ML20133H388

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Insp Rept 50-320/85-20 on 850930-1002.Violations Noted: Failure to Properly Indicate Sr-90 Content on Radioactive Matl Shipping Papers,Resulting in Improper Classification of Waste
ML20133H388
Person / Time
Site: Crane Constellation icon.png
Issue date: 10/07/1985
From: Dan Collins, Cowgill C, Kottan J, Pasciak W
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML20133H385 List:
References
50-320-85-20, NUDOCS 8510170147
Download: ML20133H388 (5)


See also: IR 05000320/1985020

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U.S. NUCLEAR REGULATORY COMMISSION

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REGION I

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Report No.

50-320/85-20

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Docket No.

50-320

License No. OpR-73

Priority

Category

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Licensee: Gpu Nuclear Corporation

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P. O. Box 480

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Middletown, Pennsylvania

17057

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Facility Name: Three Mile Island - Unit _2

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Inspection At: Middletown, Pennsylvania

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Inspection Conducted: September 30 - October 2,1985

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Inspectors:

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J. J. Kottan,ladiation Laboratory Specialist

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/ W J- Co ins, Radiation Specialist

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Approved by:

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TMI2 Project Section

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Approved by:

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W. J. Pasciak, Chief, WR'[adio

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Protection Section

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Inspection Summary:

Inspection conducted on September 30-October 2, 1985

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Areas Inspected:

Special, unannounced safety inspection conducted to evaluate

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the Itcensee's method in determining Sr-90 by beta scintillation spectroscopy.

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The inspection involved 40 hours4.62963e-4 days <br />0.0111 hours <br />6.613757e-5 weeks <br />1.522e-5 months <br /> by two inspectors (one regionally based),

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Results: Two potential violations were identified. The licensee failed to

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properly indicate the Sr-90 content on radioactive material shipping papers and

in one case improperly classified waste as a result.

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DETAILS

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1.0 Individuals Contacted

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Principal Licensee Employees

  • F. Standerfer, Director TMI-2
  • J. Hildebrand, Radiological Controls Director, TMI-2
  • R. Rogan, Ofrector, Licensing and Nuclear Services

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  • S. Levin, Site Operations Director, TMI-2
  • J. Byrne, Manager TMI-2 Licensing

"L. Edwards, Operational Quality Assurance Monitor

  • K. Harner, Chemistry Manager, TMI-2
  • W. Heysek, Audit Supervisor, TMI-2
  • K. Hofstetter, Radiochemistry Engineering Supervisor, TMI-2
  • G. Tomb, Senior Media Representative
  • R. Wells, Licensing Engineer. TMI-2

M. Slobodien, Manager Radiological Engineering, TMI-2

W. County, QA Auditor

A. Miller, Assistant Plant Manager, TMI-2

W. Craft, Radiological Controls Field Operations Manager, TMI-2

P. Cooper, Chemistry Supervisor Field Services, TMI-2

D. Mistelske, Chemistry Lab Foreman, TMI-2

U.S. Nuclear Regulatory Commission

  • W. Travers, Deputy Director, TMIPO
  • R. Bellamy, Chief, Radiological Protection Branch, Division of Radiation

Safety and Safeguards, Region I

  • C. Cowgill, Chief, TMI-2 Resident Office Section
  • J. Bell, Senior Radiation Specialist, TMIPO

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  • R. Cook, Senior Resident Inspector, TMI-2

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  • Denotes those present at the exit interview.

2.0 Purpose

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This special inspection was conducted to evaluate the September 20, 1985

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licensee discovery of an error in determining strontium 90 (Sr-90) in

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radioactive material at TMI-2.

The error resulted in Sr-90 sample results

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being underreported by a factor of two for samples analyzed on the TMI-2

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chemistry department beta spectrometer.

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3.0 Evaluation

A.

Instrumentation

The licensee uses a beta spectrometer in order to quantify Sr-90 in

various samples. The spectometer consists of a europium activated

calcium fluoride (CaF (Eu)) detector coupled to the appropriate

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electronics (bias supply, amplifier / discriminator, timer, and scaler)

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so that the system can be used for pulse height discrimination.

The

2.2 MeV (endpoint energy) beta particle of Y-90 is significantly

above the beta particle energies of the other radioactive material

encountered at TMI-2.

(Cs-137 for example, end point energy = 0.5

MeV.) By setting up the system to count only those pulses which are

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equivalent to those from the Y-90, the system is effectively able to

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discriminate against the pulses from lower energy beta particles

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because the output pulses from the detector are proportional to the

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energy deposited in the detector.

The Y-90 is in secular equilibrium

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with the Sr-90, therefore, the Y-90 radioactivity is equal to the

Sr-90 radioactivity. A liquid Sr-90, Y-90 standard, traceable to the

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National Bureau of Standards, is used for calt5 rating the beta spec-

trometer. The standard is diluted and appropriate standard source

geometries are then made which duplicate the counting geometries of

actual samples.

B.

Laboratory QA/QC Program

The licensee's quality control program for the beta spectometer

consists of daily background and standard counts on the system.

The

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daily background and source check results are plotted on monthly

control charts.

Specific actions are required when results exceed

the warning and control limits.

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C.

Sample Types Analyzed

Samples analyzed with this system aret

filter papers (such as

general and personnel air samples), wipe test papers (contamination

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wipes), small granular specimens (such as soil, sand, and scabbling

dust), and small solid samples (such as paint chips and metal

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flakes). No gaseous samples, liqeid samples, or demineralizer resin

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samples are analyzed using the beta spectrometer.

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Records Affected

The records affected are those which record individual exposures to

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airborne Sr-90 (MPC-hours) and those which record radioactive waste

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shipping and classification data. When individuals are exposed to

airborne radioactive materials, regulations require that air samples

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be taken to determine the concentration of radioactive materials and

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how long the individual was exposed.

Protection factors are allowed

for respiratory protective equipment. When combined, these factors

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yield Maximum Permissable Concentration in air hours (MPC,-hours).

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The licensee is required to track and assign results to the indivi-

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dual's dostmetry rocords.

If limits are exceeded, there are required

actions. Where the quantity is very small, specific isotopic MPC-

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hours are not required to be kept.

The licensee's preliminary in-

vestigation indicates that no regulatory limit has been approached.

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Examinations of exposure calculations are in process to review the

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accuracy of the individual records. The licensee plans to correct

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significant error identified, if any.

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The beta spectrometer was also used to analyze samples of radioactive

waste shipments.

The results of the analysis were used to quantify

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the amount of Sr-90 in particular radioactive waste shipments.

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Regulations require that radioactive waste for burial must be clas-

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sified for specific isotopes, including Sr-90.

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4.0 Documents Reviewed

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The inspector reviewed licensee records and procedures related to

calibration and operation of the beta spectrometer as well as records

affected by the inaccurate Sr-90 analyses.

The procedure for operation

of the beta spectrometer, including the original issue and intermediate

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revisions, were reviewed along with laboratory QA/QC procedures.

Records

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reviewed included:

selected laboratory QA/QC data, source calibration

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data, actual sample data, computer program listings, and selected

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shipping manifests. The data and records reviewed covered the period

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1981 through 1985.

5.0 Findings

The licensee's Sr-90 measurements made using the beta spectrometer were

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in error (low) by a factor of two.

The data were in error from July

1981, when the instrument was purchased from an onsite contractor who was

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operating the beta spectrometer, until the error was discovered by the

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licensee on September 20, 1985.

The error was caused because the

licensee assumed the data used to calibrate the counting system would be

the total disintegration rate of Sr-90, Y-90 in equilibrium. The

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standard source disintegration rate was multipted by one-half to correct

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the total disintegration rate to the Y-90 disintegration rate. However,

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only the Sr-90 (or Y-90) disintegration rate of the source was used in

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the calibration calculations. This resulted in an efficiency which was

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too large by a factor of two.

This error persisted for a period of four years for several reasons.

(1)

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The licensee used a computer program written for the chemistry laboratory

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desk top computer to calculate the sample and standard results.

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computer program contained the factor of one-half and the program had not

been documented or verified to reflect the calculations required by the

procedure.

(2) The licensee had no interlaboratory QA/QC program in which

spiked samples from another laboratory were analyzed or actual samples

were sent to another laboratory for analysis af ter counting on the beta

spectrometer for intercomparison of results,

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As a result of this inspection it appears that two apparent violations

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were identified.

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A.

10 CFR 20.311 (b) requires each shipment to a licensed land disposal

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facility to be accompanied by a manifest which indicates the

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radionuclide quantity.

Further,10 CFR 20.311 (d) (1) requires a

licensee to prepare wastes so that the waste is classified according

to 10 CFR 61.55.

Contrary to the above, (1) during the period January 1,1984 through

September 20, 1985, radioactive waste shipments to the U.S. Ecology

burial site were accompanied by a manifest which indicated a

strontium-90 quantity which was non-conservative in that the listed

quantity was one-half the true activity of strontium-90. (2) On

March 29, 1985, waste shipment RS-85-025-II was sent for burial to

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the U.S. Ecology licensed disposal site at Hanford, Washington.

Barrel 85-D-II-39 was incorrectly classified in that the manifest

indicated Class A unstable waste. Barrel 85-0-II-39 contained

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12.22 mC1 of Sr-90 or 0.058 Ci/m , exceeding the Class A waste Itmit

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for Sr-90 of 0.04 C1/m .

B.

10 CFR 71.5(a) requires each licensee who delivers licensed material

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to a carrier for transport to comply with the requirements of the

regulation appropriate to the mode of transport of the Department of

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Transportation in 49 CFR 170 through 189.

49 CFR 172.203(d)(111)

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requires the activity contained in the shipment to be included in

the shipping papers.

Contrary to the above, shipping papers accompanying shipment No.

RS-85-025-II on March 29, 1985, incorrectly listed the Sr-90

activity and, therefore, the total activity of the shipment.

6.0 Exit Interview

The inspector met with the licensee representatives denoted in paragraph 1

at the conclusion of the inspection.

The inspector summarized the pur-

pose, scope, and findings of the inspection. At no time during the in-

spection did the inspector provide written material to the licensee.

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