ML20128E677
| ML20128E677 | |
| Person / Time | |
|---|---|
| Site: | Vogtle  |
| Issue date: | 12/02/1992 |
| From: | Mccoy C GEORGIA POWER CO. |
| To: | NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM) |
| References | |
| GL-89-10, MSV-01221, MSV-1221, NUDOCS 9212080154 | |
| Download: ML20128E677 (20) | |
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Geor g a Powei Compey 40 toef ne% Corkt PmkAaf Poi,t C* m Da @5 Bewgham A!.2bama 3f4'01 Tt?e # hur t.05 877-71,72 u
C. K. McCoy _
Georgia Power ylll,' ""
eo meiennwc sene December 2, 1992 MSV-01221
- 4300 Docket No. 50-424 50-425 U. S. Nuclear Regulatory Commission ATTN:
Document Control Desk Washington, D. C.
20555 Gentlemen:
V0GTLE ELECTRIC GENERATING PLANT REPLY TO NRC REQUEST FOR ADDITIONAL INFORMATION CONCERNING GENERIC LETTER 89-10 PROGRAM The NRC performed an audit of the Vogtle Electric Generating Plant Generic Letter 89-10 Program on November 12 and 13 1992. As a result of this audit, four issues were identified which tue NRC indicated would require a written response prior to the NRC granting Georgia Power Company the schedule extension requested in GPC's letter of July 9,1992.
The enclosure to this letter documents GPC's response to each of these issues.
Should you require any additional information regarding this response, please contact my office.
Sincerely, C. K. McCoy CKM/HET/lb Enclosure p(
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9212060154 921202 PDR ADOCK 05000424 p
I Georgi;lPower i
U. S. Nuclear Regulatory Commission MSV-01221 Page Two xc: Georaia Pnwer Comoany Mr. W. B. Shipman Mr. S. H. Chesnut Mr. M. Sheibani NORMS V. S. Nuclear Reaulatory Commission Mr. S. D. Ebneter, Regional Administrator Mr. D. S. Hood, Licensing Project Manager, NRR Mr. B. R. Bonser, Senior Resident inspector, Vogtle 1
1G77$
o Response to Audit Issues Item 1.
Schedule Related Issues The schedules for a number of Generic Letter 89-10 activities were discussed in the NRC audit conducted November 12 and 13, 1992.
The following is a summary of those activities and the completion dates agreed to in the audit:
A.
All of the modifications currently identified for GL 89-10 valves will be implemented in the 1993 refueling outages.
A total of fifty-four valves have been identified for valve and/or operator modifications.
B.
Based on an analytical evaluation, all Anchor-Darling gate valves will be capable of operating based on a 0.5 valve factor and all Westinghouse EMD gate valves will be capable of operating based on the Westinghouse supplie
.sc coefficients upon completion of the modifications to be
~.emented in the 1993 outages.
C.
The initial static testing of all GL 89-10 MOVs, utilizing diagnostic equipment, will be completed by June 28, 1994.
D.
All valves which are included in the VEGP Differential Pressure Test Plan will be dynamically tested by June 28, 1995.
GPC is proposing to i
revise the table of valves to be differential pressure tested in order to cover a more representative sampling of the VEGP GL 89-10 valves. A description of the proposed changes to the VEGP Differential Pressure Test Plan is included as Attachment 1.
E.
All of the VEGP differential pressure test data which is available 1
following the 1993 refueling outages will be evaluated and applied to i
similar valves as nplicable by June 28, 1994.
Item 2.
Differential Pressure Test Priority Matrix The differential pressure test priority matrix has been updated and is included as Table 1.
Item 3.
Testable Priority 5 and 6 Valve Table The table of testable priority.5 and 6 valves has been revised and is included as Table 2.
This table includes the priority 5 and 6 valves which' have been determined to be testable based on a review by -the cognizant plant engineering and opera _tions personnel.
This table may need to be modified as valve specific differential pressure test procedures are-developed and additional test constraints are identified.
In addition, GPC is proposing to modify the VEGP Differential Pressure Test Plan by deleting certain priority 5 and 6 valves and replacing them with additional Westinghouse gate valves as outlined in Item 1.0 above.
i 1
i
0 Item 4.
PORV Block Valve Operability (1/2 HV-8000 A/B)
The subject of PORV block valvo differential pressure testing and operability was discussed-in light of the recent test data obtained at Comanche Peak. The NRC audit team indicated that Comanche Peak had recently_ performed in-situ differential pressure tests on their PORV block valves and had calculated 'a valve factor of 0.66 based on the test results.
-l The NRC further indicated that Comanche Peak was planning to modify the operators on these valves based on the results of-this testing.
Both Comanche Peak and VEGP utilize a 3" Westinghouse EMD gate valve in the PORV block valve application.
However, based on discussions with Westinghouse, it has been determined that these are not identical valves. -
The Comanche Peak valve utilizes a different wedge and a larger diameter i
stem with a different thread configuration.
Therefore, the Comanche Peak test data does not appear to be directly applicable to the VEGP valve.
The VEGP Westinghouse EMD gate valve thrust requirements were calculated utilizing Westinghouse supplied methodology.
The Westinghouse methodology was developed based on extensive prototype testing-performed in response to-I & E Bulletin 81-02.
The Westinghouse opening and closing thrust' equations utilize a variety of disc coefficients for various valves as opposed to a single disc coefficient which covers all Westinghouse gate valves.
Due to the fact that disc coefficients do vary within this family of valves, care must be taken when evaluating test data for applicability to other valves.
EPRI has indicated that they will evaluate the Comanche Peak test data for use in the Performance Prediction Program.
If the data is determined to be acceptable it will be released to participating utilities for their use, in addition, EPRI has performed to ting on a 3" Westinghouse EMD gate valve at Wyle.
This data is also being evait ted but has not been released to utilities at this time. VEGP will continue to track developments relative-to this issue and evaluate any available information for applicability to VEGP as it becomes available.
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VEGP Differential Pressure Test Plan The scope-of valves to be-differential pressure tested in conjunction with the VEGP GL 89-10 program was reviewed and discussed with NRC personnel during the audit conducted November 12 and 13 -1992.
VEGP originally proposed to perform differential pressure tests on all priority 5'and 6 _
valves which were determined to be testable.
This approach was selected-to 4
ensure that valves which are required to operato under severe service conditions and/or which have marginally sized operators would Fe tested.
A matrix of the VEGP GL 89-10 valves grouped by manufacturer, type, size and ANSI rating was also reviewed with the NRC personnel. Organizing the GL 89-10 valves in this manner results in twenty-eight valve groups, ten of which were represented in the original VEGP Differential Pressure Test Pl an.
The NRC personnel expressed concerns regarding our ability to develop acceptable operability justifications for the valves in groups in which a representative sample was not tested.
To address these concerns, the original VEGP-Differential Pressure Test Plan was reviewed to determine if the scope of valves could be revised to reflect a more representative sampling of valves while continuing to adequately address the high priority valves. As a result of this review the following changes are being proposed to the original VEGP Differential Pressure Test Plan:
1.
In the original test plan sixteen 4"-900 lb. Fisher globe valves were scheduled for testing.
GPC is proposing to reduce the scope of valves in this group to be tested to a total of four valves.
The justification for the reduced test sample is that globe valves' have been predictable performers and that a. test scope of four valves will
+
be sufficient to identify any problems associated with these valves.
2.
In the original test plan twelve 1.5"-1500 lb. Velan globe valves were scheduled for testing.
GPC is proposing to reduce the scope of valves in this group to be tested to a totC of four valves.
The justification for the reduced tes' cope is that globe valves have been predictable performers and that. test scope of four valves will be sufficient to identify any problems with these valves.
3.
In-the original test plan only the testable priority 5' and 6 Westinghouse gate valves were scheduled for testing. - GPC-is. proposing to increase the test scope of Westinghouse gate valves to. include all testable priority 4 through 6 valves. _
This will provide a more comp ehensive Westinghouse gate valve test scope and will focus atteo. ion on the valve type'which has typically been the most difficult r
to acdress analytically.
A preliminary table of the testable priority 4 Westinghouse valves is included as Table 3.
l
4.' The original test plan did' not include any Fisher butterfly valves.
GPC is proposing to include a total of four butterfly valves in the revised scope.
This will provide baseline. test data on this valve-
- type, 5.
The total number of valves to be included in the revised test plan will be approximately equivalent to the number of valves included in the original test plan which was seventy-four. This is the maximum number.
of valves which can be tested in four refueling outages without substantially affecting the overall outage durations.
The proposed revisions to the VEGP Differential Pressure Test Plan will result in a more representative sample of the total VEGP valve population while continuing to emphasize the priority 5 and 6 valves. The exact scope of valves to be included in the test plan is being finalized at this time and a schedule for completing the testing by June 28, 1995 is being developed. GPC believes that the revised test plan contains an optimum mix of valves to support the validation of the analytical methodology utilized in the VEGP GL 89-10 design review.
The gate valve test scope has been increased to include a more representative sample of the Westinghouse EMD gate valves. GPC recognizes that the majority of the problems that have been identified relative to MOVs have involved gate valves and the gate valve test scope has been-expanded to address this concern.
The globe valve test scope has been reduced but still includes a representative sempling of the VEGP globe valve population. Minimal problems have been identified regarding globe valves and the revised scope, which includes valves from five of the six globe valve groups, will be adequate to identify any poten' ial problems.
t A sample of butterfly valves has been added to the test scope.
Butterfly valves operate against relatively low differential pressures and typically have substantial margins.
The relatively limited scope of butterfly valves included in the test scope should be sufficiant to verify the analytical methodology utilized to evaluate these valves.
GPC will continue to monitor developments relative to the EPRI Performance Prediction Program. The results of this program, in concert with the VEGP in-situ test results, will be utilized to develop justifications for valves which are not differential pressure tested.
GPC remains committed to ensuring that safety-related MOVs are capable of performing their design basis functions.
The-program outlined above is-the most practical approach available at-this time to ensuring that this goal l
1s accomplished.
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TABLE 2 TESTABLE PRIORITY 5 AND 6 VALVES I-4 i
SMB/SB TAG NUMBER SYSTEM NUMBER VALVE SIZE ANSI RATING VALVE TYPE M AN U FACTU RE R SIZE
.l
}
1FV5154 l1302 2.0 p00 plOBE l FISH ER ISB00 j
1FV5155'
'1302 2.0 SCO lG LOBE l FISH ER SB00
[
1 H V3009 1301 4.0 S00 GATE ANCHOR DARLING
- SM B00 l
' 1 H V3019 1301 4.0 p00 QATE ANCHOR DARLING
$MB00 i
1 HV5106 1301 4.0 900 l GATE ANCHOR DARLING lSM B00 1 HV5120 1302 4.0 p00
$ LOBE
[ FISH E R
%B00 j'
1 HVS122 1302 4.0 p00
$ LOSE flSHER
{SB00 i
1 HV5125 1302 4.0 900
- GLOBE
- FISHER lSB00 ji 1HV5127 1302 4.0 900
$ LOBE
- FISH ER
{SB00 j;
1 H V5132 1302 4.0 p00
% LOBE
[ FISH ER
{SB00 l-1 H V5134 1302 4.0 p00 lG LOB E l FISHER
{SB00 1H V5137 1302 4.0 500 lG LOB E l FISH E R
$800 i.
1 HV5139 1302 4.0 S00 GLOBE FISH E R
$B00 1H V8103 A 1208 1.5 1500 GLOBE BTELAN
%MB00 i
1 HV8 6 03B 1208 1.5 1500 GLOBE lVE LAN ISM B00 1 HV8103C 1208 1.5 1500 GLOBE BIELAN
@MB00 1HV8103D 1208 1.5 -
1500 GLOBE lVE LAN
$MB00 l
1 H V8105 1208 3.0 2035 pATE
! WESTING H OUSE
$B00 4
1 HV8106 1208 3.0 2035 l GATE iWESTING H OUSE lSB00 1 H V8110 1208
- 2.0 1500
$ LOBE jVELAN lSM B00 1 HV8111 A 1208
'2.0-1500
$ LOBE iVELAN
$MB00 l
1HY8111B 1208 2.0 1500
$ LOBE lVELAN
$MB00 j:
1 HV8116 -
1208 1.0 1500
$ LOBE
[VELAN
$MB00 1 H V8508 A 1208 2.0 1500 ptOBE
[VELAN
@MB00 I
1HV8508B l1208 2.0
-1500 lG LOBE lVE LAN
$MB00 1 HV8801 A 1204 4.0 -
1525 GATE hMESTING H OUSE lSB00 1 HV8801 B -
1204-4.0 1525 GATE iWESTING H OUSE
$B00 l
1HV8802A j1204 4.0 1525
- lG ATE WESTING H OUSE
$800 i
l' 1HV8802B "11204 4.0 1525 l GATE
-l WESTING H O USE
- SB00
[
p 2
1 4L
. %,s >
TABLE 2 TESTABLE PRIORITY 5 AND 6 VALVES 4-l SM B/SB i--
-TAG NUMBER SYSTEM NUMBER VALVE SIZE ANSI RATING VALVE TYPE MANUFACTURER SIZE 1HV8804A 1205 8.0 316 l GATE l WESTING H OUSE lSM B00
)
1HV8804B 1205 8.0 316
% ATE
[ WESTING H OUSE SMB00 1 H V8812A 1205-12.0 016
% ATE WESTING H O U SE jSB1 1HV8812B 1205 12.0 316 l GATE WESTING H OUSE
'SB1 1 H V8813 1204 2.0 1500 GLOBE VE LAN SMB00
?
1 HV8814 1204-1.5 1500 GLOBE VE LAN SMB00 I
1 HV8821 A 1204 4.0
- 900 GATE
'W ESTIN G H O U SE SB00 1HV8821B 1204 4.0 900 GATE WESTING H OUSE SB00 1 HV8835 1204 4.0 1525 GATE WESTING H OUSE SB00 1HV8920 1204 1.5 1500 GLOBE VE LAN SM B00 l
2FV5154 1302 2.0 S00
, GLOBE FISH E R
-SB00 l
2FV5155 1302 2.0
$00 DLOBE FISHER SB00
{
2HV3009 1301 4.0
$00.
GATE ANCHOR DARLING SMB00 2H V3019 1301 4.0
%00 GATE ANCHOR DARLING SMB00 j
2H V5106 1301 4.0
$00 GATE l ANCHOR DARLING SMB00 -
l 2H V5120 1302 4.0 900 GLOBE l FISH ER SB00 2HV5122 1302 4.0
- 00 GLOBE
,! FISH ER SB00 2HV5125:
1302 4.0
%00
, GLOBE
' FISH E R SB00 I
2HV5127 1302 4.0 l900
'G LO B E.
FISHER SB00 l
liiV5132 1302 4.0 h00 GLOBE FISH E R SB00 3
2HV5134 1302 4.0 900 GLOBE FISH E R SB00 i:-
2HVS137 -
1302 4.0
- 00 GLOBE
, FISH E R
-SB00
' 00 -
GLOBE FISH ER SB00 i '
2HV5139 1302 4.0 9
2HV8103A 1208 1.5 1500
, GLOBE h/ ELAN SMB00 2H V81038 1208 1.5 1500
$ LOBE tVE LAN SMB00 2HV8103C 1208 1.5 1500
'G LOB E bfELAN
.SM B 00 2HV8103D 1208 1.5 1500 GLOBE VE LAN SMB00 2HV8105 1208-3.0
.2035 GATE WESTING H OUSE SB00 i
2HV8106 1208 3.0
.2035
}G ATE -
iWESTING H O USE ISB00 I
~
. - e c.r m TABLE 2 TESTABLE PRIORITY 5 AND 6 VALVES SM B/SB TAG NUMBER SYSTEM NUMBER VALVE SIZE ANSI RATING VALVE TYPE MANUFACTURER SIZE 2HV8110 1208 2.0 L1500 jGLOBE iVE LAN pMB00 2HV8111 A 1208 2.0 1500 MLOBE lVE LAN ISM B00 2HV81118 1208
'2.0 1500 l GLOBE
[VE LAN
!SM B00 2HV8116 1208 1.0 1500
'G L O B E NELAN ISM B00 j
2HV8508A 1208 2.0 1500 GLOBE IVELAN SMB00 2HV8508B-1208 2.0
{1500 GLOBE YELAN
%MB00 g
2HV8801 A
'1204 4.0
'1525 (G ATE WE STING H OUSE lSB00 2H V8801 B 1204 4.0 1525
- GATE y/E STING H OUSE
!SB00 2HV8802A 1204 4.0' 1525
$ ATE tWESTING H OUSE lSB00
' 2HV8802B 1204 4.0 1525 MATE
[WESTIN G H OUSE
$B00 2HV8804A
.1205 8.0
$16 MATE
' ATE y/E STING H O USE ISM B00 2HV88048 1205
- 8.0
$16 G
j 2HV8812A 1205-
'12.0 bt6 GATE MIESTIN G H OUSE LSB1 2HV88128 1205-12.0 316 GATE
. iWESTIN G H OUSE SB1 2HV8813 1204-2.0 1500
- G LOBE NELAN
@MB00 2H V8814 -
1204 1.5 1500
} GLOBE IVE LAN
$MB00 2HV8821 A 1204' 4.0 900 l GATE
$ESTING H OUSE ISB00 2H V8821 B
.1204 4.0
$00 MATE
[WE STING H OUSE
!SB00 j.
2I1V8835 1204 4.0 1525 l GATE wE STIN G H OUSE SB00 g
2HV8920-
.1204 1.5 1500
- GLOBE NELAN pMB00 4
.rw-
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e
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< -.u e. en TABLE 3 TESTABLE PRIORITY 4 WESTINGHOUSE VALVES SMB/SB TAG NUMBER SYSTEM NUMBER VALVE SIZE ANSI RATING VALVE TYPE MANUFACTURER SIZE 1FV0610 1205 3.0 2035 GATE WESTING H OUSE SMB000 1FV0611 1205 3.0 2035 GATE WESTING H OUSE SMB000 1 HV8146 1208 3.0 2035 GATE WESTING H OUSE SMB000 1 H V8147-1208 3.0 2035 GATE WESTING H OUSE SM8000 1 HV8716A 1205 8.0 316 GATE WESTING H OUSE SMB00 1HV87168 1205 8.0 316 GATE WESTING H OUSE SMB00 1 H V8924 1208 6.0 150 GATE WESTING H OUSE SMB00
- 2FV0610 1205 3.0 2035 GATE WESTING H OUSE SMB000 2FV0611 1205 3.0 2035 GATE WESTING H OUSE SMB000
,2HV8146 1208 3.0 2035 GATE WESTIN G H OUSE SMB000
.WV8147 1208 3.0 2035 GATE WESTING H OUSE SMB000 2HV8716 A 1205 8.0 316
-GATE WESTING H OUSE SMB00 2H V8716B 1205 8.0 316 GATE WESTING H OUSE SMB00 2HV8924 l
1208 6.0 150 GATE l
WESTING H OUSE SMB00 4
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