ML20100P643

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Applicant Exhibit A-P-4,consisting of Repair/Rework Requests & Tdi Drawing of Piston Assemblies for Emergency Diesel Generator 1-3
ML20100P643
Person / Time
Site: Shoreham File:Long Island Lighting Company icon.png
Issue date: 09/10/1984
From:
LONG ISLAND LIGHTING CO.
To:
References
OL-A-P-004, OL-A-P-4, NUDOCS 8412140367
Download: ML20100P643 (21)
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Text

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P-4 -2 tnIormation M p e.Ty.:r.n STATIO** y f, ,eoru,y is, 1,at / .. q'ufncuF rom ' s r Revision 12

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( ?- shoreham Nuc4re :sc. pen h 4 - Unit 1 a { s azocesT -1. moquestff-E 271*iti***d 8F d d 4//u .1I4IV system 8 /E 93 A i Test Engineer /baso ,g.5%+# .'whrkperformedmaarjurisdictionof: ( ) unico Construction-(fLxLeo startup Work to be perfossed by: ( ) Cnico construction ([LILCD startup guality Assuranos function to be performed by: ([oQA(JrgC ( ) work supervisor j system or, subsystem neecriptioni pas sa/ I } gA Category: I completion cata nequi ed: i perfom the fo11 wing works e_,~.,_,. 2.,. / LX sw.h.c, ,, _14 i s, L,&_ sh C M r geason for Noth %2&l &'s am! $2 $ $ Y m. n \\ e 2. We k to be performed in a=cordance with the following applicable construction or malateassse ch's.ars e/4 ' J 2C"l d sc 2 2:.,a tuy AKW?!r L t.,.cf.,$ nns 4rI& '"""'"'1D]nd 4d9J st .d Lead stiff.up En, r / ptgf 54W 6sa5 ' Advisory Eng./ Cafe 1 5. This form cast be signed and returned to the party requesting the work when the work is completed. I The above work has been mieted. A work su., unary and necessarf deru-mentation is attached. , _,, g$, d,vlahr a d AL d h LM supervisor /Dat6 Field gC or Operational pA/Cata j 5. The following ratest(s) are re,uired and completed 4EP# m d.=-,~ f e r %,) f/X _L /_F if / / bb/ WW W YNS/,LS.*/.'

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//1lH l N 'operatiS.g (A /dJinee(/Datd [ startuF Engineer /Oato [ DIFTRIsUTTON: Original to: Creanisation Performing Works ( } Onico Construction f [ superintendent (via Turnover Coordinator), or ( )LZLCD startup. ' (, \\ Copies To: organisatiori tiot performing Works () Unico Construction superintendent (via Turnover Coordit.ator), or ( )LILc0 fe.artup 1 k

?- 4 "3 REE. b7') O t 'e PISTON DISASSDtBLY/ REASSEMBLY CUIDELINES Piston No. 5 BOTE: This guideline provides piston disassembly / reassembly instructions following removal of the piston assembly from the engine. A. DISASSDGLY

1. Remove the four (4) crown to skirt nuts. Record breakavay torque on attached sheet.

3. REASSDfBLY

1. Verify the following inspections are complete and do not restrain reassembly.
  • 0 Task description no. 03-341A 4.

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5-a. Release received ~ TE Date Samarka J-.O/." *> 2Edd. 9 22 Y N A;W b s ' !C :'- > d'i 7' * . r. '. e r Y ~,J. / I b. Corrective action complete (5/A if not required). . V45A. %,Y:.-{l6p TE Date

2. Reassemble piston as follows.'

a. Place crows on skirt. Measure cold gap at point "X". (4 places only. See attached copy of portion of TDI dwg. 03-341-7319). Should be.007/.011. Remove crown. .009 Record Cap /gex*: 4A'.Mi Mf4 M&TE i Cal. Due Date 6$ 't .Y ~.e4 - /.',*/L.. = TE Date hED lb OQA i Vate k

l E + N.7 O 5 c. .C ( P15:JM D15ASSDG:.Y/KE.if f 53* ** C"I. C.15 ! ~ x Pisten 50. 7 provides pist. r disssseeblyiransac=bly 1.strue:f oe - .ssichl. f ::. !%.rt h '. gui.taline This %^TE: N11owsag ras.wal of the pist:t A. DIS AS EDS*.Y_ re::rs tra-hs.-ty

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l. F.az: re thee four O.) crown to skirt nu:s.

att ached, sheet. 3. 3tA350511 .. "crify ti c fellow.ng inspectie-s .r u -; 2 *.o 4-1 4: -:- Ic 3 ? ? *.1~ tas s sa.r':1 :. 7 ..f _-. __.-#:: f.lb T4.s,,feteription no. 03-341A 4 l $l ~. ./ .aLanse recoived _ -c m. E.1:s:2s

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4 c. # f. _>.*_'_.*, Correc tec actica comple:c 0:/.\\ if ret req ~ fred:.'W..W .s & r_h 7'- 5. .r.'/. .n: -- -

2. Kesa.cr m pisten as fellows, t. w-c.

Place :revn en s' /0/.Y etisf .?.77.f k ct J Corrective action complete (N/A if not requirad). b. Y$ ~~ .T 1*&'./. ,$,Y 'i ~ Date TE

2. Reassemble piston se follows.

a. Place crown on skirt. Measure cold gap at point "X". (4 places only. See attached copy of portion of TDI dwg. 03-341-7319). Should be.007/.011. Remove crown. /.?w e A *; & v**s V /O ~ o0/l 0.kT).0/0 0&g).gr$ ' g), &. c)sc jJd Record Cap bT'd.' /Al6f s'h Cal. Due Date // M&TE # .; b t.d Y ?* e t = Data TRk Ja s/u/d p %A~

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~ T- 'M v.. ...w, e ' Isu lafar==tiaa M .Y "ggy,; GAM 1 g . February 18, 1981 ,,powg3 :TATICIt l Revision 12 ym . roRM 7.6 saproban NuchAa'r... Stand on - Unit 1 35 PAIR /REl8010t REQUEST moquesta m W M 1aitiated sy MO 1/N system s 3. N M 1. Test Engineel/tfate performed under jurisdiction of: ( 3 mies construction DQ I.22co startup work to be ;- _ M by: ( ) mies construction M z.zLco startup g /// ouaner a===anos 8==tiaa. ** be performed br: Moon (1 rec ( ) work supervi.or ar.ta= or subersum nasariptions l)**"> Greenera, /02. J osspletion on. nequired: 2//7/B4 gA Category: perform the following work [ms--W 3/sem Ehre /02. derner _dj.gere-e t % 'm : m /as Lme,ime ~/%se Reason for Isorks hour Gmnzieme d,f4s,$ r /s.eu%:ryiw 2. Work to be performed in accordance with the following apt,11 cable construction O

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+ o %f WJ-3 o Y. 3. sotifyT AL A 44 uf" _nt/ / orior to performiAg work. 4. nequest Y Kid' l >> }}$Mk 1-la startu6 Ea@ndbr / 'IsN Iledd ~ Advisory Eng.'/Dbte' t 5. This form must be si and returand to party requesting the work when the i work is completed. I The above work has been completed. A wesk su:nmary and necessary'docu-mentalian is at*=ahad. Y/l1/n

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V r Y < v suyosvssor/Date Tield QC or Operational QA/Date 5. The fo11rreing re t(s) are required and completed: 8M /O'lL /uA/-d/ cm,= .2/n/swt

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1 M/ / r b% i A / / h^ WZ k ///~>1$F//IIM k J h </17IE4 % Operallogfil'QA Engineer /ifake ~ rtup En% to # l I DISTRIBUTICN: Original to Organisation Perf ine Works () Construction superintendent (via Turnover coordinator), or (W)I.II.CD , (. startg. ( %,,e copies To: Oreanisatiosi Not Performing Works () Unico Construction superintendent (via Turnover Coordinator), or % LII4D O-NOTED APR 2 8 904 Meartup e n & e,,,. cm) 3-Operational g4 y.fff, (,x) f g e d QC 4 4 d 4 6 (,83

r------ T-4 -/o g , et t. m n O FISTON DISA55DGLY/RZASSDIBLY CUIDELINES Fiston No. 3 NOTT' This guideline provides piston disassembly /reassenhly instructionn following removal of the piston assembly froe the engine. Inspection requirements reasin in steps VII. VIII cnd 1: ef the diasssembly guidelinsa.

1. Remove the four (4) crown to skirt nu:n. Record breskaway

.. e...- attached sheet.

2. Perform piston. y a rings, an a pins Inspection Task Guidel s.

(Ste II and IX). / DCQRG Wee

3. Reassemble piston as follows.

a. Place crown on skirt. Measurir cold gsp at peint "X" (, ; Iscos only. See attached copy of portion of IDI dvs. 03-M1-sS10. Should be.007/.011. Remove crevn. O . ' 2 f-P ?** L.th r n i Record Gap Nff? $$l 2 - 1.1-1 *4 p=g.,.:: e. g cuso,. g Mt.TE # Cal. uue Date et

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2 - S S = e s.9 na r N h- //~. !! - y/ TE Date J:~. _ f.' f s_ .u. ,i/N).I*/ -r t ,m. .., ~. ma v i.a,. A .... g. ,co 7 / b ,B .co r j.cor NN e e- .007 O

T*NY G e oU FISTON DISASSEMBLY /REASSDt2!A CUIDELINES 91ston No. G INFft: This guideline provides piston disasceably/reas.cebly instructions following removal of the piston asacably from the engine. Inspection requirements remain in steps VII VIII ard II of the disasssably guidelices.

1. Resove the four (4) crown to skirt nuts. Record brc.akaupque on attached sheet.
2. Perfort piston, a

rir a. on pint Ir.spectien Tank cuidelines. 5 p II nd IX). M EC nate ~

3. Reassesble piston sa follows.

s. Place crown on skirt. Measurt cold gap at point "X" (4 pisc6s only. See attached copy of portion of TDI dug. C3-341-7319). Should be.007/.011. Remove crown. 09 n e r - tr e s_o=* 1 _ Record Gap /*Er.*. E A* .TUMGr HATE e Cal. Due logo. l "MI M LC / b ' ? ?'N ' /b*.. pgs y g # :. 5 3.g z 9 2,. y 'o a-z,. n , 7. E'

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7 ' Y ~ J 2. e O O FISTON DISASSEMBLY / REASSEMBLY CUIDE1.INIS Piston No. 7 BOTE: This guideline provides piston disasseebly/rea.uscobly instructicas following removal of the piston assembly from the engine. Taspection requirements remain in steps VII. VIII and IX of the disassembly guidelines.

1. Removs the four (4) crown to skirt nuts. Record break.way

, e en attached sheet.

2. Perform pistoa. p t ing n

pins Inspection Task Guidelines. ( s d II). DG4RG Date .i.

  • nd?- siston as follows.

a. Fisce crown on siirt. Measure cold gap at point "X" (4 places only. See attsched copy of portion of TDI 4 g. 03-341-7319). Should be.007/.011. Remove crown. . ~r r p r-! -..r Record Gap F 2 > ~ L r r~' t' r isw~r M&TE I '*al. Due Date t " en soc G. Ofv_*Y"

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c. % w o NOV 9 B83 PISTON A5SEMBLY-TV!O PC.

h ( R/RV-4 ENGIN ES ) . AND MAADNESS App j [ [g,.,, ,0W N '[' (' ,y M.A30vt c.cv e - % ~ ~' j s

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7 > w roham % :,. c_->- -amit1 IEE h QWE IsPAra/m sous asoces? 1. moquestsee-/<d2 Taiti.2ted ny /jY -ff/ r m y 4 system o :is w. Y E**A**** Y ** ./ u sk performed under jurisdiction.ef ( ) unies construction M LTLeo startup ( 1 antes canstruction NLzsco startup ( ) d4Eg/Tc ' ungk to be perfossed by: quality Assurance function to be performed by: M ( 3pgc ( Iwork supervisor 8 system or subsyst.am Descriptioan. J"J6 /D3 gx category, f onneletion Date naqui eds pers the fo11 swing verk: S e=.v h _ b -- M.3 d h ere ,- - e sC m,-_-+ Zre, Esason for works - 6 *m 1-- - 'M4 M " # a 2. Eczk to be performed in accordance with the following applicable construction .r ai.te.an ,ro.edorossw-me szra m m aseify A A-A k z -> I Pddk~L*-T.Ek. a. mt?Wb! & ll A ] A m b t/ b b b iid s b / d. / Lead'stiartdgF@er /bef Bant Lead Advisinri 'r[g./D4td ' 5. This form be signed and z.' d to the party requesting the work when the work is ac:nplated. The above work has been completed. A work summary and necessary docu-mentation is at w. ,,.,,, ;. 7,,,7;,.,,, M n-xC/ L eL k s-z-t'f ~supervisoi(/Da(c ~ Flaid gC or Operational QA/ Data S. The following ratest(s) are required and completad: D er us h .m- / m A < sv tt.b, i, . as ~.. /17//% % hbt t F/b/12#4MW% VMM ~ [/.ZLCtVOperatipighEngineer'/ Dater / starthy ginedtr/Dat

DIE'?R23Urfo::: Original to Organisation Performine Works.( ) UnicWf Construction superintendent (vis Turnover Coordinator), or ( )LILC3 startg.

Copies To: Organisatiori tfot perforutner Works ( ) Unico Construction superintendent (via Turnover Coordinator), or ( )LII4D startup Operational gA rield gC It0TED MAY 4 gg4 u,,m,, A10934 i

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r_. ?-FIS Rtl% -1 % L g ji h (n v) h PISTON DISASSEMBLY /REASSDt3LY GUIDELINES Piston No. 5 E TE: This guideline provides piston disassembly / reassembly instructions following removal of the piston assembly from the engine. A. DISASSEMBLY

1. Remove the four (4) crown to skirt nuts. Record breakavav torque on attached sheet.

B. REASSEMBLY

1. Verify the follovios inspections are complete and de not restrain reassembly.

Task description ao. 03-341A a. Release received M [/[ J il ar ~Date Remarka LJl[ $$ Aze 9) 11,...&., is, jfJA.o s..j.g4 C) D / e b. Corrective action complete (N/A if not requ} red). .. Nb TE ' l'a t e

2. Reassemble piston as follows.

a. Place crown on skirt. Measure enld gap at point "T.. (4 pl.1.er only. See artsched copy of portien of TDI dwa. 03-341-7319). Should be.007/.011. Remove crown. 94* N'" ( k g(Gl.V.$w d* Record Gap \\Y$20 (~~. %(1 W C M&TE # "j Cal. Due DatY &g - L' ~..

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TE %g/,3.:;-- M. u..--. Date b OQA Date S

r- - f-4-li ers - ts.,( e e e PISTON DISASSEMBLY / REASSEMBLY GUIDELINES Piston No. 7 BOTE: This guideline provides piston disassembly / reassembly instructices following removal of the piston assembly from the engine. A. DISASSDIBLY

1. Remove the four (4) crown to skirt nuts. Record breakaway torque on attached sheet.

B. dEASSEMBLY

1. Verify the following inspections are complete and do not restrain reassembly.

Task description no. 03-341A a. Release received /8d TEV ' ~ "Dkte Remarks l N$ /IJ A f4 1.r,kL./s. 1X"'A y -o2 - 7A*/w l b. Corrective action complete (N/A if not required'). ,U/4 TE ' Date

2. Rasssemble piston as follows.

a. Place crown on skirt. Nessure cold gap at point "X". (4 places only. See attached copy of portion of TDI dvs. 03-341-7319). Should be.007/.011 Remove crown.

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~ Record Cap YN(WE %*OD UN M&TE # Q Cal. Due Dat M[0ta +h(

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) ffto_. %4,49p(x f***2t./ 7s 004 l Date

f-4-20 Q L[ t - L t le L G e O[3 PISTON DISASSENELT/RZASSDGILY CUIDELINES Piston No. 8 3071: This guideline provides piston disassembly / reassembly instructions following removal of the piston assembly from the engine. A. DISASSEMBLT

1. Remove the four (4) crown to skirt nuts. Record breakavsy torque en attached sheet.

id. EEASSEMBLY

1. Verify the following inspections are complete and de not restrain reassembly.

Task description no. 03-341A a. Relassa received N4 5[ TI V / Dtte Rometka b' /CL ? MN. dn J... R,',.-- M Ek .~/,/g h b. Corrective action complete (N/A if not required). 4 TU Date

2. Reassemble piston as follows.

a. Place crown on skirt. Measure cold gap at point "I". (4 placesi only. See attached copy of portion of TDI dvs. 03-341-7317). Should be.007/.011. Remove crown. he N Y % h V M.*%f3 Record Gap I#M4l b w 0 M*' IETE f gf Cal. Due Dat f g / { ). 7 d p sy g]. @av(k... 1.l ~ !a.y ,aat. t.:n. OQA 3 Date O

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I ** N ~ 7,7 - t 6 , v 4 ~' sS e'k p a ll/ 1 l g' - 1 5.45 o = E' g,373 \\.b l "\\; N, pen?Mq~;'}55 Ns I s 14.9GI 3 \\'*M'*]fjf,f,,o"J"f .I f., , %i'/ g 14.sa,3 s,, C IA.* M ER ./,,{.,/, s b 'l ( i&;l 'N (I.u M *I) Q ~, / e q,.m s h 'h/ /3'/n '/ l\\W,. .[l$ a 4 L. , \\, N ,,,,.g x s ei h. ([,),j; i sj @i 4 2 s s 1 00 NOT SCALE OR AW8NG. 445 Transamonca 2 r!%"LL. E Delaval .NOV 9 583 PISTON ASSEMBLY-TWO PC. h (rlny 4 ENGINE 5) AND HAROrdE55 App j f,#4,y,,OWN *

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