ML20087L895
| ML20087L895 | |
| Person / Time | |
|---|---|
| Site: | Vogtle  |
| Issue date: | 08/18/1995 |
| From: | Briney M GEORGIA POWER CO., INDIANA MICHIGAN POWER CO. (FORMERLY INDIANA & MICHIG |
| To: | |
| References | |
| CON-#395-17031 93-671-01-OLA-3, 93-671-1-OLA-3, OLA-3, NUDOCS 9508290038 | |
| Download: ML20087L895 (78) | |
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MtJtTE0 00RRESPONDENCE 00CKETED b AUGUST 18, 1 UNITED STATES OF AMERICA '95 AUG 23 P3 :06 NUCLEAR REGULATORY COMMISSION Before the Atomic Safety and Licensino Board 0FFICE Of SECRETARY DOCKETING & SERVICE BRANCH In the Matter of -
) Docket Nos. 50-424-OLA-3
) 50-425-OLA-3 GEORGIA POWER COMPANY, at al. )
) Re: License Amendment (Vogtle Electric Generating Plant, ) (Transfer to Southern Units 1 and 2) ) Nuclear)
)
) ASLBP No. 93-671-01-OLA-3 REBUTTAL TESTIMONY g
OF MARK BRINEY i
ON DIESEL GENERATOR REPORTING STATEMENTS i
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I 9508290038 950818 i 3
PDR ADOCK0500g4
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REBUTTAL TESTIMONY OF MARK BRINEY 1 Q: WHAT IS YOUR NAME AND PLACE OF EMPLOYMENT?
2 A: My name is Mark Briney. I am currently employed by the
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i 4 Plant. A summary of my professional qualifications is attached 5 hereto as Exhibit A.
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) 6 Q: WHERE WERE YOU EMPLOYED DURING FEBRUARY THROUGH DECEMBER 1990?
l 7 A: I was employed by the Georgia Power Company at the Vogtle 8 Electric Generating Plant.
9 Q: WHAT WAS YOUR POSITION DURING THAT TIME PERIOD?
10 A: I was the acting Instrumentation & Controls ("I&C") department 11 superintendent. Mr. Mike Hobbs, the actual IEC superintendent, was 12 assigned to a special project related to reducing the backlog 13 associated with the Vogtle Preventative Maintenance Program.
i 14 Q: WHAT IS THE PURPOSE OF YOUR TESTI$ONY?
j l 15 A: My testimony addresses allegations by Mr. Mosbaugh that (1) l
- 16 maintenance personnel wanted to keep quiet their opinions of the I
17 Calcon sensors (Mosbaugh Revised Prefiled Testimony at 14-15), (2) j 18 Georgia Power did not honestly believe or did not reasonably 19 conclude that high dew point measurements on March 29, 1990 were ;
I 20 due to a faulty dew point measuring instrument (Mosbaugh Revised l 21 Prefiled Testimony at p. 71-79), and (3) that the out of i
22 specification readings obtained by an EG&G instrument (VP-1114) on l
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, 1 April 6 and 7 were valid high dew point measurements (Mosbaugh !
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2 Revised Profiled Testimony at p. 79-80).
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3 Q: DO YOU RECALL WORKING DIRECTLY WITH THE VOGTLE GENERAL l 1
4 MANAGER, GEORGE BOCKHOLD, DURING THIS TIME.
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~5 A: Yes. In particular, I recall working with Mr. Bockhold on 6 various technical issues associated with the Vogtle emergency 7 diesel generators following a Site Area Emergency that was declared l
8 on March 20, 1990.
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! 9 Q:- WHAT WERE THE PRIMARY TECHNICAL ISSUES YOU WORKED ON? i l
l 10 A: I was a member of the Event Critique Ter.m which evaluated the l
11 cause of the event and recommended corrective actions to Mr.
12 Bockhold. As the acting I&C superintendent, I focused on 13 instrumentation-related issues. The two issues that stick in my 14 mind were the Calcon sensors used on the control system for the 15 diesel generators and dew point measurements used to assess the 16 moisture level for the diesel generator air system.
17 CALCON SENSORS 18 Q: WHAT WAS YOUR OPINION OF THE CALCON SENSORS USED ON THE 1
19 CONTROL SYSTEMS OF THE VOGTLE DIESEL GENERATORS?
20 A: My personal opinion at the time was that the Calcon sensors 21 were the cause of many problems when we performed maintenance 22 overhaul activities on the diesel generators.
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1 Q: DO YOU RECALL EXPRESSING THE VIEW THAT THE CALCON SENSORS WERE 2 " JUNK" DURING THIS TIME FRAME?
3 A: I recall having that general view but did not recall using the 4 word " junk" until I reviewed a transcript for Mr. Mosbaugh's Tape 5 No. 10. The transcript I reviewed reflects discussions of the 6 Event critique Team on or about March 23, 1990. I expressed my 7 dislike for the Calcon sensors because my experience with them was 8 that they were difficult to calibrate and that they frequently 9 required recalibration or replacement at each diesel overhaul 10 period.
11 Q: DID YOU COMPILE THE CALCON SENSOR HISTORICAL
SUMMARY
THAT WAS 12 USED BY THE NRC IN DEVELOPING NUREG-1410, APPENDIX I?
13 A: As the acting I&C superintendent, I was responsible for 14 compiling this information and was assisted in doing so by several 15 members of the I&C staff.
16 Q: WAS THIS DATA EVER' SENT TO THE PLANT SYSTEM ENGINEERING 17 DEPARTMENT FOR REVIEW REGARDING THE APPARENT HIGH CALCON SENSOR 18 FAILURE RATE?
19 A: I do not think I ever formally requested that engineering 20 review this data. However, I am certain I expressed my views to 21 engineering department personnel on several occasions.
22 Furthermore, I believe a deficiency card ("DC") was initiated 23 whenever the I&C department found problems with the sensors. I 24 believed that the DC process would lead to a root cause assessment I
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2 Q: -DID THE IEC TECHNICIANS EVER DISASSEMBLE CALCON SENSORS TO ,
3 ' CHECK FOR DEBRIS?
4 A: I do not beliere that disassembly and inspection for debris 5 were part of our normal procedure. However, I do recall 6 disassembling a sensor in the IEC shop while investigating the 7 March 20 event and not finding any significant debris.
8 Q: ARE YOU AWARE OF AN ASSESSMENT OR CONCERN WITHIN THE IEC !
9 DEPARTMENT REGARDING THE HANDLING OF THE CALCON SENSORS, THE USE OF t
10 EXCESS PIPE DOPE WHEN CONNECTING THE SENSOR TO ITS FITTING, OR 11 INADEQUATE INSTRUCTIONS REGARDING INSTALLATION / REMOVAL OF THE ,
i 12 SENSORS? .
13 A: No. I do not recall any special precautions or vendor :
i 14 instructions that would have alerted Georgia Power to exercise any 15 special degree of care in these areas. Of course, our technicians {
16 followed normal skill of the craft, taking reasonable precautions f 17 to prevent the entry of foreign particles into the sensors. In ;
18 fact, the maintenance procedure at the time used for calibrating l 19 the temperature sensors, Procedure No. 22332-C (Rev. 2) at 2, j 20 attached hereto ac Exhibit B, included a precaution to "[m)inimize l
21 entry of foreign materials or dirt into the working parts of the 22 instrument." ;
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l 1 DEW POINT MEASUREMENTS 2 Q: WHAT DO YOU RECALL REGARDING DIESEL GENERATOR AIR RECEIVER DEW 3 POINT MEASUREMENTS IN THE PERIOD FOLLOWING THE SITE AREA EMERGENCY 4 BUT BEFORE GEORGIA POWER'S APRIL 9, 1990 MEETING WITH THE NRC IN 5 ATLANTA?
6 A: I recall that following the event, there was an NRC Region II 7 inspector on site as well as a formal NRC Incident Investigation 8 Team monitoring Georgia Power's efforts to troubleshoot the Unit 1 9 diesel generators and return them to an operable condition. I also 10 recall, for example, that during a review of prior maintenance work 11 orders ("MWOs") on the diesels, the NRC Region II inspector, Milt 12 Hunt, discovered an unsatisfactory dew point reading on the 1A 13 diesel air receiver. Based on my review of that MWO, No. 1-90-01513 14 (attached hereto as Exhibit C), I see that the I&C technician 15 initiated a deficiency card to address the unsatisfactory dew 16 points on the 1A diesel, but was told by the Operations Shift 17 Supervisor to handle the matter with a maintenance work order 18 instead. The I&C technician initiated MWO 1-90-01651 (Intervenor 19 Exh. II-143) to address this problem. ,
20 Q: WHAT ACTIONS DID GEORGIA POWER TAKE TO ADDRESS THIS ISSUE?
21 A: As I recall, we initiated several actions in parallel with one 22 another. These actions were to " blow down" the diesel 1A air 23 receivcr and check for the presence of moisture, " feed-and-bleed" 24 the 1A air receiver, check all the diesel control system air 25 filters for the presence of moisture, and take additional dew point j l
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1 1 measurements on all of the diesel air receivers. We initially l 2 measured high dew points on all four air receivers of the Unit 1 3 diesels. See MWO 1-90-01651 (Intervenor Exh. II-143) and MWO 1 4 01770 (attached hereto as Exhibit D). We eventually measured the !
1 5 dew points for the four Unit 2 diesel generator air receivers and 6 also found them high. See MWO 2-90-00964 (Intervenor Exh. II-146) 7 and MWO 2-90-001021 (attached hereto as Exhibit E) .
8 Q: WHAT ACTIONS DID YOU TAKE WHEN THE DEW POINTS MEASURED HIGH ON 9 ALL OF THE DIESEL GENERATOR AIR RECEIVERS?
10 A: At that time, the I&C technicians routinely used an Alnor dew 11 point measurement instrument. When the dew point measurements on 12 all eight air receivers were out of specification, the technicians 13 and I doubted the accuracy of the readings. With the exception of 14 the Unit 2A air dryers (discovered on April 7 to be powered-up but 15 turned off), we were not aware of any problems with the air dryers, 16 and with the dryers running there was no logical way that 17 independent air systems would be out of specification at the same 18 time. We knew that dew point measurements normally had been within 19 specification in the past, and suspected that the instrument 20 readings were simply wrong.
21 Q: WHAT DID YOU DO TO CONFIRM THE SUSPECTED INACCURACY OF THESE 22 MEASUREMENTS?
33 A: I attempted to verify the accuracy or inaccuracy of the Alnor 24 readings with independent instrumentation. Georgia Power had d
1 another "back-up" dew point measurement instrument, an EG&G model, 2 which had never been used by the IEC technicians. We also rented 3 another Alnor dew point measurement instrument from GE, although it 4 was a different model than the Alnor used by Georgia Power. On 5 April 6 and 7, 1990, we used these two instruments to take 6 additional dew point measurements on all eight air receivers.
7 In parallel with taking these measurements, we contacted the 8 I&C department at the nearby V. C. Summer nuclear power plant and 9 asked to borrow one of their dew point measurement instruments. We 10 also
- aquested that v. C. Summer provide information on appropriate 11 use of the loaned instrument.
12 Q: WHAT WERE THE RESULTS OF THIS EFFORT?
13 A: The dew point readings of Georgia Powar's Alnor instrument, 14 Georgia Power's EG&G instrument and the "GE rental" instrument are 15 reflected on GPC Exh. II-52 (Bockhold Exhibit F). The exhibit is 16 a copy of my hand-written tabulation of results obtained on April 17 6 and 7, 1990.
18 Q: WHAT CONCLUSION DID YOU DRAW FROM THESE RESULTS?
19 A: I could not draw any definitive conclusions from this data.
20 I knew that the I&C department took diesel generator air system dew 21 point readings on a monthly basis. I was quite familiar with the 22 diesel air system and did not believe that all eight air receivers 23 would be out of specification at the same time. Each unit at 34 Vogtle has two diesel generators and each diesel has two l
l 1 independent air receivers; thus, there are eight independent air 2 supplies for the diesel control systems.
- 3 My experience was that out of specification measurements were j 4 rare, and to my knowledge there were never multiple diesels with i 5 air receivers out of specification at the same time. Furthermore, 6 the most recent monthly dew point checks had not revealed any 7 problems. Thus, my experience caused me to doubt the validity of 8 the Alnor instrument readings.
9 Georgia Power's EG&G instrument had never been used by the IEC 10 technicians while I was at Vogtle. The instrument was different 11 from the Alnor instrument. I, along with I&C foreman Scott 12 Hammond, inspected the instrument and attempted to use it the best l
13 way we could determine to obtain additional dew point data.
14 However, our inexperience with the instrument caused us to doubt 15 the reliability of the measurements we were getting.
16 The readings obtained using the GE rental Alnor were 17 significantly lower than the readings obtained with the Georgia 18 Power Alnor and EG&G instruments, and were generally more in line 19 with previous dew point measurements th.an the out of specification 20 high readings. However, the differences between these readings and I
21 the other instruments' readings made them inherently suspect. ,
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32 Q: HOW DID YOU RESOLVE THIS PROBLEM OF INDETERMINANT DEW POINT 23 MEASUREMENTS?
24 A: As I stated before, we worked in parallel to borrow an 25 instrumnnt from the V.C. Summer Plant. We received their 1 instrument, an EG&G model identical to our own back-up instrument, 2 along with a users manual on April 7 or 8. The first thing I 3 noticed about the borrowed instrument was that it had a flow meter 4 hooked up to it to precisely monitor the air flow through the 5 instrument. We had not used a flow meter when using our EGEG 6 instrument earlier. This caused me to further doubt the validity 7 of the earlier EGGG data.
8 The information provided by V.C. Summer regarding proper use 9 of the instrument greatly assisted us in learning how to properly 10 use our own EG&G instrument and we obtained in specification 11 readings on seven of the eight air receivers using both 12 instruments. Thus, our own EG&G instrument independently confirmed 13 that seven of the eight air systems were in specification (the 14 exception being the Unit 2A K02 air receiver. See MWO 2-90-00964 15 (Intervenor Exh. II-146).
16 Q: DO YOU KNOW WHETHER THE AIR RECEIVERS WERE BLOWN DOWN AND 17 RECHARGED IN THE PERIOD OF TIME AFTER THE HIGH READINGS WERE TAKEN 18 ON APRIL 5 AND THE IN SPECIFICATION READINGS WERE TAKEN?
19 A: I don't know for certain which air receivers were blown down i
20 and recharged. The I&C technicians did not perform these blow 21 downs, they were performed by Operations Department personnel. As 22 I stated earlier, my recollection is that the diesel 1A air 23 receiver was blown down and recharged but I don't know about the 24 others.
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1 Q: DID YOU INFORM OTHERS THAT THE INITIAL HIGH DEW POINT READINGS 2 WERE DUE TO FAULTY INSTRUMENTATION?
3 A: Yes. Based on the circumstances described above, my 4 professional opinion was that the initial readings taken with the 5 Alnor instrument on March 29, 1990 were higher than the specified 6 range because the instrument was defective. Confirmatory 7 measurements taken with the back-up EG&G instrument in the April 5-8 7 time frame were not reliable because we did not have experience l 9 using this instrument.
10 Q: DID YOU DOCUMENT THIS CONCLUSION IN ANY PERMANENT PLANT !
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- 11 RECORD?
12 A: While I have no recollection of this today, I have reviewed 13 plant records that indicate I did. As I stated earlier, MWO 1 1 4
14 01513, which measured high dew points on March 29, 1990, indicates 15 that the I&C technician that had taken the measurements initiated 16 a deficiency card. However, the Unit 1 shift supervisor requested
! 17 that the I&C technician instead write an MWO to investigate and fix 18 whatever was causing the problem. In fact, the dew point readings 19 depicted on GPC Exhibit II-52 were specifically taken as a result
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20 of Mr. Hunt's interest in the high readings obtained on March 29.
21 When the same I&C technician that had taken the dew point 22 readings on March 29 measured high dew points on both of the Unit 23 1B air receivers, he wrote another DC. This time, it appears the
- 24 Unit 1 shift supervisor accepted the DC. The resu.' ting DC, 1 , 25 186 (Intervenor Exh. II-79), explains what happened as I have t
1 described above. The attached root cause determination worksheet 2 further documents my belief that the Alnor instrument was defective 3 and the EG&G instrument had initially been used improperly. It 4 also shows that the dew point measurement checklist was to be q 5 revised to require use of only the EG&G instrument in the future. I i '
6 The Alnor was not to be used again and was, thus, effectively i
7 removed from the METE program at that time.
8 Q: DID YOU INFORM MR. GEORGE BOCKHOLD OF YOUR CONCLUSION THAT THE 9 INITIAL HIGH READINGS WERE DUE TO FAULTY INSTRUMENTATION?
2 10 A: I am sure I did.
O l 11 Q: WHY DID THE I&C TECHNICIANS NOT INITIATE A DEFICIENCY CARD FOR i
12 THE OTHER DIESEL GENERATOR AIR SYSTEMS?
y 13 A: I do not recall. However, I view a DC as a vehicle for 14 ensuring a potential problem is documented and investigated and a 15 MWO as a method for correcting known problems. In my opinion, this
- 16 situation called for the latter. We knew the dew point
) 17 measurements were out of specificati.on and we knew what the 18 recommended actions were to either lower the dew points, if they 19 were indeed high, or to verify the dew points were within l 20 specification using alternate measuring equipment. Further, we 21 already had one DC to track this issue (i.e. , DC 1-90-186). I also i
22 recall that sometime later in 1990, the diesel system engineer, Mr.
23 Ken Stokes, recommended that we not write DCs for high dew point 24 readings and instead, added additional guidance to our dew point
1 checklist procedure. See DC 2-90-231, attached hereto as Exhibit 2 F.
3 Q: ONCE YOU DETERMINED THAT YOU HAD A DEFECTIVE INSTRUMENT, DID 4 YOU UNDERTAKE AN EFFORT TO REVIEW OR RE-EVALUATE PRIOR DEW POINT 5 MEASUREMENTS TO DETERMINE IF THIS CONDITION HAD EXISTED PRIOR TO 6 MARCH 29?
7 A: No. I know that the METE program procedure requires such a 8 review when these prior readings are being relied upon to satisfy 9 some operating requirement. However, in - this case, the newly 10 obtained readings with the Georgia Power EG&G instrument'had become 11 the basis for complying with the dew point specilication so there 12 was no reason to go back and reverify prior measurements. Further, l 13 I felt that if a problem had exis,ted in the past, signs of 14 moisture-related problems would have been discovered by air 15 receiver blow-downs, control air filter inspections, or maintenance 16 overhaul inspections.
i 17 Q: WHAT WAS DONE AFTER APRIL 7, 199Q TO CONFIRM WHETHER OR NOT 18 THE ALNOR INSTRUMENT WAS IN FACT DEFECTIVE?
19 A: While I was employed by Georgia Power, I do not believe 1 20 anything was done. From my perspective, nothing needed to be done.
21 As shown in the revised preventative maintenance checklist for the 22 diesel air system, the Alnor instrument was permanently replaced by 23 the EG&G instrument (see Exhibit F) and the dew points were all 24 within the specified range.
1 Q: WHY DID THE ALNOR INSTRUMENT VP-2466, LATER BELIEVED TO BE 2 FAULTY, HAVE ITS CALIBRATION DUE DATE EXTENDED FROM MARCH 7 TO 3 APRIL 7, 1990? .
l 4 A: As explained above, at the time the Alnor was the only 5 instrument used by the I&C technicians. Instrument VP-2466 was the 6 only Alnor on site because the other two Alnor instruments had been 7 sent off site for calibration. Thus, one of my IEC foremen 8 temporarily extended the calibration due date by one month. See 9 interoffice correspondence from M. J. Wimburn to me, dated March 8, ,
i 1 10 1990 (attached hereto as Exhibit G).
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BRINEY EXHIBIT A GPC EXH. II _ _
SUMMARY
OF PROFESSIONAL QUALIFICATIONS MARK S. BRIMEY EDUCATION:
8/79 Associate of Science, Electronics Engineering Technology, IIT Technical Institute, Fort Wayne, Indiana EXPERIENCE:
Indiana Michigan Power Company D.C. Cook Nuclear Plant Bridgeman, Michigan 9/93-PRESENT Instrument Maintenance Supervisor 9/91-9/93 Senior Project Scheduler Georgia Power Company Vogtle Electric Generating Plant Waynesboro, Georgia 1/91-9/91 Planning and Scheduling Supervisor j 8/89-12/90 Acting Instrumentation & Controls ("I&C")
Superintendent 9/86-8/89 IEC Supervisor l
l 9/84-9/86 I&C Foreman l
Westinghouse Instrument Service Company 3/84-9/84 Contract IEC Technician', Vogtle Electric Generating Plant, Waynesboro, Georgia Butler Service Group 1/83-3/84 contract IEC Technician, Waterford III Nuclear Plant, Waterford, Louisiana Indiana and Michigan Electric Company D.C. Cook Nuclear Plant Bridgeman, Michigan l 9/80-1/83 I&C Technician
BRINEY EXHIBIT B GPC EXH. II __
Appt 2:44 Proc 2 cure No.
- Vogtle Electric Generating Plant 22332-C Nd,5* ,
4 NUCLt!AR OPERATIONS g,,,,,,n un, Date L 2 p yo . ff unii common GeorgiaPower e.ogua g ,g ,
VOID I
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TEMPERATURE SWITCH CALIBRATION a
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M $IA MIM
PROCEDURE No. REVISloN PAGE No.
VEGP 22332-C 2 2 of 10 i:
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1.0 PURPOSE ,)
. The purpose of this procedure'is to provide '!
i- instructions for Calibration of a Temperature Switch.
.I 2.0 PRECAUTIONS AND LIMITATIONS '
i i 2.1 All steps in this procedure are to be performed in #
sequence except as noted. []
l l 2.2 Performance of procedure step, as identified by a l double asterisk (*/*), shall be initialed on i
" Checklist" except when recording data on Data Sheet. [] l
!. 2.3 The instrument may be located in a radiation area, !
! service a contaminated process fluid, or be !
! contaminated. If so, follow instructions on " Radiation l
Work Permit". [] 3 i' 2.4 For Safety-Related Systems, an Independent Restoration j
- Verification shall be performed after completion of '
l Test / Calibration and initialed in " Restoration i Verification" section of " Checklist". []
l 2.5 Any calculations necessary for the performance of this !
procedure shall be shown on " Calculation Sheet". [] l 1
2.6 Ensure that each lead (wire) to be lifted is marked 3
with a completed and installed jumper and lif ted wire tag. Instead of " Control No.", the " Procedure No."
should be identified on the tag. []
i 2.7 If this procedure is completed and temporary jumper (s)
, must remain installed and/or lifted wire (s) cannot be 1 ' reconnected, a Jumper and Lifted Wire Clearance must be obtained per Procedure 00306-C, " Temporary Jumper'And Lifted Wire Control". []
- 2.8 Minimize entry of foreign materials or dirt into the working. parts of the instrument. []
]
. 2.9 If, during performance of this procedure, any of the
, following occur, immediately notify I&C Foreman.
2.9.1 Any personnel error, procedure inadequacy, or malfunction is identified which could prevent fulfillment of " Acceptance Criteria". -[] l 1 2.9.2 Any test exceeds specified limits. [] ]
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l PROCEDURE No. REVISION PAGE No.
VEGP 22332-C 2 3 of 10 2.10 This procedure may be performed in any plant operational mode. []
3.0 PREREQUISITES OR INITIAL CONDITIONS 3.1 Notify Shift Suaervisor, or designee, of work to be
- /* performed and oatai'n signature authorization. []
3.2 Notify Reactor Operator (RO) that instruments
- /* associated with switch may be erratic or inoperable during performance of this procedure and obtain RO signature. []
3.3 TEST EQUIPMENT REQUIRED 3.3.1 Temperature Bath []
3.3.2 Fluke 2175A Digital Thermemeter or equivalent [] .
3.3.3 Triplett Model 630 VOM or equivalent []
3.4 Verify all Prerequisities or Initial Conditions are
- /* met. []
4.0 MAIN BODY 4.1 CALCULATIONS 4.1.1 Obtain instrument setpoint Data from appropriate
- /* controlled document (s) and record document number (s) in
" Comments" section of " Data Sheet". []
4.1.2 Calculate and record input and expected values in
- /* " Input" and " Expected" sections of " Data . Sheet". []
4.1.3 Calculate Hi and to Limits and record in "Hi Limit" and
- /* "Lo Limit" sections of " Data Sheet". []
4.2 REMCVAL FROM SERVICE NOTE The length of capillary immersed in temperature bath must be the same as length of capillary immersed in process.
) 4.2.1 Close isolation valve (if applicable). []
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-1 PROCEDURE t4o. REUlstofd PAGE tio.
VEGP 22332-C 2 4 of 10 l 4.2.2 Disconnect lead wires from switch as required. []
- /* (Independent Verification required for safety-related systems) 4.2.3 Remove temperature sensing element from thermowell []
and/or holding apparatus as necessary.
4.3 CALIBRATION 4.3.1 Place temperature sensing element and Fluke digital []
thermometer in temperature bath.
4.3.2 Connect VOM across appropriate terminals to monitor []
contact action of switch under test.
4.3.3 Adj ust temperature bath to a point at which VOM indicates contacts are in reset condition. []
NOTE As setpoint is approached temperature bath should be adjusted in smaller increments, allowing temperature to stabilize after each adjustment of temperature bath and prior to obtaining data and switch conditions.
4.3.4 Adjus t temperature oath to point at which required trip
- /* point is indicated by VOM and record temperature bath value in "As Found" section of " Data Sheet". []
4.3.5 Adjust temperature bath to point at which required
- /* reset contact action is indicated by' VOM and record temperature bath value in "As Found section of " Data Sheet". []
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4.3.6 If required, connect VOM to additional switch contacts and repeat steps 4.3.3 thru 4.3.5. []
4.3.7 If As Found readings are within limits specified on
- /* " Data Sheet" and more accurate readings are not desirad, record readings in "As Left" section of " Data She e t and proceed to appropriate subsection. []
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! 'l PROCEDURE No. REVISloN PAGE No.
VECP 22332-C 2 5 of 10 4.3.8 If As Found readings are not within limits specified on
" Data Sheet", or more accurate readings are desired, proceed as follows:
- a. Ensure that VOM is connected across correct switch terminal. []
b.
Adjust listedtemp' on Data Sheet".erature bath to setpoint value as
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- c. Adjust switch as required to obtain correct contact action as indicated by VOM. []
- d. Adj us t temperature bath to point at which VOH indicates contact trip action and note temperature value. []
- e. Adjust temperature bath to point at which VOM indicates contact reset action and note temperature value. []
- f. Repeat steps 4.3.8b thru 4.3.8e until no further adjustments are necessary. []
- g. Reco.d final values obtained in "As Left" section
- /* of " Data Sheet". []
4.3.9 If temperature switch has more than one contact, repeat steps 4.3.8a thru 4.3.8g if appropriate until all contacts have been calibrated. []
4.4 RESTORE TO SERVICE 4.4.1 Disconnect all test equipment used in performance of
- /* this procedure. []
4.4.2 Reinstall temperature sensing element in thermowell
- /* and/or holding apparatus as required. []
4.4.3 Reconnect switch leads as required. []
- /*
4.4.4 Open isolation valve (if applicable). []
- /*
4.4.5 Verify instrument reflects current plant conditions
- /* after it is returned to service. []
h L__...___ . _ . . - . _
PROCEDURE No. REVIStoN PAGE No.
VECP 22332-C 2 6 of 10 l :
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4.4.6 For Safety-Related systems, have an Independent
- /* Restoration Verification performed by designated I personnel. [] l l 4.4.7 Notify RO that instrument has been returned to j
service. []
4.4.8 Notify Shift Supervisor, or designee, of completion of I */* work including test results and obtain signature on l
- " Completion Sheet". [] j
- 5.0 ACCEPTANCE CRITERIA l'
5.1 The Acceptance Criteria for this procedure is that the .
temperature switch is within limits specified on " Data j Sheet ;
l Satisfactory completion of this procedure has been met 5.2 I when IEC Foreman has evaluated data obtained per Acceptance Criteria of this procedure, reviewed, and signed " Data Sheet" provided.
6.0 REFERENCES
j, 6.1 Instruction Manual for switch under test.
! 6.2 Procedure 00306-C, " Temporary Jumper And Lifted Wire Control" 4
END OF PROCEDURE TEXT .
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Processe reo. Revision Page No.
\TGP 22332-C 2 7 of 10 Sheet 1 of 1 DATA SHEET Inst. No. Location Serial No.
Description Temperature Switch Manufacturer Model No.
NOTES: N/A Action UNITS EXPECTED LO LIMIT HI LIMIT I AS FOUND AS LEFT Switch Tripped Switch Reser Action UNITS EXPECTED LO LIMIT HI LIMIT AS FCUND AS LEFT Switch Tripped Switch Reser Action UNITS EXPECTED LO LIMIT HI LIMIT AS FOUND AS LEFT Switch Tripped Switch Reset COMMENTS:
TEST EQUIPMENT I.D. NO. HODEL NO. CALIBRATION DUE DATE PERFORMED BY: DATE:
REVIEWED BY: DATE:
APPROVED BY: DATE:
( ,. * *
.r.w J
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1 PHoCEDURE No. REVtStoN PAGE No.
VEGP 22332-C 2 8 of 10 l Sheet 1 of 1 CALCULATION SHEET i
Show all calculations performed during course of this procedure in the space below.
1 1
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tl I l Completed by: Date:
Reviewed by: <
Date: '!
i Approved by: Date: , ,
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PROCEDURE No. REVISloN PAGE No.
VEGP 22332-C 2 9 of 10 l Sheet 1 of 1 CHECKLIST 3.1 Shift Supervisor Authorization /
Signature Date 3.2 Reactor Operator (RO) Notified /
Signature Date i l
STEP VERIFICATION l Step /Substep Initial Step /Substep Initial !
3.4 Prerequisites met 4.4.4 Isolation valve l open j 4.2.2 Leads disconnected .
4.4.5 Reflects plant 4
4.2.2 Independent conditions Verification 4.4.1 Test equipment removed l l 4.4.2 Element installed I i
4.4.3 Leads connected l
b .
RESTORATION VERIFICATION Initiall Initial
- 1. Element installed 3. Isolation valve open
- 2. Leads connected Performed by: -
Date Reviewed by: Date ,
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PROCEDURE NO. REVISION PAGE NO.
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MEASURE DEW POINT AND RECORD IN BI4CK 27 OF MWO. IV'd /.
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D.
USE A$ROR INSTRUCTION MANUAL FOR OPERATION OF EQUIPMENT.
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Identification No. FS 76 '4 9 Ranges , y o 4 jg o e c,,,
Reason for Calibration (Check One): ( ) Periodic Calibration
( ) Calibration Check (p-f other: AS-7Crt. AGA14 Last Calibestion Dates P- 30 -8 9 Calibration Dates j M/ /-- ger, pf/f//,g *
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()5 INKLER SYSTEM
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( ) PERMAN COMBUSTIBLES (CABLE. WOOD. FLASTIC ETC.)
( ) STRUCTURAL TEEL, OR RACIVAY TIRIFR00 TING
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( ) CONDUIT SEALS R EQUIPMENT DCLO5URE (CABINET HOUSINC)
( ) TIRE EXTINGUIS 1
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IT ALL DE ANSWERS IN BLOCKS 4 and 5 ARE "NO". STOP THE EVALUATION HERE. AND DTER "N0" IN BLOCE 11 OT TEI MVO FORM.
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FFE D E (C) RISTORATION OT THE IMF ENT MAS BEIN TRANSTERRID (Ref: )
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- 3. LOCATION //s i,e .4 v w p- ffeu s
- 6 WILL"TNE WORK INSTALL. 1.9 AIR. 710D1FY. ISOLATE. DEFf.AT. OR RLMOVE ANY f OF M E FOLLOWINCf IF THE A"$VER !$ "YE5" CNECK THE 80K. AND INDICATE AFFROF11 ATE DETA!LS.
} ( ) SFRINKLER $YSTEM
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( ) DETECTION sTsTtM
( ) EMERCENCT LIGHTING ST& TEM
( ) FERMAMENT COMBUSTIBLES (CASLE. WOOD. PLASTIC. ETC.) *
( ) STRUCTURAL STEEL. OR RACEWAT FlittFA00FING 2 ( ) FIRE SUFFRESSION SUFFLT ST5 FEM (FUMPS. TANES. ETC.)
( ) CONDUIT SEALS OR EQUIPMENT DCLOSURf (CASINET NOUSING)
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( ) COMfUNICAT10NS SYSTZM
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- 3. WILL DE WORK DEFEAT. MODITY OR INFAIR ANY OF TIE FOLLOWING FIRE SEFARATION FIATUREST IF THE ANSWER IS "TES" CIECE THE 50Z. AND
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INDICATE AFFDOPRIATE DETAILS.
' ( ) A. FIRE ARIA SOUNDART (WALL., ETC.)
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(A)W CONDITION IMPACTIst'. THE FIRE FROTECTION CONF 0NENTS LISTED AB0VE WAS. LEI1 I FFE DATE o i (8) TR FIRE FROTECTION CONF 0NCN D S 4T INFAIRD.
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- 92 PROJECT 065130
tn 3: Technieel Support Rev6ew NSAC Evolveuon/Romew(Check App'opriele Son) Dese Receeved: , gJ- // M , '
A. No _ iz"ur F nM. Send Copy To Responeele Dept.. Close Orgnal R. Reporteb6e Dohciency. Report #
c )( Dehcency. Not Reponsble
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PROCEDURE NO. REVISION PAGE NO. VEGP 00058-C 3 7 Of 14 D C. 7* 7.-% c - 2.J g ROOT CAUSE DETERMINATION WORKSHEET UNIT 2. SREET 1 0F 2_
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- b. REC 019 ENDED CORRECTIVE ACTION (s): We,a W M k shhO h.-mv,% 'I
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- c. ACTIONS TO PRZYENT RECURRENCE: (Complete if not included in b above) ex-*q nGeVC
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DATE: # 17(/.fi Estimated Completion Dates r',,n,p/pfd5 //ps/5 t OIT Number Wh2 h* s.- ) ///-lMD q .s~ M kP D2t* Mu / INVESTIGATOR SIGRATURE DATE RESPONSIBLE MAXAGER/ERTL DATE
- 4. O ; M enents revie e ; corrective action approved.
/NAtlAGER TECHNICAL SUPPORT DATE p t i/nl9(
FIGURZ 1 92 PROJECT 06512
l PROCtDURE NO. REVISION PAGE NO. VEGP 00058-C 3 8 of 14 DC. 1:t t.- 9 0 2.11 t m '2. e47 CONTINUATION SHEET
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- b. RECOMMENDED CORRECTIVE ACTION (s): I
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- c. ACTIONS TO PREVENT RECURRENCE: (Complete if not included in b above)
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Estimated Completion Date OIT Number
- a. CAUSE: 5 ub c ,.n u e d ce.alime, s wert 4-ty_ew oer 9m YhW4 2.90 0 5'015 l wi G_a % we acceptiW . I t- e t , vt e.o n c h 6tt 4 b A e,es m \ retA b s -cv e_. e_i we <- Weco cerb h.V-e w oc h Aaw c .' . Y m \ a e ,- w e. i 4 4 un eV.h . h e <_ m a ts Atatwe %s bec %
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- 4. DESCRIPTION OF CEANGE Set AAAarkel. NvN-M, i
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1 EQUIPMENT MAINTENANCE CHECKLIST MWO-NUMBER CHECKLIST CLASS FREQUENCY PAGE SCLOOl66 C N/A 1 OF 2 1 TAG NUMBER REFLRENCE MATLMIAL i 1 MAINTENANCE REQUIREMENTS AND SKILL AND SPECIAL INSTRUCTIONS INITIALS ) DIESEL GENERATOR AIR START DRYER MAINTENANCE (COMMITMENT 15423, 15068 AND 14831) i CLEAN CONDENSING UNIT (IEN: 87-028)
- 1. STOP FAN MOTOR. /
- 2. CLEAN CONDENSING UNIT. /
NOTE COMPRESSED AIR OR A VACUUM CLEANER MAY BE USED TO CLEAN , THE CONDENSING UNIT. . t
- 3. START FAN MOTOR. /
MEASURE DEW POINT AND RECORD IN BLOCK 27 OF MWO. / A. USE EG & G HUMIDITY ANALYZER. NOTE WHEN OVERHEAD FAN AND/OR AIR COMPRESSOR RUNS THE DEW POINT READING WILL CHANGE SLIGHTLY. !? REAtsw oS RRs Ace ncico sY , evenn s % caw, enva ofss swswt sitt * *W Cutw'" TEST. B. USE EG & STRUCTION MANUAL FOR OPERATION'OF EQUIPMENT JM-494
+- .,
C. CONNECT EG & G TO AIR START RECEIVER PRESSURE GAUGE. MAINTENANCE ENGINEER /SUPV. APPROVAL H R VAUGHT REV. 02 LAST MINOR CHANGE DATE 00/00/00 06/11/90 See G e 92 PROJECT 0651'
l 1 EQUIPMENT MAINTENANCE CHECKLIST CONTINUATION MWO-NUMBER C21ECKLIST CLASS FREQUENCY PAGE SCLOOl66 C N/A' 2 OF 2 TXG NUMBER RE 2.xENCE MATERIAL MAINTr. NANCE REQUIREMENTS AND SKILL AND l SPECIAL INSTRUCTIONS INITIALS l D. SECTIONS 3.1.2, 3.2 AND 5.1 ARE USED TO OBTAIN DEW POINT READINGS. NOTE ALICW APPROXIMATELY 30 TO 40 MINUTES FOR READING TO STABILIZE. NOTE ACCEPTABLE READING ARE BETWEEN 32 DEGREES l FAHRENHEIT AND 50 DEGREES FAHRENHEIT. l I E, IF DGw 90mT \S NOT M Th\ +J RCCEtTANCE c.A. sis et.\ A 9 U.S.f % m TwE P C,LwN s N Cr* ? 7.) dc % k h $ Acm EM s m e C.f'.h 1
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4 EQUIPMENT MAINTENANCE CHECKLIST
, MWO-NUMBER cuzcauJST CLASS FREgur.NCY PAGE i 19004870 SCLOOl66 C 001-MO 1 OF 3 TAG NUMBER REYF.RENCE MATLxIAL 32403G4002K02 l MAIhradANCE REQUIREMENTS AND SKILL AND 1
SPECIAL INSTRUCTIONS INITIALS i DIESEL GENERATOR AIR START DRYER MAINTENANCE J I (COMMITMENT 15423, 15068 AND 14831) i CLEAN CONDENSING UNIT (IEN: 87-028) i-i 1. STOP FAN MOTOR. JA/g
- 2. CLEAN CONDENSING UNIT. #~V C / 8 C-i f NOTE
, COMPRESSED AIR OR A VACUUM CLEANER MAY BE USED TO CLEAN THE CONDENSING UNIT.
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- 3. START FAN MOTOR. I l l l MEASURE DEW POINT AND RECORD IN BIDCK 27 OF MWO. 52 c /8/4 A. USE EG & G HUMIDITY ANALYZER. % TC'Y N NOTE WHEN OVEM(EAD RUNS THk: FAN AND/OR AIR #mm DEW EDINT-READING--WI'
$3MELESSO 4 ~
SLIGHTLY '~IF READINGS ARE AFF . OVERHEAD FAN, HAVE OPERATIONS STOP FAN '% '
~
,DURING TEST.
_ p "' 3, * - g B. RO . USE EG & G INSTRUCTION MANUAL FOR OPERATION OF 4 EQUIPMENT. VM-494 MAINTENANCE ENGINEER /SUPV. APPROVAL H R VAUGHT REV. 03 LAST MINOR CHANGE DATE 00/00/00 11/13/90 l L ( 92 PROJECT 06513
EQUIPMENT MAINTENANCE CHECKLIST CONTINUATION CHECKLIST CLASS FREQUENCY PAGE l lMWO-NUMBER 19004870 SCL00166 C 001-MO 2 OF " 4 7AG NUMBER RE:LKENCE MATERIAL 1 32403G4002K02 MAINTENANCE REQUIREMENTS AND SKILL AND SPECIAL INSTRUCTIONS INITIALS C. CONNECT EG & G TO AIR START RECEIVER PRESSURE GAUGE. D. SECTIONS 3.1.2, 3.2 AND 5.1 ARE USED TO OBTAIN DEW POINT READINGS. 1 NOTE ALIDW APPROXIMATELY 30 TO 40 MINUTES FOR READING TO STABILIZE. NOTE
/
1 ACCEPTABLE READING ARE BETWEEN 32 DEGREES 1 1
;i , ^il FAHRENHEIT AND 50 DEGREES FAHRENHEIT. w_
X r'3 q- [f
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E. IF DEW POINT IS NOT WITHIN ACCEPTANCE CRITERIA PERFORM THE FOLLOWING: A.) NOTIFY SYSTEM ENGINEER. i B.) INITIATE CORRECTIVE ACTION MWO, IF REQUIRED. l C.) NOTIFY OPERATIONS AND REQUEST AIR DRYER AND 4 AIR COMPRESSOR TO BE TAGGED OUT. INFORM S.S. OF CORRECTIVE ACTION MWO NUMBER AND REQUEST PRIORITY.
~.___ -. .-
REV. 03 8 emp 9 l 92 PROJECT 065138
EQUIPMENT NAINTENANCE CHECKLIST CONTINUATION MWO-NUMBER CH Et; W S T CLASS FREquzNCY PAGE 19004870 SCL00166 C OO1-MO 3 OF 3 l T[ NUMBER REFEMENCE MATEMIAL 0NJ3G4002KO2 i MAIhrr. DANCE REQUIREriENTS AND SKILL AND SPECIAL INSTRUCTIONS - INITIALS 3 j NOTE I AIR RECEIVER OUTLET VALVE SHOUID NOT BE i 4 ISOIATED UNLESS MOISTURE IS NOTICED WITHIN i THE CONTROL AIR SYSTEN. THIS SHOULD BE CHECKED BY OPENING FOR A FEN SECONDS TEST ; i ! CONNECTION VALVE IN IDNER LEFT PART OF THE l ENGINE CONTROL PANEL. THIS MOISTURE CHECK i SHOUD BE PERFORNED EVERY 12 HOURS UNTIL , 1 DEN POINT IS ACCEPTABLE. i j J
\ '
- NOTE l J ,
i i i A D.C. IS NOT REQUIRED IF DEN POINT IS OUT l 4 OF ACCEPTANCE CRITERIA SINCE CORRECTIVE ' , ACTION IS BEING PERFORMED BY STEP ABOVE. l
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. 92 PROJECT 05614I
9JG-05-1994 13:48 F801 N TECH. SLPPORT TO 9-1404 W . G Interoffice. Correspondence GeorgiaPowerd l I 1 l l DATE: March 8, 1990 ! RE: Ainor Daupointer Calfbration Extension FROM:
. M. Wimburn \
i T0: M. S. Briney
' I have temporarily extended the calibration period for the Ainor Dowpointer, VP-2466, to 4/7/90. This is an extension of one month. We have three Dewpointers of which two are out for calibration and will not be returned until the end of March. The Dewpointer is used on the weekly PMs for Instrument Air Dryers and Diesel Generators Air Start Dryers.' The cosnitments 16083 and 14831 associated
- with the PMs do not require tolerances for the measurement or for the Dewpointers, i
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