ML20094M795

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Responds to GL 92-01,rev 1,suppl 1, Reactor Vessel Structural Integrity
ML20094M795
Person / Time
Site: Seabrook 
Issue date: 11/20/1995
From: Drawbridge B
NORTH ATLANTIC ENERGY SERVICE CORP. (NAESCO)
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
GL-92-01, GL-92-1, NYN-95094, NUDOCS 9511270235
Download: ML20094M795 (10)


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  • North-North Atlantic Energy Service Corporation P.O. Box 300 Atlantic

-seahroet wi103874 i

(603) 474-9521 The Northeast Utilities System November 20,1995 NYN-95094 U. S. Nuclear Regulatory Commission

. Washington, DC 20555-0001 Attention: Document Control Desk

References:

(a)

Facility Operating License NPF-86, Docket No. 50-443 (b)

NRC Generic Letter 92-01, Revision 1, Supplement 1," Reactor Vessel Structural Integrity," dated May 19,1995 (c)

NU Letter B15330, dated August 21,1995, "Haddam Neck Plant, Millstone Nuclear Power Station, Units Nos.1, 2, and 3, Seabrook Station Response to Generic Letter 92-01, Revision I, Supplement 1, Reactor Vessel Structural Integrity," J.F. Opeka to NRC (d)

North Atlantic Letter NYN-92093, dated July 2,1992, " Response to Generic Letter 92-01" T.C. Feigenbaum to NRC (e)

North Atlantic Letter NYN-94087, dated July 29,1994, " Generic Letter 92-01, Rev 1, Reactor Vessel Structural Integrity (TAC No. M83512)" T.C.

Feigenbaum to NRC

Subject:

Response to Generic Letter 92-01, Revision 1, Supplement 1, Reactor Vessel Structural Integrity (TAC No. M83512)

Gentlemen:

North Atlantic Energy Service Corporation (North Atlantic) hereby responds to items (2), (3), and (4) of Generic Letter 92-01, Revision 1, Supplement 1, Reactor Vessel Structural Integrity [ Reference (b)].

Supplement I to Revision 1 of Generic Letter 92-01 (hereafter Supplement 1) requested that licensees identify, collect and report any new data pertinent to the analysis of the structural integrity of their reactor pressure vessels (RPVs) and to assess the impact of that data on RPV integrity analyses relative to the requirements of 10CFR50.60,10CFR50.61, Appendices G and H to 10CFR50 (which encompass pressurized thermal shock (PTS) and upper shelf energy (USE) evaluations) and any potential impact on low temperature overpressure (LTOP) limits or pressure-temperature (P-T) limits. Item (1) of Supplement I required that licensees respond to the NRC within 90 days describing "... those actions taken orplanned to locate all data relevant to the determination ofRPVintegrity, or an explanation ofwhy the existing data base is considered complete as previomly submitted." This information was provided to the NRC on

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August 21,1995 [ Reference (c)] for the five Northeast Utilities nuclear units. Supplement 1, required that licensees respond to items (2), (3), and (4), described below, within 6 months of the date of the letter:

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U,S. Nuclear Regulatory Commission November 20,1995 Attention: Document Control Desk Page two 1

(2) an assessment of any change in best-estimate chemistry based on consideration of all relevant data; (3) a determination of the need for use of the ratio procedure in accordance with the

)

established Position 2.1 of Regulatory Guide 1.99, Revision 2, for those licensees that use surveillance data to provide a basis for the RPV integrity evaluation; and (4) a written report providing any newly acquired data as specified above and (1) the results of any necessary revisions to the evaluation of RPV integrity in accordance with the i

requirements of 10 CFR 50.60,10 CFR 50.61, Appendices G and H to 10 CFR Part 50,-

and any potential impact on the LTOP or P-T limits in the technical specifications or (2) a certification that previously submitted evaluations remain valid. Revised evaluations and certifications should include consideration of Position 2.1 of Regulatory Guide 1.99, Revision 2, as applicable, and any new data.

The enclosure to this letter provides responses to the above items for Seabrook Station. The Seabrook Station RPV chemistry data provided in the enclosure incoiporates RPV weld chemistry for those

" sister" plants with RPVs fabricated from common weld heats. North Atlantic initially responded to

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Generic Letter 92-01 Revision 1 on July 2,1992, [ Reference (d)). North Atlantic subsequently submitted an update on July 29,1994, [ Reference (e)) to the NRC Summary File for Pressurized Thermal Shock containing mean chemistry values for the Seabrook Station RPV plate material. The mean chemistry values for the RPV plate material are reiterated in the enclosure for completeness.

In summary, North Atlantic believes that the chemistry and material property data currently used to establish the structural integrity of the Seabrook Station RPV, and to demonstrate compliance with the

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requirements of 10CFR50.60,10CFR50.61 and Appendices G and H to 10CFR50 remain conservative, j

There are no new or additional commitments contained within this letter.

Should you have any questions regarding this letter please contact Mr. James M. Peschel at (603) 474-9521 extension 3772.

Very y yours, s

gG7Cf 42v H Bruce ndge Executive Director-ar Production TCF:ALUsm Enclosure

- Sworn and Subscribed to before me this (EO day of

.1995

$r/M V

BY:

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%otary Public

U.S.Nucifar Regulatory Commission November 20,1995 Attention: DocumentControlDesk Page three i.

I cc:

Mr. Thomas T. Martin Regional Administrator U.S. Nuclear Regulatory Commission Region I 475 Allendale Road King of Prussia, PA 194%

Mr. Albert W. De Agazio, Sr. Project Manager Project Directorate 1-4 Division of Reactor Projects U.S. Nuclear Regulatory Commission Washington,DC 20555 i

Mr. John B. Macdonald NRC Senior Resident inspector P.O. Box 1149 Seabrook,NH 03874 4

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North Atlantic November 20,1995 l

ENCLOSURE TO NYN-95094

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Seabrook Station Response to Items 2,3, and 4 Generic Letter 92-01, Revision 1, Supplement 1 Reactor Vessel Structural Integrity On May 19,1995, the NRC issued Supplement I to Generic Letter 92-01, Revision 1 (hereafter Supplement 1) requesting that licensees identify, collect and report any new data pertinent to the analysis of structural integrity of their reactor pressure vessels (RPVs) and to assess the impact of that data on their RPV integrity analyses relative to the requirements of 10CFR50.60,10CFR50.61, Appendices G and H to 10CFR50 (which encompass pressurized thermal shock (PTS) and upper shelf energy (USE) evaluations) and any potential impact on low temperature overpressure (LTOP) limits or pressure-temperature (P-T) limits. Supplement I requested that licensees respond to four items identified therein. On August 21,1995,

[ Reference (c)], Northeast Utilities responded to item (1) for its five nuclear units and indicated that it would collect and analyze any new data identified since the initial response to GL 92-01 was submitted and it would assess the impact of any changes on the structural integrity of the RPVs to ensure continued compliance with applicable regulatory requirements. He purpose of this report is to document the results of these evaluations.

The following paragraphs describe the activities completed by North Atlantic to address items (2), (3) and (4)of Supplement 1.

(2) an assessment of any change in best-estimate chemistry based on consideration of all relevant data; North Atlantic initially responded to Generic Letter 92-01, Revision 1, on July 2,1992 [ Reference (d)]. North Atlantic subsequently submitted an update on July 29,1994, [ Reference (e)] to the NRC Summary File for Pressurized Thermal Shock containing mean chemistry values for the Seabrook Station RPV plate material. The mean chemistry values for the RPV plate material are reiterated in the enclosed tables for completeness. Additionally," sister" plant RPV weld chemistry data has been obtained and is incorporated herein. He new data documented in the enclosed tables affects the initial RTmyr, the initial Upper Shelf Energy (USE), and the Ni and Cu content of the RPV beltline materials.

Table 1, enclosed, provides a summary of the results of the RPV chemistry data review performed for the Seabrook Station RPV. The Ni and Cu contents were obtained by calculating the mean values of all relevant data identified to date for each of the beltline materials. Tables 2 and 3, enclosed, update all pertinent data relevant to the structural integrity cI the Seabrook Station RPV and incorporate infonnation previously submitted on July 29,1994, [ Reference (e)).

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(3) a determination of the need for use of the ratio procedure in accordance with the established Position 2.1 of Regulatog Guide 1.99, Revision 2, for those licensees that use surveillance data to provide a basis for the RPV integrity evaluation; and To date, one capsule has been withdrawn from the Seabrook Station RPV and evaluated. Since Position 2.1 requires that at least two surveillance capsules be evaluated to establish credible surveillance data, the Seabrook Station surveillance data is not considered credible data and therefore Position 2.1 can not be applied to Seabrook Station at this time.

He surveillance data is also not considered credible for application of Position 2.2. However, as demonstrated in Table 3, the expected end of life USE for the Seabrook Station RPV beltline materials is expected to remain well above the 50 Ft-Lb criteria when Position 1.2 is applied.

(4) a written report providing any newly acquired data as specified above and (1) the results of any necessary revisions to the evaluation of RPV integrity in accordance with the requirements of 10CFR50.60,10CFR50.61, Appendices G and H to 10CFR50, and any potential impact on the LTOP or P-T limits in the technical specifications or (2) a certification that previously submitted evaluations remain valid. Revised evaluations and certifications should include consideration of Position 2.1 of Regulatory Guide 1.99, Revision 2, as applicable, and any new data.

As a result of incorporating the new chemistry and the material propeny data into the above calculations, the new values of RTmn and USE differed from those previously used in establishing compliance with the above requirements. In some cases, the new values were more restrictive while in other cases the new values were less restrictive. He following is a summary of the evaluations performed to assess the impact of the new values on Seabrook Station's compliance with each of the above requirements:

(a) 10CFR50.60 - 10CFR50.60 requires that licensees demonstrate the structural integrity of their RPVs in accordance with the requirements set forth in Appendices G and H. Since the impact of the newly calculated values on compliance with these appendices is addressed below, and no other specific requirements are imposed under 10CFR50.60, it is concluded that the Seabrook Station RPV continues to comply with 10CFR50.60.

(b) 10CFR50.61 - The new RPV chemistry values resulted in some changes to the previously calculated RTrrs for the Seabrook Station RPV. Although none of the changes were considered significant, new values of RTrrs were calculated for all of the beltline materials and are provided in Table 2. Since all of these values are well under the 270 F screening criteria provided in 10CFR50.61, it is concluded that the Seabrook Station RPV continues to meet the requirements of 10CFR50.61 even when the newly acquired data is considered in the calculations.

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(c')

10CFR50, Appendix H - He Seabrook Station surveillance program consists of 6 capsules to be withdrawn during the life of the RPV. To date, one capsule has been withdrawn and 5 capsules remain in the RPV. The original number of capsules and the withdrawal schedule was established in accordance with the requirements of ASTM E-185-79 and are based on the expected increase in RTm during the life of the RPV. When the new end oflife RTm values were factored into the requirements of ASTM E-185-79, it was concluded that the previously established capsule withdrawal schedule remains in compliance with the requirements of ASTM E-185-79 and also in compliance with the requirements of 10CFR50, Appendix H.

(d) 10CFR50, Appendix G - This Appendix establishes the structural requirements for RPV operation to ensure that the probability of non-ductile failure is maintained within acceptable levels. The results of the evaluations described above can impact compliance with three requirements provided in Appendix G. These are end of life USE, Pressure Temperature limit curves, and LTOP valve setpoints. He following is a summary of the results of the review performed to ensure continued compliance with these three requirements:

(i)

End oflife USE - As described in the response to item (3) above, the end oflife USE values for the Seabrook Station RPV were recalculated using the new data obtained under this review and using Position 1.2 of Regulatory Guide 1.99, Revision 2. Based on the results of this calculation, which are provided in Table 4

3, it is concluded that USE of all of the beltline materials in the Seabrook Station RPV are expected to remain above 50 Ft-Lbs through the end of the current RPV design life as required by paragraph IV.A.1 of Appendix G.

(ii)

Normal Operating P6 Limit Curves - It has been determined that the new RPV chemistry data will affect the PJ limit curves and the RCS cold overpressure protection setpoints currently included in the Seabrook Station Technical Specifications. Rese Technical Specifications are expected to require revision subsequent to the withdrawal and analysis of the second RPV surveillance capsule which is scheduled after approximately 5 EFPY of operation which is projected to occur before the 1997 refueling outage.

Currently, the Technical Specifications identify the applicability of the P6 limit curves and the RCS cold overpressure protection setpoint curve as 11.1 EFPY and 16 EFPY respectively. Application of the conservative calculational methodologies of Regulatory Guide 1.99 Revision 2 to the new RPV chemistry factors results in a reduction in the applicability of the PU limit curves and the RCS cold overpressure protection setpoint curve to 7.3 EFPY. There is no impact on the shape of these curves. The withdrawal and analysis of the second surveillance capsule will be completed prior to accumulating 7.3 EFPY of operation. Technical Specification changes, if required, will be submitted with appropriate adjustments to the applicability of the P6 limit curves and the RCS cold overpressure protection setpoint curve based on the analysis of the second surveillance capsule.

(iii)

LTOP Valve Setpoints - See item (ii) above. - -

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Table 1 Seabrook Station i

SEABROOK STATION CHEMISTRY DATA 5

Ni Cu Reference Mean Ni Mean Cu 4

i 4P6052 1 0.03 l 0.070 l WCAP-10732 (pg A-4) l0.15 l0.020 l WCAP-10732 (pg A4) l0.06 l 0.038 l WCAP-10732 (pg A-4) l0.04 l0.060 l RVG-9440

{

l 0.02 l0.070 l RVG-6192 j

l l0.050 l RVG-6192 l

l0.010 1 RVG-6192 i

l0.10 l 0.020 l WCAP-10110 l 0.05 l0.020 l WCAP-10110 0.06 0.04 j

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I R1808-ik

=7W 6C C

C

-m

=M R1808-2* [

N WCAP 10110 & Lukens MCR

.58

.06 l

m---

j R1808-3_

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M WCAP 10110 & Lukens MCR

.59

.07 i

M R1806Y-M WCAP 10110 & Lukens MCR

.61

.045

- - _ - - - - - = - - -

W

" WCAP 10110 & Lukens MCR

.64

.06

-=M_ _

RU806-3*

'M WCAP 10110 & Lukens MCR

.63

.075 j

  • Plate data previously submitted to NRC on July 29,1994, Letter NYN-94087 i

f Table 2 Seabrook Station ID Method RTptog Fluence Method Determ ARTndt

FF @.

Determ CF Method EOL GEOL IRTndt IRTndt G EOL

~EOL CF Margin Detonn Maggin Cu%

' Nf%1 R1808-1 122 3.17 E19 40 Plant Speofic 48 1.304 37 Table 34.0 Measured

.06

.58 values R1808-2 92 3.17 E19 10 Plant Speofic 48 1.304 37 Table 34.0 Measured

.06

.58 values i

R1808-3 131 3.17 E19 40 Plant Speofic 57 1.304 44 Table 34.0 Measured

.07

.59 i

values l

i R1806-1 111 3.17 E19 40 Plant Speofic 37 1.304 28.5 Table 34.0 Measured

.045

.61 i

values i

R1806-2 82 3.17 E19 0

Plant Speofic 48 1.304 37.0 Table 34.0 Measured

.06

.64 l

values l

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R180 M 106 3.17 E19 to Plant Speofic 62 1.304 47.5 Table 34.0 Measured

.075

.63 Values 4P6052 35 3.17 E19

-60 Plant Speofic 39 1.304 29.7 Table 56.0 Measured 0.04 0.06 I

Welds Values

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f Table 3 Seabrook Station

.tM Method

% Drop.

Method

. Detene LUSEg.

Determ % '

-: UsE 9.

- Fluence g

.EOL

-EOL

- Unirr. USE

- Unirr. USE -

EOL

Drop' Cu-R1808-1 60.8 1.85 78 Direct 22.0 Position 1.2 0.06 of RG 1.99 Rev 2 R1808-2 60.1 1.85 77 Direct 22.0 Position 1.2 0.06 of RG 1.99 Rev 2 R1808 3 60.8 1.85 78 Direct 22.0 Position 1.2 0.07 of RG 1.99 Rev 2 R1806-1 64.0 1.85 82 Direct 22.0 Position 1.2 0.045 of RG 1.99 Rev 2 R1806-2 79.6 1.85 102 Direct 22.0 Possbon 1.2 0.06 of RG 1.99 Rev 2 R1806-3 89.7 1.85 115 Direct 22.0 Position 1.2 0.075 of RG 1.99 Rev 2 4P6052 121.7 1.85 156 Direct 22.0 Position 1.2 0.04 Weids of RG 1.99 Rev 2 l