ML20094P219
| ML20094P219 | |
| Person / Time | |
|---|---|
| Site: | Farley  |
| Issue date: | 02/19/1992 |
| From: | WYLE LABORATORIES |
| To: | |
| References | |
| CIVP-A-027, CIVP-A-27, NUDOCS 9204070287 | |
| Download: ML20094P219 (255) | |
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1.0 CUSTOMER Commonwealth Edison Company j ADDRESS P. O. Box 767, Chicago, IL 60960 2.0 TEST SPECIMEN Raychem Nuclear Cable Splices, Okonite Splices and Kerite Splices i
10 MANUFACTURER Raychem, Okonite ard Kerite 4.0
SUMMARY
j Various cable and cable splice assemblies, as described in Paragraph 6.0, were su s to the environmental qtiatification program described herein. These specimens are as Generating Stations. installed in Commonwealth Edison Company's Zion, Byron and B i
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IE EquipmentThis for Nuclear Power I
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- =m Test Report REPORT NO. 17859 02P I -
WYLE JOB NO. 17859 ta
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March 11,1987 PAGE REPORT SPECIFICATION (S) -
in Paragraph 8.0 n' this Summary Section 1.0 CUSTOMER - Commonwealth Edison Company '
ADDRESS P. O. Box 767, Chicago, IL 60960 2.0 TEST SPECIMEN Raychem Nuclear CLble Splices, Okonite Splices and Kerite Splices
, 3.0 MANUFACTURER I **' *
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SUMMARY
to the environmental qualification program described herein.Various .,
installed Stations.
Generating in Commonwealth Edison Company's Zion, Byron and Braidwood NuclearThes This Qualification Test Program was performed to satisfy the intent of IEEE Standard 323-1974, "IEEE Standard for Qualifying Class Generating Stations". IE Equipment for Nuclear Power STATE OF ALABAfAA Alabama Professional Eng.
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Page No.11 Test Report No. 17859-02P 5.0 REPORT FORMAT The test program was performed as specified in Reference 8.1 and as detailed in this report. TL indisidual test results and the test procedure are presented in the following sections:
o Section I -
Baseline Functional Tests o Section II - Normal Radiation Exposure o Section III - Post Normal Radiation Exposure Functional Tests o Section IV - Thermal Aging o Section v -
Post-Thermal Aging Functional Tests o Section VI -
Accident Radiation Exposure o Section VII - Post Accident Radiation Exposure Functional Tests o Section VIII -
Accident (LOCA) Test o Section IX -
Post Accident (LOCA) Functional Tests o Sectior X -
Wyle Laboratories' Qualification Plan Number 17859-01, Revision C
) 6.0 TEST SPECIMEN DESCRIPTION The test specimens consisted of seven Byron /Braidwood samples (specimens P! B 7) and 13 Zion samples (specimens Zl Z13) as detailed in the following table. All specimens, except B-5 which was constructed at Wyle Laboratories, were constructed by Commonwealth Edison Company (CECO) technicians from the applicable generr, ting station.
3 Specimen Splice See App.
Number Material Confintration Overlao* I Figurs" B1 Raychem Single conductor old Rockbestos to 2-1 1/2" 1 WCSF N conductor #14 Ro:kbestos - WCSF-N spilce B2 Raychem Single conductor #14 Rockbestos to 2-1 1/2" 2 WCSF-N conductor #14 Okonite - WCSF N splice B3 Raychem 2 couductor *16 dockbestos to 31 conductor 1/2" 3 WCSF-N pl6 Rockbestos - WCSF-N splic:
B-4 Okonite #14 Okonite to old Okonite (lu8ged back to - 4 back) V type splice with Okonite tape and no insulation tape in crotch
- Overlap refers to the amount of distance that the splice insulating material extended past
, the end of the metal used in the physical connection of the joined wires.
- Refers to the applicable sketch in Appendix I of this section.
WYLE LABORATORIES HuntSviHe F.cinty i l
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Pcge No 111 Test Repcrt No. 17859 02P 6.0 Specimen TEST SPECIMEN DESCRIPTION (Continued)
Splice Number Ma te ria l_
Configuration See App. .
B-5 Over13 q l Fleure Okonite al4 Okonite to =14 Nomax (pigtail from -
Limitorouc)(lugged back to back) V-type splice 5 with Okonite tape and no insulation in crotch B-6 Okonite m10 Okonite to =10 Okonite (lugged back to -
back) V-type splice with Okonite tape and 6 no insulation in crotch B7 Okonite 500 - Okonite to 500 - Okonite V type splice with Okonite tape. -
N/A Z-1 Raychem NPKV #14 BIW (Boston Insulated Wire) single conductor -
7 to ASCO solenoid valve lead wire w/non-impregnated braid Raychem stub type connector NPKV-210A Z2 Raychem NPKS
- 14 BlW to #16 Kapton insulated wire Raychem NPKS-I-l l A 4/2" g Z3 Raychem NPKS #14 BIW to #16 Kapton Insulated wire Raychem NPKS-1-il A 3/4" 9 Z4 Raychet NPKS #14 BIW single conductor to Static O Ring switch te:d wire w/ impregnated braid Raychem 1/2" 10 NPKS1llA Z5 Raychem NPKS *14 BIW single conductor to Static-O Ring switch lead wire w/ impregnated braid Raychem 3/4" 11 NPKS-1-I I A Z6 Raychem NPKV #14 field conductor BIW to silicone hi temp braid motor lead Raychem NPKV-210A -
12 Z-7 Kerite
- 14 BIW to #14 BIW - V-type splice with Kerite tape -
16 Z8 Raychem NPKS #14 BIW to #14 BIW-Raychem NPKS 1-il A with 180 degree bend 1/2" 13 Z9 Raychem NPKS *14 BIW to #14 BIW Raychem NPKS l ll A with 180 degree bend 1" 14 Z 10 Raychem NPKS #14 BIW to #14 BIW-Raychem NPKS l-ll A with 180 degree bend 2" 15 WYLE LABORATORIES Hunt $welle Fecihty
Page No. iv Test Report No. 17859-02P 6.0 TEST SPECIMEN DESCRIPTION (Continued)
Specimen Splice _ See App.
Nu m b.tr_ Material Confinuration Overlao I Finure Z ll Kerite - #14 BIW to silicone hi temp bra!J motor lead- -
16- ;
Kerite tape over bolted V connector with putty in crotch Z 12 Kerite #14 BlW to silicone hi temp brand motor lead- -
16 Kerite tape over bolted V connector with putty in crotch Z 13 Kerite #14 BIW to #14 BIW - V type splice with -
16 Kerite tape 7.0 TEST PROGRAM RESULTS It was demonstrated by testing that all of the test specimens, except for 211, Z12 and B4, are qualified to the below listed environmental conditions in accordance with IEEE Standard 3231974, "IEEE Standard -forl Qualifying Class- IE Equipment for Nuclear Power Generating Stations".
Radiction Dose: 16 Megarads Gamma normal 40 year TID 134 Megarads Gamma accident dose (includes 10% margin)
Service Temperature: 122*F Qualified Life: 40 years Design Basis Event: See Test Profiles in Figure VIII-5 of Section Vill Two anomalies occurred during this test program. These anomalies are discussed briefly and in more detail in Section VIII. -
Notice of Anomaly No. Q3,tg Descrintion i 1~
1 9/25/86 Documents the inability of specimens Zil, Z12 and B4 to hold their specif:ed voltages without blowing fuses-during the_ LOCA test.-_ These specimens-did not demonstrate qualification' to IEEE- Standards 3231974 or 3831974 during this test program.-
2 -9/25/86_ Documents a _ circuitry . change to specimen Z2:
which occurred - due -to an operator error _while i adjusting the circuit voltage. The operator ~ error
- damaged a Wyle supplied .OMEG A' PX114 transmitter = which + was the circuit load. This -
transmitter. was replaced - by a fixed precision -
rheostat. Qualification status of specimen Z2 was k not affected.
WYLE LABO5tATO5HES ktuntsvHle F cHety
Pr.ge No. e Test Report No. 17859 02P
8.0 REFERENCES
8.1 Wyle Laboratories Final Qua!ification P! .' 17319 0' Revision C, " Environmental Qualification of Raychem WCSF N Nuclear Spiices, OPonite Tapes, Scotch Tapes, Kerite Ta pes, and Amp Splices as installed on Various Wire Insulations at Commonwealth Edison Company's LaSalle County, Zion, Dretden, Quad Cities, Byron, and Braidwood (See Section X).
8.2 IEEE Standard 3231974, "lEEE Standard for Qualifying Class IE Equipment for Nuclear Power Generating Stations".
8.3 IEEE Standard 3831974, "IEEE Standard for Type Testing of Class IE Cables, Field Splices, and Connections for Nuclear Power Generating Stations".
8.4 NUREG-0588 " Interim Staff Position on Environmental Qualification of Safety Rebted Electrical Equipment," Revision 1, dated July 1981.
8.6 10 CFR 50.49, " Environmental Qualification of Electric Equipment Important to Safety for Nuclear Power Plants."
8.7 Code of Federal Regulations 10 CFR 21.
8.8 Code of Fed;ral Regulations 10 CFR 50, Appendix B.
9.0 QUALITY ASSURANCE All work performed on the test program was done in accordance with Wyle Laboratories' Quality Assurance Program, which complies with the applicable requirements of 10 CFR 50, Appendi? D, ANSI N45.2, and the " daughter" standards.
Defects are reported in accordance witn the requirements of 10 CFR Part 21.
10.0 TEST EQUIPMENT AND INSTRUI.1ENTATION
/11 instrumentation, measuring and test equipment used in the performance of this test program were calibrated in accordance with Wyle Laboratories' Quality Assurance Program, which complies with the requirements of Military Specification MII STD 45662. Standards used la performing all calibrations are traceable to the Nanonal Bureau of Standards by report number and date. When no national '
standards exist, the standards are traceable to international standards or the basis for calibration is otherwise documented, o
we m WYLE LABORATORIES Muntsville Facility
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Pago No, vi Test Report No. 17859-02 P )
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Peas No. vil Test Rep:rt No. 17859-02P 1 I
s APPENDIX I SPLICE CONSTRUCTION DETAILED SKETCHES E
WYLE LABORATORIES '
Huntsville Facihty
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Pass Ne 1-1 Test Rep:rt Ne. 17859 03P SECTION I BASELINE FUNCTIONAL TESTS 1.0 REQUIREh1ENTS The specimens shall be subjected to the Visual Inspection and Insulation Resistance Tests of Paragraph 2.0. The insulation Resistance shall be measured for information only.
2.0 PROCEDURES 2.1 Visual !aspection A visual inspection on the assembled tett specimens was conducted upon their receipt (or upon completion of assembly) at Wyle Laboratories. This inspection was performed to verify the specimen construction and to document any noticeable damage. Each of the specimens were photographed after mounting in an aluminum cable tray, in addition, all specimens were tagged with Quality Assurance " Test Specimen' tags to facilitate their identification during the test program. 1:.e results of the visual inspections are recorded on the
' Test Specimen inspection" forms in Appendix 1, 2.2 Test Specimen Preparation Zion specimens Zi to Z13 were prepared by CECO technicians and forwarded to Wyle Laboratories. These specimens were mounted inside a 12'W x 6*D x 36*L aluminum cable tray (See Photograph I 4) with nylon tie wraps. This tray was utilized to minimize specimen handling during the aging program.
Byron /Brnidwood specimeas BI B4, B6 and B7 were prepared by CECO technicians and forwarded to Wyle Laboratories. These specimens were mounted inside a 12'W x 6'D x 36"L cable trays, as shown in Photographs 12 and 1-3. These trays were utilized to minimize specimen handling during the aging program.
Byron /Braidwood specimen B5 was prepared by Wyle chnicians using the following procedure. The details of the specimen preparation were supervised by the on site Sargent and Lundy technical representative.'
- l. CECO supplied uninsulated ring tongue terminals wi:re attached to one end of a CECO supplied 10-inch long 1/C 14 AWG Nomex lead (from a Limitorque Motor Operatet. Valve) and a CECO supplied i/C 14 AWG OKONITE lead.
- 2. The ring tongue terminals were joined together in a back to back "V" configuration with a numbe.r 8 screw and bolt. The excess screw threads were cut off.
' Details on the construction of all CECO prepared specimens are contained in Paragraph 6.0 of the Summary Section and the splice preparation procedures in the Appendices of Section X.
WYLE LABORATORIES Hunt $wille Facmty
Pass Nr. I-2 Test Rcport No. 17859-02P 2.0 PROCEDURES (Continued) 2.2 Test Specimen Preparation (Continued)
- 3. OKONITE Nuclear Splicing Cement (Catalog No. 604 45 7102) was applied over the lugs and to the jackets of the cables to be spliced. The cement was allowed to dry.
- 4. OKONITE T 95 insulating tape was applied over the lugs and approximately 1 inch onto the cable jackets. This tape was applied in se.veral 1/2 lapped layers after the tape had been stretched to approximately three fourths of its original width. This tape was applied until a smooth surf ace was left of a similar thickness as the lug.
- 5. OKONITE T 35 Jacketing tape was applied over the entire assembly and extended approximately 1 inch past the end of the T 95 tape. This tape was applied in two 1/2 lapped layers after the tape had been stretched to approximately three fourths of its original width.
- 6. The completed assembly was photographed.
- 7. This specimen was mounted in the cable tray containing specimens B1 -
B4 and B6.
2.3 f-Lulation Resistance Test Insulation Resistance measurements were taken using the following procedure:
- 1. Both ends of the specimen cable leads were stripped back and an uninsulated butt splice was crimped to the cable ends (Baseline Functional Tests only).
- 2. Both ends of the cable were bent up away from the cable tray.
- 3. A potential of 500 VDC was applied from one end of the cable to the aluminum cable tray. (For specimens B1, B2 and B3, the multiple test leads were shorted together for this test.)
- 4. The Insulation Resistance value was recorded after 60 seconds and the cable de energized. There measurements were f.ecorded for informa-tional purposen unty.
3.0 RESULTS The test specimens were subjected to the visual inspection, test specimen preparation and Insulation Resistance Tests as described in Paragraph 2.0 and met the requirements of Paragraph 1.0. The data recorded from this phase of l testing is presented in Appendices I through IV as noted b:. low.
WYI t.A80ftATOR$53 HurttsvlHe Facility
i Page Ns.I.3 Test Repart Ns. 17859 02P 3.0 RESULTS (Coutinued) o Appendix ! contains the Test Specimen Inspection Sheets which document specimen construction.
o Appendix !! containa Photograph Il through 1 4 which show the specimens after mounting into their respective trays.
o Appendix Ill contains the Basellac Functional Test . Insulatien Resistance Test results, o Appendix IV contains the Instrumentation Equipment Sheet which lists -
the equiptnent used to collect data.
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APPENDIX I TEST SPECIMEN INSPECTION FORMS i
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Page No, X.13 Test Reptri No. 17859 02P j 1 1 i l l l l e APPENDIX II PHOTOGRAPHS E r t h r j Huntsville Factlity - j i. t
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Page No. I.19 Test Repstt No. 17859 02P DATA SHEET Customer CECs Specimen cables and sotie. WYLE LABORATORIES Part No. Various ,4
' '* D' Job No. 17859 Spec. WLQP 17859-o1 BM-02 CIO Report No.
Para. 3.1.3 est Mod, h SIN Start Date @/?-Y6 tt/A pec men Temp, _** GSI No Test T1 tie NCW5 ^lWAJ^1NL- W INSULATION RESISTAICE AT 500 VDC ACCEPTANCE CR.ITERIAs DATA COLI.ECTED FOR INFORMATION ONLY SPECIMEN NO. READING 51 J. 0 x /0 "./2. E h*0 / /0"k 33
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Page No.I.21 Test Report No. 17859 02P APPENDIX !Y INSTRUMENTATION EQUIPMENT SHEET i I
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Page No. I 23 i Test Rep:rt No. 17859 02P i INimpeTAT!W EQUlM 9EET PW l 0F 1 DATE 08/12/ M JOB NO.17EPHO LO(IT!!M ELEC LAB TEDNICIAN B. RDEL C15T9 0 E ul TYK TEST RASE.M F18C.
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Page No. II-1 Tcst Rep:rt Ne. 17859-02P SECTION II NORhtAL RADIATION EXPOSURE 1.0 R EQUIR EhtENTS The test7 specimens shall be irradiated to a normal radiation exposure of 1.6 x 10 rads gamma 'ising a Cobalt 60 source. 2.0 PROCEDUREF The tc.st specimens, mounted in their respective trays, were placed in the hot cell at Isomedix, Inc., Parsippany, NJ, radiation facility and radiated as follaws: Soecimens Rose Rate Time Total r y B1 - B6 6.6 x 10' rads /hr 24.3 hrs 16.04 megarads B7 6.6 x 10' rads /hr 24.3 brs 16.04 megarads Z1 - ZIO 6.0 x 10s rads /hr 26.7 hrs 16.02 megarads The test specimens were rotated 180*, halfway through the exposure, to ensure a more uniform close distribution. 3.0 RESULTS The test specimens were subjected to the radiation exposures of Paragraph 2.0 which tuet the requirements of Paragraph 1.0, No physical changes were noted during the visual inspection following the radiation exposure except that all nylon tie wraps were yellow and brtle and the high temperature wire leads on specimens Z6, Zil and 212 were slightly brittle. In addition it was noted that a slight scrrtch mark was evident on specimen B1 approximately 1/4 inch from the P.aychem sleeve. This burn area was assumed to have occurred during specimen preparation. Appendix ! contains the letter of certification on the radiation exposure at Isomedix, Inc. i WYLE LABORATORIES j Huntsville FAcality l
1 Page Nr. II l Test Report No. 17859-02P .i THIS PAGE INTENTIONALLY LEFT BLANK Wits LAaOftATNNES Huntevtlie Fe*!K,
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- h. Test Rep:rt No. 17859-02P APPENDIX I RADIATION FACILITY CERTIFICATION LETTER Huntsville Facility I
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Test Report No. 17859-02P 4 l m (- sh ISOMEOlX August 18, 1986 Mr. Dave McGuiness Wyle Laboratories 7800 Governors Drive West Huntsville, Alabama 35805 Dear Mr. McGuiness. This will summarir.e parameters pertinent to the irradiation of Four (4) each Cable Irays and One (1) each J-Box as per your Purchaxe Order No. 4-9255-S dated 8-14-36. Cable Tray "A" (see Page Two for I.D. numbers) was exposed to a Cobalt-60 gamar. field for a period of 24.3 hours at an average dose rate of 0.66 uegarado per hour. The calculated dose based on dosimetry was 16.04 megarada. Cable Tray "B" was exposed for a period of 24.3 hours at an average dose rate of 0.66 megarads per hour. The calculated dose was 16.04 megarada. Cable Tray "C" was exposed for a period of 26.7 hours at an average dose race of 0.60 megarads per hour. The calculated dose was 16.02 megarads. Cable Tray "D" was exposed for a period of 24.7 hours at an average dose rate of 0.65 megarada per hour. The calculated dose waa 16.06 magarada. The J-Box was exposed for a period of 23.9 hours at an aver-age dose rate of 0.67 megarada per hour. The calculated dose was 16.01 megarads. Halfway through the exposure the spec'. mens were rotated 180' to insure a more uniform dose distribution. Irradiation was initiated on August 15, 1986 and was completed on August 16 5686. Dosimetry was performed using Harwell Red 4034 Perspex (Batch AG) dosimeters utilizing a Bausch and Lomb Model 1001 spec-trephotometer as the readout instrument. The Batch AG dos-imeters were calibrated traceable to a recognized standards laboratory with the last calibration date being June 5, 1986 The spectrophotometer was calibrated on July 14, 1986 by B&L personnel using standards traceable to NBS. luomedix tric.
- 25 Eastmans Road. Parsippany, New Jersey 07054 * (201) 887-2666
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Page No. III-6 Tet.t Report No. 17859 02P THIS PAGE INTENTIONALLY LEFT BLANK WYLE LABORAT AIES Huntsville Facti ty
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Pege Ne. III-9 Test Report No. 17859-02 P DATA SHEET Customer CEo ME M80 NONES Spec! men Cables and Splices Part No. Vari us . Amb. Temp. g,[ Job No. 17859 EQP 17859-01 Photo VES Report No.17859-o2 para, 3.1.3 Alf Test Med. mme Start Octe 3 'l Y' b sir N/A Specimen Temp. GSI No Test Title #~ /bA/ M G # �M'M- Y INSULATION RESISTANCE AT SOO VDC I [ ACCEPTANCE CRITER.IAs DATA COLI.ECTED FOR IJEORMATION OEY SPECIMEN NO. READING B1 p g, p 4 jp ##,/2 , t s2
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Page No.11113 Test Rep:rt No. 17859-02P INSilDENTATION ERJIMOiT SEET PAlf 1 0F 1 DATE 08/19/86 JOB 2. 17589-00 LOCATIGl LOCA TEDNICINI D. COMPT!N CUSTOER CECO TYPE TEST POST ms. I-R NO. INSflu GIT MNFACTUtER IEDEL8 -SERIAL 8 WYLES RWE1 ACCutACY 1 CAL 3TE CALR E 1 E6 MTR BR 1864 657113180 011898 50K-50T!HI 2-butAMEE 04/23/86 10/23/86 THIS IS TD ERTIFY THAT T4 A80YE INSTIUENTS EE DILIBRATD UEIE STATE-OF-TE-ART TEDMEES,WITH STAMASS iMOSE CR.!BRATIGI IS TRACEARI TO TE luiTIDInL IMIERJ F STANDARD 6. IETlUENTAT!0llh.I . % DEDED 4 RECEIVfD V'
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. Test Report No. 17859-02P SECTION III POST-NORMAL RADIATION EXPOSURE FUNCTIONAL TESTS 1.0 REQUIREMENTS Insulation Resistance Values were taken for informaticaal purposes only.
2.0 PROCEDURES The test specin. ens were subjected to the testing per Paragraph 2.3 of Section I. 3.0 RESULTS The test specimens were subjected to the Insulation Resistance Test of Paragraph 2.0 which met the requirements of Paragraph 1.0. The data collected during these tests is presented in Appendices I through III as noted below, o Appendix I contains Photographs III-l through III 3 which show the specimens mounted in their respective trays. o Appendix II contains the Insulation Resistance Test Data Sheets, o Appendix III contains the Instrumentation Equipment Sheet which lists the equipment used to collect data. MM f &ArtaaTOM - Huntsville Facility
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Paso Ns. IV-1 Tcst Purt No. 17:59-02P SECTION IV THERMAL AGING 1.0 REQUIREMENTS The test specimens chall be thermally aged as follows: Aging Equivalent Soecimen No. Temocrature (*Q Time (Hours) Life Years Zl, Z6, Z8, ZIO 115 149 40 27,Zil,Z13 115 190 40-B1 - B3 - 115 149 -40 B4 - B7 115 179 40 2.0 PROCEDURES The test specimens, mounted in their respect!ve trays, were placed inside a large chest type thermal aging chamber and subjected to the aging program of Paragraph 1.0. 3.0 RESULTS The test specimens possessed sufficient integrity to complete the thermal aging program without evidence of rxcessive degradation. - A!! of the Raychem
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nuclear insulating products showed no visual evidence of change during thermal a;;ing. However, all of the test roccimen cables and the outer layer of the OKONITE and -Kerite tapes became brittle. There was no evidence of cracking in any of the splices or cable insulations. Appendices I through III contain the following data from thermal aging: o Appendix I contains Photographs IV-1 through IV-4 which show the thermal aging chamber and the post thermal aging condition of the specimens. i o Appendix II contains a typical thermal aging circular chart from 115 C i aging chamber. o Appendix III contains - the -Instrumentation Equipment Sheet for the thermal ai;ir.g chamber instrumentation. WYiJ LASonAftMIES ! Huntsvme Facility I
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1 I APPENDIX I PHOTOGRAPHS i i 1. l. Huntsville Factiity
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' Page No, IV.7 Test Repsti Ns. 17859 02P -
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'AFFENDIX II TYPICAL THERMAL AGING CIRCULAR CHART l
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Pese Na, IV-11
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Test Rep;rt Ns. 17859 02P i I AFFENDIX III INSTRUMENTATION EQUIPMENT SHEET. wns umanavones Huntsviiie Factitty i
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Page No. IV.13 Test Reparl No. 17859 02P INSTMENTATION E2)!PpENT SEET PME 1 0F 1 DATE 06/20/M JOB NO. 17859-00 LOCATI(31 DN.98421 TEDtt!CIAM JE LAISGI CLETWER 200 TME TEST MDWI. ASING NO. INSTR #ENT NNFACTURER ICDEL8 SER!it.8 WYLES RAME 1 ACCURACY l CR.DTE CALDLE I CDNTR TDS ESEA U 610!! 25-061 000737 -125-375+F T +-0.5 06/11/86 12/11/86 2 ECRD TDip IOGE1.L 45 8050310384010 094790 0+4004 T +-0.55 07/25/06 10/25/M 3 TDtp RASI 4 ECRD TDip RE!EARCH 61034 31524-01-49 094525 -175+375W T +4.5 03/25/86 09/25/ M HOI C ELL 45 8009E83019003 092811 0+800 $ K +-0.51 M/M/06 09/04/86 5 03f!R TDS E!EAOl 61011 825061 000731 -125+375 W 7 +.S 03/17/06 09/17/86 6 TDW ILADI IE!EACH lit. 61034 240167 000736 0 10004 K +-0.55 03/10/06 09/10/06 - 7 feeeases. Honeywen +'.5- 44 7fe 4 ~ . f7. 9/1'/6s W& THIS IS TO ENTIFY THAT M W(NE INETM8elT3 IEIE Ot.IBARTO 1815 STATE-F-M-Aff TEDeQEES,WITH STAWARDS n80SE CA.IMATIS IS TWED8LE TO M MUDel BUIERU OF FTANDASS. IETRAOITET!!31- DEDED 8 IECEIVED Y $d 1/2/5' g gf / gn,- Q M w 9,b, el. t 7 l l l i 1 l { I l
U POST-THERMAL AGING FUNCTIONAL TESTS 1
l Page No. V-I Test Report No. 17859-02P SECTION V POST-THERMAL AGING FUNCTIONAL TESTS 1.0 REQUIREMENTS Insulation Resistance Values were taken for informational purposes only. 2.3 PROCEDURES The test specimens were subjected to the testing per Paragraph 2.3 of Section I. 3.0 RESULTS The test specimens were subjected to the Insulation Resistance Test of Paragraph 2.0 which met the requiremente of Paragraph 1.0. The data collected during these tests is presented in A, :adices I and II as noted below, o Appendix I contains the Insulation Resistance Test Data Sheets, o Appendix 11 contains the Instrumentation Equipment Sheet which lists the equipment used to collect data. WYLE LABORATORIES Huntsville Facility
- - - ^
Page No, y.2 - Test Report No. 17859 02P r THIS PAGE INTENTIONALLY LECT BLANK i
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J t 4 MM NTORIES Huntsvitie Factilty
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.- w Pese No, V-3 Test Report No. 17859-02P APPidNDIX I ,
DATA SHEETS
-F l-WYLE LABORATi4ES Huntsville Facility
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. Pete No. V-7 Test Repart No. 17859 02P -
APPENDIX II INSTRUMENTATION EQUIPMENT SHEET l' Huntsville Facility - i-. . a , _ _ _ _ - _ _ _ _ - - _ _ - - - - - -J
Page No. Y-5 Test Report No. 17859-02P DATA SHEET Customer CECO WYLE LABORATORIES - Specimen Cables and splices F Part No. Various Amb. Temp. 8 17859 Job No.
! Spec. WLQP 17859-01 Photo Ed' - Report No.1 8p-02 3'1'3 Para. Test Med. Mr Start Date - 2'N S/N N/A Specimen Temp.
GSI No Test Title MMk Ib TMMb INSUI.ATION RESISTANCE AT 500 VDC ACCEPTANCE CRITERIA: DATA COLI.ECTE:; iOR IN"'.*MATION ONLY SPECIMEN NO. READING
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# A Test Title 7 ET-
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Notice of b/ 1. Anomaly ! Sheet No. Approved bbb of _ 9/2/5E'I -_ yy , -
Pcg2 No. V-9 Test Report No. 17859-02P INSTRLMDITATION Eal!PPENT SEET pi4E 1 0F 1 ' DATE 09/02/86 JOB NO.17859-00 LOCATION LOCA TECEICIM D. C!MPT(N CLETWER ECO TYPE TEST PWiT T-A NO. INSTR 7ENT MMFACTURER EDELI SERIAL i WYLED RANE 1 ACCUEY. l CR.DTE CALB E 1 EG MTR GR 1864 657113180 011896 50K-50TtHI 2-55A m62 04/23/ 5 10/23/06 THIS IS TO ERTIFY THAT TE ABOVE INSTRtMENTS ERE CR.lBRATED (E!E STATE-F-T)& ART TECWIDUES,WITH STAWARDS leiOSE CA.IBRATIGl 15 TREEMLE TO T)E ETIDML BURERI T SW')ARDS. INSTRDENTATIE .k QE!XED 4 IECEIVED BYY d
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Page No. V-9 Test Report No. 17859 02P - IERLMEhTATION EMMNT 9EET PAEE 1 0F 1 DKJ 09/02/E JOB M1.17859-00 L.DCATION LOCA TECm!CIDI D. C31PTON CUST9ER ECD TYPE TEST DGiT T-A NO. INSilD O T IW4FACTURER EDELI SERIR.t INLET RAME 1 ACCUMCY l CALDTE CALDLE 1 EB NTR 6R 154 6571131M 0!!896 50K-50TH 2-55RAN8E 04/23/8610/23/E THIS IS TO ERTIFY iriAT TE AIOVE INSTRIMENTS ERE CILDRATD LElidi STATE-F-TE-ART TEDel!IluES,WITH STASARDS IMOSE CAIBit.1T13 !S TRACEAILE TO TE 15nTICML BillERI F STitIDARDS. INSTluENTATION_ h A DEEKED 6 IECEIVED BY___ (( 9 *Z,-8/o e / -' 12 g_ Ak Y[ N *{' I
ACCIDENT RADIATION EXPOSURE
Pege Ns. VI-I Test Report No. 17859-02P SECTION VI ACCIDENT RADIATION EXPOSURE 1.0 REQUIREMENTS The test specimens shall be irradiated to an accident radiation exposure of 1.84 x 10' rads, gamma, using a Cobalt 60 source. s 2.0 PROCEDURES The test specimens, mounted in their respective trays, were placed in the hot cell at the Georgia Institute of Technology's Neely Nuclear Research Center, Atlanta, Georgia and radiated for 79.0 hours at a dose rate of 2.33 x 10e rads /hr for a total dose of 184.07 megarads. 3.0 RESULTS The test specimens were subjected to the radiation exposure of Paragraph 2.0 which met the requirements of ParagrP-h 1.0, No physical chaages were eviden. ce Raychem and Kerite tape splice spet. mens. The Okonite Tape Spilec t. imens, specimens B4 - B7, developed a shiny film and very small cracks on auter jacketing tape. These cracks did not extend past the outer layer of '.pe. All of the- cables, connected to the splices, were very brittle after the radiation exposure but no cracks in the insulation were noted. Appendix I contains the letter of certification on the radiation exposure from the Georgia Institute of Technology. WYLE LABORATORIES HuntSville Facility
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#4untsville Facility
Page No. VI-3 Test Report No. 17859-02P APPENDIX I RADIATION FACILITY CERTIFICATION LETTER-WYt.E LABORATORIES Huntsville Factin
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Page No. VI-5 t ? Test Repstt Ns. 17859-02P __ _ Georgia Institute of Technology Neely Nuclear Research Center l Atlanta, Georgia 30332 -'
- (404) 894-3600 esone A7 scat mises omnaa mossowiccm i
l October 8, 1986 ! Wyle Laboratories ! 7800 Governors Drive Huntsville, Alabama 35805 Attention: Mr. Joe Hazeltine
Reference:
4-9534-P 610962 Gentlemen The items covered by the above number ha'fe been irradiated in accordance with quality assurance requirements using Cobalt 60 (gamma energies 1.173 Mev, 1.332 Mev) to the total dose requested. We certify the specifics of the irradiation as follows: Irradiation Period: Interval on September 7 to September 10, 1986 as shown on the enclosed Gamma Irradiation Log Sheet Dese Rate: 2.33 E6 rads /hr (air) Total Dose: 1.84 E8 rada (air) Dosimetry: Victoreen Model 500B-1 Integrating / Rate ' Electrometer System with ioaization chamber probe. Calibration by Victoreen traceable to NBS Cobalt-60. Calculations, a sketch, and a photograph of the arrangement are enclosed. Please let us know if any additional information' is needed. i-Yours truly,
.h &
Dr. R. A. Karam Director RAK:jlr Enclosures I 1 An Equal Educeion and W Opporturisty Irisetunon A W W N % Systern d Geogs
Page Ne. VI.6 l Test Reptri Ns.17t$9 02P GEORGIA INSTITUTE OF TECHNOLOGY Nuclear Research Center 900 Atlantic Orive, N.W. Atlanta, Georgia 30332 (404)894 3608 GAMMA 1RRADIATIOPA LOG Client: Wyle T.aboratories NRC
Reference:
610962
Reference:
4-9534 Total Dose. 1.84 E8 l l m: 2 mm. cable trayr containing Dose Rate: .llo se*,_ maximum rate , (20) splices Lapsed Dose Rate Total Dose Cumulative Start Stop Hours Rads / hour Rads Dose Rads 9/7/86 9/10/86 1054 1754 79.0 2.33 E6 1.84 EB 1.84 E8 _ Date Performe d .m f , _ 9~ /0 - ff, Reviewed t-s 4,[ i, k-- /,'; m - ( - M"& T1
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.__-______.____m__...-____._____.m______m_ _ . . _ _
Page NO. Yl+7 Test Report No. 17859 02P DOSE liArt CETEnmINxlIJN
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E= Electr oraeter high level conversion P = P4cbe efticiency D= Dose evnvetston, toentgen to taa T= Temperature correction to O degsee Celsius A = Pressute ,:a r r e c t i o n to 7 6 0 1.ua 39 d= Time conve r s ion, inin. to nr. R =~Electroueter twading
': A D T M H H Dose rate, rada/hr 100 0.928 0.869 1.081 1.025 50 435.22 2.33 E6 HYLE i 4-9534 GEORGI A TECH 3 510962
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Page Ns. Yr.g Test Report No. 17859 02P l THACEABILITY DATA I Victoreer Electrometer i avdel J5006-1 ' Serial #340 Ct11erated: October 23, 1985 By: Weely Nuclear Hesearch Center . Georgia Institute of Technology { Atlanta, Georgia 30332 i tJext Calibration Due October 28, 1986 Incr ruinents Used: neitnley Picuampere Source Model 5261 Serial J71987 . Calibration: April 12, 1985 By: General Electric Company ' Integrated Communication Services operation 2825 Pacific Drive, Suite A Norcross, Georgia 30071 Next Calibration Due: April 12, 1986 General Electric Traceability FLU-8505A 33195029 Dated January 7,1985 Due July 7, 1985 KE -515 623666 Dated June 4, 1984 Due June 4, 1985 Hewlett Packard Digital Voltmeter Model 634608 Serial 8709-00133 Calibration: October 22, 1985 By: Hewlett Packard Product Support Division 2000 South Park Place Atlanta, Georgia 30339 Next Calibration Due: April 22, 1986 Hewlett Packard Traceability N.B.S. #234494 Dated April 30, 1985 Due October 30, 1985
Page No. VI.9 Test Report No. 17859 02P l VICTORCEN PROBE MODEL 4550-6A
'sERI AL # 499 CALI3 RATION: J Ut4E 13,1986 BY: VICTOREEN, INC.
10101 WOODLAND AVENUS CLEVELAND, OllIO 44104 NEXT CALIBRATION DUE: JUNE 13, 1907 VICTOREEN TRACEABILITY TEST NUMBER DG8118/83 CALIBRATION: SEPTEMBER 29, 1983 PTW CHAMBER MODEL 30-343 SERIAL NUMBER N23361-142
POST-ACCIDENT RADIATION EXPOSURE FUNCTIONAL TESTS
Page No. Yll 3 Test Report No. 17859 02P _ ~
~
1 APPENDIX I DATA SIIEETS d p WYLE LABORATORIES Hufttsville Facility
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t Page No. VII 5 Test Report No. 17859 02P DATA SHEET Customer C'C* WYLE LASORATORIES Specimen Cables and splices Part No. Various Amb. Temp. 70 Job No. 17859 Spec. EQP 17859-01 Photo O Report No.1 8 9-02 Pr*% 3*1'3 Test MM. ' Air Start Date 9"/S'86 N/A * * " " SIN Specimen Temp. GSI . No Test Title OM* C C 4 Nh DMOM d#dN 5T INSULATION RESISTANCE AT SOO VDC ACCEPThMCE CRITERIA: DATA CDLI.ECTED FOR INF03smTION OEY SPECINEN NO. READING
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Pass No. VIII-1 Test Report No. 17 59-02P SECTION VIII ACCIDENT (LOCA) TEST 1.0 REQUIREMENTS 1.1 Acceptance Criterls The acceptance criteria for the test specimen assemblies is to demonstrate, ' during accident and post accident simulation, electrical htegrity. Circuit - currents of Table 1 of Section X shall be app!!ed while powered at Table I of , Section X voltages to the appropriate fused circuits. 1.2 Leskase Currests Leakage currents to ground on each specimen shall be-measured continuously for informational purposes only during the LOCA test. / 2.0 PROCEDURES-2.1 Tert -Speelmies Preparaties The test specimen leads, except for specimen B7, were connected -to .Wyle supplied 1/C 14 AWG Teflon insulated wire through un Insulated butt splices covered with Raychem WCSF N 070 or _115, es: 1ppropriate, nuclear- sleeves.
' Specimen B7, with 1/C 500 MCM cable ends, was connected. to 1/C 10 AWG Teflon lasulated wire by laserting the 1/C 10 AWG wire between the strands on the 500 MCM cable and compressing laside a compression lug barrel. The 1/C 10 AWG wire was- built up to the required splice diameter with Raychen WCSF N 115, 300 and 500 nuclear sleeves.. A Raychem.WCSF N 650 nuclear sleeve connected the 500 MCM cable and the built up 10 AWG cable. 1 After being connected to the Wyle test leads the test specimen metal tags were removed and the specimens mounted la the following tray or enclosure:
Sneelman No. Engigsure or Trav Z2,~ Z3 & Z11 36*L x 12"W x 6'D Solid Bottom Cable Tray Z1 and Z4 Z10 18' x 18' Nema 3 Enclosure B187, Z12 and Z13 20" x 16' Nema 12 Enclosure Both enclosures contained a 1/4" weep hole in' the lower right corner.and a 11/2" LB fitting with an 18' long i 1/2" OD unsealed: conduit stub out of .the center of the top of the enclosure - All of the Wyle test leads exited the e nclosure through this LB fitting and condult. WYt. LASOftATOfugg HuntsvHis Facihty -
Pese No. VIII-2 Test Report No. 17:59 02P 2.0 PROCEDURES (Continned) 2.2 Chamber Preparation - The test specimens were mounted to carbon steel ' test frames which were inserted inside a 30' diameter 10 foot long cylindrical LOCA test chamber. The test frames were tack welded to the chamber to ensure a solid ground connection existed for leakage currents to ground. The Wyle supplied Teflon wiring was routed through multiple chamber penetrations, at the front of the test chamber, which were sealed with Scotchcast No. 9 potting compound. The chamber door was partially sealed and the chamber water level control valve was a(justed to ensure that the specimens did not become submerged during the chemical spray period in the test. In addition, the chemical spray system was adjusted to deliver 3.75 gallons per minute (0.15 sallons per square foot over a 25 square foot area). Chemicals were prepared as described in Appendix VII of this section. 2.3 Instramentation Setap The instrumentation . setup for this test - consisted of 66 electrical and environmental channels. These signals were split between two different acquisition systems. The -environmental parameters and specimen . leakage currents to ground risnais were fed into a Daytronics CMl2 Data Acquisition System (DAS) which displayed requested information on a color monitor, fed a Texas Instruments af0R0 high speed line printer and fed a Hewlett Packard Model 1000 minicomputer. The input voltage and load current signals were fed into a Fluke 22408 Datalogger which fed a Texas-Instruments high speed line printer. The channets' numbers, specimena, and signals mob tored were as 8 described below: DAYTRONICS DATA ACQUISITION SYSTEM CHANNELS Channel Specimen A No. . Unita Sienal Monitored 1 N/A T Chamber control thermocouple 2 N/A T Chamber control thermocouple 3 N/A T Chamber control thermocouple 4 N/A psig Chamber pressure control transducer 5 N/A T Average chataber temperature average of channels 1,2 and 3 6 N/A GPM Chemical Spray Flowrate (3.5-4.0 GPM) 7 N/A PH Chemical Spray PH (10.210.s) 3 Z2 Z3 psis Input pressure.to Wyle Omega PXil4 9 transmitter used as a load B1 mA Leakage current to ground 10 B2 mA Leakage current to ground 11 B3 mA Leakage current to ground 12 B4 mA Leakage current to ground 13 B5 mA Leakage current te ground hf1.51.ABOIsATOAlgS HuntsvlHe Facility
Page Nr. Yll.7 Test Rep:rt NO. 17859 02P l l l l l l APPENDIX II INSTRUMENTATION EQUIPMENT SHEET Huntsville Facility
Page No. Yli 8 Test Rep 2rt Nc.17859 02P IATIUIENTAT!DNEEl!MNTSEET NIGE 1 0F 1 DATE 09/15/E JOB NO.175940 LDCATIM LOCA TECWICIAM J.llEHAE CLETW O ECO TYPE TIFT !.R. NO. luSTIU O T leftFETUIER ftBELt SERIAL 4 nNLil IWedE 1 ACC1AACY l CILDTE DILAE I ( 6 MTR M IE4 6571131M 011094 03-%T H 2-55fillIEE M/23/E 10/23/E THIS IS TO ERTIFY THAT M AfD'E INETIUOfi lGE CILDRFD 'Clis fiATE-F-M-ART TEC21GLES,WITH $tAf049S WOSE C4.lMATim IS TREBKP TO TE IflTlulflL BLIIElW 7 STlacARDS.
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Page N:. VII.! Test R:ptrt N:. 17859 02P SECTION VII ' POST. ACCIDENT RADIATION EXPOSURE FUNCTIONAL TESTS 1.0 REQUIREMENTS Insulation Resistance Values were taken for informational purposes only. 2.0 PROCEDURES The test specimens were subjected to the testing per Paragraph 2.3 of Section 1. , 3.0 RESULTS The test specimens were subjected to the Insulation Resistance Test of Paragraph 2.0 which met the requirements of _ Paragraph 1.0. The data collected during these tests is presented in Appendices I and !! as noted below, o Appendix ! contains the Insulation Resistance Test Data Sheets. o Appendix 11 contains the Instrumentation Equipment Sheet which lists the equipment used tc collect data. Huntsville Pacility . _. .- . . _ . _.._...._,,,.___,-..a_: . . . _ . . _ _ . . . . . . , , . _ , , _ . , - _ _ . . _ _ , - , , , _ . _ . _ , . . . . - - , . . - . . .
Page Ne. VII-2 Test Rep 2rt Ns.17859 02P THIS PARINTENTIONALLY LEFT BLANK C l Huntsytile Factitty
] Page Ns VIII.3 Test Rep:rt No. 17:59-02P 2.0 PROCEDURES (Continued) 2.3 Instrumentation Setup (Continued) Channel Specimen A No. Units Slenal Monitored 14 Z1 mA Leakage current to ground 15 Z2 mA Leakage current to ground 16 Z3 mA Leakage current to ground 17 Z4 mA Leakage current to ground 18 Z5 mA Leakage current to ground 19 Z6 mA Leakage current to ground 20 Z7 mA Leakage current to ground 21 Z8 mA Leakage current to ground 22 29 mA Leakage current to ground 23 ZIO mA Leakage current to ground 24 Z11 mA
- Leakage current to ground 25 Z12 mA Leakage current to ground 26 Z13 mA Leakage current to ground FLUKE 2240 DATALOGGER CHANNELS Channel Specimen No. No. _ Units Slennt Monitored (Ranne) 1 B1 VAC Input Voltage (132136 VAC) 2 B1 Amps Load Current (6.0-7.4A) >
3 B2 VAC Input Voltage (132136 VAC) 4 B2 Amps 5 Load Current (6.0 7.4A) B3 VAC Input Voltage (132-136 VAC) 6 B3 Amps Load Current (5.0-7.0A) 7 B4 YAC Input Voltage (528 544 VAC) 8 B4 Amps 9 Load Current (6.0 7.4A) B5 YAC Input Voltage (528 544 VAC) 10 B5 Amps Load Current (6.0-7.4A) 1I B6 VAC Input Voltage (528 544 VAC) 12 B6 Amps Load Current (9.0-l!.0A) 13 B7 VAC Input Voltage (528 544 VAC) 14 B7 Amps Load Current (13.516.5A) 15 ZI VAC Input Voltage (132136 VAC) 16 Z1 Amps Load Current (6.0 7.4A) 17 Z2 VDC Input Voltage (34.5 37 VDC) 18 Z2 mA Load Current (36-44 mA) 19 Z3 VDC Input Voltage (34.5 37 VDC) 20 Z3 mA Load Current (36 44 mA) 21 Z4 VAC Input Voltage (132-136 VAC) 22 Z4 Amps Load Current (6.0-7.4A) 23 Z5 VAC Input Voltage (132-136 VAC) 24 Z5 Amps Load Current (6.0 7.4A) WYL.E 1.A80RATORfES Huntsville Facility
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Page N:. VIII-4 Test Report N:. 17859-02P 2.0 ILROCEDURES (Continued) l 2.3 Instrumentatlos Setup (Continued) Channel Specimen
,A N o. Units Sinnal Monitored (Ranne) 25 Z6 VAC Inp .t Voltage (528 544 VAC) 26 Z6 Amps Load Current (6.0-7.4A) 27 Z7 VAC Input Voltage (528 544 VAC) 28 Z7 Amps Load Current (6.0 7.4A) 29 Z8 VAC Input Voltage (132136 VAC) 30 Z8 Amps Load Current (6.0 7.4A) 31 Z9 VAC Input Voltage (132-136 VAC) 32 29 Amps Load Current (6.0-7.4A) 33 ZIO VAC Input Voltage (132136 VAC) 34 ZIO Amps Load Current (6.0 7.4A) 35 Zll VAC Input Voltage (528 544 VAC) 36 Zll Amps Load Current (6.0-7.4A) 37 Z12 VAC Input Voltage (528 544 VAC) 38 Z12 Amos Load Current (00-7.4A) 4 39 Z13 VAC Input Voltage (528 544 VAC) 40 Z13 Amps Load Current (6.0-7.4A)
Data was acquired at the maximum possibit rate for the first 12 minutes (approximately I line of data every 2 seconds on the DAS and every 5 seconds on the datalogger), every 20 acconds for the next hour and then every 5 minutes until the end of the test. Due to a programming error, the Hewlett Packard 1000 computer did not acquire data during the 13 minutes of the test. The DAS did, however, feed the line printer for the entire test duration. 2.4 Specimes Operability The test specimens were energized to the currents and voltages listed the Fluke 2240 Datalogger Channels of Paragraph 2.3. The test specimen circuitry was as shown in Appendit III of tLis section. The specimens were energized at their required voltages and wrrents approximately one hont prior to the start of the temperature / pressure ramp. The acquisition system was started, at five second intervals,15 minut:s bet' ore the LOCA test commenced. The test chamber was preheated to 120'F with saturated steam, at this point. 2.5 Accident Simulation The test specimers were subjected to the test profile of Figure VIII 5 in Appendix IV. The temperature ramp was met in 20 seconds and the pressere ramp was met in 14 seconds. The chemical spray flow was initiated at the 5 minute 46.econd point and continued to the 24 hour 13 minute point in the test. d s WYLE LABORATO8 tees i MuntsvsN FacHity
c Pese Nr. Yll! 5 Test Rep:rt Nr. 17859 02P i 3.0 RESULTS All of the test specimens, except for Zll, Z12 and B4, demonstrated the capability to conduct the specified currents at the specified voltages throughout the LOCA simulation in an end of life condition. It is therefore concluded that specimens BI B3, B5 B7, Zl ZIO and Z13 are qualified to the intent of IEEE Standard 323 1974. Two anomalies occurred during this test program and were documented as Notices of Anomaly Numbers I and 2. Notice of Anomaly No. I documents the inability of Specimens Zll Z12, and B4 to hold their specified voltage, without blowing fuses, during the LOCA Test. Zll failed 5 seconds into the testl Z12 fail.:d 10 minutes and 28 seconds into the testi and B4 failed after 14 hours and 26 minutes. The fuses to these specimens were replaced and each specimen blew the new fuse immediately after insertion. These specimens did not demonstrate qualification to IEEE Standard 323 1974 during this test program. Notice of Anomaly No. 2 documents a circuitry change to Specimen Z2 which occurred because the Omega PX114 transmitter, used as the load device for Z2, was damaged due to an operator error. The circuitry was revised to use a fixed precision rheostat as the load, since another calibrated transmitter was not readily available at this time of the day (1700). The peak recorded leakage currents recorded during this test were as follows: Specimen Peak Lenkage' Number current (quu Notes Z1 157 Z2 0 Z3 0 Z4 0 Z5 0 Z6 5 Z7 1-Z3 0 Z9 0 ZIO O Zil 250- (1) 212 250 (1) Z13 I V Bl 1 B2 38 B3. 35
' B4 250 (1)
B5 7 B6 Not measured (2) B7 Not measured (2) Notes: (1) Specimen blew, repeatedly, a 1/4 ampere fuse to ground. (2) Leakage current to ground signals were not measured because , these specimens would not be overly affected by small current signals. WYLE LABORAftHtlES Munt$vtHe Facihty
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l Page Ns. VI!!-6 Test Report No. 17859 02P 10 RESOLTS (Continued)
*L:akage current signals were calibrated with a 11 milliampere accuracy. It should be noted that the Daytronics System 10 Data Acquisition System scanned all channels at a 2500 sample per second rate. The peak leakage currect signals were thus monitored r.pproximately 96 times per second. These penh values were held in memory and continuously displayca on the color cocitor. The individual specimen leakage current data were scanned and printed only at the intervals noted in Paragraph 2.3 (i.e., every $ minutes for the majority of the test). Therefore, these peak leakage values are n: ore accurate than those plotted in Appendix V.
The data froci this test is presented in Appendices I through VIII. These appendices contain: o Appecdix I contains Notices of Anomaly Numbers 1 and 2. o Appendix li contair$ Photographs VIII l through VIII 10 which show the test specinsen, chamber and instrumentation setups, o Appendix III contains Fleures VI!! l through VI!! 4 which show the electrical circuitry utilized during this test. o Appendix IV contalas Figure VIII-5 which plots the temperature and pressure profiles for the LOCA test and Figure VIII 6 which shows the required test conditions. o Appendix V contains plots of voltage, load current and leakage current to ground versus test time for each of the test specimens. The leakage current to ground for specimen ZI is plotted for 4 time intervals since this was the only specimen to exhio'lt high levels of lean e current for an extended period of time. o Appe idix VI contains Insulation Resistance and High Potential Test data taken on specimens Zil, Z12 and B4 during the LOCA test 'o troubleshoot tbtir apparent test failure. o Appendix VII contains calculations on the chemical spray composition, o Appendix VIII contains the Instrumentation Equipment Sheets which list the equipment used to take data during the LOCA test. WYLA LABOstATostess Huntsvme Facdity - t
l Page No. VIII.7 Test Rep:rt No. 17859 02P AFrINDIX 1 / NOTICES OF ANOMALY i t M. - g. NNN Huntsville FacHity
Page No. VIII 8 Test Report Ne. 17859 02P W o Y.,L
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NOTICE OF ANOMALY 9-25-86
/ Release NU-2 NOTICE NO: 1 P.O. NUM BER: 806121 CONTRACT NO: N/A CUSTOMER: Ccmonwealth Edison Company (CECO) WYLE JOB NO: 17859 NOTIFIC AllON M ADE TO: John Regan/ Jerry DeYoun9 NOTIFIC ATION DATE: 9-18-86 NOTIFICATION M ADE BY: Joe Hazeltine ylA: Verbal /on-site DATE OF CATEGORY: 95PECIMEN OPROCEDURE O TEST EQUIPMENT ANOMALY? 9-18-06 DART N AME: Kerite Tape Splices and Okonite Tape Splice PART NO. N/A ?EST: PWR LOCA Tast I.D.NO. Items Zll, Z12 and B4 SPECIFICATION: WICP 17859-01, Rev. B P ARA. NO. 3*3 1 REQUIRN WFI'8:
The acceptance criteria for the test specimen assemblies is to demonstrate, during accident and post-accident simulation, electrical integrity. Circuit currents of Table 1* will be applied while powered at Table la voltages to the appropriate fused circuits. -
- Table 1 values for til, 312 and B4 are 6.7 amperes at 528 VAC.
erPTIM OF ANGELY: Specimens 211, 212 and B4 blew their 1/4-ampere polarization voltage fuses, indicating bigh leakage currents to ground. The 1/4-ampere fuses were replaced with 1-ampere fons which blew immediately af ter being energized. 211 failed 5 seconds into the test, 212 failed af ter 10 minutes and 28 seconds, and B4 failed af ter 14 hours and 26 minutes. DISPOSITIm - nimammars o ammunamuna'rIOus The Customer was on-site and directed that the faulty specimens be disconnected and Insulation Resistance and High Potential measurements be taken from each specimen to ground. NOTE: IT IS TNE CUSTOMER'S RESPONSIBILITY TC ANALYZE ANOMALIES AND COMPtY WITH 10 CFR PART 21. VERIFICATION: PROJECT ENGINEER: TEST WITNESS: John Regan/ Jerry DeYoung PROJECT M AN AGER. - I REPRESENTING: Sf4 / CECO O INAT : f/- OUALITY ASSURANC'k 3 e S*h*k
/
wyte Form WM 1988. Rev. JAN 'te Pege 1 . of 7 (056)
Page Ns. VIII.9 Test Reptri No. 17859 02P NOTIC:: OF ANOMALY 10. 1 CECO Wyle J/N 17859 9-24-86 DISPOSITION - CDeelEBrfS - N VIONS: (Continued) i These readings were taken with the following results: Specimen Insulation Resistance Breakdown Voltage h 211 < 50K Q 0 10 VDC >0 VAC
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212 < SOK Q 8 10 VDC >0 VAC B4 < 50K Q 6 10 VDC - > 0 VAC The specimens were then reconnected to the current transformer and energized with 6.7 amperes at low voltage for the remainder of the test. At the completion of the test, the specimens were visually inspected with the follow-ing observations: Specimen Observation til Kerite tape outer jacket is split but inner tape is intact. The point of arcing to the tray was on the high temperature lead approxi-mately 6 inches from the splice. 212 Kerite tape outer jacket is split but inner tape is intact. The point of arcing to the enclosure was approximately 6 inches from the splice on the high temperature lead where the Wyle aluminum specimen tag was applied. 84 Okonite tape outer layer cracked. The point of failure was at the 'V" splice where the leads exit the tapes. The specimens were photographed and testing was continued.
Page No. VI!!.10 Test Report No. 17859 02P M,-
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"^'E NOTICE OF ANOMALY 9-25-86 2
/ Release NU-2 N/A NOTICE NO: P.O. NU M BER: 806121 CONTRACT NO:
CUSTOMER: Corunonwealth Edison Company (CECO) WYLE JOS NO: 17859 NOTIFICATION MADE TO: John Regan/ Jerry DeYouno NOTIFICATION DATE: 9-18-86 NOTIFICATION M ADE BY: Joe Hazeltine y;A: Verbal /on-site DATE OF CATEGORY: O SPECIMEN O PROCEDt/RE D TEST EQUIPMENT ANOMALYe 9-18-86 PART N AME: Omega Differential Transmitter PARTNO. PX114 TESf: PWR LOCA Test I.D. N O. N/A SPECIFICATION: WIQP 17859-01, Rev. B p Aga. NO. 3.3.1 REQUIREMENTS: The test specimens shall be powered as described in Table 1.*
- Table 1 value for Specimen 22, for which the Omega transmitter was the load, was 20mA at 36 VDC.
DESCRIPTION OF ANOMALY: Due to an operator error, when adjusting the input voltage to the transmitter, the Omega PX114 transmitter was damaged, which resulted in an output voltage of 37 VDC and a current of greater than 100mA. Di$ POSITION . COMMENTS RECOMMEND ATIONS: The Customer ns on-site and directed that the damaged transmitter be replaced with a precision rhoostat. Testing was continued. NOTth IT IS THE CUSTOMER'S RE&PONSistLITY TO ANA YZE ANOMALIES AND COMPLY WITH 10 CFR PART 21. PROJECT ENGiriEER: Y ~ YkIhN TEST WITNESS: John Regan/ Jerry DeYoung p, /g / _ g REPRESENTING: S&L / CECO EA ,ENTAY M p g' / hNT O QUJ.LITY ASSURANCE: hp k, - hla - Q . ? t. .gf., Wyto Foren WM 1988, hov. JAN 1s ' P6ge 1 of 1._ (056)
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Page No, VIII.11 Test Repsrt No. 17:59 02P 1 J APPENDIX II J PHOTOGRAPHS , Y 9 P t Huntsville FACHity
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l l s N(,. PHOTOGRAPH NO. Vill 9 l FLUKE MODEL 2240B DATALOGGER USED TO MONITOR ALL SPECIMEN ! VOLTAGES AND LOAD CURRENTS. ALSO SHOWN ARE Tile TWO DC POWER ! SUPPLIES FOR SPECIMENS Z2 AND Z3 i ' U - l
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Page No. VIII 18 Test Report No. 17859-02P Y a L THIS PAGE INTENTIONALLY LEET BLANK Huntsvute Facility
Page Nr. VIII-19 Test Repset No. 17859-02P APPENDIX III -- ELECTRICAL CIRCUITRY FIGURES WYLE LASORATOWES Huntevtale Fecmty
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c..._, . i l Inad current signal to Fluke Datalogger Pressure signal'to Daytronics Data lA Acquisition 5iystema
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Acquisition System T FIGURE VIII-l TYPICAL ELECTHICAL SBTUP FOR SPECIMENS Z2 AND Z3
1 t i r Ioad current signal to Fluke Datalogger h' 2 ( 00 O O
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FIGURE VIII-3 'IfPICAL- ELECTRICAL SI: TUP FOR 528 VAC AND 6.7A OR SA CIRCUITS l
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- (1) Input voltage signal to Fluke Datalogger (2) Applied current signal to Fluke Datalogger
. FIGURE VIII-4 ELECTRICAL SE21JP FOR SPECIMENS B6 AND B7 m _ _ _ _ _ _ , _ _ . . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Page Nc. VIII-25 Test Rep:rt No. 17859-02P APFENDIX IV-TEMPERATURE / PRESSURE PROFILE 4 e WYLE a mannaTOMES Huntsville Pacihty -
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l Page No. Y!!! 27 Test Basert Me. 17989-42P -
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Page No. VI!1-29 fd Test Rep 2rt N . a7859-02P e 1 ( APPENDIX V VOLTAGE, LOAD CURRENT AND LEAKAGE CURRENT TO GROUND PLOTS FOR EACH SPECIMEN d a MLE LABORATORIES Huntsville Facility ,j
-I
4 Page No. VIII 30. Test Rep 2rt No.17859 02P i i l. l-l l l l THIS PAGE INTENTIONALLY LEFT BLANK l l l l-l l l WYLE LABORATOfuSS 1 Hum.nu. a.c.my l
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Page Na. VIII.31 Test Reptrt No. 17859 02P VOCACI FOR ELDeft M IM i t l M i l 5 e ' I i t i 1% ! I I i 1 I M i I , i I i i i N I a i
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0 ' 3 al I e 4E SE 1200 1Es' tile x lee (sac FIGURE VIII-7. VOLTAGE VERSUS TIME FOR SPECIMF.N NUMBER B1-
- _ - . _ . _ _ . . _ . . . _ _ ._.a.. -u._. _. . . - , _ -. . . ~
Pese No. VIII-32 Test Report Nc. 17859-02P Gamper FM IIaWif 21 8- , I i e St. t I i. I i t i s . i i i I I 54, l= D i 1 l t 1 4J 6 I i i n
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. _ _ _ _ _ _ - _ - _ _ _ _ _ - _ _ _ _ _ - - _ _ - _ _ _ _ _ _ l
Page No. VIII.33 Test Report No. 17859-02P LEllDE GMDff FOR ELDWO M s M l 4 I
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Page No. VIII-34 Test Report No. 17359 02P veLitEE 708 ItaWI! M 158,. j l c
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Page No. VIII 36 Tesi Report No. 17859 02P 1.IANM 2 OlERENT FOR Es3 G G Bd an i i N i l -l "i 6 l l i l I i ai l l l t i 25j ' i l 1 i Il l mi A i l' ! l i i
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l l l Page No. VIII.37 ) Test Report No. 17859 02P ; i 90LfME FOR Elamff M l'A . i i i N i i I
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Pege No. Vill Test Report No. 17859-02P 4 W W FOR ELD WIf 33 a i = t i l-l '
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PaZe NC. VIII-39 Test Report No. 17859 02P ImmM2 ClaRINT 70R LJNEar RJ 75 , , i = l t i L i HJ ' l t I i l I aj i I 34 - i I j. a -1 l l134l i I w i i
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. Page No. VIII Test Report No. 17859-02P Qlmut FOR ILBelt M I -- ;
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4 i. Page No. VIII-42 Test Report No. 17859-02P I IJamCF GMEpir Fet ELBett M an ', s M i i i i ' ") i l 1 t I q . I i . W att i i I i , Ib
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Page No. VIII.15 Test Report No. 17359 02P 1.MleNE GMDif FOR ILouMr m - 15, t E I l t I e i 12J 9. 1 i l 68 1 I i9 f I, - ' j '. A ,, . _ , lW 1
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Page No. Viti 46 Test Report No. 17859 02P WeLiest Fee IIJIW W R$ Lan 36 1 F 1 1 N 35. A BE p 5 w IE W e y e. Ah O . um = te cao FIGURE VIII-22. VOLTAGE VERSUS TIME FOR SPECIMEN NUhlBER B6
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Page No. YllI.47 Test Report No. 17859 02P M NE MBait M 11 1 M
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. . . . . ___.____._________.______.____.m _ . . _ _ . _ _ _
Page No. YllI 48 Test Report No. 17859 02P petJeGE Fee ILB W R N Lee N SGB. 4st. 38R, 838. a w Len, g e s 0
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Page No. Ylli 49 Test Report No. l'is59 02P Olmelt FOR IWBett W 3e, N 16J L_ l 11 8. A
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Page No. VIII.50 Test Report No. 17859-02P i 1
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ll *0oz* 2o U 100.O . _ _ _ _ _ _ _ _ _ _ _ - _ _ _ _ - . - . .) l-g 2y
- { (
. '. :--r=
e - 1 . s ( h-, {3 ll- - i
- 0 !
r - l t q l & S I 50.O 3
~
L .I -
/ lf I
; i
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~
3 p i L I I
}
- 0. 0 - ii,iiiiii i iiiii ii.. iiii iiiiiiiii iiii,iiii iiiiiiiii 13 23 33 43 53 63 73 Tim.. D.cimal Minute.
1 FIGUHE VIII-29. LEAK AGE CURRENT TO GuGUND VERSUS TIME FOR SPECIMEN NUMB'ER II (13 MINUTES - 73 MINUTES)
CECO 17859-00 SEPTEMBER 18. 1980 LOSS OF COOLANT ACCIDENT TEST Z1 . vo. TIME 2 0 0.' O . - . . . . _ . .- -._, . . _ . . , _ . - . .. , . . - I g 1
--l 150.O I - . . - - . _ _ - - - - - - - - - - - - . - - - - - - -
4
-I 1
I E. l 4 0 ._
! -m C - ! ME !'L - -
100 U - ,--- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- -- ' - ' -- - 4-' 3 - .h U . 4 2< t ; ;=
$ h
?
- i. :
Y a m _3 . 50.O _ . - - _ _ _ _ . __ . _ _ _ . _ . . _ _ _ . _ __. . . . . . _ y
- 0. 0 t t t I st t t t t eI 1 I t a : ait ia e I t j t t' aiei : *I :
- 0. 0 4. 0 8. 0 12.0 16.0 20.0 24. 0 T 1 me. D oimal Hour-.
FIGURE VIII.30. LEAKAGE CURRENT TO GROUND VERSUS TIME FOR SPECIMEN NUMBER ZI (13 MINUTES - 24 IiOURS)
1 CECO 17859-00 SEPTEMBER 18, 1986 LOSS OF COOLANT ACCIDENT TEST Z1 v e. TIME i 200. O . . _ _ _ _ _ _ _ _ _ _ - . . _ _ _ . _ . _ . . . . . _ . .
- I
- i
<. 150.0 _ . _ _ _ _ . _ _ __ - _ . _ . . _ . .
E _ j 1 i 4 . _ o _ l
- C - '
' ~
L -
.m
- L -
1 l ~* 3 100 0 [
*C U ,
i2 i -P a o l{ I i z< G 1 I l eE I I $ G j e 8 0 6 50.0 Y _ _ _ - - . - _ . .-. - - ----- . . . - . . . . . - . .. l g 1 END OF CHEM SPfiM
-% -m, ; 0, O 1 et ieiea eeiea 1I i at t i eiei aeeie e iet t t t t t t eet t t t
- 0. 0 8. 0 16.0 24.0 32.0 40.0 48.0
; Tim . O.oimal Hour.
FIG URE VIII-31. LEAE ACE CURRENT TO GROUND VERSUS TiktE FOR SPECIhtEP i NUhlBER ZI (13 hflNUTES TO 46 IIOURS)
b 4 i 4 } Page No. Vill 56 . Test Report No. 17859 02P i i I i I
#0LfME FOR EaWII E M
i i i ! E i I l' i i i' 8 MJ + l i 1 0 i
> I i
- 1 1l i lI il ; +
k i i l' i ii 1 < l l li ii i1
+
a1 N
- 1 i
- a il
> I i el 1 1 0 1 1 1h 4 = ; 9 i 8 ta l J
0 3 a ^ E b N L$ne 15 t' TIM x 100 (SED 1 1 1
, FIGURE VIII.32. VOLTAGE VERSUS TIME FOR SPECIMEN NUMBER Z2 4
4 4 i e-a 7
% , - -w-. erc,*g- ,- ,y , e, % e- we -y,%,,,- -
r c-r-t'fr-~'<< -77 -CF'"*-* V '"F -t 1** "T-a a'~
n'ase No. Yllt.57 Test Report No. 17859 02P 5 b
===r m m r =
a sa N. - , 1 15. I l , 18. l A. v I< l. E 3 9 a 1 II W W 13W im TI M u i n (t m nouRE vur.U. LOAD CURRENT YERSUS TIME FOR SPEbMEh NUMBER Z2 L g w g- t'- +m-- 'py-rwW
._ 9 y, wp-'+ gw- w<1y g ew w y.y-g- Wie--d
- y w gw-q v p yw*g*-- +w-prW e v--- yw6v4P
Page No. VIII 58 Test Report No. 17859 02P IJMMit GMENT FOR ELIMN! B 1 l bn i t i i i 6 l i i A 1 w W W I IJ an __ n { 1 I I
# W 85 1300 im I
f! M w 185 ($33 FIGURE VIII 34. LE AKAGE CURRENT TO GROUND VERSUS TIME FOR SPECIMEN NUMBER Z2 l l l l
. . . . , . . . . . . . , . . . . _ , . , . ..~..;._, ;,,_.., , , , , ...e
l Page No. VIII.$9 Test Report No. 17859 02P 99Lf ME 702 ILIIstr 23 i 5a 1 i l D i 8 r I I i i b,
' z l
i i M i i i i i n i 4 0
$ 18I t i i W
l 0 l E t > J l 9 i 3 ali i , 0 49 te IIgg gM'
!!M u iM (SED I
4 FIGURE VIII 35. VOLTAGE YERSUS TIME FOR SPECIMEN NUMBER Z3 i 1 1 1
--..e - _ . . . . _ . _ , . . . . . . . _ , . _ . . . , . _ . _ . . . . _ , _ _ . . . _ _ , . , , . , - - , . _ _ - _ , . , , . , . - , _ . . . _ _ . _
Page No. Vill 60 Test Report No.17M9 02P 9 e 25 , . I Ae i MA i 15, 1E A w I< E E R o e e ik th t TIM a15 (SE) FIGURE VIII.36. LOAD CURRENT YERSUS TIME FOR SPECIMEN NUMBER Z3
Page No. Vitt.61 Test Report No. 17859 02P W CsaRENT FOR g a ger 33 1 i A :s i i i i t i i i i l i i l 6 ! l l 1 i A l
.I Y i 9
l k 1 ' 3 ! a q N $ $ gh nm in am FIGURE VIII 37. LEAKAGE CURRENT TO GROUND YERSUS TIMX FOR SPECIMIN NUMBER Z3
. , - - , n , n,-w.- , - . , ,,a, , , - - , -
rw. , , , .,r---
- ,, -, - - - , _---.,,-.-,--c..- , ~ - , - - - . ,
Page No. Vill.62 Test Report No. 17859 02P c 96LIMI 763 ELBett M 19 l W I 1 l i I 1MJ l 1 i i l E E O 4 o
"d
- u O
, E 3 o a a O h d th M" tim x in (seu
~ ~ . .m o FIGURE VIII.38. VOLTAGE VERSUS TIME FOR SPECIMEN NUMBER Z4
- .- - . . . - - - _ . .~ . . _ _
Page No. Ylit.63 Tsst Report No. 17859 02P i s GRRett FOR ELamrt M l 3
- 7 AM l
9 6, 4.
. L l c ,
i 5 la II E A iM 1M fIIE a 100 (8 m FIGURE VIII 39. LOAD CURRENT YERSUS TIME FOR SPECIMEN NUMBER Z4 i l l 1 1
, , , ,. n - , --
-n..
~,+-,..w r,- ,w r v-- -'"c- --
ev'*
. -.-. = .._ -.. . . -- -. . _ - . -- .. .-- - . - . . . . - ...- .
.t i
4 Page No, vggg,64 Test Report No. 17859 02P i i i s Launct osamorr F98 naasr M j t i j Am l I
- I 5
t j l 1
?
A i 4 i w 1 W i 9 t t u
.I al 4
T 8 N ads O gg" l j fles a lee (suo 1 s a FIGURE VIII.40. LEAKAGE CURRENT TO GROUND VERSUS i TIME FOR SPECIMEN NUMBER Z4 4 1 4 s
'-' - - ' , f w ww- --
e ---gyt-tv et-5--y-m'p 4 y -et+- -qTM- e 'V e-
= . . - - - - . ..-- - . - - . .-- _ _ ..- -. - . .-- . - . - . . _ - . =
I I i Page No. VIII.65 Test Report No. 17859 02P l l l 94LTMlI M8 Ilmert 3 l'A 6a l JL g T 13% i 9% 64 A 4 I at W 6 J 0 3 a i i i i M m im
- file x 100 (tm -
- - - - -- ~~ _ . . . _ - . . . _ .
l FIGURE VIII-41. VOLTAGE VERSUS TIME FOR SPECIMEN NUMBER Z5 i I
Page No. Yllt.66 Test Report No. l'7859 02P CNaast! FOR ELamff 35 8 . I As l P 1 I at g i T i 6. t A I E E ( ha
<> a a ti. it.
TIIS x i m (SEC) FIGURE VIII.42. LOAD CURRENT YERSUS TIME FOR SPECIMEN NUMBER Z$
Page No. VIII 67 Test Report No. 17859 02P IJMMX GERDt! FOR Elmett B
' 1 bB l
h I A e i U 0 I I a u e 4. 4 ule d" 4 rim = im <sso FIGIIRE VIII-43. LEAEAGE CURRENT TO GROUND YERSUS TIME FOR SPECIMEN NUMBER Z5
Page No. YlII.68 Test Report No. 17859 02P 4 90LTACE let ELDelt 5 Lan I 45 a
&k l
408, 308. , M O. 0 7 1R Y 0 J 0 I * > i t , ,: 8 99 888 1200 1680 ' TIE x 100 (SK) FIGURE VIII 44. 40LTAGE VERS?)S TIME FOR SPECIMEN NUMBER Z3 , i
Page Ne, VIII.69 Test Report No. 17859 02P QlRXDef 70211&mff M bu dW d 4. A 4 v , i 8 5 3 V R _ 0 E N M id
!! M u 1 5 (t m
- - -- - . . ~. . .. . . . ..
FIGURE VIII-45. LOAD CURRENT VERSUS TIME FOR SPECIMEN NUMBER Z6 i e ,g.,s. p ,s --,- w ,w--. , r- , ,r.e ,v-- .- ~n,-e. , ,4,- , . - - , - v---------e--,.,--r
. r r,-w,., .
Page No. VIII.70 Test Report No. 17859 02P
+
IJHN2 Q129f1 798 ILDeff M 6 1 1
- 5) !
i ( H , li i N l 4 t
- 3. , b I
'l i l t, lI I
\ l l'
n Iw lA - l 1 . 4 ! W ' d S. J, 0 W Sb 1NN ib tile x im (Sac FIGUR1. VIII-46. LEAKAGE CURRENT TO GROUND VERSUS TIME FOR SPECIMEN NUMBER Z6
i
- Page Nr. VIII 71 i Test Report No. 17859 02P i
I 901.f4CE FOR IIESff 27 l 6am , 1 I 27 ! I i SM i est. 301 i 19E A 5 I e 3 v 15, 9 4 J 0 2 e-d E SE 1ES .LES' Tim x 1m (ssu .
. ..._. _. _ __..._ ... _ . . . . - - - - - - - +
FIGURE VU4 4;- VOLTAGE VERSUS TIME FOR SPECIMEN NUMBER Z7
4 4 i Page Ne, VIII.73 Test Report No. 17859 02P 4 4 4 i
- I
? ? 0
~ QlM Bff FOR ILD eff 27 3
8 ' i An i . l 4 1 -d i j 6f i-1, 1 i 1 5 k , ( e , f I 4
. L e i
- 9 3
m ? E a ha j- 11 W Mk it'es 1M'
- ~ TIM x 185 (850 l
FIGURE VIII-48. LOAD CURRENT VERSUS TIME FOR SPECIMEN NUMBER Z7 i 4 4 4 4 d 1
.~ . - . _ . .- - - - - l l I Page No. VIII-73 Test Report No. 17859 02P l
- IDimCE GARDff TOR LEK #t 27 2, ,
jl n l t I i i i l i I 6 I I d l 1 i a 11 1
! a W
G h - I e I a a l ll E E 1b ib Tilt x its (SE) FIGURE VIII-49. LEAKAGE CURRENT TO GROUND VERSUS TIME FOR SPECIMEN NUMBER Z7
. . .. . --- . - . - . . . _ . . ~ . - . . - . . . . . - . - . . . - , . . -. . . . . . . . . . . .-. .. - .
a 1 - 4 Page No. VIII 74 Test Report No. 17859-02P
't
(-.
- t. ,
i. t I l' eeuestrea u. amer a: 9 lea r d i el i -5 1 ! i t_ - l l -i i i , I i l 12tj - 1 5 ~.
, l, g
t ,1 1 e 1 98. f i 1 1 l i A l
> l 1 J l 3
o .I l A I u
- 9
> i J
! 0 ?- p a f 11 d. d .- lh - iM' l 712 x 100 (880 - 1 i 4 i 3. l FIGURE VIII-50. VOLTAGE VERSUS TIME FOR' SPECIMEN NUMBER Z8 i i i I 4 3 5 A. J
-.,n.--arw,,N ,,=--mw-e 'e- , aw, ,ee- ep - n N -p n - - - , ,m-. a.
Page No. VIII-75 Test Report No. 17859 02P
.l CHRINI FOR ELDelt 2s I, ,
i b3
%= 1 7
1
- 5. l 1
b I i A b t I v IE E 3 V e' O 4E -SE M gM' file u15 (SE) FIGURE VIII.fl. LOAD CURRENT VERSUS TIME FOR SPECIMEN NUMBER Z8
. . . . ~ . - -. . . _ -. - . -
i Page No. VIII 76
~ Test Report No. 17859-02P i-i e
LLiNN2 GkDff FOR ELEdLf! 2s 1 , 2 I . I AB i l i i i I I I I I 'I I I i 1 f 2 I
- i i l
i l g, , I . . i i 4 Y c 1 I ! e I W I 4 9Ar , , , A ir f 8 O E E M i f! M x 1 5 (S E) _ i __ ~ FIGURE VIII-52. LEAKAGE CURRENT TO GROUND VERSUS' TIME FOR SPECIMEN NUMBER Z8 4 a
.,- - , - , . , - , .. -,..m , ,..7... y y , , - .,,
. . - . ~ . . , - _ _ _ . ... .
Page Nc. VIII.77 Test Report No. 17859-02P YOLTACE FOR ELB ett 29 15a I 29 i I \ ! I i 128. l l 1 98. f4 A J 0 l N M 9 e J 0 3 e il -N d 1M - 1M ' TIIE x 100 (SKJ l I FIGURE VIII-53. VOLTAGE VERSUS TIME FOR SPECIMEN NUMBER 29 :
. , . - - - - . , . _ . . _ . . _ . , - . - - . _ - . . _ . . . . . . - . - . . . _ . . . . , . . . . ~ _ . . . . . _
- - - . . - . . .- ~ _ . - . . _ _ - . . . - . . - . - . ~ . - . . ~ . . . .
i 1 a
- Page No. VIII 4 Test Report No. 17859 02P 4
6 (. 4 i 4 t
> GletIN! FOR 51.Deff 29 - .
- 8 1 1 .
j' l Aa t t -l-
- f 1 i m
l-
- 6. I'
- l
- - .i
!' =1 1 1 I 1 -.i 4. i
- I l l
. 1-4 i i A
- t :t-
- v 1
} M.
- E i F u
!- a i s t' 3 i V e 0 4Ne edD 12lIe 16lIs ' , s= f! E x 100 (sec). k i-1 ] FIGURE VIII-54. LOAD CURRENT VERSUS TIME FOR SPECIh1EN NUMBER Z9- -.t 1 i' a I i 5 J f-i a e
- . .. , ; . , - . . .....:-..--- ..-~-....--._,.,:,.-, . . , . . . . , ~ ,-,,-L--;-..-....,,,-.,......-- . , . - , . - - . , , , - .
l Page No. VIII-79 Test Report No. 17859-02P 1 l l l l t l IJAlleCI QRREWI 74R ELEdEdf 29 1 An l i i I l i a ! I v W 0 l \ 3
.I na l-
* $ $ _ g&
IIM u 1N (SE) t l FIGURE VIII-55. LEAEAGE CURRENT TO GROUND VERSUS l i TIME FOR SPECIMEN NUMBER Z9 - l l t
k _ Page No, v11180 Test Report No. 17859 02P Y61.7HE F04 E.Dert 114 154 A me l 1 a i i 1 ily I i i i t I i
- l 4
e i 1-i I 1 g
-t w l 1
i 1-4 I l . M l g -I g i l J I 0 2 e- , 0 85 lb .1688 flE x 108 ($E) FIGURE VIII-56. VOLTAGE VERSUS TIME FOR SPECIMEN BOMBER Z10
-l
. l,
Page No. VIII-81 Test Report No. 17859 02P QLERDff Tot E!.DIDtf 218 8 6 un l I i t 1 t i I ! l i I I t l t I a i 6
" I i
l s s 3 V a il E d @- ggi TIls x 100 (s30 FIGURE VIII-57. LOAD CURRENT VERSUS TIME FOR SPECIMEN NUMBER ZIO
Page No. Vill 82 Test Report No. 17859 02P IJANACI QlEKDt! F62 hENsf! 218 1 , i t i A sie i I , I i i i I I I i 1 l l t 1 l 1 j-i i 1 t i I I A l t1 w u o q l I x l-
- I a .i i I [0 SNB 1288 1M TIE a 180 ($E0 FIGURE VIII-58. LEAKAGE CURRENT TO G"GtJND VERSUS TIME FOR SPECIMEN NUMBER Z10 -
P _ _ _ _ _ . _ - - - - - - - - - - - - - - - - - - - - - - - - ^ - - - - - - - - - - - - '
-- --~'
Page No. VIII-83 Test Report No. 17859-02P UOLTAG TOR E LCDtf 21J
'". I I I 211 l 1 !
58Ek i ll il il li l 1 l ' 40Ba t 4 I i a i t n I. 30tJ t I
)
I 11 190) A 8-0 $ 3 8 w F A y 9 k g .t a h 3 edi i i i i i m i 8 M 1388 1648 tile x 100 ($80 FIGURE VIII-59. VOLTAGE YERSUS TIME FOR SPECIMIN i4UMBE.R Z11 I
Page No. VIII 84 Test Report No. 17859 02P - [ ., cumpft 70R ELDeft 211 8, . I A sta i I i d i M i Il !- -! i t i . l-I t l t l i i l I l l l t 1 i E E 3 Y 9 11 4MB sNS 1$le -- 1M ' 11 M x i M (SEC) FIGURE VIII-60. LOAD CURRENT VERSUS TIME FOR SPECIMEN NUMBER Z,11
Page No. Ylli 85 Test Report No. 17859-02P IJANH2 CIMDff FOR ELIMdt El 5, - l 4 ut I, I I k i W ' i b, ! I i i i i t i i n) h l i It] t l I tl 4 l" 1. a i t
\;
l I '1 W l l O I l 1
,3 alt i I $ $ 15 . L$*
fitt a let (SED FIGURE VIII-61. LEAKAGE CURRENT TO GROUND VERSUS TIME FOR SPECIMEN NUMBER Z11 1
.. , ~. , - - . -....__,, . . . . , - , . . - , . . - ., -,-. . _ . . . .
1 Page No. Vill-86
. Test Report No. 17859 02P -
v6Lfect FOR EI.D ett m3 I i l D3 l l l n i 5d ! l! i
=all !
si i Ill i Ill J
% il I 16 ll
.i 11 a l' l
O 6 y 11 I w ll l u g I N!il I e it U 9 y el
$ 4h ge'0 th . th '
TI M x 100 (100 c , FIGURE VIII-62. VOLTAGE VERSUS TIME FOR SPECIMEN NUMBER Z12
Page No, VIII-87 Test Report No. 17859 02P GMDit Fen ELaert 212 la
=> l i
I I I I, l l I i 6k 4.
^ l L I i.
i A ha . c ,= 0 $.- d 'gM gM' TIM u IM ($33 FIGURE VIII-63. LOAD CURRENT VERSUS TIhM FOR SPECIMEN NUMBER.Z12-l l 1 l i l ._ - - . ._ _ . . . - - -. . , , _ ~.. . .. . _ , . - .
Page No, VIII 88 Test Report No. 17859 02P IDilMI QiMDff FOR L4Gif 112 2m 212 I I I i i i nedo l
! l t i i i 1M, l I'l {
l i m l 1 t 1 I 998. l a 1 4 I i
;-j 0
l l i I 3 a ei i i i i , , 8 M 000 1258 1648 TIM x 1M (830 FIGURE VIII 54. LEAKAGE CURRENT TO GROUND VERSUS TIME FOR SPECIMEN NUMBER Z12 -
Page No. VIII 89 Test Report No. 17859-02P b V6LTME Fos ILDewt 113 6am A 2ts I a n SM ]I I i i I 408. 1 I l 1 308. 1 A E I e a w
, let.
9 I 4 E o
- 7. e d 4h ed lien - gM' TIM x tee (san FIGURE VIII-65. VOLTAGE VERSUS TIME FOR SPECIMEN NUMBER Z13 I
l l I 1
Page No. VIII-90 Test Report No. 17859 02P Csimmer FOR ELDett 213 8 , i I 213 1 I n I i l !
. i
.li l i
i i t I t I i. 4J l
=
l A t w
# I E l IJ e ti 4ds- ads 13fgg - 1M ' '
file x 100 (SED FIGURE VIII 66. LOAD CURRENT VERSUS TIME FOP SPECIMEN NUMBER Z13
- i. .-
Page No. VIII-91 Test Rep;rt No. 17859-02P l e IANH3 QIREDif FOR Ei&lDif 113 A i 113 I I t I i I I I b I i , i i i i I i i l l 1 l l t ^
^L l 1
i i
- v i i Q .
k. n i 4 4 e i . 0 4dB em 12es idle' s tit 3 x100(SED FIGURE VIII-67. LEAEAGE CURRENT TO GROUND VERSUS TIME FOR SPECIMEN NUMBER Z13 s
Page No. VIII-92 :
- Tes t. Rep
- rt ' No. 17859-02P '
4 I 4 1 ? I 1 i I a 4 i + 4 4 2 1 l THIS PAGE INTENTIONALLY LEFT BLANK i i l i t . i a $I l. 1 I M ) 1 9 + 2 ( EU Huntsville Factitty k
a Page No. VIII-93 Test Repsrt No. 17859-02P \ H APPENDIX VI LOCA TROUBLESHOOTING DATA SHEET Huntsytile Fac!lity
f Page No. VIII-94 Test Report No. 17859 02P DATA SHEET i
' Customer MO WYLE LABORATORIES i Specimen 24 7 # 7 12 .
- Part No. I'rI/lt 'dA Amb. Temp. OI Job No, 1IA6 9 '
! Spec. .
Cd / 2 MY #
Photo #6 Report No, i7IIJN Pata. 19 Test Med. OfA'M Start Date 9 ~19~ 8 4 SIN N /d Specimen Temp. MF j GS1 W Test Title M M 8 0 7'I/Uf rR HrPor J 94 <sok a. e iovbc > 1000 aA e >o VA c 5 II <Sok^ @10/k >50@ v A @ >0 Ac i; E/2 450k A @ 10Vbc. >5000uA g >oVJc i l l 5 4 I i j -. 4 l Tested By/ NNM # Date: G//9!Il
, Witness I MM Date:
J Notice of Sheet No. / o / v b, ! Anomaly Approved kM~9 / 9/f[9 J i m ,. - - .,. - - js / ' i 3
-, - . , - - - ,. . . . . . . ~ , + . - - - - , - - -
, . , , , , . - , , -r r -,r,- rn,.n..- , - - , , . -
Page Ns. VIII.95 Test Rep:rt Nr. 17859-02P i APPENDIX VII CHEMICAL SPRAY CALCULATIONS wytaiaannayogung HuntevWe Fac4hty , .. - ,_ . . - . . .. -,~..--- .-. , , , - . - .
Pcge No. VIII-96 Test Repcrt No. 17859-02P - l-- h THIS PAGE INTENTIONALLY LEFT BLANK
- WYLE 1.ASORATORIES HuntevtHe Facihty
_m--m-_____.-.--m_.-m.-_--_ma
Page No. VIII-97 Test Rep;rt No. 17859 02P ,_ CALcorATIoss FOR cmmtICAL sMtAr sotanow l GnTN: Solvent: 100 gallons of water Wt water 100 ga1.s
= 832.5 lbs Solutes o 0.28 molar R 3B03 (2000 ppe Boron) ,
o 0.064 molar Na S 02 2 3 (Sodium Thiosulfate) o Na0E added for a pH of 10.5 at 77 F (about 0.594) Calculations:
- 1) Boron Requirements:
100 gallons , x 8.325 lbs/ gal = 832.5 lbs of solution water 3000 pga = 0.003000 832.5 lbs x 0.003 = 2.4975 lba
= 39.96 os Garon 1 part Boron in 5.72 parts boric acid 39.96 o g , x 5.72 = 228.57 os 14 lho- 4.57 os boric acid
- 2) Sodium Thiosulfate Requirements Solute's Chemical Formula Na223 S0 one mole of Na223 80
- 2 x Na = 2 x 23 2x8 = 2 x 32 3x0 = 3 x 16 158 ,
100 gallons = 378.5 liters. 1 i MMM Humenne freemey -
w- [ Pc8e No. V111-98 Test "eport No., 17859-02P If 158 grams of Na3 3 S 0, dissolved in one liter of water yields = 1 molar soIuti5n, a 0.064 molar solution requires 158 grams (0.064) = 10.112 grams of Na S 0 in 1 liter 223 since there is 378.5 liters in 100 gallons of water 10.112 grams
- 378.5 liters = 3827.392 grams liter per 100 ge.ons 3827.392 gas = 8 lbs 203.39. gas 8 lbs 7.17 os Solution:
To 100 gallons of water add 14 lbs 4.57 oz Boric Acid 8 lbs 7.17 on Sodium Thiosulfate and enough Na0E for a pH 10.5 at 77 F. a wm u.o am j Huntsvelle FC3HW i
_ __. . - . _ _ . - .=. . -.. _ - - - . - . - . . . Page NO. VIII.99 Test Report N..o. ... . . 17859 02P I f f APPENDIX VIII li4STRUMENTATION EQUIPMENT SHEETS t Hvnwne rumey ? - - . + -r c. . e,--,-,,,., , r -c - , - ,,- ,-c-e,,,.,; -e.,,., , .,n- ,.,--n - r-n- -,,- - - - - ->
-- - - - ....- . - - . . .- --- -. - - ~--.
Page No. VI!! 100 : , Test Repsrt No. 17859 0;P ~ i < e P i I I i r ( i l a r
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Page No. VI!!.101 1 TcstRepsti No. 37859-02P l IlltimfetTATIBI EEUMeff HET PIIE 1F 4 DATE 09/18/86 As 18,178940 LOCAT1(31 UI3nT TE00i!Cl41 R. AID G C W TSER ECD TM IIST UDI NO. INIT49eff NNFACTMI MEIL8 ERA 0 INLD 64NE i ACONWY! DLNE CILRE l 1 CATA STS MYilDilCS Olit WA 101936 RLT E8 %/M /06 M/24/87 2 MINEIS TEIAE llStilf0ft 5 400 9320 003009 Mi F8 M/M/06 63/M/87 3MINDB TEM lutissert 610ro M71194217 011777 pil F5 M/16/I6 03/16/87 4 CM Ifim!N Vitm lite 343P5 00M t8 DC- SHI SF M/03/0612/03/06 5 M SUMU VittlV 2110 2941 096721 IWIC ll e M/03/512/03/06 6 Al 1 2 C Sift MITLANil 60 WW 000673 0-1444 +-4. 25Mi M /25/06 10/ 5/06 7IEN$18 DICT 340 ltG 91186 H 9 01151 IEC-99.900 +-0.015 08/13/86 02/13/07 8 TDIP DB Bt!C 4004 106717 0!!all -SH55W M +-4. 5$ 06/13/ 5 0t/13/87 9 IEE 5 5 7918 MCYlE11 4 800R83019001 092815 0-400W T +.5 07/07/ 5 10/f7/06 10 M tlNLY 95BEDI 5-4 34 3 09541FWE + .15 ES 06/M/312/M/86
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- 40. INSTIU O T 10W4FACTWO 19 0.0 KtjAL 8 WLII RANE 1 ACCUWICY 1 CALDTE fX.A E 31 FDDO 310MLL SIFT R/A 10M73 100:5 R D +-25 07/10/E 01/10/87 32 CJRIDT FISIG ESTON 41 25679 103148.F50AfeS .255 06/29/06 03/02/07 al F0mER 3RGMLL SFT N/A 100674 100:5 W +-25 07/10/06 01/10/07 34 0)lM D T F W G E NTWI 41 7963 103145 0-100AppS .255 08/19/06 03/02/87 35 F 0lr 0 IAGMLL 5FT II/A 100021 100/5 W +-lW E/iE/06 12/05/ E 36 QJRIDT FIGH ESTON 41 22869 103147.5-50AfPS .255 M/i5/06 03/02/07 37 QJRIDT FIGO ESTUI El 22870 1031 4 .5-50A196 .255 04/IS/ M 43/02/87 38 F OSIER IleMLL 35FT R/A 100022 100:5 2 9 +-25 07/10/06 01/10/87 39 FOMG Q)R. ESTOR 411 15187 103105 2.5V/5VA +-15 M /17/06 10/07/06 40 F00 0 IIOMLL WT R/A 100657100:5 28 +-25 07/J0/06 01/10/07 41 F000 IfGBELL 5FT N/A 100671 100/5W9 +'M M / 2/06 12/05/06 42 F00 0 IRGMLL WT N/A 100670100/5W9 +-105 Of/05/8612/05/06 43 F000 01088.L WT R/A 100E3100:5 W +-25 01/10/06 01/10/87 44 503G 810MLL WT R/A 100024100/5 mIp +-105 % /05/06 12/05/86 45 FJBG IlONLL WT WA 100021 100/5 2 9 +-105 M'05/E 12/05/E 4 FOBER ESTON 327 960 011741 1200/5 IATIO +- 15 07/09/06 01/09/07 47 FDeG 3RGMLL WT WA 100653 100:5W +-25 67/10/06 01/10/87 48 F006 IEITOR 327 1012 011740 1200/5 R4r10 +-15 07/09/06 01/09/87 49 F00G IAGMLL WT R/A 100675 100/5We +-105 M/05/06 12/05/ E 50 F0BG IIONLL WT eld 102783 100/3 m p 35 09/09/06 03/09/07 51 F000 3100 ELL W T101 N/A 100656100/5WF 35 09/09/06 03/09/87 52 DI6 A FL18EE TT 39100645 103023 DC +4. 35 ot/ E/86 02/E/87 53 D16 m FLLIIE F 2G9M3 101024 AC 5 07/ 5 /06 01/ 5 /07 54 PIO G INITTU ELET. TRAE B 14 R/4 102E51008816 +-4.5 M /27/06 12/27/06 55 PREM Dl!TTG GGA Pt:14 11 / 4 102E6 0-100PS16 +-0.5 M/27/06 12/27/06 56 PREM tu ts6 WA WA 100815 0-200 Pu! +-15 M/24/06 09/WI6 57 ACTION PRK ETimi 151R 6010 ll/A 101491 500lW 10V .58 M/ll/06 10/11/E 50 GCTION PRK ACT10N IETI Gott R/A 101911500fW AC .356 07/11/86 01/!!/87 59 ET10N MK ACT1311571 6010 h/A 101913 5008W E .555 07/11/06 01/11/87 60 ACTION PRK ACTIM ISTI 6010 ll/A 101906 500lw E .556 07/11/96 01/11/87 THIS IS TO EITIFf TH8T M AIDW DETRDSTS IDE CE.!bRert3 L5118 STATE-F-M-Att TEDelllRS,WITH STANDADS INDEE CR.! BRAT!!R 15 THACEIRI TO TE ET!0mL BLEERJ F ST21MitDL INSTRMNTAT10ll 4 ,# ~* 9-/c @ DEMD 8 IECEIVO II df NS u . e, r u d d _b
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!ETIUeffAT!W IBUIPISNT MIT PAN 3 0F 4 I
DATE 09/18/06 All NO,175H0 12lRT1 3 1.0(2*t' TE00i!CI M R. add O C15TMt ECO TM TEIT llDI ; NO, INtilusif 828FETtIIEI ISE.8 ER14. 8 IMil ME1 ACCREY l DUTE DE.M ' 61 G ON IW( ACTi m 1m it Wit WA 101900 500m IW .3s3 03/5/ 5 09/ 5/ M f 62 ETI(BI 8W( ACTI M I mit 2 80 111614 100915 M 418 E . 588 07/11/86 01/11/87 63 ETIM PDL ACT! W ! E TR 6000 101862 100989 M W AC . 358 06/21/ 5 lu t3/06 64 ET10N IWL G W IEETI 6080 101061 100900 0-SN W AC .3E.!N 5/21/ 5 1U 23/06 65 ET10N IW( ACT!W 11878 6080 10153 10M90 M RP AC .5sLIN 06/23/5 !!!t3/06 66 ET13 IW( GW INTR 6010 11 / 4 101905 500W IW . 388 M/it/5 43/12/87 67 tilWIIW( ACT!WI1878 6010 N/A 101910 H 40 W . Sus M/tt/86 63/12/87 H ET!WIIW( ET!W 18 78 6010 N/A 19188t 240E/W . 318 M/tt/06 63/12/87 69 ETf3 ful GM 1873 Wil 101313 100991 24W W _ .3s0 M/tt/06 03/11/87 . , 70 ET13 IWL ACT! W I NTR 6010 WP 101898 t# E .55 07/11/06 01/11/87 71 ETION pel ET131878 6010 10Pt 100Rt 240 Ym: .388 07/11/5 01/11/87 72 ET191IW( GW 1578 1016 Wu 101904 240 K .318 07/11/5 01/11/87 73 E TlWI IW( ET!W 1878 Mle 7983 100917 24W W .Sul - M/11/86 10/11/06 74 ET1GI PW( E T1 3 1 8 75 lett 5 190918 t # E .38 01/11/5 01/11/87 75 E T191 PW( ACT1 3 INTR 6010 18/ 4 1019a3 500W IW .58 08/8/5 11/20/86 75 ET10N fW( ETIGI INTI telt WA 10!&J 500m !W .38 M /ll/5 10/11/ 5 77 ETIGIIWL GW 1878 6010 WA 10157 500m IW . M 08/20/ 5 !!/80/ 5 78 ETIGlIWL ET!W 18 78 lele WA 191W1 300 W iW . M M/11/ 5 10/ll/06 79 ETlalIWL GW 1878 10 10 WA 191908 501W E . 318 07/11/ 5 01/11/87 to ETim IW( IF:T!W 1871 6010 WA 19154500MOC/lW .M 08/at/3 II/20/06 41 ET!W IWL GW !WTR lete WA 191997 500 W E .M 97/11/ 5 01/11/87 N ET13 IWL ET!W INTE Ele WA 101918 500W E . M 07/11/5 01/11/87 43 ET!W IWL ET!W INT 6 Mit 18/ 4 063164 See W .35 07/11/ 5 01/11/87 M ETim M ET!W !NTI tele 50754 100916 &# M . M 07/11/5 01/11/87 5 ET151 pm ET!W INTE telt 16/ 4 10189 M 40 E . M 07/ll/86 01/11/87 al CTISIIW( GW IIETR Mit W4 1919 5 240 K . 38 07/11/ 5 01/11/87 ST E TIGl IW( GW ! Wit 1010 11/ 4 191?88t# M . 38 07/11/0601/11/01 al ETIM IWL Krim IWf3 # 10 WA 19150t# M . 35 07/11/06 01/ll/87 i M ET13 IW( GW INTP 6010 WA 101000t# E .M #F/11/5 01/11/87 90 ET13 POL ETTW Imit ' lete WA 191989 tW E . 35 07/11/5 01/11/87 i THIS 18 To astrY TE w AWs annumitt leu minare (sts rim-ar-wauf 7tomlaa8,u Tu Simones l4GE C4.!MEIR II TWWELE 78 TE ETWel. REW OF Sfammes, llSTROSITIIT!W -> 7//</d DW3EB 4 MIIVE / 42 ~,* *r-u ~
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POST-ACCIDENT (LOCA) FUNCTIONAL TESTS
Page No. IX 1 Test Repcrt No. 17:59 02P , SECTION IX POST-ACCIDENT (LOCA) FUNCTIONAL TESTS 1.0 REQUIREMENTS Insulation Resistance measurements were taken for informational purposes only. 2.0 PROCEDURES The test specimens were subjected to the testing per Paragraph 2.3 of Section I. 3.0 RESULTS The test specimens were subjected to the Insulation Resistance Test of Paragraph 2.0 which met the requirements of Paragraph 1.0. Specimens Zll, Z12 and B4 were checked to find locations of a possible short circuit. On specimen Zll and Z12 the specimen shorted to the tray (or NEMA 12 enclosure) at a point close to where a tie wrap was attached to the cable to either hold the cable in the tray or hold a specimen tag to the cable (See Photographs IX-1 and IX II). Thus, the polct of failure was in the high temperature wire leads and not in the splice itself. The successful performance of Kerite splice specimens Z7 and Z13 (attached to different cable insulations) can be used to qualify the splice alone. Specimen 84 apparently arced at the crotch of the splice to the NEMA 12 enclosure. This specimen had visual evidence of chemical burns from the chemical spray which apparently concentrated on the bottom ledge of the enclosure. It is not known why this specimes failed the test and two other similar spilces (specimens BS and 86), la the asme enclosure, passed. The observations during the Post Accident Test Visual Inspection showed that several spilce specimens cracked during the test program. The outer layer of tape cracked on all Kerite splice specimens (specimen Z7, Zil, Z12 and Zl3) and on all Okonite Tape Splice specimens (specimens B4, 85, B6 and B7). All of these cracks were on the outer jacketing layer only and did not appear to affect the inner layers of tape. No evidence of arcing or insulation breakdown was evident at the splice (except for specimen B4 as noted above) on these specimens. Raychem splice specimens BI and B3 developed cracks in the center of the outer sleeve layer. Although bare metal was vislWe through these cracks, there was no evidence of arcing or insulation damage. The electrical data, collected during the LOCA test, did not show a - loss of electrical integrity, it is not evident whether the cracks in these specimens occurred due to additional shrinkage of the Raychem sleeve during the LOCA test or due to the thermal shock to the specimens after thc *sOCA test was completed. i WYLE LA80RATO8HES Huntsvine reu.ty
Page Ns. IX.2 v Test Reptri No. 17859 02P 3.0 RESULTS (Coetleued) The data from this test is presented in Appendices. I through IV noted below, o Appendix I contains Photographs IX 1 through IX 19 which show the specimens after the LOCA test, o Appendix 11 contains the insulation Resistance Test Data Sheets. o Appendix III contains the post LOCA test Visual Inspection Data Sheets which document the post test specimen conditions. o Appendix IV contains the lastrumentation Equipment Sheet which lists the equipment used to collect data. I wv u i.asan c onies l HufnevH64 FsCHily
Page No. IX 3 . Test Repart No. 17859 02P f , i a e i ( i l s I i~ e APPENDiZI T PHOTOGRAPHS i { l ( ? l I
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WYLE LAsonAfoness Hunisvm p cmi, ,l
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1 Page No. IX-14 Test Report No. 17859 02P
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Page No. IX.17 Test Itep:rt No. 17859 02P DATA SHEET Customer
** WYLE LABORATORIES Specimen cables and splices Part No. Various Amo. Temp.
- JoD No.
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Page No. IX 25 Test Repsrt No. 17859 02P APPENDIX IV t INSTRUMENTATION EQUIPMENT SIIEET wvu umonarontas Huntoville Facility
^ ~~
Page No. IX.26 i Test Report No. 17859 02P i l l 1 INSTRLIENTATION E2JIMDit 9EET. AN 1 0F ! DATE 09/19/E TJ8 NO.1785940 LOCATI(31 LDCA TEDNIClaN J. M0GM CUSTWER ECO TYPE TEST !.R. HI KT NO. INSTRMNT MEFACTURER IGEl.I SERIAL I WLil RAMliE 1 ACCURACY 1 CALDTE CALAE 1 ES NTE TSTR ASSOC RESEAICH 4030A 510 100!L5 4KV 25DC 05/05/E 11/05/E 2 E6 NTR GR 154 657113180 011896 50 H e'tHI 2-554ANEE Mid/E 10/23/E THIS IS TD ERilFY THAT THE ABOYE INSTRtplENTS WERE Ot.! bit 4TD UEls FIATE-OF-THi-MT TECWIGUES,WITH STA2ARDS MEE CA.ItitnT'401 IS TMCEABLE TO TE ST!0ml. BtstEA) F STisputDS. INSTILMNTATION I- DEDG & RECEIVED 8 99
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) 6 WYLE LABORATORIES' QUALIFICATION PLAN NUMBER 17859-01
Page No. 5 Report No. 17859-03 Page No.1 Qualification Plan No. 17859-01 REVISION B 1.0 SCOPE This document has been prepared by Wyle Laboratories for Commonwealth Edison Company (CECO) for nuclear environmental qualification of various configurations of Raychem nuclear sleeves and kits, Scotch Splice Tape, Kerite Sp' ice Tape, Okonite Splice Tape and Amp splice connectors. 1.1 Objectives The purpose of this qualification plan is to present the approach, methods and general procedures for qualifying Raychem splices installed over various wires and cables. Parallel qualification shall be attempted on Okonite tapes, Scotch
- tapes and Kerite tapes over various wires and cables.
Nuclear environmental qualification of any safety-related device to meet the intent of IEEE Std. 323-1974 is usually a three-step process; i.e.,1) radiation exposure; 2) aging; and 3) design basis event qualification. The purpose of the first two steps is to put the sample equipment to be used for qualification into a condition that represents the worst state of deterioration that a plant operator will permit prior to taking corrective action, i.e., its end-of-qualified-life condition. The next step demonstrates that it has adequate integrity remaining to withstand the added environmental stresses of specified design basis events and still perform its safety-related functions. It is incumbent on CECO to assure that the components and materials contained in the equipment actually placed into service are the same as those qualified. 1.2 Applicable Qualification Standarch, Specifications, and Documents o IEEE Std. 323-1974, "IEEE Standard for Qualifying Class 1E Equipment for Nuclear Power Generating Stations." o IEEE Std. 383-1974, "IEEE Standard for Type Testing Of Class 1E Cables, B Field Splices, and Connections For Nuclear Power Generating Stations." o NUREG-0588 " Interim Staff Position on Environmental Qualification of Safety-Related Electrical Equipment," Revision 1, dated July 1981. o Regulatory Guide 1.89. o 10 CPR 50.49, " Environmental Qualification of Electric Equipment Important to Safety for Juelear Power Plants." o Telecopy, Sargent & Lundy,11 pages from John Regan. o Commonwealth Edison Company Purchase Order No. 806121. WYLE LABORATORIES Huntsvihe Feh,y
k Page No. 6
! Report No. 17959-02
{ Page No. 2 l Qualification Plan No. 17859-01 REVISION C 1 1 { 1.3 Equipment Description The test specimens shall be as described in Table I and Appendix 1. i 1.4 Quallfleation Sequence , j The test specimen assemblies shall be subjected in order, to the following
- testing o Visual Inspection
l o Baseline Functional Tests i o Normal Radiation Exposure l ] o Functional Tests t l o Thermal Aging 4
- o Functional Tests -
} o Accident Radiation Exposure i l- o Functional Tests } } o Accident (LOCA)/ Post-Accident Simulation l o Functional Tests C t l o Post-Test Inspection i i
-t i
i i' t i l WYLE LASORATORES ! Huntsvitie Factatty i 1 ) ' .- -,,..-.,.--.m. . . , . , ,m... - , - - . . - . - , , . ~ . . ,. .-, ,._..,,,,.,,,....,,.-,,.-v,r-, ,,,_.,i.-,..--~#
Page No. 7 Repor No. 17859-02 Page No. 3 Qualification Plan No. 17859-01 REVISION C 2.0 QUALIFICATION REQUIREMEN*13 2.1 Definition of Servies Conditions Service conditions as specified by CECO do not include margin. To account for normal variations in commercial production of equipment and variations in ' service conditions, margins per Paragraph 6.3.1.5 of IEEE 323-1974 shall be added to the applicable conditions, o Temperature +150F (Accident - peak temperature) o Pressure +10% (not greater than 10 psig) o Voltage +10% o Time +10% (Post-A ccident) 2.1.1 Normal Conditions 2.1.1.1 LaSalle, Dresden And Quad Cities The following normal service conditions are as specified by CECO: o Temperature 1500F o Relative Humidity 40-90N o Radiation (TID air equivalent) 1.6E7 rads gamma o Pressure (-) 0.5 to 2.0 psig Ncte: Operating temperature of the specimens is equal to ambient temperature since heat rise is judged to be negligible due to the low currents typical of signal, control and instrumentation circuitry and due to the short grating duration of C valve operator motors. 2.1.1.2 Byron, Braidwood And Zion The following normal service conditions are as specified by CECO o Temperature 1220F o Relative Humidity 20-70% o Radiation (TID air equivalent) 3.5E6 radu gamma o Pressure (-) 0.25 to 0.30 pelg Note: Operating temperature of the specimens is equal to ambient temperature . since heat rise is judged to be negligible due to.the low currents typical of control eN instrumentation circuitry and due to the short operating duration of valve operator motors. wng i annaaToasts
%nteen. seen.ey
Page No. 5 Report No.17859-C2 Page No. 4 Qualification Plan No. 17859-01 REVISION C 2.0 QUAIRICATION REQUIREMENTS (Continued) 2.1.2 Design Basis Event (DBE) Conditions C 2.1.2.1 LaSalle, Dresden And Quad Cities 2.1.2.1.1 Accident (LOCA) Conditions inside the Drywell (Zone H2) Temperature (OF) 340 320 250 200 Pressure (psig) -2 to 48.3 -2 to 48.3 0 to 25 0 to 20 B Relative Mumidity Steam Steam 100 % 100 % Duration 0-3 hr 3-6 hr 6 hr to 1 day to 1 day 100 days Radiation 2 x 103 rads gamma (integrated) Chemical Spray: Continuously spray vertically downward with demineralized i water at a rate of 0.15 gal / min./ft.2 of horizontal area of the
- test specimen holding fixtures. Chemical spray commences at the 6-hour point and continues for 24-hours after initiation. B j 2.1.2.1.2 Byron, Bealdwood And Zien i
Temperature (0F) 330 270 170-155 155 , Pressure 50 50 Saturated Saturated l Steam Steam , Relative Humidity Steam Steam 100% 100% Duration 10-180 sec. 5-20 min. 1-120 days 120-365 days Radiation 2 x 10B rads (integrated)- See Attachment B t Chemical Spray: Continuously spray vertically downward for first 24 hours with a solution of the following composition at a rate of.0.15 gal / min ft2 of the i horizontal area of the test ' specimen holding fixture. Chemical spray a commences after 3 minutes and continues for 24-hours after initiation. o 0.28 Molar H3B03 (3000 ppm) o 0.064 Molar Na2S203 o NaOH to make a pH of 10.5 at 770F t The chemicals shall be mixed according to Wyle Procedure No. 543-100. i l MN M!IS , Mumsen. Fwury i
Page So 9 Report No.17B59-02 Page so,5 Qualification Plan No. 17859-01 REVISION C 2.0 QUALIFICATION REQUIREMENTS (Continued) 2.1.2.2 Seismie Seismic testing is not required for cable / splice qualification. 2.1.3 Other Service Conditions o Voltage See Table 1 o Current See Table 1 2.2 Safety-Related Functions The safety classification of this equipment is Class lE. The subject equipment provides essential services in support of emergency reactor shutdovia, containment isolation, reactor core cooling, and containment and reactor heat removal, or is ctherwise essential in providing support to prevent significant release of radioactive material to the environment. The safety-related functions are described in the following paragraph. 2.2.1 Description (See Table I and Appendix IV) C The subject spilces are installed in various Class 1E power (e. g. valve operator motors), control, and instrumentation circuits at the LaSalle County, Dresden, Quad Cities, Zion, Byron and Braidwood Nuclear Power Generating Stations. The C specimens were built as descibed in Table I and shown in Figures IV-1 through IV-49 of Appendix IV, 2.2.2 Acceptance Criteria The acceptance criteria for the test specimen assemblies is to demonstrate, during accident and post-accident simulation, electrical integrity. Circuit currents of Table I will be applied while powered at Table 1 voltages to the l appropriate fused circuits. Insulation resistance shall be measured at each functional test for information only. Leakage currents to ground on each specimen shall be measured continuously for informational purposes only during the LOCA tests. l WYLE LABORATORIE3 Hunt SvH68 8 4C8hfV
,~
_ _ _ _ _ .__ _ _ __ _. _ _ _ - _ _ _ _ _ . _ _ __ - ._ _ . . _ _ _ ~ Page No.10 deport No. 17859-02
- Page No. 6 Qualification Plan No. 17859-01 REVISION C 3.0 QUALIFICATION PROGRAM 3.1 Baseline Functional Tests 3.1.1 Visual Inspection A visual inspection of the test specimen components shall be ;nrformed by Wyle Laboratories. This inspection will ensure that the equipment has no obvious visible damage and that the components are. as described in Paragraph 1.3.
Specimen assemblies shall be tagged to facilitate their identification throughout the qualification prcgram. 3.1.2 Specimen Preparation The test specimens shall be prepared by CECO and forwarded to Wyle Laboratories. All specimens prepared at Wyle shall be accomplished with the CECO technical representative present and to his/her instructions. The test specimens shall be prepared in accordance with the splice preparation procedures in Appendix 1. 3.1.3 Functional Test The insulation resistance of each specimen shall be measured (for information only) by applying 500 VDC for a minimum of 1 minute between conductor and ground. A megohmmeter with accuracy of +5% shall be used for measuring insulation resistance. Record insulation resistance values on the data sheet. If the measured resistance is less than 5.0E5 ohms, reduce the megohmmeter voltage until an insulation resistance value can be measured. 3.2 g 3.2.1 Normal Radiation Exposure The worst-ease normal radiation requirement, as specified by Commonwealth C Edison Company, is 1.6E7 ras gamma. Therefore, the test specimens (except Q13 through Q20) shall be irradiated to a normal radiation exposure of 1.6E7 ras gamma using a Cobalt 60 source. The dose rate shall be approximately.1E6 rads per hour. The Quad Cities inside containment 40-year normal radiation requirement is 1.4E6 rads, gamma. Five-year Specimens Q13 and Q14 shall be irradiated to 1.75E5 ra&, and 10-year Specimens Q15 and Q16 shall be irradiated to 3.5ES ras (5-and 10-year levels respectively) using a Cobalt-60 source et a dose rate - l of approximately 1ES rads per hour. l At the direction of CECO, Specimens Q17, Q18, Q19 and Q20 shall be irradiated as follows: wytat.AaORATOfMES Muntev04e Facdtry
~. -, , - - - - - , , , , . . - , . . . . . - , . - , , . , - , . . - - . . . . - . , - . - . . . ~ - - . , ~ . . . . , m--, - , , -
l Pago No,11 Report No. 17859-02 Page No. 7 Qualification Plan No.- 17859-01 REVISION C l 3.0 QUALIFICATION Program (Continued) } 3.2.1 Normal Radiation Exposure (Continued) i 1. Two specimens (Q17 and Q18) shall be irradiated to 5.25E5 rads (Quad c j Cities 15-year requirement) at a dose rate of approximately lE5 rads per j hour.
- 2. The two remaining specimens (Q19 and Q20) shall be irradiated to 7.0E5
! rads (Quad Cities 20-year requirement) at a dose rate of approximately lES i rads per hour.
! The dose rate shall be measured at lthe geometric centerline of the test specimens. The specimens shall be rotated as necessary during the exposure to ensure a uniform dose dist:ibution. Dosimetry used shall be traceable to the National Bureau of Stancards. j Specimen powering is not required during radiation exposure. $ 3.2.1.1 Post-Normal Radiation Exposure Functional Tsets f The tests of Paragraph 3.1.3 shall be repeated on all specimens. 3.2.2 Time-Temperature Effects 3.2.2.1 Desired Quallfled Life A literature search of Wyle's Aging Library has been utilized to obtain Lditable C i aging data for the component materials used in the various test specimen splices
- in this qualification program. Aging temperatures of 2660F, 2480F, and 2J90F
- were selected based on past aging programs for similar materials. The aging
{ times shall be as listed in Table II and in Paragraph 3.2.4. 3.2.2.2 Activation Energies - 3.2.2.2.1 Specimens Z Z-6, Z8-Z10, B1-B3, L1-L10, D1, D2, DS-D17 and Q7-Q12 The activation energy of the limiting material in these specimens is 1.29eV for - i crosslinked polyolefin which is the material used in Raychem WCSF-N heat
- shrink tubing. This activation energy is contained in Wyle Library Code (WLC) 036080A.
3.2.2.2.2 Specimens Z7, Zil, Z12, and Z13 1 i The insulating material in the splices in these specimens is Kerite tape which is 1800C rated Scotch Number 70 siliconc rubber tape. An activation energy of 1.25eV has been selected. This activation energy is for 50 percent loss of 4 elongation for 1800C G.E. silicone rubber wire insulation. It is judged that the a thermal properties of the Kerite tape are equivalent to those _of the 1800C ; silicone rubber wire insulation and the 1.25eV activation energy contained in WLC 067382 shall, therefore, be used to develop the program for these -i specimens. l l WYLE LAannaTD6tlas nuntem. awit, i i a
Page No.12 Report No. 17853-02 Page No. B Qualification Plan No. 17859-01 REVISION C 4 3.0 QUALIFICATION PROGRAM (Continued) C 3.2.2.2.3 Specimens D3 and D20 These specimens are pigtail splices used inside the drywell at Dresden. The Dresden and Quad Cities taping procedure provided by CECO ststes that Scotch 130C and 70 are insulating tapes. Scotch 17 tape is also used in these splices, but its function is jacketing. Therefore, only the 130C and 70 insulating tapes are of concern in developing the thermal aging program for these specimens. Specific thermal data are not available in the Wyle Aging Library for either Scotch 130C or 70 tapes. Data are available, however, for similar materials. It is judged that the thermal properties of the 900C rated ethylene propylene rubber (EPR) Scotch 1300 tape are generically equivalent to those of G.E. Class B EPR wire insulation whose activation energy is 1.34 eV for cracking on a 3X mandrel. This data is contained in WLC 018579A. It is also judged that the thermal properties of the Class H 1800C rated silicone rubber Scotch 70 tape are generically equivalen: to those of 1800C rated G.E. silicone rubber wire insulation whose activation energy is 1.25 eV for 50% loss of elongation. This data is contained in WLC 067382. The lower of the two activation energies (1.25 eV) shall be used for the subject splices. 3.2.2.2.4 Specimens B4-B7 and L11 The activation energy for Okonite T-95 insulation tape (Crosslinked ethylene l propylene) is 1.26eV as contained in WLC 051781. This is the primary insulation j material used in the above specimens. 3.2.2.2.5 Specimens D4, D21, Q1, Q2, Q3, and Q4 These specimens are pigtail splices used outside the drywell at Dresden and Quad Cities. The Dresden and Quad Cities taping procedure provided by CECO (Appendix II) states that Scotch 33+ tape is used as insulating tape and Scotch 130C is used for jacketing. Quad Cities Procedure QMP 100-60 provided by Bechtel(Appendix III) states that 130C is insulation tape. Specific thermal data for Scotch 33+ tape are not available in the Wyle Aging Library. Data are available, however, for polyvinyl choloride (PVC), the material comprising 33+ tape.~ lt is judged that the thermal properties of Scotch 33+ vinyl plastic tape are equivalent to those of 1050C rated polyvinyl chloride as contained in WLC 049981. The activation energy for this PVC is 1.15 eV for 50% 1ms of elongation. The activation energy for 130C is 1.34 eV as discussed in Paragraph 3.2.2.2.3. The activation energy for PVC shall be used to develop the thermal aging program for the s2bject splices since it is the lower of the two activation energies of concern. WYLE LA80RATORIES Mumsene F.onty
Paga No.13 - ' Report No.17S59-02 Page No. 9 Qualification Plan No. 17859-01 REVISION C. l 3.0 QUAIRICATION PROGRAM (Continued) 3.2.2.2.6 Specimens D18, D19, QS, Q6, Q13 through Q20 The insulating material used in the AMP' window splices in these test specimens is Nylon (polyamide). The thermal properties of the splice material are judged to be equivalent to those of 1250C Nylon 6/6 (Zytel 101) for 50 percent loss of electrical strength as contained in WLC 003278A. The activation energy of this-Nylon is 1.17eV. 3.2.3 Relative Humidity c Relative humidity is not considered an aging mechanism for the cables. For-Insulation systems, its effect is usually not the primary fallure mechanism, as noted in WAL 0255-80 with respect to- motor insulations, "However, in most cases, moisture plays only a secondary role in the failure. It does not produce the damage in the insulation, the insulation wears away a cracks for .other- ' reasons.1 Moisture merely provides.a direct elecrical pathway; between these matured devices and ground." Therefore, the ability 'of the cables to perform their safety-related functions within their relative humidity environment shall be demonstrated during the accident / post-accident test. 3.2.4 Thermal Aging Program Summary C The specimens shall be. aged'in accordance with. Table II. and the following paragraphs. Tolerances on aging temperature are +5, -0 deg. P and on aging time are +2, -0 hours. 3.2.4.1 Specimens Z1-Z6, Z8-Z10, and B1-B3 ' As specified by CECO, the desired quellfled life for these specimens is 40' years. The thermal aging time to simulate 40 years at the Zion and Byron /Braldwood-- maximum normal ambient temperature of 1220F (500C) is 149 hours at an aging temperature of 2390F based on an activation energy of 1.29eV. - 3.2.4.2 Specimens Z7; Z11, Zit, and Z13 , As specified by CECO, the desired quallfled life for these snecimens is 40 years. The thermal aging- time to simulate 40 : years at the- Zion maximum- normal-ambient temperature of 1220F (5000) is -190 hours at an aging temperature of 2390F based on an activation energy of 1.25eV. 3.2.4.3 Specimens B4-B7-As specified by CECO, the desired qualified life for these specimens is 40 years.- The thermal aging time to simulate 40 years at the Byron /Braidwood maximum - normal ambient temperature is 1220F 1 (500C) .is -179 hours at an aging temperature of 2390F based on an activation energy of 1;26eV. ( WYLE LASORATORIES Muntw n. F w avy
Page No.14 Report No. 17359-02 Page No.10 Qualification Plan No. 17359-01 REVISION C 3.0 QUAIJFICATION PROGRAM (Continued) 3.2.4.4 Specimens L1-L10 C l As specified by CECO, the desired qualified life for these specimens is 40 years. The thermal aging time to simulate 40 years at the LaSalle maximum normal ambient temperature of 1500F (660C) is 298 hours at an aging temperature of 2660F based on an activation energy of 1.29eV. 3.2.4.5 Specimen L11 As specified by CECO, the desired qualified life for this specimen is 40 years. The thermal aging time to simulate 40 years at the LaSalle madmum normal ambient temperature of 1500F (660C) is 352 hours at an aging temperature of 2660F based on an activation energy of 1.26eV. 3.2.4.6 Specimens D1, D2, DS-D17, QB, Q10, and Q12 i As specified by CECO, the desired qualified life for these specimens is 30 years. The thermal aging time to simulate 30 years at the Dresden and Quad Cities maximum normal ambient temperature of 1500F (660C)is 224 hours at an aging temperature of 2660F based on an activation energy of 1.29eV. 3.2.4.7 Specimen D3 As specified by CECO, the desired qualified life for this specimen is 30 years. The thermal aging time to simulate 30 years at the Dresden maximum normal embler.t temperature of 1500F (660C) is 279 hours at an aging temperature of
?60F based on an activation energy of 1.25eV.
3.2.4.8 Specimens D4, Q2, and Q4 As specified by CECO, the desired qualified life for these specimens is 30 years. The thermal aging time to simulate 30 years at the Dresden and Quad Citie-maximum normal ambient temperature of 1500F (660C)is 482 hours at an aging temperature of 2660F based on an activation energy of 1.15eV. 3.2.4.9 Specimens D18 and D19 As specified by CECO, the desired qualified life for these specimens is 15 years. They have been in service for 10 years and will, therefore, require an additonal 5 years' equivalent aging to bring them up to a total of 15 years. The thermal aging time to simulate 5 years at the Dresden maximum normal ambient temperature of 1500F (660C) is 170 hours at an aging temperature of 2480F based on an activation energy of 1.17eV. 3.2.4.10 Specimen D20 As specified by CECO, the desired qualified life for this specimen is 15 years. The thermal aging time to simulate 15 years at the Dresden maximum normal ambient temperature of 1500F (660C) is 140 hours at an aging temperature of 2660F based on an activation energy of 1.25eV. WYL2 LABORATORIES nunisnue rwhey
Psga No.15 Report No. 17959-02 Page No.11 Qualification Plan No. 17859-01 REVISION C 3.0 QUALIFICA'nON PROGRAM (Continued C 3.2.4.11 Specimens D21, Q1 and Q3 As specified by CECO, the desired qualified life for these specimens is 15 years. The thermal aging time to simulate 15 years at the Dresden and Quad Cities maximum normal ambient temperature of 1500F (660C) is 241 hours at an aging temperature of 2660F based on an activation energy of 1.15eV. 3.2.4.12 Specimens QS and Q6 As specified by CECO, the desired qualified life for these specimens is 40 years. The thermal aging time to simulate 40 years at the Quad Cities maximum normal ambient temperature of 1500F (660C) is 89 hours at an aging temperature of 2480F followed by 538 hours at 2660F based on an activation energy of 1.17eV. 3.2.4.13 Specimens Q7, Q9, and Q11 As specified by CECO, the desired qualified life for these specimens is 15 years. The tnermal aging time to simulate 15 years at the Quad Cities merimum normal ambient temperature of 1500F (660C) is 112 hours at an aging terr.perature of 2660F based on an activation energy of 1.29eV. 3.2.4.14 Specimens Q13 and Q14 As specified by CECO, the desired qualified life for these specimens is 15 years. They were removed from Quad Cities Unit 2 drywell penetrations after being in service longer than 10 years. An additional 5 year's equivalent thermal aging c will bring them up to a total of actualirr-service life plus 5 years. The thermal aging time to simulate 5 years at the Quad Cities maximum normal ambient temperature of 1500F is 170 hours at an aging temperature of 2480F based on an activation energy of 1.17 eV. 3.2.4.15 Specimens Q15 and Q16 As specified by CECO, the desired quallfled life for these specimens is 20 years. ' They were removed from Quad Cities Unit 2 drywell(the same as Specimens Q13 and Q14 above). An additional 10 years' equivalent aging will being them up to a total of actualin service life plus 10 years. The thermal aging time to simulate 10 years at the Quad Cities maximum normal ambient temperature of 1500F is 339 hours at an aging %ngerature of 2480F based on an activation energy of 1.17eV. 3.2.4.16 Specimens Q17, Q18, Q19 and Q20 The additional desired qualified life for these specimens is one year as specified by CECO. These specimens also were removed from Quad Cities Unit 2 drywell. The thermal aging tim- (o simulate one year at the Quad Cities maximum normal ambient temperature of 1500F is 5J hours at an aging temperature of 2390F based on c 1 activation energy of 1.17 eV. WYLE LAaORATORIEE w...n. i .c...r,
- Page No.16 Report No. 17859-02 Page No.12 l Qualification Plan No. 17859-01 REVISION C l 4
4 3.0 QU AIJFICATION PROGRAM (Continued) J 1 3.2.5 Post Thermal Aring Functional Tests C The tests of Paragraph 3.1.3 shall be repeated on all specim:ns except Q17 through Q20. 3.2.6 Accident Radiation Exposure C i The worst-case accident radiation requirement is 184E8 rads . . The test specimens described in Table 1 (except Specimens Q13 through Q16) shall be exposed to a minimum radiation dose of 1.84E8 rads gamma (air equivalent) using a Cobalt-60 source at a dose rate of approximately 1E6 rads per hour. 1 The Quad Cities accident radiation requirement is 1.1E8 rads. Specimens Q13, Q14, Q15, and Q16 shall be expwed to a minimum iadiation dose of 1.21E8 rads gamma (air equivalent) using a Cobalt 60 source at a close rate of approximately 1E6 rack per hour. The specimens shall be rotated as necessary during exposure to ensure a uniform dose. The radiation doses above contains 10% margin on the accident requirement. Dosimetry utililized during radiation exposure shall be traceable to the National l . Bureau of Standards (NBS). 3.2.7 Post Accident Radiation Functional Tests C 4 The tests of Paragraph 3.1.3 shall be repeated on all specimens except Q17 through Q20. 3.3 Accident Simulation C 1
- 3.3.1 PWR Specirmens (Byron /Braidwood and Zion) LOCA Test 3.3.1.1 Accident Profile All test specimens described in Table I (pages 23-31) shall be subjected to a C simulated accident. The test profile shall envelop the profile specified by CECO which is described in Paragraph 2.1.2.1.2. It is assumed (for purposes of applying margin) that the accident (DBA) portion of the profile is the_ first 24 hours and
- the post-DBA portion is from the 24-hour mark through 365 days. Appropriate margins per Paragraph 2.1 have been added.
The initial transient shall be applied to the test specimens (powered as specified in Table I) as shown in Figure 1 beginning at 1220F and atmospheric pressure. WY1.3 e aansaTORSES Muntsville Facility
+,-,~,,r ,e g y- .-,.v, e ,.---,v-mm- -+<-.+-----a w , ---r, g- e a.we,e m -, s.
Page No.17 Report No. 17859-02 Page No.13 Qualification Plan No. 17959-01 RE'/ISION C 3.0 QUALIFICATION PROGRAM (Continued) 3.3.1.1 Accident Profile (Continued) The ramp requirement to 3450F and 55 psig shall be performed on a best-effort basis. Approximately three minutes after equilibrium is achieved at 3450F/55 psig, chemleal spray as described in Paragraph 2.1.2.1.2 shall be introduced at a minimum rate of 0.15 gpm/ft2 of horizontal area of the test specimen enclosure and shall continue for 24 hours. Peak conditions at 3450F/55 psig shall be held for a minimum of five minutes, followed by a decrease in temperature to 2700F saturated conditions. These conditions shall be maintained for a minimum of 5.33 hours at which time the temperature and pressure shall be decreased to 2500F saturated conditions. These conditions shall be maintained for a minimum of 40.5 hours until the 45.83 hour point (end of test). 3.3.1.2 Test Specimen Mounting and Orientation C The test specimens shall be mounted to a solid bottom cable tray, or inside a NEMA 12 and NEMA 3 enclosure as listed below: Enclosure / Tray Type Specimere Tray 7.2, Z3 and Z11 c NEMA 3 Z1 nd 24-Z10 NEMA 12 B1-B7 Z12 and Z13 C The specimens mounted to the cable tray shall be tie wrapped in place at each end of the cable. The specimens lounted in either ther NEMA 3 or NEMA 12 enelmure shall be mounted on the bottom ledge of the enclosure except for C Specimen 87 which shall be vertical inside the enclosure. s Each of the enclosures shall have a 1/4" weephole drilled in the lower right hand corner of the enclosure. A 1-1/4 inch LB fitting shall be mounted to the top center of the enclosures. All wiring shall enter or exit the enclosure through this penetration. A 18-inch conduit nipple shall be mounted to the end of , e LB fitting and shall be oriented in the test chamber away from the chemical spray no .z)es. The test specimen cables shall be connected with Wyle supplied 14 AWG Teflon wire through uninsulated butt splices covered with Raychem WCSF-N sleeves. These Teflon leads shall exit the test chamber and shall be sealed per Wyle Laboratories standard practice. WYLE t.ABORATOetES P9ufttSWthe f eceitty
Page 30 IB Reput S0 17859-02 Page So.14 Qualification Plan No. 17859-01 REVISION C 3.0 QUALIFICATION PROGRAM (Continued) 3.3.1.2 Test Specimen Mounting and Orientation (Continued) The test specimens shall be powered as described in Table 1. The circuitry used C to accomplish the electrical setup shall be as shown in Figures 7 and 8. The instrumentation channels utilized shall be as listed below: DAYTRONICS DATA ACQUISITIOd SYSTEM CHANNELS Channel Specimen No. N o. Units Signal Monitored 4 1 N/A 0F Chamber control thermocouple 2 N/A 0F Chamber control thermocouple 3 N/A 0F Chamber control thermocouple 4 N/A psig Chamber pressure control transducer 5 N/A 0F Average chamber temperature
-average of channels 1,2 and 3 6 N/A GPM Chemical Spray Flowrate (3.5-4.0 GPM) 7 N/A pH Chemical Spray pH(10.2-10.8) 8 Z2,Z3 psig Input pressure to Wy;e Omega PX114 transmitter used as a load 9 B1 mA Leakage current to ground 10 B2 mA Leakage current to ground 11 B3 mA Leakage current to ground 12 B4 mA Leakage current to ground 13 B5 mA Leakage current to ground 14 Z1 mA Leakage current to ground 15 Z2 mA Leakage current to ground 16 Z3 mA Leakage current to ground 17 Z4 mA Leakage current to ground 18 ZS mA Leakage current to ground 19 Z6 mA Leakage current to ground 20 Z7 mA Leakage current to ground 21 ZB mA Leakage current to ground 22 Z9 mA Leakage current to ground 23 Z10 mA Leakage current to ground 24 Z11 mA Leakage current to ground 25 Z12 mA Leakage current to ground 26 Z13 mA Leakage current to ground WYLE LABORATORIES Humsvme Facmty
Pago No.19 Report No. 17359-02 Page No.15 Qualification Plan No. 17859-01 REVISION C 3.0 QUALIFICATION PROGRAM (Continued) Test Specimen Mounting and Orientation (Continued) C 3.3.1.2 FLUKE 2240 DATTA1,0GGER CilANNELS Channel Specimen No. No. Units Signal Monitored (Range) 1 B1 VAC Input Voltage (132-136 VAC) 2 81 Amps Load Current (6.0-7.4 A) 3 82 VAC Input Voltage (132-136 VAC) 4 B2 Amps Load Current (6.0-7.4 A) 5 B3 VAC Input Voltage (132-136 VAC) 6 83 Amps Load Current (5.0-7.0A) 7 B4 VAC Input Voltage (528-544 VAC) 8 B4 Amps Load Current (6.0-7.4 A) 9 B5 VAC Input Voltage (528-544 VAC) 10 B5 Amps Load Current (6.0-7.4A) 11 B6 VAC Input Voltage (528-544 VAC) 12 B6 Amps Load Current (9.0-11.0 A) 13 B7 VAC Input Voltage (528-544 VAC) 14 B7 /s mps Load Current (13.5-16.5 A) 15 Z1 VAC Input Voltage (132-136 VAC) 16 Z1 Amps Load Current (6.0-7.4 A) 17 Z2 VDC Input Voltage (34.5-37 VDC) 18 Z2 mA Load Current (36-44 mA) 19 Z3 VDC Input Voltage (34.5-37 VDC) 20 13 mA Load Current (36-44 mA) 21 Z4 VAC Input Voltage (132-136 VAC) 22 Z4 Amps Load Current (6.0-7.4 A) 23 Z5 VAC Input Voltage (132-136 VAC) 24 Z5 Amps Load Current (6.0-7.4A) 25 Z6 VAC Input Voltage (528-544 VAC) 26 26 Amps Load Current (6.0-7.4A) 27 Z7 VAC Input Voltage (528-544 VAC) 28 Z7 Amps Load Current (6.0-7.4A) 29 Z8 VAC Input Voltage (132-136 VAC) 30 Z8 Amps Load Current (6.0-7.4 A) 31 Z9 VAC Input Voltage (132-136 VAC) 32 29 Amps Load Current (6.0-7.4 A) 33 Z10 VAC Input Voltage (132-136 VAC) 34 Z10 Amps Load Current (6.0-7.4 A) 35 Z11 VAC Input voltage (528-544 VAC) 36 Z11 Amps Load Current (6.0-7.4A) 37 Z12 VAC Input Voltage (528-544 VAC) 38 Z12 Amps Load Current (6.0-7.4 A) 39 Z13 VAC Input Voltage (528-544 VAC) 40 Z13 Amps Load Current (6.0-7.4A) WYLE LABORATORIES Humsvu.e awury 1
l Page No. 20 j Report No. 17859-02 ; Page No.16 Qualification Plan No. 17859-01 REVISION C 3.3.2 BWR Specimens (LaSalle, Quad Citis and Dresden) LOCA' Test 3.3.2.1 Accident Profile The test specimens described in Table 1, pages 23 through 31 shall be subjected C to a simulated accident. The test profile shall envelop the profile specified by CECO which is described in Paragraph 2.1.2.1.1 It is assumed (for purposes of hpplying margin) that the accident (DBA) portion of the profile is the first 24 hours and the post-DBA portion is from the 24-hour mark through 100 days. Appropriate margins per Paragraph 2.1 have oeen added. The initial transient shall be applied to the test specimens (powered as specified in Table I) as shown in Figures 2 and 2A beginning at 1500F and stmospheric pressure. The ramp requirement to 3550F and 53.3 psig shall be performed on a best-effort basis. The following description applies to BWR Tests No. I and No. 2 only. Approximate 1, 6 hous after equilibrium is achieved at 3550F/53.3 psig, demineralized water spray as described in Paragraph 2.1.2.1 shall be introduced at a minimum rate of 0.15 gpm/ft2 of horizontal area of the test specimen enclosure and shall continue for 24 hours. Peak conditions at 3550F/53.3 psig shall be held for a minimum of 3 hours, followed by a decrease to 3200F/53.3 psig. These conditions chall be maintained for a minim 6n of 3 hours at which time the temperature and pressure shall be decreased to 2500F. saturated-conditions. These conditions shall be maintained f:7 a rhinimum Of 114 hours or until the 120 hour point (end of test). 3.3.2.2 Test Specimen Mounting and Orientation The test specimens shall be mounted to a solid t,ottern cable tray, or inside a NEMA 3 enclosure as listed below: Enclosure / Tray Type , _ S, rel{nens - Tray D1, D2 D5-D15, L1-L10 and Q?-Q12 NEMA 3 Q1-QG, Q13-Q20, D3, D4, l D16-D21 and Lil l The specimens mcanted to the cable tray shall be tie wrapped in place at each end of the cable. Tht: specimens mounted in the NEMA 3 enclosure shall be - mounted on the bottom ledge of the enclosure or as specified by the CECO - Technical Represerv.t've. The enclosure shall have a 1/4" weep hole chiled in the lower right hand corner. A 1-1/4 inch LB fitting shall be mounted to the top center of the enclosure. All wiring uhall enter or exit the enclosure through this penetration. An 18-inch costit nipple shall be mounted to the end of the LB fitting and shall be oriented in die tes; chamber away from the chemical spray nozzles. WYLE L.**JOftATINttES , HuntevHis Facdify l
Pago No. 21 , Report No. 17859-02 Page No.17 - Qualification Plan No. 17859-01 REVISION C 3.0 QUAIJFICATION PROGRAM (Continued) 3.3.2.2 Test Specimen Mounting and Orientation (Continued) The test specimen cables shall be connected with Wyle supplied 14 AWG Teflon C wire through uninsulated butt splices covered with Raychem WCSF-N sleeves. These teflon leads shall exit the test chamber and shall be sealed per Wyle Laboratories standard practice. The test specimens shall be powered as described in Table 1. The circuitry used to accomplish the electrical setup shall be as shown in Figures 7 and 8. The instrumentation channels utilized shall be as listed below:
' Note: Due to instrumentation limitations, the BWR specimens shall be tested in three tests. The specimens in each test shall be as listed in the following tables.
BWR TEErr #1 DAYTRONICS DATA ACQUISITION SYSTEM CHANNELS Channel Specimen No. No. Units Signal Monitored 1 N/A 0F Chamber control thermocouple 2 N/A 0F Chamber control thermocouple 3 N/A 0F Chamber control thermocouple 4 N/A psig Chamber pressure control transducers 5 N/A 0F Average chamber temperature
-average of channels 1,2 and 3 6 N/A GPM Chemical spray flowrate (3.5-4.0 GPM)
? Q1 mA Leakage current to ground 8 Q2 mA Leakage current to ground 9 Q3 mA Leakage current to ground 10 Q4 mA Leakage current to ground 11 QS mA Leakage current to ground 12 Q6 mA Leakage current to ground 13 D3 mA Leakage current to ground 14 D4 mA Leakage current to ground 15 D5,D7 mA Leakage current to ground 16 D6 mA Leakage current to ground 17 D8 mA Leakage current to ground 18 D9 mA Leakage current to ground 19 D10 mA Leakage current to ground 20 - Dil mA Leakage current to ground 21 D16 mA Leakage current to ground 22 D17 mA Leakage current to ground 23 D18 mA Leakage current to ground 24 D19 mA Leakage current to ground 25 D20 mA Leakage current to ground 26 D21 mA Leakage current to ground WYL.E LABORATORIES nunrev,n. r w e,
i Page No, : j iteport No. 17859-02 Page No.13 l Qualification Plan No. 17859-01 REVLSION C 4 l 3.0 QUAIJFICATION PROGRAM (Continued) 4 j 3.3.2.2 Test Specimen Mounting and Orientation (Continued) !C FLUKE 2240 DATALOGGER CHANNELS l Channel Specimen j No. No. Units Signal Monitored (Range) ' 1 Q3 VAC Input Voltage (132-136 YAC) 2 Q3 A mps Load Current (6.0-7.4 A)
- 3 Q4 VAC' input Voltage (132-136 VAC)
} 4 Q4 Amps Load Current (6.4-7.4 A)' l 5 Q5 VAC Input Voltage (132-136 VAC)
- 6 Q5 Amps Load Current (6.0-7.4 A) 1 7 D9 VAC Input Voltage (132-136 VAC) 8 D9 Amps Load Current (6.0-7.4 A) l 9 D19 VAC Input Voltage (132-136 VAC) 10 D19 Amps Load Current (6.0-7.4 A) l 11 Q1 VAC Input Voltage (528-544 VAC)
- 12 Q1 Amps Load Current (6.0-7.4A) 13 Q2 VAC input Voltage (528-544 VAC) 14 Q2 Amps Load Current (6.0-7.4A VAC) 15 Q6 VAC Input Voltage (528-544 VAC) 16 Q6 Amps Load Current (6.-7.4 A) 17 D3 VAC Input Voltage (528-544 VAC) 18 D3 Amps Load Current (6.0-7,4A)
, 19 D4 VAC Input Voltage (528-544 VAC) 20 D4 Amps Load Current (6.0-7.4 A) 21 DS, 7 VAC Input Voltage (528-544 VAC) ! 22 DS, 7 Amps Load Current (G 0-7.4A) 23 D6 VAC Input Voltage (528-544 VAC)
- 24 D6 Amps Load Current (6.0-7.4 A)
{ 25 D8 VAC input Voltage (528-544 VAC) , 26 D8 Amps Load Current (6.0-7.4A) < 27 D10 VAC Input Voltage (528-544 VAC) l 28 D10 Amps Load Current (6.0-7.4A) i 29 D11 VAC Input Voltage (528-544 VAC) ' 30 D11 Amps - Load Current (6.0-7.4 A)
-31 D16 VAC Input Voltage (528-544 VAC) 32 D16 Amps Load Current (G.0-7.4A) i 33' D17 VAC Input Voltage (528-544 VAC) 34 D17. Amps Load Current (6.0-7.4A) 35 D18 V/- C Input Voltage (528-544 VAC)
, 36 D18 Amps Load Current (6.0-7.4A)- l 37 D20 VAC. Input Voltage (528-544 VAC) 4 38 D20 Amps Load Current (6.0-7.4 A) 39 D21 VAC Input Voltage (528-544 VAC) . l 40 D21 Amps Load Current (6.0-7.4 A) WYLE LABORATORSES i Muntsvihe Facihty f i
, , . . _ . . _,. _ ~ _ . _ _ . . _ _ . . , . . . . . . , , _ . . , . . . . . _ . , , . . , . _ . , . - . . . . . . - . . . - . , _ - . . . . , . . .
Page No. 23 - Repet No. 17959-02 Page No.19 Qualifiestion Plan No. 17859-01 REVISION c 3.0 QUALIFICATION PROGRAM (Continued) 3.3.2.2 Test Specimen Mountire and Orientation (Continued) C BWR TEST #2 DAYTRONICS DATA ACQUISITION SYSTEM CHANNEIM Channel Specimen No. No. Units Signal Monitored 1 N/A 0F Chamber control thermocouple 2 N/A 0F Chamber control thermocouple . 4 3 N/A 0F Chamber control thermocouple 4 N/A psig Chamber pressure control transducer 5 N/A 0F Average chamber temperature-
-average of channels 1,2, & 3 6 NA GPM Chemical spray flow rate (3.5-4.0 GPM) -t 7 N/A pH Chemical spray pH (6.0-8.0) 8 Q13 mA Leakage entrent to ground 9 Q10 mA Leakage current to ground 10 Q15 - mA Leakage current to ground 11 Q12 mA Leakage current to ground 12 Q7,Q9,Q11 mA Leakage current to ground 13 L1 mA Leakage current to ground 14 L2,L7,L10 mA Leakage current to ground 15 L3 mA Leakage current to ground ,
16 L5 mA Leakage current to ground 17 L6,L8 mA Leakage current to ground 18 L7 mA Leakage current to ground 19 L9 mA Leakage current to ground 20 Lil mA Leakage current to ground 21 QB mA Leakage current to FTound 22 D1 mA Leakage current to (,_ sund 23 D2 mA Leakage current to ground 24 D12 mA Leakage current to ground 25 D 13, D14, D15 mA Leakage current to ground 26 Q14 mA Leakage current to ground 27 Q16 mA' Leakage current to ground WYLE LABORATOENES Hunte,itie p. >eiry
Page No. 24 Report No. 17859-02 Page No. 20 I
._ Qualification Plan No. 17859-01 REVISION C 3.0 QUALIFICATION PROGRAM (Continued) 3.3.2.2 Test Specimen Mounting and Orientation (Continued) C FLUKE 2240 DATALOGGER CHANNELS Channd Specimen No. N o. Units Signal Monitored (Range)-
1 Q13 VAC- Input Voltage (132-136 VAC) 2 Q13 Amps Load Current (6.0-7.4A) 3 Q10 VAC Input Voltage (132-136 VAU) 4 Q10 Amps Load Current (6.0-7.4 A) 5 Q15 VAC Input Voltage (132-136 VAC) 6 Q15 A mps Load Current (6.0-7.4A) 7 - Q12 VAC Input Voltage (132-136 VAC) 8 Q12 Amps Load Current (6.0-7.4A) 9 Q7,Q9,Q11 VAC Input Voltage (132-136 VAC) 10 Q7,Q9,Q11 Amps Load Current (6.0-7.4 A) 11 L1 VAC Input Voltage (528-544 VAC) 12 L1 _ Amps Load Current (0.9-1.1 A) 13 L2,L4,L10 VAC Input Voltage (528-544 VAC) 14 L2,L4,L10 Amps Load Current (0.9-1.1A) 15 L3 VAC Input Voltage (528-544 VAC) 16 L3 Amps Load Current (0.9-1.1A) 17 L5 VAC Input Vcitage (528-544 VAC) 18 L5 Amps Load Current (6.0-7.4 A) 19 L6,L8 - VAC Input Voltage (528-544 VAC) 20 L6,L8 Amps Load Current (6.0-7.4A) 21 L7 VAC Input Voltage (528-544 VAC) 22 L7 Amps Load Current (6.0-7.4 A) 23 L9 VAC Input Voltage (528-544 VAC) 24 L9 Amps Load Current (0.9-1.1A) 25 Lil VAC Input Voltage (528-544 VAC) 26 Lil Amps Load Current (0.9-1.1A)- 27 Q8 VAC Input Voltage (528-544 VAC) 28 Q8 Amps Load Current (6.0-7.4A) 29 D1 VAC Input Voltage (528-544 VAC)- 30 D1 Amps Lead Current (6.0-7.4 A) 1 , 31 D2 VAC- Input Voltage (528-544 VAC) 32 D2 Amps Load Current (6.0-7.4A) i 33- D12 VAC Input Voltage (528-544 VAC) ; 34 D12 Amps Load Current (6.0-7.4A)- I 35 D13,D14,D15 VAC Input Voltage (528-544 VAC) 36 D13,D14,D15 Amps l Load current (6.0-7.4A) 37 Q14 VAC Input Voltage (528-544 VAC) 38 Q14 Amps Load Cu tent (6.0-7.4A)' 39 Q16 VAC Input Voltage (528-544 VAC) 40 Q16 Amps Load Current (6.0-7.4 A) WYLE LABORATORIES HuntavtHe Facehty l
, . - ~ . ,
Page No. 25 Report No. 17859-02 Page No. 21 Qualification Plan No. 17859-01 REVISION C 3.0 QUALIFICATION PROGRAM (Continued) 3.3.2.2 Test Specimen Mounting and Orientation (Continued) c BWR TEST NUMBER 3 DAYTRONICS DATA ACQUISITION CHANNELS Channel Specimen No. No. Units ___ Signal Monitored 1 N/A 0F Chamber control thermocouple 2 N/A 0F Chamber control thermocouple 3 N/A 0F Chamber control thermocouple 4 N/A 0F Average chamber temperature average of channe!s 1,2, and 3 5 N/A psig Chamber pressure control transducer 6 N/A GPM Chemical Spray Flow' rate (3.5-4.0 GPM) 7 Q17 VAC Input Voltage (132-136 VAC) 8 Q17 Amps Load Current (6.0-7.4 A) 9 Q17 mA Leakage current to ground 10 Q18 VAC Input Voltage (132-136 VAC) 11 Q18 Amps Load Current (6.0-7.4A) 12 Q18 mA Leakage current to ground 13 Q19 VAC Input Voltage (528-544 VAC) 14 Q19 Amps Load Current (6.0-7.4 A) 15 Q19 mA Leakage current to groun( 16 Q20 VAC Input Voltage (528-544 VAC) 17 Q21 Amps Load Current (6.0-7.4A) 18 Q21 mA Leakage current to ground 3.3.3 Post-DBA Functional Testa The functional tests (insulation resistance) of Paragraph 3.1.3 shall be performe6 C with the specimens imide the chamber. 3.3.4 Post-Test inspection Upon completion of the qualification program, the specimens shall be visually c inspected. The specimers shan be disassembled to the extent necessary to perform the inspection. The condition of the specimens shan be recorded. 3.4 In-Process Inspection The test items shall be examined for possible damage following all severe tests. Au noticeable test effects shan be logged. Photographs shall be taken of any noticeable physical damage that may occur. The records shall be checked for quality of pr.rformance after each test. CECO and S&L representatives shall be provided r.ccess to Wyle facilities and records for QA program evaluation and auditing and inspection / surveillance subject to prior scheduling through Wyle Contracts end QA Departments. WYLE LABORATORIES MhM1=iHe F ec'hty l
Page No 6 Report No. 17859-02 page No. 22 Qualification Plan No. 17859-01 REVISION C
- 3.0 QUALIFICA'110N PROGRAM (Oontinued) 3.5 Instrumentation All test equipment and instr' entalon to be used in the performance of this program shall be calibrated ... accordance with Wyle Laboratories' Quality Assurance Manual, which conforms to the applicable portions of ANSI N 45.2,10 CFR 50/Apper. dix B, and Military Specification MIL-STD-45662. Standards used in performir.g all calibrations shall be traceabla to the National Bureau of C Standards.
3.6 Report The report shall describe the qualification requirements, procedures, and results. The report shall also include rationale and justincation required for the qualification and shall certify the qualification of those test items which passed the tests of IEEE Standard 323-1974. The customer shall receive ten bound copies and one reproducible copy of the test report. C 3.7 References
- 1. DuPont U.L. File No. 41938, Library Code 032-78A
- 2. " Wires and Cords for Original Equipment Manufacturers," General Electric Company, No. WCC-2, Library Code 185-79A
- 3. Industrial Motor Usen' Handbook of Insulation for Rewinds, L. J. Rejda and Kris Neville,TTseEr,1977, Library Code 255-80
- 4. "Raychem Corporation WCSF Thermal Aging Data," EDR-2001, Library Code 360-80A
- 5. Qualification Report, Westinghouse Electric Corporation, Type AB Circuit Breaker, Rev. 2, dated 11/J0/79, Library Code 499-81
- 6. " Qualification Tests of Flame Guard FR-EP InstrumeMation and Control Class 1E Eketrical Cables in a Simulated Steam Line Break and Loss-of-Coolant Accident Environment," and Attachment AT-1, Franklin Institute Research Laboratory /The Anaconda Company, F-C4836-2, Library Code 517-81
- 7. BlW Cable Systems, Inc., Letter dated September 2,1982 with Thermal Aging Data for GE Silicone Rubber Attached, DIW, Library Code 673-82 WYLE LABORATDRIES Muritaville Facility
.m
. s TADLEla TNTSFSCBSEEN DESCR8FTIOtt g 1
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Specimen SpHee
- rest .
Noset,or ideterial Ce6 Overlay Aaw Emelesere Test VeHage Stat W Current
- B-1 Rayohen Siegle ensubsetor 914 she= to two 1/C 314 1/2" 40 yrs NEMA 12 122VAC r s' s74 WCBF-N adwtos - WC3F-N apues. w/weephoic Bro.dwou3 ;
B-2 Keychem Slagte condector 914 Reekbestas to two 1/C 314 1/2* 44 yre NEMA 12 122 VA": Byresn/ 6.74 WCSF-N mamata - WGF-N spMee. w/weaphole preldwoud B-2 R.yehem Two I/C 318 Boekbestas to three 1/C 318 1/2" 4!tyrs NEMAII I22VAC Dyron/ 5.64 WCSF-N Rockbestan - WOF-N syEee, w/weephole ureldwood o E Is-4 Osoedte s t4 0kadte to s s e ma=ite oussed be-k to beeld V-type - 44 yrs NEMA 12 528 VAC Byrosal 6.7 A % aptlee etth Okalte tape and no lasuielless tape in eroteh. w/mesphole Breldwo=A O O
*t 5 Osunnite 0 3 4 Ohanite to sit Nosses (pigtall from Limitortpae10mgged -
46 yrs NEMA II 528 VAC Syron/ 6.7 a. ". I boek to tecial V-type spileu with Okontte tape and me w/weephole Bro 64woud 3** I lasulatlass in erotedh l C$ U-8 Okonise ele Okonite to ela Okonite Gugged back to bacid V-type - 44 yrs NEMA 12 523VAC UyrorJ 19. A 8-ogdice with Okosdte tape and me lasseletlea la erotek. w/weegenote Bro 6d oud oU d B-7 Okonite See MCM Okomits to 500 MCM Otonite V-type apuee wiQ - 4.* vre NEMAII 528 YAC Dyren/ 15A 7 Otanite f. age. w/weephe'e Breideoud 3 7 2 R
- ?
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TABLR te TNT SPRQtBEN DESCRAFTION y' Y-z Speelmen Speles 3 Mesnese* M eterial Coensurettes Tant ? M Overtega Age Enetener. Test Vettere Station Cet
~~
g D-1 Royehem it go. Rockbesten to 14 go. Roskbestas. Overstaed Reyeheen 3* 38 yrs - 528 YAC Dresden G.T A WCSF-N aplice (WOLF-30eL 1 IF2 Reih 12 go. Rocktwete to 12 go. Rocktantos. Undereised Raychem 2* 30 yes WC5F-N apuce (WC5F-8791. 528VAC 1kenden E.14 D-3 S wteh 12 go. SIS wire to 12 go.815 wire. Scotch top @dgtall 30 yrs NEheA 3 528VAC Drenden 6.14 epiles -Beetuel Procedsre EF-12 -For in-*yw.C men w/weephole Scotch 130C,70,17. p 6 j D-4 Scotch 11 go. SES wire to 12 go. St5 wire. Scotch taped pigtall - 38 yrs NEMA 3 528 VAC Dresden 8.7A oriles -ben Prom EF-12 -For outside &ywell user w/weephog, ; Scotch 130C,33+. o D5 R ey 3 ess 14 ge. Reettbestas to solenoid ner.-Isopregnated breided jacket 2* av 39 yrs - 524VAC Dresden E.7 A WC5F-N eoB wire. Inline apHee with Raychem WLSF-Ill. (6*ateeve) i g, D-S Roychem g? I4 go. Rockbestes to solenoid non-fanpregneted breided jeeket l' 34 yrs 52sVAC W C5F-N eoil w6te. Inline calles with Reyehem WC5F-Ill. Dresden 6.74 [ *J g D-7 Roychem 14 go. Rockbestes to lepregneted breld eou wire. Idine aplice w 2* 30 yrs - 524VAC Dresden S.7A W O F-N with Reychose WC5F-ils. [ D-8 Raychem 14 go. Rockbesten SEB to isepregneted braid ec5 wire. InEne 1* 3e yrs - 528VAC Dremdess W O F-N apNee with Royehose WQF-II5. 6.? A D-9 Roycheen 14 go. Rockbestas St5 to 14 ga. RaektMstas SEl. latine apRee 2* 34 yes - 132 VAC Ikersten S 7A WCSF-N with Roychem WCSF-II5 with min. bend violation (tle wrapped bendL IF10 Roychem 14 ga. Rockbestas SEE to 14 go. Rockbestas 305. Reyeheen w 2* 34 yrs - 525YAC Dresden E.7A WC5F-N WCSF-il5 over insdated tutt spilee On respL 3
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TABl.Rla TErrSPECIMEN DESCRIF710N 77
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?'d Specimen Splice Te t G Mornber Material Confiserstlen OW Ase Emelesure T_w
- Volta g Stat 6an rm ent O
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D-II Reyehem 14 ga. Roi.destos SIS to 14 ga Rhtos 85. Reyehers 2* 38 yrs -
$25 VAC I'd Men 6.7 i O W O F-N ' WQF-ll5 over insulated taitt $ce (outside rangeL D-12 Raychem 14 ga. Rockbestos SIS to 14 go. RdN=tos 55. lal'as 1/4* 30 yrs -
523VAC Druden 6.74 WCSF-N spuce with Rayeheen WQF-115. D-13 Raychere le go. Reckbetos SIS to 14 ga. Rockbenas 85. lP 30 yrs - 528VAC Dreden 6.74 W O F-N Inline spisee with Raychese WOF-115. o E IF 4 Raychese le go. Rai$bestas SB to le ga. Rockbestas SS intlee 3/4* 30 yrs -
$18 VAC Dresden 6.7 A g W O F-N W O F-Ill. g 1F IS Royehose 14 go. Rockbestos SB to 14 ga. Rockbestas SB. Inline 1* 38 yrs -
328VAC Ikenden 6.7 A k W O F-N sp4&oe with Raychem WOF-IIS. g, 8h 18 kaychern 34 go. Rockbestco SS to 14 ga. Rockbestas SB. Esychens - 34 yrs NEMA 3 528VAC Dresden 6.7 A *A HMCK NMCE kit with tmatt tab trimmed by 1/2*. w/weephole [* *, D-17 Roychem 12 go. braldad motor lead 1212 go. bralded motor lead - 38 yrs NEMA 3 528VAC Dresden 6.7 % ? [ NMCK {stiloon wirek laside drywell- Roychem N MCK kit. =/weephate ,f .g D-IS AMP O.E. Vulkene SIS 14, (3264M), Unit 3 drywell sample with 13 yrs NEMA 3 524 VAC Dresden 6.7 A - Amp winew splice. (19 yrs w/weephole 2 netwat agt# g) y D-19 AMP O.E. Yuakene SIS e I 4. (f 284M) Unit 3 drywell - 15 yrs NEMA 3 132 VAC Dremds:n 6.7 % 3 ! sarmpie with Amp wirmiow apties. (18 yrs w/weephole i satiral aging!
~
D-20 Scotch 12 go. SIS wire to II ga.312 wire Scotch taped pigtall - 13 yrs NEMA 3 523VAC Ortadeen 6.7 A spuce -Bechtel Fraceare EP-12 -For la-dry, ,J isses w/weepleie i Scotch 135C, f e,17. . D-2e Soutch 12 go. SIS wire to 12 go. SIS wire Scotch taped pigtaII - 15 yrs NEMA 3 52sVAC iknden 6.7 A g spUce -Bechtel Procche EP-12 -For outside drywell user w/weegAoie 3 Scotch 13s,30*. 3 2
TABLR 2: TWF SPECIMEN DEBCRFf9008 , . ,
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Speelmen Spiles Tot *U Nwntser ESeterial C=b^z _ Overtep Age Rambemure jg-3g Statlan Cartent L-1 Roychem Kepton Smedeted fic AWG were eennosted to Eaton Corp. 1/3* 40 yrs - baoJAC LaSelle I.e 4 $ WCSF-M (Seanuel Meere Desseren) SIS AWG wire. Overlap of Roychem l aleeve en eseh were lacedation is 1/8*. l le2 Roychem Kepton insulated fle AWG were cesseected to Esten Corp. 1/4* 44 yrs - 32sVAC Lasalle s.e 4 i WCSF-N (Sesmael 'seere Dekoren) #18 AWG wire. Overlap of Roychose sleeve en each wire Isoulation is 1/4*. c L-2 Roycheen Eaton Corp. (Sesnuel Moore Dekoron) #IS AWG, XLPR iseulated ./e* 44 yrs - 328YAC LaSelle a _s 4 h W QBF-M wire,2 lesqths. Overlap of Roychose sleeve ese each were 7 lasulation is 1/B". ; I,- 4 Reychose Eaton Corp. (Bearset RSeere Dehorsed SIS AWG, XIEE leeMdstad 1/4* 40 yrs - 529 VAC LaSalle i.e A {, Wesr-N mico, I lagths. Overlap of Reyehen see.ve en each were a laouletten !s 1/4*. p.
- s x 8.- S Reyehese Okonite e1( AWG EPR 8=.a.ad wire,Ilesqths. Overlap of 1/8* 40 yrs -
128 YAC LaSalle 6.7A yI wCar-w - Raychem aseeve en amen wire housetten is 1/s*. -; L-4 Roychem Okonite fII AWG EPR imedeted wire,Ilesqths. Overley 1/4" 44 yrs - 528VAC LaSalle 6.7A $ WCBF-N . of Reychem sleeve en eneh were isoidation is 1/4*. y a
~
1,-7 Raychem Kapton Issedated #14 AWG were esanected to Otomite el4 were 1/8* 44 yrs - 528 VAC LaSalle 4.7 A WC5F-N EPR iswedeted wire. Oversep of Reyseness s8eeve en each were lasutetten is 1/8*. l.-8 Raycheen Kapton luuleted fl4 were AWG were oosuneeted to Okonits- t/4* 40 yte -
$28VAC LaSalle 4.7A WCSF-M e 14 were EPR iseesloted wire. Overley of Royehese sleeve on each were isoulettess is 1/4*.
L-S Roychem - Roychem Flemtrei SIS AWG XLPO Issedated wire connected 1/t* 48 yrs - 528 VAC LaSalle 1.e4 WCSF-N to Eston Corp. (Sessesel Mesre Dekorosd a14 AWG XLKPE g issuteted wire. Overlep of Roychese sleeve on each r were insadation is 1/8". n
l l m, TABLEIs TEsFSNGIAEN DESCRIPTION $h 2x xP Pg O Speelanen EpNeo Test 3 Neseber 18aterial E - tjee OW Amo W Test Valeese Stat 6am Cearrant L-10 Raycheas Roychem Plasatrol #18 AWG XLPE leculated adre connected 1/4* 44 yrs - S24VAC LaSalle 8.e A I WC3F-N to Eaton ",orp. . (Sesomet Ideere Dekorend sls AWG XLPE laeutetton autre, overley et Reyelma en seek were le 1/4*. L-11 06mente Eaton Corp. (Semmel adoere Dekeren) 818 AWO XLFE. 2 - 44 y s NEMA 3 528 VAC LaSalle t.e A [ 8esqths. Demsnite 47-95 leculatlag tape and No. 35 jocketisq w/weephone ; tape. Sp44eedla meeerdenee eseth proceh HPFCO-Wi-580. 2 3.'.
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7 2 5 C
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g Q-I Scotch a14 Rockbesta 885 to 414 Eaton Dekoron (5ernmel MooreL - 13 NEMA 3 Scoteh taped spMee 13eC,33+. 328 VAC Qved Caties 5.7 A w/weetdwie ** Q-2 Scotch 814 Rockbestos SIS 314 Eaton Dekoron (Seanuel MooreL 38 NEMA 3 Scotch taped spitee 136C 33+. 538VAC Qtted Cities 5.74 w/wegdiale Q-3 Smteh 8 I4 Rockbestos St3 to 8I4 Eaton Dekoron (Seveuet Moorek - 15 NEMA 3 Scotch taped spMee 130C,33+. 535 % A8I Quod Cettes e 7A w/weephsde 4 j Scotch
- Q-4 #I4 Rockbestos St5 to fit Reton Dekoron (Semuel MooreL -
30 NEMA 3 i Setch taped spMee 130C,3D. 833 VAC Quod Cities 6.7A % ' w/weephole { 4 Q-S AMP e14 Rockbestos SES to 8I4 Eston Dekoren Conwel MooreL Aap - 40 NEMA 3 i 133 "A8' Qised Cities 6.7 A E Commeretel grede window spMess (FIDG epMee, Model 330570L w/weephole E 4 Q-4 AMP 814 Rockbestos 35 to fit Er'os Dekoren (Sesevel afoorsk Amp - 48 NEMA 3
.e: '
538 VAC Quad Cities 6.7 A M Commerelet greds window spuess (PIDG ephee, Model 330578L w/weephole "x Q-7 Royehem 8 5 4 Rockbestos 35 to 914 Eston Dekorea W Moorek F
$?
15 - 132VAC Quod Cities 6.7 A WC5F-N Revcheen sleeve WQF-78 over Amp w!ndre spMees (PIDG epMee Model 379579L O" Q-8 Reyehem 814 Rockbestos SIS to $14 Eaton Dekoron (Sesnuel Moorek F 36 WC5F-N Raychese sleeve WC5F-70 over AMP wladow spueen (PIDG epMee, 131 VAC Qtied Cities 6.74 - Model 330579L 4 Q-9 Raychem f14 Rockbestes SIS to 814 Eaton Dekorea. Reyehem sleeve 1-1/P 15 WCSF-N 133 VAC Quod Cities 4.7 A WCSF-Il$ over 1/3" bolted connection (Ref. QC 3 3). Q-18 Roychem 814 Rockbestos SIS to #14 Eston Dekoron Raychem sleeve 1-1/3' 34 WQF-N WQF-Ils over 1/P telted annection. 132 VAC Quod Cities 6.7 % M 5= n i 6
~
4 l i 5 i TABLEIs TWTSPEClasEm ramer'1marggott I 3e i 3z
- "--- x?
Semes stumber aseterial P ^ ^ Overtep Age Team ?O i Emetenure Test Vettene Ste46ess Current O ; Qti Reyeheen E eI4 Emedientes 35 to 914 Esten Dekeren. Reyehen sleeve 1-1/3' 15 - 132VAC Quod Ceties 1 S.7 A W QEP-N WGP-300 over 1/3" totted emenestion. . i i Q12 Reyehem 814 yeekbesten W to 914 Esten Doheren. Reyehese sleeve I-1/3* 30 -- 13 VAC Qised C4ttes 4.7 A WC3P-N WCEb-300 over 1/2" telled eennection. [ t Q-13 AttP G.E Valkene 35 314 ene and only. Spesinen removed from - 15 NEMA 3 132 VAC Quad Catics 6.7A l Unit 3 eywatt pensteetles efter la servlee e udniseum of w/weephole j IG yeese. AteP window aphes. p
- +
! Q-te Ater G.L Vulkane 35 014 ene end only. Speelman renowed from - IS NEMA 3 ! Uedt 3. ryweit penetreelen efter la servlee a minimesa of 528VAC Quad Catoes 4.7A i w/weephule E ! i le years. AMP s6adow spues. 1 },! Q-85 AbdP - G.L Valkene 35 014 ese and only. Speelmen reasoved Trou - 30 NEMA 3 132VAC Quod C6 ties Usst 2 eyesel penetration efter la nordee e annimean of E.7 A e *[ w/weaphase M! le years. AISP h spues. {~ Q-16 AttP G.L Vatheme M e 14 ene end only. Speelmien removed from - 30 NEMA 3 Usnt 2 *ywett penetretles after in servlee a soimineen 528 VAC Quad Caties 4.7A i of le years. AIEF window epitee. w/-__ f fe G O,. Q-17 Ater G.E Vulkene SS e14 ene and endy. Speelmen resnowed fresa - 1 MEasA 3 132 VAC Quod C4tses 4.7A Unit 2 *ywent ; l
^ ^ 1 after in servlee e soimissess of w/ -M: '
is years. nsP wiede. spelee. ! Q-18 AMP G.L Vulkesee SW 314 une and only. Spr nem resmoved frosa - NEMA 3 1 132 VAC Qued Citaes 4.7A Usdt 2 eywell peestretten after in sera , e seinimene of w/weepWe l , it years. At$P window epees. ' Q-19 AMP G.L Vedkene 385 814 ene end esdy. Spee4 men reseoved from - NEMA 3 ! Unit 2 eyweII penetration after la servlee e uninimuse of 1 528 VAC Qued C hes 5.7A , w/weephole 0 l le years. At$P window eplies. y l Q-20 : AMP G.E. Vulkene SIS e 14 este end osdy. Speciseest removed fresa - NEMA 3 Unst 2 drywell penettettosi efter la servlee e anledmism of 1 528 VAC Quod Cettes 6.7 A w/weephule j te years. Aber windsHr ephee. l s % , = , ,
TABLRh TWr3P50essN DesCRarrtoet :8 5 3e
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__f-- Sp#es Test O Nasetper Isoter6el
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e- _ ~ _ _ _ _ _ _ Overley Age W Test Vehene Statima Current 3
?
- Il Reyehese ett BBW(Bestenlameseted Wire)alsgle eseeseter to ASCO -
48 yre NEMA 3 132 VAC Zha 4.74 3 NPKV molenoid valve lead wire w/noe-Isapreynoted breid-Reyelssen stub w/weegdiale
, type emaneeter NPKV-2-19A.
Z2 Roycheen 814 Stw to eIS Kapten lamedeted were-Reychose NPRS-t-1IA. 1/2* 49 yrs - 3eVDC Zeon 2&n4* NPMS Z3 Seychose a14 BlW to ele Kaptos treuleted adre-Reyettese NPKS-t-11A. 3/4' 49 yrs - 36VDC Zeos- to mA* d NPKS C O Z4 Roychem 814 EIW sisgle emeeseter to Stetle-O-Rhg switeh leed wire 1/2* 44 yrs NEMA 3 132VAC Zson 6.7 A E NPKS w/isepregnesed breid -Reycheum NPEB-t-II A. w/___f *: ZS Roychese #14 58W elsqle emmeneter to Steele4-Risq owltah lead wire 3/4* 40 yre NgstA 3 Ta2VAC Zion 6.7A wI NPKS w/lsepregneted braid -Rayettaen NPKS-t-11 A. w/weephob "g . ZS Reyeliesa 314 field emeesoter SIW to ellleone Id-lesop breid smotor leed - 40 yrs NEMh3 528VAC Zsee 6.7A $w NPKV -Reychose NPKV-2-tea. g w/weepheie ,', Z7 Kerite e14 SIW to e14 StW -V-type spilee with Kerfte tape - 40 yrs NEMA 3 528 VAC Zion E.7A 3
- j. with pastty la ersteh. w/; f f: {
Z8 . < 4teyeheen 314 BfW to 814 BIW -Rayehous NPKS-I-II A e4th ISO degree 1/2" 40 yre NEsta 3 132VAC Zion E.7A NPKS band. w/_ f: ! ZS Reyehean . e14 Btw to 014 :lw -Rayehese MPES 1-11A with les slagree l' 40 yrs NEMA 3 132 VAC Zson E.7 A NPMS head. w/_ _f' Zie Reyeheen 914 Btw to e14 BlW -Reyeheen NPES 1-1I A with les degree 2* 40 yre NEMA 3 132VAC Zion S.7 A a NPKS based. w/weephale Q IlI Kerite 014 BIW to slBisono ad-teene man-Isopregneted breid smoter - 40 yrs 528 VAC Zion 8.7A U
- Seed -Merite tape eeer lecited V aa===ater with petty la esteh. *Pisil scale oestput of e Osunage efferential prenoire trosssseitter.
i 1 go xP g
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TABLE Es CRCO 17980 AGNG MATRIK 55 SeneRee 34 Aging x? O : ' -__ - Aplice Meter 6el Re,(eV) QL Gest (ree) Tee @ Aglag TeeefC) Time, awe) Cessnesete Pg
. Z 1 - Z-8 Reyehem WGF-N I.29 44 54 I49 IIS 3
Z7,Z1t,ZI2,ZI3 Karlie Tape 1.25 40 SG 115 198 Kertte tape is Scotets h allicone rubber 3 Z8 - Zlt Roychem WCSF-N 1.+9 48 58 I15 149 81 - B3 Reyehem WGF-N 1.29 40 Se 115 149 84 - B7 Okomite Tapes 1.24 48 54 115 179 Okordte T-95 le insat. tape LI -Lle Rayohem WGF-N I.29 48 85.56 330 29e ;- l L I1 Okenite Tapes 1.26 es 95.56 130 352 04oedte T-95 is Insut. tepe h Dt D2, U5-DIT Rayehem WGF-M I.29 36 85.54 130 224 D3 . Sooteh 134C,79, If I.25 h 38 45.54 139 279 Assume Scotch 79 is Ilmitisig D4 Santeh I360,33+ h 1.15 30 05.54 I36 482 33+ in Isunnletion per CECO E y Pl us e*hettosial 3; DI8,DI9 AMP wtadow epilee 3.17 15 SS.a4 129 178 'IS years in service (netural aging) Nylon - I.17 eV is 54% of S y i eteet. etrength -g-D24 Scotch 136C,79,17 1.25
=
15 85.54 130 170 Some as D3 D21 Scoteh 130C,33+ 3 1.15 15 65.54 130 241 Some as D4 y Qt, Q3 Scotch 13GC,33+ 1.15 15 85.54 IM 241 3 Some as D4 Q2,Q4 Scoteh 130C,33+ t.15 M' 85.54 138 est Some en D4 Q5 AMP PIDG epMee 1.17 40 e5.54 .130/130 as/53s Mylon QG AMP PIDG eplice 1.17 de 45.54 120/130 89/53s Seree as QS Q7,Qs,QlI Raychem WGF-M I.29 15 85.58 130 112 QS,QIS,Ql2- Roychem W G F-N I.29 30 85.54 136 234 QI3,QI4 AMP window epilee 1.17 IS 85.54 129 170 Same es DI8 & DIS (It yrs. met. aging) Ql5,QiG AMP eindow s Wice 1.17 24 85.54 120 g 339 Some as DIS & DIS (10 yrs. net. agirig) Q17 - Q20 AMP window spHee 1.17 ; 11 85.58 115 53 Same as DIB & DIS (18 yes. net. aging) [ r
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Page No. 40 Oualification Plan No. 17859-ol Report No. 17859-02 Q e M 2 Nh M$ e M R$ = 1 5
- .5 g
&s -
a e o m 5o - 8 m e M i s
. ii 6 1 i s m k r V 4 g
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Pags No.1 Report No. 17959-02 QUALIFICATION oua' a'4" " -o' wy.z uusonsmuss ocasamesc essvscas a systenne amous PLAN DA1E wm u. 1988 e o aos ious . av=tsvitta. ausawa naor 20 TOTAL PAGES
** s + 7a ruse tttt*= oat aem aar m s P.EVISION A - 8/28/86 REVISIO;; B - 9/18/86 REVISION C - 12/3/B6 and 1/16/87 ENVIRONMENTAL QUALIFICATION . 2/26/97 OF 3/9/87 RAYCHEM WCSP-N NUCLEAR CABLE SPLICES OKONrrE TAPES, SCOTCH TAPES, KERITE 3 TAPES AND AMP SPLICED AS INSTALLED ON VARIOUS WIRE INSULATIONS AT -
COMMONWEALTTI EDISOK COMPANY'S LASALLE COUNTY , ZION, DRESDEN, QUAD CITIES BYRON, AND BRAIDWOOD NUCLEAR GENERA'ITNO STATIONS a O
. APPROVED BY: ## J ^ ~^^ -
PROJECT MANAGER A. Horsman APPROVED BY: ' H 8 APPHOVED BY: I
~
I d FOR: ENVIRONMthTA LIFICATION fr. Johnpan I i QUALITY ASSUPANCE: 'g,J W. Hi%ht g PAEPARED BY: /N - - - - - - - ~M~ PROJECT INE & ' J. Hazeltine REVISIONS go,, , ,3, ,,
)
REV NO. DATE PAGE OR PARAGRAPH AFFECTED BY A PP'L DESCRIPTION OF CHANGES A 8/28/86 All t*H [ Revised en inen morate I n t e rim _ b r i I Procedure Revisions I and 2
\
B 4/17/A6 All **u . . Revised to inenraernte inter *r l Procedisre 1 en Pev. A. enrece* tvoorrachieni errors. and sad f details on PVR YM A teet. corvneoni sv wvtt L.asomatoats tut acat to atenoovet coev ia- est os otatawist utiuzt 4=v os rat uaraniat containto -tat = witaout twa tsratss Paca etaurssom os witt usomatomets is **c= eatso Na accepta% or a puncmass omote i= co==tet4o= vve. TMs uAf tNIAL cont &lato MtRalN sMALL Se toufVAtt%f to tJIPat53 **ca Ptow sscoe j i l
e r do.1"859-02 REVISIONS arvisiou c REPORT NO. 17859-01 DATY, noe.wher S. 1996 uscavoans sc4oc see<cis a sunus onove AEv NO I DATE PAGE OR PARAGRAPH AFFECTED BY APP'L DESCRIPTION CF CHANGES C 12/5/86 All ARH [dk incorporate IPRs B-1 and B 2. idik IPR B1 added instrumentation h'*f requirement for PVR LOCA test of d,Id4 Para. 3.3.1., provided details of Bk'R LOCA test per Para. 3.3.2 and added various electrical schematic and setup figureas. IPR B-2 added Specimens Q13 through Q20, provided basis for activation enernien and. thermal amine orenram sn ==ry. C 1/16/87 Para. 3.5 ' ARH ded "Buresu" in last sentence Wh
' 'Bh'L ~
C 2/26/87 Para. 1.4. Table 1 JH bdCincorporateCECocomments g J-avii/N 3/9/87 111. 5 and Appendix IV all JH Jh Add splice construction details panes h y.
, ='
7'/4 II t
Page No. w Oualifteatien Plan No. 17859 01 Report No. 17959-02 RIGID CONDUlT IM"LB FITTING r-18 " , [C* *) ( )
;ge
[ ^ e WYLE gg
,RAYC HEhk. ,,
q SPLlCES \" - L.- ..l p 7 u, N \ . i }}
; //
V SPECIMENS- kg " DRAIN HOLE (RESTING ON BOTTOM LEDGE) e IIN 4. TYPICAL NDE 3 ENCLOSURE TEST SETUP
Page No. 37 Page No. 42 cualification Plan N . 17859-01 Report No. 17859-02 - l RIG D CONDUlT f4IP" L.B FITTING a- -p f a / i
.)l \
WYLE 7PhC1S SPECIMEt 20' e7 ( i f [ 2P h? MEN
/ 24' =
X" DRAIN HOLE l NEMA l2 ENCLOSURE FIGURE 5. NDM 12 ENCI4SURE TEST SETUP
.. -. e .
- -o
*E B.
3x x?
?-"
=a w
E Set to 528 VAC 4 u W to @ gg O o 10A 15A O-560 VAC 112A- - [ l
- CT ca g
48o 3e ,* P' [b, (I) C m l I Variac VAC % y= > %. y
" T CT
] 'l -
W B7
) TT vjd% g
- tb ggy t > Set for 3,
, a 15A gg a
3$ Isolation d I r, III N -f. Transforsner " M
- 112.5 KVA u
' mw T (1) Ingmt voltage signal to Fluke Datalogger 3 (2) At plied current signal to Fluke Datalogger FIGURE 6. ETECTRICAL SETUP FOR SPECIMENS B6 AND B7
- o c :
so 88 ! 25A
'2o 1/4A 7Q
+,- 7_oo_gy 2
- 1 - ', t <
, z;.9
'
- Voltage signal 120 VAC- we-3 -< + 528 VAC l .o a.
* -H
- g I to Fluke Datalogger -
) o Variac Isolation g PT -
g
" '"Y, T : *
-o
-- . Load current signal 7 % % to Fluke Datalogger
. 00 og di (P
- r 1 -
e so d SPECISAEN l
~~
n 51 cr - Terminal k~ 0--O
- oI w w .l 4
r Block a
-120 VAC. >
~ -
w 4 -CT
', , g' E .. .
C - ot ! variac 3'
=-
7 o' 2
?:
"s
- Leakage current to ground signal g to Daytronics Data Acquisition System. g FIGURE 7. TYPICAL ELECTRICAL SETUP FOR 528 VAC AND 6.7A OR SA CIRCUITS
,c v e So m o *e*
3z zP P4'"
-3
<a E
,a a Terminal Bl d dmnM del to Fluke DataleyJer
%, m 00 00 O O
-A SPECIMEN 1- 00 -
n g 10A ' ' g3 " 20A "
- 120 240 r C 3 C 3 'l g g
> Voltage signal to a l 120 VAC l 1 2 VAC Fluke Datelogger 3
c ,s ' PT Set to required current Variac Isolation 7) T Transformer
- 4 -
Ieaka9e to 9round Sivadl to CT M Daytronics Data Acquisition System $e O
.amus.
FIGURE 8. TYPICAL ELECTRICAL SLTUP FOR 132 VAC CIRCUITS i
- a u aA Ba
- x u?
9s*
~3
?
o 23 Load current signal to Fluke Datalogger Pressure signal to Daytronics Data lA Acquisition System g g - 3 I a SPECIMEN .; a oC Shunt' flouse r b Hegulator Air C
~
y Voltage signal to ob .(set to 100 psi) 07' "j 3g, g . Fluke Datalogger
---O V Sx* !
Gd9e m. ATM $U 20mA Omega C PX114 o Transmitter 0-100 psi as
~d W Leakage to ground 4-20mA
,R M signal to Daytronics y Acquisition System 8 7
FIGURE 9. TYPICAL ELECTRICAL SETUP FOR SPECIMENS Z2 AND 23
Page No. 47 Report No.17S59-02 Page No. 42 Quallflention Plan No. 17959-01 APPENDIX I Splice Preparation Procedures WYLE LABORATORIES Muftt3veht ISCetity
\
___m l' age .No. J Report No. 17850 01 Page No. 48 - Report No.17159-02 R-1 WI-500 1.d d e n t.*.**. 8 3 Aav. 1 h Precedure Not WT-Sc0 Revis1:n NoI N/A TI':1E t ADDENDtri ON FIELD TEST OF T-95 & #35 OKtMFITE TAPE Prepared by: wb Date E
- t i - 8%
d. Reviewed by: ' I _w# /u! Date f-8"8 8 ger, ' Quality - Me *> Data M */ "II l 7M 3 - -
~ '
Approved by: Pro 3ect Manager H3 WARD P. FC EY Approved by3 _ Date. Y t dol h __ h ector, Quality Assurance COMPANY e4
' Ceco Acceptance: Per crea latter Ao A A h /st J -
.+ .
P.' .. f.% i - 3
~
e .-.
--g -- v qwwm,- *-er - v-,-n~---- - - , -y----w- - -
Page No. :,;. '
. Pege No. 49 ,
Report No. 17859-01 ,,
. Report No. U659-02 MT-300 f.ddsndim d2_
ni Rev. 1
. ADDI!C'."! - W*. - E C O h '
2.
' Ut Arct! 0UM cti ? IID Trs? Or T-95 & a35 CKottiTE _ TAPE .
6 The shelf life for T-95 okonite tape is 12 months. from date of manufacture. The shelf life for #35 okonite tape is 24 months from date of manufacture. Okonite tapes remain usuable beyond shelf life ex-piration date, provided the following two (2) in-field testa can be passed.
- 1. When .atretching the tape to 3/4 of its original width, the tape should not rupture or te&r.
- 2. Wrap several half-lapped layers around a dowel or any other object to simulate a cable. The d...I layers should be applied under a tension de'-
' scribed above. After lightly squeezing the half-lapped layers, elice open the taped mass along the axis of the' dowel. If the taped * ,
layere are inseparable, (fused together), the tape le acceptable for use. .. The craft shall notify Quality control prior to per-forming the test. Quality con
- ol shall anonitor the tests through in-procese ipections.
~
References:
Mark Terms memo dated 1/14/83 e Page 1 , p'. N N .
~
Page No. 4$ ;
'* / Report No. 17 8t $9-01 .,
' . ' Page No. 50
. Report No. 17859-02 111-300 1 d d0n(*.'.*.m '*4 Rev. 1 A-1 F ?.C CIO'.~3 2 C '.ARIT C?C OM .
Terminati:ns made at moters 480V and below are to b perfcrmed in the felleving mannerr
- 1. Lugs are to be bolted together with the appro-priate bolt type and associated hardware.
Bolting matori.a1 for bolt diameter of 3/8" and larger aru to be stainless steel in accordance with Ceco Standard C-849.
- 2. Any voids that exist between the attached ,
lugs are to be filled by the use of okonite nibber cement and sufficient layers of Oko-nite T-95 tape as applicable to prevent ancia-ture creepage. .
- 3. Apply okonite rubber cement over both lugs and exposed conductor area. Let dry until cement becemos tacky.
- 4. Using okenite T-95 tape, wrap Nth lugs a sainimum of two half-laps, paying attention to
'] ccanpletely sof tening the bolt att*@=-nt.
- 5. Apply a minimum of two half-laps of %cnite 0-35 tape. The layers of 0-35 should extend approximately one inch past the botadary of the lugs on to the cable jacket.
' Richard Quate /
Manager, Quality (RPFCo) Id!4fg K. SteeYe CBCo Project Engineer
. Referencest ..
NPFCo WI-500, Rev. 7 S&L std. fA-209 . sal Dwg. 1r-0-3089 '
' ' Ceco Std. C-849, O.>.t
. V e s Page 1 of 1 N.- 4
11-861 9805 PWI 3122693569
- 205.2J3404e # #4
. sr.e No. 51 Page No. l.6 Report No. 17859-01 ~l' ' 'I8 ' 8 U *~ # 8 'i'I'~ ' 8 0~O*U Report No. 17359-02 ,
2 i 2. 52's.E 2O O .
' WI-500 Addendum 43
.w . A R-1 Ja..uary
" 11, 1933 ,
Mr. Jim Phelcn Fri..cipal Engineer - Cocm:nwetith Edison Co=pany Pos: Oidice !cx 767 Chicago, Illinois 60690 , RE: T-95, #35 Okonite Tspes ,
Dear Mr. Phslan:
The shelf Ilfe for the subj ect tapes remains as stated below and as in my previous December Z1,1981 letters . ... - , T-9 5 -- 12 months 'from date of manufacture
#35 -- 24 Months from date of manufacture However, the term shelf life mustinvoked be further definedthe regarding souse thatof unnecessary restrictions are not .
Chanits tapes. Okonite tapes remain useable provided that the following two (2) in-field tes ts can be passed: '
) '
- 1. h* hen stretching the tape to 3/4 of its triginal width, the tape should not ruptur; or tear.
- 2. Wrap several half-lapped layere around a dowel
.or any other-object to simulate a cable. The
. layers should be applied under the tension described above. . After lightly squeezing the half-lapped layers, slice open the taped mass along the axis of the dowel. If the taped .
layers are inseparabia, (fused together). the - tape is acceptable for use. .. Due to the many varying conditions under which tapes are stored in the field, the " shelf life" parameter is used to assist the
.the customer in keeping fresh, useable tape 'on the jobsite. -
Expiration of the recommend 2d shelf' life does not mandate that the tape is not suitable for use. ,
'Please advise this office if you have further guestions in this.
- matt.er. .
'Very trul'y yours , ,
TEE OKONITE CoStpANY
'- . ,c/ju G '.120, . . . . f.g '(.'df.
g Donaid. h'. .lartin
- p r
Dict: r e Page 3 Distrir[ tanager
Pcge No. '7 . Page No. 59~ Report No. 17859-01
!. .O 9- -500 .
Report No. 17859-02 REVISIC" W 3.0 Ac?.'/:T:"s r. 10' W D (cen't.) h R-10 21 , All wiring shall he ccmplete, supported, neat in appnarancs and shall ce= ply with the latest re-vision of the A/E's wiring diagrams. Any unique termination problems will be referred to the owner and A/E for disposition. R-10 22. The bending radii of cables trained in place shall not exceed values given in Table A. 3.3 cable Terminatiens Revislens ,
- 1. When a termination is changed per drawing revision a new termination card is filled out noting the reason for the terwination change in the comment section of the termination cards. All revisions to cables terminated must be coordinated under the di-rection of Commonwealth Edision's Operational Analysis Department.
3.4 Power Taminations
- 1. Manufactt$rers terminatio,. kits are required for 6900 and 4160 V cables per S&L drawings 1E-0-3088, 3089, and 3089A. ,
- 2. Terminations of 606+ and below made'with uninsu-V) lated lugs are to be taped with tho "Okonite Method",
(see sectionbutt uninsulated 3.4.3 for lu toThe splices)g lug cable, connections and insulation and jacket shall be cleaned with a suitable polvent and allowed to dry. The entire surface to be taped shall be coated with Okonite cement.- The lug barrel
. and conductor shall be wrapped or softened by two half-lapped layers of Okonite T-95 tape, fallowed by sufficient but not less than 2 ha,12-la layers of okonite 0-35 insulation tape. The to insu-lation . thickness should be approximasely.ing . times the thickness of the factory applied cable jacket R-10 insulation. (See Addendum #3) ,
- 3. to lu'of 600V and below need not.be individually Lu$ated)gterminations(bothinsulathe'eiE!6mia-su insulated prior to connection. Only the total .
. bolted connection requires insulation Wthe Cata=
nite method. If Lugs are connected in.such*a man-ner as to leave a void area between the lues, this area is filled in with Okonite T-95 taping material' to prevent moisture creepage. Uninsulated butt splices are to be taped to the Okonite method or covered by WesF Rachem shrink tubing. .
@, R-10 (see Addendum #4) ,
o .G., Page 5 of 9 -
,[6.
1
Page No. 53-Report No. 17859-02
~ Page No.
Qualification Plan No. 17859-01 REVLSIOi; C b I J APPhDIX II g Dreaden/ Quad Cities Proce&res For Scotch Tapes k 5 4 MO OEM Muntenue ax,u e,
. j Pago No. 54 Pace No.
49 l Reoort No. 17859-02 WIS TELECOPY HAS '*1 m esti n Plan No. 17859-o1 REvtstoN C BEEN SENT AND i'R!FIED Time Date , FACSIMILE TRANSMITTAL SHEET Comenwealth Edison Station Nuclear Engineering Department Time:ad1J/ t/8 Date: su C Transmittel Sheet P, 'l Pages Sent from Xerox Auto (dic TeTecopier T0: A\ \A te s m n a . _ _ , LOCATION: \A y\e t n't n e nb c i STATION / DEPARTMENT: O C87Y/ STATE: bnh vi\\ k , h\ exh m s __ TELECOP!ER TELEPHONE N M ER: ~2C'E- 319-44% YERIFICAT!0P TELEPHCNE NMER: ( t u m e_N FRON: G s en\ h N 4 c,3 n a _ DEPARTENf: Iar ,- %M@ , CHICAGO, ILLIN0IS 60690 TELEPHONE NMER: ( Syt\ 2. % - B E R _ _ _ IF YOU HAVE ANY PROBLEMS RECE!VING YOUR TELECOPY PLEASE CALL (312)294-8484
*%TES" a
~ _ _ _ . - _ _ _ _ . _ . _ _ _ _ . _ _ . _ . _ _ _ _ _ _ _ _
l- Page No. 55 Page No. 30 Report No. 17859-02 qualifice:1cn Plan No. 17859-01 REVISION C B /2 s]m
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Page No. 56 Ps e,e ::o . 51 Report No. 17859-02 cualification Plan No. 17859-01
, REVISION u R. 331 insulate the connection until quality contrei has la ested the termination. 7
- 6. p13pammt N
or eintR (EIllTING EDL1CEM s /
/
- h. teneve y, tape from the existing splice. , . ,
/
- s. splice sh h ta good Insgast atbasisting eendities - splice.properlyortapedwithno.heenand/or frayed sendu re. Improperly crimped ,s'plices et splices havin6 reken and/or f rayed,eenductors shall be r eplac ed . Refe to testion 4, pr ersties of Cable (New Spliess). f or fu , or details. ,
- 7. APPLic1Tien OF RAYewau autAT1
\;g :i ,:
- h. gg 331 inentete the e'en etM until quality control has inspected the terminatie 1 aspect the connection using the Raychen Inspection turnished with the insulating tit. .-
- 5. per application of.taychen t.Mi . refer to instellation instructions turni hed with tirt han tubing installation hip.' 's ,
ria tubing using an Heat electrie shall bess be#gun. ppliedDRtoAR1211 the heat anyth g so er than an
- eteetrio heet gun (e.g. , propane er a tyTehe toreh) to apply he to ehriak tubing.
\
< N When a lying heat, keep heat gun moviaq p'Eeve'at over ating the tubing or the cable jacket. Overheated she k tubing shall be completely caneved sat replaced to rink tubing will char when it is.everheated),
- s. INSUtATVQIf or C00nrECTION U21NG ThPE (OutrIDE DRYWELL) FOR una utta pratma i A. Clean the surface of the connector, the insulation, and the jacket with a cloth acistened in chlorothene er similar selvent. When dry, all connectors having iresqu' tar surf aces shall be padded with Scotchfill petty or Scotch 23 tape prior to insulating with Seeteh 33+ or scotch 40 electrical tape.
- 3. 'Ft11 connector slots and indents with insulating tape.
- c. per pigggil splices, apply one layer of -insulatiaq tape (seotos 33+ or Bootch as) half-lapped, start half-lapped taping between the two conductors taping .
toward the luge, complete two layere et tape over t'he I N ' z/ top et the luge then return to the starting area and y pass the tape between the conductors to cesplete the Stretch tape to reduce fg total escapsulation of the lugs. width to at least 75%. i 0419e 4 ReV 3
Page No. 57 Page No. 52 Report No. 17859-02 REVIs.10N G o alificidion' Plan No'. 178'59-01 l O. Appi t dytts as asia ta (Seetp r33 er se e)(Mee te al M d th en org/ .A e ge ed_sfee 8 ete a radifee, p th-t1F a t et il%. g, hyply two layers <f Jacketine tape (sentok 130c) over ' the insulattag tape and approximately 1 inch ever ~ fastery insulation at each end. Apply tape with minimus F. ? *" .zO'b I AO #
- f. a. 1 terat ,
{yetotapingN'f' f & Y Y & : shrink entending apprestaatd, apply y 2 WCSF inche haychea heat este the factory insulation at/each and of tfie splice. For detafled app iestica Anstructione /see the in truction heet / pg vided w h the ':ayched tubing a /or epite kit, eat sha be applied a the hea shrink t ing usin an electri heat fun. Aga ut ything o er than ett i elects heat gun ( ch as pro ano or ac ylene to sh) / to ap y heat to e ink tubia . who applying h t, keep h t gua nov g to pre ovetheattag th at / enrink. tubing a all he com/uting or the cable facket, enested ple':ely removed and, aplaced (shrtan tubing will ohar when it to overheated). 9. INSULATirm MITE FIGLRE0F 2 coNWecTION USING TAPE ffMSIDa DAYWaLL) FOR USE
- h. gg 1g1 Lasulate the connection until quality control has inspected the termination.
- 3. Cleaa *.he surface of the connector, the insulation, and the jaakat with a ' cloth soistened in chlorothene or similer solvent. Ensure that connector, inautation, and
)asket are dry and free from external materlate before preteeding.
C. For pigts.11 etlices, apply one layer of insulating tape (Scotch 130C) half-lapped. Start half-lapped taping between the two conductors taping toward the luge. Cea s late two layers of tape over the top et the lugs then return to the starting area and pace the tape between the eenductors to complete the total vacapsulation of the luge. ' D. AphW)lappedevertheconneetoe,pencilstive half * .
..and eseWred.
' layers et insulating sep Taper the last 1/2 inch at each end./ Stretmh tape to
. reduce width to at least,75L when applying,
- n. Apply two layere of insulating tape'(Seetah 70) half-lapped over all the insulating tape (Scotek 130c ...
065te ' Rev 3 g., m .s4 tie :wa - ss one ucaatoss st:aa gest at a
r y .i v. o o - - - - - - - - Report No. 17859 02 Pau W. 53 Oualification Plan No. 17359-01 REVISION C '
... ......L..
BPG) the Taper andlast1/4 ineh et factory insulaties at steh end. 1/4 taen at each eed. reduce width to at least 7S% when applytag.Streteh tape to F. Apply two additier.81 14Ters of insulatist tape (Besteh 70) 1/4 tack of f actory assuistion athalf-lapped ever the insulattag tape and each end. Taper the last 1/4 lash at each end. to at least 75% when applytag. Stretch tape to redace width O. Apply two layers of Jacketing tape (Seetah 17) half-lapped fastery tasulattomever the at eachinsulating end. tape and 1/4 Laet of at each end. Apply tape with only'fater enough theprosegre last 1/4 to inch ensure good adhesten. H. Apply two additional layers of Jacketing tape (Scotch 17) over the Jacketing tape and 1/4 inch of factory insulation at each end. Apply ta enough pressure to ensure good adhesies. pe with only
- 1. ha as 1ternajive to taping apply JE27-M Raychem heat shri extewing appsetimately 2 I las aties each endJef the spi s.
ayylicatie ches Forcas(e ailedthe f atto instructifas. p evided w th the ha chen tubia See th instructie sheet - and/es sp1 es hit. Heat sha 1 be app ed to the heat g Da ght eat shtisk ubing usi en
/electri eteett e heat (such as anything ther than' A ropane or
/ to ap y heat shelak t ing. etylene to eb)
Who applyin heat, kee heat gun a ov9theating he tubing er the cabl ing to pre RC j jaetet, shtisk tub g shall theated (shrink tuning L will char when it ;is overheated). completely Asmoved and to
- 10. HARAM IMBUL.hT10H ef a .1a EV iiGivi CWenfEGGRS USING TAFit fmanIATION RMV197^ T i Giiii.Y) -
~
A. clean the surface of the conasetor the Insulation, and the jaeket stailar with a cloth soittened la chlorothese or selvent. irregular surf aees shall beall- conaseters padded With having teoteh 13When dry semi-conducting tape. B. Fill eenneeter elots sont-conducting and indents Wita SCeteh 13 tape. Jhg c. Apply one layer tape tightly (minimum) of teetch 13 semi-conducting half-lapped. Tape aeroes etaneeter area overlapping apptcaimately the peasiled insulation. 1/14 inct onto each edge of buildup as shown in Figure 3. Formscotch a smooth 13 tape concentrie may be .. stretched as necessary during applicatica without adverse ef f ect. g 065te 6 hav 3 n . __ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - -
Page No. 3 Report No. 17859-02 Page No.11 Qualification Plan No. 17859-01 REVISION C TABLE OF CONTENTS 1.0 SCOPE . . ... . ............... I 1.1 Objectives . . . . . . . ........... 1 1.2 Applicable Qualification Standards, Specifications, and Documents . . . ..... 1 1.3 Equipment Description . . . . . . ..... 2 1.4 Qualification Sequence . ........... 2 2.0 QUALIFICATION REQUIREMENTS . . . . ..... 3 2.1 Definition of Service Conditions . . . . . . . . 3 2.1.1 Normal Conditions ........... 3 2.1.2 Design Basis Event (DBE) Conditions. . . . 4 2.1.3 Other Service Conditions. ........ 5 2.2 Safety-Related Functions . . . . . . . . . . . 5 2.2.1 Description ....... ....... 5 2.2.2 Acceptance Criteria. . . . . ...... 5 3.0 QU A LIFIC ATIO N P ROGRAM . . . . . . . . . . . . 6 3.1 Baseline Functional Tests . . . . . . . . . . . 6 3.1.1 Visual Inspection . . . . . . . . . . . . 6 3.1.2 Specimen Preparation. . . . ....... 6 3.1.3 Functional Test . . ........... 6 3.2 Aging . ... ................ 6 3.2.1 Normal Radiation Exposure. . . . . . . . 6 3.2.2 Time-Temperature Effects. ....... 7 3.2.3 Relative Humidity ........... 9 3.2.4 Thermal Aging Program Summary . . .. . . 9 3.2.5 Post Thermal Aging Functional Test . ... 12 3.2.6 Accident Radiation Exposure . ...... 12 3.2.7 Post Accident Radiation FunctionalTest . . 12 3.3 Accident Simulation . . . . . . . . . . . . . 12 3.3.1 PWR Specimens (Byron /Braidwood and Zion) LOCA Test. ...... ........ 12 3.3.2 BWR Specimens (LaSalle, Quad Cities and Dresden) LOCA Test. .......... 16 3.3.3 Post-DBA Functional Tests . . . . . . . . 21 3.3.4 Post-Test inspection. . . . ....... 21 WYLE 1.ABORATOAIES Huntsville Facehty
Page No. 4 , Roport No. 17859-02 Page No. til Qualification Plan No. 17859-01 - REVISION C TABLE OF CONTENTS (CONENUED).- t 3.4 In-Process Inspection . . . . . . . . . . . . . 21 3.5 Instrum entation . . . . . . . . . . . . . . . 22 3.6 Report . ..............- .... 22 3.7 References . . .-. . .-. . . . . . . . . . . 22 , T abl e I . . . . . . . . . . . . . . . . . . . . 23 T abl e II . . . . . . . . . . . . . . . . . . . . 32 Figures ................... 33 Appe ndix I . . _ . . . . . . . . . . . . . . . . 42 Appe ndix 11. . . . . - . . . . . . . . . . . . - 48 C Appendix III . . . . . . . . . . . . . . . . . 54 Appendix lV . . . . . . . . . . . . . . -. . . 58 C P WYLE LABORATORIES Muntsville F8Cahty I
Page No. 59 Report No.17859-02 Page No. 54 Qualification Plan No. 17859-01 REVISION C APPENDIX W Quad Cities Procedsre For. Scotch Brand 33+ and 130C Tapes WYLE LABORATORIES MuntSville igni+1T
Page Sc. 55 Page No. f>0 i'ualification Plan No. 17P59-01 REVISION C l Report No. 17859-02 , g Revision 1 SCOTCH BRANO TAPES Novemeer 1986 E.Q. INSTALLATION INSTRUCTIONS A, PURPOSE The purpose of this procedure is to provide the instructions necessary to perform an Environmentally Qualtfled splice using Scotch Brand tapes ' 130c and 33+.
- 5. REFERENCES
- 1. CQO-029164.
C. PRERECUIS!TES
- 1. Cables to be spliced should be de-energized and out-of-service.
D. PRECAUTIONS
- 1. Observe standard safety precautions while working on electrical equipment. -
- 2. The instructions of this procedure must be followed implicitly so that the equipments' environmental qual 1ftcatton status is not jeopardized. (Only Scotch Brand tapes 130c and 33, may be usea.)
E. LIN!TATIONS AND ACit0NS
- 1. To ensure continued compliance with 10CFR 50.49, any revisions to this procedure must be reviewed by the E.Q. Coordinator.
- 2. This procedure may be performed over electrical connections on all equipment in the E Q. program and will provide proper insulation up to 10.000 volts.
- 3. Environmentally qualtfted tape splices must be housed in an enclosure if the spilcet may f.;ssibly be exposed to direct spray or steam. The enclosure acts as a direct impingement barrier against these motsture sources. The enclosure must nave weephole(s) at the lowest point to allow any accumulated moisture to escape. Consult the E.Q. Coordinator if splices are not going to be noused in an enclosure.
4 In-line solices. as well as crotch-type (V) splices -are coverec by this procecure,
, gr APPROVED NOV 41986 7/02001 1 Q.c.o.S.R.
. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ _ l
Pace No. 56 g g,g Page No. 61 Qualification Plan No. 17859-01 0'Vil10" I REVISION C Report No. 17859-02 F. PROCEDURI FIGURE I Spitce Examples (typical) Crotch-Type (y) . In-Line s_ _, f .. .
. .L, 2
6 g Arrows designate volded areas p
- 1. Make the electrical connection. For bolted connections with conductors in the croten-type (V) or multi-conductor (more than 2) in-line configurations, make the ccnnections with the condt'ctors as close together as possible. This will minimize the volded area between the conductors that must be filled in with tape in a later step.
- 2. Ensure there are no sharp edges on the connecting hardware. File or replace nardware as necessary.
- 3. Ensure tnat tne solice area is free of oil, moisture, dirt, dust.
or otner contamination. Clean as needed. 4 For crotch-type (V) and in-line multiconductor (more than 2) connections only. Fill in tne voiced area with Scoten Brand tape 130c. (See figure 1 acove for enamoles of solices.) The tape should be applied, sticky side out, .itn tension (stretch the tace untii its wicth is recuced to accrontmately 501, of 1t; crtgtnal width) to eacn of tne Inotvidual conductors. Tace is to ce accliec to the lug in tne croten area and continue to a minumum of I" cast the tutt of the lug, onto tne concuctor. Enougn tace must te accec to the conc,uctors so tnat tne voiceo area cecomes filled with tape. AP P kuv e.0 7/02001 2- NOV 41986 Q.c.o.s.R.
race No. 57 pp 100.gO Page No. 62 t!ualif icat ion Plan 'b. 17859-01 Revislon 1 REVISION C Report No. 17859-02
- 5. Apply 5 half-lapped layers of Scotch Brand tape 130c, sticky sjpe out, with tension (stretch the tape untti its width is redJeseto The aggreatmately 501, of its original width) to the connection.
tape mest cover the entire connection area and extend a minimum of
'.l*
, deep tha conductors. (If it was necessary to fill the volded areas with tape, the application of the 130c insulating tape must extend past the " filler" tape and onto the conductors.) Five half-laps is the minimum amount of insulating tape to be used.
Additional layers may be added, as desired, to smooth out irregular contours.
- 6. Apply 2 half-lapped layers of Scotch 33+, sticky side in, at alnlaus tension (stretch tape just enough so that it adheres smoothly) over the insulating tape. Ensure all of the insulating l tape is covered and that the 33+ extends past the 130c tape and onto ths conductors. This tape serves as abraston protection for the 130c insulating tape. Additional layers of the 33+ jacketing tape may be applied as desired.
M When the fintshed splices are returned to their enclosure, ensure that the mintsua bending radius of the conductors involved is not violated (i.e., no sharp bands, twists, or kinks). G. CHECKLISTS
- 1. None.
H. TECHNICAL SPECIFICATIONS
- 1. Sections 6.7 A and 8.
APPRovec (final) 7/02001 3 O.C.O.s a
Page No. 63 Pace No. 58 Report ::o . 17359-02 Qualification Plan No. 17859-01 REVISION C APPENDIX IV SPLICE CONSTRUCTION DETAILED SKETCHES ( WYLE LABORATORIET Munn..n, r.c..o,
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