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Applicant Exhibit A-P-4,consisting of Repair/Rework Requests & Tdi Drawing of Piston Assemblies for Emergency Diesel Generator 1-3
	ML20100P643
Person / Time
Site:	Shoreham File:Long Island Lighting Company icon.png
Issue date:	09/10/1984
From:	; LONG ISLAND LIGHTING CO.
To:	;
References
	OL-A-P-004, OL-A-P-4, NUDOCS 8412140367
	Download: ML20100P643 (21)
	v • d • e

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2. We k to be performed in a=cordance with the# following applicable construction or malateassse ch's.ars e/4 ' J 2C"l d sc 2 2:.,a

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t.,.cf.,$ 4d9J nns 4rI& 5. r / ptgf 54W# 6sa5 ' Advisory Eng./ Cafe 1 This form cast be signed and returned to the party requesting the work when the work is completed. I The above work has been mieted. A work su., unary and necessarf deru-mentation is attached. . . - . . . - .. a d supervisor AL /Dat6d h ' '

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t . e PISTON DISASSDtBLY/ REASSEMBLY CUIDELINES Piston No. 5 BOTE: This guideline provides piston disassembly / reassembly instructions following removal of the piston assembly from the engine. A. DISASSDGLY

1. Remove the four (4) crown to skirt nuts. Record breakavay torque on attached sheet.

3. REASSDfBLY

1. Verify the following inspections are complete and do not restrain reassembly.

                                                                                                 *0 Task description no. 03-341A                              .                            ..

4. . M . . N'# ~ ~' ! ' *' ir /'I'

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a. Release received - 5-TE -

Date Samarka J-.O/." *> 2Edd. 9 22 Y N - A;W b s ' !C :'- > d'i 7' * '

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b. Corrective action complete (5/A if not required). I

                                                             -        .* V45A . % ,Y:.-{l6p                                     .

TE Date

2. Reassemble piston as follows.'

a. Place crows on skirt. Measure cold gap at point "X". (4 places only. See attached copy of portion of TDI dwg. 03-341-7319).

Should be .007/.011. Remove crown.

                               .009 Record Cap
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( x P15:JM D15ASSDG:.Y/KE.if f 53* ** C"I. C.15 ! Pisten 50. 7 gui.taline provides pist..ssichl. r disssseeblyiransac=bly 1.strue:f oe -

                  %^TE:      This N11owsag ras.wal of the pist:t f ::. !% .rt h '.

A. DIS AS EDS*.Y_ re::rs tra-hs.-ty :c:;za cr.

l. F.az: re thee four O.) crown to skirt nu:s.

att ached, sheet.

3. 3tA350511 4-1 4: -:- Ic 3 ? ? *.1~

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                       .. "crify ti c fellow.ng inspectie-s tas s sa.r':1 : .

7 T4.s, ,feteription no. 03-341A

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2. Kesa.cr m pisten as fellows, ****

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/0/.Y Corrective action complete (N/A if not requirad). J ,
b.
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Y$ ~~ .T 1*&'./. Date TE
2. Reassemble piston se follows.
(4 places
a. Place crown on skirt. Measure cold gap at point "X".
only. See attached copy of portion of TDI dwg. 03-341-7319). Should be .007/.011. Remove crown.
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Transa racn ca .Trartsepret'C8
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' Isu lafar==tiaa M g . February 18, 1981 .Y "ggy,; GAM 1 . , ,,,. ,,powg3 :TATICIt l Revision 12 ym . roRM 7.6 --__ . . . _ . ,- saproban NuchAa'r . . . Stand on - Unit 1 35 PAIR /REl8010t REQUEST
1. moquesta m W M 1aitiated sy MO 1/N system s 3. N M Test Engineel/tfate performed under jurisdiction of: ( 3 mies construction DQ I.22co startup work to be ;- _ M by: ( ) mies construction M z.zLco startup g
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ouaner a===anos 8==tiaa. ** be performed br: Moon (1 rec ( ) work supervi.or ar.ta= or subersum nasariptions l)**"> Greenera, /02. gA Category: J osspletion on. nequired: 2//7/B4 perform the following work [ms--W 3/sem Ehre /02. derner _dj.gere-e t % 'm : m /as Lme,ime ~/%se . Reason for Isorks hour Gmnzieme d,f4s,$ r /s.eu%:ryiw ,
2. Work to be performed in accordance with the following apt,11 cable construction O
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or maintenance pyocedure: S /l_T sWS Ama a# Arm 4/;1mn* r . 9//- 69 ThT anAduAL {h$$*$$/0
3. sotifyT AL A 44 uf" _nt/ / orior + oto%f WJ-3 owork.
performiAg Y. .
4. nequest
. Y Kid' l' >> }}$Mk 1- la startu6 Ea@ndbr / 'IsN Iledd ~ Advisory Eng.'/Dbte' . t , 5. This form must be si and returand to party requesting the work when the i work is completed. ,
I ' The above work has been completed. A wesk su:nmary and necessary'docu-mentalian is at*=ahad. . .. . Y/l1/n
*/ V r Y < v suyosvssor/Date '
Tield QC or Operational QA/Date
5. The fo11rreing re t(s) are required and completed: 8M /O'lL /uA/-d/
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(. (%,,e startg. - copies To: Oreanisatiosi Not Performing Works () Unico Construction superintendent (via Turnover Coordinator), or % LII4D NOTED APR 2 8 904 Meartup e n & e ,,,. cm) 3-O- Operational g4 e d QC y.fff, (,x) f g 4 4 d 4 6 (,83
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,- g , et t. m n O FISTON DISA55DGLY/RZASSDIBLY CUIDELINES Fiston No. 3 NOTT' This guideline provides piston disassembly /reassenhly instructionn following removal of the piston assembly froe the engine.
Inspection requirements reasin in steps VII. VIII cnd 1: ef the diasssembly guidelinsa.
1. Remove the four (4) crown to skirt nu:n. Record breskaway . . e .. .-
attached sheet.
2. Perform piston. y a rings, an a pins Inspection Task Guidel s. (Ste II and IX).
/ .
DCQRG Wee
3. Reassemble piston as follows.

a. Place crown on skirt. Measurir cold gsp at peint "X" (, ; Iscos only. See attached copy of portion of IDI dvs. 03-M1-sS10.
Should be .007/.011. Remove crevn. O .* ' 2 f-Record Gap P ?** L.th r n i Nff? $$l 2 - 1.1- 1 *4 p=g.,.:: e. g cuso, . g Mt.TE # Cal. uue Date et
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T*NY e G o U FISTON DISASSEMBLY /REASSDt2!A CUIDELINES 91ston No. G INFft: This guideline provides piston disasceably/reas.cebly instructions following removal of the piston asacably from the engine. Inspection requirements remain in steps VII VIII ard II of the disasssably guidelices.
1. Resove the four (4) crown to skirt nuts. Record brc.akaupque on attached sheet.

2. Perfort piston, a rir a. on pint Ir.spectien Tank cuidelines. 5 p II nd IX).
~
M EC nate
3. Reassesble piston sa follows.

s. Place crown on skirt. Measurt cold gap at point "X" (4 pisc6s only. See attached copy of portion of TDI dug. C3-341-7319).
Should be .007/.011. Remove crown. 09 n e r - tr e s_o=* 1 _ Record Gap
/*Er.*. E A* .TUMGr HATE e Cal. Due logo.
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7 ' Y ~ J 2. e O O FISTON DISASSEMBLY / REASSEMBLY CUIDE1.INIS Piston No. 7 BOTE: This guideline provides piston disasseebly/rea.uscobly instructicas following removal of the piston assembly from the engine. Taspection requirements remain in steps VII. VIII and IX of the disassembly guidelines.
1. Removs the four (4) crown to skirt nuts. Record break.way , e en attached sheet.

2. Perform pistoa. p t ing n pins Inspection Task Guidelines. ( s d II).
DG4RG Date
.i.
nd?- siston as follows.
a. Fisce crown on siirt. Measure cold gap at point "X" (4 places only. See attsched copy of portion of TDI 4 g. 03-341-7319).
Should be .007/.011. Remove crown.
.* ~r r p r-! -..r Record Gap F 2 > ~ L r r~' t' r isw~r M&TE I '*al. Due Date t " en soc G. ..
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T Transamenca gggggl o.. c. % w o NOV 9 B83 PISTON A5SEMBLY- TV!O PC. h ( R/RV-4 ENGIN ES ) ,
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u sk performed under jurisdiction.ef ( ) unies construction M LTLeo startup ungk to be perfossed by: ( 1 antes canstruction NLzsco startup ( ) d4Eg/Tc ' quality Assurance function to be performed by: M ( 3pgc ( Iwork supervisor system or subsyst.am Descriptioan. J"J6 /D3 8 gx category, f onneletion Date naqui eds pers the fo11 swing verk: S e=.v h _ b -- M.3 d h ere
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2. Eczk to be performed in accordance with the following applicable construction
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5. This form be signed and z.'
d to the party requesting the work when the work is ac:nplated. . The above work has been completed. A work summary and necessary docu-
. mentation is at w . .. , , , , , , .,,, ; . 7, , ,7; ,.,,,
M n-xC/ L eL k s-z-t'f
~supervisoi(/Da(c Flaid gC or Operational QA/ Data ~
S. The following ratest(s) are required and completad: D er us h .m-m / A tt.b, < sv
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VMM [/.ZLCtVOperatipighEngineer'/ Dater / starthy ginedtr/Dat
DIE'?R23Urfo::: Original to Organisation Performine Works .( ) UnicWf Construction superintendent (vis Turnover Coordinator), or ( )LILC3 startg. . . :
Copies To: Organisatiori tfot perforutner Works ( ) Unico Construction superintendent (via Turnover Coordinator), or ( )LII4D startup , Operational gA rield gC It0TED MAY 4 gg4 u,,m,, i A10934
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ji h (n v) . h PISTON DISASSEMBLY /REASSDt3LY GUIDELINES Piston No. 5 E TE: This guideline provides piston disassembly / reassembly instructions following removal of the piston assembly from the engine. A. DISASSEMBLY
1. Remove the four (4) crown to skirt nuts. Record breakavav torque on attached sheet.
B. REASSEMBLY
1. Verify the follovios inspections are complete and de not restrain reassembly.
Task description ao. 03-341A .
a. Release received ar M [/[ J il
~Date Remarka LJl[ $$ Aze 9) 11,...&., is , jfJA .o s..j .g4 C) D / e
b. Corrective action complete (N/A if not requ} red).
. .TE Nb ' l'a t e
2. Reassemble piston as follows. *

a. Place crown on skirt. Measure enld gap at point "T.. (4 pl.1.er only. See artsched copy of portien of TDI dwa. 03-341-7319).
Should be .007/.011. Remove crown. 94* N'" ( k g(Gl.V .$w d* Record Gap M&TE #
\Y$20 (~~. %(1 W C "j Cal. Due Dat ,
Y &g ~.- .
_ 3/c/.,/
TE L' Date
%g/,3.:;-- M . u..--.
b . OQA Date S
r- -
f-4-li ers - ts.,( e e e PISTON DISASSEMBLY / REASSEMBLY GUIDELINES Piston No. 7 BOTE: This guideline provides piston disassembly / reassembly instructices following removal of the piston assembly from the engine. A. DISASSDIBLY '
1. Remove the four (4) crown to skirt nuts. Record breakaway torque on attached sheet.
B. dEASSEMBLY
1. Verify the following inspections are complete and do not restrain reassembly.
Task description no. 03-341A
a. Release received /8d TEV ' ~ "Dkte Remarks l N$ /IJ A f4 1.r,kL./s. 1X"'A y -o2 - 7A*/w l

b. Corrective action complete (N/A if not required').
,U/4 TE ' Date
2. Rasssemble piston as follows.

a. Place crown on skirt. Nessure cold gap at point "X". (4 places only. See attached copy of portion of TDI dvs. 03-341-7319).
Should be .007/.011 Remove crown. Record Cap
*J*d ~
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004 ffto_. %4,49p(x l f***2t./ 7s Date
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O[3 PISTON DISASSENELT/RZASSDGILY CUIDELINES Piston No. 8 . 3071: This guideline provides piston disassembly / reassembly instructions following removal of the piston assembly from the engine.
A. DISASSEMBLT
1. Remove the four (4) crown to skirt nuts. Record breakavsy torque en attached sheet.
id . EEASSEMBLY
1. Verify the following inspections are complete and de not restrain reassembly.
Task description no. 03-341A
a. Relassa received TI V N4 5[ / Dtte Rometka b' /CL ? MN . dn J... R ,' ,.-- M Ek
.~/,/g h
b. Corrective action complete (N/A if not required).
TU 4 Date
2. Reassemble piston as follows.

a. Place crown on skirt. Measure cold gap at point "I". (4 placesi only. See attached copy of portion of TDI dvs. 03-341-7317).
Should be .007/.011. Remove crown. he N Y % h V M.*%f3 Record Gap I#M4l b w 0 M*' IETE f gf Cal. Due Dat f g
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