ML20128J160

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Inservice Insp & Testing Program
ML20128J160
Person / Time
Site: Millstone Dominion icon.png
Issue date: 06/30/1985
From:
NORTHEAST NUCLEAR ENERGY CO.
To:
Shared Package
ML20128J144 List:
References
PROC-850630, NUDOCS 8507100430
Download: ML20128J160 (123)


Text

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Docket No. 50-336 Attachment Millstone Nuclear Power Station, Unit No. 2 Inservice Inspection and Testing Program June,1985 h h 336 e PDR J

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MILLSTONE NUCLEAR POWER STATION, IN-SERVICE INSPECTION AND TESTING PROGRAM L -

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INDEX Section Number Title 1 Establishment of In-Service Inspection Criteria 2 Boundary Diagrams 3 In-Service Inspection Program Class 1 Components 4 In-Service Inspection Program Class 2 Components 5 In-Service Inspection Program Class 3 Components 6 Category IWF Component Supports 7 Operational Readiness Testing for Pumps 8 Operational Readiness Testing for Valves 9 System Pressure Tests L >

s t Section 1 Establishment of In-Service Inspection Criteria j

s i 1 Millstone Nuclear Power Station Unit 2 Establishment of In-Service Inspection Criteria Revisions to 10CFR50.55a(g) set forth the inspection requirements for nuclear power plant components by referencing the ASME Boiler and Pressure Vessel Code,Section XI, " Rules for In-Service Inspection of Nuclear Power Plant Components." Applicability of Code Addenda depends on the facilities' commercial operation date and the effective amendment to paragraph (b) of 50.55a.

The commercial operation date for Millstone Unit 2 was December 26, 1975.

The first ten-year interval based on the 1974 Edition of ASME Section XI, including the 1975 Summer Addenda, will end on December 26, 1985.

Accordingly, the second ten-year interval will be based on the 1980 Edition of ASME Section XI with Addenda up to and including the Winter 1981 Addenda.

The in-service inspection and testing programs outlined in the attached tabulations have been developed as a result of a design review in accordance with this later Code Edition and Addenda. The extent of examination of Class 1 and 2 pipe welds will remain as is directed by 10CFR50.55a(b)2ii for Class 1 welds and 10CFR50.55a(b)2iv for Class 2 welds.

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, 1 t 1 The methods, procedures, standards for evaluation, repairs, and replace-ments will initially be determined by the requirements of the 198'0 -

Edition of Section XI of the ASME Boiler and Pressure Vessel Code up to and including the winter 1981 Addenda. Northeast Nuclear Energy Company (NNECO) may elect to update these methods, procedures, standards for -

evaluation, repairs, and replacements to the requirements of later editions ,

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and addenda of the ASME Section XI Code, as referenced in 10CFR50.

0, It should be noted that Millstone Unit 2 was designed and paEtially I

constructed prior to the adoption of the ASME Code. ,As a result, certain-

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examinations stipulated by the Code cannot be performed completely, since plant design does not permit direct access to portions of some' examination .

areas. Relief from the inspection requirements of Subsection IWB has- . ,

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been requesthd where those inspection requirements have been determined to be -impractical. Where relief was requested,-specific information has been provided which identifies the applicable Code requirement, justifi-cationtfor the relief request, and the inspection method to be used as an alternate.

Radiation levels in certain areas or of certain components may bb found to prohibit the access for operators or inspectors to perform the inspec-tions or tests described in this program. If source strengths cannot be j reduced and access is still restricted by considerations of compliance

with the requirements of Regulatory Guides 8.8 and 8.10, relief will be requested from the specific Section XI Code requirements, and alternative examination-or test requirements will be proposed.

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1 1, In.the event that repairs or' replacement of pressure-retaining components are required, IWA-4000 (Repair Procedures) and IWA-7000 (Replacements) shall be followed. 10CFR50 permits the use of the latest approved edition and addenda of Section XI, provided that all related requirements are met.

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Section 3 In-Service Inspection Program Class 1 Components i h ?

Millstone Unit 2 In-Service Inspection Program Class 1 Components The attached schedule and tabulation of inspections of components and systems of the reactor coolant and associated auxiliary systems of the Hillstone Unit 2 Plant have been compiled to fulfill the second ten-year inspection requirements of the 1980 Edition of Section XI of the ASME Boiler and Pressure Vessel Code up to and including Winter 1981 Addenda. Class 1 piping systems and components were designed and fabricated before the examination requirements of Section XI of the code were formalized. The arrangements and details of the piping systems and components are such that some examinations are limited due to geometric configuration or accessibility. Typically, these limitations exist at fitting-to-fitting welds, such as elbow-to-tee, elbow-to-valve, valve-to-reducer, etc., where geometry or surface conditions preclude ultrasonic coupling or access for the full required scan length. These limitations exist to a lesser degree at pipe-to-fitting welds where examination can sometimes only be fully performed from the pipe side. Welds having such restric-tions will be examined to the extent practical. Where no meaningful examination can be performed, specific relief will be requested as these areas are identified.

In instances where the location of pipe supports or hangers restrict the access available for the examination of pipe welds, the support will be removed unless removal would overstress the piping system. The examination will be performed to the extent practical with the support in place. Where no meaningful examination can be performed, specific relief will be requested as these areas are identified. Reactor coolant pump motor flywheels will be examined in accordance with the provisions of Regulatory Guide 1.14. Inspections of the Millstone Unit 2 reactor pressure vessel will be conducted from the internal surfaces using automated tooling. The inspections will comply with Regulatory Guide 1.150. Ilydraulic and mechanical snubber inspections, including functional testing, will be conducted in accordance with the augmented surveillance requirements of technical specifications and are not included in this program. Some welds in CRD housings (Category B-0) are recessed in the reactor vessel head and are' inaccessible for examination. Accessible welds will be examined as required.

MILLSTONE POINT UNIT #2 IN-SERVICE INSPECTION PROGRAM (IWB-2412) , ASME CODE CIASS 1 COMPONENTS - Ttble ASME Section XI IWB-2500-1 Examination Component or Area Compliance Item No. Category to be Examined Method (Notes) REACTOR VESSEL Bl.10 B-A Shell welds Bl.11 B-A Circumferential welds Volumetric In Compliance (1, 2) Bl.12 B-A Longitudinal welds Volumetric In Compliance Bl.20 B-A Head welds Bl.21 B-A Circumferential welds Volumetric In Compliance Bl.22 B-A Meridional welds Volumetric In Compliance . Bl.30 B-A Shell to flange weld Volumetric In Compliance Bl.40 B-A Head to flange weld Volumetric In Compliance B3.90 B-D Nozzle to vessel welds Volumetric In Compliance (3) B3.100 B-D Nozzle inside radius section Volumetric In Compliance B4.10 B-E Partial penetration welds Visual In Compliance B4.11 B-E Vessel nozzles B4.12 B-E Control rod drive nozzles Visual In Compliance B4.13 B-E Instrumentation nozzles Visual In Compliance B5.10 B-F Nozzle to safe end welds greater than 4 in. (4) B5.11 B-F Nozzle to safe end welds 4 in. and less (4) B5.12 B-F Nozzle to safe end socket welds B6.10 (4) B-G-1 Closure head nuts Surface In Compliance B6.20 B-G-1 Closure studs, in place Volumetric In Compliance B6.30 B-G-1 Closure studs, when removed Volumetric and Surface In Compliance B6.40 B-G-1 Threads in flange Volumetric In Compliance B6.50 B-G-1 Closure washers, bushings Visual In Compliance B7.10 B-G-2 Bolts, studs, and nuts, 2 in. and less Visual In Compliance B7.C0 B-G-2 CRD housing bolts, studs, and nuts (4) B8.10 B-H Integrally welded attachments (5) B13.10 B-N-1 Vessel interior Visual In Compliance B13.20 B-N-2 Interior attachments (BWR) Not Applicable B13.21 B-N-2 Core support structure (BWR) Not Applicable B13.30 B-N-3 Core support structure Visual In Compliance B14.10 B-0 Welds in CRD housings Volumetric or Surface In Compliance (9) B15.10 B-P System leakage test , Visual In Compliance B15.11 B-P System hydro test Visual In Compliance a

m.-- . > .-. - ...w.s . ~ . , .. - MILLSTONE POINT UNIT.#2 b IN-SERVICE INSPECTION PROGRAM (IWB-2412) ASME CODE CLASS 1 COMPONENTS . Table ASME Section XI IWB-2500-1 Examination Component or Area . Compliance Iten No. Category to be Examined Method (Notes) PRESSURIZER B2.10 B-B Shell to head welds

  .B2.11                B-B                       Circumferential welds                                  Volumetric                In Compliance B2.12               B-B                       Longitudinal welds                                     Volumetric                In Compliance B2.20               B-B                       Head welds B2.21               B-B                       Circumferential welds                                                             (4)

B2.22 B-B Meridional welds (4) , B3.110 B-D Nozzle to vessel welds Volumetric In Compliance B3.120 B-D Nozzle inside radius section Volumetric In Compliance B4.20 B-E Heater penetration nozzles Visual In Compliance B5.20 B-F Nozzle to safe end welds over 4 in. Volumetric and Surface In Compliance B5.21 B-F Nozzle to safe end welds 4 in, and less (4) B5.22 B-F Nozzle to safe end socket welds (4). B6.60 B-G-1 Bolts and studs over 2 in. (4) B6.70 B-G-1 Flange surface (4) B6.80 B-G-1 Nuts, bushings, and washers .(4) B7.20 B-G-2 Bolts, studs, and nuts Visual In Compliance B8.20 B-H Integrally welded attachments Volumetric or Surface In Compliance B15.20 B-P System leakage test Visual In Compliance B15.21 B-P System hydrostatic test Visual .In Compliance

                                                - STEAM GENERATORS (Primary Side)

B2.30 B-B Head welds B2.31 B-B - Circumferential Volumetric In Compliance B2.32 B-B Meridional Volumetric In Compliance B2.40 B-B Tubesheet to head weld Volumetric In Compliance B3.130 B-D Nozzle to vessel welds Volumetric In Compliance B3.140 B-D Nozzle inside radius section Volumetric In Compliance B4.13 B-E Instrumentation nozzles- Visual In Compliance

MII1 STONE POINT UNIT #2 IN-SERVICE INSPECTION PROGRAM (IWB-2412) , ASME CODE CLASS 1 COMPONENTS - Ttble ASME Section XI IWB-2500-1 Examination Component or Area Compliance Item No. Category to be Examined Method (Notes) B5.30 B-F Nozzle to safe end welds over 4 in. (4) B5.31 B-F Nozzle to safe end welds 4 in. and less (4) B5.32 B-F Nozzle to safe end socket welds (4) B6.90 B-G-1 Bolts and studs over 2 in. (4) B6.100 B-G-1 Flange surfaces (4) B6.110 B-G-1 Nuts, bushings, and washers (4) B7.30 B-G-2 Bolts, studs, and nuts 2 in, and less Visual In Compliance B8.30 B-H Integrally welded attachments Surface In Compliance , B15.30 B-P System leakage test Visual In Compliance B15.31 E-P System hydrostatic test Visual In Compliance B16.10 B-Q Steam generators tubing (straight) (4) B16.20 B-Q Steam generators tubing (U-tube) (Examined per technical In Compliance (6)

                                                  -                           specifications)

PIPING PRESSURE BOUNDARY (Note 8) B5.50 B-F Dissimilar metal welds - over 4 in. In Compliance B5.51 B-F Dissimilar metal welds - 4 in. and less In Compliance B5.52 B-F Dissimilar metal socket welds (4) B6.150 B-G-1 Bolts and studs - over 2 in. (4) B6.160 B-G-1 Flanges (4) B6.170 B-G-1 Nuts, bushings, and washers (4) B7.50 B-G-2 Bolts, studs, and nuts - 2 in, and less Visual In Compliance B9.10 B-J Piping 4 in. and greater B9.11 B-J Circumferential butt welds Volumetric and Surface In Compliance B9.12 B-J Longitudinal welds Volumetric and Surface In Compliance B9.20 B-J Piping less than 4 in. B9.21 B-J Circumferential butt welds Surface In Compliance B9.22 B-J Longitudinal welds (4) B9.30 B-J Branch pipe connection welds B9.31 B-J Branch piping 4 in. and greater Volumetric and Surface In Compliance B9.32 B-J Branch piping less than 4 in. Surface In Compliance B9.40 B-J Socket welds Surface In Compliance B10.10 B-K-1 Integrally welded attachments (4) B15.50 B-P System leakage test Visual In Compliance B15.51 B-P System hydrostatic test Visual In Compliance

MILLSTONE POINT UNIT #2 - IN-SERVICE INSPECTION PROGRAM (IWB-2412) ASME CODE CLASS 1 COMPONENTS . Table ASME Section XI IWB-2500-1 -Examination Component .or Area Compliance Item No. Category to be Examined . Method -(Notes)

                           -PUMPS B6.180             B-G-1    -Bolts and studs - over 2 in.                                Volumetric (Note 8). In' Compliance B6.190             B-G-1      Flange surface, when removed                               Visual                  In Compliance B6.200             B-G-1      Nuts, bushings, and washers                                Visual                  In Compliance B7.60              B-G-2      Bolts, studs, and nuts                                     Visual                  In Compliance B10.20             B-K-1       Integrally welded supports                                Surface-                In Compliance -

B12.10 B-L-1 Pump casing welds ' Volumetric and Surface In Compliance (7) B12.20 B-L-2 Internal surface Visual (4) B15.60 B-P Systes leakage test Visual 'In Compliance B15.61 B-P ' System hydrostatic test Visual In Compliance VALVES B6.210 B-G-1 Bolts and studs - over 2 in. Volumetric (Note 8) (4) B6.220 B-G-1 . Flange surfaces Visual (4) B6.230 B-G-1 Nuts, bushings, and washers Visual (4) B7.70 B-G-2 Bolts, studs,,and nuts - 2 in, and less Visual In Compliance B10.30 B-K-1 Integrally welded attachments (4) B12.30 B-M-1 Valve body welds - less than 4 in. (4) B12.31 B-M-1 Valve body welds - 4 in. and greater (4) B12.40 B-H-2 Valve body internal surfaces - (4) greater than 4 in. B15.70 B-P System leakage test Visual In Compliance B15.71 B-P System hydrostatic test Visual In Compliance

l ASME CLASS 1 COMPONENT NOTES 1.- There are limitations in access to Weld SC-2 as shown on Drawings 25203-29525 caused by the reactor vessel supports. This interference prevents volumetric examination of 19 percent of the ! weld. However, 81 percent of the weld is inspected using the volumetric examination technique.

2. Weld SC-1, shown on Drawings 25203-29525, is partially inaccessible because of reactor vessel supports. This interference prevents

! volumetric examination of 39 percent of the weld. However, 61 percent of the weld is inspected using the volumetric examination technique.

3. The lower 50 percent of Nozzles NS-2, NS-4, and NS-6 are inaccessible for volumetric examination of Category B-D nozzle-to-shell welds.

These are the three nozzles that contain the integral Reactor Vessel support pads. Although some redesign of this area was accomplished during construction to provide for better inspectability, we must still request a waiver on the Code requirements for 100 percent examination of all nozzles during the inspection interval. As an alternate to volumetric examination, these areas will be monitored l i' ' for leaks and inspected visually for signs of structural distress

until an inspection method meeting Code requirements can be devised.

j Drawings 25203-29525 and Sketches SK-M97 and SK-M228 show the I-arrangements in the nozzle area. Nozzles NS-1, NS-3, and NS-5 are l accessible and code examinations will be performed. l. I

 . I, .

4 .' There are no items of this category at Millstone Unit 2.

5. The Reactor Vessel supports at Millstone Unit 2 are integral with three of the six nozzles and are excluded from this. category by Table IWB-2500.
6. The steam generator tubing (U-tubes) is examined in accordance with the Millstone Unit No. 2 Plant Technical Specifications.
7. A Relief Request was granted from in-service volumetric examinations of-the reactor coolant pump casing welds. By this relief, we are permitted to conduct alternative surface examinations (liquid penetrant) of the' accessible RCP casing wleds, one pump per interval.

Additionally, a visual examination of the accessible internal pressure boundary will be conducted when the pump is disassembled for maintenance.

8. As permitted by 10CFR50.55a(b)2(ii), the extent of Class I piping examinations will be determined by the requirements of Table IWB 2600, Category B-J, listed in the 1974 Edition, Summer 1975 Addenda of the ASME Code, Section XI.
9. Some of the CRD housing welds are inaccessible.

Section 4 In-Service Inspection Program Class 2 Components

Millstone Unit 2 In-Service Inspection Program Class 2 Components The attached table provides a listing of Class 2 pressure-retaining components which are subject to the inspection requirements of Subsection IWC of Section XI of the ASME Boiler and Pressure Vessel Code. These tabulations identify the components to be inspected, the applicable Code to which the component was built, and the method of examination. l Relief from the inspection requirements of each subsection was requested l in cases where these inspection requirements have been determined to be impractical. Where relief was requested, specific Information is provided l which identifies the applicable Code requirement, justification for the relief request, and the inspection method to be used as an alternative. l l The extent of examinations of Class 2 pipe welds is determined by the l l requirements of Section XI in the 1974 Edition with Addenda through the Summer 1975 Addenda, as permitted by 10CFR50.55a(b)2iv. i

HII.I. STONE POINT WIT #2 IN-SERVICE INSPECTION PROGRAM (Iki-2412) , ASME CODE CLASS 2 COMP 0hTNTS - Tchle ASME Section XI IEC-2500-1 Examination Component or Area Compliance Item No. Category to be Ezamined Method (Notes) STEAM CENERATORS (Shell Side) C1.10 C-A Shell circumferential welds Volumetric In Compliance C1.20 C-A Head circumferential welds Volumetric In Compliance C1.30 C-A Tubesheet-to-Shell weld Volumetric In Compliance C2.10 C-B Nozzle welds in vessels - 1/2 in, and less (2) C2.20 C-B Nozzle welds in vessels - over 1/2 in. (2) C2.21 C-B Nozzle to shell or head Volumetric and Surface In Compliance - C2.22 C-B Nozzle inside radius section C3.10 C-C Integrally welded attachments Surface In Compliance C4.10 C-D Bolts and studs over 2 in. (2) C7.10 C-H System leakage test Visual In Compliance C7.11 C-H System hydrostatic test Visual In Compliance SHUIDOW HEAT EXCHANOT.RS C1.10 C-A Shell circumferential weld Volumetric In Compliance C1.20 C-A Head circumferential weld (2) C1.30 C-A Tube sheet-to-shell weld Volumetric In Compliance C2.10 C-B Nozzle welds in vessels - 1/2 in. or less (2) C2.20 C-B Nozzle welds in vessels - over 1/2 in. Volumetric (Surface) In Compliance C2.21 C-B Nozzle to shell or head welds (2) C2.22 C-B Nozzle inside radius section Not Applicable C3.10 C-C Integrally welded attachments Surface In Compliance C4.10 C-D Bolts and studs over 2 in. (2) C7.10 C-H System leakage test Visual In Compliance C7.11 C-H System hydrostatic test Visual In Compliance e

MILLSTONE POINT UNIT #2

  • IN-SERVICE INSPECTION PROGRAM (Ik'B-2412)

ASME CODE CLASS 2 COMPONTNTS . Tchle ASME Section XI Ibr-2500-1 Examination Component or Area Compliance Ites No. Category to be Examined Method (Notes) PIPING C3.40 C-C Integrally welded attachments (2) C4.20 C-D Bolts and studs - over 2 in. (2) C5.10 C-F Piping welds - 1/2 in. and less nominal thickness C5.11 C-F Circumferential welds Surface In Compliance (1) C5.12 C-F Longitudinal welds Surface In Compliance (1) C5.20 C-F Piping welds - over 1/2 in. nominal thickness C5.21 C-F Circumferential welds Surface and Volumetric In Compliance (1) C5.22 C-F Longitudinal welds Surface and Volumetric In Compliance (1) C5.30 C-F Pipe branch connections over 4 in. pipe size C5.31 C-F Circumferential welds Surface In Compliance (1) C5.32 C-F Longitudinal welds (2) C7.20 C-H System leakage tests Visual In Compliance C7.21 C-H System hydrostatic tests Visual In Compliance PLE C3.70 C-C Integrally welded attachments (2) C4.30 C-D Bolts and studs - over 2 in. (2) C6.10 C-G Pump casing welds (2) C7.30 C-H System leakage tests Visual In Compliance C7.31 C-H System hydrostatic tests Visual In Compliance VALVES C3.100 C-C Integrally welded attachments (2) C4.40 C-D Bolts and studs - over 2 in. (2) C6.20 C-G Valve body welds (2) C7.40 C-H System leakage tests Visual In Compliance C7.41 C-H System hydrostatic tests Visual In Compliance

ASME CLASS 2 COMPONENT NOTES

1. As permitted by 10CFR50.55a(b)2(iv), the extent of Class 2 piping examinations shall be determined by the requirements of paragraph IWC-1220, Table IWC-2520, Categories C-F and C-G, and paragraph IWC-2411 as listed in the 1974 Edition, Summer 1975 Addenda of the ASME Code, Section XI.

2 There are no items of this category at Millstone Unit 2.

7

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I' / V f Section 5 _

                  /       s c.

In-Service Inspection Program Class 3 Components t i 4

                                                                                                     /

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                       ,'                                  -Millstone Unit 2 f

In-Service Inspection Program Class 3 Components Class 3 components comprising the systems listed in Table 3 will be

       + < '; d ,            tested and examined in accordance with IWA-5000, IWD-5000, and IWD-2600, o

as modified in Table BCD-5000 " System Pressure Tests," by the expiration of each inspection interval.

          .. ?

The Class 3 components are in compliance with ASME Section XI with exceptions as noted in Table BCD-5000 (System Pressure Tests). In addition, 100 percent of the components will be examined in accordance with IWA-5240 and IWD-2600 while in operation or during system in-service testing by the expiration of every one-third of each inspection interval. Class 3 component pressure tests are listed under the section on pressure

     ,                       tests, Table BCD-5000.

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                  '*                                                                    IN-SERVICE INSPECTION PROGRAM                           j    - -

ASME CODE CLASS 3 COMPONENTS .

                                                                      ~'                                                                    .            l s

I" W Ttble \ . . ASME Section XI g I@-2500-1 Examination Component or Area Compliance '~ Itsa No.- ,, Category -- to be Examined Method (Notes)

                                ~

REACTOR BUILDING

                                                        ~

CLOSED COOLING WATER SYSTEM

               ~                                                        ~

D1.10 D-A System leakage test _ Visual In Compliance DI.10 D-A System hydrostatic test

  • Visual In Compliance D1.20 D-A Integral attachments - supports No Items DI.30 D-A Integral attachments - snubbers No Items D1.40 1 zD-A Integral attachments s - spring type No Items ,

D1.50 D-A Integral attachments - constant load No Items D1.60 D-A Integral attachment: - shock absorbers No Items AUXILIARY FEEDWATER D2.10 D-B ' Systes leakage test Visual In Compliance D2.10 D-B System hydrostatic. test Visual In Compliance

    .D2.20                              D-B                      Integral attachments - supports                                                           No Items D2.30                              D-B                      Integral attachments - snubbers                                                           No Items
   'D2.40                               D-B                      Integral attachments - spring type                                                        No Items D2.50                              D-B                      Integral attachments - constant load                                                      No Items D2.60                              D-B                      Integral attachments - shock absorbers                                                    No Items w                                                            -.

MILLSTONE POINT UNIT #2 IN-SERVICE INSPECTION PROGRAM ASME CODE CLASS 3 COMPONENTS . Table ASME Section XI IWD-2500-1 Examination Component or Area Compliance Itco No. Category to be Examined Method (Notes) SERVICE WATER D2.10 D-B System leakage test Visual In Compliance D2.10 D-B System hydrostatic test Visual In Compliance D2.20 D-B Integral attachments - supports In Compliance D2.30 D-B- Integral attachments - snubbers In Compliance D2.40 D-B Integral attachments - spring type In Compliance D2.50 D-B Integral attachments - constant load In Compliance . D2.60 D-B Integral attachments - shock absorbers In Compliance SPENT FUEL POOL COOLING D3.10 D-C System leakage test Visual In Compliance D3.10 D-C System hydrostatic test Visual In Compliance D3.20 D-C Integral attachments - supports In Compliance D3.30 D-C Integral attachments - snubbers In Compliance D3.40 D-C Integral attachments - spring type In Compliance D3.50 L-C Integral attachments - constant load In Compliance D3.60 D-C Integral attachments - shock absorbers In Compliance l

                                               -MILLSTONE POINT UNIT #2 IN-SERVICE INSPECTION PROGRAM                                    ,

ASME CODE CLASS 3 COMPONENTS Table ASME Section XI IWD-2500-1 Examination Component or Area Compliance Ite:s No. Category to Le Examined Method (Notes)' CHILLED WATER D3.10 D-C System leakage test Visual In Compliance D3.10 D-C System hydrostatic test Visual In Compliance D3.20 D-C Integral attachments - supports In Compliance. D3.30 D-C Integral attachments - snubbers In Compliance D3.40 D-C Integral attachments - spring type In Compliance D3.50 D-C Integral attachments _- constant load In Compliance

  • D3.60 D-C Integral attachments - shock absorbers In Compliance MAIN STEAM (TO TURBINE-DRIVEN AUXILIARY FEEDWATER PUMPS)

D3.10 D-C System leakage test Visual In Compliance D3.10 D-C System hydrostatic test Visual In Compliance D3.20 D-C. Integral attachments - supports In Compliance D3.30 D-C Integral attachments - snubbers In Compliance D3.40 D-C Integral attachments - spring type In Compliance D3.50 D-C Int'egral attachments - constant load In Compliance D3.60 D-C Integral attachments - shock absorbers In Compliance

i l i i i I i l 1 Section 6 1 Category IWF Component Supports i 1 l i l l L

Category IWF Component Supports 2 ie e Areas and Frequency of Examination 4 Class 1 and 2 - Twenty-five percent of total number of supports on piping that is required to be examined each interval. One hundred percent to be examined during service lifetime. Class 3 - For multiple components within a system of similar design, functions, and surface, the supports of only one of the multiple components are required to be examined. i The required examinations shall be completed in accordance with the inspection. schedule established for the components under IWB, IWC, and IWD. Supports listed for examination in Category IWF have not been separated further by . item number or examination category as the examination methods and acceptance criteria are the-same. NNECO believes that this manner of listing is sufficient and that it satisfies the intent of the code. i

           ,-     ,----,,a                                   _,-..c,+        - , + . ,   , - - - - , -.    ,,   ,,---,,-,n -- - - - - - . , , - - , - , - - , - -
           'Hechanical and hydraulic snubber inspections, including functional testing, are conducted according to..the augmented surveillance requirements of technical specifications and are not included in this program.

New component supports installed in Class 1, 2, and 3 systems will be inspected after installation. These new supports will then be added to the ASME Section XI, ISI Program. Subsequent inspections will be in

           .accordance with the ISI Program.

1 7

                                                                                         - .s

MILI. STONE POINT UNIT #2 IN-SERVICE INSPECTION PROGRAM . ASME CODE CLASS 1, 2, AND 3 COMPONENT SUPPORTS *

-Table                                                                                                          ASME Section XI IWF-2500-2           Examination                       Component or Area                                           Compliance Ite2 No.             Category                          to be Examined                                Method          (Notes)

F-1 F-A Mechanical attachments Visual In Compliance F-1 F-B -Mechanical attachments Visual In Compliance F-1 F-C Mechanical attachments Visual In Compliance F-2 F-A Welded attachments Visual In Compliance F-2 F-B Welded attachments Visual In Compliance F-2 F-C Welded attachments Visual In Compliance F-3 F-A Component displacement Visual In Compliance F-3 F-B Component displacement Visual In Compliance - F-3 F-C Component displacement Visual In Compliance F-4 F-C Spring type supports, constant load Visual In Compliance type supports, and shock absorbers F-4 F-C Hydraulic and mechanical snubbers s Note 1 Note 1: Mechanical and hydraulic snubber inspections are conducted according to the augmented in-service inspection program in technical specifications only.

SECTION 7 In-Service Testing Program for IWP-Pumps

o, o . In-Service Testing Program for IWP-PUMPS This program lists those pumps (26) that are required to perform a specific function in shutting down a reactor or in mitigating the conse-quences of an accident and are provided with an emergency power source. Table IWP specifies the testing frequency and parameters measured or observed for each pump included in this program. When it is not possible or practical to perform a specified in-service test, a testing alterna-tive is referenced as a Relief Request. An in-service test will be performed on each pump at least every three months during operation. Test frequency will be maintained during shutdown periods if practicable. Pumps required to be operable during shutdown will be tested at least every three months during shutdown.

TABLE IWP FLOW SPEED INLET DIFFERENTIAL BEARING , PUMP RESISTANCE CONTROL PRESSURE PRESSURE FLOW VIBRATION LUBRICATION TEMPERATURE FREQUENCY Service Water A Variable Fixed X X X Note (1) 0 R

  • Service Water B Variable Fixed X X X (1) 0 R
  • Service Water C Variable Fixed X X X (1) 0 R
  • Auxiliary Feedwater A Fixed Fixed X X (1) 0 R
  • Auxiliary Feedwater B Fixed Fixed X X (1) 0 R
  • Turbine Driven Fixed Variable X X (1) 0 R
  • Auxiliary Feedwater RBCCW A Variable Fixed X X X (1) 0 R
  • RBCCW B Variable Fixed X X X (1) 0 R
  • RBCCW C Variable Fixed X X X (1) 0 R
  • H.P. Safety Injection A Fixed Fixed X X (1) 0 R
  • H.P. Safety Injection B Fixed Fixed X X (1) 0 R
  • H.P. Safety Injection C Fixed Fixed X X (1) 0 R
  • L.P. Safety Injection A Fixed Fixed X X (1) 0 R
  • L.P. Safety Injection B Fixed Fixed X X (1) 0 R
  • Containment Spray A Fixed Fixed X X (1) 0 R
  • Containment Spray B Fixed Fixed X X (1) 0 R
  • Charging A Fixed Fixed X X (1) 0 R
  • Charging B Fixed Fixed X X (1) 0 R
  • Charigcg C Fixed Fixed X X (1) 0 R
  • Spent Fuel A Variable Fixed X X X (1) G R
  • Spent Fuel B Variable Fixed X X X (1) 0 R
  • Chilled Water A Variable Fixed X X X (1) 0 R
  • Chilled Water B Variable Fixed X X X (1) 0 R
  • Boric Acid A Fixed Fixed X X (1) 0 R
  • Boric Acid B Fixed Fixed X X (1) 0 R
  • X = parameters to be measured and recorded.

0 = para:neters to be observed.

  *  = in-service testing performed quarterly.

R = bearing temperature relief requested.

I IWP - Table Notes: Note 1: In lieu of measuring overall vibration amplitude (Mils), the following vibration monitoring program will be implemented. Vibration will be monitored at least quarterly using equipment which collects vibration signatures. Overall vibration amplitudes will be compaired to the following acceptance criteria: Acceptable Range - O to 2.5 Times Reference Velocity. Alert Range - > 2.5 to 5 Times Reference Velocity. Required Action Range - > 5 Times Reference Velocity. Reference velocity shall be the average overall velocity amplitude determined during an in-service test at reference conditions when the pump is known to be operating acceptably. Vibration signatures will be reviewed at least quarterly by a knowledgeable person using appropriate equipment to identify potential bearing degradation or other potential faults. This signature indicates potential bearing degradation or other faults in the unit. Action as required for a pump in the alert range of vibration level will be initiated.

r

o. . 9 Bearing Temperature Relief Request Components All safety-related pumps.

Test Requirement Measure annually the temperature of centrifugal pump bearings and main shaft bearings of reciprocating pumps at points selected to be responsive

      'to changes in temperature of the bearing.

Basis for Relief Bearing metal temperature monitoring can be effective in detecting

      = bearing problems. However, the vibration monitoring program established for Millstone Unit 2 is significantly more effective in identifying
      ~ bearing degradation than an annual measurement of bearing temperature.

Bearing degradation can be detected at a very early stage by vibration signature analysis. All safety related pumps are monitored using equip-ment which is sensitive to low amplitude vibration changes generated by bearing distress. These. low amplitude signals are typically less than 1 percent of the overall vibration amplitude and cannot be detected by a simple amplitude monitoring program conforming to IWP minimum requirements.

c: However, these changes are routinely detected in the established Millstone Unit 2 vibration monitoring program. In addition, many of the safety related pumps are constructed such that bearing metal temperature changes will be quickly dissipated throughout the relatively massive housings, oil reservoirs, and attached casings. As a result, locations at which bearing temperatures could be monitored will respond much less than actual bearing metal temperature, greatly reducing the.sensivitiy of this method of identifying bearing distress. Further, bearing temperature changes are frequently very sudden, rise quickly until the bearing wipes, then return quickly to normal or below normal as the bearing oil flow increases in the wiped bearing. Alternate Testing Record and analyze pump vibration signature at least quarterly. Signature will be measured as a velocity spectrum. Signatures will be analyzed to detect bearing degration. 4

3 , e e Section 8 IN-SERVICE TESTING PROGRAM FOR IW - VALVES

IN-SERVICE TESTING PROGRAM FOR IWV - VALVES The attached program tables include all valves in the Millstone Unit 2 plant which are required to be identified under Subsection IWV of ASME Section XI, 1980 Edition up to and including the Winter 1981 Addenda. The IWV tables listed herein specify the testing frequency and parameters measured or observed for each valve included in the program. When it is not possible or practical to perform a specified in-service test, a testing alternative is referenced as a relief request.

     "When relief requests identify valves will be tested at Cold Shutdown,"

the following guidelines will apply: Testing will commence within 48 hours of achieving cold shutdown conditions, proceed in an orderly manner (not to interfere with restoring the plant to operation) until complete. If not completed in a single cold shutdown, testing will continue on subsequent cold shutdowns without repeating a specific valve test until the entire list is completed. Valves which testing indicates are in the Alert Range will be tested during the next cold shutdown. A plant shutdown will not be initiated to meet the requirements of increased testing for these valves.

     "When relief requests identify valves will be tested during refueling shutdowns," the following guidelines will apply:
 ..o .. .

l Testing will be conducted between the time the plant is in the Cold Shutdown condition at the beginning of the refueling shutdown and be completed prior to leaving the Cold Shutdown condition at the end of the refueling outage. Valves which are in the Alert Range will be tested during the next refueling outage. A plant shutdown will not be initiated to meet the requirements of increased testing for these valves. I i i e

7

  • e IW-1 TABLES
l
.v21va Class /       ~ Spent Fuel Pool Cooling:   ' Size . Valve- "~

Normal Test Relief Testing Number Catenory 25203-26126 Sh. 1- (Inches) Type. Actuation . Position' Requirements. Regnests . Alternative 2-RW-4A 3C Pump A Discharge 8 CK ,- .O Q' 2-RW-4B 3C ' Pump B Discharge 8 CK - O Q 2-RW-8 3C Return Header Check 10 CK - ' O .Q

2-RW-10 3C Return Header Check 10 CK -

O Q 2-RW-67 3C PMW Return Check 2 CK - C Q. 2-RW-222 3C Aux. Feedwater Return Check 2 CK - C Q'

V 1ve Class / ' Main Steam Size. Valve Normal Test Relief Testing Number Catesory .25203-26126, Sh. 2 (Inches) Type -Actuation Position . Requirements Requests AlternatiYe 2-MS-4A 3C Aux. W Turbine Supply Check 4 CK -

                                                                                                             .C           Q 2-MS-4B'                      3C          Aux. W Turbine Supply Check           4       CK       -

C Q 2-MS-f4A 2B No. 1 MSIV 34 STOP A0 0 Q X QCS CK MT QP FT X FTCS 2-MS-14B 2B No. 2 MSIV 34 STOP A0 0 Q X QCS CK MT QP FT X FTCS-2-MS-05A - 2B No. 1 MSIV Bypass 3 GL MO C Q X QCS-MT 2-MS-65B- 2B No. 2 MSIV Bypass 3 GL MO C Q X QCS MT 2-MS-190A 2B No. 1 S.G. Atmospheric Dump 8 GL A0 C Q X QCS MT FT X FTCS

  .2-MS-190B                      2B          No. 2 S.G. Atmospheric Dump           8       GL       AO       C           Q              X                QCS MT FT             X                FTCS 2-MS-201                       2B          No. I S.G. Supply to Aux, W Turbine   4       GA       MO       O           Q MT 2-MS-202                       2B          No. 2 S.G. Supply to Aux. W Turbine   4       GA       MO       O           Q MT 2-MS-239                       2C          Main Steam Header B Safety            6       REL      -

C SRV 2-MS-240 2C Main Steam Header B Safety 6 REL - C SRV 2-MS *41 2C Main Steam header B Safety 6 REL - C SRV' 2-MS-242 x 2C Main Steam Header B Safety 6 REL - C SRV 2-MS-243 2C Main Steam Header B Safety 6 REL - C SRV 2-MS-244 2C Main Steam Header B Safety 6 REL - C SRV 2-MS-245 2C Main Steam Header B Safety 6 REL. - C SRV

7

                                                                                                                =.:
 - - ~ -       ' ' - '

b_ Vslva ' Class / Main Steam Size Valve- . . Normal . Test Relief . Testing Number Catenory 25203-26126, Sh. 2 (Inches) Type ' Actuation Position Requirements Requests Alternative 2-MS-246 2C ' Main Steam Header B Safety 6 REL - C SRV 2-MS-247 2C Main Steam Header A Safety 6 .REL - C SRV 2-MS-248 2C Main Steam Header A Safety 6 REL - C SRV 2-MS-249 2C Main Steam Header A Safety 6 REL - C  : SRV 2-MS-230 2C Main Steam Header A Safety 6 REL . C SRV 2-MS-251 2C Main Steam Header A Safety 6 REL - C SRV 2-MS-252 2C Main Steam Header A Safety 6 REL - C SRV 2-MS-253 2C Main Steam Header A Safety 6' REL - C SRV 2-MS-254 2C Main Steam Header A Safety 6 REL - C SRV SV-4188 3B Steam to Aux. W Turbine 4 GL C M01 Q MT 2-MS-265B 3B Steam Drain Isolation 1 GL A0 0 Q MT. FT 2-MS-266B 3B Steam Drain Isolation 1 GL A0 0 Q MT FT

s , :. .

                            -RELIEF REQUEST BASIS SYSTEM: MAIN STEAM
1. Valve: 2-MS-64A Category: B-C Class: 2 Function: Stop flow from steam generator No. 1 following steam line rupture downstream of
         ~

valve. Test Requirement: Exercise valve for operability and measure stroke time every three months. Basis for Relief: Full stroke testing of this valve would require plant shutdown. Alternate Testing: Part stroke exercise every three months and full stroke exercise and measure stroke during cold shutdown.

m__ _ 1 SYSTEM: MAIN STEAM (CONT.)

2. ! Valve: 2-MS-64B 1

Category: B-C Class: 2 Function: Stop flow from steam generator No. 2 following steam line rupture downstream of valve. Test Requirement: Exercise valve for operability and measure stroke time every three months. Basis for Relief: Full stroke testing of this valve would require plant shutdown. Alternate Testing: Part stroke exercise every three months and full stroke exercise and measure stroke time during cold shutdown.

T SYSTEM: MAIN STEAM (CONT.)

3. Valve: 2-MS-65A Category: B Class: 2 Function: Start up bypass valve around main steam isolation valve for No. I steam generator.

Test Requirement: Exercise valve (full stroke) for operability and stroke time every three months. Basis for Relief: Valve is normally closed and not required to change position during plant operation. Failure of this valve in the open position during exercise would jeopardize the ability to stop steam flow in the event of downstream rupture. Alternate Testing: Full stroke exercise and measure stroke time during cold shutdown.

l

   ~* * *                                                                          '
             . SYSTEM: MAIN STEAM'(CONT.)

1+ . Valve: 2-MS-65B Category: B , Class: 2 Function: Start up bypass valve around main steam isolation valve for No. 2 steam generator. Test Requirement: Exercise valve (full stroke) for operability and stroke time every three months. Basis for Relief: Valve is normally closed and not required to change position during plant operation. Failure of this valve in the open position during exercise would jeopardize the ability to stop steam flow in the event of a downstream rupture. Alternate Testing: Full stroke exercise and measure stroke time during cold shutdown.

     - ~ . - '* -  SYSTEM: MAIN STEAM (CONT.)

5.- Valve: 2-MS-190A Category: B Class: 2 Function: Provide control of steam flow from No. I steam generator to atmosphere during cooldown. Test Requirement: Exercise (full stroke) for operability and measure stroke time every three months. Basis for Relief: Operation of valve during plant operation could result in steam flow transient. Isolation of this valve to allow exercising during operation could reduce plant ability to withstand a turbine trip transient. l , Alternate Testing: Full stroke exercise and measure stroke i time during cold shutdown. I l'-

1 SYSTEM: MAIN STEAM (CONT.)

6. Valve: 2-MS-190B Category: B Class: 2 Function: Provide control of steam flow from No. 2 steam generator to atmosphere during cooldown.
          -Test Requirement:      Exercise (full stroke) for operability and measure stroke time every three months.

Basis for Relief: Operation of valve during plant operation could result in steam flow transient. Isolation of this valve to allow exercising-during operation could reduce plant ability to withstand a turbine trip transient. Alternate Testing: Full stroke exercise and measure stroke time during cold shutdown. i

n... . - . . . ..-. . - - - - -n . - ~:. ;

  .V;1ve            Class /           .Containsment Spray.         Size  Valve               Normal.             Test         Relief            Testing Number        Cateaory             25203-26126 Sh. 3        (Inches) Type  ' Actuation . Position      . Requirements    Requests      . Alternative 2-CS-2A                2C  -CS Pump A Discharge                 '8     . CK      -

C Q 2-CS-2B '- ,' 2C CS Pump B Discharge 8' CK C Q 2-CS-5A. 2C .CS Header A Check 8 CK -

                                                                                             'C                  Q              X                -QCS 2-CS-5B               2C    CS Header B Check                    8       CK      -          C                ..Q              X                  QCS 2-CS-6A-              2C    CS Pump A Recirc.                    2-      CK      -.         C                 .Q 2-CS-CB                2C    CS Pump B Recire.                    2       CK      -

C Q 2-CS-13.1A '2B RWST Header A Stop 18 GA MO O Q X QCS ffr 2-C3-13.1B 2B RWST Header B Stop 18 GA MO O Q X QCS MT 2-CS-14A 2C RWST Header A Check 18 CK - C Q X QP QR 2-CS-14B 2C RWST Header B Check 18. CK - C' Q X QP QR 2-CS-15A 2C CTMT Sump Outlet Header A Check 24 CK - C Q X QP 2-CS-15B 2C_ CTfff Sump Outlet Header B Check 24 CK - C Q X QP 2-CS-16.1A 2B CTNT Sump Outlet Header A 24 GA MO C Q MT 2-CS-16.1B 2B CT!fr Sump Outlet Header B ' 24 GA. MO C Q ffT i W

RELIEF REQUEST BASIS SYSTEM: ~ CONTAINMENT SPRAY

1. Valve: 2-CS-5A, 5B
       ,             Category:                 C Class:                    2 r

Function: Inside containment check valves in Contain-ment Spray headers. Test Requirement: Exercise valve (full stroke) quarterly. Basis for Relief: Valve operation cannot be verified during reactor operation since the valves are inaccessible during operation. To verify movement of these valves, air must be admitted upstream and valve motion monitored audibly. Water cannot be used for this test since containment wetting would-result.

VfC t,

              ,1 SYSTEM:. . CONTAINMENT SPRAY (CONT.)

Alternate Testing: Valve will be full stroke exercised during

     ;(-                                   ,

i j(0 g extended.(greater than three weeks) cold

        .,;ll)_.                           V il ' 9'..

A shutdowns and refueling outages. Q ) t

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"j'[;(! . r, .1 Valve:

       *^-
2. 2-CS-13.1A, 13.1B Category: B Class: 2
                                 .c
Function: Refueling Water Storage Tank Outlet Header
                                                                                                          - "A-B" Isolation Valves.

T f, 4,

                                                                                                     't Test Requirement:                                        Exercise valve for operability every three
                   . - ( '. ?

z' if, .., months.

                  < ; 4. -

., d,.3 , x l4 t Basis for Relief: Failure of this valve in closed position 9_ _ would interr,pt an emergency core cooling lli j ' flow r#a, e ,

                                                                                               ?

Alternate Testing: This valve will be exercised for operability I during cold shutdown.

                                              <                                >  4
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a * *

 .. .        SYSTEM:   CONTAINMENT SPRAY (CONT.)
3. Valve: 2-CS-14A, 14B Category: C Class: 2 Function: Prevent backflow from Safety Injection Suction Header to the RWST.

Test Requirement: Exercise valve (full stroke) quarterly. Basis for Relief: Valve cannot be full stroke exercised during reactor operatica since the only full flow path is into the Reactor Coolant System. Valve cannot be full stroked during cold shutdown since overpressuriza-tion could result. Alternate Testing: Valve will be part stroke exercised quarterly and full stroke exercised at each refueling.

T SYSTEM: CONTAINMENT SPRAY (CONT.) 4~. Valve: '2-CS-15A, ISB Category: C Class: 2 Function: Prevent backflow into containment sump. Test Requirement: Exercise to open position quarterly. Basis .for Relief: Valve cannot be full stroke exercised without filling containment to design postaccident water depth. Alternate Testing: Valve will be part stroke exercised quarterly. No full stroke exercising is proposed.

                                                                                                                                       .       .. - x
                                                                                                                                                   'e Valys-      Class / '          Safety Injection    - ' Size    Valve                   Normal               Test     Relief    ,    ITesting*

Number Catemory 25203-26126. Sh. 3 (Inches) Type Actuation Position Requirements Requests Alternative' 2-SI-007 2C HPSI Header A Relief .7S REL' - C 'SRV 2-SI-008' 2C HPSI Header A Check 6 CK - C -Q X QP. QR 2-SI-009 2C HPSI-A to Loop 2B Check 2 .CK - C Q X QP QR 2-SI-010 2C HPSI-A to Loop 2A Check 2 CK - C Q X QF QR SI-011 2C HPSI-A to Loop B Check 2 CK - C. 'Q X QP QR - 2-SI-012 2C HPSI-A to Loop 1A Check 2 CK - C Q X QP QR 2-SI-113 -2C HPSI-B to Loop 1A Check 2 CK - C- Q X QP QR , 2-SI-114 2C LPSI to Loop 1A Check 6 CK - C Q X QCS 2-$I-123 2C HPSI-B to Loop 1B Check 2 CK - C Q X QP QR 2-SI-124 2C LPSI to Loop IB Check 6 CK - C Q X QCS 2-SI-133 2C HPSI-B to Loop 2A Check 2 CK - C Q X QP QR 2-SI-134 2C LPSI to Loop 2A Check 6 CK - C Q X QCS 1 2-SI-143 2C HPSI-B to Loop 2B Check 2 CK - C Q X QP QR 2-SI-144 2C LPSI to Loop 2B Check 6 CK - C Q X QCS 2-SI-211 2C SIT-2 Relief 1 REL - C SRV ll I k

V:1ve Class / Safety Injection . Size Valve Normal Test Relief ' Testing.. Number Category. 25203-26126 Sh. 3 (Inches) Type Actuation Position Requirements Requests Alternative, .2-SI-4?O 2C HPSI Header B Relief .75 REL' -

                                                                                ~C                'SRV 2-SI-410         2C     HPSI Pump Suction              8        CK     .- '      'C                Q           X         QP QR 2-SI-414         2C     HPSI Pump B Discharge         3         CK'      -

C. Q X QP QR 2-SI-417 2C HPSI Header A Relief 1 REL- - C SRV 2-SI-422 2C HPSI Pump B Recire. 2 CK- - C Q 2-SI-424 2C- HPSI Pump A Recirc 2 CK - C Q 2-SI-426 2C HPSI Pump C Recire. 2 CK - C Q 2-SI-427 2C HPSI Pump A Discharge 3 CK - C Q X QP - QR 2-3I-434 2C LPSI Pump B Discharge 10 CK - C Q X~ QCS 2-SI-439 2C LPSI Header Relief .75 REL '- C SRV _ _ _ _ _ = . -

                                                                                                                                      -4. .            ,

1 ..

                                                                                                                                            ----~~.,-~.-
      'V:1ve                Class /-                 Sa fety . Inj ection    Size  Valve            Norms 1     , Test L~   I Relief        Testing Number            . Cateaory.               25203-2(3126. Sh. 3   (Inches) Type  Actuation Position . Requirements ~ Requests     Alternative-2-SI-215                  1C         SIT-1 Discharge Check           12       CK          -

C Q X Q 1 2-SI-217 1C HPSI, LPSI Disch.L to Loop 1A 12 CK - C Q X QCS-2-SI-221 2C SIT-1 Relief 1 REL ..- 'C- SRV 2-SI-225 1C SIT-2 Discharge Check 12 CK - C Q X Q 2-SI-227 1C HPSI, LPSI Disch, to Loop IB 12 .CK - C Q X QCS 2-SI-231 2C SIT-3 Relief 1 .REL. - C SRV SI-235 IC SIT-3 Discharge Check 12 CK - C Q X Q 2-SI-237 1C HPSI, LPSI Disch to Loop 2A 12 CK - C Q X QCS 2-SI-241 2C ' SIT-4 Relief 1 REL - C SRV 2-SI-245 IC SIT-4 Discharge 12 CK - C Q X Q . 2-SI-247 1C HPSI, LPSI Disch. to Loop 2B 12 CK - C Q X .QCS 2-SI-401 2C HPSI Pump Suction 8 CK .- C Q X QP QR j 2-SI-405 2C HPSI Pump C Discharge 3 CK - C Q X QP QR. i a h t b 4

1

                                                                                                                     . _ _ _ .as,   ..

Valve- Class / Safety Injection Size Valve Normal Test Relief Testing . Number Category.,. 25203-26126, Sh. 3 (Inches) Type Actuation Position Requirements Reo sts Alternative 2-SI-441 - 2C LPSI Pump A Discharge 10 CK - C. Q X QCS 2-SI-448- 2C LPSI Pump A Recire. 2 CK - C Q 2-SI-451 ~ 2C LPSI Pump B Recire. 2 CK - C Q. 2-SI-465 2C SIT Test Line Relief 1.5 REL - C SRV 2-SI-468 '2C Shutdown Cooling Suction Relief - 1.5 REL - C SRV 2-SI-469 1C Shutdown Cooling Suction Relief 1 REL - C SRV 2-SI-614 IE SIT-1 Discharge Stop 12 GA MO LO ET 2-SI-615 2B LPSI Header IA Injection Stop 6 GL MO C Q MT 2-SI-616 2B HPSI Header B to Loop 1A 2 GL MO O Q Nr 2-SI-617 2B HPSI Header A to Loop 1A 2 GL MO O C MT 2-SI-618 IB SIS Her. der IA Check Valve Drain 1 GL A0 C Q Stop MT FT X FTCS' PI 2-SI-624 IE SIT-2 Discharge Stop 12 GA MO LO ET 2-SI-623 2B LPSI Header IB Injection Stop 6 GL MO C Q MT 2-SI-626 2B HPSI Header B to Loop IB 2 GL MO O Q MT 2-SI-627 2B HPSI Header A to Loop 1B 2 GL MO O Q MT 2-SI-628 IB SIS Header IB Check Valve Drain 1 GL A0 C Q Stop MT FT X FTCS PI-2

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  • Valve Class / Safety Injection Size Valve Normal Test' ' Relief . Testing Number Catenary 25203-26126 Sh. 3 (Inches) Type Actuation Position . Requirements . Requests. Alternative
2-SI-?34 IE SIT-3 Discharge Stop 12' GA 'MO LO ET 2-SI-135 2B LPSI Header 2A Injection Stop 6 GL MO C Q MT 2-SI-635 2B - HPSI Header B to Loop 2A 2 GL MO O Q MT 2-SI-637 2B HPSI Header A to Loop 2A 2 GL MO O Q MT 2-SI-538 1B SIS Header 2A Check Valve Drain 1 GL AO C Q Stop -MT FT X FTCS PI 2-SI-044 1E -SIT-4 Discharge Stop 12 GA MO LO ET 2-SI-645 2B LPSI Header 2B Injection Stop 6 GL MO C Q NT 2-SI-646 2B HPSI Header B to Loop 2B 2 GL MO O Q MT 2-SI-647 2B HPSI Header A to Loop 2B 2 CL MO O Q MT

.2-SI-648 IB SIS Header 2B Check Valve Drain 1 GL AO - C Q Stop MT FT X FTCS PI 2-SI-632 IB SDS Isolation Valve 12 GA MO C Q- X QCS MT PI 2-SI-659 2B CS/SI Pumps Minimum Flow Stop 4 GL AO O Q X QCS MT FT X FTCS

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. _ , _ _ . . . _ s,,.. V2lve Class /- Safety Injection Size Valve Normal , Test:. Relief .. Testing , Number . Cateaory. 25203-26126. Sh. 3 (Inches). Type Actuation -Position ' Requirements Requests Alternative-

                                                                                                                                       ~

2-SI-660 2B . CS/SI Pumps Minimum Flow Stop 4 GL A0 0 Q 'X~ .QCS MT

                                                                                                           - FT -          X.            ITCS 2-SI-706A                   IC     LPSI Header 1A Check            6       . CK      -

C' Q- X QF QCS 2-SI-7068- IC LPSI Header IB Check 6 CK ' - C .Q X- QP

                                                                                                                                       .QCS 2-SI-706C                   IC     LPSI Header 2A Check            6         CK      -

C Q X QP QCS 2-SI-706D IC LPSkHeader2BCheck 6 CK - C Q' X- QP . QCS

                                                                                                                               -                 _     .a
                                                              /

RELIEF REQUEST BASIS SYSTEM: ' SAFETY INJECTION

1. Valve: 2-SI-008, 009, 010, 011, 012, 113, 123, 133, 143, 401, 405, 410, 414, 427 Category: B Class: 2 1

1 Function: Check valves in HPSI flow paths to prevent backflow. Test Requirement: Exercise valves (full stroke) quarterly. I Basis for Relief: Valves cannot be full stroke exercised during reactor operations since the only full flow path is into the reactor coolant system. HPSI pumps do not have sufficient discharge pressure (1,200 psi) to overcome reactor coolant pressure (2,250 psi). Valves cannot be full stroke exercised during cold shutdown since full HPSI flow into the reactor could result in reactor coolant system overpressurization.

E SYSTEM: -SAFETY INJECTION (CONT.) Alternate Testing: Design flow tests will be conducted during reactor refueling with the reactor head removed. These tests are conducted while filling the reactor pool cavity and effec-tively demonstrate that these check valves do operate properly. Partial stroke exercising will be done quarterly.

2. Valve: 2-SI-114, 124, 134, 144, 434, 446 Category: C Class: 2 Function: Check valves in the LPSI flow paths to prevent backflow.

Test Requirement: Exercise valve (full stroke) quarterly Basis for Relief: Valves cannot be full or part stroke exercised during power operation because LPSI pumps cannot overcome SIT pressure downstream of the 2-SI-706 series valves. Pump discharge check valve exercising during operation would require extensive flow path realignment thus rendering the normal LPSI flow path inoperative. L

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SYSTEM: . SAFETY INJECTION (CONT.) Alternate Testing: These check valves are full stroke exer-cised at cold shutdown during the shutdown cooling mode.

3. Valve: 2-SI-215, 225, 235, 245 Cat.egory: C Class: 1 Function: Prevent backflow into safety injection tank.

Test Requirement: Exercise (full stroke) quarterly. Basis for Relief: Valves cannot be full stroke exercised during reactor operation or cold shutdown since no flow path exists which can accept full flow. Valves cannot be part stroke tested during reactor operation since failure of the test line isolation valve to shut would result in loss of safety injection

                                     . tank level and consequent plant shutdown, further, if this valve fails to reseat, only single valve isolation would exist between the reactor coolant system and the low pressure safety injection tank.

SYSTEM: SAFETY INJECTION (CONT.)

               ~ Alternate Testing:     Valve will be full stroke tested during refueling outages.
4. Valve: 2-SI-217, 227, 237, 247 Category: C Class: 1 Function: Prevent backflow from RCS to safety injection header.

Test Requirement: Exercise (full stroke) quarterly. Basis for Relief: Valve cannot be full stroke or part stroke exercised during reactor operation since the large temperature difference between safety injection system water and the reactor coolant system (approximately 400 F) would cause undue thermal stress of the safety. injection nozzles. Alternate Testing: Valve will be full stroke exercised during cold shutdown. J

7--

   * . *
  • SYSTEM: SAFETY INJECTION (CONT.)
5. Valve: 2-SI-652 Category: B Class: 1 Function: Isolate shutdown cooling system piping from Reactor Coolant System.

Test Requirement: Exercise and measure stroke time every three months. Basis for Relief: Valves are locked closed when Reactor Coolant System pressure exceeds 300 psig to protect the low pressure shutdown cooling piping. Valve exercise would require violation of plant interlocks. Alternate Testing: Exercise and measure stroke time during cold shutdown when Reactor Coolant System pressure is less than 300 psig. i

o

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SYSTEM:' SAFETY INJECTION (CONT.)

6. Valve: S-SI-659 Category: B Class: 2 Function: Isolate minimum flow recirculation piping from refueling water storage tank when Safety Injection System is operating in containment sump recirculation mode.

Test Requirement: Exercise (full stroke) and measure stroke time every three months. Basis for Relief: Valve is required by plant technical specification to be open with valve operator power removed to provide a recirculation flow path during reactor operation. Alternate Testing: Exercise (full stroke) and measure stroke time during cold shutdown. i

3

  • - . ' ** SYSTEM: SAFETY INJECTION (CONT.)

7 .' Valve: 2-SI-660 Category: B

               ' Class:                  2 Function:                Isolate minimum flow recirculation piping from refueling water storage tank when Safety Injection System is operating in containment sump recirculation mode.

Test Requirement: Exercise (full stroke) and measure stroke time every three months. Basis for Relief: Valve is required by plant technical specification to be open with valve operator power removed to provide a recirculation flow path during reactor operation. Alternate Testing: Exercise (full stroke) and measure stroke time during cold shutdown. a

               ~ SYSTEM: SAFETY INJECTION (CONT.)
8. Valve: 2-SI-706A, 706B, 706C, 706D Category: C Class: 1.

Function: Inside containment check valvesLin the HPSI/LPSI flow path. Test Requirement: Exercise valve (full stroke) quarterly. Basis for Relief: Valves cannot be full stroked during operation because the only full flow path is into the reactor coolant system. Alternate Testing: Valves will be part stroked quarterly with the HPSI system and will be full stroked at cold shutdown during the shutdown cooling mode.

                                                                                                                                    .a r..._______--,_          _ . .          -                                                                                . - _ .

valve Class / 'Feedwater . Size Valve Normal' Test Relief Testing * - Number Catemory. 25203-26126. Sh. 4 (Inches) Type Actuation ~ Position Requirements : Requests. Alternativ_e 2- W-5A 2BC Feedwater to S.G. I 18 STOP AO O Q X ~ QCS CX MT FT X FTCS 2-W-5B 2BC Feedwater to S.G. 2 18 STOP AO O Q X QCS CK MT FT. X D OS 2- W-7 3C Steam Aux, pp. Discharge 6 CK - C Q X QCS 2- W-8A 3C Aux pp. A Discharge 4 CK - C Q X QCS 2-W-8B 3C Aux. pp. B Discharge 4 CK - C Q X .QCS 2-W-12A 2BC Aux. Feedwater to S.G. I 6 STOP AO C Q X QCS CK MT IT X FTCS

    ' 2-W-12B       2BC         Aux. Feedwater to S.G. 2          6       STOP    AO         C          Q            X                  QCS CK                            MT -

FT X FTCS 2- W-32A 3C Aux. W Pump A Recire. Check 1.5 CK - C Q 2-W-32B 3C Aux. W Pump B Recire. Check 1.5 CK - C Q 2-W-33 3C Terry Aux, W Pump Recire. Check 1.5 CK - C Q 2- W-43A 3B Aux. W Reg. Valve to No. 1 S.C. 4 GL AO C Q MT 2-W-43B 3B Aux. W Reg. Valve to No. 2 S.G. 4 GL AO C Q MT 2-W-44 3B Aux. W Pump Dis. Cross Tie 6 GA MO C Q MT 2-W-51A 3B Aux. W Reg. Valve Bypass 6 GA H C Q 2- W-56B 3B Aux. W Reg. Valve Bypass 6 GA H C Q

1 RELIEF REQUEST BASIS SYSTEM: FEEDWATER

1. Valve: 2-FW-5A, 5B Category: BC Class: 2 Function: Prevent backflow in main feedline to No. I steam generator.

Test Requirement: Exercise (full stroke) for operability every three months. Take stroke time measurements per IWV-3410. Test.for fail safe operation. Basis for Relief: Valve exercise during plant operation would require stopping feed flow to the steam generator with consequent plant shutdown. Valve has no part stroke capability. Alternate Testing: Exercise valve (full stroke), measure stroke time and fail-safe test during cold shutdown.

7 SYSTEM: FEEDWATER (CONT.)

         '2. Valve:                  2-FW-7 Category:               C Class:                  3 Function:               Prevent backflow through steam-driven auxiliary feed pump during operation of other auxiliary feed pumps.

Test Requirement: Exercise quarterly for operability. Basis for Relief: Operation of this valve would require establishing flow through the auxiliary feedlines to the steam generator. Intro-duction of this cold water could result in steam generator level instability and/or undesirable thermal transients to the feed nozzles. Alternate Testing: Exercise valve for operability during cold shutdown.

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                                                                                         ]
  .* .i   i *'
                 ' SYSTEM: .FEEDWATER (CONT.)
3. -Valve: 2-FW-8A, 8B Category: C Class: 3 Function: Prevent backflow through motor-driven auxiliary feed pump during operation of
                                          -other auxiliary feed pumps.

Test Requirement: Exercise quarterly for operability. Basis for Relief: Operation of this valve would require establishing flow through the auxiliary feedlines to the steam generator. Intro-duction of this cold water could result in steam generator level instability and/or undesirable thermal transients to the feed nozzles. Alternate Testing: Exercise valve for operability during cold shutdown. i

SYSTEM: FEEDWATER (CONT.)

4. Valve: 2-FW-12A, 2B Category: BC Class: 2 Function: Prevent backflow in auxiliary feedwater line to No. I steam generator.

Test Requirement: Exercise (full stroke) for operability every three months. Take stroke time measurements per IWV-3410. Test for fail safe operation. Basis for Relief: Valve operator exercise, without an auxiliary feed system, flow will not result in actual valve exercise. Initiating auxiliary feedwater flow during plant operation could result in steam generator level instability and/or undesirable thermal transients to the feed nozzles. Alternate Testing: Exercise valve for operability, measure stroke time and fail-safe test during cold shutdown.

V;1ve Class / Reactor Building Closed Cooling Size Valve Normal Test Relief Testing. Number Category Water 25203-26126 Sh. 6 (Inches) Type Actuation Position Requirements Requests Alternative 2-RB-2A 3C Pump A Discharge 20 CK - O Q 2-RB-25 3C Pump B Discharge 20 CK - 0 Q 2-RB-2C 3C Pump C Discharge 20 CK - 0 Q 2-RB-8.1A 33 SFPC HX and B. A. Evap. Outlet 12 BFLY AO O Q MT FT 2-RS-8.1B 3B SFPC HX and A. W. Evap. Outlet 12 BFLY AO O Q NT FT 2-RB-13.1A 3B SD Cooling HX A Outlet 18 BFLY AO C Q MT FT 2-13-13.1B 3B SD Cooling HX B Outlet 18 BFLY A0 C Q MT FT 2-RO-14A 3E SDHX A Outlet 18 BFLY H ID ET 2-RB-28.3A 2B RBCCW From CAR Cooler A 10 BFLY AO C Q MT FT 2-RB-28.3B 2B RBCCW From CAR Cooler B 10 BFLY AO C Q MT IT 2-RB-28.3C 2B RBCCW From CAR Cooler C 10 BELY AO C Q MT IT 2-RB-28.3D 2B RBCCW From CAR Cooler D 10 BFLY AO C Q MT FT 2-RO-30.1A 2A RBCCW to RC Pump Coolers et al. 8 CA MO O Q X QCS NT a

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                                                                                                                                                   ']

Valve Class / Reactor Building Closed Cooling Size Valve' . Normal Test Relief Testing ,-

                                                                                                                                                   'j
                                                                                                                              ~

Number Catemory Water 25203-26126, Sh. 6 (Inches) Type Actuation Position Requirements Requests -Alternative 2-RB-30.1B 2A RBCCW to RC Pump Coolers et al. '6 GA MO O- .Q X -QCS" MT 2-RB-37.2A 2A RBCCW From RC Pump Coolers'et al. 8 GA ISO O .Q .I QCS MT 2-RB-37.2B 2A RBCCW From RC Pump Coolers et al. 6 GA' MO O .Q X QCS-

                                                                                                           ' MT 2-RB-68.lA                3B    Eng. Safeguards RM Cooler Outlet     2      GL            A0    C           Q E    ,

FT 2-RB-E8.1B 3B Eng. Safeguards RM Cooler Outlet 2 GL AO .C Q MT FT 2-RB-210 3B Degasifier Return Stop 8 BFLY A0 C Q MT FT __. _. ._. _- a

7 -- RELIEF REQUEST BASIS SYSTEM: REACTOR BUILDING CLOSED COOLING WATER L1. Valve: 2-RB-30.1A, B Category: B Class: 2 Function: Isolate miscellaneous containment heat loads. Test Requirement: Exercise (full stroke) and measure stroke time quarterly. Basis for Relief: Exercising these valves would result in interrupting cooling water to the reactor coolant pump thermal barriers and oil coolers as well as other loads required during reactor operation. Valve design precludes part stroke exercising. Alternate Testing: Valve will be full stroke exercised on cold shutdown when reactor coolant pumps are not running.

7

  • ~* *

SYSTEM: REACTOR BUILDING CLOSED COOLING WATER (CONT.)

2. Valve: 2-RB-37.2A, B Category: B Class: 2 Function: Isolate miscellaneous containment heat loads.

Test Requirement: Exercise (full stroke) and measure stroke time quarterly. Basis for Relief: Exercising these valves would result in interrupting cooling water to the reactor coolant pump thermal barriers and oil coolers as well as other loads required during reactor operation. Valve design precludes part stroke exercising. Alternate Testing: Valve will be full stroke exercised on cold shutdown when reactor coolant pumps are not running. i

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' Valve ' Class / ' Service h ter . Size Valve . Normel- . Tesi' - Relief Testing Number Catemory 25203-26126,'Sh. 7  : (Inches) Type . Actuation Position- ' Requirements Requests .Alternatife. 2-SW-1A 3C SW Pump A Discharge Check 24 CK - O ,Q  ; 2-SW-1B 3C SW Pump B Discharge Check 24 CK' -

                                                                                             .O           ._ Q 2-SW-1C      3C      SW Pump C Discharge Check          24         CK-              -

O' Q , 2-SW-3.2A 38 B SW Header to TBCCW HKs 16 BFLY "~AO O Q s gg - FT 2-SW-3.2B 3B "A" SW Header to TBCCW HKs 16 BFLY AO O Q NT FT 2-SW-8.1A 38 A RBCCW HK Temp. Control 24 BFLY AO O Q NT FT 2-SW-8.1B 3B B RBCCW HK Temp. Control 24 BFLY AO .O Q MT FT 2-SW-8.1C 3B C RBCCW HK Temp. Control 24 BFLY AO O Q MT FT 2-SW-11A 3C A Discharge Header Check . 24 CK - O Q 2-SW-11B 3C B Discharge Header Check 24 CK - O Q , 2-SW-13A 3C A Diesel Cooling Discharge 8 CK - C Q 2-SW-13B 3C B Diesel Cooling Discharge 8 CK - C Q 2-SW-89A 3B A Diesel Cooling Temp. Control 8 BFLY AO C Q MT FT

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A -Normal V;1ve Class / Service Water -Size Valve Test Felief ' Testing.

       . Number                - Catemory              '25203-26126. Sh. 7           (Inches)       Type    JActuation    . Position-       Requirements             Requests   Alternative" 2-SW-898                     3B          B Diesel Cooling Temp. Control            8           BFLY     . AO          C                  .Q'.

HT FT 2-SW-102 3B A SW Header to Chiller X-170 ~ 2' 'CL .AO O ,Q HT FT 2-SW-104 38 B SW Header to Chiller X-170 2 GL- AO O Q NT FT 2-SW-231A 3B A Diesel Cooling Bypass 8 BFLY AO O Q MT - FT 2-SW-231B 3B B Diesel Cooling Bypass 8 BFLY 'AO O 'Q NT

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valve - . Class /.. Chemid1' and Volume Contrein. Size Valve . Normal Test Relief Testing

  • Number Cateaory System 25203-2e126 Sh. 8. 9 (Inches) Type Actuation Position Requirements Requests Alternative 7-2-CH-!S4 2C . BA Pump B Dischyrse Check 3 ,
                                                                                   ;CK           -             C         .Q

.2-CH-155 2C BA Pump A Discharge Ch'eck 3 .CK - C Q *

                                                                                            ,~           .-                                     ,

2C BA Pump Emers. Sply. Chg. pp. Suct. 34 CK .,  % - C Q X 2-CH.. 17J., QCS e . ~ , .~ y, 2-CH 19C 2C BA Tank Gravity Feed Check. 3 CK. - C Q 'I QCS 2-CH-196 -2B PMW Isolation From BA Flow Path 3 GL AO C Q MT FT 2-CH-324 2C Chg. pp. C Discharge Relief .75 REL - C SRV 2-CH-325 2C Chg. pp. B Discharse Relief .75 REL - C SRV 2-CH-325 2C Chg. pp. A Discharge Relief .75 REL - C SRV

                                                                                                                                                             ~

2-CH-328 2C Chg. pp. A Discharge Check 2 CK . ~ - ' O ,Q b 2-CH-331 2C Chg. pp. B Discharge Check 2 CK - O Q 2-CH-334 2C Chg. pp. C Discharge Check 2 CK - 0 Q 2-CH-432 1C Chg. tq Loop 2A 2.5 CK - O Q 2-CH-433 1C Chg. to Loop 1A 2.5 CK - 0 Q 2-CH-501 2B VC Tank Outlet 4 GA MO O Q X QCS MT 2-CH-504 2B RWST to Charge PP. Suction 3 CA MO C Q NT 2-CH-508 2B BA Tk. B Gravity Feed Valve 3 GA MO C Q MT 2-CH-509 2B BA Tk. A Gravity Feed Valve 3 GA MO C Q MT

  . . . ~ . . . . . .                    .                                                                                            -------- w V=lv2           Class /             h ical and Volume C4strol        Size     Valve            Normal'     Test      Relief         ~ Testing
  • Number .Catemory System 25203-26126. Sh.'8, 9 (Inches) Type Actuation Position Requirements Requests Alternatite
    .2-CH-510                  2B      BA pp. A Recirculation               'I         GL      AO       O          Q MT FT 1

2-CH-511 2B BA pp. B Recirculation 1 GL AO O Q MT FT 2-CH-512 2B VCT Makeup Control 4 BALL AO C Q NT FT 2-CH-514 28 BA pp. Emerg. Sply. Chg. pp. Suct. 3 GA MO C Q MT 2-CH-315 '1B Letdown SIAS' Isolation 3 GL AO O Q X QCS NT PI FT X TTCS 2-CH-517 IB Aux. Spray Charging Header 2 GL AO C Q X QCS. Mr FT I FTCS PI 1 2-CH-518 IB Loop 2A Charging Header 2 GL AO O Q X QCS NT Fr X FTCS PI 2-CH-519 1B Loop 1A Charging Header 2 GL AO O Q X QCS NT FT I FTCS PI , 2-CH-769 2C Hydrazine Supply .5 CX - C Q a

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RELIEF REQUEST BASIS SYSTEM: CHEMICAL AND VOLUME CONTROL s

1. Valve: 2-CH-177 .

Category / Class: C-2 Function: Boric acid pumps discharge to charging header suction nonreturn check valve. Test Requirement: Exercise the check valve to the full open position every three months. Basis for Relief: Operation of this valve during normal plant operation would allow concentrated boric acid to flow directly to the charging pump suction header resulting in a rapid reduction in reactor power. i Alternative Testing: Exercise the check valve to the full open position every cold shutdown. 1

SYSTEM: CHEMICAL AND VOLUME CONTROL (CONT.)

2. Valve: 2-CH-190 Category / Class: C-2 9 Function: Boric acid storage tanks gravity feedline to charging header suction nonreturn check valves.

Test Requirement: Exercise the check valve to the full open position every three months. Basis for Relief: Operation of this valve during normal plant operation would allow concentrated boric acid to flow directly to the charging pump suction header resulting in a rapid reduction in reactor power or unwarranted plant transient. Alternate Testing: Exercise.the check valve to the full open t-position every cold shutdown. J

SYSTEM: CHEMICAL AND VOLUME CONTROL (CONT.)

3. Valve: 2-CH-501 Catego ry/ Class: B-2 Function: Isolate volume control tank from charging pump suction upon Safety Injection Actuation Signal.

Test Requirement: Exercise full stroke and measure stroke time every three months. Basis for Relief: Exercising this valve would require inter-ruption of charging flow with the attendant, undesirable, thermal transient on the regenerative heat exchanger. If an alter-nate charging pump suction source were utilized, an undesirable Reactor Coolant System boron concentration transient could result. Alternate Testing: Exercise full stroke and measure stroke time during cold shutdown.

SYSTEM: CHEMICAL AND VOLUME CONTROL (CONT.)

4. Valve: 2-CH-515 Category / Class: B-2 Function: Isolate Reactor Coolant System letdown line on safety injection actuation signal.

Test Requirement: Exercise (full stroke) and measure stroke time every three months. Basis for Relief: Operation of this valve during plant operation would cause undesirable thermal transients of approximately 400 on the regenerative heat exchanger. This compo-nent has a limited number of design thermal transients. Valve design precludes part stroke testing. Alternate Testing: Exercise (full stroke) and measure stroke time during cold shutdown. 4

SYSTEM: CHEMICAL AND VOLUME CONTROL (CONT.)

5. Valve: 2-CH-517 Category / Class: B-1 Function: Provide flow to pressurizer vapor space during depressurization.

Test Requirement: Exercise (full stroke) and measure stroke time quarterly. Basis for Relief: Valve exercise during reactor operation could cause loss of reactor coolant system pressure control with consequent plant shutdown and/or excessive thermal transients on the pressurizer spray piping. Alternate Testing: Exercise (full stroke) and measure stroke time during cold shutdown.

    =.. . ' -
                -SYSTEM: CHEMICAL AND VOLUME CONTROL (CONT.)
6. Valve: 2-CH-518 Category / Class: B-1 Function: Isolate charging to Loop 2A.

Test Requirement: Exercise (full stroke) and measure stroke time' quarterly. Basis for Relief: Valve is required by Tech. Spec to be open during reactor operation. Flow through valve is required for small break injection. Valves must be shut 20 to 30 hours after accident for boron precipitation control. Alternate Testing: Exercise (full stroke) and measure stroke L time during cold shutdown.

              ' SYSTEM: CHEMICAL AND VOLUME CONTROL (CONT.)
7. Valve: '2-CH-519 Category / Class: B-1 Function: Isolate charging to Loop 1A.

Test Requirement: Exercise (full stroke) and measure stroke time quarterly. Basis for Relief: Valve is required by Technical Specifica-tion to be open during reactor operation. Flow through valve is required for small-break injection. Valves must be shut 20 to 30 hours after accident for boron precipi-tation control. Alternate Testing: Exercise (full stroke) and measure stroke time during' cold shutdown.

l Velv2 Class / Chilled Water Size Valve Normal Test Relief Testing' Number Category 25203-26126. Sh. 10 (Inches) Type Actuation Position Requirements Requests Alternative 2-CW-1 3C CHW Pump A Discharge Check 2 CK - C Q 2-CW-31 3C CW Pump B Discharge Check 2 CK - C Q 2-CW-3 3B CHW Supply to A/C Unit X-84A 2 GL AO C Q MT FT 2-CHV-33 3B CHW Supply to A/C Unit X-84B 2 GL AO C Q MT FT CEW-11 3B CHW Supply Header Cross Tie 1.5 GL A0 0 Q MT IT 2-CHW-12 3B CHW Supply Header Cross Tie 1.5 GL A0 0 Q MT FT 2-CHW-13 3B CHW Return Header Cross Tie 1.5 GL A0 0 Q MT FT 2-CHW-14 3B CHW Return Header Cross Tie 1.5 GL AO O Q MT FT 2-CHW-4 3B Temperature Control Valve X-84A 1.5 TCV A0 C Q MT FT 2-CHV-34 3B Temperature Control Valve X-84B 1.5 TCV A0 C Q MT FT

m. svalvi . Class / Reactor Coolant Size ' Valve .

Normal, Test Relief . Testing"~

Number Catesory 25203-26126 Sh. 11: .(Inches) Type . Actuation Position. Requirements Requests. Alternative .2-RC-200' IC Pressurizer Relief . 2.5 REL - ' C SRV 2-RC-201 IC Pressurizer Relief 2.5 REL -

                                                                                                -C          'SRV ~

2-RC-402 1C Pressurizer PORV 2.5 REL SOL C SRV '2-RC-404 1C . Pressurizer PORV 2.5. REL SOL C SRV 2-RC-414 IB Reactor Vessel Vent .75 REL. SOL- C- Q X QR 2-RC-415 IB Reactor Vessel Vent .75 REL SOL C Q X QR . 2-RC-416 IB Reactor Vessel Vent ' .75 REL' SOL C Q X .QR 2-RC-417 IB ' ~ Reactor Vessel Vent .75 REL SOL C. Q X QR 2-RC-422 IB Pressurizer Relief .75 REL SOL C Q X QR 2-RC-423 IB Pressurizer Relief .75 REL SOL C Q X QR ' 2-RC-424 IB Pressurizer Relief .75 REL SOL C Q X QR

RELIEF REQUEST BASIS SYSTEM: REACTOR COOLANT SYSTEM VENTING

1. Valves: 2-RC-414; 2-RC-415 2-RC-416; 2-RC-417 2-RC-422; 2-RC-423 2-RC-424; 2-RC '25 4

Category: B Class: 1 Function: Venting of reactor coolant system.

            . Test Requirement:       Exercise the valve to the full open position every three months.

Basis for Relief: These valves are' designed for emergency use only; testing of these valves during operation could result in a loss-of-coolant accident. Alternate Testing: Exercise full stroke during refueling outages.

E J s.#, g,.<, - - - - , Valva Class / Sire Valve Normal- Test Relief Testing

  • Number Category . Containment Isolatig -(luches) Type . Actuation Position Requirements Requests Alternative 2-AC-47 2A Containment Air Sample' 'I.5 BFLY A0 0 Q MT-FT LT X LLRT 2-AC-51 2AP Postincident CTE Sample 1 GL H- LC- - LT X ILRT'-

.2-EB-88' 2A1 Contaiament Air Sample 1.5 BELY A0 0 Q MT FT X FTCS: PI LT ' X' LLRT 2-EB-89 2A Containment Air Sample. 1.5 BFLY AO . O Q E FT X- FTCS PI LT X- LLRT-2-EB-91 2A Hydrogen Purge 6 BFLY A0 C Q MT . PI LT X LLRT 2-EB-92 2A Hydrogen Purge 6 BFLY A0 C Q' MT, FT LT X LLRT 2-EB-99 2A Hydrogen Purge 6 BFLY AO C Q MT FT LT X LLRT 2-EB-100 2A Hydrogen Purge 6 BFLY A0 C Q MT PI LT X LLRT 2-SA-19 2AP Station Air 2 GA H LC LT X LLRT 2-SI-651 1A SIS Isolation Valve 12 GA .MO C Q X QCS MT LT X LLRT PI

                                                                                                                       -w,

,.. _ - , _:2 '* V31v2 Class / . Size . Valve; Normal Test Relief Testing Number Catesory ' Containment Isolation' (Inches). Type Actuation Position Requirements' ' Requests Alternati W 2-RW-154 2AP Refueling Water Purification 4 GA H LC ET LT- X' LLRT 2-RW-232 2AP'. Refueling Water Purification 4 GA H LC~ ET LT X LLRT 2-SSP-15.1 2A' CTNT Sump to Aerated Drain Tk. 3 'GL AO C Q MT FT X FTCS

                                                                                                 . PI .

LT X' LIJtT 2-SSP-16.2 2A CTNT Sump to Aerated Drain Tk. 3- GL AO C Q HT-FT LT X LLRT 2-AC-4 2AP CTMT Purge Supply CTMT 48 BFLY AO C ET LT X LLRT 2-AC-5 2AP' CTMT Purge Supply CT!fr 43 BFLY AO C ET LT X LLRT 2-AC-6 2AP CT!ff Purge Exhaust CTMT 44 BFLY AO C ET LT X LLRT 2-AC-7 2AP CT!fr Purge Exhaust CTMT 48 BFLY A0 C ET LT X LLRT 2-AC-12 2A Containment Air Sample 1.5 BFLY AO O Q Nr FT LT X LLRT 2-AC-15 2A Containment Air Sample 1.5 BFLY AO O Q MT FT LT X LLRT 2-AC-20 2A Containment Air Sample 1.5 BFLY A0 0. Q MT FT LT X LLRT

                                                                                                                        .-a a

velve Class / . . Size Valve . Normal Test . Relief Testing' Number Catesory Containment Isolation (Iuches). Type Actuation Position Requirements' ' Requests Alternative

     '.2-MS-220A           2A  Steam Gen. Bottom Blowdown      2       CL       A0      0           Q
                                                                                                  - NT FT
                                                                                                  ' LT           X             LLRT 2-MS-220B           2A  Steam Gen. Botton Blowdown      2       GL      A0'      O           Q MT FT LT           X            LIJtT 2-GR-11.1          2A   Waste Gas Header               3        GL      A0       0-          Q NT FT           X            FTCS PI LT           X            LLRT 2-GR-11.2         2A   Waste Gas Header                3        GL      AO -     0           Q HT FT LT           X            LLRT-PI 2-LRR-43.1         2A   Primary Tank Drain              3        GL      AO       C           Q MT FT           X            FTCS PI LT           X            LLRT 2-LRR-43.2         2A   Primary Tank Drain              3        GL      AO       C           Q MT IT LT           X            LLRT PI 2-LLR-61.1        2A    Quench Tank Sample                .5     GL      AO       C          Q MT FT            X            ETCS PI LT            X            LLRT 2-RW-21           2AP   Refueling Water Purification    4       GA       H      LC           ET -

LT X LLRT 2-RW-63 2AP Refueling Water Purification 4 GA H LC ET LT X- LLRT

    .m...-.~..-~~.                                              '
                                                                                                                                                    . - - . ~ - . .        ~

e Valve Class /' Size Valve Normal Test ' Relief Testing ~' Number Catemory ' Containment Isolatien. (Inchesl Type Actuation Position Requirements Requests Alternative i 2-CH-506 2A RC Pump Seals controlled Leakoff .75 GL A0 0 Q X .QCS MT FT X FTCS LT- X LLRT PI 2-CH-516 2A Letdown to Purification Demin. 3 GL. A0 0 Q' X QCS NT - FT- X- FTCS-LT X. LIJtT - PI 2-CS-4.1A 2A Containment Spray 8 GA NO C Q NI LT X LLRT 2-CS-4.1B 2A Containment Spray 8 GA MO C Q MT LT X LLRT 2-SI-312 2A Nitrogen Supply to SI Tanks .75 GL AO O Q MT FT LT- X LLRT 2-SI-463 2AP SI Tank Test Line 2 GA H. LC LT X LLRT 2-SI-709' 2AP Shutdown Cooling Isolation 12 CA H LC LT X LLRT 2-MS-191A 2A Steam Gen. Blowdown Sample .5 GL AO O Q NT FT LT X LLRT 2-MS-191B 2A Steam Gen. Blowdown Sample .5 GL A0 0 Q MT FT LT X LLRT

m

          ,                                                                                                                  ., s . .. ~i +w VI,1v2    Class /                                         I Size  . valve             Normal-     Test        Relief    -Testing Containment Isolatica'.

Number Catesory: (Inches) Type -Actuation Position Requirements Requests' Alternative 2-PtfW-43 2A Demineralized Water to Quench Tank 2 . GL AO C Q. MT' FT LT- X LLRT 2-RC-OO1 2A Reactor Coolant Sample .75 .GL AO O Q MT FT - X FTCS PI. LT ' X LLRT' 2-RC-002 2A Reactor Coolant Sample .75 GL AO C' Q MT-FT X FTCS PI LT X LLRT 2-RC-003 2A Reactor Coolant Sample .75 GL AO C Q MT FT- X 'FTCS PI LT X LLRT 2-RC-45 2A Reactor Coolant Sample .5 GL AO O Q MT FT LT X LLRT 2-CH-089 2A Letdown to Purification Demin. 2 GL AO O Q X QCS ffr FT X FICS LT X LLRT 2-CH-198 2A RC Pump Seals Controlled Leakoff .75 GL AO O Q X QCS MT FT X FTCS LT X. LLRT 2-CH-505 2A RC Pump Seals Controlled Leakoff .75 GL A0 0 Q X QCS MT. FT X FTCS LT X LLRT

RELIEF REQUEST BASIS SYSTEM: CONTAINMENT ISOLATION.

1. Valve: 2-CH-089
         ' Category:               .A~

Class: 2 Function: Provide containment isolation for RCS letdown piping on containment isolation signal.

          . Test Requirement:       Exercise (full rtroke) and measure stroke time every three months.

Basis for Relief: Operation of this valve during plant operation would cause undesirable thermal transients on the regenerative heat exchanger.

                                  -This component has a limited number of design thermal transients.

Alternate Testing: Exercise (full stroke)-and measure stroke time during cold shutdowns.

SYSTEM: CONTAINMENT ISOIATION (CONT.)

 -2. Valve:                 2-CH-198, 505, 506 Category:              A Class:                 2 Function:              Isolate Reactor Coolant pump seal leakoff line at containment penetration.

Test Requirement: Exercise and measure stroke time every three months. Basis for Relief: These valves are required to be open anytime the reactor coolant pumps are operating. Alternate Testingi Exercise and measure stroke' time during cold shutdown when reactor coolant pamps are secured.

- *' ; SYSTEM: CONTAINMENT ISOLATION (CONT.)

3. Valve: 2-CH-516 Category: A Class: 2 Function: Isolate Reactor Coolant System letdown line on containment isolation signal.

Test Requirement: Exercise (full stroke) and measure stroke time every three months. Basis for Relief: Operation of this valve during plant operation would cause undesirable thermal transients on the regenerative heat exchanger. This component has a. limited number of design thermal transients. Alternate Testing: Exercise (full stroke) and measure stroke time during cold shutdown.

  • o SYSTEM: CONTAINMENT ISOLATION (CONT.)
4. Valve: See List of Containment Isolation Valves.

Category: A, AP Class: 2 Function: To insure containment integrity in event of requirements to isolate. Test Requirement: Determine leak tightness not less than once every two years. Basis for Relief: This list consists of valves whose only safety function is containment isolation. These valves are and have been leak tested under Technical Specification requirements using Appendix J to 10CFR50, Type C teste. See MP2 Tcchnical Specification 3.6.1.2. Relief is requested frcm the requirements of paragraph IWV-3423 in that the intent is met by the Appendix J requirements. Alternate Testing: Leak Test the containment isolation valves under technical specification requirements using Appendix J to 10CFR50 type tests. Stroke testing will be conducted as required by IWV-3410.

o

  • SYSTEM: CONTAINMENT ISOLATION (CONT.)
5. Valve: 2-SI-651 Category: A-Class: 1 Function: Isolate shutdown cooling system piping from
                           -Reactor Coolant System.

Test Requirement: Exercise and measure stroke time every three months. Basis for Relief: Valves are locked closed when Reactor Coolant System pressure exceeds 300 psig to protect the low-pressure shutdown piping. Valve exercise would require violation of plant interlocks. Alternate Testing: Exercise and measure stroke time during cold shutdown when Reactor Coolant System pressure is less than 300 psig.

 .J TABLE IWV - 2 SAFETY / RELIEF VALVE SETPOINTS Service                              Valve No.         Type           Setpoint (Tol.)

Safety Injection Tanks 2-SI-007 1" Rel 2735 2-SI-211 1" Rel 250 2-SI-221 1" Re1 250 2-SI-231 1" Re1 250 2-SI-241 1" Rel 250 HPSI Header B Relief 2-SI-409 .75 Re1 1750 HPSI Header A Relief 2-SI-417 1 Rel 2735

   -LPSI Header Relief                   2-SI-439         .75 Rel             500 SIT Test Line Relief                 2-SI-466.       1.5 Rel              560 Shutdown Cooling' Suction-Relief     2-SI-468        1.5 Re1              300 Shutdown. Cooling Suction Relief     2-SI-469         1" Rel              300
   -Pressurizer Relief                   2-RC-200        2.5 RV.             2500 (11%)
   . Pressurizer Relief                  2-RC-201        2.5 RV              2500 (i1%)

Pressurizer POR Valves- 2-RC-402 2.5" Gate 450 (sol. op.) Pressurizer PORC Valves 2-RC-404 2.5" Gate 450 (sol. op.) Charging Pump A Relief 2-CH-326 .75 Rel 2735

  -Charging Pump B Relief                2-CH-325         .75 Re1            2735 Charging Pump C Relief               2-CH-324         .75 Re1            1050 (+1%)
  . Main Steam Header B Relief           2-MS-239         6" Rel             1050 (+1%)

2-MS-240 6" Rel 1045 (+1%) 2-MS-241 6" Rel 1025 (+1%) 2-MS-242 6" Re1 1005 (+1%) 2-MS-243 6" Re1 1050 (+1%) 2-MS-244 6" Rel 1035 (+1%) 2-MS-245 6" Re1 1015 (+1%) 2-MS-246 6" Re1 1000 (+1%) r Main Steam Header A Relief 2-MS-247 6" Rel 1000 (+1%) 2-MS-248 6" Re1 ~ 1050 (+1%) 2-MS-249 6" Re1 1015 (+1%) 2-MS-250 6" Rel 1045~(+1%) 2-MS-251 6" Rel 1035 (+1%) 2-MS-252 6" Rel 1025 (+1%) 2-MS-253 6" Re1 1050 (+1%) 2-MS-254- 6" Rel 1005 (+1%)

LEGEND FOR VALVE TESTING Q - Exercise valve full stroke for operability every three (3) months. QP Exercise valve part stroke for operability every three (3) months. QCS - Exercise valve full stroke for operability during cold shutdowns. QPCS - Exercise valve part stroke for operability during cold shutdowns. QR - Exercise valve full stroke for operability during refueling. QPR - Exercise valve part stroke for operability during refueling. MT - Take stroke time measurements and compare to the stroke time limiting value per Section XI, Article IWV-3410. PI - Visually observe, at least once every two years, actual valve position to confirm that remote valve position indications accurately reflect valve operation. FT - Remove actuator power from valves with fail-safe actuators to confirm that the valve travels to its fail-safe position every three (3) months.

o . LT - Leak test valve per Section XI, Article IW-3420, or applicable relief request. LLRT - Leak' test valve in conformance with the criteria specified in Appendix J of 10CFR50. SRV - Test safety and relief valves per Section XI, Article IW-3510. FTCS- - Remove actuator power from valves with fail-safe actuators to confirm that the valve travels to its fail-safe position during cold shutdowns.

Section 9 System Pressure Tests i I L

System Pressure Tests Table BCD-5000 presents the system pressure test requirements for the Millstone Unit 2 components and notes departures from Code where it was deemed necessary. s Test requirements for open-ended lines, such as suction lines from

      ' s.tcrage tanks, and which receive static tests are not addressed in the table, but will be met.

7 The location of check valves in several systems that penetrate the primary containment preclude the Class 1 pressure test boundary from extending outward beyond the first of such valves, usually located inside containment even though the class change boundary is outside containment. In these cases, the Class 1 leakage and pressure test boundary would be the inside check valve. Conversely, pressure tests of Class 2 systems, which are outside containment, would have to be bounded at a stop valve which may or may not be the Class 1/ Class 2 boundary. In systems which contain pumps, it will not be possible to utilize the pump casing as the boundary between high pressure and low pressure tests without overpressurizing suction piping during the high pressure test. In these cases, the discharge isolation valve will be considered the test boundary.

n-e o Millstone Unit 2 Table BCD-5000 System Pressure Tests Test Code Test System Pressure Pressure Remarks (psig) (psig) Class 1 (IWB-5000) Reactor Coolant Pressure Bounda ry System Leakage Test 2250 2250 In Compliance With Code System Hydrostatic Test 2430 @ 2430 @ In Compliance With 200F 200F Code Class 2 (IWC-5000) HPSI 2188 2188 In Compliance With Code Containment Spray 625 625 In Compliance With Code LPSI/ Shutdown Cooling Pump Suction Piping From 375 375 In Compliance With 2-SI-651 to 2-SI-432 and Code 2-SI-444 Pump Discharge Piping 625 625 In Compliance With Code Main Steam 1250 1250 In Compliance With From SGs to 2-MS-64A/B Code 2-MS-65A/B, and 2-MS-201 and 2-MS-202 Feedwater From 2-FW-5A/B and 1250 1250 In Compliance With 2-FW-12A/B to SGs Code CVCS Boric Acid Subsystem 188 188 In Compliance With Code

  /

k

E-0,  !~ r Millstone Unit 2 Table BCD-5000 System Pressure Tests (Cont'd) u

                                'l
                                                  ;;                              Test     Code Test c                     Sv;siem                    Pressure   Pressure       Remarks
                                 .. s._
                                               . U I' '                          (Psig)     (psig)
                              . a, a.          .,     v' Cha~rging"'Pc6p Suction Header 188       188    In Compliance With
                             ,1        ,

Code ChirgingPumpDischarge 3419 3419 In Compliance With Headdr Code o Letdown From RCS, Valve 3106 3106 In Compliance With

                 ,      2-CH-516 to RHX to                                                           Code 2-CH-89 Class 3 (IWD-5000)

Spent Fuel Pool Cooling Pump Suction Piping 55 55 In Compliance With Code t Pump Discharge Piping', 110 110 In Compliance With

                                                             ' [;,                                   Code Auxiliary Feedwater
                           -Aux Feedpump Suction Piping                               55       55    In Compliance With Code Aux. Feedptimp Discharge 1760       1760    In Compliance With Piping to 2-FW-43A/B                                                     Code i

Aux'..Feedpump Discharge 1210 1210 In Compliance With

   ~

Piping:Trom 2-FW-43A/B Code to 2-FW-12A/B -lbb ' // / RBCCW ' y , 165 165 In Compliance With c,7 , ', Code Service Water

                           . Cast Iron tnderground                                   94        94    In Compliance With
          ;c                                    ,..

Code Relief Valve Inlet Piping- 94 188 See Relief Request

                      .                       6 ,

Remaining System Piping 94 110 See Relief Request

              -.;j i
                                                                                 ~T 9 '1 Millstone Unit 2 Table BCD-5000 System Pressure Tests (Cont'd)

Test Code Test System Pressure Pressure Remarks (psig) (psig)

 ' Chilled Water-                            55        55    In Compliance With-Code Main Steam From Valves 2-MS-201 and            1100      1100    In Compliance With 2-MS-202 to SG Aux..Feedpump                          Code Turbine-t

F RELIEF REQUEST BASIS

       ' System:              Service Water Category / Class:     D-3:r Function:             The Service Water System supplies Millstone Unit 2 with Plant Service Water. The system consists of Code Class 3 and Nonnuclear Piping and components designed to three different operating pressures, depending upon service conditions and material selection.'

Test Requirements: -Hydrostatic Testing the three different portions of the system to the pressures listed below and are stipulated in IWD5223(a): Cast Iron Underground PD = 85 psig Relief Valve Inlets PD = 150 psig Balance (majority) of System PD = 100 psig i

                           \
                        .                                                                                                                 b
Basis for Relief: It is not possible to isolate the various portions of the above system to permit. code pressure test.

NNECO request relief from the requirements of IWD-5223(a) for the two higher pressure (PD = 100 psig and PD = 150 psig) portions of the Service } Water' System' . r Alternative Testing: NNECO proposes to test the entire Service Water System to 94 psig, test pressure (1.1 times PD = 85 psig) based on the cast iron underground portion

;                                                  of the system. Although this pressure is lower than the design. pressure for most of the Service i
                                                  - Water System, it is approximately 1 times the system operation pressure and would constitute a meaningful hydrostatic test.

b t 1 v 4

                - - + .       . . - . - - - - - ,          ,w  . ..r.   - ,, ,-..,,,..,,_n,cr,.,,.

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