ML20094N390
| ML20094N390 | |
| Person / Time | |
|---|---|
| Site: | Farley |
| Issue date: | 02/19/1992 |
| From: | Ramon J SOUTHWEST RESEARCH INSTITUTE |
| To: | |
| References | |
| CIVP-S-040, CIVP-S-40, NUDOCS 9204060327 | |
| Download: ML20094N390 (22) | |
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Mr. Cane Pettit g y 3; Beghtel Power Corpe, ration 7 %nums W a ijuca P.,re. Box 607 sa thersburg, Maryland 20760 BWa h
Subject:
Testing ar.4 Irradiation of Tour Inch EYE Condulet
Reference:
3echtel Furchase order No. 9645 5'wRf Project No. 03-4974-001*
Dear Cene:
Ris letter is to document the testir.g performed on a four inch rYS condulet assembly tested at Southwest Research Institute.
The set-up and tes.ing of the assembly were performed as follows:
1.
Tour inch ITS condulet assembly with 48 co.xisi cables potted with Chico X and Chico A05 potting compound.
Cables uses were: 44-2300 V coa: (ID.), 3-1000 V coax (137), and 1-1000 V coax (136).
Assembly allowed to cure for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />.
2.
, Pressure side of each cable end. sealed off with Dov Corning silicone rubber scalant.
This was allowed to cure 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />.
3.
Condulet assembly was pic:ed in, pressure test fixture
. and checked with 30 psig of air to check for leakage.
Eo leskage was evident. The condulet assee.bly was then subjected to 3 psig of, sir for one hour while moottored for leakage. No leakage was recorded.
4.
The condulet assembly was subjected to 30 psig of air for one hour while being monitored for.eakage.
No leakage was recorded.
5 Yne assembly was then tak.cn to the SvR1 het lab for irradistion. The test assembly was irradiated with 8 R at a dose eobalt 60 to a total dose of 1.02 x 10 of 0.9 x 106 R/ hour, n c "in air" dose rate var aca-
~e sured with cobalt glass chip dosimeters.
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- February _1,'1979 Bir. Gene Pettit
-Condulet test assembly was subjected to further
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pressure tests'after' irradiation. Three psig of-s
. air was 'spplied to assembly in test fiature for :-
ff one:bour. No laahge wasgecorded.
Fressure was c,
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.then increased to 30 psis of air and maintained-I~
for ene-hour. No leakage was recorded.
~.-
7.
The'condulet assembly. was set. up for steam pressure The test fixture was heated to 330'T and tests.
the condulet assembly was then subje:ted to a steam pressure of.30 psig at 330'T.* The foliosing leak
--retes were established:
After one-Nour Pressure = 30 Fsig-Te=perature =-330*T Leakage =.610 Oubie Inch /Four
-After Two Acurs Fressure = 30 Psig
.. Tempertture = 330*T
' 14akage = 8.542 cubic Inch /P.sur -
If I.may answer a,ny questic,ns you say. have on the tests or the results It has been a pleasure working with you on these please contact me.
tests and I hope ve vill continue to be of service to you in any future "J
testing you may have.
Sincerely. *
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-P-Jesse 1. 'Ramon
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Engineering Technologist Special Projects
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Mr. A. Ronald Jecobstein 7
St.aff Enrincar j'.
WUS CDRK.3ATIOX 4 A:secrch Place Rockville, M:.ryland 20050
Dear Mr. J:
cobstain:
This is in an:ver to yoa latter of Decerber 12 our EYS seals. Chico I fikr and Chico A coc:poun,ds.1975 concern ow Chico A-ccrgound is a etixture of nytirated.oxidc set portland cz=:nt.
Chico A is an inorgcnic eca pound and is non-tlu: :ble.
.a' Our curront Chico 1 fibsr is ceresic and is an alt d
edepositian.
It also-is non-f14:n:ble.
nina-silica
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Chico X fil:r.he heve U1 11 tii g on our LYS seals with Chic "I-l-
The listing procedures require etm.pliace with o A cen vu.-4 and hydrosteric pr :rurs tests end air lat.\\ age tes to per O C86.
Tho 11 procedures do not includa fire rating tests o v
M Ai~rion tects.
1 r *1ame a:ct.ntia.1.ly cA-Mully insrt.As to cte-6-1 ste.bility, we co co 1 to be the cchis jacketin; c.sterial and Chico A hasTha LL listing does not res of tee with all kinis of jacleting a. steric 1s.se;
- ye ars hi t::,. y ruparts of incocpatibility.
Wa have had no I truct ths above inform: tion will be of assistan e E
c.
sincerely, r
CMfar-HINDS COMPA#t
(
J. w. cxie, Scias & ScWice Supervisor 005564 Cte:ct:n:etion F.atciala JWS:da 6
)
( a r re- ". -?,
i 1 TEST PROCEDURE Ceneral 1 <, 0
_the contents herein outline swr 1 proposed te at proced'ure s Bechtel Powe r iJ
.%d methods to meet the requirements set forth by
' 'Cirporation's Reque st for Propos al dated April 4,1977.
- 1. 0 Air Te sta 2.1 Condulet A s s e mblie s_
Each of the different size s (Minus cable s and sealing compound)
The of condulets shall be assembled in the manner shown in nipple attaching the assembly to the inner side of the swr 110 loch meter te st chamber.
and the closure ring in place, 30 psig of regulated compressed air Any leakage occurring in the test assembly will cause will be applie d.
h an air flow out of the test chamber and into the inverted beaker in t e Pressure shall be applied for one hour and the total volume,of e schped air collected shall be used to establish an hourly
' colle ction 'de vice.
le akage r. ate, Cendulet/ Cable As semblie s 2.2 Each of the six different condulet/ cable combinations will be swr 1 will fabricate a chamber from as sembled as shown in Figure 2.
8 or 10 inch pipe to serve as an autoclave and, in this case, as an air The te st specimen will be attached as shown, to, -
pre s sure chamber.
The end plate will be a pipe nipple welded to a 1/2 inch thick plate.
An asbe stos with the autoclave chamber flange.
match drilled to mate type se al shall be. utilized to provide the pre ssure barrier at this june-The outlet end of the assembly shall have a similar pipe nipple /
The end plate of this fitting will have a welded 1/4 inch tion.
pipe coupling for insertion of a thermocoupleph and a pipe threaded plate fitting.
~ R e gulated joutlet for plumbing to a collection ve ssel (see Figure 1).
-10, 2 0 and 30 psig air will be applied to the inlet of the pre ssure
- hambe r.
dura-vo!ume utilized to determine the leakage rate for the hour of test re tion at e ach pre s sure.
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Ste am Te sts (Reference Titure 3)
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' 3.1 SSE Tests With the specimen in place, and the autoclave at ambient room jemperature and pressure, 330' steam at 3 psig will be applied.l be se
.Jmmediately, a tempersture controller wild to strip heaters attached to
.'gu:rrent to be applieThis method w111 give an initial steam pre ssure / tempera shock and still establish a stabilized pressure and temperature con.
wills.
dition throughout the six hour hold period.
Strap heaters will be wrapped around the remainder of the This will be assembly to apply controlled heat at 220'T 240*T, d
nece ssary to prevent condensation of steam leakage until the escape The volume of collected condensate
, steam enters a condensor coil.
hour will be measured and utilized to e stablisP a weight of w Air regulated 30 psig compre ssed air will be applied for one hour.
leakage rate.
Icakage will be directed to the collection device (Figure 1) and the volume collected will be utilized to determine an hourly leakage rate.
3.2
- DBA Te sts_
All DBA tests will be conducted with the same circuit a ment as in the SSE tests.
the following:
30 psit, steam at 330'T for one hourImmediate reductio l
30 psig compressed air 'st ambient temperature for one hour for 23 hours2.662037e-4 days <br />0.00639 hours <br />3.80291e-5 weeks <br />8.7515e-6 months <br /> A111eakage rate s will be established for each different condition.
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- 4. 0 Final Re port _
At.the completion of te sting, a final report will be submitted (1) leakage rate s for
}o Be chtet which shall include, as a minimum:
bje cte d mach specimen tested and for each condition the specimen was su to, (2) photographs of each assembled' test specimen and of test e ment and facilities utilized for each test, and (3) data forms for each specimen including dates, times, conditions and results of indiv te s t s.
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iSOUTHWEST RESEARCH INST 1TUTE ss" *Nronso. rsars men '
rest omct easwas sesse san cvLasa.a a os a - ^ *-
July 13,1979
[ AT Fd 64 MCAI 3f I Mr. D.*R.- Quattrociocchi.
~
'-i; Sechtel Fever Corporation.
't.Crand Gulf Duclear Station-
- !15740 shady Crove Road
- Caithersburg._ Maryland 20760 Testing of T.YS Condulet/ Cable Assemblies
Subject:
Bechtal Job No. 9645
Reference:
SvRI Project No. 03-4974-001-Dear Mr. Questrociocchit This letter is to document the testing performed on six TIS conculat/
cable assemblies.for 3echtel Fever Corporation at Southwest Research All cables used for testing were furnished by Bechtel.
Institute.-
-The setup and testing of the assemblies was performed as follows:
Each ETS ~condulet asseebly with the prescribed number and 1.
type of cables vas-potted using Chico X fiber as a daming The assembly was then allowed to cure for 24 saterial.
hours..
. The. pressure side of each cable had was sealed off'vith Dov 2.
Corning silicone rubber sealant which has a useable tempera-This was allowed to ture range suf ficient f or these testa.
cure for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />.
Each condulet/ cable assembly was then placed in the test fix-
- 3. -
ture and before any testing was started, the assembly was subjected to 3 psig air pressure and checks were made to-be-certain that the cable ends exposed to the pressure were not 1eaking.
Each condulat/ cable assembly was 3 en sybjected to 10, 20, h
4 and 30 psig coupressed' air for Fo'ne'h5A7 at each pressure set-A leakage rate for asch assembly was established using tin g.
standard C.T.M.-
a-precision bore florator tube S/E Bl.-27-10/700 air-met, at 14.7 psia pressure and 70*T.
i Each condulet/ cable assembly was then vrapped with flexible
- 5 heater tapes and subjected,to 3 psig, 330*T steam for six A leakage rate for each assembly was established by r
hours.
condensing the 1eakage steam into water and measuring it in
~
al/ minute.
This was then converted into cubic inches / hour.
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Each condulet/ cable' assembly was then subjected to _30 psig.
330*T steam for--one hour. A leakage rate was established in j*
, the same manner.
7 After one hear at 30 psis, 330'r steam, the pressure and j
temperature were reduced to 15 psig. 250*F fer 23 hours2.662037e-4 days <br />0.00639 hours <br />3.80291e-5 weeks <br />8.7515e-6 months <br />. The leakage ' rate for each assembly was taken and recorded af ter 23 hours2.662037e-4 days <br />0.00639 hours <br />3.80291e-5 weeks <br />8.7515e-6 months <br /> at this sustained pressure and temperature.
8.
At the conclusion of the steam tests, the condulet/ cable asse:-
blies.were allowed to cool lto room temperature. Upon rasching room temperature, the assembliss were subjected to a-compressed air test of 30 psis for o,ne hour. A leakagt rats was established for_each assembly..
Enclosed are photographs of the potted condulet/ cable assemblies and test setup.
All leLkage rate data can 'e found in Table 1..A despiled
~
porting. procedure which was used: for the test samples is given in Attach-se.nt 'do. 1.
If you have any questions concerning any part of these tests, please do not-hesitate to call me.
Sin: rely.
2 27 e E. Ries Senior Technician Special Projects LEE:sak Enclosures
.ce:
E. M. Briggs R. C. DeHart-REVID ED:
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- Ge or ge _ K. 'lo n e. Ma rgir ge r.
Special Projects
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6 INCH C0h*DL' LIT / CABLE ASSDd.!LY VITH 3 1/C 750 KCP.
15 KV CA!LIS AND CHICO X TIBER INSTALLED 0055M
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ir-TICURE 2.
2-1/2 INCH COCULET/ CABLE ASSEMBLTES ATTER POTTINC k CHICO A05 COMPOU C (Exposed Cable Ends were Sealed with Sili;;one Rubber Sealanti
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i-005-e> /G 2-1/2 IN*H AD 6 INCN CONDLLIT/CAELE ASSTv5 LIES FICi:RE 3.
SET UP TOR AIR LEAXAct TESTS
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I 005577 5
r-TICURI 4.
STEAM 1.IAXACI TEST SIT UP
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DNSTALLAT)ON
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M$f tWCTIONS -
6,w37 K
.g CHICO X FISER For Cer-se Hinds seals for Hmordows.iecation.
i e1-Pt[PAB.ATION OF CMICO I DAMS
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- 1. Rome., pfwg's) from seefing fitting
- 2. (Ac',e dem in het) of Seeling IsHeng vaing Chise I la U; eing menne.
NOTE w... t.,ttings need d,em only la bottom hwb Verticef le e.ning....e v.m i. 6.tua,
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ej uity o W 'ind std. fwes sedetteci se.pd m q ap.nsg D3 Pool U$t ME1A1100L5.
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b) Peck Chase I fibee late =Wvli hwbl.si beht.d me.d cy..
4..
al Pvsk eedveters over hem hilig e,enig e.w go,,,
ehem wet.
d) Pad f.bei betw**a A>C e'eved sedwoors in kub: ).
i NOTE W sedwoors ore silM lasert temoeteWen wedges between seedsc$aes se eW in held,ng skem apert, h le Impermal tho' eendesters be g~
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,g e) Pad fee, late beb(il la Ive*' eleedvoe's Complei.d l_.
dem Aevid be Ilveh wHh sendvh bushir.g CAUTION 4
Don't leove shreds of f bee st. cling to wet! e, ee4,oers. Svch Areds foem ehenne!s thei elle, leeLeee.
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- 3. Mis end pour Crevi> Minds Chice teof ng compou d in f
n accordance with lastructions lvWahed..fA sempegnd.
W CROU11.HWO$ CCMP ANY F231.t EV. 9/75
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ATTACRKINI No. 1 EYS CohtVLIT/CA3LI A55DGLY P0YTING FRCCEDUKZ 7 All petting of the rYs condulet/ cable assemblies was perf ormEd in accord-
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i ance with the Crouma-Hinds installation instructions furnished with the t materials. A copy of the insta11stion instructions is enclosed with this procedure.
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1.
All cables were cut to the appropriate lengths and cleaned with Treon precision clenning '4olvent.
2.
The cahlt ends that were to be exposed to the pressurd were sealed vith Dow Corning silicone rubber and allowed to cure.
3.
The YYS sealing fittings were then placed in the horizontal position with the threaded plugs removed (see Crouse-Hinds
+
1 nota 11ation Instructions 172B1-Rev. 9/75). The electrical cables were then run through the sealint fittings and centereL A.
Crouse-Rinds Chico I fiber was then tightly packed around and bitueen the cables in the hube of the sealing fitting. Care was taken to make sure that there was an air space between each conductor. Care was also taken to make sure that there were nu stray shreds of fiber on the valls of dbe fittings or en the conductors thensvises.
5.
Chico A05 sealing compound was used to seal the asser.blies. An amount suf ficient te make ore continuous pour for tsch assently was mixed. The nixing ratio for Chico A05 is two parts by volume et Chico cortound to one part water and it must be mixed in a clean container each time. The compound was then poured through the large opening in the fitting making sure no air pockets developed during the peur. 3oth plugs were then scrawed in flush with the' body of the fittiag forcing the excef s sealing co= pound to exert pressure on the fiber dans af each end of the fitting, i
6, 7ne e indulet/ cable asse hly was then set aside to cure fer 24
- hours, i
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CONDuti SEALING IN HAZARDOU5 LOCAHONS
.A USE ONLY CROUSE.HINDiCHICO X FIRER FOR DAM 5 AND
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2 CHICO SEALING COMPOUND TOR $EAltNG-g.
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N cede la secti.a sc2 5,aivt n wete in cwa ti see -
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m.m.,w er artia a w m.m cr..e.H ad rig hiemg.
ing.4,, k.... f;ui,.pe,,i.,g a,e in Avmid emnpkms.r' we wei.as,wk.e. n k likety
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A.twe.,e.aevaeairma = A,intviwi f.cwen v n.m.eh.,vm.h.vid 6. lect;ned A., weiv wui w on,
1 an enWorn ei sa seets but win be led s. l w peats whm g.
eg.g z u sa, peu evt thewsk sco upW:er*pi f de m.
'. Freeveatly Ae we.agemoni af esm m.kn Ais mea.d y) v in-r amp, >evica! W ne amen.%.; in wch intenen e en no f* **'il "da M"*#"Lb g,m
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- c mivt w w.vien. m.I w e e eb e. A. w et see s.o.a m,. #;n.as ed d*mm% eeenNo C.
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in wetens which vw.ny are 3.uidmd dry, wrpri.ing g.
L w, wai..I wm, f..,veity wueet in e.advi, spiems. N.
maden.ystem u wriighi, Amtm. a my ab, Ae Ai.
s.,neie ince.cn.ad d.c,.,n* in tempe,.ive..ad/ be.
8* dias bi.w..m to rys4 sm....d metic pen vee dv. i..eethc.heasn, dv. t. Ae nem 8Y3115"
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.t the p< cus.seri.d.a in As w tie vkm Ao e.adun 4 p
quiarnd wat
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,,,, g;,,,,,;,,, g,,,,,
1Cviside.ir' k dr.wn late the e.-delt system wk.a M Arevgh A. pipe pivg e,ening ahe.e she s.v.,,(s ee Mairve.
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"b+eethe lh." If th;s.it s eries wMicient moisture h wl!! be '. ii.e preided with CMce 1 Ns.)
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a.vfestd =1Ain the system when the tempetetoreelect ses F.: h.rtaantet eechag ! th. X" she.vgh 4" atei't.mewe 2
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L ud skills this eit. The intera.1 c.4t;.as being valeve,eble beh thee.ded pfves fre.a FYS.
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- a. 's nereisen Ao vesvitent we'ev.r.cvmu!.fi.a will sem.in C.astevet d t s, per lastructi.m pr.,lded,nh Quc. I p
and be added t by v.peit.as of the be thing cycle.
fabee,in bek. ads.f Ae EYs la view.I ems taet;h
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- 'savici.m.ad peob.bi subisevent imvleti.a f.ilve.s by en.
* ***""E O' **8" A' I8 ' '* 3'9 pdting 52D deca s ti w CO inspecti.a is even Aewoh 88P 8 N 95. #ad 'C" ' 3* NWA * W r. W
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= enedia.m peevolting et A. sime of pleoning '<> lasi. Wag g.
- " **
- lag "*R*ad '* W" P'"**.go'ut the dam s z
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p Se. fog fittiage are bf.d by tfade.wrueW Lebt,rmeenet, i4 lac,, b wie in Clem I hee'd us 1.cstio3s'.as' Cbce seen.
Typ, R$
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p.vnd Qy. This s v,,ws!, who pv.pe4 mia.d ow
[2$s bg fittiega y e fe, vs, wi+
povved, k.,dem Ass e dvme, esewig mess whwh h he.lvklo
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an w ee,se net e"inened, pereoleven p,Wvets, erJ k.ov A4'ist.af.f. la befw es.
j e.frened by heet it wir eierto d. wts.mpfe esfety erv r
pre.sves of the empf.d.ag i, upped g.ses.e
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sires % = Ai wk saclashe he,e.
.d i,
Areaded cover spea.ag
.I mpt, eine Convoc=.es s
'.4 ta eks sea.p.d,s.y be spo/6v d g,, ping g g,y,,, g,,,,
4ermepW1A.* rwb'oe* leavl/sd Pype-dvH hAs The w,cs hn,fiuppings Only earerierW,- s) elvt w erimea elevid 4" wscvei.d Catevg% wWi ek compe,vad is yoveed the fitt.a6 eessa0
. sa be bevsk' law esh en fee pouvig by e ea.ag ek, c.e.,
..t6.e iir";the dem ml %.ad meedg th sa. pvad r
v bnpt.peb. mcde sente ete we Abs Mishe; vet **f en.se be agordfeu el t'o eag'e of she muits. peu, 3W ig w~
decad ll Jr.LythIy b.I.f t SURing a.e 1*st#Wft, (mund ord Is9Isce f W f, %
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besteli EYD end pwlt sendwe$ers crewgh.
E; mere pipe plwg end dem de lever hwh ga,,,
.aRs
,eshe readai sigh ene,,gh.
gh,,,e./:,';; nee, e y w n,eert,w66er d,eiml ore 4 e *,~
p.e,EXD
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,e ol.ng se,mpowd in sempleted seef. ust,e e.,,e,he, ge t
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.w w,,,,e 4
e,dee
,,e.u.e e s,,et en e,he,en,v,,*
some ore syt se eewse trwbfe enef aAetsen
$be lie si InswInfien en eeductors b.
Powe nolig umpownd and repleu, pipe pivg Ape,, abowt two hoves temove drein holeceae,y, eedinary lacettens escvnilekn of
- Theed ECD drein fitti#ig leise ske opeg envelly ten be preiented by drein spem
,ee,,eg,
y
, lag, leewyd et low pWata.
Newever, in lue:Movt feestions Ikis precedvet een be Infierwed ga)y if Ae drein openings are flem*tcht. sker in, mylesiegroof. N Neier ef flooricef Code reqwires thet
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IM eedvTetifims in Ooss I Amerdows lecetiens be provided seus with moons by wklah she eystema een be dreined of erseer.
Iesst W Aeve is Iftetthead of wete accumulet6en.
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essi,ype 12D dee4 eeels (%" to Y*l end type EZD inapoc96en{
'*--* C"C 0 C3***0V*#
k sw se r1.,.
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ees.ea..ai,,.
r,, des:g w so *= th.
- e. ors,een be.
,,i, m e,ec,,.n...m g i,stei et on er et mt a
orty time thoroofter.
These fittings are fe, vse e>*lv in verticof sensivit evne.
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! il After the listines have been leistei*wd la the sendwit rwn and
'9' mondwevers one in pfsco, the tevo and baffle ete removed.
After the dem has been made la lever hwb opening with *
Chics I" liber the be'fle m st be snepped into piece M 6e temove large sevet and pipe plvg end dem she le.e, o
groeve In'the opening before the Chico" seeling compownd bwb evening, een be poveed into the sentieg chember.
Repfsce lorge sever, threading es fe+ es possible into Type EID Drein Seet Fittings provide continwows dretning bedr. with er'e= poiatbg di'*ctly down-and thereby prevent wotoe occumvletion, insert twbber drain.hefessee throwgh hele in large ce,e, The towers shewld be pesit;ened se that the deeln w111 be high enewth se innes end will be ebeve sesfing compowne et the bottom. A set merew is provided for locking Ae esser la tempfsted seet. Mole swee that tvbbe, drein.helewe goes ti this position.
set tevch any of the sandwevers.
Type E2D laspection Seet Fittings are identieel with these Powe seel ag compownd and reeface pipe pivg A
e
,e described peevidirq oflinscechen, ensintenence end in.
After two howes temove drain.hefece,e stion ed,entogst saiect the! the tower is not provided Thread (CD dreiri fining into ce<ef drain seeming end with on owtomatic drain. Water octwmuletiens con be drained tighten secwrely.
parledico!!y by esmoving the cover. The cover must be to.
pfoted etnmodestet,.
CAUTION a,
O I pe EID end IYD I*tt.ngs are switob!: fee seat.
Ipe EYD T
Ing v erfstel tendwit runs bet.een he e' dows and N
ITD Drain Leef Fittings. ior use M vetticot c.culwit evna,
- ea.hmo< dows erets bwt vnwet be se laceied prevene octumelai.on of water sho,e seals in ce,nduit sys.
Se hass' dows gases or vepers will not. nt
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9:ms. Ce9 ten ows desming gse.da age.nse laswfetion feiture
'" A' ***h"8'd*W8 8'ee Conduits los..
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cad 6,the+ defects cows.d by me presence of werer la the com 8*G *' h"*'d*w' 8'*8 I'** *e f*p thewld Q
dail systs,m.
have the fitting lace #ed in the non hsee, dows m
e' ee Cendwits les ing the home dews s,,e from the bottom shovid he,e the letting laceved,
- In the he erdows ereo.
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r Ir237.tEV.10/73 Caou$t.HIN05 CounNY Separredes CAlt erof CA1&3 Sy,ecuse N3.
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