ML20125E614

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Seismic Qualification of Four Motor-Driven Actuators & Three Actuator Controls
ML20125E614
Person / Time
Site: Hope Creek PSEG icon.png
Issue date: 05/30/1978
From: Davies L, Thornberry R
WYLE LABORATORIES
To:
Shared Package
ML20125E587 List:
References
44057-1, NUDOCS 8506130177
Download: ML20125E614 (65)
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SEISMIC QCALIFICATICN OF FOUR MDTOR-DRIVEN AC111ATORS AND TEREE ACTUATOR CONTRCLE I

FOR POWERS REGUIA CR COMPANY 5440 FARGO SXOKIE, ILLINOIS 6C076 0506130177 850611 PDR ADOCK 05000354 A

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SPECIFICATION (S)

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in Section 7.0 Powers Regulator Company 1.0 CUSTOMER 5440 Fargo Avenue, Skokie, Illinois 60076 ADDRESS F ur M t r-Driven Actuator (Types AH-91, AH-95, NH-91 and NH-95); a 2.0 TEST SPECIMEN Pressure Transmitter Control (Model 800/P232-1212); a Humidity Sensor (Model IJ5-1818D) wiek *ransmie*me rnnevn1 IMnAm1 f.1 s;-g 1713). and a r'anern1 Raw (MnAm1 1 MA1M8:nnA A) 3.0 MANUFACTURER ITT, veltron, and American Instrument Company 4.0

SUMMARY

Four Motor-Driven Actuators (Types AH-91 (Item 1), AH-95 (Item 2), NH-91 (Item 3),

and NH-95 (Item 4)]; a Pressure Transmitter Control (Item 5); a Humidity Sensor with Transmitter Control (Item 6); and a Control Box (Item 7), hereinafter called the specimens, were subjected to a Seismic Qualification Test Program as required by the Powers Regulator Company Purchase Order Number 377-39201, and Wyle Laboratories' Seismic Test Plan 541/0344/DK, dated May 8, 1978, Revision A.

The seismic test program consisted of resonant search and biaxial random multi-frequency testing to the limitations of the test machine in each of two test orientations. The specimens were instrumented with accelerometers, electrically ~

powered, pressurized, and monitored for functional operation during the seismic test program. -

It was demonstrated that the specimens possessed sufficient integrity to withstand, without compromise of structures or electrical functions, the prescribed machine limitations simulated seismic environment.

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2 AEPORT NO, 44057-1 SCitNTIFIC SERVsC13 AND SYSTEMS GROUP 4.0

SUMMARY

(Continued)

Table I contains a description of the test runs.

Figure 1 shews the approximate machine limitations Response Spectra curve (Safe Shutdown Ear-hquake).

Figure 2 shows the Safe Shutdown Earthquaka Required Response Spectrfm for flexibly-scunted intraents, rigure 3 shows the electrical and pneumatic test setup.

Photographs 1 and 2 show the specimens installed in the front-te-back/

vertical and side-to-side / vertical orientations for biaxial testing en the Wyle Multiaxis Seismic Simulator.

Photographs 3 and 4 show the specimen response accelerometer locations.

. Om the resonant search Appendix I contains the transmissibility plor tests.

Appendix II contains Test Response Spec.ra plots of the Safe Shutdown Earthquake tests.

Appendix III centains the Instrmentatien Icg Sheets and the Instrmen-ta.icn Equipment Sheets.

541/0344/CK, Appendix IV centains the Wyle I,aboratories' Seismic Test Plan dated May 6, 1978, Revision A.

1 centains the Powers Regulator Company Functional Operation Exhibit Test Procedure and Results.

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3 44057-1 SCIENTIFIC SERVCES AND SYSTEMS GROUP REPORT M i

5.0 TEST REQUIREMENTS j

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i 5.1 Soecimen Meunting and orientation Four (4) Motor-Driven Actuators (Items 1, 2, 3 and 4) shall be installed on a Wyle-fabricated base mounting fixture. The three (3) control devices (Items 5, 6 and 7) shall be installed on a Wyle-fabricated vertical test l

fixture. The mounting hole pattern in each specimen shall be transferred to the test fixtures. The holes shall be drilled and Itams 1, 2, 3 and 4 shall be attached using four (4) 5/8-inch Grade 5 bolts, nuts and washers.

Items 5, 6 and.7 shall be a-

hed using four (4) 1/4-20 Grade 2 bolta, nuts and washers. The spec:._ ens shall then be placed on the Wyle Multi-axis Seismic Simulator Table such that the base of each fixture shall be flush with the top of the test table. The test fixtures shall be welded to the tes: table in each test crientation. The specimen mountings shall simulate the in-service mounting configurations as closely as practical.

The specimens shall be initially installed on the simulator table in the front-to-back and vertical (F-3/V) test orientation. For the second axis of tests, the specimens shall be rotated 90 degrees in the hori-

'zontal plane to the side-to-side and vertical (5-5/V) test orientation.

5.2 Resonant Search A low-level single-axis sweep (aper ximately 0.2 g) shall be performed in both horizontal axes and the vartical axis. The frequency range of the sine sweep shall be 1 Hz to 50 Hz at a sweep rate of one octava per minute.

5.3 Multifrecuency Tests The specimens shall be subjected to 40-second duration simultaneous horizontal and vertical inputs of phase-inccherent randem waveform motion consisting of frequency bandwidths spaced one-third oc. ave apart over the frequency range of 1.0 Hz to 40 Hz as necessarf to envelop the Required Response Spectra (RRS). The amplitude of each one-third octave frequeEcy shall be independently adjusted in each axis until the Tes:

Response Spec.ra (TRS) envelop the RRS within the limitations of the test inac_ hine. The resulting table motion shall be analyzed by a spectrum

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analyzer at two percent (2%) damping, and plotted at one-third octave frequency intervals over the frequency range of interest.

Six (6) Safe Shutdown Earthquake (SSI) tests shall be applied to the specimens in each test orientation.

The hori: ental and vertical SSE Required Response Spectrum is shown in Figure 1 which is the approximate machine limitations curve.

O PAGE NO.

SCIENTiptC SERVICES AND SYSTEME GROUP REPORTtoo, 44057-1

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5.0 TIST FJGCIRIMENTS (Continued) 5.4 Soecimen Resoonse A total of four (4) uniaxial piezo-electric accelerometers shall be loca:ed on the specimens under test. The placement of the ac:elero-meters shall be at the discretion of the Pcwers Regulator Technical Representative. F:t tape and escil*.ograph recorders shall provide a record of each accelercmeter response.

Transmissibility p: cts of the resonant search test in each test orientation shall be provided. A Tes Response Spectrum plot from each specimen response accelerometer from an SSI test in each test axis, ar.alyzed at a damping of 2s, shall be provided.

5.5 Ilectrical Poweri.e 120 VAC, 60 Hz, single-phase, and 24 VDC electrical power shall be furnished for operation of the specimens prior to, during and after the simulated seismic tests.

5.6 Ilect.-ical Monitorine one (1) channel of electrical monitoring shall be reccrded on an oscillegraph recorder during the seismic Simulation Test Program.

This channel shall be used to ascertain electrical continc.ity, spurious opera.icn, contact chatter, etc. before, during and after the seismic excitation.

5.7 Pneumatics A GN pressure source at approximately 0.5 inch of water shall be 2

connected to the Pressure Transmitter (Item 5) for operation of :tems 1 and 5.

5.9 Functional Checkout Functional checkout of the specimens shall be perfor:ted by Powers Regulator personnel prior to and after each axis of testing.

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SCIENTIFIC SERVICE 5 aNO SYSTEMS GROUP REPORT g 44C57-1 6.0 TEST PRCCIDCRES AND RESCI.TS 6.1 Soecimen Mounti.; and crientation Precedures Four (4) Motor-Driven Actuators (Items 1, 2, 3 and 4) were installed on a Wyle-fabricated base mounting fixture.

The three (3) control devices (Items 5, 6 and 7) were installed on a 'dyle-fabricated verti:a1 test fixture. The mounting hole pattern in each specimen was.ransferred to the test fixtures. The holes were drilled and Items 1, 2, 3 and 4 were atuached using four (4) 5/8-inch Grade 5 bolts, nuts and washers.

Items 5, 6 and 7 were attached using four (4) 1/4-20 m. de 2 bolts, nuts and was;.ers. The specimens were then placed on the -fee Multiaxis Seismic Simulator Table such that the base of each fixture was flush wie. the top of the test table. The test fixtgres were welded to the test table in each test orientation. The specimen mountings simulated the in-service mounting configuration as closely as practical.

The specimens were initially installed on the simulator table in the F-B/V test orientation, as shown in Photograph 1.

For the second axis of tests, the specimens were rotated 90 degrees in the horizontal plane to the S-S/V test orientation, as shown in Photograph 2.

6.2 Resenant Sear:h Procedures A Icw-level single-axis sine sweep (approximately 0.2 g) was performed in both horizontal axes and the ver-ical axis. The frequen=y ssga of the sine sweep was 1 Hz to 50 Hz at a sweep rate of one octave per minute.

6.2.1 Resonant Search Results Tes. run descriptions are presented in Table I.

Tra.smissibility plots of the specimen response acceleremeters fr:m the rescnant search tests are presented in Appendix I.

6.3 Mul ifrecuenev Test Precedures Th's specimens were subjected to 40-second duration simultaneous hori: ental and verfical inputs of phase-incoherent random waveform motien consisting of frequency bandwidths spaced one-third octave apart over the frequency range of 1.0 H: to 40 Hz as necessary to envelop the Required Response Spectra (RRS).

  • he amplitude of each one-third octava frequency was independently adjusted in each axis until the Test Response Spectra (TRS) enveloped the RRS within the limitations of e.e test machine. The resulting tab *.e cotion was analyzed by a spec rum analyzer at 29 daeping, and plotted at one-third octave frequency intervals over e.e frequency range of interest.

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0 SClGNTIFIC SERVICES AND SYSTEMS GROUP ggpogy gg, 44gg7,7 6.0 TEST PROGURES AFD RESUI.TS (Cor.tinued) 6.3 Multifrecuencv Test Procedures (Continued)

Six (6) SSE tests were applied to the specimens in each tes orien ation.

The heri: ental and vertical SSE Required Response Spectrum is shown in Figure 1 which is the approximate machine limitations curte.

It shculd be noted that the horizontal and vertical Required P.asponse Spectrum for flexibly-mounted instruments, shown in Figure 2, was enveloped at fre-quencies above 4 Hz.

6.3.1 Multifre<7uen:/ Test Results It was demonstrated that each specimen possessed sufficient integrity to withstand, without compromise of structure, the prescribed simulated seismic environment.

Table I contains a description of the test runs.

TRS plots of the control accelerometers from an SSE :ss in each orien-tation at dampings of 0.5, 1, 2, 3 and 5 percent are contained in Appen-dix II.

6.4 Specimen Respense Procedures A total of four (4) unlaxial piezo-electric accelerometers was located on the specimens as shown in Photogrphs 3 and 4.

The placement of the ac:eleremeters was at the discretion of the Powers Regulator Technical Representative. FM tape and oscillegraph recorders provided a record of each accelerometer response. The horizontal acceleremeters were oriented in the fron:-to-back direction during the F-3/V testing and re-oriented to the side-to-side direction during the S-5/V testing.

6.4.1 Scecimen Response results l

Transmissibi'.ity plots of the specimen response accelerometers from the resenant search test in each orientation are contained in Appendix I.

TRS plots of the specimen respor.se acceleremeters, from an SSI test in each orientation at 2% damping are contained in Appendin II.

6.5 Electrical Powering Procedures f

120 VAC, 60 H:, single-phase, and 24 VOC electri al pcwer was c::.nected to the specimens for cperation as shown in Figure 3.

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SCIENTIFIC SERvlC15 AND SYSTEMS GROUP REPORT MC.

44057-1 6.0 TEST P14CCECUPIS AND RESUI.TS (Continued) 6.6 Electrical Monitoring Procedures Cne (1) channel of electrical monitcring was recorded on an oscillograph recorder d.: ring the test program. This channel was used to monitor a closed contact (Terminals 5 and 6) en the Control Box (Item 7).

Additionally, Item 1,was connected to Item 5, Item 3 was connected to Its and Item 4 was connected to Item 7, as shown in Figure'..

The spec = ens were tested in the energized condition.

6.6.1 Electrical Monitoring Results It was demonstrated that the specimens possessed sufficient electrical integrity to withstand, without compromise of functions, the prescrihed simulated seismic environment.

No contact chatter or spurious operaton was noted.

6.7 Pneur.atics Procedures 2 pressure source at approximately 0.5 inch of water was connected A GN to the Pressure Transmitter (Item 5) for operation of Items 1 and 5.

6.8 Tunctional Checkout Proceduras Tunctional checkcut of the specimens was perfor:ed by Pcwers Regulater personnel prior to and after each axis of testing, as shown in Exhibit 1.

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7.0 ETZ W S 7.1 The Powers Regulator Ocmpany Purchase Order N.: ster 377-39201.

7.2 wyle Laheratories' Seismic Test Plan 541/0344/DK, dated May 8, 1979, Revisien A.

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S tandarf. 344-1975 entit'ed " Recommended Practices for Seismic Qualification of Class 1 Electrical Equipment for Nuclear Power Generating Stations".

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