ML20100P822
| ML20100P822 | |
| Person / Time | |
|---|---|
| Site: | Shoreham File:Long Island Lighting Company icon.png |
| Issue date: | 09/10/1984 |
| From: | Dante Johnson FAILURE ANALYSIS ASSOCIATES, INC. |
| To: | Judge B, Milligan M FAILURE ANALYSIS ASSOCIATES, INC. |
| References | |
| OL-A-P-029, OL-A-P-29, NUDOCS 8412140449 | |
| Download: ML20100P822 (31) | |
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IEMORANIMM 10:
Mike Milligan DATE:
February 17, 1984 Bill Judge FR(M:
Donald O. Johnson RE:
Shoreham PtJclear Power Station FaAA Job # PA07396 5UBJECT:
Report on trip to Kodiak Electric Association, Inc. on January 22 to 27, 1984.
The trip to Kodiak, Alaska, with Bill Judge from Long Island Lighting Project Of fice (LILCO) at the Shoreham Nuclear Power Plant Station included inspection of AE pistons and gathering of operating information on their Transamerica Delaval (TDI) diesel engines, lhe people we contacted at Kodiak Electric Association, Inc. (KEA) were Rosahul Baldurn and Carl Gronn. They were very helpful in our inslection and gathering of information.
The piston skirts that wer's examined came from engine number 4, serial number 79026-3029, model OSRV 16-4, date of manufacturing 8 August 1980, horse power 8750 BHP, RPM 450. There were two pistons that were pulled for inspection, one
, piston was for LILCO and the other for TDI to inspect. I did an informational inspection on the replacement pistons for KEA.
I found no crack-I t ke indications above the recording threshold.
8412140449 840910 DR ADOCK 05000 ouston. ex. oeTaoir. sesics mo ato. Los u oaas
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S 2'1 - 2 February 17, 1984 Page -2 The AE piston that was designated for LILCO was penetrant tested to NDE-6.2 and Eddy-Current tested to MDE-11.5. The penetrant test was the first part of the inspection and ed@-current was to verify any penetrant indications.
The inspection was of the boss areas as directed by NDE Procedures 6.2 and 11.5.
One area was found to have a penetrant indication 3/4" long.
Upon inspection with eddy-current there were no crack-like indications noted.
The piston was shipped to Palo Alto to be examined at FaAA's lab.
In the laboratory, I reinspected the piston to both NDE-6.2 and NDE-11.5 and found no crack-like indications.
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PEAK FIRING PRESSURE ON ENGINE #4 March 31, 1983, 4000 kW, 7200 hours0.0833 days <br />2 hours <br />0.0119 weeks <br />0.00274 months <br /> 1R 890 IL 970 2R 790 2L 960 3R 1000 3L 980 4R 970 4L 940 5R 990 SL 920 6R 990 6L 930 7R 890 7L 910 SR 930 SL 920 March 2, 1982, 5600 kW, 4201 hours0.0486 days <br />1.167 hours <br />0.00695 weeks <br />0.0016 months <br /> 1R 1320 IL 1320 2R 1300 2L 1280 3R 1300 3L 1280 4R 1310 4L 1260 5R 1340 5L 1300 6R 1300 6L 1240 7R 1340 7L 1240 8R 1300 8L 1240 i
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h 29 4 800tANDUM 70:
Mike Milligan Nelson Irvine DATE: February 3,1984 FROM:
Donald O. Johnson RE:
Shoreham Nuclear Power Station FaAA Job # PA07396
$USJECT: Oakland, CaliforniaReport of Trips on 1/10/84 to Transamerica Delaval,
! went to Transamerica Delaval TOI in Oakland on January 10, 1984, to AE-type piston as rep (rese)ntative of Long Island inspect two (LILCO).
I used a color contrast penetrant method of inspection described in the FaAA Mondestructive Examination Procedure.
October 12, 1983.
!!! inspector of their Field Quality Assurance Division.The proc Al Fleischer at TDI arranged The two pistons were crated when we went to their trainin hours.
do the inspection.
There was 'a description of the material on top of one crate.
R5 Test Pistons 341-04-AE O
Piston Skirts were tested in RS-V12 for 687 hours0.00795 days <br />0.191 hours <br />0.00114 weeks <br />2.614035e-4 months <br /> at 302 Testing included 51 start-and-stop sequences.
4 RPM.
7085 C-33.
The crates'were opened
. Heat numbers were 7085 C-31 and heat numbers and other markings., and I photographed the pistons showing the the wrist pin boss area was thin, and tae firsI noted that these pistons w%
style:
area where the crown bolts to the skirt was very narrow,t rib above the boss type pistons.
the same as the AN-The next Procedure, NDE 6.2. step was to complete the color contrast
~
penetrant test to FaAA of plating on the inside of the skirt and that the casting was different from general production runs of cast material.
skirt was cleaned, and all the flash was removed.
The inside of the polished, with smooth radius into boss. smooth, as if polished by cra y
next step was to use eddy-current to inspectThere were no r a.
The web.
I also checked plating inside and out.
the boss areas and the lower the inside below The plating was very thin,There was evidence of normal areas.
O'0005 inch to 0.0001 inch.
approximately I found three indications with eddy current on piston C-31 as shown o 11.5.8.4.
The attached reports and a photo pack will document the report w ng O
t lbdure
F-Z'1 - 13 Failure 11.1.10 Ansjsis ED0Y CURRENT CALIBRATION REPORT Job No. Ajo !)394 Date /-/0 - S'h!
Report No. P f o 939 4-9t,rJo e/
naterial Description AJose/w Cn17 tha)
Code or Spectfication h or /4. f~
Full On -/,r Full 0ff P /, J' j
Reference Standard P40-c-/
Instrument Af /7_ /7 S/N 1
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Instrument 1
Freq. 2 a # 2_
Gain 3o voits/dtv O..s' Phase Er8' Test Probe A MR ftp-/n A) 5/fl Ec P-me - A-i Reference Probe DJ re-A-laa B-/
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/,4 units 9 -/,[ L/0 3, 1 units 9
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L/0 STRIP CHART RECORDER Type A//#'
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F-2<>-26 Failure 11.1.10 Assoaate:
O ED0Y CURRENT CAllBRATION REPORT C/
p Job No. Pf6 '7394 Date /~ /3 - t 4!
Report No. A40 '7394-Wr3 o(
Naterial Description L;o aci fo y Z#cd Pts Do SA"i y7~
Code or Specification NOE /4 5
Full On - /,.5' Fall Off 1-3 S/N O/337 4 7 Instrument Af s2 /'/
i Reference Standard Instrument Freq. 2 A,g, Gain
/6' volts /div C, s' Phase 2/f' S/N
/u _ /o_ /
Test Probe /00 Ec#-/
Reference Probe /do Ecp S/N 4 - f o o - B
,2.
CALIBRATION 1V units 9 -/. 5' L/0 2
units 9 - h f' L/0 2,0 units 9 - /
L/0
/. 4/
units 9 t/
L/0 STRIP CHART RECORDER S/N 4//Af Type
/
/
Channel 2 Channel 1
////
4//A Sen Sen Position 9 Null Po' int
- /#
Position 9 Null Point 1//#
Chart Speed
- /# '
mm/sec~
/
Ca11 bra 1iton Check T1me 2 '20 fm Phase 2/f Gain
/b~
(Ato C4<.9 g)
Gain
/3"
( w c4 9 )
Time 2 ' '/5' /%
Phase 2 /p Gain Time' Phase Gain Time Phase Gain Time Phase Gain Time Phase Gain Time Phase Gain Phase Time Gain Time Phase Gain Phase Time
- O Le.e, e.am,ne, o o u
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,.,,. _,.,. - - ~
---.------.----e-.,-
P-29-21 COMMENTS These two pistons were plated on the inside completely 1.
Machine areas were very smooth in boss area.
2.
Grinding was done very carefully on boss area.
~
t, 3.
Piston # C33 one of the boss areas where lip on outside show smashing like a washer hit edSe. The edge was rolled over.
4.
These castings look better visually in boss area. Also I could not see any cast meterial without coating.
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P - 2 *1 17 5 C-31 Cylinder f6 l
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C-33 Cylinder #4 1
John Gee 577-7000 l
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i-l 01/10/83
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t PA073%
l Penetrant Inspection at TDI Oakland.
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- 1) Meet with Al Fleisher i
j
- 2) Inspected 2 Pistons
- 3) Could Not Pick Up Blue Prints j
- 4) Tested Pistons No Relevant Indication i
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Piston Temperature 11'C t
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Note on Crate R5 TEST PISTON 4
h 03-341-04-AE Piston Skirt Tested in R5-V12 for 667 hours0.00772 days <br />0.185 hours <br />0.0011 weeks <br />2.537935e-4 months <br /> at 302 EMEP & 514 RPM 9
and Stop Sequences Heat Numbers 708 J i
C-31 Piston #
or.
C-33 Piston #
C-33 l
Time of Penetrant was 3:00. p.m. on piston C-31, 3:10pm on piston j
ant applied cleaming till rag showed no oil. Drying time for cleaner after light w
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