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Interim Deficiency Rept Re Investigation of ASTM A36 Plate Matl.S&W & St Louis Testing Labs,Inc Retest Results for Heat 81177-21 Matl & Electrical Hangar Test Program Results for Interstate Steel Co Matl Included
	ML20100E613
Person / Time
Site:	Clinton
Issue date:	11/20/1984
From:	Hall D; ILLINOIS POWER CO.
To:	Courtland P; NRC
References
	U-10221, NUDOCS 8412060306
	Download: ML20100E613 (23)
	v • d • e

'

pg to -H/

~

y U-10221 1A.120 ILLINDIS POWER 00MPANY CLINTON POWER STATION, P.O. BOX 678. CLINTON, ILLINOIS 61727 November 20, 1984 Mr. Paul Cortland U. S. Nuclear Regulatory Commission 359 E/W-W Washington, DC 20555

Subject:

10CFR50.55(e) Investigation of ASTM A36 Plate Material

Dear Mr. Cori,

land:

In response to your request of J. M. Gruber of the Illinois Power Company Quality Assurance Department, enclosed please find documentation pertinent to the 10CFR50.55(e) investigation (84-18) concerning A36 plate material. The information is summ:rized below. -

The Stone & Webster Engineering Corp. and the St. Louis Testing Laboratories, Inc. results of the retest of the Phoenix Steel plate (HT #81177-21).

Please note that these tests were performed on the same heat of material but not the same piece of material. -

The results of testing performed by the electrical hanger test program of materials traceable to Interstate Steel Company.

We trust that this will provide the data necessary for your investigation.

If you should require further information, please contact Illinois Power.

Si erely yours, P. Hall Vice President JG:lsc attach.

cc:

NRC Resident Office q\\

Regional Administrator, Region III, USNRC

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Director, Office of I & E, USNRC Washington, DC 20555 V

Illinois Dept. of Nuclear Safety P

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C. D.TROWB RIDO E. Ofretter N

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2810 CLARK AVENUE. ST. LOUIS. MO. 63103

'h iM 531-8080 Code 314

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Chemical. Metallurgical. Physical. Non Destructive. Spectrographic.

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Agricultural Testing and AnaNses byy, g.pi n k n :.ve.3 lavestigations. Research and Development, Inspection. Field Services A

R ECEIVE D May 7, 1984 Report No. 84-2657 MAY 181984 L b No. 84C1194 i

P.O. No. C45915 n

es BALDWIN ASSOCIATES P.O. Box 306 Clinton, Illinois 61727 Attention:

R. J. Surrock REPORT OF TESTS TESTS REQUESTED:

Sample /Part ID:

Carbon steel sample lit. 8117721, S12949 Type of Testing:

Chemical Testing RESULTS:

Carbon, t ------

.03 Silicon, % -----

<.01 Sulfur, % ------

.012 Manganese, % ---

.30 Phosphorus, % --

.014 Nickel, % ------

.02 Chromium, t ----

.03 i

I Copper, % ------

.03 Reecectfu

, submitted, A

J.

W.

Dav,idson Chief Chemist JWD:mb

U A LDWI N!

SOCI ATES Il.(SUISI38ld )810fi48,lGC.

g w

g,7sye PO Box 306

""** * **

J w -

s m

.c Clinton, I L.

61727 84-2657 g pg Dan "3 Y 4 l') 84 Attn:

Manage r o f Quality Assurance PO NC45915 Lab No.

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.48 34.2 vield taken at.'2 % o f fset Bar broke in center.

MATE RI AL :

Ht. 8117721, S12949 i

rest per ASTM A-370 dar returned under separate co ve r.

Respectfully submitted,

~'

Rhhard F. Kemlage Physical Testing Dept. Supervisor e

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2 810 CLARK AVENUE. ST. LOUIS. MO. 6 3103 531-8080 Code 314

,4 ii Chemical. Metallurgical. Physical. Non. Destructive. Spectrographic, 1

Agricultural Testing andAnalyses EM r nenuj

,n g g y,3 Investigations. Research and Development inspection, field Services I

October 4,1984

4 Report No. 84-5081 d

Lab No. 84C2551 Baldwin Associates P.O. No. C47080 Page.

B L-QE55 BM-QE55 BN-QE55 BO-QE55 DP-QE55

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.55

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.04

.10

.20 S ulfu r, t --------

.023

.014

.018

.031

.031 Manganese, t ----

.63

.72

.44

.45

.51 Phosphorus, t ---

.008

.000

.008

.012

.010 Copper, % -------

.02

.03

.01

.14

.30 CA-QE55 CD-QE55 CC-QE55 CD-QE55 CE-QE55 STL d51 STL#52 STL n52 STL #54 STL #55 Ca rbon, 1 --------

.20

.13

.17

.13

.25 Silicon, t --------

.21

.18

.21

.14

.05 S ul fu r, t --------

.031

.018

.021

.030

.023 Manganese, % ----

.58

.56

.60

.47

.40 phosphorus, % ---

.010

.008

.027

.010 Copper, t -------

.20

.18

.08

.40

.18 s

S

c. o.Tnowsmoor, ofrector M}rsamm 4

j 2810 CLARK AVENUE. ST. LOUIS MO. 63103 d

7j 531-8080 Code 314 Chemice!. Metellurgient. Physical. Non Destructive. Spectrographic.

Agricultural Testing and Analyses investigstions. Research and Development, inspection, field Services October 23, 1984 Report No. 84-5981 Lab No. 84C2551 P.O. No. C47980 BALDWIN ASSOCIATES P.O. Box 306 Clinton, Illinois 61727 Attention: Manager of Quality Assurance REPORT OF TESTS TESTS REQUESTED:

Sample /Part ID: Sixty (GO) sampics identified below Type of Testing: Chemical Testing RESULTS:

DN-QESS EL-QE55 EM-QE55 EN-QE55 EO-QE55 STL 8110 STL #111 STL #112 STL #113 STL =114 Ca rbon, % --------

.25

.22

.21

.21 i

l Silicon, % ---------

.03

.02

.04

.18

.20 S ul fu r, % ---------

.014

.025

.024

.021

.033 Manganese, % -----

.71

.67

.GG

.51

.50 Phosphorus, % ----

.009

.008

.015

.010

.010 Copper, % --------

.04 c.D2

.03

.24

.32 EP-QE55

" EQ-QE55 ER-QE55 ES-QE55 ET-QE55 STL #115 STL #110 STL #117 STL #118 STL #119 Ca rbon, % --------

.23

.22

.21

.20 Silicon, t --------

.03

.02

.04

.02

.04 S ul fu r, % ------ ---

.020

.022

.014

.010

.017 Manganese, %' -----

.70

.64

.79

.67

.41 Phosphorus, % ----

.022

.008

.012

.008

.000 Cop p er, % --------

.04

.02

.01

.04

.03 EU-QE55 EV-QE55 EW-QE55 EX-QE55 EY-QE55 STL #120 S T L,_ # 121 STL #122 STL #123 STL #124 Ca rbon, % --------

.22

.21

. 21

.21

.21 Silicon, % --------

.04

.07

.05

.05 S ul fu r, % ---------

.012

.027

.021

.023

.021 Manganese, t -----

.50

.40

.49

.40 Phosphorus, t ----

.010

.008

.008

.008 Con po r. 3 --------

.01 0?

0

02 02

c. o.tnowentooe, otretter M EEEEEE M s

/

2 810 CL ARK AVE NUE. ST. LOUIS. MO. 63103

(hh;g)>

5 31-8 0 8 0 Code 314

.P '

Chemiest. Metsflurgico! Physics! Non.Destruc tive. Spectrographie.

Agricultural Testing and Analyses py:y og z 1s3 m 5 yen Investigations. Research and Development, inspection, f*ictd Services October 23, 1984 Report No. 84-5981 Lab No. 84C2551 P.O. No. C47980 Baldwin Associates Page FT-QE55 FU-QE55 FV-QESS FW-QESS FX-QE55 STL #145 STL*14G STL #147 STL d148 STL=149 Ca rbo n, % -------

.21

.22

.19 i

Silicon, 1 -------

.06

.03

.04

.06

.04 S ulfur, t --------

.029

.017

.016

.023

.019 Manganese % ----

.89

.69

.83

.70 Phosphorus, % ---

.007

.013

.020

.006

.008 Copper. % -------

.05

.03

.05

.03 FY-QE55 FZ-QESS GA-QE55 GB-QE55 GC-QE55 STL #150 STL =151 STL =152 STL 8153 STL =154 Carbon % ------

.22

.21

.23

.18

.21 Silico n. ?, ------

.04

.25

.05 S ul fu r, t -------

.016

.014

.015

.02G Manganese, % ---

.69

.G8

.70

.GG

.45 Phosphorus, % --

.010

.000

.009

.008

.011 Coppe r, % ------

.01

.06

.00

.22 t

GD-QE55 GE-QE55 G F-Q E 55 GG-QE55 Gil-QE55 STL #155 STL815G STL #157 STL #158 STL 6159 Carbon, t ------

.14

.20

.19

.17 Silicon, % ------

.22

.04

.73 S ulfu r % -------

.021

.018

.013

.027 Manganese, % ---

.64

.70

.GG

.G5

.65 Phosphorus, t --

.019

.008

.008 Coppe r. % ------

.18

.03

.01

.17 GI-QESS GJ-QE55 GR-QE55 GI.-QE55 GM-QE55 STL #100 STL #101 STL ulG2 STL n103 STL #164 i

Ca r bo n, 1, -------

.17

.18

.25

.20

.18 Silicon. % -------

.05

.15

.03

.05

.05 S ulfu r, % --------

.015

.027

.020

.018

.021 Manganese, t ----

.44

.54

.51

.52

.74 Phosphorus,t ---

.017

.013

.010

.016

.018 Copper, 1-------

.02

.24

.03

.02

.02 l

e 6

c. o.Tmowenicos, otreetoe NI v5 h

7 I

I

'[,,.,,

2810 CLARK AVENUE. ST. LOUIS. MO. 03103 531 8080 Code 314

'j

,f.

Chemics 1. Metallurgical. Physical. Non. Destructive. Spectrographie, Apicultura! Testing and Analyses Lp yp.5gy. y z5,, y

~[}

Investigations. Resestch and Development, inspection. Field Services a

October 4,1984

fli

.l.'

Report No. 34-5081 Lab No. 84C2551 j

BALDWIN ASSOCIATES P.O. No. C47080

]

P.O. Box 300

/

Clinton, Illinois 01727

~

Attention: Manager of Quality Assurance

'l REPORT OF TESTS TESTS REQUESTED:

Sample /Part ID: Sixty-four (G4) samples identified below Type of Testing: Chemical Testing RESULTS:

l AA-QE55 AU-QE55 AC-QE55 AD-QE55 AE-QE55 STL#1 STL82 STLm3 STL #4 STLd5 Carbon, % -------

.27

.2G

.20

.22

.10 Silicon, % -------

.05

.28

.03

.08 S ulfu r, % ------- *

.022

.025

.021

.02G

.033 i

Manganese, % ----

.48

.40

.0G

.77

.50 9

Phosphorus, % ---

.010

.008

.010

.I Copper, t -------

.20

.27

.15

.17 l

AF-QE55 AG-QE55 All-QE55 AK-QE55 AL-QE55 STL#G STL#7 STL #8 STL80 STL #10 i

Carbon, % --------

.10

.17

.22

.26 S i'ico n, t --------

.20

.15

.05

.03

.01 S ulfu r. 1 ---------

.025

.020

.02G

.027 Manganese,1 -----

.07

.50

.73

.77

.48 Phosphorus,1 ----

.010

.013

.010

.003 Cop p e r. 1 --------

.21

.20

.02

.15

.10 AM-QE55 AN-QE55 AO-QE55 AP-QE55 AQ-QE55 i

STL #11 STL#12, STI. #13 STI. #14 STI. #15 i

Ca rbo n, 1 --------

.04

.18

.14

.23

.23 Sillcon. 1 --------

<.01

.11

.20

<.0 L

.07 S u lfu r, % ---------

.012

.027

.021

.010

'.010 Manganese, % -----

.20

.00

.62

.{5

.48 3

Phonphorus, % ----

.000

.020

.010

.011

. 020 4'

<.. m,

,na a

c. o.Taowem ocht.'otreeter

.b L--

2810 CLARK AVENUE. ST. LOUIS. MO. 03103 3

Li 5 31 80 80 Code 314 g

N Chemical. Afetallurgics!. Physical. Non Destructive. Spectrographie.

O Agricultural Testing and Analyses Y

Investigations. Research and Development inspection. Field Services

?Q October 4 1984 Report No. 84-5081 Lab No. 84C2551 P.O. No. C47380 H

Daldwin Associates

'f!

Page l,;

CF-QE 55 CG-QE55 Cil-QE55 Cl-QE55 CJ-QE55 STL #56 STL #57 STL d58 STL H50 STLMG0 Carbon, % -------

.26

.21

.23

.19

.19 Silicon, % -------

.05

.17

.04

.03

.04 S ulfur, % -------

.023

.027

.01G

.021

.032 Manganese % ---

.48

.43

.60

.82

.6" Phosphorus

.010

.012

.023

.011

.020 Copper, % ------

.18

.13

.03

.02

.17 CK-QE55 CL-QE55 CM-QI:55 CN-Ql:55 AM-QE55

STL201 STL#G2 STLhG3 S T T. n G I STL #11 Ca rbon. "a -------

.20

.10

.21

.18

.03 S!!! con. "a -------

.03

.06

.20

.04

<. 01 S ul fu r. " -------

.027

.020

.025

.020

.012 Manganese, % ---

.76

.53

.50

.52

.20 Phosphorus, % --

.010

.014

.011

.000 Cop p er,.S-------

.14

.16

.28

.10

.02 The testing was performed in accordance with St. I.ouls Testing Laboratories, Inc.. Quality Assurance Program,1-00-80 Rev. 3, which was surveyed, <!ualified and audited by Baldwin Associates.

Sample identified as All-QE5b STL 911 was rechecked.

lle,.jp?ctfully Cr.itted.

)

,.6 W

- ^

J. W. Davidson Chief Chemist

.1W D : mmb

)

7 Saint LOUIS i

i 2sto clerk Avenue calCwin ACCOOiates j

Test.mg SL Louis, Missourl 63103 I,ab No.

84P2655 si4/s3i oso Laboratories, Inc.

yo no, c-47980

', ' P a ge 10/22/84 I.ongitudinal.Tensiles Yield taken at.2% offset 1

Elongation in 1.0" Beduction Elongation Original Reduced In Area Yield Tensile in 2"

BHN Samole Area Area PSI PSI 3000 Kg. Ioad Practure GA-QE55

.2539

.1019 59.8 41709 70401 35.5 131 Ductile' Gb-QE55

.2433

.0909 62.6 49568 73777-33.0 152 Ductile GC-QESS

.2538

.1599 36.9 35460 69542 33.0 128 Ductile CD-QE55

.0609 0230 62.2 50049 73070 25.0

140 Ductile CE-QE55

.3914

.1793 54.1 37557 65981 37.0 126 Ductile GF-QESS

.1866

.0G41 65.6 47009 67390 33.5 143 Ductile GG-QE55

.1861 0686 63.1 43009 66496 32.5 140 Ductile GH-QE55

.2452 0948 61.3 45880 72491 37.0 143 Ductile y

CI-QE55

.2565

.1320 48.5

. 3 8 4 7 9..

62085 36.0

-116.

Ductile, b GJ-QE 5 5

.2139

.1045 51.1 57503 82748 28.5 146 Ductile CK-QE55

.4189

.2177 48.0 35736 69407 35.0 131 Ductile GL-QE55

.2056 0860 58.1 39834 65904 37.0 121 Ductile GM-QE55

.2600

.1148 55.8 40038 64134 38.5 121 Ductile' e9

~

C:-QE S S

.2482

.1060' 57.2 50886 73428 33.0 146 Ductile GO-QE55

.1361

.0576 57.6 46024 65833 31.0 131 Ductile GP-QE 5 5

.3732

.16819 54.9 44292 66988 38.0 128 Ductile CQ-QE55

.3727

.1500 59.7 44110 64663 41.5 126 Ductile GR-QE55

.5340

.2218 58.4 43932 70973 38.0 179 Ductile e

Saint Louis 2*io cia * *=aue onIcwto Ano toea=

i l

Testm.g 3i4/s3i-aoso 1

St. Louis, Missourl 83103 Lab No.

84P2655 yo No. c_47980 Laboratories, Inc.

Page 10/22/84 l

l Longitudinal Tensiles Yield taken at.2% offset Iuduction Elongation Criginal Feduced In Area Yield Tensile in 2"

BHN Sample Area Area PSI PSI 3000 Kg. Ioad Fracture CN-QE55

.2530

.1010 60.0 40079 68577 36.5 140 Ductile EL-QE55

.2478 0962 61.1

'45762 66283 35.5 140~

Ductiie' N EFFQE55

.2545

.1200 52.8 42318 68074 35.0 126 Ductile EN-QE55

.1858 0962 48.2 44564 70775 31.0 137 Ductile EO-QE55

.2479

.1401 43.4 46591 75635 32.5 143 Ductile EP-QESS

.2535

.1217 51.9 40591 68934 34.0 131 Ductile EQ-QE55

.2468 0931 62.2 47285 66653 35.0 137 Ductile EE-QE55

.1680 0911 51.5 45000 69547 32.0 140 Ductile ES-QE55

.3466

.1490 57.0 53058

, 66142 31.5 126 Ductile ET-QE55 3919

.1545 60.5 39117 63153 39.5 126 Ductile E U-QE 55 5319

.2784 47.6 42865 69044 34.0 179 Ductile EV-QE55

.3134

.1223 60.9 43363 64374 38.0 126 Ductile EW-QE55

.3205

.1357 57.6 44929 65288 37.5 128 Ductile E X-QE 5 5 3162

.1294 59.0 42409 64120 39.0 126 Ductile E U-Q E 5 5

.3161

.1326 58.0 44416 65011 39.0 121 Ductile EZ-QE55 3145

.1250 60.2 42543 65421 38.5 126 Ductile FA-QE55

.3140

.1282 59.1 42611 63694 36.0 121 Ductile FD-QE55

.3176

.1292 59.3 43167 63995 38.5 121 Ductile FC-QESS

.3209

.1290 59.8 41508 63882 38.5 123 Ductile F D-Q E 5 5 3138

.1242 60.4 40822 63495 39.5 128 Ductile II-QE55 4055

.1923 52.5 46091 66769 38.0 118 Ductile

Saint Louis 2sio ci.ruv Testing St. Louis, Missourl 63103 3:4/ssi oso Laboratories, Inc.

BALDWIN ASSOCIATES P.O.

Box 306 October 4, 1984-Clinton, II.

61727 Report No. 84-5981 Lab No. 84P2655 PO No. C-47980 Attention:

Manager of Quality Assurance EEPORT OF AN ALYSIS e

MATE RI AL:

Carbon steel samples S UBJE CT :

Tensile tests per ASTM A-370 Longitudinal Tensilds Yield taken at.2% offset RES ULTS :

Reduction Elongation Original Beduced In Area Yield Tensile in 2"

BHN Saeple Area Area PSI PSI t

3000 Kg Load Fracture

1

.1884

.0794 57.8 45605 72584 32.5 143 Ductile

2

.1887

.0788 58.2 47376 73131 31.5 140 Ductile

3

.2519 0995 60.5 44898 83287 29.0 183 Ductile

4

.1867

.1066 42.9 51290 73915 28.5 143 Ductile

5.

4743

.2179.

54.0 45540 68311 36.0 128 Ductile

6

.3136

.1001 68.0 47257 69834 39.0 140 Ductile

7

.2411

.1060 56.0 55200 73145 31.5 146 Ductile

8

. 2570

. 0953 62.9 37587 63326 39.5 121-Duc til'e j

b

9

,1873

.0982 47.5 51959 74079-29.5 143 Ductile

10 4380

.2569 41.3 51506 73230 33.0 137 Ductile

Saint Louis i

2818 c8*r**vaa=*

Saldwia ^==aciata=

Testm.g St. Louis, Missouri S3103 1

Lab No.

84P2655 si4/s31-soco

~

Laboratories, Inc.

yo No. c-47980 Pase '

Longitudinal Tensiles Yield taken at.2% offset Ibduction Elongation Original Reduced In Area Yield Tensile in 2"

BHN Sample Area Area PSI PSI

_3000 Kg. Ioad Fracture all

.2538

.0628 75.2

.30378_

43439 51.5 103_

Ductile ~,f

12

.2507

.1143 54.4 65696 81172 25.0 179 Ductile:

_x s13

.2497

.0912 63.4 44573 65478 40.0 131 Ductile

14

.1168 0486 58.3 85171 86472 19.5 163 Ductile

15

.3762

.1987 47.1 56778 69112 33.0 134 Ductile 316

.2560

.1056 58.7 67968 83203 28.5 187 Ductile

17

.2606

.1107 57.5 42709 67920 37.5 128 Duc tile

~

18

.2528

.1261 50.1 46518 68433 33.0 131 Ductile

19 1.5025

.5657 62.3 40173

- 75207 50.0 143 Ductile 820

.2502

.1151 53.9 42565 70443 33.0 131 Ductile

21

.2484

.1064 57.1 51555 77474 31.0 149 Ductile 62 2

.2595

.1036 60.0 44613 70503 34.5 137 Ductile

23

.2443

.1062 56.5 48610 72016 35.0 146 Ductile 62 4'

.3752

.1602' 57.3 44616 66297 39.0 121 Ductile 325

.1848

.0849 54.0 48368 72904 31.0 149 Ductile 62 6

.1822

.u?39 59.4 51860 70793 32.0 143 Ductile 327 2534

.1426 43.7 64275 82859 22.5 179 Duc til e

28

.2504

.1006 59.8 41327 67980 34.5 137 Ductile

29

.2534 0961 62.0 40830 66274 35.0 137 Ductile 630

.2550

.1002 60.7 50095 70193 36.0 137 Ductile

S int Loui3 28io clar* *vaave 8aldwin ^==ociata=

Test.mg St. Louis, Missourl 83103 Lab No.

84P2655 3i4/s31-soso Laboratories, Inc.

go no. c-47980 Page,

Longitudinal Tensiles Yield taken at.2% offset Ibdaction Elongation original Reduced In Area Yield Tensile in 2"

BHN Sample Area Area PSI PSI 3000 Kg. Ioad Fracture

31

.2469

.0925 62.5 40826 65714 38.0 137 Ductile

32

.2424

.1040 57.0 60396 74876 27.5 163 Ductile

33

.2510 0943 62.4 45418 64840 35.5 121 Ductile

34 2595

.1391 46.3 45549 66358 34.0 140 Ductile 435

.3117

.1652 47.0 50433 73115 30.0 146 Ductile

36

.1227 0461 62.4 51149 69845 29.5 137 Ductile 337

.2438

.0925 62.0 39253 63679-l35.5-126'

' Ductile

.]

38

.2432 0992

~

59.2 47861 71093 35.5 143 Ductile 139 1.4835

.7281 50.9 41415 71452 45.0 140'

" Ductile-

40 2550

.1063 58.3 67058 86G66 27.5 179 Ductile i

41

.1854

.1045 43.6 47087 74298 29.5 143 Ductile v42

.4458

. 2086 53.2 50672 69762 36.5 131 Ductile

43

.4472

.2385 46.6 47093 68537 39.5 116 Ductile g4i

.191.6

.0795 58.5 42275 64848 35.0 126 Ductile

45

.2499

.1166 53.3 49219 73629 32.5 170 Ductile

46 2535 0924 63.5 48402 65285 37.0 131 Ductile

47

.1183

.0500 57.7 77092 78021 18.0 149 Ductile

48 41357 0439 67.6 39174 64112 '

40.0

118 Ductile

49 0689 0296 57.0 49375 74310 33.0

134 Ductile

50

.2514

.1141 66.5 68138 76869 32.5 149 Ductile o Elongation in 1.0"

.

ML20100E613

Text

Subject:

Dear Mr. Cori,

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