ML20091J422
| ML20091J422 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 05/11/1984 |
| From: | Karr J STONE & WEBSTER, INC. |
| To: | James Keppler NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| References | |
| SWM-107, NUDOCS 8406050504 | |
| Download: ML20091J422 (19) | |
Text
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.i STONE & WEBSTER MICHIGAN, INC.
P.O. Box 1963, MIDLAND, MI 48641-1963 Mr. J. G. Keppler, Administrator, Region III May 11, 1984 Nuclear Regulatory Commission 799 Roosevelt Road J.0. No. 14509 Glen Ellyn, Illinois 60137 SWM-107 Docket No. 50-329/330 CIO Weekly Report No. 47 Construction Implementation Overview Midland Nuclear Power Plant The Construction Implementation Overview (CIO) Weekly Report Number 47, for the period April 30, 1984 through May 4,1984, is enclosed.
This report includes a summary of CIO activities for the week and open Items, NIRs, and Hold Points.
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PJINCIPAL STAFF j
/J. E. Karr 3[#
h gp CIO Program Manager VRA xisF Enclosures
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DLQuamme, CPCo Midland (site)
NIReichel, CPCo Midland (site)
RAWells, CPCo Midland (site)
JJHarrison, US NRC Glen Ellyn, IL RJCook, US NRC Midland (site)
Public Document Room okoOo$$9 ffOl
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PDR I
g MAY 291984'
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Stone & Webster Michigan, Inc.
CONSTRUCTION IMPLEMENTATION OVERVIEW
- CIO -
WEEKLY REPORT NUMBER 47 PERIOD - April 30,1984'through May 4,1984 Contents Page I.
0 ve rv i e w.......................................... 1 II. Activity Summary..................................
1 III. Activity Details..................................
1 IV.
General........................................... 3 V.
Att a c Nnen t s....................................... 3 A.
CIO Item Summary B.
Hold Point Sunmary C.
Nonconformance Identification Report (NIR) Summary D.
Meeting Summary VI. Exhibit 1.
CCP Phase I Activity
Weekly Report No. 47 l
Page 1 of 3 5
CIO WEEKLY REPORT NUMBER 47 I.
OVERVIEW Status Assessment (S/A), Quality Verification Program (QVP), Hanger Reinspection Program (HRP), and Turbine Roll activities continued during this reporting period.
The' Construction Completion Program (CCP) Phase I activities that are ongoing are indicated in Exhibit 1 by discipline and module.
The NRC and CIO released their hold points between CCP Phase I and Phase II a'ctivities, for Turbine Roll only, during this period.
CPCo can now comp'ete construction in the areas covered by the scope of the Turbine Roll boundaries.
A summarization of activities performed during this reporting period appears in Section II. The detail cf these activities appears in Section III.
II. ACTIVITY
SUMMARY
A.
CCP Activities Monitored B.
Auxiliary Feedwater Pump Inspection Program C.
Zack Program Evaluation D.
CPCo 10CFR50, Appendix B,-Assessment
-E.
HRP Evaluation F.
CIO Actions to Close Out NIRs and Items as Responses are Received G.
Site Meetings Summary III. ACTIVITY DETAILS (Paragraphs Correspond to Items in Section II)
A.
CIO overviewed the activities in all active modules.
This overview i
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l 400-003(NL)
y-W:ekly R port No. 47 Page 2 of 3
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included witnessing work in progress, reviewing working documents, monitoring activities for adherence to procedures and attending team and subcontractor scheduling meetings.
The NRC released their hold point on the transition from CCP Phase I to Phase II activities for Turbine Roll when CIO provided clarification of their initial letter releasing their hold point.
Clarification of the total Q Scope of the Turbine Roll activities was referenced in Turbine Roll package and the schedule for completion of the integration procedure that indicated how Phase I requirements are met before proceding to Phase II will be completed on May 11, 1984. Clarification was provided during the meeting on May 2, 1984, as indicated in the l
Meeting Summary.
CCP activities continue to be accomplished satisfactorily and in accordance with the requirements of procedures.
B.
BPCo is disassembling the Auxiliary Feed Water Pumps in Units 1 and 2 under the supervision of the pump manufacturer.
Pumps IP05B and 2P05B have crack indications in the wear rings on the end of the pump' rotor away from the driven end.
NCRs have been written to document these indications.
C.
CIO concern on Zack welder qualification has been satisfactorily resolved. Zack work is mainly on duct installation in the control room and CIO is monitoring this activity.
CIO found no procedural problems with the monitoring of Zack " Ongoing Training" procedures.
This was a followup to the resolution of Tracked Item 065, 066, and 067 closed out last week.
400-003(NL) e
4 Weekly Report No. 47 s
Page 3 of 3 D.
The CIO assessment of the CPCo 10CFR50, Appendix B, program continues.
Criteria I through VI and XVIII have been assessed to date.
No major n
problems have been observed by CIO evaluators.
E.
CIO is continuing to monitor the HRP activities in the active modules.
During this reporting period, 52 additional hangers were reinspected by MPQAD in' the Auxiliary and Reactor Containment Buildings.
Our sampling has not uncovered any deficiencies in this group to date.
F., Activities related to CIO Items, Hold Points, and NIRs are summarized in Attachments A, B, and C respectively.
G.
The summary of meetings attended by CIO is in Attachment D.
IV. -GENERAL A.
CIO staffing remained at 34 during this reporting period.
j 8.
The bimonthly status meeting with NRC Resident Inspectors was held on May 3, 1984.
C.
Messrs. J. W. Cunningham and T. J. Coughlin, Stone & Webster Engineering Corporation, QA Cost and Auditing Department, were onsite this week auditing the CIO Program.
i V.
ATTACHMENTS A.
CIO Item Sumary B.
CIO Hold Point Summary C.
CIO NIR Summary D.
Meeting Summary 400-003(NL)
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STONE & WEBSTER MICHIGAN, INC.
NOTES:
1.
(lidentifieschangesfromprevious, report j
CONSTRUCTION IMPLEMENTATION OVERVIEW 9
2.
Closed items will be identified in the report for the j
MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting-i i
{
CIO ITEM SLM1ARY 2
Classifi-Open CPCo Response Closed No*
Description Remarks Document /Date Document /Date Document /Date j
cation I
037 Tracked CIO observed that two boards with Report No. 24 Partial response j.
Action protruding nails lying in Cable Tray 11/29/83 (CSC-7244 dated i
1AKA019 (Q Tray) had punctured the 1/27/84) accept-cable jacket of a "Q" cable. The-ed via CIO let-
}
cable is Q-Channel A. 480V, MCC.
ter SWMCP-024 NCR 000925 was issued by MPQAD on dated 2/3/84.
I November 22, 1983. CIO will track Closure pending j
this item to assure that corrective cable repair i
action (repair) has been performed during CCP l
to approved procedures.
Phase II.
l 043 Tracked CIO Phase III evaluation of archi-Item Notifi-Item Notifi-Further CPCo l
Action tectural/ civil document control cation Report cation Report response (CSC-t j
measures resulted in findings listed 1/6/84 1/17/84 7415 dated 3/5/
in the Item Notification (similar
- 84) details conditions are identified in MPQAD BPCo corrective i
MQAR-DAT-1). CIO requests CPCo's action plan for plan for addressing the problems document control j
noted and for implementing and j
verifying corrective action on both MQAR-DAT-1 and this item.
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P O 2 ';U 046 Tracked CIO requests placement on distribu-Item Notifi-Item Notifi-Partial CPCo
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Infor-tion for documentation and proce-cation Report cation Report response -
>g mation dures pertinent to the NRC Project 1/18/84 2/8/84 Implementation Commitment Tracking Program, advance to take 8 to
,o i
notice of related meeting and a 12 months.
schedule which addresses completion N
of these events.
I 400-001(NL)
CIO ITEM St# NARY - CONTINUATION SHEET Classifi-
. Open CPCo Respon;e Closed No.
cation Description Document /Date Document /Date Document /Date Rcmarks 051 Tracked CIO requests to be infonned of meet -
Item Notifi-As stated in Action ings regarding the proposed plan cation Report CPCo Transmit-I of action to address deficiencie.s 2/3/84 tal CSC-7583 identified in MPQAD Audit Report No.
dated 4/4/84, MSA-83-7 as well as a copy.of the the proposed j
proposed plan one week prior to its plan should i
implementation.
be available by 4/20/84.
053 Tracked As described in Section 4.2 of the Item Notifi-Item Notifi-Action CCP, CIO requests that CPCo provide cation Report cation Report a listing of all status assessment 2/16/84 2/23/84 teams, the respective team's scope and their working schedule.
i 055 Tracked Clarification'is required regarding Item Notifi-Item Notifi-Supplementary Infor-training requirements for area team cation Report cation Report information re-mation
- 23/24 personnel performing status 2/17/84 3/15/84 quested by CIO assessment of raceway completion.
(i.e.,SA training matri-ces) provided by CPCo via i
CSC-7558 on 3/28/84.
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t 059 Tracked CPCo should review audits performed Item Notifi-Item Notifi-9,! g l
Infor-prior to June 1983 to assure adequacy cation Report catien Report M
mation of auditing, proper closeout,10CFR50 2/18/84 3/13/ h
>3 Appendix B compliance, and objective 2
evidence as to adequacy of the audits.
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1 400-001(NL)
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CIO ITEM StM4ARY - CONTINUATION SHEET
!=
'Classifi-Open CPCo Response Clnsed No.
cation Description.
Document /Date Document /Date Document /Date Remarks l
060 Tracked CIO provides a series of recommen-Item Notifi--
Item Notifi-Recommen-dations in the following categories:
cation Report cation Report
[
dation
- 1) Management Involvement; 2) Track-2/17/84' 3/13/84 ing Audits / Audit Findings;.and 3)
Audit Personnel Training and Certif-
][
ication Records.
I 061 Tracked CIO recommends that the receipt Item Notifi-Item Notifi-BPCo to include Recommen-acknowledgement copy of the Bechtel cation Report cation Report a signature /-
a i
dation transmittal form be revised to pro-3/2/84 4/10/84 date line on l
vide for a signature /date by the their transmit-recipient.
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tal.
t 063 Tracked During a review of referenced draw-Item Notiff-i j
Action ings being used for status assess-cation Report ment, CIO identified a number of 3/15/84 drawing identification and revision control discrepancies.
064 Tracked CIO recommends implementation of Item Notifi-Item Notifi-See Attachment l
Recommen-MPQAD plan to consolidate welding cation Report cation Report A, Page 4 of 7. o w s-j dation inspection requirements for electri-3/16/84-3/30/84 8 %%-
i cal / instrumentation equipment and
- E f5 supports into PQCI's CW-1.00 and yi b af l
EW-1.00.
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400-001(NL) 1 i
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4 CIO ITEM SU N RY.- CONTINUATION' SHEET-No.
Remarks 064 CIO has received a response to Item 064 and has determined that the response is acceptable.
The response describes actions different from those actions previously proposed by MPQAD and described in CIO Weekly Report Number 36.
Weekly Report Number 36 stated that MPQ*.0 planned to have the requirements for inspection of welds on electrical-equipment and supports in both CW-1.00 and EW-1.00.
MPQAD has now stated that the requirements for the inspection of welds on electrical equipment and supports has been deleted from CW-1.00.
This item currently remains.open until verification by CIO that actions described in the MPQAD response have been completed.
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400-001(NL)
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CIO ITEM
SUMMARY
. CONTINUATION SHEET Classifi-Open CPCo Response Closed No.
cation Description Document /Date Document /Date Document /Date Remarks 068 Tracked The Midland Plant FSAR (Table 3.2-4)
Item Notifi-Action specifies use of the 1974 Edition cation Report (no addenda) of the ASME III, Divi-3/23/84 sion 1 Code, Subsection NF (i.e.,
installation of hangers and supports for nuclear piping). A BPCo specifi-cation, as well as the B&W QA Program Manual, reference an earlier code-edition in violation of ASME III, Division I, Article NA-1000 (1974 Edition). CIO requests the cause, resolution, and corrective / preven-tative action for this condition, as well as any potential impacts on site installations.
070 Tracked IDMs have been issued by various BPCo Item Notifi-Action personnel to clarify the status as-cation Report sessment process. These IDMs are not 4/10/84 being processed through any single point of administrative control.
071 Tracked CIO, requests information regarding Item Notifi-
$ff[!f Infor-CPCo action resulting from NCR M01-cation Report-
- g C:
-mation 9-9-075 which documented seven in-4/11/84 m gx:
consistencies between the FSAR, a Qgg?
specification and AWS D1.1.
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400-001(NL)
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CIO ITEM.SupWARY '- CONTINUATION SHEET Classifi-Open CPCo Response Closed No..
cation.
Description Document /Date Document /Date Document /Date Remarks 072 Tracked CIO should be. informed of action Item Notifi-Infor-being taken to resolve administra-cation Report mation tive inconsistencies in B&W NDE 4/11/84 procedures (i.e., NDE-PQ-RT-200, NDE-PQ-RT-201, and NDE-PQ-RT-202).
073 Tracked CIO requests B&W's documentation Item Notifi-Infor-supporting required demonstration cation Report mation of Procedure NDE-PQ-MT-201, Rev 0 4/11/84 to the~ANI.
074 Tracked During an evaluation of the site Item Notifi-Item Notifi-Action document control program, CIO has cation Report cation Report
(
addressed a number of general con-4/13/84.
5/5/84 cerns which must be addressed by CPCo.
075 Tracked CIO requests information regarding Item Notifi-Infor-BPCo methodology for the develop-cation Report mation ment of certificates of compliance 4/17/84 to meet ASME,Section III require-oc ments.
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- RC cngw 076 Tracked CIO requests information regarding Item Notifi-9,, @ g Infor-Project requirements for use of cation Report M
i mation correction tape / fluid on. Field Change 4/18/84
>g Requests.
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400-001(NL) 8 1
CIO ITEM
SUMMARY
- CONTINUATION SHEET Classifi-Open CPCo Response Closed No.
cation Description ~
Document /Date Document /Date Document /Date Remarks 078 Tracked Use of pencil on audit report was Item Notifi-Recommen-noted. CIO recommends establish-cation Report' dation ment of policy of accepting only.
4/23/84 BLACK. INK on quality records.
079 Tracked Concrete surface repairs in Module Item Notifi-Action 800 E,-F, & G were not inspected cation Report during QVP-inspections for three 4/25/84 concrete placements as required t
by PQCI C-1.40.
080 Tracked Short-term schedules, dated 4/27/84, Item Notifi-1 Infor-indicate QVP inspection activities cation Report mation to PQCIs P-1.90, PI-2.90, M-2.00, 5/3/84 P-1.10, P-2.30 and PI-1.90; A list
)
of personnel certifications by PQCI,
'ss dated 4/13/84, does not indicate personnel certified:to these PQCIs.
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STONE & WEBSTER MICHIGAN, INC..
NOTES:
- 1. ( identifies changes from previous report CONSTRUCTION IMPLEMENTATION OVERVIEW
- 2. Closed Hold Points will be identified in the Report for MIDLAND NUCLEAR C0 GENERATION PLANT the week of closure and dropped from further reporting _
CIO HOLD POINT
SUMMARY
Established CPCo Response Lifted Remarks No.
Description Document /Date Document /Date Document /Date 007 Evaluation of Management Review of re-Report No. 19 Hold Point 007
)
sults of Phase I activities.
Evaluation 10/26/83 was partially is required before implementation of released for i
Phase II.
Turbine Roll.
only.
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O 400-001(NL) s
STONE &WEBSTERMidHIGAN,INC..
NOTES:
1.
(identifieschangesfrompreviousreport CONSTRUCTION IMPLEMENTATION OVERVIEW 2.
Closed NIRs will be identified in the report for the MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting-NONCONFORMANCE IDENTIFICATION REPORT SIM4ARY 4
No.
Description Issue Date Response Date Closure Date Remarks l
. 019 As documented on CIO Evaluation No. MP-MIS-02/29/84 03/14/84 QAR RA-00134 issued 082-0001, several discrepancies were identi-to track corrective fled on the FDDL.
action.
020 As documented on CIO Evaluation No. MP-MIS-03/02/84 03/14/84 QAR RA-00135 issued 082-0001, 4 out of 25 Distribution Change
~
to track corrective Request Forms were not properly signed in action.
violation of FPZ-1.000.
h 022 At Work Print Station 219, CIO reviewed 80 03/23/84 l
out of 1116 documents. Twenty documents were found discrepant, as described in the NIR.
023 At Work Print Station 209, CIO reviewed 80 03/23/84 i
out of 1116 documents. Twenty-three documents contained discrepancies, as described in the NIR.
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024 At Document Control Station 501, CIO reviewed 03/23/84 5
1 200 out of 5533 drawings. A total of 13 dis-Sg l
crepancies were identified, as described in
%o the NIR.
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025 At Work Print Station 219, CIO found four 04/03/84 0
additional discrepant areas at completion of evaluations.
400-001(NL) l
e CIO NONCONFORMANCE IDENTIFICATION REPORT
SUMMARY
- CONTINUATION SHEET s
No.
Description
. Issue Date Response Date Closure Date Remarks 026 At Work Print Station 309, four documents 04/03/84 were.found by CIO to be discrepant.
027 At Document Control Stations 59 and 501, 04/04/84 discrepancy found to exist between control drawings used by BPCo field engineers and those in BPCo Document Control Center.
028 Response to NIR 015 was not accepted by 04/09/84 04/19/84 05/02/84 Corrective action CIO. Requirements for making corrections performed via QAR to QA records should be proceduralized.
029 A BPCo memorandum requests revisions to seven 04/11/84 Purchase Orders due to material / documentation discrepancies for received material in lieu of writing NCRs.
030 BPCo ASME III Manual states that the PQAE 04/11/84 shall assure that items are procured only from acceptable manufacturers. P0s 7220-F-64832(A), Rev. 2 and 7220-F-64487(A), Rev. 1 j[f[j[
J reference manufacturers which are r.ot listed emx on the ASME Evaluation Supplier Listing.
na h47 Si@E eu 031 CIO reviewed nine verification inspection 04/20/84 "n8" reports for PQCI C-1.40.
Discrepancies were found in all nine irs.
if 0
400-001(NL)
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CIO NONCONFORMANCE IDENTIFICATION REPORT StMtARY - CONTINUATION SHEET s
No Description -
Issue Date Response Date Closure Date Remarks o
032 Horizontal separation requirements between 04/30/84 "Q" conduit and "Q" cable tray of different channels without tray covers or barriers are not as per Drawing E42Q (Sht 99C, Rev 2; Sht
(
99D, Rev 3; Sht 99E, Rev 1; Sht 99E, Rev 2) for at least one instance.
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400-001(NL)
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STONE 8 WEDSTER MICilIGAll, INC.-
I CONSTRUCTION IMPLEMENTATION OVERVIEW
. MIDLAND NUCLEAR C0 GENERATION PLANT WEEKLY MEETING StH4ARY l
Date Attendees Discussion Topic CIO Comments May 1, 1984 Team Meeting CPCo
- 1) Turbine Roll activities No CIO concerns identified MPQAD BPCo CIO.
May 2, 1984 Turbine Roll CPCo
- 1) Clarification of scoped boundaries prior No CIO concerns identified Activities BPCo to Phase II activities CIO
- 2) Programmatic evaluation of FPG-7.500 to-assure satisfactory adherence to proce-dure requirements May 3,1%4 Raceway BPCo S/A is being done in accordance with FPG-CIO will research Completion CIO 7.500 and not FPG-9.910 or the guide for Team S/A activities (Memory Key).
Meeting May,3, 1984 Team Meeting CPCo
- 1) Team 22 is generating an NCR Punchlist.
No CIO concerns identified y#f MPQAD BPCo
- 2) Buildup of S/A personnel g C W-yG*
CIO S, $ E eu o!
S May 3, 1984 S/A Meeting BPCo Daily communication from teams to CIO No CIO concerns identified N
CIO of areas being status assessed
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O 400-001(NL)
J, WEEKLY MEETING SIMtARY - CONTINUATION SHEET i
"**ff" Attendees Discussion Topic CIO Comments Date e
May 3, 1984 CCP Review NRC
- 1) Discussed CPCo' implementation of No CIO concerns identified CIO 10CFR50, Appendix B, Auxiliary Feed Water Pumps, Diesel Generators, Document' Control, NIRs and Items and Soils-CIO interfaces.
May 4, 1984 Team Meeting CPCo Release for Phase II Turbine Roll activities No CIO concerns identified MPQAD and valve orientation BPCo CIO O
May 4, 1984 Subcontract BPCo
- 1) NCRs on Zack unqualified welders for shop No CIO concerns identified Meeting B&W work in 1981 Zack Owens
- 2) B&W has accomplished 20 percent of their Corning hanger reinspection.
Transco Grinnell CIO May 4, 1984 Document BPCo
- 1) MPQAD working on response to NIRs 022, 023 No CIO concerns identified Control MPQAD and 024 Meeting CIO m 2. z-
- 2) Discussed corrective action plan dj[il[
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.E 400-001(NL)
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I 24 Weekly Report No. 47 CCP PHASE I ACTIVITY Exhibit 1 April 30 - May 4, 1984 Page 1 of 1 I
MODULE S/A QVP HRP 102 East Auxiliary Bldg Electrical Electrical Hangers Pipeway to Eleva-tion 630 120 Auxiliary Building Electrical Electrical Elevation 584 Mechanical Mechanical Instrumentation Instrumentation 130 Auxiliary Building Hangers Elevation 599 150 Auxiliary Building Electrical Elevation 634 240 Control Room Electrical Elevation 659 340 RCB except inside D Electrical Electrical Hangers rings & reactor Mechanical cavity 600 Service Water Electrical Mechanical Pump House Electrical 820 Diesel, Generator Electrical Building Mechanical
t "4
Weekly Report No. 47 CCP PHASE I ACTIVITY Exhibit 1 April 30 - May 4, 1984 Page 1 of 1 d
MODULE S/A QVP HRP
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102 East Auxiliary Bldg Electrical Electrical Hangers Pipeway to Eleva-tion 630 120 Auxiliary Building Electrical Electrical Elevation 584 Mechanical Mechanical Instrumentation Instrumentation 130 Auxiliary Building Hangers Elevation 599 150 Auxiliary Building Electrical Elevation 634 240 Control Room Electrical Elevation 659 340 RC8 except inside O Electrical Electrical Hangers ringt & reactor Mechanical cavity UUU Service Water Electrical Mechanical Pump House Electrical 820 Diesel, Generator Electrical Building Mechanical
.