required None Required 150-1000 PSI 3930 < S < 4031 S < 3450 Turbine RPM (s) - Note 1 99 3710 3525 to 3930 3450 < S7 3525 S > 4081 Vibration Pt el Amplitude V <.500 In/ .500 < V < V >.628 In/ Velocity In/Sec - Note 2 2d .(~(- Sec .628 Sec ~ ~ Vibration Pt #2 Amplitude V <.500 In/ .500 < V < V >.628 In/ l Velocity In/Sec - Note 2 ' ' cI 8/Y Sec .628 Sec ~ ~ Reactor Pressure O 960 Note 1: Due to the type of driver the reference values for Flow, Q, and Discharge Pressure, Pd, shall be duplicated as best possibic and the Turbine Speed, S, will be used to determine the operational readiness of the pump. Technical Specifications still require flow to,> 4250 gpm. Flow shall be compared with that required by Curve C, if > 4250 gpm cannot be obtained. Note 2: Maintenance Procedure 7.2.36 outlines the procedure to be used for taking vibration readings. The vibration readings taken at Point 1 (C) and Point 2 (F) must be taken ~ with the vibration meter pickup in the horizontal position. See Attachment "D". The readings will be taken on the west side of the bearings. Vibration Instrument IST Number: /769 Stopwatch Number IS- /9/ Operator Signature: ,% /C I CVibration reference values will be determined by the IST Engineer prior to the HPCI Test Mode
rve111ance Operation.
a S Proceduro Nunber
6. 3.M Date
/ - I j '- Revision 19 Pa c,e ,3 of 4, Page
f COOPER NUCLEAR STATION OPERATIONS MANUAL a kTTACHMENT"B"SURVEILLANCEPROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION O l-Discrepancies: l h I L I I I (i.; ///" b b Operator 1 / w,M. / // -F_? Permission To Start Shift Supervisor i Shift Supervisor .) .y / A- -8.3 Test Complete And Reviewed f / l' d Date Shift Supervisor / NCR Written If Required Date n Work Item (s) Initiated If i / // 8 Reviewed By _ / a r.t ( fl / //*V O, Analysis of Test Data Comparing IST Review [t y Date To Allowablo Ranges IST Review / Summary of Corrective Actions If Date Required 1ST Review / Subsequent IST And Confirmation Date Of Operational Adequacy l fhi c /
8 ~ 5 *1 Revision 19 Page 4 of 4 Pag.
Pr:cedure Number 6.3.3.1 Dato
e ATTANNENT "C" FICURE 15.6-1 PROCEDURE 6.3.3.1 l,... . _. t.. ..i.... t... .FL W. .,.1... IIP I.1,R.F..S90. P<...
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g.
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r 550 c1C,.... Pa. _t. .g 9 + ..t + +.. r .N . +. - + - +. ./- u .u x.3 _..t ... f. w .is. ~ _.. . t. O.. 1 40 1 p J P.g .p... /...._. . g -.. ...i... M, .r 43 x. 4. .l. .. /.. w s ~[ Espected ilPCI Tedt (,ine Ch,ardeterintid. X.t. .?c . i.l.. - .doo. . _.j. .t. 1 1 React.or!Prmnoro 150,..: P S IG '. r .= .o, .t T .t .i. _.5 $i . [. 4 p .j. ..o l l - I. .i g..,. .., J .._1 l. .c -. g - g ,m. t
l. -
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llPCI.jlEAPURl(D DISCllARGE .a._ .,.........t.. PI.M.._(,C. P..M.)..'
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s? i j COOPER NUCLEAR STATION OPERATIONS MANUAL j TITACHMENT "D" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION z 'i ? i DATA POINTS FOR VIBRATION DATA 1j' i .i.
Point #2 (F) Vibration Point Single St' age Pump 2 Stage l!PCI Pump

Point #1 (C) Vibration Point 2 Stage Pump
(['1 4--Single Stage / \\ / \\ HPCI Pump _~ m q \\ / / O O \\ c a l ~ g
The vibration readings taken at these points must be taken with the vibration motor pickup in the horizontal position. The points will be marked on the west sides of the bearings.
V ,l' i 9 F I I ) /_5*;$7-Revision l' Page,1 of 1 Page Pr:cedure Nuc.ber 6.3.3.1 Date
/p - j J_ ,,,,....m ...,..,............,. o.,.......,,.. ATTACHMENT "B" SURVEILLANCE PROCEDU~RE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION NOTEt Those valves followed by (IST) shall be timed on a quarterly basis. IST TIME IN STEP PROCEDURE LIMIT SECONDS PERFORMED 1. Obtained permission to start test. l/ 2. Safety system status papel indicates test condition. t/ 3. Opened vent valves HPCI-311 and HPCI-312. v 4. Water flowed freely. L/ 5. Closed vent valves HPCI-311 and HPCI-312. V 6. Opened vent valves HPCI-302 and HPCI-303. //_ g 7. Water flowed freely. t/ 8. Closed vent valves HPCI-302 and HPCI-303. // 9. SBGT system running. V 10. Start gland seal condenser exhaust blower. V/ 11. Vibration indicator and recorder on. V 12. Confirmed flow controller HPCI-FIC-108 in auto and setpoint at X 4250 gpm. // 13. Opened llPCI-M0-21. ./ 14. Record pump inlet pressure. ,w 15. Opened HPCI-M0-24. v Note: Perform Steps 16. and 17. simultaneously. X 16. Opened HPCI-MO-14 (IST). l 1 20 l Nu v 17. Started auxiliary oil pump. (< 18. Covernor valve opened. v 19. Turbine stop valve opened. - y 20. HPCI-FCU. X a. HFC-R-lC starts. v b. REC-TCV-863 opens.- V 21. Throttle HPCI-M0-21, if necessary, to maintain discharge pressure X at 1060 psig (required only for quarterly flow test). A/ 22. HPCI-MO-25 closed. t/ 23. Ensured parameters are met (Q = 4250 and Pd =-1060-(-required only-for--quarterly flow-test)-if possible).----Hold--for-5 minutes and' X ~ record data.- V Note: See Note in procedure body if running for monthly pump TX operability or only to prove operable because some other _X safety related system is inoperable. X 24. Controller output signal is not > 100. V 25. Check vibration recorder;,'1 G., L.,47 V mLis, 5 W,,O
rpm, X
d 577 gpm (< 2 mils). V h ~ <.C.;M-fx 16 ( l 1 Procedure Nunber 6.3.3.1 _ oa u. /- I /2, Revision 19 Page 1 of '4 Page.
ATTACllMENT."B" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION l. b IST TIME IN STEP LIMIT SECONDS PERFORMEI PROCEDURE t/ 26. Auxiliary oil pump of f and switch in start position. L/ 27. Check gland seal condenser. p/ 28. Emergency condensate storage tank level checked. // 29. Turbine and pump temperatures on panel 9-21 observed. L/ 30. Record temperatures of turbine (record data on Page 2). V 31. Check suppression pool temperature. !/ 1 32. Check Drywell to Torus AP. t/ 33. Data recorded (record data on Pages 2 and 3). t-34. Depress and hold turbine trip button. V l 1 20 l L
35. HPCI-M0-14 closed.
V 36. HPCI-M0-14 fully closed and release turbine trip. r/
37. IIPCI-M0-25 closed.
V 38. Close HPCI-M0-21 and ilPCI-MO-24. V 39. Gland seal condenser exhauster stopped. V 40. SBGT system returned to standby. V 41. Auxiliary oil pump running for 15 to 20 ninutes. V 42. Auxiliary oil pump control switch to auto. l/ 43. IIPCI system in standby status. V 44. Safety system status panel returned to normal. L/ 45. Notified Shift Supervisor test has been completed. TEST
SUMMARY
TURBINE AND PUMP TEMPERATURE OBSERVED DATA MAXIMUM PERFORMED BY b
F 160*F M 6.5 e
e c c,. h I Oil Temperature 7 M PT v/ud e / 2 I
F 180*F 0
Thrust Bearing M a c4 tu 2 3d 'F i 300*F
'5 Turbine Casing
/ 7 FLOW REQ. PUMP DISCil. REACTOR TECit; SPEC. FREQUENCY PUMP FLOW FROM CURVE C PRESSURE PRESSURE LIMIT INITIALS 4250 GPM.RX. 150 PSI Test Once/ - ~ - 150-1000 PSI Operating Cycle G / h wa ~ c ('c. / C -Y L Revision 19 Page 2 of 4 Page: Procedure Nur.her 6.3.3.1 Date
[ ATTACHMENT. "B" SURVEILLANCE PROCEDURE 6.3.3-1 HPCI TEST MODE SURVEILLANCE OPERATION f s {,tt[$ s g-WATER FLOW OBSERVED FROM TECH. SPEC. LIMIT INITIALS V$1vesHPCI-311'AndHPCI-312 Discharge Piping Vented At High %O wpWA ~ Point And Water Flow Obser'ved 4 Valves HPCI-302 And'FPCI-303 Yk Ed4ttm 1 - ,e U FAN COOLING UNIT
TECH. SPEC.' LIMIT- ~
~ INITIALS HFC-R 1C Operates Normally ' Unit Checked For Operability k eM/ /# d (! Note:[ThisData!SheetbelowneednotbecompletedwhenprocedureiobeingperformedformonthlJ f pump. operability or to prove operable when another safety system is declared inoperable. ACTUAL REFERENCE ACCEPTABLE ALERT REQUIRED PARAMETERS VALUE VALUE ' RANGE RANCE - ACTION RANGE Pump Inlet Pressure (Before Start) Pib 71 PSIG None Required None Required None Required T Pump Inlet Pressure. j (After Start) Pia 14 PSIG None Required None Required None Required i' Pump Discharge Pressure %Pd - Note 1 1060 None Required None Required None Required '.. Pump Flow Rate Q - Note > 4250 GPM RX 1 4250 GPM None Required None Required 150-1000 PSI 3930 < S < 4081 S < 3450 Turbine RPM (s) - Note 1 3710 3525 to 3930 3450 < S73525 S > 4081 Vibration Pt vl Amplitude V <.500 In/ .500 < V < V >.628 In/ 4 Velocity In/Sec - Note 2 Sec .628 Sec '~ ' Vibration Pt #2 Amplitude V <.500 In/ .500 < V < V >.628 In/ Velocity In/Sec - Note 2 Sec' .628 Sec- ~ ~ ~ ~ Reactor Pr ssure '960 Note' 1: Due to the type of driver the reference values for Flow, Q, and Discharge Pressure, Pd, shall be duplicated as best_possible and. the Turbine Speed, S, will be used to.. determine,the operational readiness of the pump. Technical Specifications still require flow to 1 4250 gpm. Flov shall be compared with that required by Curve C, pif,> 4250 gpm cannot be obtained. Note 2: ~ Maintenance Procedure 7.2.36 outlines the procedure to be used for taking vibration /. readings. The vibration readings taken at Point 1 (C) and Point 2 (F) must be taken with the vibration meter pickup in the horizontal position. See Attachment "D". The 3eadings will be taken on the west side of the bearings. VibrationIds'rumentISTNumber;
/ d Stopwatch Number IS-
//,A t s f I Operator Signature: N8 /2 .ht u v Ar GVibration reference values will be dathrmined by the IST Engineer prior to the HPCI Test Mode 9urveillance Operation. I'- t i ) _. x, Procedure Nunber' 6.3.3.1
Date Y-F'92-Revision 19 Page 3
of 4 Page: ' :Y
COOPER NUCLEAR STATION OPERATIONS MANUAL. ATTACHMENT:"B" SURVEILLANCE PROCEDURE 6.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION Discrepancies:a ~ i i o h I Operator @c' / tvie/ /n t L-53 . }f-Date Shif t SupervisorM/WD, A,. /- //n d.)-/7 Permission To Start 'is- ~f' 6at'e' I Shif t Supervisor ~~7//[ ,[ //(7-/2 M, Test Complete And Reviewed i1 r-- gate Shift Supervisor / NCR' Written If Required Date Work Item (s) Initiated If Reviewed By
1
/ ///-> ? -f h ~ Date IST Review / Analysis Of Test Data Comparing Date To Allowable Ranges 1 IST Review, / Summary Of Corrective Actions If-Date Required IST Review / -Subsequent IST And Confirmation Date Of Operational. Adequacy I I ~ }_ ' b-Revision '19 Page 4 of 4 _Page ) - Pr:cedure Number 6.3.3.1 Date
s [ _.' ATTACINENT "C" FICURE 15.6-1 PROCEDURE 6.3.3.1 .i. ,;= t:.:: e.:t."
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COOPER NUCLEAR STATION OPERATIONS MANUAL ~ ATTACHMENT D" SURVEILLANCE PROCEDURE '6'.3.3.1 HPCI TEST MODE SURVEILLANCE OPERATION r 'I 5 1 . DATA POINTS FOR VIBRATION DATA P -1 1
Point #2 (F) Vibration Point Single St' age Pump 2 Stage HPCI Pump

Point-#1 (C) Vibration Point 2 Stage Pump n
1 '(h +--Single Stage '~ / \\ ,/ \\ -HPCI Pump 4> '\\ / 1 / O O \\ 2 _I
The vibration readings taken at these points must be taken with the vibration meter pickup *in the horizontal position. The points will be marked on the west' sides of the bearings.
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45 .Precedure Number. 6.3.3.1_ _Date '-)' d,- Revision 19 Page 1 Lof 1.Pagi - _. _,}}

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