ML20087P218

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Forwards Summary of Heat Numbers & Purchase Order Item Numbers by Vendor,Further Supplementing 831123 Response to IE Bulletin 83-06, Nonconforming Matls Supplied by Tube-Line Corp Facilities
ML20087P218
Person / Time
Site: Vogtle  Southern Nuclear icon.png
Issue date: 03/22/1984
From: Foster D
GEORGIA POWER CO.
To: James O'Reilly
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
References
GN-331, IEB-83-06, IEB-83-6, NUDOCS 8404060171
Download: ML20087P218 (5)
v • d • e


Text

P Georg a Power Corrpany Route 2. Box 299A Waynesboro, Georgia 30830 Teiephone 404 554-9961. Ext. 3360 404 724 8114. Est 3MO L

Georgia Power a o. rom,

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m ' ""wn"c w'n Vogt:e Project March 22, 1984 United States Nuclear Regulatory Commission

Reference:

Office of Inspection and Enforcement RII: JP0:

Region II - Suite 3100 50-424 101 Marietta Street 50-425 Atlanta, Georgia 30303 Attention: Mr. James P. O'Reilly File: X7BC24 Log:

GN-331 Gentlemen:

The following is submitted further to our letter of November 23, 1983 (File: X7BC24, Log: GN-287), in response to I & E Bulletin 83-06, "Non-conforming Materials Supplied by Tube-Line Corporation Facilities at Long Island City, New York; Houston, Texas; and Carol Stream, Illinois:"

The Vogtle Project Architect / Engineer and "N" Certificate Holder, Bechtel Power Corporation, has completed its Supplier Quality Audit of Tube-Line Corporation's Carol Stream Facility. As a result of the audit, Bechtel's recommendations regarding the actions required to resolve I & E Bulletin 83-06 have changed significantly from those related in our earlier res-ponse. The audit verified that although Tube-Line sub-vendors' quality assurance programs did not meet all the requirements of Subsection NA-3700/

NCA-3800 of the ASME Boiler and Pressure Vessel Code (hereafter referred to as the " Code"), Tube-Line audit checklists indicated that in all cases suppliers' material identification and control programs were satisfactory.

Based on the results of the audit, Bechtel now recommends that GPC invoke subarticle NX-2600 from the 1977 Edition of Section III of the Code in lieu of invoking Code Case N-242-1. All fittings supplied to the Vogtle Project directly from Tube-Line are two inches and smaller. Subarticle NX-2600 exempts two inches and smaller flanges and fittings from all NA 3700/NCA 3800 quality program requirements except for the requirements of NA 3767.4.

Actions are being taken to satisfy the requirements of NA 3767.4 for this material.

To date, ninety-three (93) separate heats of materials two inches and smaller have been identified which were supplied to the Vogtle Project by Tube-Line.

In lieu of performing chemical and physical property analyses on each of the ninety-three heats, Bechtel now recommends that only a re-presentative sample of fourteen (14) heats (fifteen percent of the identified heats) be tested. The adoption of NX-2600 allows random sampling in lieu of testing each heat since testing is now for verification of original test cesults rather than for the fulfillment of code requirements. The attached list provides the heat identifications made to date as well as the subvendor supplying the material to Tube-Line.

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United' States Nuclear Regulatory Commission Page Two

.In addition to material two inches and. smaller, eight 4" raised-face, 150#,~ ASTM A-105, Grade 79,~ slip-on flanges have been identified as being supplied by Tube-Line through Johnston Pump Company of Glendora, California.

.These flanges were used in the fabrication of two Unit 2 Diesel Oil Storage

. Tank Pumps-(Plant Equipment Nos. 2-2403-P4-001 and 2-2403-P4-002), which are Seismic Category 1, safety-related, Code Section III, Class 3 compon-ents. These. fittings will_ require a complete evaluation relative to Code requirements.

i

-Georgia Power Company is continuing to search all incoming material docu-mentation packages for material supplied by Tube-Line Corporation. We will continue to keep the USNRC informed of the progress of our evaluation of this matter.

This report contains.no proprietary information and may be placed in the

.NRC's~Public Document Room'.

Very uly yo s D. O. Foster REF/D0F/tdm:

Attachment

.D.~0. Foster states that he-is the'Vice President and Project General.

Manager of Vogtle Project and is authorized to execute this oath on behalf of Georgia Power Company and that to'the best of.his knowledge and belief the facts set forth in'thi letter are true.

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D. O. Foster 4

~ Sworn to and subscribed before me this:.O /,71 day-_of March,-1984.

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J Notary Public, Georgia, Stata at Large

. Uy Comm!ssion Emires Jan. 7,1987

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U'. S. Nuclear Regulatory Commission Attn':. Document Control Desk Washington, D. C.

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0. Batum M. Malcom

. J. A. Bailey G. Bockhold, Jr.

E. D. Groover:

P. D. Rice.

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Page 1 of 3

SUMMARY

OF HEAT NUMBERS AND PURCHASE ORDER ITEM NUMBERS BY VENDOR VENDOR HEAT #

P.O.

ITEM #'s

1) NBK (Tokyo)

AABK 131

- Nippon Bonkan Kogyo AABL 132 T/L P.O.

Reg'ts:-

AABS 554, 555 1)' ASTM Mat'l AABT 558

2) Heat Treated (HT)

AACG 99 AACF 062 1900*F Water Quench AACS 133 AADA 161 AADAB 552, 572, 573 AADAC 571, 575, 551 AADC 097, 098 AAEB 063 AAEBT 536 AAEBU 537 AAEBUA 538 AAECD 539 AAECE 540 AAEP 553 AAES 559 AAET 578 AAYW 065 ABYA 064 ABYB 574 ABYC 577

-ACHA 065, 557 l

2) KUZE (Tokyo)

AAWW 100 L

Taikyo Sangyo Co. Ltd AAWU 99 L

T/L P.O.

Reg'ts:

AAWV 96

1) ASTM Mat'l ABTA 556 l
2) Heat Treated ABTB-560 ABZN 555 1900* for 1 hr/ inch ABZO 559 Water Quenched ABZY 554 l

ACKQ 576 ACKR 579

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Page 2 of 3 VENDOR HEAT #

P.O.

ITEM f's

3) METALFAR ABHA 670 (Como, Italy)

ABJB 669, 727, 614, 611, 666, T/L P.O.

Reg'ts:

730

1) ASTM Mat'l ABNE 667, 729, 612
2) No Heat Treatment ABOC 651, 641, 596, 636, 637, Tubeline Subcontracted 591, 642, 592, 609, 722, HT, Chemical &

597, 638, 652, 653, 598, Physical Tests 643, 593 ABOD 668, 728, 613 ABPD 610 ABRD 585, 590, 650, 691, 584, 694, 595 ABRE 647, 594, 599, 639, 644, 653, 654, 695, 696, 699, 700, 703, 704, 707, 708, 581, 587, 582, 646, 586, 643 ABUD 605, 659, 660, 604, 692, 588, 583, 648 ABUE 615, 726, 693, 694, 697, 701, 702, 705,.706, 601, 602, 603, 654, 656, 657, 658, 600, 640, 655, 695, 645 ABUF 698, 694, 598, 584, 649 ABWA 608, 663, 723, 661, 725, 606 ABWB 609, 664 ACAB 607, 665, 724, 610, 662, 721, 607

4) HACKNEY ABVAG 552 (Dallas, Texas)

T/L P.O.

Reg'ts:

ABVA 134

1) ASTM Mat'l
2) Heat Treated 5)'MACLINE ACBB 132 (Montreal, Canada)

ACBC 134 T/L P.O.

Reg'ts:

ACBD-135

'1) ASTM Mat'l ACNA 131

2) Heat Treated HT was not performed by Macline.

Sub-contracted by T/L L

n Page 3 of 3 P.O.

P.O.

P.O.

VENDOR HEAT #

ITEM #

NUMBER DATE

6) CUSTOM ALLOY PAUA LATER
  1. 8172 6/30/81 (Califon, N.J. )

PAUAB LATER

  1. 8172 6/30/81

-T/L P.O. Reg'ts:

PAUAC LATER

  1. 8172 6/30/81
1) ASME III Class 3 PAUAD LATER
  1. 8172 6/30/81 to NCA-3800 PAUAF LATER
  1. 8172 6/30/81
2) Heat Treated PAUAG LATER
  1. 8172 6/30/81 PAUAH LATER
  1. 8172 6/30/81 T/L relieved in house
  • PAUAI LATER
  1. 8172 6/30/81 then subcontracted PAUAJ LATER
  1. 8172 6/30/81 UT/PT - T/L did some PAUAK LATER
  1. 8172 6/30/81 PT in house to a PAUAL LATER
  1. 8172 6/30/81 procedure without PAUAM LATER
  1. 8172 6/30/81 acceptance criteria PAUAN LATER
  1. 8172 6/30/81 meeting NB requirements.

PAUAO LATER

  1. 8172 6/30/81 Mat'l furnished as PAUAP LATER
  1. 8172 6/30/81 Class 1 to Consolf. dated PAUAQ LATER
  1. 8172 6/30/81 PAUAR LATER
  1. 8172 6/30/81 PAUAS LATER
  1. 8172 6/30/81 PAUAT LATER
  1. 8172 6/30/81 PAUAV LATER
  1. 8172 6/30/81 PAUAW LATER
  1. 8172 6/30/81 PAUB LATER
  1. 8172 6/30/81 PAUE LATER
  1. 8172 6/30/81 PAUF LATER
  1. 8172 6/30/81 PAUG LATER
  1. 8172 6/30/81 PAUH LATER
  1. 8172 6/30/81 PAUI LATER
  1. 8172 6/30/81 PAUJ LATER
  1. 8172 6/30/81 PAUK LATER
  1. 8172 6/30/81 PAUL LATER
  1. 8172 6/30/81 PAUM LATER
  1. 8172 6/30/81 PAUO LATER
  1. 8172 6/30/81

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PAUQ LATER

  1. 8172 6/30/81 PAUT LATER
  1. 8172 6/30/81 PAUW LATER
  1. 8172 6/30/81 PAUX LATER
  1. 8172 6/30/81 PAUY LATER
  1. 8172 6/30/81 l
7) CAPITOL HEAT #'s 698 LATER 699 705 707 i
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