ML20094N231
ML20094N231 | |
Person / Time | |
---|---|
Site: | Farley ![]() |
Issue date: | 02/12/1992 |
From: | WYLE LABORATORIES |
To: | |
References | |
CIVP-S-025, CIVP-S-25, NUDOCS 9204060237 | |
Download: ML20094N231 (220) | |
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- NUCLEARhENVIRONMENTAL y w.. ,+ re w ?QUALIFICATIO a n s . u e. " * ~ ~ n % *
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25T - i t ' ',. i QUALIFICATION TEST PROM AM ON SPLICE 5 ' FABRICATED WITH 3M SCOTCH SUPER 33+ VINYL PLAft1C ELECTRICAL TAPE AND OKONFFE SFIJCING TAPES NO. 35 AND T-95
.,., POR THE ALABAMA POWER COMPANY FOR USE IN THE FARLEY NUCLEAR GENERA 11NG STATION "i-O Por Alahnma Parer Company P. O.Boz-3841 Birudngham, AL 35391 ~
October 1987 0 o - e- , n
NEQ
"" " ' ? "~~ -- Test Report - .N M" "; . M, 17847-81 REPORT NO.
17847 I ~ s.j_ W JOB NO.
-N CUSTOMER OP -1859 P. O. NO.
258 PAGE REPORT PAGE i OF October 8,1987 MTE SPECIFICATION (S) See Test Procedure in Section VUI
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Alabama Power Company . l 1.0 CUSTOMER L P. O. Box 2641, Birmingham, AL 35291 ADDRESS l
3 Okonite and Scotch No. 33+ Tape Splices l J TEST SPECIMEN Okottite rand 3M Companies 10 MANUFACTURER _.
40
SUMMARY
Various cable splice asemblies, as described in Paragraph 6.0, were subject to the en gental qualification program described herein. These specimens are as installed in amayower C*-sny's Farley Nuclear Generating Station. l , is Quali ation Test Program was performed to satisfy the intent of IEEE Standard 323 1983, Standard for Qualifying Class 1E Equipment for Nuclear Power NGenerating S tions". W .- 1 Omk) Alabama Professional Eng. stava or ALAsAnaA COUNTY OF GAADISON g **' Reg. No. 8256 ****"g " " ~~g "SN"P* = =7 "h
* "O m,e ed e.,.m APPftOVED - / 8 f2 d _ A SWriikk f }L K 7 ~ fgp* A wry eud.c m eae er me stone a Anneme m =rea u rcommee.on exeuwe '"+*
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Test Report No. l 17947 l
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. f 6.8 REPORT FORIEAT ,
flhe Test Program was performed as specified in Reference 8.1 and as detailed in this test :! report.' 'he individual;teet results and test procedure are presented in the following <
- eections: -- _ .- . .
1Section I-- -- Baseline Functional Tests . ! Seation E Radiatlan Exposure t
. Section m - Post-Radiation Exposure Functional Tests >
Section !Y -- hermal Aging . . . Section V Post-Derrnal Aging Funettonal Tests ; .. $_
~ '
Section VI : - Imes of Coolant (LOCA) Test ' Sectic, VE - Poet-LOCA Functional Test Section VI!! - Wyle Laboratories Qualification Plan No. 17942-01, Revision A. J Dis report covers testing on the 15-year test specimens only (Specimens 1.1 through 14.3). i
- Also included in the Qualification Plan of Section VEI is testing on 40-year specimens ;
(Specimens 15.1A through -15.3) and 4000 volt specimens (Specimens 16.1 thropgh 17.3). These tests rare not completed in time to be discussed in this test report, ar4 shall be documented ir. addenda to this document. I g. 6.0 TIST SPECIMEN DESCEIFTION i I
. De test specimens consisted of 14 different splice constructions as listed below. '!hree of each specimen _were buBt (4 for Specimen 10) with the XX.1 specimens undergoing the full ,
test sequence. -De XX.2 and XX.3 speelmens were spares which were aged and irradiate < but were not subjectsd to the LOCA test. The test specimens were constructed by Wyle Laboratories' technicians using materials provided by the Farley Nuclear Generating Station ' ; and under the s@ervision of Alabama Power Company technica1 representatives. Spesinnen Now W**Overlap Test-- Voltane
. Test -
Current Ca M e E se(s) rhfleuration* 1),1.2,1.3 1/0 to 1/0 AWG NTO2 1/2* 833 VAC 27A 2.1,2.2,2.3 1/0 to 2/0 AWG NTO3 3/4" 833 VAC 27A 3.1, 3.2, 3.3 1/0 to 8 AWG NTO6 1" 833 VAC 27A 4.1,4.2,4J 2/0 to 2/0 AWG VTO2 1/2" 633 VAC 130A 5.1, SJ, 5.3 ' 2/0 to 2/0 AWG VTO3 3/4" 833 VAC 130A
~ 6p8.2,8.3 2/0 to 1/0 AWG VTO6 1" 833 VAC 130A, - 7 p .2, 7.3 1/0 to 12 AWG TO2 1/2" 833 VAC 20A 8.1 8.2, 8.3 8 to 8 AWG TO3 3/4" 833 VAC 20A
- 3.1,9.2,9.3 8 to 12 AWG TO6 1" 633 VAC 20Ab wns u.c==
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Test Report No. 17947-01 L. . 8.0 TEST SPECDEN DESCRIPT10N (Contitmed) specimen spuce** Test Test No. Cable haf=C Configurntion Overlap Voltage _ _ Carrant
/ / ,10.1 A & 10.1B 12 AWG to ASCO NTG1 1/4" 137.5 VDC 200 m A"
- 10.2, 10.3 land 11.1, 11.2, 11.3 12 AWG to ASCO VTO1 1/4" 137.5 VDC 200m A"
- Lead
/
12.1, 12.2, 12.3 12 AWG to ASCO TO1 1/4" 137.5 VDC 200m A* S
- Lead
- . 13.1, 13.2, 13.3 12 AWG to ASCO NO3 3/4"
- ,37.5 VDC 200m A" * ~
Lead 14.1, 14.2, 14.3 12 AWG to ASCO NO6 1". 137.5 VDC 200m A* " Lead , NOTES: ,
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- T= OKONITE T-95 Insulating Tape. Applied in 2 half-lapped layers. < ~
N= OKONITE No. 35 Jacketing Tape. Applied in 2 half-lapped layers over T-95 tape. V= 3M Scotch Super No. 33+ Vinyl Jacketing Tape. Applied in 2 half-lapped layers over T-95 tape.
" Overlap refers to distance from end of lug to end of T-95 tape (Specimens 1-12)
- or No. 35 tape (Specimens 13 and 14h When Jacketing tape was used, it was applied 1/2" beyond the end of trat T-95 tape. _
*" Circuit load was an ASCO 125 VDC Solenoid Model No. HV202301 - 23 Watt provided to Wyle from Parley Nuclear Generating Station.
7.0 TEST PROGRMA RESULTS It we.s demonstrated by testing that the test specimens are qua11 fled to the below listed environmental conditions in accordance with IEEE Standard 323-1983, "IEEE Standard for Qua18fying Clasn IE Equipment for Nuclear Power Generating Stations". Radiation Dose 22 Megarads Gamma Service Temperaturet 120 F (Containment),104 F (Main Steam Room) Qualified Life: 15 Years Design Basis Event (DBE): See Test Profile in figures of Section VL wytsLAnonATomta
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Test Report No. 17947-01 7.8 TEST PROGRAM RESULTS (Continued) Two snomalies occurred during this test program. nese anomalies are discussed briefl below and in more detailin Sections II and VL Kotice et -- --- -- ~ - - - - - Anomaly No. Date _ Descriptian _ 1 9/23-25/87 Documents the usage of a high-speed line printer that was outside of its calibration Interval during the LOCA test. De printer was checked after the test and found to be within the manufacturer's tolerances. The LOCA test data in this report came from another source of hard copy information. This anomaly is judged to have no Impact on the qualification of the test specimens. 2 9/30/87 Documents radiation level overexposure on Specimens 10.1A through 14.3 during the radiation exposure at the Georgia Institute of Technology,'. These specimens were irradiated to 22 megaradp versus a requirement of 2.2 megurads. This errot-occurred because of a mistake in specifying th& requirements to GA Tech. The anomaly resulted in
- an overtest to the Main Steam Room specimens but did not impact their performance during the LOCA test.
8.0 REFERENCES
8.1 Wyle Laboratories Quallfleation Plan Numbe - 17942-01, Revision F
" Qualification Plan for Splices Fabricated with 3M dutch 33+ Vinyl Plasti Electrical Tape and Okonite Splicing Tapes No. 35 ana T-95 for Alabama Powe Company for use in Farley Nuclear Plant" (see Section VIID.
8.2 12:EE 323-1983, "IEEE Standard fx Qualifying Class 1E Equipment for Nuclee Power Generating Stations". 8.3 IEEE 383-1974, "IEEE Standard for Type Testing of Class IE Cables, Fiel-Splices, and Connections for Nuclear Power Generating Stations". 8.4 Regulatory Guide 1.89, "Quahfication of Class IE Equipment for Nuclear Powe. Plants', dated November 1974. 8.5 10 CFR 50.49, " Environmental Coalification of Electrical Equipment Impcetan to Safety for Nuclear Power Plants, U. S. Nuclear Regulatory Commission' dated January 21,1983. 8.6 Code of Federal Regulations 10 CFR 21. v 8.7 Code of Federal Regulations 10 CFR 50, Appendix B. WYLE LASCRATORIES HuntsnHe Facihty
4,.~.- : . Test Report No.: 117947 ,
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[ 9.8 QUAI 2fY ANURANCE
- All work performed _on this test program.was done'In accordance with Wyle Laboratories'f ; Quality Asurance Program,'which complies with the applicable requirements of 10 CFR 50, a
Appsndix B, ANS1 N45.2, and the " daughter standards. Defects are reported in accordance .
' with the requirements of 10 CFR Part 21.
- 18.01 Terr EQUIPMENT AND INSTRUMENTATION L AR.' instrumentation, measuring, and test equipment used in the performance of this test' +
program were calibrated in 'accordance with Wyle Laboratories' Quality Assurance Program,- which complies with the requirements of Military apeelftention MUeSTD-45662. - Standards o
- usedLin performing all. calibrations!are traceable to the National-Bureau.of Standards by report number and date. When'no national' standards exist, the standards are' traceable to '
international standards or the basis for calibration is otherwise documented. a.
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A rage no. 1-A Test Report No. 17947-01 SBC'I M I BASELDS FUNC11rALTESTS
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LS~ REQtmtnumer5 L1 Test IDeminen Preparation. . De test < specimens shall be prepared in accordance with Table IV and Figures 5-22 of Section VHL i Lt. Amosptanea Criteria L2.1 contiretty test Continuity shaR be 1 ohm or less when measured with a digitc1 ohmmeter. 1.1.2 huulatlan Resistesse 'I i 1rsmlation Resistance shan be measured at 500 VDC for 1 minute for Information only.l.
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2.0 PROCEDURE-2.1 Visualkupsetion A visual inspection was performed on the test speel:nen asembly components upon their receipt at Wyle Laboratories. There was no visual evidence of damage to any length of , cabia ce smembly component found during this inspection. The assembled test specimens were photographed and tagged'with Quality Amurance ? Test Specimen" tags to facilitate their identification shring the test program. , 2.21 Test W Pteparation 1 All of the materials regdred to prepare the test speelmans were provided to Wyle-Laboratorias from the Farity Noeleer Generating Station (FNGS) stock. Wyle technicians ,g -asembled the test specimens under the supervision and guidance of on-site Alabama Power Company technical representatives. De completed assemblies were approved by Alabama Power Company representatives prior to commencing testing. De _ following procedures were followed in the assembly of the test specimens: W/ L
- 1. IS4ach pleens of the- following emble sizes were cut from the cable R provided to Wyle Laboratories. For the Main Steam Room specimens 3 L (Specimens 10.1A to 14.3) the ASCO leads were approximately 9-12 inches p and were eut off ASCO solenoid coils provided from FNGS.
L I' WYLE LAeORaTORIES k] Muntenue Feeinty
Eg - _ Page No. = I-I , r Test Repnet No.: f17947-01: w :
~ 2.0 PROCEDURES (Couthused l.
L Lt . . Test speehme Preparation (Cetinued) speeta==- Neusbert Lead 1 " Lead 2 * * -
.1.1,1.2 & L3 1/C 1/0 AWG 1/C 1/0 AWG 2.1, 2.2 & 2.3 1/C 1/0 AWG 1/C 2/0 AWG . 3.1, 3.2 & 3.3 1/C 1/0 AWG 1/C-8 AWG-4.1, 4.2 & 4.3 1/C 2/0 AWG 1/C 2/0 AWG 5.1,~ 5.2 '& 5.3 - 1/C 2/0 AMG 1/C 2/0 AWG - 8.1, 6.2 & 6.3 1/C 2/0 AWG 1/C 1/0 AWG .;
7.1, 7.2 & 7.3 1/C 1/0 AWG 1/C 12 AWG 8.1, 8.2 & 8.3 l/C 8 AWG 1/C 8 / WG .
, 9.1, 9.2 & 9.3 1/C 8 AWG 1/C 12 AWG '
10.1 A,10.1B,10.2 & 10.3 1/C 12 A W G 1/C 18 AWG ASCO LaEd*" ' 11.1, 11.2 & 11.3 1/C 12 AWO 1/C 18 AWG ASCO Lead"* - 12.1,'12.2 & 12.3 1/C 12 AWG 1/C 18 AWG ASCO Imad"* 13.1, 13.2 & 13.3 1/C 12 AWG 1/C 18 AWG ASCO Lead *" 14.1, 14.2 & 14.3 1/C 12 AWG 1/C 18 AWG ASCO Lead"*
'three identical speelmans of each type (4 for Specimen 10) were essembled. ~ '!he latent was to test the XX.1 specimen with the XX.2 and XX.3 as spares.
Cable supplied to Wyle was 1/C 1000 VAC, Okonita (epi-CSPE Cu cable. 1he FNGS emble codes were 1/C 12 AWG4A2,1/C 8 AWG404,1/C 1/0 AWG408, and 1/C 2/0 AWG-JO9.
*"' 1he glass braid on these leads was pushed beek or cut beek as the splice was prepared.
2.I An appropriate size compression lug was attached to each end of the above wires. 'Ihe Burndy lugs were supplied from FNGS and crimped with a Wyle Burndy crimping tool b~ - 3. '!he lugs were joined using copper or stainless steel hardware. L y
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r - s. Page No. - I : Test Report No.' 17947-01' 2.0 - PROCEDURES (Castinued): , 2.2 Tsuespeatman preparatsa (Catinued)
~ '. sheatme. Typeet Itsabers Jaakoting Tage Overlap 1 Okonita No. 35 ' 1/2" 2: Okonite No. 35 1/2" 3- Okenfte No. 35 1/2"-
4 3M Sootch Super 33+ 1/2" 5 3M Sootch Super 33+ 1/2" 8 3M Scotch Super 33+ 1/2" ! 7 None N/A: 8 None N/A -i 9 None N/A ., 10 Okanita No. 35 1/?"- J 11 3M Scotch Super 33+ 1/2" 12 None N/A-13 None N/A 14 None N/A 7.- Specimens L1, 2.1, 3.1, 4.1, 5.1, and 8.1' were installed inside' a 24" x 24" x 5" NEMA 1 enclosure. This enclosure contained four 2 in. holes with Myers hubs and the test specimen leads were routed through these holes.1he paint was scrapped on the subpanel and the spUce mounted flush with this surface..
- 8. Seelmans 10.1A & 10.1B,10.2 & 10.3,11.1 & 12.1,11.2 & 12.2,11.3 &
c ' 12.3,13.1 & 14.1,13.2 & 14.2, and 13.3 & 14.3 wars mounted inside 3/4-inch Type C condulet . Ottings. The leads were routed such that the 18 AWG ASCO wires penetrated one end of the condulet and the 1/C 12 AWG wires penetrated the other end.1he 8 condulets were tie-wrapped to a 38" L x 30" W x 4" H ! adder rung cable tray for handling during the radiation ~ exposwe. ,
- 9. Specimens 7.1, 8.1 and 9.1 were mounted in a 12" W x 36" L x 6" H. cable s
. tray for Baseline Functional Tests and radistion exposure only. For j thermal aging and the LOCA Test, they were inside the housing of a j
- Limitorque actuator (see Section IV).
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Page No. 1-3 l 1 Test Report No.: 17947-01' jx 1.S
. PROCEDURES (Castinued) . L2 Tsut Men Preparatica -(Catinued)
L c - he Okanite T-95 lasulating tape was applied over the' bolt and lug area to a . thickness 'where no sharp edges could be felt. We T-95 tape was tensioned to approximately 75% of its initial width as it was applied.
- 5.
Okonita T-95 lasulating tape (thecimens 1-12) or Okonita No. 35 tape (Specimens 13 and 14) was applied to the cable insulation in two __ half-lapped layers to the~ overlaps listed below. - Dese overlaps were mounted from the end of the emble insulation and not the and of the hat. It should
- be noted that no attempt was made to clean the emble_ surfaces during -assembly. His was felt to be the most conservatin approach with respect - .to aeosion of the tape., he T-95 or No. 35 tape was tensioned to 75% of its initial width as it was applied.-
Sr.wissen : ltusmbers Overlap Distance - j 1 I
.. 1/2" l 2 '3/4" 5
( 4 3 in 4 1/2" 5 3/4" - 6 1" 7 1/2" l 8 3/4" 9 1"- 10 1/4" 11 1/4" 12 1/4" 13- 3/4" 14 l' 8. Okonita No. 35 or 3M Sootch 33& jacketing tspes were applied ovar tlw Okonite T-95 tape to the "ollowing listed owelap distances.-_ Dese tapes > were also tensioned to 75% of their Initial width prior to application. 5 m
- Huntsvm. Poemty
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ygg3 N0 l 1-3 Test Report No. '17947-01-2 .
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~ 2.0 PROCEDURB (Contimmed) -
2.2 - Test W Preparatism (Centismed) ., , 10.-_ So .remainirig specimens were tie-wrapped to the rungs of the 38" L- E ,
+ ' 30" W x 4" H oable tray such that the splice was inwsontact with one of the -rungs.
- 11. . Photographs were .taken of ' the' complete asembly and dring the - :i
, preparation of eseh specimen type. W- _ L : 2.3 BaseMme FuentlemalTests 2.3.1 tesidation Basistanee Test Using a magohmmeter, a potential of 500 VDC was applied twtween one end of the specimet cable and' the - tray, condulst or enclosure to which .the specimen was . mounted. The
.. Insulation Resistanee was recored after 60 seconds and the spesimen de-energized.
2.3.2 Centimatty Test I -
~
p The resistance between the two ends of the swimen cable was measured using a L ohmmeter whleh utf11 sed Kelvin Bridge citer's. Rene veJ we were recorded as soon as a 4 : stable reading was ~obtained.
~
[ p. 3.8 - EBULT5
; h e test specimens- were -subjectMI to . the . lageetionw, preparatiott and testing of y ' Paragraph 2.0 which met the requiremt.nti, of Faragraph 1.0. ,,
1The data recorded from this piase of testing is presented.in Appendices ! through m as noted below: e: Appendix ! contains Photographs 1-1 through I-19 which show the speelmens , during 'astembly and mounted in their trays, condulets or enclosure.
-e- Appendix 5 contains the Baseline Funettonal Test Data Sheets. ., .- e appendix E contains the Instrumentation Equipment Sheet which lists the D equipment used to take data. >
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1 ,/ WYLE Lt.90RATORIES memovme emnty
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e ee asm .. , Test Report No. 17H7-01 l DATA CHEET l Custome, Alabama Power Okonite Tape Splices Sfecimen Part No. T-95. No. as and scotch 334 Ame. Temp. YI . lob No. 17947 Spec. M F 17492-01 17'47'01' Photo _ /E4 Repon No. Para. 33 Test Med. Alf Start Date '/* P SIN N S #Cimen Temp. Ambient GSI Ho Test Title bA#I/>LJ6 runctional Test Acceptance critaria, Insulatien Resistances (at 500 VDC Jgr 1 minutet and centse Resistances (via Kelvin Bridge Method) shall be measured fc information only. Specimen No. Insulation f.esistance Contec_t Resistance 1.1 ). ,.3 Y lo ' A JL 'd 35 . ' . 1.2 2.0 Yle " A - D.Shm;
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Page No. 1-24 Test Report No. A?947-01 INSTRUMENTATION EGUIAMENT SHEET MGE . ; MTE: V!/01/B7 Jul UER: 1*147-00 "T.!* MIA: L.IO. U
*C41C* AN C. AARX7M CUETDER: .u , G ER *YDC 737: !. R.
C. :'GTOOT WeEACTJER Mt dnI e EMET ! SERIAL e M Y: CAL %it CA.:LE I 'Ci M1 64 1964 011838 53-$0fDet 04/%/67 ;3/%/87
, L37113180 $tatsG 2 'Ei MTR IDER4. AADIO 1&&2-C 257 102192 .$-2I1 C a -is 05/16/87 11/18/07 3 M S NTE AML.lA 4150 .02-2 c e 62123 101060 .02106 03/10/87 $1/:0/87 - i.
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e Page No. I-13 Test Report No."17947-01 e 1 APPENDE M J INFI'EUMENTATION EQUIPMENTSHERT C k
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Page No. 1-22 Test R 17947-41 DATort No.A SHEET Customer Alabama Pover _ WYt.E LABORATORIES Specimen okonite Tane splicas Part No. T-95. No. 35 and Scotch 33+ Amts Temp. 7E*', Job No. 17947 Spec. WLQP 17492-01 Photo VE6 Report No. 17947'O Para. 3*3 TestlAed. . Air i Start Date 9'/ ~f
~ Specimen Temo. Ambient Test Title M[// [ P a tional Test (Continued)
Speciman No. Insulation Itesistance Contact Resistan: 12.1 l,l)(lo O A 4.6 12.2 6,8 i /c A T.7I 12.3 6. 7 A lo A. /0. /r 13.1 '#) . O % I o ' JL f 67.fI 12 2 .2 ,1/ Y to JL } /o . /6 13.1 40 X lo A. lo .n 14.1 5.o X lo _A. 9./z 1<.2 l .S* YIo 1 6.n . 14.3 7.6 FIo A Ro . Sc .
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Para. 33 . Tast Mec. Air Start Oate Y~ /* 7 7 -
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GST N* n Test Title fJ ehf//N Funttienal Test , _ (Continued) Specimen No. Insulation Resistance Contact Resistance 6.1 l. l Y 10 ,,0 C l/ ,2 6.2 f . H .t 'O ' 1 O 3' 2 s.3 ! I t'le'2 A h .1 ; .mR
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A RADIATION EXPOSURE 9 teu
Page No. 5-1 Test Report No. -17947-41 SECTEDN E j miaM['30N IIPOSURE i k 9- ggi, The test speelmens shnu .be lavadiated to a radiation :enposure of 22 megarads for ! Containment %*rimens 1.1 to 9.3, and 2.2 megarade for Main Steam Room Specimens 10.1A i n to 14.3 using a Cobalt 80 soures. { 2.0 PROCEDUR E ; De test specimens, mounted in their respective trays, condulets or enclosures were placed
;In the hot een at the Neely Nuclear Research Center of the Georgia Institute of Technology ,
and redir led as foBows: ,
*i i hashness Dese Este Time Total Dose 1.li2.1,'3.1, 4.73E5 Rads /Hr 48.55 Hr 2.20E7 Reds J 4.1, 5.1 & 6.1 .
10.1 A to 14.3 4.67E5 Rads /Br : 47.13 Hr 1.20E7 Rads Remaining items - '4.68E5 Rads /E 47.01 Br - 2.20E7 Reds ) [ . De. test specimens were not powered du'ing the exposure period. t 13.8' :REBULTS The test. specimens possessed suffielent integrity to withstand the radiation exposures of Paragraph 2.0 without compromle of function. No physical change was noted on the specimens after the irradbtion ps lod. . I
- One= anomaly ocourred during the radiation exposure and was not detected until the test had been completed. Thk anomaly, Notlee of Anonsaly Number 2 in Appendir 1, documents the overesposure of the Main Steam Rosm Speelmans 10.1 A to 14.3. Dese specimens were to -
receive.2.2 megareds but were exposed to 22 magarads. His error coeurred because the wrong does levet was spneified by Wyle Laboratories to Georgia Tech. Dese specimens did,
- ' however, complete the. test satisfactority and thus their quallfloation exceeds their radiation f requirement.
- The deta~ from this phase of testing is presented in Appendices I and II. nose L appendices contains-e Appendiz ! eentsins Notice of Anomaly Number 1.
v
- e Appendix H contains the letter of certification on the radiation exposure from Georgia Tech, wyg,g i annaaTonMS HuntevtHe Fecahty
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l I Fage No. D-3 Test Report No. '17947-01 y i I t APPENDEX ! l NO'!1CE OF ANOMALY f 4 ei
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Wn.E LAsonATDates Huneensee Facelsty
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l Page Na II-5 Test Report No. 17947-01 WYL.E. NOTICE OF ANOMALY ^ october 5, 1987 NOTICE NO; ' P.O. NUM B ER: CONTRACT NO: CUSTOMER: Alabama Power Company 17947 WYLE JOB NO: Rick Woodfin NOTIFICATl0N W A0E TO: , NOTIFICAfl0N DATL Sept. 30, 1987 NOTIFICATION M ADE BY: Joe Hazeltine ygg. On-site CATEcoRY: O f#ECIMEN D PROCEDURE O TEsf EQUIPMENT UNo'uatYsept2-4, 1987 PARTNAML N/A ! PARTNO. TEST:
"* D '"#"
N/A l.O. N O..,. SPECIF6 CATION; WQP 17942-01, Revision A Table IV
,,g gg g REQUIREMENT 5; 5.The specimens shall be irradiated as specified in ;able IV. Table IV specifies 2.2E7 Rads for Specimens 1.1 to 9.3 and 2.2E6 Rads for specimens 10.1A to 14.3.
t I i DESCRIPTION OF ANOMALY; Specimans 10.1A to 14.3 were irradiated to a total .4one of 2.2E7 Rads. o J5 POSITION . COMMENTS RECOMMENDATIONS. The mistake in the above radiation exposure was not detected until the test program had been complete. This error occurred because the wrong dose level was specified by Wyle Laborataries to the Georgia Institute of Technology Neely Nuclear Research centest. These specimens did, however, successfully complete the IDCA Test. This anomaly resulted in an overtest to the main steam room specimens, but apparently did not impact their performance during the 14CA Test. NOTE: IT IS THE CUSTOMER 1 RESPONSilluTY TO ANALYTE ANOMAuES AND COMPtY WnN 10 CFR g PART 21.
/
VERIFICAT10N: PROJECT ENGINE D *}I - TEST WITNESS; Rick Woodfin
~
PkOJECT M AN AGEh I S /O RE/ RESENTING; AIADAEA ECW*# CC3"EADY (NO NAT / /Y / 2 QUAUTY ASSURANCE;
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/ .- Test Report No. 17947-01 , :!,u, ;
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I APPENDt1 R RADIATION FACEJIT : CER11FICATR3M LETTER A t 5 l-l (h , l ' . -r. o> - A,, ci l. 4 t l l-
- l. WYL2 LASONATORIES HuntemM FacsNty
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e h 4 WYLE LABOftATOftles Hume,ui. Fmiity 9 7 -
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(- o . i Page No. H-0 Test Report No. 179/.7-41 , i Georgia institute of Technology
@_, ="- " . NEELY NUCLE *AA AESEARCH CENTER 900 ATLANTE CRIVE ATLANTA. GECRGIA 3033D-0425 ,,,
October 5, 1987 Uyle Laborntories 7 BOO Gourtors Drive Huntsville, Alabama-. 35807-5101 P Attentiont Mr. Joe Hazeltine Referenco: 4-7103-5 720992 Gentlemen: l The-items covered by the above number have been irradiated in accordance withJ quality assurance requirwenta using Cobalt 60 (, sama energies 1.173 Hev,1.332 Hev) to the total dose requested. We certify the specifics of the irradiation as follows:
' Irradiation Period: Interval between September 2,1987 through September 4 l 1987 as shown on the enclosed Gamma rraciation Log Sheets.
- f. Dose ~ Rete: '(NTE) 1.00 E6 Rads /hr-(Air Equivalent) ,
Total Dose: 2.20 E7 Reds ( Air Equivalent) Dosimetry: Victoreen Model 5003-1 Integrating / Rate Electrometer System with ionization chaucer probe. Calibration by
-Victoreen traceable to FSS Cobalt-60.
Calculations, a sketch, or photographs of the arrangement are enclosed. Please _ .let us know if any additional information is needec. Yours truly,
' [g . go = _ ,
Dr. R.A. Karam
- Director-
! t RAX:jlr Enclosures
.,qy _ . _ _ . ~_ .. . . . _ . _ _ _ - . _ . _ _ _ . . _ . . . _ _ . _ _- _
- j Page N:. !!-10 Test Repert No. 17947-01 GEORGIA INSTITUTE OF TECHNOLOGY Nuclear Reseircn center 900 Atlantic Onve. N.W.
Attenta. Georgia 30332 4404)894 3606 GAMMA 1RRADIATION LOG Cilent: _ !'u f a f2 W mearfer NRC Reference; . 720992
Reference:
d-71nt c __ Total Dose: 2 2 E7 , I l tem: rakt= Trmy!1 =>. uste-- Dose Rate: JNTt) 1.0 t6 1 Start Stop Laosed _ Dose Rate Total Dose Curt ; 'itive ; Hours Rads / hour Rads Dose + Rads ' 9/2/87- 9/4/87 1037- 0910 46.55 4.73 t$ 2.20 E7 2.20 E7 l r e h i
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~ ' ~ ' Page No. D-11 t Test Report No. 17947-01 -u DOSE RATE DETERMINATION E x P x D x T.x H x H x R s Dose Rate, Rads /hr (Air Eqiuivalent) :
E Electrometer High Level Conversion P = Probe Efficiency D e Dose Conversion,-Roentgen to Rad T = Temperature Correction to O Degree Celt vs
~
H s Pressure Correction to 760 Millimeters .ercury 11 s Time Conversion, Hinutes to Hours R s Electrometer Reading E P- D' T M- H R - Dose Rate, Rads /hr
- w. .
~ ~
100 0.939 .0.869 1.050 1.025 60 36.95 4.68 E5 I 100 0.939 0.865 1.050 1s025 60 88.66 4.67 E5 100 0.939 0.868 1.050 1.025 60 39.80 4.73 ES .
's
- r. WLE LABORATORIES: 4-7103-5 GEOROIA TEC;1 NUMBER: 720992 s
( L Ts
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Page Na U-12 Test Report No. 17947-01 - - - - GEORGIA INSTITUTE OF TECHr10 LOGY Nuclear Researen Center 900 Atlante Orwe. N W Artanta. Georgia 30332 i4041894 3608 GAMMA IRRADIATION LOG Client: "Vl* I'*b**'A** N RC R ** *C *: " Reletence: 4-7103-2 rogag ons,; 2.20 h item: Cable Tray /18 ea. Splices pose pg, , (NTE) 1.0 t6 l tart Stop Lapsed Dose Rate Total Dose Cumulative Hours Rads / hour Rads Dose Ra0s 9/2/07 9/4/87 l 1 1039 0940 47.01 4.68 E3 2.20 E7 2,20 g7 l 1 d O e
-- - Date Perforcsed * #A _- - 1eI /o -, o - f 7 Reviewd w G,7 , w.
s
+=- -
Test Report No. 17947-01 ' CESREIA INSTITUTE OF TECHNCLOGY
- Nudear Researen Center
- 900 Atlanuc Drive. N.W.
Ausnta. Georgia 30332 , (404)894 3408 GAMMA IRRADIATIOh LM ' Client: Wie wraeories NRC Reference. 720992 E
Reference:
4-7103-8 ' Total Dose: 2 2 F7 ' l tem: Nome Enclosure /6 solices Dose Rate: (NTE) 1.0 E6 Lapsed Dose Rate Total Dose Cumu!stive Start Stop Hours Rads / hour Reds Dose Racs 9/2/87 9/4/87 1037 0910 46.55 4.71 E5 2.20 E7 2.20 E7 t t f - i
)
t t m Date
)
Performed M- _ _ /6~_ C - M
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949- __-m~-- , - . _ , , -, , , , , - -' -*- - *
- i l Page No, II-14 Test Report No. 17947-01 GEORGIA INS UTE OF TECHNOLOGY Nuclear Aesearch Center 900 Attantic Onve. N.W.
Atlanta. Georgia 30332 6404#894 3608 GAMMA IRRADIATION LOG Client: Vl* Ubotec*ti"* NRC
Reference:
'#9 '~ "~Y103~5 Reference; Total Dose. 2.'2 E7 l tem: Eight (8) Condulet Tittings _ _ _ _ pose pate. (NTE) 1.0 C6 gg D lALsed l Dose Rate Total Dose Cumulative i.1,' Hours ? R.sds/ hour Rads Dose f ads 4
9/2/87 9/4/87 1040 0948 47.13 C. 2.20 C7 2.20 E7
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5_? ~ p Test Beoert No. 17947 ~
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- 1 11tACEABILITY DATA
- Victoreen Electrometer-Model Ne'aber 5005-1 Serial Number 340 - !
- Callbrat.ed November 17, 1986 !
Ey: Neely Nuclear =Research Cent.or
- Georgin Institute of Technology 900' Atlantic Drive, N.W. . Atlants, . Georgia 30332
+ Next Calibration Due: . November 17, 1987 . < Instruments Used &
.. l, Keithley 11c, m Source <
Mocal Number-261. Serial Number 71967
. Calibration - October. 9, 1986 By: . General Electric Company '
Integrated Communication Sirvices Operation - , 2825 Pacific Drive, Suite A .. Norcross, Georgia 30071 -- Next Calibration Due: - October 9,1987
. General Electric-Traceability-SLN-7081- Number 000480 (Dated J'J1y 17,1986 and dus January 17, 1987)
KEI-515 Number 23666 (Deted December 6,1985 and Jue December 6,1986 Hewlett t'aokard M Voltmeter -
- Model Number 3460s -
4
' Serial Number -709-00133 Calibration:- September 10, 1986
- Sys. Hewle tt Packard .
Prot.act Supp1rt Division 2000 South Park Place Atlanta, Georgip 30339 h:JIt Calibratict Due - March 10,1987 Hewlett Packard Traceability s N.B.S. Number 234494 (Dated April 30, 1986 and due October 30, 1986)
Page N m u-lu Test Report No. 17947-01 Traceability Data Continued
~.
Victoreen Probe Hodel Number 550-6 A Seritl Number 502 Calibration: June 30, 1987 By: Victoreen, Inc. 10101 Woodland Avenue Cleveland, Ohio 44104 Next Calibration Due: June 30,1988 - Victoreen Traceability Test Number DGS118/83 Calibration: September 29, 1983 FTW Chamber Model 3C-343 . Serial Number N23361-142 '
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I I a POST-RADIATION EXPOSURE FUNCTIONAL TESTS 1 i I L s _s
Page No. 5-1 Test Report No. 179 6 -01 SECTION III POST-RAMATION EXPOSURE
.' FUNCTIONAL TENTS ~
1.0 REQUIREMENTS bsulation resistance values were taken for informational pumoses only. Contact t esistance shallbe 1 ohm or less when measured with a digital ohmmeter. 2.0 PROCEi,aAES The test specimens were subjecte' to the testing per Paragraph 2.3 of Section L 3.0 RESULT 5 -; The test specimens were subjected to the tescs of Paragraph 2.0 which met the requirementh of Paragraph 1.0. The data conected during these tests is presented in Appendices I through; _, M as noted below. 1 e Appendix ! contabs Photographs m-1 through m-3 which show the specimens mounted in their respective trays, condulets or enclosure. e Appendix U contains the Insulation Resistance Test Data Sheets. o Appendix m contains the Instrumentation Equipment Sheet which lists the , equipment used to collect data. ,- s HuntsytHe Fecauty
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Pago No. E-3 Test Report No. 17947-01 APPENDIX I { i. w
.s WYLE LABORATORIEE nuntsune remusy
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Page No. E-4 Test Report No. 1794T-01 DATA SHEET Customer - u h= Pme W WORATONES Socctmen okenits Tape apliens g Part No. T-95. No. 35 and Scotch 33+ Amb. Temp. Job No. g M P 17492-01 Photo we5 Report No. - p [ 3.3 Test Med. Air Start Date i'4*I7 SIN No A"DA*"* Specimen Temp.
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Resistances (via Kelvin Bridge Method) shal1 be measured for information only. _ rdO .e A 1.W :n f Specimen No. 4astrie*6en Resistance CStteet Resistanc$ 1 ,, 1.1 lJ r /o ./t c.y 3 30 n. ;, 1.2 3.64 10 A l.7 y to'#Jt. J g 1.3 3. L.10' JL ,,7.3 < 16"A
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Page No. E-9 Test Report No. 17947-01 DATA SHEET Customer Alah Power Ok8"it* Tape Splices WYLE LA80RATORIF.S Specimen , Part No. W95, No. 35 and secteh 33+ Amb. Temp. 17947 Job No. Spec.. wt4F 17492 Photo 17947-01 33 9 Report No. -- Para. Test Med.
- Start Date I* W SIN # Ambient Specimen Temp.
G$l No Test Title Pcd b.4..- runctiona1 re.e - (Continued) ,,d,) "' r,. . /J.e ' Specisma No. '- *
'-- Rasistance GoetuTt Resistance 6.1 3 l n iOJL
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Ancmaly AIA O b Approved 7 A bk
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Page No. HI-10 Test Report No. 17947-01 DATA SHEET Customer Alabama Power - - - - ' WYLE LABORATORIES Specimen OkC"it' T*P* 8Pli *8 -- - Part No. T-95, No. 35 and Scotch 13+ 17947 Amb. Temp. Joo No. so,c, wLQP 17492-01 Photo ;s Report No. 17947',01 Pera. 33 Air "~ Test Med. Start Date SIN No Ambient Specimen Temp. GSI No Test W.le 9,) . 4. Functi nal Test (Continued) p Mh ;Ig,. )) .o . ,,, 3peciman No. ' :E n_x. Rasistance eentact Resistance ad 12.1 / O , /0 "A /5 /0 n 12.2 9. t ,10 * (L f ] < , o r 12.3 j,g ,,o4 jt f y , , o pg i a's 13.1 $,(,fo'Q f g , / 0 '# - 13 2 > 7, i n ' A
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6 l Page No.- m-11 Test Report No. 17947-01 ee Arezanix m ; ( NWTRUMENTATION EQUIPMENTSHEET Montsmate Fact #fy _ _ _ _______ __ _ ___----- _ - - - - - - - - - - -- - - - - - - - ~ ~ ~ ~
Page No. . E-12 Test Report No. 17147-01 INSTRUMENTATION EQUIPMENT: SHEET W 7 YXs OS/M/87 J3 NLMIER:'17347-00 *EST AREA: LO,3
'EDm!CIMt C. AfluOll CUSTCEla 4.A.93E2 {
TYpi! TEST: FIACTIlNAL - ! w istipe 7 merensEn . mas ! mia. e wwt e est : c::acy I ca.snTE c.taz
, 1 DIE M ~ WlufLLA 4150 82123 2 MS M 101040 .02-5001 .02556 03/10/87 01/10/87' M
3 MB llTR 1864 657113160 0!!aN h5eTDM 2-554ANGE 04/06/87 10/06/87 EMNE. IRDID it6t-C 257 10iSW ' .5-EE 3ENI + 35 05/18/37 !!/18/87 ! i
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j DISTEMENTATIDI
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Fag 3 No. LY-2 .
.. Test Report No.- 17947-01 L0 RESULT 15 .De test specimens possessed suffielent integrity to complete the thermal aging prot without asidence of excessive degradation. The Okonite leads for Specimens 13.1 to were Iw flexible and the outer layer of the Okonite and 3M tapes became slightly bei here was no evidence of cracking in any of the splices or cable insulations.
Appendlees I through III contain the following data from thermal aging e Appendix ! contains Photographs IV-1 through IV-4 which show the the aging chambers and setup for Specimens 7.1, 8.1, and 9.1. e gix II contains typical thermal aging circular charts from 110 C 150 C aging chambers. e Appendix III contains the Instrumentation Fxtuipment Sheet which list: thermal aging chamber instrumentation.
+
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; Test' Repwt No. 17947 I ABCTBN - IV - 'I
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TEIRMAL AGDEG 1.8 REEtDMEMENTE
- - 1he test specimens shall be thermally aged as follows:
WNo. Agist
- Tima*
(Bouge) Equivalent IJfe Years
,Teaserates 1.1 to 10.3 -110'C 112 15 11.1 to 12.3 -- 110'C - .
100' 15 13.1 to 14.3 150'C - 250 15 .. I
,,- t L ' Tonereneess (-O'C, +5'C), (-0 Hours, +3 Hours) i f SAl PROCEDURE 1he' test. specimens, mounted in their respective tray, condulet or_ enclosure, were placed inside two medima stsed. test chambers and aged as desertbed below. Specimens 7.1,- 8.1,
- and 9.1 were removed from the emble tray and mounted to a Limitorque actuator fixture as shown in Photographe IV-2 and IV-3.'-
Wwe. Agist Thee Tesserstere (sours) 1.1 to 4.3! 110*C~ - 112 7.2, 7J, 8.3, 8.3
'SJ and 9.3 ,
7.1, Sol and 9.1 110'C 114 10.1 A to 10J 110'C 112
.11.1 to 12.3 110'C 110 13.1 to 14.3 - 150'C - 253 4
4 y. . Huntowas Feenity
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PHOTOGRAPH NO IV-1 TwunuAL AGDIG CHAMRER USD FOR SPECIMENS 1.1 - 12.3 (11FC) 4 e
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PHOTOGRAPH NO. IV-2 SPECIMENS 7.1- 8.1, AND 9.1 MOUNTED ON I)31TTORQUE , ACTUATod COVER PRIOR TO THnuAL AGING
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- CONTAINING SPECIMENS 7.1. 8.1. AND 9.1 l
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- S APPENDIX H: ,
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TYPICAL THitEMAT. AGDIO
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- Page No.: IV-11 Test Report No. 17947.-01 I
es 4 F { 5 INfrRUMENTATION EQUIPMENTSERT 1 e> e
=M Mu MMMM wuntsune Featy
1 l l Page No. IV-12 Test Report No. 17947-01 INSTRUMENTATION EGtJIPMENT SHEET Mft 09/04/f!) J3 NUMBER: 17947-00 TEST REA: N 52 39
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t 9 E THU 5TD f1WICDat TO DECEHITY *1;tNIL KrE;luTHk'T 7 STrmDs.THE IJEM IEITIUOTS dele CALIBMITO USIMB i'AIEM-M-A 4 IkSTRPOTET131 hht _ CHED@ 8 EECU\E IV - d f Y.8] > 1 2.A. I ui 9M
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1 , i j POST-THERMAL AGING FUNCTIONAL TESTS
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I Page No. Y-1 Ted Report No. . 17947-01' k i EECTION Y , P0ff-Twirmaf AL AGING ,'
. FUNC110NAL TERN 1.8 REQUEERMIFIB Insulation resistance values were taken for informational punoses only. Continuity shall be ;
1 che or less when measured with a digital ohmmoter. l 18 PROCEDUREN.-
'!he test specimens were subjected to the testing per Paragraph 2.3 of Section L 'I AS REBULTB. 'the test specimens were subjected to the tests of Paragraph 10 which met the requirements .
of Paregnph 1.0. The data colleeted during these tests is presented in Appendless I through ' M as noted below. e Appendix ! oontains Photographs V-1 through Y-4 which show the specimens mounted in their respective trays, condulets or enclos:rea. e Appendix !! contains the Punctional Test Data Sheets. e Appendix !!! contains the Instrumentation Equipment Sheet which lists the equipment used to colleet data. , i 9 5 6 l
. /
MOE Hunteepe Feoanty
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l Page No. V-2 Test Report No. 17947-41 t l This Page Lett Intentionally Blank. 8 C e 0 l WYLE LA400tATORES 4vatenue Feetary
Page No. V-3
- , . Test Report No. 17947-41 k
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PHOTOGRAFBB 1 l e-l MMM Homemne FactHty 1-
s .s. sw. .. Test Report No. 17947 4 1
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This Para Left Intentionally Blank. A e WYLE LABORATOfttBS Huntsw4 FacWty
Page No. V-5 Test Report No. 17947-01
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PHOTOGRAPH NO. V-1 SPECDIENS L1,1.1, 3.1, 4.1, 5.1, AND Sol MOUNTED Df5tDE 24" x 24' x $* ENCLOSURE AFTER THERMAL AGING b' i' , , . 1 t j I s i' ',
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s I' Y s .= ~ 4 PHOTOURAPH NO, V-2 SPECDEENS 7.1,8.1, AND S.1 MOUNTED TO IJMTf0EQUE ACTUATOR FIXTURE APTW12 'rTTR1tM A1. AMTW(1
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f ! E PROTOGRAPH NO. Y-3 s i ' SPECfMEWS 10.1 A & 19.15,11.1 & 12.1, AND 13.1 & 14.1 MOUNTED PMDE THEIR
- CONDULETS AFTER THR2 MAL AGDlO *
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PHOTOGRAPH NO. V-4 ll ALL REMAfMING SPECUdENS MOUNTEJ IN : THE 38' x 30' x 4' CABLE TRAY AFTER THERMAL AGlMG '
1est neport .No. 14 44-91 DATA SHEET Alabama Power WYLE LABORATORIES c atomer Specimen Chenita Tape Splices T-95, No. 35 and secteh 33+ Amb. Temp. D Job No. MU Pm No P 17492-01 V6 4 'O' Sp6c.
'a Photo, Report No.
Para. 33 Test Med. ' Air Start Date NM No Specimen Temp. **Di'"t ClN GSI ""
- g. g,tteld. , runctional Test het Btle ~
Acceotance critaria, Insulatten Resistances fat 500 VDC for 1 minute) and contact Resis ances (via Kelvin Bridge Methodi shall be measured for information only. Speciman No. Insulation Resistance Contart Resistance 1.1 1. 9 t lo't.a. O.37 x lo't .it . 1.2 1.1a le .n- O.37 xto sa. 1.3 1 61 d'r O.31 XIo 't-2.1 7.1 s ic .n. o ~377#o ^- 2,2 ll7to'LA O 3'l Ilo'I.IL-2.3 1,3xta'$A d.33gto*3A__ 3.1 &,3 Xlo" n. , l .10 x 16 '3 A- . 3.2 ) .2 y se tt n. l .13 x lo'8 .a. 3.3 l . 2 Y le.A.
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.' Witness N% Date:
Notica of Sheet No. h - of 3 I 7 Anomaly ADCroved
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Test Report No. , 17947-01 1
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APPENDE E - l l DATA SIEET ; b O
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WYLA LAEWLATORIES wmeau Pmuty
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Page No. V-g Test Report No. 17947-01 DATA SHEET l l Customer Alh ? "t" _ WYL.E LABORATORIES okonite Tape splices
$0ecamen Part No. T-95, No. 35 and seeten 3 3* Amb. Temp. . YF --- Job No. 17947 Strec. ItLQP 17492-01 Photo Air Peport No. 17947-01 Pars. 33 Test Med. Start Date "./.ff/f S/N
- Specimen Temp. Ambient GSI N Test Title 05T'* el.,*fd( kqA4
, Functional Test ~
(Continued) SP*ciman 100. Insulation Resistance contact Resistanes 6.1 3. 0, rog o 33 gyo.2x _ C.2 S.G x io n .n 0 3 4X10 *x 6.3 h .L/ r lo.rt. O . N [l0 .A-7.1 .?. f if. -. 2.0 Y t oA 2'10y.IO~il 7.2 7. o r ioa .rt. R.31 A ro'5 st.$ - u (, .4 n te*,st. ,
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a .o g y g o*3 x, 8.2 '7 . 4 r ur" A l. 67 4'loh n l . 9 tt X f o' ' .n.- es 8.1, Ie .tt. 9.1 'k ' , # .- 1.m t to'k ~5 'A l t 10- 3_n ,, 9.2 ~f.f arod .n 3. O *I !!$ .,% , 9.3 3,3 y ,,a 2 3 /4 / /g*1.n 10.1A g , ) , , ,, ,3,, qg,74 yIO*' et-
- 10. 3 3 ,3 y ,o n ,,t, g,pg.ygo.s.n, 1 .2 c f, , ,, . 3 _n ,,
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Tested By d Date: ~/I'I7 Witness MN Data: Notice of a Sheet No. 2 of 1 .. Anomaly Approved AKv ~/ bN u
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Customer Alabama Power WYLE t.A80RATORIES Specimen Okonite T8Pe splices Part No T-95, No. 35 and Scotch 33* Amc. Temp. 72'8 --- Job No. .. 17947 Spec W 174'2-01 Photo 1/#$ Report No. 17947-01 Para. 3.3 Test Med. r _ Start Date O /U SIN No Specimen Temp. Ambiant GSI "* Test TiPe y, gc, tional Teat (Continued) Specimen 180. Insulation Resistance contact Resistance
- 12. *. 3,gygn4 q g[, y fg.1,jg 12.2 I). 5* x lo ".x 9 (,9 IIO .st L2.3 @.5 , ma x lo.2 SX 10'* x 13.1 l. L 'A toA 9. 5cl x 10*3..x 13.2 1.g y go( l .o 2 x 10 -4.
13.3 1.511O'h 1. O 3 Y 10
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f 14.1 l , y <g g g II _jg _, q,71glo* Q , J.2 l. 5 x 10 A 6.6'l110' h ' 14.3 1.fo % t O A 1 5 a x 10- 2 15.1A ,/ .. 15.13 ,/ 15.1C N/N . nn / stou. iw isic,a-n,a 15.25 f & LtfY 4 15.3 / F 4 Tested By b M ate: D * / IM Witness M4' Date: Nctice of '
'
- OI Anomaly OU Approved Y N--IM.'- _ @* / [".f *7
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Page No. V-14 i Test Report No. 17947-01 INJTRUMENTATION EQUIPMENT SHEET ;tdii !7 : DATE: 09/11/87 ;03 u gt: 17347 00 257 uit.: r E.*.14
*EDw!C'fA . t. May a n: ,uese ;c.a npE *137: ; CST K40.rJCTI; NIL C IMETWJOT immFACTIK R m.8 liRIAL8 MIe WSE 1 !CC7KY t CCG C4 DE 1 EE XTI GR 1E4 637113160 011894 52-50 TIM 2-!JA;ME 04/%/87 10/M/87 I C!l XTl V80R.LA 4150 42123 101044 .32-2.04. . 2 06 W 11/87 C3/11/18 +
4 TH11 IS TO CIITIFY THRT THE AIIM :WIRJUS iOE GL.:52RTD LXING CE7-T)E-MT *Dm!2IS ist'H $*;NDEDS ESE C2.!LUT: N lS iMCEABLE TO TrE MTI NE. IUEAl (F ETINDAEL
;NST7JOTAT;:N 4 ^$ - DECxED 4 ECEIVG If / h ### 2. 98 1 o,.d K ; / %1./
Page No. V-13 Test Report No. 17947-41 INSTRUMENTATION EQUIPMENT SHEET *AliE : 7 : MTI: 01/10/87 .n u ps : 17947-00 'IST AtG: t LCCA
*E*IC:AN R. d@Y CLST:XR1 ALABMA 20wt TYPE TEIT: PCST T/A FLW!: Nil 'C. 14TFJOT MFACT.1 tut ENLs 50t!M, I k%I e eGE 1 (CCUMCY ! CALDATE CA.DG 1 313 tiR WIDA1A 4150 821tJ 10!040 .02 MM .02500 03/10/87 01/10/87 2 S (TR BR 1864 657113180 01:538 50K-50T044 2-!stri M/06/87 :0/%/87 O
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%3 3 3 227'TY THIT M AIDVI liETrJOmi NEE CLIBRRTD LSIMi STA'E-OF-TW-AIT TEDN1023 WITW 5 tar 3C5 '.1CSE CRIIRAT!Dil IS THCDs.I "U M MATI:lNR. IUERJ 7 STAtctD$. ;?:STE%f"T 01 ,Y.ku 9.10 *$ 7 CEDC 8tE~I:VG l /
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j-Test Report No. 17947-41 3 k i APPENINX IE . s INMUMENTATION EQUIPMENT SHEETS j J 1 t 0 8 l l'
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i . s u WYLE LABORATORIES nuntsnue roc,uty l J '- I
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1 l l l i I i J LOSS OF COOLANT (LOCA) TEST 0 i l-l
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Test Report No. 17947-01 SECTION VI LGM OF COOLANT ACCIDENTTEST 1.0 asememnom 1.1 Asseptunee Cr;teria
'!he splices shan maintain voltage and circuit continuity within t25-percent of applied eteetrical supply.1he splices sha11 not cause their assoelated fuses to blow.
1.3 Imakage Cierests
' Leakage currents to ground on Specimens 10.1 A & 10.1B,11.1 & 12.1, and 13.1 & 14.1 shall be measured for information punases only during the LOCA Test.
LO. PROCEDUREB . L1 Test M en Preparattaa i
'the test specimens scheduled for the LOCA Test (Specimens 1.1, 2.1, 3.1, 4.1, 5.1, 6.1, f.1, 8.1,9.1,10.1A,10.18,11.1,12.1,13.1, and 14.1) were removed from the enclosures used to age. the specimens and train the wiring. 1he specimen leads were connected to Wyle-supplied 1/C Teflon-insulated leads through splican insulated with Raychem nuclear insulating sleeves as indleated below Speeksen Men Wyle Test
- Emyehem WCSF-N h Lead MaoGO Lead Sise Sireves Used " ,
-)
1.1 1/0 AWG 10 AWG 115/300 w/500 l 1/0AWG - 10 AWG 115/300 w/500 l 115/300 w/500 ; 2.1 1/0AWG 10 AWG 10 AWG 115/300 w/500 ;
. 2/OAWG I
!. 3.1- 1/0 A WG 10 AWG 115/300 w/500 L 8 AWG 10 AWG 115/300 w/200 l t: 4.1 - 2/0AWG 2 AWG 300 tape **
- w/650 2/0AWG 2AWG 300 tape w/650 L
5.1: 2/0AWG 2 AWG 200 tape w/S00 200 tape w/500 2AWG 5 2/0AWG 6.1 3/0AWG 2 AWG 200 tape w/500 1/0 AWG 2AWG 200 tape w/500 j' WYLE LaSORaTORIES l Mwetsnne Facnaty
Test Report No. 17947-01 N 2.0 PROCRDURES (Contimed) 2.1 Test specimse Preparation (Continued) specimen specimen wyne Test
- maychem WCSF-N No. Leed Xse(s) Lead size Sleeves Used **
7.1 1/0 AWG 10 AWG 115/300 w/500 12 AWG 10 AWG 070 w/200 , 8.1 8AWG 10 AWG 115 w/200 8AWG 10 AWG 115 w/200 9.1 8 AWG 10 AWG 115 w/200 12 AWG 10 AWG 070 w/200 10 - 14 ASCO 14 AWG 050 w/115 12 AWG 14 AWG 070 Wyle leads were 1/C 10g0 Volt.t,200'C, Teflon leads (10 AWG and 2 AWG) and 1/C 600 Volts, 200 C, Teflon (14 AWG). 'i
** Indicates shim sizes applied to smaller emble and overall sleeve size. Fer example, "115/300 w/500" on Specimen 1.1 Indleates WCSF-N-115 and 306 g sleeves over the Wyle 10 AWG and an overall sleeve of WC3F-N-500 applied over the shims and the 1/0 AWG test specimen lead. *** Indicates that Okonite T-95 tape was applied over the sharp edges of the bolted connection. A11 other connections used uninsulated butt spilees.
After splicing to the Wyle test leads, the specimens were re-installed in their enclosures as noted below: - libeeimen No. Enclosure ifpe 1.1,2.1,3.1, 24" x 24" x 6' NEMA 1 enclosure with paint 4.1, 5.1 & 6.1 scrapped off subpanel. Enclosure contair.ed four 3 in. Myers huS>s and 12-inch long 3 In. OD conduit nipples exiting from the side and bottom. A 1/4 in, weep hole was drilled in the lower right hand corner of the enclosure. 7.1, 8.1 & 9.1 154" x 101" x 8s" Limitorque cover bolted to a 1/2-inch thick steel plate. '!he Limitorque gasket was installed and there was no drain in the cover. The
- specigens were routed through a ll-in. Myers hub and 90 elbow pointed downward. The splice rested on the ~ aver spproximately 3/4 in, below the bottom of the conduit entry.
WYLE LASORATORIES Huntsnne facihty
Test Report No. W947-01 l L0 PROCEDURES (Continued) L1 Test!'paahmen Properatka (Continued) Specimen No. Enclosure Type 10.1A & 10.1B, 3/4 in. Type C condulet fitting with cover and 11.1 & 12.1, and gasket. One end of the condulet was attached to 13.1 & 14.1 FNGS-supplied 3/4 in. flarible conduit (Anaconda Type EF) and the other end was attached to an LB
. fitting through a 6-in. nipple. De LB fitting contained another 6-in. nipple pointed downward.
L2 Chamber Preperstka The test specimens, mounted on their respective test fixtures, were attached to carbon steel frames and installed inside a 60-inch diameter, 60-inch long (flange to flange) LOCA test chamber. De fixtures wers tack welded to the chamber to ensure a solid connection to ground existed for the leakage current circuits. De Wyle-supplied Teflon wiring was carefully routed out multiple chamber penetration assembifes in the rear of the chamber.j De 125 VDC wiring was segregated from the 632 YAC wiring and exited in a separate ( Penetration asambly. The chamber - penetrations were sealed with a Senteheast No. 91J potting compound per Wyle Laboratories standard practice. The chamber water level control system was adjusted to ensure that the speelmens did not become submerged during the chemical spray period in the test. In addition, the chemical spray flowrate was adjusted to deliver 3.75 gallons per minute (0.15 gpm per square foot over a 25 foot square area). Chemleals were prepared as described in Appendix IV. 13 Instrumentation Setup . The instrumentation setup for this test consisted of 30 electrical and environmental dannels. Dese signals were fed into a Daytronics System 10 Data Acquisition System (DAS) whleh displayed requested information on a color monitor, fed a high-speed line The HP-1000 system printer and fed a Hewlett Packard (HP) Model 1000 minicomputer. acquired data on a haad disk and generated plots of requested channels. The data acquisition system was operated at its maximum rate during the temperature / pressure ramps and for the entire Main Steam Room test, slowed to one-minute intervals after approximately 69 minutes, and then slowed to 10-minute intervals from the 5 hour 38 minute point to the : Mf'the test. - - - - A 24-hour circular chart was utilized to record and monitor chamber temperature. His system was used for contro1 purposes once the saturated steam environment was achieved in the chamber (t hour into the Containment ,est). This system utilized two Type "T" thermocouples mounted in the same location as Channels 1 and 2. wnE 1.A80RATORIES wu aiseme rsemty I _ _ _ _ _ __ _ _ _ _ _ _ ___._ _
Test Report Na 17947-01 LO PROCEDURES (Continued) L3 Instrumentation Setup (Continued)
'Ihe channel number, specimen number, signal units, and signal monitored were as follow
~ Channel Specimen Units Signs 1 Monitored No. _NL 1 An P Chamber Control Type K" the couple mounted to the top e of the NEMA 1 enclosure. 2 All P Chamber Control Type K" thc couple mounted to the cor cover for Specimens 11.1 and 3 All *F Chamber Control Type K" the couple mounted to the cent the Limitorque )ctuator plate. 4 All "F Average Temperatbe of Cha 1, 2, and 3. 5 An PSIG Chamber Pressure Transducer 8 An GPM Chamber Spray Plowrate 7 r[5,6 VAC Input Voltagt. A-B , 8 g@ VAC Input Voltage, A-C 9 : 1-3, 7-9) VAC Input Voltage, B-C 10 1-3 Amps Current, Phase A 11 1-3 Amps Current, Phase B 12 1-3 Amps Current, Phase C 13 7-9 Amps Current, Phase A 14 7-9 Amps Current, Phase B 15 7-9 Amps Current, Phase C 3 16 4-6 VAC Input Voltage, A-B WYLE LABORATORIES muntsnne Fecmty
Test Report No. 17947-01 2.0 PROCEDURES (Continued) 2.3 Instrumentation Setup (Continued) Channal Speelman No. No. Units _ _ Signal Mortitored 17 4-6 VAC Input Voltage, A-C 18 4-6 VAC input Voltage, D-C 19 4-6 Amps Current, Phase A 20 4-6 Amps Current, Phase B 21 4-6 Amps Current, Phase C 22 10 VDC Input Voltage 23 10 Milliamps Load Cunent (mA) ~ ~ - - ~ _ . _ . .
/ D 10 VI'
- mA Leakage Current to Ground
- 25 11 & 12 VDC Inpu't' %ftigi~ ~ ~
23 11 & 12 mA Load Current Leakage Current to Ground *
<h Ob 11 & 12 VI - mA 28 13 & 14 VDC Input Voltage 29 13 & 14 mA Load Current , 30 13 & 14 t/l mA Leakage Current to Ground
- c;g. - .. .. . - - . _ _ . . _ _ , . .
- Leakage currents to ground were calibrated to a 10 microampere resolutios x
*- -- - -- %' ' ~~ . . . "-.+s . . . . . . . , , _ .-
s WYt.E LABORATORIES mumsvme racoity
Test Report No. 17947-41 2.0 PROCEDUltI!S (Continued) 2.4 spechnen operabnity ne test specimens were electrically connected to the circuitry in Appendix III. The ciret were energized continuously through the Main Steam Room test profils. For Containrr.ent test pronle, tra specimens were powered as listed below: Specimen No. Voltage CurTent Operations 1.1, 2.1, 3.1 632 YAC 27A None. Continuousl: Energized. 4.1,5.1,6.1 632 VAC 130A None. Continuous 1: Energized. 7.1,8.1,9.1 632 VAC 20.2 A Powered for the first 65 Minutes. De-enert until the 46-hour poi: then re-energized fot 2 minutes. f 10.1 A & 10.18 137.5 VDC 200m A* None. dontinuous13 g N Energized.
/ ,
11.1 & 12.1, 137.5 VDC 200 m A
- Powered for the first g
i t
, _ y 13.1 & 14.1 60 minutes. De-ener 4 for remainder of tes /,- / 1'
- Loading provided by an ASCO Model HV2023013U Solenoid Valve
/ (23 Watt,125 VDC) provided from the FNGS. /
2.5 Accident Simulation ne test specimens were subjected to two temperature / pressure profiles. De first pro (Main Steam Room test) was gerformed as shown in Figure VI-4 of Appendix V. temperature requirement of 323 F was met in 15 seconds and the pressure requirement 6.4 PSIG was met in 2 seconds during this test. l The second profile (Containment test) was performed as shown in Figures VI-29 to VI-31 f Appendix VII f prepure req. uirementDeoftemperature 53.3 PSIG was met requirementin 217 seconds. of 393 F was Temperature met was held av in 109 l , 393 F for 304 seconds price to the temperature decay. Chemical spray was initiated at I i _.61-minute _pointand continued to the 25 hour 8 minute point in the test. The t* W t
! J profiles were performed one af ter the other.
i.
,/
WYLE LABORATORIES Hunttvint FtCdaty 1
Page No. VI-7 Tc .! Report No. 17947-01 3.0 RESUI!!S All of the test specimens demcastrated the ability to conduct the speelfled currents, at the speciflo:1 voltages, ' Nghout the LOCA tests. One anomaly occurrec. Ing this test and is documented as Notice of Anomaly Number 1. M ===1Y ~ docwamita_the usara._af tha hl'rh--a=*d._ printer that was outside of its. caHbytionJntarval Mring-tha LMA-test.--his error was ditcoYered_RLtheX-Four _pgfill:In the test and no other. printers of ,the re@Yed. speed were available. The _.t-test _ ceHbratigrtMieck found tha. printer to be famide_theJnanufacturer's toleran_en. should be ,,
~
noted that this printer provides hard copy backup data anTal1~6f~ilie~picts in Appendices V y through VM were made from data off the hard disk on the HP-1000 minicomputer.
'Ihe recorded leakage currents to gmund were Specimen Leakage Current No. to Ground (mA) Notes 10.1 A & 10.1B 0.00 .
t 11.1 & 12.1 1.20 (1) ~i 13.1 & 14.1 0.00
\J NOTES: (1) This signal existed for approximately 15 minutas during the Main Steam Room test (see Figure VI-25). However, the signal was not erratie, u most leakage current signals tend to be. Troubleshooting commenced at the 15-minute point found the 125 VDC leads tied to a short length of a 34, 208 VAC power cord for the circuit on Specimens 4.1, S.L and 6.1 When these ties were cut, the signalimmediately dropped to zert,. It is therefore .
concluded that this signal was most likely induced and not specimen related. The data from this phase of testing is presented in Appendices I through IX. These appendices contains e Appendix ! contains Notice of Anomaly Number 1 and the Post-Test Calibration record, o Aspendix H contains Photographs VI-1 through VI-14 which show the specimen, chamber, electrical and instrumentation setu;% e AppendLx m contr, ins Figures VI-1 through VI-3 which show the electrical circuitry used to energize the specimens. N W .* WYLE LABORATORIES numsme F. cony
Tcst Report No. 17947-01 10 RESULTS (Contimed) e Appendix IV contains the calculations for the chemical spray solution and flowrate. e Appendix V contaim Figure VI-4 which plots the chamber thermocouples
. and presr!.re for the Main Steam Room test .
- Appendix VI contains Figures VI-5 through VI-28 which plot the electrical data recorded during the Main Steam Room test.
e Appendix VII contains Figures VI-29 through VI-31 which plot temperature, pressu e and chemical spray flow during the Containment test. e Appendix VIII contains Figures V1-32 through VI-55 whlen plot the electrical data during the Containment test. Appendix IX contains the Instrumentation Equipment Sheets whleh list equipment used to take data. The high-speed line printer was inadvertently j lef t off and was added after the test had completed.
'5 I
i M 4 WYLE LABORATOmES Huntsvine Facshty
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Test Report No. 17947-01 J APPENDIX I -i NOTICE OF ANOMALY J 9 v WYLE LABORATORIES MUMTSTH64 Facility
Test Report No. 2,7947-01 e l Thb Page Left Intentionally Blank. J g k WYLE LABORATORIES muntsno. F ec.uir
Pag 3 Ns. vi-11 Test Report No. 17947-01 W Y...L E..
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DAT L NOTICE OF ANOMALY september so. 1987 NOTICE NO: _
,P NUMsEA; ~ " .. CONTRACT NO:
CUSTOM ER: Alabama Pswer Company wyLE Jos NO:.i7947 NOnFICAtl0N MADE TO: Rick 'Voodfin NOnnCATION CATE: 9' '
~
NOfinCATeoN MADE sT: Joe Ha 41 tine VtA. On site DATE OF CATEGORY: t] SPECfMEN Ol'ROCEDURE U TEST EQUtPMENT ANOMALT. S e p t . 23-25, 1987
, ART N AME: High Speed Line 19 inter ,,,y uo, T1.R08 7.0 TEST: LOCA Test ,,g, n o, N/A SPECIFICATION: W1.QP 17942-01 ,gga, no 3.9.2 R EQUIR EP.lE NT S.
The Data Acquisition System shs!! be operated at its peak rate during the ramp and at I minute intervals thereafter. 6 h i DESCRIPTION OF ANOMALY: , The Teams Instruments R0810 High Speed Line Printer, used to record hard copy data, was founa to be outside its calibration interval. This error was discovered after the test had been running for approalmately 24 hours and no spare printers, of the required speed, were available. l 1 DISPOSITION COMMENTS
- RECOMMENDATIONa:
l The LOCA test u 24 completed using the out of calibration high speed printer. The printer was calibrated as soon as possible after the test and found to be inside the manufacturer's ! tolersaces. The line printer does not transfairm the data fed to it from the Daytronics Data Acquisition System. A malfunction would cause the printer to record either unintelligible data or no Ata i at all. The calibration of printer involves checking the printer ribbon intensity . .i d alignment, rocker switch positions (set the baud rate) and the power supply voltages. it should be noted that the plottt) data comes from the Hewlett Packard Model 1000 1 Ininicomputer. This data is also fed from the DAS and thus the hard copy data is used for i bsestup purposes only. NOTE: IT is r it CUSTOMER *$ RESPCHs45tuTY TO ANALYII AMOMAUES AND COMPLY WITN to CFM PAAY 21. VERIFICAT/JN: PROJECT ENGINEER: # TEST WITNESS.Georce Lanoford/ Rick Woodfia B
$ROJECTMANAGEAtl -Q ff J f %?ils ' - - - - --
REPRESENUNG: Bechtel/ Alabama Pwer Co. [MfdarN: - 18 ',
' QUALITY ASSUR ANCE; $ W f s /f f 9 7,,,, #
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Test Raort No. 17947-01 REQUEST FOR CAUSRAT10N EXTENS!CN ,, DATE 9'l38) TecmTuam: fb5T C AL_ cMLQ ceNTnot.no.: O-o2M
- 1. aA D o u m merc . - . - - .
- 2- CALISRATION LA50RATORY
- 3. ONQMATOR T-L'ds? DEPumENT fi>
OmCMATCR: _{ mmractuREn: 'Las, 'k~vse mtx wo.: // n1 5 uoost.no.: F/O saniA . No.: Mill- /3 TE StSTRUMENT: () 73hm e *//5 t,- ACCURACT: E CAUERA11CN DUE DATE: MESENT: 9"/9 E1TDS TC: c:usTcun: A RO Jes NO.: 8 Y 97 G33 pCAS) . YES/NQ - SIGNA 1URES/QATE: ~ TECHN4C:Ah FMCJECT 5bHEE.R Ten LAsoRATee,r: 906T CAL CMLh/ CAUS DATI EXTENDED TO: NECOMDs -
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The test tats wGl run be row the has been ventsd by Post Casbracon. T?ds Instrument Cashn4mn Lacorsmory, weit a __ Me'senenae Want order (Wit 1107), on or AU AM
$3CHATUME/DATE SUPERVI5OR. CAUBRATICH LABCR ATCRY ' )
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T<,st Report No> - 17947-01 , ![ $- + .t ( I f w APPENDE II -i PHOT (XIRAPHS J J 9 e Y
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Page No. VI-26 1 i Test Report No. 17947-01 AL POWER COMPANY - 17947 CHEMICAL SPRAY CALCULATIONS
- 1. Borie Acid (gwL)
Desire 2500 ppm Baron e Weight Water = 120 gal x 8.??.5 Lb/ gal = 999 Lb o 61.81 Lb H3 B03has = 10.81 Lb Boron 61.?1 H3 B0 3 2* 7J' o 2500 com.x 999 Lb = 2.49 Lb Baron weecc h x 2 90:
,,. a - >
Jur
~ 61.81 M'ast add 2.49 Lb x = 14.3 Lb H 3DO 3 10.81
- 2. Sodium Hydroxide (NAOH) 9 o Add to get 10.7 pH e Maintain 10.5-11.0 pH during spray
- 3. Flow Rate (8.15 gym /ftb e 0.15 gpm/ft2x (5' x 5') = 3.75 gpm o Maintain 3.75 to 4.25 gpm.
WYLE LABORATDmES wunteve Fecmiy
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's ELECTRICAL SETUP FIGURES f
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-250*C FIGURE VI-2. ELECTRICAL SETUP FOR SPECIM.T,' 5.1 and 6.1 4
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d 2 PHOTOGRAPH NO. VI-11 HEWLETT-PACKARD MODEL 1000 MINICOMPUTER USED TO 3 RECORD DATA ON HARD DISK AND TO GENERATE PLO17 OF REQUESTED INFORMATION
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Test Report No.. 17947-41 i ,
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Page No. VI-15 Test neport No. 17947-01
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PHOTOGRAPH NO. VI-I
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OVERAfJ. VEW OF TEST SPECIMEN ENCLOSURES Dl1RDE A 80" DIAMETER LOCA CHAMBER s
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MAIN STEAM ROOM
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