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Category:DEFICIENCY REPORTS (PER 10CFR50.55E & PART 21)
MONTHYEARML20206N3211998-12-0707 December 1998 Final Part 21 Rept Re Piston Failure of MSIV Actuator at Daec.Rept Indicates That No Reportable Defect Exists,Per 10CFR21 ML17354B0971998-09-0909 September 1998 Part 21 Rept Re Possible Machining Defect in Certain One Inch Stainless Steel Swagelok Front Ferrules,Part Number SS-1613-1.Caused by Tubing Slipping Out of Fitting at Three Times Working Pressure of Tubing.Notified Affected Utils ML20247P5651998-05-18018 May 1998 Part 21 Rept Re Model SA-A101 MSIV A' Actuator Showing Evidence of Internal Leakage,In Both Directions Past Pneumatic Piston.Situation Being Reviewed to Determine If Failure Could Pose Substantial Safety Hazard ML20211M6491997-10-0808 October 1997 Addenda 1 to Part 21 Rept Re Weldments on Opposed Piston & Coltec-Pielstick Emergency stand-by Diesel gen-set lube-oil & Jacket Water Piping Sys.Revised List of Potentially Affected Utils to Include Asterisked Utils,Submitted ML20211H7911997-09-30030 September 1997 Part 21 Rept Re Failure of Weldment Associated w/lube-oil Piping Sys on 970804 at Millstone,Unit 2.Root Cause Is Not Yet Known.Quality of Weldment Is Being Considered.Listed Util Sites Affected ML20115F2471996-07-0303 July 1996 Part 21 Rept Re Piping (Small Portion of Unmelted Matl Drawn Lengthwise Into Bar During Drawing Process) Defect That Existed in Bar as Received from Mill.Addl Insp Procedure for Raw Matl Instituted NG-94-1150, Part 21 Rept Re Defect Identified W/ C RHR Pump Motor from Daec.Pump Performance Degraded.Installed New Shaft Rotating Element,Wear Ring & Hydrostatic Bearing & Replaced Pump Mechanical Seal & Motor Thrust1994-03-28028 March 1994 Part 21 Rept Re Defect Identified W/ C RHR Pump Motor from Daec.Pump Performance Degraded.Installed New Shaft Rotating Element,Wear Ring & Hydrostatic Bearing & Replaced Pump Mechanical Seal & Motor Thrust ML20059H7721994-01-17017 January 1994 Part 21 Rept Re Virginia Power Notifying Fairbands Morse Via Failure Analysis Rept NESML-Q-058 of Defective Air Start Distributor cam,16104412 ML20059F2631994-01-0707 January 1994 Part 21 Rept Re Air Start Distributor Cam Mfg by Fairbanks Morse.Mfg Suggests That Site Referenced in Encl App I Inspect Air Start Distributor Cam as Soon as Practical ML20127H3821993-01-0808 January 1993 Part 21 Rept Re Possible Defect in Forging Shipped to Facility.Fitting of Body May Have Nonmettalic Matl Which Could Cause Body to Crack Upon pull-up.Computer Note Received from Crawford Fitting Co Encl ML20115G8001992-10-22022 October 1992 Part 21 Rept Re Possible Defect in Raw Matl in Body of Male Elbow Part SS-600-2-6,heat Code Eby.Remaining Stock Should Be Checked to Verify That Subj Heat Code Not on Hand. Vendor Will Replace Unused SS-400-3 Ebys on Hand ML20114G0031992-09-30030 September 1992 Part 21 Rept Re Defect in Raw Matl in Swagelok Union Tee Fitting Assemblies for Svc.Defect Causes Fitting Body to Fail Immediately Upon Pulling Up Nut 1-1/4 Turns.When Nut Removed,Crack Visable.Offers Replacement of Defective Part ML20090L8801992-03-18018 March 1992 Part 21 Re Cracked Piston Castings Received from Acme Foundry,Fairbanks Morse & General Casting.Magnetic Particle Insp of All Pistons Will Be Performed.List of Affected Plants Encl ML20153B2811988-02-22022 February 1988 Part 21 Rept Re Defect in Operation of Gas Monitors Using Fixed Filters.Initially Reported on 880212.Caused by Error in Software for Monitors.Vendor Testing Mod to Software & in Interim Recommends Changing Filters Every 48 H ML20234C7351987-06-23023 June 1987 Supplemental Part 21 Rept Re Silicone Foam Seal Anomolies at Wolf Creek Generating Station ML20209A8771987-04-21021 April 1987 Part 21 Rept Re Selected Welds Performed on Alternate Shutdown Panels W/O Benefit of Qualified Weld Procedure Specs.Matter Under Investigation & Qualifications Being Prepared ML20215G6801986-10-10010 October 1986 Part 21 Rept Re Vendor Tests of air-operated Diaphragm Valves Revealing Natural Frequencies Less than Required Values of 33 Hz.Initially Reported on 841227.No Adverse Effects Noted During Testing ML20215G5351986-10-10010 October 1986 Part 21 Rept Re Vendor Tests of air-operated Diaphragm Valves Revealing Natural Frequencies Less than Required Values of 33 Hz.Initially Reported on 841227.No Adverse Effects Noted During Testing ML20206S0841986-06-30030 June 1986 Part 21 Rept Re Possible Cut Wires in Wire Harness of Bbc Brown Boveri K600/K800 Circuit Breakers.Initially Reported on 860509.Safety Implications Listed.Gear Guard Designed to Prevent Cut Wires ML20154K3611986-03-0505 March 1986 Part 21 Rept Re Possible Wiring Defect in Fabricated Primer Chamber Assemblies for Standby Liquid Control Valves. Initially Reported on 860214.Listed Corrective Actions Will Be Completed by 860328 ML20140A5281985-12-19019 December 1985 Part 21 Rept Forwarding Ltr Sent to Customers Re Check Valves Missing Lock Welds on Hinge Supports or Hinge Support Capscrews,Per 851121 Request.List of Customers Receiving Ltr Also Encl ML20210G9921985-08-13013 August 1985 Part 21 Rept Re Failure of Isolated Worm Shaft Gear When Certain Critical Speeds Combined W/Repetitive Transfer of Actuator Clutch Mechanism from Manual (Handwheel) to Motor Drive Mode.Two Possible Solutions Noted ML20126C6901985-06-0505 June 1985 Part 21 Rept Re Generator Failure.Concurs W/Encl Louis Allis That Interpolar Connectors Be Removed ML20100K9741985-04-12012 April 1985 Part 21 Rept Re Malfunction in X-SAM Safety Sys Supplied Per Topical Rept on Nuclear safety-related Crane Being Installed in England.Air Pressure Being Used to Release Brake Abnormally Low Due to Valve Malfunction 1998-09-09
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML20217H8991999-10-18018 October 1999 SER Approving Licensee Requests for Relief NDE-R001 (Part a & B),NDE-R027,NDE-028,NDE-R029,NDE-R030,NDE-R032 & NDE-R035. Relief Request NDE-036,denied & Relief Request NDE-R-034, Deemed Unnecessary NG-99-1415, Monthly Operating Rept for Sept 1999 for Daec.With1999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for Daec.With ML20212H2381999-09-22022 September 1999 Safety Evaluation Supporting Amend 228 to License DPR-49 NG-99-1226, Monthly Operating Rept for Aug 1999 for Duane Arnold Energy Center.With1999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Duane Arnold Energy Center.With NG-99-1115, Monthly Operating Rept for July 1999 for Daec.With1999-07-31031 July 1999 Monthly Operating Rept for July 1999 for Daec.With NG-99-0963, Monthly Operating Rept for June 1999 for Daec.With1999-06-30030 June 1999 Monthly Operating Rept for June 1999 for Daec.With ML20195G9901999-06-0909 June 1999 Safety Evaluation Supporting Amend 227 to License DPR-49 NG-99-0835, Monthly Operating Rept for May 1999 for Daec.With1999-05-31031 May 1999 Monthly Operating Rept for May 1999 for Daec.With ML20206N7551999-05-13013 May 1999 Safety Evaluation Accepting GL 95-07, Pressure Locking & Thermal Binding of Safey-Related Power-Operated Gate Valves NG-99-0682, Monthly Operating Rept for Apr 1999 for Duane Arnold Energy Center.With1999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for Duane Arnold Energy Center.With NG-99-0530, Monthly Operating Rept for Mar 1999 for Daec.With1999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for Daec.With ML20207G0251999-03-0303 March 1999 SER Concluding That Licensee Established Acceptable Program to Verify Periodically design-basis Capability of safety- Related MOVs at Duane Arnold & That Licensee Adequately Addressed Actions Requested in GL 96-05 NG-99-0330, Monthly Operating Rept for Feb 1999 for Daec.With1999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for Daec.With ML20202B4311999-01-26026 January 1999 Safety Evaluation Accepting Request for Approval to Use ASME Code Case N-508-1 in ISI Program for Duane Arnold Energy Ctr ML20202B3851999-01-26026 January 1999 Safety Evaluation Addressing Thermo-Lag Related Ampacity Derating Issues.Ampacity Derating Analysis Results Acceptable NG-99-0020, Monthly Operating Rept for Dec 1998 for Daec.With1998-12-31031 December 1998 Monthly Operating Rept for Dec 1998 for Daec.With ML20206N3211998-12-0707 December 1998 Final Part 21 Rept Re Piston Failure of MSIV Actuator at Daec.Rept Indicates That No Reportable Defect Exists,Per 10CFR21 NG-98-2010, Monthly Operating Rept for Nov 1998 for Daec.With1998-11-30030 November 1998 Monthly Operating Rept for Nov 1998 for Daec.With ML20196F9571998-11-24024 November 1998 Rev 20 to QA Program Description,Ufsar 17.2 for Daec NG-98-1875, Monthly Operating Rept for Oct 1998 for Daec.With1998-10-31031 October 1998 Monthly Operating Rept for Oct 1998 for Daec.With NG-98-1767, Cyclic Rept of Facility Changes,Tests & Experiments,Fire Plan & Commitment Changes,For Period from 970301-980930. with1998-09-30030 September 1998 Cyclic Rept of Facility Changes,Tests & Experiments,Fire Plan & Commitment Changes,For Period from 970301-980930. with NG-98-1717, Monthly Operating Rept for Sept 1998 for Daec.With1998-09-30030 September 1998 Monthly Operating Rept for Sept 1998 for Daec.With ML17354B0971998-09-0909 September 1998 Part 21 Rept Re Possible Machining Defect in Certain One Inch Stainless Steel Swagelok Front Ferrules,Part Number SS-1613-1.Caused by Tubing Slipping Out of Fitting at Three Times Working Pressure of Tubing.Notified Affected Utils ML20153B4141998-08-31031 August 1998 Monthly Operating Rept for Aug 1998 for DAEC NG-98-1389, Monthly Operating Rept for July 1998 for DAEC1998-07-31031 July 1998 Monthly Operating Rept for July 1998 for DAEC ML20236X5321998-07-29029 July 1998 Safety Evaluation Re USI A-46 Program Implementation for Plant ML20236W0021998-07-29029 July 1998 Safety Evaluation Accepting Request for Relief NDE-R020 Re Third 10-yr ISI Interval of Plant,Per 10CFR50.55a(a)(3(i) ML20236S2541998-07-14014 July 1998 Special Rept 98-01:on 980629,diesel-driven Fire Pump Was Inoperable for Greater than Seven Days.Caused by Sheared Off Tie Rods on Accessory Drive End of Engine.Evaluated Condition,Procured Parts & Replaced Tie Rods ML20236R3251998-06-30030 June 1998 Monthly Operating Rept for June 1998 for DAEC ML20249B5171998-05-31031 May 1998 Monthly Operating Rept for May 1998 for DAEC ML20247P5651998-05-18018 May 1998 Part 21 Rept Re Model SA-A101 MSIV A' Actuator Showing Evidence of Internal Leakage,In Both Directions Past Pneumatic Piston.Situation Being Reviewed to Determine If Failure Could Pose Substantial Safety Hazard ML20247K1881998-05-0808 May 1998 Rev 0 to Cycle 16 COLR, for May 1998 ML20247H9381998-04-30030 April 1998 Monthly Operating Rept for Apr 1998 for DAEC ML20217K7251998-04-16016 April 1998 Correction to SE of Relief Request MC-R001 Re Qualification Requirements for non-destructive Exam Personnel Performing Containment Insp ML20216J9171998-04-16016 April 1998 Safety Evaluation Accepting Relief Request MC-R001 for First 10-yr Interval of Containment Insp Program Per 10CFR50.55a (a)(3)(ii),per 971219 Request ML20217K0471998-04-0101 April 1998 Safety Evaluation Authorizing Proposed Alternative in Relief Request NDE-R004 for Plant Third 10-yr ISI Interval,Based on Finding That Compliance W/Code Would Result in Hardship W/O Compensating Increase in Level of Quality & Safety ML20217H8831998-04-0101 April 1998 Safety Evaluation Supporting Request for Relief for Third ISI Program ML20216F6791998-03-31031 March 1998 Monthly Operating Rept for Mar 1998 for DAEC NG-98-0650, Monthly Operating Rept for Mar 1998 for Duane Arnold Energy Center1998-03-31031 March 1998 Monthly Operating Rept for Mar 1998 for Duane Arnold Energy Center ML20217F8841998-03-23023 March 1998 Safety Evaluation Accepting Third 10-yr Inservice Insp Interval Program Plan Requests for Relief for Plant NG-98-0398, Monthly Operating Rept for Feb 1998 for DAEC1998-02-28028 February 1998 Monthly Operating Rept for Feb 1998 for DAEC ML20199L3481998-01-31031 January 1998 Rev 0 to Duane Arnold Energy Ctr Emergency Action Level (EAL) Technical Basis Document NG-98-0252, Monthly Operating Rept for Jan 1998 for Duane Arnold Energy Center1998-01-31031 January 1998 Monthly Operating Rept for Jan 1998 for Duane Arnold Energy Center ML20249B3391997-12-31031 December 1997 Central Iowa Power Coopertive 1997 Annual Rept ML20249B3351997-12-31031 December 1997 1997 Annual Rept for Corn Belt Power Cooperative ML20249B3331997-12-31031 December 1997 1997 Annual Rept for Alliant Corporation NG-98-0017, Monthly Operating Rept for Dec 1997 for Duane Arnold Energy Center1997-12-31031 December 1997 Monthly Operating Rept for Dec 1997 for Duane Arnold Energy Center NG-97-2118, Monthly Operating Rept for Nov 1997 for DAEC1997-11-30030 November 1997 Monthly Operating Rept for Nov 1997 for DAEC ML20199J6841997-11-21021 November 1997 SER Approving Relief Requests to Second 10-year Inservice Inspection Interval for Duane Arnold Energy Center NG-97-1959, Monthly Operating Rept for Oct 1997 for DAEC1997-10-31031 October 1997 Monthly Operating Rept for Oct 1997 for DAEC 1999-09-30
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HAWKEYE VALVE & FITTING CO. #
1260 West 11th Street P. O. Box 319 en Milan, Illinois 61264 PHONE: (309) 787-6800 I % ,. ..
FAX: (309) 787-8198 SWAGELOK-companes September 30, 1992 N
TCT%tDn C *3 Harry Johnson J.51 Tima A Iowa Electric DAEC 3277 DAEC RD Palo, IA 52324
Dear Harry:
Per our phone conversation this afternoon concerning 10CFR part 21 on your safety related order # S69616. As disc-ssed your part
- P115263 our SS-400-3 heat code #EBY has a posalble defect in the raw material. Per your checking of your stock the 41 pes.
left in your stock did not have this the heat code. As you stated you will check where the other 9 Pcs. went, and verify that heat code #EBY is not stamped on them. Thank yr s u f or your help on this matter. Best regards.
Sincerely, T dd White l
9210140030 92o930 PDR l S ADOCK 05000331 PDR
i 1
M HAWKEYE VALVE & FITTING CO.
1260 West 11th Street P. O. Box 319 _,_, l Milan, Illinois 61264 gw.. j PHONE: (309) 787-6800 FAX: (309) 787-8198 SWAGELOK ;
companes Hawkeye Valve & Fitting Procedure for 10 C1R Part 21 defects and noncompliances.
If a part non conforms or is doffective for any reason it will be brought to the attention of the QA manager. The QA manager will determine what order or ordera are affected by the the non conformance by entering the specific part # into the computer to determine which customers would be effected. If the customer is a Nuclear power plant the following will be dones
&soJ cc,ard P h. Contact the Utility in question and let them know the fposa ility of a prcblem exists.
. #pp
, 2. The NRC Chicago Region will be contacted at 1-708-790-5500 p, g,andinformedofthe situation.
- 3. A letter will follow to the NRC addressed to: Director, Office of Nuclear Reactor Regulation, U.S. Nuclear Regulatory Commission, Washington, DC 20555.
l pf' !b c7 .
I U A copy a 11 correspondence will be attached to the permanent order and copy of all correspondence will be faxed to said utility.
10 CFR Part 21 applies to all orders from Nuclear Utilities that are safety related which are processed by Hawkeye Valve &
Fitting. It is permissible for the NRC or said Utility to come to our facility to inspect our records and docusarments concering any order where 10CFR applies.
By signing this sheet Hawkeye employees have been briefed and understand the actions & proceedures required to report a defect 3
or non conformance for safety related orders where 10CFR Part 21 applies.
i i
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9 Cit AWFoltD FIYrING COMi%NY
>dit A DN. OltlO 44 tilla FRLJ A LENNON . PHONE (2161248-4600 c= September 17, 1992 FAX (216) 349-5070 - 1
Subject:
SS-400-3 Heat Code EBY
Dear Valued Customer:
We are writing in regards to the twagelok Union Tee, part number SS-400-3. Our records show that yoe may-have purchaced some of thesc parts with the Heat Code #EBY.
A defect in the raw material that was undetectable has been discovered when the fitting was assembled for service. -The defect causes the fitting body to fail immediately upon pulling up the nut 1-1/4 turne The 20* flare of the fitting body splits longitudinally and will leak during system pressurization tests. When the nut is removed, the crack is very visible.
i Unfortunately some of these parts were shipped to.our customers before the defect was discovered. Fe have recalled i all of'our world wide inventories of this heat and out inspection indicates a_ defect rate of less than 0.1%.
Our experience indicates that the defect is found upon installation and/or testing of the system.
j If you have any unused inventory of the part number SS-400-3 Heat Code EBY, we would like to replace it.
Crawford Fitting Company e
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