ML20133H878
| ML20133H878 | |
| Person / Time | |
|---|---|
| Site: | Crane  |
| Issue date: | 10/10/1985 |
| From: | Standerfer F GENERAL PUBLIC UTILITIES CORP. |
| To: | Snyder B Office of Nuclear Reactor Regulation |
| References | |
| 0336A, 336A, 4410-85-L-0202, 4410-85-L-202, NUDOCS 8510180160 | |
| Download: ML20133H878 (154) | |
Text
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GPU Nuclear Corporation Ng gf Post Office Box 480 Route 441 South Middletown, Pennsylvania 17057-0191 717 944-7621 TELEX 84 2386 Writer's Direct Dial Number:
(717) 948-8461 4410-85-L-0202 Document ID 0336A October 10, 1985 TMI Program Office Attn: Dr. B. J. Snyder Program Director US Nuclear Regulatory Commission Washington, DC 20555
Dear Dr. Snyder:
Three Mile Islard Nuclear Station, Unit 2 (TMI-2)
Operatire License No. DPR-73 Docket No. 50-320 Summary of the GPU Nuclear /Bechtel Quality Assurance Surveillance Program for the First Four Filter Canisters On Thursday, September 12, 1985, a meeting was held with members of your staff to discuss GPU Nuclear's program to ensure that the filter canisters, manufactured by Nuclear Energy Services (NES), will meet their design specifications. Specifically, this meeting concerned the first four filter canisters which are required to support tne start of the early defueling operation (for the Defueling Water Cleanup System). As a result of this meeting, your staff requested that GPU Nuclear suomit a letter summarizing the above noted program.
It is important to reiterate that the purpose of this augmented Quality Assurance Program is to assure, througn appropriate extension of this program, that the first four filter canisters, in addition to other NES manufactured components, meet their design specifications. Any component that does not meet the required design specifications will not be accepted.
ON gd i
l 8510180160 851010 Qh PDR ADOCK 05000320 atO,-
P PDR U
GPU Nuclear Corporation is a subsidiary of the General Public Utilities Corporation
Dr. B. J Snyder October 10, 1985 4410-85-L-0202 The attached report describes the established GPU Nuclear /Bechtel (i.e.,
THI-2 Recovery Project) Quality Assurance Surveillance Program and its specific application to NES, the events leading to the development of a specialized enecklist program for rES fabricated defueling components, and the supplementary actions taken by GPU Nuclear as a result of the deficiencies noted in the implementation of the NES Quality Assurance Program.
Additionally, the attached report defines the specific actions performed to verify compliance with design specifications prior to GPU Nuclear's acceptance of the first four filter canisters.
Based on satisfactory compliance with the program described in the attached report, GPU Nuclear requests your concurrence that the first four filter canisters are acceptable and safe to use for their intended purpose.
Sincerely, I
/
MN 1
F. R. Stan rfer Vice President / Director, TMI-2 FRS/RDd/eml Attachments cc: Deputy Program Director - TMI Program Office, Dr. W. D. Travers
ATTACHrENT 1 (4410-6>-L-0202)
Page 1 of 7 I
INTRODUCTION GPU Nuclear Quality Assurance has reviewed and approved the 6ecntel North American Power Corporation (BNAPC) Nuclear Quality Assurance Manual for TMI-2. BNAPC has been designated as the lead responsibility for
. procurement of designated defueling components. However, GPU Nuclear retains final acceptance of all defueling components upon on-site arrival.
Between August and December 1984, contracts were placed by Bechtel witn Nuclear Energy Services (ES), a wholly owned subsidiary of Qualcorp, of Danbury, Connecticut to fabricate three (3) types of defueling canisters, and for the design and fabrication of two (2) canister handling trolleys and the canister storage racks. These contracts were reviewed and approved by the Director, THI-2, prior to their placement.
All NES design work was accomplished at the corporate headquarters in Danbury, Connecticut. Fabrication of the canister handling trolleys was divided between Dwight Foote, Co., under contract to NES, who manufactured the trolleys; and the NES Manufacturing Facility at Greensooro, N.C., who manufactured the transfer shields. Defueling canisters and tne canister storage racks were also manufactured at the tES Manufacturing Facility at Greensboro, N.C.
This report describes the established GPU Nuclear /Bechtel (i.e., TMI-2 Recovery Project) Quality Assurance Surveillance Program and its specific application to NES, the events leading to the development of a specialized checklist program for NES-fabricated defueling components, and the supplementary actions taken by GPU Nuclear /Bechtel (including implementation of the checklist program) as a result of the deficiencies noted in the implementation of the tES Quality Assurance Program.
Specific actions required to verify compliance with design specifications -
prior to acceptance of the first four filter canisters are empnasized.
II GPU NUCLEAR /BECHTEL QUALITY ASSURANCE SURVEILLANCE PROGRAM AND SPECIFIC APPLICABILITY TO NES The GPU Nuclear /Bechtel Quality Assurance Surveillance Program is structured to assure that a proper vendor Quality Assurance Program is in effect. The following is a stmaary of the controls exercised by the TMI-2 Project specifically for NES activities:
A pre-award survey of NES Manufacturing Facility at Greensooro, o
N.C. was conducted on September 24, 1984. The NES facility was t
judged to be satisfactory.
o The NES Greensboro Quality Assurance Manual was reviewed by TMI-2 i
Project Design Engineering and Bechtel Quality Assurance and was fotnd to be satisfactory, t
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ATTACHMENT 1 (4410-85-L-0202)
Page 2 of 7 4
o TMI-2 Project Design Engineering specified, in procurement r
documents, that tES submit, for Bechtel's review, welding, nondestructive examination (NDE), cleaning and testing procedures, i
as well as quality verification documentation, etc.
Appropriate documents were submitted by NES to Bacntel, prior to their use.
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The procurement documents also specified the hold and witness points. The witness and hold points are supplemented by the Bechtel Quality Surveillance Plan. The Surveillance Plan is i
developed by the Procurement Supplier Quality Department and I
concurred with by Bechtel Quality Assurance and TMI-2 Project i
Design Engineering.
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o Because of the importance, the nature of the fabrication processes, l
l and number of components involved, Becntel assigned a full-time
" Resident" Supplier Quality Representative.(SQR) to the NES f
Manufacturing Facility on December 11, 1984, prior to starting-
[
fabrication. The role of the SQR was to perform surveillance 1
inspections at the NES Manufacturing Facility in accordance with
[
j the Bechtel Quality Surveillance Plan.
o A joint GPU Nuclear /Bechtel Quality Assurance Audit of implementation of PES's Quality Assurance Program was planned to be conducted shortly after start of fabrication.
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GPU Nuclear Manufacturing Quality Assurance elected to perform i
"tnird-level" surveillance of NES Manufacturing including specific hold and/or witness points.
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o Following completion of the fabrication of each component, NES was required to provide a document package to the Bechtel Supplier l
Quality Representative for review, in accordance with the i
requirements of the procurement specification, before the item could oe released for shipment. The composition of the documentation package is defined in Attachment 2.
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o Upon receipt at TMI-2, a material receipt inspection is performed
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by the GPU Nuclear Quality Control staff. A detailed receipt i
inspection plan for the defueling canisters and related
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documentation has been developed (Attachment 3).
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i Quality Assurance Surveillance Programs of this type have been applied to j
the TMI-2 Material and Procurement Program with considerable success over i
the life of the recovery project. This program relies on a stepwise approach, such as the one described above, and provides reasonable l
confidence in the fabrication process.
However, as a result of concerns regarding adequacy of the implementation I
by NES of its Quality Assurance Program and its effect on acceptability of the equipment, additional extraordinary actions were deemed necessary and are described in Section IV.
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ATTACHMENT A (4410-O-L-0202)
Page 3 of 7 III EVENTS LEADING TO THE DEVELOPMENT OF THE CANISTER CHECKLIST PROGRAM The following is a summary of the events leading to the development of the canister checklist program. A detailed chronology is provided in.
A GPU Nuclear Quality Assurance representative visited the NES Manufacturing Facility and expressed concerns about how NES was implementing its Quality Assurance Program (see Section IV of Attacnment 4).
An audit was conducted by a joint GPU Nuclear /Bechtel Quality Assurance Team on April 23 and 24, 1985, a few weeks after fabrication had commenced. The audit identified three significant findings, and several areas for improvement. Further, it was concluded tnat a breakdown of the vendor Quality Assurance Program had occurred, and a Quality Assurance Hold was placed on shipments of defueling canisters and canister storage racks pending resolution of the deficiencies (Reference 1).
Subsequent visits by GPU Nuclear /Bechtel personnel revealed that the above deficiencies were not being resolved in a timely manner and new problems were being identified (Attachment 4).
Before all of the above noted deficiencies had been corrected, and while the Quality Assurance Hold was still operative, the Vendor Inspection Branch, NRC Office Inspectinn and Enforcement, also conducted an inspection of NES Manufacturing at Greensboro, N.C.
Although the formal findings were not published until later (Reference 2), the status meeting held at tne end of the first visit gave significant insights into the NRC concerns. These, in conjunction with the GPU Nuclear /Bechtel findings, resulted in the conclusion that the normal approach to material acceptance, as described in Section II would not be adequate in this case. Tnerefore, GPU Nuclear /Bechtel initiated a special program of supplementary, extraordinary actions, as described in tne following section, to verify the acceptability of the NES-faoricated defueling components.
IV SUPPLEbENTARY ACTIONS TAKEN Having concluded that the Quality Assurance Surveillance Program being used to accept the vendor components was inadequate for the work performed by NES Manufacturing, GPU Nuclear /8echtel devised an approach that would result in acceptance cased on supplementing and extending the NES Quality Assurance Program; i.e., the detailed enecklist program for each component.
The objective of the checklist program was a) to assure hardware acceptability through the review and verification of completed NES documentation, b) to determine the extent of the Quality Assurance
ATTACHMENT 1 (4410-85-L-0202)
Page 4 of 7 Program implementation in evaluating the hardware acceptability, and c) to supplement the Bechtel Supplier Quality Surveillance Program which was in existence and operative.
The scooe of the checklist program included a complete review of the documentation for the first two Canister storage racks, both trolley shields, and tne first shipment of each type of canister. In addition, it was intended that this review may continue for future material deliveries based on subsequent vendor performance and/or checklist program results.
Checklists for each category of equipment were prepared in a cooperative effort by representatives of TMI-2 Project Design Engineering (using design documentation provided by Babcock and Wilcox, the canister designer), Bechtel Quality Assurance, and Materials and Quality Services (M&QS). Crucial attributes (e.g., crucial welds, dimensions, material requirements, etc.) which were required to be satisfied for acceptance of each component were identified by TMI-2 Project Design Engineering based on the following:
4 o
Criticality control components and materials.
o Structural components and materials which may affect criticality or canister integrity.
o Components important to lifting and handling.
Bechtel Quality Assurance and M&QS personnel translated the crucial attributes into checklist items and prepared tnree generic checklists.
1 These checklists were intended to cover:
(1) material procurement and traceability throughout the fabrication period; (2) fabrication attributes to satisfy drawing requirements; and (3) welding and NDE characteristics. The checklists were submitted to GPU Nuclear Quality Assurance for review and the resulting comments were incorporated into the checklists, as necessary. All of the items identified in the NRC's Vendor Inspection Report were reviewed and categorized to ensure each category is addressed either in the checklists or in the Bechtel Quality Assurance Surveillance Program (Attachment 5).
Actual implementation of the checklist program, i.e., review and verification of NES doctsnentation, required formation of a task force for i
j each component consisting of representatives from Bechtel Quality i
Assurance, M&QS, and TMI-2 Project Design Engineering. The Bechtel Supplier Quality Representative assisted the task force team. The intent of the checklist implementation was to evaluate one hundred percent of each identified attribute.
l The task force for the four filter canisters, comprised of three (3) members, conducted a thorough revxew of NES documentation from July 28 to September 28, 1985. This review included Assemoly Travelers; Purchase Orders; Non-Conformance Reports (NCRs); Welding and NDE Travelers; NDE l
ATTACHMENT 1 (4410-O-L-0202)
Page 5 of 7 Report Calibration Logs; Stoplier Deviation Disposition Requests (SUDRs);
Qualification of welding, NDE, and inspection personnel; various logs; and a variety of relevant correspondence. This review resulted in the identification of incomplete or missing documentation and discrepancies in existing documentation (e.g., incomplete travelers, missing entries, missing penetrant testing records, NCRs not closed out, and deviations not approved by TMI-2 Project Design Engineering). NES completed the corrective actions on all discrepant or incomplete items by correcting the documentation, obtaining necessary approvals and performing the omitted operations, as applicaole. Completion of the review and verification process by the task force resulted in satisfactory resolution of all identified unacceptable items. No modifications or rework of the filter canisters was found to be needed as the result of this effort.
GPU Nuclear /Bechtel Quality Assurance performed a sampling of the final dimensions of the first four filter canisters prior to their shipment to TMI. Additionally, NES's documentation package was reviewed by GPU Nuclear /Bechtel Quality Assurance prior to its submittal to TMI.
In addition to the above described supplementary activities, EGAC Idaho will accept the canisters as suitable for snipment and storage prior to fuel loading. EG&G Idaho, therefore, has developed an independent canister checklist emphasizing their specific areas of responsibility and concern. An EG&G representative partic.ipated in the review of one filter canister at NES Manufacturing. He also reviewed tae completed enecklists for the other three with Bechtel in Gaithersburg and he inspected all four canisters after delivery at TMI-2.
Furthermore, filter integrity and pressure vessel hydrostatic testing of the filter canisters has been performed successfully at NES. Tnis testing provides further assurance that the filter canisters satisfy the required design specifications.
V ACTIONS REQUIRED PRIOR TO USE OF THE FIRST FOUR FILTER CANISTERS The following actions have been identified as prerequisites to GPU Nuclear's use of the first four filter canisters:
o The checklist described above shall be completed for all four canisters (this has been accomplished). A copy of a completed filter canister checklist is included as Attachment 6.
o GPU Nuclear Quality Assurance personnel shall perform an on-site receipt inspection in accordance with the established receipt inspection plan. Additionally, GPU Nuclear shall review and concur with the results of the completed filter canister checklists. The GPU Nuclear Quality Assurance Manager will notify the Office of the Director, TMI-2, in writing, of the acceptability of each of the first four filter canisters. Additionally, if it is determined that a canister is not acceptable, based on the above review, that item will be placed on Quality Assurance Hold pending disposition (e.g., reject, rework, etc.), and controlled in accordance with the GPU Nuclear Quality Assurance Plan.
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ATTACHMENT 1 (4410-85-L-0202)
Page 6 of 7 j
o EG&G Idaho acceptance of the canisters for turnover, shipment and storage at INEL, after loading with TMI-2 core debris, o
NRC concurrence that the first four filter canisters are acceptacle and safe to use for their intended purpose.
VI CONCLUSION GPU Nuclear believes that the GPU Nuclear /Bechtel Quality Assurance program described above demonstrates a thorough and conscientious effort to assure that the components manufactured at NES for use during defueling are acceptable for use in accordance with the design criteria.
GPU Nuclear further believes that the extraordinary actions taken by GPU Nuclear /Bechtel Quality Assurance provide adequate confidence that the j
initial four filter canisters satisfy their required design criteria and
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are safe to use for their intended purpose.
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ATTACHMENT 1 (4410-85-L-0202)
Page 7 of 7
References:
1.
Bechtel North American Power Corporation letter from T. I. Gillespie to F. Sugar, dated May 6, 1985, BNAPC/GPUN QA Audit No. NES-85-02.
2.
NRC letter from C. Zech to F. Sugar, dated July 26, 1985, NRC Vendor Branch Inspection conducted on June 10-15 and June 24-18, 1985.
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ATTACHMENT 2 1
(4410-85-L-0202) 4 Page 1 of 1 i
FILTER CANISTER SUPPLIER QUALITY DOCUMENTATION PACKAGE Quality Verification' docmentation for the defueling canisters includes:
a.
Material Test Reports or Material Certificates of Compliance.
i b.
Ultrasonic Examination Reports.
c.
Radiographic Examination Reports (Reader Sheets).
i d.
Liquid Penetrant Examination Reports, e.
Code Data Reports.
f.
Pressure Test Report (Hydrostatic Test).
g.
Post Fabrication Integrity Test Report (Filter Canisters Only).
j h.
Certificate of Compliance to Specification 13587-G-400.
i 1.
Certificate of Compliance to the Poison Tube Packing Procedure.
i (Filter and Knockout Canisters Only) j.
Inspection / Test Reports and Certification for Poison Material.
k.
Inspection and Verification Reports for Installation of Poison Tubes and Fuel Canister Filler Material.
1.
Applicable Supplier Deviation Disposition Requests (SODRs).
The Material Test Reports and Material Certificates of Compliance will be submitted in a common book with each page being nebered for identification.
Individual canister documentation will reference the applicable common book pages.
The Bechtel Supplier Quality Representative (SQR) will review the documents for accuracy, completeness and legibility. Each completed page will be either i
stamped or signed by the SQR. The completed G-321V indicating the number of each type of document will be signed oy both the vendor and the Bechtel SQR.
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I ATTACHMENT 3 (4410-85-L-0202)
PAGE 1 of 6 SITE:
TMI-2 CONTROL NO.: R-6111-7014.1 Rev 1 Prepared by:
[>-~
,,y Concurred by:
I 'lolJ Approved by: C[Mg &
fo _ g RECEIPT INSPECTION / SURVEILLANCE PLAN RECEIPT INSPECTION PROCESS DEFUELING CANISTERS & DOCUMENTATION ITEM Sampling Criteria:
100% for all attributes P.O.:
TC-016172 SPEC:
15737-2-M-101A Rev 3 Canis:er Type:
Fuel / Filter / Knock out/
(circle applicable type & record the numbers)
SERIAL NO. :
NATIONAL BOARD NO.:
NOTE:
(1)
Internal damage assessment for filter & knockout canisters is excluded from this Receipt Inspection as these are close welded vessels.
(2) ASME Code stress report and poison packing density test reports are with Design Engineering and are generic reports.
ENuclear Page 2 of 6 INSPECTION / SURVEILLANCE PLAN R-6111-7014.1 APPLICABLE APPROVAL CONCURRENCE CONTROL NUMBER:
SITE QAEM USER MGR.
I REV O CORP.
ITEM / ACTIVITY
@ TMI Receipt Inspection of Defueling Caniste and Documentation.
O OC SAMPLING BASIS:
(May be implicit in method of verification) 100% for all attributes.
ACCEPTANCE METHOD OF REMAl ATTRIBUTE CODE ATTRIBUTE CRITERIA VERIFICATION I-18 Serial Number Fuel Canister Head Same as Fuel Visual Canister M-91 CMTRs for ccmponents identified Verify that Document in Attachment 1.
applicable CMIRs Review are received.
M-96 C of C for Cleaning (4.3.3.1)
Verify Cert. is Document received Review M-96 C of C - Boron Carbide (5.3.2)
ASTM C750 Document Type 2 Review M-96 Test report for Boron Carbide Verify Certified Document Packing (5.3.3)
Test report is Review received.
M-93 ASME Code Data Report Forms Verify Code Report Document (4.3.4.1) forms for the in-Review spected canister is received.
N-24 RT Report Verify that RT Document I
report for the Review inspected canister is received.
N-23 UT Report Verify that ITI Document Report for the Review inspected canister i
l is received.
Page 3 of 6 l
ITEM ATTRIBUTE ACCEPTANCE METHOD OF REMARKS i
CRITERIA VERIFICATION l
N-21 PT Report Verify that PT Report Document for the inspected Review 4
canister is received R-70 Pressure Test Report Verify certified hydro Document (5.2) test report for the Review inspected canister is received.
L N-29 Certified Inspection Verify for filter & knock Document Review and Verification Report out canisters - poison (5.6) tube fit up inspn. reports are there.
i For Fuel Canisters -
Filler material installation inspection report is there.
R Canister Checkout test Verify Reports are received Reports (5.4)
- Filter integrity test Document report (5.4.5.6)
Review j
4 i
I-26 Shipping Release Verify that Bechtel G321-V Document l
form for all types of Review canisters is signed-off by Bechtel & Supplier Representative.
S-23 DENTS Verify no Visual Damage Visual i
S-24 TEARS i
S-27 BENDING S-28 WARPAGE Fuel Canister Closure No visible damage Visual Seal (if accessible)
Inspection i
SDDR Closecut Verify Design Engineering Document has signed off all SDDR's.
Review
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ATTACHMENT No.
1 Page 4 of 6 i
FILTER CANISTERS _
METHOD OF REMARKS ACCEPTANCE CRITERIA COMPONENI/ DRAWING, VERIFICATION P1ECE no.
Document Review ASME SA 240 Type 316L or Closure Head /
1150958D Pc. 1 Type 304L Document Review ASME SA 312 Grade TP 304L Shell/
or Grade IP 316L 1150945C, Pc. 1 Document Review ASME SA 479 or SA 240 Lower Head /
1150917D Pc. 1 Type 304L or 316L Document Review ASTM A-312 Grade 304L or Skirt /
Grade TP 316L 1150944C, Pc. 1 Document Review Plug (in closure head)/
ASME SA 479 Type 316L or 11509578, Pc.1 Type 304L Document Review ASTM A 269 Grade TP 316L Poison Tube /
1150949D Pc. 2 Document Review Botton End Plug /
ASTM A 479 or A 276 Type 316L 1150949D, Pc. 3 Document Review ASTM A 479 or A 276 Type Top End Plug /
1150949D, Pc. 4 316L Filter Bundle Assembly /
Chemistry only - 316L/ 304L Document Review Stainless steel Fall Trinity 7ED4893-2 FUEL CANISTERS Document Review Closure Head /
Will be provided later 1150989F, Pc. 1 Document Review Bulkhead /
Will be provided later 1154014F, Pc.1 Document Review Shell/
Will be provided later 1150983C, Pc. 1 Document Review Lower Head /
Will be provided later I
1150917D, Pc. 1 Document Review Skirt /
Will be provided later 1150988C, Pc. 1 Document Review Bolts /
Will be provided later I
1154021C, Pc. 1
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Page 5 of 6 FUEL CANISTERS COMPONENT / DRAWING, ACCEPTANCE CRITERIA METF0D OF REMARKS VERIFICATION PIECE no.
Locating Pins /
Will be provided later Document Review 1154033C, Pc. 1 Shock Absorber Support /
Will be provided later Document Review 1150993C, Pc.1 Impact Plate "C"/
Will be provided later Document Review 1150994C, Pc. 1 Impact Plate "D"/
Will be provided later Document Review 1150995C, Pc.1 Ribs /
Will be provided later Document Review 1154104A, Pc. I Bottom Plate /
Will be provided later Document Review 1150992E, Pc.1 Impact Plate "A"/
Will be provided later Document Review 1154006D, Pc. 1 Impact Plate "B"/
Will be provided later Document Review 1154007D, Pc. 1 Standoffs /
Will be provided later Document Review 1154103A, Pc. 1 Ribs /
Will be provided later Document Review
+
1154105A, Pc. 1 Drain Tube /
Will be provided later Document Review 1155381C, Pc. 1 Poison Shroud Assembly /
Will be provided later Document Review l
18163E100 i
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s Page 6 of 6 KNOCKOUT CANISTERS COMPONENT / DRAWING ACCEPTANCE CRITERIA METHOD OF RDWtKS VERIFICATION PIECE no.
Closure Head /
Will be provided later Document Review 1150943E, Pc. 1 Shell/
Will be provided later Document Review 1150945C, Pc. 1 Lower Head /
Will be provided later Document Review 1150917D, Pc. I 3
Skirt /
Will be provided later Document Review 1150944C, Pc. 1 Inlet Tube /
Will be provided later Document Review 1155247E, Pc. 1 Intermediate Support Will be provided later Document Review Plate "A"/
1150939D, Pc. 1 Support Ring /
Will be provided later Document Review 1150937D, Pc. 1 Center Tube /
Will be provided later Document Review 1154090C, Pc. 1 Center Tube End Cap /
Will be provided later Document Review 1150961C, Pc. 1 Center Tube Drain Line/
Will be provided later Document Review 1154030C, Pc. 3 Poison Tube "A" - Tubing /
Will be provided later Document Review 1155233D, Pc. 2 Bottom End Plug /
Will be provided later Document Review 1155233D, Pc. 3 s
Top End Plug /
Will be provided later Document Review 1155233D, Pc. 4 Poison Tube "B" - Pipe /
Will be provided later Document Review 1150946C, Pc. 4 Bottom End Cap /
Will be provided later Document Review 1150946C, Pc. 3 l
Top End Cap /
Will be provided later Document Review 1150946C, Pc. 2 Bottom Support Plate /
Will be provided later Document Review 1150950E, Pc. I
ATTACHENT 4 (4410-85-L-0202)
Page 1 of 7 CHRONOLOGY OF EVENTS AT NES, GREENSBORD, NORTH CAROLINA RELATED TO DEFUELING RACKS, TROLLEY SHIELUS AND CANISTER FAbdICATION FOR IMI-2 PROJECT AS OF JULY 17, 1985*
I SCOPE OF SERVICES ES' scope of services includes detailed design, some procurement of materials and fabrication of the following:
four fuel canister racks, fuel building transfer shield and reactor building transfer shield, and approximately 250 canisters (filter, fuel and knockout).
The purchase orders for racks and transfer shields were issued to Danbury, CT, and for the canisters to NES, Greensboro, NC.
The detailed design engineering is performed at Danbury, CT. Most of the fabrication is performed at Greensboro, NC, with some sub-tier suppliers performing fabrication of sub-conponent assemblies. NES' procurement activities are performed from Greensboro, NC.
Bechtel has directly purchased some material for canisters and had it shipped to NES at Greensboro.
II QUALIFICATION OF NES 1.
Bids were received as follows:
- Shields - 9/28/84
- Canisters - 8/7/84
- Racks - 9/22/83 2.
Bechtel Procurement Supplier Quality Department (PSQD) performed a pre-award survey at NES, Greensboro, NC on 9/24/84. The survey was performed by a qualified Supplier Quality representative (SQR).
3.
At the time of the survey, NES was and still continues to be a holder of the following ASME certificates:
"P", "S", "U", "U2", "R", "H".
4.
At the time of the survey, NES was fabricating fuel racks for the following nuclear plants:
Beaver Valley and Nine Mile Point.
- An update of this chronology from 7/17/85 - 9/29/85; i.e., the canister shipment date, will be provided later.
y ATTACHMENT 4 (4410-85-L-0202)
Page 2 of 7 5.
The purchase orders were issued as follows:
Shields - 12/4/84 Canisters - 12/4/84 Racks 8/7/84 1
6.
NES submitted their Quality Assurance Manual for engineering operations, performed at Danbury, CT, and the Greensboro NC, Quality Assurance Manual for Bechtel's review and approval. Both manual were approved on 10/22/84.
III OVERVIEW OF MANUFACTURING ACTIVITIES 1.
- Manufacturing operations in the shop commenced essentially in February 1985.
2.
The Bechtel Quality Surveillance Plan (QSP) which indicates the l
surveillance inspections to be conducted by the Bechtel Supplier Quality Representative, was issued as follows:
j Racks - 9/21/84 I
Canisters - 11/12/84 i
Shields - 12/14/84 The plan for canisters was revised on 4/30/85 and the shields on 7/3/85.
t 3.
Bechtel's Supplier Quality Representative was assigned to NES, i
Greensboro, NC, as a Facility Resident in December 1984.
4.
The pre-fabrication meeting (initial visit) was conducted by the I
Bechtel SQR as follows:
l Canisters - 12/11/84 Racks - 1/29/85
)
Shields - 4/1/85 5.
The Bechtel Supplier Quality Representative writes a weekly Quality
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Surveillance Report (QSR), for each of the three purchase orders i
^
separately, to indicate the surveillance activities performed by l
2.
him. The number of QSRs issued for each of the purchased orders to date is as follows:
Racks - 18
_ _ _ _ ~. _., - _
ATTACHMENT 4 (4410-85-L-0202)
Page 3 of 7 Canisters - 31' Shields - 10 6.
Bechtel's Procurement Supplier Quality Surveillance Program provides for-issuance of Quality Surveillance Deficiency Reports (QSDRs) by the SQR for deficiencies which the supplier is unable to act on immediately. To date, the number of QSDRs have been issued for each of the purchase orders:
Racks - 5 Canisters - 3 Shields - 1 The dates for issuance of the first QSDRs for these purchase orders is as follows:
Racks - 4/26/85 Canisters - 4/26/85 Shields - 6/7/85 Of the nine QSDRs issued to date, five are closed and the other four are still open. Two of the open QSDRs were issued on 6/29/85 and the other two on 7/2/85*.
7.
The Quality Surveillance Reports, issued between 12/11/84 and 2/16/85, essentially covered receipt of Bechtel-procured equipment at the NES shop since at that time there was very little, if any, fabrication activities in the shop.
8.
On 2/16/85 a meeting took place between Bechtel SQR, his Area Supervisor, and the Code Inspector to discuss and resolve questions concerning the radiographs for the pipe supplied by ARMCo (purchased by Bechtel).
9.
There have been a lot of meetings and discussions with NES concerning quality problems at the NES shop. Such discussions are summarized as follows:
Visits by Bechtel Project Supplier Quality Supervisor - 2 (2/11/84/, 6/13-14/85)
Project Procurement Manager - 9 (first visit - 1/9/85; last visit 6/21/85)
Division Procurement Manager 1 - (7/8/85)
- All of these QSDRs have been closed.
ATTACHMENT 4 (4410-85-L-0202) i Page 4 of 7 l
Supplier Quality Area Supervisor - 23 (12/84 - 7/85, approximately one per week).
10.
A second SQR was assigned at the shop for several days to provide additional coverage and assistance to the resident SQR, as warranted.
IV GPU NUCLEAR SURVEILLANCE OF GREENS 60R0 FACII.ITY A GPU Nuclear Quality Assurance Representative, in conjunction with Bechtel's Resident Stpplier Quality Representative, conducted surveillances at the Greensboro facility on 4/18-19/85.
Problems / concerns noted regarding the canisters included shell to bulkhead seam welding problems, there was no firm plan by NES for successful NDE of these welds, no NES procedure for inspection of cement type liners (fuel canisters) and a concern regarding the number of SDDRs issued with less than 30% of the fabrication estimated to be complete.
GPU NUCLEAR /BNAPC AUDIT OF GREENSBORO, NC An audit of Greensboro, NC facility was performed by a joint GPU Nuclear /BNAPC audit team (3 auditors) on 4/23-24/85.
Three Quality Assurance findings (QAFs) were written:
1.
Two inspectors performing NDE had not been certified.
2.
Nonconforming items were not identified with status indicating tags. Also, they were not documented on nonconformance reports.
3.
A calibration equipment check out log was not being used for removal of inspection equipment from the gage crib / inspection area.
Additionally, the following six observations, which did not require a written response by NES, were identified:
1.
Of six (6) travelers reviewed, four were not reviewed by Quality Engineering as required.
2.
Concrete fill between shroud and shell of the canisters indicated there was no QC-inspection / verification of the concrete mix and fill during manufacturing operations.
3.
In one case, a traveler called out the wrong revision of a welding procedure (WPS 001, Rev. O in lieu of WPS 001, Rev. A).
4.
At the thne of the audit, the procedure for handling, storage and shipping were in preparation.
ATTACHMENT 4 (4410-85-L-0202)
Page 5 of 7 5.
The audit program being implemented was weak. Lack of emphasis on hardware and hardware-related problems was noted.
6.
In some instances the master index for keeping records was not complete.
HOLD SHIPENT was imposed on April 24, 1985 as a result of the Audit Fjndings. The HOLD SHIPENT was still in effect on 7/17/85*.
A follow-up visit was performed on May 3, 1985 by two BNAPC Quality Assurance representatives. Although some improvements and actions taken by ES were noted, the Quality Program was still considered weak and the audit findings not closed out.
Another follow-up visit was performed by the Bechtel Project Quality Assurance Engineer on 6/19-20/85. It was again determined that ES was not effectively implementing their material control program. As a result, the hold shipment was continued.
Close-out of QAFs 2 and 3 NES' Corrective Actions for QAF #2 (NDE personnel certification) and QAF #3 (check out of calibration equipment) were verified as acceptable on June 29, 1985 and these QAFs were closed.
VI NRC INSPECTION AT GAITERSBURG, MD ON JUE 5-6, 1985 NRC held a pre-inspection meeting at TMI Site on May 30, 1985 and conducted an inspection at Gaithersburg on June 5-6, 1985.
mC identified two concerns:
A.
Records of review of three Supplier's Quality Assurance manuals did not include check lists.
B.
Purchase Order to Pall Trinity Corp. for canister filter bundles was issued prior to a satisfactory survey and this deviation was not properly documented.
VII-NRC INSPECTION AT NES, GREENSBORD, NC ON JUNE 10-14, 1985 NRC conducted an Inspection of NES, Greensboro, NC on June 10-14, 1985.
The NRC Inspection team consisted of 5 people. On June 14, 1985, the NRC held a status review meeting (not a formal exit interview) to provide information to ES about their concerns. The following is a brief summary of their concerns:
1.
Canister Material in the shop not properly identified and nonconforming materials were not properly controlled.
- The HOLD SHIPMENT was lifted on July 18, 1985.
L
ATTACHENT 4 (4410-85-L-0202)
Page 6 of 7 2.
a.
No welders identification on longitudinal seam welds from ARMCo.
b.
One area of pipe 28P2 in zones 11-14 did not appear to match radiographs.
c.
Seam areas appearing to have been repaired were not identified as repaired on radiographs, reader's reports, or pipe.
3.
Bechtel SQR's name had been written by an NES employee in the approval block of a sample form.
- 4. -
Internal audits performed by NES " don't say anything". Reports never seem to have findings. External agencies have discovered numerous findings.
5.
NES not working to or controlling procedures.
6.
NES has not called out Quality Assurance program or Part 21 requirements in their P.O. to vendors.
7.
16 of 19 of the NES Suppliers were not audited.
8.
ES receipt inspection reports were unavailable for botn NES procured material and Bechtel supplied material.
9.
NRC observed on several occasions during the welding of a lower head to a canister shell that voltage readings were below that
.I required by the welding procedures.
VIII GPU NUCLEAR SURVEILLANCE OF GREENS 8ORO FACILITY - 6/10-14/85 A GPU Nuclear Quality Assurance representative conducted a surveillance at the Greensboro facility on June 10-14, 1985. Unsatisfactory s
conditions in the areas of NDE and hydro testing were noted.
IV NRC INSPECTION AT NES, GREENSBORD, NC, ON JUE 24-28, 1985 A team of two NRC Inspectors performed an audit of ES, Greensboro, NC on 6/24-28/85.
l The NRC Inspection team consisted of two persons. It was indicated that this exit interview would cover only one of the Inspector's concerns and only for this inspection.
The following concerns were identified:
i 1.
A Class V Deviation regarding non-imposition of 10 CFR 21 requirements on Suppliers by NES.
l i
i
ATTACHMENT 4 (4410-85-L-0202)
Page 7 of 7 2.
ANSI N45.2 requirements not passed on to Suppliers.
3.
Receipt Inspection Reports not available.
4.
Suppliers not on NES' qualified Supplier's list.
5.
Lack of certification of welders and NDE personnel.
6.
Material test reports not available for six pieces of material (not specifically identified by NRC).
7.
NES is not using welding procedures provided by Bechtel.
8.
No hold area for nonconforming material and red tags not being used to identify nonconforming materials.
X GPU NUCLEAR SURVEILLANCE OF GREENSBORO FACILITY - 7/8-10/85 A GPU Nuclear Quality Assurance representative conducted a surveillance at the Greensboro facility on July 8-10, 1985. Unsatisfactory conditions in the areas of radiograpny and UT were noted.
XI REVIEW OF DOCUMENTATION FOR RACK #1 TO ESTABLISH ACCEPTABILITY OF TFE COWLETED RACK BY A BECHTEL QUALITY ASSURANCE TASK FORCE AT NES In view of programmatic Quality Assurance problems encountered at the NES shop, it was decided that a total review of documentation pertaining to Rack #1 was necessary to provide confidence that the fabricated rack was acceptable, on a technical basis. To conduct'this review, a task force consisting of Bechtel Quality Assurance, M&QS, PSQD and Quality Engineering representatives was sent to NES' Greensboro facility on July 1, 1985.
As a result of the initial review and verification of the documentation provided by NES, the task force identified two categories of items requiring resolution by NES. The first category consisted of hardware related items presented to NES for their corrective action and resolution. The second category of action items related to the software deficiencies presented to NES for their corrective action.
i NES completed all required corrective actions for each of the identified action items and submitted the corrective action results to the task force. The task force verified the corrective actions and determined that the documentation was acceptable. Based on this information, the rack was released and shipped to THI-2 oo 7/22/85.
_ _. _,. _. _, _ _, _ _ _ _ _ ~,_
ATTACHMENT 5 (4410-85-L-0202)
Page 1 of 1 NRC INSPECTION NONCONFORMANCES COVERED IN CHECKLISTS CHECKLIST CHECKLIST MIC ITEM-COVERAGE LOCATION
- 1. Material Traceability yes FC 1, 3b, 5, 6; WC Pg IC (nonconformance #2, 10, 13)
- 2. Receipt Inspection yes MC 3, 30 (nonconformance #1,~14, 15, 16)
- 3. Storage and Handling of Material no(l)
(nonconformance #5, 9)
- 4. Supplier Control-yes MC 2 (nonconformance #4, 6)
- 5. Procedure Control yes WC Pg 2a, FC 2, (nonconformance #8,12,17,19)
- 6. Qualification of Inspection and yes WC Pg 2.B(1), 3.B(1), 4.98(1)
NDE Personnel 1
(nonconformance #20, 21, 22) l
- 7. Supplier QA Requirements yes MC Id; la (nonconformance #7 and violation)
- 8. Welding Machine Calibration yes WC Pg 2C 1
(nonconformance #3)
- 9. Use of Approved Adnesive Tapes no(2) 7 (nonconformance #11)
- 10. Quality Assurance Manual Not Signed no(3)
Off, Organization Cnart Incorrect (nonconformance #18)
LEGENO: MC - Material Checklist FC - Fabrication Checklist WC - Welding and NDE Checklist NOTES:
- 1. These items are part of SQR routine activities performed through shop tours.
As nonconformance are identified, ~they are brought to the attention of NES and appropriate action is taken.-
- 2. This item is being covered by the SQR final and in-process inspections. When nonconformances are identified, they are written and corrective action -is taken.
I 1
- 3. This is is an administrative item which has no impact on hardware.
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ATTACHMENT 6 Pcg3 1 ef 3 (4410-85-L-0202)
F-403 113 Pages Filter Can'ister Checklist Package Re'v. 1, 10/10/85 Index NOTE: Where the checklist denotes Selamco, it means the same as NES.
1.
Checklist verification Summary pages (22 pages) 2, Materials (M) Checklists Checklist Drawins No.
Subject M-1 1150917D Canister Lower Head l
M-2 1150940A Recombiner Catalyst Pellet M-3 1150944C Skirt M-4 1150945C Shell M-5 1150949D Tube M-6-A 1150949D Top & Botton End Plugs l
M-6 B -
1150949D Top & Bottos End Plugs M-7 1150949D B C ?allets l
4 M-8-A 1150957B Plus M-8-B 1150957B Plug l
M-9-A 1150958D Upper Read M-9-3 1150958D Upper Head M-10 1150972A Silicon-Coated Recombiner Catalyst M-11 1154097A Bansen Part No.
M-12 1154098A Hansen Part No.
M-13 1154099A Hansen Part No.
~
M-14 1154110A Bansen Part No.
M-15 1154114A Bansen Part No.
M-16 1150994sc Skirt 3.
Fabrication (F) Checklist Checklist Drawins No.
Subject
, F-1 1154018F Assembly
^
F-2 1154020E subassembly F-3 1150959D Upper Baad
~
g F-4 1154045D Lower Head - Catalysts g
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Pcg2 2 of 3 Filter Canister Checklist Package Index (Cont.)
env. I 3.
Fabrication (f) Checklist (Cont.)
Checklist Drawing No.
Subject F-5 1150917D Lower Head F-6 1150944C Skirt F-7 1150945C Shell F-8 1150949D Tubes - Loaded Pellets F-9 11509573 Plug l
F-10 1150958D Upper Head F-11 1154044C Inlet / outlet Coupler 4.
Welding (W) and NDE Checklists Checklist Drawing No.
Subject W-1 1154018F Upper Head W-2 1154020E Subassembly W-3 1150959D Upper Head W-4 1150949D Top & Bottom End Plugs O
5.
Canister Checklist verification Discrepant Items for which no NES action is required (Attachment No. 1) l Item No.
Subject 1.
Calibration of Receipt Inspected Equipment / Tools 2.
Details on Receipt Inspection Records 3.
Part 21 not Imposed on Sub-suppliers 4.
ANSI N 45.2 Requirements not Identified 5.
NCR Review 6.
SDDR Review 7.
Calibration of Incoming. Inprocess, and Final Inspection Equipment and Tools O
,, _ ~,.,
Pag 2 3 of 3 t
Filter Canister Checklist Package Index (Cont.)
gy, j
- 6.
Coments 1.
Resolution of NES Receipt Inspection (s) on Customer (Bechtel)-
furnished material.
l 2.
SDDRs 3.
Calibration of Incoming, Inprocess and Final Inspection l
Equipment and Tools.
4.
Upper head traceability.
9 1
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'Eb V' I CHECKLIST COMPLETION FORMAT The first 22 pages of the checklist consist of the identification of critical attributes required to be verified for all four (4) Filter Canisters.
The balance of the checklist package reflects documentation of the verifications.
In most of the checklists, verification of the attributes were performed simultaneously for all four Filter Canisters.
The checklists bearing Nos. M1 to MI6 and F-3 to F-11 were determined to be common for all four Filter Canisters. These checklists bear identification number F-402. The remaining checklists F-1, F-2, W-1, N-2, W-3, and W-4 are unique for each of the four Filter Canisters bearing identifications F-401, F-402, F-403, and F-404 respectively.
Bechtel Review Team W. C. Lowery, Bechtel Quality Assurance P. C. Kochis, Bechtel Engineer B. Bain, Bechtel Itaterial and Quality Services Review Dates - July 29 through September 27, 1985 t
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FILTER SERIAL NO.F-1ASI On..fSTER 1 ef 22 7:3D1-F-403 CilECKLIST F-404 IDETTIFICATION OF ATTRIBUTES. VERIFICATION REQUIREMENTS, AND VERIFICATIONS I
DRAWING 1 TEM' QUAN-REQu1REMENT FOR I
VERIFICATION NO NO TITl 1154018F 1
DIM. 149 34 + '/4 Refer to Fabrication verified Checklist F-1 REV. 5 (12'-5')h")
2 DIM. 3.200 Typ Max V
3 Weld - Upper Head Refer to ';elding verified
& ilDE Checklist li-1
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Weld 1
~
4 Weld - Lower Head I
/\\
Weld 2 5
Weld'- Drain Tube To Upper Head l J Weld 3 j
Mw(/
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P/N 2 1
Upper Head Weldment Refer to Sheet 3 I,
1150959D I-P/M 3 1
Lower Head Ass'y Refer to Sheet 5 11540450 I
P/M 4 1
Filter Canister Refer to Sheet 2 i
l
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Sub - Ass'y 1154020E Note Envelope of Canister Refer to Fabrication 13 Within Perfect Checklist F-1 verified Cylinder of 14 u" DIA.
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FILTER SERI AL N0, F-#/
unNISTER 2 of 22 F-402 CllECKl.l ST F-403 IDETTIFICATION OF ATTRluuTES VEN!FICATION kEQUIRDtENTS. AND VERIFICATIONS y_404 DRAWING ITEM' QUAN-RE@
VERIFICATION DESCRIPTION VERIFICATION NO NO TIT 1 ss.
Il54020E 1
DIM. IIis;;
Refer to Fabrication Verified Checklist F-2 REY. 2 Zone C-12 2
DIM.1 1 t Zone C-4 3
Weld - Zone D-12 Refer to Welding And NDE Checklist W-2
', Verified y,t/
Weld 1 4
Weld - Zone F-4 Weld 2 yg P/N 3 1
Shell, Filter Canister Refer to Sheet 9 l t 1150945C I
P/N 6 1
Poison Tube Ass'y Refer to' Sheets 10 l-
& 11 f
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wNISTER 3 cf 22 F-402 CilECKLIST F-404 IDE1TIFICAT10N OF ATTRIBUTES.VEKlFICATION REQUIREMENTS, AND VERIFICATIONS f
l DRAWING ITEN' quAN-I'0U "E"T VERIFICATION DESCRIPTION VEREFICATION No NO TIT 1 11509590 1
DIM. 6I Refer to Fabrication verifled REY. 4 Zone B-7 Checklist F-3 2
DIM. 90*
Zone C-6 3
2 DIM.
.750 +.005 o
[4] D l.010 fl (Continued on Next Sht) 4 Weld - Zone D-5 Refer to Welding l
verified
& NDE Checklist W-3 i
o Weld 1 5
Weld - Zone C-4
~
yg Weld 2 V
(Continued on Next Sheet)l P/N 3 1
Plug Refer to Sh.eet 12 11509578 P/N 4 A/R Recombiner Catalyst Refer to Sheet 7 I'
(Englehard-Deoxo-D) l ll50940A P/N 5 1
Upper Head, Filter Refer to Sheet 13 Canister l
i 1150958D I
P/N 6 A/R Recombiner Catalyst Refer to Sheet 14
[
(AECL) 1150972A 1
P/N 7 1
Skirt Refer to Sheet 8 1150944C i
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SERIAL NO. F4b/ -
wNISTER 4 cf 22 F-402 CilECKLIST F-403 F-404 IllE1TIFICATION OF ATThibuTES.VEulFICATION REQUIREMENTS, AND VERIFICATIONS 4
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DelAWING ITkM' QUAN-I VEREFICATEM DESCRIPTION VERIFICATION No No TIT 1 1
1150959D Note 2 PT in Accordance Refer to Welding &
REV. 4 w/ ASME Sect. V, Art. 6 NDE Checklist W-3 verified (Cont'd)
(1983 w/ no Addenda) t l'
Note 3 Add Catalysts Refer to Fabrication verified
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(P/Ns 4 & 6)in Portions Checklist F-3 Specified Prior to i
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5 of 22 F402 b8E{lT F-403
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ADE1TIFICATION OF ATTKibuTES. VERIFICATION kEQUIREMENTS AND VERIFIC I
DRAWING ITEN' QUAN-gEqui E EN FOR VERIFICATION DESCRIPTION VERIFICATION No No TIT 1 11540450 P/N 2 1
Canister Lower Head Refer to Sheet 6 REY. 5 1150917D P/M 4 A/R Recombiner Catalyst Refer to Sheet 7 Particle (Englehard i
Deoxo-D)
Il50940A i
P/M S A/R Silicon Coated Refer to Sheet 14 1
Recombiner Catalyst I
J Particle (AECL) 1150972A Note 2 Add Catalysts Refer to Fabrication (P/Ns 4&S)in portions Checklist F-4 verified j
Specified Prior to l,i 1
Welding of Screen Assy.
A SDDR 2-M101A-20 Programmatic Only l,
l-B SDDR 2-R200C-3 Programmatic Only I
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FILTER SERI AL NO.F-48'/'
6 of 22 7 481-uNISTER
_CllECK1.1 ST F-403 F-404 IDETTIFICATION OF ATTRIBUTES. VERIFICATION REQUIREMENTS. AND VER I
DuAutuc ITot' quAN-REQlllREMENT FOR VERIFICATION ggmg vEn1F1 CATION no No
- TIT,
-l69 0.D.
Refer to Fabrication 11509170 1
DIM.
Checklist F-5 verified REV. 1 Zone C-6
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Zone C-8 3
DIM. % MIN.
i Zone B-5 I
4 DIM. 2 %
Zone 8-4
,q Canister Lower Head Refer to Material P/N 1 1150917D Checklist M-1 verified I i A
SDDR 2-M101A-13 Programatic Only 1
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,CilECKLI ST F-403 F-404 tile 1TIFICATION OF ATTM1buTES.VEH1FICAT10N kEQUIREMENTS, AND VEK1FICAT10NS I
ITEM' quAN-REQtitMEMENT FOR VELFIGTIM DRAWtNG DESCRIPTLON VERIFICATION No NO TITY 1150940A 1
Recombiner Catalyst Refer to Material Y*#ifI'd REY. 2 Pellet:
Checklist M-2 Reqmts Defined, in 6 Notes I
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SERIAL NO. F-Y8 /
-ndISTER 8 of 22 F-402 CilECKLIST F 403 F-404 lilE1TIFICATION OF ATTKibuTES.VERIFICAT10:1 REQUIREMENTS, AND VEKIFICATIONS i
i i
i REQUIREMENT FOR VERIFICATION omAutNG ITEM QUAN-MRIPT EM VEREFLCATION 33 0 30 0 TIT 1 s.
liS0944C 1
DIM.
14.062 Refer to Fabrication
- Verified DIA*
13.969 Checklist F-6 i
REV. I Zone B-3 2
DIM.
45
. Zone D-2 v
Refer to Material P/N 1 1
Skirt 1150944C Checklist N-3
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On.uSTER 10 cf 22 F-402 CilECK1.1ST F-403 F-404 IDE1TIFICATION OF ATTRIBUTES. VERIFICATION REQUIREMENTS, AND VERIFICATIONS l
INtAWING ITEM' QUAN-REQlllRENENT FOR VERIFICATION i
DESCRIPTION ygggg g,
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DIM. 136i+t Refer to Fabrication Checklist F-8 verified REY. 5 g j j, _' 4 7. )
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Weld Zone D-7 Refer to Welding
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Weld - Zone D-4 V
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P/N 2 1
Tube 0.0.X.069 Wall Refer to Material b.
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Bottom End Plug Refer to Material l
1150949D Checklist M-6 Verified 4
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P/N 4 'l Top End Plug 1
11509490 V
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P/N 5 A/R 8 C Pellet Refer to Material 4
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1150949D Note 5 PT in Accordance Refer to Welding w/ ASTM E 165
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FILTER SERIAL NO. F-/,rol LniuSTER 13 Cf 22 F-402 CilECKl.! ST F-403 IDETTIFICATION OF ATTRitlUTES. VERIFICATION REQUIREMENTS, AND VERIFICATIONSF-404 I
DRAWING ITEN' QUAN-REQUIREMENT FOR El ON VERIFICATION No No TIT 1 11509580 1
DIM. W.S R Refer to Fabrication REV. 3 Zone D-7 '
Checklist F-10 vertiled 2
DIM. I4.8601 i
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Serial Nof F-402 O ISTER (FILTER) w sant.L s/N 43P1 ulECKl.t ST (Materials) (n.1)
P:ge 1 cf 2 g,g IDE1TIFICATION OF ATTRIBUTES.VEntFICATION REQUlBDIENTS. AINI VERIFICATIONS
- I saAW NG ITEM E
VERIFICATICII 9ESCRIPfleM l
Rev. 1 Material:
MATERIAL'.S 11509170 P/N 1 Canister Lower Head 1.
Purchase Order. (P.O.)
ngchtei P.d. TC-016160-3 AstE.5A-479 or SA-240 i
type 304L or. type a.
ANSI N45.2 requirements. gg, 316L stainless steel identificatioA NUCLEAR. INC. (Bechtel IIorth Americas b.
frc klist items 1. (P.O.)
t i;
iand 2.(suppliers) are not applicable I** d
- h c.
Is Source / Receipt Inspection 1:lentiflod
[
'pula HEAD d.
Identification of -
Document sutuntttals.
- 2. %M f
- This Check List a Leo ap plies to canister l
a.
Included on quellflod i
?
s/n F -401 ( shell s/n 45P2) l
$,,7g,gggg s/n F 404 ( shell s/n 140P2)
- i s/n F 403 ( shall s/n 11P2) b Evidence of Audit / Serve l
c.
Evidence of Auditor i
I Certifications l
y 3.
ReceiptInspection(RI) 3'.
Receipt Inspections a.
Documented approval of NES Policies a,nd Procedures Manual.
RI requirements Q-12. includes R ceipt Inspection l
9 requirements.(See comment No.1) l
- b. 'CMTRs/C of Cs review
.CNrlt for HEAT # 20800 Allied Metals.
I inc..for lower heads in F401, c.
Other P.O. required F 402, F 403 and F 404.
documents review No other documents re uired to be submitted. Therefore, no review of documents required.
I ll
Serial No. F-40h i.
NISTER (PILTER)
SHELL S/N 43P1 CHECK!.lST (Materials)(M-1)
Page 2 of 2 t
3DE1TIFTCATIO90 OF ATTuttUTES.VERIFICATIOtf REQUIRDIENTS. ANO VERIFICATIONS l
IMBAWlHG ITEN quA81 DESCRI'PTION REQUIREMENT FOR VE11FICAT10ll VERIFICATEGIl 10 0 10 0 TIT 1 P/N 1 3.
(Continued) 11509170 Rev. 1
. Receiving Inspector Certification I
r's Certifica-adcePtable.
tion s
. No NCRs n itten f r Receipt Inspected 9
e Identification and -
i material. See Attachment 1 item 5 Disposition of NCRs f.
Calibration of Inspec-(Seecomment1 tion Equipment o
l-g.
Disensional Inspection coussent 1 h.
Documented RI and,
{
acceptance of the material for further p
. Document sybnittale stamped by QC use Inspector, (See Comment 1) 4.
Verify Release to Shop 4 Traveler NO. 003697 l'
1
- Receipt
- inspected by Selasco J'
No. 2 on 2-12-85 p
I i
1 l
j 1
l.
1 i
Serici NoiF-402 C.nisitR (Funai CHECK 1.tST (Materials) (M-2)
Page 1 &( 2 SHEE.I. S?N 43P1 IDE1TIFICATl006 0F ATTRIBUTES. VERIFICATION REQUIREMENTS. AND VER REglitMENENT FOR f
VERIFICATICII i:j BRAWtMG ITeslguAN.
DESCRIPTION VERIFICATION No No T171 i
,f-11509404 1
Recombiner Catalyst MATERIALS I
Rev. 2 Pellet:
1.
PurchaseOrde,r(P.O.)
- aqchtei P.d.
TC-018139-1 Requirements defined 1
in 6 notes.
a.
N4 2 trements.
.This MATERIAL was gepplied by CPU NUCI. EAR. INC. (Bechtel North American P8"*r Corp.)
b.
Identification of Part lThereforchecklistitene1.(P.O.)
21 applicability and 2.(suppliers) are not applicable i
{
o NE8.
CATALYST c.
Is Source / Receipt inspection identified d.
Identification of Document subelttals.
- 2. ylen 4 This checklist also applies to casister s.
WHM i
6/n F-401 (5 hell e/n'45P2)
(
s/a F-404 (S ull a /n 140P2) s/n F-403 (Sbell s /n 11P2) 14 Eviderite of Audit / Serve c.
tvidence of Auditor j
Certifications y
3.
ReceiptInspection(RI) 3.
Receipt Inspections h
Documented approval of NES Policies and Procedures Manual.
a.
i -
RI requirements q-12 includes Receipt Inspection requirements.(See comment No.1) b.*CMTRs/C of Cs review
.C of C (Eneelhard Cort... dated 3-29-$5)/
l c.
Other P.O. required No other documents reisited to be dGcuments review j
submitted. Therefore. no review l.
of documents required.
f
\\
1
serial No.F-402/;
r-
\\
lSTER CHECKl.lST_ (Materials (yx gen)2)
Page 2 of 2 (M-Sarri g/N 43F1 e
IDE1TIFICATInst OF ATTRIB 4FTES.VEREFICAT8000 REQUIREMDfTS AND VERIFICAft0005 f
VsalFICAT1011
.[
ggqesin FM BRAWING ITM (lllAll' IPfl0N VEREF1 CAT 80Il pas IIG TIT 1
. '. 3.
(Continued) 11509404
. Receivins Inspostor Certification ReV. 2 d.
Inspectoc's Certifica ieceptable.
tion
. No ut[Its sittesy S.:neceipt Inspected 3
e.
Identification and.
material. See Attachment 1 item 5 Disposition of NCRs 8e - t, Ca,,,,at,on.,,n tion Equipment Dimensional
- Inspection *. See comaent 1 g.
P
- h. Tacumented RI and i
acceptance of the material for fur *her
,y,,,,,,esu$dittelsstampedbr.0C
. #58 Inspedt'or$(SeeComment1) 4.
ferify Neleaseb shop" 4 Traveler uo.
003697 I
j i.
- kec'eiptinspectedbySelasco l
l No. 2 t,
l a
a l
p I
e l
J
~
Serial Net F-402
' -11 STER (FILTER)
Page 1 of 4 y.dKLIST (Materials) (N-3)
SHELL S/N 43P1 IDE1TIFICATION OF ATTRIBUTES. VERIFICATION REQUIRDtENTS. AND VERIFICATIONS I
E FICATIM NRAu NC ITEM bESCRIFtt0N CAT M s
1150944C P/N 1 1 Skirt MATERIALS 1150944C Material Rev. 1 ASTM A-312 Grade 304s, L Purchase Order,(P.O.)
sqchtedP.d.
TC-c16162 or Grade TP 316L ANSI M45.2 requirements.
?
Stainless Steet Pipe a.
identification This MA m IAL was supplied by CPU NUCLEAR INC. (Bechtel North American I
b.
Identification of Part,
Power Corp.)
There for. checklist D.
1, (P.o.)
l 21 applicability hand 2.(suppligie) are not applicable j
! to NE8.
c.
Is Source / Receipt Inspection identified
(
d.
Identification of Document subetttels.
1 e
2.
Suppliers l
i [.
l 9
This cheen list a leo as plies to canisters IkludedonQualified h
a.
s/n 1 -401 1 Shell s/n 45P2)
Source List I
i e/n 1 -404 4 Shell s/n 140P2)
I l
s/n 1-403 i Shell s/n 11P2) b.
Evidence of Audit /Surve i
c.
Evidence of Auditor lI Certifications i
k y
3.
ReceiptInspection(RI) i' 3's Receipt Inspection:
a.
Documented approval of
!. NES Policies s.n4 Procedures Manual,
~
Rt requirements q-12, includes Receipt Inspection requirements.(See comment No.1) b.
CMTRs/C of Cs review CNTR from ARMCO, INC. Heat no.
l-341158.
Inspected by NES/Selasco i
i c.
Other P.O. required I
inspector (INSP.) No. 2 documents review No other documents reiuired to be.
submitted. 'therefore no review i
l of documents required j
l t
serial llo. F 4 Oh sIEELL s/u 43F1
,' VIISTER (FILTER)
Pcge 2 sf 2 i
' caEcut.asT (Materials) (N-3)
IDE1TIFICATIOli OF ATTRIBUTES.VF.NIFICATICII REQUIRtMENTS. AND VENIFICATIcess 889"I" # # "
VERIFICAftese asAWiteG ITDI quAN*
BEscatrftces VEm1FICAT1001 i
no age T1T1 W
1150944C 3.
(Continued) 3
. Receiving Inspestor certificattaa h.1 d.
Inspector's Certifica-acceptable.
tion
.100 NCits sittea ttit?Beceipt Inspected -
e*
Identification and.
- terial. See Attachment 1, item 5 Disposition of IICRs
. See Comment 1 f.
Calibration of Inspec-
~~
tion Equipment l
g.
Dimensional ingpection
, see coment 1 g
h.
Documented RI and acceptance of the material for further
. Document sub"mittels stamped by qc "5'
Inspect'or. (See t' - t 1) 3 4.
Wertfy' Release 'te Shop" 4 Traveler,No. 003570 I
l 1
- Receipt inspected by Selasco
. No. 2 I'
i j
1 I
j; i
I'i.
4 e
6 O
5er108 not a-~
sNISTER
- (FILTER)
+Page 1 Cf 2 g
surLL s/is 43e1 tECKiIST (MetOrtals)(N=4)
IFICAT100t$
10E1TIFICATIcel 0F ATTRIBUTES,VERIFICATI0ld REQUIRDtENTS. ANG VER 3
m 1FICATI(NI' DaAWhG ITEM QUAN-. DESCRIPTL0ll VERLFLCAT1006 No Iso
.Tgp I
1150945C P/N1 Shell 1150945C MATERIALS Material:
PurchaseOrder(P.O.)
aqchtel 7.d. TC-016162 l
Rev. 1 ASME SA-312 1.
l Grade TP 304L ANSI M45.2 requirsments' This MATERIAL wasifdpplied by CPU
^
or Grade TP 316L a.
identification NUCLEAR. INC. (Bechtel North American e
Stainless Steel
, Power Corp.)
Pipe 13.500" Identification of Part,There for checklist items 1, (P.O.}
b.
t,0.000" I.D 21 appifcability
- and 2.(suppliers) are not applicable 0.063 x.250" Wall Nominal Is Source / Receipt to NE8.-
l
(.219 minimum)
Inspection identified c.
l d.
Identification of Document submittals.
I !
2.
Suppliers Lies to canisters Included on Qualified i
( This check 1 tot al so app a.
I Source List l
s/n F-'+01 (S wil s /n 45P2) s/n F- '.03 (S wil s fa 11F2) b.
Evidence of Audit /Surve Evidence of Auditor c.
Certifications Y
l ReceiptInspection(RI) 31 Receipt Inspectiont
~
' 3.
Documented approval of Mr.s Policies and'rrocedures Manus 1 s.
i RI requirements Q-12, includes Receipt Inspection requivements.(See commnt No.1)
- b. 'CNTRs/C of Cs review CwrR from ARMCO, INC; lest no.
240910, 34115S Other P.O. required c.
r Lfication package documents review yo'Other documents ret tired to be.
I For F-404, refer ;o ve submitted. Therefore, no review that contaiis dati uniqse to that canister.
. of documents required.
l l
l
\\
Serial No. F- #1 '-
Page 2 ef 2 j
' A1 STER (FILTER)
CHECKLIST (Materials) (M-4) susti s/N 43F1 IDE17tFICATinti OF ATTRIBUTES.VEutFICATiott BEQUlBDtENTS. AND VERIFICAf t0005 I
j ggqutREMENT FOR VERIFICATICII DNAWillG ITEN quAN IDESCRIFTim VEntFICAT1001 l
n Ido 31 0 T171 i
1150945C P/M 1 3.
(Continued)
Receiving Inspeitor Certification Rev. 1 d.
Inspector'.s Certifica-seceptable.
l l
tion
. No NCuts sittes WWeestyt Inspected i
e.
Identir. cation and -
I i
materiel. See Attachment 1, item 5 Disposition of NCRs
. See comunent 1 l
I f.
Calibration of Inspec-tion Equipment Dimensional Inspection
. See comument 1 i
g.
h.
Documented RI and acceptance of the I
material for fur k
, y,,,,,,t sub'mittals stamped by qc 85' Inspecior. (see c-t 1).
- 4.
Verify Release to Shop 6 Traveler,no.
00356a it' t.
, =,
l
- . Receipt inspected by Selasco 1
,no. 2 i-i l
l l
n.
i-
~
Serial No9 F 402
~
(FILTER Pcge 1 ef z (Materials) L)N-5)
' 'NISTER l
SHELL S/N 43P1
-..ECKLIST 8
IDE1TLFICATION OF ATTRIBUTES. VERIFICATION REQUIREMENTS. ANO VENIFICA Il I
REQUIREMt.NT FOR f
VEREFECAft0N DRAWING ITEN quAN~
IPT10N VERIFICATION 10 0 llow TIT 1 P.O.:
S03938-4 I
11509490 P/N 2
- 1. Tube 2-1/8 0.D. x MATERIALS SUPPL 1kR:Marmon Kevntone Enrn Hr-71193 charlotte N.C.
' 0.065 Wall Material.
PurchaseOrder(P.O.)
identified (For resolution see-
- i
. NO ANSI N O Z resguir m ate j,,
Rev. 5 ASTM-A-269 Grade TP 1.
316L Stainless Steel ANSI N45.2 requiresients.. Item 4)
- g' a.
h' Tube
)
teentification
. Part 21 identified on PO i
jl!
b.
Identification of Part i l
21 appitcablitty I !
. Receipt Inspection l'erformed at NES.
i c.
Is Source / Receipt 9
Inspection identified
. CNTE submittal identified on PO d.
Identification of 4
This check.ist a,so ap: ' lies to canisters Doclament submittels.
i.
j l2. suppliers:
s/n F-401 (Shell 4 ;/n 45P2) 2.
Suppliers i
Included on Quellffed
. Supplier included on NES corp.
!~
s/n F-404 (:, hell i,/c 140P2) 3 s/n F< 403 (l. hell i /n 11P2) 8.
Source List l
AVL dated 3/27/85 p
1 l
b.
Evidence of Audit / Serve
. Corp. AVL indicates that this i
supplier was approved based on the c.
Evidence of Auditor l
historyofasceipeInspections*6Ty i
NES and is ASME certified.
9 Certifications J.
3.
ReceiptInspection(RI) j3.ReceiptInspection:
7 8.
DeCasmented apprOva] of
. NES Policies and Procedures Manual. q-12 includes neceipt RI requirements Inspection requirements l,
- b. CMTRs/C of Cs review
. Marmon Keystone. Heat n. 71.91 g
1 c.
Other P.O. required
. No other documents required to be submitted. Therefore, w review
(,
documents review of documents required.
e 0
e.
A
.-m
~.
Serict No. F 40&
ilSTER (FILTER)
Page 2 of F sitzt.L g/N 43P1 CHECK!.lST (Materials) (M-5),
IDE1TIFICATIO10 OF ATTRIBUTES.VENIFICATIOld REQUIRDtDITS. AND WENEFICAft000$
l I
f asAvihG ! ITus' aliaan angslumWT FOR VEREFEC&Tien ogscaipygge 11 0 10 0 1871 VERLF1 CAT 1000 11509490 3.
(Continued) neV. 5
. Receiving Inspector Certification i.
d.
Inspector's Certifica-acceptable.
tion e
l
". No NCRs sritten for Receipt e.
Identification and Inspected material. See Attachment 1' i
Disposition of.IICRs
. item 5 f.
Calibration of Inspec-l See coment 1 l
i tion Equipment j
l.
g.
Dimensional Inspectica
- See comment 1 t
1 r
h.
Documented RI and I
j acceptance of the material for further i. Receiving copy of the 70 steeped by
[
858 QC Inspector Receipt inppected by j.
Selasco No 2
- I 4.
k rify blease to Shop 4. Traveler' No.nnuo pot.
v..k.
A...
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Serial Nol F-402
~~
.! STER (FILTER)
Pa p 1 af 2 SHELL S/M 43P1 M ECKLIST (Materials)(N-6A)
Rev. 1 IDE1TIFICATiett OF ATTRIBUTES.VENEFICAT1000 kEQUIREMENTS. AND VENIFICATIONS.
I I
3EqutREMENT FOR VEREFICATICII DRAul!4G ITEN Qu4N' DESCRIMim VEmirtCAT1oII l
MAT'L IIS 80 0 T171 F.O.
S03041-2--1 Dubone sta=L 11509490 P/N 3 1.
Sottom end plug MATERIALS _
4 sul Am n 2 2 requtraumatiF Rev. 5 material: ASTM A-479 or A-276. Type 316L 1.
PurchaseOrder(P.O.)
identified (For resolution see Stainless Steel Bar. Item 4)
- a. ANSI N45.2 requirements i
P/N 4 1
Top End Plug Material:
identification i
) Part 21 identified on 70 ASTM A-479 or A-276 Type 316L Stainless b.
Identification cf Part 21 appilcability Steel Bar
. Receipt Inspection forformed at NES.
c.
Is Source / Receipt Inspection identified. I. OITE submittal identified on F0 r
I d.
Identification of Document submittals.
- 2. supp11'rs:
a 2.
Suppliers a.
Included an Qualified
. Supplier imeluded on Nas AVL dated 8-2-85 Source 1.ist 4
This check List a Leo sp ikkes to COnksterl AVL indicates that this b.
Evidence of Audit / Starve, s/n F-401 ( ihell r/n 45P2) supplier was approved based on the history of neceipt Inspectios by J
i
,i e/n F -404 ( ihell' i/n 140P2) c.
Evidence of Auditor NES and is ASME Certified s/n F -403 ( shall i/n~11P2)
Certifications 3 3*c81pt Inspection:
l 3.
ReceiptInspection(RI) a.'NF.S Policies sad Mrocedures I
3.
Documented approval of Manual. Q-12 includes Receipt RI requirements Inspection reautrements
- b. Itcm No. 2. on PO-9 ~10d1 b.
CMTRs/C of Cs review
. f as paco, Inc.. He4.c No'."626532.
I insp by Se,larxo 2 c.
Other P.O. required
.ItemNo.3.OnPO-S-q941, doc e ts review
. CMTR from Slater Stee Heat No.86949 insp. by Scla:co 2
,c. No other documents re utred to be
- submitted. Therefore u.. review of' l
documents required.
~
Serial No. F-474
~
dISTER (PILTER Page 2 of 2 CilECK1.lST (Materials)) (N-Q StiELL S/N 43P1 i
IDE17tFICAT1004 0F ATThlhUTES.VElttFICATl004 REQUIREMEDITS. AND VENEFICAf tettS '
i l
DIIAWile3 ITEDI W gEgellREMENT FOR VEREF1GT1001
- IDESCRIPT40N 11 0 00 0 T!T1 VEREFACAT1018 11509490 3.
(Continued) neV. s
- 8***1'188 I"*pector Certification d.
Inspector's Certifica-acceptable.
tion 8
G.
Identification and
. Ilo NCRs identified on the Receipt I**pection Report. See Attachment 1.
Disposition of NCRs item 5
. On the neceipe Inspection Record i.
f.
Calibration of Inspec-20018/ Sages used a,re not recorded
~
tion Equipmeng (For coolution see Attachment 1 38** 1) g.
Dimensional Insp*ection
. Dimensional lupaction not specific-h.
Documented RI and ally documented mi al Records (For acceptance of the resolution see Att h t 1. Item 2) material for further
- R*Celvin8 copy of the 70 stamped by use qC Inspector Selasco No 2 4.
Verify Release to Shop
( rr eter mo. oom, I
j I;,..
j'
~
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Serial Ho? F-402 O
~
t
~~
WISTER (FILTF.R)
Page 1 cf 2 suxLL s/N 43P1
" ECKList (Materials) (M-63)
IDE1TINCATIO90 0F ATTRIaUTES,VF.KIFICATIott RE@llRDIENTS. AND VERIFICAT10NS I
REQutKEMENT Fon DRAullIC ITEN quAll' EI" VEu1 Fica 7 Su I$)1CATIM IIG 10 0 TIT 1 F.O.
SO4337-3 11509490 P/Il3 1
Bottom end plug MATERIALS syyptYp,g K & C Machine.Greeneboro NC Rev. 5 material: ASTM A-479
. NO ANSI N 45'2 requirements or A-276. Type 316L 1.
PurchaseOrder(P.O.)
identified (For resolution see
~ -
Stainless Steel Bar Att*ct"*C le It** 4)
- a. ANSI M45.2 requirements P/M 4 1
Top End Plug Material:
identification
- Part 21 applicability not included in th ASTM A-479 or A-276 P.O.(For. Resolution see Attachment 1 Type 316L Stainless b.
Identification of Part Item 3)
Steel Bar 21 appitcability
~."Beceipt Inspection fortormed at NES.
c.
Is Source / Receipt Inspection identified
. N/A on Po however u
c of c pubmitred d.
Identification of For P/n - 3 see Document submittell
' FAB checklist No gg,,,
F,-8 2.
Suppliers a.
Included on (lualified
. No, at time of P0 placment. NCR No.176 l
4 This checklist also app lies to canister Source List docu.aent.s non qualified sources, s/n '/-401 (5 hell ala 45P2) b.
Evidence of Audit / Serve K & C ri& chine was post qualified on6'/8'S s/n F-404 (Shell e/n 140P2) s/n F-403 (hell s /n.11P2)
C.
Evidence of Auditor
.K & C Machine is now qualified Certifications
- 3. Receipe Inspection 3.
ReceiptInspection(RI) l'
. NES Policies and. Procedures a.
Occiamented approval of M****1* Q-12 includes Receipt RI requirgments Inspectica regansr ara.
b.
CMTRs/C of Cs review C of C. Insp. by Selaico 2 a
c.
Other P.O. required l. No otbar documents ret ired to be documents revleu submitted. Therefore. ne review of documents required
~
Serio1 No. F-4'O %
P:ge 2 ef 2 NISTER (FILTER) susLt. s/N 43P1 CHECK!.lST (Materials) (N-GB) i
~
IDINTIFICAT4000 0F ATTRIBUTES.VEulFICATION REQlllRDIENTS. AND VENEFICATIGIIS RE4088EEMLNT FOR f
VEREFECAT1001 asAulN; ITue' quAN'
. gascagpygou VEntFACAftcel NO NS '
T171 W
1150949D 3.
(Continued)
. asceivins w eer certification Rey. 5 d.
Inspector's Certifica-eccePteble..
- t. ion
.N Ncas identified on neceivins Re~p' ort,"
e.
Identification and
]
Disposition of HCRs See Attachment 1, item 5
- De tb R**eiPt Inspectica Record I
f.
Calibration of Inspec-toole/ sesee used are act recorded tion Equipment (For resolutica see Attachment 1 j.
DimensionalInsh*tt'en It** 1) g.
. Dimensional Inspection mot specific-it. Documented RI and elly documented on at ancords (For I
resoluttaa ese Attachment 1. Item 2)
[
acceptance of the material for further
. Receiving copy of the 70 stesped by use OC Inspector.selenco 2 -
E 4.
Verify Release to Shop 6 Traveler NO. 003662 l
l i
i l
0 f
I i
j 4
Serial No.# -402 F
/
D JISTER (FILTER)
- Page 1 sf 2 SHIT.L S/M 43F1 piECKList (Materials)(H)
IDE1TIFICAf tnet OF ATTklBUTES.VEutFICATl000 kEQUIRDlENTS, AND VERIFICAfl0NS ggqutNEMENT FOR VERIFE M 10N i
DRAWIl8G ITE 980A88' DSSCE!FT10ll VEREFACAT1000 11 0 11 0 TITT
~P.0.3 04789-2
.j Suret.1kaiadvanced mef ractory Technotosies ' i C Pellet Material:
MATERIALS _
11509490 P/N 5 A/R 84 Aust u 45 2 requirements ASTM C-750 Type 2 Purchase Order,(P.O.)
identified.
Rev. 5 Soron Carbide 1.
l, ANSI N45.2 requirements j
~
a.
i I
identificatten
. Part 21 identified os 70 via Bechtel Spec.
b.
Identification of Part l
21.appitcability
. Receipt Inspection forformed at IIES.
~
i
]
c.
Is Source / Receipt Inspection identified
. c of C.eubmittal ideath on M jl f
d.
Identificatica of Document submittals.
l.
l.
g This checkl ist al so aps lies to canisters h Supp11are g,
$gypygggg j'
l s/n F-401 (E hell s /n 45P2)
Yes. Included on NES Corp. List
?-
3 8.
Included as %salifieg dated 9/16/85 s/n F-404 (5 hell a /n 140F2) a j
s/n F-403 (S hell s /n 11P2)
Source L.fst
'I i
Audit performed on 4/12/85 b.'. Evidence of Aesdit/ Serve
. Audit No. AA-314 NOTE: Travoler X13662 references wa,s iss @ on P.O. SO403 2 whic i no l inter applies to c*
Evidence of Auditor 4-22-85 which is after the date l
B & C pell ets; T revele r 004096 which is Certifications the Audit / Survey was performed.
linked to travel er 003 s62 reforences,
- 3. Receipt Inspection:
,P.O. SO478 ) whic s is e irrecc 3.
Receipt inspectica (gg)
. NF.S Policies and Procedures a.
Documented approval of
"*""*l* & l2 includes neceipt Al requirements Inspectica requirements.
b.
'CMTRs/C of Cs review
.. c/c and special process.es from Advanced NES stamp S.I.aco 5.9-9-85 c.
Other P.O. required l
Dio other documents rec.tirod to be
'i documents review submitted. Therefore, og review of documents required.
I
Serial No[F-402 NISTER (FILTER)
F SHID.L S/N 43P1 CutcKLisT (Materials) (M-8A)
Page 1 of 2 IDE171FICATION OF ATTRIBUTES.VEMIFICATION REQUIRDtENTS. AND VERIFICATIONS l
I DRAWlHG ITEM QUAN~
REQULREMENT FOR VERIFICATION i
DESCRIPTION No No T171 VERIFICATION MAT'L m
p 0.:
un41-4 P. lug MATERIAL.S_
SuppLigg:nubose ste11. Roseboro NC 11509578 P/M 1 Rev. 1 Material: ASME SA-479 -
6 Type 316L or ASME SA-475 1.
Purchase Order (P.O.)
. NO ANSI N 45 2 requirements identified (For resolution see I,
type 304L Stainless. Item 4)
}
O Steel Bar Stock a.
ANSI M45.2 requirements identification
. Port 21 identified ca PO l
8 b.
Identification of Part
- 21. applicability
. Receipt Inspection ('erformed at NES.
'c.
Is Source / Receipt Inspection identified
. OfrR submittal identified on PO d.
Identification of Document submittals.
ji
- 2. Suppliers:
2.
Suppliers 4.
Included on Qualified
. Supplier included on NF.S corp.
e*
Source List
~~
AVL dated 8-2-85 AVL, indicates that this h.
Evidence of Audit /Surve' This check: ist a: so spi lies to canister:
supplier 15 approved based on the c.
Evidence of Auditor history of neceipt Inspection by
. s/n F-401 (! hell a/n 45P2)
Certifications NES and ASME Certification.
s/n F-404 (t he11 s /n 140P2) s/n P-403 (! hell a /n 11P2) 3.
ReCelpt Inspection (RI) 3* R*C81pt Inspections l
e l
8.
Documented approval of
. NES Policies and Procedures l
Manual. Q-12 includes Receipt i
RI requirements 3
Inspection requiremente t
- b. 'CNTRs/C of Cs review
. Yes, ofrR. Stamped by :.elamco 2 i
c.
Other P.O. required l
documents review
. No other documents reqt trad to be submitted. Therefore. M review of documents required.
l
\\-
Serict llo. F 40 >m a
9.= -
?
IISTER (FILTER)
SHELL S/N 43F1 CalECKl.lST_ (Materials) (li-SA)
IDE1TIFICATIGil 0F ATTultuTES.VEutFICATIOld NEQUIStMENTS. AND WERIFICATio005 I
U gEgillNEMENT FOR VER1ricatim DRAWil8G ITEN W
,,,,,,c,,,,,,
no Iso
- Tar MAT'L r.
i 11509575 3.
(Continued)
ReV. 1 d.
Inspector's Certifica.
. Receivina Inspector certification tion acceptable.
)
No Mcas identified on Re,ceipt Insp.
e.
Identification and see Att.*1 item 5.
Disposition of flCRs i
. On ths Beesipt Inspection Record f.
Calibration of Inspec-toole/ sages used a.re not recorded tion Equipment (For resolution see Attachment 1
~
Dimensional Inspection -
Item 1) g.
Dimensional Inspection not specific-h.
Documented RI and ally documented on RI Records (For I
acceptance of the resolution see Attaeh===t 1. Item 2) material for further i.i. Receiving copy of the 70 stemped by use QC InspectorSelasco 2 4.
Verify Release to Shop I6 Traveler No.
00377a I
l l
9 i
i 1
g l
I e
I 8
i Serial No[F= 402
~
dSTER (FILTER)
~
SMELL S/N 43P1 t.ecn.tST (Materials) (W Page 1 Ef 2 Rev.1 IDE1TIFICATloll 0F ATTRIStiTES.WEMIFICATiolf REQtilRMENTS. AND VERIFICAT10105 I
asauts ITm W RegistaEMWT FOR VEREFECATICII ggggggyggen:
I IIS 11 0 TIT 1 VERIFICAT1018 FAB "I
F.O.: 04337-8 l
P. lug MATERIALS SUPPLIkR: K&C Machine Co..Crema=haro NC 11509575 P/N 1 new. 1 Material: ASE SA-479 -
. NO ANSI N 45 2 requirements Type 316L or ASE SA-475 1.
Purchase Order (P.O.)
identified por resolution see type 304L Stainless At**ch"**C lo 188" 4)
Steel Bar Stock a.
ANSI N45.2 requirements identification b.
Identification of Part ePart 21 applicability not included in tt
- 21. applicability P.O.(For. Resolution see Attachment 1.
Item 3) c.
Is Source / Receipt
' Receipt inspection performed at NES I
In5Pection identified
. Machining operation only, items were Receipt inspected by NES.
l l
d.
Identification of l
Document submittals.
j, 3*Supp1Nrs:
2.
Suppliers
. No. at time of P0 placement.
3.
Included on Wifid NCR No. 176 documents nonqualified l
f4
'this phecl. list i Iso el plies to cenisters Source List sources. K & C Machine Co. was post s/n 1 -401 i Shell s/n 45P2)
. qualified on 6/85.
l s/n l '-404 < Shelle s/n* 140P2) h.
Evidence of Aisdit/ Serve s/n I -403 ( Shell s/n 11P2) c.
Evidence of Auditor
.. K & C Machine is now qualified l
Certifications
. y e, 3.
ReceiptInspection(RI)
- 3. Receipe laspection:
l t
s.
Documented approval of
. Mrs Policies and trocedures Manuel. Q-12 includes Receipt J
RI requirements Inspection requirements
- b. 'CMTRs/C of Cs review
.,None required by P0 c.
Other P.O. required l
docaments review
. No other documents reqt red to be submitted. Therefore. 9 review of documents required.
I' i
/"
Serial No. F- ##h
(.aTER (FILTER)
% 2 cf 2 sitsLL s/u 43F1 cuerna.tST (Materials) (M-8-a)
ID6MTIFICATRING OF ATTRIttFTES.VF.MIFICATl000 REQUIRE 30ENTS AND VERIFICAf tells BilAWlpG ITeiM 4tfA80<
gegtitatMENT FOR f
ygggyggg 8
, DESCRIU11NG IIS 10 0 '
TIT 1 VERIF8CATICII p.3
'f 11soss7s 3.
(Continued)
EeV.' 1 d.
Inspector's Certifica.
. Receivias Imepector certification tion acceptable.
I g.
Identification and
. No NCRe identified on Receiving Report' l
Disposition of NCRs See Attachment 1 item 5 I
f.
Calibration of Inspec-
- l. Da the Receipt Inspection Record i
tools / sesee used are not recorded l-tion Equipment j
(For resolution see Attachment 1 t
g.
Dimensional Inspection
- Item 1)
. Dimensional Inspection mot specific-1 i
l h.
D6cumented RI and ally doc ented on al Recorde (For acceptance of the resolution see Attae ht 1. Item 2) i I
material for further i.
- i. Receiving copy of the 70 steeped by use qc Inspector Selenco 2 i
i 4.
Verify nelease to Shop 16 Traveler us.
003778
~ +
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l i
i e
i L,.
g g.
i
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4 i
1 0
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' [ TER Serial Nof F.402
~
I surt.I. s/N 43P1
.NIS (FILTER)
Page 1 cf 2
~
CHECKl.1ST (Materials) (M-9A)..
IDE1TIFICATION OF ATTRIBUTES.VERIFICAfl0N REQUIREMENTS. AND VERIFICATIONS I
DRAW IiG ITD4 DESCRIPTh004 T 018
. - - Filter Canister Upper MTERIALS 11509580 P/N 1 Rev. 3 Head PurchaseOrdee(P.O.)
agchtedP.d.'
Tc-016160 1.
Material: ASIE SA-a.
ANSI M45.2 requirements '.This MATERIAL was supplied by CPU late identiflC8%18#
NUCt. EAR. INC. (sechtel North American Power Corn.)
b.
Identification of Part i.Therefore checklist items 1. (P.O.)
21 applicability
'and 2.(suppliers) are not applicable to NE8.
CM i
c.' Is source / Receipt p
Inspection identifled d.
Identification of 1
Document submittals.
2.
Suppliers 1:
4 This check 1.et al: o app'.ies to canister: 3 a.
Included on Qualified l-l s/n F-<,01 (Sl iell s, 'n 45P2)
Source List
'p s/n P- 04 (Sl l ell s,a 140P2) s/n P-t03 (Sl ell s,n 11P2) b.
Evidence of Audit /Surve c.
Evidence of Auditor Certifications U
3.
Receipt Inspection (RI) 3g g,,,gpg 3,,p, ctg,,,
NES Policies and Procedures Manual.
a.
Documented approval of RI requirements Q-12, includes neceipt Inspection requirements.(See coasont No. 1)
- b. 'CMTRs/C of Cs review
,See.Page 2 for identi:~ication of CMTRs c.
Other P.O. required No other documents re.1 aired to be.
documents review i
subeltted. Therefore, no review of documents required.
C[
Serial No. F-f0*
b
~
~
I Shell s/n 43F1 LNISTER (FILTER)
Page 2 cf 2 CllECE1.lST (Materials) (M-9 A)
Tt00tS
.IDE1TIFICATIngs OF ATTRIBUTES,VENEFICATl006 REQUIREMENTS AND VENIFICA l
I INIAWING ITDI-448488<.' M 14 10M gEquINEMENT FOR VERIFICAT10H VEK1FICAft001 seo 10 0 T171 3.
(Continued) 11509580
. Receivint Inspe4 tor Certification ReV. 3 d.
Inspector's Certifica*
acceptable.
tion
. No NCRs tiritten for Receipt Inspecte.
e.
Identification and.
material. See Attachment 1 item 5 Disposition of NCRs
. OIn the receipt Inspection Record f.
Calibration of Inspec-tools / salies used are not recorded tion Equipment (For resolution see Attachment 1 3
Item 1)
Dimensional Inspect 1,on
. Dimensional Inspection not specific '
g.
. ally documented on RI Records (For h.
Documented RI and resolugion see Attachment 1. Item 2)
- l I acceptante of the "l
material for further
. Document su $ittals stamped by QC l',*
- 5' Inspect'or.(SeeCommentif 8
lI 4.
Verify Release to Shop
. Traveler,No. 00377s
'l
f ll Item Date Origin C of C 7/71/R$ Cuvnn A11ove. In C of C 1/16/85 Cuvon A11 ova.
Yn,'
,l.
_C of C 2/?5/85 Jesson Steel. Co.
l8 C of C 1/18/85 Jesson steel. Co.
j'l,
C of C 5/23/85 Jessop Steel. Co, c nf e 5/?"t/R5 Tenann Rreel. On l !
CMTR NN[I N Tenann Rreal_ Pn Ie CMTR Y /IE / kS 1eennn Rreal-Pnl i
C)frR
@ S9 k% _Teacnn Repel - Pn!
CMTR I bNS Jenson Steel. Co Heat Nos: 20933, 21090,33577, 35579, 20794, 20840, 33578 e
i
M
. Serial No. F-Anb SHELL S/N 43P1 CANISTER (FILTER)
Pa9' 1 of 2 CuECu!.IST (Materials) (M-91)
IDE1TIFICAT10N OF ATTRIBUTES. VERIFICATION REQUIREMENTS. AND VERIFICATIONS I
REQUIREMENT FOR VERIFICATION DRAWING ITEN M DESCRIPTION VERIFICATION i
pgg NO NO TIT 1
~
P.O.
S-03942~
Filter Canister Upper MATERIALS SUPPLIER: Brown Boveri 11509580 P/M 1 1.
PurchaseOrder(P.O.)
. NO ANSI N 45 2 requirements
- d****II'd I#** ****I"*A** ***
Material: ASME SA-240 Type 316L or T.pe 304L a.
ANSI M45.2 requirements. Item 4)
Stainless Steel Plate identification b.
Identification of Part 21 applicability
. Receipt Inspection gerformed at NES.
)
c.
Is Source / Receipt l-h Inspection identified etd t h M = m I
d.
Identification of
. Material conformance (MC) identified i:
Document submittals.
't on P.O.,
+
- 3. Suppliers:
2.
Suppliers i
a.
Included on Qualified
. Supplier included on NES corp.
4 This check..ist a:.so spi lies:to canister Source List AVL dated 3/27/85
.c AVL indicates that this b.
Evidence of Audit /SurVe 1
/
4
)
e Pplier is approved based on the c.
Evidence of Auditor hierarv of Raceipt Inspection,by s/n F-403 (thell a/n llP2)
Certifications NES. Supplier surveyed 2/85. ' ~
3.
Seceipt Inspection (RI) 3 R*c*ipt Inspections a.
Documented approval of
. NES Policies and Procedures RI requirements Manual. q-12 includes Receipt
. Inspection requirements g /,
b.
CMTRs/C of Cs review
. MC
. =ccepted 4-1745, by Selanc> 2
.tuer 16.h t. necessary c.
Other P.O. required documents review
. No other documents retuired to be submitted. Therefore, ne review of documents required
,n i
Serial No. F-f ot, '
f CANISTER (FH.TER)
Page 2 of 2
)
sat.I. s/s 43P1 CalECKI.iST (Materials) (M-9'5)
IDE1TIFICATinst OF ATThltHTES.VENIFICAT1001 NEQUIREMENTS. AldD VERIFICAf tells DIIAWilIG ITEM quAll-3EqutREMENT FOR f
VEREFICAftall DESCR1410N VERIFICATicli 11 0 11 0 TIT 1 FAB i
1150958D 3.
(Continued) d.
Inspector's Certifica.
. Receiving Inspector Certification f
llev. 3 tien acceptable.
~
e.
Identification and
. IICRs identified on neceipt Insp.
i
. Report NCR 323 and 322 closed Disposition of NCRs aspection /sec/85 closed 4 16 Request No. 45 ord f.
Calibra' tion of Inspec..
. on the aseeipt tools / sages used are not recorded tion Equipment (For resolution see Attachment 1 t
g.
Dimensional Inspection Item 1)
. Dimensional Inepection mot specific-.i I
h.
Documented RI and ally documented on RI Records (For acceptance of the resolution see Attachment 1. Item 2) material for further
. Receiving copy of the 70 stamped by use QC Inspector Selasco 2 4.
Verify Release to Shop 00377s Tr m ler m.
9 9
O G
e g
e O
y 9
6 e
l f
h
8 Serial Nofr 402
^n
(
saELL S/II 43F1
'(
a5TER (FILTER)
P89' 1 cf 2 sHEcEl.tST(Materials)(M-10)
IDE17tFICAT1010 OF ATTRIBtfrES.VERIFICAf t001 REQUIREMEllTS. AND VERIFICAf teleS l\\
l i
REQUIREMENT FOR VERIFICATICII BsAutHG ITEM Q8AM DESCRIFT1001 VERIFICAT10Il no les T171 I
MATERIAI.S 1150972A 1
Silicon - Coated
-l g,,*
g recombiner catalyst TC416181 requirements defiped 1.
PurchaseOrdec(P.O.g
'Eqchtel P.O.
TC-018139 j
L
)
8.
ANSI M45.2 requirements : gis MTERIAI. was glid h CPU i
~
identification NUCLEAR. INC. (Bechtel North Americas Power Corp.)
b.
Identification of Part ' There for checklist items 1. (P.O.)
21 applicability
' and 2. (suppliers) are not applicable to NEs.'
cd c.
Is Source / Receipt Inspection idestified
^
d.
identuic.ti..,
i 00cument submittals.
j i
2.
supp11ers 1
.g This check: ist a: so spi lies to canisters a.
Included on qualified s/n P-401 (: hell
/n 45P2)
Source List e
s/n P-404 (! hell
/n 140P2)
I s/n P-403 (! hell s /n 11P2) b, Evidence of Audit / Serve c.
Evidence of Auditor Certifications if S-3.
Receiptinspection(RI) 3,
,,,g,, g 8.
Documented approval of NES Policies and. Procedures Manual.
RI requirements q-12. includes neceipt Inspection requirements.(See comm at No. 1)
- b. 'CNTRs/C of Cs revie-
- C oI C from AECL Se:!teco 2 c.
Other P.O. required docuseets review No other documents re.i. ired to be.
submitted. Therefore, no review of documents required.
4
C'
$,rg g g, y_4m sust.t. s/W 43P1 k.NISTER (FILTER)
Pap cf 2 CliECKLIST (Materials) (M-10)
IDE1TIFICATIGII 0F ATTRIBUTES.VENIFICATIOff REQUIREMENTS. AND VENIFICAf t0005 gtgglit EMENT FOR VEREFEC& TION DRAWillG ITEN' 4lGA10<
IM10H VERIFICATICII 01 0 11 0 7171 i
1150972A 3.
(Continued)
. Receiving Inspe$ tor Certification i
~
ReV. I d.
Inspector's Certifica ieceptable.
tion
. No NCRs identified on the Receiving E
i e
Report 'See attachment 1. Item 5 f NCRs l
. O'n the receipt Inspection Record f.
Calibration of laspec-tools / sages used are not recorded j
(For resolution see Attachment 1, ii.
tion Equipment Item 1) n f-g.
Dimensional laspection
,. Dimensional Inspection not specific-8!
. ally documented on RI Records (For I
N h.
Documented RI and resologion see Attachment 1. Item 2) acceptance of the material for further j, y,co,,,tsu$littelsstampedbyQC
. Use Inspect'or. (See Comment 1)*
4 4.
Ve'rtfy Release ts Shop
. Traveler,30. 003734 I
s 1
- Receipt inspected by Selasco i
No.'2 1
g I
l i
i, 4
4-l 1
4 I
i
Serial Nof F-402 i
~
/
' AISTER (FILTER)
Page 1 Ef 2 suaLL S/N 43P1 utECILI.tST_ (Materials) (94-11)
IDE1TLFICATION OF ATTRIRUTES. VERIFICATION REQUIREMENTS AND VERIFICATIONS i
I 3EqutREMENT FOR vsalFiCAT10N l
DRAWlHG ITM M I"IO" VERtrtCArtou No No TIT 1 P.O.:
SO4291-5 1154097A A
Confirie Hansen part MATERIALS SUPPLIERI Air Prodansen em..
c..= tne=gg numbers end in " 192" 1.
PurchaseOrder(P.O.)
. NO ANSI N 45 2 requirements Rev. 2 identified (For resolution see (For Ethylene Propylene Dien Monomer Seal a.
ANSI N45.2 requirements:. Item 4) t Materials) identification i
Identification of Parg,I
. Part 21 not identified on to Ref: 500R 2-R200C-7 b.
See Attachment No. 1,~ item 3 21 applicability
!.ReceiptInspectionforformedatNES.
c.
Is Source / Receipt Inspection identified l
. c of c pubmittal identified on to l
d.
Identification of Document submittals.
l2. suppliers:
2.
Suppliers
?
3 4
'this check.ist a co ap. ilies to eenister -
e.
Included on Qualified No at the time of P0 placement.
I NCR No. 176 documents nonqualified i
Source I.ist sources. Air Produci.s Co. now been I
s/n F 401 ( Lhell
,/a 45P2) evaluated by NES and determined not to i
s/n F 404 ( ihell o/n 140P2) b.
Evidence of Audit /Surve,
. need a survey as Air Products is a distributer.
/n 11P2) s/n F 403 (:shell 1
c.
Evidence of Auditor l
- I Certifications
\\
j3 B* cal t Inspections 3.
Receipt Inspection (RI)
P
.NESPoliciesandhrocedures a.
Documented approval of Manual Q-12 includes neceipt RI requirements Inspection requirements b.
CNTRs/C of Cs review
. C of C Air Products inipected by Selasco 2 i
'c.
Other P.O. required l
~
. No other documents reciired to be documents review submitted. Therefore, an review of documents required.
j l
l'
?
Serial No. r-402
(
SIIELL S/N 43P1 CA.... ITER (FILTER)
Page 2 of 2 ctECKLIST (Materials) (M-11) l i
IDE1TIFICATI004 OF ATTRiaGTES.VENIFICAT1000 REQUIBDIE
]
VEREFECATIM
^^
i gEquimEN NT FOR BRAWieIG ITEM 44fA16-MSCRIETR0tt VERIFACAT10Il IIS IIG TITT 3.
(Continued)
- ReceivinS I#8pector Certification ggm ReV* 2 d.
Inspector's Certifica-acceptable.
6 tion
.N MC3e identifiedonReceivinaReportl
]dentjf1Catton and (See Attachment 1. Item 5 g
Di p sitten of NCRs
. On ths Receipt Inspection Record tools / sages used e.re not recorded f.
Calibratioer of Inspec-tion E W Puent I
(For resolutica ese Attachment 1 i
Item 1)
Dimensional Inspection
'. Dimensional Inspection act specific-g.
ally documented on RI Records (For h.
Documented RI and resolution see Attachment 1. Item 2)
(
acceptance of the l
material for furtb r l!. Receiving copy of the P0 stamped by QC Inspector Selenco 2 t
use 4.
Verify Release to Shop g4,,,,,,3,,30.
oo3sn i
l I
6 g
g 3
O e
g 9
l o
i i~
i i
'b.
? WISTER (FILTER)
SHELL S/N 43P1
_t sECKl.lST (gterials)(M-12)
Page 1 of 2 IDE1TIFICAT10N OF ATThitUTES.VEulFICATION REQUIRDGENTS. AND VERIFICATIONS F
I REQUIREMENT FOR VEa1F1 CATION j
MIM ITM QUAN DESCRIFTION vgagygcargog No leo T171 F.U.:SO4291-4 540984 A
Confim Hansen Part MATERIALS-SUPPLIER: Air Products Co.. t's-ine. gg i
- v. 2 Numbers end in
. NO ANSI N 45 2 requirements
- 192" 1.
Purchase Order (P.O.)
identified (For resolution see i-i. Item 4) l
~~
(For Eth'ylene Propylent a.
ANSI N45.2 requirements identification Dies Monomer Seal b.
Identification of Perg
. Part 21 not identified on ru l
l
}
Materials)
Ref: SDOR 2-R200C.7 21 applicability See Atta,chment No. 1. item 3
. Receipt laspection garformed at NES.
c.
Is Source / Receipt i
1 Inspection identified
.. C of C, submittal identified on 70 d.
Identification of Document submittals.
- 3. Supp11'rs:
e 2.
Suppliers No at the time of P0 placement, j
i
- s. ' Included on Qualified
. NCR No. 176 documents nonqualified Source List j
sources. Air Products Co.now been l
evaluated by NES and determined not to.
need a survey as Air Products is a l
b.
Evidence of Audit /Surve' 4
This check.ist a.so spi, lies to canister:
distributer.
c.
s/n F 401 (Sliell n/a 45P2) a on s/n F-404 (Shell o/n 140P2) i-s/n F-403 (Shell o/n 11P2) 3.
Receipt Inspection (RI) j3.ReceiptInspections
)
. NES Policies and h ocedures i
3.
Documented approval of Manus 1 4-12 includes neceipt RI requirements Inspection requirements b.
CMTRs/C of Cs review
. C of C Air Products inspected by f.
j
.Selamco 2 t
c.
Other P.O. required l
. No other documents rec.efred to be documents review submitted. '7lherefore, aq review of documents required.
t e
l
r.
Serial No. F-402f -
Page 2 cf 2
agSTER (FILTER' cnEcE1.tST (Materials))(f612)
SHELL S/N 43P1 h
IDE1TIFICATEGIA 0F ATTRIBtFTES.VERIFICATI000 REQUIREMENTS. A31 i
l l
REQutusnEur Fom
.{
,gggggggggang i
l ts&WileG Item gesass-ggggggyggggg VERIFICATICII 30 0 IIG T!T1
' I.
3.
(Contin W )
1154098A
. Receiving Inspector Certification
- d.
Inspector %s Certifica-I acceptable.
l; l
tion
~~
i Identification and
. No NCRs identified on Receiving e.
Disposition of NCRs Report.(See Attachment 1. item 5) l l,
- f. Calibration of l#5 pet.
- . On the Receipt Isopection Record tools / sages used are not recorded tion Equipment j
(For resolution see Kttachment 1 pimensional Inspect. ion Item 1) g,
. Dimensional Inspection not specific-
)
h.
Documented RI and
.ity 4.c.,,,c.4 mz m,c.,4, (por j
acceptance of the resolution see Attachment 1. Item 2) j material for further
. Receiving copy of the P0 steeped by use OC Inspector by Selasco no 2 4.
Verify Release to Shop
- 4. Traveler NO.
003820 i
I i
e l
i I,
l i
8-k
.wress shif F-anz -
~
.i.EcKLIST (Materials))(M-13)
.NISTER (PILTER Pa 1 Cf 2 i
SFIG.L S/N 43P1 l
IDE1TIFICATION OF ATTRIBUTES. VERIFICATION REQUIRmENTS. AND VERIFICATIONS DRANING ITm quAN<
REQUta m m T FOR VERIFICAT10el DESCRIPT1000 No Iso TIT 1 VEREF! CATION 4
MATERIALS
{t 11540994 A
Confim Hansen Part r Products co.
Rat. 0 Numbers end in
- 192*
1.
PurchaseOrder,(P.O.)
.. ANSI N 45 2 requirements (For Ethylene Propylene identified (For resolution see 8
Dies Monomer Seal a.
ANSI N45.2 requirements Attechnent 1. Item 4)
Materials) identification Ref: 500R 2-R200C-7 b.
Identification of Part rt 21 not identified on 70
., 21 applicability
.PfeeAttachmentNo.1, item 3 c.
Is Source / Receipt 3***iPC I"*Pection forformed at NES.
I i
Inspection identified j
d.
Identification of
. c of c submittel identified on 70
~
Document submittals.
t 2.
Suppliers
- 2. Suppliers:
i No at the tirae of PU placement.
[
a.
Included on Qualified
. NCR No. 176 documents nonqualified i
Source List sources. Air Products Co. now been
\\
l evaluated by NES and determined not tc '
This check List a Leo ep plies to canisters b.,
Evidence of Audit /Surve, '. need a survey as Air Products is a e,
distributer
- s/n F -401 ( shell s/n 45P2)
C.
Evidence of Auditor e/n F -404 ( ihell 6/n'140P2)
Certifications
~
s/n F -403 ( shell.i/n 11P2) 3.
Recellit Inspection (RI)
- 3. Receipt Inspections a.
Documented approval of
.NESPoliciesandhrocedures RI requirements Manuel.'Q-12 includes Paceipt Inspection requirementre b.
M s/C of Cs m view
. C of C Air Products in pected by Selamco 2 c.
Other P.O. required documents MWitw
. No olher documents req ired to be i
j submitted. Therefore no review of documents required.
j i
n Serial No. F-461 m r
SHII.L S/N 43F1
'Ui STER (FILTER)
P;ge 2 cf 2 CNEcKLas? (Materials) (M-13).
1 IDE1TIFICATl000 0F ATTRIBUTES.VEttFICAT1018 REQUIRDIENTS. AND vtNIFICA I
seQUIRENENT FOR VEREFECATION esAutic ITes quaN-ggscagpygga VEREF1 CAT 10Il 11 0 00 0 TIT 1
,l 3.
(Continued) i' l
11540994
. Receivins Inspector Certification t
Rev. 0 d.
Inspector's Certifica.
I sceeptable.
tion s ;-
Bio IICRs identified on the Receivin'g lli e
e.
Identification and Eteport.(see attachment 1. item 5) o Disposition of NCRs I
On th# R***iPt Inspection Record
- f. Calibration of Inspec-tools / sases used a.re not recorded tion Equipment (For resolutica ese Atemel==at 1 Dimensional Inspection Ita= 1) g.
. Dimensional Inspection act specific-l h.
Documented RI and ally documented on RI Records (For acceptance of the resolution see Attachment 1. Item 2) t material for further
. Receiving copy of the 70 staneoed by
( (-
use Selasco 2 QC Inspector L,-
i 4.
vee'iff Release te M.
5 6 Trevaler 310.
003832 l
i l
4 S
4
~
e b
e Serial No.# > 40/
F SHELL S/N 43P1
.ANISTER (FILTER)
Page 1 cf 2 1
.uECK1.ast (Materials) (M-14)
\\
~
1DETTIFICATION OF ATTRIBUTES.VENIFICATION REQUIRENENTS. AND VERIFICATIONS BRAWtNC ITEM QUAN-REQUIRENENT FOR VERIFICAT1001 IPTION 81 0 Ito T!T1 VEREFICATION PO*
SO4291-3 11541104 A
Confirm Hansen Part MATERIALS SUPPLIRR: Air Products Co. Cuumminas CA l
Rev. 0 Numbers end in'" 192*
1.
PurchasaOrder,(P.O.)
. NO ANSI N 45 2 requirements 1
l identified (For resolution see l
l, (For Ethylene Propylene Dien Monomer Seal
- a. ANSI N45.2 requirements. Item 4) j Materials) identification i
art 21 not identified on to j
i i
Ref: 500R 2-R200C-7 b.
Identification of Part
.geeAttachmentNo.1. item 3 21 applicability l
- 3*C8 4C lasPection forformed at NES.
c.
Is Source / Receipt Inspection identified
{
d.
Identification of
. C of C, submittal identified on P0 1.
8 Document submittals 1
i
?.
Suppliers
- 2. suppliers:
I' No at the time of P0 placement.
3 a.
Included on Qualified
. NCR No. 176 documents nonqualified j
W This checkl Let al so app Lies to canister:
Source List sources. Air Products Co. now been evaluated by NES and determined not to !
j s/n F-401 (S iell a fn 45P2)
It. Evidence of Audit /Surve.
need a survey as Air Products is a i
i s/n F-404 (Siell e fn 140P2) distributer.
l-
)
s/n F-403 (S sell s 'n 11P2)
C.
Evidence of Auditor Certifications l
3.
ReceiptInspection(RI)
- 3. Receipt Innpection:
I' l
a.
Documented approval of
.NESPoliciesandhrocedures i
j R1 requirements Manual. Q-12 includes Receipt
~
Inspection requirements j
i b.
CMTRs/C of Cs review
. C of C Air Products. in,pected by elasco 2 c.
Other P.O. required documents review
. No other documents req s tred to be submitted. Therefore, w review of documents required.
I Serial No, g-F. A.
r SHELL S/N 43F1 nniSTER (FILTER) i Pcge 2 cf 2 CuarxLIST (Materials)(514)
IDE1TIFICATInli 0F ATTRIBUTES.VENIFICATIOff REQtlIRDtENTS. AND WENEFICAf t0Ils
~!
l I
gEqtituptuff FOR f
VERIFICATICII 5
REAWluG ITEIG quAII DESCRIPTICII VEstFICAT10If i
11 0 110 <
TIT 1 3.
(Continued)
I 11541104
. Receiving Inspector Certification Rev. 0 d.
Inspector's Certifice-acceptable.
.- l tion
~,
. No NCRs identified on the Receiving i
e.
Identificatics and Report (See attachement 1 item 5) l l
Disposition of,NCRs l
. On thp Receipt Inspection Record f.
CalikationofInspeC*
tools / gages used are not recorded tion Equipment (For resolution see Attachment 1 Item 1)
Dimensional inspection.. Dimensional Inspection not specific-g.
ally documented on 11 Records (For l
h.
Di>Cumented RI and resolution see Attach===t 1. Item 2) acceptance of the material fw fuhr
. Receiving copy of the 70 stanped by I.
"5' qc Inspector Selasco 2 4.
k rify Release to Shop 6 Travelei No.
003840
' l.
- j l
I-i.-
l
[
e n
l r
l l
t f.
l
Serfol No7F'- 4u2
~P'ISTER (PILTER)
Page 1 ef 2 t
suzLL s/N 43r1
(..aKLisT. (Matcrials)(M-15)
IDE1r1FICATIOlt OF ATTalallTES.VENEFICATION REQUIREMENTS, AND VERIFICAT10NS 3EQUIREMENT FOR VERIFICATICII i
asAWINE ITEN ' qilAN~
DESCRIPTICII VEntrtCAftoN No No TIT 1 PO-U4291 1154114A A
Confirm Hansen Part MATERIALS-SUPkikR: Air Products Co Cumming CA 1.
PurchaseOrder,(P.O.)
. NO ANSI N 45 2 requirements il Rev. 0 Numbers end in
- 192*'
identified (For resolution see l
(For Ethylene Propylene ANSI N45.2 requirements. Item 4) j' Dies Monomer Seal a.
p identification 2
Material)
Ref: SDDR 2-R200C-7 b.
Identification of Part
. Part 21 not identified on PO f'
See Attachment No. 1 item 3 i
21 applicability
. Receipt Inspection forformed at NES.
i c.
Is Scurce/ Receipt Inspection identified i
d.
Ides;tification of
. C of C, submittal identified on PO
[-
i Document submittals.
[-
i i
, j, l
2.
Suppliers
- h. suppliers:
no at the time of PU placement.
\\
j Ibludedon$ss11f'ied
- NCR No. 176 documents nonqualified a.
l Source List sources. Air Products Co. now been g
j 4
n is checkl ist al so app lies to canister:
evaluated by NES and determined not to l
s/n F-401 (S hell e /n 45P2) b.
Evidence of Audit / Serve.
.need a survey as Air Products is a 1
s/n F-404 (Shell's /n 140P2) distributer.
'y.
C.
Evidence of Auditor s/n F-403 (S hell s /n 11P2) f Certifications n.
3.
ReCelptInspection(RI)
- 3. Receipt Inspection:
fi j
- p 3.
Documented approval of
. NES Policies and Procedures i
RI requirements Manual q-12 includes asceipt Inspection requirements b.
(3 firs /C of Cs review
~
. C of C. Air Products inspected by Selasco 2 c.
Other P.O. required documents review
. No other documents recttrad to be submitted. Therefore, no review of documents required.
O t
-c Serial No. F.-
402_
d ' ITER (FILTER)
Pa" 2 ef 2
~
SHELL S/H 45P1
_ DECK 1.lsT (Materials) (M-15) j IDE1TIFICATinII 0F ATTRIBUTES.VENIFICATICII REQUIREMENTS. AND WENIFICATIONS EE4'8I" VERIFICAT1011 l
35AWLM ITEll M BESCRIN10H VEREFACAT1018 i
IIS Mo TIT 1 3.
(Continued) l 11541144 r
d.
Inspector's Certifica-Receivins Inspector cortification Rev. 0
~
tion acceptable.
3.
Identification and IIo IICRe ' identified on the Beceiving Disposities of M Report ('See attac'hment 1. item 5) l.
f.
CaYibration of laspeC" On thp Receipt Inspection Record j
110R E981Paent toole/ seses used are not recorded (For resolution see Attachment 1 j' I e
g.
Dimenstenal lanpectjell Igen 1)
Dime #8100e1 188pection not specific-ii l
h.
Documented RI and ally documented on R1 Recorde (For acceptance of the
- I**I** *** A"""
"" I ' I""
I I
material for further l
Receiving copy of the 70 etemped by use l
QC Inspector Selenco 2 4.
Verify Release to Shop l
3 4 Treveler'mo.
oosnoo I
I e
l l3 i
i i i t
!-l l
e I
V t
l i
[
+
ee e
]
l 1
Serial NoiF-4G2 saEI.L s/n 43F1 ilSTER (FILTER)
Page 1 of z I
cier:CKI.tsT (Materials)(M-4)
EDE1TIFICATION OF ATTRIBUTES. VERIFICATION REQUIRENENTS, ANo VERIFICATIONS i
DRAutIII:
ITEM M RFAlllRENENT FOR f
DESCRIPTION VERIFICATION B00 NO TIT 1 VERIFICATI006 c
}
j 1150944C P/M 1 1
MATERIALS
. B & B Nose & Rubber. Co.3
,m P.O. S-04293 item 2 E8V*
g.atJ i
i, 1.
Purchase Order (P.O.)
a.
ANSI M45.2 requirements.. Not specified by Nes in P.O.
[
]
FWau identification
@i O p.Olh
. Not specified by NES in P.O.
A j
I b.
Identification of Part i See Attachment 1. item 4
,1 2M EN 21 applicability See Attachment 1. item 3 c.
Is Source / Receipt
- 1.. Source inspection not specified by I,
)
l Inspection identified NES in P.O.3 NES performed receipt f
l inspection a
l d.
den ca o
- T*8. Item 3. (c 'Pliance certification),
g als.
i jp 2.
Suppliers i
j i
a.
Included on Qualified Not at the time of P0 place:aent.
i Source List I
NCR No. 1,76 documents nonoualified l
l sources. B&B -Hose and Rubber Co.-
t i
b.
Evidence of Audit /Surve.
was post surveyed on 7/9/85 by NES QA and has now been evaluated 1-
~*
i 4
This check List a Leo ap ilies to * =iators c.
Evidence of Auditor l
by NES and determined not to need l
Certifications additional surveys as the company I
is a distributor.
s/s F401 ( shall i/a 45P2) j e/s F 404( shell' i/a 140F2) 3.
Receipt Inspection (RI)
- l g/m F -403 ( shell. i/a* 11P2) a.
Documented approval of
. Policy procedures manual. Q-12 l
j RI requirements
}
b.
CMTRs/C of Cs review
. Tee, 3.1. PT coupling Ca.. to B.B.
Rubbere inspected by Selimco 2 j
c.
Other P.O. required l
documents review
. ila other documente requ: red to be r
1 I
i l
l submitted. Therefore,s; review of documento required.
g
l e
-C.
m Serial No. ~F.8 OE ANISTER (FILTER)
Page 2 cf 2 CHECK!.lST (Materials)(/f"/h) l IDE1TIFICATl000 0F ATTul5UTES.VENIFICAT1000 REQUIREMENTS, AND WENIFICATIONS I
ggquinEMENT FOR VERIFICATEM l
DRAWilIG ITEM quAli<
DESCRIPTIM VERIFICAT10el j-up als TIT 1 i
S l
1150944C h3.
(Continued)
.. Ro**1 Mag Inspector certMisatsen j
acceptable.
Rev.
i d.
Inspector's Certifica-
. We ucRe identified on the Receipt ~~
l Inspection Report. See Requests (REQ) I tion I
e.
Identification and
. REQ 750. Cleared 2-18-85 l
Disposition of NCRs REQ 318. cleared 5-7-85 I
f.
Calibration of Inspec-
- l. ce the asseipe Isopection ancord tion Equipment i teele/ seses used are not recorded (For resoluttaa see Atemehr 1 l
Dimensional Inspection ge.,g) g.
. Dimmastaael Imipection not spectras-h Documented RI and on RI Records (For l:
ally e
i acceptance of the material for further l resoluttom see At*=* h t 1. Item 2)-
'9 use
. Yes, accepted by 3elenco~2 se r.0, icea 2 i
4.
krify' Release b Shop" l
1 i
l 4 Yes' Traveler 003a40 i
l t -
i j
!l 4
e e
i i
j 1
~
1 i
l
cl-FILTER Serial No. F-403 SHELL S/N 11p2 CANISTER CllECKLIST (FABRICATION)(F-1)
Page 1 of 2 IDETTIFICATION OF ATTRIBUTES. VERIFICATION REQUIREMENTS, AND VERIFICATIONS INtAWING ITEM' QUAN-gEQillREMENT FOR I
80 0 NO TIT 1 VERIFICATION 1154018F 1
DIM. 149h" + W "
REV. 5 1.
Issuance of Materia'l for Yes, Traveler 003,838 (12' - 5%e )
next operation (release to a
shop) t 2
DIM. 3.200 Typ (MAX.)
2.
Identification of latest
- Yes, Traveler 003838 approved drawings on Note Envelope of Canister Traveller 13 Within Perfect Cylinderof14f,"
IN PROCESS INSPECTIONS l
i DIA.
j 3.
Nchining Operations Not applicable to the items
, being verified, a.
Supplier performed -
(Refer to % terial Checklist) t r
b.
If NES performed -
5/
1)
Identification of
{'. See Item 5.C on Page 2 Requirements 2)
Inspection and lSeeItem5.ConPage2 Acceptance for further use I
- 3) Certification of See Item h.a on Page 2 Inspectors 4.
Welding Operations Not applicable to the items being verified.
{
b.
NDE c.
Visual Examination
~
l (Refer to Welding & NDE l
Checklist)
V
~
PILTER O
Serial No. F 4D CANISTER cliEcKList (FA8RICATION)(F-1)
Page 2 of 2 IDE1TIFICATION OF ATTRIBUTES. VERIFICATION REQUIREMENTS, AMD VERIFICATIONS DilAWINC 1 TEM' QUAN-REQU1KEMENT FOR I
DESCRIPTiOIl W
M Tir VERIFICATION 1154018F 5.
Dimensional Inspection REV. 5 1
Dim. 1493/4 + "
- a. Selmaco 6 and RDH are a.
Qualification of qualified for inprocess a
Inspectors
.and' final inspection per QA issuance log.
2 Dim. 3.200 Typ b.
Use of calibrated b.
Tools / gauges calibrated.
(Max) equipment See Attachment 1, Item 7.
r c.
Evidence of inspection
' c. Yes, Traveler 003838 N
e 14 5/16" Cylinder and acceptance to l
except for Item 2 (on inlet I
required criteria coupler) NCR 385 written.
6.
Identification, Control, NCR 385 - open. See Attachment 1, and Disposition of NCRs Item 5.
7.
Implementation of SDDRs l tio SDDRs. See Attachment 1, Item 6.
8.
Assembly Inspection
- Yes, Traveler 003838 I
~
I G
l n
e e
l l
i -
e FILTER Serial No. F-403 CANISTER Shell S/N llP2 CilECKl.IST (FABRICATION)(F-2)
Page 1 of 2 IDE1TIFICATION OF ATTRIBUTES,VENIFICATION REQtilREMENTS, AND VERIFICATIONS I
DNAWING ITEM QUAN-DESCRIPTION REQtilNEMENT FOR
[
ygggg gg No NO TIT 1 VERIFICATION 1154020E 1
DIM.1Y " 1 k,'
1.
Issuance of Material for J
Yes, Traveler 00375,4 REV. 2 next operation (release to Zone C-12 shop) i 2
DIM. 1" 1."
2.
Identification of latest Yes, Traveler 003754 Zone C-4 approved drawings on Traveller i
IN PROCESS INSPECTIONS j
l 3.
Machining Operations Not al.plicable to the items
~
~
, being verified.
a.
Supplier performed -
(Refer to Material Checklist)
I ;
b.
If NES performed -
V 1)
Identification of I 1) See' Item 5.C on Page 2 Requirements g
I 5E'C
- 2) See Item 5.C on Page 2 cepta for
~
further use I
- 3) Certification of Inspectors i) See Item S.a on Page 2 3
4.
Welding Operations Not applicable to the items a.
Welding being verified.
l
}
b.
NDE i
!s c.
Visual Examination 1
l*
I i
i (Refer to Welding & NDE I
i
{'
Checklist) 1
_m G
FILTER O
Serici No, F-4d.$
CANISTER cuEcKl.IsT (FABRICATION)(F-2)
Page 2 of 2 IDE1TIFICATION OF ATTMlbHTES. VERIFICATION REQUIREMENTS AND VERIFICATIONS I
DhAWING ITEM QUAN-IN'
[
DESCRIPTION VEREFECATION i
NO NO T!T1 VERIFICATION 1154020E 1
Dm. 1%" + 1/16" 5.
Dimensional Inspection
.a) Selamco 3 is qualified for REV. 2 inprocess inspection per
.I a.
Qualification of
.NES QA issuance log.
Inspectors b.
Use of calibrated b) ToolsIgaugescalibrated.
equipment See Attachment 1 Item 7.
I c.
Evidence of inspection lc)
Yes, Traveler 003754 the and acceptance to dimensional criteria on l
required criteria Traveler 003754 is not in accordance with drawing (beS0W) e t.
Identification, Control, and Disposition of NCRs NCR 197 written for Item 5.C, above; NCR 197 - open. See Att. 1 Item 5.
7.
Implementation of SDDRs l lYes SDDR,73 - approved. See Att. 1, Item 6.
8.
Assembly Inspection Yes, Traveler 003838 i
ll Traveler 003754 requires dimensions of 1 1/8" and I11/8"insteadof1"and1"
'(NCR 197 written) as required
.at'the drawing.
I.
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l
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t O
.q, Seriai No. F-402 o
SHELL S/N 43P1 citEcKList (FABRICATION)(F-3)
Pags I of 2 IDE1TIFICATitWe OF ATTulhuTES.VEulFICATION REQUlkEMENTS. AND VERIFICATIONS Rev. I I
DRAWING ITul', QUAN-gEQillREMENT FOR
" "I"'"
UsatricAtta un no TIT 1 VEntFacArtou I
11509590 i
DIM. 6 Y 1.
Issuance of h terial for
~
~
.TVR.003778, ------ Assy REV. 4 Zone B-7 next operation (release to 2
DIM. 90*
5"*P}
i Zone C-6
- 2. No. TVR 003778 (issued 2-4-85) 9 Rev 3 2.
Identification of latest DWG. Rev. 4. (2/7/85) 3 2
DIM. 750" +.005" Work on TVR performed ~ 4/85 r
g,jby67fc]
Resolved SDDR No. 2-M181A-99
~~)
Note Add Catalysts IN PROCESS INSPECTIONS
{
1 3
(P/Ns 4 & 6) in 13-l Portions Specified 3.
Nachining Operations 0 Screen a.
Supplier performed -
'a) Not applicable (Refer to Material 1
Checklist)
I l
Filter Canister l 'b) see below items 1 and 3 upper Head weldsent b.
If NES performed -
1 1) n at on of lI) Yes. TVR 003778, verified This Checkli st also appl ies to canister:
S/N F4( ) (She 11 S/> 45P2)
S/N F4(4 (She 11 S/> 140P2) 2)
Inspection and
- 2) Yes. TVR 003778, verified S/N F4('3 (She 11 S/h llP2)
Acceptance for a
4 further use l3) i
- 3) Certification of Yes.Selanco@performedfinal l
Inspectors t
inspection i
i 4.
Welding Operations 4
Refer to welding & NDE checklist No. W-3, in each canister verifi-I a.
Welding cation package, accept.
l I
b.
NDE i
c.
Visual Examination I
(Refer to Welding & NDE l
Checklist)
I
3 Serial No. f-402 ilSTER SHELL S/N 43P1 cliEcKl.lST (FABRICATION)(F-3)
Page 2 of 2 IbV /
thE1TIFICATION OF ATTRIBUTES. VERIFICATION REQUIREMENTS, AND VERIFICATIONS DMAWING ITEM.' QUAN-gEQtilREMENT FOR "I
I No HG TIT 1 VEMIFICATION l
5.
Dimensional Inspction 11509590 REV. 4 1
DIM 6 $*
,, g,,jjfje,gj,,of a.
Selasco InspectorQ)on the Master Inspectors Selasco QA Issuance Log.
2 DIM 90 b.
Use of calibrated b.
Tools / gauges calibrated.
3 DIM 0.750" + 0*005 equipment See Attachment 1. Item 7.
Evidence of inspection ;c. Yes. TVR 003778 c.
3 Add Catalysts and accept,an'ce to I
i required criteria 6.
Identification, Control.
6.
Not applicable. There are NO NCRs and Disposition of NCRs documented on this TVR.
See Attachment 1. Item 5.
.7.
SDDR on this iteelmisjA jg) l 7.
Implementation of SDDRs l
See Attachment 1, Item 6.
t i
8.
Assembly Inspection 1
.TVR 003840 by Sel 5/85, F402 l
TVR 003842 by Sel 5-8-85 F401 I
l TVR 003839 by Sel 5-10-85, F404 l
-TVR 003838 by Sel(iD on 5-9-85, F403,
I i
i I
l j
4 i
8 1
I i
1 l
4 i
I I
e-asusus E
Serial No. F-402
. AISTER SHELL S/N 43P1 cliEc K u sT- (FABRICAT10N)(F-4)
Page 1 of 2 IDETTIFICATION OF ATTRihuTES.VENIFICATION REQUIRDtENTS, AND VERIFICATIONS
'I I
gEQti!NEMENT FOR VEREFICATION DRAWLNG ITEM, quam-DESCRIPTION VEK1FICAT10N No NG TIT 1
.TVR.3697 added cataly,st prior to 11540450 Note Add Catalysts 1
Issuance of Material for REV. 5 2
(P/Ns 4 & 5) in next operation (release to welding.
TVR 003734 weighted catalyst.
Portions Specified shop)
Source catalysts-P.O.(Bechtel) TC 016181 of Screen Assy.
2.
Identification of latest TVR No. 003697 does not have the DWG Rev.
Prior to Welding NES review of drawing files denotes that 1
approved drawings on Traveller Rev. 5 was used. Also TVR 003734 has Canister Lower Head Rev. 5 weights.
Assy.
IN PROCESS INSPECTIONS 1
3.
Machining Operations 3.
Not applicable (NA)
This Checkl ist al io app lies to canister:
Supplier performed -
a.
S/N F40 1 (She ll S/N 45P2)
(Refer to Material S/N F40 4 (She il S/N 140P2)
Checklist) i l
S/N F40 1 (She ll S/N llP2) b.
If NES performed -
1)
Identification of Requirements y
' 2) Inspection and Acceptance for a
further use I
- 3) Certification of
.i sf Inspectors 4.
NA 4.
Welding Operations a.
Welding b.
HDE j
Visual Examination c.
I.
(Refer to Welding & NDE l
t 1
s -...
O-h Serial No. F-402 O L..TSTER SHELL S/N 43P1
.citECKl.lST (FABRICATION)(F-4)
Page 2 of 2 IDE1TIFICATION OF ATTultuTES.VENIFICATION REQUIREMENTS, AND VENIFICATIONS Rev. 1 l
i i
RE4Hlu m WT FOR VEREF1 CAT 10N emawinc IT m. Qua*
gg,3cgg,y go, i
i No NG TIT 1 V MIFICATION 11540450 Note Add Catalysts 5.
Dimensional Inspection SelascoInspector@ontheMaster REV. 5 2
a.
a.
Qualification of Selasco QA Issuance Log.
Inspectors b.
Use of calibrated b.
Tools / gauges calibrated.
equipment See Attachment 1. Item 7.
i c.
Evidence of inspection lc. For weight of catalysts NCR 245 was i
and acceptance to j
issued, along with 500R No. 68(NES) required criteria being issued and approved by Bechtel.
Item is now acceptable. Selasco 3 6.
Identification, Control.
date 2-25-85 4
and Disposition of NCRs Inspection on TVR 3697 I
I
.6.
NCR-245 closed 8-22-85. See 7.
Implementation of SDDRs l l7.
Attachment No. 1, item 5.
8.
Assembly Inspection SDDR 68 (NES NO.), Bechtel NO. 2M-101A 68 closed-----8-22-85.
See Attachinent 1, Item 6.
i 1
TVR 003697 8
l l
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B i
f l
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W e u.a r.n O,
Serial No. F-402
.41 STER SHELL S/N 43P1
,CHEcKl.lST (FABRICATION)(F-5)
Page 1 of 2 3DE1TIFICATION OF ATThibuTES.VEulFICATION REQUIREMENTS. AND VENIFICATIONS e 1'
r gEQHluEMENT FOR pg g,
INEAWluc IT m quAN g ggpygg, VEntFtCATION IKI NG TIT 1 0.D*
1.
Issuance of Material for 11509170 1
DIM.
14.093 T D 69 next operation (release to DetiilTVR 003690 REV. 1 Zone C-6 shop)
- Source PO# TC-016160-3 Heat 20800 2
/ DIM. Yg 2.
Identification of latest approved drawings on Zone C-8 2.
Yes Traveller
'51M. N MIN.
7 3
Zone B-5 IN PROCESS INSPECTIONS 3.
see below 4
-DIM.
2 N 3.
Machining Operations 14.093 T3~96g, h, & a, MIN
(
Zone 8-4 a.
a.
Supplier performed -
N I
Performed on PO NO. TC-016160-3, Canister Lower is )
which was Bechtel supplied material, l
Head b.
If NES performed -
'. Yes, 2 ), on TVR 3690.
This Checkli st Als o Appl ies to Canister:
gl
- 1) Identification of S/N F 401 (S iell S 'N 45P2)
Requirements I
S/N FdO4 (Stell SM 140P2)
S/N FdO3 (St ell SM 11P2) 2)
Inspection and l2. Yes on TVR 3690 Acceptance for further use
- 3) Certification of 3.
Yes Selanco 2 Inspectors 4.
Welding Operations 4.
Not applicable to Item 4 in " Des-cription" i
a.
Welding b.
NDE i
. l
.:. Visual Examination
)
f.
(Refer to Welding & NDE l
l Checklist)
\\j
=-
o-3 Serial No. F-402 i
. LISTER SHELL S/N 43P1 cliEcKt.tST (FABRICATION)(F-5)
Page 2 of 2 SDE1TIFICATlHN OF ATTkthuTES. VERIFICATION REQUIREMENTS AND VENIFICATIO gEQHIREMENT FOR VEttFICATIM amAvinG ITEN.I QUAN ggpygg VEntFACAftuu mo no TIT 1 11509170 1
DIM. 14.093 5.
Dimensional Inspection a.. Selasco Inspector @ the master 4
- 13. % 9
- REV. I a.
Qualification of i
Selasco QA Issuance Log.
2 DIM. h Inspectors 3
DIM. 96 Min b.
Use of calibrated b.
Tools / gauges calibrated.
See Attachment 1. Item 7.
equipment i
4 DIM.
2%
Evidence of inspection ic.
Ves. TVR 003690 j
c.
and acceptance to I
required criteria t
6.
Identification, Control, 6.
None written for items being Verified and Disposition of NCRs See Attachment 1. Item 5.
7.
Implementation of SLDRs l,7. None'. See Attachment 1 Item 6.
e 4
8.
Assembly Inspection i8. TVR 003840.(11P2)
I TVR 003842 (45P2) l TVR 003839 (140P2)
I l
TVR 003838'(11P2) i l
\\
l i
s l
P i
1 I
'3
. s..,
n r
Serial No. F-402
,cksh (Fabrication) (F-6).Page 1 of 2 SHELL S/N 43P1 IDE1TIFICATitW8 OF ATTultuTES VEMtFICATioN REQUIREMENTS. AND 1
amautuG ITue Quam <
aEqutuE=EuT FM VEREFACAT10Il gygggg VEREFACAT1oll gg 30 Tip s
1.
Issuance of Material for
~
TVR 003570 Det 1 1150944C 1
Die. 14.062 Dia*
next operation (release to 1
- 13. % 9 New. I Zone B-3 shop)
I 2.
Yes. TVR 003570 2
Dia. 4-1/2 2.
Identification of latest
~
Zone D-2 approved drawings on Traveller i
l Filter and knockout IN PROCESS INSPECTIONS i
i canister skirt 3.
Machining Operations
' a.
Not applicable Supplier performed -
This Checkli st als o appl ies to Canister:
a.
(Refer to Material Checklist) i S/N F4C 1 (She ll S/> 45P2) l 'i b. see M w S/N F4C4 (She 11 S/N IW82)
S/N F403 (She ll S/N 11P2) b.
If NES performed -
- 1) Identification of
[ 1.
Yes, for 4 h, TVR 003570 I*
I'S' I'"
. TVR 003570 Requirements
- 2) Inspection and
' 2.
Yes,for4/a,TVR 003570 l
Acceptance for Yes, for 14.062, TVR 003570 i
l further use
[
gg f
- 3) Certification of 3.
Yes, for 4 %. TVR 003570 I
f Inspectors by @ Selasco, first Art. 2-27-85 t,
i and(Z)Selasco 8-23-85 4.
Welding Operations 3.
Yes, for 14.062/13.969by@
Selasco (Operation 70) discussed with a.
Welding Selanco@4-19-85 b.
NE 4.
No welding operations were performed not applicable Visual Examination c.
l\\
(Refer to Welding & NDE l
Checklist)
~
e i
s r un c,n Serici No. F-402 saNISTER SHELL S/N 43P1
,cs:Ecaa.s ST (Fabrication) (F-6)
,Page 2 of 2 4
ADETTIFICATION OF ATTulbuTES.VENIFicATIOet REllulkEMENTS. ANo VENIF I
DRAWileC ITtJt' 448AN gEQulkEMENT FOR "I
I VEutFicATLogi B00 00 0 1 18T1 1150944C 1
DIM.
14.062 5.
DimensW Inspch 5
DIA*
..SelascoInspector@ontheMaster Rev. 1
- 13. % 9 a.
Qualification of
.a 2
DIM. 4Ya Inspectors Selasco QA Issuance Log.
Tools / gauges calbrated.
b.
Use of calibrated See Attachment 1. Item 7.
j equipment I
Evidence of inspection l c.
Yes. 'TVR 003570 3
c.
and acceptance to 3
~
required criteria 6.
Identification Control.
6.
No NCRs on.TVR. See Attachment 1
,h and Disposition of NCRs Item'Se -
i I
7.
leptementation of 500Rs l l' 7.
None..See Attachment 1, Item 6.
l 8.
Assembly Inspection 8.
TVR-003778 Assy.
I Note material supplied by Bechtel -
I see M-3.
l 1
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r.
n y1urgu Serici No. F. 402 41 STER SHELL S/N 43P1
,cEEcntsT(Fabrication)(F-7)Page1of2 IDE1TIFICATION OF ATTkthuTES.VEktFICATION kEQUlkEMENTS, AND WERIFICATIONS l
)
DRAWIIIC ITu! quass REqtitummT FM VEstFICAT1001 grygou VER LFECAT1006 mu IIG TIT 1 l
Il50945C 1
Dia. 14.000 +.093 1.
Issuance of h terial for
/-
- .TVR 003568 j
Rev. 1 Dia.
.031 next operation (release to TVR 003450 Zone C-2 shop) l 2.
Identification of latest
-. 2. Yes. Rev. O, on TVR 003568 j
approved drawings on Shell Traveller Filter & knockout l
canister.
IN PROCESS INSPECTIONS i
j l
This Checkl' st alto app' ies to Canister:
3.
Machining Operations a.
see hterial checklist No. M-4 Supplier performed -
l S/N F401 (Shel S/N d SP2) a.
S/N F404 (Shel S/N ' 40P2)
(Refer to Material The shell, which includes the S/N F403 (Shel S/N IP2)
Checklist) 14,000 dia. is supplied by GPU l
l Nuclear Inc. via P0. TC-016162 b.
If NES performed -
j
+ 093 TVR 3450 Yes, for 14.00.031 TVR 3568 1)
Identification of l 1..
i l
Requirements
+'093 TVR 3450 2)
Inspection and 2.
Ves for 14.00.031 Acceptance for TVR 3568 further use i
a
- 3) Certification of 3
I'5 i-Inspectors 1
4.
Welding is not part of this " Des-4.
Welding Operations cription" review.
a.
Welding l
b.
NDE g
)
~
c.
Visual Examination j
i I
(Refer to Welding & NDE l
l e
. u,e s gj
- A u u.n m,
Serial No. F-402 Ci[ l T-(Fabrication) (F-7)
SHELL S/N 43P1 IDETTIFICATION OF ATTultuTES.VENIFICATl0N NEQUINtJtENTS. AND V
]
ggq lu ENT FOR VEREFECAT1001 DRAWING IT m W punC411FT10R VEM1FICATintt alu NG 1 TIT 1 E
i 1
DIM. 14.000 + 0.093 5.
Dimensional Inspection j
1150945C DIA
- 0.031 Selasco Inspector @ on the Master Qualification of Selasco QA Issuance Log. (Inspector's 4.
]
Itew. 1 a.
Inspectors initials are ROH) b.
Use of calibrated
); Tools / gauges calibrated.
'9"IP"'""
See Attachment 1. Item 7.
l Inspection data traveler 003840 Evidence of inspection c.
c.
and acceptance to TVR 3568
~
I required criteria 6.
NCR 180-Void 6.
Identification, Control, NCR 427-Closed. See Att. 1, Item 5.
i and Disposition of NCRs
, 7.
None..See Attachment 1, Item 6.
7.
Implementation of SDDRs g
i 8. See below.
I l
8.
Assembly Inspection i
l 1-I Assembly TVR Heat No 003751 (45P2) 240910 s
240910 l
003753 (43P1) 341158 003741 (140P2) 003754 (11P2) i 240910 l
I i
j 0
I 1-I.
O FILTE3 Serici No. F-402 LJISTER SHELL S/N 43P1
,cutcEtisT (Fabrication) (F-8) Page 1 of 2 IDE1TIFICATION OF ATTultuTES.VENEFICATinN kEQUlktMENTS. Als VERIFICATIONS i
j vEstFtC&Ttoll E
[
DkSCatrflose ya 115094g0 1
Dim. 136-1/8 + 1/16 1.
Issuance of Material for fV [
T y
l Nev. 5 (11 1/8 J.
next operation (release to TVR 004067 I
Zone b 6 shop)
Det'1'TVR 003%3-Tube,1150949-2
'Det'l TVR --3553-Plug. 1150949-3 2
Die. 3/4 2.
Identification of latest TVR 003662 Lists DWG 1150949D Zone C-7 approved drawings on as REV 4. (11-23-84) Fab date 2/85 Traveller turrent OWG is REV 5 (5-24-85) 3 Dio. 1-3/8 Zone C-4 IN PROCESS INSPECTIONS l
1 i
r Note Pellets loaded within 3.
Machining Operations 10 1/4" of the tube
'a.
on Mat's checklist fill length a.
Supplier performed -
Yes,M-6 for DIM 3/4 50 (Refer to Material PO 4337 Checklist)
I This Checkl ist al so app lies to Canister:
B'IO" b.
If NES performed -
S/N F404 (Shel l S/M 140P2) 1)
Identification of l1.
Yes,' DIM 136 1/8 + 1/16, TVR 003563 S/N F401 (Shel I S/N 65P2) l.
Yes DIM 1 3/8 1 1764, TVR 003553 S/N F403 (Shel I S/N 11P2)
Requirements g
2.
Yes, Die 136. TVR 003563 l
2)
Inspection and 2.
Yes. Die 1 3/8 TVR 003553 Acceptance for further use 3.
Yes, Die 136 1/8. 6 2-11-85
- 3) Certification of J. Yes, Dim 1 3/8, Q 1-15-85 Inspectors 4.
See Welding checklist 4.
Welding Operations a.
Welding b.
NDE g
c.
Visual Examination s
1-
.-_u,,i (Refer to Welding & NOE l
1
,r z wrz.n
~
Serici No. F-4L H _
ST Pay 2 of 2
((gi,[r(Fabrication)(F-8)
SHELL S/N 43P1 IDETTIFICATlH00 0F ATTultuTES.VENIFICATION kk3)UlktMENTS, Alep VENIFICAT80NS l
ak448tNtMENT FOIL VEstFECATION DetAMBIIC 11 QuhN gp gg, vEntrtCATtuel un see TIT 1
)
5.
Dimensional laspection j
11509490 1
Dio. 136 1/8" + 1/16=
a.
Yes, Selasco Inspectors 2, 3 on the-Qualification of 1
Rev. 5 a.
Master Selasco QA Issuance Log.
2 Dia. 3/4=
Inspectors l
3 b.
Use of calibrated b.
Tools /g'auges calibrated.
Dim. 1 3/8" i
equipment See Attachment 1. Item 7.
j
- nog, 10 Pellets Evidence of inspection ; c.
Yes P0. 504337 c.
TVR. 003563 and acceptance to I
TVR. 003553 i
required criteria TVR 004096 A,8,C.D 6.
Identification Control,
See Attachment 1, Item 5.
l
- 7. NCR 126, resulted in SDDR 75 which 7.
Implementation of SDDRs g
was approved by Bechtel 9-9-85 and i
closed by NES QA on 9-12-85 8.
Assembly inspection See Attachment 1. Item 6.
- 18. TVR
\\
l 003754 (11P2)
I
.003753 (43P1) 003751 (45P2) l 003741 (140P2) r j
l l
B l
1 I
l
,~
O FILTER m.
Serial No. F-402
,chE0 (Fabrication) (F-9) Page 1 of 2 SHELL S/N 43P1 IDETTIFICATION OF ATTulbuTES.VENIFICATION kEQUlHtNENTS, AND VENIFICATIONS 1
aEQUIREMt.NT Fou VEREFLGTEM DuAulNG IT ut '*quAN ~
~ DEsCRIFTtou VEu1FLCAT10N NO NO TIT 1 11509578 1
Dim. 1" 1
Issuance of Material for Source.P.O. 04337-8 Rev. 1 Length of Plug next operation (release to shop) 2 Dim. 999
. Not applicable - machining done by vendor
~1 2
Identification of latesg (K*C Machine Co. Inc) 99 j
approved drawings on Plug. Det. 3 Traveller i
l IN PROCESS INSPECTIONS i
This Checklist alsa appl ies to Canister:
3.
m chining Operations Supplier performed -
Yes, P.O. 504337. Item 8 I
S/N F401 (Shell 5/N 4522) a.
see Material Checklist M-8 S/N F404 ( Shell 5/N 14) P2)
(Refer to N terial S/N F403 ( Shell s/N 11 22)
Checklist)
I I
b.
If NES performed.
Not applicable, see item 2 above
- 1) Identification of g
Requirements 2)
Inspection and l
Acceptance for further use 1
- 3) Certification of i
s Inspectors V'
Not applicable to the " tasks listed under 4.
Welding Operations
" Description""
a.
Welding b.
HDE Visual Examination c.
s (Refer to Welding & NDE l
\\
i rhor sr list )
l
r A&,rr n Serial Blo. F. 40?
Page 2 of 2
.C8 IST (Fabrication) (F-9)
Rev.1 Il6ETTIFICATIsut OF ATTultuTES.VENIFICATION kEf}dlut) TENTS, AND VENIFICATIONS I
ITah' quAN-aE4situtJtt.MT FOR VMEFLCATEGil i
)
DmAWluc ggg,ggg VER1FICAT1008 l
ena slo TIT 1 i
11509578 1
018. 1" 5.
Diseastonal Inspection
- 5. Not. Applicable, refer to material checklist 2
Dia. 999/.997 DIA.
a.
Qualification of
)
Rev. 1 Inspectors b.
Use of calibrated 2
equipment I
Evidence of inspection ;
i c.
and acceptance to j
required criteria g
6.
Identification, Control.
'6.
,Jdo NCRs written and Disposition of NCRs against,the plug. See Att. 1, l
item 5.
~
7.
Implementation of 500Rs l'i7.Not' applicable,no500Rswerewritten for the plugs. See Attachment 1
- s. Assembly Inspection item 6.
8 003778 for g. Yes, traveler l
140P2,'45P2, 43P1, llP2 i
G 4
l l
t.
1
.i l
)
1 l
l I
I 1
g
)
I l
e
r Serici No. r-an?
(Fabrication)(F-10) Page 1 of 2 SHELL S/N 43P1
.c IDE1TIFICATinN OF A1TulhuTES,VEulFICATION REQUINtJtt:NTS ANo VENIF30AT10NS I'
1 angitiukut.NT FOR g,g g
assAWLseG 1Tt):. quaN gpggang VtX1FLCATioti led aid TIT 1 j
~
l 11509580 1
Dia.14.5001 R 1.
Issuance of Material for
- 1 PO-S-3942-2 Zone D-7 next operation (release to Rev. 3 shop) i 2
Dia.u.800I
~ Zone C-6 2.
Identification of latest
'2. See mat'l list M-9b approved drawings on Traveller 3
Dio. 14.083 Dia*
i Upper Head 14.093 Zone B-6 Ill PROCESS INSPECTIONS I
4 Dia. I 7 t-3.
Machining Operations Zone A-6 Supplier performed -
- a. Machining for this ites Nas performed a.
l (Refer to Material on PC No. 03942 by Brown-Boveri Inc.
i 5
Dio. 3-3/8 Ch*CkII5EI Zone B-8 l l' b.
If NES performed -
6 Dia. 3-7/8 Zone B-8 l) gd,,tyggc,gg,,,g l
Requinments 7
Dios. for liftin socket (Zone b 3 2)
Inspection and l
l ACC'PI*"C' I'F
~
f a.
2.125 dia.
I"FI * "5' i
b.
1/4 x 45*
[
[.hI
- 3) Certification of I"5PE'f5 i
e.
3-1/8 Dia.
f.
2-3/8 4.
Welding Operations i
~ Dia. 2.625 Dia.
I 8
a.
Welding thru 2-1/2 NPT Type 2 Places b*
- MDE I
Zone C-4 Fs I ^(s')I s.ozo(p 1
,,,,,,,i g,,,,,,,,,,
1
_(Refer to, Welding & NDE
i i
1
/?'
Serial No. F-402, l
~ANISTER SHELL S/N 43P1 cutcatt.asT (Fabrication) (F-10)...Page 2 of 2 4
IDETTIFICATienst OF ATTultuTES.VENIFICATION REQUltEMENTS. AMG VENIFICATIc i
'l VEatFICATI0tt I
M8 E" IMSAUI" IM N mgrT10s Vt.R1FICATiust j
Iso IIG TIT 1 i
5.
Dimensimal inspecum W
11509580 1
"various dimensions.
W 11(ication of Rev. 3 thru a.
8 Inspectors t
UPPER HEAD b.
Use of calibrated equipment Evidence of inspection ;
c.
This checkl ist al so applies to Canister:
and acceptance to I
requires criteria S/N F401
[Shell S/N 4 iP2)
S/N F404 (Shell S/N 1 60P2) 6.
Identification. Control, l
S/N F403 (Shell S/t' 1 IP2) and Disposition of NCRs 7.
Implementation of SODRs I l.
v i
8.
TVR-003778 for 8.
Assembly Inspection 43P1, 45P2, 140P2, 11P2 1
l
.I I
4 i
\\
\\
i 4
p
- l 1-I i.
l l
i 1
~
FILTER
^
Serial No. F 402 V
!(Fabrication)(F-11) Page 1 of 2 j
SHELL S/N 43P1 cutc IDETTIFICATION OF ATTkthuTES.VEklFICATioN REQUlttMENTS, AND VENEFICATIONS I'
anAuluc ITim'aquaN aEqulktMENT FOR no no TIT 1 VEntFacArtou
.'""IFECATim
" I"I" 1
e 1154044C 1
Dia. 2.218 1.
Issuance of h terial for source P.O. S-04293-2 UI'*
next operation (release to Rev. 2 2.223 thru shop) hot Applicable; refer to attached saterial Q@
.010 6 2.
Identification of latest
- hecklist approved drawings on
.~
9-4 Traveller i
i Inlet / Outlet IN PROCESS INSPECTIONS f
Coupler l
3.
Machining Operations This Check 1 ist alno app les to Cantister:
a.
Supplier performed -
- a. Yes.,P.O. 504293, item 2 (Refer to Material Material checklist M-16 S/N F401 (Shel S/N d SP2)
Checklist)
S/N F404 (Shel S/N ' 40P2) l ,
S/N F403 (Shel S/N 1 P2)
- b. Not applicable, machining was performed t
b.
If NES performed.
by vendor f
- 1) Identification of l
Requirements
'. 2 ) Inspection and i
Acceptance for j
further use f
I
- 3) Certification of Inspectors i
i i
- 4. Not applicable, welding is not one of 4.
Welding Operations of the items being reviewed as part of this checklist.
a.
Welding b.
NDE I
t Visual Examination c.
.8 1
(Refer to Welding & NOE 1
i rhecklisti
~
l cauann Serici No. @
4.
gcT,yr(Fabrication)(r-11)
.f*gezofz m s/N 4wn l'
thE1TIFICATaust OF ATTultuTES.VEutFICATIGII IREqulutMENTS. Alte VEntFICAffoldS_
"I anauenc ITast' quass atSilutMtJef Fon
]
VELFMTM
- gygga, VEE 1FlCATLeti IIG NG '
TIT 1 8
i Inlet / outlet 5.
Dimensional Inspection
- 5. Receipt inspection of machined 4
1154044C coupler performed by NES. Refer Coupler to : the t material checklist.M-16 Nev. 2 Qualification of a.
~
I Inspectors b.
Use of calibrated i
egalpment l
Evidence of inspection l l
1 c.
and acceptance to j
required criteria V
1 f
6.
Identification. Control,
' 6. No NCRs during fabrication' and Disposition of NCRs See Attachment 1. Item 5.
l 7.
Implementation of 500Rs l l'7.No'tapplicable;no$00Rswritten i
for the coupler. See Att. 1,
~
Item 6.
8.
Assembly inspection
- 8. Traveler 003840 L43P1)
)
1 003839 L140P2) 1 003842 (45P2) i 003838 (11P2) 4 4
i i
i i
i i
i s
t 4
I 1
(_49, Serial No.
~7 SHELL c/a 11P2 cay,,,cg page 1 ef 4 Ci ECK1.1ST (Welding & NDE) (W-1)
~
IDE1TIFICATION OF ATTRIBUTES.VENEFICATION REQUIRtNENTS, AhD VENIFICATIONS I
l atJ)ututNt.NT FOR VERIFICAT10el D4:AWileG ITkN QUAN gg,5CEIPT10M Vt.M1FICATtosi neu 30 0 TIT 1
-6
- Details on the attached HATRIX of 1154Q18F 3
Weld - Upper Head WELDING approved /certifled weldihg and NDE REY. 5 Procedures, Personnel & Materials
~
Lh Weld I '
Verify Qualification and uciaing.
approval of WP5 utilized
. *wes-001 Rev. B. is approved Verify welder ~ qualification WPS-004,Rev. O is approved
.4 Weld - Lower Head for WP5 utilized Verify filler siaterial
.
- welders are qualified 3
Weld 2 control and disbursal Welder no's 24,39,40 5
Weld - Drain Tube Vertfy by a review of To. Upper Head traveller that the correct
.. Filler Materia! is controlled /
WP5 was uttitzed
. di8 Pursed Jk, y Weld 3 Verify calibratton (affixed sticker and calibration The correct WPS was utilized record) of AIP meter on The welding machines are calibrated welding machine I
IN PROCESS-INSPECTION /
'IN PROCESS / INSPECTION / EXAMINATION TiXIfiNATION l
, Fit up by Selasco Inspector Verify the following Fit up witnessed by Bechtel I
supplier pontrol Rep (QSR) activities were performed using latest approved procedure cleanliness is not specifically a.
Fit-up Inspection addressed.on the Traveler b.
Cleanliness Inspection C.
Correct items were The correct items were velded Preheat temperature is welding welded d.
11inimum r"terp355 procedure, for implementation by temperature welder. Task monitored by Bechtel e.
Itaximum Interpass SQR.
temperature Max. Jnterpass tesp. monitored f.
IIDE (in process) by welders g.
Inspection / Examination NDE is not required (N/R) personnel certified I & E is not applicable (NIA) as NDE is not required
e p,4g3 O
SHELL o/n 11P2 CAN.
R P
1e 4 CutCxtlST (Welding & NDE) (W-1)
~
IDE1TIFICATloss OF ATTRIBUTES.VutIFICATION REQUlBDsENTS. AND VENIFICATIOl85 BEanilNG ITut, M anApslutMt.NT Fou f
_ yggggg DESCRIPT1001 IIG IIG T!T1 Vul8F1 CAT!all 6
- Details on the attached MATRIK of 115441F 3
Weld - Upper Head ELDING approved / certified weldihR and NDE REV. 5 Procedures, Personnel & Materials 6
Weld 1 Verify Qualification and welding.
approval of WP5 utilized
. *wra-001 Rev. B. is approved Verify welder quellfication WPS-004,Rev. O is approved
.4 Weld - Lower Head for WP5 utilized Verify filler material
.
- welders are qualified Weld 2 3
control and disbursal Welder no's 24,39,40
~
5 Weld - Drain Tube Verify by a review of To, Upper Head traveller that the correct Filler Material is controlled /
WP5 was utilized di* pursed Weld 3 Verify calibration (affixed
$y sticker and calibration The correct WPS was utilized record) of Alf meter on The welding machines are calibrated welding machine I
IN PROCESS INSPECTI(M/
'IN PROCESS / INSPECTION / EXAMINATION ERAHINATION Fit up by Selasco Inspector Verify the following Fit up witnessed by Bechtel l~
supplier pontrol Rep (QSR) activities were performed using latest approved procedure cleanliness is not specifically a.
Fit-up inspection addressed.on the Traveler #
l b.
Cleanliness Inspectiost c.
Correct items were The correct items were welded
- g Preheat temperature is welding welded d.
Hinimum r-M'*?!5 procedure, for implementation by temperature welder. Task monitored by Bechtet e.
Maximum Interpass SQR.
teuperature Max. Jnterpass temp. monitored f.
TIDE (in process) by welders g.
Inspection / Examination NDE is not required (N/R) personnel certified I & E is not applicable (NIA) as e
NDE is not required l
1
- See Page 4
PILTER Serial No. F,@3 n
SHELL c/n 11P2 CAhtSTER P ge 2 cf 4
. CHECKLIST (Welding & NDE) (W-1)
IDETTIFICATinN OF ATTNIhuTES.VENIFICATION kEQUINtNENTS. ANo VERIFICATIONS I
BRAWING ITul' QuhN gkquintMt.E FOR I
I Im3 30 0 TIT 1 VIX1FICAT1001 COMPLETED WELD VERIFICATION 115401F C0tFLETED WELD VERIFICATION REV. 5
.
- Visual Examination by Selasco No 6 Verify the following activities were performed using the latest approved Procedure:
RT & trr procedures are approved by Bechtel 4.
Visual Exaaination RT & trr not required b.
Radiographic (or Ultrasonic) Examination i
PT by Selasco No. 3&4 c.
Liquid Penetrant Examination Welder and weld no.(s) are d.
Welder and weld number identified identified on weld or on documentation.
i.e. (weld map) l NON-DESTRUCTIVE EXAMINATION NON-DESTRUCTIVE EXAMINATION RADIOCRAPHIC/ ULTRASONIC
- RADIOGRAPHIC / ULTRASONIC EXAMINATION ggggggNTTION Verify the following requirements / activities
.
- Procedures approved by Bechtel a.
Latest approved RT QC-RT. Rev. 13. QC-UT Rev. 10 (or UT) procedure used RT & UT subcon tracted to PTL b.
Personnel qualified Pittsburgh testing labatory via to perform the exam-procedures; PTL-QC-RT-1 ination PTL-QC-UT-1 Perso,nnel qualified:
(1) Review RT (or UT) personnel educa-Selasco. L. Ludwig. Level III tion, training Selasco No. 6 and work history Personnel Education:
records including Training & Eye exam are l.
Current eye exam, acceptable e
FILTER SHELL c/a 11P2 Serici No. F-403 CANISTER p ge 3 gg 4 cutruLts?
(Welding & NGO (W-1)
C TION kEQtalRutENTS, AND VEntFICATIGetS_-
3DE1TIFICATinst OF ATTRlh4ffES VENEFI A Saanstes ITEss' W aggistmueust Fun MatFntim
. 'f ggsg,ggygge VEntFACaTaust sua sal T8T1 LIQUID PENETRANT EXAMIIEATION LIQUID PENETRANT EXAMINATIGi 115401F KV. 5 Verify the following i
I requirements / activities
.
- Latest approved procedure was used Latest approved PT a.
j l
procedure used
- j. Personnel qualified b.
Personnel quaIiffed Selasco QC. 3 to perforse the p
examination Selasco QC 4
l Review PT personnel,. *Fersonnel, education, trainingand eye e (1) education training i
and work history records, including current eye exam-l:
ination.
I PT materials are acceptable C of C(s) are available PT materials utilized c.
areacceptablematerial/.
and certificates of i
compliance are available for review PT materials comply.to projecc d.
PT materials comply 8Pecification with the requirements of the project spece ifications for chemical content (contaminants, etc.)
~
- Batch no's are acceptable i
e.
PT material batch Batch no's used are:
numbers 6 on URESCO H 233 traveller REMOVER 1520
~
DEVELOPER 1522 8
M.F 403 S!! ELL e/n 11P2 Se CANISTER Page 4 of 4 cuEcK1.Ist (Welding & NDE) (W-1)
Rev. I
. IDETTIFICATION OF ATTkthuTES,VENIFICATION kEQillktflENTS, AND VEMIFICATIONS I
tesAWiseC ITEN' quAN aEgellMEMENT Foot
. VEatF1W1m "I"I" asa No T!T1 VIXLFICAT1osi 1154018F VISUA1. EIAMINATION REY. 5
' Verify the following requirements / activities
'.
- Procedure used is acceptable a.
Latest approved procedure used b.
Personnel qualified
.
- Personnel qualified Selasco e
l no. 3,4,6 to perform the examination j
(1) Review visual
.
- Personnel, education, training
~
examination per-and eye examination are acceptable sonnel education.
training and work history records.
l l including current eye examination.
I Not applicable for weld inspection C.
Calibrated inspection tools were utilized o' Continued from Page.1, Item b, Cleanliness The Bechtel Resident Inspector has performed surveillance for cleanliness; also several travelers document the Resident Inspector's inspection for cleanliness.
o Continued from Page 1, Item c, The correct items were welded.
l items are documented The correct l
on the traveler (s).
4 j
l
e r~.
m CAh15. a MATRII 0F APPROVED / CERTIFIED WELD!hG AhD hDE PROCEDURES, PER50hhEL AhD MATERIALS.
This matrix has been developed as a result of review, vertitcation and/or approval of welding procedures, welder qualtftcations, filler material certtitcations, h0E procedures, NDE personnel certifications, NDE material certifications and equipment calibrations for this project at NES Greensboro, N.C.
Certified, Weld Procedures DC h0E Procedures h0E Personnel Qual Filler PT Certs from URESCO
, MAGhAFLUX CERTS Calibration helders no.
'no.
no.
suSr 4:r QIP-PT-Level II tevel II Metal
-8ATCH NOS.
Batch hos.
Weld Mach.
$$1 001/A 002/1 004/o Syeols VT/0 V/0 VT PT(INT)
PO & NT h05.
0Y F REM 0 W DeveT @
5ertal hos.
1 I
PO-5-010587 H233 1386 1522 85 B-066 W-001 2
I I
I I
I W-002 3
I I
I 3
I I
I I(DCPI HT-A4402R308 H294 1520 H251 83-H-041 W-003 5
I I
I 4
I I
I I(SEB/Ise4 PO-5-04707 H-236 H305 83-A 015 W-004 12 I
I 5
I I
I I(DLS)
HT-5382-308 H-244 85-G003 W-005 14 I
I I
6 I
I I
tiGT/5RD)
H-220 84-1,010 W-006 flote 1 19 I
I I
7 I
I I
I(RAS /ttG)
PC# 5G.I43 H-295 84-F-057 W-007 hote 2 HTf 6259-57 I
I I
8 I
I I
I(LL)
H-271 84-D-024 W-006 j20 P0f 24056 I
W M81 21 I
I y
1586 84-T-044 W-009 I
P0f 508200 22 I
I I
HTf 41039 W-010 P0f 503854 W-011 23 I
I I
HT" 4829I 24 I
I I
M# 503854 W-012 HTf 57731 25 I
I I
P0f W O56 HTf 49586 W-014 P0f 504631/0481h '
28 I
I g
HTf 4740-57 W-015 NOTES:
W-016 30 I
I I
f 76
-aii m,5048i9 3,
- i.
- Mr. G4,,1.n e, 5, i
6 HTf 7621-57 L II, Pf alt. 5-8-85 to 5-31-95 39 I
I P0f 504819 W-018
[
- Mr. Steve setrich Symbol ho. 6 40 t - m.ed to ha.28 '
Hif D4829R308L L II. PTW T. 7-22-85 W-C'9 Po# %1885 41 I
I I
HTf 3932-57
.
- Mr. ManfM keH Symbol ho.7 W-020 L II, PT&VT as of 7-22-85
- Mr. Rick A. Sellers Symbol ho.;
W-021 L II, PT8VT, from 4-24-85 to 5-31-85 W-022 3.
All the welding machines were W-023 calibrated into 1986.
W-024 W-025 W-026
L r wrr x f
_{
SHELL o/n 11P2 Serial No. F. 403 CANISTER
',. P:ge 1 cf 4
.CHECEi.lST (Welding & NDE) (W-2)
IDE1TIFICATinsi 0F ATTullstFTES.vEkiFICATl0N kEQUluEMENTS AND VENIFICAT8GNS I
SeaWIIIG ITut' (leam<
gggestupet.NT Felt EE I
I" IIG IIG T&T1 VERLFICATEust
- Details on the attached MATRIX of approved / certified weldihg and NDE l
1154020E 3
Weld - Zone D-12 WELDING Procedures. Personnel & Materials REV. 2 Verify Qualification and welding.
Mg,V Weld 1 approval of WPS utilized
. *WPs-001 Rev. B. is approved Verify welder qualification WPS-004,Rev. O is approved 4
Weld - Zone F-4 for WPS utilized Verify filler material
.
- Welders are qualified Weld 2 gy control and disbursal Welder no's 21, 22, 40 Verify by a review of g;emer g y carr-e
,m er,lat.ria1 1. controu.d/
. disbursed.
Verify calibration (affixed sticker and calibration Tlie correct WPS was utilized m er M The welding machines are calibrated I
IN PROCESS / INSPECTION / EXAMINATION IN PROCESS INSPECTION /
EXAMisiXT10N 3
i
, Fit up by Selasco _
Fit up witnessed by Bechtel e
Verify the following activities were performed Supplier Quality Rep (SQR) using latest approved procedure Cleanliness is not specifically a.
Fit-up Inspection addressed.on the Traveler b.
Cleanliness inspection The correct items were welded c.
Correct items were Preheat temperature is welding welded d.
Hinimum Preheat procedure, for implementation by tesperature welder. Task monitored by Bechtel e.
flaximum Interpass SQR.
temperature Max. Jnterpass temp. monitored f.
HDE (in process) by welders g.
Inspection /Emanination NDE is not required (N/R) personnel certified 1 & E is not applicable (N/A) as s.
NDE is not required l
l'
e Aurr x Serial No. f 403 m.
e SHELL c/n 11P2 CAtalSTER P ge 2 cf 4
.ct Ecattist (Welding & NDE) (W-2)
IDE1TIFICATION OF ATTRlbuTES.VENIFICATlott kEQUltEMENTS, AND VERIFICAT80005 l
SIRAbilIIG ITul' W ggApslMDet.NT FOR EEI I I"
I"I" Vat 1FICATEGIf 10 0 10 0 T!T1 COMPLETED WELD VE IFICATION C0t1PLETED WELD VERIFICATION 11 W 20E l
REV. 2
.
- Visual Examination by Selasco No 3 Verify the following activities were performed using the latest approved
,f f
procedure:
RT & M procedures are approved DY ***h'*1 Visual Examination RT & W not required a.
b.
Radiographic (or Ultrasonic) Examination l
FT by Selasco No. 3 c.
l Examination d.
Welder and weld number welder and weld no.(s) are identified on weld or identified l
on documentation.
l i.e. (weld map) l NON-DESTRUCTIVE EXAMINATION NON-DESTRUCTIVE EXAMINATION l
'i RADIOCRAPHIC/ ULTRASONIC RADIOGRAPHIC / ULTRASONIC EXAMINATION EXAltlNKTION Verify the following requirements / activities
.
- Procedures approved by Bechtel a.
Latest approved RT QC-RT. Rev. 13. QC-M. Rev. 10 (or UT) procedure used RT & UT subcon tracted to ML b.
Personnel qualified Pittsburgh testing labatory via to perfom tk exam-procedures; PTL-qC-RT-1, indtion g4_g_t (1) Review RT (or UT)
'. Perso,nnel qualified:
personnel educa-
'Selsaco. L. Ludwig. Level III Selasco No. 6 tion, training i
and work history Personnel Education:
6 Eye exam an current e
g,
FILTER O
D F.03 J
Serial No.
SHELL c/n 11P2 CANI>IER p
3
~
.cnEcnist (Welding & NDE ) (W-2), *.
IbE1TIFicATidet OF ATTkthuTES.VENEFICATION REQUIREMENTS, AND VEstFICATIONS i
asAulNG ITEM' W RE4"I" " "I "
VEa1FtCl* teel DkscalPT10N ma up TIT 1 VEstFICATI0et LIQUID PENETRANT EXAMIDIATION I
ll54020E LIQUID PENETRANT EXAMINATIG l
REV. 2 Verify the following l
requirements / activities
. *I.atest approved procedure was used a.
Latest approved PT procedure used Personnel qualified b.
Personnel qualified Selasco Qc.
3 to perform the examination
.
- Personnel, education, training (1) Review PT personnel and eye examination are acceptable I
~
education, training and work history I
records, including current eye exam-l
)
ination.
.. -PT materials are acceptable l
c.
PT materials utilized are acceptable material!-.
C of c(s) are available l
and certificates of compliance are available j
for review PT materials comply.to project d.
PT materials comply l
specification I
with the requirements of the project spec -
ifications for chemical t
content (contaminants, etc.)
.
- Batch no's are acceptable e.
PT material batch Batch no's used are:
numbers recorded on Penetrant 843044 traveller j
Remover 84F057
}
Developer 85A015 s.
l1 i
FII!rER SHELL c/n llP2 Serial No. F.403 CANISTER Page 4 cf 4 clitcKList (Welding & NDE) (W-2)
Rev.1 IDE1Y1FICATION OF ATTRihUTES VF.MIFICATION kEQUlktJtENTS, AND VENIFICATioNS DRAWING ITEN' W A
N
. VERIFICAT10N DESCRIPTION no No TIT 1 tERLFICATLON
~
1154020E VISUAL EXAMINATION REV. 5 Verify the following requirements / activities e
a.
Latest approved
.
- Procedure used la acceptable procedure used b.
Personnel qualified
.
- Personnel qualified Selasco
+
no.
3 to perform the examination i
(1) Review visual
.
- Personnel, education, training l
examination per-and eye examination are acceptable sonnel education, a
training and work history records, l
including current eye examination.
Not applicable for veld inspection c.
Calibrated inspection tools were utilized o'
Continued from Page I, Item b, Cleanliness The Bechtel Resident Inspector has performed surveillance for cleanliness; also several travelers document the Resident Inspector's inspection for cleanliness.
Continued from Page 1, Item c, The o
~
correct items were welded.
items are documented The correct on the traveler (s).
8 I
e
.r n
3, CANIS.
o MATRIX OF APPROVED / CERTIFIED WEL31M; AND h0E PROCEDURES, PER50hhEL AND MATERIALS.
This matrix has been developed as a result of review, vertftcation and/or approval of welding procedures, welder qualifications. filler material certifications. NDE procedures. NDE personnel certifications. NDE material certifications and equipment calibrations for this project at NES Greensboro, N.C.
Certified' Weld Procedures OC hDE Procedures NDE Persor.nel Qual Filler PT Certs from URESCO
' MAGhAFLUX CERT 5 Calibration I
Welders No.
'no.
No.
Any QIP QIP-PI-Level II Level II Metal BATCH h05.
Batch hos.
Weld Mach.
Syuhol 001/A 002/1 0044 Symbols VT/0 V/0 VT PT(thT)
PO & HT N05.
~0VE--' REMOVER ~ DeTefopei sertal hos.
P 2
I 1
I I
I I
I PO-5-010587 H233 1386 1522 85 8-066 W-001 W-002 3
I I
I 3
I I
I I(DCP)
HT-A4402R308 H294 1520 H251 83-N-041 W-003 5
I I
I 4
I I
I I(SE8/ Reed PO-5-04707 H-236 H305 83-A 015 W-004 12 I
I 5
I I
I I(DLS)
HT-5382-308 H-244 85 Ge03 W-005 14 I
I I
6 I
I I
Ii6T/5RD)
H-220 84-L 010 W-006 riote 1 PCf5' I43 H-295 84-F-057 W-007 19 I
I I
7 I
I I
I(RAS / tic) e Note 2 HTi 6259-57 20 I
I I
8 I
I I
X(LL)
H-271 84-D-024 W-008 P0f 504056 HD 8I 21 I
I I
1586 84-T-044 W-009 P0f 501280 22 I
I I
HTf 41039 W-010 P0f 503854 23 I
I I
W-Oll HTl 48291 24 I
I I
P0f 503854 W-012 HTf 57731 25 I
I I
W-013 P0f 504056 g
27 Renumbered to h0. 40 P0f 504631/04810 W-014 28 I
I I
HTf 4740-57 W-015 30 I
I I
NOTES:
W-016 76 32 I
I g
P0f 504819 W-0U 1.o Mr. Gary Talley Symbol ho. 6 HTf 7621-57 L II PialT. 5-8-85 to 5-31-95 39 I
I W-018 P0f 504819
. Mr. Steve Detrich Symbol ho. 6' HTf D4829R308L 40 7 ed to h0.2fl L II. Pf alt. 7-22-85 W-019 h,
P0f 501885 ggg gjg g
41 I
I I
H 9
"I L II PTAVT as of 7-22-85
- Mr. Rick A. Sellers Symbol ho.;
W-021 L II. PTAVT. from 4-24-85 to 5-31-85 W-022 3.
All the welding machines were W-023 Calibrated into 1986.
W-024 W-025
-026 W
SHELL c/a 11P2 Serl'a[No. l - 403 CA fER Page 1 ef 4 C EcK1.lST (Welding & NDE) (W-3).~
Rev.1 IDE1TIFICAT10N OF ATTultuTES,VENIFICATION REQUIREMENTS, AND VEMIFICATIONS 90 TAWING ITkM' QUAN-l I
gEQUINtMENT FtNt 80 0 ItJ TIT 1 VEutFICAT1ogi
~
- Details on the attached MATRIX of 11509590 4
Weld - Zcne D-5 WELDING approved / certified weldi'ng and NDE REY. 4 Procedures, Personnel & Materials O
Weld 1 Verify Qualification and welding.
approval of WPS utilized
. *WPs-001 Rev. B. is approved 5
Weld - Zone C-4 t
Verify welder qualification WPS-004,Rev. O, is approved for WPS utilized T,6V Weld 2 Verify filler material
.
- Welders are qualified i
control and disbursal Welder no's 22,23,25,39 Note PT in Accordance Verify by a review of 2
with ASME Sect. V.
traveller that the correct Filler Material is controlled /
ART. 6 (1983 W/No WPS was utilized Verify calibration (affixed
, disbursed.
Addenda) sticker and calibration Tlie correct WPS was utilized record) of AllP meter on The welding machines are calibrated l
welding machine I
IN PROCESS INSPECTION /
IN PROCESS / INSPECTION / EXAMINATION EXAHINAT10tl
, Fit up by Selasco inspector.
Verify the following Fit up witnessed by Bechtel
' activities were performed Supplier Quality Rep (SQR) using latest approved procedure cleanliness is not specifically a.
Fit-up Inspection
\\
b.
Cleanliness inspection addressed.on the Traveler
- c.
Correct items were The correct items were weldedA I
welded Preheat temperature is welding d.
flinimum Preheat procedure, for implementation by temperature welder. Task monitored by Bechtel e.
llau mum InterpJ.ss SQR.
temperature Max. fnterpass tesip. monitored f.
flDE (in process) by veldere g.
Inspection /Examinattorr-NDE is not required (N/P) e personnel certified I & E is not applicable (N/ Alas l
NDE is not required 4
- See Page 4
Serini No.
SHELL c/n llP2 41 STER p:ge 2 er 4
.CH CKLisT (Welding & NDE) (W-3) '
IDE1TIFICAT10N OF ATTNihuTES.VI:MIFICATIOel NEQUINtNENTS. AND VENIFICAT1000S 1.,
l DRAWileG ITEM QUAM-gg,qu g utme.sgy you VERIFim!M 4
I"I" 10 0 IIG TIT 1 VERIFICATioel C0tFLETED WELD VERIFICATION COMPLETEDWELDVERIFiCATION 11509590 ggy, 4 l
Verify the following
.
- Visual Examination by Selasco No 4 activities were performed e
using the latest approved Procedure:
RT & trr procedures are approved by Bechtel I
a.
Visual Examination RT & W not required b.
Radiographic (or j
Ultrasonic) Examination c.
Liquid Penetrant PT by Selenco l
Examination d.
Ucider and weld number Welder. sad weld no.(s) are identified on weld or identified l
on documentation.
i.e. (weld map) l f
NON-DESTRUCTIVE EXAMINATION NON-DESTRUCTIVE EXAMINATION RADIOCRAPHIC/ ULTRASONIC RADIOGRAPHIC / ULTRASONIC EXAltlNATION EXAMINATION 1
)
Verify the following requirements / activities 1
. *Pr cedure8 8PProved by Bechtel a
latest approved RT.
(or UT) procedure used RT & W eukon tracted to m b.
Personnel qualified PIE **D"'8h ****I"8 I*h** 'I "I" to perform the exam-procedures; PTL-QC-RT-1 j
g,,ggg, PTL-QC-UT-1 j
. Personnel qualified:
Selas'o. L. Ludwig Level III i
personnel educa-c tion, trainin9 Selasco No. 6 j
i 8
and work history Personnel Education:
records including Training & Eye exam are l
current eye exam.
acceptable 4
1 F.
EHELL c/n 11P2
,g..
Serial No. F 40s-
~,
pc9, 3 gy 4 CA6.fER
,cuECn.ast (Welding & NDE ) (W-3),,
alOTIFICATION OF ATTRIBUTES VENIFICATION kEQUIREMEstrS._ AND VERIFICATIONS i
f VEREFICATEGIl
)
a FOR RE4','
i DESCRIPT40Il
.s y3
- LIQUID PENETRANT EXAMINATION i
LIQUID PENETRANT EXAMINATI0f 11509590 REV. 4 Verify the following requirements /activitfes J
- L****t *PProved procedure was used a.
Latest approved PT i
procedure used Personnel qualified b.
Personnel qualified l
to perfor1s the examination i
- .
- Personnel, education, training (1) Review PT personnel and eye examination are acceptable i
education. training J
and work history records. including current eye exam-l ination.
1 PT materials are acceptable c.
PT materials utilized are acceptable material c of c(s) are available t,
and certificates of compliance are available for review PT materials comply,to project d.
PT materials comply specification with the requirements of the project spec--
l ifications for chemical l
content (contaminants.
j-etc.)
. *natch no's are acceptable j
e.
PT material batch Batch no's used are i
numbers recorded on 85B066 85A015 85C003 I
traveller 83H041' 84LO10 84F057 l
83A051 84D024 84T044 1
0 l
i -
l
SHELL o/n 11P2 Serial No. F-403 Cl. 3TER' Pcge 4 ef 4
, CHECK 1.l ST (Welding & NDE) (W-3) ev.I IDE1TIFICATION OF ATTNihuTES,VENIFICATION kEQUIREMENTS, AND VEMIFICATIONS DuAulNG ITEn' quAN-REfPitutNENT FDK
' VERIFICATION l
DESCE1PTLON No NO TIT 1 VEk1FICAT10N 11509590 VISUAL EXAMINATION REV. 4 Verify the followir.g requirements / activities i
a.
Latest approved
- Procedure used is acceptable procedure used b.
Personnel qualified
- Personnel qualified Selasco to perform the no. 4 examination (1) Review visual
- Personnel, education, training examination per-and eye examination are acceptable sonnel education, training and work l
history records, l
including current eye examination.
c.
Calibrated inspection Not applicable for weld inspection
' tools were utt11 zed o~ Continued from Page.1, Item b, Cleanliness The Bechtel Resident Inspector 1
has performed surveillance for cleanliness; also several travelers document the Resident Inspector's inspection for cleanliness.
o Continued from Page 1, Item c, The correct items were welded.
items are documented The correct 8
on the traveler (s).
I e
l
^
g canis.
2 MATRIX OF APPROVED / CERTIFIED WELD!hG ANO hDE PROCEDURES, PER50hhEL AND MATERIALS.
This matrix has been developed as a result of review, vertftcation and/or approval of welding procedures, welder qualifications, filler material certifications, NDE procedures, NDE personnel certifications, NDE material certifications and equipment calibrations for this project at hES Greensboro, h.C.
Certifted' Weld Procedures OC hDE Procedures h0E Personnel Qual Filler PT Certs from URESCO
' MAGhAFLUI.CESTS Calibration I
welders no.
'no.
no.
Indr QIP QTP PI-Level II Level 11 Metal BATCH N05.
Batch hos.
Weld Math.
Symbol G01/A 002/1 0044 Spubols VT/0 V/0 VT PT(thT)
PO & HT N05.
~DYF REM DeTeT6pei Sertal hos.
P I
I PO-5-010587 H233 1386 1522 85-8-066 W-001 2
I I
I 1
I W-002 3
I I
I 3
I I
I I(DCP)
HT-A4402R308 H294 I5M H251 83-d-041 W-003 I
A I
4 I
I I
I(SE8/ Reed PO-5-04707 H-236 H305 83-A- 015 W-004 12 I
I 5
I I
I I(DLS)
HT-5382-308 H-244 85 G903 W-005 i4 I
I I
6 I
I I
x(GT/5RD)
H-220 84-L 010 W-006 tiote 1 19 I
I I
7 I
I I
I(RAS /tEl PCf54 243 H-295 84-F-057 W-007 Note 2 HTf 6259-57 20 I
I I
8 I
I I
I(LL)
H-271 84 + 024 W-008 P0f 504056 HII 83 21 I
I I
1586 84-T-044 W-009 P0f 504200 22 I
I I
HTf 41039 W-010 03854 23 I
I I
W-011 HTi 48291 24 I
I I
P0f 503854 W-012 HTf 57731 25 I
I I
W-013 P0f 504056 HTf 49586 27 Renumbered to h0. 40 P0f 50a631/0481h '
W-014 28 I
I I
PTf 4740 57-W-015 30 y
I I
NOTES:
W-016 16 32 I
I I
P0f 504819 W-0U 1.e Mr. Gary Talley Symbol No. 6 HTf 7621-57 L II, PfalT. 5-8-85 to 5-31-95 3g I
I W-018 P0f 504819
- Mr. Steve Detrich Symbol ho. 6 40 idenumbered to h0.2tl I HT# 04829R308L L !!. PTaiT 7-22-85 W-019 Po#501885 4g g
g g
- NN 2.
Mr. Manfred Grell Symbol No.7 W-020 L !!, PT&VT as of 7-22-85
- Mr. Rick A. Sellers Symbol No.;
W-021 L II, PT&VT, free 4-24-85 to 5-31-85 W-022 3.
All the welding machines were W-023 calibrated into 1986.
W-024 W-025 W-026
SHELL c/n llP2 deric a no. r -.w
~
CA TER Page 1 cf 4
~
C:'Ect1.lST (Welding & NDE) (W-4) i IDE1TIFICATION OF ATTRibHTES.VENIFICATION REQUIBtMENTS. AND WEMIFICATIONS Rev. 1 I
J REQUIREMENT Fou VEREFEC& TION BRAWING ITEN W DESCREFT10N VEREFICAT10N No NG TIT 1
- Details on the attached MATRIK of l
f 11509490 4.
Weld - Zone D-7 WELDING approve'd/ certified weldths and NDE_
Weld 1 Procedures. Personnel & Materials g
i Rev. 5 Verify Qualification and welding.
5 Weld - Zone D-4 approval of WPS utilized
,- *wPs-001 Rev. B. is approved Verify welder qualification WPS-004 mev. o. is approved j
y Weld 2 for WPS utilized j
Note PT in accordance with Verify filler material
.
- Welders are qualified 5
ASTM E165 control and disbursal welder no's n
Verify by a review of traveller that the correct Filler Material is controlled /
i WPS was utilized Verify calibration (affixed disbursed.
j sticker and calibration Ttie correct WPS was utilized
'f record) of AIF meter on The welding machines are calibrated welding machine I
j l-IN PROCESS INSPECTION /
IN PROCESS / INSPECTION / EXAMINATION EXAMINATION
]
, Fit-up by Selan.co 2
Verify the following Fit up witnessed by Bechtel l
activities were performed Supplier Quality Rep (SQR) using latest approved I
procedure i
a.
Fit-up Inspection Cleanliness is not specifically 4
3 j
b.
Cleanliness Inspection addressed.on the Traveler The correct items were welded
- I j
c.
Correct items were i.
welded 4
Preheat temperature is welding j
d.
Minimum Preheat procedure, for implementation by temperature welder. Task monitored by Bechtel e.
11aximum Interpass SQR.
l 2*ii:';;cessi
~
r;;,eg;;a- *~
-"t f.
g.
Inspection / Examination NDE is not required (N/B)
]
personnel Certified 1 & E is not applicable (N/A) as
{
s NDE is not required i
l
- See Page 4
.=
SHELL s/n 11P2 C
. STER 2a 4 I
.CISEG LIST- (Welding & NDE) (W,4) j IDE1TIFICATION OF ATTitlBUTES.VEklFICATION REQUIREMENTS. AND VENIFICATIONS I
DIIAWittG ITEM' QUAN-ggQtilitEMENT FOR "I
I" No peo TIT 1 VERIFICATION 00tlPLETED WELD VERIFICATION
. COMPLETED WutD VERIFI' CATION 11509490
.
- Visual Examination by Selasco Rev. 5 Verify the following J'
activities were performed using the latest approved Procedure:
RT & UT procedures are approved l
by mechtet a.
Visual Examination H & W not required 1
b.
Radiographic (or l.
i Ultrasonic) Examination i l
PT by Selasco No. 4 c.
~
Examination d.
Welder and weld number '. Welder and weld no.(s) are identified on weld or identified on documentation.
i.e. (weld map) l l l
NON-DESTRUCTIVE EXAMINATION NON-DESTRUCTIVE EXAMINATION
'* RADIOGRAPHIC / ULTRASONIC RADIOGRAPHIC / ULTRASONIC P
EXAMINATION-EXAMINATION l
Verify the following i
requirements / activities
.
- Procedures approved by Bechtel a.
Latest approved RT '
QC-RT. Rev. 13. QC-UT. R ev. 10 (or UT) procedure used RT & UT subcon tracted to PTL b.
Personnel qualified Pittsburgh testing labatory via l
to perform the exam-procedures; PTL-QC-RT-1.
j ination PTL-qc-Ur-1 t
Perso,nnel qualified:
personnel educa-
- Selasco. L. Ludwig. Level III tion, training Selasco No. 6 and work history Personnel Education:
records including Training & gye exam are l-current eye exam. i acceptable
' ^ *{'*
g
'~
3 SHELL c/n 11P2 E IT (Welding & NDE (W-4)
IDE1TIFICATION OF ATTNibuTES,VENIFICATION REQtilRDfENTS. AND VENIFICATIONS I
DRAWlE ITEN' W mEQallNEMENT Fou VEREF1 CATION ggseggmm NG NO TIT 1 VERIFICATION i
11509490
- LIQUID PENETRANT EXAMINATIO
- LIQUID PENETRANT WIAMINATION Rev. 5 Verify the following requirements / activities
)
a.
Latest approved PT
.
- Latest approved procedure was used procedure used Personnel qualified b.
Personnel qualified Selasco QC '
4 to perform the examination (1) Review PT personne] *.
- Personnel, education, training i
education, training and eye examination are acceptable and work history records, including current eye exam-l ination.
l c.
PT materials utilized *
. - PT materials are acceptable are acceptable materialr.
c of c(s) are available and certificates of compliance are available for review PT materials comply.to project d.
PT materials comply l
with the requirements specification i
of the project spec-j ifications for chemical content (contaminants.
etc.)
e.
PT material batch
. *satch no's are acceptable numbers recorded on Batch no's used are:
traveller H233__
H295 H305 j
l 1
I-i i
l l
r w rr,x
~
Serial No. F-40?
SHELL c/n 11P2 CA. 3TER Page 4 of 4
,ctiEcKLIST (Welding & NDE) (W-4).
gev. 1 IDE1TIFICATION OF ATTRIBUTES.VEklFICATION NEQUIREMENTS. AND VENIFICATIONS I
DRAWING ITEM' QUAN-3EQ411REMENT FOR EI I"
80 0 NO TIT 1 VERIFICATION VISUAL EXAMINATION 11509490 Rev. 5 Verify the following requirements / activities s.
Latest approved
.
- Procedure used is acceptable procedure used b.
Personnel qualified
.
- Personnel qualified to perform the examination (1) Review visual
.
- Personnel, education, training examination per-and eye examination are acceptable sonnel education.
training and work history records.
l including current eye examination.
c.
Calibrated inspection Not applicable for veld inspection tools were utilized o' Continued from Page.1 Item b, Cleanliness The Bechtel Resident Inspector has performed surveillance for cleanliness; also several travelers document the Resident Inspector's inspection for cleanliness.
o Continued from Page 1, Item c, The correct items were welded.
items are documented The correct on the traveler (s).
I I
i
m.
f,.
CANIS. J NATRIX OF APPROVED / CERTIFIED WELDING AND NDE PROCEDURES, PERSONNEL AND MATERIALS.
This matrix has been developed as a result of review, vertitcation and/or approval of welding procedures, welder qualifications, filler material certifications, NOE procedures, NDE personnel certifications, NOE material certifications and equipment calibrations for this project at NES Greensboro, N.C.
Certified' Weld Procedures QC NDE Procedures NDE Personnel Qual Filler IPT Cetts from URESCO
' MAGNAFLUX CEltTS Calibration I
Welders NU.
'NU.
NU.
Andr QIP QIP-PI-Level II Level 11 Metal BATCH NOS.
Satch Nos.
Weld Mach.
Symbol 001/A 002/1 004/0 Symbols VT/0 V/O VT PT(INT)
PO & HT N05.
~0V F REMOVER BeveT6pei sertal hos.
2 I
I I
I I
I I
PO-5-01058's H233 1386 1522 85-8-066 W-001 W-002 3
I I
I 3
I I
I I(DCP)
HT-A4402R308 H294 1520 H251 83-H-041 W-003 5
I I
I 4
I I
I I(SEB/RMd PO-5-04707 H-236 H305 83-A 015 W-004 12 I
I 5
I I
I I(DLS)
HT-5382-308 H-244 85.G903 W-005 14 I
I I
6 I
I I
I(GT/5RD)
H-220 84-L 010 W-006 H
hote 1 19 I
I I
7 I
I I
1(RAS /ttG)
PCf 50*243 H-295 84-F-057 W-007 Note 2 HTf 6259 57 20 I
I I
8 I
I I
I(LL)
H-271 84-D-024 W-008 P0f 504056 HTi 19481 21 I
I I
1586 84-T-044 W-009 P0f 504280 22 I
I I
HTf 41039 W 010 P0f 503854 23 I
I I
W-011 HTf 48291 24 I
I I
P0f 503854 W-Cl2 HTi 57731 25 I
I I
W-013 P0f 504056 HH N 27 Renumbered to h0. 40 P0f 504631/0481h '
W-014 28 I
I I
H1f 4740 W-015 30 I
I I -
P0f 504819 NOTES:
W-016 HTf $250-0076 32 I
I I
POf 504819 U
1.e Mr. Gary Talley Symbol No. 6 HTf 7621-57 L II, PildT. 5-8-85 to 5-31-95 39 I
I W-018 P0f 504819 e Mr. Steve Detrich Symbol No. 6 HTf D4829R308L 40 Rbnumbered to NO.28 L gg, pTW r, y-22-85 W-019 h, g gg gg y Sg g 7 P0f 501885 41 I
I I
y,g L II, PT&VT as of 7-22-85
- Mr. Rick A. Sellers Symbol No.;
W-021 L II, PT&VT, from 4-24-85 to 5-31-85 W-022 3.
All the welding machines were W-023 calibrated into 1986.
W-024 W-025 i
W-026
Attachment No. 1 CANISTER CHECKI.IST VERITICATION ITEMS FOR WHICH NO NES ACTION'IS REQUIRED 1.
Calibration of Receipt Inspection Equipment / Tools NES's QA procedures do not require them to record the tool identifications of Receipt Inspection Records. Also, since the fact that parts were assembled to the drawing requirements, the NES practice was determined to be acceptable.
Ref. item 7 for additional calibration data.
2.
Details on Receipt Inspection Records
~
NES Manufacturing Policy and Procedures Manual. Procedure Q-12. requires the Receipt Inspector to check / verify the individual attributes of receiving inspection but, however, does not require the inspector to document each attribute per procedures; inspector's sign-off indicates completion of inspection. On the basis of above, absence of recording all attributes by NES was accepted.
Also, the Bechtel Resioent has performed surveillance on Receipt Inspection Records.
For NES receipt inspection on Contractor-Furnished Material, see Comment No. 1.
3 Part 21 not Imposed on Subsuppliers The supplier performing machining operations was considered speciali 1 in these operations. The operations involved were simple and non-critical in nature.
Also', some small parts were procured from suppliers as connercial ite=s or standard products. Therefore, absence of Part 21 from purchase orders was considered justified.
4.
ANSI E45.2 Requirements not Identified Imposition of ANSI N45.2 requirements on material suppliers was determined l
to be not required based on the following: Material involved was a standard product. CKTR/C of C was requested for the material. NES per-formed the Receipt Inspection.
On the same lines. it was also determined that absence of ANSI N45.2 imposition on vendors performing machining was acceptable.
5.
NCR Review The verification team reviewed all NCRs associated with the defueling canisters, filters fuel, and knockouts. The review established the applicability to the filter canisters, and confirmed the closure on the NCRs applicable to filter canister Nos. 7401. F402. F40,3. and F404.
e e
... l......;....
reg 2 a ut 6 Attechment ND. 1 (Cent.)
Canister Checklist Verification Items For k'hich No NES Action is Required 6.
SDDR Review The v'erification team reviewed supplier deviation disposition requests (SDDR) applicable to the filter canisters. For details of this review.
see Comment No. 2.
7.
Calibration of Incoming, Inprocess, and Final Inspection Equipment and Tools A member of the Bechtel Canister Review Team performed an administrative review of NES calibration documents. The document review identified that inspection equipment and tools are within their required accuracy.
For details of this review, see Comment No. 3.
d
~
4 e
e
FILTER CANISTERS Comment No. 1 Resolution of NES receipt inspection (s) on Customer (Bechtel) Furnished Material (CFM)
Problem: -
4 NES had not fully documented the receipt inspection of Customer Furnished Material as required by:
1.
NES-POLICY & PROCEDURE MANUAL NES-Procedure Q-12. Titled Inspection and Acceptance Tags and Stamps dated 6-6-84.
Para 3.2.10 " Customer Furnished Material." Para 3.2.10 states that; Customer Furnished Material is handled identical to material purchased by NES.
2.
NES-QA MANUAL NES-Procedure-N-12 Titled " Inspection" Para. 4.3 unless otherwise provided for in customer contract. purchase order or specification, a 100%
inspection of all items manufactured by and/or for NES/SElANCO shall ba imposed.
i 3.
BECHTEL SPECIFICATION No. 15737-2-M-101A(Q), Rev 2,6-18-85 Titled " Technical specification for fabrication of
,(-.
DEFUELING CANISTERS."
t Para. 4.2.4 Meterials Purchased by the Buyer (CPU) 4.2.4.1.1 Buyer will provide seller with documents necessary for seller to receive. inspect, and control buyer-supplied material.
Para. 5.5 Inspection 5.5.3 The Buyers release of any materials and equipment
.being furnished by the Seller or his suppliers, shall not be construed to imply acceptance... and will not in any way relieve the Seller of his responsibilities for ihspection.
Resolution (s):
The following documents and actions are available and provide assurance of acceptability of the contractor furnished material.
l 1.
All the Bechtel furnished materials were inspected at the source prior to shipment to NES. The Bechtel in-spectors verified that the suppliers of the items meet the requirements of the purchasing documents.
2.
NES performed receipt inspection (measurements) on the CFM. However. NES did not document all their receipt inspectione.
, {
i 0
_ _ _.,____ __ _ _._. _ _, _ ___._ _.4,__ _._.__, _.
i COMMENT NO. 1 PAGE TWO 3.
There is docunented evidence to support that NES and the Resident Bechtel Inspector have performed 100% documentation review of received material. Examples are: Certified Material Test Reports, Certificates of Compliance, etc.
4.
NES Travelers also support inspection of CFM. When the CFM(s) were released for canister fabrication, via travelers, various inprocess and final di?.ensional inspections performed during the fabrication process support a conclusion that the dimensional CFM requirements were met.
1 I
l
^~
w.
c.
FILTER CANISTER COMMENT NC. 2 Res 1
{
SDDRs The following is a list of Supplier Deviation Disposition Requests (SDDRs), applicable to the Filter Caninters, that were reviewed by the Bechtel Verification Team. The scope of the review included SDDRs identified by design engineering as a critical verification item, and SDDRs relating to NCRs applicable to Filter Canisters F401. F402. F403 and F404.
SDDR NO.
SDDR NO.
SDDR NO.
2-R200c-03 2-M101A-20 2-M101A-68 2-R200C-7 2-M101A-39, 2-M101A-71 2-R200C-8 2-M101A-41 2-M101A-72 2-M101A-2 2-M101A-45 2-M101A-73 2-M101A-5 2-M101A-48 2-M101A-75 2-M101A-12 2-M101A-53 2-M101A-76 2-M101A-13 2-M101A-57 2-M101A-77 2-M101A-15 2-M101A-58 2-M101A-79 2-M101A-16 2-M101A-65 2-M101A-80 2-M101A-17 2-M181A-99 l
G 4
1 l
Rev.1 i
i FILTER CANISTERS l
J I
Comment No. 3 l
Calibration of Incoming Inprocess, and Final Inspection Equipment and Tools i
1 A member of the Bechtel Canister Review Team performed a n administrative review of the calibration documents. The type of NES documents reviewed and types j
of equipment and tools reviewed are listed below.
i This review was performed to provide additional assurance that equipment i
I and tools used by the inspection department are calibrated. The review j
included eighty-six (86) tools and twenty-six (26) welding machines, j
The administrative data on the calibration documents were also physically j
compared to the calibration data on equipment and tools and no inconsistencies i
were noted.
l The review also identified that the NES calibration records document that l
the previously calibrated tools and test equipment were still within usage tolerance when they were returned to the calibration department where they were remeasured and identified as "no adjustments required." One welding machine had to have one of its (two) voltmeters adjusted / repaired.
NES Documents Reviewed i
o Manufacturing Calibration Tool Record, Log (Listing of equipment and tools by Serial No./ Description /Date Calibrated /
l Due Date/Out of Calibration) o Calibration Record Card (Record Card is prepared for each piece of equipment and tool listing j
calibration dates, calibrated by, and if the item needed adjustment.)
o Calibration Tags on Equipment and Tools Types of equipment and tools reviewed included:
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o Surface plates, vernier calipers, dray tester, sie(s), hardness
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tester, I.D. calipers, bore gage, weight scale, and wel. ding machines.
i The Bechtel Resident Procurenent Supplier Quality Representative has also performed random reviews for assurance (s) that inspection equipment used at incoming, inprocess an final inspection are within there calibration interval.
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Filter Canisters Comment No. 4 Upper Head Traceability The upper heads supplied by Bechtel to NES contained the Heat numbers transcribed inside. The upper heads were inspected by a Bechtel supplier quality representative at the supplier shop, Gruyon Alloys Inc.
The upper heads were receipt inspected by NES and accepted. The inspection also involved the review of CMTRs provided by Gruyon Alloys.
The Heat nos. involved were HT # 33579, 20794, 33577, and 20840.
The upper heads were then sent for the veld-prep machinir.g to Brown Bovery Corp., an outside vendor, by NES. The machined heads were receipt inspected by NES and released for further operations.
Further operations on the upper heads were carried out via NES 1
Traveler Sr. No. 003778. The manufacturing department drew four (4) of the accepted upper heads from stores and assembled with other items.
The Traveler instruction also required stamping of serial numbers F-401, F-402, F-403, and F-404 on the outside of the upper heads.
After completion of the assembly. NES qualified inspector verified all C.
requisites of the cognizant drawing including the serial numbers on the heads.
The serial numbers transcribed on the upper heads are the same serial numbers that are assigned for the filter canisters. The serial j
numbers on the heads are traceable to the Travelers.
It can be concluded that the aforementioned NES traveler operations assure the use of upper heads from the receipt inspected and accepted lot. Therefore, each head used is traceable to one of the four heat numbers for which CMTRs are available. This condition satisfies the applicable requirements including that of the ASME Code Section VIII, Div. 1.
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,F-REFERENCE 1 (4410-85-L-0202) 18 Pa Bechtel North American Pbwer Corpora 6eson Engineers-Constructors 15740 Shady Grove Road Gaithersburg, Maryland 20877-1454 301 - 258-3000 May 6, 1985 Mr. F. Sugar General Manager NES Manufacturing 100 Swing Road Greensboro, NC 27409
Dear Mr. Sugar:
THI-2 Project, Job No. 15737 BNAPC/GPUN QA Audit No. NES-85-02 File:
15737-85-031 Enclosed for your information and action is the report for the subject audit conducted at NES Manufacturing, Greensboro, NC, facility during April 23-24, 1985.
Three Quality Assurance Findings (QAFs) were written to document deficient conditions noted during the audit in the areas of material control, inspec-tion personnel qualification, and calibration and control of inspection equipment. These deficiencies indicated a breakdown of NES Manufacturing QA Program implementation. As a result of this conclusion, shipments of Defueling Canisters or Canister Storage Racks were put on hold until such time as all corrective actions in the deficient areas were completed by NES Manufacturing. This action was discussed with you during the post audit conference held on April 24, 1985.
You are requested to provide your corrective action responses by completing the " Action Taken" section of each QAF on or before June 1, 1985.
Please be advised that the " Hold" on shipment will be released after satis-factory verification of the completed corrective actions.
Please extend our appreciation to all cognizant individuals for the courtestes and cooperation extended to the audit team during the course of the audit.
If you have any questions, please contact us.
Very truly yours, Q
N T. I. GP lespie QA Manager, Projects TIG:TVS:ke
Enclosure:
As Stated cc: Mr. L. Ludwig w/1 103
I Mr. F. Sugar Bechtel North American Pbwer Corporation Page 2 May 6, 1985 bec:
S. A. Bernsen w/1 R. L. Rider w/1 W. H. Linton w/1 H. J. Porter w/1 P. Bradbury w/1 L. J. McAnallen w/1 W. W. Perry w/1 J. W. Brothers w/1 T. V. Sarma w/1 W. G. Heysek w/1 A. Stowe w/1 A. Smith, PSQD w/1 S. Heisler/M. Melandin w/1 i
THREE MILEISLAND NUCLEAR STATION UNIT 2 QUALITY ASSURANCE DEPARTMENT PROCEDURES MANUAL QUALITY ASSURANCE PROGRAM PROJECT AUDIT REPORT 4/23-24/85 TMI2 AuCIT NO NES-95-02 AuctTDaft pesoJact osaa8E & NO.
T. V. Sarma(ATL)
M w Aust?
Aposion W. C. Gund O =oinssaias O cxasstauCTio=
D oTwen (NES Manufacturing)
W. D. County (GPlh wooiviouats comTAcTeo le6AME & TITLE!
See Audit Administrative Data DESCRIPTIO8e & 3 COPE OF AuCIT See Page 1 summ4ARY OF DEFiclENCIES NOTED Three Quality Assurance Findings were written to document deficiencies in the following areas:
1.
Two inspectors performing NDE have not been certified by NES Manufacturing.
2.
Nonconforming items were not identified with status indicating tags. Also, they are not documented on nonconformance reports.
3.
Calibration control of tools and gages was found deficient in that removal of inspection equipment was not being logged.
DeSTRIGuTIOed 18ePO ACTION ATTACMID QAP 9006.
L. Ludwig X
QAF Nos. 1,2,63 S. A. Bernsen W. F. Linton R. L. Rider H. J. Porter W. Heysek Audit Team Members AUDIT DATE DATE dk&J
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i' l.0 DESCRIPTION AND SCOPE OF AUDIT BNAPC and GPUN QA performed a joint audit of NES Manufacturing, l
Greensboro, NC facility during April 23-24, 1985. The audit scope l
included verification of the implementation of the NES/Selamco Nuclear Quality Assurance Program and associated procedures in the manufacture of Defueling Canisters, Fuel Storage Canister Racks and Canister Handling
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Trolleys.
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At the start of the audit, a tour of the manufacturing facility was undertaken by the audit team to become familiar with the fabrication process and obtain the status of operations associated with the tasks j
within the scope of this audit.
2.0 DETAILS OF THE AUDIT t
During the pre-audit meeting and subsequent discussions the audit team learned that in the recent past there have been some organizational and l
personnel changes. The current QA Manager, Mr. Lon Ludwig was relocated from NES, Danbury, CT, a few days prior to this audit.
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2.1 Procurement Control:
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NES Policy / Procedure MC-03, dated 10/83, governs the preparation, j
processing, placement of purchase orders issued by NES Manufacturing, Greensboro, NC.
To verify compliance to the subject I
I procedure six purchase orders applicable to TMI-2 project were e
reviewed.
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The purchase orders were:
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1.
NES Job No. 85008 - Canister Handling Trolleys P.O.
Item Supplier L
4564 Shield Castings 0.G. Kelley Inc.
4588 SS Pipe Keystone
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2.
NES Job No. 84075 - Canister Storage Racks l
P.O.
Item Supplier i
j 4333 SS Bar Stock Carolina Steel j
i 4045 AJuninum Alloy Pipe Ryerson Steel i
3.
NES Job No. 84091 - Defueling Canisters
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Item Supplier
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j 4302 SS Tubing Keystone j
4322 0-Ring Seals Carolina Casket t
t All of the purchase orders were identified as being required to be placed with approved suppliers with the exception of P.O. 4322 which I
was for the purchase of buna 0-ring seals, a commercial grade item.
The latest computerized " Qualified Source List" dated 2/16/85 was reviewed to see if the suppliers for the other purchase orders were i 0373Y t
on the list. They were all on the " Qualified Source List" with the exception of 0. G. Kelley, supplier of lead shield castings.
Discussions, however, revealed that O. G. Kelley was audited by NES personnel on 2/11/85 and found acceptable and recommended for placement on the " Qualified Source List".
Audit of O. G. Kelley was verified by the auditors.
In addition to the above, the purchase orders were reviewed for:
o Identification of Inspection Requirements o
Identification of Documentation Requirements o
Imposing Part 21 if Applicable o
Completeness of Entries o
Proper Usage of Purchase Order Change Notices A purchase order log, required to be maintained by the subject procedure was also reviewed.
No deficiencies were identified in the area of procurement document control.
2.2 Material Control 2.2.1 Shop Travelers 2.2.1.1 The basic document used by NES in accomplishing manufacturing and quality activities is identified as Manufacturing Plan and Quality Record (MPQR).
The MPQRs are preprinted forms to reflect different types of shop travelers. There are essentially two types of travelers: Detail Traveler and Assembly Traveler.
Detail Travelers are used for parts and Assembly Travelers are used for subassemblies and final assemblies. The preparation, processing and control of travelers is covered by NES/Salamco Procedure No. ME-04.
To verify the requirements of the procedure and adequacy of the system the following Travelers were reviewed:
Canister Assembly Traveler No. 003815 Canister Assembly Traveler W.O. No: 8409123-01 Canister Assembly Traveler W.O. No: 8409123-05 Canister Assembly Traveler W.O. No: 8409123-06 Canister Assembly Traveler W.O. No: 8409123-08 Fuel Rack - Type 1 Assembly Traveler: 003747 The above referenced travelers were in various completion stages. Also, each Assembly Traveler was made up of several Detailed Travelers representing various parta, the required operations along with QC inspection points, and client hold points. Each of them was verified to have been reviewed / approved by 0373Y
Quality Assurance prior to issuance of the traveler.
In the case of travelers associated with Canisters the Authorized Inspector's signatures were I
obtained. Also, upon completion of the item Quality Engineering reviews the traveler for completeness.
All but two of the Detail Travelers were verified to have been reviewed by Quality Engineering. These were considered to be isolated cases.
2.2.1.2 While reviewing Canister Assembly Traveler 003815 it was noted that operation 200 was described as follows
" Draw concrete, IT.9, from stores and mix per inst.
Fill voids between shroud and shell vibrating to assure no voids. Allow to cure for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />."
There was no QC inspection / verification of the concrete mix and fill after the 200 operation.
Further investigation regarding the requirements of concrete mix and fill revealed that the instructions concerning the mixing procedure were provided by Babcock & Wilcox.
Mr. Ludwig, NES QA Manager readily acknowledged the requirement to have QC verification of concrete mix and fill. This operation will be incorporated into the traveler.
An examination of the partially completed fuel cansters in the shop indicated that the filled concrete in the void appeared to have developed minor cracks. When this was referred to Bechtel Project Engineering personnel it was indicated that such cracks or minor voids are not of any concern since the purpose of the concrete in the void is not for radiological shielding.
Another minor discrepancy was observed in the traveler. Operation 330 reads " verify information in operation #300".
The operation should be 320 in lieu of 300. This was brought to the attention of Mr. Ludwig.
In the same traveler the welding procedure was referenced as WPS 001 Rev. O.
(GTAW manual / machine). This should be changed to Rev. A which is the latest approved procedure. Although several discrepancies were noted during this portion of the audit no quality assurance finding was written since they were all treated as minor in nature. However, the items were discussed with the cognizant QA personnel for corrective action (s).
2.2.2 Material Control and Nonconforming Items 2.2.2.1 During this portion of the audit the areas of the NES/Selamco QA Program covered were as follows: 0373Y
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N-8, " Identification and Control Of Material, Parts, and Components" N-14, " Inspection Test and Operating Status" N-15 " Nonconforming Items and Services" To examine the controls exercised on the shop floor receiving, staging and processing areas were toured by the audit team.
In the receiving area it was observed that several items for Canisters, Racks and Trolleys were lying on the floor and to some of them status tags were attached.
It was noted that a single Accepted or Partially Accepted Tag was used for a group of like items. This method was found acceptable, however, a Partial Acceptance Tag applied to shield castings for trolleys indicated as 2
applicable to two items. The second item to which the status tag was applicable could not be identified readily.
After a careful examination the second item could be verified. At this point NES Inspector applied an independent tag to the second j
item. The items involved were:
Type E 85008, i
Traveler S-04564, Heat No. HT CHEM-831.
2.2.2.2 In the receiving area a group of 24 canister shells l
were lying on the floor with no tags attached. On a close examination it was found that there were paint markings on the surface of shells indicating rejection because of rejectable radiographs, length too short, PT not performed etc.
It was also found that no nonconformance reports were written to j
document the deficiency for each pipe shell. When this deficient condition was brought to the notice j
of the QA Manager, corrective action was instituted and status tags (Withold) were noted to be in the process of being applied.' Also, nonconforming reports were being written. This deficiency is addressed in Quality Assurance Finding No. 1.
To review the complete nonconforming system, a review I
of NCR log book was performed.
It was noted that some of the log entries were missing.
Index was incomplete.
Some of the NCRs logged on the index i
were not available in the book.
It was indicated that most of the missing NCRs were in the review and disposition process.
It is recommended to review the log periodically and update the information in the log.
l 2.2.2.3 While examining the items in the staging and process areas it was noted that shells belonging to fuel, knockout, and filter canisters separated by each
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group were lying on the floor adjacent to each other. No tags were, however, affixed. There are l
very minor differences between each type of shell.
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Although unlikely, potential exists for mistaking one for the other without some clear visible indicators.
In the same area three partial fabricated canisters were noted. Only on one there was an Acceptance Tag.
The other two canisters did not have any kind of tags. Also noted that there were a group of 7 canisters which were all rejected because of bad welds. Circular seam welds between bulkheads and shells were rejected because of lack of fusion and penetration and the joints were cut out.
Of the seven, only two canisters were found to have withold tags and others did not have any.
A close examination of tags revealed that tag bearing work order No. 84091 and RNil8 was not filled out completely.
Purchase order No., Traveler No., and date were not filled out.
These deficiencies were identified on Quality Assurance Finding No. 1 2.2.3' Special Processes and Inspection 2.2.3.1 Weld Control There are essentially two welding processes that are being used for the three TM1-2 orders. The two welding processes being WPS-001 (Gas Tungsten Arc) and WPS-004 (Gas Metal Arc, spray mode). The latest revision being used was verified as approved by Bechtel. The welders stamps appearing on the travelers reviewed for canisters and racks were correlated with their names from a log maintained by the QA department.
The five welder's qualification records were reviewed for different welding procedures and found that all of them were appropriately qualified for the procedures appearing on Travelers. No deficiencies were noted in this area.
2.2.3.2 Non Destructive Testing and Inspection There are essentially four nondestructive examination (NDE) procedures being used for the TMI orders. The four procedures being - Liquid Penetrant (PT), Visual Examination (VT),
Radiographic Examination (RT) and Ultrasonic Examination (UT). Of these RT and UT were subcontracted to Pittsburgh Testing Lab (ETL) and the other two are being performed by NES themselves. All four procedures were verified to have been approved by Bechtel Project Engineering.
A review of the NES employed NDE personnel qualification and certification records revealed the following:
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D. C. Peddycord:
Certified as Level II for PT, MT & VT by L. C. Ludwig and R. M. Wise, Level III examinar (NES). The backup test data was available in the package.
Stamford E. Burdette:
No NES certification were noted. Review of the package indicated that he was certified by Johnson Controls as mechanical inspector Level II.
- Also, verification from another employee in VT and mechanical inspections.
Rick Anthony Sellers:
No NES certifications were noted.
Package includes certification in PT as Level 11 from Brown & Root. Also verified by Brown & Root as Level II in Q.C. and attended VT training courses.
Don Saintsing:
Certified as Level II in MT and PT by NES.
The backup test data was available in the package.
Of the four NDE Inspection personnel, two were found to have been not certified by NES to perform NDE Operations as required by SNT-TC-1A and NES procedures. This deficiency was identified on Quality Assurance Finding No. 2.
NES QA Program and Quality Procedure Q-4, " Qualification of Inspection, Examination, and Testing Personnel" requires the inspectors to have been formally indoctrinated and trained.
Documentation indicating that QC, welding, engineering personnel have received training was verfied during the audit.
2.3 Control of Measuring and Test Equipment Used For Inspection and Test I
A computer printout of measuring and test equipment was obtained for i
i usage in this portion of the audit. The printout was dated 4/20/85 I
and was found to list all applicable inspection equipment subject to calibration. One page of the printout listed equipment due for recall during the forthcoming month.
The following inspection equipment was examined in the shop. crib /
inspection area:
- 1. Permeability Tester SEL-049
- 2. Gage Blocks SEL-002
- 3. Bore Gage SEL-029
- 4. Go-No-Go Gage SEL-001
- 5. Depth Micrometer SEL-059
- 6. Dial Caliper Gage SEL-028
- 7. Dial Thickness Gage SEL-078
- 8. Durometer SEL-077 i 0373y
All items were checked for listing on the equipment printout. All were properly listed except for the Go-No-Go gage SEL-001 which along with thread gages are calibrated / checked on an "as use" basis.
The items checked all had appropriate and current calibration labels. Gage maintenance records were all found to be in order.
Tools, gages and test equipment that are not listed in Q-01 as to how to calibrate are sent to an approved outside source for calibration, traceable to the National Bureau of Standards.
This was the case for the permeability tester SEL-049 and the gage blocks SEL-002.
Certifications for these calibrations R-47303 and 16311 from Gage Lab Corp. were reviewed and found acceptable.
It should be noted that for all of these items, the gage maintenance records reflected no out of talerance conditions were found upon calibration.
A new Dillon Dynamometer was observed in the shop storage area. The dynamometer had been purchased for the defueling canister Job No.
84091.
The auditor requested to see the certifications supplied with the dynamometer, but they could not be located during the time of the audit. This fact was passed on to the Resident Bechtel Supplier Quality Representative for followup prior to its usage.
Procedure Q-01 has a requirement that states " Inspection equipment issued from the crib cage shall be controlled by a tool check log".
Also, that each inspection performed and tools used for inspection shall be logged on the " Daily Inspection Gage Record."
It was observed that a tool checkout log for inspection equipment was not in use.
Also, the latest " Daily Inspection Gage Record" produced was dated 3/26/85.
Daily records were also missing for the following periods:
02/15/85 to 03/21/85 01/23/85 to 02/12/85 12/07/84 to 01/07/85 11/05/84 to 12/07/84 The deficiencies on the tool checkout log and the daily records are documented on Quality Audit Finding Number 3 for corrective. actions.
2.4 Handling, Storage, Shipping and Preservation NES QA procedure N-13 provides guidance for the subject activities.
No detailed procedures are presently in usage but are being prepared.
At present, any special handling / storage requirements are identified by Engineering and incorporated into applicable travelers.
Only Level "C" storage requirements have been imposed for TH1-2 products at NES. 0373Y
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2.5 Audits
Per N-18 of the NES QA Manual,18 internal audits are planned and performed annually. Each audit corresponds to one of the 10CFR50 l
App. B criteria. Deficiencies are documented on CAR forms and tracked until resolved. Detailed review of the audit reports indicated that they merely check "yes" or "no" against the checklist item and in very few cases remarks were entered.
Also, checklist items in the reports indicated the emphasis was mostly on the procedural rather than on hardware. The audit progran, as currently being implemented, was found to be weak.
It is recommended that the NES audit program be redirected to put emphasis on hardware and hardware related problem identification.
Audits are conducted by designated Lead Auditors.
Qualifications for 3 lead auditors were examined, and found to meet ANSI N45.2.23 guidelines.
2.6 QA Records Documents pertaining to the TMI-2 canister rack, trolley and canister projects are still " working documents" and are not yet dispositioned as records.
The program for controlling records was reviewed and found satisfactory based on dual storage at NES j
(Danbury) and/or customer locations.
t Records for Non-GPUN projects were briefly reviewed for compliance to NES procedure Q-09 " Requirements for Storage and Maintenance of Quality Assurance Records".
In some instances the master record index was not complete. This deficiency had been previously I
identified by an NES internal audit (#CLN-17) and a corrective i
action request (CAR) was initiated.
The CAR is still open.
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3.0 CONCLUSION
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As a result of the document reviews, discussions, and examination of l
material control system performed by the audit team, it was determined that the NES Manufacturing QA program implementation in the areas of material control and qualification of inspection personnel is deficient i
requiring immediate corrective action. Activities associated with the
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calibration and control of inspection equipment need strengthening.
j Also, audit program needs strengthening to identify problems. Other audited areas appeared to satisfy the requirements of the QA Program.
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l oATI CAF NO.
I THREE MILE ISLAND NUCLEAR STATION UNIT 2 4/25/85 QUALITY ASSURANCE DEPARTMENT PHOCEDURES MANUAL QUALITY ASSURANCE FINDING l
15737 PAGElorl Jos No o enei..n.,A.e4so.w w.
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NES Material Control / Nonconforming Items T. V. Sa ma w
a o n se a 'a suavliLLAN ES-85-02 NES Manufacturing Shop L. Ludwig. QA Manager Avoit wo me's,anse Des.amat TYPE 08 AUolf @ Fit LO NES/Selampco Procedure and Policy Manual; MC-04; Q-12 D O"ic t atoutatutNT 1.
MC-04, " Identification and Control of Material, Parts, and Components" Date 6/6/84, Para. 4.6, requires that the Receipt Inspected items are affixed with accepted tags.
Para. 4.7 requires that the accepted items are accompanied by Travellers and be moved to storage or. staging areas for further processing.
Also, the Quality Control Inspectors who complete final inspection operations on a traveller, complete a green acceptance tag or label.
(Continued)
FINothG Contrary to the requirements of the procedure, the following discrepancies were noted:
1.
24 canister pipes that were receipt inspected and/or further processed by NES were noted to be rejected because of PT not performed, rejectable radio graphs, length too short, etc.
However, there were no Withhold Tags or Lab is (Continued etccesest%DLo Actio% iopfsowAL:
1.
Verify and apply the necessary status indicating tags as required by the procedures.
2.
Initiate Nonconforming Reports for all Nonconforming items.
3.
Retrain all inspection personnel concerning the requirements of NES Manufactur-ing QA Program and Procedures in the areas of Status Tags and Nonconforming Reports.
atsrowsisitif y som Actio%
sce. touts o cona*LE Teo= oaf t L. Ludwig 6-i- 75 ActsON TAsttN l
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l RLEPoN5L SueMitfio SY ITsTLis BiGNATURt Daft VEttlFic ATION AcTeged5 SY OA QA vimarscAf EON sv ITITLEI 3:04&TURE DATE l
THREE MILElsLAND NUCLEAR STATION UNIT 2 Q
QU ALITY ASSURANCE DEP ARTMENT OM30 0*H 1
PBOCEDURES MANUAL 1
4/25/85
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AvoiT No NES-85-02 OUAllTY ASSURANCE FINDING (Continuation Sheet)
Jos No.
15737.
P A G E _2.0 F,, 2__
REQUIR EMENT/FINDINGiR ECO*.".*ENDE D ACTION / ACTION T AK EN REQUIREMENT (Continued) 2.
Q-12. " Inspection and Acceptance Tags & Stamps" dated 6/6/84, Paras. 3.2.9 and 3.3.1 requires the application of Withhold Tags or Labels and prepare Nonconfor-mance Report on any nonconforming items or services.
3.
Q-12, Para. 4.1.1(b) states that "The Yellow Partial Accepted Tag or Label is used to designate uncompleted items and to provide the description or remaining operations, features to be completed, as well as to provide identity and trace-ability information."
FINDING (Continued) applied to the nonconforming pipes. Also, no nonconforming reports available.
During the course of the audit, however, application of Tags and issuance of Nonconforming Reports were initiated.
t 2.
About 7 Fuel Canister assemblies were noted to be rejected and the Head to Shell Welds were cut out in some cases because of weld defects. Of the 7 canisters, however, only 2 had Withhold Tags and Nonconformance Reports. Also, the two Withhold Tags were not completely filled out.
3.
Shells belonging to all three types of canisters along with three partially completed canisters in laydown area were observed to be without any status indicating tags with the exception of one partially completed canister to which an Accepted Tag was affixed.
)
CAF NO.
DATE 2
THREE MILE ISULND NUCLEAR STATION 4/25/85 UNIT 2 QUALITY ASSURANCE DEPARTMENT PROCEDURES MANUAL QUALITY ASSURANCE FINDING 15737 PAGE10FL JOs NO.
o.ww w wa=** m NES Qualification of Inspection, Examina-w a' tion and Testing Personnel T. V. Sarma w
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- suavEiLLANet NES Manufacturino Shop L. Ludwio. 0A Manaaer Avo T wo. NFS-85-02 me emies Desusumat TYPE OF AVOtf E FIE LD s
NES/Selampco Nuclear QA Program & Policy Procedures Manual D oe rict mEouinEMENT 1.
Quality Assurance Procedure N-9, " Control of Special Processes & Test "
Paras. 4.1 and 4.2 requires that the qualification of personnel performing NDE shall be in accordance with applicable codes and standards.
(Continued)
I e:No No 1.
Review and examination of records revealed that R. A. Sellers and S. E.
Burdette, NDE inspectors for PT and MT, have not been qualified and certified by NES.
RECOMwtNDED ACTIOED* TION ALI 1.
All NDE personnel shall be qualified and certified by NES per the requirements of the referenced procedures.
2.
Institute an indoctrination and training program for inspection personnel and document the training sessions.
3.
Reinspect the welds that were PTed by Sellers or Burdette using a qualified and certified NDE inspector, mESPON5191LITY POR ACTION SCME DULE D COM*LE Ts0N D ATE L. Ludwig s-i. tr ACTION TAKEN REFONSE SuSMiTTED SY ITITLE 54GNATWRE DATE VE AIFICATION ACTIONS SY OA r
i QA VERIF6 CAT 60N SY ETITLEI SaGNAfunt DATE 9
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THREE MILEISLAND NUCLEAR STATION UNIT 2 QUALITY ASSURANCE DEPARTMENT 02' No can PROCEDURES MANUAL 2
4/25/85 Avoit NONES-85-02 OUALITY ASSURANCE FINDING (Continuation Sheet)
PAGE 2 OF 2
- Os No.
15737 REQUIREMENT /FINDINGIRECOMMENDED ACTION / ACTION TAKEN REQUIRE!!ENT (Continued) 2.
Procedure Q-11. " Control of Special Processes" dated 6/6/84, Para. 3.2.5.3 requires that personnel performing the Nondestructive Examination shall be qualified and certified by the program title " Qualification and Certification of NDE Personnel " which includes the necessary training and testing in advance of certification. All testing of NES/Selampco N.D.E. personnel will be approved by the Level III.
3.
N-2, " Quality Assurance Program" requires that all NES/Selampco personnel are required to receive indoctrination and training.
4.
Q-4, " Qualification of Inspection, Examination, and Testing Personnel" dated 10/81, Paras. 4.1, 4.2, and 4.5 requires that all inspection personnel shall receive indoctrination and training and the qualification of personnel shall be certified in writing.
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CAF N3-DATE THREE Mil.E ISI.AND NUC1J.AR STATION 3
4/25/85 Unir QUAI.!TY ASSURANCE DEPARTMENT PROCEDURES MANUAL
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OUALITY ASSURANCE FINDING 15737 eAGE,1,,OFl jos so.
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- o. net,.n. A.eus a.uane.
NES/ Control of Measuring and Test Equipment W. C. Gund wa-. e.,se on
=ne sumvtiuAN u NES-85-02 Gage Crib / Inspection Area L. Ludwig, 0A Manager AvoiT NO TYPE Of AUOtt @ FIE LO medesnes Desussmat 0-01, Rev. 3, Calibration of Tools Gaaes & Test Eauinment D Otrict REOuimEMENT 1.
Para. 4.5, Inspection equipment issued from the gage crib shall be controlled by a Tool Check Log.
2.
Para. 9.1, Each inspector shall document each inspection on a daily gage record, Exhibit Q-01-6.
Para.10.0(c). Tools used for inspection shall be logged on the " Daily Inspec-tion Gage Record.
r eNouNG 1.
A Tool Check Log is not being used for removal of inspection equipment from the gage crib / inspection area. Equipment sent out for calibration is not logged out and no notations are made on maintenance record card as to its location.
(Continued)
RECQdesetNDED ACTION LO* TION ALI 1.
Reinstitute the usage of a Tool Check Log and Daily Inspection Gage Record per the requirements of NES Procedure Q-01, Rev. 3.
2.
Retrain all appropriate NES personnel concerning the requirement of NES manufacturing QA program and procedures in the area of Tool Check Logs and Daily Inspection Gage Records, mESPON51siLITY FOm ACTsON SCMEDULED ConMLETION DATE L. Ludwig s-i-er ACTlON TAKEN l
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REspoed5E SutMITTED sv (TITLE BIGNATumt DATE VEntFICATION ACTsONE Sy OA QA VER6FICATION Sv (TITLE 84GesATURE DATE
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THREE MILE!SULND NUCLEAR STATION UNIT 2 QUA1JTY ASSURANCE DEPARTMENT 0 ^ ' O O'"
3 4/25/85 PROCEDURES MANUAL AUDITN E 02 QUALITY ASSURANCE FINDING (Continuation Sheet) 2 15737 PAGE OF
- og 30, REQUIREMENT / FINDING / RECOMMENDED ACTION / ACTION TAKEN FINDING (Continued) 2.
The latest " Daily Inspection Gage Record" produced was dated 3/26/85.
Records were missing for the following periods:
2/15/85 to 3/21/85 1/23/85 to 2/12/85 12/07/84 to 1/07/85 11/05/84 to 12/7/85 l
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A THREE MILEISLAND NUCLEAR STATION AD DATE:
3 4-4 85 QUALITY ASSURANCE DEPARTMENT PROCEDURES MANUAL AUDIT ADMINISTRATIVE DATA A. AUDIT TEAM MEMBER 4-23-85 B. PRE AUDIT CONFERENCE 4-24-85
~C. POSTAUDIT CONFE RENCE D. CONTACTED DURING THE AUDIT NAME TITLE A
B C
0 T. V. Sarma Audit Team Leader x
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Project QA Engr.
L. Ludwig QA Manager - NES Mfg.
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A W. D. County GPUN Auditor x
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W. C. Gund QAE x
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4 D. L. Saintsing QAE x
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F. A. Sugar General Manager
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A. L. Smith Bechtel, SQR A
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AUDIT CD:
NES Manf/85/2 1
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THREE MILEISLAND NUCLEAR STATION AUD4T CATE: 4-23-85/4-24-85 UNIT 2 QUALITY AS!URANCE DEPARTMENT FROCEDURES MANUAL AUDIT ADMINISTRATIVE DATA A. AUDIT TE AM MEMBER B. PRE AUDIT CO'NFERENCE 4-23-85 4-24-85
'C. POSTAUDIT CONFERENCE D. CONTACTED DURING THE AUDIT NAME TITLE A
B C
5 T. V. Sarma Audit Team Leader
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Project QA Engr.
L. Ludwig QA Manager - NES Mfg.
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A ti. D. County GPUN Auditor x
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- 11. C. Gund QAE x
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D. L. Saintsing QAE
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F. A. Sugar General Manager X
A. L. Smith Bechtel, SQR
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