ML20137J401
| ML20137J401 | |
| Person / Time | |
|---|---|
| Site: | Crane  |
| Issue date: | 01/15/1986 |
| From: | Standerfer F GENERAL PUBLIC UTILITIES CORP. |
| To: | Travers W Office of Nuclear Reactor Regulation |
| References | |
| 0384A, 384A, 4410-86-L-0007, 4410-86-L-7, NUDOCS 8601220428 | |
| Download: ML20137J401 (58) | |
Text
GPU Nuclear Corporation Ng gf Post Office Box 480 Route 441 South Middletown, Pennsylvania 17057-0191 717 944-7621 TELEX 84 2386 Writer's Direct Dial Number:
(717) 948-8461 4410-86-L-0007 Document 10 0384A January 15, 1986
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-: 2 TMI-2 Cleanup Project Directorate of '
Attn: Dr. W. O. Travers y
4 ".3 Director US Nuclear Regulatory Commission c/o Three Mile Island Nuclear Station N*
Middletown, PA 17057
Dear Dr. Travers:
Three Mile Island Nuclear Station, Unit 2 (TMI-2)
Operating License No. OPR-73 Docket No. 50-320 Defueling Canister Checklist Your letter NRC/TMI-85-086 dated November 8, 1985, granted approval for use of the defueling canisters subject to four (4) provisions. One of these provisions was that GPU Nuclear notify your staff of any planned reduction in GPU Nuclear's augmented Quality Assurance (QA) review program for derueling canisters supplied by Nuclear Energy Services (NES)
Manufacturing.
The augmented QA review program has been continued at NES and GPU Nucler intends to continue the program for all future shipments of canisters n
from NES Manufacturing. However, per your request, we are advising you g
that the experience gained in the use of the detailed checklists has a,
resulted in the development of more efficient versions of those o"
checklists for the filter, fuel, and knockout canisters (Attachment).
4 The revised filter and knockout canister checklists will be used for all future shipments of these type canisters. The revised fuel canister Y
checklist will be used following GPU Nuclear QA's approval of the h
completed initial checklist for the first shipment of ES fuel canisters.
!F, The attached checklists hase evolved from the checklists which were ocr prepared for the first shipment of canisters. Certain items included in g
$@a, those checklists have been deleted. The deletions are based on either j
i verification of certain generic activities or lack of identification of po([
issues of concern during the previous review.
i GPU Nuclear Corporation is a subsidiary of the General Public Utilities Corporation
Dr. Travers January 15, 1986 4410-86-L-0007 The following is a list of significant revisions to the "first shipment" checklists, o
The "first shipment" checklists consisted of several Material, Fabrication and Welding /NDE checklists. These three types of checklists have been combined into a single " follow-on shipment" checklist. This consolidation has been accomplished to foster efficiency in the review process, eliminate redundancy between various checklists, and reduce the overall volume of the completed checklist package, o
The following checklist requirements, related to procurement of materials by NES, have been deleted since these activities have been reviewed generically:
Selection / Qualification of Suppliers
- Imposition of QA program requirements on Suppliers Imposition of 10 CFR 21 on Suppliers o
Review of activities associated with the receipt inspection by ES has been deleted since essentially all material was previously reviewed in the "first shipment" checklists.
o Review of activities associated with the following areas has been deleted since no deficiencies were identified as a result of reviews performed by the "first shipment" checklist teams and the Supplier Quality Representatives:
Activities associated with Bechtel's review / approval of NES's welding /NDE procedures.
Control and disbursment of welding filler material by ES.
Use of the current and appropriate welding procedure (s).
Verification of fit-up and cleanliness inspections.
- Minimum preheat and maximum interpass temperature.
In addition, we plan to complete a single checklist for each shipment of each type canister rather than a checklist for each canister as was discussed with your staff. The amount of time associated with the review of each canister shipment and completion of checklists will be significantly reduced and thus the process will be more efficient.
Sincerely, J. 4 F. R. Standerfer Vice President / Director, TMI-2 FRS/RDW/eml
e REVIEWER DATE FOLLOW ON FILTER CANISTER CHECKLIST - NO. F-1 REV.
1 PAGE 1 OF 2 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION ll54018F 1
DIM. 149 3/4"+ 1/4" 1.
Issuance of Material 1.
Traveller Nos.
Rev. 5 (12' - 5 3/4"T for next operation (release to shop) 2.
Have the travelers incorporated 2
DU4 3.200 Typ the design dwg. and SDDR data?
U##*I 2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
Note Envelope of Canister ings on Travellers Yes No 3
g f
Inspectors on Master QA Cylirxbr of 14 15/16" IN PROCESS INSPECTIONS Issuance Lo9 ? Yes No DLA.
- b. Are the tools / gauges calibrated?)
3.
Dimensional Inspection N/A Yes No 5
. Do the travellers nave evidence a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
b.
Use of calibrated 4,
3r the app icable NCRs equipment dispositioned?
c.
Evidence of ASEmeLY inspection and acceptance to
'Ihis Checklist applies to canister:
required criteria 5.
Are the SDDRs dispositioned?
4.
Identification, Yes No
'IVR Shell
, Canister Control, and Dispost-SDDR Nos.
No.
No.
No, tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1
' Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
~
CEVIEWER DATE FOLLOW ON FILTER CANISTER CHECKLIST - NO. F-1 REV.
1 PAGE 2 OF 2 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION 1154018F 3
Weld - Upper Head WELDING Traveller Nos.
1.
Verify welder qual-Rev. 5 A
Weld 1 ification for WPS utilized
- l.
Welder Nos.
4 Weld - Iner Head COMPLETED WELD VERIFICA-
- 2a. Visual Examiner Nos.
A 2
TION 2a.
W sual Examination /
W sual Examiners are qua M eO 5
Hold - Drain 'Ibbe Qualification Yes No
% upper Head b.
- b. L.
P. Examiner Nos.
Examination and 1/16 V Weld 3 Qualification L.
P.
Examiners are qualified?
c.
Welder and weld Yes No number identified
documentation, i.e.,
Yes No
- Details on the attached MATRIX of approved /
(weld map) d.
Batch Nos.
certified welding and NDE Personnel and d.
PT material batch Penetrant Welding Materials.
numbers recorded on Developer traveller and C of Remover Cs are available Are C of Cs available?
Yes No NON-DESTRUCTIVE EXAMINA-
- 3a. RT/UT Examiner No. (s)
TION Examiner is qualified?
RADIOGRAPHIC /
Yes No ULTRASONIC EXAMINATION
- b. RT/UT records in package are complete ?
3a.
Personnel qual-es No ified to perform the examination b.
\\
. _ - -. ~. - - - - _ - _
_-.-~
CEVIEWER DATE FOLLOW ON FILTER CANISTER CHECKLIST - NO.
F,-
9 REV.
1'PAGE 1 CF 2 s
DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION i
l Rev. 2 Zone C 1.
Issuance of Material 1.
Traveller Nos.
1154020E 1
DDt.1%" + 1/16" for next operation 1
(release to shop) 2.
Have the travelers incorporated 2
DD4. 1" + 1/16" the design dwg. and SDDR data?
]
Zone C-4'-
2.
Identification of Yes No j
latest approved draw-3a. Are the inspectors qualified?
j Filter Calister ings on Travellers Yes No sdrasss&ly Inspectors on Master QA 4
I IN PROCESS INSPECTIONS Issuance Log ? Yes No
- b. Are the tools / gauges calibrated d 3.
Dimensional Inspection N/A Yes No
. Do tne trayellers have evidence i
a.
Qualification of f inspection and acceptance l
Inspectors to the required criteria?
Yes No i
b.
Use of calibrated 4.
Are the applicable NCRs L
equipment dispositioned?
Yes No c.
Evidence of l
ggyp,gggly NCR Nos.
j inspection and acceptance to
'Ihis Checklist also applies to canister:
required criteria 1
5.
Are the SDDRs dispositioned?
'IVR Shell Canister J
4.
Identification, Yes No No.
No.
No.
Control, and Dispost-SDDR Nos.
tion of NCRs
}
l S.
Implementation of SDDRs a
J' G.
Assembly Inspection i
Notes:
o NCRs - See Att. No. 1 I
Item o
SDDRs - See Att. No.
j 2,
Item i
o Calibration - See Att. No. 1 Item I
CEVIEWER DATE FOLLOW ON FILTER CANISTER CHECKLIST - NO. F-2 REV. 1 PAGE 2 OF 2 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION 1154020E 3
Weld - Zone D-12 WELDING Traveller Nos.
Rev. 2 1.
Verify welder qual-1/16~ V Weld 1 ification for WPS utilized
- l.
Welder Nos.
4 Weld - Zone F-4 COMPLETED WELD -VERIFICA-
- 2a. Visual Examiner Nos.
Weld 2 TION 2a.
Visual Examination /
Visual Examiners are qualified?
Qualification Yes No b.
L.
P.
Examiner Nos.
Examination and fQualification L.
P. Examiners are qualified?
,c.
Welder and weld Yes No number identified
documentation, i.e.,
Yes No (weld map)
- d. Batch Nos, d.
PT material batch Penetrant Subassembly numbers recorded on Developer traveller and C of Remover Cs are available Are C of Cs available?
- Detcils on the attached MNIRIX of approved /
Yes No NON-DESTRUCTIVE EXAMINA-
- 3 a. RT/UT Examiner No.(s) certified welding ahd NDE Personnel TION and Welding Materials.
Examiner is qualified?
RADIOGRAPilIC/
Yes No ULTRASONIC EXAMINATION
- b. RT/UT records in package are complete?
3a.
Personnel qual-Yes No ified to perform the examination b.
1 PAGE 1 OF 2 FOLLOW ON FILTER CANISTER CHECKLIST - NO. F, 3 REV.
REVIEWER DATE DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION 1150959D 1
DIM. 6 1.
Issuance of Material 1.
Traveller Nos.
Rev. 4 Zone B.7 f r next operation (release to shop) 2.
Have the travelers incorporated 2
DIM. 90*
the design dwg. and SDDR data?
2.
Identification of Yes No Zone C.)
latest approved draw-3a. Are the inspectors qualified?
3 2
DIM.
.750 +.005 ings on Travellers Yes No Inspectors on Master QA lVIDI.010el IN PROCESS INSPECTIONS Issuance Log? Yes No
- b. Are the tools / gauges calibrated? l tbte Add Catalysts (P/Ns 3.
Dimensional Inspection N/A Yes No I
3*
4 a 6) in Portions l
- c. Do the travellers have evidence a.
Qualification of of inspection and acceptance Specified Prior to Welding of Screen Inspectors to the required criteria?
- Assy.
Yes No b.
Use of calibrated 4.
Are the applicable NCRs Filter Canister, equipment dispositioned?
upper Head weldment Yes No c.
Evidence of NCR Nos.
Upper Head inspection and acceptance to "Ihis Checklist also applies to canister:
required criteria 5.
Are the SDDRs dispositioned?
4.
Identification, Yes No Note 3 Control, and Disposi-SDDR Nos.
TVR HD C5IR TVR
- Shell Canister l
tion of NCRs No.
No.
No.
'Oper. No.
No, No.
5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
lo NCRs -
e Att. No. 1
- Add 'IV1 Operation No. that has the o
SDDRs - See Att. No.
additica of catalyst independently verified for each head.
L'.so, denote theyerifier(s)witha"N"forMESand o
Calibrat n-ce a "B ' for Bechtel.
Att. No. 1 Item
CEVIEWER DATE FOLLOW ON FILTER CANISTER CHECKLIST - NO. F-3 REV.
- 1. PAGE 2 OF 2 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION 1150959D 4
Weld - Zone D-5 WELDING Traveller Nos.
Rev. 4 1.
Verify. welder qual-A Weld 1 ification for WPS utilized
- l.
Welder Nos.
5 Weld - Zone C-4 COMPLETED WELD VERIFICA-
- 2a. Visual Examiner Nos.
1/16" y Weld 2 TION 2a.
Visual Examination /
Visual Examiners are qualified?
Note PT in Accordance with Qualification Yes No 2
ASME Sec. V, Art. 6 b.
L. P.
Examiner Nos.
(1983 w/no Addenda)
, Examination and Qualification L.
P.
Examiners are qualified?
,c.
Welder and weld Yes No number identified
documentation, i.e.,
Yes No (weld map) d.
Batch Nos.
d.
PT material batch Penetrant numbers recorded on Developer Upper llead traveller and C of Remover Cs are available Are C of Cs available?
M s on h m W N X of a m roved /
Yes No certified welding and. TOE Personnel and NON-DESTRUCTIVE EXAMINA- *3a. RT/UT Examiner No.(s) and Welding Materials -
TION Examiner is qualified?
RADIOGRAPilIC/
Yes No ULTRASONIC EXAMINATION
- b. RT/UT records in package are complete ?
3a.
Personnel qual-Yes No ified to perform the examination b.
CE IEWER DATE
- FOLLOW ON FILTER CANISTER CHECKLIST - NO.
F,-
4 REV. L PAGE 1 OF 1 REQUIREMENT FOR DIAWING ITEM QUAN-DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY 1154045D Note Add Catalysts (P/Ns 1.
Issuance of Material 1.
Traveller Nos.
Rev. 5 2
4 & 5) in portions for next operation SPecified Prior to (release to shop) 2.
Have the travelers incorporated Welding of Screen the design dwg. and SDDR data?
Assy.
2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
Canister Iower Head ings on Travellers Yes No Assy.
Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No l
- b. Are the tools / gauges calibrated?
3.
Dimensional Inspection N/A Yes No
- c. Do tne travellers nave evidence a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
Yes No b.
Use of calibrated 4.
Are the applicable NCRs equipment dispositioned?
Yes No c.
Evidence of Lower Head Catalysts inspection and acceptance to Note 2 required criteria
'IVR HEAD
'lVR
- Shell Canister 5.
Are the SDDRs dispositioned?
No.
No.
Oper. No.
No.
No.
4.
Identification, Yes No Control, and Dispost-SDDR Nos.
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. l
- Add 'lVR Operation No. that has the addition of catalyst verified for o
SDDRs - See Att. No.
each head. Also, denote the verifier (s) 2, Item with a "N" for NES and a "B" for o
Calibration - See Bechtel.
Att. No. 1 Item
REVIEWER DATE FOLLOW ON FILTER CANISTER CHECKLIST - NO. F-5 REV.
1 PAGE 1 CF 1 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATI N 115091M) 1 DIM.
14.093 1.
Issuance of Material 1.
Traveller Nos.
0.D.
13.969 for next operation Rev. 1 (release'to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
Zone C-6 2.
Identification of Yes No 2
DU4. 3/8 latest approved draw-3a. Are the inspectors qualified?
Zone C-8 ings on Travellers Yes No 3
DU4. 5/16 NGN.
Inspectors on Master QA Zone B-5 IN PROCESS INSPECTIONS Issuance Log ? Yes No g
- b. Are the tools / gauges calibrabed?
J 4
DLM. 2 3/4 3.
Dimensional Inspection N/A Yes No pne trave lers have evidence Zone B-4 a.
Qualification of f inspe tion a'nd acceptance Inspectors to the required criteria?
b.
Use of calibrated 4.
Are the app icable NCRs equipment dispositioned?
c.
Evidence of NCR Nos.
Lower Head inspection and acceptance to
'1his Checklist also applies to canister:
required criteria 5.
Are the SDDRs dispositioned?
4.
Identification, Yes No IVR HD
- OfIR, Shell Canister Control, and Dispost-SDDR Nos.
No.
No.
No.
No.
No.
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
\\
1 FOLLOW ON FILTER CANISTER CHECKLIST - NO. F-6 REV. __1 PAGE 1 OF CEVIEWER DATE REQUIREMENT FOR DRAWING ITEM QUAN-DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY 1.
Issuance of Material 1.
Traveller Nos.
1150944 1
Dbn. 14.062 Dia.
Rev. 1 13.969 for next operation Zone B-3 (release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
2 Dbn. 4-1/2 2.
Identification of Yes No Zone D-2 latest approved draw-3a. Are the inspectors qualified?
ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No
- b. Are the tools / gauges calibrated?
l e.
3.
Dimensional Inspection N/A Yes No 1
. Do the travellers have evidence a.
Qualification of f inspection and acceptance Inspectors to the required criteria?
b.
Use of calibrated A[etheappicableNCRs 4.
equipment dispositioned?
8 I
Yes No
'Ihis Checklist also applies to Canister:
pc o
and
'IVR CPfIR Shell Canister acceptance to No.
No.
No.
No.
required criteria 5.
Are the SDDRs dispositioned?
4.
Identification, Yes No Control, and Dispost-SDDR Nos.
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
~
REVIEWER DATE FOLLOW ON FILTER CANISTER CHECKLIST - NO.
F,-
7 REV. 1 PAGE l'OF 1 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY 1150949 1
Dim. 14.000 +.093 y,
. Issuance of Material 1.
Traveller Nos.
Rev. 1 Dia.
.031 3 "* ~
for next operation (release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No
- b. Are the tools / gauges calibrated? l 3.
Dimensional Inspection N/A Yes No
. Do pne travellers have evidence a.
Qualification of f inspection and acceptance Inspectors to the required criteria?
b.
Use of calibrated 4,
3re the app icable NCRs equipment dispositioned?
es No c.
Evidence of SMIL inspection and acceptance to
'this checklist also applies to Canister:
required criteria 5.
Are the SDDRs dispositioned?
TVR CHH1 Shell Cimister 4.
Identification, No.
No.
No.
No.
Control, and Disposi-SDDR Nos.
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
g o
NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item i
EVIEWER DATE FOLLOW ON FILTER CANISTER CHECKLIST - NO.
F,-
8 REV.
1 PAGE 1 OF 2 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION 1150949D 1
Dbn. 136-1/8 + 1/16 1.
Issuance of Material 1.
Traveller Nos.
Rev. 5 (11' l/8"T for next operation Zone D-6 (release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
2 Dbn. 3/4 2.
Identification of Yes No Zone C-7 latest approved draw-3a. Are the inspectors qualified?
ings on Travellers Yes No 3
Dim. 1-3/8 Inspectors on Master QA Zone C-4 IN PROCESS INSPECTIONS Issuance Log? Yes No
- b. Are the tools / gauges calibrated?
Note Pellets loaded within 3.
Dimensional Inspection N/A Yes No Do the travellers have evidence 10 1/4" of the tube a.
Qualification of f inspection and acceptance fill length Inspectors to the required criteria?
b.
f librated 4.
Are the ap icable NCRs dispositioned?
s.
Tubes-Plugs-Pellets npc o
and
^
Ihis Checklist also applies to Canister:
eu e
cr eria 5.
Are the SDDRs dispositioned?
'IVR Shell Canister Tube
'IVII RT 4.
Identification, Yes No No.
No.
No.
No.
Oper. No, Ver.
Control, and Disposi-SDDR Nos.
tion of NCRs
~
5.
Implementation of SDDRs G.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item
- Add TVR Operation No. that has the o
SDDRs - See Att. No.
addition of pellets that was indepen-2, Item dently verified for each tube. Denote o
Calibration - See the verifier (s) with a "N" for NES Att. No. 1 and a "B" for Bechtel.
Item
REVIEWER DATE FOLLOW ON FILTER CANISTER CHECKLIST - NO. F-a REV.
1 PAGE 2 OF 2
DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION 1150949D 4
Weld - Zone D-7 WELDING Traveller Nos.
W'ld 1 1.
Verify, welder qual-Rev. 5 e
ification for WPS utilized
- l.
Welder Nos.
5 Weld - Zone D-4 Weld 2 COMPLETED WELD-VERIFICA-2a. Visual Examiner Nos.
7 TION 2a.
Visual Examination /
Visual Examiners are qualified?
Note PT in accordance with Qualification Yes No 5
AS'IM E165 b.
- b. L.
P. Examiner Nos.
. Examination and Qualification L.
P.
Examiners are qualified?
c.
Welder and weld Yes No number identified
documentation, i.e.,
Yes No (weld map)
- d. Batch Nos.
d.
PT material batch Penetrant numbers recorded on Developer Tubes / Plugs traveller and C of Remover Cs are available Are C of Cs available?
- Dctails on the attached MATRIX of approved /
Yes No certified welding and NDE Personnel and NON-DESTRUCTIVE EXAMINA- *3 a. RT/UT Examiner No.(s)
Welding Materials.
TION Examiner is qualified?
RADIOGRAPilIC/
Yes No ULTRASONIC EXAMINATION
- b. RT/UT records in package are completed?
3a.
Personnel qual-es No ified to perform the examination b.
8 R$ VIEWER DATE FOLLOW ON FILTER CANISTER CHECKLIST - NO.
F,-
9 REV. 1 PAGE 1 OP 1
i DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION i
NO.
NO.
TITY VERIFICATION VERIFICATION 1150957B 1
dun. 1" 1.
Issuance of Material 1.
Traveller Nos.
i Rev. 1 Lengd1 of Plug for next operation (release to shop) 2.
Have the travelers incorporated 2
Dbn.
.999 the design dwg. and SDDR data?
Dia*
.997 2.
I:3entification of Yes No latest approved draw-3a. Are the inspectors qualified?
Plug Det. 3 ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log?
Yes No j
]
- b. Are the tools / gauges calDarated?
]
3.
Dimensional Inspection N/A Yes No
- c. Do the travellers have evidence l
a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
calibrated ife 4.
Are the app icable NCRs dispositioned?
l es No c.
Evidence of Upperread Plts inspection and 1
l acceptance to
(
required criteria
'IVR OfIR HD Shell
, Canister 5.
Are the SDDRs dispositioned?
I No.
No.
No.
No.
No.
Identification, Yes No Control, and Disposi-SDDR Nos.
tion of NCRs t
5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item
)
o SDDRs - See Att. No.
l 2,
Item l
o Calibration - See l
Att. No. 1 Item
-~
REVIEWER DATE FOLLOW ON FILTER CANISTER CHECKLIST - NO. F-10 REV.
1 PAGE 1 OF 2 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY 1
DIM.
.50 R
1.
Issuance of Material 1.
Traveller Nos.
11509580 Zone for next operation REV* 3 (release to shop) 2.
Have the travelers incorporated 2
DIM. l4.8001 the design dwg. and SDDR data?
Zone C-6 2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
3 DIM.
14.083 ings on Travellers Yes No DIA.
Upper Head 14,093 Inspectors on Master QA l
Zone B-6 IN PROCESS INSPECTIONS Issuance Locp Yes No
- b. Are the tools / gauges calibrated?
I 4
DIM.
13.437 t.oss.o m DIA.
3.
Dimensional Inspection N/A Yes No
. Do the travellers have evidence a.
Qualification of f inspection and acceptance Inspectors to the required criteria?
5 DIM. 3 Zone B-8 Yes No b.
Use of calibrated 4.
Are the applicable NCRs 6
DIM. 3 '/r equipment dispositioned?
s No
~
c.
Evidence of NCR Nos.
inspection and 7
DIMS. For Lifting acceptance to Socket (Zone D-3):
required criteria a.
2.125 DIA.
5.
Are the SDDRs dispositioned?
b.
AX 45 4.
Identification, Yes No c.
'3/86 Control, and Disposi-SDDR Nos.
d.
8 tion of NCRs e.
3 hlDIA.
52h 5.
Implementation of f.
SDDRs 8
DIM. 2.625 DIA. Thru 2 '4NPT(Typ 2 Plcs) 6.
Assembly Inspection T4W'Ao d aoG) l Notes:
" Zone C-4 o
NCRs See Att. No. 1 Item o
SDDRs - See Att. No.
UPPER HEAD 2,
Item o
Calibration - See Att. No. 1 Item
1 2
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NO. F-1 REV.
1 PAGE 1 CF 1 CEVIEWER DATE FOLLOW ON FUEL CANISTER CilECKLIST DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY ll54045D Note Add Catalysts 1.
Issuance of Material 1.
Traveller Nos.
Rev. 5 2
(P/N 4&5) in portions for next operation specified prior to (release to shop) 2.
Have the travelers incorporated welding of Screen the' design dwg. and SDDR data?
Asserrbly 2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No
- b. Are the tools / gauges calibrated?
l 3.
Dimensional Inspection N/A Yes No 5
- c. Do the travellers have evidence a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
Yes No b.
Use of calibrate 1 4.
Are the applicable NCRs equipment dispositioned?
)
Yes No c.
Evidence of NCR Nos.
Ioder Head Catalyst inspection and acceptance to
'Ihis Checklist also applies to canister:
required criteria 5.
Are the SDDRs dispositioned?
Note 2
- a
'IVR Head Operation Shell Canister l 4.
Identification, Yes No No.
No.
No.
No.
No.
4 Control, and Ilisposi-SDDR Nos.
~
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item
- Add 'IVR Operation No. that has the o
SDDRs - See Att. No.
addition of catalyst independently 2,
Item verified for each head. Also, denote o'
Calibration - See the verifier (s) with a "N" for NES and Att. No. 1 a "B" for Bechtel.
Item
RFVIEWER DATE FOLLOW ON FUEL CANISTER CHECt(LIST
- NO.
F-2 REV.
1 PAGE 1 OF 1
DRAWING ITEM OUAN-REQUIREMENT FOR DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY 1150917D 1
14.093 1.
Issuance of Material 1.
Traveller Nos.
0.D.
Rev. 1 Dim.
13.969 for next operation (release to shop) 2.
Have the travelers incorporated Zone C-6 the design dwg. and SDDR data?
3 2.
Identification of Yes No 2
Dim. I latest approved draw-3a. Are the inspectors qualified?
Zone C-8 ings on Travellers Yes No Inspectors on Master QA 5
Dim. T6 *.
IN PROCESS INSPECTIONS Issuance Log? Yes No 3
- b. Are the tools /gaugescalibrated?
}
Zone B 3.
Dimensional Inspection N/A Yes No I
'"Y"
""U" a.
Qualification of of inspection and acceptance 4
Dim. 2 I Inspectors to the required criteria?
Zone B-4 Yes No b.
Use of calibrated 4.
Are the applicable NCRs equipment dispositioned?
c.
Evidence of C
Nos.
inspection and Lower Head acceptance to
'Ihis Checklist also applies to Canister:
required criteria 5.
Are the SDDRs dispositioned?
'IVR HD CMIR Shell Canister 4.
Identification, No.
No.
No.
No.
No.
Control, and Ilisposi-DDR Nos.
tion of NCRs 5.
Implementation of SDDRs 6
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
1 CEVIEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST
- NO. F-3 REV.
PAGE 1 OF 1
DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY ll54026F Note Fill cavity with 1.
Issuance of Material 1.
Traveller Nos.
Rev. 5 4
Catalysts (P/N 21 for next operation a 22) in Portions (release to shop) 2.
Have the travelers incorporated Specified the design dwg. and SDDR data?
2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No
- b. Are the tools / gauges calibrated?
l 3.
Dimensional Inspection N/A Yes No l
a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
Yes No b.
Use of calibrated 4.
Are the applicable NCRs equipment dispositioned?
Yes No c.
Evidence of NCR Nos.
inspection and Upper Head Catalysts acceptance to
'Ihis checklist also applies to Canister:
required criteria Note 2*
5.
Are the SDDRs dispositioned?
'IVR Head Operation,
Shell Canister 4.
Identification, Yes Nc No.
No.
No.
No.
No.
Control, and Q,isposi-SDDR Nos.
tion of NCRs 5.
Implementation of SDDRs
- Add 'IVR Operation No. that has the 6.
Assembly Inspection addition of catalyst independently verified for each head.
Also, denote Notes:
the verifier (s) with a "N" for NES and o
NCRs - See Att. No. 1 a "R" for Bechtel.
Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
w 2
REVIEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST
- NO. F-4 REV.
I PAGE 1 CF DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY ll54026F C
SDDR 2-R200C-5 1.
Issuance of Material 1.
Traveller Nos.
Rev. 5 (Dimensions) "X" a "Y" for next operation per Sketch (release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
0.000 to 0.015 2.
Identification of Yes No in Sect. W-W latest approved draw-3a. Are the inspectors qualified?
ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No
- b. Are the tools / gauges calibrated?
3.
Dimensional Inspection
.N/A Yes No a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
Yes No b.
Use of calibrated 4.
Are the applicable NCRs equipment dispositioned?
Yes No c.
Evidence of NCR Nos.
Head Welcinent inspection and
(
acceptance to
'Ihis Checklist also applies to Canister:
required criteria 5.
Are the SDDRs dispositioned?
TVR Head OnR 4.
Identification, Yes No No.
No'.-
No.
Control, and [lisposi-SDDR Nos.
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
s o
NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
o DEVIEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST
- NO. F-4 REV.
1 PAGE 2 OF 2
DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION ll54026F 1
Weld-Skirt to WELDING Traveller Nos.
Head 1.
yerify welder qual-Revo 5 ification for WPS utilized
- 1.
Welder Nos.
Weld 1 V
COMPLETED WELD VERIFICA-
- 2a. Visual E::aminer Nos.
1/8 TION 2a.
Visual Examination /
Visual Examiners are qualified?
Qualification Yes No b.
- b. L. P.
Examiner Nos.
Examination and Qualification L.
P.
Examiners are qualified?
c.
Welder and weld Yes No number identified
cDetails on the attached MA' MIX of approved /
documentation, i.e.,
Yes No certified wlding and NDE Personnel and (weld map)
- d. Batch Nos.
Welding Materials d.
PT material batch Penetrant numbers recorded on Developer traveller and C of Remover Cs are available Are C of Cs available?
Yes No NON-DESTRUCTIVE EXAMINA- "3a. RT/UT Examiner No.(s)
TION Examiner is qualified?
RADIOGRAPHIC /
Yes No ULTRASONIC EXAMINATION
- b. RT/UT records in package are complete?
3a.
Personnel qual-es No ified to perform the examination b.
CEVIEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST
- NO. F-5 REV.
1 'PAGE 1 CF 1 REQUIREMENT FOR DIAWING ITEM QUAN-DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY ll50999F Note Ca pleted lower ass'Y 1.
Issuance of Material 1.
Traveller Nos.
Sht. 1 of 3 9
must be shown to fit for next operation Rev. 4 within a 14 5/16 max.
(release to shop) 2.
Have the travelers incorporated dia. perfect cylinder the design dwg. and SDDR data?
for length.
2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No
- b. Are the tools / gauges calibrated? I>
3.
Dimensional Inspection N/A Yes No I
- c. Do the travellers have evidence a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
Yes No b.
Use of calibrated 4.
Are the applicable NCRs equipment dispositioned?
Yes No c.
Evidence of NCR Nos.
Iower Assembly inspection and acceptance to
'Ihis Checklist also applies to canister:
required criteria 5.
Are the SDDRs dispositioned?
'IVR Assenbly Canister 4.
Identification, Yes No No.
No.
No.
Control, and Risposi-SDDR Nos.
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
5 2
REVIEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST
- NO. F-REV.
1 PAGE 2 OF D2 AWING ITEM OUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION 1150999F A
SDDR 2-M101A-22 WELDING Traveller Nos.
Sht. 1 of :
1.
Verify welder qual-Rev. 4 RT per ART. 2 of ification for WPS Section V of 1983 utilized
- l.
Welder Nos.
Edition, ASME Code I"IU COMPLETED WELD VERIFICA-
- 2a. Visual Examiner Nos.
TION W per M. 5 of 2a.
Visual Examination /
Visual Examiners are qualified?
Section V of 1983 Qualification Yes No Edition, ASME Code b.
- b. L. P. Examiner Nos.
(w/o Addenda)
Examination and
' Qualification L. P. Examiners are qualified?
c.
Welder and weld Yes No number identified
- Details on the attached MMRIX of approved /
documentation, i.e.,
Yes No certified welding and FOE Personnel and Welding (weld map)
- d. Batch Nos.
Materials.
d.
PT material batch Penetrant numbers recorded on Developer traveller and C of Remover Cs are available Are C of Cs available?
Yes No NON-DESTRUCTIVE EXAMINA- *3a. RT/UT Examiner No. (s)
TION Examiner is qualified?
RADIOGRAPHIC /
Yes No ULTRASONIC EXAMINATION
- b. RT/UT records in package are complete?
3a.
Personnel qual-Yes No ified to perform the examination b.
m
l REVIEWER DATE FOLLOW ON FUEL CANISTER CliECKLIST
- NO. F-6 REV.
1 PAGE 1 CP L DTAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY Sht. 2 of 3 (12'-l 7/8")-
1.
Issuance of Material 1.
Traveller Nos.
ll50999F 1
DU4 145 7/8 + 1/8 for next operation Rev. 4 (release to shop) 2.
Have the travelers incorporated 2
Tcp face of bulkhead the design dwg. and SDDR data?
relation to length 2.
Identification of Yes No of bulkhead:
latest approved draw-3a. Are the inspectors qualified?
ings on Travellers Yes No
.l
-A-Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No
.L B
.005 F.I.M.
- b. Are the tools / gauges calibrated?
3.
Dimensional Inspection N/A Yes No l C.002
- c. Do the travellers have evidence a.
Qualification of of inspection and acceptance 3
Dim. 1 Inspectors to the required criteria?
Bottcm Plate to Lower Yes No Head Weld b.
Use of calibrated 4.
Are the applicable NCRs equipment dispositioned?
Yes No c.
Evidence of NCR Nos.
inspection and
'IVR No.
S/N-D Shell S/N acceptance to required criteria 5.
Are the SDDRs dispositioned?
4.
Identification' Yes No Control, and Ilispost-SDDR Nos.
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
1 REVIEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST
- NO. F-6 REV.
1 PAGE 2 OF 2 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION 1150999F 4
Weld-Bulkhead WELDING Traveller Nos.
Sht.2 of 3 to Shell 1.
Verify welder qual-Rev. 4 ification for WPS
/\\
Weld 1 utilized
- l.
Welder Nos.
5 Weld-lower head to COMPLETED WELD VERIFICA-
- 2a. Visual E::aminer Nos.
Shell TION 2a.
Visual Examination /
Visual Examiners are qualified?
I g
Weld 2 Qualification Yes No b.
- b. L. P. Examiner Nos.
il Examination and 6
Weld-Shroud Ass'y to j
Bottcm Plate Qualification L. P. Examiners are qualified?
c.
Welder and weld Yes No I
/
Weld 3 nun.ber identified
- c. Are welder and weld numbers 3/22 7
on weld or on identified?
7 Weld-Bottom Plate documentation, i.e.,
Yes No to Shell (weld map)
- d. Batch Nos, d.
PT material batch Penetrant numbers recorded on Developer V
Weld 4 traveller and C of Remover Cs are available Are C of Cs available?
Yes No 1
- Details on the attached MATRIX of approved /
}
certified welding and.NDE Personnel and Welding NON-DESTRUCTIVE EXAMINA-3a. RT/UT Examiner No.(s) l m terials.
TION Examiner is qualified?
RADIOGRAPHIC /
Yes No ULTRASONIC EXAMINATION
- b. RT/UT records in package are complete?
3a.
Personnel qual-Yes No l
ified to perform the examination b.
~
RE IEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST
- NO. F-7 CEV. 1 PAGE 1 OF 1
REQUIREMENT FOR DRAWING ITEM QUAN-DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY 11S&M3C 1
DU4. 14.000 + 0.093 1.
Issuance of Material 1.
Traveller Nos.
Rev. 1
~
- 0.031 for next operation (release to shop) 2.
Have the travelers incorporated DLA.
the design dwg. and SDDR data?
2.
Identification of Yes No Zone C-2 latest approved draw-3a. Are the inspectors qualified?
I -A-1 ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No
- b. Are the tools /gaugescalibrated?
l 3.
Dimensional Inspection N/A Yes No e
. Do the travellers have evidence a.
Qualification of f inspection and acceptance spectors to the required criteria?
Yes No b.
Use of calibrated 4.
Are the applicable NCRs equipment dispositioned?
c.
Evidence of NCR Nos, inspection and Shell acceptance to
'Ihis Ciecklist also applies to Canister:
required criteria 5.
Are the SDDRs dispositioned?
4.
Identification, Yes No
- IVR CMIR Shell Canister Control, and [Lisposi-SDDR Nos.
No.
No.
No.
tb.
tion of NCRs 5.
Implementation of SDDRs Assembly Inspection 6.
Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
REVIEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST
- NO. F-8 REV.
1 PAGE 1 OF 1
REQUIREMENT FOR DRAWING ITEM QUAN-VERIFICATION DESCRIPTION VERIFICATION NO.
NO.
TITY 1193988C 1
DIM. 1 7/8 1.
Issuance of Material 1.
Traveller Nos.
Revo 1 Zone B-2 for next operation (release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
~
ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No l
- b. Are the tools / gauges calibrated?
3.
Dimensional Inspection N/A Yes No a.
Qualification of of inspection and acceptance
.nspectors to the required criteria?
Yes No b.
Use of calibrated 4.
Are the applicable NCRs equipment dispositioned?
c.
Evidence of N
Nos.
inspection and Skin; acceptance to This checklist also applies to Canister:
required criteria 5.
Are the SDDRs dispositioned?
4.
Identification, Yes No Control, and Ittspost-SDDR Nos.
TVR OUR Shell Canister tion of NCRs No, tio.
Mn un 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
~
.~
CgVIEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST
- NO. F-9 REV. 1 PAGE 1 CF 3 DRAWING ITEM QUAN-REQUIREMENT FOR NO.
NO.
TITY VERIFICATION VERIFICATION ESCRIPTION ll50989F 1
DIMS.-Sect. W-W l.
Issuance of Material 1.
Traveller Nos.
Rev. 4 3 3/8 for next operation Part II 2
(release to shop) 2.
Have the travelers incorporated 1 1/8 the design dwg. and SDDR data?
l47l.001 2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
14 + 1/64 DIA.
ings on Travellers Yes No 8.751 +.002 Inspectors on Master QA DM.
IN PROCESS INSPECTIONS Issuance Log? Yes No R
- b. Are the tools / gauges calibrated? l Lifting Socket 3.
Dimensional Inspection N/A Yes No e
ve era have evidence 3 1/8 DIA a.
Qualification of f inspection and acceptance 2.125 DIA.
Inspectors to the required criteria?
1/4 x 450 ao Yes No b.
Use of calibrated 13/16 4.
Are the applicable NCRs equi ment dispositioned?
P 2 3/8 es No 2
DIMS. -Section. Y-Y c.
Evidence of
.125 inspection and 3
acceptance to required criteria
.205 +.005 5.
Are the SDDRs dispositioned?
4.
Identification, Yes No 3
DIMS. -Sect. Z-Z Control, and Elispost-SDDR Nos.
.100 tion of NCRs
.105 5.
Implementation of
.130 +.005 SDDRs (ContinuedT 6.
Assembly Inspection M
Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Cislibration - See Att. No. 1 Item
CEVIEWER DATE FOLLOW ON FUEL CANISTER CHEC1(LIST
- NO. F-9 REV.
1 PAGE 2 GF 3 REQUIREMENT FOR DRAWING ITEM QUAN-DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY 1150989F DIMS. Sect. Z-Z l.
Issuance of Material 1.
Traveller Nos.
Rev. 4 (Continued) for next operation Part II 1.605 +.005 (release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
.000 DIA.
2.
Identification of Yes No 4
DIMS - Plan latest approved draw-3a. Are the inspectors qualified?
10.125 + 0.005 ings on Travellers Yes No SQ Inspectors on Master QA Issuance Log?. Yes No 5.063 Typ IN PROCESS INSPECTIONS
- b. Are the tools / gauges calibrated?l 1.500 +.010 R Typ
- c. Do the travellers have evidencle N/A Yes No
.000 3.
Dimensional Inspection
.888 +.002 DLA.
.a.
Qualification of of inspection and acceptance
$ A@
.005@
Inspectors to the required criteria?
4YP Yes No
.750 +.010 b.
Use of calibrated 4.
Are the applicable NCRs equipment dispositioned?
~.010 Yes No c.
Evidence of NCR Nos.
Typ inspection and 100 typ acceptance to required criteria 5.
Are the SDDRs dispositioned?
l6.437}Typ 4.
Identification, Yes No A
SDDR 2-M-101A-29 Control, and Ilispost-SDDR Nos.
Dimensiorts tion of NCRs Vary as Stated in SDDR for Heads #251, 5.
Implementation of 252, 253 and 260 SDDRs (Continued) 6.
Assembly Inspection Notes:
/
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
CEVIEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST
- NO. F-9 REV. 1 PAGE 3 CF 3 REQUIREMENT FOR DRAWING ITEM QUAN-VERIFICATION DESCRIPTION VERIFICATION NO.
NO.
TITY ll50989F 1
DIMS. Top of Head 1
Issuance of Material 1.
Traveller Nos.
Rev. 4 for next operation Part I 2
(release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
22 %
2 Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
1 5/8 typ ings on Travellers Yes No Inspectors on Master QA 45o' typ IN PROCESS INSPECTIONS Issuance Log? Yes Nocal h a d gauges
- 792 + 002 DIA 3.
Dimensional Inspection N/A Yes No l
'Ihru 8 Places a.
Qualification of f
nspe n an acceptance on a 12.250 Inspectors to the required criteria?
DIA B.C.
b.
Use of calibrated 4.
Are the app icable NCRs ip nt spositioned?
+ A @ 0.005 @
c.
Evidence of
-B- (Each Hole) inspection and acceptance to 5.726 + 0.0005 required criteria 5.
Are the SDDRs dispositioned?
Upper Head 4.
Identification, Yes No Control, and Elisposi-SDDR Nos.
WR HD CMIR Shell Canister tion of NCRs No.
No.
No.
No.
No.
5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item i
REVIEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST
- NO. F-10 REV.
1 PAGE l OF 1 REQUIREMENT FOR DRAWING ITEM QUAN-DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY ll50992E 1
DIM.1313/32 DIA.
1.
Issuance of Material 1.
Traveller Nos.
Rev. I for next operation I -^- I (release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
Zone C:-9 2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
2 DLM. \\
ings on Travellers Yes No Inspectors on Master QA Zone B-7 IN PROCESS INSPECTIONS Issuance Log? Yes No
- b. Are the tools / gauges cOLibrauM?
3.
Dimensional Inspection N/A Yes No
- c. Do TEE Eravellers have evidence a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
b.
Use of calibrated 4.
Are the app icable NCRs equipment dispositioned?
Yes No c.
Evidence of NCR Nos.
Botton Plate Inspection and acceptance to required criteria M
h il h ter 5.
Are the SDDRs dispositioned?
No.
No.
No.
Identification, Yes No Control, and Qispost-SDDR Nos.
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
l 1
REVIEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST
- NO. F-11 REV. 1 PAGE1 OF REQUIREMENT FOR DRAWING ITEM QUAN-DESCRIPTION VERIFICATION VERIFICATION NG.
NO.
TITY 115t006D 1
DIM 1/8 L.
Issuance of Material 1.
Traveller Nos.
A1 Ocne A-5 for next operation (release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
2.
Identificatinn of Yes No latest appro ed draw-3a. Are tne inspectors qualified?
r ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No
- b. Are the tools / gauges calibrated? l 3.
Dimensional Inspectiori N/A Yes No i
- c. Do the travellers have evidence a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
Yes No b.
Use of calibrated 4.
Are the applicable NCRs equipment dispositioned?
Yes No c.
Evidence of NCR Nos.
inspection and Imer Ir: pact Plate A acceptance to required criteria TVR Shell Carnster 5.
Are the SDDRs dispositioned?
No.
No.
No.
4.
Identification, Yes No Control, and Ilisposi-SDDR Nos, tion of NCRs 5.
Implementation of SDDRs j
6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item l
i l
~
- NO. F-12 REV. l PAGE 1 OF i IEwER DATE FOLLOW ON FUEL CANISTER CHECKLIST REQUIREMENT FOR DRAWING ITEM QUAN-VERIFICATION DESCRIPTION VERIFICATION MO.
NO.
TITY ll54007D 1
DIM 3/16 1
Issuance of Material 1.
Traveller Nos.
f r next Peration Rev. 1 Zone A-5 (release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
Yes No ings on Travellers Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No
- b. Are the tools / gauges calibrated? l 3.
Dimensional Inspectiori N/A Ves No a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
b.
Use of calibrated re the app icable NCRs c.
equipment dispositioned?
c.
Evidence of
[ ps.
Inspection and Iner Irpact Plate B acceptance to required criteria TVR Shell Canister 5.
Are the SDDRs dispositioned?
2.
2.
No.
4.
Identification, y,,
ya Control, and Q,tsposi-SDDR Nos.
tion of NCRs Implementation of 3.
SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
- NO. F-13 REV.
1 PAGE 1 OF 1 REVIEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST REQUIREMENT FOR DRAWING ITEM QUAN-VERIFICATION DESCRIPTION VERIFICATION NO.
NO.
TITY 1154014F 1
DLE. Plan Upper 1
Issuance of Material 1.
Traveller Nos.
ace for next operation Rev. 3 (release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
l221/20 2
Identification of Yes No 1450 l Typ latest approved draw-3a. Are the inspectors qualified?
M 2 Places ings on Travellers Yes No Inspectors on Master QA I5.906]
IN PROCESS INSPECTIONS Issuance Log? Yes No 2 R Typ (4 Places)
- b. Are the tools /gaugescalibrated? l 3.
Dimensional Inspection N/A Yes No
[
B
.030
- Y*
a.
Qualification of of inspection and acceptance
+00o 8 760 In::pectors to the required criteria?
.005 SQ Yes No
$ A@ 0.010 @
b.
Use of calibrated 4.
Are the applicable NCRs equipment dispositioned?
_a_
Yes No c.
Evidence of NCR Nos.
2 Holes on a l 12.875 DIA B.C-acceptance to
- 9 O
B @' O.005@
5.
Are the SDDRs dispositioned?
3/4-1" tNC 2B X 4.
Identification, Yes No 1 3/4 DP (Full Control, and 11isposi-SDDR Nos.
%readi 8 Holes tion of NCRs cr2 a 12.250 DII.
l B.C.
5.
Implementation of SDDRs
$ B@ 93.005@
6.
Assembly Inspection Notes:
BUUGEJO o
NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item i
- NO. F 13 REV.
1 PAGE 2 OF 2 REVIEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST REQUIREMENT FOR DRAWING ITEM QUAN-DESCRIPTION VERIFICATION VERIFICATION No.
NO.
TITY 1154014F 2
DDE. -Sect Z-Z l.
Issuance of Material 1.
Traveller Nos.
.9ev. 3 14.093 for next operation 14.088 (release to shop) 2.
Have the travelers incorporated DIA the design dwg. and SDDR data?
O B@ p.010 @
2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
9.578 +.010 ings on Travellers Yes No N
Inspectors on Master QA
.000 IN PROCESS INSPECTIONS Issuance Log? Yes No
- b. Are the tools / gauges calibrated? f g.3 g
3.
Dimensional Inspectiori N/A Yes No
- c. Do the travellers have evidence a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
Yes No b.
Use of calibrated 4.
Are the applicable NCRs equipment dispositioned?
c.
Evidence of MN inspection and acceptance to required criteria i
TVR Bulkhead Shell Canister 5.
Are the SDDRs dispositioned?
No.
No.
2.
No.
Identification, Yes No s.
Control, and ELisposi-SDDR Nos.
tion of NCRs 1
5.
Implementation of l
SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item u
I
~ o l
REVIEWER DATE FOLLOW ON FUEL CANISTER CHECKLIST
- NO. F-_ 14 REV.
1 PAGE 1 OF 1
l l
REQUIREMENT FOR DRAWING ITEM QUAN-DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY l
1154021C 1
DIMS. 1 5/16 and 1%
1 Issuance of Material 1.
Traveller Nos.
Rev. 1 Zone C-3 for next operation (release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
l 2
DIM. 640 +.005 DIA.
2.
Identification of Yes No Zone B-3 latest approved draw-3a. Are the inspectors qualified?
ings on Travellers Yes No Inspectors on Master QA 3
DIM.
.750 +.000 l
.001 IN PROCESS INSPECTIONS Issuance Log? Yes No i
- b. Are the tools / gauges calibrated? l' l
DIA (Direads) 3.
Dimensional Inspection N/A Yes No
. Do tne travellers have evidence C-2 Qualification of of inspection and acceptance a.
Inspectors to the required criteria?
I Yes No b.
Use of calibrated 4.
Are the applicable NCRs
'9"lP"*"'
dispositioned?
Yes No l
c.
Evidence of NCR Nos.
inspection and Head Bolts acceptance to required criteria Tm OCR Shell Caruster 5.
Are the SDDRs dispositioned?
No.
tb.
tb.
tb.
Identification, Yes No Control, and [Lispost-SDDR Nos.
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
i L.
- i PAGF. 1 OF. 1 REVIEWER DATE FOLLOW ON KNOCKOUT CANISTER CHECKLIST - NO. F-1 REV.
1 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION No.
NO.
TITY VERIFICATION VERIFICATION ll54045D Note Add Catalysts 1.
Issuance of Material 1.
Traveller Nos.
C2v. 5 2
(P/N 4s5) in Portioi s for next operation specified prior (release to shop) 2.
Have the travelers incorporated to welding of the design dwg. and SDDR data?
Screen Assy 2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
Yes No t
ings on Travellers Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No l
- b. Are the tools / gauges calibrated?
3.
Dimensional Inspection N/A Yes No i
c.
tne trave era have evide m a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
b.
Use of calibrated 4,
3re the app icable NCRs equipment dispositioned?
h r Head Catalysts C.
Evidence of NCR Nos..
inspection and
'Ihis C ecklist also applies to canister:
acceptance to Note 2 required criteria "IVR Head oper.
Shell canister
~
5.
Are the SDDRs dispositioned?
No.
No.
?b.
tb.
tb.
4.
Identification!
Yes No Control, and Disposi-SDDR Nos.
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
i o
NCRs - See Att. No. 1 Item
- Add '1VR Operation No. that has the o
SDDRs - See Att. No.
addition of catalyst independently 2,
Item verified for each head. Also, denote o
Calibration - See the verifier (s) with a "N" for NES and i
Att. No. I a "B" for Bechtel.
Item
o REVIEhER DATE FOLLOW ON KNOCKOUT CANISTER CHECKLIST - NO. F-2 REV.
1 PAGE 1 OF,1 DRAWING ITEM QUAN-REQUIREMENT FOR D SCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION 1150917D 1
Di=.
14.093 1.
Issuance of Material 1.
Traveller Nos.
pm. I 13.969 for next operation (release to shop) 2.
Have the travelers incorporated Zone C-6 the design dwg. and SDDR date?
3 2.
Identification of Yes No 2
Dim. E latest approved draw-3a. Are the inspectors qualified?
ings on Travellers Yes No Zone C-8 Inspec, tors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No 3
Dim. E Min.
- b. Are the tools / gauges calibrated?
16 3.
Dimensional Inspectiori N/A Yes No a.
Qualification of
. Do phe trayellers have eMna Zone B-5 f inspection and acceptance Inspectors to the required criteria?
Dim.2h 4
b.
Use of calibrated 4.
re the app icable NCRs equipment dispositioned?
Yes No Io.er Head c.
Evidence of NCR Nos.-
inspection and niis Checklist also applies to canister:
acceptance to required criteria WR HD OUR Shell Canister 5.
Are the SDDRs dispositioned?
tb.
tb.
Ib.
rb.
tb.
4.
Identification, Yes No Control, and Dispost-SDDR Nos.
tion of NCRs 5.
Implementation of SDDRS 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
A 4
REVIEWER DATE FOLLOW ON. KNOCKOUT CANISTER CHECKLIST - NO. F-3 REV.
1 PAGE 1 OF.1 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION 14.062 Il50944C 1
Dhn. 13.969 Dia.
1.
Issuance of Material 1.
Traveller Nos.
Rev. 1 for next operation Zone B-3 (release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
1 2.
Identification of Yes No 2
D u.n. 4 i
7 latest approved draw-3a. Are the inspectors qualified?
Zone D-2 ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Lo9? Yes No
- b. Are the tools / gauge ~ cafDTrated?
3.
Dimensional Inspection N/A Yes No Do the travellers nave evidence a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
b.
Use of calibrated 4,
3re the app icable NCRs
{
l 89"I **"'
P dispositioned?
Yes No Skirt c.
Evidence of NCR Nos.'
Inspection and
'Ihis Checklist also applies to canister:
acceptance to required criteria 5.
Are the SDDRs dispositioned?
TVR Ognt Shell CMnister 4.
Identification' Yes No No.
No.
Control, and Disposi-No.
No.
SDDR Nos.
tion of NCRs S.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 l
Item ___
1 REVIEWER DATE FOLLOW ON KNOCKOUT CANISTER CHECKLIST - NO. F-4 REV.
PAGE 1 OF,1 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION 11509490 1
Dbn. 14.000 +.093 1.
Issuance of Material 1.
Traveller Nos.
Rev. 1
.031 for next operation Dia.
(release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
Zone C-2 2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log? Yes No
- b. Are the tools / gauges calibrated?
3.
Dimensional Inspection N/A Yes No
. Do the travellers have evidence a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
b.
Use of calibrated 4.
Are the app icable NCRs equipment dispositioned?
j Shell c.
Evidence of NCR Nos.'
inspection and i
'Ihis checklist also applies to canister:
acceptance to required criteria TVR CNER Shell Cimister 5.
Are the SDDRs dispositioned?
No.
No.
No.
No.
4.
Identification, Yes No Control, and Disposi-SDDR Nos.
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
\\ o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item ___
REVIEWER DATE FOLLOW ON KNOCKOUT CANISTER CHECKLIST - NO. F-5 REV.
1 PAGE 1 OF, 2 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY 3
1 ll54041F 1
Dim. 149 T 1T 1.
Issuance of Material 1.
Traveller Nos.
Rev. 3 for next operation Zone F-5 (release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
2.
Identification of Yes No Note We envelope of latest approved draw-3a. Are the inspectors qualified?
12 each empleted ings on Travellers Yes
_ No canister must be Inspectors on Master QA within a perfect IN PROCESS INSPECTIONS Issua: Ice Log? Yes No cylinder of
- b. Are the tools / gauges calibrated?
14 5/16" Dia. for 3.
Dimensional Inspection N/A Yes No
. Do the travellers have evidence a.
Qualification of f inspection and acceptance Inspectors to the required criteria?
b.
Use of calibrated 4.
re the app icable NCRs l
equi ment dispositioned?
P Yes No c.
Evidence of Assenbly NCR Nos.'
Inspection and his Checklist also applies to canister:
acceptance to TVR Shell Canister required criteria 5.
Are the SDDRs dispositioned?
4.
Identification, Control, and Disposi-DDR Nos.
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 Item
REVIEWER DATE FOLLOW ON KNOCKOUT CANISTER CHECKLIST-NO. F-5 REV. 1 PAGE 2 OF, 2 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION WELDING Traveller Nos.
We dment 1154041F 1.
Verify welder qual-Rev* 3 ification for WPS Zone E-7 utilized
- l.
Welder Nos.
Welders are qualified? Yes No Weld 1 COMPLETED WELD VERIFICA-
- 2a. Visual Examiner Nos.
/
TION g
2a.
Visual Examination /
Visual Examiners are qualified?
PT Qualification Yes No b.
- b. L. P. Examiner Nos.
Examination and RT or UT Qualification L.
P.
Examiners are qualified?
c.
Welder and weld Yes No number identified
- c. Are welder and weld numbers 125 /
on weld or on identified?
j d cumentation, i.e.,
Yes No After Welding (weld map)
- d. Batch Nos.
d.
PT material batch Penetrant numbers recorded on Developer.
3 Weldment traveller and C of Remover Cs are available Are C of Cs available?
Zone D-3 Yes No NON-DESTRUCTIVE EXAMINA-
- 3a. RT/UT Examiner No. (s)
Md2 TION Examiner is qualified?
RADIOGRAPHIC /
Yes No PT ULTRASONIC EXAMINATION
- b. RT/UT records in package are complete?
3a.
Personnel qual-es No RT ified to perform j
the examination b.
Review R.T and UT l
s
/
t records Details on the attached MATRIX of approved /
cert ified welding and NDE Personnel and Welding Materials.
F-6 REV. 1 PAGE 1 OF, 2 FOLLOW ON KNOCKOUT CANISTER CHECKLIST - NO.
DATE REVIEWER _
REQUIREMENT FOR VERIFICATION DRAWING ITEM QUAN-DESCRIPTION VERIFICATION NO.
NO.
TITY Angle 90 1
Issuance of Material 1.
Traveller Nos.
o ll54046F 1
for next oneration Have the travelers incorporated 2.
R:v. 6 Zone B-14 (release to shop) the design dwg. and SDDR data?
Yes No 2
Identification of 3a. Are the inspectors qualified?
Dim. Zone B-14 latest approved draw-Yes No ings on Travellers Inspectors on Master QA
.750 +.005 Issuance Log?
Yes No IN PROCESS INSPECTIONS
- b. Are the tools / gauges calibrated?
ltlD l.010
[5)l Yes No N/A
?
3.
Dimensional Inspection
- c. Do the travellers have evidence I
Qualification of of inspection and acceptance a.
Dim. Zone A-14 Inspectors to the required criteria?
ox 3
View A-a Yes No ft d
b.
Use of calibrated 4.
Are the applicable NCRs oe 2
o n.
equipment dispositioned?
t Yes No 7
4 Angle 14 Evidence of NCR Nos.
c.
N Zone 612 4
inspection and m
5 Add Catalysts in acceptance to portions specified required criteria n
Are the SDDRs dispositioned?
[
prior to welding 5.
1 n screen assembly.
4.
Identification, Control, and Disposi-DDR Nos.
tion of NCRs Upper Head This Checklist also applies to canister:
5.
Implementation of SDDRs TVR Shell Head CMTR Ca ister Oper.
No.
No.
No.
No.
No.
No.
6.
Assembly Inspection Notes:
g o
NCRs - See Att. No.
1
- Add TVR Operation No. that has the Item o
SDDRs - See Att. No.
addition of catalyst independently verified for each head. Denote the 2,
Item verifier (s) with a "N" for NES and a o
Calibration - See Att. No. I "B" for Bechtel.
i
REVIEWER DATE FOLLOW ON KNOCKOUT CANISTER CHECKLIST-NO. F-6 REV. 1 PAGE 2 OF. 2 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION Weldment WELDING Traveller Nos.
1154046F 1
1.
Verify welder qual-Rev. 6 ification for WPS Zone E-9 utilized
- 1.
Welder Nos.
Welders are qualified? Yes No COMPLETED WELD VERIFICA-Da. Visual Examiner Nos.
n.
1/8 d
o TION d
2a.
Visual Examination /
Visual Examiners are qualified?
N.
/
PT Weld 1 Qualification Yes No
[
om b.
- b. L. P. Examiner Nos.
Weldment Examination and i
2 gg Qualification L.
P. Examiners are qualified?
Zone E-8 c.
Welder and weld Yes No 9
2S number identified
d umentati n, i.e.,
Yes No 1/32 V
(weld map)
- d. Batch Nos.
n S
Weld 2 d.
PT material batch Penetrant
/
PT -
numbers recorded on Developer-traveller and C of Remover Cs are available Are C of Cs available?
3 Weldment Yes No NON-DESTRUCTIVE EXAMINA-
- 3a. RT/UT Examiner No.(s)
Examiner is qualified?
RADIOCRAPilIC/
Yes No ULTRASONIC EXAMINATION
- b. RT/UT records in package are 1/32 V
3a.
Personnel qual-complete?
es No ified to perform
/
\\
records
- Details on the attached MNIRIX of approved /
certified welding and NDE Personnel and Welding Materials l
REV.
PAGE 1 OF.2 FOLLOW ON KNOCKOUT CANISTER CHECKLIST - NO. F-REVIEWER DATE REQUIREMENT FOR VERIFICATION DRAWING ITEM QUAN-DESCRIPTION VERIFICATION NO.
NO.
TITY ll54034F 1
Dhn. 1" 1
Issuance of Material 1.
Traveller Nos.
for next operation Zone E-3 (release to shop) 2.
Have the travelers incorporat'ed Rev. 2 the design dwg. and SDDR data?
2.
Identification of Yes No latest approved draw-3a. Are the inspectors qualified?
ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log?
Yes No
- b. Are the tools / gauges calibrated?
l.
Yes No _
3.
Dimensional Inspection N/A
. Do the travellers have evidence a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
Yes No b.
Use of calibrated 4.
Are the applicable NCRs equipment dispositioned?
Yes No Shell Assembly c.
Evidence of N R Nos.
inspection and
'1his Checklist also applies to Canister:
acceptance to required criteria TVR Shell Canister No.
No.
No.
5.
Are the SDDRs dispositioned?
4.
Identification, es No Control, and Disposi-SDDR Nos.
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection i
Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See l
Atr. No. 1
FOLLOW ON KNOCKOUT CANISTER CilECKLIST-NO. F-7 REV. JL_ PAGE 2 OF 2
- REVIEWER DATE REQUIREMENT FOR DRAWING ITEM QUAN-DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY WELDING Traveller Nos.
1154034F 2
Weldment 1.
Verify welder qual-Rav. 2 ification for WPS PT utilized
- l.
Welder Nos.
Welders are qualified? Yes No i
~~ ~
- 1/4 p/"
COMPLETED WELD VERIFICA- *2a. Visual Examiner Nos.
TION 2a.
Visual Examination /
Visual Examiners are qualified?
j Qualification Yes No i
b.
- b. L. P. Examiner Nos.
l Examination and Qualification L.
P. Examiners are qualified?
c.
Welder and weld Yes No I
number identified
documentation, i.e.,
Yes No
~~
I (weld map)
- d. Batch Nos.
i d.
PT material batch Penetrant numbers recorded on Developer. _
traveller and C of Remover
- Details on the attached MA'IRIX of approved /
Cs are available Are C of Cs available?
Yes No certified welding and NDE Personnel Welding NON-DESTRUCTIVE EXAMINA-Ca. RT/UT Examiner No.(s) i Materials.
TION Examiner is qualified?
RADIOGRAPilIC/
Yes No i
ULTRASONIC EXAMINATION
- b. RT/UT records in package are complete?
3a.
Personnel qual-Yes No ified to perform the examination b.
l l
4 s
F-8 REV. 1 PAGE 1 OF, 1 FOLLOW ON KNOCKOUT CANISTER CHECKLIST - NO.
1 REVIEWER DATE REQUIREMENT FOR VERIFICATION DRAWING ITEM QUAN-DESCRIPTION VERIFICATION NO.
NO.
TITY ll54027F A
SDDR 2-R200C-1 1
Issuance of Material 1.
Traveller Nos.
l' Rev. 3 for next operation Sheet 1 7 support spiders at (release to shop) 2.
Have the travelers incorporated the design dwg. and SDDR data?
a spacing of 15.75 Yes No j
inches 2
Identification of 3a. Are the inspectors qualified?
latest approved draw-Yes
_ No ings on Travellers Inspectors on Master QA j
IssuaiIce Log?
Yes No IN PROCESS INSPECTIONS l
- b. Are the tools / gauges calibrated?
Yes No N/A _
3.
Dimensional Inspection
. Do the travellers have evidence a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
b.
Use of calibrated 4.
re the app icable NCRs equipment dispositioned?
i Yes No Internal Assenbly c.
Evidence of s..
l inspection and acceptance to TVR Shell Canister 5.
Are the SDDRs dispositioned?
2.
No.
No.
4.
Identification, Control, and Disposi-SDDR Nos.
tion of NCRs S.
Implementation of r
SDDRs l
6.
Assembly Inspection f
Notes:
[
o NCRs - See Att. No. 1 Item o-SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. I t
s
F-9 REV.
1 PAGE 1 OF.2 FOLLOW ON KNOCKOUT CANISTER Ci!ECKLIST - NO.
DATE REVIEWER REQUIREMENT FOR VERIFICATION DRAWING ITEM OUAN-DESCRIPTION VERIFICATION NO.
NO.
TITY Dbn.127 3_/4 + 3/16 1
Issuance of Material 1.
Traveller Nos.
1154027F 1
Zone E-7 for next operation Have the travelers incorporated 2.
Rev. 3 (release to shop) the design dwg. and SDDR data?
Sheet 2 Yes No dun. 134 5/8 + 3/32 2 Identification of 3a. Are the inspectors qualified?
4 latest approved draw-Yes No ings on Travellers Inspectors on Master QA Issuance Log?
Yes No IN PROCESS INSPECTIONS
- b. Are the tools / gauges calibrated?
l N/A Yes No 3.
Dimensional Inspection
- c. Do the travellers have evidence a.
Qualification of f inspection and acceptance Inspectors to the required criteria?
b.
Use of calibrated 4.
Are the app icable NCRs equipment dispositioned?
Yes No c.
Evidence of NCR Nos.-
Internal Assenbly inspection and acceptance to Shell Canister required criteria TVR No.
5.
Are the SDDRs dispositioned?
No.
NO.
4.
Identification, Yes No Control, and Disposi-SDDl-uos.
tion of NCRs S.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1
~
Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1 e
REVIEWER DATE FOLLOW ON KNOCKOUT CANISTER CHECKLIST-NO. F-9 REV.
1 PAGE 2 OF, 2 D3 AWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY a
WELDING Traveller Nos.
1154027F 2
Weldment f1'Y."*1 9""
~
1*
Y"fication for WPS Rev. 3 Zone D-9 i
utilized
- 1.
Welder Nos.
Sht. 2 1/8
\\
Welders are qualified? Yes No l
/1/8 y
COMPLETED WELD VERIFICA- *2a. Visual Examiner Nos.
~~ ~
I TION Weld 1 2a.
Visual Examination /
Visual Examiners are qualified?
i Qualifi ation Yes No 3
Weldment b.
- b. L.
P. Examiner Nos.
Zone C-8 Examination and Qualification L.
P. Examiners are qualified?
c.
Welder and weld Yes No
(!
\\
number identified
documentation, i.e.,
- d. Batch Nos.
I d.
PT material batch Penetrant numbers recorded on Developer.
traveller and C Of Remover jl
- Details on the attached MA1RIX of approved /
Cs are available Are C of Cs available?
certified welding and NDE Personnel and Yes No Welding P@tterials.
NON-DESTRUCTIVE EXAMINA- *3a. RT/UT Examiner No. (s) l l
TION Examiner is qualified?
RADIOGRAPHIC /
Yes No ULTRASONIC EXAMINATION
- b. RT/UT records in package are complete?
3a.
Personnel qual-Yes No I
ified to perform the examination 1
i i
b.
Review R.T and UT records I
l o
n
10 REV. 1 PAGE 1 OF 1 FOLLOW ON KNOCKOUT CANISTER CHECKLIST - NO. F-
~ REVIEWER DATE REQUIREMENT FOR VERIFICATION DRAWING ITEM QUAN-DESCRIPTION VERIFICATION NO.
NO.
TITY Thic) mess Dhn*
1 Issuance of Material 1.
Traveller Nos.
j 115093R) 1 in, for next operation Rev. 1 2.
Have the travelers incorporated l
(release to shop) the design dwg. and SD07 data?
l Yes No 2
Identification of 3a. Are the inspectors qualified?
latest approved draw-Yes No ings on Travellers Inspectors on Master QA
~
l Issuance Log?
Yes No IN PROCESS INSPECTIONS
- b. Are the tools / gauges calibrated?
Yes No N/A 3.
Dimensional Inspection
- c. Do the travellers have evidenst; Qualification of f inspection and acceptance 4
a.
Inspectors to the required criteria?
4 b.
Use of calibrated 4.
Are the app icable NCRs e9uipment dispositioned?
es i
c.
Evidence of s*
Ring inspection and
'Ihis Checklist also applies to canister:
acceptance to l
Shell Canister required criteria
'IVR No.
No.
No.
5.
Are the SDDRs dispositioned?
4.
Identification, Yes No control, and Dispost-SDDR Nos.
Lion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item o
Calibration - See Art. No. 1
I F-11 REV.
PAGE 1 OF. 1 FO.LLOW ON KNOCKOUT CANISTER CHECKLIST - NO.
REVIEWER DATE REQUIREMENT FOR VERIFICATION DRAWING ITEM QUAN-DESCRIPTION VERIFICATION NO.
NO.
TITY 1150939D 1
Thicluiess Dbn.
1 Issuance of Material 1.
Traveller Nos.
In.
for next operation Have the travelers incorporated Rev. 1 (release to shop) 2.
the design dwg. and SDDR data?
Z ne 3-D 2
Identification of Yes No 3a. Are the inspectors qualified?
latest approved draw-ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log?
Yes No
- b. Are the tools /gaugescalibrated?
N/A Yes No 3.
Dimensional Inspection
. Do the travellers have evidence a.
Qualification of f inspection and acceptance Inspectors to the required criteria?
b.
Use of calibrated 4.
Are the app icabl'e NCRs equipment dispositioned?
c.
Evidence of NCR Nos.'
Sugx)rt Plate A inspection and Traveller Shell Canister acceptance to Mo.
No.
No.
required criteria Are e
a dispositioned?
4.
Identification, Control, and Disposi-SDDR Nos.
tion of NCRs 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1 Item o SDDRs - See Att. No.
2, Item o
Calibration - See Att. No. 1
F-12 _ REV. 1 PAGE 1 OF,2 FOLLOW ON KNOCKOUT CANISTER CHECKLIST - NO.
REVIEWER DATE REQUIREMENT FOR VERIFICATION DRAWING ITEM QUAN-DESCRIPTION VERIFICATION NO.
NO.
TITY 1
Issuance of Material 1.
Traveller Nos.
ll50943E 1
Angle 30 for next operation Have the travelers incorporated lRsv.
Zone H-11 2.
3 (release to shop) the design dwg. and SDDR data?
2 Dim. 4.000 Yes No Zone H-12 2
Identification of 3a. Are the inspectors qualified?
latest approved draw-Yes No 3
Dim. 4.000 ings on Travellers Inspectors on Master QA Zone G-9 Issuance Log?
Yes No IN PROCESS INSPECTIONS
- b. Are the tools /gaugescalibrated?
l 2 3/16 Dia. thru 2" 3.
Dimensional Inspection N/A Yes No Dim. - Zone H-7 4
ers ave e ence e
aye NPT x 1 1/4 DP Qualification of of inspection and acceptance a.
Inspectors to the required criteria?
t [A9 [ Jf.0 20 @
Yes No b.
Use of calibrated 4.
Are the applicable NCRs 5
Dim. Zone H-5 equipment dispositioned?
2 3/16 x 2 1/2 DP, s
No 2" NPT x 1 1/4 DP Evidence of N
N s.,
c.
inspection and A0 l B.020 @
acceptance to r
i I
required criteria 6
Sim. Zone D-ll 5.
Are the SDDRs dispositioned?
Jia. 14.083 4.
Identification, 14.093 Control, and Disposi-R Nos.
ti n N Rs 7
Dim.'3 7/8 + 1/32 Zone CID-13 5.
Implementation of SDDRs 8
Dim. 3 3/8 Z ne CID-13 6.
Assembly Inspection Notes:
9 Dia. 3 1/8 Zone E-6 o
NCRs - See Att. No. 1 Item o
SDDRs - See Att. No.
2, Item Head o
Calibration - See Att. No. 1
J 12 REV.
1 PAGE 2 OF, 2 F-FOLLOW ON KNOCKOUT CANISTER CHECKLIST - NO.
DATE REVIEWER REQUIREMENT FOR VERIFICATION DRAWING ITEM QUAN-DESCRIPTION VERIFICATION NO.
NO.
TITY 1.
Traveller Nos.
Issuance of Material 1
ll50943E 10 ia. 2.125 f r next operation Have the travelars incorporated 2.
f e E-6 (release to shop) the design dwg. and SDDR data?
R:v. 3 a
Yes No Chamfer 1/4 x 45 2
Identification of 3a. Are the inspectors qualified?
11 Zone D-5 latest approved draw-No Yes ~
ings on Travellers Inspectors on Master QA
~
Angle 8 Issuance Log?
Yes No ___
o Zone D-5 IN PROCESS INSPECTIONS
- b. Are the tools / gauges cadibratm3?
12 Yes No N/A Dimensional Inspection
- c. Do the travellers have evidence Dim. 13/16, 3.
Qualification of of inspection and acceptance 13 to the required criteria?
a.
Inspectors
~ No Dim. 2 3/8=
Yes Are the appli^cablo NCRs 14 Zone D-4 b.
Use of calibrated 4.
~
equipment dispositioned?
,SDDR 2-M101A-36 Yes No B
(Dimensions)
Evidence of NCR Nos.'
c.
inspection and (Dimensions relating acceptance to to Itam 4 a 5, above) required criteria Are the SDDRs dispositio,ned?
5.
Shell Cmister 4.
Identification,
- Nos.
~TW1 ficad OUR No.
No.
Control, and Disposi-No.
No.
No.
tion of NCRs 5.
Implementation of SDDRs 6
Assembly Inspection Notes:
NCRs - See Att. No.
1 o
Item SDDRs - See Att. No.
o 2,
Item Calibration - See o
Att. No. 1
+
}
i
F-13 REV.
1 PAGE 1 OF, 2 FOLLOW ON KNOCKOUT CANISTER CHECKLIST - NO.
REVIEWER
_DATE REQUIREMENT POR VERIFICATION DRAWING ITEM QUAN-DESCRIPTION VERIFICATION NO.
NO.
TITY 1150946C 1
Dim. 131" 1
Issuance of Material 1.
Traveller Nos.
for next operation Have the travelers incorporated Rev. 3 2.
(release to shop) the design dwg. and SDDR data?
Yes No Pellets shall 2
Identification of 3a. Are the inspectors qualified?
Note loaded within i of latest approved draw-Yes No 10 tube length ings on Travellers Inspectors on Master QA
~
Issuance Log?
Yes No IN PROCESS INSPECTIONS
- b. Are the tools / gauges calibrated?
N/A Yes No 3.
Dimensional Inspection
- c. Do the travellers have evidence Qualification of of inspection and acceptance a.
Inspectors to the required criteria?
b.
Use of calibrated 4.
re the app icable NCRs equipment dispositioned?
Yes No Poison Tube Assembly c.
Evidence of inspection and Note 10*
'IVR Oper.
Tube Shell Canister No.
No.
No.
No.
No.
5.
Are the SDDRs dispositioned?
4.
Identification, Control, and Disposi-DDR Nos.
tion of NCRs
- 5.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs - See Att. No. 1
- Add 'IVR Operation No. that has the addition of poison to 1/4" of tube Item o
SDDRs - See Att. No.
Denote the verifier (s) with length.
a "N" for NES and a "B" for Bechtel.
2, Item o
Calibration - See Att. No. 1 e
1 REVIEWER DATE FOLLOW ON KNOCKOUT CANISTER CHECKLIST-NO. F-13 REV.
1 PAGE 2 OF, 2 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION VERIFICATION VERIFICATION NO.
NO.
TITY WELDING Traveller Nos.
1.
Verify welder qual-j ll50946C 2
Weld - Both Ends R:v.
ification for WPS l
PT utilized
- l.
Welder Nos.
Welders are qualified? Yes No l
COMPLETED WELD VERIFICA- *2a. Visual Examiner Nos.
Ch TION 2a.
Visual Examination /
Visual Examiners are qualified?
Qualification Yes No b.
- b. L. P. Examiner Nos.
Examination and Qualification L. P. Examiners are qualified?
c.
Welder and weld Yes No number identified
documentation, i.e.,
Yes No (weld map)
- d. Batch Nos.
d.
PT material batch Penetrant numbers recorded on Developer.
traveller and C of Remover Cs are available Are C of Cs available?
- Details on the attached MNITIIX of approved /
Yes No certified welding and NDE Personnel and Welding NON-DESTRUCTIVE EXAMINA-
- 3 a. RT/UT Examiner No.(s) buterials TION Examiner is qualified?
RADIOGRAPHTC/
Yes No ULTRASONIC EXAMINATION
- b. RT/UT records in package are complete?
3a.
Personnel qual-es No ified to perform the examination b.
REVIEWER DATE FOLLOW ON KNOCKOUT CANISTER CHECKLIST - NO. F-14 REV.
PAGE 1 CF 1 4
DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIFICATION VERIFICATION 1
I ll50950E 1
Dia. Zone E-4 1.
Issuance of Material 1.
Traveller Nos.
l Rev. 1 13 13/32 1-A-I for next operation (release to shop) 2.
Have the travelers incorporated
}
2 Da.m. I 1/4" thick the design dwg. and SDDR data?
i Zone B-6 2.
Identification of Yes No latest approved draw-3a. Are the inspectors qual,1fied?
ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS Issuance Log?
Yes No g
- b. Are the tools / gauges calibrated?
l 3.
Dimensional Inspection N/A Yes No Do tne travellers have evidence a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
I b.
Use of calibrated 4,
3re the app icable NCRs equipment dispositioned?
Bottom Support Plate c.
Evidence of Nos.-
inspection and TVR Shell Canister acceptance to No.
No.
No.
required criteria 5.
Are the SDDRs dispositioned?
4.
Identification, Yes No Control, and Disposi-SDDR Nos.
tion of NCRs S.
Implementation of SDDRs i
b.
Assembly Inspection Notes:
o NCRs - See Att. No. 1
\\
Item o
SDDRs - See Att. No.
2, Item o -Calibration - See Att. No. 1 Item
REVIEWER DATE FOLLOW ON KNOCKOUT CANISTER CHECKLIST - NO. F-15 REV.
1 PAGE 1 OF,1 DRAWING ITEM QUAN-REQUIREMENT FOR DESCRIPTION NO.
NO.
TITY VERIPICATION VERIPICATION ll55233D 1
Dim. 132 \\"
1.
Issuance of Material 1.
Traveller Nos.
RW. 2 Zone D-6 for next operation (release to shop) 2.
Have the travelers incorporated Note Pellets shall be the design dwg. and SDDR data?
12 loaded with-in %"
2.
Identification of Yes No of the tube fill latest approved draw-3a. Are the inspectors qualified?
- length, ings on Travellers Yes No Inspectors on Master QA IN PROCESS INSPECTIONS IssuaiIce Log?
Yes No
- b. Are the tools / gauges galibrated?
Yes o
3.
Dimensional Inspection N/A Do the travellers have evidence a.
Qualification of of inspection and acceptance Inspectors to the required criteria?
b.
Use of calibrated 4,
3re the app icable NCRs equipment dispositioned?
s No Poison Tube Assembly c.
Evidence of N
N s.,
Note 12*
inspection and
'IVR Oper.
Tube Shell Canister acceptance to No.
No.
No. (1)
No.
No.
required criteria 5.
Are the SDDRs dispositioned?
4.
Identification!
Yes No Control, and Dispost-SDDR Nos.
tion of NCRs S.
Implementation of SDDRs 6.
Assembly Inspection Notes:
o NCRs -~See Att. No. 1
- Add 'IVR Operation No. that has the Item o
SDDRs - See Att. No.
addition of poison to %" from the top 2,
Item indeoendently veri fied for each tube, o
Calibration - See Denote the verifier (s) with a "N"
Att. No. 1 for NES or a "B" for Bechtel.
Item
. -