ML20129G885

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QA Program Insp Rept 99900401/85-01 on 850225-0301.No Noncompliance or Violations Noted.Major Areas Inspected: Field Action Requests,Corrective Action Repts & Availability Data Program Info Bulletins
ML20129G885
Person / Time
Issue date: 06/26/1985
From: Jocelyn Craig, Mcintyre R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
To:
Shared Package
ML20129G884 List:
References
REF-QA-99900401 NUDOCS 8507180342
Download: ML20129G885 (18)


See also: IR 05000225/2003001

Text

.

..

ORGANIZATION: COMBUSTION ENGINEERING

q~

POWER SYSTEMS GROUP

WINDSOR, CONNECTICUT

-

REPORT

INSPECTION

INSPECTION

N0.:

99900401/85-01

DATE(S):

2/25-3/1/85

ON-SITE HOURS:

62

CORRESPONDENCE ADDRESS: Combustion Engineering, Inc.

Power Systems Group

ATTN: Mr. C. W. Hoffman, Director

Quality Assurance

1000 Prospect Hill Road

Windsor, Connecticut 06095

ORGANIZATIONAL CONTACT: Mr. P. D. Ford, Supervisor, Group QA

TELEPHONE NUMBER:

(203) 285-9210

PRINCIPAL PRODUCT: Nuclear Steam Supply Systems.

NUCLEAR INDUSTRY ACTIVITY: The Power Systems Group, Combustion Engineering (CE),

had contracts for 16 domestic reactor units to date, of which five (5) are in

the design and construction phase.

In addition, they have modification / repair /

service contracts for 16 reactor units.

bf71o!86

ASSIGNED INSPECTOR:

.

6

A;

R. P. McIntyre, Special Projet:ts Inspection

'Dat4

Section (SPIS)

OTHER INSPECTOR (S):

W. Shier, BNL

4

b2

b5

APPROVED BY:

-

fo( John W. Craig, Chief, SPIT, Vendor Program Branch

) ate

INSPECTION BASES AND SCOPE:

A.

BASES:

10 CFR Part 50, Appendix B and Topical Report CENPD-210-A.

B.

SCOPE:

The purpose of this inspection was to obtain and review selected

l

Field Action Requests (FAR), Corrective Action Reports, and Availability

Data Program Infobulletins for followup at CE designed plants.

PLANT SITE APPLICABILITY: Multiple plant applicability including Palo Verde

(50-528, 529, and 530).

850718o342 850710

ooko 99 ENVC

L

.-

-

.

ORGANIZATION:

COMBUSTION ENGINEERING

.

POWER SYSTEMS GROUP

WINDSOR, CONNECTICUT

REPORT

INSPECTION

NO.:

99900401/85-01

RESULTS:

PAGE 2 of 5

A.

VIOLATIONS:

None.

B.

NONCONFORMANCES:

'

None.

C.

UNRESOLVED ITEMS:

None.

D.

STATUS OF PREVIOUS INSPECTION FINDINGS:

1.

(0 pen) Nonconformance (84-02):

No internal audits have been performed

on the error reports pertaining to the CESEC computer code.

Not inspected during this inspection.

2.

(0 pen) Nonconformance (84-03):

Computer code FATES 3A verif f w m

analysis (0000-TH-186) was found to have insufficient inform; tic-

concerning the test problems to evaluate the intent or adequacy of

the verification runs.

Not inspected during this inspection.

3.

(0 pen) Nonconformance (84-03):

No verification calculations were

available for the STRIKIN II computer code.

Not inspected during this inspection.

4.

(0 pen) Nonconformance (84-03):

The verification calculations

performed for the CELDA and HCROSS computer codes were not

independently reviewed.

Not inspected during this inspection.

5.

(0 pen) Nonconformance (84-03): A modification implemented in the

!

78226 version of the CELDA computer code was not tested and

verified.

Not inspected during this inspection.

.

'

'

ORGANIZATION:

COMBUSTION ENGINEERING

POWER SYSTEMS GROUP

WINDSOR, CONNECTICUT

REPORT

INSPECTION

NO.:

99900401/85-01

RESULTS:

PAGE 3 of 5

E.

OTHER FINDINGS OR COMMENTS:

During this inspection, the Combustion Engineering (CE) Corrective Action

Program, the Availability Data Program, and the Field Action Request

system were surveyed to identify significant safety-related occurrences

and concerns affecting CE operating plants and CE plants currently under

construction.

In addition, procedure API-17, for identification,

evaluation, and disposition of potential safety hazards as required by

10 CFR Part 21, was reviewed.

1.

Corrective Action Program (CAP) - This program monitors the perform-

ance of operating reactors to identify safety concerns with systems

and components supplied by CE.

Sources of information for the CAP

include Licensee Event Reports (LERs), CE Field Action Requests

(FARs), and utility feedback through the Availability Data Program.

The CAP provides quarterly reports to CE Management as a mechanism

for identifying safety-related problems before they occur and for

initiating resolutions of identified safety concerns when necessary.

2.

Availability Data Program (ADP) - This is a reporting system for

performance and reliability concerns for both operating plants and

plants under construction incorporating CE Nuclear Steam Supply

Systems.

Through this program CE receives feedback information

on equipment problems which might affect the performance of systems

at a nuclear power plant.

The program provides an advisory service

to utilities that have purchased CE nuclear plant equipment.

Input information for the program is obtained from Licensee Event

Reports (LERs) and various other reports related to plant operations

such as, monthly operating reports, plant outage rnports, and main-

tenance reports.

CE requests the utilities to return this information

to assist CE in developing availability design improvements for

operating as well as future plants.

The ADP issues quarterly reports

to Utility Management summarizing recent problems and occurrences.

CE also issues a more detailed Availability Data Program Infobulletin

to utilities who purchase CE nuclear plant equipment.

Infobulletins

discuss technical developments related to the application or operation

of nuclear plant equipment supplied by CE.

Acknowledgement of receipt

of the ADP Infobulletin by the utilities is requested by CE.

Followup

action on these items is then considered to be the responsibility of

the utilities.

"

'

ORGANIZATION:

COMBUSTION ENGINEERING

POWER SYSTEMS GROUP

WINDSOR, CONNECTICUT

REPORT

INSPECTION

NO.:

99900401/85-01

RESULTS:

PAGE 4 of 5

3.

Field Action Requests (FARs) - This system was established by CE for

nuclear plants under construction to coordinate required field changes

between CE Windsor Engineering personnel and CE staff at the

construction site.

FARs may be generated at Windsor or at the site.

In addition, concurrence for FAR closure is required by both Windsor

and the construction site personnel.

This system provides a mechanism for tracking design changes, equip-

ment malfunctions, and procedure modifications that are identified

during construction.

FARs associated with safety related equipment

at the Palo Verde project were chosen as representative examples for

review during this inspection.

4.

API-17 - Reporting of Safety Hazards - This CE administrative manual

describes the procedures to be followed for reporting and evaluating

potential substantial safety hazards to conform with the requirements

of 10 CFR Part 21.

The system includes a four part report that

includes:

(1) a description of the potential safety hazard by the

originator, (2) an evaluation by the immediate manager, (3) an

evaluation by the applicable department director, and if both eval-

uators concur that a substantial safety hazard might result, then (4)

the Substantial Safety Hazard Report is forwarded to the Nuclear Power

Systems Nuclear Safety Committee for further evaluation.

If their

evaluation also concludes that a substantial safety hazard exists,

then the NRC is notified in accordance with 10 CFR Part 21.

It was noted during this inspection that API-17 provides for

traceability of the disposition of the potential safety hazard report

at each stage except the first (i.e., from the originator to the

immediate manager).

The report does not enter a formal log until a

transmittal is made between the manager and the department director.

5.

Summary - During this inspection selected issues in Corrective Action

Program Quarterly Reports, Availability Data Program Infobulletins,

Field Action Requests for the Palo Verde Project, and API-17 Reports

were reviewed.

The information reviewed will be utilized during

future NRC inspections of vendor / utility information interface to

review utility receipt, evaluation and implementation of action, if

'

'

ORGANIZATION:

COMBUSTION ENGINEERING

POWER SYSTEMS GROUP

WINDSOR, CONNECTICUT

REPORT

INSPECTION

NO.:

99900401/85-01

RESULTS:

PAGE 5 of 5

any, as determined by the utility to be appropriate.

CE provided the

NRC inspector with copies of Availability Data Program Infobulletins

for 1982, 1983, and 1984 (43 total).

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