ML20125C884

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Ack Receipt of 921117 & 1124 Ltrs Informing NRC of Steps Taken to Correct Violations in Insp Rept 50-155/92-19 on 921030.Grants Extension to 921231 to Respond to Open & Unresolved Items Addressed in Insp Rept
ML20125C884
Person / Time
Site: Big Rock Point File:Consumers Energy icon.png
Issue date: 12/08/1992
From: Miller H
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To: Beckman W
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
References
NUDOCS 9212140130
Download: ML20125C884 (3)


See also: IR 05000155/1992019

Text

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1992

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bocket No. 50-155

Consumers Power Company

ATTNa

Mr. William L. Beckman

Plant Manager

Big Rock Point huolear Plant

10259 US 31 North

Charlevoix, MI

49720

Dear Mr. Deckman:

SUBJECT:

NOTICE OF VIOLATION AND NOTICE OF DEVIATION

(NRC TNSPECTION REPORT NO. 50-155/92019(DRS))

.

This will acknowledge receipt of your letters dated November 17

,

and November 24, 1992, in response to our letter dated

October 30, 1992, transmitting a Notice of Violation and a Notice

of Doviation associated with Inspection Report No.

'

50-155/92019(DRS).

This report summarized the results of the

'

electrical distribution system functional inspection (EDSFI) at

your Big Rock Point Nuclear Power Plant.

We have reviewed your

,

corrective actions and have no further questions at this time.

These corrective actions will be examiner 1 during future

inspections.

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In addition, you requested in your let'ter dated November 24,

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1992, an extension to December 31,.1992, to respond to the open

and unresolved items addressed in .Inspectien Report.No.

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50-155/92019.

We consider your request to be reasor.able and

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grant you this extension,

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Miller,. Director

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Docket No. 50-155

,

Consumers Powcr Company

ATTN:

Mr. William L. Beckman

Plant Manager

Big Rock Point Nuclear Plant

10269 US 31 North

Charlevoix, MI

49720

Dear Mr. Beckman:

SUBJECT:

NOTICE OF VIOLATION AND NOTICE OF DEVIATION

(NRC INSPECTION REPORT NO. 50-1.55 / 92 019 ( DRS) )

This will acknowledge receipt of your letters dated November 17

and November 24, 1992, in response to our letter dated

,

October 30, 1992, transmitting a Notice of Violation and a Notice

of Deviation associated with Inspection Report No.

,

50-155/92019(DRS)). This report summarizes the results of the

_

_

electrical distribution system functional inspection (EDSFI) at

your Big Rock Point Nuclear Power Plant.

We have reviewed your

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corrective actions and have no further questions at this time.

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These corrective actions will be-examined during future

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inspections.

In addition, you requested in your letter dated November 24,

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1992, an extension to December 31, 1992, to respond to the open

and unresolved itemr. addressed in Inspection Report No.

50-155/92019.

We consider your request to be reasonable and

grant you this extension.

Sincerely,

H. J.

Miller, Director

Division of Reactor Safety _

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consumers Power Company

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cc:

David P. Hoffman. Vice

President - Nuclear Operations

cc w/ltro dtd 11/17/92

and 11/24/92:

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DCD/DCB(RIDS)

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Resident Inspector, RIII

James R.

Padgett, Michigan

Public Service Commission

Michigan Department of

Public Health

L. Olshan, LPM, NRR

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Imbro, NRR

Palisades SRI

W. Hodges, Region I

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Durr, Region I

A. Gibson, Region II

C. Julian, Region II

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Collins, Region IV

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Stetka, Region IV

K. Perkins, Region V

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Miller, Region V

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MKNIGAN5 PROGRES5

By Rock Point Nxlear Plant,10269 US.31 North, Charlevoix, MI 49720

Noverrber 17, 1992

Nuclear Regulatory Commission

Document Control Desk

Washington, DC

20555

DOCKET 50-155 - LICENSE DPR-6 - BIG ROCK P0lNT - REPLY TO A NOTICE OF

VIOLATION (NRC INSPECTION REPORT 50 155/92-019)

1

Enclosed is the reply to a Notice of Violation described in the Nuclear

Regulatory Commission Inspection Report 50-155/92-019 dated October 30,

1992.

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William L Beckman (Signed)

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William L Beckman

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Plant Manager

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CC: Administrator, Region III, USNRC

NRC Resident Inspector - Big Rock Point

ATTACHMENT

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ATTACHMENT

Consumers Power Company

Big Rock Point Plant

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Docket 50-155

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RESPONSE TO NOTICE OF VIOLATION

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NRC INSPECTION REPORT 92-019

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RESPONSE TO NOTICE Of VIOLATION 92-019

VIOLATION

10 CFR 50, Appendix B, Criterion XI, requires -a test program be established to

assure that all testing required to demonstrate that components will perform

satisfactorily in service is documented and evaluated..

Contrary to the above, from October 25, 1990 through September 2, 1992, the

Licensee failed to conduct post modification testing of facility change FC-670

to demonstrate that relays "T" and "CR5", in the EDG (Emergency Diesel

Generator) control logic, performed satisfactorily.

REASON FOR THE VIOLATION

During a special NRC Electrical Distribution _ System functional Inspection

(EDSFI), a potential problem concerning post modification test documentation

for Facility Change 670 was identified on September 2,1992.

The documenta-

tion did not provide conclusive evidence that the entire 24 Vdc EDG circuit

logic in question was tested.

CORRECTIVE ACTION TAKEN AND RESULTS ACHIEVED

The EDG was declared inoperable at 1530 the same-day'(the facility was in the

COLD SHUTDOWN condition, and the 46 kV transmission was available ,as per

Technical Specifications). A test was performed shortly thereafter to verify

the operation of relays "T" (trouble relay) and "CR5" (auxiliary trouble

,

relay), which are located in the EDG electrical scheme (reference Maintenance

Order 92-EPS-0200). The relays were verified to-be operable, and the EDG was

declared operable at- 1848.

ACTIONS TAKEN TO PREVENT RECURRENCE

By mid-1993, the Administrative procedures and related training courses

governing the modification process will be reviewed to determine if additional

directions or training is required for post-modification testing activities.

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DATE WHEN FULL CONPLIANCE WILL BE ACHIEVED

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The facility has been in full compliance since September 2, 1992 per the

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successful testing of the EDG' circuit described above,

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Plant Manager

MKNIGAN's PROGRf55

Big Rock Point Nuclear Plant.10269 US-31 North, Charlevoix, MI 49720

November 24, 1992

Nuclear Regulatory Commission

Document Control Desk

Washington, DC

20555

DOCKET 50-155 - LICENSE DPR-6 - BIG ROCK POINI - REPLY TO A NOTICE OF

DEVIATION (NRC INSPECTION REPORT 92-019)

Enclosed is the reply to a Notice of Deviation described in the Nuclear

Regulatory Commission Inspection Report 50-155/92-019 dated October 30, 1992.

Previously on November 17, 1992, a reply to the Notice of Violation described

in the same NRC Inspection Report was submitted to the NRC.

This latest

submittal completes the requirements to respond to the Notices enclosed in the

Ins;:ection Report dated October 30, 1992.

In addition, the Inspection Report addressed a number of open and unresolved

items, and a request was made to address each of these items along with the

reply to the Notices. After a preliminary review of these items, additional

'

time is requested to submit a response.

The coordination between on-site and

off-site groups to address these items lends a factor of delay that must be

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managed.

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We therefore respectfully request an extension to the 31st of December, 1992,

to respond completely to the open and unresolved items addressed in the NRC

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Inspection Report described above.

William L Beckman (Signed)

William L Beckman

Plant Manager

CC: Administrator, Region Ill, USNRC

NRC Resident inspector - Big Rock Point

ATTACHMENTS

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ATTACHMENT

Consumers Power Company

Big Rock Point Plant

Docket 50-155

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RESPONSE TO NOTICE OF DEVIATION

NRC INSPECTION REPORT 92-019

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November 24, 1992

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' RESPONSE TO NOTICE OF DEVIATION - NRC INSPECTION SEP O ?. 019

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DEVIATION

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Consumers Power Company, by letter to the NRC dated March 31, 1983, " Big Rock

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Point Plant - SEP Topic IX-5, Ventilation Systems," committed to install a

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ventilation system to assure that adequate ventilation was provided in the

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emergency diesel generator (EDG) room.

Contrary to the above, due to an error in calculation EA-FC-544-01-02, dated

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November 24, 1982, the installed ventilation system was undersized and did not

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assure adequate ventilation of the emergency diesel generator room with the

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EDG running.

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REASON FOR THE DEVIATION

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The calculation used for "Q" (flow, cfm) on page 8 of 9 in EA FC-544-01-02

used an additional factor of ihr/60 min.

This additional conversion factor was

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an oversight and should not have been used.

The use of the additional

conversion factor renders the numerical conclusion in the engineering analysis

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inadequate.

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CORRECTIVE ACTION TAKEN AND RESULTS ACHIEVED

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Corrective Action

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A re-evaluation-for fan sizing has been performed in EA-RFI-CG-34-01

(attached). An additional evaluation has also been performed to address the

capacity available from alternate ventilation sources for the emergency diesel

generator room as provided in the Big Rock Point Plant, System Operating

'

Procedure (50P) 25, " Heating and Ventilation System".

'

Summary of Results Achieved

The-existing exhaust fan will be replaced with a wall exhaust far that will

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meet the flow requirements =necessary to assure adequate ventilat.on.

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It should also be noted that even though the existing exhaust fan is

undersized, the capacity provided by alternate ventilation is more than

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adequate to provide the necessary ventilation for the EDG.

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ACTIONS TAKEN TO AVOID FURTHEP. DEVIATIONS

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Calculational errors are anticipated- to be corrected via -the technical review

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process. This incident is an isolated occurrence, and the likelihood of

-repeating this error is very smali,

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DATE WHEN CORRECTIVE ACTION WILL BE CONPLETED

The corrective action will be completed by the end of' the 1993 Refueling-

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Outage.

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ATTACHMENT

Consumers Power Company

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Big Rock Point Plant

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Docket-50-155

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RESPONSE TO NOTICE OF DEVIATION

NRO INSPECTION REPORT 92-019

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EA-RFI-CG-34-01

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November 24,.1992

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BIG ROCK POINT NUCLEAR PLANT

EA-RFI>+CG-34-01

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ENGINEERING ANALYSIS WORK 8HEET

SHEET 1 OF 25

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TITLE: EMERGENCY DIESEL GENERATOR (EDG) ROOM RE-EVALUATION FOR

EXHAUST FAN SIZING AND TOTAL AVAILABLE VENTILATION USING

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ALTERNATE VENTILATION AS STATED IN SYSTEM OPERATING

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PROCEDURE (SOP) - 25 " HEATING AND VENTILATION SYSTEM"

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INITIATION AND REVIEW

INITIATED

REVIEW

TECHNICAL

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METHOD ()

REVIEW

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DESCRIPTION

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QRJJ0TIVE

This evaluation is being performed to correct the numerical errors

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noticed regarding the adequacy of the emergency diesel generator

room exhaust fan sizing as identified by the USNRC, Electrical

Distribution System Functional Inspection (EDSFI) at the Big Rock

Point Plant, via Request For Information CRFI)ill also be done to

Number CG-34, dated

,

Aupr.t 31, 1992.

In addition, an evaluation w

address the capacity available from alternate ventilation for the

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emergency diesel generator room as provided in -the Big Rock Point

Plaat, System Operating Procedure (SOP)-25.

BIZARENCES

1.

Facility Ch87?e e 544, Emergency Diesel Generator Room

Ventilation

2.

Consumers Power Letter to USNRC, Dated June 11, 1982

3.

USNRC Letter to Consumers Power, Dated October 12, 1982

4.

Big Rock Point Alarm Procedure,

ALP 1.12

5.

Big Rock Point System Operating Procedure,. SOP-25

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ENGINEERING ANALYSIS

EA-RFI-CG-34-01

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CONTINUATION SHEET

SHEET 2 OF 25

6.

USNRC Request For Information, RFI No. BS-04

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7.

USNRC Request For Information, RFI No. CC-04

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8.

USNRC Request For Information, RFI No. CG-10

9.

USNRC Request For Information, RFI No. CG-11

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10.

ASHRAE Handbook, 1981 Fundamentals

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11.

Big Rock Point Maintenance Order No. 83-EPS-0217

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M"TACHMEN_TA

1.

Telecon, dated September 3,

1992, from TSikavitsas to

DPiellegata, Michigan Tractor & Machinery Co., Caterpillar

Dealer

2.

Catalog cut-sheet for Dynamaster Fan, Model FQ16H4

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3.

Telecon, dated September 9,

1992, from TSikavitsas to

DKahlbaum, CPCo Environmental Department

ASSUMPTIONS

,

1.

Below is the original design basis for the Emergency Diesel

Generator Room thermostatic controlled ventilation system as

evaluated in Facility Change (FC) - 544 (Reference 1).

'

" The failure of the Emergency Diesel Generator (EDG)

ventilation system will not jeopardize the ability of the EDG's

operability.

From an evaluation by Consumers Power Company for

SEP Topic IX-5, for Big Rock Point (Reference 3), it was

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determined that the heat rise from the EDG will not impair its

operation.

The recommendation is to-establish a procedure in.

(vol 3,

i.e. SOP's) to provide adequate ventilation by means of

'

opening the access doors to the room.

In addition, the NRC-

evaluation (Reference 4) also states that a procedure be

.

established to provide adequate ventilation for the room if the

EDG is required to operate for extended duration.

Our main

commitment to the NRC is to p; vide procedural control for

ventilating the room.

The installation of a thermostatic controlled vent system is to

help alleviate subsequent operator action and also alleviate

the placement of additional security personnel.

Procedures will be draf ted (Reference 5) to assure that the

vent system activates (at its set-point) automatically.

However, if it does not activate automatically by making of- the

thermostat, manual activation is provided.

In addition, if the

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an doot s to the room and security will be postea.

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The L J has a passive ver.eilation system and tho addition of a

thermostatic controlled vent system is merely to aid in venting

the room ad9quately."

2.

From Reference 6 and Reference 12, it has been stated that the

related (NSR) and non-Q-

EDG ventilation is non-safetyis conclusion is bared on the fact

cla ssi r.ied.

The basis for th

that failure of the thornostatically-controlled ventilation

system will not render the EDO inoperable since alternate

ventilation is provided by open.ing of the room doors.

The original analysis in Reference i did not consider the

ventilating capacity of the open doors.

Accean heat removal

capacity provided by this alternate ventilating means will be

evaluated to substantiate procedural comrfliance.

3.

E.h PC-544-01-02 d.id not take credit for insulation provided on

the EDG stool exhaust piping and muffler.

Thn heat gain

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assumed f rom an exposed EDG exhaust ny? tem piping is overly

onservative.

This evaluation will consider the use of the

caluiom silicatn insulation provided in determining heat gain

for tne EDG ro0m.

4.

Values for heat (BTU /hr) radiated by the diesel engine and heat

dissipated (btu /hr)for the D-343 generator.by the generator were obtained fr?r

Caterpillar Dealer

See Attachment 1.

5.

EA-i -544-01-02 did not consider combustion air intake flow

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requirements.

Intake flow requirements (cfm) would help in

removing heat from the room.

This re-evaluation will consider

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the significant contribution that intake flow provides for heat

removal.

Intake air will use a 10' F temperature difference.

6.

Summer conditions will be considered for heat loss and average

wind velocities for alternate ventilation method.

7.

EDG Room inside temperature estimated at 140*F with outside

temperature at 85'F.

8.

The value for the air inlet velocity coef ficient for ef fective

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opening in determining alternate ventilation flei vill be

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assumed to be at 0.4.

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9.

The west wall of the EDG room is the division between it and

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the screenhouse pump room.

Inside temperature for the pump

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room will also be assumed to be at e5'F.

10.

In determining heat gain to the EDG room through the exhaust

inside room air temp will be assuued to be

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system insulation

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at 30*F.

This wiki give a higher valus for heat gain.

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ENGINEERING ANALYSl5 CONTINUATION SHEET

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RA-RFI-CO-34-01

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ENGINEERING ANALY8IS

SHEET 23 OF 25

CONTINUATION SHEET

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EYAINATLQN_QLALTritNA15 VENTILh1LQM

,

FAQY1DlD._RY OPENIM9_Q99M

The existing ventilation fan (F-32) is undersized due to the

numerical error in EA-FC-544-01-02.

Howevor, the EDG room is

i

provided with a room high temperature alarm via temperature switch

The switch is located on the side of the north end panel of

l

TS-9701.

and

control cabinet C-18.

It will activate at 115'F and rising, ion is

ant.unciate in the control room (Reference 4).

Local indicat

i

also provided.

.

If the EDG is run for extended periods with the ventilation fan

l

running and room temporature increasing, TS-9701 will activate and

i

operators will be required to respond.

The operator response is to

i

j

open the doors as required by Refer ancn 5.

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ALTERN ATE VENTI 1ATION FLOW

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Q=C

x A x V"

REF 10, CHPT 22,

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EQ-9

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Ce = EFFECTIVENESS OF OPENING COEFFICIENT

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= .4 - See Assumption 8

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= DOOR OPENING (3'- 4 1/2" x 7'- 2 1/2")

}

= 24,25 SQ FT

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REF ATTACHMENT - 3

y' = WIND VELOCITY

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= 12.6 MPH (1109 PT/ MIN)

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@lEl. The above referenced equation is used in designing

natural ventilation systems.

It is also used to

i

determine the air forced through op9nings due to wind.

Suwcer wind velocities will be used since they tend to

From Reference 10

he lower than the other seasons.

the average seasonal wind velocity is often reduced,by

!

a factor of 2.

Since the extended use of the EDG has a

1

low probability, in- our application we will take full

!

credit of averaga summer wind velocities.

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Q = Cy x A x [

= .4-y 24.25 sq It x-1109 ft/ min

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Q = 10,751 CYA

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ENGINEERING ANALYSIS

EA-RFI-CG-34-01

CONTINUATION SHERT

SHEET 24 OF 25

EkERTRICAL EV_hkUATJpN F0R__ PJLOJ_0.81p_EAN REPLPLQXREMI

1.

LOADS ON THE SECONDARY SIDE OF THE TRANSFORMER

A.

3/4 HP, 120 VAC, SINGLE PHASE MOTOR - FROM NEC ARTICLE 430,

TABLE 430-148, USE 13.8 AMPS

B.

DAMPER MOTOR, 120 VAC, SINGLE PilASE, INRUSH 75 VA, HOLDING

25 VA, USE 75 VA (UNCHANGED FROM ORIGINAL LOADS)

2.

FIND REQUIRED KVA FOR SIZING TRANSFORMER:

AxV

KVA =

1000

13.8 x 120

3/4 HP MOTOR =

= 1.65 KVA

SAY 1.7 KVA

7 5 VA

DAMPER MOTOR =

= .075 KVA

1000

TOTAL KVA = 1.7 + .075 = 2.0 KVA

3.

FUSE SELECTION

- BASED ON HEC ARTICLE 4 50-3 (b) (2)

j

SECONDARY SIDE FUSE SHALL NOT EXCEED 125% OF RATED TRANSFORMER

SECONDARY CURRENT.

I

= 2 KVA / 120 V = 16.66 AMPS

'

125% x 16.66 a 20.8 AMPS

TilEREFOR USE 20 AMP FUSE

PRIMARY SIDE NOT To EXCEED 250%

If = 2 KVA / 4 80 V = 4.17 AMP

4.17 x 2 50% = 10. 4 2 AMP

THEREFOR USE 10 AMP FUSE

I

See Figure - 1 for a diagram depicting the above changes

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Rev 0

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EA-RFI-CG-34-01

I

ENGINEERING ANALYSIS

SNEBT 25 OF 25

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CONTINUATION SHERT

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RKQMHDATIDHA

Since the original calculation for exhaust fan sizing is inadequate,

lt is being recommended that the existing exhaust f an be replaced

l

with a f an having a capacity as stated in this re-evaluation.

'

design documents

this could be

From inspection of existin$mpact on the existing instslied system.

accomplished with minimal

1

I

]

The following would require upgrading.

Replace existing exhaust Fan (F-32), with a 3/4 hp,120 vac,1

,

1.

'

See Attachment 2.

phase, 3710 cfm wall exhaust f an.

The primary side fuse protection (2 amp) to the control

I

2.

transformer would have to be increased. The preliminary

'

!

indication would be to use a 10 amp fuse.

The fuse block is

l-

rated at 30 amp and does not require changing.

See EA-RFI-CG-

34-01, page 24.

7

.

The existing 1.0 kva transformer would require upgrading to a

f

3.

2.0 kva 480/120 vac.

See EA-RFI-CG-34-01, page 2 4.

i

The secondary side fuse protection (6 amp at 120vac) would have

l

4.

!

to be increased to at least 20 amp.

The existing fuse block has

capacity to 30 amp and is adequate.

See EA-RFI-CG-34-01, page

,

l

24.

,

The existing aower and control-wiring has ample capacity to

',

5.

accommodate t1e new f an and existing motor damper and does not

.

i

need to be replaced.

Revise SOP-25, Section 6.6 and 6.6.1 to more. accurately clarify

(-

6.

the intent of the alternate ventilation- for the EDG Room.

i

s

it should be noted even

Along with the changes recommended above,ized, the capacity provided

i

though the existing exhaust fan is unders

j

by the alternate ventilation has more than adequate capacity to

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provide the necessary ventilation for the EDG.

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FNTANS

ventilating applicat'ons desiring loss *'j f G 8 3 * C y [ ,"f *,j' @

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daty fans are designed for Industrh Fan panels are constructed of steel

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rwe applications where extra strength and range from to to 16 gauge.

tu W - * en A **swd mM s+-* IM la

arwi durability are destred.

Aluminum blada thickness is from so,q s i. . q, .g.,r,, ,,u,, , sue.

Fan panets are construct.ed of steet .000 to ,125.

tv. = m =4em e d - d

~$*<> bent.u.

nd range from toIo 14 gauge,

In 5.neth 54

shminum btMe thickressis trom C00

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ADVANCE D l'HOPEll.EH DE SIGN

These propellors leature an ad.

NYl,M,eN"U

HIGH PRESSURE PROPELLERS

vanced tear 4 rop shape blade de-

st ea tev e s ur.cwy si e rin,-ar

signod for execphonalty low no.se

For increhsed pressurc roaviromor,*

levet performance.

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FN prope'lers, dcpcodinQ on &lle

st'd horsepowet, hwe four or six. Abminum blados are lastoned to a

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tapered, circu'ar arc airfoil b' ados formed slect hub with heavy duty

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