Text

QA Program Spec for Operations Phase Suppliers/ Contractors, Revision 1
	ML20126G730
Person / Time
Site:	Davis Besse
Issue date:	01/05/1978
From:	Leonardson J; TOLEDO EDISON CO.
To:	;
Shared Package
ML19350C198	List: ML19350C197; ML20126G718; ML20126G726; ML20126G730;
References
	G-2, NUDOCS 8103310528
	Download: ML20126G730 (56)
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3 TOLEDO EDI50N COMPANY QUALITY ASSURANCE PROGRAM SPECIFICATION' 8-FOR OPERATIONS PHASE u

SUPPLIERS / CONTRACTORS DAVIS-BESSE NUCLEAR P0k'ER STATION c

CONTENTS

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SECTION 1.0 SCOPE 2.0 BIDDER'S PROPOSAL REQUIREMENTS 3.0 GENERAL QA PROGRAM REQUIREMENTS I

4.0 ADDITIONAL REQUIREMENTS.

5.0 QUALITY' ASSURANCE SURVEILLANCE /STOP WORK AUTHORITY

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ATTACMMENT

-A QUALITY ASSURANCE REQUIREMENTS FOR NUCLEAR Pok'ER PLANTS AND FUEL REPROCESSING PLANTS ATTACHMENT - B TECo NUCLEAR QUALITY ASSURANCE PROGRAM COMMITMENTS b

AUTHORI:ED FOR USE REV. I

'TECo QA DIRECTOR DATE

.TECo Spec. No. G-2

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Attachments

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Attachment A

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TECo Spec. No. G-2 Rev. 1

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1.0 -ScopeT 1.1 This Specification provides the quality assurance requirements for the equipment, material. or services specified in the Toledo Edison Company.;(TECo) purchase contr$ct/ purchase docu-ments.

-1.2 ' This QA. Program Specification does not ' delete or revise -but. is in~ addition to those requirements defined by the procurement documents. IF A SUPPLIER / CONTRACTOR-BELIEVES THAT AN INCONSIST-ENCY EXISTS BETWEEN THIS TECo QA PROGRAM SPECIFICATI0.H AND.THE PROCUREMENT. DOCUMENTS, OR REFERENCED INDUSTRY CCDES AND STANDAPOS, HE.SHALL.1MMEDIATELY NOTIFY THE TECo QUALITY ASSUPJWCE DIRECTOR FOR RESOLUTION. The TT.Co decision will be final and binding on the SUPPLIER / CONTRACTOR.

1.3 The term SUPPLIER / CONTRACTOR, as used.herein,Lincludes SELLER, VENDOR, CONTRACTOR,'AND SUB-TIERS. The term TECo, used herein, includes TECo and/or its authorized representatives / agents.

2.0 Bidder's Proposal Requirements 2.1. The BIDDER shall submit with his proposal an outline of the.

BIDDER's Quality Assurance Program to be implemented'in the performance of his' work. This sha11' include the BIDDER's organizational chart showing clear. paths of communication between the QA organization and top management, and the authority-and responsibility of personnel performing QA. functions. The outline shall also reference and briefly define the BIDDER's administrative policies and procedures to be used in. carrying out the-QA program.

In addition, the BIDDER shall. submit a completed copy of.the QA Data Sheet, Form ED 6508, signed by the BIDDER's-Quality Representative. Distribution of the QA Program' Outline and completed QA Cata Sheet shall be in'accordance with the Toledo Edison Supplier / Contractor Quality Ashurance Documentation Requirements. Form ED 6474,which is an attachment to the procurement documents. The copy of the QA Data Sheet to be completed by the B!DDER, is attached to the procurement documents. The QA' Data Sheet shall be completed within the outlined area by listing the BIDDER's document identity numbers and applicable paragraphs which satisfy the~ applicable program elements imposed on him, as delineated in'the left hand column of the QA Data Sheet.

2.2 The BIDDER shall provide an adequate statement of justification, if in his-opinion, his Quality. Assurance Program does not 4

need to contain all of the elements, or portions thereof, documents.

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specified on the QA Data Sheet of the procurement Any modifications, agreed to by TECo, will be identified in the ensuing procurement documents released for purchase or The BIDDER's QA REPRESENTATIVE SHOULD ATTEND.THE contract.

s TECo Spec. No. G-2 Rev. 1 Page 3 of 10-Y m-,---4.--e--

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l TECo BID CLARIFICATION AND/OR PRE-AWARD CONFEREiCE HELD FOR THE SPECIFIC PURPOSE OF RESOLVING QA QUESTIONS AND ANY MIS-UNDERSTANDINGS ABOUT BIDDER RESPONSIBILITY FOR PROVIDING AND EXECUTING A QA PROGRAM.

2.3' TECo will evaluate the BIDDER's Quality Assurance Program outline to determine its acceptability.

2.4 TECo reserves the right to survey / audit the BIDDER's plant (s) 1 or f acility(-ies) and those of any proposed SUB-TIER supplier (s) to determine the adequacy of his Quality Assurance Program, as proposed, prior to the award of a TECo purchase contract.

2.5 If a BIDDER is currently performing, or has recently completed a TECo purchase contract invoking these requirements, he may submit a letter with his bid, listing the circumstamees and indicating that his previously TECo-approved manual (s) will be l1 j

q 1mplemented in the performance of his work.

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2.6 If the BIDDER's organization includes more than one plant or j

facility, the BIDDER shall include in his proposal a listing j

1 of plants or facilities at which work will be performed in j

accordance with the purchase or contract documents. A Quality j

Assurance Program outline, or description, shall be submitted i

that applies to each facility. If one Quality Assurance Program l

outline applies to all facilities, a statement to this effeet j

is to be made in the proposal.

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.0 General QA Program Requirements 3.1 The TECo Nuclear Quality Assurance Program is com=itted to the l

Nuclear Regulatory Coraission (NRC) through a Safety Analysis i

Report (SAR) to the quality assurance elements contained in l

the documents listed in Attachrent B.

1 3.2 The SUPPLIER /CONTPACTOR shall establish and imple=ent a quality l

assurance program that meets, or is compatible with, the appli-l cable 18-point criteria of 10CFR50, Appendix B (See Attachment l

A), 10CFR21, and ANSI Standards / Regulatory Guides / Codes

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specified on the QA Data Sheet, which forms a part of the j

procurement documents. The quality assurance requirements j

shall apply to all aspects et the work necessary for carrying j

out the TECo purchase contract, including applicable design, j

procurement, f abrication, installation, and testing activities.

See paragraph 4.9 for SUB-TIER supplier / contractor QA program requirements.

3.3 Other industry codes and standards cited in the procure =ent documents must be observed ud taken into account in specific, appropriate fashion.

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IN THE EVETT OF CONFLICTS BET *JEEN THE ANSI STANDARDS / REGULATORY -

CUIDES AND OTHER INDUSTRY CODES, THE SUPPLIER / CONTRACTOR '4ILL IMMEDIATELY NOTIFY THE TECo QUALITY ASSURANCE DIRECTOR FOR 1

RESOLUTION.

i TECo Spec. No. G-2 Rev. 1 Page 4 of 10 j

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. 4.0 Additional Requirements

. '4.1 Submittal Requirements

. Upon the award of a TECo purchase contract, and prior to.

, starting'any activities' relating to said TECo purchase contract,

. the SUPPLIER / CONTRACTOR shall submit for.TECo approval a con--

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, -trolled copy of.his Quality Assurance Manual,'which defines the program that h'e will. follow to meet this ITCo_QA Program Specification. Distribution of _ the Quality Assurance Manual I

~ shall be in accordance with Form ED 6474,which is.an attachment-to the procurement documents. If additional inforpation is I

required..it will be requested by TECo.

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If the SUPPLIER / CONTRACTOR is a distributor who wi3 L in no way physically affect,. examine, or test the supplied item, and.

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whose function is limited to placing TECo's order with the actual manufacturer, the distributor shall provide's controlled

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copy of the manufacturer's QA Program Document (s) to TEco for approval. TEco approval of ~ the QA' Program Document (s) is-

. I required before the distributer may place orders with the manufacturer.

In addition, if the distributor will' store, repackage, or in any way handle the. items beyond shipment to the buyer, he shall submit his QA Program Documents for TECo-approval.

4.2 Approval Requirements TECo will " APPROVE", " APPROVE WITH COMMENTS",' or " DISAPPROVE"'

-i' the SUPPLIER / CONTRACTOR Quality Assurance Program Documents.

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. Following the TEco approval, or approval'with comments, the '

. SUPPLIER / CONTRACTOR activities may_ proceed. If approved with.

comments,'the SUPPLIER / CONTRACTOR'may proceed,'provided that:

he implements and-incorporates any TEco comments into the-quality, program documents'(e.g..-revision,' supplements', addenda, l'

or amendments) and resubmits;them for final TEco approval within 30 days. IF THE SUPPLIER / CONTRACTOR DOES NOT RESU3MIT WITHIN 30 DAYS, THE APPROVED-WITH-C0KKENTS QUALITY DOCUMENTS-i d

ARE AUTOMATICALLY CONSIDERED DISAPPROVED, and no activities shall be' permitted by the SUPPLIER / CONTRACTOR on the'TECo purchase contract until resubmittal, and the TEco approval is given on the documents. If DISAPPROVED, the SUPPLIER / CONTRACTOR fn j

activities affected by the disapproved documents shall not proceed and the disapproved quality document'shall be resub-mitted within 30 days.

4.3 Changes to QA Program Changes to the TECo-approved program shall be submitted by the' SUPPLIER / CONTRACTOR for approval in the same manner as original submittals.

NOTE:

APPROVAL DOES NOT RELIEVE THE SUPPLIER /C0h7RACTOR OF HIS OBLIC JION TO COMPLY WITH THE REQUIREMENTSIOF THE PROCUREMENT DOCUMENTS, INCLUDING THIS TECo QA PROGRAM SPECIFICATION. IF THE SUPPLIER /C0h7RACTOR TECo. Spec. No. G-2 '+'

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QA PROGRAM JE SUBSEQUENTLY FOUND TO BE INEFFECTIVE, OR INADEQUAIE IN PROVIDING ACCEPTABLE CONTROL, TECo kESERVES THE RIGHT TO REQUIRE THAT THE NECESSARY REVISION (s) BE SU3MITTED TO TECo FOR REVIE9 AND ACCEPTANCE IN ACCORDANCE WITH THE REQUIREMENTS FOR 02ICINAL SUBMITTALS.

4.4 Nonconformances (Criterion XV)

TECo anall b= promptly advised, in writing, of all SUPPLIER /

CONTRACTOR detected nonconformances. A nonconformance is any departure frcm any requirement ecutained in the procurement documents which the 3UPPLIER/ CONTRACTOR intends to incorporate in the cocpleted item or service provided. This includes any departure from approved procedures.- Noncorfor=ances to procure-ment document requirements or TECo-appreved procedures with a recommended disposition of USE-AS-IS, REPAIR, or MODIFY shall be submitted to TECo for approval. The submittal shall include the recozzended disposition and cechnical justification for disposition of the Nonconformance Report. Distribution of Nonconformance Reports shall be in accordance with Form ED 6474, which is an attachment to the procurement documents. The dispositions USE-AS-IS, REPAIR, and MODIFY shall apply as follows:

Use-as-is: This disposition shall apply when it is determined that the nonconfor=ance vill result in no adverse conditions and that the nonconforming item will continue to meet all engineering functional requirements including performance, maintainability, fit, and safety.

J Repair: This disposition shall apply when the nonconform-I ing characteristic may be restored to a condition such i

j enat the capability of the item to function reliably and safely is unimps.'. red, even though the item still may not conform to the original requirement.

4 Modify: This disposition shall apply when the noncon-f ormance is made to conform by a planned change in a drawing or specification which will be accomplished in accordance with the appropriate document control procedures.

Nonconformance Reports must be supported by technically valid information that is sufficient for TECo evaluation. When 1

f necessary, the SUPPLIER / CONTRACTOR shall attach supporting technical documents of reproducible quality to the Noncon-f ormance Report.

A copy of the dispositioned Nonconformance Report and attach-ments " hall be included by the SUPPLIER / CONTRACTOR in the

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quality verification data package for the item (s) to which it applies. The Nonconformance Report is considered complete when all entries are made, including the validation /verifica-tion signatures.

TECo Spec. No. G-2 Rev. 1 Page 6 of 10 y

4.5 Corrective Action (Criterion XVI)

TEco shall be promp:1y advised, in writing, of any conditions adverse to quality including nonconfor:ances which are consid-ered significant. Exa=ples of significan: conditions adverse to quality are as follows:

a.

The conditica indicates a declining trend in quality.

b.

The condition is repetitive indicating current con: rolling measures are inadequate or insuf ficient.

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Evaluation indicates that the condition is a resul: of a program deficiency.

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The cordition indicates failure to obtain required approvals for changes in procedures or documents.

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Failure to resolve a deficiency in a ti=ely manner.

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The condition indica:es negligence or disregard of docu=ent or procedural requiremen:s.

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QA f ollowup review of conditions adverse to quality shows that approved correceive action has no: been taken, or has been i= properly or ince=pletely accomplished.

Significant conditions adverse to qutlity shall be repor:ed to TECo and shall:

a.

Describe the significant condition adverse to quali:y including its cause.

b.

Stipula:e the corrective action to correc: the adverse condition and prevent its repetition.

I The report shall be forwarded to TEco, when issued, and again when the corrective action is completed.

If the corrective k

action is not ec=pleted within 30 days, its status shall be F

reported to TEco every 30 days until its completion.

L' hen corrective action has been co=pleted, the SUPPLIER / CONTRACTOR shall perfor: a followup review or audit to verify the effect-I iveness of the corrective action and provide closecut of the corrective action report, Distribution of correceive ac:1on reports shall be in accordance wi:5 For: ED 6474,which is an attach =ent te the procure ent docu=en:s.

4.6 NRC Repor:ing Deficiencies - Per 10CTR21 The SUPPLIER / CONTRACTOR shall concurrently submit to TECo copies of those notifications and reports made to the NFC in accordance with 10CTR21. Dis:ribution of these notifications and reports shall be in accordance with the Toledo Edison SCPPLIER/ CONTRACT 0k Quality Assurance Docu=entation Require-ments Form ED 6474,which is an at:achment to the procure =ent documents.

TECo Spec. No. G-2 Rev. 1 Page 7 of 10

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4.7 Completed QA Records Copies of completed SUPPLIER / CONTRACTOR and SUS-TIER quality related records shall be retained by the SUPPLIER / CONTRACTOR or SUB-TIER, in accordance with ANcI N45.2.9, " Requirements 1

for Collection, Storage, and Maintenanca of Quality Assurance Records for Nuclear Power Plants: and other TECo-specified industry codes and/or standards. Conflicts between ANSI N45.2.9 and other industry codes will be resolved in accordance with Para, *aph 3.3 of this TECo QA Program Specification.

No quality related record shall be destroyed, or otherwise disposed of, without written permission of TECo. Engineering and quality verification 'docu=ents shall be sub=itted to TECo in ac:7tdance with Form ED 6474, which is an attach =ent to the procurement documents.

4.6 Inspection and Test Plan An inspection and test plan is required when noted on E3 6474, which is an attachment to the procurenent docu=ents. When required, the inspection and test plan shall normally consist of a flow chart, diagra=, or narrative description of the sequence of activities for f abrication, processing, assembly, inspection, and test. The inspection and test plan shall indicate the type of characteristics to be measured, the methods of examination, inspection or test, and the applicable acceptance criteria.

Prior to the start of work, the inspection and test plan shall be submitted to TECo in accordance with ED 6474, which is an attachment to the procurement docu=ents. TEco, at their option, may insert hold /vitness points into the inspection and test plan during-any time the TECo purchase contract is valid.

TECs hold and witness points are defined as follows and shall be observed by the SUPPLIER / CONTRACTOR:

Hold Point A step in a procedure which requires witnessing or inspection by TECo and beyond which work shall not proceed without the signature of the designated individual (s).

Witness Point A step in.a procedure which TECo desires to witness or inspect.

If_the required notification is =ade and TECo is not present, the step =ay proceed in accordance with the procedure.

4.9 Sub-Tier Suppliers / Contractors If the SUPPLIER / CONTRACTOR function includes placing the order.

with a SUB-TIER, the SUPPLIER /CONTRACTCR shall be responsible 1

for maintaining in his file a controlled copy of the SUB-TIER's Quality Assurance Manus 1, bearing the SUPPLIER / CONTRACTOR's TECo Spec. No. G-2 Rev.1 Page 8 of 10 9

approval. The manual must meet, or be compatible with, the applicable requirements outlined in this TECo QA Program Specification. The SUPPLIER / CONTRACTOR shall assure that the effectiveness of the control of quality by the SUB-TIER shall be assessed by the SUPPLIER / CONTRACTOR at intervals

,,, consistent with the importance and ce=plexity of the product or service.

3 The SUB-TIER and SUPPLIER / CONTRACTOR Quality Assurance Program Documents must meet the requiremerts as outlined in this TECo

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QA Program Specification that pertain to the work' he perfor=s.

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If the SUB-TIER is a distributor who vill in no way physically affect, examine, or test the supplied item, and whose function is limited to only placing the SUPPLIER / CONTRACTOR order with the actual manufacturer, the distributor shall provide a I

controlled copy of the manufacturer's QA Program Document (s) to the SUPPLIER / CONTRACTOR for approval, SUPPLIER / CONTRACTOR l

approval of the QA Program Document (s) is required before the distributor may place orders with the manufacturer. In addition, if the distributor vill store, repackage, or in any way handle the items beyond shipment to the buyer, he shall submit his QA Progra= Documents for SUPPLIER / CONTRACTOR approval.

i 4.10 ASME Code Suppliers / Contractors For any program required by the QA Data Sheet to comply with ASMI Boiler and Pressure Vessel Code in addition to other spplicable program elements on the QA Data Sheet, the SUPPLIER /

CONTRACTOR A'SME Quality Assurance Manual containing a copy of the ASMI Certificate of Authorization, shall be utilized and submitted in accordance with the requirements of this TECo QA Program Specification.

I If the ASME manual does not confor= to this TECo QA Program Specification, the SUPPLIER / CONTRACTOR shall establish appro-priate QA Program addenda and/or controls to satisfy the requirements contained in this TECo QA Program Specification.

The SUPPLIER / CONTRACTOR shall also establish appropriate QA I

progran addenda ard/or controls to satisf y the requirenents contained in this TECo QA Program Specification for safety related non-pressure boundary components in the event tha t his ASHI Manual does not cover these components.

5.0 Quality Assurance Surveillance /Stop Work Authority 5.1 All design, manuf acturing, processing, asse=bling, testing, and inspection operations performed by the SUPPLIER / CONTRACTOR and SUB-TIERS shall be in accord with their respective Qua;1ty Assurance Program and shall be subject to quality assurance surveillance by TECo. THIS SURVEILLANCE SHALL IN NO WAY RELIEVE TEE T PPLIER/

CONTRACTOR OF Ah*Y CONTPACTUAL RESPONSIBILITIES. The term "surv-e111ance", as used herein, includes inspections, surveys, and audits.

TECo Spec. No. G-2 Rev. 1 Page 9 of 10

5.2 TECo shall at all times have free access to the work in the SUPPLIER /CONTPACTOR and SUB-TIER work locations, for surveil-lance during all phases of design, =anufacturing, testing, prccessing, asse=bling, and inspection. The SUPPLIER /CONTP. ACTOR shall provide proper facilities and arrange =ents for such access and inspection.

5.3 The SUPPLIER /CO5 TRACTOR shall give TECo Inspectors prior notice of all TEco hold and witness points in the manufacturing progrs=, as specified in the SUPPLIER /CONTRAC*0R inspection and test plan aporoved by TECo. The method of notification

=ay be through either telephone conversation, letter, or Ta'X and shall be received by TEco at least five (5) working days prior to perfor=ing the operation involving the hold /vitness point.

5.4 TEco shall have the authority to stop work, hold ship =ent, or hold paynent if the requirements of the procure =ent docu=ents covering design and quality assurance, including those for docu=entation require =ents, are not being, or have not been ce= plied with.

5.5 The SUPPLIER / CONTRACTOR shall provide written responses to audit / surveillance reports which are issued by TECo. and which contain unsatisfactory findings, or require corrective action.

The nature of the unsatisfactory findings =ay require the SUPPLIER /CONTPACTOR to sub=it written responses, delineating corrective action =easures i=plemented to prevent recurrence of si=ilar deficiencies. The SUPPLIER / CONTRACTOR shall respend to the TECo audit / surveillance reports within the time 11:.it and nethods specified by the TECo audit / surveillance reports.

j E-N-D TECo Spec. No. G-2 Rev. 1 I

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ANALOG AND DIGITAL ISOLATION guag RELE.ASEo L. 9-;,

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The purpose of the SFAS isolation device testing is to demonstrate that the isolation capability of the digital isolation devices

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are not degraded to an unacceptable degree followinhnadvertent applicatien of postulated elec'trical faults in excess of normal.

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2.1 Tne test program as dedned in Consolidated Controls Corporation Test Procedure KAM7315 will test the following equipant:

R 5

2.1.1 KEL4318 Relay 2.1.2 6NB1 Bistable Module 2.1.3 6N83 Output Module 2.1.4' KD978 I/I Converter 2.2 Test Outline 2.2.1 XEL4318 Fault Voltage Fault Curren c Test to Failure 2.2.2 6N81 Bistable K1 Reiay

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Cil, 5

3.1.2 KEL431B Relay The application of either fault voltage or current to the relay contacts e

produced no discernable effect on the IE'(coil) side of the relay. The G

input / output dielectric strength was not degraded below the system specification due to the application of either faule mode. The relay contacts failed (welded together) at approximately 2.0 amp d.c. @

172 VDC.

Failure of the contacts produced no effect on IE circuitry or dielectric strength.

3.1.3 6N81 Bistable The application of the postulated faults to the output contacts of the 6N81 K1 relay cau:,ed no inadvertent trips or resets of the bistable.

3.1.4 6NB3-f Output Module The application of the postulated faults to the output (non-lE) contacts of the 6N83 K3 relay caused no inadvertent trips or resets of the output modules or relays.

3.1. 5 KD978 Fischer Porter I/I The application of the postulated faults to the Isolated (non-lE).

output of the FP I/I produced no increase in noise on the input 4-20 ma loop, when the loop is sourced by a constant current source similar to the loop s6urce in the SFAS. The fainlt was applied in both forward and reverse polarity.

Initially the fault application resulted in a 20-100 mu noise increase in the forward polarity fault mode and a 1.5 - 2V noise increase in the reverse polarity mode. This was eliminated with the substitutien of a P/S for the 4-20 ma source with a constant current source. The FP I/I was finally connected in a current loop using. the SFAS 6N86 analog and a 6Nal biscable loop and module filtering is sufficient to prevent any postulated fault induced noise spike from processing to the system output.

I/I = Current to Current isolator 1

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1) No significant degradation of the isolation between coil and contacts of the XEL431B relay or between tne, input and w

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No significant output fault was induced across the. isolation.,

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