ML20087P709

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Requests Concurrence W/Release of Addl Portions of Plant for Const Completion Program Phase 1 Status Assessment & Quality Verification Activities.Release Necessary to Facilitate Continuation of Program Process to Support Phase 2
ML20087P709
Person / Time
Site: Midland
Issue date: 03/27/1984
From: Quamme D
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To: Harrison J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
References
CSC-7526, NUDOCS 8404090298
Download: ML20087P709 (30)


Text

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Consum m Dean L Quamme Sue Manager Modland Project g

Mediand Project Po Box 1963. Midland. Mi 4864o. (517) 6318650 March 27, 1984 M UP"7L ( T M4_

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4-__I Mr John J Harrison, Chief i

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Midland Section, Region III p

Nuclear Regulatory Con: mission

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'IIO bG 799 Roosevelt Road Glen Ellyn, IL 60137 MIDLAND ENERGY CENTER GWO 7020 CONSTRUCTION COMPLETION PROGRAM IMPLEMENTATION ADDITIONAL MOLUI.E RELEASES File:

0655 UFI: 99*08 Serial:

CSC-7526 The purpose of this letter is to request NRC concurrence with the release of additional portions of the plant for Construction Completion Program (CCP)

Phase 1 Status Assessment and Quality Verification activities. This subject was discussed with you, and members of your staff on March 21, 1984. A copy of the presentation materials used in that discussion is provided in Attach-ment 1.

As discussed in our meeting, additional module releases are necessary to facilitate a continuation of the logical Status Assessment and Quality Verification Program (QVP) process to support Phase 2 releases for work needed to support system turnover milestones, and to maintain effective utilization of the trained and qualified personnel assembled for Status Assessment and QVP. A listing of additional modules, for which this release is requested, is provided in Attachment 2.

This listing is in order of priority, and this specific request is for priority numbers 6 through 21.

In addition, it was noted that clarifications to certain CCP processes are desirable in order to resolve inefficiencies we have encountered while perfor-ming Status Assessment and QVP on commodities and Inspection Records spanning several modules. This is particularly true when a complete determination of the acceptability of the installation depends on attributes that are outside the module boundary. Specifically, we request an extension of these cross over commodities into other modules to allow completion of Phase I activities to logical limits. For Installation Status Assessment, the extension would include three categories:

1.

The completion of all portions of uniquely identified and tracked items that cross boundaries such as conduit and instrument tubing runs.

8404090298 N -

PDR ADOCK 05000329 A

PDR CCP0384-0001A-CN02 EAR 3 0 1984 zee /

2.

The completion of civil commodities that form a single identifiable unit that cross modules boundaries such as a complete block wall or structural steel platform.

3.

Functionally interrelated items that must be verified as a whole to assess all applicable attributes such as a pipe, pipe hangers and associated in-line devices.

Attachments 3, 4 and 5 provide specific definition for each category. This request for boundary extension applies to both the five (5) modules currently released for Phase 1 activities, and those additional modules requested in this letter.

For the Quality Verification Program (QVP) inspections, this involves allowing reinspections to follow the scope of the existing ("old") Inspection Records (IR), in order to reinspect all portions covered by the existing IR, even though it may extend beyond the boundary of the module.

Finally, we request your concurrence with regard to the dispositioning of inaccessible items. As discussed earlier with you, and members of your staff, we do not consider this dispositioning to be a restraint for release into Phase 2, since 1.

the items are already inaccessible, and 2.

supporting data for these verifications will not be available, in most cases, until we have developed a quality history through reinspection of accessible items.

Please contact us should you require additional information in replying to this request.

'/

r (3/' DLQ/ BHP /k1w Attachments CC RJCook, Midland Resident Inspector DSHood, USNRC JGKeppler, Regional Administrator, Region III CCP0384-0001A-CN02

1 b

7 PRESENTATION 4

TO NUCLEAR REGULATORY COMMISSION ON ADDITIONAL MODULE RELEASES i

a CONSUMERS POWER COMPANY MIDLAND PROJECT MARCH 21, 1984 C

4-9

,4 m

7 y

PRESENTATION TO NRC ON ADDITIOREAL MODULE RELEASES I.

Introduction - BHPeck II.

Current Status of CCP Phase I Activities Review logic diagram '- BHPeck a.

b.

Status Assessment - TValenzano Manpower, areas / disciplines being worked, manhours expended, current short-term forecast, training, procedures Quality Verification Program (QVP) - BPalmer c.

Manpower, manhours expended, current short-term forecast, training, procedures III.

Results Achieved to Date a.

Status Assessment - TValenzano Summary statement b.

QVP - BPalmer Summary statement c.

Summary of NCRs written - BPalmer d.

Management Evaluations - BHPeck Describe how Management is overviewing the CCP IV.

Lessons Learned a.

Status Assessment - TMinor Review SAT packages, changes made, difficulties encountered and resolutions recommended, b.

QVP - BPalmer Review QVP packages, changes made, difficulties encountered and resolutions recommended.

V.

Third Party Observations - BHPeck VI.

Additional Module Releases - BHPeck Priority Listing VII.

Summary - BHPeck BHPeck 4

3/14/84

t SECTION I INTRODUCTION

4 9

e SECTION II CURRENT STATUS OF CCP PHASE I

INSTALLATION STATUS ASSESSMENT MANHOURS

  • 1ST FIVE MODULES i

i l

l CIVIL MECH' ELECT INSTR TOTAL i

l MODULE I

102 1080 5480 1800 180 8540 l

120 4090 5980 4080 710 14,860 i

l 340 11,490 4730 2470 990 19,680 410 20 0

0 0

20 f

800 750 30 1710 0

2490 l

i i

TOTAL 17,430 16,220 10,060 1880 45,590 i

EXPENDED THRU 3/9 15,000 l

  • ROUNDED

t 1

300_

l l

1 1

MODULE 102,120,340, 410,800 INSTALLATION j

STATUS ASSESSMENT 200 -

MANPOWER CURVE i

ACTUAL PLAN

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l FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC 1

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l TRAINING l

PHASEI APPROX.NO.

APPROX.NO.OF OF PEOPLE PROC., DWG. & SPECS MECHANICAL 100 80 INSTRUMENTATION 10 60 ELECTRICAL 90 70 civil 70 70 i

WELDING 40 40 310 l

TOOL BOX REVIEW SESSIONS FOR THE CRAFTS........... 6 i

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STATUS ASSESSMENT (S/A) PROCEDURES 48 PROCEDURES REQUIRED FOR S/A l

ALL REQUIRED PROCEDURES ISSUED 1

I q

QVP/SA MANHOURS

  • 1ST FIVE MODULES CIVIL MECH.

ELECT.

TOTAL MODULE 102 5270 8930 7800 22,000 120 5270 9730 7770 22,770 340 31,170 30,430 7170 68,770 l

410 3550 2120 8200 10,930 2

300 880 2270 3930 7080 TOTAL 46,140 53,480 31,930 131,550 EXPENDED THRU 3/9 5300 I

  • ROUNDED

300_

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l MODULE 102,120,340, l

410,800 QVP & INSPECTION l

STATUS ASSESSMENT MANPOWER CURVE 200_

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FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC 4

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i MPQAD TRAINING I

TRAINED THRU 3/9 i

QVP (N-SERIES) 300 i

i INSPECTION STATUS 83 ASSESSMENT (T-SERIES) l i

i i

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MPQAD INSPECTOR CERTIFICATION STATUS CERTIFICATION GOAL (ALL WORK):

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1,239 (ESTIMATE AS OF 2/22/84) y#

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TOTAL NO. CERTIFICATIONS ACCOMPLISHED:

688 (AS OF 2/22/84) t l

% GOAL ACCOMPLISHED = 688 x 100 = 55.5%

l 1239 i

QUALITY VERIFICATION PROGRAM (QVP) PROCEDURES

  • ELEVEN PROCEDURES REQUIRED (N-SERIES) '

t

  • ALL REQUIRED PROCEDURES ISSUED l

l j

INSPECTION STATUS ASSESSMENT PROCEDURES 1

  • FOUR PROCEDURES REQUIRED (T-SERIES)
  • ALL REQUIRED PROCEDURES ISSUED.

4

1 I

SECTION III RESULTS ACHIEVED TO DATE i

1

CCP PHASE I PROCESS IDENTIFI-CATION COMMODITY LIST & DWG'S OPEN 1R'S DOCU-MENTATION UNINSPECTED CLOSED STATUS COMMODITIES INSTAL-l QVP LATION SA NCR'S &

l NCR,S TO GO COMPLETED l

WORK WORK CWP~

l l

VIR'S REVISED CONSTR NCR'S INSPECTtON TO GO PUNCHUST STATUS l

m WORK i SSESSMEN l

IST l

MODULE RELEASE OPEN IR'S CLOSED 1R'S i

i

INSPECTIONS INITIATED (BY COMMODITY)

COMMODITY FE STATUS ASSESSMENT Mechanical Instrumentation X

Electrical Instrumentation X

Mechanical Equipment (M-485)

X Electrical Equipment (E-62)

X Pipe Supports X

Valves (Welded)

X Valves (Mechanical)

Flued Heads Pipe Welds X

Pipe X

Concrete Pipe Cable Terminations X

Electrical Containment X

Penetration Assemblies Feed-Thru Adapter Modules Batteries / Racks Structural Steel & Framing X

Platform X

Equipment Supports X

Shield Plates X

Whip Restraints X

Jet Impingement Barriers X

Fuel Racks Liner Plate X

Liner Plate Attachments X

Special Doors X

Block Walls X

Air Locks Concrete X

Z

INSPECTIONS INITIATED (CONT.)

(BY COMMODITY)

COMMODITY

~

FE STATUS ASSESSMENT Concrete & hsonry Openings X

Decontaminable Coatings on X

Cc,ncrete Miscellaneous Q Coatings X

Cable Tray X

Conduit X

Conduit Supports X

Wireways & Supports Trenches for Cable Boxes & Supports X

Cable Tray Supports X

Slots 1

l NCR'S IDENTIFIED 184 i

i DOCUMENTATION ELEMENTS OF S/A e BASE DOCUMENTS i

DRAWINGS SPECIFICATIONS FIELD PROCEDURES AND INSTRUCTIONS e COMMODITY LISTS WITH QC MARKUP e NCR'S e FIELD CHANGE NOTICES AND REQUESTS i

e CONSTRUCTION PUNCHLISTS l

  • UPDATE OF DATA BASE FOR INSTALLATION INSPECTION CREDIT l

AND IDENTIFICATION OF 'TO GO WORK" f

e CWP'S 4

INSPECTIONS INITIATED (BY COMMODITY)

QVP COMMODITY Mechanical Instrumentation X

Electrical Instrumentation Mechanical Equipment (M-485)

X Electrical Equipment (E-62)

Pipe Supports X

Valves (Welded)

X Valves (Mechanical)

X Flued Heads X

Pipe Welds X

Pipe Concrete Pipe X

Cable Terminations Electrical Containment Penetration Assemblies Feed-Thru Adapter Modules Patteries/ Racks X

Structural Steel & Framing X

Platform X

Equipment Supports Shield Plates X

Whip Restraints X

Jet Impingement Barriers Fuel Racks Liner Plate Liner Plate Attachments X

Special Doors X

Block Walls Air Incks X

Concrete i

QVP CO.WODITY X

Concrete & Masonry Openings X

Decontaminable Coatings on Concrete X

Miscellaneous Q Coatings X

Cable Tray X

Conduit X

Conduit Supports X

Wireways & Supports Trenches for Cable X

Boxes & Supports Cable Tray Supports Slots NCR'S IDENTIFIED 133 NCR'S RECV'D BY CONSTR.

86 4

QVP I

A ' PRODUCT" OF THE QVP PROCESS WILL INCLUDE:

  • COMMODITY LIST, SHOWING OPEN / CLOSED INSPECTION RECORDS i

i e REQUEST FOR VERIFICATION i

j e VERIFICATION INSPECTION RECORD (VIR) i e DISPOSITION OF INACCESSIBLE ITEMS / ATTRIBUTES (DilA)

  • NONCONFORMANCE REPORT (NCR)

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NCR'S REC'D BY CONSTRUCTION THRU 3/9/84 i

S/A QVP DAMAGE 10 31 f

j DIMENSIONS 90 17 l

MATERIAL 4

WELDING 25 i

4 OTHER 59 38 l

184 86*

t l

1 l

EXCLUDES: HANGER VERIFICATION AND CABLE VERIFICATION f

QVP NCR'S TOTAL ISSUED AS OF 3/2/34 = 133 BREAKDOWN BY PQCl AND MODULE PQCINO.

TITLE NCR'S ISSUED l

MODULE 340:

l C-1.10 GROUTING + DRY PACKING 2

C-8.50 STEEL COATINGS 18 C-8.51 CONCRETE COATINGS 8

I E-5.0 CABLE TERMINATIONS 31' P-1.90 PIPING 0

59 l

i i

1 MODULE 800:

l G-1.10 GROUTING + DRY PACKING 4

)

i C-1.40 CONCRETE POST-PLACEMENT 0

E-1.2 CONDUIT / BOX SUPPORTS 1

l E-5.0 CABLE TERMINATIONS 37 E-6.0 ELECTRICAL EQUIPMENT 0

E-6.1 MODS TO ELEC. EQUIP.

O i

E-6.3 ELECTRICAL INSTRUMENTS 8

i CW-1.OO WELDING + NDE - Q - NON - ASME 6

I P-1.90 PIPING 18 Q PIPING - RELATED INSTRUMENTS 0

Pl-1.90 a

74 l

1 4

MANAGEMENT EVALUATIONS MANAGEMENT IS OVERVIEWING THE CCP THROUGH THE FOLLOWING PROCESSES:

A.

PERIODIC WRITTEN REPORTS e WEEKLY STATUS ASSESSMENT REPORT TO SITE MANAGER

  • WEEKLY QVP REPORT TO EXECUTIVE MANAGER - MPQAD
  1. Bi-WEEKLY QVP REPORT TO VP - P E & C
  • Me NT~Md Y EPoLT*

B.

REGULAR MEETINGS e WEEKLY STATUS ASSESSMENT /QVP PROGRESS MEETING e BI-WEEKLY QUALITY MEETING C.

MANAGEMENT MEETINGS i

e BI-WEEKLY REVIEWS WITH CPCO PRESIDENT / CHAIRMAN OF THE BOARD

  • MANAGEMENT STATUS MEETING - FEBRUARY 28,1984 i

e EXECUTIVE REVIEW MEETING - MARCH 2,1984 i

l l

l

MANAGEMENT EVALUATIONS (CONT'D)

MANAGEMENT EVALUATIONS HAVE RESULTED IN THE FOLLOWING ACTIONS:

  1. READINESS STATEMENT FOR TURBINE ROLL MILESTONE e REVIEW OF PLANS TO PROCEED FROM PHASE I TO PHASE 11
  1. DEVELOPMENT OF A PLAN FOR ADDITIONAL MODULE RELEASES FOR PHASE I e SELECTION OF MODULE 120D AS THE FIRST MODULE (OTHER THAN TURBINE ROLL MODULES)TO-GO TO PHASE ll i

g e

O SECTION IV LESSONS LEARNED i

BECHTEL SELF-APPRAISAL TEAM (SAT)

  • CONCEPT INITIATED OCTOBER 1983 l

4

  • PURPOSE:

TO PROVIDE ADDITIONAL ASSURANCE TO BECHTEL MANAGEMENT THAT BECHTEL RESPONSIBILITIES ARE BEING PROPERLY CARRIED OUT i

SAT OPERATIONS:

i

  • PROJECT FIELD ENGINEER (PFE) SELECTS / DIRECTS SAT i
  • MONITOR STATUS ASSESSMENT TEAMS PROGRESS
  • PRIMARILY MODULE 340
  • ADDITIONAL AREAS AS DETERMINED BY PFE OR HIGHER AUTHORITY i

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SAT AREAS REVIEWED l

(AS OF 3/5/84)

1. CIVIL / ARCHITECTURAL (COATINGS)
2. civil (PIPE WHIP RESTRAINTS) i l
3. ELECTRICAL (TERMINATIONS)
4. ELECTRICAL (RACEWAY)
5. INSTRUMENTATION 4
6. MECHANICAL (HANGERS) l
7. MECMANICAL (PIPING)
8. WELDING (PIPING AND HANGERS) j

I SAT OBSERVATIONS FIELD ENGINEERING /MPQAD INTERFACE 4

4 FORM COMPLETION I

2 PROCEDURAL RE-EMPHASIS / CLARIFICATIONS i

15 j

PROCESS EFFICIENCY / RECORD RETENTION 3

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LESSONS LEARNED -STATUS ASSESSMENT (AS OF 3/5/84) 5 PROCEDURE CHANGES 11 WRITTEN REMINDERS / CLARIFICATIONS l

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SAT CONCLUSIONS

1. STATUS ASSESSMENT PROCEEDING SATISFACTORILY
2. SITE MANAGEMENT WILL CONTINUE SAT MONITORING OF STATUS ASSESSMENT TEAM ACTIVITIES l

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MODULE 100 MODULE gg 102 i

ANC HOR SPC OLMB SPOOL +4 A l

M ~=M ORIFICE FLANGE E

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1 SPOOL +2A k

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FWi FN l e, SPOOL *2B i

l MODULE 101 i

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C PIPE

" SPOOL *1 A HANGERS I

HANGER i

=

r FLANGES (FVO)-

1

->6 PUMP

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S *OOL *1 B l

i

RECOMMENDED RESOLUTION INCLUDE WITH FUTURE PHASE I MODULE i

RELEASES, AN EXTENSION OF CROSSOVER-I COMMODITIES INTO OTHER MODULES TO i

ALLOW COMPLETION OF PHASE I TO LOGICAL i

LIMITS.

i

sF OVP ASSESSMENT TEAM

  • INITIATED DECEMBER 1983 l
  • ESTABLISHED TO ASSESS ADEQUACY OF l

QVP CONTROLS TEAM COMPOSITION

- QUALITY CONTROL j

VERIFICATION PROGRAM MGMT GROUP

  • INSPECTION EVALUATION

)

- QUALITY ADVISORS STAFF 4

l PROJECT ASSURANCE ENGINEERING i

1 i

AREAS REVIEWED I

  • INSPECTION METHODS AND PROCEDURES
  • USE AND CONTROL OF FORMS ll
  • PROGRAM PROCEDURES
  • COMPLIANCE WITH QVP DOCUMENT.
  • REPORTS l

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  • COMMUNICATION AND INTERFACES i

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  • CONTROL OF ACTION ITEMS l

1 i

l

(

i

i QVP ASSESSMENT TEAM RESULTS IN GENERAL ITEMS WERE MINOR AND REQUIRED MINOR POCl AND PROCEDURAL REVISIONS.

THE FOLLOWING PROGRAM AREAS WERE ADDRESSED:

i CRAFT SUPPORT - SCAFFOLDING, CLEANING, LIGHTING, ACCESS DRAWING DOCUMENT CONTROL - ISSUANCE OF WORK PRINTS TIMELINESS OF OBTAINING DOCUMENTS, FCR INCORPORATION l

MINOR PQCl REVISIONS TO CORRECT INCONSISTANCIES

- MINOR PROCEDURE REVISIONS TO CLARIFY DATA PROCESSING l

AND VIR LOGGING, NUMBERING AND PROCESSING INSPECTION EVALUATION PROCEDURES (N-19/M-15)

EFFECTIVITY DATE 1

i j

LESSONS LEARNED QVP/SA AS OF 3/9/84 N-SERIES (OVP) l l

e DELETE SAMPLING APPROACH

,15 REVISIONS:

  • UPDATE ORGANIZATIONAL TITLES i

h e CLARIFICATION OF REQUIREMENTS T-SERIES (STATUS ASSESSMENT) 5 REVISIONS:

UPDATE ORGANIZATIONAL TITLES REFLECT CHANGES IN SYSTEM i

CLARIFY REQUIREMENTS i

'IllIr 3

i l

.l QVP ASSESSMENT TEAM CONCLUSIONS i

1. QVP PROCESS IS PROCEEDING IN A SATISFACTORY MANNER i
2. QVP ASSESSMENT TEAM REVI EWS WILL CONTINUE l

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MODULE MODULE 100 102 c______

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l ITEM A ITEM C l

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ITEM B ITEM D y

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L_____,

I I INSPECTION l l

g REPORT XYZ l

NOT RELEA' SED 4,.

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MODULE 101 i

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RELEASED i

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RECOMMENDED RESOLUTIONS i

e ALLOW REINSPECTION TO FOLLOW SCOPE OF PQCis j

i

  • ALLOW REINSPECTION OF MULTIPLE ITEMS WHICH ARE COVERED BY ONE 'OLD' 1R i

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4 0

0 4

9 A

e SECTION V THIRE PARTY OBSERVATIONS

~.-

THIRD PARTY OBSERVATIONS l

i STATUS ASSESSMENT ACTIVITIES, IN THE PLANT, ARE BEING PERFORMED IN A SATISFACTORY MANNER.

4 QVP ACTIVITIES ARE ALSO BEING PERFORMED IN A SATISFACTORY MANNER. SOME MINOR DEFICIENCIES HAVE BEEN NOTED, BUT THESE ARE NOT CONSIDERED l

SERIOUS.

i j

CIO HAS SOME CONCERNS REGARDING THE INTEGRATION OF STATUS liSSESSMENT AND QVP i

ACTIVITIES. CPCO IS WORKING WITH CIO TO RESOLVE THESE CONCERNS.

i CIO HAS A CONCERN REGARDING THE METHODS TO BE USED TO TIE ALL PHASE I ACTIVITIES TOGETHER i

PRIOR TO PROCEEDING TO PHASE II. CPCO IS WORKING WITH CIO TO RESOLVE THIS CONCERN.

4 h

e d

  • e o

e SECTION VI ADDITIONAL MODULE RELEASES

MODULE RELEASE SEQUENCE 1.

340 RB II Outside D-Ring

  • 23.

310 RB II Fuel Peo:t 2.

800

, Service Water Structure 24.

103 West Wing Wall 25.

290 Unit I 685' W.

Penetration 3.

102 East Wing Wall Aux

  • p 4.

120 5'4.'

Aux

  • 26, 220 634' Labs Cont ro] Tower 5.

410 614' Unit II Turbine

  • d 27.

860 Ta+k Farm RELEASED 28.

420 634' Turbine I:I 29.

430 659' Turbine I:[

6.

150 634' Aux

  • 30, 440 695' & 715 Turlbine II (151 incl) 31.

190 Radwaste Build-itng 7.

160 646' & 652' Aux

  • 32.

9'00 Misc Structures; (161 &' 162 incl) 33.

850 Health Physics Cal Facility h

RB II N. D Ring

  • 34.

880 River Intake St.ructure 8.

9.

240 659' Control Tower

  • 35 810 Cire Water Builiding 10.

280 659' Unit II Elect Penetration 36.

890 Pond Blowdown Sitructure 11.

3T07 RB II S. D-Ring

  • 37.

830 Guard Houre 12.

210 614' Control Tower

  • 38 870 Oily Waste Butuding 13.

820 Diesel Generator Blds 39 610 614' Turbine I 14.

250 674'-6" Control Tower

  • 40 620 634' Turbine I 15.

170 659' & 674'-6 Aux

  • p.

41.

630 659' Turbine I (175 inc1) 42.

640 695' Turbine I

'0D 16.

l'40 614' Aux

  • 1 43.

540 RB I Outside D--Ring 17.

230 646' Control Tower

  • 44.

530 RB I S. D-Ring 18.

130 599' Aux

  • 45.

520 RB I N. D-Ring 19.

101 Aux Bldg Pipeway &

46.

510 RB I Fuel Pool Valve Gallery

  • 47.

700 Evaporator Bui:1 ding 20.

180 Aux Building Roof

  • 48.

710 Steam Tunnel 21.

110 568' Aux

  • 49.

720 Con. Return Pumphouse 2B MILESTONE 22.

260 685' Control Tower & Roof i

I

  • = Require for Aux Flush - 2B Hilestone PRELIMINARY

g 4

O SECTION VII

SUMMARY

l

~

SUMMARY

1.

THE INITIAL IMPLEMENTATION OF THE CCP PHASE I HAS PROCEEDED IN A DELIBERATE AND CAUTIOUS MANNER USING SELF-APPRAISAL PROCESSES TO DEVELOP FEEDBACK FROM LESSONS LEARNED.

2.

TO-DATE PHASE I RESULTS FROM BOTH STATUS ASSESSMENT AND QVP HAVE BEEN SATISFACTORY.

i 3.

REGULAR MANAGEMENT EVALUATIONS OF PHASE I ACTIVITIES HAVE BEEN HELD TO ASSURE THAT PROCESS CONTROLS ARE IN PLACE.

i

4. ADDITIONAL MODULE RELEASES ARE NECESSARY TO:

l e FACILITATE A CONTINUATION OF THE LOGICAL STATUS ASSESSMENT l

AND QVP PROCESS TO SUPPORT EVENTUAL PHASE li RELEASES FOR j

MILESTONE 2B (AUX FLUSH).

  1. MAINTAIN THE PLANNED MANPOWER BUILDUP FOR STATUS ASSESSMENT AND QVP.

5.

RECOMMENDED RESOLUTIONS ON COMMODITIES SPANNING SEVERAL MODULES ARE NEEDED TO FACILITATE EFFICIENT COMPLETION OF STATUS ASSESSMENT AND QVP ACTIVITIES.

l i

Attachmint 2 MODULE RELEASE SEQUENCE PRIORITY NUMBER SCHEDULE NUMBER DESCRIPTION 1

340 RB II Outside D-Ring *

)

2 800 Service Water Pump Structure 3

102 East Wing Wall Auxiliary Building

  • 4 120 El. 584' Auxiliary Building 5

410 El. 614' Unit II Turbine

  • RELEASED 6

150 El. 634' Auxiliary Building *

(151 included) 7 160 El. 646' & 652' Auxiliary Building *

(161 & 162 included) 8 320 RB II N. D-Ring

  • 9 240 El 659' Control Tower
  • 10 330 RB II S. D-Ring
  • 11 820 Diesel Generator Building 12 280 El. 659' Unit II Electrical Penetration 13 210 El. 614' Control Tower
  • 14 250 El. 674'-6" Control Tower
  • 15 170 El. 659' & 674'-6 Auxiliary Building *

(175 included) 16 140 El. 614' Auxiliary Building

  • 17 230 El. 646' Control Tower
  • 18 130 599' Auxiliary Building
  • 19 101 Auxiliary Building Pipeway and Valve Gallery
  • 20 180 Auxiliary Building Roof
  • 21 110 El. 568' Auxiliary Building
  • 2B MILESTONE 22 260 El. 685' Control Tower and Roof 23 310 RB II Fuel Pool 24 103 West Wing Wall 25 290 Unit I El. 685' W. Penetration 26 220 El. 634' Labs Control Tower 27 860 Tank Farm 28 420 El. 634' Turbine II 29 430 El. 659' Turbine II 30 440 El. 695' and 715 Turbine II 31 190 Radwaste Building 32 900 Miscellaneous Structures 33 850 Health Physics Cal. Facility 34 880 River Intake Structure 35 810 circulating Water Building 36 890 pond Blowdown Structure 37 830 Cuard House 38 870 Oily Waste Building 39 610 El. 614' Turbine I 40 620 El. 634' Turbine I 41 630 El. 659' Turbine I 42 640 El. 695' Turbine I 43 540 RB I Outside D-Ring 44 530 RB I S. D-Ring 45 520 RB I N. D-Ring 46 510 RB I Fuel Pool 47 700 Evaporator Building 48 710 Steam Tunnel 49 720 Con. Return Pumphouse
  • = Require for Aux. Flush - 2B Milestone Revision 1 3/27/81 BHPeck

i s

Attechm:nt 3 Uniquely identified and tracked crossover commodities that may be status assessed or quality verified as a unit.

COMMODITY EXTENSION LIMIT Electrical Slots (floor penetration)

Complete uniquely identified unit Cable Tray Complete uniquely identified unit Exposed Conduit Complete uniquely identified unit Wireway Complete uniquely identified unit Embed Conduit /Ductbanks Each end Trenches Complete uniquely identified unit Instrumentation Tubing Complete isometric drawing.

(To be included with module containing instru-ment)

Mechanical Equipment The entire piece of equipment as supplied by the equipment vendor will be assessed on both rotating and nonrotating equipment, even if field work or assembly was performed within the component or skid.

Equipment Supports Both integral and non-intregral equip-ment supports will be assessed in their entirety, not including the permanent building frame or structure.

Special Doors & Airlocks Complete door with hardware and frame CCP0384-0001A-CN02

4 Attachmint 4 Uniquely identified commodities that form a single identifiable unit and may be status assessed or quality verified as a unit.

COMMODITY EXTENSION LIMIT Structural Framing to and including the next connection or support point Blockwalls Both sides of wall, including attach-ments and penetrations to end of the span (tie-in to the next structural support point)

Structural Concrete Walls both sides of the wall, including penetrations, up to the module boundary Decontaminable Coatings any coatings on the commodities shown on this extension list Miscellaneous Q Coatings Any coatings on the commodities shown on this extension list CCP0384-0001A-CN02

1 5

t Attachmtnt 5 Functionally interrelated crossover commodities that may be status assessed or quality verified as a whole item.

COMMODITY EXTENSION LIMIT Large Pipe Assess to the point outside the module which represents the boundary of the stress analysis. This will not exceed the first anchor point, ie:

anchor, pump, tank nozzle, etc.

Small Pipe Assess to the limits of the piping as shown on the isometric.

Note: QVP on piping which was accepted on PW-1.00 and PF-1.10 PQCI's must extend to the ncn- " field break," ie:

field weld or flange joint, beyond these limits.

In-Line Commodities:

Assess all of these commodities which Flued Heads are installed within the boundaries Flange Joints of the piping being assessed (as Weld Joints described above).

Valves (Mechanical and Welded)

Orifice Plates Electrical Penetration Assembly Manufact.' red electrical pressure boundary casembly as a complete unit CCP0384-000lf-CN02

- 1 BCC JWCook, P-26-336B SHHowell, M-1180B TABuczwinski, Midland-207 LGraber, LIS JNLeech, P-24-506 DFLewis, Bechtel FJLevandoski, B&W GALow. P-12-237A DASommers, P-14-106 PPSteptoe, IL&B, Chicago DJVandeWalle, P-24-614B BJWalraven, P-24-517 RAWells, Midland FCWilliams, IL&B, Washington, DC DTPerry, Midland NRC Correspondence File, P-24-517 UFI, P-24-511 CMS-Midland JEKarr, Stone & Webster RC DMBudzik, P-24-517A RJErhardt, P-14-113A LSGibson, P-24-618A P-24-505 (Last) 1 1

4 CCP0384-0001A-CN02

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