ML20129G841
| ML20129G841 | |
| Person / Time | |
|---|---|
| Issue date: | 06/19/1985 |
| From: | Moist R, Potapovs U NRC OFFICE OF INSPECTION & ENFORCEMENT (IE) |
| To: | |
| Shared Package | |
| ML20129G820 | List: |
| References | |
| REF-QA-99900905 NUDOCS 8507180299 | |
| Download: ML20129G841 (18) | |
Text
.
ORGANIZATION:
WYLE LABORATORIES NORCO, CALIFORNIA REPORT INSPECTION INSPECTION NO.:
99900905/85-01 DATE(S):
5/13-17/85 ON-SITE HOURS:
99 CORRESPONDENCE ADDRESS: Wyle Laboratories Western Operations ATTN:
Mr. R. C. Sadlier General Manager 1841 Hillside Drive Narco, California 91760 ORGANIZATIONAL CONTACT: Mr. Larry Houston, QA Manager TELEPHONE NUMBER:
(714) 737-0871 PRINCIPAL PRODUCT: Equipment testing and engineering services NUCLEAR INDUSTRY ACTIVITY: The Wyle Laboratories, Western Operations facility provides engineering and test services to military, utility and commercial nuclear power organizations.
Approximately fifteen percent of the facility's capability is currently committed to environmental qualification testing of safety-related equipment for the commercial nuclear power industry.
ASSIGNED INSPECTOR:
M N Mud d-/9-f6 S. N. M61st, Equipment Qualification Inspection Date Section (EQIS)
OTHER INSPECTOR (S):
G. T. Hubbard, EQIS E. H. Richards, SNL V. J. Dan"i ;, 4 APPROVED BY:
4MI:
hJL/2-d P
( - l 7-f'I' U. Potapovs, Chief, EqIS, NPB Date INSPECTION BASES AND SCOPE:
A.
BASES:
Appendix B to 10 CFR Part 50 and 10 CFR Part 21 B.
SCOPE:
This inspection consisted of:
(1) a technical evaluation of.
Equipment Qualification (EQ) test activities for safety-related equipment; (2) witnessing EQ testing; and (3) verification of implementation of the quality assurance,(QA) program.
PLANT SITE APPLICABILITY:
Not identified t
kog71eo299eso7o9 99900g99EXIW
ORGANIZATION:
WYLE LABORATORIES NORCO, CALIFORNIA REPORT INSPECTION NO.: 99900905/85-01 RESULTS:
PAGE 2 of 5 A.
VIOLATIONS:
None 8.
NONCONFORMANCES:
1.
Contrary to Criterion V of Appendix B to 10 CFR Part 50 and para-graph 6.1 of Standing Practice Procedure 518-3-8 dated March 15, 1982, Test Plans 566-1674 Revision A dated May 1, 1984 and 566-1674-1 Revision A dated May 1, 1984, had no documented objective evidence of approval by the same organization that performed the original review and approval.
2.
Contrary to Criterion V of Appendix B to 10 CFR Part 50 and Sec-tion ll, paragraph 11.10 of Wyle Laboratories Quality Assurance Manual Revision E dated March 1, 1985, Test Reports 58883-1 dated November 20, 1984 and 58883 dated August 24, 1984, documented instances where deviations to the prescribed requirements occurred during testing but Notices of Deviation were not written.
3.
Contrary to Criterion V of Appendix B of 10 CFR Part 50 and Section 5 paragraph 5.0 of Wyle Laboratories Quality Assurance Manual Revision E dated March 1, 1985, there was no documented procedure for the control of mixing the chemical spray solution used during design basis event testing and monitoring the solution's PH.
C.
UNRESOLVED ITEMS:
None D.
OTHER FINDINGS OR COMMENTS:
1.
Technical Evaluation - The NRC Inspectors and Sandia Consultants performed an indepth technical evaluation and review of eight programs for qualification testing of safety related electrical equipment.
The following table summarizes the programs examined including equipment type and types of documents examined.
Program Equipment Type Documents Examined 26443 Thermocouples Test Report (TR),
Qualification Plan (QP),
Data Sheets i
ORGANIZATION: WYLE LABORATORIES NORC0, CALIFORNIA
~.
REPORT INSPECTION N0.
99900905/85-01 RESULTS:
PAGE 3 of 5 53273 Pneumatic Hydraulic Oper.
TR, Purchase Order (P0),
Test Procedure (TP),
Data Sheets 53309 Electro-Hydraulic Actuator Job File (JF) 58681 Electrical Penetration TR, JF, TP, P0 58801 Operator Assembly & Servo TPs TR, Specification, Data Sheets, P0s 58883 Cable, Conduit Seals TP, P0, TF, TRs 58939 Limitorque Fast Acting QP, TR, Specification Actuator 58941 AC Motor Actuator TR The NRC inspectors and Sandia Consultants reviewed the EQ process pre-scribed in each test plan and reviewed test results, including the bases for accelerated thermal aging and radiation and verified calculations.
Each of the eight EQ test plans and related engineering documents were examined for the following:
a.
Adequate test instrumentation and their accuracies described and used to meet NUREG-0588/IEEE-STD-323/1984.
b.
Equipment interfaces addressed.
c.
Test acceptance criteria established as described in the test specification or in the design engineering documents, such as calculations and engineering letters to meet NUREG-0588/IEEE-STD-323/1974.
d.
Same equipment used for all phases of testing and represented a standard production item.
e.
Environmental conditions established and described (e.g.,
pressure and temperature profiles, and thermal aging factors were consistent with those outlined in the test specification or test plan).
ORGANIZATION: WYLE LABORATORIES NORCO, CALIFORNIA REPORT INSPECTION NO 99900905/85-01 RESULTS:
PAGE 4 of 5 f.
Test results adequately reduced and evaluated against established acceptance criteria described in customer test specifications or purchase orders and demonstrated that these requirements had been met.
g.
All prerequisites for the given tests as outlined in the test specification met.
h.
Test equipment description included a description of all materials, parts, and subcomponents.
1.
Notices of Deviations properly documented.
During the above evaluation and review, the NRC inspectors and Sandia Consultants identified the Nonconformances described in paragraph B.1, B.2 and B.3 and as follows:
a.
The NRC inspector review of the summary section of TR 58883-1 dated March 20, 1984, showed that test specimen No. 1 started to leak at the beginning of Loss of Coolant Accident (LOCA) testing. The conduit seal was plugged off and left in the LOCA tank for the remainder of the test. No Notice of Deviation was written.
(SeeNonconformanceB.2) b.
The NRC inspector review of paragraph 5.1.4. of TR 58883 dated August 24, 1984, showed that after the specimens were mounted in the LOCA chamber and the chamber was sealed, a controlled steam /
superheated steam blowdown of the LOCA chamber was performed for six hcurs and forty-five minutes. The test was interrupted at three hours and fifteen minutes due to the loss of superheated steam. During the down time (approximately nine hours) the LOCA chamber was maintained at 200F and ambient pressure. The super-heater was recharged and testing continued.
No Notice of Devia-tion was written.
(See nonconformance B.2) c.
The NRC inspectors' and Sandia Consultants' review and evaluation of test program 58939 being conducted for General Electric deter-mined that two motors failed during LOCA testing of the Limitorque SB-3-150 motor actuator. Wyle and their customers are currently reviewing and evaluating the failures. The NRC Inspector will follow-up on these failures during a future inspection at GE.
l
ORGANIZATION:
WYLE LABORATORIES NORCO, CALIFORNIA REPORT INSPECTION NO.: 99900905/85-01 RESULTS:
PAGE 5 of 5 The NRC Inspectors and Sandia Consultants also observed a portion of the continuing test, inprocess functional test during LOCA, of a third motor of the Limitorque SB-3-150 Motor Actuator.
One opening and one closing of the Motor Actuator was conducted during the observation.
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