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Category:DEFICIENCY REPORTS (PER 10CFR50.55E & PART 21)
MONTHYEARML20236P0451998-07-0808 July 1998 Part 21 Rept Re non-conformance & Potential Defect in Component of Nordberg Model FS1316HSC Standby Dg.Caused by Outer Spring Valves Mfg from Matl That Did Not Meet Specifications.Will Furnish Written Rept within 60 Days ML17334B8201998-06-23023 June 1998 Part 21 Rept Re Defective & Missing Welds Found on Ice Basket Bottom Cross Bar & Bottom Basket Grids During Insp of Unit 1 Ice Condenser.Investigation Ongoing.Defective Ice Basket Bottom Rims Will Be Repaired or Replaced ML20217K5191997-10-24024 October 1997 Part 21 Rept Re Five Valves That May Have Defect Related to Possible Crack within Forging Wall at Die Flash Line.Caused by Less than Optimal Forging Temperatures.Newer Temperature Monitoring Devices at Forging Area Heating Ovens Procured ML20198J0431997-07-28028 July 1997 Update to Amended Interim Part 21 Rept Re Harness/Positive Plate Lug Disconnect on List Ish Round Cell Battery.Requests 7-10 Day Extension to Complete Review ML17333A8651997-04-22022 April 1997 Part 21 Rept Re Defective Double Pole Torque Switch.Caused by Missing Spacer.Limitorque Instituted Addl Insp Check of Double Pole Torque Switches During Assembly & Licensees Must Review All Installed & in-stock Torque Switches ML17333A8441997-04-0909 April 1997 Part 21 Rept Re Limitorque Torque Assembly Used in SMB-00 Valve Actuators That Were Missing Spacer.Replaced or Repaired Defective Assemblies by Addition of Spacer ML17333A8161997-03-19019 March 1997 Part 21 Rept Re Missing Spacers from Standard SMB-00 Torque Switch Assemblies.Caused by Defective Lot Received from Limitorque Facility.Replaced or Repaired Defective Assemblies by Addition of Spacer ML17333A9041997-03-19019 March 1997 Part 21 Rept Re Spacer Missing from Torque Switch Assembly for MOV 2-MMO-421 Which Allows Torque Switch Shaft to Rotate Slightly Along Length of Shaft.Defective Assemblies Replaced or Repaired by Addition of Spacer ML20134L1081996-10-10010 October 1996 Part 21 Rept Re Defect in Component of Nordberg Model FS1316HSC Sdg.Nak Engineering,Inc Has Established & Adopted Procedures to Assemble Fuel Oil Lines & Climinate Possible Defective Condition ML20116H2031996-08-0505 August 1996 Part 21 Rept Re Potential Defect on Condition in Component of Nordberg Model FS1316HSC Sdg W/Fuel Injection Line Assembly Which Connects Fuel Pump to Injector.Caused by Loose Fuel Line Sleeve ML20086D9901995-07-0303 July 1995 Part 21 Rept Re Two Failures of Model Vtr 500 Turbochargers Supplied by Abb Turbo Systems Ltd.Failure of Turbocharger Renders Associated EDG Incapable of Providing Rated Output. Seventeen Hole Jet Assist Wall Plates Replaced ML20073S9541994-06-27027 June 1994 Part 21 Rept Re Incorrect Matl Supply Discovered on Unshipped Order.Pump Div Will Notify Enertech W/ Recommendation That Items Supplied W/Incorrect Matl Be Removed & Destroyed ML20070A1441994-06-22022 June 1994 Part 21 Rept Re Conditions Which Affect Hydraulic Valve Operators Supplied by Bw/Ip to Enertech Co & Listed Utils. Vendor Will Notify Enertech W/Recommendations That All Items Supplied W/Incorrect Matl Be Removed & Destroyed ML20059F2631994-01-0707 January 1994 Part 21 Rept Re Air Start Distributor Cam Mfg by Fairbanks Morse.Mfg Suggests That Site Referenced in Encl App I Inspect Air Start Distributor Cam as Soon as Practical ML20126J5961992-12-31031 December 1992 Part 21 Rept Re Potential Loss of RHR Cooling During Nozzle Dam Removal.Nozzle Dams May Create Trapped Air Column Behind Cold Leg Nozzle Dam.Mod to Nozzle Dams Currently Underway. Ltrs to Affected Utils Encl ML20126F8081992-12-22022 December 1992 Part 21 Rept Re Possible Condition of Gag Plug in Cap of Valves That Cause Valves Not to Lift to Requirement for Providing Full Capacity.Affected Customers Notified.Removal of Caps &/Or Gag Plugs Recommended ML20125C7161992-12-0707 December 1992 Part 21 Rept Re Possibility for Malfunction of Declutching Mechanisms in SMB/SB-000 & SMB/SB/SBD-00 Actuators. Malfunction Only Occurs During Seismic Event.Balanced Levers May Be Purchased from Vendor.List of Affected Utils Encl ML20127P5861992-11-23023 November 1992 Followup to 921005 Part 21 Rept Re Potential Defect in SB/SBD-1 Housing Cover Screws.Procedure Re Replacement of SBD-1 Spring Cover Bolts Encl.All Fasteners Should Be Loosened & Removed.List of Affected Utils Encl ET-NRC-92-3707, Part 21 Rept Re Degraded Performance Condition of Westinghouse Protection Sys Overtemp Delta Temp Reactor Trip Function.Issue Not Reportable,Per 10CFR21,based on Diversity of Westinghouse Protection Sys,Per WCAP-73061992-06-15015 June 1992 Part 21 Rept Re Degraded Performance Condition of Westinghouse Protection Sys Overtemp Delta Temp Reactor Trip Function.Issue Not Reportable,Per 10CFR21,based on Diversity of Westinghouse Protection Sys,Per WCAP-7306 ML20055E4831990-06-29029 June 1990 Part 21 Rept Re Defective Steam Generators Supplied by Westinghouse.Util Will Continue to Rept Any Defects or Other Info Reportable Under 10CFR21 Upon Discovery &/Or During Litigation ML20043G7641990-05-22022 May 1990 Part 21 Rept Re Potential Defect W/Speed Transmitter in Diesel Engine Control Panel of Dsrv Standby Diesel Generator.Estimate of Completion of Corrective Actions Not Possible,Since Correction Made by Other Companies ML17348A1621990-03-27027 March 1990 Part 21 Rept Re Matls W/Programmatic Defects Supplied by Dubose Steel,Inc.Customers,Purchase Order,Items & Affected Heat Numbers Listed ML20012A9011990-02-27027 February 1990 Suppls 900213 10CFR21 Rept Re Chilled Water Sys Operation. Evaluation of Crystal River Determined That Postulated High Energy Line Break in Intermediate Bldg May Be Subj to Steam Loads Higher than Normal Loads,Causing Rising Water Temp ML20011F5971990-02-22022 February 1990 Part 21 Rept Re Solder Connections in Abb 27/59 Relays Deteriorated Due to Thermal Stress,Causing Bonding of Printed Wiring Pattern to Glass Epoxy Circuit Board.Interim Circuit Board W/Larger Pads & Higher Wattage Will Be Used ML20011F1941990-02-22022 February 1990 Part 21 Rept Re Abb 27/59 Relay Catalog Series 211L.Solder Connections to Printed Wiring Runs on Bottom of Circuit Board Deteriorated Due to Thermal Stress.No Actual Failure Occurred & Relays to Be Changed at Next Outage ML18153C1011990-02-0202 February 1990 Part 21 Rept Re Two of Three Pc Cards in GE Type SLV11A1 Over/Undervoltage Relays Failing to Produce Output.Short Between Leads Would Result in Damage to Component 1C5. Sketch of Threshold Detection Board Encl ML17223A7451990-01-26026 January 1990 Part 21 Rept Re Backup Rings Furnished in Spare Parts Seal Kits & in 25 Gpm 4 Way Valves as Part of Actuators Made of Incorrect Matl.Rings Should Be Viton & Have Been Identified as Buna N ML17325B3641990-01-0909 January 1990 Part 21 Rept Re Westinghouse Class 1E Thermal/Magnetic molded-case Circuit Breakers Tripping During Attempts to Start Motor.Initially Reported on 900105.Vendor Requesting That Utils Verify Proper Breaker Performance ML20005G6831990-01-0505 January 1990 Part 21 Rept Re Installation Instructions for Grommet Use Range for Patel Conduit Seal P/N 841206.Conduit Seals in Environ Qualification Applications Inspected for Proper Wire Use Range & Grommets Replaced ML17328A2281989-12-12012 December 1989 Followup Part 21 Rept Re Westinghouse molded-case Circuit Breakers Observed to Trip Before Allowable Time Band,Per Generic Ltr 88-10.Initially Reported on 891207.Breakers Purchased Prior to 1989 Purchase Order Not Subj to Problems ML19325E0861989-10-16016 October 1989 Followup Part 21 Rept Re Class 1E Battery Chargers W/ Transformers Running at Temps Exceeding Those Used in Qualification Rept When Operating at or Near Full Load Rating of Equipment.Listed Corrective Actions Underway ML19351A2941989-10-0909 October 1989 Part 21 Rept Re Potential of Ambient Compensated Molded Case Circuit Breakers to Deviate from Published Info. Instantaneous Trip Check Will Be Instituted on All Class 1E Thermal/Magnetic Ambient Breakers Prior to Shipment ML19325C9521989-09-29029 September 1989 Part 21 Rept Re Potential Common Failure of SMB-000 & SMB-00 Cam Type Torque Switches Supplied Prior to 1981 & 1976. Vendor Recommends That Switch W/Fiber Spacer Be Replaced ML20248E0121989-09-13013 September 1989 Supplemental Part 21 Rept Re Potential Problem W/Six Specific Engine Control Devices in Air Start,Lube Oil, Jacket Water & Crankcase Sys.Initially Reported on 890429. California Controls Co Will Redesign Valve Seating ML20246P7111989-07-17017 July 1989 Part 21 Rept Re Quench Cracks in Bar of A-SA-193 Grade B7 Component.Quench Cracks Found in One Bar of Matl.Listed Purchasers Informed of Potential Defect.Next Rept Will Be Submitted When Addl Info Becomes Available ML20247D3011989-07-12012 July 1989 Part 21 Rept 10CFR21-0047 Re Control Wiring Insulation of Inner Jacket Used on General Motors Diesel Generator Sets Identified as 999 or MP Series.Encl List of Owners of Units Notified ML20245B6651989-06-15015 June 1989 Part 21 Rept 150 Re Potential Defect in Component of Dsr Standby Diesel Generator.Cause of Failure Determined to Be Combination of Insufficient Lubrication to Bushings.Listed Course of Action Recommended at Next Scheduled Engine Maint ML20246K7401989-04-26026 April 1989 Part 21 Rept Re Incorrectly Stamped Name Plates on Certain Asco Nuclear Qualified Valves.Vendor Will Contact Each Affected Facility & Furnish Correctly Stamped Plates & in Near Future Discontinue Sale of Rebuild Kits for Valves ML20244D8161989-04-13013 April 1989 Part 21 Rept Re Failure of Rosemount Transmitters.All Failed Transmitters Replaced,Inservice Test Procedure Prepared & Monthly Test of All 12 Transmitters in RCS Throughout Cycle 2 Operation Will Be Performed.Review Continuing ML17326B6001989-04-10010 April 1989 Part 21 Rept Re Level III Examiner Personnel Not Certified Per ANSI N45.2.6-1978.Initially Reported on 890406.Stop Work Order Issued to Prevent Addl Insps from Being Performed by Unqualified Personnel & Qualification Procedure Revised ML20247P7991989-04-0404 April 1989 Part 21 Rept Re Atmospheric Dump Valves.Cause of Failure Speculative But Result of Piston Ring That Failed to Seal. Resolution to Problem Requires Increasing Pilot Valve Capacity & Reworking of Plug to Enlarge Pilot Flow Area ML17326B5501989-03-0303 March 1989 Followup Part 21 Rept Re Failures of Closing Mechanisms in Two Bbc Brown Boveri,Inc,Type 5HJK250 Circuit Breakers Installed in Safety Sys at Plant.Initially Reported on 890301.Maint Procedure Will Be Revised ML20207N4641988-10-12012 October 1988 Part 21 Rept Re Potential Problem W/Emd 20-645E4,Type 999 Excitation Sys Circuit Breaker & Wiring.Potential for Field Circuit Breaker to Trip Due to Combined Air Temps & Field Current Exists at All Plants W/Model 999 Sys ML20205F3211988-10-10010 October 1988 Part 21 Rept Re Potential Deviation from Tech Spec Concerning Ry Indicators Due to Operating Temp Effect on Analog Meter Movement.Initially Reported on 881006.Customers Verbally Notified on 881006-07 ML20207P0451988-10-0505 October 1988 Part 21 Rept 146 Re Defect in Left Intercooler Inlet Adapter on Standby Diesel Engine Generator.Recommends Utils Inspect Left Intake Manifold Drain as Part of Operating Plan.Addl Info Expected by 881015 ML20207P0151988-10-0404 October 1988 Part 21 Rept Re Fuel Nozzle Tips in Standby Diesel Generator KSV-20-T W/Cracks Permitting Diesel Fuel to Be Sprayed Into Cylinders.Heavy Vapors Observed Emitting from Breathers on Some Cylinder Heads ML20245D9541988-09-0606 September 1988 Part 21 Rept Re Condition Involving Inconel 600 Matl Used to Fabricate Steam Generator Tube Plugs & Found to Possess Microstructure Susceptible to Stress Corrosion Cracking ML20154J4101988-05-12012 May 1988 Addendum 1 to Supplemental Part 21 Rept 145 Re Potential Problem w/F-573-156 Pressure Sensor/Lube Oil Trip.Initially Reported on 880429.Addl 1-1/8-inch Diameter W/Deep Counterbone in Pressure Head Added to Activate Valve ML20153G0111988-05-0606 May 1988 Part 21 Rept Re Potential Defect in Bussman Buss KTK-R Fuse Blocks W/Part Numbers 2078,2079 & 2080.Purchasing Records Reviewed to Identify If Any Parts Were Actually Used or Shipped to Customers.Results Listed ML18093A8281988-05-0606 May 1988 Part 21 & Deficiency Rept Re Asea Brown Boveri,Power Distribution,Inc Low Voltage K-Line Circuit Breakers. Efforts Underway to Define Quantity & Type of Component Parts That May Need to Be Replaced 1998-07-08
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17335A5631999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for DC Cook Nuclear Plant,Unit 1.With 991012 Ltr ML17335A5621999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for DC Cook Nuclear Plant,Unit 2.With 991012 Ltr ML17335A5481999-09-30030 September 1999 Non-proprietary DC Cook Nuclear Plant Units 1 & 2 Mods to Containment Sys W SE (Secl 99-076,Rev 3). ML20217G7951999-09-30030 September 1999 Monthly Operating Repts for Sept 1999 for McGuire Nuclear Station,Units 1 & 2 ML17335A5451999-09-28028 September 1999 Rev 1 to Containment Sump Level Design Condition & Failure Effects Analysis for Potential Draindown Scenarios. ML20217F3661999-09-22022 September 1999 Rev 18 to McGuire Unit 1 Cycle 14 Colr ML20212D1911999-09-20020 September 1999 SER Accepting Exemption from Certain Requirements of 10CFR50,App A,General Design Criterion 57 Closed System Isolation Valves for McGuire Nuclear Station,Units 1 & 2 ML17326A1481999-09-17017 September 1999 Independent Review of Control Rod Insertion Following Cold Leg Lbloca,Dc Cook,Units 1 & 2. ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1211999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Cook Nuclear Plant, Unit 2.With 990915 Ltr ML17326A1201999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Cook Nuclear Plant, Unit 1.With 990915 Ltr ML20211B1281999-08-31031 August 1999 Dynamic Rod Worth Measurement Using Casmo/Simulate ML20216E8851999-08-31031 August 1999 Monthly Operating Repts for Aug 1999 for McGuire Nuclear Station,Units 1 & 2 ML20217G8101999-08-31031 August 1999 Revised Monthly Operating Repts for Aug 1999 for McGuire Nuclear Station,Unit 1 & 2 ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML20211G5261999-08-24024 August 1999 SER Accepting Approval of Second 10-year Interval Inservice Insp Program Plan Request for Relief 98-004 for Plant,Unit 1 ML20211F3441999-08-17017 August 1999 Updated non-proprietary Page 2-4 of TR DPC-NE-2009 ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17335A5461999-08-0202 August 1999 Rev 0 to Evaluation of Cook Recirculation Sump Level for Reduced Pump Flow Rates. ML17326A0871999-07-31031 July 1999 Monthly Operating Rept for July 1999 for DC Cook Nuclear Plant,Unit 1.With 990812 Ltr ML17326A0861999-07-31031 July 1999 Monthly Operating Rept for July 1999 for DC Cook Nuclear Plant,Units 2.With 990812 Ltr ML20210S2371999-07-31031 July 1999 Monthly Operating Repts for July 1999 for McGuire Nuclear Station,Units 1 & 2 ML20216E8951999-07-31031 July 1999 Revised Monthly Operating Repts for July 1999 for McGuire Nuclear Station,Units 1 & 2 ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML20209E4361999-07-0909 July 1999 SER Agreeing with Licensee General Interpretation of TS LCO 3.0.6,but Finds No Technical Basis or Guidance That Snubbers Could Be Treated as Exception to General Interpretation ML20196K6631999-07-0707 July 1999 Safety Evaluation Supporting Licensee 990520 Position Re Inoperable Snubbers ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0511999-06-30030 June 1999 Monthly Operating Rept for June 1999 for DC Cook Nuclear Plant,Unit 2.With 990709 Ltr ML17326A0501999-06-30030 June 1999 Monthly Operating Rept for June 1999 for DC Cook Nuclear Plant,Unit 1.With 990709 Ltr ML20209H1631999-06-30030 June 1999 Monthly Operating Repts for June 1999 for McGuire Nuclear Station,Units 1 & 2 ML20210S2491999-06-30030 June 1999 Revised Monthly Operating Rept for June 1999 for McGuire Nuclear Station,Units 1 & 2 ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17326A0071999-05-31031 May 1999 Monthly Operating Rept for May 1999 for DC Cook Nuclear Plant,Unit 2.With 990609 Ltr ML17326A0061999-05-31031 May 1999 Monthly Operating Rept for May 1999 for Dcp.With 990609 Ltr ML20209H1731999-05-31031 May 1999 Revised Monthly Operating Rept for May 1999 for McGuire Nuclear Station,Units 1 & 2 ML20195K3691999-05-31031 May 1999 Monthly Operating Repts for May 1999 for McGuire Nuclear Station,Units 1 & 2 ML20206T4771999-05-31031 May 1999 Rev 3 to UFSAR Chapter 15 Sys Transient Analysis Methodology ML20196L1881999-05-31031 May 1999 Non-proprietary Rev 1 to DPC-NE-3004, Mass & Energy Release & Containment Response Methodology ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed 1999-09-30
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e 4 SHANSTRDM NtJcLEAR ASSOCIATES P. a BOX 1122 DARIEN. CONNECTICUT O&e2O 4203) 655-9400 Ref: NR84051 May 24, 1984 Dr. Thomas E. Murley Regional Administrator USNRC Office of Inspection and Enforcement 651 Park Avenue King of Prussia, Penn. 19406
Dear Dr. Murley:
This letter with attachments constitutes a written notification of a potential 10CFR21 item, requiring " Reporting of Defects and Noncompliance."
The item involves a bug introduced in an August 1983 modification to the DETECTOR computer code. The result of the bug is that technical specification limits for the enthalpy rise peaking factor, FAH, may be incorrectly calculated.
DETECTOR is a component code of the CORE computer package (Codes for Operating Reactor Evaluation). The purpose of DETECTOR is to reduce measured results from incore detectors (miniature fission chambers) in Westinghouse PWR reactors, and combine these data with calculated values for fuel pin power distribution and detector response distribution, resulting in the best estimate for the actual power distribution in the operating reactor core.
W1.ile there is no regulatory requirement that codes such as DETECTOR perform a technical specification compliance analysis, this feature has been incorporated into DETECTOR, and is of obvious benefit to the utility company users.
In August '83 the Tech. Spec. compliance analysis was extended to allow fuel technical specifications which can vary with fuel type. In particular to cover a specification for a mixed core with both Westinghouse and Exxon Nuclear Co. fuel. Prior versions of DETECTOR, as well as use of the Aug '83 version with a single set of Tech. Sp'ec. parameters, are not affected by the bug discussed in this notification.
8407090239 840524 PDR ADOCK 05000315 S PDR fb
_ - - - - - AL-
3 Dr.iThomas E. Murley May 24, 1984 l
In practice the effect of the bug was trivial. All flux !
maps in which the Aug '83 version of DETECTOR was utilized I have been reanalyzed. No violations of technical specification l parameters occurred, and no hazards to personnel health or safety were involved.
The bug has been corrected and responsible parties have been notified. The purpose of this notification is solely to conform to the regulatory requirements of 10CFR21.
The'Aug '83 version of DETECTOR was utilized for only one nuclear unit, the-Donald C. Cook Unit 1 Nuclear Power Plant, during Cycle 8 operation.. This plant is operated by the American Electric Power Company and their engineering support group is the American Electric Power Service Corpor-ation (AEPSC). For D. C. Cook Unit 2 AEPSC utilized an earlier. version of DETECTOR.
The only other utility company which has a DETECTOR code with the Aug '83 bug is Duke Power Company (DUKE). DUKE utilizes an earlier version of DETECTOR for current operational analysis of their McGuire Unit 1 and Unit 2 plants.
Earlier versions of DETECTOR have been provided to the Exxon-Nuclear Company, Northern States Power Company, and the Union Electric Company. . DETECTOR may also be accessed on the UCC and CDC computer service networks.
The CORE including DETECTOR code was written,'is maintained, j and is supplied-by Shanstrom Nuclear-Associates (SNA).
Pursuant to the requirements of 10CFR21, the following l notifications have been made:
i
! (1) . Telephone call from AEPSC.to SNA informing SNA of the apparent bug as discovered by AEPSC.
j Confirmation of the bug by SNA and proposed i-correction by SNA in the same call, apx. ll AM i May'22, 1984; i
j (2) Correction of the SNA version of DETECTOR and
! completion of sample run to verify.the proposed
! correction, apx. 1 PM, May.22; I
! (3) Telephone call to DUKE to notify them of the bug i and required correction, apx. 3 PM, May 23; I
.(4) Telephone-call to Dan Fieno,' Richard Lobel, and I Marv Dunenfeld of thelNRC, Core Performance Branch-to discuss the issue, apx. 9 AM, May 24 p. 3 i
i lJ
. _ _ _ . . _ _ . _ - _ . --. - a __, , _u _ . _ _ . - _ _ _ . . - . _ . - -
Dr. Thomas E. Murley May 24, 1984 (5) Telephone call for initial notification to Dr. Shanbaky, NIK: Office of Inspection and Enforcement, Region 1, apx. 10 AM, May 24; (6) Return telephone call from Dr. Shanbaky giving address for written notification, apx. 2 PM May 24; (7) This written notification dated May 24, 1984 and sent at apx. 9 AM May 25 to:
i a) Dr. Thomas E. Murley, NRC Region 1, Attn:
l' Dr. Shanbaky b) Director, Division of Licensing, NRC, l Attn:_ Mr . Richard Lobel, Core Performance Branch c) Mr. Milton Alexich,-AEPSC, Attn: Mr. George
? John l-
'; d) Mr. K. S. Canady, DUKE, Attn: Mr. Raymond P.
Wood.
! In summary, no violations of technical specification requirements
{ have occurred. AEPSC utilized the Aug '83 version of DETECTOR 2
for the analysis of forty-seven flux maps for Cycle 8 of the Donald C. Cook Unit 1 Nuclear Power Plant. Except for two low
- power flux maps the code-identified the proper limiting fuel
. pin. Reanalysis of all flux maps, including the two taken at i low powers, showed that no technical ~ specification violations
~
cccurred. Responsible parties have been informed and corrections to the DETECTOR code have been effected.
Should you wish more information please call Dr. Raymond T.
Shanstrom at (203) 655-9400.
4 i
i Very truly yours, i
G
/M N - -~
l lhW Raymond T. Shanstrom hb i
4 i
- -Attachments si '-
. . . , _ ._- , ~ _._ --._,._ ,~.-. ~ . . , _ .- ....-... - -,
3
, , Dr. Thomas E. Murley May 24, 1984 Att. 1. Modification to August 1983 Version of DETECTOR to Correct Bug in Calculation of Limiting F a ues.
AH Subroutine S1234 (Bug is in location of Statement No. 21370)
Aug '83 Modification RBFCT = 1. - RBFCT FSHTS = FSHTSX(K) 21370 TSFSH = FSHTS
- RBFCT TSDIF = TSFSH - FSUBH Correction RBFCT = 1. - RBFCT 21370 FSHTS = FSHTSX(K)
TSFSH = FSHTS
- RBFCT TSDIF = TSFSH - FSUBH Discussion:
Statement Number 21370 is an entry point if calculation
, of the rod-bow penalty (RBFCT) is bypassed. FSHTSX(K) is the constant multiplier (see "CONST. MULT." in Att. 2.) in the technical specification limit for F For example, AH.
l FSHTSX (K) =a k *( * +
k *( * ~} }
where, ak ""d Dk are constants for technical spevification parameter set k, and P is the core power relative to rated power. The error caused FSHTS to always be set to FSHTSX(KMAX),
the values for the last technical specification parameter set.
This error only occurs if the calculation of the rod-bow
(
penalty is bypassed.
(
l i
i I
i
Att. 2. Sample Edit of F AH Technical Specification Parameters 105029 975 POWEp. CIDAEDE . SouE PHONY TECH SRCCS FOR SET 2 AEP - THIMRLE DATA CONSTANT FACTOR INCLUDED IN THE CALCULATION OF ACTUAL ENTHALPY RISE. FSURH MEASUREMENT UNCERTAINTY FACTOR. FStlRHU = 1 0400 9653 h O
RATIO OF ACTUAL POWER TO RATED POWER. P =
9 7EMP FLT CONST. $
T.S. TLOW FACTOR FACTOR MULT.
SET FACTOR t1 0.0000 0.0000 1.0000 1.5205 1
0.0000 1 0000 1.5114 3 2 0.0000 ~"
c N
H
- INDICATES vt0Laff0N OF TECH SPEC $~ (D N
20 LOWEST FRACTIONAL MARGINS FOR ENTHALPY RISE FACTORS ROD BOW TECH SP. ACTUAL TECH SPEC MARGIN FUEL F.A.
FSURHN FACTOR FSURH FSURH DIFF. FDACT. VIOL. I ORD if SET ASM. LOC.
1 37,4 9998 1.5111 a.4325 .0786 0549 m 1 7 2 232 3 -N 1.4325 .0786 .0549 2 7 2 250 3 -C 1.3774 9998 1.5111 8 9958 1.5111 1.4325 .0786 0549 3 7 2 5)) ]3-N 1.3774 0549
~
13-C 1 3774 9998 1.5111 1.4325 .0786 4 7 2 529 .09R6 0694 6 309 6 -L 1 3672 1.0000 1.5205 1.4219 5 1 1.5205 1.4219 .0986 0694 6 6 321 6 -E 1 3672 1.0000 1
1.3672 1.0000 1.5205 1.4219 .0986 .0694 7 6 1 441 10-L 1.4219 .0986 0694 8 6 453 10-E 1.3672 1.0000 1.5205 3
1.0000 1.5205 1.4217 .09R8 0695 9 6 308 6 -L 1.3670 0695 1
320 6 -E I.3670 1.0000 1.5205 1.4217 .0988 10 6 1
.0988 .0695 6 440 10-L 1.3670 1.0000 1.5205 1.4217 11 1 1 3670 1.0000 1.5205 1.4217 .098R .0695 12 6 1 452 10-E .0990 0696 6 280 5 -4 1.3668 1.0000 1.5205 1.4215 13 1 1.4215 .0990 .0696 14 6 2R9 5 =F 1.3668 1.0000 1.5205 1
1 3668 1.0000 1.5205 1.4215 0990 .0696 15 6 1 471 Il-K 0696 3 4RO 11-F 1 3668 1.0000 1.5205 6.4215 .0990 W 16 6 1
.1007 0710 6 281 5 -K 1 3651 1.0000 1.5205 1.4197 M 17 3 1.4197 .1007 0710 18 6 1 290 5 -F 1 3651 1.0000 1.5205 y 1.5205 1.4197 .1007 0710 19 6 1 472 ll-K 1 3651 1.0000 0710 45 6 4R1 11-F 1.3651 1.0000 1.5205 1.4197 .1007 ,
20 1 H
Discussion: $
.o.
This is a copy of a sample run output used to test the Aug '83 Version of DETECTOR.
Phony Tech. Spec. parameters were used for Fuel Type 7, TS Set 2, to test the rod-bow penalty calculation and to cause FT 7 fuel pins to appear in the edit values. The "CONST. MULT." is FSHTSX(K), see Att. 1. This edit is always correct even in the Aug '83 l
'.* . Dr. Thom:s E. Murlev May 24, 1984 Att. 2. Discussion (cont'd.)
version. The " TECH SP. FSUBH" is TSFSH of Att. 1, ie FSHTS times the " ROD BOW FACTOR." The values in the edit of Att. 2 are correct since the calculation of rod bow factor was not bypassed (even if unity). If this factor had been bypassed values for " TECH SP. FSUBH" for Fuel Type 6, Tech. Spec. Set 1, would have incorrectly been edited as 1.5114. (This bypass was utilized by AEPSC). In fact the technical specification for Unit 1 does not require a " ROD BOW FACTOR" nor does it require a " FLOW FACTOR" or a " TEMP FACTOR."
The values "FSUBHN", F H, ae e est estimates from the DETECTOR code for the enthalpy rise peaking factors. These values.are correct even in the Aug '83 modification. The
" ACTUAL FSUBH" values are "FSUBHN" times the measurement uncertainty factor "FSUPHU", F. The key technical specification requirement is that " ACTUAL FSNBH" values not exceed " TECH SP.
FSUBH." This requirement was fulfilled in all the maps that utilized the Aug '83 version of DETECTOR.
l 4
l i
r l
i
Dr. Thoman E. Murley May 24, 1984
-Att. 3. n< commended Additional Surveillance Current Surveillance:
-(1, SNA verification.
(2) DETECTOR Training & QA Course Both AEPSC and Duke personnel have completed this course. In this training hand-calculational
- verifications are performed for all the DETECTOR results, starting with raw detector data and progressing to technical specification compliance, for the limiting fuel pin locations for Fg, FAH' and F PDC (Q surveillance).
Recommended Additional Surveillance:
(1) Increase the size of the edits for F AH "" O technical specification edits (eg from 20 to the maximum code allowance of 100). This would have clearly identified this particular bug since the
" TECH SP. FSUBH" for TS Set 1 would have incorrectly been listed as the "CONST. MULT." for TS Set 2.
(2) For each change in DETECTOR versions and for any change in input values for calculational options, the user should verify, via hand calculations, that the DETECTOR results for limiting technical specification are valid for each fuel type.
(The SNA verification and the DETECTOR training include hand-calculation verification of results for all expected options).
y
-Dr. Thomas E. Murley May 24, 1984 Att. 4. List of Addresses for Responsible Parties I
official Notification: '
Dr. Thomas E. Murley Regional Administrator (Region 1)
USNRC Office of Inspection and Enforcement 651 Park Avenue King of Prussia, Penn. 19406 (215) 337-5000 Vendor:
Dr. Rrymond T. Shanstrom Shanstrom Nuclear Associates PO Box 1122 Darien, CT 06820 (203) 655-9400 Copies:
Mr. Milton P. Alexich Ass't. Vice President American Electric Power Service Corporation PO Box 16631 Columbus, Ohio 43216 (614) 223-1000 Mr. George John, (614) 223-2055 Mr. K. S. Canady, Manager Nuclear Engineering Services Duke Power Company Nuclear Production Department PO Box 33189 Charlotte, NC 28242 (704) 373-4011 Mr. Raymond P. Wood, (704) 373-2373 Mr. Darrell G. Eisenhut, Director Division of Licensing Office of Nuclear Reactor Regulation t'SNRC Washington DC, 20555 Mr. Richard Lobel Core Performance Branch Division of Systems Integration Office of Nuclear Reactor Regulation USNRC Washington DC, 20555 (301) 492-9475
.