ML20100P285

From kanterella
Jump to navigation Jump to search
Intervenor Exhibit I-8,consisting of Rd Murray 840305 QA Insp Plan 5,Rev 3 Re Results of NDE Replacement Crankshafts After 100 H of Full Load Operation
ML20100P285
Person / Time
Site: Shoreham File:Long Island Lighting Company icon.png
Issue date: 09/17/1984
From: Robert Murray
AFFILIATION NOT ASSIGNED
To:
References
OL-I-008, OL-I-8, NUDOCS 8412140104
Download: ML20100P285 (84)


Text

, g-4,/

3

  • /*
l s.=

s.

g,,

s.

s

'~

3 DIESEL CENERATOR COMPCNENT QUALITT REVAI.J.y.TTCN 3 -

.4 0,.Arfn N. er..',<.'., ~ <..., s.:

D m 'G* o s - 3 / p"2," Q g / & L T,,L, G%,, _

7 J

\\

.. -c.vi

=

u s

m m c u e r C..

f QUALITY ASSURANCE IN3PECTION PLAN 3

r) ~

c I.P. NO.

3 l

REV.

t d

CHANGE i

3 OGrlot u.....

3

)

i

.N

~.'3 4

Y Ta'.he '

DATE:

f PREPARER:

4 IcI? t RmEwra, %A/Z Ed i oATE.

)

f/ 4

/u(Ao / !

DATE:

i APPROVAL:

i c

kI 0'

L

)

$Ff ee "

8412140104 840917

[DRADOCK 0500032g PDR

)

.. - =.

~

. w..)

Ji

_2

\\

\\

seO b 11G00.37 h3-310A G

sont c wtunta tucunwnna t.otw.unan

i" Ti m OUALITY ASSURANCE-lNSPEr. Tion R_AM D G-I nspec t -

5-3 l TIT g crankshart 6 dearings:

cranksiiaft 6 tiirning gear cr........,...e,.....,

(

QR-1-03-310A T.\\SK DESCRIPTION l

QR-2 l

QR-3

. Perform LP and Eddy current inspections of crankpin journal fillets numbers 5, J, Z.,,3 (governor and generator enes)

Inspection following 100 hours0.00116 days <br />0.0278 hours <br />1.653439e-4 weeks <br />3.805e-5 months <br /> full power operation.

This test is to be done on each engine.

I i

e i-l i

e l

i I

r l

l p..

l t.

l I

I

. g.

~

9 6

e

    • "N*

A t utst a t f_

-.__ e.i. a am m

a.

. v i ~ s.... s. e s e s =o,

e.

i s p

l O

e

?

t 4

.... 2 w

i e

11600.37 D3-310A lD s 8c 4L c wcusItn EncirJEERita',' 00HP0 fit.T10rs

,o 56 08C i.;

GUALITY ASSURANCE-lNSPEr. TION Ft_AN n.G.

Inspect.

5-3 p

6 dearings :

Crankshaf t & turnin9 9 ear ly l

l TITLE Crankshaf t l...

7s..

g,..,

u....:...,....,...4

[

LILCO LP Liquid enetrant tes ting :

perform liquid penekrant testing Procedure on no.

5, 6,

7 & 8 for D.G.

101 & 103 crankpin journal T

Fluorescent fillets (governor & generator ends) and record results.

G/3 R/l (Fluores cen t) for oach engine photog:.aphic recprd of TER #Q-91 &

results required.

Q-100 RESPONSIBILITY: Inspection Group /LILCO/FaAA to witness l

l inspection

., +

l l

i 1

t e'

l I2 LILCO Eddy Eddy current examination:

perform eddy current examination 1

zurrent procedur ?

on no.

5, 6,

7& 8 for D.

G.

101 & 103 crankpin journal I

Ll.6 fillets (governor & generator ends) and record results l

rER 50-100 (for each engine).

I 3j RESPONSIBILITY:

LILCO Q A. interface /FaAA to wi ess'

[

inspections 13 /

QR-3 Pertorm visual inspection of crankpin journal" surf ace for l

TER 80-91 l

signs of wear.

Document with photographs on D.G.

101 & 103, 95, 7& 8

)

p j[

RESPONSIBILITY:

Inspection Group Note 1) inspection following 100 hours0.00116 days <br />0.0278 hours <br />1.653439e-4 weeks <br />3.805e-5 months <br /> of h, operation.

l Note 2) requires design group review forwa 18ata for review.

k O

. f TERf0-20 Perform a visual inspection (using a mirror if, beces s a ry) of the crankshaf t gear PC no. 02-310-01-0B s

RESPONSIBILITY:

Inspection Group - D.G.

102 l

Eate:

pay particular attention of signs of ) h,r,. pitting, l

galling, chipping, cracking'and/or breakage.Q8nspection to l-l include pressure (drive) & backside of near Unth at anprox, I

45 G n~tervals around gear ~l a "

'u*'"*a - S m '< %.

I n

,n.,

f(.

diameter - DG 102

' f;J r

,s --

I 1

O e

e e

e e

e e

e e

e

d+f

)

INTE..0FFICE CORRESPONDENUt.

~~

)

tocat es suaJact ; atFEMNCE / J.C.No.

j SNPS-I j

)

DISTRIBUTION II600.M- @M-/Mggg48 To:

i l tocator TRANSMITTAL OF SAT !.R.'s f

reons:

QEC R. MJRRAY SAfdsk DG /d /

)

wess40s.--

ATTACHED PLEASE FIND 7

SATISTACTORY INSPECTION REPORTS

)

GENERATED,5Y THE QUALITT REVALIDATION INSPECTION GROUP AND REVIEVED BY THE QUALITY ENGINEERING CROUP. THEY ARE FORWAkDED TO YOU FOR YOUR INFORMATION IN ACCORDANCE WITH EDC QR/DR PROGRAM ME!O R. NAJUC11

)

@ c "b 21 -+

AT8 C 3 - 34o S T4o311-3 ot-3 sf A f.e ru ms o T'. e A 8 f < e.4a ec t, oD.

u,,

1

- 3_y ;

a, M N#d't

)

f 4 o 3 2.1 - l o 3-3 i o A

f 4 0 3 2.o -3 03-3to A 03-3'o A

f q e 3 2.0 -Z

'.V4 c37 o-l 03-3 o A.

/

)

ahsks

JONY w&
scaarwas,e/

resse ona cars ma ri.v+

DIST. R. NAJUCH (IOC ONLY)

C. ROCERS ogg W/ ATTACll!ENTS J. C. KET.I.Y I.ILCO FQA (NI)E RELATED IR's ONLY) W/ ATTACHMENTS.

,u.-

s... -

=ari

)

x-w..: -

)

~

.)

REPLleN - RETumM wM8rt COPY gg3 eggs RETA4M YELLOW COPY FO#wA#O WMITE AMO PINE COPles.

RETAIM PIMet COPY FOR FILE.

7

)

INTEROFFICE CORRESPONDENCE O

to;

tocatiose susJECT / REFERCMCE / J Q.NO.

Ken Morrow FaAA Report # 840321-1 PRou:

t tocaro ET of DG 101 Crank pin Fillet #8

)

nn, inkn.na

! FaAA wassAca:-

Attached is FaAA Report # 840321-1, Eddy Current examinati.'n of DG 201

)

Crank Pin Fillet #8.

No relevant indicatiens were observed.

)

)

)

WL 1/21/94 v

'f Searvae rate, o e omrt

)

REPL.Y:

i

)

)

)

O DATE SIGesarume f(L t P%P.E A teae3e

)

-..:.---.---:.==-----c

~ ~ ~ - - -

~

e 4 e

Recording fvrm for crank pin fillet Eddy-Current examination D

6 Engine number D e ~ /d /

Job number 6 ?D e A Rod journal number

  1. 8 Date J-J/-85 D

YI' Governor end.

Vd s Generator and Strip chart number Af/A Indication number M#M R nievant 1 N AdLf W !

DO'M MO

)

Fill out sketches below D

f 90' 1 0*

+

\\

A

)

I

_a 0

Oegree setting Start 8

Olstance from A S tart d

End 22 End Magnitude of indication

  1. fd

]

Channel 1 M /A

[

nnoi eM

)

E x amine r Levof N

E x amine r i m

Level

///

p

/

o.,2.,

d f

?

EDDY CURRENT CALIBRATION REPORT

)

Job No.

d].3 / 0,4 Date 3 - 2 / ~ 8 9" Report Nc. 29 CJ.2 / - {

Materia 1 Description JG to / -

e sw 9/n

,* W#sl ?

l 1

Code or Speci fication p:,eo-po e. ie. c

/m f Full On M/Ar Full Off A//a Reference Stand:rd P:le 737g g;!,zi Instrument M/2

-t '7 S/N /1/.trec7 l

Instrument F req. 2 o /7//r.

Gain

/.J.

Volts /div oy Phase Jdo Test Probe &ns g c y - !<' c S/N

!se ?

Reference Probe tG np fc' p - ta a S/N so n #-/

CALIBRATION

! unit 9

L/0 nit 0,,,

L/0

'j pni s [

L/0 L/0 STRIP OIART RECORDER Type

/2 6/ p 2.2 o S/N 7d d c' 5

)

Channel 1 Channel 2 L;/M Sen f e,

, t/

Sen eco Position @ Null Point

,/ O V Position @ Mull Point a /,, v

,e/. / c /-

Chart Speed Ay~

m/sec

)

Calibration Check

, r,. <,~

Time

<./ / 7 Phase

.c7 4dC Gain / 2 s de r e Time

i. //

Phase 2 oo Gain /.t

.c o f

)

Time t..

2.o Phase

.2. e,,

Gain

/9 M* * " ' '

Time to 6 4-Phase

.t a a Gain /9 fud Time Phase Gain Time Phase Gain

)

Time Phase Gain Time Phase Gain Time Phase Gain Time Phase Gain

)

Examiner

,d Level 8 Examiner eu,eh[

Level /77 R&D.KR-3

/

)

=.w

~~~h "$

)

ggNOSA. META 4M YELLOW COPY MEPLIEA - RETumN WHITE COPY FOAWAAC WNITE ANO PINM COPtES.

RETA4N PtNM COPY FOR FILE.

)

INTEROFFICE CORRESPONDENUE O

70:

j Locat os SUSJECT / REFERENCE I J O. NO.

Ken Morrov FaAA Report # 840320-3 rnow:

3 socarica

)

Don Johnson

! TaAA ET of DC 101 Crank Pin Fillet #7 uf SSAGE:-

Attached is FaAA Report # 840320-3, Eddy Current Examination of DC 101 Crank Pin Fillet #7.

)

Ne relevant indications were observed.

)

3 e

/

,m, -.......

evt um8t

)

)

)

0 0...

3,quagyng ggggp n g A 6ee13dB L

0-8-f

)

Recording form for crank pin fillet Eddy-Current examination

)

Engine number D6-/0/

Job number o J3/ o At Rod journal number

f 7 Date J'20'W

)

Governor end V ES Generator end V63 Strip chart number Al /A7 Indication numt'er N v 4rer R elev ant ? NO RM v "

1~~'o re

  • T/ o u

)

Fill out sketches below 90*

+

O*

\\

l A

Olstance from A S tart Oegree setting Start End 31" 2"

End Magnitude of indication 4 90 Channel 1 MA

)

anel iry I

E x a mine r

/

-4 tevel s

N N

Levei E2~

Examiner

)

r.44-o-in-i

8 /0 D

, u 9.,..

ED0Y CURRENT CALIBRATION REPORT D

,ob No. 873/04 Date J-J2 o - pt./

Report No. M O.3' d-d - T Material Description 0 6 fo / - c A 4.,Jr_ #f u 6 1 Code or Specification SA.M. jJbp_. //,4 /_ u /

Full On /.1/4-Full Of f A>/A.

Reference Standard /b7s-n/2 f Instrument _gr/'r //

S/N d i55ph D

Instrument F req. J20 /rf//,;.

Gain

/A volts /div 6.f Phase

/ 7($

Test Probe

/ =a rt-si. h - / /m - P

.S/N

/00 0 Reference Probe & )-pt tf_./ /69-f S/N

/Co l- (

CALIBRATION t/0 L/0 p,

9 L/0 s0

, L/0 STRIP CHART RECORDER Type

/$i2-a.s& A2n S/N 700 lo 3

Channel 1 Channel 2

/dA s ()fhn)

Sen Sen

/6f),V, /),/

Position 9 Nul1' Point

6.,9 Position 9 Null ' Point /. J ' / U # :c.7 c; Chart Speed

_2.5 m/sec J

Calibration Check

re.r Time 3 : os P'7 Phase

/ 9's' Gain / 2.

ew~. ~W r Time 4

/' /-r Phase

/ 9,.:

Gain / J.

$ I[ $ !.)s.N 3

seso%#%

Time

.c s2 pn Phase __t / <-

Gain i2 en Time g CT

'n Phase

/Pc Gain g.z NV""'

Time r x s-

/^

Phase l?g Gain ya M D:s Time

  1. l2 7 f rt Phase

/ fe Gain /4 eM; A**

)

Time 5:M

/ rt Phase

/(

Gair. / />

E-s f

Time Phase Gain Time Phase Gain Time Phase Gain

)

Examiner d.,

.-ft Level I Examinerv

~<,,.. O

-,.. Level F ~

g R&O-KR-3

/-

)

.. = _:_ _... -.-..--

I

$ "h "ol/

)

heurb4EM - nabitaMM who FE copy

,.w.

e.a s mee. e sww e, wwe o FORWAMO WNtTE ANO P1NE COPIES.

RETAIN PINet COPY FOR FILE.

INTEROFFICE CORRESPONDENCE O

TO:

l tocation SueJECT / REFERENCE / J.O. NO.

ren Merrev l

TaAA Report # 840320-2 Froes:

g tocAr o.

)

Don Johnson FaAA ET of DG 101 Crank Pin Fillet #5 WESSAGE;-

Attached is FaAA Report # 840320-2, Eddy Current Examination of DG 101

)

Crank Pin Fillet #5.

No relevant indications were observed.

)

)

O Str'A.

3/21/s4 f..c Arum.

m.. O..

~-

oar =

)

AEPtY:

)

)

O V

OArt 180NATWA.

f((gP eChi

)

e /2

)

Recording form for crank pin fillet Eddy-Current examination

)

Engine number U6 - /d /

Job number d J Nd 4

< ? "" ~ U kod luutnal number MW Date Governor end V# r Generator end Ve" 5 Strip chart number

  1. /d-Indication number A/ d ## 8' R elevant ? No Edukr Data nous

)

Fill out sketches below i

?

i 90'

.I O*

+

i I

l A

)

i l

t i

o p' Olstance from A S tart Osgree setting Start 8

l End

'Id

End f

/

Magnitude of indication Y

d Channel 1

'Y M f

\\

l h a n71 el M!O l

l

/

I gb Ex amine r

  • r, 44 W-f.e v e l i

Ex amine r 8h IT/

E Levol reAA-0-12-1 l

C-8 -/3 l

.. g.

EDOT QJRRENT CALI,BRATION REPORT

)

Job No.

g 0 JJ to A Date 3 /2.o / C 1-Report No. 8 9- 02 2. 0 ~ 2-Material Description ne to i _

emo pia y c Code or Speci fication AAe -//4t -//. c per 1 Full On A//4-Full Ofr //#

Reference Standard f/o 'ist; 93nt Instrument mit 10 S/N _B / 33 gg 9

)

Instrument

)

Fr2q.,.1 o er # 1 Gain

/A Volts /div O.4-Phase

/ 9'(

Test Probe n /s/ 2e/- tosp S/N too A Reference Probe & A A Sep - /e/ /'

S/N

/es,o - /

CALIBRATION j u ts e

L/0 ni ' (a L/0

/

/ [f

'/0

/

t L/0

)

STRIP CHART RECORDER Type 8&s*

S/N 7d d #

)

Channel 1 Channel 2 Sen t o o m V/S Sen _ /se & t// /d Position 9 Null Point d.4 Position 9 me" Isint /.# v N /<~ 7 Chart Speed

.2. t~ ~

m/sec

)

smm Calibration Check

<f 7M /

Time

-t :.s +-

Phase

/ 4 i Gain /%

[ncsia Time J 33 Phase t 9 4' Gain Ess

[o?l.~v'r."-

~

y Time' Phase Gain Time Phase Gain Time Phase Gain Time Phase Gain 2

Time Phase Gain Time Phase Gain Time Phase Gain Time Phase _

Gain

)

Examiner

../

Level [ Examiner [ [c w [ QIf Level /T

, s.-

s- -

0 *"

~~l 3

,. mb RETA4M YELLOW COPY REPb4ER - >ETL8#M WMlYE COPY FOewANO wMIT1E AMO PIMM COPlES.

RETAIN PINN COPY FOR FILE.

)

INTEROFFICE CORRESPONDENCE To:

i LocarH>e susJECT / REFEMENCE / J.Q.NO.

Ken Morrev l

FaAA Report # 840320-1 races:

tocarume

)

Don Johnson TaAA ET of DC 101 Crank Pin Tillet #6 utssAGE:-

Attached is FaAA Report # 840320-1, Eddy Current Examination of DG 101

}

Crank Pin Fillet #6.

No relevant indications were observed.

l O

1/7I/A6

_2 -

oare

~) / swanatuas rats N aa R EPt.Y-

{

l l

o QAfa

$ soma tung fitt N mt

& ese e se

)

8-8 -AS Recording form for crank pin fillet Eddy-Current examination

)

Engine number dFE B(. /s/

Job nue N J/3'4 Rod fournal number

  1. 4 Date J - 2#- f
  • Governor end Generator end YE 3 Strip chart number N /N Indication number

//s v E R e le v a n t ? N" AELEYestr* Dm/2, ia e

)

Fill out sketches below 90'

)

0*

+

A

)

i b

Olstance from A S tart Degree setting Ctart

'7 End M

End Magnitude of indication J

^'N Channel 1

)

I e

[~~

h a rm el

.. A / A

/4 E x aminer w&

toy,

, [~ m

4 M f/7 Ex a miner N

t,,,i

)

**-a--'.- '.

c At 1

1&.1 1U ru kuy:

Assoch ED07 CURRENT CALIBRATION REPORT

)

Joe No.

d ?I/O 4 Date

,.7

.2 d - P $

Report No.

8 A d? Ad- /

cas-x pus ;g: c

\\

Matertal Description

}) G / o /

Code or Speci fication Mee -A/of - //.( /r.tv J.

Full On N/A-Full Off p/s Reference Standard /m uw-r/ /.t f Instrument /7/2 -/ 7 S/N a user 7 Instrument ya ff.,,

Freq. p Gain

/ 3-Volts /div 6 *_

Phase / 96 Test Probe fs A4 M ECP - /**/=

S/N

/oo P D

Reference Probe fo A A E"C/-t# P S/N se o P-1 CALIBRATION

/1 ni s 9 L/0

) / uni 9/

L/0

/V uvdt

)

/

t f L/0 L/0 STRIP 04 ART RECORDER Type B r u~sH ADO S/N 70 d C 3

Channel 1 Chaynel2 Sen

/ do e P/ dw Sen

/Jo M' / h Position 9 Null [oint

d. d Position 9 Null Poibt /.f c/ N!U

~

Chart Speed mm/sec Calibration Check srod Time

/ - a o pn Phase

/9(

Gain

/,.2.

a /.o v 0

)

Time t 15 l'tf Phase

/f4 Gain /,2 3.nsn at.-

Time ~.: :.:.s /'n Phase i4 e Gain /2 E*t/ s Time Phase Gain Time Phase Gain.

Time Phase Gain

)

Time Phase Gain Time Phase Gain Time Phase Gain Time Phase Gain

)

level [ Examiner hutfM-Level Examiner m

c R&O-KR-3

/

/

)

0 /7

)

= = = * * - - = * * = -

$ $ 4 8 L. 8 g si e 3 g%p6

.v we4e4a-%e.

1 suaJacT / Mr1LMw.1 J.C.No.

l toca ionSNPS-I g,'600.3 7

%4 101 03 '3 t O A l

To:

DISTRIBUTIDW

)

R. MIRRAY l

QEG TRANSMITTAL OF SAT I.R.'s AtT

  • 3 l Loca. es l

utssace:-

SATISTACTORY INSPECTION REPORTS ATTACHED FLEASE FIND p @ t3!ALITT REvittnATION INSFECTION,_ CROUP AND, M )T...

)

THE QUALITY ENCINEERING CROUP. THET 4RE FORWARDED TO YOU FOR PJUR INFORMATION IN ACCORDANCE WITH ECO QR/DR PROGRAM MEND R. NAJUCH

)

3

</ s I '

3 b.i e d..

!O M) asad -

g 2-

--,-.. - i p

j DIST. R. NAJUCH (IOC ONLT)

/

C. ROCERS DRG W/ ATTACHMENTS

6. r. =LLT ' :Lc; rge (=: 3ELATFn m'

"iY' "" m """"TS Mlf)

)

(VISVdi.h 1

l 3

5

... ~

I i b

9

.oorm m u.ona m a w gg..,,.-

g.2*.,~, y.:.).C.~:.::

m -- ~

l

C /8 O

STCNE & WE357EP ENGINEERING CORPCRATION l.nM//##

CUAUTY CONTROL d

11600.37 f,

(NSPisCTION REPORT

'""f"C8 '

J systsutsi om I

L.ocAricN(s) c"e'CUwcNTis) paavisa mams

(

COMPOWENT NAME:

DC- /0 /

I.P. NO.. / RIV. l CRC c

~

Omde/s,C//&uun :

p/

3 Mreb4'b%ibs $,n rEn o LItcoLPPaoc.[

/

aZv.

COMP 0NElff NO. d3-3/04 DWO. NO.

A2 3

ocscaverionisi ano msecerio~ acusaxis of",C,%C nrew orv a

3 3 //damrl t' t/Are.s 4 Ae ye 7/' cn o f dDahb]C""' L

.a. m an.s - s -

<<4.d' so mea.

sa s e'&c.fr//04 & wy6i.

[]

n I.

1 3

1 1

3 D

~

e M&TI NO.

A A

9 MWO *'

g;T/W

.d<a./N,k'/:,2fn.

'Oi//u

i. '

p

~

r.,, = sM smmm

e e-4,

b INTEROFFICE CORRESPUNvt. nut l

sacane=

suaact ; meramancs ; J.O.MO.

yg /g /

O h o:

DISTRIsttTION g gg,y

, 3, p j f

T SMFS-I toca tes R. MURRAY QEG TRANSMITTAL OF SAT I.R.'s g ry-I m oes:

wasamos:-

ATTACHED PLEASE FIND I

' SATISFACTORY IN3;'ECTIUM WeCRI$

CENERATED,5Y THE QUALITY REVALIDATION INSPECTION GROUP AND REVIE*4ED BY THE QUALITY ENGINEEP.ING CROUP. THEY ARE FORWARDED TO YOU FOR YOUR INFORMATION IN ACCORDANCE WITH EDC QR/DR PROGRAM MEIS R. NAJUCH O

D 1

/I s D

)=31~YY

~

_ J.....k..., ;

maet.v:

DIST. R. NAJUCH (IOC ONLY)

C. ROCERS DitG V/ ATTACHMENTS J. C. KELLY f.ILCO FQA (NDE RELATE D IR's OriLY) W/ ATTACHMENTS.

)

D I

i

~

'n8 N l

seoena eusev 88 ca.

)

.hameen w ' '. i=' ;, ;'..'. Q' + ~ -

so,oea on,=cw u.e oc=~. swa am__fL

)

=-

)

d-8-23 0

STONg & WE3 STEP ENGINEERING CORPCMATION JUAUTY CONTROL rs 45PECTION REPORT 11600.37 7-2/- f$/

g sysnuts: on I

t.OC Afto Nisa COCUM i) paaviss =Aut l

CONFoltElfT NAM:

DC-101 I.F. NO.

f~

RZv. 3 CHC o L e., A s k. F f a n d Ge sa.h y J

}

CranAJn45 Y a nd Y*'**'*j $ 8

ggg g a gg _q,,g LILCO LP PROC.

63 REV. I COCONENT NO. C 3-J/0 4 DWG. NO.

u/4 O

casCareviosas Ano INsPCCTION R CM An Kis)

)

  • C,N,0 irtu ory 0

cea.,tc.p.,, 7..en<l hit e ri (,.y,i era., aad y a., or.r,,, j, )

L Per her ed

t. P e t o -, on col c yl., d er.s # y y (( _

3 g J-Ne w Ae l ev e.or : a, J. c. <T;o

  • s Fo. J O

D l

i I

D l

D e

D

~~'m MTE NO.

e

    • ea owawr, conteo m.ncs a%

omit 14p $N khqh

$ *2 0' V'*

I or A#

~

p Y

G 2 /

D

' *g/anW IIque rurzum IIAMIIm05 REPORT a,

D FAIRICATED 5

~

A. m-m.

FRoCEs3

OVI" DD ECm OWRED y%,,

' C, 6.,

y,, /

onzaTar O FIFz O rtATr O RCD G omn:

[. h g lM&Z

FI.FE DI.A.

SURFACE p *[ !

G h*IIIED Q GROUID I

Cnoas mCErns !!!In

! Y'?

"" " ' !OASFAMICED O OTHE P

=)E1 F s 3...IDE PROCDURE SURFACE / MAT 'I..

M&TI. 30./ << ) /

MVR/RR.

n%

No.

S. 3 -

TE?"P.

~) ')

  • so, y n.

~

DEFE"! ION MATERIAIA.

MAID DESIGIATIos 3ATCE 50.

?.

{

St<- #

~Y N

]

1. PRE-CI2AKER h. ~. e.I. -

e >n EYAo2J c..

m j n,,_,,

2 c is a

2. m m m g,_.,,,

3 54fIAIFIER AND/OR

'9fy, arj RBOYD A,m.eI,

/ 2 c -)?

P V /9 o J p Aie

, fiv s

?.1 %

6.) tlo V/

)

3. ruar U = =^IAvu

.e CLEAIER (Y),. y, f / m p M t.33 g y,9 p 2 g a

EKETCE OR OTHER DETAIL: USI M S E E IF NECISSARI 5

4 5 4./ #1 Cs n. Kf o. j es.u l eT//c4r (yver d o.A yer., n % e ~d))

5 7

)

w AL R</.va.+

E- /. e ad,. r C. Q

%)

)

b M //

r 32l.- W 4

m o

v REPORT LE4V TE05. INDICATI05S OBSERVE AND THE P DTININT IIF0fMATION RE UIR C.

VEERE ADDITICIAL SPACZ IS REQUIRD C. 3YALUATICI USE OTEIR SIDE.

3 a.

( A. M/RC... W "N AS f

LoCA.20s

(

xEs)

DucCRI m 0f NEC3ESARY) g s

i

'N x

e 2

N a

b 3

~ __

k k

s D. ACCEP.".ANCE OPDIATCR \\.[,d.,, d., z_., _ s CRITau -

4 2.

m.1 e i 5 v g., u

/? N.' thy a

% ~,_.i E

] 2' i

  • i

( REPOISIN -

M ITIED PDSONNU.

I.EyzI.

DnX

)

.=.-..

r l

e -e-az 9

INTEROFFICE CORRESPOhvENCE SUsJECT I MFEMMCE / J.O.MO.

94 /s/

l 6 scar'on

) TO: DISTRIBUTIcel

?

SWFS-I I1600.37 o 3. s/ r A TRANSMITTAL OF SAT I.E. 's A f f" /

C R. MIRAAY aussaca:-

/

SATISTACTORY INSPECTION REPORT 8 ATTACHED FLEASE FIND CENERATED,5Y THE QUALITT REVALIDATION INSPECTION GROUP AND REVIEWED SY THE QUALITY ENGINEERING CROUP. THEY ARE FORVARDED TO YOU FOR TOUR 10 R. NAJUCH INFORMATION IN ACCORDANCE WITH EDC QR/DR PROGRAM ME O

O

/! A O

9 3-z>-r4 JO_

wp>/

r e sa race.a a

sic =* rw s o.se Mrw DIST. R. NAJUCH (IOC ONLT)

C. ROGERS nRr. W/ ATTACILENTS O

J. C. KEf.l.f 1.i!.C0 INA (NDE RELATED IR's ONLY) W/ ATTACHMENTS.

D ms-

..a -..,

3

o. - - -,.

m.2,. -

m,;;;q.ya

0 0-25 h

^

~

STONE & WE3 STEP ENGINEERING CORPORATION l,

+

20ALfrY CONTROL l,.f-Q /-g/

NSPECTION REPORT 11600.37

)

w a = ~<=>

Mu'"Eni,

ng;':8 :

l co oc_ -

1.,.

. < m. a ce C.ra4xLe o.a

)

nm # G9 \\ CiCo Son.

ame

% g.,g5,C M.CL a

$] P2v. I LILCo LP PROC.

q,.,

no.. cD3 -3/ OA

  1. /4 co ove. no.

)

o c.c.,,rio~..

~o i~merio~.....

g,c,y

,,. ~ on I

' 2 %%wa LP en n e.,s p

,,a g, y g, (gove~c a-a gesccAc eas) e,a e,yI;,gm.ds f-g SRY M

[

h k

A 0

I

\\

l i

9

~

mn

  • f 00

2 2-f

)

( & u.In = = = m m m m. m e n pcsge,']cF2 A. mmm.

T"W/A

  1. ^d^' *.5 vn.om-g Cm O womD G

cazacar O PIPE O FIATE O Roo E or m :

h"i Co Ac 4%el

[y.d l

jMZ l PIPE DIA.

SURFACE

{ BMCMED C amourn Cnoas

)

s!11111

/A

  • '""'!OAsimIcATED O oTm mc 2;.~

E n..mPR0gDy SURFACE /

MTE. 30. 7# 7C8 KdR/RR.

ff.

InsracTIon M rsRIAIm auso Da5IGEA*IQB M K3 30.

'W h

/7&am Clo u c4c.xche -13 GVfoy

,n 3 MMA"

  1. fe,.e Cl,n xL L2. A 87/007 j%
3. DE11AIFIER AND/OR J

RacnN FNo n.n ilo s Skc.ar/ze-71l RWA 02A

/ZhnY,%

5U/Nf/ZSAd9'7o'ot'/

kD M

3. rverr r =l=2nus a

CLEA M in.D$YUL

$ 4' d Vf2 C 1$ $'//lC 7$

5KETCE OR OTHER DETAIL: UEI QTHER SEE IF NECESSARI E

  1. gk c~M y-

)

a cus y

A O DIAD I k.O e w cr c-Mj w

a A$a k e h o d $ d 'c o b, w s A v a c)

-) 0 cY l~AzuK:U w 1-u m REPORT BE14V TESE INDICATICES OBSERVD AND THE PDTININT IIFORMATIOE RM UIR D.

VEERE ADDITICIAL SPACE IS REUIRD

)

C. '6A14ATICI (22 OTTER SEE.

ACTICI e

LOCATICV

(

)

DESCRIPTICE nc'EssARY) 3 s

)

m x 2

N E

Q 3

O k

I o.AccEr:AscI CPGATCRffya/s,,*/,..g,, fe0& %

~

~

w, g,2 toy.1 -gr ou, g.3 j g.y cRr:mIA -

l

.)n / WJ B~~~f

.?J I -SV 3' m'*T

==ro=I= c====n-

= c-um

'm m

l

0 - O -8 C

)

/

vc.

a

/

)

DIESEL GENERATOR COMPONEhT QUALITY REVALICATION e

CONFONENTs 0?-5/A A-Anh]I'M I*' 7* t ') :!.'

/S ~~Jr '.'A ' U -

~

{ sp.o !y <4/i> /r~s),.,, ;7 i,,, :,.L.,, p QUALITY ASSURANCE INSPECTION PLAN Ab.:6:.73/' #$~

I.P. NO.

REv.

?

CHANGE

)

)

)

/

s d,,/.

,)

DATE:

7

'd.r u' PREPARER:

' ' / 2 '! /.' '/

REVIEWER: 94' N s./.m DATE:

2./..,.

.,,/

'l

/u 3 5 DATE:

.s<-

APPROVAL:

./

e 0

4' 1

7 1

l

~.

tl l

2 V

E 7

R p

1

  • o p

I o

  • ^

.D e

T ON D O

e S

HAR N

a N

l I.

O

)

o T

E N) C f

S f

N E

Ti I

OS E OD O

M l

G DR N

l I L U

i N

GN E

t

(

TA C

T I

NEC 0

AN S

O I

T I

I I R TR l

D W

A TRI TO a.

I l

R SOP AT NU i

T E

ETA NA s

EO T

e f

I R Ul J N

C Y

TAR c

E N

T R G ME "N

e N

A I.

TEO AN CN"O OI O

D NNT XE l

~

DP I

P R

A AE0 EC f

O U.

RG11 K

T f

GN A

o C

QR T

P T&

s, NA R

C C

E E&

N R^E A

RT N

E ER I

TC"P F

ES ERN RO S

O O

N TI POI RN z

I SG NG UR I F t

S BE DRN CE XO"f "l,

E E

U E

ER I EE V

YO

.s

/

h S

W T

G0 W

UV l

DC WN O

A A4 E

Q0l EO"P T

K0

&S I CC D()

v A'

o.

VT S

C1 A

L( A E

E s

I I ^

O e

A.

EC E

SN I

EC L.

Y Pl N

HS MTI t

P RTR REG O

e RE UE T

i P

FN I

TF TT U

OEO OLN v

DS" e

I P

LG N

SS O

FLF FLE NN"SG

=

l U,

AN EI I

R RL RI L

ts e

UE R

QT UF G -

G EI)

EFl E

AI Rl O

UI VS

,L l

PFT P

C S

R mi ET l I G

A C

NG N

LA E

f 0

f R

OI I N O

LE AE I

A e

LN(

l IC T

N D

DC TI I

AC E

r BE C

MR

  • 0A N

DY Q

AT T

GNS NRR ER 0E E

ET T

RA C

NR E OUO O

M II NF R

E I UR I OF T

G s

SU 1

N U

FL EO Y

P TOO TJ(

s H

SC A

'G O o

C I A N

TY S

SJU.

A A

D i

N Y

N O

RU OS I T N

E LD NN

.A E

I E D

EQ PT LI I

Tl FE I I SF D

l R

D

'W N V

MN AL I ( R MPT R

D u

i NE OO R

OE UA TP I

A L

AW EO CM QU NK

.U XKU N

O L. D I D Y

DD E

Q Y

ANSQ ENSY R

I A

TN OE T

N WR R

T RATE AET O

I OE EI OO I

TRLR TRRI F

PA"FD T

L F

P A

RP"NO I

VQ NL

- L ECU NC L

I L

TV I U DC I

N SS E

DI EP H

CL"OT B

E&

EL E

I.

B E8ET R8RB BU I

P RL R

OI O

S S

I I

T RR VI S

U U&CS OR x

EM TS S

UE N

N DR CI N

BG N

D DS C

EN TC A

O I

,R E

,RO O

E O

I O

u KF

'PT P

RK P

U7 OR Y7 P

SG D

DS GN C

S R S S S

TC S

Q

,C I

EF D

,NE NI T

AE NE E

TA E

I.

1 P I T R

AP R

5HO E5AR I R l

DE C

S NE c

NE N

I N FI O

I I P R

G AS A

0 E

NN T

E 4

R OE I

RN n

0 U

O D

TN E

CO PI r.

1 C

EI R -

T O

PT O

T 1

N YR SA F

g i

C E EE DP ND A

w F.

PRC D

II GC u

S I

LUSl ET L

NI K

S DE/

N

&A RN F.

OE1 R OE V

N CC0 CR6 A

EA u

3 LR TY E

L O 0. /

IUI AT I

NR C

C I RI I

Q LPF6 LCI DIL GU N

LA ES LU AQ RS

/.

ETA Q.

E S

T DY s

O

'u N

EWT E ae L

I s

GL s

a EA T

r s

I e

i 2

3 N

v-OU T

'e TsQ I

I ji j. 'l I

iD

,;[,

ion EO STO?iE G WEOSTER ENGINEEnli G CC3PonA110t!

h OUALITY ASSURANCE-INSPECTION FLAM I 6 -./a I -

5_

2 0

! TITLE CRANKSHAPT AND BEARIllGS CRANKallAFT AllD TURNING G AR

rn.,s.u/ s.siw
rus f{.{e' siereon I4 PERFORM VISUAL INSPECTION OF CRANKPIN JOURNAL SURFACE FOR SIGILS 0F WEAR. DOCUMENT WITil P110TOCRArilS.

RESPO!!SIBILITY: INSPECTION CROUP.

I I

NOTE I) INSPECTION FOLLOWING 100 Il00RS OF 100% OPERATION.

NOTE 2) REQUIRES DESIGN GROUP REVIEW FORWARD DATA FOR REVIEW.

i L_

RESPONSIBILITY: INSPECTION CROUP - DG 102 _

REV 2 l3

(

. PERFORH A VISUAL INSPECTION (USING A tilRROR IF NECESSARY) 0F Tile 8

CRANKSilAFT CEAR PC No. 02-310-01-0B 1

I NOTE: PAY PARTICULAR ATTENTION OF SICNS OF WEAR, PITTING, GALLING, i

CilIPPING, CRACKING AND/OR BREAKACE. INSPECTION TO INCLUDE PRESSURE (DRIVE) & BACKSIDE OF CEAR TEETil AT APPROK 45*

INTERVALS AROUND CEAR DIAliETER - DC 102 -

-- - ~ ~ - - - ---

- - - - - - - - - - - - - - ~ - - -

ATTRIBUTE # 5 AUTil0RIZED VIA TER # Q 20 DATED 2/16/84 ATTRIBUTE f 3 AUTil0RIZED VIA TER # DR 2 DATED I/20/84 ATTRIBUTE # 4 AUTil0RI7.ED VIA CRC # QR 3 DATED 2/10/84 ATTRIBUTE # 2 AUTil0RIZED VIA TER # Ql5 DATED 2/17/84 LJtp 419 9 9 # 080 8 881.8%

    • s le G C j ( f at)

UAGE attaaRas TER Q20 SUPERCEDES TEP #DR 159 b

s s

- - - - - Q 4

e e

e e

o e

e

e 28 3

I.

INTEROFFICE CORRESPONDENCE

~

e

'J TO:

l LoCAfloss SU5 JECT / REFERENCE / J.O.NO.

s SNPS-l DISTRIBUTION i1600.37 fLocafson TRANSMITTAL OF SAT I.R.'s vROu:

QEG R. MURRAY MESSAGE:-

O ATTACHED PLEASE FIND b

SATISFACTORY INSPECTION REPORTS GENERATED,BY THE QUALITY REVALIDATTON INSPECTION GROUP AND REVIEWED BY THE QUALITY ENGINEERING GROUP. THEY ARE FORWARDED TO YOU FOR YOUR INFORMATION IN ACCORDANCE WITH EDC QR/DR PROGRAM ME!O R. NAJUCH g

O

^

D

~.j,

~ UJ) ssak i

a h 7/N

..ra' s.ama r u== f/

r.ta. o a nEm.w DIST. R. NAJUCH (IOC ONLY)

O G. ROGERS FAAA W/ ATTACHMENTS J. KAMMEYER SEO W/ ATTACHMENTS E. YOUNCLING LSU W/ ATTACHMENTS D

D D

a A

3.

myj,QQu.,.

..~~.~<~.-~,~,.e-

...n -

o

f

~

)

STONE at WEBSTER ENGINEER...J CORPCRATION

.I/ !.lTY. CONTROL t

T ECTION REPORT ggjy eYeTIU(I>

)

UIIf8EAf."r

'*C^7'

"'5) f f g-2 / d /9 p{p - /0 A D6 P90~

M,f, R et/. o, C tr. 0 fidd - A/O' ~N' ' "' O Be,+a uve - Cmwx -

SA477 f ~~ urn lAly

)

G E n te -

g.pt,y OESCRIPTION(S) AND INSPECTION REMARKIS) jo ITEM qty

)

3 /

Pr.e esxneo Eaor Cuanor-Ex'"'"" 7""

No 4 <, 7, s' cs+.uir //a J~s o a x iu Fi u s e.s % vsase<.

6csieu ron rao.s).

No b uvss r Cacies raus Auxo.

)

hP AY 2-b

cws%

)

CJhmA tow -t%d 6

)

l 4tw M CRwA M

8&VL

.z -H-Se l / : L.

G 3d

?

j t -

Eddy-Current examination 7~

A

[

Engine number Do-/o2 Job number Pee - 7M R od journal number Date S/'//r d- - J //2/r

  • Governor end VU Generator end

# 5

)

Strip chart number A'/#

Indication number A/# "

R e i e v a n t 1 No in t'*

  • Taa re s 204.

Fill out sketches below

)

90*

+

A

)

Distance from A Start E

Degree setting Start C

)

End JJ" P#*

End Magnitude of Indication

/uo 9d Channel 1 A//A Channel 2 - N/d

{b

)

Examiner h

Level 1

Examiner e

Level I

/

FaAA-G-t2-1 A

d Y.8/ !

i

}

[

U

~

l EDOY CURRENT CALIBRATION REPORT g

e s*// o t.

)

Job No. PA O 7 Jet Date

.2. - //- 9 9-Report No.

f~_,

Katerial Descript1on DG -162 One Piu Raarv n* r Code or Specification A/45- //. g pov o Full On A//4 Full OffAvs Reference Standard AAo - 7an -rff t/ Instrument /r/2.-/ 7 S/N pf_,,e r y

)

Instrinnent F req. 2 n N z.

Gain

/7 Volts /div

/> #

Phase

.2 / O Test Probe M A A - St / - /de - P S/N

/sd -f Reference Probe /~2/JA. -Ec/' - (ce - P S/N

/ d e - f

.'Z CALIBRATION A//A units 9 L/0 units 9 L/0 units 9 L/0 units 9 L/0 STRIP CtART RECORDER g'r

^

.m s utv Sosa

.2.10 S/N de o 7d d C Type

)

Channel 1 Channel 2 Sen svmt//4/

San

/ 00,s. V /Ds s/

Position 9 kil Point d74 Position 9 mall Point

/,,s"~ /

.97* c7,e Chart Speed

.:t#'

ass /sec

)

Calibration check JrMT Time A J.* R-Phase gt / d Gain

/7 lo d - 9ts 8

/ / Mime d

4..t Phase a_ / o Gain

/7 go.r.e #

Time'

/ go Phase a/d Gain

/7 Go 7.t

  • Time 2

fd Phase M / Mw Gain Time Jt M""

Phase er./o Gain

/7 og 7.2 l

Time

4.. o e Phase

./o Gain j7 GE cd Time p. #J Phase 2/d Gain

/7 M S/4 Time Phase Gain Time Phase Gain Time Phase Gain

)

M / d tevei g Examiner d u M 7 e,aminer tevei m l

P.AD.KR-3 1

/

,/

.. =

~

i

G-8-32

)

Eddy-Current examination

/'

Engine number d6 /4 2-Job number

  1. 40 7J9/

Rod journal number A

Date J - /J-8#

Governor end VIs Generator end Fdd

)

Strip chart number N /A Indication number A/M#

R elevant ? Ala EMunar W eir+n-J

)

Fill out sketches below

)

)

90*

i

+

o*

I A-A..

8 Olatance from A S tart Degree setting Start End 31 End f#

Magnitude of Indication

/f L *

  • 90 Channel'1 N/A

.han el NlA I

E.aminer

. M A

Level

...m,n., w w t

covo,

/

FaAA-G-12-1

-. ~.

e-8-33

)

ED0Y CURRENT CALIBRATION REPORT nia.

2-e D

Job No. A*0 7,Z f 4 Date 2 - /2 - 8f Report No.

37 ;3 O G Dpf Material Description A/: fel eean am Az a rs ec Code or Specification wos y c pe r o Full On Full Off N e Reference Standard }$n e 73rg ry/.zt Instrument tts2-/7 S/N g/2] tc 7

)

Instrument Freq. 3 r/ p 2 Gain Volts /div O. 4" Phase Test Probe AAA FC ao -loo - A S/N

/do /*

)

Reference Probe & //A s cp -ic* - P S/N fos-P-/

CALIBRATION N/J3 units 9 L/0 s

units 9 L/0 units 9 L/0 units 9 L/0

)

STRIP OtART RECORDER Type B a ci.s //

.2.2.o sin o se 7ss c

)

Channel 1 Channel 2 Sen 50 - V / D o s/

San

/da m V/Ds a Position 9 Null Point '

c 7 /2 Position 9 null Po' int / d' ///77 (7x Chart Speed

,2, 4-*

run/sec

)

Calibration Check Time 4 J '.11 Phase

/ 9 57 Gain

/ 9--

c,o c; p

)

4.+ Time o o : /.2 Phase

//fa Gain

/4 f a s-d *,t Time' 0 0 / f o Phase

/ f fd Gain

/9 6o d *O Time Fnna


Gai n

~

~

4 Time o // /#

Phase

/99 Gain SNo d

Time Phase Gain

)

Time Phase Gain Time Phase Gain Time Phase Gain Time Phase Gain t

)

Mh evei 1 examiner /h k[xevei c.aminer P.,

7

)

G 39 D

gyy Eddy-Current examination

/

D Engine number D e -/c Z Job number M O~YdPC Rod journal number

  1. 7 Date 4 //J/P4 Governor end Vr.r Generator end VE #

J Strip chart number M4 Indication number M'N E R e Ie v a n t 1 No RE L L'*'nw Bosu 7 so so 4

)

Fill out sketches below 7

N D

90*

0'

+

\\

W l

s A-or e

Olstance from A S tart C

Degree setting Start O

End oa S#

End Magnitude of Indication AL.r e 94 Channel 1 NA W'd ha 2

I Examiner 146u Level Ex aminer N

Level MN 8

FeAA-o-t2-t p

~___

2-8-3[

D 3 % #f Ark @jst 11.1.10 b

ED0Y CURRENT CAlilAATION REPORT 7

//

O Job No.

7 T7[,

Date J -/~2.- P Report No.

94/.204

_f Materia 1 Description Th i"

/Yv/3 (~17Rk lis ) av i em g Mr 7 pc to1 Code or Specification AJ3f /h. Acv. o Full On /.1//-

Full Off M//

D Reference Standard kdo.1Mf-Pf/3 / Instrument

& is. / ~)

$/N / thyA 7 Instrument Freq.J2. p/2 Gain

/7 Volts /div

6. f Phase J2 /g q

fest Probe 4JJ-&,/*/60--[

S/N

/Ao -/

Reference Probe A f>$ -fe./.- /M - f 5/N

/6c0 -f- /

CALIBRATION A) units 9 L/0 units 9 t./0 q

units 9 L/0 units 9 L/0 STRIP CHAAT RECORDER Type bod d6ts/ h 5/N doo 7do O

sen

.TO#0 bnI/hannel 1 kw nt//A,J Channel 2 sen

/

Position 9 Null Point r r-L Position 9 kil ' Point

/ f / /_- cg A O

Chart Speed

.2. C an/sec Calibration Check b^' " I Time

/3 9d Phase

.2 0 /

Gain jg erea d*

n Time

) 4. ? ey 6 Phase ni Gatn

/6; av'74g296:'.

1 Time

/r/3O Phase

,a. o /

Gain

/ /,

    • 768 d#

T1me in 'er J Phase

,1 s /

Gain

/c' ir y e r.74

  • Time

/4 /4#

Phase

.2 e /

Gain fe gao Time

,GA/g Q%e y7 34,ppfs in s

Time Phase Gai Time Phase Gain Time Phase Gain 3

Time Phase Gain Examiner d w % 8 tyf / ~ _ Level,5 7' Examiner

_/

Level no.a.S

,-)

=-

G -8.;%(

l Eddy-Current examination

)

Eragine number M4 / o 2.

Job number 84 6 - 7174 pr I

8 Date

/l F W Rod journal number-Governor end VE T Generator end VES

)

Strip chart number

  • N/A Indication number A/d W R ele v a a t 1 N d A* la M r be tt
  • M***

)

Irill out sketches below

)

)

90'

+

v A

Oletance from A S tart d.

Oegree setting Start

)

\\'

End JJ"

  • End Id
  • Magnitude of Indication Aue 90' Channel 1 N/A Y

Ex a miner Level E.m,ne, A w n

<sve, m

/

PeAA=Q=12.t

)

C-8-3f o

d~f7 U

ED0Y CURRENT CALISAATION REPORT Job No.

//) "/Tft, Date J2. Report No. f4 /2 02 -d g

natar1a1 'Descr1pt1on

)i< m n c< % Jr /n) 1 iu e1-4 47 Code or Specification x)32

//,4

/s. 6 Full On A//M Full Off 2/4 Reference Standard PhMafeffic./ Instrument ytta./')

$/N $ 1?fyg j O

Instrument Freq. 2. ##--

Gain

/d, Volts /div

/). f Phase M /

A,4-4 f /-/#C-[

$/N

/4D - /

Test Probe t

Reference probe f}-fc.;'-Bo# / S/N /60- /~ / O /) units 9 L/0 units 9 L/0 units 9 L/0 units 9 L/0 0 STRIP CHART RECORDER Type [ h h /ATM M90 S/N /)dD'~/ddd O Channel 1 C annel 2 Sen & mY tt). Sen /dC rnY b/O Position 9 Null ' Point _ &ft-Position 9 Nil Point /. f~ (/ elf" (_rff.,,_ ' hart speed J f""" nue/see D C411bratton Check c/,e4f Time /-/ *f / Phase ,,2.0 /

  • Gain

/ /, esse do S s O Time / f!48 J Phase Ao/ 8 Gain // sye;g /A g 3 Time ~ /v ' / d' Phase /N# Gain )4 e r a s +7 J T1me 19 ? 4J~ Phase / 990 Gain / P-ym "? Time Phase A d M Gain E/" Time L t* 4 A Phase /99 " Gain /9-- oo d' D D Time.1 A : 9-e Phase /99d Gain /h Md4 Time AJt o f Phase fr9 Gain / +- Eso Tim Phase Gain Time Phase _ Gain Examiner _. rf Level Examiner I$,u / 7 / - t.evel 44 R&D.KR.3 ,7 7 8

G-8-38 ) IUALITi CONTROL ~ a cara '* * ""o"o*. "3 7 p.13.y /W CPECTION REPORT nerencuer 5

  • !Efs"> '.N

.ocarnoms: cocuuturiss / lea hl b 6..I D6-/d2 r. g M r E.v. 1 RI I,* FJ4b

t. A 6,<. C.; %. I 0.3-2o,4 y

) g,y ino on cricaierio~<si,~o,~s,ccriou acu..m, ) c2 ) fe,lo-r.i 4. R,' y a. k. ,,, c.s h ha //,<<. Q,.. 0, C luh,.i.* g p r A /,.*./, a /,'..i L.,t y i i t ) i I i l ) i l ) I l. ) l.... --.2-tJ.f y i / -. y.m.. s,,,,.. N:'.=/d4%'d~. M

2-8.3f 3 gh*' I.IstrD rusmArr armrunos urorr EI ) Tryg FAMICATED 5 A.= = nt yRoCEss

OWELDG Q CAfr 29 WRED l

d,1,,,fh./ osmocRT O rat O FLATE O nod 5 oruBR: gunpagg l$NACIINED D amourD u l MAE M l rtrE DIA. CROSS

  1. A
  • * " " " ' !OnrAmICATE JllloTm mcznas ! nm

) e E B..EDE PROCDURE SURTACE /liAT' L. H&TE. No. 7-//*rt f MVR/R3. g no. C. ) TEMP. 7</ * * (._,,9 y ya, y,,, zREFETION MATELIAIA MABL DEIGRATIOE BATCE No. 1

  • "^'M

%.. h 4., /< s w w h e. ?,3 33xsen ) 3* YE M A*I be / eloor k 24-AJA f3 /~dOJ

3. man 4arn = Dean nas)vm

<'o. k A r < lr' Jh' Nf' TC 7,3 Si}//t*C Ecoh A,k ?ftr).Nfbs - 1') SJHutt/ h D*MM ( ) 3. - -- u-Cuaa c ht.. k sn.as4c-7a

risin, a

&,C-.i t. X...;,,.. h. u., e,u..h A N 4<.t i~ ~4 $.1 sEErcI on orum DetAn.: usa ota SIDE a sEc=sm cylin&nr #.g 3 +g s i,. J... /..,,c.. i ) i D bl ) l REFoft? SEI4W T305E INDICATIONS OSSERVED AND TME FDTINEIT IEFOMATICE RERtJIRD. WEERE ADDITIONAL SPACE IS REQUIR D C. W A WATION USE OTEM SIDE. "C'l** s!u (# LOCATICE (IBCEES) DESCRDTION rECESSARY) ~ 1 j'l4 ,/lC(c'yl~ 3 NlI //fco,r*l~ 3 d vb h //J. ) D.Accuaw CE OPGATCR C3 UD IA ' !avel Date fd ?$PI!"*) W'" E A M ** a.,,. _, a m Fossti C m a - renorrn. ) 1.Em. DATE

e-g-S \\ y j,/ ? j [,.'.. ' f, ' 1 - 1

1. slr t.

~ 3.. g / DIESE:. GENERATOR COMPONENT QUALITT RETALIDATTON 4 V'* *

  • **1

$3 ~ & /hk ee n J e x, u m =.. z w. -.- } g g J / QUALITY ASSURANCE INSPECTION PLAN i 5* p, 4, g ) I.P. NO. l ~J arv. 4 cxANos ) ) 9 )- 5 ~ J<N, / n /7 A."

oATe,

~ razrAnza c

ficI7,

) nav!zuxas m Ald d!4 om,

  1. Phm/

Fe4e om, --Ar., /// f- ) 0 l w I

v v m v-v -- v v T O O _. 2. e

1160037 e

03-310A STONE G *Ee3 tea DeCusEERw4 COOPORAlltira ~,,,, saw one 2 .GUALITY ASSURANCE-INSPEr.T!ON PLAN "_ G - 'a*Pect. 5-3 ! TITLE craak5 haft ' bearia95 craakahaft ' taraias 9**r + l.... i t OR-1-03-310A TASK DESCRIPTION QR-2 QR-3 . Perform LP and Eddy current inspections of crankpin journal fillets numbers 5, 6, 7, 8 (governor and generator ends) Inspection following 100 hours full power operation. This test is to be done on each engine. t i i } i a 5 0 i i 1 I I i I I i i i .I i. I 4 t t_ i .i u.., 4.......-~...... k 3

e e U U U U U U U U - O O O ._2 2 11600.37 0 3-310 A j hIONE G wE03IER ENGmEERanG conPmAlion i3 uw ois GUALITY ASSURANCE-INSPEI'. TION Ft_AN o.c. Inspect. 5-3 i t l TITLE Crankshaf t & bearings: Crankshaft & turning gear l_ n. 1 LILCO LP Liquid penetrant testing: perform liquid penetrant testing Procedure on no. 5, 6, 7 & 8 for D.G. 101 & 103 crankpin journal g Fluorescent fillets (governor & generator ends) and record results. 6/3 R/l (Fluores cen t) for each engine photographic record of TE R 80-91 & results required. 0-100 f RESPOriS IB I LITY : Inspection Group /LILCO/FaAA to witness t ) inspection 'ILCO Eddy Eddy current examination s perform eddy current examination e i

urrent procedur on no. 5, 6, 7& 8 for D.

G. 101 & 103 crankpin journal L1.6 fillets (governor & generator ends) and record results l PER 80-100 l (for each engine). I RESPONSIBILITY: LILCO Q.A. interface /FaAA to witness inspections 13 QR-3 j. Perform visual inspection of crankpin journal surface for l TER 80-91 3 signs of wear. Document with photographs on D.G. 101 & 103, 85, 7 & 8 l RES PONS IBI LITY : Inspection Group l Note 1) inspection following 100 hours of 100% operation. 1 Note 2) requires design group review forward data for I review. 4 TERIQ-20 s. Perform a visual inspection (using a mirror if necessary) of the crankshaf t gear PC no. 02-310-01-0B Q RESPONSIBILITY: Inspection Group - D.G. 102 Hote: pay particular attention of signs of wear, pitting, l galling, chipping, cracking and/or breakage. Inspection to I include pressure (drivel & backside of gear teeth atJ p. prox.i g "'~~~~'~ 450 aroundgear')8'= intervals I ,,,,,n,., 102 diameter : t >G J

e M e INTEROFFICE CORRESPONDENCE ) suedCT f martmeMca i J.O.NO. y, canoe sNPS-l 11600.37 Gcm M. O j l io A } e DISTRIsuTIos T1UutSMITTAL OF AT I.R.'s pnoes: 4,, t R.==T haassace:- SATISTACTORY INSPECTION REPORTS ATTACHED Pt. EASE FIND m e_ 3 CENERATED,5Y THE QUALITT REVALIDATION INSPECTION CROUP AND REVIEVED BY THE QUALITT ENGINEERING CROUP. THEY ARE FORWARDED TO YOU FOR YOUR INFORMATION IN ACCORDANCE WITH EDC QR/DR PROGRAM ME.MD R. NAJUCH D J + j WV ) 3 - / v - l'.f ff mart.v-DIST. R. NAJUCH (IOC ONLY) C. ROCERS DRC W/ ATTACHMENTS $b, ) < i 0Af4 3.ssuna g og . 4. Pes 0ma au. I Myy *.'.4l. Q'. '.*, eereswee speracte manersusame vs.go care. gg;pj,

d-s --+p. o IN ! :.ROFFICE CORRESPONDENCE G LocAnca SUSJECT / MFEMNCE / J.O. NO. Q TO:f,y,/) fo fo r f /* *

  • A l'

<r s g,. s s _. c'r*s. A = > =s A. F 4 4 s' " p'",,'s PMoed: 40Ca f"" (; //to 'r) ~1 ndESSAGE:- , o's /o /* / /. J.

f..

s. i ~ =::::' s/ a s y- .~ r .. r: .*s o, .se s 4-i#'." ,;;ll~ ~ ~. C. ~ ,, s~~ o" / / ' *

  • t, o*

g o, a

  • *
  • I'//

ad ~ ~, _ C /

  • C t./ s#/ ii **, r / **/ =
  • rr <

n.* .'- i? f,,os ,. g,:,, g ,.s.x, i re c,.: w t J .,.i.* i< ' - <.v , or- ..,i.. , ~ ~, - ,1, i.- (.. o c. /r r". .s 9 L' o's t i, s' l..** 'J oh.. } "p. / *,* o* .= t.*..' './ ~ ... t j]l[ [',* & /*,~ /*. :, /,,"s** h **'I s "o /i ' /** 'is a / .o w. ,i,,i. w

.,,,i.,.

% /ca.. m OAfG ha FigE f 8 LAP *sCa*8 MPLY: O 1 t I, O l l 'l lo l ,/ */ h 4.,/' . p..= a 0 & ese 8 SS fetPUEN RfMJf'Po WMf7E COPY = RrfAme THet COPY 'a 4'~ I. y . e e A.; n 4 m c a e... a t a sil o M&weAt =, . = _. _

d g ) ..uuv.u...w vi... vi a aim pniimet s Eddy-Curren,t examination ) Engine number MS - / # 2 Job number d J f /o a 3//NF F Rod journal number M d~ Date Governor end VO# Generator end V## Strip chart number M indication number 110 N Relevant ? A/0 /?G'Gvkor L%c #Fa ' ) Fill out sketches below ~ ) 90' ) 0* + A Distance from A Start

  1. f Degree setting Start O

Ja b F# End End Magnitude of indication

  • N Channel 1 N/A

+/+ qnaane9s boa Ex a miner A Level Ex amine rd / / Level d ) / [ r.sa.o-o-.

e -e-fg ) ED0Y CURRENT CALIBRATION REPORT .2 2/+/f-+/8? Report No. ? F e 3 /4 - / \\ ) Job No. O J J f o A Date \\ Natertal Descr1ption De - 103 p.t i u cnor Piu e e-Code or Specification A A/s woo f f. e &z Full On N3 Full Off */# Reference Standard 7p r m. 93 /.1e_ Instrument niz. / 7 S/N g /13 tc7 ) Instrument jy 7 Freq. 1 0 /7 n Gain /J Volts /div

o. c Phase det Test Probe E, # 4

/oo - r S/N /eo - / ) Reference Probe /'3 #/7 /os - / S/N /co/- / CALIBRATION i59

  • N L/0

, yntta 9 L/0 u its [ U L/0 / Mums 8 L/0 ) STRIP CHART RECORDER Type /203 At JLAo S/N 7 per C ) Channel 1 Channel 2 San ies nV Sen foo mV Position 9 Null Point

0. e Position 9 Null Point /s V w..*a N Chart Speed 4 o~

m/sec Calibration Check . dad Time $~*Jo Phase /f 7 Gain f2 e dev r, ) T1me is : ) /_ Phase /9? Gain )g r> m,e Time ey y,:t p Phase / f "7 Gain /7 M'/) Time 9 / J:7. Phase ///7 Gain /9 o fe t ' f.4 Tfme a'JC chase /97 Gain / 9 dko Time '/.* / d Phase / a7 7 Gain / 7 5 fo ) T1me ?:ff Phase j97 Gain /2 280 ^L^ Time phase Gain Time Phase Gain Time Phase Gain ) Examiner / / Leve1 [ Examiner j pg-b ~ UI u - Level w R&0.KR 3 'y )

W-8h ) heCording form for Crank pin fillet

  1. 7" Eddy-Currertt examination

) Ob /d 3 ga g,,,y,, c 33,gg Engine number Rod journal number #d Date l ~ U - FG' ) Governor end k#5 Generator end D4~ 5 Strip chart number M/Af Indication number Ald d f Relevant ? A'o Af/n+4dT~ MD/reAs il ) Fill out sketches below ) g o' h + i ( A i Yf i i 6~ d O Olstance from A S ta rt Oegree setting Start End 14 k 80* End Magnitude of indication 9 - 96 # M/# Channel 1

  1. !I I

n a rrn e 2 rr I Ex a miner

  • w L,v e s w

i I Ex amine r;

  1. 7 Leveg 5

/ ..a........

$ #0"h ) I ED0Y QJRRENT CALIBRATION REPORT Ffr ? Job No. 033 / o S Date 3/ /3/89~ Report No. FF 0 2 /7-3 Material Descript1on pt; tor 12 st3 e.j ne Pio su f* Code or Specification E A-4 h #s //. 4 A/ Full On #/)r-Full Off /M / Reference Standard & p-72ft-1.rt.at Instrument s7/2 y 7 S/N [2 /.Xr EC'7 ) Instrument Freq. 2.o /74 z Gain /J Volts /div g.< c Phase /97 Test Probe A 4 # -/*o-~ P S/N A'J o / ) Reference Probe /G#A /cre - < > S/N /o o # - f CALIBRATION /uhit 9 // !./0 /funits ,// t./0 ) Mb s// L/0 /V s (# L/0 un t STRIP CHART RECORDER Type /3 0.5 //

12. o a S/N 70 o G

) Channel 1 Channel 2 Sen io a # v /d'io Sen iaoxV/h Position 9 Null Point

6. o t/

Position 9 Null Point /. f-f/7 o/M(- Chart Speed ,2 3 ' mm/sec ) Calibration Check c ru r Time 7:Jo /t! Phase / P f-Gain i3 e d asa o- ) Time f:/ 6 fly Phase /ff Gain /) SPD Time Phase Gain Time Phase Gain Time Phase Gain Time Phase Gain I Time Phase Gain h, Time phase Gain / Time Phase Gain f ) Time Phase Gain l Examiner .)s f!m t.evel b Examiner h m level 8 R&O-KR-3 [ -" ?. 1

6 IM/ ). Hecording form for crank pin fillet

  • ["

Eddy-Current examination ) Engine number P2- /e ? Job number o11/o # Mu/p 7 Rod Journal number

  1. 7 Date

) Governor end W* Generator end t/M 5 i g e Strip chart number ^'/4 Indication number A> o ~ ' I R elevant ? ^1

  • Od E hene.a e

) Fill out sketches below t g o' l ) v + A ) ) o Olstance from A S tart Degree setting Start J2 f 78 t End End Magnitude of indication 4-94 ) channel 1 N/d C h a nn el 2 A'/ A k* h I E x a miner m Level (i I % .&d JI Ex amenerd 4 Lev. /_ (, .....o-,,-.

G - B -50 3 ED0Y CURRENT CALIBRATION REPORT C 8- \\ n ~ Job No. 633 to A Date J * / I' 8

  • Report No. S403 /2.

-1 Material Description /> c,. f,.r n e is cae., e A-a7 Code or Specification pu sfe un gj g n,, Full On 4r/a Full Of f Ae//r Reference Standard pse. 73 rc - s.rtal Instrument triz. / 7 S/N B13 stcr ,J Instrument t Freq. 2.o /7//2 Gain /J Volts /div O 5"' Phase /9 + Test Probe /"'JM /d' ~ # S/N foe a O Reference Probe Sed re- - # S/N so o p - / CALIBRATION units 9 L/0 units 9 L/0 3 units 9 L/0 units 9 L/0 STRIP CHART RECORDER Type G us ti .2 2

  • a S/N 70 s c 3

Channel 1 Channel 2 Sen 1av w !a%: Sen is o w/da Position 9 Null Point CdV Position 9 kil Point

f. f g/ ~/e/

3 Chart Speed 15" mm/see Calibration Check f)J47 Time 9*e* Phase i 9 4-Gain is y ou.c 3 Time f *$ Phase / # 9-Gain f3 o (ers/.# h

  • n m C.,,
  • Time' 1 o f-Phase

/9 # Gain /.7 Time c,i f Phase /f / Gain /y 3 M.$, Time <; i 9 Phase // s Gain ,y c 4/ r > / ) Time /*H Phase ifA Gain /.i e A.c. 44/sc Time c /S t-Phase /r + Gain /,Jrare 1,6f " #~ #'l Time r.eo Phase ,9 + Gain.Le n n t.,,

;u Time 7 o d' Phase

/9* Gain J. S. e ov 3 Time Phase Gain ~ Level h Examinerc dev[' M A, Level /D Examiner et, R&D.KR 3 f / D


,.----_._._..-,--..~,,-,,.-,,--------e

C 5/ ) secording form for crank pin fillet Y# Eddy-Current examination ) Engine number U 4 - /d J Job number 8E '# # Rod journal number 9 Date J / AP/ r #- Governor end V/t Generator end Vd' J " # # "~ Strip chart number N/4 Indication number Relevant ? 20 EFLt"at D exertsas ) Fill out sketches below 90* j h + W l A ) ~ Distance from A Sta rt 4 4 Degree setting Start M end 7A l' ~* End 9# Magnitude of indication d 9# l Channel 1 N/4 i h/A ...m,ne, 4.Cha Ann ev, E L <e e, S. e.. m,n e r M a w ' ee,e, rrr ) f r.AA=G-12-1

0-8-52 3 ED0Y CURRENT cal.!BRATION REPORT f << W 5 / ^; ~ Job No. O J 2 / 0 A Date J //J/944 Report No. 890213 -l N eg Material Description essex s ag,r r 1.z x i a og. is., Code or Specification Ass,vos ff_ < AL,., Full On 41/st-Full Off A>/A Reference Standard ho.n n. r,r/2 / Instrument er / F - / 7 S/N 8 /1J per O Instrument Freq. J c /tya Gain Volts /div

o. #

Phase /97 Test Probe HAst - to <>,o S/N _'ao P O Reference Probe 6e - /se # S/N fa. p.1 CALIBRATION N/A units 9 N/,f L/0 A//A units 9 N/4 L/0 O v/o units 9 A//M L/0 N/A units 9 N/A L/0 STRIP QiART RECORDER Type Etlus N 2.t o S/N 7o o c 3 Channel 1 Channel 2 Sen /ce mn/da Sen /se +v/<xC-Position 9 Null P'otnt o.o v Position 9 Mull bint

f. s y n do A 3

Chart Speed ,t r an/see Calibration Check %.ssw Time /. / 2. Phase /9r Gain f -r mo v-e 3 Time ,/o Phase /94 Gain /7 c o v.z t' Time' 1 / B Phase / 9 4-Gain .,e-e /5-A- Time ?.: 9 Phase /94 Gain / 3-6cc Time Phase Gain 4D Time Phase Gain Time Phase Gain Time Phase Gain Time onase Gain e Time Phase Gain 3 f \\ Examiner u( I ^--- Level d Examiner fh/M e jnp Level R&O-KR-3 / s y

c-e-s.1 INTERUFFICE CORRESPONDENCE i sueJactinaranaNCE IJ.O.NO. 68 g8*, To: ) DISTRIBUTION I1600.37 ATT.* 1. tocaron R. )RJRRAY QEG TRANSNITYAL OF SAT I.R.'s e g,g 3 m *. (44-6 d, 7 naassaan:- i Comascue SATISFACTORY INSFECTION REPOR ATTACRED FLEASE FIND ) CENERATED BY THE QUALITT REVALIDATIDW INSFECTION GROUP AND REVIEWED BY THE QUALITY ENGINEERING CROUP. IEET ARE FORWARDED TO YOU FOR YOUR INFORMATION IN ACCORDANCE WITH EDG QR/DR PROGRAN ME.$C R. NAJUC1f ) rms e A cean.s.cr us. map As ingiu_ e met

    • C^m THAT Ft ouRESCEM} bQutb hMrs.*I'Q.A.u T

\\tstmq \\41 A6 PER5:cRb4Eb C8J ) Ce Auv.m Ni.T %st.d5. 6LreE Twsts. Au.s. e mu.sT Wet.bs oo The CeA.uv.PN, rus Rs.ws waua ocaesc.m e,y T9s Woab net.bs As-rut wo b Fiu.sT gass ro w D E t.E /r w C3 e,gre16.h6 m T14E C.QuadPtu Ruousetoed t T). E x A u n 19 c Q. r T 4 5'3/w ) u a c a t e e, u. =<.-.ro = a nen.v: DIST. R. NAJUCN (IOC ONLT)

c. RocERs DRc W/ ATTACHMENTS

) ) oaf. Stmantgas f Ett Pescent & esteSG ) wz-b;.h r a. ,- ~ ., _ _mw.,, 1 m.

e-e.rf y INTE.~./FICE CORRESPONDENCE I susJECT I REFEMNCE 1 J.O. MC. sacares ) TO: SNFS-1 11600.37 03-3/O A DISTRIBUTION G TRANSMITTAL OF SAT 1.2.'s dA [ R. WRRAY amassana:L ( SATISTACTORY INSPECTION REPORTS Q 2 ) ATIACHED PLEASE FIND GENERATED,5Y THE QUALITY REVALIDATION INSPECTION GROUP AND REVIEWED BY f l THE QUALITT ENGINEERING CROUP. DIET ARE FORWARDED TO YOU FOR YOUR INFORMATION IN ACCORDANCE WITH EDG QR/DR PROGRAM NEN R. NAJUCH ) ) ~g'/ g-sg ) 3hz(84 .m - ff ..a. on na m.v-DIST. R. NAJUCH (IOC ONLY) C. ROCERS DRG V/ ATTACHMENTS ) ) ) ) ..u- ) & eseese go MG 1 9 .o nv-

2 SS~ ) 5 LIsrIn remarr==Tra RIroRT g,qq ) pr FABRICATED e A. --m TrrsJ/tl FRocIss

EVELDD O C m O m aIIo

__c t g osumr O PIFE O FLm O mD D orxER: 3 jGMACIINED D amouRD p C30ss lMAI l PIPE DIA. SURFACE g yf. mED m E ) yarexd l urn !OASFABICATn O Orm P E..EDE PRpCDURE SURFACE / MAT' L.. M&TE. BO. 7 d' 748 MWR/RR. No. Ged Oes I TEMP. 70 No. f.[O IEFETION M&TERIAIA MAID M IGEATION BATCH E0. V p 1N Lb-wa r k c - u n, c. W .ceG c r. R

m. W~

\\ 2 TE M EA'T Ill,,. c \\ n ZL-2 3 A R?fon s ?O 71 4

3. BEHAIFIER AE/OR i

R3ENER "~%b _b

c. \\-

'78C.h~/""C.7d 9/ crc /$8 Ny.,.qg,3 .g gc _,or/, mg gffyyy j

k. DE m m 3.

- s..m. . ~dc_ - Of/,3. r g A itj ( g,Q CLEANIR G_ t A._% 4., V }. ggITCH OR OTHIR DETAIL: USE OTIIR SDE IF --WM ~~ E &c-rese..:n\\ f., @ c a q, g u,& g,Q Q is %, w//.[* nurs.. s ~ 1 M/ W C' yis

  • .c-Q s '

f,7 ) c 4 4 Ke.e.<.A w.5 .s..u.;.t.,,.g i I I REPORT BELOW TESE INDICATIONS OBSERVED AND THE PERTINDT IEFORMATIN RIQUIRE. WHERE ADDITICIAL SPACE IS REQUIAZD C. EVALUATION DEI OTEER SDE. ) ACTION (ACCEPT / REJECT, AED CCMENT AS h 8E LOCATION (IECEES) DESCRIPTION gg y) m- ~ 1 E ( 2 N 9 N m 3 k ) / OPGATOR [S/d/M2/e 5.*v D.ACCEP! JUICE CRITIRIA - I,,,2 ~ Leel W Date, f-/ 2 4'/ ._ W d d m ~ J-D u l E m '** w ) . m==IntI CmIrIED msorrEz. L m I. nm {

l $~h' $h ) %d bJ M 618 T L U s4 ef% U L. ,oe %w-egn loart,f-/) -8 / TNSPECTION REPORT I1600.37 .sysTEMist om i MCFERENCE LOC ATION t S) P&MTESi N AME l COCUMENTISI ) I i COMPONENT NAME. DC- / C J I.P. NO [ REV._$ CHC D (G ak * * $OO ("Md 5 P TER s G-rCO p pag ) LILCO LP PROC. (,. _o3 REV. 1 COMPONENT NO. O3-$/CA ) i ?* ! 0 :5 * '*T'O*v 5' r'. 5 8 E 0?iO N A E W.4*.753 YOg p "-U i TC'.: / 9 ) 9er% reA F leu.h l f3 ewn c..; .; w _ alWc. \\.s N 2 st! a _s, c q i I } SAr i e I i l r i M&TE NO. ) o u. c.. r- ,c care ..cc y /ctr b s,;w/ E^' M ' 'O

e-a-sy ) 3 INTEROFFICE CORRESPONDENCE ,'s.. 5 to: l tocatiose SUSJECT / REFERENCE I J.O NO. E. Young 11ng/ T. Rose l FNOad: l Locateose R.J. Najuch/ R. Fraser l UNSAT INSPECTION REPORT WESSAGE: = } 1.0.C. No. 47 Attached please find TER No., Q - 2l$ which transmits a ) potentially unsatisfactory inspection report for component number 03 -9lOA, engine no. /d?s Please review and issue LDR if required. Please return a copy of this I.O.C. giving the LDR number (s), or return a statement that a LDR is not required. This will enabic us to closc out our ) paperwork more expeditiously in order to support the release of the engine for reassembly. a.0 IR MOTE: A.tto.c.bd IR a a ud cf(.iaa._ h, ~k ' ). I.Q.

v._. A_ 3.a M m*

soA m Q Lon.h. :+,... A 2t 6,0A0n.+~nL Loneagag" uAuA. A aehm A A m 2fA,_- ene-ca fg, cc: J. Kammeyer (INFO) (ene) 0 (ug, c,,g,3g} N. Shuster (INFO)(enc) __1. f 6 - A A Sq fA A ^OU 550 ~ OAI. (,) SaGasA Fumt ygLgpucmq P E PLY: G 9 ~ \\ bl un f k ? e/ l 3 ....z,

  • -s=

~ - - ^ * ^ _, y-

d- ) jf4 .n n uwwna Avie swr w as a e I ] EM/ COMPONENT NO. TDI PART'NO. INITIATOR DATE ORGANIZATIow OENGINEERIMC O'] 3/04 03-3/c4 gr[Ir 2/[ M e INDITION DETAILS 8 ATTACHJD INSPECTION REPORT (2 PACES) CENERATED BY S. # # # 4' DATED 3-12MVREPORTS UNSATISFACTORY INSPECTION RESULTS FOR THIS PART. ) 0 COMMENDATIONS: FORWARD TO DESIGN REVIEW FOR DISPOSITION. A r L O d iR A 0 0~.t saa. Wai_2 e MS92 A's4. D THIS TER SUPERCEDES TSR G - 173 I!J .: QUIRED COMPLETION DATE: 3 8 4 its ExmRarv ASSIGNMENT 3SITION ASSIGNED TO RESPONSIBLE CHAIRPERSON DATE ENGINEERING C QUALITY E FA n M o 4 > SIGNATURE 3-/4-64 DISPOSITION ) N OSITION DETAILS: F-J Drtoc,L%uA6 I curuaes on pac.e 2- = ISPOSITION ASSIGNED TO @ ENGINEERING C QUALITY O NONE REQUIRED )

JPPLIED BY l DATE REVIE BY g DATE P

OVED BY ATE YU l 3 t</ N t % id-8f hn )Nf l Pe9P. CHAIRPERSONI OGRAM MANAGER l ) ACTION CTION ASSIGNED TO ACTION COMPLETED BY DATE ana I C: CKS/GWR/RJN/EFM TER LOG o ) V )

$~$~f b ne,wr.r.r.. u '-/ *t UNSAT TER DISPOSITION h Distribute for action as follows: 1) Design Review (G. Rogers) - Review as part of Design Roview l Task'. Return to Quality Group a ) statement of acceptability (i.e., inspection information is sufficient for Design Review Group and no further inspections are required) or provide further detailed inspection / criteria, and add to Task Description " review in formation provided on TER Q-215 ) for each component affected. 2) SEO (J. Kammayor) - distributo for in formation. 3) LSU/OQA - review for applicability and issue LDR as needed. ) 4) M. Schuster - obtain LOR number as issued for component files and closcout. 3 ) 1 > 0

$~h"$$ ) / 4E 6 WE3ST..P ENGINECRING' CORPOR ATION QUALITY CONTROL

    • 'g*600 37 l

/2/$ J 1NSPECTION REPORT agrgngggg ) SYSTEMtSI C# gocArgonggy f cocuuturess r COMPONENT NAME: DC- /dj I.P. N0* f REV' J.,cuc cpPra.TouMsi Gstcs TER f $. foo ) ? m c u en c. 4 7 RE c0xrosexT so. os-gio n cuc. No. 4fg i ) i ewc so

  • .. i
  • 5.4 a;. sig AN

'N S PE 07:ON 'tEvt.m<tSI ' l 3.i p he'.-% ~& Fico. newt Gu.- co e,,a a g, g"lh. 1 s W<ma h $ gem e4 I ,h .nso, / p, i s I ) \\ / l s / 8 ) Aff ~ y air no. l Q9 Y

8 / J .i LISTID M inW REPOM [) ,Q .ser/m user e TYPE FABRICATG e

4. =mm.

ynoczss

OVELDE O CAST Ljj[ Wand

.6\\-ce_\\ cmuzTu O PIPz O PLArz O n0D E omzR: Q iQmcmm O amourD j Cnoss i nr,

FIPE DIA.

SURFACE 3 !O AS FAIRICATE C 03D c Tu ex:rrss !!II: s...sDs PROCguRE suRrACz /!4AT'I.. nTr. 30, 7.,,. M HVR/RR. i(- No. G.NN i TEMP. 7M 3o, i IISPECTICI M TERIAIA BEAID DEBIGRATICE BATCH EO. 'I g

1. PE M fM]gnicx'

.g,< c.. g,: / g 7 yj pp (, z. 2* METRAE N ' k -s M L*L tt A ~Z L - 2 2 4 WA ftWW ?

3. EMUIAIFIER AND/OR S

lJ nEnorEn 5t%Tc.r4 EC nd .yKc.nf/7c-7 7/G CGR

h. DEvl1DM MN64Aftas sx0.nr/zr3 98 991/c'It
3. we nuu.unus c1.zrsts

.S?oT*c s-16 W .gq_-ar/ze.., 71c.cep SEECH OR OTHER D r m : UEE OTHER SIDE IF NECE6 ART DG - s a ; r h.. e..... A L IJ c..c...d..t.CV 3 n. ,^ W la.vg

s. n \\ M

(-// 'b' : mu e, y

  • L+

m e.e., A e...a.w :r_.a.,,Js,....-,. g.g,. m 3 REPORT BEI4V TESE IJDICATIONS OsSERVD AND THE PUtTINZ37 ) IEF0DtATION RMUIR C. VEZRr ADDITIC5AL SPACE IS R EUIRID C. xvALuATIon usE oTHER sIDz. ACTIO5 0 (ACCEPT / REJECT, AND COMMENT AS LOCATICE (IECKES) DESCR M ION NECISMI) n a,,.eus sm... u, c, n 3 10k n . 2 L.,, e e H e'.: & n.,c,.. rex,: ...... a..v ~ Qwe, oor E A 2 3 N 0 9 g D.ACCEP:ANCE OPERATOR FM /Yd - - / cnITmIA ~ i.k. Lerel '~IC Date _f-d W ~ .S.6 .-.-N .e

z. AfrzcT 9

mm --.

d s9-42 D . ~..... . J//2/$ INSPECTION REPORT J t1600.37 i....., s;gt,ygCa j ooc'uu$r=di dE " t.oce ficensr D COMPONENT NAME: DC- /03 I.P. NO..f REV.g Clic o m Pra y w al Gil C S TER # $ - /c c ] LILCO LP PROC. (a 3 REV. ( COMPONENT NO. 03-3/O A Dwc NO. dla D , P._c,'10 --.!:-vl

s;= =r s s' :.:

.5= : es acva=esi l-ev c-4 F/c-r sce + E~'- c ' cm k.us tw,Z hI-g-i 2-e 3 5 V n' e 44.5 Qaqi cue s or Ah Q/USW cc.) b .2pZ:uo, I ~!, l l l l l i i g l ( l I I ~~ i t I l i l \\ j I \\ l i i i f f O-! ) M&TE NO. -- i l = } ,f'Ev/E4]ED ' 7/.' $b ' shy / v 2~ p i

C-8-63 b LISTID FWEfRAIT MWmTION REPORT O y' TIFE FABRICATC e A, mTumm-Pnoczss

OVELDED Q CAST [g,WORKID

.54ce.\\ GENE:RY O PIFE O FLATz O nod GI orsrR: On g c==

-x.
rtrz oIA.

,o.,Ac, i e =c== 0 =0u-O n enzss !IIItl l-CosDes!OAsrmIcArzD O OTszR ?$ 0 , r 3..JDE PROCI:p!E SURFACE / MAT' L. ETE. No. 7-u - M MWR/RR. t P No. (f M.N i TEMP. ro so.

  1. l.Q e

IssrucTI0s m TsaIAza amanD DusIasATION BAICI 30. [ p. 2 o O

1. F u cLEA m Srb 7ENEcN' s,u -NF/rc-7 f/So6V 7.: 'E 1
2. m xT w pry.yg g,,,,

zy.gg a gpfcnp

3. DEHAIFIER AND/OR

'T' noenxR .5/%TCH EOd sxc -af /zc - 7 8/GCGE l

k. MMM MA&H AN.av.

Sub NG/z?-98 73 H C'It 3

3. mn e-mnus etzANER 45'POTCW.'Ct/

st -MF/ZC -7 P / G o (,JP 2l sKr:Ca OR OTHER DETAIL: UEI OTHER IDE D ms.an6ARI Ej E [6 - l O j' ,, j fos reo ed f CW ^A ~Iv.Y-b W Ia g _ :-.\\b:; (f/ o o JU E7W k W /.54 4 g A iw ra..e s. ~.; g_._,_ w,,,.r. s. g D REPORT BII4V TIESE INDICATI0ES QRSIRV E AND THE P DTININT IIFORMATIOE RMUIRE. VEERE ADDITICIAL SPACE IS R E UIRED C. IVAIEATICE IEE OTEIR SIDE. D ACTION M. AS LOCATION ( IES) DESCRIPTION IECESSARY) s { a/ &

  • C u* lcCak. 9 % > Cs.'*

ickeu I' Z -e Ac t sw %.- m i -.... ~.-.~ 9 C %ee s w i t 2 N_ m 3 x e, k 3 OPEATCR @ _ 8/ d D.2CCEr.Ancz %,2 nmi 2r D t. 1-a -s-/ csITmIA - f@dA -s , _o.~

1. *==r D

RE3P?;2LE CmTnIxD ms0NuzL Layz:, nATI =

$$$f ) .. o.. ,y .4 6 e. TDI PART NO. INITIATOR 'DATE ORGANIIATroa ) '}'EM/COMPONENTNO. OEncINEERtac fll;.;G WW P'"^"" o3 3wA a-kA ,r <DITION DETAILS 8 ATTAC D INSPECTION REPORT ( E PAGES) CENERATED BY S. #Oth DATED 7-/ E " REPORTS TJNSATISFACTORY INSPECTION RESULTS FOR TilIS PART. !OMMENDATIONS: FORWARD TO DESIGN REVIEN FOR DISPOSITION. A 45ne$ah IR Y. & AOnr$ s Wai. 2 e uc.oe~Jm4ad. A.' Wet- - ) THIS TER SUPERCEOGS TGR G-176 IAJ QUIRED COMPLETION DATE: 3 -M -M ers s. wingy ASSIG:IMENT ) SITION ASSIGNED TO RESPONSIDLE Ci!AIRPERSON DATE 'NCINEERING C QUALITY E b n 404 3 3 - /4 -M SIGNATURE DISPOSITION ] T .-/OSITION CETAILS : f~o% J D T"4cr.,Gu t24 1 cur <.,aC4 cAJ pac t 2-u ) SPOSITION ASSIGNED TO G'ENGINEERINC C OUALITY O::ONE REQUIRED g e PPLIED BY lDATE REVI YED BY DATE APPROVED BY DATE (,'h G A 1 f tA!!ACER ]hl,bf l2, i,/,:if .I D '. - flA l 3 i.//y i-A R: l l MS D. CffAIRPU SCNI ) ACTION ?!ON ASSIGNED TO ACTION COMPLETED BY DATE l a-u-et D J%.. f d i. L, / k 2.- s I )

  • CKS/G'tR/RJM/EFM TER LOG

f f ~$f m .J. NECfit'.!O. UED E/ Y ~ * *. UNSAT TER DISPOSITION ) Distribute for action as follows: Rcview as part of Ocsign Review 1) Design Review (G. Rogers) Task. Return to Quality Group a statement of acceptability (i.e., C) inspection information is sufficient fcr Design Review Group and no further inspections are required) or provide further detailed incpection/ criteria, and add to Task Description " review in forma tion provided on TER Q - 21r ", O for cach component affected. 2) SCO (J. Kammeyer) - distribute for information. J) LSU/OQA - review for applicability and issue LDR as necdcd. 3 Schuster - obtain I.DR number as issued for component files 4) M. and closcout. o D

~h$$ e g. 4-- QUAUTV cc Mu' ....s..... J 11600.37

Jj/,,,, ./

INSPECTION REPORT s.... a. W E4CNCR ,syc-E *.9 S i C 88;,2.Ses&MC gog,,,rio nggy COCUMENf t$1 8 D ,e C0!'.PONENT N.wE: DC- /dd I.P. N0..f REV. 4 Cl!C-a,wann wwwsi GG's TER f $ -/cc l p LILCO LP PROC. 6 3 RE'/. C0!'20 MENT NO. O.?.?/O /) 0;C. No. Ala O I'?,C.,*.0 :.!:--!

5;* =i oN

..s: i.4 var: os

  • .t t m t5i e

i c.-T r~ d f /cv, scc.vI S~><ses e 4 C.v.. 4.=.t.,44 g g,,, \\ I A g tab v'lC.'cc3 Osci og gc A w w c e-0/U.$W I Cea i ..) . n e. v t t' ~g / g i i G / 'N l i l \\ / ) ) t*STE 50 ~5/ !! m we2 -o -t7..JtM 5'. i ukh L )

h I o LIQJID F2rNIMIT EIAMIEATICI R3 PORT asa .J FABRICAT Q 5 yyg A gggg1IAL PreerSs

O N D O N P2 Qng

.T\\ ce.\\ G N MET 3I PIPE PLATE O noo l'a cmIm: CROS8 IMAI

  • PIFE DIA.

guny3eg {O)'.ACKINZD GCC"3D j $ ^'/A 'l A/A "' G 0 an =Ica CoxnITIen A3 FAZRICATm O cTzu ?, THICXNESS * !!I?; Y P dg B..EE PROCQURE SURFACE /lMT' L. M&TE. ro, 7.,,.rc> M /nn, No. G 74 N i TE4P. 7e no,_ y o w.2,, MOD lIAI""RIAIE 12 AID D4IG:ATIC3 EA~Cd HO. {Lw o

1. Pn%CLEAIZ3 g7y, ffg c,,/

gg c,,33;/7g,7 fj gg f, p y( 2* MW //M-*IA L.*/ r t A 'Z 1 - ? 2 n V % ;"< W *-? f

3. Z2MLSIFIER AND/CR 5

nn Oven .5A&Tcet 2 C nd yxc.aus/7e.r .r/G. cc.g O h

  • C@M Mib,m)l~L tl'/

SKb. NI"/z? C R Riic '// r

5. ross wu.'swa

.cq ,9F/yr_.7 7 f (.e f.,9 i CLTA.TD

  • i"90T'c t-l Li( k#

s EnTCH Od OTH2R D52ML: US3 QTH a SIDO 17 I u:%.i,'.M Q n_ Z.)G i o l' i L..., e.n <. k 4./3 o.c., J..L.C 4 c: e g N i -F la.vp . e.M.t* C~f/ **,~~-. Ftu Es g c-f 'o m .y.,, y Q e, Lu n '. '.. r e:. b l. *T.~,J, rd,',.,,,,

c. :. v'

(&-(c..,,.g. s ke i g. 9 D',70P.T DdO'.I TGSE II'.:ICMICC C20~"./R A ID 'Iid 1852'I cT I!*T03.".ATIC5 R0a m D.

  • d'.C':C ADDITICU.U. SPAO:: IS RETJIPC

] C. EVALUATION ggg og.7,,,R SID2. ACTIO:1 ,. gg

6..' ( 3 ) "

O LCC.*. TIC 3 (IbCCJ) D CORIWICH .amsI 3 .i.,, a... a, +....p.,...~ g D 1'~;k M 2*' /:-e.e hc.t,6 -a ? v....,. m -

  • 4 v.s. n,., e

.-s g a s 3 w. .p ] Is ~, 0? CL','"03 ':~f <'~ - ' ' '. ' ' ~ ' l' A.'CEI":'Ar.Cg ~ I,mel O.tt e 5 '2 N ' _____f_f' '*II.'TCIA ~ 8 .-g. ,.,,.y l

.1::=T

=... 4 3. 5_

d-8-v(:2f 3 ) T.L. L y-k &k ca.c A 4 L .a 9 p f, / JAN- ) 03*380 ^ ydw l</.ii -g,/ r G - Lt r ) ) ) 4 ) i 1 )

d- ~ ) l A ' ' Y ;' @'d Q~r lCI E NC Y m *i a '. & ) h /ri _~,]f., - s s'...! i< sre p O R T

    • '** ~~~__ _

, 0 Class sysccs/Cocponent Sys:cm Desfr.nacor 't s -; l

  • ate

,.,,, %,,/ C ~ -* # 1 ', /b'

  • t.' s

' 'I.' / r l MIICll! )- 2 i Mig./C ncractor P.O. C C u retal !.se g Feject Iag Yes Q NC -r; sf 1/?>~s'.2 ro e. p re ie.1 t

4 Q j

spe:. s' t ois ted D r.wten V to.a t eu Pro ct!ure t tela:e.: l Cocc/ S t.incars.* toistee ss*s - n

  • Nb "l-l u /.s

) cena1eicn oc:st11 7 s? p., 7y j,,,,.ji:is),.4 7 u,,,, f*,,, / M Q O'% &< c. ~A).n 7,.,,,,. /,cy, f,,. ~,/ j p,,,,,.. ,.,,.,,. ;,s,,,, + 2 ' ' ^ >' ' ~ s ".4 ' W ~ a, /* <./ %. : w. /,/ , j.. ;....,,,,.., n 5 <~ s 8 ,/ f y 5 /

  • ss l* W l

c)3 -3 / M e

A. /

/te / l6

  • ' ' ' ' ' ' ' ' ' I k -0 5 '/ 5 $~L-

'0** f(/ ),*. sy* [// Lll(/ y ) i s 1. na f.::e '.'s : e et62..r: / \\ \\ / n I /,/ ,g { ") ~'/j, 'l / L *. i: / 7 l

1. s ens:':

5 !" f, .ns:ure.'ic. ' g p".' ' ~ ~ ~ ~ j /j. i 3Ar :cpt i. -

,,.J
'. c. a r k C

C, ) ,gg 37 9 i C '. 72 ' C'rur C ? r -. e :. r.- O.: l t t l'ilD

  • S i
  • lon 2cC Jil ;

kI sd /Y.CCrc et S a' /r, clAl'ca:lc ~D n n 5 aa ero"(~, ben,;7 {z,m] l C11. h cO.T.::Z c b*h & Ct.L t t-t.;."(~~ d,y gg.,m.,., gg -Rsn.S Il Co & uc &. on & CAct -.L:Ld7~ 4 u Ma;' A'l *W q l $ ctcl d.i I tc w / -t k a.7Te2 cItc/ 3 M* 8 '

  • 4

/ /; W d r O ^,- j [h, c.,f.<./C / ,':.v$ 4M ' r r.C(M N g t k ctJ Cca.;t & ** h w no 11 - C u 'Cr_gg f(t _tct. I es ^"'" *

  • JY'; >

'._ ~/ (l4.*N S'C S ~ 'g."_.. . Y..-l'^ *'.'-.'.J' '.r' ~ 10 Project Enr,in e e r S&W Lead En a. /l.SU Tes e I nc.. / Da t e 5-'.i<' h Pepair/Cc ntk :tequest :o. LII.C0 SU Cnr. Date L fif 0 S i t e orm nnee Enn. Ceeplecc/CsceI n o r._,. .,1.,, c g e.,.o r k Ii.a p e r. : i e n 12 O sa: l [,_ O 1:: SAT __ _ ) IC C::S ~. St'P T. i tia c e

1.!! rti s"/ua:e

'.!LC' s it e cr'./ ::s t e l !.D. C l o s e t' ..cy g.)- 'pr-r r *

  • r, n 13i

!.. n.. - l

!.:.c 1 tce..u.' "a e..

l l W WN t

- B-o D .....:.. -... M _... co. ._.......--m ~ ggewAmO wesett ac. weMW Copers. At f acM p Mat COP FOR FILE. OT l ,.s 3 INTEROFFICE CORRESPONDENCE TO: e toDc= SUNECf i nEFERENCE 1 J 0. NO E. Youngling / T. Rose ' toca sion anona: i UNSAT INSPECTION REPORT g R.J. Najuch/ R. Fraster adE55 ACE - I.O.C. No. jf Attached plc4:;c f i?.4 TEP. ::o. -) - /73 which transzits a ) p.itc r.tially unsat i e :.iete ry t. spect ion r(port for corr.pon e n t nu:nbe r $3 ?.c'.A.

... ue no.

/03 P i c a s.: revtew an' i 4..:e *:$ if :cqu i.ed. P1v sc return a copy of I this I.O.C. q; vinr. the !.M n :De r( s ). or r.turu State:wnt th te ) a L:.Mi is n..t ren : iced. Thi-.il 1. nable. us to close out our paperverk .o re. x;,: li t iou s t - in order te tupport the rele.uc o f the en.:ine for r. i s s r-!.1.. ) ene. e:: J. i* =:e ye r ( I N O i ( e n e )

. Ghust er (INFJ)(ene )

p, j- _.___.'2m._7' 4...f:.dsdt.s 3M- .-,g.

(

f sic L a't ev-e c n - r'. s ) ) ) I =- m ,a.m s. .s.,, l -4..n . - = =

==.. ~ s

08/ ) . 1),h,E. 4' ' CgytPCNE?fy 733x gvALUATION REPORT / o[ / o .: Y,i jtje

  • O'.34

) ~y g. TDI PART NO. INITIATOR DAT". ODGANI~ATIciJ g gig OENGINExarac n=3) O 8 g _gg 3 -i 7. -8 R D;,UM,ITY sTc's A rtmr TION DETAII.S 8 ATTACHED INSPECTION REPORT ( 2 PACES) CENEPATED BY %. Medn v a DATED 3*11 B4 REPORTS UNSATISFACTORY INSPECTION RESULTS FOR TilIS PART. ) .MENDATIONS: FCE'.GD To ::CSIGN fiEVIE*J FOR DISPUCITIO:;.

  • 1;4C+'c"3 14' /S u^/~ Aft:t *1C.My

.*e.: :l,e gf 2,0 i t o. ~,..r e uck. l <.hy. <f.e ' . i. ) P.r.;D COMPLETICN DATE: ASSIGN:*1 7 ) ION ASSIGNED TO .TESPCNSIBLE CHAIRPERSON DATE INEERING C CUALITY "ka *~r- ,/ SIC'lATURE DISPOSITION ) 9ITIO;J CETAILS :

  • TICS ASSIC:.20 To

,-] E::CINEERINC C OUALITY Q !!CNE REQUI!TO ) i 4 7 ~~.3 BY gDATE RIVIEWED 3Y g OATE APPROVED DY , C '- T L I i 7.Is f>. CS M,;2 0"l P *C O TW1 **ANA~E3 : jl ) ACTION i

ASSIGNED TO ACTION CONFLETED BY DATC i

t I i

  • S/GWR/RJN/ETM

~ l r 'ER LOG -l t lII. ) = m n

b ~ ' [. ) RECCP.ME?rJED U::.1AT Tl:R 1)TSC OSTT tott 7sA'.st'Q -/73 k e 2 o[ d ) 'A ' oistributo fcr action as 'ollowr: 1) Denign lievtew (G. Rogers) lieview as part of Design Review Tack. Return to Quality Croup a ) statement of acceptability (i.e., inspoetion information is sufficient fo. Ocsign Revitw Group and no further inspections are required) or provido furth r dotatic<t inspection /critoria. .inal add tc Ta: *: Den':ription *rcvicw inIorma tion g ro :ided on TFh Q-t[] **. ) Io. cach r:c:.rv:n.tn t. a f fec. ted. .: ) 'Fn (J. as/ce) - distributo for.n form.it :on. 3) LE C/'.,QA - re'/;ew f or applic ability an1. issue 13P. as needed. 1)

11. Schuster - chtail' LDR nt.aber as issued for co.?ponen t. file:

) ar.d closcout. ) ) ) l ) i I qi

& 8-73 ) ,,e....~..

  • '.,5 fg;4' #Q = / 73 f
  • 1 *[

.,:.... : ~., <...m, cocuuc~eis g,..: ) I oc- /03 g, p, ::0. # REv. A clic c. i.N ' '8 twa _ _ + m l r. sic ~5

.' ;py,,,,

pt TER f r). fu t,, ) t.It.co t.P Proc. (,.f '4EV.i f b,sw tu-47 d - r Mgrf io. O.730 A u.c. ::a. uja r?' ' t' i .. l :. l. l ..a ..t... t-: . ?. s.& fic...,. a <....... ...,...u s.,, _ w., /,b l [.. ..\\; C-*..s A... :.,. ) l i I (/L t I c: (.,- L

  • T / FT' 4 . ' *l*. -

?) .m N v f / t, j .I l I i t t l l l I a-e l i \\ ) I'&TE Pio. ...._ [..... _-.. j. p <

  • r ~e, t -

t.' 4 *. 9' ,..,' q;g g,&4._ l. *;,/a.'/k '/ i,,. 2. ^ ) -m-

8~O7 g Q$*p" LI4tD FW13A3T mnTICE REPORT p P:' A. MLMIAI. .G e n - N S N2 ., nI/l -T\\,: s \\ G2DMZ37 O PIPE O Pt.ATz O noo G omzn: CX)S3 5 MAI.

  • PIPE DIA.

SimFACE E MA Oem l= sz:TIos '/ A l.4/A Coromos ;O AS PAERICATc O orso NO THICX:TESS : 11III )

  • e B...IDE mCCQURE SURTACE /liAT ' L.

M&TE. No.

7. e, Ti ' MVR/RR.

?\\ O 8 IT 7 d.i. I TCiP. 7^c No. No. IISPMCI MAT RIAIA m DE3IC2ATIO2 M M 30.

  • , sr
1. rr.z.cLsAsa

.Wmnc cd s a c.. v /ze 7 ?Icz,u. 7 -T ) 2* A / is r-dj p *t t t A

71. - R R h R ? !-W' *f
3. m.u,Inza irsos

tN T C H E C nd , t< # .v o' /.7 e 7 A*/6 Ci@ ygmy :p h

  • DUMIO M M.H A/:2 0 %

$ Kl> n o" /Z H /r =* y R,*/ t' 4 / }

5. iL57 E.LAA13AaW3 C' EASD St'[ '~C A L* l 1/

.s & -n* !XC a f (. c't.'- R i m3 CR OTHD tr:'Al' : USI CTEIR CDE 17 EECZEdAM ~ 2 i t-... /.,- T* . ~. ^4, ~' --- i.s.,* .u \\ 15 (' / s% L. o T g (, i j T.I.0.".T B1',"W '"ESZ IIDICATICOS C2SEH7C AND I'dE PDTIOT2~2 12TOLMATIO5 Rm'.'Inc. k m t.'.DITIO:7.t.L EPACE IS R G UIP D C. E'*ALi'ATIC. W:: OTEZR SIDE. ) ACTIC'J ~ UIU (ACCIFT/FJJECT, AND CO.LT AS LOCATION (CCEES) DESCRI?! ION ggg a,cgy) ~,. (h. i ., 4:, c. ,,c. 4 ...

  • c. e a 1 C '.- % K

.,.) ' ' e i <t, r-c '.,7 . .

  • T." -

K .<I ~ q....,. r C..t y 2 ~ ~ ~ - ~ ~ -... O l 3 %~- o, t l Is ~ l n ) CPEPX;0 : ~T 7 /4.'I' ' O D.ACCEP:'ANCE CRI"I:tIA ~ ~!. k ~ I,ev el '"IE Date ["d f/ l l u -zt g-os,v E

z. A:Txst a
rur,
  • * * " ~ _.. -

s a

& B-W ) g.iE6. c,1 NT Ei 3.J E FI C E.i C O R R E S P O N D E N C E 7 .e.,.*. /f]JT/j a- ~ Local 80m. St&ECT / AUIROeCE / J O. MO. N h* / 0 eV a: ru . = *.. pg -,,. - c m ~~ M' r s-y),.... ':J,.,sd[J a"" % " ~. ..w:.,..:t: x y;.9 9+ 2,qy4:n.d.'Alf2<n**~E'.Nylel'ed soap'.c a.:,.. ur su 4G-w2 ) p c,,. ," i.,v l' <r 7.: %c c, c, 7 v.e A.4: i c '.: ' ~ " r t c :.-

  • s s: g,.

s94. s s 'Y f***Y o' - :. o.c -r :~.< : '. -:-+,u 7- . ~. e....~. <. e i,. s e A ,... c ;-

c

~ * ' ' '- )

  • /*

o' f/* , ' " ~,, ,l (.'i _ f g,, - i i~ r i s / rs.9 o o m u es a t /** // l /* ' ',, s,*. o, get ~ // (; jg~.t.}. , /?C C 4 " '=' ' 's w' ...*.'.,/,.** / g. '.-. s.- . re, a., si ay ,7'*g

-), e *

(... c c. / 7 'T './' ! %'~ a, t L' t' / ' /~ t. r'.s.., y-- j~, P'/ ' t ' e sC s..s. ( )jff D ;,.* (,~ p. s.; j}g.-f' s */"_~ s / ,k y. <y :~ me.,.. rf u... 8 GAf4 """ -- " p 1C L g h.C 'st I p ~~ -) t i. i a .s. '. ~. l l i .. '/s.. >,. . l 4.1 : \\ , g<,f i ....t.,3 :..t,H *? , y% J t .. -..,, ' d. 5 - ~ ' - j. ' ~ ' '.f: -...,r-.*'

y.,,,

_ys. . a. ~.' ~~ ;.,, *., t ~ *.

  • r.
s. n.

.. r... .v .,. a. ..c.,.'. ~C.:. ',,, g.' y y* ;.' '. >..m. p. 4. '.:z':'.:f..'?'*g'!p- ' y,.,, :::F Q' %g )

  • j,. -._ ; ', 4 o."..

..c no nu r

  • a'=

.,': ~ ~m mea,,-.m - w y -- __f =... -. l l o

0-Of8 .....3 .w.... .v. cr uim pin lillet 7~ 2ddy-Current examination Engine number 06 ~ / C 3 Jog eumber O N /0 A Rod journal number W 6' Cate 3l/9~lP ST-Governor and VN Generator end Y## ) Strio chart number d'/A Indication number 1/o M R ele vant ? AJO ftf uT U p s o r-t%os e,,p,o., Fill out sketches below ) t ) g 90* / i () + 0' i b l 1 f A J .I ) Olstance from A S tart f' ' De Start O si A _ ~ gree setting e, o ; and ,,d Magnitude of Indication. ,Yb. ! ~ ?'~ *.... ' & 9' " ..s.. . 4., :/A ' ' ' ' ' ' '. - N Cnannel1*

  • M h,anAnel

) ( Z z I ...m,n., ca.., -e..m,ner B L d '. d ,.e,., er ---.e.

i b ) .....,M D)0Y CURRENT CALISRAT1088 REPORT j p 2/+/ t-e-/o'! Report No. ? F 0 a t+ - / ) m, o,J 3 t o /4 Date nateria' 0**Cf'9L'** L)0 ~ '#2 / 2 I 'J C ' " ' P'"

  • *~

Code or specification f24/> A/o o e f. e h2 Full On ,u//2 Full Off *MP Reference Standard No raos-gj /.ti instrument hs: / 7 S/N g /33 rcy ) Instrument jy 7 Freq. #0 /7pr Gain /3 Volts /div

o. c Phase 49_.p-Test Probe A # //

.oo - r S/3 /eo - A Referc'nce Probe /83 #// /oe - / S/M /<.so /- / CAL!BRATION iti 9 /h/ L/0 nt 9 L/0 t s / '7 L/0 / 8 L/0 n STRIP O! ART RECORDER . Type /Jve p ,;2.J. o S/N 7 g,> C 1 ) Channel 1 ~ Channel 2 Sen ise xV Sen too mV ~ Pcsition 9 Null Point

e. c Pesition 9. tall Point / s !'.r

,.4*< Chart Speed A2 e ~ rm/ sec ) Calibration Check .-; f; o-C' e ccv c? Time. 6-J o rhase / '/ 7 Gain f2 Time //. / 2 Phase /9/ Gain /./ n c< 4, o ) Time' s :;.9 Phase /t7 Gain j7 EAV.) Time p.J2 Phase /97 Ca i n _/ <f' a m' Time 0*JC Phase /? 7 Gatn / 9 2^D Time 9 *10 Phase /97 Gain !2 B To " ) T1me 9.' f T - Phase' /97 Gain 13 mio W' Time Phase Gain Time 4-Phase Gain Time V-Phase Gain ) 2,. ' ~ ' Leve1 [ Exactner / /fm,, YF[ LevelM Esarmine e _u ~ .., R&D KR 3..'. '. /... / ^ W

&8'f$ 0 Re.:ording form for crank pin fillet

  1. [#

Eddy-CQrrent examination h OS /d 3 0 33 /d# Engine number Job number Rod journal number US Date ' 5~l3*SY O Governor end kES Generator and &#5 l Strio chart number M/# ladication number Noh'f Rolovant ? A'O A f!" W/*lI~ /N D/tv/lo /$ 0 Fill cut sketches below I ,0 i l l ~ I O 30' ' O + 'O ( l ,s - I 'O I i O Distance from A Start 6~ Dogroo sotting Start End 1A 5 End Y~ D Magnitudo of Indicatl'on Channel 1 M/# I 'O O nonn 1 Ex a miner 1.e v e l E, a mi..,,MidW i.o y e i 3 O

EDDT CURRENT CALIBRATION REPORT [ h,p Cate

/ /3/8 f-Report No. FF 0 2 /2 - 3 r

) ff; A,iption M-/or 12 X /3 <-A m Pio mC gescr .og spect fication A A A 4N //. C Jw t Fu11 On ///)r~ Full off DYA code p,q,,,pce standard & p 72 N -1. rial Instrument /7py .s 7 $/N ]? QJ ZC7 ) j Instrument Freq. 2.o//#z Galn /J Volts /div g.g Phase / '/ % Test Probe R.4 # -/**--P S/N /n o P Reference Probe f~+ #A /w - !) S/N sooP- ? ) CAllBRATION /uhtt 9 // L/0 // units _ // L/0 /[/u .s [/ L/0 /k s[# L/0 un ) STRIP CO.RT RECORDER Type [3 c.s M 1.2. 0 a S/N 70 e C. t- ) Channel 1 Channel 2 " V lo'it./ Sen ioa isn t' //w Sen !se Position S Nul1 Point d. o J, ' Position 9 Null Point /. #-l.d7 N o*" Chart Speed M-mm/sec ) Calibration Check .c. ru r T1. a 7:30 /n Phase / 99-Gafn i3 e o aw o-Time R:/ 6 Ptr Phase /94~ Gain /> d' u t ) Time' Phase Gain Tine Phase Gain l Time Phase Gain Time Phase Gain Time Phase Gain Time Phase Gain / Time Phase Gain Time Phase Gain Level h Examiner h[ Level [ Examiner w. ine-e-3 I / ) ... m -j

& B-80 R arding form for Crank pin fillet

  • /~

Eddy-Current examination Engine number he-fe 1 4ny on,y,, p y g,,, Rod journal number M7 bate Mu/P F O Governor end f#* Generator end J/M 2 Strio chart number ^'/4 Indication number A' o ~ ' Relevant ? >> Enb e n .a i { Fill out skotches below l I D l ta,.- c o' l + .0* p I l l t l l h A I i Sft O Oletance from A Start Dogreo setting Start J 2 fu End End Magnitude of indication

  • 9d Channel 1 M#

Channel 2

  1. /O VL LA_

5 t..e, e.. min., e.. M - 4 _ @ _ V M _.. _ t..e, a 7A- ~ __g

c-+8/ y i u <uya jd?' ED0Y ClRRENT CALItaATION REP 0ti . y, I ' ) no. 633 to A Date J ~ /2

  • 1
  • Report No. $403 f 2 1

Material Description 06 - /sJ /2 e is c44., s 4 a7 Code or Spe'cification s4ff uo. ff_ g m.,, Full On n/a Full Offh/4 Reference Standard pp, 7J fe - s. m Instrument _m2 - / 7 S/N g/rJpc7 ) Instrument Freq. .2. o m/2 Gain /J Volts /div 3.5-Phase / 7 7-Test Probe nM /d' ~ ' S/N son a Reference Probe Dna ic P Sju p, o p - i CALIBRATION s units 9 _ L/0 units 9 L/0 units 9 _ _ L/0 units 9 L/0 STRIP OtART RECORDER . Type B u.s n .22 *o S/K 7c 4 C ) Channel 1 Channel 2 Sen 1:n w /6 Sen ,. o.w/L Positien 9 Null Point CdV Position 9 Null Point /. J-A'r de. f Char Speed

5-crn/see

) Calibration Check ff# A 7 Time $oe Phase f o 4-Gain fy r4.,v-o Time t: + 5 Phase /94 Gain is o l'est! #h * ) Time' f3* Phase /98 Gain /J nm..* n Time d,r y rhase / 9' / Gain /2 o IE #S-hp T1me g re Phase / ct t Gain rz Fea Time C tt ?hase 1 9 l-Gain /.? b r, v e 44) rc ) Time c /se-Phase f p p. Gain /c eare 8/f" Time -f : a0 Phase fa+ Gain Jie y,e n u,,'-,2-go Time vf oe Phase /f4-Gain .z. p. con Time Phase Gain ) Examiner p Level Examinerf>/ N Level Rw.xR 3 f y

00N ) Rc :ording form for crank pin fillet 7" fi;,G Eddy-Current examination . g.- e.. a ) sm=rta*. h:t,. W ON /# A E e5 mtier _ D A ~ l0 3 Job number . :4'*L Rod fournal' number P Date J l/'l! $ ' ~, Governor end ve.r Generator end V#3 i "# # *~ A> /4 Indication number Strio chart number R elev ant ? L'o Ef wur D e s u r n e.s ) Fill out sketches below ) 90* I O* { f + i i I A i l i e, h *'e 's, c b* %AN. J No Decree setting Start M ~ Y' Oletance'.'from A Start l ., M* t.' [4.* End .7J Z-End 90 u... 4 94 l Magnit oof Indication ,....e..- channes1 A//4 j h/A i .. amine,h-Channel s /, E c e,am,n., Mh A nr c = . _,.,,,---_ _.- L -

$~~h evwys Assocat EDDY QJRRENT CA&,IBRATION REPORT ) Job No. O J 2 / 0 A Catt 2l/J/244 Report No. b + 0 2 /.7 ~ l Rod. Haterial Description es>xx s n.,1-7 i.1 x s. co -r a e on - soa Code or Specification A se yog ff < h, Full On 41/A Full Off 4//A Reforence Standard no.me a.rt:1 Instrument s'-s t y - t 7. S/N 8 k 3rc7 y .s Instrument Freq. ? o /rs e Gain Volts /div

o. J-Phase /97 Test Prebe Egg - fo e, p S/N

/oo p ) Reference Probef*n - too ? $/N rea p.1 CALIBRATION N/A units 0 N/A L/0 A//A5 units 9 N/4 L/0 ) e>/o units 9 A//4 L/0 N/,# units 9 N/e L/0 STRIP OIART RECORDER . Type 8tzu: H 2.2. 0 S/N yo o c ) Channel 1 Channel 2 Sen see w /aL Scn loc amy/ & Position 9 Null P'oint o.c v Position 6 Null Point /. s y f t ~/< d. Chart Speed 2r m/ sec Calibration Check n.ses.o Time /r/,. Phase /9 f Gain f -- s<g-o f Time ,_/e Phase i94 Gain /7 nu s.: t' j Time'.1 / M Phase / 94-Gain N/.d~ AW Time 7 2f Phase / 9 /. Gain /.5' Sao t i Time Phase Gain Time Phase Gain Time Phase Gain ~ ? i Time Phase Gain i Time Phase Gain -,g Time Phase Gain ~ Examiner.N_j u d ^--- Level d Examiner M rho < - L' SD-KA.3 / y~ ,N_',. t --.-}}