ML20112F693
| ML20112F693 | |
| Person / Time | |
|---|---|
| Site: | Browns Ferry  |
| Issue date: | 08/31/1984 |
| From: | BABCOCK & WILCOX CO. |
| To: | |
| Shared Package | |
| ML18029A441 | List: |
| References | |
| BAW-1845, NUDOCS 8503270511 | |
| Download: ML20112F693 (97) | |
Text
{{#Wiki_filter:_. BAW-1845 August 1984 f BROWNS FERRY CORE REGION MATERIALS INFORMATION (UNITS 1, 2 and 3) b t Babcock &Wilcox
* * * = =ttc = pany j!!*!!!!A!!8ggg PDR 3, .
r .- , t z. l i BAW-1845 August 1984 T . BROWNS FERRY CORE REGION
~
MATERIALS INFORMATION (UNITS 1, 2 and 3) r .
~
- s.
6 ' BABCOCK & WILCOX UTILITY POWER GENERATION DIVISION P.O. BOX 1260 LYNCHBURG, VA 24505
. p l
As part of -the Tennessee Valley Authority's (TVA's) program to establish revised pressure-temperature operational criteria for the three Browns Ferry Nuclear plants (Browns Ferry 1, 2, and 3), Babcock & Wilcox provided estimates of reference temperature on applicable reactor vessel core region materials. To acconplish this objective, it was necessary to perfonn an extensive reac- . tor vessel material manufacturing records review for the Browns Ferry Units and using the various material and fabrication infonnation available, per-form the necessary evaluations to estimate beginning-of-life reference tem-perature values for the core region materials in the Brcwns Ferry reactor vessels. , i
.. t I
e e e I L m, f b 4
3 r- g r ( CONTENTS l Page
- 1. INTRODUCTION ........................... 1-1
,. 2. FABRIC ATION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . 2-1
- 3. MECHANICAL PROPERTIES AND CHEMISTRIES . . . . . . . . . . . . . . . 3-1
' 3.1. RTNDT De te rmi na tio n . . . . . . . . . . . . . . . . . . . . . 3-1 3.2. Chemistries (%Cu, %Ni, and %P) ............... 3-1.
3.3. Mechanical Properties . . . . . . . . . . . . . . . . . . . . 3-2 -
, 3.4. Upper Shelf Energy ..................... 3-4 i
1 APPENDIX A .............................. A-1 APPENDIX B .............................. B-1 APPENDIX C .....................,.,.,;...... C-1 APPENDIX D {. ...........................:.... D-1 . APPENDIX E .............................. . E-1 .
. APPENDIX F ..........'.................... .
F-1 s. List of Tables
-Table 3-1. Browns Ferry Unit 1 Reactor Yessel Beltline and Surveillance --
Materials Chemistry and Mechanical Properties . . . . . . . . . . 3-5
~
3-2. Browns Ferry Unit 2 Reactor Vessel Beltline and Surveillance Materials Chemistry and Mechanical Properties . . . . . . . . . . 3-6 3-3. Browns Ferry Unit 3 Reactor Vessel Beltline and Surveillance Materials Chemistry and Mechanical Properties . . . . . . . . . . 3-7 3-4. Browns Ferry Unit 1 Beltline and Surre111ance Materials Data .. 3-8 3-5. Browns Ferry Unit 2 Beltline and Surveillance Materials Data .. 3-9 3-6. Browns Ferry Unit 3 Beltline and Surveillance Materials Data .. 3-10 -.--
.e .I -
t ., - iii - t. J
List of Figures Figure Page 1-1. Browns Ferry Reactor Vessel Core Region Location Elevation . . . 1-2 2-1. Browns Ferry 1 RV Fabrication Information Shell Course . . . . . 2-3 2-2. Browns Ferry 2 RV Fabrication Information Shell Course . . . . . 2-5 2-3. Browns Ferry 3 RV Fabricaiton Information Shell Course . . . . . 2-7 3-1. Charpy Impact Properties for Surveillance Material, C2868-2, Browns Ferry Unit 1. . . . . . . . . . . . . 3-11 3-2. Charpy Impact Properties for Surveillance Material , C2884-2, Browns Ferry Unit 1. . . . . . . . . . . . 3-12 3-3. Charpy Impact Properties for Surveillance . Material , HAZ C2884-2, Browns Ferry Unit 1. . . . . . . . . . . 3-13
- 3-4. Charpy Impact Properties for Surveillance Material Electroslag Weld Metal, Browns Ferry Unit 1 .......... 3-14 3-5. Charpy Impact Properties for Surveillance 3-15 Material , A0981-1, Browns Ferry Unit 2 . . . . . . . . . . . . . ,
3-6. Charpy, Impact Properties for Surveillance
- Material , HAZ A0981-1, Browns Ferry Unit 2 . . . . . . . . . . . 3-16 i*
3-7. Charpy Impact Properties for Surveillance Material, , Electroslag Weld Metal, Browns Ferry Unit 2 .......... 3-17 3-8. Charpy Impact Properties for Surveillance Material , C3188-2, Browns Ferry Unit 3 . . . . . . . . . . . . . 3-18 l 3-9. Charpy Impact Properties for Surveillance Material , HAZ C3188-2, Browns Ferry Unit 3 . . . '. . . . . . . . 3-19 . 3-10 Charpy Impact Properties for Surveillance Material, Electroslag Weld Metal, Browns Ferry Unit 3 .......... 3-20
'.- ,1 e
b
- l L
I i b o m
- iv -
e
1 Cs . r
+
- 1. INTRODUCTION T
(.. This document 1) summarizes materials and fabrication information for the Browns Ferry Reactor Vessel core region components based on a quality assur-ance (QA) manufacturing records review and supplemented by other informa-tion which was not available in the QA files, and 2) based on this informa-tion, provides a beginning-of-life RTNDT for each of the seven welds and six plates which constitute the core region portion of the reactor vessel. I Based on conversations with Tennesseee Valley Authority (TVA) personnel, the core region consists of the Mark 58 (Mk-58) (No. 2 shell course) and the upper portion of the *-57 (No.1 shell course) and the girth weld seam between the Mk-58 and
- 57 shell courses (see, Figure 1-1). Since the r shell courses consist of three rolled plates welded together with three
- c. longitudinal weld seams, six shell plates, six longitudinal weld seams, and *
., the circle weld seam between the *-58 and Mk-57 shell courses were includ , - -
~ ' '
ed in the data summary. . . . P , be t
*~ .e .
e ep W e I . ..-. t lm . I m 1-1 eum w p- 7-- -+-4-.--, -,-m-- w w. , , - - . - , , , . , , , , , w w , ---.m-- + -v- ---- - we-
7 Figure 1-1. Browns Ferry Reactor Vessel ... . Core-Region Location Elevat<< Mark 60 (Course 5) Mark 16(Course 4) Mark 59 (Course 3) Core Mark 58(Ccarse2) Region < , Area
- ,, - i l
w-,,--a a- , . -
- y. . ', ,o** -
. 2, _ __ __ _ _ __ _ Mark 57 (Course 1) ,
t
%.un.n._c .. ..-
1 1 Lower Head i n b i. 1-2 i
)
~
l 1
)
e e e 4, -
- 2. FABRICATION HISTORY I~ '
L The *-6 SA302 Gr B (Code Case 1339) plate material (which was supplied by Luken's Steel) was rolled to contour,. then each plate was welded together with longitudinal seams using the electroslag (ES) welding process and HiMnMo consumables. Subsequent to each shell section being welded /assem-bled, the assembly was heat treated as follows: Heat to 1675 to 1725F with 6-1/2 h hold brine que'nch. Heat to 1600 to 1650F with 6-1/2 h hold brine quench. Heat to 1175 to 1225F with 6-1/2 h hold brine quench.
,, Prolonga1 ion , material was then parted from the base material and welds, a-stress-re'ieved, and tested for material qualification. . The shell courses
[, were held from further fabr.ication until q'ualification testing was complet-
- ed and the material was properly certified. Several post-weld heat treat (PWHT) cycles at 1100 to 1150F occured on the shell cour~ ses during subs'e e, .- ,
quent manufacturing operations. . ,"
' ~
The final reactor vessel (RV) circle seam weld was between the *-57 and Mk-58 shel'1 courses, and was welded with MnMoNi weld consumables using the automatic submerged arc welding process. Wel d consumable qualification
- tests were performed on the welding consumables prior to use in fabrica- ,
tion. , The Mk-57 and Mk-58 shell courses were fabricated by Babcock & Wilcox (B&W) for all three Browns Ferry vessels. The Mk-57 to Mk-58 circle seam was com-pleted by B&W on Browns Ferry Unit 1, and by Ishikawajima-Hirama Heavy In-- dustries (IHI) -- Japan on Browns Ferry Units 2 and 3. The only PWHT that
. occurred on the R-57 to Mk-58 circle seam weld was a final heat treatment -'
utilizing a " local" PWHT process.- ., l- - t I 2-1 t e E
4 Schematics showing the longitudinal weld seam circumferential locations, the heat and Mt nunbers for each plate constituting the Mk-57 and Mk-58 shell courses, the accumulated PWHT time above 1100F, and the weld wire heat nunbers and flux lot nunbers for the Mk-57 to Mk-58 weld seam are provided in Figure 2-1 for. Browns Ferry 1 Figure 2-2 for Browns Ferry 2', and Figure 2-3 for Browns Ferry 3. The plate material constituting the surveillance test plates, brief fabrica-tion outline, and accumulated PWHT time is shown in Appendix A for Browns Ferry units 1, 2, and 3. During the records review, the specific weld materials nor test results for the ES weld consumables' used on the longitudinal. weld seams could not be detennined for any of the six weld seams on any of the three vessels. - Accordingly', we have included a'ppitcable test data for procedure qualifica-tions (PQs) performed .in the general time frame that the longitudinal weld seams were perfonned on the Browns Ferry Units and have detennined the RTNOT for these weld seams using the PQ data as one source of input. It is believed that the PQs shown in Appendix E are the only ones which would have been applicable to the core region shell courses welded by the ES weld-ing process for the three Browns Ferry Units. The test reports for the core region materials for Browns Ferry . Units 1, 2,' and 3 are shown in Appendixes B, C, and 0, respectively.
'The test data included in this report is considered proprietary infonnation by B&W and should be handled accordingly by TVA.
I I
. I
;k I
2-2
-,----,i,- w . . - -.--,,,-------_m, --,y., ,n- , _. _ _ , , . - , . . . ,r.-, --....,.,-m ,-...---,m..---.----,-c..
" Figure 2-1. Browns Ferry 1 RV Fabrication Information -
Shell Course No. 1 (610-0127) i, - I f,
?
i, 6-127-1 r
-127-4
, J -
4
), , *
(' 3 ! .q
.. 2 6-127-2 -
>/I
. q.: T.~. ,
r Y Mark 57 Shell course No.' 1
~ "
Acc. PWHT Wire or plate Flux . Location (above 1100F) Ht No. lot No. Fabricator - Long. 3eam 1 +20'35' 36 h, 35 min. -- -- B&W ' Long. seam 2 +138'50' 36 h, 35 min. -- -- B&W Long. seam 3 +230'28' 36 h, 35 min. -- -- B&W L 6-127-1 -- 36 h, 35 min. A0999-1 -- B&W 6-127-2 -- 36 h, 35 min. B5864-1 -- B&W - -} -.
' 6-127-4 -. 36 h, 35 min. A1009-1 -- B&W
' ~
Mk 57 to Mk .. !13h, 55 min. 406L44 8720 B&W __ 58 C' seam __ 2-3
}
Figure 2-1. Shell Course No. 2 (610-0127) r ,- - y +CW
// 1 .
6-139-20 3 I Z, p/ + '
-X .
6-139-19 J
, 6-139-21 i 2 Y
K rk 58
, Shell course No. 2 ',
Acc. FWHT Wire or plate Flux Location (above 1100F) Ht No. lot No. Fabricator Long. seam 1 +40*38' 30 h, 31 min. -- B&W Long, seam 2 +164'59' 30 h, 31 min. -- -- B&W i Long. seam 3 +284'44' 30 h, 31 min. -- -- B&W 6-139-19 -- 30 h, 31 min. C2884-2 -- B&W -{
' 6-139-20 -- 30 h, 31 min. C2368-2 --
B&W 6-139-21 -- 130 h, 31 min. C2753-1 -- B&W Mk 57 to Mk -- 13 h, 55 min. 406L44 8720 58 C' seam l B&W 2-4
F- . Figure 2-2. Browns Ferry 2 RV Fabrication Infomation
- Shell Course No.1 (610-0127)
, W G l '
/ .
T 4, 6-127-14 r 6-127-15 r 'Z' # + X 7 3
~
6-127-17 .' ' . . ' -~ 7 , i - - Y Mark 57 L - Shell course No. 1 Acc. PWHT Wire or plate F. lux - lot No.
~
Location (above 1100F) Ht No. Fabricator Long, siam 1 +20' 29 h, 52 min. -- -- B&W _ Long. seam 2 +140' 29 h, 52 min. -- -- B&W Long. seam 3 +260* 29 h, 52 min. -- -- B&W
" ~~~
6-127-14 -- 29 h, 52 min. C2467-2 -- B&W 6-127-15 -- 29 h, 52 min. C2463-1 -- B&W u 6-127-17 -- 29 h, 52 min. C2460-2 -- B&W Mk 57 to Mk I' .. 58 C' seam
-- 13 h, 02 min. D55733 1210-02037 IHI-Japan
.i 2-5 L
. Figure 2-2. Shell Course No. 2 (610-0127)
.~
y +CW l/, .
. 1 6 127-1 3
.Z . + '
X f
/
i i 6-127-6
. 6-127-20 y, 2 e - ,_~ n-v y .
m.,2 ;.,;_.m Mark 58
' ~ ~ ~ " ~ " ~
Shell course No. 2 Acc. PWHT Wire or plate Flux .- Location (above 1100F)' Ht No. lot No. Fabricator Long. seam 1 +45' 34 h, 37 min. -- -- B&W Long. seam 2 +165* 34h,27 min.l -- -- B&W I Long. seam 3 +185* 34 h, 37 min. -- -- B&W 6-127-6 -- 34 h, 37 min. A0981-1 -- B&W
~~
6-127-16 -- 34h,37 min.l C2467-1 -- B&W 6-127-20 -- 34 h, 37 min. C2849-1 -- B&W Mk se m l13h,02 min. D55733 1210-02037 IHI-Japar j t [ 2-6 e 9
i Figure 2-3. -Browns Ferry 3 RV Fabrication Infomation Shell Course No. 1 (610-0145)
- ( .
- i. ,,
W 1 [j/ r N 145- 6-145-12 r- 'Z' +- ' X 3 [ L
' ~ ~ ~
6-145-7 . - g . Y Mark 57 Shell course No.1 Acc. PWHT Wire or plate Flux - Location (above 1100F) Ht No. Lot No. Fabricator Long. seam 1 +20* 25 h, 41 min. -- -- B&W _ 'Long, seam 2 +140' 25 h, 41 min. -- -- B&W Long. seam 3 +260' 25 h, 41 min. -- -- B&W 6-145-4 -- 25 h, 41 min. C3222-2 -- B&W 6-145-7 -- 25 h, 41 min. C3213-1 -- B&W .
~
6-145-12 -- 25 h, 41 min. C3217-2 -- B&W
~
Mk 57 to Mk 58 -- 11 h, 50 min. D55733 1325-02037 IHI-Japan C' Seam 2-7
,--e-,me- __.,c,~,-v-
Figure 2-3. Shell Course No. 2 (610-0145)
-y +CW
//
1 6-145-2 Z # 7 + ' X
- i 6-145-6 l
\. - l l 6-145-1 t
>/
l z Y - l Mark'58 Shell course No. 2 Acc. PWHT Wire or plate Flux - Location (above 1100F) Ht.No. lot No. Fabricator Long. seam 1 +45' 30 h, 25 min. -- -- B&W Long. seam 2 +165* 30 h, 25 min. -- -- B&W Long, seam 3 +285' 30 h, 25 min. -- -- B&W 6-145-1 -- 30 h, 25 min. C3201-2 -- B&W 6-145-2 -- 30 h, 25 min. C3133-2 -- B&W 6-145-3 -- 30 h, 25 min. 87257-1 -- - B&W Mk 57 to Mk . 58 C' seam -- 11 h, 50 min. 055733 1325-02037 lIHI-Jacar. { 2-8 i
^'
n ..
- 3. NECHANICAL PROPERTIES AND CHEMISTRIES L -3.1. RTH DT Determination ,
The B&W (Mt. Vernon) QA ' records, the TVA reactor vessel material test reports, and pertinent B&W documents were reviewed to determine the appro-pr'f ate chemistry and mechanical property infomation for the Browns Ferry reactor vessel beltline regions. The raw data from this review are pre-sented in Tables 3-1, 3-2, and 3-3; the sources of the data are shown.
~
Charpy impact test data from the TVA report was replotted, as shown in
' Figures 3-1 through 3-10; these data came from tests of unirradiated reac-tor vessel surveillance program (RVSP) specimens. The property values
.shown ' on Tables 3-1 through 3-3 for surveillance, materia'l came from the replotted figures. ,
- It was possible to . tabulate the infomati'on requested (%Cu, %Ni, SP, ini-tial RTNDT, and initial upper shelf energy) for all beltline region mater c ,-
~
L tals and surveillance materials. Some of the values came from hard data or - actual . chemical analyses. In other cases, some estimates or'ju'dgments had -
- , to be made; in this event, all estimates tended towards conservatism. The l
tabulated infomation is listed in Tables 3-4, 3-5, and 3-6, for Browns Fer-ry Units 1, 2, and 3, respectively. These are the values which should be used - for irradiation-damage predictions. The method used in detemining ' these values is detailed below. - l 3.2. Chemistries (%Cu, %Ni, and SP) !s ,
~
All plate material had ladle analyses which provided %Cu, %Ni, and %P val-ues. Plate material in the RVSPs was later reanalyzed (see Appendix F); L l_
' the chemistries shown for surveillance plate material in Tables 3-4 through .-
3-6 come from Appendix F. These chemistries are also applied to the vessel plate materials from which the surveillance plate was drawn, since product [ - analyses are more highly regarded than ladle analyses. l i- l L L 3-1 I
No specific analyses were available for the ES welds in any of the vessels. Appendix F shows. an analysis for each of'the three RVSP welds, and these chemistries are shown for the ES surveillance welds in Tables 3-4 through 3-6. A generic chemistry was developed for the vessel ES welds. B&W QA records from that time show three ES weld qualifications with the following
^
chemistries: 0.30% Cu, 0.33% N1, 0.015% P; 0.18% Cu, 0.35% Ni, 0.014% P; and 0.20% Cu, 0.25% Ni, and 0.019% P. Eight weld wire heat chemistries were also available from that time: 0.18% Cu average. 0.27% Cu high; 0.012% P average; 0.016% P high; and 0.062% and 0.074% Ni for the only two reported. Based on these values, a generic chemistry of 0.25% Cu, 0.35% Mi, and 0.016% P was estimated for ES welds, and was applied to all vessel ES welds. . The Browns' Fern Unit' 1 circumferential weld was made by B&W, and is iden-tified as WF 154. BAW-1799, a report by B&W detailing reactor vessel weid chemistries, lists a chemistry of 0.31% Cu, 0.50% Ni, and 0.013% P for WF
'154. This is the B&W licensing position, s'o it is appropriate for use here ,
as well. The Browns Ferry Units 2 and 3 circumferential welds were made by Nippon . Steel. The as-deposited and wire heat chemistries from the weld qualification reports supplied by. Nippon were used in Tables 3-5 and 3-6.
'The surveillance heat-affected zone (HAZ) chemistries were assumed to be. --
'the same as those for the surveillance base plates. . .
3.3. Mechanical Properties j Mechanical property infomation existed in some fom for all the reactor vessel and surveillance mate'rf als. The reactor vessel material, the quali- ; fication test specimens, and the surveillance material all had the same heat treatment except for the stress relief time. The vessels were stress-g ! relieved for between 25 and 36 hours, the qualification test specimens were , stress-reifeved for 30, 40, or 45 hours, and the surveillance materials 1
- were stress-relieved for 30 hours. These are not significant differences, j
so data were integrated. In the cases where two stress relief times and two sets of data exist for one plate qualification, the conservative prcper-ties were .used. The circumferential weld materials will be discussed b el ow. l L 3-2 l
~
1
c ,.
.R,,,T i ggI, t
The quantity ' "RTNDT" is defined by paragraph NB-2331 of the ASME Code, and
. requires that both drop weight and Charpy impact tests be run. In some ,
cases, a valid RTNDT was generated, but sometimes estimates and judgment r i were necessary. _. j i All vessel plate material had both drop weight and Charpy ' impact tests run ; during plate qualification, although the Charpy tests were at +10F only. j Valid RTNDTs were obtained for all but two plates. .One of these plates (C2884-2 in Unit 1) had Charpy data from surveillance material, which veri-fied the- RTNDT; the other plate (C2753-1 in Unit 1) was assigned an RTNDT equal to its TNDT, since it was estimated that Charpy properties would have exceeded minimum Code requirements. Surveil'1 ance plate material was as- . l signed the 'same RTNDT as the corresponding vessel plate material. q I No drop weight specimens were tested for ES weld metal. Tnree sets of Char-
, py impact toughness data existed for the surveillance welds, with 50 ft-lb k temperatures of +33, +10, and -21F. It is a corrmon practice to estimate
,. RTNDT by TCVSO -60F, which here would res' ult in a worst case RTNDT of -27F.
'With no other information available, a value of 'RTNDT = OF was estimated .
~
for all ES welds. .- _ . . - : .: No drop weight specimens _ were run for the surveillance HAZ material. The three HAZ surveillance materials sets had TCY50 of +28, -40, 'and -1F. Wi th . l c no other infonnation available, a value of RTNDT = OF was estimated for all HAZ material. . l . No drop weight, specimens were run for circumferential seam submerged arc ' - i weld metal . The RTNDT for WF 154 in Unit I was estimated to be +20F, which - l ^ l is the generic bounding value for B&W submerged arc weld metal as described l
'~ in BAW-10046. The Nippon Steel weld consumables in Units 2 and 3 had weld qualification values for TCV50 of -40 and -58F, respectively. With no l
- other information available, a value of RTNDT = -40F was estimated for the two circumferential welds. I l
l 1 1 1 3-3
~
6
E _3.4. Upper Shelf Energy , - No upper shelf energy (USE) was determined during vessel plate qualifica-tion. USE was determined for surveillance material plate, and the same 'USE was applied to corresponding vessel plate material . A generic USE value was- estimated based on the four surveillance plate material USEs. These values were 118,142,144, and 158 f t-lbs; the generic estimated USE was 120 ft-lbs, and was applied to plate materials with no measured USE. USE. was' detennined for ES welds in the surveillance material, but not in the vessels. The specific USEs for the ES surveillance welds are listed in Tables 3-4 through 3-6. A generic USE value was estimated, based on the surveillance' weld values of 93,116, and 124 ft-lbs. The generic estimated USE was 95 ft-lbs, and was applied to all vessel ES welds. - The USE for WF 154. in Unit I was estimated as 66 ft-lbs, which is the gener-l ic value for B&W submerged arc weld metal as described in BAW-10046. The
- Nippon Steel weld consumables in Units 2 and 3 had USE values determined by '
weld qualification tests, 'and these values are shown on Tables 3-5 and 3-6. - USEs were determinec for each surveillance HAZ material, and are shown in I T'a bles 3-4 through 3-6.' i e
. 1 h
l. l-1 3-4 , L
.-+.% .--n -
.-,.,,,-,-,___,,,.,,,.,,,my
. ,, --y,-,,7-y,_ -- ,-,r--n,,,,,,,,.,-.--=--,,,,.--,v
,,__..,aw, -,__.--,--y ,,,,_.,-w.,
C . g - . -
- n. ..
e J2 u C C C e e gi *. - - -C -
..I SA3 RS R S R #R = R R RR R o.r:
g . t > 2 g g E2. - - - - - m 2 2 2 2 2 w 't
- 3 2 3 c
oag E..a
.- w ew .- .eu*6 gSw . .
y o g en
. v g v .
o
. =-32% ASC 33 3 " 23 23 - - - -
ma *- N kkk NkN kk 3 : 232 :: k kkk kNk O 33 R3 23 kk $ ' hh *
=
en 2 2 o2 ee R' b2 b2 2 m e ,u if = .a 74 i. iv i. ec . 2 2 v* 3 L .c u p-9- R. S. 2
- A. 2 .
om .
- *z u 25 .. ~ .
eo - - .- -. - .- -.- . . ec I E'"- E 3 k RS 3 me e s: 6 3 R S 3 3 R
*p i
~ .
Ww 2 F: MMM ** * .:
'
- a a ~ M *:
e .'" *j" 32 3'3 3 30 3 2 3 c , a - , 2g 7 . 9 , em S3IIII d d 4 d d d OIIIIII id 4 4 d d d E d I 4 I'
-d ' -
F ' "a T
~
T E E . cI al 3 3 2SS sR S 33 33 'It E g* .I d d 4 4 d 4 d d d d 4 d d d d d g C se mz al 3 .3 z' 83 2 K : : : : : 2 2 s' 2 2 :- s' I j
. .I 4 d. d 4 4 4 4 d d d d d d d d 4 kg
.. [
. . . . . 2-M . 3 -
2* g*
- e == R-R=, ~m~*$=m~m2222 R=R=R: 0, !
2 52*"*
= =g=g= , == 2 g*
m j *' g.gogogoa
. . ... ..og
.!'.4,g,5=*g=*g**g o....... . . . . o. .. g ...o . , go g.
.: *F.I 5 g;;g 3
22 3 1 -'r ~ v g d gi i i i i i gg*gE .E
't 3
4 f y I 2NffhE3 a4 .e i i.
. 3===
.. . m- . . I .: ~ .e I 'n'R
~
o
! :. F
.3..
. 28I
-o m 3
3 .. . ~ ~ ~ - ~ ~
. 4~ . ***
. 3. 2 . . . .a. .
v ~. . .
. . . . .g
. .3 3
- 3. .
~..
M i f f i f f f f f f f ff f .
. E. E. .u S. ..E
'e up em 3-5 m
ao e , e g-e e-e-- e- en-e--- e---.r,,-,-,e--g -.- ---_m
f. t. Table 3-2. Browns Ferry Unit 2 Reactor Vessel Beltline and Surveillance
; Materials Chemistry and Mechanical Properties i
Vield Ultteate 8pper shelf Test spectees 34sterial Material . strength, stre th, T r. TCv30, *TCv50, BT y energy, stress rettet e. Locatten 10 type 1 Cu
~
5 Ni tp kst . ks F F ft-)hs time, h listes
- 1 ;
, M-58 A0981-1 SA 302 0 '0.14 0.51 0.012 67.8 87.3 -10 +10F, 72,68,74 -10 30 (a) cc 1339- f t-1bs 72,68,65 i
m-58 C2467-1 54 302 8 0.16 0.52 0.000 72.1 92.0 -10 74,69,70 -10 30 (a)
, cc 1339 65.81,74 i Mk-58 C2849-1 SA 302 0 0.11 0.50 0.010 69.8 90.3 -10 65,59,74 -10 38 (a) tc 1339 70,67,76 I Mk-58 t$
j welds (3)
! D55733 ASA weld 0.09th) 0.65fc) 0.014(CI -58(dl -40Id1 145fdl j Mk-57 C2467-2 0.16 0.52 0.000 71.0 88.5 -20 +10F 64,76,60 -20 30 -
(a) ft-Ibs 59,78,65 1 Y os Mk-57 C2463-1 0.17 0.48 0.008 72.0 88.9 -20 85.74,54 -20 30 (a) j 68,74,75 ! Mk-57 C2460 2 0.13 0.51 0.012 71.3 88.5 -20 59,60,40 -20 30 (a) j 71,63,62 1 Mk-57 E5 l welds (3) l Survett. A0981-1 0.14l 'I 0.55(e) 0.007I'I <-40lII -14III 142(II 10ISI 1 lance l HAZ- <-40III <-40III 12;lfI 30ISI l A0981-1 i Es weld 0.20l'I 0.33I*I 0'.010l'I. ' -10III +101II Il6lII 30I91 (a)All data fras 88W (Mt. Vernoal test reports. (b) Weld wtre analysis Nippon Steel.
- (CIAs-deposited analysis, Nippon Steel.
(dl Data from weld qualificatloa, Nippon Steel. { (e) Combustion Engineering analysts. (floata fran TVA report. I9)Mt. Vernon (USW) fabrication procedure. . 1 t . ! l .
- c .. , - - - , .
4 4 4. l . - - . g -
.f u e
.3[.. g 6
ggg g g g g .._g. - g
= t-r I
.s 2:
W
- r m u
m 3. i. E r g ,, 5
. 5 -
=
3
.c . .=
2 v c J~ em
- e t- R. S. L. 2 2 2 3 W- $
.C. T' 22 2 2... 2.:.0
-o an g* oa ~ . 22 23.
~. ~g 33 .O C_
=
%% * ..~.. .
-o gg u
.. 3 *.*.M.
ao.
.~ .
. 3 *M S
3 ,.' ~ 7 *
. 4
. ca n., .. .
R - b.: -
*
- O O O
-- ' 74~ b* 'E 5 en .a. 2 Ta~ i, i q mu e- ,.
't
~ o o o *
*C f* 7 2 3
' >e
- i ? ? R.
L .c v . . OG ** wz v IF;
;* g 3 3 3 3 g ev ec CE: 9 S= **
a
. a, **
is m
- p*
. e. o ,
- e o e uw
-m
.6 .A 3' .s 3 aA
~~ A
~
J
~
c- - --
=> g - ~ ~ o i
- . 4. -
t'.= . . -- ua s. o a. a. s. e o o s. i. o o s. e I. o a. s. . em o o . l
- r. u. n* . -
3 l . m-n o S. S. 3.. 3 3 2 3 2 ' l - e o o o e o e o. o E
.e*
- k Le . . m . a-co z w -
o o o o g .
%.'. .t. 1 g
- o. o o o o o i; ;; ; .:
- m L I *- ..2 .. E .=. b8 m, .
~R .R I ~R
-~R -
l M e 6 33 1 Ia-a* m com -a-g 3 gm om a- - a g
-g
...w ..
w 2 - I e 3 .v 3.v3. 3 ..I .
.. .. . 3 I .
- .= *.
.r .
t
.o ,
= 36 4 - . . E~
j k .?. -? - T ? ? g r. t .l F .' a
*e- 2 *
~ - a ?.
't
~ .
n M 2* 3 *
=
- 2 4g- - .
l 2 u u u . m ~ E ~ M e m s 7 t". u u u u .m
- s. u ~,. ,ga i
- u 6 - 6 6 g -l .
5 . ga,, y- a g 3 . . .
,., ~
. .~
~
1 l * . . . - . i t t t t t
.y - . -
.X t t t C. .5 g . .
d ,e w *= _ t .*-.e
. . 2. .* .E.
.~e I
6 l . j. l Of l l Lm
Table 3-4. Browns Ferry Onit i Beltline and Surveillance Materials Data Location Material ID SCu %Ni %P RTNDTF USE, f t-lbs Mk-58'shell C2868-2 0.09 0.52 0.007 0 144 Mk-58 shell C2884-2 0.12 0.52 0.008 0 118
. Mk-58 shell C2753-1 0.08 0.50 0.009 --20 120 Mk-58 shell' ES weld (3) 0.25 0.35 0.016 0 95 Cire. weld ASA weld-WF154- 0.31 0.59 0.013 +20 66-Mk-57 shell A1009-1 0.14 0.50 0.009 -10 120-Mk-57 shell 85864-1 0.15 0.44 0.005 -20 120 Mk-57 shell A0999-1 0.14 0.60 0.010 -20 120 Mk-57 shell ES weld-(3) 0.25 0.35 0.016 0 95 -
Surveillance C2868-2 0.09 0.52 0.007 0 144 Material C2884-2 0.12 0.52 0.008 0 118 HAZ-C2884-2 0.12 0.52 0.008 0 97 ES weld 0.10 0.30 0.012 ~ 0 93 e l -
- l. -
I 1 i m b l L 3-8 , 4m> M E
q' .
' Table 3-5. Browns Ferc/ Unit 2 Beltline and Surveillance Materials Data Location' " Material ID %Cu %Ni %P RTunTF USE, f t-lbs Mk-58 shell A0981-1 0.14 0.55 0.007 '10 142 Mk-58 shell C2467-1 0.16 0.52 0.008 -10 120 r Mk-58 shell C2849-1 0.11 0.50 0.010 -10 120 $ Mk-58 shell ES weld (3) 0.25 0.35 0.016 0 95 Cire. weld ASA weld-D55733 0.09 0.65 0.014 -40 145 Mk-57 shell C2467-2 0.16 0.52 0.008 -20 120 Mk-57 shell C2463-1 0.17 0.48 0.008 -20 120 Mk-57 shell C2460-2 0.13 -0.51 0.012 -20 1 120 Mk-57 shell ., ES weld (3) 0.25 0.35 0.016 0 95 t
Surveillance A0981-1 0.14 0.55 d.007 -10 142 r Material HAZ-A0981-1 0.14 0.55 0.007 0 123 ES weld 0.20 0.33 0.010 0 116 P P S m e W I L f - - - l 3-9 e-e
Table 3-6. Browns Ferry Unit 3 Beltline and. Surveillance Materials Data . Location Material 10 %Cu %Ni %P RTNnTF USE, ft-lbs Mk-58 snell C3188 0.10 0.51 0.007 -30 - 158 Mk-58 shell C3201-2 - 0.13 0.60 0.007 -30 120 Mk-58 shell B7267-1 0.13 0.51 ,0.010 -20 120 Mk-58 shell ES weld (3) 0.25 0.35 0.016 0 95 Cire. weld ASA weld-055733 0.09 0.66 0.013 -40 195 Mk-57 shell C3213-1 0.13 0.58 0.009 -30 120 Mk-57 shell C3222-2 0.15 0.52 0.015 -20 120 Mk-57 shell C3217-2 0.14 0.66 0.009 -50 120 Mk-57 shell , ES weld (3) 0.25 0.35 0.016 0 95 t Surveillance C3188-2 0.10 0.51 0.007 -30 158 t-Material HAZ-C3188-2 0.10 0.51 0~.007 0 128 j ES weld 0.11 0.28 0.011 0 124 ' s.
-ey agpo 6 O .. -[.M
, .me =
pWW , % ' M - e- & D L l L 3-10
- %-- , , . _ . ~ , _. ----,,w -,--,.7 - , , ,
r- ,' Figure 3-1. Charpy Impact Properties for Surveillance Material, C2868-2, Browns Ferry Unit 1
'140 -
,.. , 120 -
$ 100 - e
; e l- L" 80 -
- c *
- w . .
t 60 -
~
- g. ,
e T30 < -20F 40 - TSO = -14F
-
- USE = 144 ft-lbs 20 -
L e I t t , e
-40 0 +40 +80 - +120 +160
't-120 100 - .
~ _x t - 100 o /e
% / E g 80 -
x - 80 3e c. a
- e e.. .
- 60 - *
/ X -
60 ' E B x x/ / E p- p 'x E j 40 - - 40 g
, w
"
- MLE w E 20 -
g - 20 X -- ". FF t t i I e i
-40 0 +40 +80 +120 +160 Temperature.F m
3-11 - _m _
I Figure 3-2. Charpy Impact Properties for Surveillance
. & ,, Material, C2884-2, Browns Ferry Unit i 140-120 -
l 100 - e - 4 80 - E
- E .
w 60 - u . . M T30 < -20F
- o. -
,!! 4O .
t TSO = +14F
- USE = 118 ft-lbs 20 e e e f ' I
-40 0- +40 +80 +120 +160 120 2
- s. - - t
/ ,4. - .- 100 i g 100 e
E g, 80 . y M.# e 80 $u 5
>x e -
60 m E i
';;; 60 b
-
- A !
$ 40 - / 2 -
40y
. MLE
$ 2 I /{2 -
20 20 - 2/ x- -- f. FF I g I I I I I
-40 0 +40 +80 +120 +160 Temperature F h>
l 3-12 i
N Figure 3-3. Charpy Impact Properties for Surveillance
- Material, HAZ C2884-2, Browns Ferry Unit 1 .c 140 .
t 120 - -
, m ; g y 100 -
- U
.7 -g. 80 -
; -, E .
e . , 5 -60 - j?' i .g .
- T a 40 - e T30 < -20F 3 .
T50 = +28F 1 i... go -
- USE = 97 ft-lbs
.g.
'[
t t , e y - -40 0 +40 +80 +120 +160 c , 120 .-
. ~.
c 100 - x - 100 r o
/
x2 .
~
g" 80 - - X / b o.
/ . . gg 3
/ u 5 V V . E'
- 60 - /
'n .
/ -
60 u', .. b 48 x/ .=' j 40 - * * ,
~
k ~ g - 40 w$
,, . * - MLE 2 20 i' 4x2 x l
7 X - -- % FF - 20
. t f f f f I t
;r -40 0 +40 +80 +120 +160 f
Temperature F i
.m.
M 3-13 w
Figure 3-4. Charpy Impact Properties for Surveillance Material
.; j; 3,; Electro,s. lag Weld. Metal, Browns Ferry Unit 1 140 ._ _ . , , , . . . , , , _ _ , _ , , ,
120 - 3 100 - b d j 80 - t
- 0
. 1 60 -
- e *
} 40 -
T30 < +8F _ T50 = +33F , 23 USE = 93 ft-1bs t
, u. , , , e ,
-40 -
C - +40 +80 +120 +160 l
\
120 e 100 - 100 3 o 80 - - 80 x _ . - . w
- -- 2 i g 60 -
/ -
60 m X '
-t , Aj/ {
a
% /x -
, 40 -
/ -
40 .c g E 20 - /[X X--- % FF MLE 20
, xT , , , , .
-40 0 +40 +80 +120 +160
, Temnerature, F -
I L 3-14
,-e-- ,-,---e m , . . _ . , - - , , . , , -
--. - . - - , , . y---=, - , . - , , , , , - . --c . - - - . - - . . - , , . , -
\ , ' ~ Figure 3-5. Charpy Impact Properties for Surveillance Material. A0981.t. Browns Ferry Unit 2 i 160 -
140
" ~
. 120 -
a 7 0 100 -
- g 80 -
T30 < -40F w u -T50 = -14F g 60 USE = 142 ft-lbs
. g.
40 20
, , I I * * , ,
-40 0 +40 +80 . +120 +160 I.
.L ;.
, . , . >~ - 120 l 100 y - 100 g '
#px
, "2
% 2 5
m. 60 - '
,/
/ . -
80 3 u-g- . . . g .. g - . /xX w l 60 f 60 , e E x / 8 j 40 - y u . f - 40 m l" M d xM
- MLE $
20 T l
~
X--- 20
% FF I , , , , , . .-
m .
-40 0 +40 +80 +120 +160 l f- Temperature, F 3- 15 l
1
Figure 3-6. Charpy Impact Properties for Surveillance
;,- Material, HAZ A0981-1, Browns Ferry Unit 2 140 . . .
. 120 9 -
C' 100 - e
; ~
$ 80
~
d
- t! 30 < -40F
'60 -
g TSO < -40F
~
40 - USE = 123 ft-lbs , I 20
. l t t g g g g e
-40 0 +40 +80 +120 +160 I
i 120 -
, 100 p -- 2 2
- 100
.o / e a.
80 -
- s 80 ~ c d -3 / .
- y
- # 60. "
g 60 xM - E t * /
+>
3 40 - x, / x/2 - 40 .2
,c m x e MLE a
d z - - 20 20 x- -- % FF , t ' i f t t
-40 0 +40 +80 +120 +160 Temperature, F
?
b 3-16 W-- , . . en,.- ++o y-- c--, --.+---.-g- -w--- +y-%-n-,y- - - - - - - q--,-s --eM-ev -w--
d
., Figure 3-7. Charpy Impact Properties for Surveillance Material, Electroslag Weld Metal, Browns Ferry Unit' 2 140 --
120 - e e m S 100 - 5 g 80 - 2
- E w 60 -
j T30 = -10F ' s 40 - Tg = +10F
, USE = 116 ft-lbs 20 I i t t , t
-40 0 +40 +80 , +120 +160 120 -
, e '100 -
. #2 -
100 . 3e / e
~ s.
5 80 - - CO 3 E % 60 - *
- j 60 a p' -! .
3 40 - -
/ -
40 w$
/
$ . #
- MLE a E 20 -
f
*/ x___ , pp 20 .]. -
x ,
.. #2X , , , , ,
-40 0 +40 +80 +120 +160 _.
Temperature, F D I 3-17 6- , L
Figure 3.8. Chany Impact Properties for Surveillance 7.,..,,. Material . C3188-2, Browns Ferry Unit 3 140 - e -
. 120 -
3 s 100 b b 80 --
.5 *
$ 60 .
T30 < -40F TSO < -36F 40 w USE = 158 ft-lbs 20 I I 1 I t t
-40 0 +40 +80 +120 +160 120 100 -
100 g 3c , ,,, , y - - - " % 2 5= 80 -
/
/
x 2 R / e e 80 3u
- w
/ , c .
} 60 -
/ 60I
/
- 8 \
O 40 -
- MLE 40b m w k 20 _ W %-' - - ". FF .
x . . 20 I 1 1 I f 1 _
-40 0 +40 +80 +120 +160 Temperature, F 3-18
-- r-+ ,s.,, w,--. . ,+--,-,-.,-y-w- ..,,y,,-,-.--------------w- -,--%.v-. - , , - . . ,3,, -- ,w*-- - - - - - - ,
r-
-i Figure 3-9.. Charpy Impact Properties for Surveillance Material, HAZ C3188-2, Browns Ferry Unit 3
- 140 -
- 1% = -
r m
.o .
7 100 - 0: .
$ 80 -
5 5 60 - I j T30 = -20F I 40 - . T50 = -IF
._ . USE = 128 ft-lbs
, 20 f f f f f 1
1
-40 0 +40 +80 ' +120 - +160 l
- 1
~
., 120 .
'e- !
- 1 I
c 100 - x X 2. - 100 o s"" ,,,, e / .
- s. I 4
5 80 -
- X -
80 3 w 2 * . M
.. . . u
- 60 - * - ' '
3
-3 E / 60' 'E
~ l x / 2 :
0 40 - 40g ! w e z 20 -
/
p/y x
. MLE 20 w
l
, x--- % FF Y .- . . . ,
u - 40 0 +40 +80 +120 +160
- -~
Temperature. F We 3-19 v . - - - - --w- -, - - - - = ,- -i, :,,c .,-,w- -----c.---r - - - --------m,---w-- -e------e---s* w-e%-= + - -w. -+-w
Figure 3-10. Charpy Impact Properties for Surveillance Material, Electrosi,ag Weld Metal, Browns Ferry Unit 3 140 -
- +
12
- 7 s 100
- f .
b 80 - ' g - I
+* -
- T30 = -31F 60 .
3 { TSO = -21F 40 - - USE = 124 ft-lbs 20 t
,I
-40 0 +40 +80 +120 l- +160 120 e 100 x -
100 a
/j E -
# X 2 m.
80
. s
/ -
80 3 u
';;; 60
/
d
- x 60 $ .'
*
- x
$ /
.'3 40 -
/ - 40 g$
d Y a tile
- x. 20 - x m fn -
u 7 X- 20 w.* pp i f f f , f
-40 0 +40 +80 +120 +160 _-
Temperature, F l L 3-20
, _ _ - . , , _ . - - . . .,..cy_.y..,..,...._,___-...--,__,,_-,..,,_,,,..,,_.,.y_,,,,y _y,_~___- _ , - -
f, t P 1
~
w i [ . P APPENDIX A Surveillance Material 1 Browns Ferry 1, 2, a 3
.. . . D a..
a 9 5 P
-p g
b . e* ofth M M 0 g me w m W A-1 D
- s ; _
- l. y . . y , .' .: " * ! p- .
..- i.,. y ,',.~: , ,
, , '6.). ,, .
.-7 .,, 7, _) 's s'. -
, THE:BABC0CK &'ilLCOX COMPANY R GENERATION DIVISION .
C'. REED ~ NPG - SPECIAL VESSEL CONTRACTS
%, e S.c, hfI
.G. N. EMMANUEL ET - LABORATORY bow . ' Q ,,.'._, 1. ses 663.*
s Cust. File no. or hf. 610-0127-51 az-NED-
. unrT 1 Subj.
- Date THERMAL AND WORKING HISTORY OF SURVEILLANCE TEST PLATE . JAN. 25, 1971
, gme i.nar = e . .=r == eien wr.
Enclosed are four (4) sets of Thermal and Working History, Test Reports,and test plate sketches for the,sub.jec.t plate
- - and contract. Also enclosed are X-ray film for approximately the length of electroslag weld shipped to the customer. ,
This completes the pedigree information for the' vessel
. surveillance specimens and test plates. The specimens and i plates were shipped some time ago , ,.
.- 8 D. E. Yo'ung . . , ,
,q -
sg,C,y3=.y . . . . e
.. V ;
. '. . D5'Y;kk ~--
g g --- -
~~
Y SIEM. ' O . t le A-2
. Ah 4
; , , ' ,'- W. ~ . '. .. ~
, ,c ^
i 610-0127 Unit 1 Surveillance Test Plate O -u- ~ - Tor Paragraph'7.2,.3: . . The Surveillance Test Plate contains:
~
Heat No. C2884-2 Plate 6-139-19 in MK-58 Shell Course Heat No. C2868-4 r Plate 6-139-20 in MK-58 Shell Course B&W Test Reports are dated May 25 and August 17, 1970 for both plates. Thermal and Workins History of Surveillance Plates MK. No. Sec. No.
~
6 30 ~1. Heat to 1700 to 1750F for 6) hr. Flash heat to 2200F max. as required. 40 2. Roll to drawing specifications. 1000F minimum rolling temperature. (Production L O . and teee pieces were intesrat. no intended / hot or cold work in the test piece portion during this operation.) ' A-58 20 3 Burn test material from production -
,(57-1 9 plate. -
~
,. -2 .
1 l- A-4500 90 4. Electroslag weld the two pieces together per WR-12-4, P.Q.-1351 r tr.LAI3 test 41 -.._ Sh./s4 150 5. . Heat to 1675-1725F, hold 6) hours. 160 6. Dip quench within 5 minutes of removal .-- from furnace. 170 7 Heat to 1600-1650F, hold 6) hours. i 180 8. Dip quench within 5 minutes of removel from furnace. 200 9 Heat.to 1200-1225F, hold for 61 hours. .-- I
-O A-3
c
.)
^
'.l
- v. -
..?
G,r. -,'N . i
' ;;t>iil
- - ." ~,-
. .h .
2 MK. No. Sec. No. h l'O. 210 Dip quench within 5 minutes of reinoval from furnace. 370 11. Stress-relieve 30 hours at 11oo-1150F, furnace. cool to 600F..
~
~-- 12. Cutting and distribution of blocks for
. specimen manufacture, shipment, etc.
r i O j J-A-4 ;
f* .. ' . :. . i- . , , . , . .- . O- , J. ...
..C' -
.( .. .
^' .
n . . SVGVEtc.c. 4sict f .
. pl. 4 fr-1 .]
PI J TE /#i A TE* 6/0-0177~/ PER::2./A 95 30-Q Q,
. ' ' h . E5, wit.O I
- sxcrcy -/
l MPY, S C 412 l
.~
; y !!- l ll '
. . THESC %. o DLJTES xUST f)C FR 0+1 :
lW (-/3 9-1f (C 2 f SV-2. b . .
. 6-/Jf-10 C Mr f i"- L ) .
D
^
c-n * - u c m s -! ) *
"o wm'^n R E Q 'D.
. " R. % + . oy A N Y . ! ! D C...
.l FL AT4h$$ 0 F TW:
l.
~
PLA TLS USED...
- SDOUL b 6 [ SVITA8l
_ n! To E.5. vel O . . .:
,. l 30" FL A TNE SS is.,
. a .r i.v M tan T. .
fo Pga D ucTro s! of s- iv 3 0 " Y; 4--- /V' 3 0 = REGUlAED TbSTS
.g s
! "V O I y
i, y l
. y go' n .. . - - . y' :
. A-5 I . I
.- .s. . .
. . / .: .
;,.4 .
g
- ,,4 .
. .Q
. . L .- .
1 7- .
~
s ' _\., $(/gI fEILLAA/CC j ..
'N s ' ^ '
,. \ Fl A TF .
6/o-o/2 7-/
. : . s. '. T'o C.E. col. Y, \
N
. . . N,
... y .
. . . PAR 7.2.l~ l .. :
PEtt ' a/41130 -k~o.
. .k. I.
I i \ s.
\..
. Yt" j,\ \ S k'E 1*C lJ - 2. . .
's' & A0 ' .d l s .
t
\ AP,0.Y. 3G.4l[V I
. 'g ,e._ yo u y \
s o_
- Iu
.' l 'y s ;.
's I. s/ r .
~... ,s
\.- s
\l\
' .l .
P}lt. ; A I A/TEC.12 A L . .
'l
.O m" ~\; 10 ul -
- k. \ r*" everen ,
G.E'. C . . 17. 8 I '\_ A l, L A R. s u avD.I _. - N, ..
. o l
.' 7,J
$. s N ...L. ,
s., . pjfz, 7,7 * - g .. . N
. ' [
I~s ' i 71.2. 4
~ t
% sncs. l kN .
\s s
.3 g.
- s. .
./ Z 'fY Yt ' . -l l 4- y J i
e
-y l(\
x ..; -> 6- g" .\ - .
. f' fs N '%
\' ,
s
' ' \
s '. s s ,1 y C, L. s . . . .
.i .
%s . ,7,yi7.f,* Pail. l e x TA A i\s . _ _ . -
- i
,$ p[c t. . i ,
1 a
~
; } .
3
. 'j.
.l . ', .. ..: ...--_-.... ._ ,
f O . g, t u /V' I d # J l r- -1 ( _.a. . A-6 -.
~
s s
p . - - - p-r8 it,-s to TH,( SASCOCK & Wit.COX. COMPANY ' P' 'R GENERATION DIVISION To j . . C. REED - NPG - SPECIAL VESSEL CONTRACTS - yp g \\o w e,., N k' t P. J. KOVACH - NE - MATERIALS LABORATORY % w 9- - 2 v.c. . Cust. r i i . ,,, or Ref. 610-019.7-51 OE - NED UNIT /r% , , Subj. 2 Date THERMAL AND WOR'CING HISTORY OF
- SURVEILLANCE TEST PLATE MARCH 16, 1972 j th. . i.w w r .a. se==r == .jas ..,.
Enclosed are four (4) sets of thermal and working history, test report, and test plate sketch for tho subject-plate and contract. Also enclosed are X-ray film for approximately the length of electroslag weld shipped to the customer. This completes the pedigree information for the vessel st:rveillance specimens and test plates. The specimens and , plates were shipped some. time ago. -
~
G. L. Homer e P e b GLH:kk Inc. I j 1 um I u A-7 [
., . - = - - - . . __ .
= - . - * . _ _ _ _ _ _ . _ . . _-- --
s
- d 9
. 610-0127 Unit #2 Surveillance Test Plate Attachment 'B' Soec. 21A9830 Rev. 0 .
For Paragraohs 7'1 thru 7.7
-The test plate contains:
Heat No'. A0981-1 Plate 6-127-6 in'.Mk-58 shell course B&W test report- dated May 22, 1970 j Thermal and Working History of Plate ; Mk. No. Sec. No. -
'6 '. 30 1. Heat to 1700 to 1750F for 6-1/2 '
hr. flash heat to 2200F =2x. as required. 40 2. Roll to drawing specifications. 1000F min. rolling temperature.
.(Production and test piece were
- integral. No intended hot or cold !
work in the test piace portion ,during this operation.) A-58 20 3 Burn test material from production (58-127-2) plate.
"A-4600 ' 07 4. Burn test plate in half to make 2 plates, each approx. 30" x 1h0" 90 5 Electroslag weld the two pieces
; together per WR-12 3, ?q-1351 L 1**b Us PC.16N m
150 6. Heat to 1675-1725F, hold 6-1/2 hr., 9 /"Iti dip quench within 5 minutes or removal from furnace. 170 7 Heat to 1600-1650F, hold 6-1/2 hr. 180 8. Dip quench within 5 minutes or removal from rurnace.
~'
200 . Heat to 1200-1225F, hold 6-1/2 hr. e A-8 L
s
,L: -
J / . Mk. No. ' Sec. No. A-4600 210 10. Dip quench within 5 minutes of removal from furnace. 370 11. Stress-relieve 30 hours at 1100-1150F, furnace cool to 600F.
- 12. Cutting and distribution of blocks for specimen manufacture, shipment, etc.
m *
, o G r .
- 1. ,
b P
- 6 4e b
~~
L e M,** W A-9 1 g e
* = =
4.
, . .s . ..
.g a 4/6- Of L 7 vyJT Y 2- SOM V8/L L ANCE 7 6.~ 7 fMrE ,
(1)f NfG00 . : A i I
. J ,. g" g. I _ _
,' ..a- '
ir i ,1 - h l l ..
~ -
l
+ /o,-p. l M7: 40181-1s W
1 r + #+
- l lg iBOTH SDES) .
.: _ G. A. . .:_.
l l
. .' MR 7. 2. l ROLL /NG . . . . .
l
.. . i l l otAEC r/0N ,
I' l -
- l
; I
. = 4e* -
- l .
l
- I -
_ l . l V . ! n l .
=
f.;J. lwfa t
. : cf #hz .
46' $ Xl . 70
, P R l76 . .
- G.C. r81v I;C 9 l
' l
. PAM 7.1 l l
. 1
. * --- I6" > 1 l16'j r; I6 *~ . .
, l l __. l l . u . .
,, i B . tt. l l '
.i SM V. l y
28"v4 I ;_ _(
- 7. + t 7.5 L l 1NTEGAdl.
l
+-- I6' = =
I 32*J , / BWFER I y i I i i i 8~ l i ! v . t w CLECnf03L4G W6LO w A-10 l l i L
. . . I" I 1
T57 5A30CC4 6 VILCOX COMPANY, ,,- r h jR GE:ERATION DIVISION '*' ~~ l .o i i
- c. REED - N?O - SPECIAL VESSEL CONTRACTS -
IC. VERNON Yroi '
- p. J. KoVACM - NE - MATERIALS LA3 - BARSERTON % veillaac, rhM 'l.
.c Cba . File No. b o n g Wn 3 or aef.
. 2-:.~ED s sj.
610-0145-51 -f 73D..AL AND WORKING HISTORY OF f,*??.V2ILLANCE TEST PLATE Date L MARCH 23, 1972 g n.. ..u.c io r.r s e = = am , sa w . F..cloccct.are four sets of thermal and working history, test [ reportc, and test plate sketch for the subject plate and -[ . ccncract. Also-enclosed are X-ray film for approximately the len;ch of electroslag weld shipped to the customer. Thic completes the pedigree information for the vessel surveillance specimans and test plates. The specimens and places were shipped some tima ago. ~ ' y _ G. L. Homer . . m o
, e-ti GLH:kk Enc.
e W
.i.9 A-11
. i .
.-. -610-0145 UNIT #1 SURVEIIIANCE TEST PLATE
. ~.... Attachment 'B' Soec. 21A1111 Rev. 9
- For Paragraphs 3 1 thru 3 9 The test plate contains: Ht. No. c3201-2 Plate 6-145-1 in' Mk-58 Shell course Mt. No. c3188-2 Plate 6-145-2 in Mk-58-Shell course Rt. No. B7267-1
; Plate 6-145-6 in Mk-58 Shell course .
B&W test reports dated May*25, 1970 and July 14, 1970 Thermal and Working History of Plates Mk.. No. Sec . No ,
~ '
6 30 1. Heat to 1700-1750F for 6-1/2 hrs. Flash heat to 2200F max. as required. 40 2. Roll to drawing specifications. 1000F min. rolling temperature. (Production' . and test pieces were integral. No intended hot or cold work in the test piece during this operation.) A-58 20 3 Burn test material from production (58-145-1) - plates. l. A-4500 "o7 4. Burn one test plate (from S/N 6-145-6) to make one plate 22" x 69" and onc . 139" x 29" and burn one test plate (from S/N 6-145-1) to make one plate 31" x 69". 90 5 Electroslag weld the (from S/N 6-145-2 andtwo long) plates 6-145-c Pgtsst together per WR-12-4, PQ-1351:*t NWM)M 150 6. Electroslag weld above composite plate 9/u/gp and one small plate (f rom S/N 6-145-1) toget.ter per WR-12-4, PQ-1351)?L rr.wu, PGn58 scol sIu/a 4 . m A-12
~e .*
. J, I' Mk. No. Sec. No.
I A-4500 180 7. 'Electroslag weld above composite f plate and second small plate (from '[ S/N 6-145-6) together per WR-12-4, PQ-13513 P--bW Pe sSu v.o.t,f,f 250 8. Heat tx) 1675-1725F, hold 6-1/2 hrs. 260 '. 9 Brine quench within 5 minutes of
~
removal from furnace to below 400F. 270 10. Heat to 1600-1650F, hold 6-1/2 hrs. 280 11. Brine quench within 5 minutes of L removal from furnace to below 400F. 300 12. Heat to 1200-1225F, hold 6-1/s hrs. 310 13 Brine quench within 5 minutes of removal from furnace to below 400F. 470 14. Stress-relieve 30 hours at 1100-1150F, furnace cool to 600F. 15 cutting and distribution of blocks for specimen manufacture, shipment, etc. .
.~..-- . .
. . . ~
+ e e
I6 7._
- , - +
m M A-13 - e
t .O .
. e
.. 4/0-alff t/ NIT N/ SuA' VEIL L ANCE TES P MA7Z
-Mo' "+S'00 *
' :' ~~4'rTACHE0 auff ER*
- I i n .
8 ** .,..
- f5* l l r
.. e 9' L. l l ..'
5
.: [ NT. C3/OS-21 i fG"
- s. l.
1:. l .. 70 0.6. l 0
- ttr. .i. d .
'/NTEGML "' PAR 3. 2 I l 87267-l 'l . .N. .
- duPFER ' -- ,1. l l . ..G.1 /N 7EGA'Al .
c BuffE,9
., , I
. i --
' [
. I i .
. l I i Y
~
' a a *
- 4. S. .
l .
. e 16 *- ~
WEhD +- IO ' } *
- Yo & HAZ .
i G. E. 26" S AV. i
. L.
6* PAR 3./ ' AR ,:. . l 8* . l V J,.6 g 36' [._. 4 , l il
, n .(- TURV .
i
. :. ' _ . .: -f j . .: J. @
A I l
! , y I i
l l d l , i ,
+
' I HT. C 32 01-2l ;l. l 8. M, 32 ' l l l .s vRV. ; l l; , t+ T.
RO L L ING l l PA R g l 26' l t 67267-l DIR GC T 10N l l 3.+ a , I l t
-: >I i 3.5 y l ,
l Y (A L.L PLA TES) l . I
. Ihs~.~.
i I
, I
'N -
l
,T~
l ~ EL6CIRO SMG l l
. - l WEtOS ~ ;
I i e , i l i g
.' I !
?
[* . . +.. * * -477AcMfp E vFFER - A-14 L
m e . o.
' * ' . , . . . .,a:. .. :.
. a . u . . .. -
. . . . . . . . .. . -s ..
-4
- l }_ "_ . . . . .
.T
[ - a. p .
- i. .. . . . . . . . . . ..
i- .. ..
., . . .. . . . ., , . APPENDIX 8
. ,, Browns Ferry 1 . _i
.2. " -
Material . Test Reports l + . - - ...
- O e
9
-L_.
4 IEe
.o
' I. f.
M & man b IE.-
. B-1
-I
+ . .
' .>... '4 *: . ,m:i .; .
.. .;.. o '
res'pw-.Y.: - '
. '" % ,i,:Vrnh easSch;.Est s:.,Siin:o'xE'5Se/NU N.. -i 1 :
.,.;.,,...- w w h--mg-1A.,.;-(6fo-o"ng I
.. :, . w
.. :,= A cne ,. .. .. .
. a .: " ~~/MU.U::.a,::.=..o.cu.rearice ci. vision-
.r...:.l t' :.j"' .v'.;1;. .
.'pksy %%re-xa5MSe'ad! W' ,'/
> ' * -: ' c t TEST'nok W-154.e '. ~
RECbd0.0F Fil.LER WIRE 001t.lFICAT10N cTEST.7 . 56tH9tMucumma ; ' m a"ltt..ft'ry/ ' caa- con wine wear no. p/ e=stra A., AuCo suo Arc Union Caroide Mn-Mo-Ni 1/8 zgg.tez-6 Gr-50 4axD loc 5720 :406L44 '
- e. omosa musssta 2E4-136-4 Tree or.cuantar ,
w tats WET BATCH EQUIVALENCY CHEMICAL ANALYSIS TESTS f... < eATCH LAS. NO. P&O C. l MM. p. s. sl. I CR. Nt. I Mo. I CG l 8151 .072 1.50 .015 .021 45 I - .59 .30 i.20 6 i l i l I i
- 1 I rest aspont anatysis l } I TENSit.E P90PERTIES "8 MEAT TREATWOIT TDe TR.
N0. , g , g 48 Mrs. at 11000-115 0*F . 81.500 65.250 26.6 i 66 I
- i. J
. I t 44,,, N-Noten ,uenctvtst , l.0or 240 et/t e. turnov Loao l' wear tocarwtNT , 1 7tsT mo. rf/t s. I Test me. I r?. ts. t ed Mrs. at LLUU-LLJU~f. WF-LJ4 n 4L i 6 6 i B 37 6 .
C 43 4
- I I
GUIDED 8ENO TESTS wartne at Apenovat l4pegost:letat: t:I l l ract noor seac i NAV$Hlp$
- t$0/ISCO*1 N ! t N/R N/R asut cowl Nuct. tan X I I N/R sicAu atstitarcas N/A l
MtCec On MACec _ Fissunt aMaLysts. N/R G8CCvt *fL3 ftst i WE HERE8Y CERTIFY THAT THE A80VE MATERI AL HAS BEEN anotecamewie c.uuima ics i TESTED IN ACCCROANCE WITH THE ABOVE LISTED SPECIFICA. TICN ANO 15 IN CCNFORMANCF. WITH ALL RECUIREMENTS. wlRE Follo No. 504-?.23 e47g 5/25/70 i b:LuxFoLioNo. 499-063 SicNED Babecek & Wilcox Co. WORKS' M. Vernon INSPECTICN AGENCY CONTRACT NO. INSPECTCR ' ' A'^ >- D. Quescell 4
. ; ." .. B-2 . . -e" +- t '4- ---s 6-r--- .-e.w_w. . , - - + 4w..-. =wew-.i-= e%-r- -wwwe ,i s-m,.e,,.awwwm-.. ,,---e,-mw.y..e.-.,m-.--.-wwwe-- -
- e. ww.-e,. . m-y -*'i-----w-iiiv.--,-----e-
r~ . i i i i F 6 . i F , i i **""1 **"""'
"""1 i ., i ~ ," -
- Tile Bt.CCCCK & t'lLCOX ColiPAliY - lit. VERil0li t!ORKS CE'ITIFICATE OF TEST , _ j t: Isis':ts:_ centrat$lectric tusitBER sagte agr* 90s sss77 gait: 8 17-70 i Cod _e Case 1339 .
Isa us. 610-0127-51 Unit #172'NO ivrg 3F saittIAL? Hn-Ho-N L SPEClflC8118N: SA-302, GR. n as up: 57 (Requalification)[/47) CeuP84 tut StBI AL Neusta: 6-127-4 initsurss: 6 1/8" Min. hh{ NEli R8. C Na P $ Il tt El Me % M M Sn Fe
'l Lukens A1009-1 .22 1.37 .009 .010 .18 .50 46 C u. -
o.iq c tes
. . sta#ei I
sFttists stat tas* statul - astu E281 tgitFI - 1 Itlit lREACI IESI tant us. 1 tiLilli '1111tlF uli TENFERaiutE LAftRAL ns. II*
- LI* ,IIIAE
-20 F. -10 F. TERP. IES. F EIFlu5105
- 6-127-4T F 3F,NF -20*F.
L1009- L 6-127-4B '+10 43, 63, 68 036, .049, 25, 25, 25
.056 lleight - 3' ,
Weight - 10 ) Lbs. , 240 Ft.-Lb. 1:nergy Load SFttlutu EEAT NO. Its!!LE 51AINGik ilELB F9tui 5 EL0us4Titu REtutilBN OF IEus Test MACBS GR A li- $llE cost PM. F.s.l. lu 2 tygg[L__jp;l 5 6-127-4T - 88,250 67,250 25.8 69.3 A1009-1 ... 6-127-4B 87,750 64,500 26.6 ; - 69.2
- inc.-sa (hsw C.. u ms c brc L egem)
- ho m ut F ca.e. r t (<- i a - o i t.7)
- 1
. R.catu % ri ew.o o v; -
1675-1725"F. for 6 lirs. Brine uench'- i sists crossar to m asm attais > star staister.* 1600-1650 F. for 6 Iles. Brine uenchi.4 s e . air comerci a coniair.ts in una asccar,s 1175-1225 F. for 6 lirs./ Brine Quench' ~ ' ' " ' ^ sur:s attitors: 500F. for 45 lirs./ Furnace Coole'd its n:cn. ira r. 1100-143 , , . ,,,, , , _ ,
(' 1 j . l
,f j .
.n
- i. ,
'.s u*a THE BABC0CK & WILC0X COMPANY'- BARBERT6N WORKS .
3
- CERTiflCATE SF TEST n. e. <*.,
CatT08(R: 30518EER ORSER Nt? Salt:_.-lda - **?**a code case les ge- 610-0127-51 yygg gy gaTitlAL? Mn-Mo SPititlCATigg. A302 Gr. B 1339' .,
~
ST CSEFORENI IEEIAL ggggge: 6-127-4 Igl Clef 55: s 1/4= an._ NE ES: ' h@ EEAT ut. C We , P ,,_5 Il C Es Eo _, p.gC' T[M C Se te A1009-1 22 1.37 .009 010 18 50 16 C u. Lukens o.ii.
. g Sitaltg sisets colmas l
I : ' BB8LfliluL 13IN 13! __ .
.-- spap pt.- t iels1Ligras!..!E1L 5ticluiu star _1til_1f!!!I!!stF ust taitaal 5 88f,,
test us. us. ,,oo , ggg,, (setas,teet ggg, Ft. - ts. tiras51eu 3og oop, , . ,3oop, ur, ur ur, wr r F + 10* r. a0*r. . 62, se , 77 061, .063,.sca 30 ,40,30 6-127-4 Tc .068 , .062,.056 40 ,40,30 6-127-4 BB Nr.NF , 90, 84, 72
' I I
i. IPECINf5 IEN51LE SIBENEtu IlfLB POINI 5 EL8utillau REBUCTitu Of g[sgSt Homossensity .Stils IllE Ef Ar N8. ARIA S CSSE f i l. P.5.l. _lE I Ifff[I 74000 2G.5 70.1 OK OK 6 Afiner A1009-1 91500 lg6-127-4TC 00000 72000 26.5 68.6 6-127-4 BD A1009-1 , CDrY CONil C7F.D JusN 8, *>70 mm_sgs _ c..~h ses - ) ! h-- f r. e 1- (u. -- a n;Q #1 NNt!YUNaNNt mSfaNN.@ stas varatorer: 1675-1725'F. 3 hour / inch Brine Quench .
"' 888
' l 1600-1650*r.1.our/ inch Brine Quench .* -p M'*"' j [ ,
3174-1225 F. I hour / inch Brine Quench Ms1 E(,it Ut statss att u ves,. 1100-1150F.30hoursandFurnaceCool.[* .
- ~ " -
. B-4 J I .
.- , e---- __-.
u __ __ _ _ _ __ _ _ _ _ _ _
e--- f ~ -~ - F i i *
* -, . r""""*' *~.
o m
- 1 ~. r===l mm_m
. v.:
0 . 7 4 - - - _. - . _ . . - _ . l!!E CAITOCK f._ WILCOX CO" ' .",fri - I:1. VEC:lC:1 1:Uti:S CEcllrlf.'.1E Of 1GT - CUSTMEP:. Central'Elcetric tg3 TOLLER Ogtt: g3 203-55577'I sale. C-17-70
! Its sa: 610-0127-51 Unit #1 ITPE er paTEnlat. - tin-11o-111 l :PEtirittilen: $Db" l Its ne: 57-(Requalification) CSDP8HEET SERI AL Rg5BER: 6-127-2 f TulCENESS: 6 1/8" llin.
{$ibjI BEAT st. C na P s- si tr al lik C% Cod pf sa _: - Lukens 55864-1 .21 1.29 005 .016 .17 .44 .I9 Cu. , ,
- o.I'b E43 ~
. , 9/a=/39 I
BB8P 9E!Su k ASIN E2OS ggggpv.yigICRInt.pt1_ILII .
' SPECI:!ER star LATERAL CCBE E8. as* IIIIdIA'I"'I'#I
-20 F. -10 'F , O'F.
EST TERP. IEEPERA15EE SEs. F II *I EB. Etrassing ' ,$11E AR l
! i 6-127-2T F HF,NF NF -20*F. '
15864- 76, 14, 55 .059, .058, 30, 30, 25 :
+10 6-127-2E .049 .
l l l Ileight- 3' 240 Ft.-Lb. linergy Load ! g Weigth 10) Lbs. IPECIBEN REAT 30. IENslLE SIRUISIN tlELO PIIEI 5 ELOUCAilBR RE85Cil0E OF SENI TEST 54CRO E8415 Silt I
, 8 s CGOE P.I.I. P.S.I. IN 2 INCHES ABER & .
r 26.6; l .' l, 6-127-2T 85,000 64,250 71.4 l , B5864-1 70.9 6-127-23 85,500 64,250 , 25.0 . mv.- s l ($ s ev._ C u sc pdm c S,cq,w r)[ B e.o e4 Fa a.= y 1( c i o- Mu)*)
. P.= % w i c.4 ..o.
i e utne crators vast m n:vt er: :ts
. - - . , 1675-1725"F. 0 for 6 Ifrs./ Brine Quench : ans cen ter a centainte = set u :: ::
nu suaistas. 1600-1650 F. for 6 ilss./ Brine Quench I 1175-1225 F. _ for 6% lirs./ Brine Quench I* '"3'$"27'
- r~~- n Ins: 11crj-1150*37. for 45 llrs./ Furnace Cooled g ,,3, ,,,,.m p
..-- ~ - t
.. s5 _l_
a.' I I t _ . - . _ J i ._ -
**: " ' ' ' THE 8ABCOCK'8 WILCOX COMPANY - BAR8ERY0tl WORKS CEtilflCATE OF TEST-Cu! Test 3: -
1 I4U3Y$heuftORBtBNS-C pait: nas se _1970 - let ut: 610-012'Z.11 - s
$;..h
- Ji.t,Ph Of BaI[31st: th-No $PfClflCallOg; A302 Gr. _ 3 3 ,
ut us: ' 57 - gespggguy Igggag gggggg: 6-127-2 TNICENESS: 6-1/4" Nin. g hhll lukens NEli NO. B5864-1 C 21 Ba j, 1.29 F 00W I 016
$6
.17 CI E4 fe I .49
["y"h %M C ta. 3a . Te a
.te !
i o.45
.- - I .t
.! wa 8
!- Slae/Sg
. SIEIL COURSE 6 Q "h ggeutts!L_astLgns setClutu star __ _.C u air.1 -.f.UGICs.laract_ list -
CE '8- '8-g;gjgg ggggpgp ,,, ,g,,,,,,,,, ts. g,,,,,g
,. setas-
+20 r. O r ,_ -10 r. -20*r. IINP. ses. I ri. _ pppggs .
6-127-2 TO NF, NP NF NF, NF F -208F. +10 90,91 , 92 062,.064,.06$ 30,40,40 6-127-2 BB NF, NP 84, 73 , 62 .058, .050, .042 40, 35, 20 ' l' SPECluf5 NEAT NO. Ifusitt sittNCih flELO PSINI *. ELONSail0N RESBCiltu Of gran Jf 5I Hosageneits $8AIN Sill COBE P.IJ. P 5 1- IN 2 l'1HEL - Agta . Id0 6;127-2 T0 D5064-1 90750 73500 26.5 71.6 OK OK 8 Afiner
- 3-1.*."I-2 DB B58G4-1 87000 71000 27.0 69.9 s
t mv.-s i (5 ne u C-oua hv a Sepeo v)) B.-2 remy I( u o- o cc i) * \ - i' l mass regasment: 1675-172b'P. I hour / inch Brine Quench
- anfNNr!!'fMNasf!a"Nfg,!!!$E 1600-1650 F. I hour / inch Brine Quench C ' - (
1175-122b F. I hour / inch Brino Quench ' ' - 4 4, stetss af tliff8; 1100-1150,F. 30 hours nod rurnace Cool ,8 . dsgtraletta g_g ,
- I "
,... ,__-. m ~ . _ _-_
I' ~ I- y r~~. i i f"- / . .9 m i
' ~ ; 9 7 9
,3 ,- - - -
J :1- '
'\ - _ .. . . . .s .;. ,'l -- - - - - -
- es 2 .n .. Tile BACC0CK a t'll.COX C0il?Al!Y - Ill. VEr.Il01 t.'OllKS
. CEllTIFIC.iTE CF TEST *
'd CE 3It'EEP.:.__f.tDeral El_ectric gggggDER ORIER NO2 205-55577 enit: 8-17-70 las sie: 610-0127-51 Unit #1 ITPE OF EllERIAL. 11n-flo-Ni 3PgglFICAil05: h30h**dRfY l un us: 57 (Requalification) CluPONElli !ERI AL NODOER:
0*I27-1 INICRNEst: 6 1/8" Min. , I
$$l'tlI$k SEti Rt. C Ma P 3 si Cr Ni Re - EM .% M So Fe .e C
Lukens A0999-1 .22 1.32 * .010 .014 ,
.19 .60 .50 ,g tea, I
alte/984 BROP bel CNT - 4$15 E20 l CItBPT - I ligtig_lgtACJ TE11
' II IIIl IUl 5t818BF Nel IEBPERRIORE LATERAL I
g _
- II*
-30'F. -20 F .-10 0F< TEMP. OEE. F II ~ I I- EIPARSION 53I8' I 6-127-1T F HF,NF JIF -300F. -
40999- 25, 25, 25 6-127-1B +10 l 66, 64, 58 .053, .050,
.047 Height'- 3 '
Weight - 1 )O Lbs, 240 Ft.-1b. Energy Load
.l.
SPECIMER EESI NO. TER5t[E IIRENGIN IIELO P0lHT 5 ELON84T18N RE80CT10N OF BEp3 IEST BACR0 5R415 SIZE CCCE P.3.1. P.S.I. II 2 IRCEEI ARES S 6-127-1T 91,000 69,500 25.8 . 71.8 40999-1 - 6-127-1B 86,500 66,000 25.0 69.4 4 s_3 s. Pumy e. Sato swer fnK- E1 ( kcus C ou
- g E . os M. y ) (c lo- oiu. l
- I)
Rem viH I r.i o u lirs./ Brine Quench 1675-1725 l'
, ,,,,,, centers sman une assvt erin ts *-
C meat trranstas~. 1600-1650,F. F. for 66 lirs./ Brine Quench for ans cenates a cessavits in she ancc.n
*"'i, 0 .
i 1175-1225 F. for 6 Iles./ Brine Quench '
*~ m ntit-": o 13co 1.y.:n 7, c, f.3 gi .s./ Furnace Cooled , .
j~ "#'Q;%l'f , , . ,
't B-7
. . - . . . e. -
. - . - . . - = = = - - . . . .. ._ , , ,
, nF
'~
I8' 2 or j . , s.
.J.e:
is o aa g, o 4 a:g
-e 5 s
,c.
=,O=
=
= u-w :::
.u
.u =
e4 -
%. . wg
,=
, . .l i l r
in =
= * (A n "" ==
, W.
- s. -
e ** va ;-
- 5c e oi. -. i. .
l . -. i f e., a: . E \. y u
,.,. .. a-<=
- a. 2 y . -\.
- .~.
t r-d -n. %v.,: - .. 1< . ~ \; -
... oo g w -
- = .N. -
3.: y .. = o:i
.e_. ..
. o o
._. s l: ---
.. . S*
oo W i : :.~s.i.s.
- ;; _.s g =.
.a ,,d o. ==m..
-.a
- ~=c
_ ~ n. .o s . t -== 1 y,
=
- - - .oo e Vu x
=
= ,v' H 't = - - ~
** r
= -
o ,c =g U-
" , o ,'.
= .
IR>= l i . l- - 2 C*
-r' M "l
jg J d s, * - . w a - I j t 'W w
=
s "u ~.gO**
- vt
- i
= i, . T. --
v ,,
.8 2 i S. ^
- ,33 n-.= - rg gi.i d,i = J. s 0 W3 i wm
=
=
3;
-m e
d i l
' f ai ]I e G. = *l l Fd .
l E::t i " " J. . .. yg "
$ m a en o . as .
x_.m 2 = - -
-a. = 7 5 eo e, i
,.. ~ . . = , 4, .4, m u - .
.a,,,<=e, ,s -=
.. ee mo -7 z u -" .
= -
=
=
2 a
==8
- l "2 - ' l.
t M e m o. sum. 4. 4 o M u
- ' !,".. ..A -
l
. = ,
3 a, 3.s8 o I o
- - =
= ~ o c.
a
;g p
, a, s.
- ._ . S,. ,= ,= ,2 ,,
m .=+ =
- o. - a en e
< t .,. ooe y_;~. *e
= l I, .
C al 2 5 c }=; I w I i..o-
~~
t= = g .
;- u t. i.
amm"! I
= .
'y, eA I l M
5 l 8 mlc s . .. . 3- 3 - '5 .. i, l I.
',ln.m .
o . m ,
~
a .
* .. - a NN=; :.
A. i les a= g g =Q bk-=
, l *" 7 g 23 3
. f4 3 ee .3 9go
.a .a u l CJ*
6' a*.*. t e.a fJ c -.-.4 A, c , g o == hN"*
=
e4 et et O fIl a ! h.. " l AAAA l 3
- ,AA oooo {
- 1 I d7 3
. 22 .
$$f3 (
;j e
ar l m
.= . O a
e- .. o
= ane e 2- c c!M nnen
,. ]8 e =8 o ** C4 %
f e et
. I* t.4 4 e,m g, en f ,
=E *
.lh 3 ao C*g3QomL* .0.g l y B , ee oo o .O.g ,,-
l = oc"" n n e4es I l9 .
* :s d # =,4;ba iam g =' '
u" 5
, . J. .:. .
.a
- c4 ce =
l , . x as
- = =
. . ta.
-.ne.s .9 _, , l ,, e a 3R *a. e a .
.a .
e- m as-a o u, e. e. - -. :- e-u ans (J C3
= =
=.e a CJ CJ
. M me te.=t d sa et c4 a.d us M e4 "" 6.
t S: ;' 55 .l "=ree = l 3) -
=
7~ ..
'h*,
V CL.
/
l t
/
*=
e
r- r- i i 1---- r- F . , ,; F. .9 .- i " '9- 9 """'1 7 T
.s .
en.Nu i Tile DABCOCK fe tilt.COX. CN1 patly - HT. VERIDil 1:0RKS j.
. .+ ' -lJ. - CERilFICATE OF TEST .
tesTO 'ts: - General E1cetric ' ,;'/ 'y. 8)/ CBligni,R BRDER 10
~
205-55577 s.ait: 8/17/70 Ctnle ,_.u : _3-39 1 _. . i 10s us: 610-0127-51 Unit #1 TIPE OF pilttl4L' Mn-}Io-Ni SPttlFictileN: SA-302. Cr. 11 , l's no: 58A (Re-qualification) COMPORENI sititt gueste: 6-139-20! Tultantst: 6 1/8" ilin.
)ji'tM NEAT NO. t Ils P 3 si C El Be C C AJ T . se gr .
- c. u. ..
Lukens c2868-2 .48 o.os i
.21 1.38 .013 .015 .22 .45 m l l
. 21:4t9 l !
?
litllP WilGNI - 4515 12811 CHARI 1 - I lit. LEE IMPati IEst ; SPttista stat i i; . itut1HIu1F usi iturteniset taitant I test us, ne* FI. - LB. 5 $NEAR i
-10 F. 00F, +10"F ittP. ItB. F (IPARSION 5-139-20T F NF,NF ~NF -10'F. bk '
i
- 2868-2 ',, . .% '- o "
5-139-208 - 410 F.: 44, 41, 42 .038,.035,.025 20, 20, 20 . ileig t - 3' - ' . . i
. Weig - 10) Lbs. 240 Ft, -Lb.1 ;nergy Load i SPitlREN 5 tai NO. IER$1Lt STREESIN ilELB PSIET 5 ELOREAil85 EtOutilIE Of gtNO itsi RitRO BRRlR Silt. ,! CODE P.S.I. P.S.I. 15 2 IECWII AREA 1 6-139-201 C-2868-2 86,000 64,.500 25.8
- 68.4 26.6 71.4 . -
. 6-139-20E 85,250 63,000
- t l '
mx-sT ( 5 s u.' ' C-" '"' * *: 9" N' N " b.. m Wy 1 (LLo-on 2I"h
! ke.go %_t s: g= Ni t oO 1675-1725"F.
1600-1650 F. ForFor66g lirs.IBrine Ouench i erstes ensin :::: na ants arrnts P!At 1: tart!us: .,lirs./ Brine Quench a:r cent: a centainn in int at:ct:s 1175-12250F. For 6's lirs./ Brine Quench , "'"E""'g, ;
; .c . , . . . , . ,
t 3 !::'tutst: Itco_tiSp F.o For 40 Ilts./Fornnec Cooled ,, n g r. ,, y e l ,
. B-9
i : - TliE DA000Cis ti t!!LCtri 00:! rally - flT. YECI:0'l t:0RKS
,\ , ,s* CERilF10 ATE OF TEST I-
- TEST 01:ES: General Electric ggggggggg ggggg pg. pon-69G77 IATE: 5-2'i-70 .j ,
ICS RO: 61o_o197 ril 11ni t F1 Mn-Ho-Ni code
" "t0 case 13 ('8_+
- ITPE OF NATEllit: IPECIFICATION: - 4 l !
3f 9h. h 3l) ils ss: E8A ggnpggggg gggggt ggggggg: 6-139-20 _isitanEss: 6 1/8" llin. htktlkis NEAT NS. C I!n P $ si te El lie CuAg tag K g, y, , Lukens c2869-2 21 .22 48 C '*- 1.38 013 015 . 18 5' : - l
- o. a s .
1 v.ss
,.- 15/ ./e9 l i
SPECIREN NEli sist musilt - astu Else tuttid itHIL15fitt utit ! ggg_ygti>llilNIf BBi IEMPERATURE LliERAL CODE Rt. ut. II*
- I I*
.lq0E, 0_0 Eu. t100P. T EllP. SEB. F EIF33sigg 5 3MEAR 6-139-20r F F ilP,N P OOP. 410 46, 55, 25 035, .040, 35, 15, 35 i c2868- 2 020 6-139-20B NP,NF +10 59, 56, 56 .042, .041, 15, 10, 20 l-
.051 Ile1Eht - 3' Weight - 100 Ibs. -
210Ft.-p.E :ergy Imad 1 g
^
sPEcIntEn utai us. II'sitt stalNG1H TIELB POINT s ELONCli10N RESUCiltu 0F g'E N coot P.s.t. Ett a fG stilu sl!E
, P.1J. lu 2 IgggIL_ Jain s 5-139-20T 86,500 68,000 .27 3 69 9 ( ood Ifoniogeneity 6 and c2868-2 ..
OK Fine r _:
,139-20s
>- 86,500 64,750 26.6 70.4 i i
pfg #$6 f6Hfil co dRS PtATE EGMEMT) ' 820WMS FERRf f (%/o -of LT 1) I i e 1675-172 0F. for 6 lirs./ Brine Quench . i menre castste suas ist aesvg ersnus rras ursinne: 1600-165 OP. for 6 lirs./Brinc Quench act cat u a ecstaants in ist secc::s 1175-12250F. for 6 lirs./arine quench 8' '[ '" L l,
- : .:tet.ta: 31f'0-31'..-3P. for ?.9 ! Irs./Furnrice coolso .
#],~, { * ',,
. B-10
{ c c- ,~- ~ .
I g F--- f~~~~. f~ F i r--' . 1 m ,
.9 m -- t 9- g
.#.1- '
~
h ecs 31.ss
.. . Tile.BABC0CK i WILC0K:COMPAllY .HT.cVERl10ll WORKS .
< +
. . . "' , 8xEW m . . CERTIFICATE OF.. TEST ,, , , '
i
.' 3 . ,ggstgugg: General Electric //3tD?d StitBE't Ob'ER Ng -' /.205-55577 .
t ' s A T'E: 8/17/70 I 610-0127-5L Unit f t V': if rEfi 0F uniERily 1-ggs ag ? Mn-Ho-Ni SPEtlFitAlitN: OS Er un No: 58A (Re-qualification) ' fttuPIREETSERIALNEEBER: bl39-19 TRICERESS: 6 1/8" Min-
~
M III REli.NO. C. En Pi 5 Si tr NI Re t u,,,,, N b C3,,-(( M gij re
. , , .( ) Cu ; g
* '4 '
Lukens C-2884-2 .22 1.'33 .'0'15 .016 '. 23 .53 .48 i i . s /s9 I CHARP1 - 1 I gitE INFast IEtt j
! BROP s!!sut - Astu E20 l
'3rttists utAT 1Est IERPL11131F ust TERPERAIORE LATERAL i 8
test ne* 50*
-10 E 00F. t.LQ% TERP. DES. F .II'
- EU- EIPAN5105 1 $NEAR g
~
-' 6-139-19T F,F NF,NF NF. - -100F. .
. i l
C2884; s
. t 15, 20, 15 ' I 8 6-139-198 h.i u.ch; .Y-A /+10 33, 48, 35 025,.038,.82H
~ '
Height -3'
- i Weight - 100 Lbs'. f ., - -
240 Ft.*Lb. E iergy Load ; l . i SPEttats utAT us. IERSIEE STRENSTR TIEtt F0lET 5El0588Tl0E RElltilOR OF .ggge gggi NACRO CRAIN Sllt I teBE F.I.I. P.S.I. Ib 2 INCRES AREA B
- e 2
l "j 6-139-19T . 93,750 ' 71,750 '.. 21.3 .'
- 7.: 70.9 ,
! ? C2884-2
; 6-139-198 90,500 69,000 '2I.3Y 68.2 g #,5 6.[6 Hell ( OUK66 c . .
'i :, . mre seerar) anowas f (falo- of 27 #)
- ~ '
~' '
*FfRRY 1
}
A'EQuRLt F7CM/0H. t i ,. . , ,~ s- . .. .,, , r . , , 1675-L725DF.- For 6 IIrs./ Brine Quench , ,,,,,, ,,,,,,, ,,,, ,,, ,,,,, ,,,,,,, l ' l naar mamet:- 1600-16500F. .For 6 Hrs./ Brine Quench -
., ses ceanics a containts in ins stecter !
i b ".1175-12250F.:.For 6 Hrs./ Brine quench. 'at c'a'A#f-
' ster:s etutete':1100-1150 F. For 40 lirs./Furnaco Cooled'
~
R-H ' CN-n 4
i , I~ ;i _,-...l....;- -
*: *:-es Tile BABCOCK & tilLC01 'OllPAllY - MT. VERil0 ! 110llMS Y
,O '
CERTIF E OF TEST O 'N
- ttsitsta: General Electric ggggggge sRBEg us- 205-55577 esTE. 5-25 70 .
Cod Case l ':^ kn? ^8-1339 103 E!: 610-0177-51 Tinit #1 IfPE OF NITERIAL. Mn-Mo-Ni segCIFICAil05: R i Ell Nf 58A / '/ ** '? ggflegg[gi 3[tigt 333g(3:,, 6_.139 19 _TRittg($3: 6 1/8" Min. , { a 3
$$ltiQs NEli RI. C F.a r S Sl' C Ni No E'/g CJp f,' M 3.
re l' l Cw i
~
,', Lukens C2884-2 .22 1.33 015 .016 . 23 , .53 .48 s
o,3 6 w . e I sh/s, I
'" ' ' ' "' ' 'I " f ' ' " " ' ' v i'IIII-[RfMT_TEIT srfCINf3 EEAT IIII-Ill!Ntilgar gBT TEurftAIUBE LATERAL CODE ut- sa*
- II - ' 8- s sNEss
+10 0E, 0 Eu 100E,. Itur. sts. F tarinslag 6-139-19T NF,NF F F 0 F. +10 33, 55, 14 020, .038, 15, 20, 15 .
.026 i i
C2884- t
- 5-139-198 NF,NF +10 50, 44, 50 .036, .028, ,35; 20, 25
.027 '
ileight.- 3' Ueightj- 100 Lbs. 240 Ft.- Lb. Energy Load SFit tlttu REAT Mo. Ilusitt sininGili ilEtt relui ,EtcuGlites REpstiles er ggy%g"si m3 Chilu si!! toot - p s.t. P.s.t. In 7 Itig[L___.a n E l '.
* ~~~
~
3-139-19T 88,250 69,500 26.6 68.2 Cood llomogeneity 6 and
.l C2884-2 OK Finer
! 5-139-198 92,250 -69,750 24.2 .' 69.3
}
//x#sa (.4NELLCouR62 PLATE Y 6EGMEM
- r) .
i i BROWMS FERRf 1 (6 /O-0/27 f) t i l' 1675- D25"F. for 6; lirs./ Brine Quench ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, , uras intaistus: 1600-16500 F, for 6h Ilts./ Brine Qucoch . aar cusics a containts in ist ascenes 1
'"' 'C'"'-
1175-1225 F. for 6h fles./Ilrine Quench # '
- arss eristete: 11oo.gg5u o F. for 30 lirs./Furnaco Cooled ,'g l,',;~[,,,, , ,
. 8-12 ,
l r-- r- i~-- m -- -- _ -. . - . . . 6
o r i r r. F F . i. .. F i . r . 9
~
3
- " 5 N *~~~1 m. -
- i. .
' is . i
- n. .
"5 33.s- Tile DACC0CK & WitC0K C01;PA::Y - IIT. VEC:!D 1 t'OC!iS '
F
. .-- c. s .!/ :CERTIFICA1E OF 1EST-tusis'lta: Geiseral E1cetric ~~~'ils,i) tesistEn testa lit, 205-55577 BAIE:
8IIIINCatte L.i:;e 1339 '
$PEclEltATION; SA-302. Gr. U i las so- 610-0127-51 Unit #1 iget SF RATEstat, P!n-tio-Ni IIL no: SSA (Re-qualification) genregENT SERIAL pgNIER: 6-139-21 initnNE55: 6 1/8" tlin. ,
I I9kOIlI REAT NO. C Bn P S St Ct El Ne' Mb Mia' M sn Er Cm Lukens C-2753-1 .22 1.32 .009 .014 22 .50 .47 o.oe tot site j I StilP WElGHI - Alle E284 CEARP f - 1 nt1Cu inPact IEst 8
' 3PECIB'ER BEAT 111_ll!} TMTI!1F EST TEFFEBAIORE LATElit 5 SNEAR CODE EB.- 58. 3Es. F II ~ LI- EXPAN5 TOR
-200 F.-10 F. TEBP.
6-139-21T F NF,NF -20*F.
- 6 22753-1
~
+10 F. 35, 41, 49 .029 030,.03t 25, 25, 25 ;
; 5-139-21B .
I
. i
. Height - 3'
- 240 Ft.-Lb. Energy Load l Weig - 10 ) Lbs.
i SPECIMEE IEB5 LEE SIRENSTB TIEEB P91RT 5 ELONC4 flor SElgtilIR OF BERB TEST BatRO ERAIN SilE BEAT NO.
,*- CODE P.I.I. P.S.I. In 2 IRCREI AREA 5 6-139-21'I 89,750 67,000 27.3 69.6
' C-2753-1 pg#$8 (SNELLOaR6E PLATE gggypp$ pgggyy 6-139-212 88,500 67,750 24.2 :69.2 ggggg,,, } '
(4/O - O/ 't.7 1) REQUALIf/CA-
' 'r*/oA/
l l l e antn etners tent irt a:::t n::ur ,
! 1675-17250F For'6 IIrs./ Brine Quench sts c:m:s a en:sists is ist at:: :s
'tas u tavessi: 1600-16500F. 0 For 6 11rs./ Brine Quench 1175-1225 F. For 6 11rs./Crine Quench
- " '"5.-C *]I"g ~ ' " ,
~ 9-
...-- ... .. ..: ,p - _. i n-eF. Fer f.0 11rs ./ Furnace Cooled '
seu tw :s:
,! . B-13
i t .
,i f :- :.-- . ,
Tile DAUC0 Cit & tilLCOX COLTA!!Y - 11T. VECI'0:1 D i;5 i
. **** a s
) ..
- CEtilFIMTE OF TEST G-2 -70
. l
'tutit!!ER: Cencral Electric COliO!!ER BIDER 50? 20G RGG77 i gig:
los no: 610-0127-s1 unit #1 Tirt er maIEnlate Mn-llo -Ni ggggggggggg: Did$$-Yl , 6 1/A*' t'in . El NB: 58A 3Ob [13'?) CORPONERT SELLAE NUMBER: 6-139-21 alttu[ss. l
!WtMjk stat us. t un r :- si C ut me CMi M M sa te i Lukens C2753-1 22 1.32 009 0 11: .22 So .l7 i f,"o s -
l l
. us . ;
1 /as/04 l g i m._,, s ..-s- e
~ ' '
$FEClllER teBE 50.
NEAT IUl_IIE!Illlulf I IIT TEliPEnlIURF II
- IE-LATERAL EIPlusl0N $ INEAR ut. ,3 goF , -20 F. -t} QDL' T E M P.
0 OEt, F 6-139-211 NF,NF F yp,yp -20 0F, +10 73, 60, 2 8 .o49, .013, 8 25, 25, 20 c2753- 1 .032 6-139-211 NF,NF +10 57, 39, 58 .039, .o 414.030, 25, 30, 35 Ileight - 3' Weight - 100 Lbs. 2fol Ft.-Ih. E iergy Ioad
$FEClHER BEli N8. IEN!llE $lttilGili IIELD F0lui S ELONElilDu ret 8Cil0E OF gg[ gggy y;gg ggggg gggg COBE LLI. P.s.l. II 2 IN1l[L jet 5 6-139-21'1 88,750 65,500 28.1 69.3 noget ilomogeneity 5 and C2753-1 o< ' Finer 6-139-211 89,000 69,750 28.1 68.8 M/c **S8 (.SHELLc we66 PLA7 E Sl*6MErl T)
B RoWAl.*G FERRY 1 (d/o-0/2 7 # 1) , I I i 1675-17250F. for 6 a sitstsi craterr nas tit atest strsts m ccr.trer a c:xe m t: m est rt::..:s . stat irtstrtal: 1600-1650 1175-1225 0 F. for 6}p lirs./Drine Quench
; Ilrs./ Brine Quench
- F. for 6 11rc./ Brine Queneb ' ' 8 'f ' *,5' ',
- nt:: ettetsts: 11:00-118 CO?, for 10 lirr../Danio :o Cooled ' 2 - y ,' ,,,,,,
'. B-14 ,
l
,- . ,._ . - ~ ~ _ ___ . _ .
eo 4 L.
~. .
. . .x , ;.g, , , s ., .- -
i - r-f . a. r n i L . I APPENDIX C , I( w
. Browns Ferry 2 -
, , Material Test Reports
-. ~ .
W W e D P 6 6g miss 9 S . m C-1 m
- g. .. . ., . . . . . ..
Wa , ( p
. c,s.o - .
RECElVED 7f jy W [f M5f0N STEEL WELDING PR01tlh,hGliEERING 1 . .
'e eashs mammeen 6 wasa cames aa 3; .
. vu
- - .s moveemmeseee e.="*
- a.m.asa.w< mv.me
. . a.
Tusin .aapase
-u.
vi.a 44 an.co. v C ' beowh5 (, le 10 =[er" 0 \1,.W'M)E
- 4. IshikaueJime.aertas saavy Industries ca., I.ad. -.
MME h MLSB l. y 2 Illseehese eyes 121emstem 3 3' keutag Re. 140353001 C- W s.) e $ etLn. We N s 154E54001 . g$ b . O. . l
.x *
"T TTST R13UT.*3 CF SUTPt3C223 AJtc 'Jti.::tNC WAmtA13 Q
- N T.204 w Il TF.20C* 703 tZAc"C1 P.tsscRt vtsstis, e I
. Ceemedit7 Stastd Stae Massai. No. Qaastity .
V Vlre d Y-2C.% 4.3 me D $3733 3,CCC Kg I h
~
4 tr.2C0 44 a 220 soah 1210 02027 Flus 11,7Cc zg ,,,If.
+ v .. e }*
i f .~ ' Cats of laspeetten Veldtag test February 13, 1971 sathanteel t.se Narch 4, 1971 ( . . . . . t Empreenatative Y
!ampester of !.LI. W 1 dias test M _ . _ . 1
- - n, u =. !
M l
. neenento u t..e d.WEdi A, Mtstumer1
.' 2 * /b@N - P 3t, seanos4 Menseer, Produeea laspee:1as See. - Merenaine 71 ant
- Nippen Steet veldins produces & "agtn rtng Co., '.:s.
( y 2. ua, Higasht.M rashino.co . j d Nareshino. 2st, O tta.2en. (
, - - ._ L
~
- IHI ,
l rcs a e i i- l
~
c.2 4 l3 q .p , ~.R l ,
- i
4 -- { .,
, . .; ,, ,; . . _ .. . , , " r-. -
- - .~- - - ' ~ ~ - - -
t 4 4 .. L. h- LTPQX STED. WRMNB PRODDE & ,.. 4 ,, ... ,.g 3 3 3 3 3 30., LT R.
, . - ,,. ~-
~
. ~
4 t
- i. e ,
, .1 1
. .
- i i
Wire dian. A8A*8 "18I"8 18I*8
- 88 t
b.' ,* Pese Current settage l, speed laterpass temp l Yelt. Amp.
*C
\.en/sta m
I r- - . T 1 4.s 14 soo so 33 l
- 200 ,
(3s2) i 4 <
.- ) , 2. titre' g
n t 1
,y .
w wtre saan. I.es. he. . - g ,,
/sI.:g " M* "I g g c i sa l na l t a i cm ; ma no 3w-f' ,r spee. 0 12 l 0 10 2.CO C.G2 0.G2 i .C.6C 0 40 -
i i g i mas. , to to man. !
- to ca.
l . o.25 2. t.o eaa. 1 1.co ' ~ 0. (0 h] l J T-2C4 4. a }c55723 l0.10.c.14 8 2.23 lc.clo ic.ocoI o.co 'o.7: o.45;
,q p .
' ' -a .
1 .r. 3. Tim
, - t f a ... . -. . . . - . . . . - - . . .. - - - - -. - - - .
?; ~- .
Oi ir
* 'a >
- u. 5. ta8'*** ' :
I
- k N- lCMamf. No.) sie, eso l Wo 8 41 0, kre I 23 23 i l N to to 13 to 6
to 1 man. -
- , i 33 35 23 14 I l j i OTr.2co!44123cl121C.C2C37l 31.9 ! 32.4 l 21.2 l 9.93 . c.27 I s , I
,- 'd h f i d 2
i , j r . 1, l
/
$y -
Q Lj., - ;J; 3 8 '
- s. '1 6
i p , C-3 '
- '~ a@ '
W ,
*=n
.;g
... . bu-i .
1011W IEL =Tm i7:005il13 & _ . .- --.y. . . . . .. . , -. - 1 .
=
. i d - * .
J Ss Ometaal analy.ta ei depeented metal. b e .. .
'4 j c ' = * " * ' '
is..i mr. di,. um C 31 lMa l'F l3 I 31 }He k, 4
, 0 10 0.1.1 1 20 0.025 0.C23 0 00 to te I to 3l Q.4 to 0
, nam. O. t.S 1.90 ws. saw. 1.00 'O.60
~
l @ T.204 l l l I 4. 8 0.C30 0.40 1.70 0.014 0.C05 0.63 0. t.3
- 4 W4M I i .
4 J G
, ., ,,..,...a.. ,
. .. .I
)
- i wn 5 5:47 y
'?< - '
5 _ a 9 i g .
- 1 1
e 1 J k *! k a 1
. r
. s l ? N.
i
' : 1
\
L.Yk,; ea. , s h.5L e. 1 d.,s' y;. j C-4 .t..; j + .:.
**&e
b
...3._..... . . . .. ~ . - - ,
_4, ,j..
.6 '
n
.,y . . .
l
' ~ .
d
.h
. XPPOE siE. E1NG PRODETS &
'l, .
-. 4 W
~
Q Q-. a - E l
- g ,
', Temperature F 2 1 '
a 1 44 M 10 10 M M '- 200 i
- 1 20 @ Y-204 (&.cas) .
DS5733 g I j 4 ) 1 r * '
/'
.ts
,3, ll 9
~16 -
.O rr.200 (sax 230) 121D.02037 y ;
a y , l :
.. la
/ 4 12
] 6I
- i g to i
- . h y
b h 8 w
.. 1 M 0
{ 4 \ T i ./ ' l' ' igf -y . 2 f 1 5 1 II C j l 2 ! ' ~ N 44 i
q 3u :0
] p i
s 3- J! l .
* *4 gI fe [ 60 . . ,i
'".. i t
i h. ,
!E u
i.0 l T [ 20 t . o i . .. O A' .
# g l
i < c . 2C >
) s IH ,
. F 4 w . L. 4 4
J 3I /~s --
. I
-l 10
,o J j 1,
/ I ,
- 3. L u
3d i na 4 w 0 l 40 40 r 20 0 20 40 xf . i Temperature 'C Ft3 1 Tranention curves $
,e (vtre dlar 4, 8-5 7
\ n
.I
,'. A 5 e ,
M l w . C-5 :) i -
_ . _ . _ _ _ . _ _ _ _ _ __ _ _ _ _ . . _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ , . . . _ _ . , . . ~ . . , _ . _ . _ . . . ..- _. __ -
~
8:s . -n 'al:2 i .'.i *0CK f.1.*ll . :. C.U:#f.IN - liY. VEi.lEl 1."ui.1;5
. Ci.1;Tli'ICATE GF TEST
~
- 205-55577 ggg. 5- -
i talleuES: 'M*aeral Electric tellettt Otttt No. its usi 610'd127-51 linit #2 11p: et gittal&L. Hn-Ho-Ni SNtifitill88* ** 'Ah an . n .t 57 6-127-14 y,gg'agggg: 6 1/8F Hin. ; a ma: n o .5 s '. A . testestui sEnlat sesets: C"A CM M N!!s mEst st. E un t s si tr al us sa Fe Lukens c2467-2 .20 1.36 .008 .013 5.20 .j. .52 ..,47 Co. o.s4. - i i W was ;
; elae/84 -
i . . saetytnai - al]3_ngll taanPu - u i t u s_inties urnt sMclMs stat ll1LI11!Pf111!tf ust itsPEstreet LalERAL I 3'IAE E'"- '8-12 pot,-10 E, - 20* F . 1Eur. 3Es. F H*
- L'* EIPAB$lts
+10 64, 76, 60 35, 35, 35 5-127-14T NF,NF RF,NF 1F, F -209 . 046, 040.053, -
22467- t i 45, 45, 40 59, 78, 65 5-127-14B N F ,H F j+10 j .042,M 8.055, Ileight - 3' 240 Ft.-IA. Energy Load Weightj- 100 lbs. SPEcluEu REti 50. Ilusitt $18EusTI flELB P0151 5 ELOWER1185 BE85til0E Of Stut$i c DSIS CBAIR titt CODE P s.t. P.s.t. In 2 15(115 1RER 5 70,000 28.1 Cood Hoenogeneity 6 and 2-127-14T 88,000 ' /1.4 C2467-2 OK Finer i-127-14n 89,000 72,000 27.3 70.4 , i
. pgsSg SHgit, coun SE PLATE SE GMEMT)
B RowarS F ERRY Z (Q 0-o/2 T 4) 2
. PROC ESSED
. TST REPO[ T SECTIntl] " .
a werer cassair snar one asers sismus uts: iststarms: 1675-1725"F. for 6) lirs./ Brine Quench . ast cesare a caussints is ist escaans 1600-1650 F. for 622 IIrs./ Brine Quench '"' '85."' *
- 1175-12250F. for 61; lirs./Ilrine Quench C-6 ..
-.**-~
1100-1150 0 F. for 30 lirs./ Furnace Cooled ___ / ._ b.e,,,
. F .. ..
- 3 :, sirs: .....
. g &
~ . _ _
I . I F f~" s F m. ." - , ,m .m
~ 9 %'. 7.n m M I *
. ...- - . . . . s .. .- ---- - . . . - - - - . - - . . i.. j-
**5 n'a s . . Tile BABC0CK & WILCOX 'COMPAllY - MT. 'VERil0ll WORKS ~
, . . CERTIFICATE OF TEST . tesiasta: Ceneral Electric CBs195t'E OBOEE 50, 205-55577- esit: l l , ,, 339 , Mn-Ho-Ni ' l 3eg as- 610-0127-51 Unit #2 styt er saTEstat. IFttfricailes: SA 1Q2. CR. B ; l ' 6 1/8" Min. ! , j na se: 57
- MD.*fA/_. Esarestui stBIAL gessta: 6 127 15 imitangss:
l J's)IMD stal me. t se r s si te si se Mt 8.1 'fs M se te 1.33' .008 .015 .16 .48 .47 C ! I Lukens C2463-1 .21 ,, , ! - v44 ! ; .i..$ . 1 i .
! HM3ui - asis taal tasaFr -ei tigg_gggggi itst 3Pitlets sEst III il! l ' lil!!F usi Ituttentest taTEsat
! test se* as* II
- 18' EIFaEsl05 5 sEtat 20*F. ItBF.
* +20 F. 10*F BEE. F NF,NF RF,NF NF,F . -20*F. +10, 85, 74, 54 70, 50, 35
; 5-127-15T 055,039.045, 22463- L 40, 50, ~ 55 5-127-158 NF,NF +10 68, 74, 75 .
~050,053.055,
- . .a Height - 3' -
' '.Weight - 100 Lbs. 240 Ft...Lb. 1 :nergy Load " .
sFEtlBER Blai 50. IEEslit sittgliu 11ttB'FOIET 5 ELOstallts OttOtiltu 0F i,EE si EEEEE tealR SIZE E88E F.I.I. P.S.I. 15 f IIREts alta 1 27.3 69.3 Cood Homogeneity 6 and
- 5-127-15T - 89,750 72.500 '
C2463-1 .
. OK Finer i ;
5-127-153 88,000 71.500 ; . 28.1 70.4
*l~
MM'*57 ( SHELL codR S$ PtME 6 EGM6M& i ed a'"5 """Y 2 A ' ' ' "W PROCESSED '
.. JEST REPCitT SECTION s 1675-1725'F. for 6 Ilrs./ Prine Quench a stater crevert inst int asm er:strs ass emics a comissues an una esccan
.' ~ seas m a m me: 1600-1650*F. for 6 Ilts./ Brine Quench 1175-12250F. for 6 lirs./ Brine Quench
""8""'-
2 7,*,l,';r$'
---*-- ~e.v'-m 1)nn 11st)% For 30 llrs./Furnnec Cooled C-7. r - - - -- -
*n n*: . . Tl!E C.'.0C0C*; T: '.:l'.'.T*. i.C i.T.* - I; . 7Ei.;;',I; DI:r.;; .
- Lt.':llFIC'.lE M TEST !
205-55577 h2 testants: Ceneral E1cetrie- -
;s .7 gggit3tB SBttB Rg. satt: $ y 9_
let us: 610-0127-51 Unit #2 3 : Irrt'er sattalat. Hn-Ho-lli spgggggg,gggg:,,,,,f A 3 1 ,_ fig. n 57 ,A o .l / .': d > j i tenreutut IEglat sunste: 6-127-17l y,,g,,g,, 6 U8" Hk. at us: l IEIIIsIl stat us. t us. r ! ,, s .si . t, . si nei tMb 884 M Se Fe Lukens C2460-2 .21 1.29 .012 .614 .17
.51 .A 5 [,73, ,
,. nn alteA'l .
i tusert . e i gigs paract irst I
'!!I IIligt - atts tre I '
srtcluta star IIILIIEPfllI!tf set ituttIRTERE Laitaal 5 SutAR tant us* as* +200 F.-10 F.8 20'F. 1ENr. BES. F II *III* (Irat$ltg 0
-20 F. +10 59, 60, 40 35, 35, 30 ,
. 5-127-17T HF,NF 4F,NF F 039,029.041, .! ,
I , 22460-1
+10 71, 63l 62 048, .042, 40, 35, 35 * ;
5-127-17B NF,NF 037 , l' Height - 3' Energy 1.oad . ! Weight - 100 lbs. 240 Ft.-Lb. l l I unaiu u n,1,=yl,, a j sngen , , , , ii.sitt si m i, vin uin , , u;,uga ,,,,,,,y 70,500 28.1 71.4 Cood Homogeneity 6 and l 5-127-17T 87,250 '
' OK Finer C2460-2 i
i-127-175 89,750 72,000 .28.1 ,'71.4 ' l - Afg#S7 (SHftL covLSE PLATE Sf6MEMT) , arowns feary 2. ( uo - on ,
- 2.) ,
. PR XESSED t i
I . TF%T RFP_ 09T 4G. 8 a nue, cretire sun var assyt er:::s sze: ;st. ..,. 1675-17250F. for 6) IIrs,/ Brine Quench 8 t,gegs,genains en int at:ct:s j 1600-1650"F. for 6, IIrs./ Brine quench , i 1175-12250F. for 6'; lirs./ Brine Qucnch "
,f.~7, --
- n::s stus:!:: j jnn,j y,,goF. for ~40 ilrs./Furnaco Cooled .
47-p,; 8,7,4 .
~ ~
r -. , - . . ,- -- .I .
4 l' I P F y
'm m .W m mmMm%5 k . , . . .
! eu n.ss. . Tile El.CC.,CX I. Ul t'... . / . . .: . - L.i. . .i...: .. UES - ) - ** C';.TI. IC...J. si TE' CCITOUER: General Electric ' CUSIOutt SCOEa Eg. 205-55577 eATE:- 5 0 4 g 9 . l jgg ag: 610-0127-51 tinit #2 jypt er NATERIAL. lin-li -Hi IPECIFICAll0N: SA 302. Cr..ir'e:7,. EI; us: 58 7271/b[/27) teureutuisEtlA'Lsuustsi 6-127-6 ggggg!jgggi.c 6 .1/8":Hin. '
?%
IIltM BEli tt. C Be F $ SI- Cr El - Be - C
% A,,!,,T Sa , Fe cia , 1 Lukens.A0981 .20 1.30 '.012 . 015 , .17 '. * .51 [48 , e, o.18. ,
. ,,,, g ..
'. .'. .i: ':'
sleeAns . .3 .;D. .. x-C- T-
.. . .. g9 ' -
*a.. :..- i 4
e .
.y.
v., easF ufissi - A515 E280 CBatFI - I l '8tCE IMPACT IEIT-
.FECIEEE
- REAT l Eli TEiiF11115EF TENFEBAlgtE BIT LATERAL . . -
C8BE BO. 58.. +200F, 0 0F. -10 F. -20 0F. IE EP.- BEC. F - - ' II* ~ N * -
-
- EIPAR5ltg P' b 5 5 BEAR 5-127-6T - - NF',NF NF,NF F- * .F*- -10'F. +10p;G-..1;f .z., '
J'72;'68k65.. . .?O46;0s6.'.044, ~45["45,30-
\0981- L- -M * * -
5-127-6B NF,NF 41dI;Y '- *77, 68, 74' * .053, .046 : .45j 40,' 35 .
.. a.j. '
~ -
.052
., ,. ~
, ' ,' * ' ~. ,- -
8 , ] .' , l J240 Ft.-Lb. Energy Load-ge @ -$ m, .-
$PEclBER NEAT BO'. IEEstLE STRENsis IIELO PSIET 5 ELSIsail85 IE00CilOE OF BENO St . IEEE BRAIN 3IZE
- CODE F.s.t. P.S.I. IR 2 lutats apEl s i-127-6T 87,750 67,000 26.6 s67.4 Cood. Ilomogeneity 6.and' ,
A0981-1
" l 5-127-6B .
86,750' 68,500 28.9 68.2 ' . OK " Finer > [ flK#$8 ($ Hell.C00 es ' PLATE GGGMEW7) - . . . . .
)
BROWW6 f ERR)! 2. (G d-O/Z7 #2
.l 1675-1725 F. for 6 -
a werer crators snar sur sent enets: u s serairrus: 1600-1650 F. for 6) Tirs./ Brine Quenchi lirs./ Brine Quench .
. .ay ggg,c,entaine su in acccru ; .
1175)-1225"F. for GU lirs./I;rinc , quench'. 7,.,. ' C-9! -
'<f( y;*j,.,,., ,. .,, , l e-
,,en . .
n.., i .. ,.__, .
1 I . .
. *n n *: . Tile BABC0CK & UILCOX C0!iPAllY - 11T. VER110!!!nf0Rl(S .
CERilFICATE OF TEST - ', Ceneral Electric C5510MER ORDER II. 205-55577 gale: 5-22 *t851Dr.E R: '; Code Case IJJ'J its ag- 610-0127-51 Unit #2 TIPE sf DATEll4L. Mn-Ho-Ni SPEtifitAilgg. RA 302 Cr. E 9 ME 58: 58 . pp .n a g g{ - toursutui sEnlat unusER: 6-127-16 Tulttutst. 6 1/8" Min. . l Ne ' EMt N Ml $5 hkN BEAT El. C Me P 3 Il Cr El fe j I Imkens C2467-1 .20 1.36 .008 .013 .20 .52 .47 * [,( ; em ia sh.Jli .4
- l 1
agar :(1sur - 111L ttes tmigrt - 1 lgica_intAc.t irst i 3FECl3EE BEAT 38. lill_ll!!i511HE EST IEEPERLidtt II*
- L8-LATERAL 5 IEEAR l COBE 28.
+200E O F. -100F. -20T T E'J P. Its. I [I718518N 5-127-16T NF,NF NF,NF F F -100F. +10 74, 69, PO .046 . 45, 35, 45
.046, 047 l 22467- L 35, 45, 35
- 5-127-16B NF,NF +10 65, 81, 14 .046,051054, l
Height - 3' l Ueight - 100 T.b s . 240 Ft.-Th. Energy Toad - t srtcluEn utAT to. IIMillE SitINGiu TIELS FRIET S ELONGall0E BE85Cil85 Of g g00( ,, ,,g,,g,g( CD0E P.3.l. P.S.I. _In ? lW{g[1,_ 1g[a s 92,000 72,000 - 27.3 67.3 Good lloinogeneity 6 and 2-127-16T ' C2467-1 ,
- Finer OK i-127-168 92,000 72,250 27.3 68.8 MK #58 & HEtt. Co se6E P AT 6 SEGMEN f)
Browns ' FERRY 2. 'fo / O - O f 2 7 #) 2 ; PROCESSED Urs./ Brine Quench W &a jag [ggjf,je jytyy,gapy, ,,,, ,, ,,, ,,, ,js stav varar:tas: 1675-1725 leiOO-1650 F.F.for for6 6)5 I!rs./ Brine Quencli er ins contans. j 1175-1225 F. for 6h lirs./nrine quencli u yg 7 , , , ,,,.,
- ? ::: r:usern 1100-1150"F. for 30 ifrs./ Furnace Coofed C-10 -
,,3, ,,, y ,, ,
l m r - .----
* ~* -
9 9 9 W m '%
. m
- Ja.es' - THE BABCOCK & WILCOX COMPANY - MT. VERHON WORKS -
N' ,- CENTir' TE OF TEST - 205-55577 SATE: 5-22-7u . I casiszER: Ceneral Electile - CUSTSEER ORSER Nt. Code Case 1339 Mn-Mo-Ni SPECIFICAT10N: MA W ; tm_ R l Jet NO: 610-0127-51 UnAt #2 TTPE OF.EATERIAl. 4 6-127-20 6 1/8" Min. ns as: 58 t'll ' - - CosPeutui s[ RIAL suusER: galCanEss: l Isl0lII REAT NO. C Be F 3 Si Cr NI Es M6 MN' In Fe s50 d
.46 k Lukens C2849-1 .21 1.30 .010 .015 .23 o.u f '
4
- v41 !
l - s/ 4,, i CN ARPT - t i fJg5 IntgCT Itsi i salP WElGRI - 4515 E288 4 SPECINEX REAT ggi gggPERATURE LATERAL 5 311[8A
, TL3T 1[RPLIATURF FT. - L8. EXPARIlON Cest us. us. . 1200F. O'F. -10 F. -20'F. TERP. BEE. F
-100F. +10 61, 59, 74 046, .041, 35, 30, 35 6-127-20T NF,NF NF,NF F F .051 02849- L f 70, 67, 76 .049, .048, 40,,35, 50 NF,NF +10 6-127-208
.052 Height - 3' 240 Ft.-Lb. Eyergy Load Weight - 100 Lbs.
i flELO POINT 5 ELONCAil0N REtutil85 OF BElI EST Z3 Nil BRAIR SilE SPECINEN IERSILE STRENGill NEAT N8. P.S.I. In 2 luCNES AREA 5 C8st P.s.t. J 6 and 69,000 27.3- D 68.2 Good llomogeneity ! i-127-20T
~
50,250 I C2849-1 = .
- OK Finer 5-127-208 50,250 70,500 28.9 66.1 e n( sh.tl C.wss Wie. *PO m
g,wg gg,, "E. ( te l o - 087.1 # 2. ) l f + I PROCB SED
. . TLST REPon1 qq;g'u l
. 1675-1725,F. for 6 lirs./ Brine Quench i acuer craterr snar int anut ersn'as sac cenerc: s containts in sat arenas 1600-1650,F. for 6 lirs , / Brine, Quench 3 175-1225 F. for 6 Iles./ Brine Quench C ~
f K., . . . ..,
...... .....-... . .. n :. . .. .
i i
**3 t~ .
, . (.. .3 ,
. ~v-n. , .~ a - .
. _ . . + -
. c 4. . . .
[.. I, L.
~.
E .
* *Eh a
I
, , . . ~ APPENDIX D ~.
Browns Ferry 3
~
, , Material Test R'eports k- . e e
r
- S ie Iy w
Y W bus g . 6
+
P w I . 1 i m D-1 I U
_._ . . . . .. yh. hi ~ ,. n 3 Ye g. 3 ,( C. g- o m r-) ms e += Mw s 's c..-sh s to - we 14 un v s ., .m 7/-25 ;
.W- .
a.- C PRODUCTS & ENGlHEERING .
.cM. M..c. . . .r . t i". .C0., LT D. ""
e ... x ;~SIEEL
. ... ,,ee. _
-- ,e
~~~__ -e. -
se m nee.= ,i - men 1 et i.. e , 1.t.. Puestsee speentleestem 3 ' areetag Ee.140ED80042 134I08006 2 .
? ,
\ O - n.= ,.
)
i t. .. . . l ' THE mi RISut,M CF StTDt2t3 Att VE1. Dim: WATr2fA13 1 so v.ter 2 w vr.2ec= ren me en nrsent vtssrt.s.
- 4
)
i ca.oesity aroma kc#mesma. n= ' tm%d l saanf D S1232 - ** n.tre qg8 4.0 am \ Vtre w T.204 ? k, g 4.4 as a 33733 - > =}
.F1 tat 4 TF.2CO 48 x 234 resh 1323-C2037 .
l I
- - --- -- --- Cate- fo taapecties .. Vetetets test April 13, 1971 seashme&sel test ~-' Aprt! 24,1971 .-
1 se ,re nsative He2.las test
*g -
r Insposene et I.E.I. . I, aset Maahamleet test W _7d - m
-m, u re
? . Lg_. -
- m, s*maget namegge, Proesets inspee See. g' Bareonine Plant *a 31ppen Steel vending Prodvets & f.natneering Ca., *.: T, y 2.MS Hi ga ent..% re shino.Cha.
noneaann at, cum - -
^' y .::*.a.f- - ,g l ' '
,s, . . s,
-[ " ' ' '
. h'* . . .
0-2 va l' - ' - -
- . - er-w.v.- u,. .m.:. .c r m,7,g,pyh'M.'j
~
HIPP0H STEL YlELD115 FR0 DUCTS &
-- . .< Dit1NEHtiHE CO., LTD.. - .-
.. . , .1.
'.n::c.-
. . :. . .. .;. s .,; ~
- 1. Welding senditten .. . n .. ,- - -
e Welding W.1 ding Welding Freneet and
"" d5*
.. ,,;, curr t v.1t... ., 4 1 t.r,... t ,.
. Amp. . Yelt. cm/ala. *C e (F) 1 trCo 30 . 30 A0 2-3 530 28 33 200 6-12 600 ' 30 33 (392) l r* , 13-14 600 31 30 L. 4.4 12 700 32 40 2C0 (352)
+ ~
~
., Y
~
h . w. ' [ via *2-7-j i.e gg;jk i re.i s 6 C 6 St *% 4P es e Cu ist ng, 3,9 Spec. l0.12 jo.10 to
- 2.cc o c.c2 ,g .c2 :
sex. maa. -
,c.co 0 40 to g
wer
- to
! 1.co to I- l max. lo.25 T.40 -
I -
- l. e.60 ht>
o,
- 4. 0 D 31832 l0.09 ,0.17 0. 72 c.45 G T.204 l2.14 l c.012 {c.007 'c.C9 '
33 4.8 , 9 33733 0.10 l0.16 ;2.23 l 0.C10 C.C39,0.C9 g ;0.72 C.4f ?.' g ;
- a. .
y y 1, prus. .. .. ..- . . . -. --- . . . . . . - _ . . _ _ _ _ _ , 6 O .
'" d trend " ""*' tot No. Ingredient 7.
M* b'I 1 si o. I cao i s. -O I Al*C.
- WO !
. . 23 23 13 4 ,
Spee. to to to to 1 max. [ +; 33 33 23 14 j 1
. .e -)l '
4 U.200 42n230 1323.C2037 32.2 32.7 21.2 ; 9.30 l 0.17 g a J ' [ 1
' ' ** / - k" i A '
/ -,
i g .. ... 3
) 0-3 " ~
n.
.- . _ _ _ _ _ . . _ _ . .. . .,. - , , . a , . .~ , , . - ~. md$
,3
- a
' NIPP0X STE. TELDmG RODl! CTS & .
?5-t - - -
r $$$3 3 g f:.:.<.*DUREDWIS.CO., -
.- LTD. - . "
. .S .
- . ... ,.e.e.ne. en ..,e.n e,as .
. ...I N,'.3 ,: .4.1
.. . 'annanen test
..g. :-
. CumMastlem Vire dian. 11e 3enstle 12ensassesi g 2 l
Spee. l 33.2 mia. i 54.2to70.3l 10 mia ! I o v.a. 4.. , 3 . I a.3 l n.. . l 3 O W.200 4.4 SA2 l 61.2 l 30.0 ' I I 4.2 1spect test 4 .' - h - CasM assies dien. toepeesture Wire Teattaa 1s,ess value Es.e Cleewege tracture 1.atesel empens's - 7tur esas Poe eens .
...- am *C (F) l 4 I T '
l nesmata Auersa, seassarassemee l seanssa 4,=eeze j +
~
l spee. l
.22 (10)
- 4.2 sia. .
, 38 (1CC) ', $*h 23 3 , fjC !
{ Ifjf22.3 . to (60) \ 222f20.6
., l IM 14 NM IL7
% .. . i. . m u. .. ;
b- . . 4.o ou uC) u.n is.s :o :o.7 u.n u.4 . 18.2) 23) 9.2) - l u . . , . . 423 (10) . ! ,I3lILSlll42 g l fj17.1 ^' f w' 5 . .2 w.~ * .. i, "G Y.2C4 .40 (.40) g,3) g,g) 4.1 ! gg) 42 ; go,5) 13*8
- l 94) 11.2)
- 7.xm g a ". : = .- 7.a2 c.=r-i tit--u i 0; n---- t- -- t:1 u . - - _ . :
- L -~-- -
= c=) I lii? 21.a ss I it e
, e i Rd u.2 f 18 (08) 26.9 a w , 21 1
. l 16.1) e) 0 l 1 P. A) e u.u n
- 1. v u. .
i *
. .a no) t +. 3) n 2.3 e3 u.n a.:
ti.n j .
,.- .a3 (.10) l $1j153 l 2M 153 l $jj 1s.s
{
~
a; . () t it u.4 i ;'t a.s I tt';u.2 7-() I t i! 3.2 l =,;j n l ;3; 2.3
..f
! J -
. : .. a. :. .
j T.:-).';..C..,.
. * .i'b
, ( ,
O-4
, , - . -a rc., . r .<c . .rm, . . , ,n., .mampm...,,yy; 3
L~
~-
. 5.2 ni 4. .v;. . . n.
g
* .r _ ' r.- . .
I f . -
- x. m a na sama ma n s .
3 i$###s M Edbn@s@ # $GMB9P(
. .e..- .- . p'
(
~ s. '
, * , 3 4 .. ' l.
,,..?
. ' . . . & ' enstant austysts of dayeettet meant.
~
1 ,_ s g. 3 I h eedseme s a u a= ytre elas. 4 ^ am C l 31 Ita F S l Na l He ! (
- 0.10 0.15
- 1.20 0.023'D.c25 0.40 I to to . . . to . l0.t.0 to . l
,0.60 P.
- man. 4.45 1.90 ans. man. 1.00
@ T.304 4.0 ;6.09 ' O.44 ,1.64 0.012 ,0.005 l 0.67 .0 45
+ a ,0.46 :c.45 JJTF.200 4.8 ;0.04 0.39 1.72 l0.013 '.C.CC6l 3 I
-h.' O ,
~j -
.w *
.f li.. q g,- s
%i- p,- ..' .
i n.
. . l J*- -
. . ~ . . . . . . ,,
, 9 g
- -1
'=, . .l
_ v
; s
.4
~.
e .
+ , , -. =-
-: .. j,
, n ,
~~
y i () us
-{ .,
y+ F
- 8. w - ,. . .
-1 i
.i... .
1 3 L. .
, , , . tg<
e .. - L; l .
- i. . . .
- f. .
.fc N,
.: ; .~ .. .... .
1 .s . . . r.y.. :
. .j.
'., yt '$..,*}.,,7e7.v Md..fJf , ^ f- , ". * ,. ?* g p.y l . .. K. %,~,..;9%%',* * - . s *
- ~*m.A egults. .k%amm .q g _
,a D-5 3?M?5E$f
v
~
IlFiWI 51HL DELDDtB PRODUCT 3 &
%?
c- -
..:p ! : w"
?.% c..'3;;M:q%.
'*s-: 0^ % '*"
. p.m,..ysq.. UDs y":":o'..
*. 'r
\ -c.;..'~H]
. '. simpassese. F ,
.as .4o .to to too .
j.. as : ~- 1 e v.aos--(6.. -> i - u . . nssus
.-.i
- -.. o; .
I' 4 Yr.300 (&an230) , I
, tsas.osos7 .,.
. . . .....i.....'.. (. . .; ,
[
- [ .
I
- 3. .
i '
.. 4 ; ' I i
j
/{
=u, , . .
t i 3.
- 3. l . .
e [. . i i i g 2 . : . : i- !
.a _. f _ _. . . _. .-
i 3...T_ i . D i ' I - t 4. . . j' i i i I , J l f I I I l T / I l 1 i ! ! i ,
! ! ! ., {
i : : ! i 1 I I
. .!t . .(
l i' l
. t t
l* g 6-i *
. W.j t
l l I '
.. l l I l
- 4. , z .!. /' .....t -
t I
- au 8' 1
-g i I
. t . ,
l l WG ' s 8 i l . . l
~ -
3a 80 - . 6-. .
** i l i ,!
32 so i ...._ 8 1 ! - u .N o , ; .
- 4 ' i -
40 {. .. N - i f _ l } l ! 3 { t0 u, i_) _. I I
.a .
I .J. , l, I. i I i t. , gw * ' l 3j l *W i i i i ! i
<gi
. i i i i i I i ! .
~
3 "' E# f I I i ! ! ) I l ? i i w . t P 3 e'#l l t t : i t i l 1 i i M
] .,
.40 , 40 4Q o ao a b Tempeteture 'C n ,t - i.i _ e. gg (vire dIan. 4.S :en) p~if.
l . , , . - . T.
.- a:- %[.-
g . Yrp .
'k: .i'..
. , ., . as '
i .- , , , .
.. . 3
)
- i' . ..
- . = ,
.-8i8 -y; 3 1.
W
*' 0-6 -r i 3 --- - _..
..,. w .,w..w ,:-, .
L
l -- ' t- . P r~- ' : 1 F e_ '. r ; F, 9 ' P. ' .". - ' N .i ,9 .9^'M 7
. . . e.. . - ..
1
'n :f o Tile D.*.r. . ; 5 !treT e. :: ist7 - tli. ?!i;;:te;: 1.~ii;r.C, '
C;T.11FIC.*1E EF lEST ' 195T98ER: General Electric ggggg;;ER ORDER RO? 20 .-110_3.97 galt: 9-25-70 IRB RS:- 610-0145-51 ITPE OF CATERIAL' II"~N 'NI SPEtlpittilgg- Code case 1.$p RA 30S C4. t RA to: 57
.37.? 71/ [r:/d caliPeRENT serial su:IsER: 6-1815-7 gaggggggg: 6 1/8" 111n.
. IIlUIll NEAT E8. C Re P 3 Il Cr El Re kn M M Sa- Fe Inliens C3213-1 .21 1.29 009 015 24 .58 81 9 Cu-o.13 P34 B OP REhERI - 83I11E29 1 thatPT - t i mij_intRL_IL5I SPECIRER RE4I. E11 IER ' ERAT 580 CSSE 5 * RST IEEPER8 TORE II ., ~ L8- LAIER4t
-400F. -30 F. -200F TERP. SEs. F EIPAR$lgg S SilEAR 6-145-7T F NF, P NF,NF -30 F. 0 +10 60,'69, 77 .043, .051, 35, 35, 40
.053 c3213- L . I 6-145-7B ; +10 78, 83, 77 .053, .062, 30, 50, 40 ,
.054 Height - 3' -
Weight - 100 Ibs. 240 Ft.-Ib. hiergy Load
- SPECIRER IIELS PelRT REAT E8. IER$lLE STRER$in 5 ELOR8AllOR REBUCTION OF gggo0 yESI E2::it 88415 Silt test P.s.t. P.s.t. IR 2 IRCREI AREA 5 l
6-145-7T 92,000 73,000 25 8 70.1 Dood stoinogeneity 6 and C3213-1 .. . OK Finer .. 6-145-7B 94,000 74,500 24.2 69 2 [_. __. Esew C =um ae N %-5. Scpem ) t * (mic.-51 IL=.ma 5saar 3 (< i o - o i %) i 1675-1125F. for b rlirs./ Brine Quench.
- s storer ers:str ins. ist sesvt sesetts
- eras ietsverns
- 1600-165dOF. for 6 Hrs./Drine quench -
aar coruct a tenssate in int etten: ! 1175-122'PF. for llrs./ Brine Quctich. '* s:cru nterrte:. , 0 1100)1150 F. for 30 ifrs./Imrnisco CooNd o-7 "'""'.""S# <- ti=t- - . 1
. - _ . . . _ . .._. ~
, . m ,*i m Tile DABC0CK & Wil.COX COMPAllY - MT. VERittil WORMS ~
CEtilFICATE OF TEST , restsuts: . General Electric tesisage easts set 2085-Ilo'M7 eagg; g { -{33, _
'i-les se Ki n_ni h 5-51 Typ[ sF gat [siat. Mn-No-Ni sPECIFICliteE:. RA 309, nII . 4 at ue- 57 329 "' i i'IS ) teurastui steint meests: ' 6-14 5-4 Tuitssiss: 6 W mn. l iM((jn stat me. t sa r : si c si se C'/si CM a,1,-f 3. r, j
, lukens C3222-2 . 21 1.38 .015 . o15 . 28 .52 . So [,g
.I BA#aq eser W RSHI - AsIB Efee cEseP1 -tI 91gR_.132ACI_11sI SPttlutu test se.
stai ygggpgggy -- Nel IEEPteafest taitaat se. II * 8- "' III0E _30 E -20 E. _10 E. IthP. ste. F EIPaMisN 6-145-4T F N F, F NF,NF -20 0 F +10 58, 62, 62 .042, 46047, 35, 30, 35 0 c3222- ? - 6-145 48 +10 35, 46, 59 025, 41.035, 3o, 35, 35 o Height - 3' 24o Ptl-Ib. E Weigh: - lot Lbs. i iergy Imad sPttiste egag se, itssitt statusin TitlerelutI s Etentailes steettles of itusftsi EC3 esals silt - test P.s.t. P.s.t. is 2 sattu_ aera . 5-14 5-4T 91,25o 72,750 27 3 70.8 cood liomogeneity 6 and C3222-2 ' oK Finer . s-145-4a 95,000 74,500 27 3 . 68.2 a
.I .
I 1675-17250F. for 6 lirs./Drine Quench a wreter creiste suas ins asser crsutis ' Man setninne: 16oo-16So0F. for 6 lirs./Drine .}uench - yt,y*@,8,cessainee
, en sus arcseas 1178;-122'.0F. for 6 IIrn./princ Quencli ., .. ,
sart:s seterves:11oo-11So0F, for 30 lirs./Fuswtce Coolcel D-8
)!?7sbiniin . .
1 gr..s1 (, s n u ws c o u s P we Ng== *) i g
. . b.m : Fe = =.y 3 O * * - a * * *) . ..
t
3 , . g- ~ e- - - ;-- r--' r'---- ~~~'
"- ' '""~' 9 9 r . .
. F-~~. i 9 .9 9 a l
'esnm l . Tile 17l:C.'":; G I!!! CC C':f. !!!7 - III j
cti:11ric.ut tr lEST 701.;'.'.':! 1:3i.i:3 . i 1 Cu'sicuta: neneral Electric CIETOCER ORDER lige 205-110?.97 BAIE: % 25 70 let ut: tiode:tja:re ') 610-0135-51 II"'Il -Ni S M O2. GR.1.1fl 8
. TIPE er nATERIAlt srtCfriCATigg.
us no: 57 .929'/// [F/6') ConPentur sEnlAL RIDBER: 6-Ill5-12 Tuttsufss: 6 1/8" Min. g klkbII[ REAT NO. C Bn P $ $1 Cr NI Be / C"/nl EM M Sli Fa
- l Lukens 24. 66 '
'C3217-2 21 1.38 009 .013' 46
~
to s/te/91 i I 3 I EN BROP WEl EMI - ASIN E208 CRARPI II S H E_.iflPatI IEst REAT Et, 1 ESI IEll 'E111gLF NOT IEEPERATWit LATERAL C RO.
. _r,oop_ _tioo p_ _3oo r. TERP. SES. F II*
- II '
EIPAE310N 5 35 EAR 6-145-12'1 F NF,NI. NF ' -500F. +10 57, 77, 04 .041, .o55, 55,140, 35
.039 ,
33217- -
.oli ll, 6-145-121' ' +10 54, 60,i 2 . 0140, 30, 25, 30 8
. .033- i
.,t i Height - 3' -
i Weight - 100 lbs. 240 1 Ft.-J b. '.nergy Load
- IPEClllEN IEN!!LE STRENCill TIELB POINT 5 ELOR84 TION REDUCTION OF REAT NO. IEi TEST EME GRAIN Silt COBE P.S.I. P.S.I. IR 2 IEttts AREA 5 .
l* 6-11:5-121 95,500 76,500 24.2 . 71.2 uood Homogeneity 6 and i C3217-2 . ,. OK Finer
; 6-11:5-121 91,000 '
8 788,000 29 7 71.0 -- 1 .
- Yq' 9 V J.h-
.g... s
{.
g{ [yhkb ,
~ '
i. 1675-1725"F. for 6 Hrs./Drinc Quench e starse etniert suar int nest ersar: I ntar interctus: 1600-1650 F. for 6 Hrs./Drine Quench yt,gagg4curainte m :it c:cc:a 8 1175-1225 F. for 6 lirn./Drino o.iiench . set::: rttitvis: 1100-1150"P. for 30. Hrs./Iirnare t:(udrut ' ' ' " ~' g :' D-9 tvw.-51 (% =s s- C.o$377i u As .. . % p,_ h.p.or) .l
, TLsto e us I'~e =.a.y 3 (,relo-oi4s) -
11rs u.4 ' THE BADC00K & Wil.COX COMPANY - MT. VERNON WORKS
, . CERTIFICATE OF TEST -
"ulittER:
t cerieral El'ectric CusigNER BROEt Ng. 205-H0397 sait: 4-25-70 Cude Case inny 188 NO: 610-01815-51 : .ik Mn-Mo-Ni TTP&OFRATER1AL. gPEClfIClileN: " 3A9 "" Et NO: 58 3F/7'/ b'/T}' f CONhohENT $[Elit N'ONIER: 6-185-21 INICENE55: 6 1/8" Min. .
} j llEAT NO. C Ms P d!
i Il Cr Ni Me ku'li M M $2 FS e -
- Cta.
Luker.s C3188-2 19 1.26 013 .016 20 - . 11 8 , 4 47 o,ig .
~
, . \' i ytM
. (' ': .
. ... , i sh.4 ,
S pet itlEN DROP WEigMI - ASIN E208 Cll ARPT - 1 Illitil_.111!1C.L_1ESI MEAT iggyggggggjugI NOT TEMPERATRIE LATERAL Coot No. No.
-40 F. _30 F_,I -200F . TEMP. BEE. F II
- EI* EIPAN310N 5 3 HEAR 6 -11:5-2T F F ;IF,NF -30 F, +10 83, 70, 92 0 511 , . 014 1 , 180, 55, 50
. .057 03188- ? - -
6-185-28 1 +10 81, 73, 77 059, .050, 185,fo,10 i 1
.055 Ileight - 3' Weight - 100 Lbs. 240 Ft.-Lb. nergy Load SPEclllEN NEAT NO. IEN!!LE STRENGill il[LD POINT s ELONGAtlON REDICTION OF CODE P.S.I. P.S.I. IN 2 INCilf! AREA S BEN i NACII ERAIN tlIE 6-II5-2T i 82,250 66,000 29 . 7 4.ls 1 cood Homogeneity 5 and C3188-2
+
OK riner 6-145-2D 83,000 61,500 29 ' 74.4. PROCESSED EPORT SEC TION I rng._ gg ( s a w C.. v a a s 'Pa wru Stq d m) 11 % s Fe.a.m.v 3 (.(- i a - o ' % ) ,, near istarrtus: 1675-1725 1600-1650 P. for 6 - firs./Drino Quench 0 F. for 6y' firs./Ilrinc Quench a utster cratsty smar ist sesvt etsstis yt,Qyy,8,88'atainto is ist etccaos , 1175-122S O F. for 6[ lirs./llrino quench sintss attitute: Ijop_11go0F, for 30 llen./I48:1:a. <> cooled 0-10 it s,'t $,'e t, i
.g.. _.. . - . . , .. c ___ ,_ .,____ ___ __ _. . . . . ..
[-- r- r- ' F-~' F F " i ' -
~- "- ."- i "i 9 .
i 9 9 ~) l. p
'es ::-et . i:!E Uf.;"0ch n /11.0 T. r.:..Tl - I:f. .i.:- 1: i.!.S i
. - (,ET.11FICM : . lE31 -
_cusTO::H: neneral Electric cesic::En ;: den no- "'n " T 27
. olit: [g]ML gg 610-0145-51 U"~UO-U I ' 1A 302, GR. B lot no: TIPE or'n11ERIAL* SPECIFICAT103:
us no: 58 .P 7'f!I ( s'lb) CouronEnt stRI AL linnoER: 6-1fl5-6 TultsNEss. 6 1/8" llin. Jh@,j- NEli uo. t un P s si CE ill 11 : C"
'n CM ,A,,W gg re 24 51 38' Lukens B7267-1 21 1.33 010 015 1 w
th,/gg
~
OROP llLGt!I - AsIM E200 CNARPT - T I OICH IntACI_IESI i SPECli1E3 NEAT CODE NO. 51. 14GE'ilAIURF RDT TEMPERAT9hE II*
- II*
LATERAL 5 SEEAR
, O
-2O F. -10 F. TERP. OEG. F* EIFARslOll
-20 0F. +10 58, 6S , 71 .07:2, 018, 1 365, 35,'10 6-Il5-6T 3 F 11F,NF
; B7267- t . +10 65, 6) , 63 0'i6 . hie, l 65,'35,fs i 6-185-6B l 4 048 I-lieight - 3' Weight - 100 Lbs. 2110 Ft4 -Lb. E iergy Load-l
; # l -
i SPECl!!EE NEAT Ng* IENsiLE siRENGill TIELD POINT 5 ELOHCAllgM REDICTION OF '"" EEIII IIN l I CCOE P.3 I- P.s.l. IN f II[lL[s AREA 5 68,500 28 - 71 3 oood ilomogenity 5 and 6-115-6T 86,750 S l B7267-1 68,000 -
.72 5 OK Finer :
6-3r5-6B 89,000 ,30 . u.. PRC CESSED
- TESIREPCRT SECT 110 1
1675-1725"F. f6r 6 lirs./Drine Quench e statsu etnists unar ist a:svr arsa is i stat straternt: .1600-16'io F. for 6 IIrs./Drinc Qsench yt,gr y g ontainte in sat atte::s 1175-122' F. for 6 11ro./artne guench , ,. tur: , titvro: 1100-1150PF. for,30 Hrs /f%enace. Cooled g 4-g; g;g}(({p,, -,,,3,qy,g j . /, . , - b.oaua TM a =.r ~L ( c. t o - o n 4 5 ) ;
-- ---- -----__.--____._---_-.J
_ . = . - . ,-.. .__ - - __ -- . _ _ _ - - . - . _ . - - , " T':. : . . . . . . . . . , Qa m,-e s ' Tile CAGC0CK 6 Wil.COX C01:PANY - IlT. VERil0jl WUnt*S *
- '. 2. ' / W Cti:TIFICA1E Of TCST lbsta::ER: 'Ceneral Elcetric CdliGDER BRIEg met 205-110397 ggig: ,_gg 2_1 l Ic: Es: 610-0145-51. Irrt gF EATEllAL: No-1-fo-Ni spgCIFit&IltN:Carla C23 " "
I:1 EQ: 58 Shell (RequalificationIC85PONENT SEE14L NUGBER: 6-145-1 IgICENESS: 6 1/8" Min. , {@tMlI Il[ti NO. C. lin P S si Cr Ni lie ! %% M 3 r. f it . , , Lukens C3201-2. .20 1.40 007 .017 .21 ,
.60 .4h f,h
- i :
m ' it/t#M ,; i , .. i
. ; 8 d
/% ,
l' i DRCr t:LIGF.I - #51E E20 ) CH ARP1, - V t olth fliPtti Ifit IE ES II'EII REAI g 1[IT IEHP'R M F (OP.) NOT TE!!PERATBRE I LATERAL CCSE !l0. NO.
-30 -40 T EllP. BEE. F II - L'* EIPausla'l
,' 831E AR 6-145-1T NF,NF NF,NF F -400F , . 1 23201-;t +10 -
6-145-1B , 60,67,7: 045,.047,.052 35,30,30 , i ' 1 licight 3 FT. 240 FT. LB Energy Load , l tleight 100 L is . ; l i _l
+
5FEcl !EN NEAT NO. IERSILE SitEi;CTH YlELB POINT *, ELONCAT10E REBOCT10R OF j [yj0$[$i NECBS CRilN SIZE ! CO3E P.T.I. P.S.I. IN 7 IMENES ARIA S
- t'* .!
. L)5-145-1T 86,500 65,000 26.6 71.9 o.K. AST>I No. > > , 23201-2 , 5 ,! 6-145-1B 87,000 67,500 26.6 . 70.6 and Finer i. . l
. t .
1 j ,' i : trar uts:arsi. 1675-1725 F. For 6 1/2 lirs./ Brine Quench jj!gl8,jj8l8y 'ygfl,'j,,jtyjj;3!3 1600-1650 F. For 6 1/2 Ilrs./ Brine Qucoch n i. t-c ase. , i 1175-1225 F. For 6 1/2 IIrs./ Brine, Qi: i ' , ~ ; ."' !' . . .
..cm
stur'
- '; ---,* .- : ,q . -- -
- 1100-1150'F. Fcr 40 lirs./ Furnace Coolo.i -
Inv.. se ( Li ev C. u s.: E 'P u a r s S u- -
. D-12 h . - R =. y 3 ( ci o - o in s) Qt97) .
I 1 __ __ _ __a
g g - -- - l-- .---- , r-- - - i
- m m m. ,, mm y % q
.'. ...... . . - I
*< ees i: s's Tile DACC0CI( ?.. tilLCOX C01' pally - itT. VERil,'Oli t'ORKS O .
CERTIFICI,TE OF TEST ; ,.
, tesionEq:
- deneral Electric' ggstatitt egger 3B? '205-110397 -
eATE: d5- g las us: 610-0115-514 tire er g4TERIAL. Nn-M -Ni 3 pet lFICATION: SA302.GR.b9 . y un no: r>8 .L9 '
- 7 d '/.7) genreutui sEnl At liensta: 6-145-1 TulCENESS:
6 1/8" Min. 4 , $ IIE AT NO. C pa p 3 31 Cr Ni No Mb % % 3a Is
. Lukens C3201-2 20 1.310 007 017 21 '
.60 .4!P , 3 m.
shales BROP WElgill - A31H EIS I CHil PT - T IlflCJL_lRflC1_Illi IN EAT ggygyggpIEllulf LATERAL RIT TEMPERATIRE CODE NO. 30. -400F.-30 P. -200 F _,T_E M P. IES. F FT. - LB. EIPAR$10N 5 $ REAR 6-135-1T 4 F iiF, F (F,NF -30 F. +10 63, 76., 70 036, 7.057, 30, 35, 50 08 33201- .052, .ofi l, 30, 30,180 6-II5-1B
+10 70, 59, 72 ,
.054 .
Heigl t - 3' Weigl t - 10) Lbs. 2140 Ft.-Ih . Eaergy Ioad SPECll EN NEAT NO. IEB31LE $1RElitill ilELI POINT S ELORB4TIGE REIUCT195 SF IENB TEST NACR0 BRAIR SilE CODE P.S.I. P.S.I. 15 7 IRtilf t AREA S 86,000 69,000 30 73 4 cood liomogeneity 5 and 6-145-1T ' C3201-2 OK finer
- 6-11:5-1B 86,500 69,000 29 73 5 t
= ;
i i ' 1675-1725"F. 0 for 6 Ilrs./ Brine Quench a septer crosser seas int asert etsnus as exuti a connaiste in ist accous !. stas intaistus: 1600-1650 F. for 6 IIrs./Drinc Quencia
'1175-122'>0F. for 6, Ilra./firine Quench '""""',. ,
serts stunts: lino.i j e.o n e,. ros; tn lins./l'unmi o ca.olmi -
- -- l d ',,;f,*,-f,g,7,-----
g
. mv.-st'(ras ~4i.CC.GEisi Gai. SqmenT) .
.. D-13 E a.. w n Fest.sa.y 3 (( 10- *l 45)
,...~
L u
- n. . . - - ., .
.g . . ...-- -.. .-
~
f '
^
APPENDIX E - - - .
.l . .. . . :.,.u. . a .; . . . -- -
Electroslag Procedure . - ..- - .
.- . .. .. Q,ualifications I
- c. . .
t . .
- f. -
l. l . b W E-1
-9 l
..m=u.
9 - y y.--wAv---,pv, y.#- , , , , , , p 9y, , . , , ,,97,,.,p , ,,,. ,-g ,*,m, i.m,,w ,.f , . , , , ,,. ..--_,.,m.-%,,g , , ,a g ,,. - , - . .,m ,-ngy9 y-w---.
i THE BA8 COCK & Wil.COX'CCMPANY c:NTRAct NO. 610-0122 ME. VERkON* D' DIANA
. sete:ricArsen no. WS-"O aet.4 -
- ;0RD OF PROCEDURE AND/0*4 OPERATOR OUALIFICATION TEST-QC 2E4-122 eede iro. 2 2:* l s ' " A. a . m n e ,..:
i
. rm o a A. :: . . 2 s'"
n. i.. i u .. O u., u.m
! u.,u.m . . . is i E' '11.e,. . .:.. "Mi c E 1 x: n. ;
.:a r . u...
,,.... ....... a i.e.a ... ..si,e.,
s.,. m ... g. m ..u..... . Electroslag- Vertical 6t" ... N .A .L j n.. < aac
' . A .L
.rania6 s, sci,ican e. . m rir,: a.;
P-3 (3A-302 Gr. B. Mod.)
- i '2 i , ...ar.c., aca . saa . ..cas. a....
See Reverse Side N.R. N.R.
.sas manas . . .si fi S4 ,SEM8 AT ' f tas,62.TU Atj I nfla,as s 7tu,ER ATUAE etL3g'e irVin Linde #124 70 *, = =.I N . A . ', m. ... 1063
.,e ,eacw, nr.., n .u. .s. ca.. .uri., ,i u n .,t r a.. .:-,..
. so. ,,, cu ,,e 4% c,un
,. L3e
- . :. m2 4TI N.A. Raco Hi-Mn-Mo'A-2' N.A. N. A . N.A. .
.es. . 6ts cuansur, ,.64. r1 . .
Alternarine current 48-52 volts 575-625 Amos n ., cu c a n a. in. mia, aucuan ur. 1 4.c6 s, sis i,- .. u ,s., ,. a w ... : n . n er'riucs .iu. i=: . .. 1/8" ""M.*f.'"* 95d5 ?./er? -
~
N.A. N.A.
. . . ,uo.o. . . au . 2, e c n o N.A. Acceotable ~
44mtfiG ,ast:CLE s a.a ..ma,es u6tmasgasc ftst Accootable /No Defects Acceotable/No Defects Acceotable /No Defects
** Precedure Qualif icarion ror welding P-3 inacerlat in the verctcal position by the Electroslag Prce. ass usins: 1/8" Dia. (RACO) Hi-Mn-Mo Filler Wire ea1h L.inde FLZ4 f tux:- See Reverse Side fo:- Groove CorstiguracLos curwic a axattsi: *, i ...
u e.,.e .: . s .. c. .. - .- e .. .. . ll l l l t I I I i i N.o] I I i . 1 1 ( l I i . assucts stetir,n itn:sts s:n:.sytatt rc -:ts) i e are enmusions. inents ,, ,,,, ,,,y ,, , s e u l ,,q.m ,. ,
..... i ..i. ..ss .
Ila .962 2.895 u 2.785 6248,500 l 89.250 i WeLa i TlB .978 3.193 4 3.123 6278,250 189.LU0 i WeLa T10A I .890 -3.095 6 2.755 1244_.000 Iad.coc i veos '. T10B i .965 2.969 4 2.865 1255.250 169.100 i Weld I 8t!!3 ft!! (4) Sice Be .cs Soiit :.n co to - acceocaoter..a verects att rtto vitit it*:ritt i ~ s,cciut= no. cravtrca. em. a c4 so. sa. vitu noiar av tt+.si.c s' . er: e v. 2 . : l .e.t. I I I t j
. N.n. !
I i -: titt cwury V ':ocen teract frst at -LO ari3 240 n. tss. Estalv teso se c rai. RT 79. M _ o9 et. u s J L n t3
..ctatSur 9ce 59. 47 M ,v. u s Areld usen t GAT -
= 27. 3/t 32 n.-tn at a,rectes n=c .T 84 80. 76 e r. u s.1 rr. i.c i .vt ctatiev *,.; *? -t .,ctr 1r cta s t .rts r. irs vaas :s !.A. = U T ' M'J F:2 !!. t . - :n *r.
tais stcce. ses ci .<:r ass twat : .;c uvest r.i:.:c et6.?..c s .iet ,etesett.
- .aua 4 c. ruru in Aca..a.cc .. = rn ...u cou s,tci ri:arie .. .
- Revised 1/26~71 W.L.*i. M - 2563 _,,...s- .
- witNcsste Hartford (ASM'.) oart MUM E-2 ev 4 saecocx s e tcax 8 ,Md ie [
d
f .
# OSCULATION *
[' 3 seconc traverse
~ '~ ~ 4 v
5 second dwell - (equivalent to a travel f,,_ _
, ,, . sceed of approximately .
\ 4BI.P.M.) '
[ ' (k/ 9[" a /
"'$$$/f l P'3 r flpl) 4 4.%)%N'yl S ;&p '
~~,
Of, pS ,- g - f// n
"~ .
~
a . . ,. ..
//fA 7~ 7#* f#?~MfM7~ -
~
6/ /f45 6' //Ff -/72f'f -ffdVs $bMVCN : sf nr e /4m *- /srs's - ess perm . f$ for*f 8 //7.$~' - /o?Aff- /&Ad" fffrc#
$/ /A*/ 3 ////* - //.?~dV~- r'7///.AfCJ t:2tGC
( #fdM /#f/dW7" 7f~ f?"'S ff4 4.5~/M~ - d~p?Of - A A S E //f M .C gl 7" l A W 2 8 M. O M.d rQ 7" l l H42 (t( 7~ i
-/d Y ! 'sf I tdoVl #A #P l l__
./s "/~ \ s f # f 1
-/dY l#A#/l + /d V' l / I -20 *p- #/* f
-30 */~ #f / -fd */~ l / l
^'~'
- rd */ ,s n . - ro y- l ,r i
_ ,44 /Z Z~ ,7' = ///d2 Z7 f /0 *E ~- M& .I - JC Y l" .d: At - Jo 'F # p. Ji'& 5 E-3 //f//-/ff j Revised 1/26,'71 W.L.W. pard'.f/'./.>/>;5-
. . _ ~ _ - . . - - , _
r I
'S NivS THE SABC0CK & WILC01 COMPANY BARSERTON. CHIO l
ECORD OF PROCEDURE OR OPERATOR QUALIFICATION TEST OCD 2E4-122
-. I
. - . . s ISOCIATED JOB NO. DATr PROCEDURE NO.
- 10-0111- I'TITIAL APPLICATION 5-26-66 PC-1300 '4 -40 l ILDING PROCESS .
. 8 E E Pass MULT l ** PASS MULT ' ' ARC 8 Electroslan: X Double Are
\TERI AL SPECIFICATlqN ,
TE ilfJ: 47AL THICKNESS F ILLER hasTAL GRCLP NO. WER CLASSIFICATION NQ. 6-3/8" RACO Mi-Mn-Mo Prassure , S BACKING strip USED PRC HEAT TEMPERATURE INTER P455 TEMPERATURE FLUX N.4ME CR COdPCS IT IC'4
- G YES O no - 700 P MIN. Not Acclicable LI'rCE dl24 ILD CHARACTERISTICS (VtAl (A.C. OR D.C.) .
Alternatine Current 48-52 Volts 575-625 A: es I
,4 FLOW RATE , POSITION OF PLATE OR PIPE ULTRASCNIC TEST LICul3 PENET7 ANT l
.ot Aeolicable Vertiesl Accentable/No cafee s noe 43,11 331, AINETIC PARTICLE RAOIOGRAPM No MACR 0 EXAMINATICN MICRO EXAMINATION POST HEAT TREATJaENT
$ cotable/No Cefects Accectable/Cefecte Accentable Not Recuired Sa= Severse Side IZE OF ELECTRCOE INERT GAS COMPCSITlat TRAVEL SPEED INCHES PER MIN. Kot Appl *;gblg
/8" Die.=eter Not Aeolleable 0:eillation 49"hf!". % 11 Ti e 5 see.
ELDERS NAng CLOCK NO. SYhS CL R.' Reese -------- ----------
.KEMARKS Procecure cualification for veldin: P-3 material in tne vertiesl cosi-icn Pr Tiec '*csl=r arecess usine 1/8" Dia. (RACD Hi-Mn-Mo Filler Wire vt-h LIhTE .1124 Flux. Sea narerte sie. "er iroove Confi urstion.
WELD CHE!.tlCAL ANALYSIS C um St I P l 3 I Cf I Ni I Mo i eJ l l
.18 1.26 .16 I .015 I .017 I .11 1 33 1 51 I .M i i l
. . i RECUCED SECTICN TENSILE f TPA NSVE"4SE TO ' veto) SPECIMEN DIMENSICNS ULTIMATE ULT. TENSILE FRACTURE
- N' NO. stoTH I THICK. LCAO LSS. RTRENGTH. PSI CR LCCATION S**; ?*'rar?? Sid? I I I
- 1 l I i SIDE BEND TEST FREE BEND TEST rey e s ,d . u. q, - s --. + , u_ . / w rme. +- t r.. . . - i s -1 l
t ALL WELO' METAL TENSILE SPECIMEN .. ELCN3 % NO. OfA.* AREA *SO. IN. YlELD PolNT PSI. TENS STR. PS I IN 2* #CD AREA i i u uct de :::. rec t I
;N2xPy tuPaCT TESTS l TvPE . um e -s or - ~ er tsS. E.,Eecy temo LCCA"' ION FT. LBS. I LOCA*ICN I FT, e. g s . L M =.t Afreced :ene 104.0 , 76.0. 114.0 l W ld Metal i 39.0 42.0 43.9 Lee Matat 94.0. 7G.0. 82.0 6 I
.a -.
WE CERTIFY THAT THE STATEMENTS MACE IN THIS RECCR0 ARE CORRECT AMO THAT THE
~
TEST WELOS WERE PREPARED WELDED. AND TESTED IN ACCCROANCE elTH THE REQUIRE. , MENTS OF ASME. U.S.C.G.s ARS: USN Mit.STO.278 CR NAVSHIPS 250 8500 1 ' DATE Octobar li IC A6 SIGNED SA8CCCM t WILC3x COMPANY vlTNES$to R. Pa.srk. D. C. A. 8. O. ( E-4 /
, m , . - - - - - - ,,._en,_ --_a~-w - m *mv
~
,\
i . l.- r- i l . . . , 2
- (
90 l -
, . . . . -. y /
L
-3 MATERIAL.,,
ERIAL SA-3cg ggg j, SA-3OE ggg
, , y
- . p
^
f . l u ,. (e . ,
~ *
^
ELECTRO 5 LAG WELO A.C. 48-57 VOLTS 575-Gt5 AMPS i 48,,"/ MIN OSClLLATION SPEED 5 SEC OWELLT \ME
# l E+ FLU X,
/' 8 OlA(RACO)HI-MN-MO FILLER WlRE WITH LINCE REDUCEO SECTIOM TEMSILE(TR ANSVERSE TO WELO) FRACTURE 01 MENS 10NS AREA UTIMATE U LT. TEM 5tLE SPECIMEN SQ.IN. LOAD L85. STR. P.S.t.
N O. k7 t OTH I THICK. ECC ,000 83,200 WELO PQ 1300 1.007" 3.17 5" 3.19 7" WELO l E.~788" E37,000 8 +,980 L PQ13OO l.001" E."7 85" 80,500 WELO
. l"l E"
" P_.95G" E.9 3E" E3G,000 PQt300 3.937" 3.9G8" 332,000 83,CCO b>ELO PQ 1300 1.006" .
HEAT TREATMENT c'/c. HRS @ t G75*-172.5* F - BRIME QUENCH _'_.
C!t HRS @ lGOO*-lG50*F - BRINE QUENCH c'4.HR5@ l I 75*-1EE5"F - LloulO QUENCH L FURNACE COOL 30 HRSG l i 00*-l 150*F - L PQ1300 l WELO IM VER,TICAL POSITION
~
lo-EE-CG E-5
'{
L .
l
-. l THE BA8CQCK & wit.COX CCMPANY BAABERTCN. CHIO CCMTRACT sec.
610-0127 SPECIFICAT10ft NO. ***'
- u. ...-
- lECORD OF PROCEDURE AND/_0R OPERATOR CUAl.lFICATION TEST-0C 2E4-122 !
ern. , a .. . si. .n sri < "ss
.us n .a un n is .. - neti i @ sacria . f"1 0 '
....... car. ,.s.r. .....,.....us s,..a sa... ... u ...
Electroslag Vertical 6-3/8... NA' O nA n
.. _3_... 6ti 1. ..c ru. anc.,ic.rio.
P-3 (SA-302-B) O
.. . s i .
Ox
.i ca.. s. . ,
...r r.... ..
See reverse side 5-Acceotatie NR l 6es . a .. c . sere nan.r r e.,s..r..s s.rs...ss rt.es..r..a n6.s. Piersen Miller , Linde 124. 70 ., =e.. NA * , = . . C**'.. 4702 c., as a CO r.u. 6 s ri n , us .. ist. .. ..s. . ca ...ria ei6u. a r.6 u.. ... =isuia os
- Ncne - A-2 NA NA " " " N A "
.s. .s :s. co...... .. ...r.
Alternating current 48 volts, 550-600 ames .. n ,sa. .,. si n ., suc r een. ... .. .. suci.as o r. run6 sne. .,. isc u.r... p"u u se as .. . us. .i u. in. .i a. 1/8 "'"' ' " 'NA NA NA 40"n=l "h a nic nerica u.. un .6,.u ..c rair ,
.. . . nu r u., .
NA Acceetable
- Acceetable- Acceccable j
*a ~$ a .a--* ~.' - +-*--
" " " " ' P ccadure cutit?icatica fe weldiar ot -ara-*ti ev cne electro:taz cr0 cess usinz t/o ' cia. i s.aco s til-Mn-Mo filler wire vit-
.5ee reverse side for groove confizuration.
Linde 124 flux. oeesicas amatvsis - s e w. C -' ' N
. . . ,, .. .. .. ,, , e. e. . -. .-
se. .... e f- ~ ,/ela c .Le L.c4 . O lul .0L1 .15 .00 .30 .uc l ' .Lc ll ll
. dase .23 L.3 .01- .0lc .25 .G9 .e2 4L i .0c
~ 6 l
.Etn6CEO SicTic. TDSILE 4TtJ3vt.tt 70 wtU31
- .s.a.se..s. e.c.ss 6rs..ra te.se6a
".cTu t ucano.
s.. s,ets.t. ... sa s,. utfies.rt t... Les. ,,,,,,,, ,,,
... ...<..es, i
2.70' 2 . a2 *- M . 'm -; - 'cc e a .= t - I
- ?w-tc'L .?75 3.L22 2.7i9 224,500 c2,5c0 l Weid PC-tc5L .c71 2'i,0G0 deLd
~
?O-leal L.006 2.G94 3.007 c3.ac0 L.CCo 2.e'2 2. SG 2u0.000 -1.0c0 Ma td t ?O-Ld41 90 0 TEST Four Side tend? (SCl10 1"t0 16) - AcceSt1Sle (NO defeO*SI r 1
t
- aiJ. wtLD ptTAL filist LE s,sCIM. ... .e 478.. ... .. t. s. . s . . vits. ..s.f ,se rt.ssts 37.. ,se s t..e . s . g* ls .ta ..t. .
- q- t -c t .=ca i ei.750 c a.000 20.0 e 65.6 PG-t-51 .5u5 c3 000 33,iLO 30.0 6 o9.7 ,i
.505 c0.0GO O2,u00 24.0 6 e4.0
?Q-ic51 4 p ;,- L es i 404 l
'e.500 ) ci.2 0 20.0 6 o7.9 rv,c on..rr i.e er rest ar ** .T. tes. ausv toa0
" u s. I i .. ..
..u..... cee r evern s _;e .. . n .. .,,
. . o . . . .s .
..t,, l t
..., ....e..s r...
- f. f.g p st . , g... ...t s. s.R. 507 #E3118ED N.A.=n07APPuCA3(gt
.4 t,ietset..f..e n ...u.co....a a... ...., . . ..sgast ns, u f.4s..
.... ,o ...u,c..a s,ui,u.........s.
. start..t..ft . ..
. . .. o , ,... ,
o n.
- Final surfaces y pf ,
etf*stS$EO gy ' . O l$ caft Oct. 15. Ic68 ,,,c;cx . .ite2x c:,ng 5 e E-6
.. - - - - _ - _ , - _ . . _ _ . _ . _ - _ _ _ _ . - , _ . . _ _ . _ . . _ - . _ . . _ _ _ _ . . _ , _ . - ~ _ __ ., ,. - . _ . _ . - . _
( .
~
r P-3 MAT'L. 1
- . - - . . - - ._.. ..:. __, , (SA*302-8) . .__
iod ( t ( L
~
g -3 MAfL. A-302-$
.- ,e r- - g HEAT TREATMENT AFTER WELDING GkHRS.e IG75*-l?25*F ~ BRINE QUENCH
~
CfifRS. G 1600 *~ 1650 *F -Bn/NE QUENCH 6fMRS,91975*-1225*F-LIQUlO QUENCH
.. . 30 HRS 9 II00*-Il50*7-FURNACE COOL .
CHARPY V-WOTCM IMCACTS @ 240 F7' LBS. LOCATION L 0*F +10*F ] 4 40*7 l -20*F l -30*F - WELD METAL (-kT) 55 8+,71,57l 75 72,81,83 l37,39,351, +4
~
BASE METAL (kT) 748+;81 l 55
. - . . . HEAT AFFECTED ZONE (fT) '
74} 96,64 l - C+ .
-]
a DROP WEIGHTS @ 3 FT/100 L9S. HEAT AFMCTED ZONE (kT) WELD METAL (fT) BASE METAL
+20*F NF -20*F F 0*F l NF O*F NF -10 */' F O*F l NF
-20*F F 0*F F O*F l NF
~10*F NF r/0*F F O'F l NF L -l0*7 NF +20*F l NF O*F \ F 120*F l NF
-20*F F +E0*F l NF
- -20*F l NF -/0*F l NF +/0*F l .NF
[ - 20*F l NF ~30*F l F +10 *F l NF
~
PQ l851 DATE:10-15-68 hil.D # E-7
- e. .
. THE BABCCCK & ulLCox CO.'PANY BARBERTON. OH10 7 . CONTRACT NQ. k*b=M= - SPECIFICATION NO.
. set...
CORD OF PROCEDURE AND/OR OPERATOR OUAllFICATION- TEST-0C 2E4-122
. , . an.c - a3 8 or.u emt t .t *
- ,, s . ...u ,,
.u ,i.. . 5 .u , .n . . .- n
....u ,.a n.., ,.......
O
.u.,,,,u.u.
O sina@)an l .wui 5
,, ..a s a.u , . u , . t ,
suble Electroslag Vertical 6 :=. N.R. I N.A._ si nia6 pacitic.risa s'asu aac luwai'tt a
-3 (SA-302-B) and electroslag weld metal h4in-nocasemaera1 olus Mn-Mo filler metal @ l @ '
- a8 !a t almim ! MACRO. tanu. ulCa0. gas See reverse side
- N.R. n.p.
.ua =*=t on c:urosition potatar ignetaatwas sortarass rauptsatuat stLata Qssna nc;arlanc Linde 5124 NONE 'r "'"- NONE "a*- EE.3. 1071 1079 'PC Of adaaWP iSfalP Ga Gans Aha G447086f80m Fl usa 486fah GROWP me. SnitL96mG Ga4 CJP St&& f34&4 4a6 N.A. RACO - Hi-Mn-Mo N.A. N.A. "Y . t. . * *
**l. .
40 bit. C'24thf. 80kaall? Al temitine current - h8-92 Volts scO-600 Aros u os cucuous. ... eia, raavas s,uo e,. cucinou sai. ... ,ua i,- - asciuariags.tu te or route vist, in, osa.1/8 """ ' "" 'y *. A . F.A. N.A. h 9 < ~- M' c GWl0 P &.4 E f aam t , , asa6m s! 4 G P aa t s &b& s a3: 0 G a a Pee ubia algt: 4 f(37
** .a. arrant eM. ana.n+.M. a--o--3wi, l
- "a"*'
Proc edura Ovalifica tion for wald tne- ?-1 m= arial in ewa era-4 a a l ~e*-d-a [ Th e ol aatres la r- r" eca 9 3.u sine 1/8" di e . f R A co n ui_na_s, ,411.. ,4.. .. 4 - w u s. 24 flsex. See reverse eide for crco'ra conft=ura:1cn. I C?ttMICAL 11 AL.Y3f A 1 rso.;G707
= carne, e ., . , ,, e. .. ., ,, et. . e. e. ,. ..
10 eld ! .14 11.41'.0141.o158.07 i.06 6.25 i.57 i i . 9e i i i e i l 4 1 l I l i i e i i i t i I i 3 I l i l l l I ( l l l i i l l et:u:t: tiCTica TristLE t?nnsvtts! To bitn . 01Ws4F10NS. thCat8 ukTsuaft famliLE s'tenutw as. g aata u in, uutuan uu Lu. ,,,g,,,, ,,, nactunt utan s .
,,e,. ,, , e ,,, r ,9 16r67 i 996 6 2.uM i 2. aM : 991.000 e 90.Peo Na f e 3,167 l 1.000 1 2.342 2.342 208.500 1 89.020 IWeld dh}7 8 .9M i 2.SGO 2.577 229.003 i M.370 IWald
_fff.,7_ l 1.000 1 2.660 1 2.666 1 '#2 2 . r)('r1 4 87 . 6 m IWei d GC;3Tc7
* . : .. ,<A.
..a n.d e - .a n n e . s )- l_ a l '86 do^an*en . _
g ALL k!LD it!TAL 7t:::tLE
- p t e s vt.. ns. osautttn. so. Anta so. an. lrettspoemtps
- l?nsist sis. s ti tuas s su t*
l ees atta s
; e i i i e i i i h) _ C . l l l I l i I I I l I l I I I
~
n pt c),s..in V.Mo fC H 4:4P1:* T!17 AT .A l o ' t 90a FT. t!!. Evrc:Y t.023
, .,,.i 37 69. 77 nr.us. l .4 , .,,,i 47. 39, 2/ ev.tes. I ,,
e . s e e t. re=e i 44, 44. 3ti e toe i i e. .i tertre ...e to tua ttst or oua a*re-stost fut stattvtats unct in u.R. ma MQT 2COUIRt3 it.A.sm !;0T a;TL.CA$..
- af atCCs0 set Catetti an6 twaf fut ftst utkat otti eatsaat0
*rp a.s ftstt; og ACC:agawCE witM int apetsCa3LE 58tCtritations. .
t.trv-G E-8 PQ WV l (, mcs:ct - 8Y - - l' !! -
.... ~... .... . . . , . . . . . . . . . . . . . . . . . .
l t Il 1 2 b r L APPENDIX F Browns Ferry 1, 2, & 3 RVSP Material Reanalysis L 4 . e .
*e*g? ,
E a& G= --
% spFWWe*" a .o= .mme .
l 9....::.
- l. .
e m ..... . .. L e O m,** L - 8 F-1 O
= .
s Interoffice Correspondence w POWER
- i9 SYSTEMS -
" April 6, 1983 Mr. John Tax '
Tennessee Valley. Authority subject: Materials Analyses . Project No. 900051 -
~
- Job No. 981202'6 ~
HML-83-72 . L3 %. LE Wdd ' VAIJ , , uldcl Unit 1 Unit 1 Unit 2 Unit 3 Unic 2 Unit 3 Unit 1. Sample: 2868 2884 E6B 65E EBM 67J Weld Place (P23079) (P23080) (P23081) (P23082) (D39368) (D39369) (D39370) , C .22 .27 .20 .18 .15 .16 i
.17 Ha 1.39 1.33 1.35 1.27 1.49 1.50 1.45 P .007 .008 .007 .007 .010 .011 .0L2 S .009 .015 .011 .007 .011 51 .23 .21 .19
.012 .013 'l
* .22 .09 .10 .09 Ni .52 .52 .55 .51 ' '. 33 - .28 .30 Cr .07 .09 .11 .08 .'0 8 .08 .06 Mo. 48 46 49 47 -
49 49 48 Y .002 .003 .002 .002 .003 .003 .003 - Co .009 .010 .012 .01-0 .011 .010 . .010 ~ , Cu .09 .12 .14 .10 -
.20 .11 .10 l Al .032 .035 .025 .015 .007 .006 .010-B < 001 c.001 <.001 s.001 <.001 < 001 <.00L - '
W <.01 <.01 .01 <.01 <.01 <.01 <.01 As .006 .009 .015 .010 .013 .008 .009 Sn .006 .003 .013 .008 .009 .005 .006 Zr <. 001 <.001 s.001 <.001 <.001 c.001 < 001 N .006 .007 .007 .005 .007 .006 2 _ .006 Ve certify that the infor=stion 6 recorded above is an securste copy of the dats ubcained from custs perfor=ed at the Mets 11ur- , gical and Materials tsboratory. CCMSUSTI N ENGINEERING, INC. --
.c m ..y
' J. F. !!anry JTHicoL DATF. )* 2* b '
Sworn and subscribed to before me this .
~
& day of h M / 4 1* I o
s,wA.a AedM .
'-2 Notary Pubiic -
~
~
i$4 k.-,._ - jy gywe :.s . , fl { L'", . :,... : ... ANALYSIS OF THE VESSEL WALL NEUTRON g.p)f rpA DOSIMETER FROM BROWNS FERRY UNIT 1 PRESSURE VESSEL
- 1 i l'.
EL.! . ' b'y .
. E. B. Norris kN g .t'i. ,
. FIN AL' REPORT ipj -
SwRI Project 02-4884-001 fr.b *i-
- ' m ' ' g, , , o .
I, :. a~ ~ MS;g > h ?f.::;f,,, t
- b 9 -
to , 1~m . j'. le. Tennessee Valley Authority JJp j 505 Edney Building
$1f Chattanooga, Tennessee 37402 i .
o s
- August 1978 c.
$1 ;
L . 4 S (ifl SOUTHWEST RESEARCH INSTITUTE SAN ANTONIO CORPUS CHRISTI HOUSTON r : - . 1, O
i l I S O 'U T H W E S T RESEARCH INSTITUTE
. 3 ]J Post Office Drawer 28510, 6220 Culebro Road San Antonio, Texas 78284
]4 .. .. .
. ANALYSIS OF THE VESSEL WALL NEUTRON DOSIMETER FROM BROWNS FERRY UNIT 1
. PRESSURE VESSEL bY E. B. Norris
, FINAL REPORT SwRI Project 02-4884-001
?.
to i i Tennessee Valley Authority 505 Edney Building Chattanooga, Tennessee 37402 August 1978 4' . Approved:
- U. S. Lindholm, Director Department of Materials Sciences A
-# ., = . . - . ~ . , , _ , , . , - . . . . -
, _ - . - _ , - . . . - _ _ , _ , , , . , , , , . . . . . - . . . _ . _ - ~ . - , . . . . - - . _ , , - - . . ----
jf ABSTRACT The vessel wall neutron dosimeter capsule from Browns' Ferry Unit 1
.h . .
has been analyzed. The results indicate that the peak value of fast neu-tron flux incident on the reactor vessel wall is 1.24 x 109 cm-2*sec-1, E > 1 MeV. Although this results in a lifetime neutron fluence of 1.56 x 1018 cm-2, nearly four times that predicted in the FSAR, it is less than
-2 for 40 years of operation.
the design limit of 1.0 x 10 19 en Based on a conservative estimate of the neutron embrittlement re-sponse of-the core beltline materials, the increase in the reference nil ductility temperature may exceed 100 F by the end of the design life of
.the Browns Ferry Unit i vessel. The bases for selecting.a capsule removal schedule in accordance with Appendix H of 10CFR50 are discussed.
e
'?.. .
4 e e e S 0 . 11 T-
.G.
TABLE OF CONTENTS
.. f.181 ;y tue vav.c3. .-12 m. au.. ..: =c > - , .s.. . u :.. . -w.. .o..n- . :, . ~ . . - >- - I.
SUMMARY
OF RESULTS AND CONCLUSIONS 1
.. ,. f, g s .- .'t_ t. ** ' * - " .
II. INTRODUCTION 2
* . , ., j 7 a a- * *ba . . . .*.-,s*
*'*; 'e *
' III. EVALUATION OF VESSEL k'ALL NEUTRON DOSDETER CAPSULE 3
. . . - . . u. .
= IV... ..
CALCULATION OF NEUTRON FLUX DENSITT AND FLUENCE 9
~
t-&~"- et t;.a C '* * . . , .. s . . . L:. - - V. - DISCUSSION 18
$ e.
- VI. REFERENCES- ,
23 T. g. , . y g 3, ,s ,., , ; ;,,,, , , , , , , ,, , , , . ..
.. . O ' ' .. s .w.. -6 ..w..' .. .
'y .
. . .. .g.. . s - .
. *
- t A**. f. C.". ."j' k'*d i * .4 . * * *
** 0, . *
- L e . * *
- 4 4
-M 4
a b Q - 1 e e. eb iii
O I.
SUMMARY
OF RESULTS AND CONCLUSIONS The results of the analysis of the Browns Ferry Unit i vessel wall dosimeter indicate.that the peak fast neutron flux (E > 1 MeV) at full power during core cycle 1 was 1.24 x 109 cm-2.sec-1 As a result, a 40-year design life fast neutron fluence of 1.56 x 1018 cm-2 is predicted, nearly four times the calculated design life fluence given in the Final Safety Analysis Report (FSAR), but considerably less than the FSAR design limit of 1.0 x 1019 cm-2 Utilizing the radiation damage trend curve in the FSARs the increase in the minimum reactor pressurization temperature over the design life is projected to be approximately 50 F. However, it is possible that variations in the chemistries, particu-larly the copper content, of the Browns Ferry Unit 1 pressure vessel belt-line materials may result in sensitivities to neutron radiation embrittle-
- ment different from the response curve given in the FSAR. Using the 0.3%
Cu RTNDT adjustment curve in Regulatory Guide 1.99(1)* the total shift might reach 105 F at the vessel wall I.D. and 88 F at the vessel wall 1/4t by the e'nd of the 40-year design life of Browns Ferry Unit 1 pressure vessel. The capsule removal schedule necessary to meet the requirements'of 10CFR50(2), Appendix H, depends on the value of the adjusted RTNDT at the end of the design life of the reactor vessel. If the initial RTNDT of the Browns Ferry Unit 1 pressure vessel beltline material was higher than 12 F, the first specimen material surveillance capsule should be removed after er - six full power years of operation.
- Superscript numbers refer to the list of references at .the end of the text.
2
. ' II.o. INTRODUCTION':G:.L f ..
Tlie Browns'. Ferry Nuclear. Plant' op'erated.by the Tennessee Valley Authority (TVA), consists of three 1065 Mwe (3293 Mut) Boiling Water Reactor (BWR) units built by General Electric Company (GE). GE provided each unit with a pressure-vessel steel surveillance program which consists of baseline Charpy V-notch specimens (base metal, weld metal ind: heat-affseted zone), baseline tensile specimens (base metal, weld metal and heat-affected zone), a vessel vall do-simetercaps61e,1[ndthreesurveillancecapsulebasketscontainingCharpyV-notch and tensile specimens.' The latter two items were installed in'the three Browns Ferry vessels prior to startup. The surveillance program is described in detail in NEDO-10115.C3)* Be-causeofthelowleveloffastnet$tronfluxdensityatthevesselwallpredicted by design:cilculations; the' first snrvsillance capsules.containing mechanical
*i test. specimens are notischeduled for removal until:four years of operation have acertied.- However, the vessel wall" dosimeter? capsules are scheduled for removal at the first refuelling to provide a~-check on the design flux calculations.
This report describes the results obtained from the testing and analysis of the contents of the ,iressel wall neutron dosimeter capsule from Unit 1. n - x .. .
~'
~'
;.11 p.: ;t ' - :: ....:.'.- .*
. een.. e 4 -w. e e m
3
. III. EVALUATION OF. VESSEL WALL NEUTRON DOSIMETER CAPSULE
," The vessel wall neutron dosimeter capsule was removed from the Browns Ferry Nuclear Plant Unit 1 vessel during a refuelling outage which began on Sept ember 13, 1977, at the end of core ' cycle 1. This capsule, shown in Fig-
;ure 1, contained three each pure copper and pure iron dosimeter wires. The nuclear reactions of interest for these wires are:
63Cu(n,a)60Co 54Fe(n.p)S4Mn The capsule was shipped to the Southwest Research Institute (SwRI) laboratories the week of October 24,1977$ in a cask supplied by SwRI. The capsule was opened in one of the hot cells at the SwRI Radiation Laboratory
~
with a hand hacksaw. This could be done because of the low level of activity exhibited by the capsule. The contents were examined and visually identified
- as either iron or copper.
~
The dosimeter wires .were prepared for, analysis by weighing on a precision laboratory balance. The number of target atoms per mg, N o, was computed for each wire'as follows: No= ** x 10-3 (1) where: N = 6.02 x 1023 nuclei per gm atom; e = weight fraction of detector isotope in detector specimen;
, A = atomic weight of detector element, gm. .
The absolute activities of the dosimeter wires were measured with a l NaI(Th) scintillation detector and an NDC 2200 multichannel analyzer. The j experimental efficie.ncy, Eff(E), of the system was determined on the day of I l l
-.----n-r- - - - - _ _ _ _ _ , r, . - - - - . . ,
t r I 4
. . ., .oum , . . . . . . . .- ,K ,v,.:.. .....__.a_..:..; . .. . . . . ,.
.- m. .-_..m. ..
[-[ L . ::;C . s.1~,. .w.:' :.. 0:. ; .a:.. ; ; .;;. ;J - 4. . c. . .; . . . .i.; . . ::.
-' ' 6.
2 g.* m e es 5
.) ~, w$g =k 2 N k h' %. ~
I
~
ie
= k.f!ka l H1' h'
;o s = +M=;;s a eh a
m';
-E - e w "a3 t, e .
- T E I% ts w ,l
% d
@% D *) *5 t% gN N% i g
! 8H @ isWig33! ' I d*-
E h Q A D " .'O
.(
.A N tO
*9 W kh* 9 u 29'4t0-A% { em j
m gi es g Og uudst M. g *'d
- m3.
4: v ,g] kb - h
. itt .
n.-O .,
. p s
% w x
%~ 24 y' -
E
- , cc:. ,
- t. y t's . = g
' hg$ j ~
WL w$".!L_ ME z
- / :- e .
. :.J : -
a g 91 N. it\1 ' , s. o 4
- o r I. - - '
t.! ,,
. - . . g ....... .
....Q . r. . -
t .J 7? - g Ell' l s, y .~---J. m :en:ta n!
, a.
1% :--~' m : '
. -:2 r ::--
u =-g f .
.4 , .
p,, 39 , k - a k
. n --- -< a a. : . i - - ..
5 6l . {. .- ... gg
-- I g
&g*3
- a; '17 w .. '. r. . ; -
- ~ :.. --
L NCh k 1 ,.; s
? } k$ t h I
l} - ^ 2 3'
! Y N' 4 3 I =4 RW :
~ ~ -
Yk i
. k) .
O"I A
- +
- - o ,
a ll
~ --
. . . . .:ct :.1 s. : : .:.n 4
, .; r- ..;w .;i,.. .; ; 't C C*.0*.* 0.: .r. U1 ,
B l . - . .
,I .
4
- .e e e o e
. . . .. 1 -
r
- , . - , . , . . - ,m_._- , ..-__.-.,_,..._.,._-_...._...~-....,,._~,,._.-_,,m. .,-_.,_,_.,,_._.__.,__m._ . _ . - - , . . _ _ _ - . . . , , . . . - - , , . , - ..
5 counting for each photopeak of interest, 842 kev for 54Mn and 1173 kev for 60Co, with 54Mn and 60Co isotopic. standards traceable to the U.S. Bureau of e- . Standards. The counting system and techniques have been previously checked against two other. laboratories, see Table I. , The specific activity (dps/mg) of each dosimeter wire at time of reac-tor shutdown, A(TOR), was computed as follows:
) , Total counts under eatooeak of enertv E less Taektroum'" 3 T(Eb (2)
Eff(E)
- t
- w = P
- exp - Act T(!),
where: , T = counting time, sect w = weight of wire, ag; P = peak-to-total ratio; 1 = disintegration rate, day-1; t1 = elapsed time between TOR and counting date, days. T(E)s = intrinsic efficiency factor for the < standard source counting geometry; T(E)u = intrinsic efficiency factor for the unknown source counting geometry. In this program, T(E)s/T(E)u was equal to unity because the standard and
. unknown sources were counted using the same geometry.
The weights, counting rates, and specific activities determined for each dosimeter wire are summarized in Table II. The last column in Table II lists the saturated activities, As , of the dosimeter wires computed for the full power level of 3293 Mut as follows: - A(TOR) = """ E (1 - exp - AT,)(exp - Atm) m=1 where: a = operation period-T, = equivalent operating time at selected power level for the mth period, days; t, = elapsed time from the end of the mth period to TOR, days. The values of Tu and tm were determined by dividing the Unit 1 plant opera-tion into 19 operating periods, as summarized in Table III.
6
.: ."-iri: ir.P QAtla id.C t e,;,s.', ;.* TABLE I . A 6'- -- - - --.. - -
., - RESULTS OF INTERLABORATORY GAMMA-COUNTING PROGRAM
.t
*:-sr. 1.......... ; ... i.1.e ... . . , . . , . . . ., . , .*
. Sample Assumed Activity at TOR (dpshag)
, Identification Isotope Half-Life SwRI Other Top (Co-Cd) : 4=4- 60Co '1913 d 2.69 x 107 2.68 x 107 (*)
Bot (Co-Cd) 60Co 1913 d' 2.67 x 107 2.48 x 10 7 (*) Top'(Co) 60Co 1913 d 4.03 x 107 5.83 x 10 7 (*) Bot (Co)" 60Co ""1913 a' 6.23"x 107 5.93 x'107 (*) 2056 60Co 1913 d 1.41 x 107 1.37 x 107 (b) , 2062 ",60C o ,- '1913'd' 5.57 x 106 5.20 x 106 (b)
^ . .. . .
-,.54ga .g . ~ 312 d ..- '1.30 x 104 1.32 x 104 (*)
R9
. R13 -
s 54 Mn I. * ' ' .'.'3,.12. d . v . ;, .- 1.24.x 10 4 , J 29 x 10 4 (a)
# ~
R16 , . . . .
. . c. , -
54 *F-~ 3 . e.d :1:a Mn iu.nes.12 .
' . . '1.21 .s. x.10 4
- c. t 1.23 x 104 (*)
c...... . . T.in g . e. ..w a y . th2. ' 'J
. . .,.: tar. , '. . ,, .' .'_ , u ' ' 'l - - -'~
[$ . .e" b . d. 0 e kk e$ W9h 8 .e.* ! '
* '. ' '
- e
i 's t: . -p f L , *; .' .' ' :1 - ' ' .
..r-..i- :. . :. . . .
(b) WNES . r . ., . . . ... . ... ,
. . es V *
% Q 4
f r.st e ; T4 ** Opar0ti:n pariid; -
#. .;.. .Y.."'. *. *. ,
. _ :o . *
-e 8 e .
e
7
~
. TABLE II RESULTS-OF ACTIVATION ANAETSES OF DOSIMETER WIRES EXPOSED IN 4 . BROWNS FERRY UNIT 1 VESSEL FROM 10/1/73 THROUGH 9/13/77
, Weight Count Rate A(TOR)(a). As( }
- Isotone Foil (mg) (dem) (dos /mg) (dos /mg) 60Co Cu-1 470.9 1.044 x 105 3.697 24.33 60Co Cu-2 496.0 1.115 x 10 5 3.745 24.65
-60Co Cu-3 475.5 1.031 x 105 3.614 23.78 ,
Average 24.25 , 54Mn Fe-1 158.3 5.790 x 105 60.96 132.9 54Mn ~Fe-2 158.7 5.669 x 105 59.53 129.8 54Mn , Fe-3 158.5 5.231 x 105 55.00 119.9 Average 127.5 Disinte (a) Specific activity at time of reactor shutdown, 9/13/77. rates are subject to a !3% , (b) Saturated activity at the 3293 Mwt power level. I' Mh
- e e
....c...- . - . , - - ,, _ m, -
L 8
. :. ,n "~ P TABLE III w :a.s0PERATIONS SLMfARY - BROWNS TERRY NUCI. EAR PLAV. I, UNIT 1 ~"
4 P"NTO TPCT 171" ' EFS!! " ^ " 1"-)!?) .% .-M
~'~
d Operating '2#2 # i2 0 C ReacterSquivalent(*) Decay *ime Period Dates ~ Operating Shutdown Power . Operating ' in Days (m) Sta-t Stes Davs "~ ~ Days ^ (McDthFDave (b)_ (t-) 1- 10-01-73 10-0'8-73 8 - 977 0.30 1436 10-09-73 10-11-73 - 3 - - -
-2 10-12-73 11-09.73 29 - 18,450 5.60 1404 n-10-73 u-13-73 - ~4 - - -
3 11-13-73 12-n-73 28 - 30,793 9.35 1372 12-12-73 12-23-73 - 12 - - - 4 12-24-73 01-18-74 26 , . - 29,789 9.05 1334 01-19-74 01-22-74 - 4 - - - 5 01-23-74 02-12-74
- 21 - 37,343 11.49 1309 02-13-74 02-17-76 - 5 - :- - -
6 . 02-18-74 02-25-74 11 - 21,343 6.48 1293 03-01-76 03-07-74 - 7 - - -
. 7 03-08-76 04-03-74 27 - 50,891 15.45 1259 04-04-74 04-11-74 - 8 - - -
8 34-12-74 05-07-74 26 - 40,578 12.32 1225 05-08 ,74 05-23-76 - y . */ 18 - ~- , , . - 9 05-26-74 06-21-74 27 - 57,746 17.54 - n80 06-22-74 06-23-74 -
~~~7 - - -
;'11 06-29-74 09-191 74
- 83 - ' 220,523 66.97 1090
- 09-20-74 10-03-74 - 14 - -- -
n 10-04-74~ 11-18-74 46 - 118,491 33.98 1030 n-19-74 n-22-74 - 4 - 12 n-23-74 02-02-75 72 - 205,316 62.35 954
, 02-03-75 02-08-75 - 6 - - -
13 02-09-75 02-26-75 18 - 40,664 12.35 930 02-27-75 03-05-75 - 7 - - - 14 03-06-75 03-22-75 17 - 44,554 13.53 906 0923-75 09-13-76 - 541 - - - 15 09-14-76 10-13-76 30 - 14,215 4.32 335 10-14-76 10-13-76 - 2 - - - 16 10-16-76 n-17-76 33 - - 53,790 16.33 300 n-18-76 n-18-76 - *1 - - - 17 11-19 76 01-04-77 47 - 110.042 33.42 232
- 01-05-77 01-09-77 - 5 - - -
18 01-10-77 04-21-77 102 - 263.890 $0.14 145
._ _ _.,,04-2;-77 .04-22-77 - 1 - - -
19 04-23-77 09-13-77 1&& - 373.769 113.50 0
- 4 * ' 4 ;.c. 0 *: ... ..- . p g,y,.g,.733,66'6 526.47OI
.~r -
(4) At 3293 thrt '"' (b) 526.47 days = 4.5487 r 107 seconds
9 IV. CALCULATION OF NEUTRON FLUX DENSITY AND FLUENCE
, The energy-dependent neutron flux density, 4 (em-2 3,e-1), the spec-trum-averaged activation cross-section, c (em ), and the saturated activity A s , of each dosimeter wire are related as follows:
4=b.NU o (4) In the early days of nuclear pressure vessel surveillance activity, the value of a was based on the assumption of a fission spectrum energy distribu-tion fo'r the neutron flux at the surveillance capsule location. It was recog-nized that this assumption was probably in error, but since correlations be-tween neutron exposure and vessel steel mechanical properties were empirical,
+ the fission spectrum assumption was useful. However, as methods of analysis were improved, the use of calculated neutron spectra has increased and is now permitted by NRC Regulatory Guide 1.99(2) for application to reactor pressure vessel wall locations. ,
The neutron flux energy and spatial distribution were calculated for the Br6wns Ferry Unit 1 pressure vessel with the DOT 3.5 two-dimensional discrete ordinates , transport code, a 22-group neutron cross section library, a F1 ex-pansion of the scattering matrix and an S8 order of angular quadrature. An R-0 calculation was made for a horizontal plane perpendicular to the vertical axis of the core, and an R-Z calculation was made for a vertical plane through the axis of the core and the location of the vessel v.all dosimeter. A one- - eighth segment, shown in Figure 2, was taken to be representative of the R-8 geometry because of the symmetry involved. The boundaries of the core, core shroud, jet pumps, and vessel vall were described in R-0 coordinates. The
REMOVAL PERIOD 10 LOCATION AZIMUTH YEARS Wall 30' 4 t.. .:.w .g,17 120*
- 12 ' - ^-
Wall 300* 32 4 7.c e.cen .. . . Wall -< - < '. 3 0 ' . 1 , ,- n ,. . , , - 1
. . , , _. 7 3 a,l ., ; ... . ~ . ._,
Capsu1e s, 4
/ -
Capsule / ^ .s Nj, , f Dosimeter
/ \
\
\
4-
,g - ,, ,. .. ..
I ., i
\ j . r u :. . , ,
.: --. ,- , .c.,
s 45
\ % -
f Capsule
.. :. . . . :. . '. s ,. . . . . . .
.. .. . s.
'd#
.u,s m ,, ,,C' ore Shroud =.
. . n.
- d ee/30' . m 4 r- v ved, tne u.u ci c-...a-- - -- -
. ., . :.L .- ?~ .-
- r:).tte.' * -1?M. kcp .-. u.
m - L. . e.
;:. -.c-_
g, ,, 15*
\
Jet
., Pumps
~
.. . . . . _ .. . t -
. [ b /
. - .. .. . . . . 0*
Vessel Wall , '*
- .l. :, :.c:n.. t- . : .: ? ' ' . -- ': a ' '. c. .
^- + , ., -
FIGURE 2. ONE-EIGHTH SEGMENT FOR FLUX CALCULATIONS AND LOCATION OF SURVEILLANCE CAPSULES
11 l l core was subdivided into two regions, an inner region with one-sixth of l
. the control rods inserted and having a 0.4368 void fraction, and an outer I
s-region with all control rods withdrawn and having a 0.4543 void fraction. ; The core materials within each region were homogenized over their respec-tive areas. Stainless steel was assumed to be 18% Cr, 8% Ni, and 74% Fe, and the pressure vessel was assumed to be 98% Fe. The coolant outside of
.(
the core was assumed to have no voids. An average power distribution in the core was derived from data sheets supplied by TVA. The same assumptions were used in modeling the R-Z geometry. - Both of these calculations provide information,on the neutron energy spectrum at the vessel wall neutron dosimeter capsule location. In addi-
' tion,.the R-0 calculation provides information on the radial and azimuthal variation in' neutron flux, and the R-Z calculation predicts the radial and vertical distribution of the neutron flux. By combining the'se factors, the relationship between neutron flux at the surveillance capsule locations and .
that at the point of maximum neutron flux incident on the vessel (I.D. lead f~ actors) can be derived. . The neutron spectrum at the vessel wall dosimeter location, as deter-mined with the R-0 model, and the group-averaged cross-sections for the dosimeter reactions of interest are given in Table IV. The spectrum-averaged
~
cross sections, o, were deternined from the relationship: 10.0
.' I o(E) ((E) dE -~
=
1*11 (5)
-a (E > 1 MeV) 10.0 I ((E) dE 1.0
12 I-
. art vce c t-diviee Isoo t. reTA]HE IV -..H -;- us. .au--A --
- S .- - . .
DETERMINATION OF REACTION CROSS SECTION FOR IRON DOSIMETERS s-
..th r D. .on.:. .. ;. h - m - .
54Fe(n,p)54Mn 63Cu(n,a) 60Co-
, Energy. Range-:" 2 Normal 12ed Neutron' Cross Section, Cross Section, (MeV) Flux 4(E)- cre(E) (barns) GCu(E) (barns)
> ;s ' . ::.f.- - ,
S.18 - 10.0 .0337
.581
.0380
. .. .. ,,u a -....:.. . , - .
6.36 - 8.18 .0844 .577 .0144
-- n :re . . , . .,n, . .a .-- .w : -~c 4.96 - 6.36 .1230 -
.491 - -
.0023
. ,.; . 4 , .. . . i - . . . . .
4.06 - 4.96 .0985 .354 .00025
... ..t..
- 3. 01' - 4't)6 .1117 .185 .00010 2.35 - 3.01 .1439 .078 .00006
.e -1.v ean 1 v1.'.: r, s : . ~.n ::.w1: < . - - - ~.: , u . . .t , .. -
1.83 - 2.35 -.1224 .023 .00002
,, u: 1. i a... u. : .-~ ---- - : -/ -
- 1.11 - 1.83 .2084 .0014 .00002
. . ; .s ; . . ur. c.s fit:::,~ :n.' ti. E 2 cal.. . .
1.00 - 1.11 .0740 -
.00001
~
ar: - - " n : * ,:- ~' the ecutry i'. : :.
. hv ema ' - - - - -
3 = .19 8(a) ine.. t = .00283(*)
~
1 ' rrionship betwca: --x re. f1m: at tk$ surve.illsace ch"t.u. inti c. "-
~ ~~
.' ', ne t.o r ir.t r.f ~_ :i n=ueren "' . -- : .: ; .~ :. . r'w s eu, . '. s ' . '
t e r.r. ' er n -a tr.1- :e..
.-- a . . .
- ,, .. .- r... _..,. .-- :.;..,_.
- a. ... . . .. .
(a) Spectrum-averaged cross sections are subject to a 215% (1 S%) uncertainty.(6) e ..u,
- . i s .1 c, -
. . . .. .g.:
. p = .
h
.tl^
+ , , , .
13 Substituting the value of o p, into Equation-(4) along with the average value
, we. of A ' for the iron dosimeters (see Table II), the fast neutron flux (E > 1 MeV)' at the vessel wall dosimeter location is calculated to be 1.03 x 109
, ca'2 Similarly, the fast neutron flux determined from the copper dosimeters is 1.31 x'109 cm-2 The discrepancy between these two values is largely a re-sult of uncertainties in current evaluated energy-dependent cross sections.(4,5)
- According to ASTM Recomumended Practica E 482(6), errors as large as 17% (1 SI) in the determination of disintegration rates and il5% (1 5%) in spectrum-weighted group-averaged cross sections can be encountered, which results in a combined error of.116.5% (1 S%) for the calculation of neutron flux from the input data. It therefore appears reasonable to average the results obtained from the two dosimeters. .
s - , The azimuthal variation in fast neutron flux, as calculated with the R-8 . model and shown in Figure 3(a), indicates that the vessel wall neutron dosie-eter capsule was placed at the azimuthal position of maximum fast neutron flux. Therefore, it is concluded that the calculated flux derived from the analysis of the dosimeter wires is'a direct measure of the maximum fast flux incident
- on the pressure vessel opposite the vertical core centerline.
However, the axial flux distribution, as calculated with the R-Z model and shown in Figure 3(b), indicates that the peak fast neutron flux is 6%- higher at a position 20 cm below the capsule location. Therefore, the lead factor, the ratio of the fast flux at the capsule location to the peak fast 1
*' flux incident on the pressure vessel I.D., for the Browns Ferry Unit 1 sur . ,,
veillance capsules is calculated to be 0.94.
~
Based on the results of the DOT 3.5 calculations and the dosimetry re-suits, the peak fast flux incident on the Browns Ferry Unit i vessel during l
- --e . . -. ---.. - ~ , _ , , . . - , - - , - - , , - . . _ .,-,,.,.,,.m. .--,u,_ ...., .,n_%,, ..m. - , - - - - , , . , _ , . - . . , . , - - . - - - - - , . - - - - , ,
e.- . . _ . _ .
' t # % p ., j
[ - it + =, A r.- ;f g Lt . a-
' - l, , k '.<i 1
r'- gy#* i i - g .. - ~. r p p W i.o g. :* .. F . ?
- h. ;'
[ ,jo 3,
- b. h .
*f A o.19x so s h
-a
, g) g- .4 ', ,% f.f . . '. g. .J
.- - .,g; ,
3'8 t. 9, J It
).Og *. ; 0.4l *
. . 9 1 .' -
l' g, .
~
4 9 e ' y - . \.o ;
, .i e- .. ,-
.: n.:-
2 g.oS :- i .- .. . _ o.4 , t
- r .. ,,
~
t . 039 . -- b e r.
<t 3
. r < - : u., r, i .
;r < .a
., s , -
4 . is - .. . . 0.69 -* 4 6 4 j
# .sei.ca .. ' i g ,g y', is
'i,!,
r. l. i. p
?.
E r.. t O.78 ' " i 43 1, u 9 .i ". i t ! '
*~ I.8I . Ir '- i, s ;i :. .
_ g,g a f< c ~> M
'i 7
- - * * ^ '
- L, -
3f .. --- -
-0.87 .,
s rs
- i n .
e ,.
. 2 .
3,3
# - l.oo :u n. r :
-- o.se ,. ,, t' ;
r , i r- -- .. . 0.89 .,, g p 0.92 l , i IS,m *
-0.58 . .s h e - , . 6
). =
- t S T' .s . .
'o.88 * . ,
a . .
- -o.43 i
. .s . .:
e e
.a o.73 1
q
- n r-3 . .- :- v- .
. 0 33 O'\
l ' ' i :
~
'. 7 . T ::
-e ' o.&o- !!
i *
- a2r ; : i k ,
i D. L- id a o.49 x to, ;;,. . i . . Nestr n Fluy E>lM.V i ~ q 2' ji . ' e ' t'
!. ( J .seg')
5-} . 4 37 . M, tt e o.45. .
* * ' ,,s s f.
Mio3 .
- (a) Azimuthal Distrib'ution at' Core -
(b)' Vertical Distribution at 30* Azimuthal Vertical Cent.erline * > Position '. p .
.> .:. .., .. 6 ;
e . ., u t. . - i: i ., ; , .
- 3
. F
>=8 y
- tw FIGURE 3. CALCULATEP DISTRIBtTTIONS OF FAST NEUTRON FLUX INCIDENT ON THE BROWNS FERRY UNIT NO.1 PRESSURE VESSEL I.D.
ij i
15 1 the -first core cycle is calculated to be 1.24 x 10 9 ca -2.,,g-1, E > 1 Mev. Therefore, the neutron fluence per effective full. power year (EFFY) is 3.91 s-
- x 1016 co-2, E > 1 MeV. Assuming 100% availability over the 40-year design
.g life of the plant, the design life neutron fluence received by the vessel ,
is predicted to be 1.56 x 1018 e,-2, E > 1 MeV. The neutron flux is moderated as it moves from the core and penetrates the pressure vessel wall. The radr 1 dependence of the fast neutron flux obtained from the DOT 3.5 analyses is shown as the solid curve in Figure 4. The dashed cutve through the pressure vessel wall represents a conservative - estimate of the fast flux attenuation by steel which is acceptable to the NRC.(7) Since the pressure-temperature limits for-reactor operation and test-ing are based on requirements of the ASME Boiler and Pressure Vessel Code (8), the fluence at the 1/4e and 3/4e positions within the pressure vessel wall are of specific interest. . Utilizing the conservative estimate of the attenu-ation'of fast neutron flux by a pressure vessel wall shown by the dashed
. curve in Figure 4, the predicted flux and fluence values obtained at 1/4t l' _and 3/4t for the 6-5/16-in. Browns Ferry Unit 1 pressure vessel are sumna-rized in Table V. '
O e s
.t e
I k
/ ,
16 1013 g o.ijiisi .i iii ji u gi isijiiiigiiiiiiiiij iiij iii i i i r i g i. . ig a
,.e, -
. n . ..w..,., ..: . ... ..
10 12 ,_ __
- v.. . . s .
$ 1011 - ' '
- t _
A . %
- e. -
ca e -
. .- .E
- r. .
.=4 i , e.4 o , . ,
a e e a w m. i g . ,. . e > m i 1010 - g, . . . . i w w e
. a - w e e o w : .
u
- c. . ,
- ; -u o
o u
- es so c ..
u
= . . . . . . .
m m M 4 w e .= e o u
.a.e "*
gr. ** /.*** 'u t 0:s f.* # g r.: ;d.t hip, th ) -. -
*=-m.a
- e. . Ea=
C ~ O *t*
. 7 2 ':p ecc.*. U C 3 ECfCSC. M di:13". th".' C C S.' C"~' A T # 5*" "? . ".*' S Ti. -
1e 109 _
.~ -
2: v = ~: :: .- r=.-
-: en. - . -
1 c.v .=: u-. : ,. . ,. .' rc. . :
\-
+ - - .= .
v a , .J. ~ G!'. 's *. . .. .i a . . I 1-
- e. -
4 .. ... ; ,, *
\
8 10 ::-
. =
= . ~
[ i 10 7 ' ' ' ' ' ' ' ' ' ' !'! t . 220 240' 260 280 300 320 340
. Radius, em I
l l- FIGURE 4. CALCULATED NEUTRON FLUX BETWEEN CORE AND PRESSURE VESSEL I.D. l NORMALIZED TO THE VESSEL WALL DOSIMETER RESULT i l l L
. = - . .. -- ,
i)
*
- s s- e i 5 . , ? ; .
TABLE V 3 I CALCULATED PEAK NEUTRON FLUK(a) AND FLUENCE (8) FOR BROWNS FERRY UNIT 1 PRESSURE VESSEL WALL I . . Vessel Wall Relative Fast Fast Neutron Flux Fast Neutron Fluence (cm-2) Location Neutron Flux Density (cm-2.sec-1) 1.442 EFPYtDJ 4 EFPY 40 EFPY 1.D. Surface 1.00 1.24 x 109 5.64 x 1016 1,56 x 1017 1.56 x 1018 1/4t 0.67 '8. 3 x 108 3.8 x 1016 1.0 x 1017 1.0 x 1018 3/4t 0.24 3.0 x 108 1.4 x 1016 3.7 x 1016 3.7 x 1017 l i i } i i i I (a) E > 1 HeV. Calculated flux and fluence values subject to a 116.5% uncertainty.(6) (b) End of core cycle 1. ] i i I , 4 C l I
- .. . _ - . - . . - - = - . _ ,. ,
4
. i i
l 18
" **~ '
I ! ' "' T 'T. DISCUSSION
)
ib p.t u 3 C a
.a
]
- The predicted value of the peak neutron fluence (E > 1 MeV) for the y ; ': .
Browns Ferry tinit 1 pfess~ure 9essel after 40 EFPY of operation is given in 1
- f
. the Final Safety Analysis Report (FSAR) as 3.8 x 10 17 cm-2 (E > 1 MeV) .
ti, I ~. ~ _ l The analysis of.,the vessel wall dos 4 meter capsule projects that the peak l Mi a j neutron fluence will be 1.56 x 1018 cm-2, nearly four times the predicted f.. l ,. e; - cm-2 value, but considerably less than the FSAR design l'iait of 1.0 x 1019 A similar. trend 'has been noted in several other BWR plants with which SwRI
'i; } .t.
~
has been associate). For example, the neutron dosimetry analyses performed on the.first capsules removed from the Elk River, Lacrosse, Millstone Point e _ :;' i. .1. . 1, and' Pilgrim r'eactors indicated that the fast neutron flux densities were ' Te , higher than the design values by factors ranging from 2 to 6.
> 4N ,,. .d , 'F ll .-
The~' estimation of a 40-year neutron fluence from less than two years
- e s -
s, t .. E of Tiperat)on is,p,a*1arge siittrapolation and will be s,pbject to revision at the B3 hkl
. R time of4the next. capsule removal, currently scheduled after four yaars of f- '-
!' . t. Fi e
- i. operatio$ **
In th% meantime, however, the projected 7 peak. fast fluence factor ^
- 2 ? 'F. C!
of3.9:x]1016 sm-2 per EFPY can be employed to predict the chainge in the s 's . y L reference'. " nil ductility temperature (RTNDT) as a function of reactor power generatiion. p .Y!
.. *1 _
~
The threshold value,-of neutron fluence for the 550 F embrittlement of ferritic steels 'is' generally taken to lie between 1017 and 1018 cm-2 (E > l 1 MeV). The proposed relationship between fast neutron fluence and the l 0 :/ e l . n l change in the RTNDgoftheBrownsFerryUnitireaerorvessel,asgivenin
- ?, JJ l .
- Figure 3.6-2 of'the FSAR,.,is reproduced in Figure 5...Added t to this figure
* ~
2 ~ are (1) an arrow indicating the fast neutron fluence on the vessel I.D. at
. . u.
the and of core cycle 1, and (2) an additional abscissa relating neutron O L
a 19 Reactor Operation, EFPY e 1 4 10 40 m.
- 2. 200
' ' I I N s s
E 3 . y 150 , 5 S au l
$o too
, r E 4 E &
< V
$ 50 f, !
fll Y
~ - a w a ' O 1018 jo17 gets
{ u NEUTRON FLUENCE (>1 Mev) (Atl,mt 1018 FIGURE 5. VESSEL MATERIAL NEUTRON EMBRITTLDENT CURVE FROM BROWNS FERRY UNIT 1 FSAR 1 1 l 1 l 4
' 20 fluence and effective full power years as determined from the vessel wall surveillance capsula. Figure 5 indicates that the RTET of the Browns 4
Ferry Unit 1 pressure vessel will begin to increase after an exposure of
., 1.35 x 1017 cm-2, E > 1 MeV. The I.D. surface would reach this fluence in_about four IFFT, but it would require over five EFPY of operation to
! reach this fluence at the 1/4t location in the pressure vessel wall. Also, the predicted shift in RTET at the I.D. surface after 40 EFPY is less than 50 F above the baseline (unirradiated) value. l . The neutron embrittlement sensitivity curve from the FSAR (Figure 5) . g corresponds closely with the RTNDT adjustment curve of Regulatory Guide 1.99(2) for O'.15% Cu and 0.012% P, see Figure 6. However, in a recent re-sponse to the NRC(9), TVA submitted information from GE indicating that the copper contents of plates might be as high as 0.2% and those of welds might be as high as 0.3%. Utilizing the 0.3% Cu response curve in Figure 6, the
-predicted shift in RTET of the Browns Ferry Unit i vessel at the and of A=ign-life.would be 110 F at'the I.D. surface and 88 F at the 1/4t wall
%2?:c.M~.* 2- --
w position. Since the capsule lead factors are near unity, one-fourth of the s:t- - . ' w. . . . !' gend-of-life fluence should be reached in approximately 10 EFPY.
- MMk%dL. . ,.
l wu=i===WwSection-II.3 of Appendix E of 10CFR50(2) describes three cases which '.- Ment-Z* gg i id, surveillance specimen capsula removal schedule. The first c,ase, govern,t
. .c . .,
which applies when the adjusted RTET of the reactor vessel steel will not c.C4xceed.100.F at the end of the design life, requires that a specimen cap-i a sula be removed at one-fourth of the design life. The second and third . cases, which apply when the adjusted RTET of the reactor vessel steel ex-coeds 100 F'ac the end of the design life, requires that the first specimen l capsula be removed when the predicted adjustment of the reference temperature I is.approximately 50 F, or at one-fourth service life, whichever is earlier.
l w" s l i M8g I.0. 0 t 00 4 E=0 i V i= s V i Cr ) O. % < , t i n
' o
. i
'e 2 t
, a )
I' ,
, r 1 L :; ,
"r e (
- n- , ' p 9
~ ,
g
, - o 9
~
~'
~
g 1y . '"r, 's
).
7 . ' R W 1
- . - i . ;' - .- , . '0 B E 3
D r I s o U f G F Y r nN s
- R uI ei 0 O u) f o ts 2 T s8 <
u s e A nI , C n o s o L i 01 it t U s
- i. 8
/ '
0 I 4 c U. t G w1 1. I n i e u s E w nH r J F t t o n R re h e l o i 0 en0 ,
=
s P i H r I e, e t O ni s 0 A' s e a R s
- '. "A e
l F
", IIs i
e l' 2 o p S ('p '-, -, , ., s r s% e r a a E s 1 ' - l h i0 ' . Ve ue T r V O",,','s, t t 0 - ' ' . r t R
- a. i 0 gd - ,
5 M s e e x U a 5 ' , 1 - I r itt . e C a ; u
+ > Oese
. 81
- a. 0. .
- ,f.
- l. - . - W . 'g 7- - -
- .r
),} a
. f 0,l , _ - .
e, . . :. 8
'01 2 E (
T s e o sy t nl d e T N w0 > ;vm c eF d E t n. n i s e s e n ohe n M t n s- lt F h
- pfh e i/c r
e .C te e T u e q n S l nC, , 0 s, l t ens es u m U n% i 2 l E if teur e o J n8 0 1\ C t nesev c D i 0 ri0 e s N eedi i e A n0 , E U ntCrnsG e r s 1 e v
- h.
5 L F e eh" emp8" pP A E E R
, 0 s C U i
s 0 4 gCmr s i o i 4 s lele oo T ul r o f t A n n= Anes n R i A i b.6 dspo e e pi s t cos e s E P 1 i l csCe e ies r w e M
eiome r E ol p T 0', rfFE e
- , 2 1 r E
' e C d , <
w s N y e E
.'o, : F l
n 9 R
- i . E
- - . - _ _ ~ _'- - ' c. l F
- - . _ _
- v , 7 E
- . . - . . : _ - : - 'eI d
e R h a s . a 6 D E l,s R F : . U e C l l I . t I o F V N 4 (
'0 1
x 0 0 0 2 0 0 0 4 m 2 1
,*,a f h* $gfy] }*
- Yg l!i!i4 i
22. Based on an end-of-design life increase in RTNDT of 88 F determined from the 0.3% Cu response curve in Figure 6 at the 1/4t fluence obtained from the vessel wall dosimeter, the capsule removal schedale necessary to
\
, . meet the requirements of 10CFR50, Appendix H, are as follows:
Initial End of Design Life Time of First RTunt RTynT - Capsule Removal
- 5 (12 F) ,
g 100 F 10 EFPY
> (12 F) > 100 F 6 EFPY Since the results of the analysis of the vessel vali dosimeters indi-cate that the fast neutron flux is higher than that predicted in the FSAR, the current pressure-temperature limits for operation and testing should be reviewed to determine if they are consistent with the projected adjusted values of RTNDT between the first refuelling and the time' of removal of the
- first surveillance capsule. If not, revised pressure-temperature limits should be established in accordance with Section III, Appendix G, of the ASME Boiler and Pressure Vessel' Code.(8)
O e e t M 0
+
. 23 q
TI. REFERENCES .
, 1. Regulatory Guide 1.99, Revision 1, Office of Standards Development, U.S. Nuclear Regulatory Commission, April 1977.
. 2. Title 10, code of Federal Regulations Part 50, Appendix H " Reactor Vessel Material Surveillance Program Requirements."
- 3. " Mechanical Property Surveillance of GE BWR Vessels," NEDO-10115, July 1969. -
- 4. ASTM E 523-76, " Standard Method for Measuring Fast-Neutron Flux Density by Radioactivation of Copper," Annual Book of ASTM Standards, Part 45.
- 5. ASTM E 263-77, " Standard Method for Determining Fast-Neutron Flux . I by Radioactivation of Iron," Annual Book of ASTM Standards, Part 45.
I
- 6. ASTM E 482-76, " Standard Recommended Practice for Neutron Dosimetry for Reactor Pressure Vessel Surveillance," Annual Book of ASTM Stan-dards, Part 45.
- 7. Telecon, E. B. Norris to Kea Hogue (NRC Staff), January 19, 1977.
- 8. ASME Boiler and Pressure Vessel Code, Section III, Appendix G,
" Protection Against Non-ductile Failure."
- 9. Letter from J. E. G111 eland, TVA, to A. Schwencer, NRC, regarding Docket Nos. 50-259, 50-260, and 50-296, dated August 23, 1977.
O e e M ' e 0 4 L}}