ML20100R364
| ML20100R364 | |
| Person / Time | |
|---|---|
| Site: | Farley  |
| Issue date: | 02/19/1992 |
| From: | BECHTEL POWER CORP. |
| To: | |
| References | |
| CIVP-A-039, CIVP-A-39, NUDOCS 9204080076 | |
| Download: ML20100R364 (220) | |
Text
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001957 ' SsY - 92 m 13 P4 '34. BECHTEL EASTERN POWEh COMPANY , g g gem m,:y JOB NO. 7597-03/20 ACCT:SSION NO. 'b,OCKligy<yiC 1 l' 265603A UND TITW WYLE CUAL NST EEPORT ON SPLICES - USING SC CH.2M 33+ 6 OKONITE NOS 35 OR I T95 TAPES WITH 40-YR 64KV SPLICE ADDENDUF JOSEPH M. FARLEY NUCLEAR PLANT 5 JOB-ALABAMA POWER CO. Suppner. [ WLE LABORATORIES P.O 9 Req.g[2 8 1039068) PCN No. (If Applic.) B-87-0-4557, W V. Q w if fr-so G C .=: SUPFLIER DOCUMENT REVIEW STATUS O -- 1. O REVISE AND RESUBMIT. WORK MAY NOT PROCEEQ
- 2. O REVISE AND RESUBMIT. WORK MAY3AMA A !..A POWER CO.uoa m.
PROCEED SUBJECT TO INCORPORA. TION OF CHANGES INDICATEQ I;PfiW" ll;.b . -
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- 7. C VOID 03 SUPERSEDEQ JUN 111988 S 4TELLITE DOCui<ic.,9T 8.
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C PROCEEQ CC)NTROL DEPARTMENT Permission to proceed does not constitute acceptance or approval of design de' ails, calculatior.s, analyses, test methods or matenals developed r selected by the supplier and does not rolleve suprior from full com-pliance with contractual obingations. N2!E 4]
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O' '. i ', -i h- REPORT NO. 17947-01 17947 yI? ', an
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October 8,1987
---- g SPECIFICATION (S) '
See Test Procedure in Section VIII i Alabama Power Company 1.0 CUSTOMER P. O. Box 2641, Birmingham,' AL 35291 ADDRESS Okonite and Scotch No. 33+ Tape Splices 2.0 TEST SPECIMEN O n e an mpanies l 3.0 MANUFACTURER 4.0
SUMMARY
Various cable splice assemblies, as described in Paragraph 6.0, were subject to the environmental qualification program described herein. Dese specimens are as installed in Alabama Power Company's Farley Nuclear Generating Station. His Qualification Test Program was performed to satisfy the intent of IEEE Standard 323-1983, "IEEE Standard for Qualifying Class 1E Equipment for Nuclear Power Generating Stations". (jmk)
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Alabama Professional Eng. svart or atAsAu, cowTv op uAoison k" Reg. No. 8256 , Q [ g Flavous R. Johnson . g .,, e-em. az 1 < E,. *$ "" * *C.'75"* * ."d" M .*.,", ". ** APPROVED e-- /#!8/ L> .L - -~ W'Yj Q, A, '
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Test Report No. 17947-01 l 001965 O S.0 REPORT FORMAT b The Test Program was performed as specified in Reference 8.1 and as detailed in this test report. De individual test results and test procedure are presented in the following sections: Section ! - Bascune Functional Tests Section H - Radiation Exposure Section III - Post-Radiation Exposure Functional Tests Section IV - hermal Aging Section V - Post-Thermal Aging FvNtional Testa ' Section VI - Loss of Coolant (LOCA) Test Section VU - Post-LOCA Funedonal Test ' Section VUI - Wyle Laboratories Qualificathr Plan No. 17942-01, Revision A. ;
'Ihis report covers testing on the 15-year test specimens enly (Specimens 1.1 through 14.3).
Also included in the Qualification Plan of Cection VHI is testing on 40-year specimens ' (Specimens 15.1A through 15.3) and 40n0 volt specimer.s (Specimens 16.1 through 17.3). These tests were not completed in time to be discussed in this test report and shall be documented in addenda to this document. 6.0 TEST SPECIMEN DESCRIPTION ( The test spectrNns consisted of 14 different splice co.tstructions as ustec helow. Three of each specimen were bunt (4 for Specimen 10) with the XX.1 specimens undecoing Me full test sequence. The XX.2 and XX.3 specimens were spares which were aged and irradiated but were not subjected to the LOCA test. The test specimem were constructed by Wyle Laboratories' technicians using materials provided by the Parley Nuclear GeneratLng Station and under the supervision of Alabama Power Company technical representatives. Specimen Splice *
- Test Test No. Cable Size (s) Configuration
- Overlap Voltage Current 1.1,1/t,1.3 1/0 to 1/0 AWG NTO2 1/2" 633 VAC 27A 2.1, 2.2, 2.3 1/0 to 2/0 AWG ".TTO3 3/4" 633 VAC 27A 3 ', 3.2, 3.3 1/0 to 8 AWG NTO6 1" 633 VAC 27A 4.1,4.2,4.3 2/0 to 2/0 AWG VTO2 1/2" 633 VAC 130A 5.1,5.2,5.3 2/0 to 2/0 AWG \"TO3 3/4" 633 VAC 130A 6.1,6.2,6.3 2/0 to 1/0 AWG VTOS 1" 633 VAC 130A 7.1,7.2,7.3 1/0 to 12 AWG TO2 1/2" 633 VAC 20A 8.1,8.2,8.3 8 to 8 AWG TO3 3/4" 633 VAC 20A 9.1,9.2,9.3 8 to 12 AWG TO6 1" 633 VAC 20A O WYLE LABoRATDAtES mums,me Fwury l
Page N:. ill Test Report No. 17947-01 i 001966 O ig 8.0 TEST SPECDEN DESCRIPTION (Continued) speetmen spilee" Test Test No. Cable Size (s) Configuration Overlap Voltage CtnTent 10.1 A & 10.1B 12 AWG to ASCO NTO1 1/4" 137.5 VDC 200mA"* 10.2, 10.3 Lead 11.1, 11.2, 11.3 12 AWG to ASCO VTO1 1/4" 137.5 VDC 200m A* ' Lead 12.1, 12.2, 12.3 12 AWG to ASCO TO1 1/4" 137.5 VDC 200m A * ' Lead 13.1, 13.2, 13.3 12 AWG to ASCO NO3 3/4" 137.5 VDC 200m A* ' Lead 14.1, 14.2, 14.3 12 AWG to ASCO N06 1" 137.5 VDC 200m A'
- Lead NOTES:
T= OKONITE T-95 Insulating Tape. Applied in 2 half-lapped layers. N= OKONITE No. 35 Jacketing Tape. n AppUed in 2 half-lapped layers over T-95 tape. V V= 3M Scotch Super No. 33+ Vinyl Jacketing Tape. Applied in 2 half-lapped layers over T-95 tape. Overlap refers to distance from end of lug to end of T-95 tape (Specimens 1-12) or No. 35 tape (Specimens 13 and 14). When jacketing tape was used, it was applied 1/2" beyond the end of the T-95 tape. Circuit load was an ASCO 125 VDC Solenoid Model No. HV202301 - 23 Watt provided to Wyle from Farley Nuclear Generating Station. 7.0 TEST PROGE.AM RESUL'115 . It was demonstrated by testing that the test speelmens are quallfled to the below listed environmental conditions in accordance with IEEE Standard 323-1983, "IEEE Standard for Qualifying Class 1E Equipment for Nuclear Power Generating Stations".
, Radiation Dose: 22 Megarads Gamma Service Temperature: 120 F (Containment),104 F (Main Steam Room)
Qualified Life: 15 Years Design Basis Event (DBE): See Test Profile in figures of Section VL O b WYLE 1. ABO.RATDRIES
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Page No. iv Test Report No. 17947-01 7.0 TEST PROGRAM RESULTS (Continued) 001967 Two anomalies occurred during this test program. These anomalies are discussed briefly below and in more detail in Sections II and VL Notice of Anomaly No. Date Description 1 9/23-25/87 Documents the usage of a high-speed line printer that was outside of its calibration interval during the LOCA tes;. 'Ihe printer was checked after the - test and found to be within the manufacturer's tolerances. The LOCA test data in this report came from another source of hard copy information. This anomaly is judged to have no impact on the qualification of the test specimens. 2 9/30/87 Documents radiation level overexposure on Specimens 10.1A through 14.3 during the radiation exposure at the Georgia Institute of Technology. These specimens were irradiated to 22 megarads versus a requirement of 2.2 megarads. This error occurred because of a mistake in specifying the requirements to GA Tech. The anomaly resulted in an overtest to the Main Steam Room specimens but i did not impact their performance during the LOCA test.
0.0 REFERENCES
8.1 Wyle Laboratories Qualification Plan Number 17942-01, Revision A,
" Qualification Plan for Splices Fabricated with 3M Scotch 33+ Vinyl Plastic Deetrical Tape and Okonite Splicing Tapes No. 35 and T-95 for Alabama Power CompamJ for use in Farley Nuclear Plant" (see Section VIID.
8.2 IEEE 323-1983, "IEEE Standard for Qualifying Class 1E Equipment for Nuclear Power Generating Stations". 8.3 M 383-1974, "IEEE Standard for Type Testing of Class IE Cables, Field Splices, and Connections for Nuclear Power Generating Stations". 8.4 Regulatory Guide 1.89, " Qualification of Class 1E Equipment for Nuclear Power Plants", dated November 1974. 8.5 10 CFR 50.49, " Environmental Qualification of Electrical Equipment Important to Safety for Nuclear Power Plants, U. S. Nuclear Regulatory Conimission", dated January 21,1983. 8.6 Code of Federal Regulations 10 CFR 21. 8.7 Code of Federal Regulations 10 CFR 50, Appendix B. WYLE LABORATORIES mmswn. p wney
l Page No. v. l Test Report No. 17947-01 9.0 QUALITY ASSURANCE All werk performed on this test program was done,in accordance with Wyle Laboratories' Quality Asurance Program, whleh compiles with the applicable requirements of 10 CFR 50,. Appendir B, ANSI N45.2, and the " daughter" standards. Defects are reported in accordance . with the requirements of 10 CFR Part 21. 10.0 TEST EQUIPMENT AND DurrRUMENTA110N ail instrumentation, measuring, and test equipment used in the performance of this test ' program were calibrated in accordance with Wyle Laboratories' Quality Assurance Program, which complies with the requiremer.3 of Military Specifloation MIL-STD-45662. Standards used in performing all calibrations are traceable to the National Bureau of Standards by-report number and date. When no national standards exist, the standards are traceable to international standards or the basis for calibration is otherwise documented. O e O WYLE LAaQRATORIES MURt8viole Petility -
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Test Report No.- 17947-01-- . O SECTION I BASELDIE FUNC'nONAL TESTS 3,, pm 001972 1.1 Test Specime Preparatian -
'!he test specimens shan be prepared in accordance with Table IV and Figures 5-22 of Section VHI. -
1.2 Aaeoptance Criteria . L2.1 Continuity Test Continuity shan be 1 ohm er less when measured with a digital ohmmeter. 4 1.2.2 brulation Rasistanee Irsulation Resistance shan be measured at 500 VDC for 1 minute for information only. i. l 2.0 PROCEDURES 2.1 Yhmallnspection A visual inspection was performed on the test specimsa assembly components upon their receipt at Wyle laboratories. There was no visual evidence of damage to any length of I cable or assembly component found during this inspection.- he asembled test specimens were photographed and tagged with Quality Assurance'" Test Specimen"- tags to facilitate their identification during the test program. 1.2 Test Specime Properatica . An of the materials required to propere - the test specimens: were provided to Wyle Laboratories from the Parley Nuclear Generating Station (FNGS) stock. Wyle technicians assembled the test specimens under the supervision and guidance of onMte Alabama Power Company technical representatives. 'lhe completed assemblies were approved by_ Alabama Power Company representatives prior to commencing testing. The- fonowing procedures were followed in the assembly of the test cecimens:
- 1. 18-inch pleees of the- fonowing cable sizes were out from 'the emble provided to Wyle laboratorias. . For the Main Steam Room speelmens (Specimens 10.1A to 14.3) the ASCO leads were approximately 9-12_ inches and were eut off ASCO solenoid coils provided from'FNGS.-
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Test Report No. 17947-01 2.0 PROCEDURES (Conti:med) 2.2 Test Specimen Preparation (Continued) 001973 sp.eimm* Numbers Lead 1 *
- Lead 2 *
- 1.1,1.2 & 1.3 1/C 1/0 AWG 1/C 1/0 AWG 2.1, 2.2 & 2.3 1/C 1/0 AWG 1/C 2/0 AWG 3.1, 3.2 & 3.3 1/C 1/0 AWG 1/C 8 AWG 4.1, 4.2 & 4.3 1/C 2/0 AWG 1/C 2/0 AWG -
5.1, 5.2 & 5.3 1/C 2/0 AWG 1/C 2/0 AWG 6.1, 8.2 & 6.3 1/C 2/0 AWG 1/C 1/0 AWG 7.1, 7.2 & 7.3 1/C 1/0 AWG 1/C 12 AWG 8.1, 8.2 & 8.3 1/C 8 AWG 1/C 8 AWG 9.1, 9.2 & 9.3 1/C 8 AWG 1/C 12 AWG 10.1 A,10.1B,10.2 & 10.3 1/C 12 AWG 1/C 18 AWG ASCO Lead **
- 11.1, 11.2 & 11.3 1/C 12 'AWG 1/C 18 AWG ASCO Lead ** * !
12.1, 12.2 & 12.3 1/C 12 AWG 1/C 18 AWG ASCO Lead"* 13.1, 13.2 & 13.3 1/C 12 AWG 1/C 18 AW. ASCO Lead *" 14.1, 14.2 & 14.3 1/C 12 AWG 1/C 18 AWG *.SCO Lead"* Three identical specimens of each type (4 for Specimen 10) were assembled. The intent we to test the XX.1 specimen with the XX.2 and XI 1 as spares. Cable supplied to Wyle was 1/C 1000 VAC, Okontte (EP)-CSPE Cu cable. The FNGS cable codes were 1/C 12 AWG-JA2,1/C 8 AWG-JO4,1/C 1/0 AWG-JC8, and 1/C 2/0 AWG-JO9.
'" The glam braid on these leads was pushed back or cut back as the splice was prepared.
- 2. An appropriate size compresion lug was attached to each end of the above wires. De Burndy lugs were supplied from FNGS and crimped with a Wyle Bumdy c. imping took
- 3. ne lugs were joined using Npper or stainless steel hardware.
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Test Report No. 17947-01 2.0 PROCEDURES (Continued) 001974 1.2 Test Specimen rivgetka (Continued)
- 4. De Okonite T-95 insulating tape was applied over the bolt and hg area to a thickness where no sharp edges could be felt. De T-95 tape was tensioned to approximately 75% of its initial width as it was applied.
- 5. Okon!te T-95 insulating tape (Specimens 1-12) or Okonite No. 35 tape (Specimens 13 and 14) was applied to the cable insulation in two half-inpped layers to the overlaps listed below. These overlaps were mounted from the end of the cable insulation and not the end of the lug. It should -
be noted that no attempt was made to clean the cable surfaces during ! assembly. Dis was felt to be the most conservative approach with respect I to adhesion of the tape. De T-95 or No. 35 tape was tensioned to 75% of l Its initial width as 't was applied. Specimen Numbers Overlao Distanee 1 1/2" 2 3/4" 3 la 4 1/2" 5 3/4" 6 1" 7 1/2" 8 3/4" 9 1" 10 1/4" 11 1/4" 12 1/4" 13 3/4" 14 la
- 6. Okanite No. 35 or 3M Sectch 33+ jacketing tapes were applied over the Okonite T-95 tape +.o the following listed overlap distances. These tapes were also tensioned to 75% of their initial width prior to application.
WYLE LABORATORIES
Test Report Nc., 17947-01 g 1.6 PROCEDURES (Continued) g V 2.2 Test Sp.eimen w. tion (Continued) Specimen Type of Numbers Jacketing Tape Overlap i konite No. 35 1/2" . 2 Okonite No. 35 1/2" 3 Okonite No. 35 1/2" 4 3M Scotch Super 33+ 1/2" 5 3M Scotch Super 33+ 1/2" 6 3M Scotch Super 33+ 1/2" 7 None N/A 8 None N/A 9 None N/A 10 Okonite No. 35 1/2" 11 3M Scotch Super 33+ 1/2" 12 None N/A 13 None N/A 14 None N/A
- 7. Specimens 1.1, 2.1, M, 4.1, 5.1, and 6.1 were installed inside a 24" x 24" x 6" NEMA 1 enclosure. This enclosure contained four 2 in. holes with Myers hubs and the tes* specimen leads were routed through these holes. The paint was scrappeo on the subpanel and the splice mounted flush with this surface.
8. Specimens 10.1 A & 10.1B,10.2 & 10.3,11.1 & 12.1,11.2 & 12.2,11.3 & 12.3,13.1 & 14.1,13.2 & 14.2, and 13.3 & 14.3 were mounted inside 3/4-inch Type C condulet fittings. The leads were routed such that the 18 AWG ASCO-wires penetrated one end of the condulet and the 1/C 12 AWG wires penetrated the other end. '!he 8 condulets were tie-wrapped to a 36" L x 30" W x 4" H 1 adder rung cable tray for hand 11rg during the '. radiation exposure. 9. Specimus 7.1, 8.1 and 9.1 were mounted in a 12" W x 36" L x 6" H emble tray fer Baseline Functional Tests and radiation exposure only. For thermal aging and the LOCA Test, they were inside the housing of a Limitorque actuatc; (see Section IV).
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utavom , Tcst Rsport No. 17947-01 2.0 PROCEDURES (Continued) 0019'.B 2.2 Test Specimen Preparation (Ccatinued)
- 10. 'the remaining specimens were tje-wrapped to the rungs of the 36" L x 30" W x 4" H cable tray such that the splice was in-contact with one of the rungs
- 11. Photographs were taken of the complete assembly and during the preparation of each specimen type.
2.3 Baseline FunctionalTests , 2.3.1 Insulation Resistance Test Using a megohmmeter, a potential of 500 VDC was applied between one end of the specimen cable and the tray, condulet or enclosure to which the specimen was mounted. 'Ihe a Insulation Resistance was recorded after 60 seconds and the specimen de-energized. g_ 2.3.2 Continuity Test The resistance between the two ends of the specimen cable was measured using a digital ohmmeter which utilized Kelvin Bridge circuitry. These values were recorded as soon as a stable reading was obtained. O ** ~ The test specimens were subjected to the inspections, preparation and testing of Paragraph 2.0 which met the requirements of Paragraph 1.0. The data recorded from this phase of testing is presented in Appendices I through E as noted below: e Appendix ! contains Photographs I-1 through I-19 which show the specimens during assembly and mounted in their trays, condulets or enclosure, e Appendix II contains the Baseline Functional Test Data Sheets. e Appendix E conta!.ts the Instrumentation Equipment Sheet which lists the equipment used to take data. WYLE LaaCRATORIES Muntpite FtCdify _ _ _ _ _ _ _ _ _ __ _ _ _ i
Test Report No. 17947-01 001977 This Page Lett Intentionally Blank. o i 9 WYLE LABORATORIES Humenne Fasnity a
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Page No. 1-7 , Test Report No. .17947-01 O -
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APPENDM I PHOTOGRAPHS , O O- WYLE LABORATORIES , Huntevdoe Facility
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b L L en i 1 6 9 AFFENDIX H DATA SHEETS t I O D A I e h
- WYLE LABORATORIES Mwate ow pasmey
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Page No. 1-20 Test Report No. 17947-01 DATA SHEET 001991 Customer Alaba:u Power WYLE LABORATORIES O Specimen Part No. T-95 okenite Tape splices No. 35 and scotch 33* Amb. Tem p. D, . lob No. 17947 Scec. WI.;P 17492-01 Photo E Re00rt No.
'" ~0 Part. 33 Test Med. Start Date N'/* D S/N No A'*i'At Specimen Temp.
GS; _ No
- i Test Title bbd * **i'"*1 I*
Acceetance criteria. Insulation Resistanees (et 500 VDC for 1 minute) and Centact , Resistances (via Kelvin Bridge Method) shall be measured for information only. Specimen No. Insulation Resistance Contact Resistance 1.1 e2. D Y lo * .A- O . 35 t. 1.2 .2 . o r/o '* .A O . 3 6 - JL 1.s 3. C kfo L O. 3G . A
- .1 2.6 Y lo A. O.3/ ~JL I: 7 A lo '* ./L o.32 JL 2.2 l4 A to '* A C . ST m A 2.1 4 .. r y to '* J L / . o 6 ,., ./L 3.: /. E At, it /. / C' 4 n 3.3 '2. F X/o JL. /*. // ,., JL 4.1
/.O A/o'*>L o.27.a 4.2 / . 3 T/o JL O c3 P m A 4.3 l 0 X l0 JL 0 2 9 m _;t s.1 l.l Y lo '2 JL o . A 9 m .;t 52
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5.3 9. (e X lo '#A 0 2 8 M.1 Tested B Date: W' /87 Witness ** Date: Notice of f Sheet No. 1 - of- 3 O Anomaly ADCroved
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Test Repdt N3. 55bi 01 ' 1 DATA SHEET 001992 Customer M O*** P'*** WYLE LABORATORIES Specimen ckenite Tape splices Part No. T-95. No. 35 and Seet-h 33' AmD. Te mp. '
.f oc No. 17947 i
Spec. wt.0P 17492-01 Photo lN Report No. 17947-01 Para. 33 Test Med. Ai# Start Date I' /
- 7 7 SIN
- Specimen Temp. Ancient GSI No Test Title D/M//N8 runctional Test (continued)
Specimen No. ;'.nsu14 tion Resistance Contact Resistance 6.1 f. l y IC ,,,Q. C ?/ , y s.2 /.4 ,t /0'* .1 ce p .n 6.3 l,f / IO'I A /*", . 3 2 m /7 1.1 2,C )t It '* JL 2. 3rmt
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11.3 R 7 f lo'#.E h*4 . sr .2. TesteoE By dbbV Date: 4 ' D
. Witness '" *% Date:
Notice of / . Sheet No. b of $ Anomaly Approved # D [ [--- 'Me/Y7 e,. o . e ss a so sa j ' '
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- DAYS $hbN[ 001993 Customer Atatsma Pwer ME uBORATORIES O Pa Ckenite Tape 5ptices o' T-95, No. 35 and Scotch 33* Amb. Temp. 7E* Job No. 17 " 7 1 47-01 g g,g, WLCP 17492-01 Photo VE6 Report No.
Part 3.3 Test Med. Air Start Date '
$fy No Specimen Temp. Ed i'nt GSI No .
l/-
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Tost Title (continued) . Speciman No. Insulation Resistance Contact Resistance 12.1 l.( y lo'5 A- 4.M A 12.2 6,6 i /c A- T. 7 I 4.rt 12.3 /, . 7 x to .JL /0, /s ..n 13.1 3.o Yle'* JL 4 ,.r s ,.n. 13.2 .2,u YloJL lo . /4 .t 13.3 ' . o X Io n
, /c .3 7 e, g 14.1 6.0 A lo _A. 9 . I2 4 14.1 (.. r t s.n. I I . S* YIo _n.
ta.1 7. (s YIo n. % . 20 m.n. is.1x 3. s flo "_2. 3,z _n.
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- 15. 3 c7. 2 I/O '*1 3,le a 15.3 O . Y k /0 A 3 IZ % rt m
Tested By b C2 "I Date: M/D
, Witness d%~ Date:
Notice of I g Sheet No. +3* > of - 3 O Anomaly Aporoveo M/Wd- ----N' /$7 mi. eiu % o= w .
Page N:. 1-23
- Test Report N2. 17947 01
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0 001994 APPENDR m MMUMENTATION EQUIPMENT SEEET O e 9 WYLE LABORATomiss Hwate w w n a me,
Page No. 1-24
, Test Report No. 17947-01 INSTRUMENTATION ECUIPMENT SHEET MGi : ? ! ,A'E 09/C;/87 JCI UKRt 17947-00 'E!* 88D E t!. J3 DN!::tehs . APEXLI cl37MR lui. TGEA *Y3E 'ISTt !.A.
- c. INSTRJthf S U ACTW ER C Ele NAIAL i WYLE e lANGE 1 f47.Rt4Y l C U A*E CAJ.E i G RTI SA 1864 6:7113160 011894 50K-50TH 3 5sacNit 04/06/87 :0/06/87 i G NTI E(A4. RAD!O 1862-C 257 102992 .5-2I6 W M +-35 Cf./14/47 !!/18/I7 3 D!istR VAUA1A 4150 &!!!3 101040 .02-2K3* .025tDG C3/10/87 03/10/47 001995 D
W 78tACEILE TD T4 NATID%flL RJilUlu 7 STACARDL INSTEMNTAT1:a 3+ ~ h ;r t.CKED 4 (ECIIVED 3Y u / 39_ 9 N'/ Mfn- ..< e m a, f' , i c o .co .* m w O
lO . i ( l i l 001996 _ l RADIATION EXPOSURE i O I I 1 i l .. I * ( 9 O
t 4 0 . 0 001397 ' O ; O
p., go, n-1 - c Test Report No. 17947-01 O sucTsoN n_ mAnwnoN xxposunn 001998 1.s maqumnnners
- De test speelmens shall be irradiated to a radiation exposure of 22_ megarads for Containment Specimens 1.1 to 9.3, and 2.2 megarads for Main Steam Room Speelmens 10.1 A to 14.3 using a Cobalt 60 source. ,
2.0 PROCEDUREB , De test specimens, mounted in their respective trays, condulets or enclosures were placed in the hot een at the Neely Nuclear Research Center of the Georgia Institute of Technology and radiated as fonows: . Sooeimens Dese Este Thee- - Total Dose i 1.1,2.1,3.1, 4.73E5 Rads /Hr 46.55 Hr 2.20E7 Rads 4.1, 5.1 & 6.1 -
- 0.1 A to 14.3 4.67ES Rads /Hr 47.13 Hr - 12.20E7 Rads Remaining Items 4.66E5 Rads /Hr 47.01 Hr 2.2CE7 Rads De test specimers were not powered during the exp we period.
3.0 EISUL'!5 The test specimens possemed sufficient integrity to withstand the radiation exposures of Paragraph 2.0 without compromise of funetton. No physical _ change.: was_ noted on the x specimens after the headiation period.
- One anomaly occurred during the radiation exposure and was not detected until the test had been completed. Dis anomaly, Nottee of Anomaly Number 2 in Appendix 1, documents the overexposure of the Main Steam Room Specimens 10.1A to 14.3. Dese specimens were to receive 2.2 megarads but were exposed to 22 magarads. -Dis error occurred because the wrong dose level was specified by Wyle Laboratories to Georgia Tech. :Dese speelmens did,'
however, complete the test satisfactorny and thus their qualification exceeds their radiation reautrement. The data from -this phase of testing is presanted 'in' Appendices t' and D. Dese appendices contains e Appendix ! oontains Noties of Anomaly Number 1. e Appendix H contains the letter of certification on the radiation exposure from Georgia Tech. _ .a, .. m me.m. poem,y
n Test Report No. 17947-01 9 0 001999 his Page Left Intentionally Blank. O
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- O - WYLE LABORATORIES womenne resiney
Page No. !!-3 I Tcst Report No. 17947-01 > L
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P 00J'000
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2 P i 9 APPENDIX 1 NOTICE OF ANOMALY e I l t
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9 e WYLE LABORATORIES Ptuntsville Facially . _ . . . . . . _ _ . '..___,._-,,.. . . . , . . . _ _ , , . . , . _ . ,. ._.......,._,.,_-,,_,...__.__m. . . _ _ . , , _ , , , , _ - . .i., _.
_ _ . . - - . . . -. - .. - - - . . - . . - . . . . - _., .- -. - . - . - - - .. .-. . . = . - . . . - . - Test Report No. 17947-01 1 5 i 00L'001 1 This Page Left Intentionally Blank. i I l 4 c e
, (2 -
WYLE LABORATORIES mvaimie Pwmy l i~. . . - . . _ . . . . - . , _ _ _ - _ . . , . - . - - . ~ . - - . - . . _ _ ~ . . . . . _ , _
Page Nr. !!-5 Test Report Nc, ' 17947-01 00L'002 WY..L.E.
.. <E..iem oe .u.a.i
*^
NOTICE OF ANOMALY october 5, 1987 ( NOTICE NO: P 0. NUM B ER: N* CONTRACT NO: CUSTOMER: A1Ab u.a Power Company wygg jog go; 17947 NOTIFICATn0N M ADE TO:- Rick Woodfin NOT:7tCAfloW DATE: sept. 30, 1987 NOTIFICAfl0N N ADE ST: Joe Hasaltino yg. On-site CATEGOAY: O SPECIMEN D PROCEDURE C TEST EOUIPMENT NOMALY: S'EI 2"4' 1987 P ART N AME:
/
__ PARTNO. _ TEST: Radiation Exposure LD. NO. N/A
- SPECIFICATION: WLCP 17942-01, Revision A P A RA. N o.
Tt.ble IV , mE0ulmEMENTS. The specimens shall be irradiated as specified in Table IV. Table IV specifies 2.2t7 Rads for specimens 1.1 to 9.3 and 2.2I6 Rads for specimens 10.1A to 14.3. l l DESCRIPfloN OF ANOM ALY: specimens 10.1A to 14.3 were irradiated to a total dose of 2.2E7 Rads. l f% i ) v DISPOSITION COMMENTS . RECOMMENDafl0NS. The mistake in the above radiation exposure was not detected until the test program had been cceplete. This error occurred because the wrong dose level was specified by Wyle Laboratories to the Georgia Institute of Technology Neely Nuclear Research Center. These specimens did, however, successfully coerplete the LOCA Test. This anomaly resulted in an overtest to the main steam room specimens, but apparently did not impact their performance during the ICCA Test. NOTE: IT IS THE CUSTOMER *S RE.SPONSIBILffY TO A.1ALYZE ANOMAUES AND COMPLY wtTH to CFR PART 21.
/
vtA FICAfloN:
*m0 JECT ENGINEE A U- N'rT7 #WN TEST WITN ESS:
Rick Woodfin Pe0 JECT M AN AGE -
/
mEPnESENTINO: Alabama Power Ceepany ' CO NAT - - '/- '/? QuAuTv AS$uaA~et $4JL, ~4,k5 f*'6'~ A - p) \.
. . . . _ _ ,,,, , e, ,
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Page No. U-7 l Test Report No. 17947-01 l i i I
. 00L'004 1
1 1 l 1 l APPENDIX H I EADIATION FACHJTT CERTIFICATION LETTER t P 4 b I t I WYLE LABORATORIES nunumse rwurs
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- O 4
O. WYLE LABORATnntes nummin peera,
Page;fc. E-9
- Ten Report No. 17947-01
/.+- 5 Georgia Institute of Technology 3 h NEELY NUC'LEAA AESEAACH CENTE A L,
-t 500 ATLANT1C CAIVE
,,g ,gg
,,,, ,/ ATLAN'.*A GEC AGLA 3:332-0425
' october s, 1987 000006 Uyle Laboratories 7800 Governors Drive Huntsville, Alabama 35807-5101 Attentient Mr. Joe Hazeltine Reference 4-7103-3 720992 Gentlement The items covered by the above number nave been irradiated in accordance with quality assurance requirements using Cocalt 60 (saema energies 1.173 tiev,1.332 HeV) to the total dose requestec, ile certify the specifics of the irradiatiots as follows:
Irradiation Period: Interval between September 2, 1987 through September 4 ' 1987 as shown on the enclosed Gas.a :rraciation Log Sheets. Dose Rate: (NTE) 1.00 E6 Ruds/hr (Air Equivalent) l Total Dose 2.20 E7- Racs (Air Equivalent) Dosimetry: Victoreen Model 5005-1 Integratink/ Rate Electro.neter System witn tor.ization chamber proce. Calibration by Victoreen traceaDie to NL3 Cobalt-60 Calculations, a sketen, or photographs of the arrangement are enclosed. Please let us know if any accitional information is neec c. Yours truly, fg, Q C-- - - ' Dr. R.A. Xaram
. Director ray. jlr Enclosures
. Page Nr. T1-10 !
Test Report 1 o. 17947 4 1 < GEORGIA INSTITUTE OF TECHNOLOGY wwei..r n. .ren c.ni r 00L'007 900 Atlanhc Drive. N.W. Atlanta, Georgia 30332 4404)"94 3606 ; GAMMA IHRADIATION LOG Client: Wo'n he >*srf=1 NRC
Reference:
??o992
Reference:
d-? ? M- e Total Dose: 2.2 r7 l tem: r> > ? = *-syn => cyso--- Dose Rate: ikit) 1.0 16 Lacaed Dese Rate Total Dose Cumulative Start Stop Rads Dose Rads Hours Rads / hour
~
9/2/87 9/4/07 1027 0910 46.55 4.7) t5 _ 2.20 E7 2.20 E7 f e O
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Page Ns. H-11 Test Report No. 17947-01 , O o0:2008 DOSE RATE DCTERMINATION E x P x D I 7 x M x H x R a Dose Rate, Rads /hr (Air Egiuivalent) E: Electrometer High Level Conversion P s Probe Efficiency D Dose Conversion. Roentgen to Rad ' 7: Temperature Correction to O Desree Celsius H = Pressure Correction to 760 Millimeters Mercury H Time Conversion, Hinutes _ to Hours R Electrometer Reacing E P D 7 H H R Dose Rate, Rads /hr
, 100 0.939 0.869 1.050 1.025 60 3o.95 4.68 E5 100 0.939 0.86S 1.050 1.025 60 88.66 a.67 E5 100 0.939 0.868 1.050 1.025 60 35.30 4.73 ES
'/
VYLE LABORATORIES: _ u.7103-S. O GEORGIA TECH NUMDER: 720992 i 4 g . 4 0
Page No. D-12 Test Report No. 17947-01 GEORGIA INSTITUTE OF TECHNOLOGY noe.ar a. .aren ceni., 900 Atlantic Drive. N W Atlanta Georgia 30332 000009 O
#404: 894 3608 k '
GAMMA 1RRADIATION LOG Client: WVl* I'b******'** IO"I NRC
Reference:
Reference:
d-7103-8 Total Dose; _ 2.20 E7 lter-: Cable Tray /18 es. splices pas, p"ggy. (PTE) 1.0 16 Start Stop Lapsed Dese Rate Total Dose Cumulative Hours Racs/ hour Rads Dome Rads l 9/2/87 9/4/87 j 1039 0940 47.01 4.68 E3 2.20 E7 2.20 E7 rh _ Date Perforand k 2 Ya.- b '. 1 1. /n ., c p.9 _ Pe viewed 4 &,f y,.7
>v
c
, , 3 ,, y,g Test Report No. 17947-41 GEORGIA INSTITUTE OF TECHNOLOGY Nucler,r Retaarch C:nt;r 900 Atlantic Drive. N.W.
Atlanta, Georgia 30332 010 79
\j (404)894 3608 GAMMA 1RRADIATION LOG Client: Wyle Laboratories NRC
Reference:
720992
Reference:
4-7103-s
- Totst Dose: 2 2 E7 Item: Nema inclosure /6 Splices Dose Rate: MT) 1.0 E6 Lapsed Dose Rate '(otal Dose Cumulative Start Stop Hours Rads / hour Rads Dose . Rads 9/2/87 9/4/87 1037 0910 46.55 4.73 ES 2.20 E7 2.20 E7 1
v
^ Date Performed ja, ,_ ) _ pg_ ( _ p
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Page No. D-14 Test Report No. 17947-01 GEORGIA INSTITUTE OF TECHNOLOGY noci.., a.s.aren c ni., 00L'011 900 Atlantic Dnv.. N.W. Attanta. Georgia 30332 O d404# 894 3608 GAMMA IRRADIATION LOG Client: b'Vl* M 0'8to'I'8 NRC
Reference:
720992
Reference:
4-7203-s - Total Dose: 2.2 E7 l tem: Eight (c) condulet rittings pop, pet,; (N:rt) 1.0 26 Lapsed Dose Rate Total Dose Cumulative Start Stoo Hours Rads / hour Rads Dome Rads 9/2/07 9/4/87 1040 0940 47.13 4.67 is 2.20 r1 2.20 t7 O
+
4>
^ Date Performed ,
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Test Report lio.' 17947 . 00L'012 TRACEABILITY DATA Victoreen Electrometer Model Number 500B 1 Serial Number 340 Calabrated: November 17, 1936 By: Neel', Nuclear Research Center Georgia Institute of Technology 900 Atlantic Drive, N.W. Atlanta, Georgia ;0332 Next Calibration Due: November 17, 1987 Instruments Used Keithlev Piceampere Source Nocal Numeer 291 Serial Number 71987 Calibration: October 9,1980 l By: General Electric Company Integrated Consnunication Services Operation
- 2325 Pacific Drive, Suite A l
t Norcreas, Geordia . 3007i 3 Next Calibration Due: October 9,1957'. ; General Electric Traceability-
'SLN-7081 Number 000480 (Dated July 17, 1936 and due January 17, 1987)
KE!-515 Numoer 23666 (Dated Decemoer-6.1985 and cue December.6,1936 Hewlett Packarc Digital. Voltmeter s Model Number 3460B . Serial Number 709-00133 Calibration . September 10. 1986 ] By: Hewlett Packard Product Support Division ; 2000 South Park Place " Atlanta, Georgia 30339 i { Next Calibration Due: March 10, 1987 Hewlett Packard Traceability N.B.S. Ntmber 234494 (Dated April 30,1986 and cue' octoner 30,193e)
W Test Report No. 17947-01 2 O Traceability Data Continued 000013 Victoreen Probe Model Number 550-6 A Serial Number 502 Calibration: June 30, 1987 Sy Victormen, Inc. 10101 Woodland Avenue Cleveland, Ohio 44104 - Next Calibration Dues June 30,1985 Victoreen Traceability Test Numoer DG8118/83 Calibration: September 29, 1983 i PTW Chamber Model 30-343 Serial Number N23361-142 , O t e O 4
O O . 00J014
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POST-RADIATION EXPOSURE FUNCTIONAL TESTS O 9 O
00J'015 O
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Test Report Ns. 17947-01 O SECTION DI Potrr-RADIATION EXPOSURE FUNCTIONAL tem 002016 1.0 REQUIREMENTS Insulation resistance values were taken for informational purposes only. Contact resistance shall be 1 ohm or les when measv;ad with a digital ohmmeter. 10 PROCEDURES The test specimens were subjected to the testing per Paragraph 2.3 of Section L 3.0 RESULTS 4 The test specimens were subjected to the tests of Paragraph 2.0 which met the requs ements of Paragraph 1.0. The data collected during these tests is presented in Appendless I through m as noted below. e Appendix I contains Photographs m-1 through HI-3 which show the specimens mounted in their respective trays, condulets or enclosure. e Appendix Il contains the Insulation Resistance Test Data c.aets e Appendix E contains the Instrumentation Equipment Sheet which lists the equipment used to collect data. G WYLE LA50RATORIES - numenne Pacmty
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DATA SHEET 5 O N e WYLE LAkORATORIES O e.uataw.e pacimy
Test Retsfet Nr. 19949-01 DATA OHEET Customer Alabama Power WYLE LABORATORIES ekenite Tape Splices Specimen Part No. T-95. No. 35 and Sectch 33' Amo. Temp. 7 Job No. 17947 g ,, wL;P 17492-01 Photo wes Report No. 3*3 Test Med.
- Start Date 7' 4* I7 Part. -
SIN No Specimen Temp. Ambient 002023 No GSI .
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- Part No. T-35. No. 35 an;. scet
- 5 33* Amo. Temp. Job No. 17947 -
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Test Report No. 17947-01. b INDTRUMENTATION EQUIPMENT SHEET M 17' DATE:- 09/04/87 J3 U KR 17947-00 TEI' ARd~ i "*A ICHNIClANI C. AWXLI ll$70ER: 2.A. PlbO IY'i "I!71 IJO*!*% hD, INSTrJOT m & AC7WEA C ELt SG!AL e WYLE e h it 1 C. RACY ': *CA'I
. *C I I DIS NTR v4.hALLA 4150 82123 101040 .02-i:cm .025C6 03/10/87 03/10/87 2 s NTR BR 1864 E:7113160 011698 50K 50T hn 2-554aWit 06/06/87 10/06/87 3 6 MTR E)D4.1210 - It&2-C 257 102f92 .5-sis *WM
- 31 05/18/87 !!/18/87 00'026 J 53 3 TD ZEIFY THET THE AEV! IETEJIENTS WEE GLGMTD LEI 4 ffA'E-OF-TWif TEDtNIZIS WITH !"WRDS ieCSE CALIBRC71; TRACI;&I T3 TE NATI3dL BL1 EAU 7 fiACAcs.
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i 1 1 4 i d. 4 1 l l l J J t. 002028 i m. I 3 4 1-i 1 b THERMAL AGING i ; i I i- } f I i b l I t i e-l ? t 5 4 e i I' t 1 } l __-__.._m_m. _ _ _ . . _ _ _ . , ..m._., ,, . . . . , . . - . . . . . , ,,. . . . .. . _ , _ _ . ~ . _ . . . _ _ , . . , _ . . _ . ....,,_..,m.._-...... _ _ _ _ _ _ _ _ , . .. . . . ,
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Page Ns. - IV-1 Test Piport No. 17947-01 O SECTION !Y , TWRMAL AGING 00J030 1.s mEqmmmms The test specimens shall be thermally aged as follows: apenham Aging
- Time
- Equivalent No. Tempcates (Bours) IJfe Years 1.1 to 10.3 110'C . 112 15 11.1 to 12.3 110'C '100- 15 13.1 to 14.3 150'C 250~ 15
- Tolerances: (-O'C, +5'C), (-0 Hours, +3 Hours) 2.0 PROCJOBE5 The test specim_ ens, mounted _in their respective tray, condulet or enclosure, were placed O inside two medium sized test chambem and aged as described below. Specimens 7.1, 8.1, and 9.1 were removed from the cable tray and mounted to a Limitorque actuator fixture as shown in Photographs IV-2 and IV-3. .
spechne Aging Tha. No. Temperetwo (Hows) 1.1 to 6.3 1100C 112 1 7.2, 7.3, 8.2, 8.3 9.2 and 9.3 7.1, 8.1 and 9.1 110'C 114 s 10.1 A to 10.3 110*C 112 11.1 to 12.3 110'C -110 13.1 to 14.3 150'C 253 p O wvLa LAsonATomiss wunenne Penty i \ _
Test Report No. 17f 47-01 l l
==
O =a The test. specimens possemed suffleient inte.71ty to complete the thermal aging program without evidence of exeossive degradation. De Okonite leads for Specimens 13.1 to 14.3 were less flexible and the outer layer of the~ Okontte and 3M tapes became slightly brittle. Dere was no evidence of eracking in any of the spileas or cable insulations. Appendices I through m contain the following Sta from thermc1 agire e Appendix I contains Photographs IV-1 thnuth IV-4 which show the thermal-aging chambers and setup for Sptelmens 7.1,8.1, and 9.1.
^
e App,endix 11 contains typteal thermal aging circular charts from 110'C and 150 C aging chambers. e Appendix E contains the Instrumentation Equipment Sheet which lists the thermal aging chamber instrumentation. 002031 O G O .,_._ _,.. l
_. . .... . ....~...-.. .~ .- - . .. . . .... . - _.- . . . . . Page No. IV-3 Test Report No. . 17947-01 i 1
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Pcre No. . TV-7 Test Report No. 17947-01 O 002036' 4 APPENDIX H TYPICAL THERMAL AGING I CIRCULAR CHARTS O
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i ! Test Report N;. 17947-01 i i 1 i O BBCT10N Y 00'J042 POST-TWRRMAL AGING FUMCTIOWAL TE515 s
] L8 REQUIREMD TS Insulation resistanes va).nes were taken for informational purposes only. Continuity shall be
~
! 1 ohm or les when meaured with a digital ohmmeter. ,
l Le PROCEDURR3 ne test specimens were subjected to the testing per Faragraph 2.3 of Section L ) 3.0 EEEUL15 i' ' De test specimens were subjected to the tests of Paragraph 2.0 which met the requirements of Paragraph 1.0. De data collected during these tests is presented in Appendless I through ! E as noted below. ; ! e Appendix ! eentains Photographs V-1 through V-4 whleh show the specimens j . mounted in their respective trays, condulets or enclosures. l e Appendix II contains the Funettonal Test Data sheets. i , e Appendiz ni contains the Instrumentation Equipment Sheet which lists the equipment used to colleet data. 4 0 (J . , , , , . . . . , Munw.u.e pwuty
. _ . . , , . . . ~ . _ _ , , _ , _, _ _ , . . - ., _ . . , , , _ _ .__...._,_,,_......._...n
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Muawane resuuy 1 _, - - - . - . . _ _ . . - . - . ,- . . . . _ , . . _ - . - . . . _ . . . _ . . . . , _ _ _ , _ . _ . - - . . . _ _ , . _ , . ~ - _ , - - _ . . . . . . _ . _ . _ . . _ . - . . . - - . . . .
_ _ _ _ _ . -. _ _ _ _. . _ _ _ _ __._ _. _ _ . . _ - _ . .. .. . - _ . .-.. ._~._._._-_. _ _ __ _ - ~. Pago No. V-3 Test Report No. 17947-01 1 9 002044 i i h APPENDIX I 3 PHOTOGRAPE5 4 6 9 l WYLE LABORATDRIES Momevow resmey 1 1
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PagaNo. V-4 l Test Report No. 17947-01
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Page No. V-7 ' Test R port No. 17947-01 000048 4 E APPENDM E DATA SHElfr5 I f l WYLE LABORATomits hwatevm %ui, I
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m - - _ _ - - _ _ _ _ _ Test Report No. 17947 01 DATA SHEET 00u049 Customer Alabar.a Power WYLE LABORATORIES ekenite Tape splices O Specimen T-95, No. 35 and scotch 33' 72'I Joe No. 17947 Part No AmD. Temp. Spec. WLCP 17492-01 Photo. V6 Report No. Ine -01 3'3 ' Air Start Date Y'O M Para. Test Med. No Specimen Temp. Ambient S/N NO GSI Test Title y, d,ttA h hinetions1 Test N Acceptance criteria, Insulation Resistances (at 500 VDC for 1 minute) and centact , liasistances (via Kelvin Bridge Methodi shall be measured for information only. Speciman No. Insulation Msistance Contact Resistance 1.1 l.9tlo'8 4 0. D I lo'8 A 1.2 1.2 a le* .n 0.3*l x ie' 8.A. 1.3 f.8, ie% 0.TlXio A 2.1 7.1xlo".n. o '37tro** A O ,.= n ,,e A o . , n ,.. a 2.3 l .1 Xio"A d 33pto*3A 3.1 $.3Xio".n_ l q c y g g *3.n_ 3.2 ) .2 r feh l.13Ylo'I.A. 3.3 1. 2 r t e'5A J lal y to*J A 41 4"~7'tek O.39rie3.n-4.2 1.1 y pol l .n. O.2q f,o 3 4 4.3 9.Ir10'A d.30 r!8 3.n 5.1 S.g,,pa O.3crio*8 A 5.2 g , , p. m c , p q , ,,.s ,fi,, 5.3 af.o , l3a 4. g 33,f3 3 rL Tested By Date: Witness ^' M Date: 40tice of Sheet No. b of 3 Anomaly N Aporoved //I" h I Y/i'7 ' ff m * ~ m esa m we u
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Page No. V-9 Test Report No. 17947-01 DATA SHEET 002050 l , Alabaam Power WYLE LABORATORIES Customer chenite Tape splices Specimen 78*F JoD No. 17947 Part No. T-95, No. 35 and seoteh 33* Amb. Temp. V5 Report No. 17947*01 Spec. WLOP 17492-01 Photo
'Al' Start Date 448/#7 Par. 33 Test Med.
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,a Sheet No. 2 of 3 Notice of Anomaly Approvec d % Mm f-/ TM 7
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Test Report No. 17947-01 DATA SHEET 002051 Customer Al h P w WYLE LABORATORIES ekenite Tape splices Specimen 72'I 17947 Part No. T-95, No. 35 and Scotch 33 Amb. Temp. Job No. w 17492-01 I#4 Report No. 17947-01 Spec. Photo 3*3 Test Med. If Start Date O /O Para. SIN #8 Specimen Temp. Wm . GSI #8
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Page Ms. V-11 Test Report No. 17947-01 i l 002052 i i i i J
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a AFFENDIX M INFrRUMENTATION EQUIPMENT SHEET 5 l O b 6
- WYLE LASORATORIES Huntwue amnty l
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Test Report No. 17947-01 00'J053 a i-
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- tem Report No. 17947-01 INSTRUMENTATION EDUIPMENT SHEET SAGE 1 0F O Etti TE:.+:ClAh: R. SCY M/10/87 J3 WJER: 17947-00 CUSTDER: ALA M aA DOWER
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Test Report No. 17947-41 IN3TRUMENTATION EQUIPMENT CHEET 840E 17 1 M'T t 01/14/87 .i2 NLMIER: 1n47-00 IIIT AREA T.E.'.A8 tt:PAlt!Ani t, sty ::.57MRI AARAMA 30WER TYst 'tria 3::57 LAD.TJC*; ML O.- -- _. -. -. -, -, - - 1 Es m 8R 1864 6371131M Cl!aH SN*WTCNN . 2 55 RAW 2,/4/87 10/M/87 2 918 m VAL 4t1A 4tM 82123 101040 .02-com .02508 09/11/87 03/.it/64 9 00:2055 O m , - 7. M - - _1. .:. m. ,
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6ag] Co. \hf-1 Test Report NO. 17947-01 C SECTION VI LOSS OF COOLANT ACCIDENTTEST LO REQUIREMENTS L1 Acceptance Criteria The splices shall maintain voltage and circuit continuity within +25 percent of applied electrical supply. De splices sha11 not cause their assoelated fuses to blow. L2 Leakage Currents Leakage currents to ground on Specimens 10.1 A & 10.1B,11.1 & 12.1, and 13.1 & 14.1 shall be measured for information purposes only during the LOCA Test. 2.0 PROCEDURES 00L'058 L1 Tart Specimen Preparation The test specimens scheduled for the LOCA Test (Specimens 1.1,2.1,3.1,4.1,5.1,6.1,7.1, 8.1, 9.1,10.1 A,10.1B,11.1,12.1,13.1, and 14.1) were removed from the enclosures used to g age the specimens and train the wiring. De specimen leads were connected to Wyle-i supplied 1/C Teflon-Insulated lest through splices insulated with Raychem nuclear insulating sleeves as indicated below Specimen Speelmen Wyle Test' Raychem WCSF-N No. Lead Size (s) Lead Size Sleeves Used " 1.1 1/0 AWG 10 AWt. 115/300 w/500 1/0 AWG 10 AWC 115/300 w/500 2.1 1/0 AWG 10 AWG 115/300 w/500 2/0 AWG 10 AWG 115/300 w/500 3.1 1/0 AWG 10 AWG 115/300 w/500 8AWG 10 AWG 115/30(. w/200 4.1 2/0 AWG 2AWG 300 tape * *
- w/650 2/0 AWG 2 AWG 300 tape w/650 5.1 2/0 AWG 2AWQ 200 tape w/500 2/0 AWG 2 AWG 200 tape w/500 6.1 2/0 AWG 2AWG 200 tape w/500 1/0 AWG 2AWG 200 tape w/500 WYLE LABORATORIES
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Test Report No. 17947-01 ; LO FRGCEDUREB (Centinued) 00*059 J S.1 Test Seelman Preparatka (Canthmed) Speelman Seetman Wyle Teste Bayehem WCSF-N No. Lead Res(s) Imad Sise Sleeves Used ** fa 1/0 AWG 10 AWG 115/300 w/500 12 AWG 10 AWG 070 w/200 Id 8 AWG 10 AWG 115 w/200 8 AWG 10 AWG 115 w/200 9.1 8 AWG 10 AWG 115 w/200 12 AWG 10 AWG 070 w/200 10 - 14 ASCO 14 AWG 050 w/115 12 AWG 14 AW G 070 Wyle leads were 1/C 10g0 Volts,200'C, Teflon leads (10 AWG and 2 AWG) and 1/C 800 Volts, 200 C, Teflon (14 AWG).
" Indleates shim sizes applied to smaller emble and overall sleeve size. For example, "115/300 w/500" on Speelmen 1.1 indleates WCSF-N-115 and 300 sleeves over the Wyle 10 AWG and an overa11 sleeve of WCSF-N-500 applied over the shims and the 1/0 AWG test speelmen lead.
O Indloates that Okanite T-95 tape was applied over the sharp edges of the bolted connection. All other connections used uninsulated butt splices. After splicing to the Wyle test leads, the speelmans were re-insts!!ed in their enclosures as noted below: l Speeltnen No. F.nelosure Type l 1.1, 2.1, 3.1, 24" x 24" x 6" NEMA 1 enclosure with paint 4.1, 5.1 & 6.1 scrapped off subpanel. Enclosure - contained four , 3 in. Myers hubs and 12-inch long 3 in. OD conduit nipples exiting from the side and bottom. A 1/4 in, weep hole was drilled in the lower right hand corner of the snelasure. 7.1, 8.1 & 9.1 154" x 10i" x II" Limitorque cover bolted to c 1/2-inch thiek steel plate. De Limitorque rasket was insta!!ed and there was no drain in the cover. *1he specigns were routed through a li-in. Myers hub and 90 elbow pointed downward. De splice rested on the cover approximately 3/4 in. below the bottom of - the conduit entry. WYLE LABORATUAtE5 Hunww.no resiney _______________._._._-.._...,.._.._.._........._,...__.x
Test Report NO. 17947-01 2.0 PROCEDURES (Centinued) 2.1 Test Specimen Preparation (Contirazed) Specimen No. Enclosure Type 10.1A & 10.1B, 3/4 in. Type C condulet fitting with cover and 11.1 & 12.1, and gnaket. One end of the condulet was attached to 13.1 & 14.1 FNGS-supplied 3/4 in. flexible conduit (Anaconda Type EP) and the othe end was attached to an LB fitting through a 6-in. nipple. De LB fitting contained another 6-in. nipple pointed downward. . 2.2 Chamber Prwperation The framestestandspecimens, mounted installed inside on their a 60-inch respective diameter, 60-inchtest longfixtures,(were attached nange to flange) te carbon steel LOCA test chambe. he firtures were tack welded to the chamber to ensure a solid connection to ground existed for the leakage current circuits. The Wyle-supplied Teflon wiring was carefully routed out multiple chambe penetration assemblies in the rear of the chamber. The 125 VDC wiring was segregated from the 632 VAC wiring and erited in a separate penetration assembly. De chamber penetrations were sealed with a Scotcheast No. 9 potting compound per Wyle laboratories standard practice. (T The chambe water level control system was adjusted to ensure that the specimens did not become submerged during the chemical spray period in the test. In addition, the chemical spray flowrate was adjusted to deliver 3.75 gallons per minute (0.15 gpm per square foot over a 25 foot square area). Chemicals were prepared as described in Appendix IV. L3 Instrumentation Setup The instrumentation setup for this test consisted of 30 electrical and environmental channals. These signals were fed into a Daytronics System 10 Data Acquisition System (DAS) which displayed requested informatien on a color monitor, fed a high-speed line printe and fed a Hewlett Packard (HP) Model 1000 minicotaputer. De HP-1000 system acquired data on a hard disk and generated plots of requested channels. 'Ihe data acquisition system was operated at its maximum rate during the temperature / pressure ramps and for the entire Main Steam Room test, slowed to one-minute intervals after approximately 69 minutes, and then slowed to 10-minute 1..cervals from the 5 hour 38 minute point to the end of the test. A 24-hour circular chart was utilized to record and monitor chamber temperature. This system was used for control purposes once the saturated steam environment was achieved in
, the chambe (1 hour into the Containment test). This system utilized two Type "T" thermoeouples mounted in the same location as Channels 1 and 2.
WYLE _ .LABO.RATORIES
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Test Report No. 17947-01 - 1.3 PROCEDURES (Continued) O L3 Instrumentatim Setup (Cetinued) The channel number, specimen number, signal units, and signal monitored were as follows: Channel Specim e No. No. Units Signa 1 Monitored 1 All *F Chamber Control Type P thermo-couple mounted to the top center of the NEMA 1 enclosure. , 2 All 'F Chamber Control Type P thermo-couple mounted to the condulet cover for Specimens 11.1 and 12.1. 3 All 'F Chamber Control Type K" thermo-couple mounted to the center of the Limitorque actuator cover plete. 4 AH F Average Temperature of Channels 1, 2, and 3. 5 AD PSIG Chamber Presure Transducer 6 All GPM Chamber Spray Flowrate 7 1-3, 7-9 VAC Input Voltage, A-B 8 1-3, 7-9 VAC Input Voltage, A-C 9 1-3,7-9 VAC Input Voltage, B-C 10 1-3 Amps Current, Phase A 11 1-3 Amps Current, Phase B 12 1-3 Amps Current, Phase C 13 7-9 Amps Current, Phase A 14 7-9 Amps Current, Phase B 15 7-9 Amps Current, Phase C 16 4-6 VAC Input Voltage, A-B O wyLa LAsonATomiss nunte.m: p acmn _ .. J
Page No. VI-5 Test Report No. 17947-01 0 2.f' PROCEDURES (Continued) 1.3 Instrumentation Sette (CanM) 002062-Chann.1 sparta = No. No. Units - 5trnal Monitored 11 4-4 VAC Input Voltage, A-C 18 4-6 VAC Input Voltage, B-C 19 4-6 Amps Current, Phase A 20 - 4-6 Amps Current, Phase B 21 4-4 Amps Cunent, Phase C 22 10 VDC Input Voltage 23 10 M1111 amps Load Cunent (mA) ~ 24 10 mA Leakage Current to Ground
- 25 11 & 12 VDC Input Voltage 1
26 11 & 12 mA Load Current 27 11 & 12 mA Leakage Current to Ground
- 28 13 & 14 VDC Input Voltage 29 13 & 14 mA Imd Current 30 13 & 14 mA Leakage Current to Ground *
- Leakage currents to ground were calibrated to a 10 microampere resolution. ,
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Test Report No. 17947-01 1.0 PROCEDURES (Cantlnued) - L4 Specimen Operability The test specimens were electrically connected to the circuitry in Appendix III. De circuits were energized continuously through the Main Steam Room test profile. For the Containment test profile, the specimens were powered as listed below: Specimen No. Voltage Current Operations 1.1, 2.1, 3.1 632 VAC 27A None. Continuously Energized. 4.1,5.1,6.1 632 VAC 130A None. Continuously Energized. 7.1,8.1,9.1 632 VAC 20.2 A Powered for the first 65 Minutes. De-energized until the 46-hour point then re-energized for 2 minutes. 10.1A & 10.1B 137.5 VDC 200mA* None. Continuously Energized. 11.1 & 12.1, 137.5 VDC 200 m A
- Powered for the first O 13.1 & 14.1 60 minutes. De-energized for remainder of test.
- Loactng provided by an ASCO Model HV20230130 Solenoid Valve (23 Watt,125 VDC) provided from the FNGS.
2.5 - Aceident Simulation Tw test specimens were subjected to two temperature / pressure proflies. De first profile stain Steam Room test) was gerformed as shown in Figure VI-4 of Appendix V. The-temperature requirement of 323 P was met in 15 seconds and the pressure requirement of 6.4 PSIG was met in 2 seconds during this test. The second profile (Containment test) was performp as shown In Figures VI-29 to VI-31 of Appendiz VIL De temperature requirement of 393 P was met-in 109 seconds and the peak pregure requirement of 53.3 PSIG was met in 117 seconds. Temperature was held above 393 F for 304 seconds prior to the temperature decay. Chemleal spray was initiated at the 61-minute point and continued to the 25 hour 8 minute point in the test. De two test profiles were performed one after the other. O _ _ ._ , - __ _ _ _ _ _ _ =
l Page NO. VI 7 l Test Report No. 17947-01 0020G4 n)
\ ' 3.0 RESULTS All of the test specimens demonstrated the ability to conduct the speelfled currents, at the specified voltages, throughout the LOCA tests.
One anomaly occurred during this test and is documented as Notice of Anomaly Number 1. Bis anomaly documents the usage of the high-speed printer that was outside of its calibration interval during the LOCA test. This error was discovered at the 24-hour point in the test and no other printers of the required speed were available. The post-test calibration check found the printer to be inside the manufacturer's tolerances. It should be l noted that th!s printer provides hard copy backup data and all of the plots in Appendlees V - l through Vm were made from data off the hard disk on the HP-1000 minleomputer. l The recorded leakage currents to ground were Speelman Lankage Current No. to Ground (mA) Notes 10.1 A & 10.1B 0.00 11.1 & 12.1 1.20 (1) l 13.1 & 14.1 0.00 l p NOTES: (1) This signal existed for appimximately 15 minutes during the Main Steam
'd Room test (see Figure VI-25). However, the signal was not erratic, as most l 1eakage current signals tend to be. Troubleshooting commenced at the 15-l minute point found the 125 VDC leads tied to a short length of a 36, l '8 VAC power cord for the circuit on Specimens 4.1, 5.1, and 6.1 When snese ties were cut, the signalimmediately dropped to zero. It is therefore concluded that this signal was most likely induced and not specimen related.
The data from this phase of testing is presented in Appendices I through IX. These appendlees contains e Appendix I contains Notice of Anomaly Number 1 and the Post-Test Calibration record. e Appendix II contains Photographs VI-1 through VI-14 which show the specimen, chamber, electrical and instrumentation setups. e Appendix E contains Figures VI-1 through VI-3 which show the electrical circuitry used to energize the specimens. WYLE LABORATORIES Mumsme pwney
Test Report No. - 17947-01 l l OO'J065 S .0 REBULTS (Couthmed) .. O e Appendix !Y contains the calculations fn the chemical spray solution and , flowrate. e Appendiz V contains Figure V1-4 which plots the chamber thermocouples , and pressure for the Main Steam Room te:t . e Appendix VI contains Figures VI-5 through V1-28 whfeh plot the electrical data recorded during the Main Steam Room test. e Appendix V11 contains Figures VI-29 through VI-31 whfeh plot temperature, pressure and chemleal spray flow during the Containment test. ,, e Appendiz VIII contains Figures VI-32 through VI-55 which plot the [ electrical data during the Containment test. Appendix IX oontains the Instrumentation . Eculpment Shoets whleh list - equipment used to take data. The high-speed line printer was inadvertently left off and was added after the test had completed. ; O 4
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P Test Report No. 17947-01 l f 1 L 00'067 J i f t 4 f, s [ t 1 , This Page IAft Intentf0n4117 Blank. l
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Page Ms. VI Test Report No. 17947-01 00"068 M E.. O .ue .i O Al C* No ICE OF ANOMALY septem3er so. 1987 I "1 I CONTRACT NO: N!^ NOUCE NO: P.O. NUMeER: Alabama Power Company wyLE aos NO: 1794T CUSTOMER. Rick Woodfin N0hPICADON DATE:
'* 8*8 N00FICAT10N MADE TO:
Joe Hazeltine vig. _ Onsite NonriCAnON MADE eY: DATE OF - D TEST EQUIPMENT ANOMALY. Sept. 23-25, 1987 CATEGORY: C SPECIMEN OPROCEDURE. High Speed Line Printer TI.Rog10
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Test: WbkI I7942*0I P ARA. NO. 3'I'2 sPECIFICAUCN: REQUIREMENTS: The rMta Acquisition System shall be operated at its peak rate during the ramp and at 1 - minute intervals thereafter. DEsCairtiON OF ANOMALY: The Texas Instruments R0810 High Speed- Line Printer, used to record hard copy data, was found to be outside its calibration interval. Tais error was discovered after the test had be:n running for approximately 24 hours and no spare printers, of the required speed, were availabic. DISPCarTION . CCMMENTS . RECOMMENDADONS; The LOCA test was completed using the out of calibration high speed printer. The printer l was calibrated as soon as possible after the test and found to be inside the manufacturer's tolerances. The line printer does not transform the data fed to'it from the Daytronics Data Acquisition System. A malfunction would cause the printer to record either unintelligible data or no data at a!!. The calibration - of printer involves checking - the printer ribbon latensity and alignment, rt.eb t switch positions (set the baud rate) and the power supply voltages. l tt should be noted that the plotted data :omes from' the Hewlett Packard Model: 1000 l minicomputer. TLa m 's also fed from the DAS and thus the hard copy data' is used for l backup purposes ociy. w NOTE: IT IS TME CUSTOMEWS rep 0NstettrfY TO ANALYZE ANOMALita ANo COMPLY WITH 10 CFR PART 21. vfRapicAn0N: PROJECT ENolNEER:
/ W,:1 O'7 TEstwrtNEsa:Gecrge Langford/ Rick Woodfin PROJECT MAN AGa4 . _ / Y 7 REPRESENTING: Bechtel/A1AbaB4 Power CO.
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i Page No. VI-13. , i Tcst Report No. 17947-01 00'070 J 1 I k j 2 e 4 i I h, .f l. 4 i l i ! APPENDIX R i PHOTOGRAPHS 4 I 4 4 . s i t i i i i 2 1 i 1 i . 1 s , i d f i i WYLE LABORATORIES nuntsvine peuty 1
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p* l O PHOTOGRAPH NO. VI-11 HEWLETT-PACKARD MODEL 1000 MINICOMPUTER USED TO RECORD DATA ON HARD DISK AND TO GENERATE of.m np nconv.erun twponu ATinM
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Page No. VI-21 . Test Repwt No. 17947-01 O . 00L'078. APPENDM M ELECTRICAL SETUP FIGURES j h O WYLE LASQRATORIES Muntsville 8 4438617 _ _ - - . _ . _ _ . _ - . ~
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Page No. VI-25 Test Report No. 17947-01 O 002082 APPENDIK !Y CHEBOCAL SPRAY CALCULATIONS O 9m f O 1 WYLE LASCRATORIES Muntevnte Facmty 1
Page No. VI-26 j Test Report No. 17947-01 O . AL POWER COMPANY - 17947 CHEhDCAL SPRAY CALCULATIONS
- 1. Borie Acid (H%
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- 2. Sodium Hydroxide (NAOH) e Add to get 10.7 pH e Maintain 10.5-11.0 pH during spray
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