ML20087F706
| ML20087F706 | |
| Person / Time | |
|---|---|
| Site: | Limerick  |
| Issue date: | 03/13/1984 |
| From: | Kemper J PECO ENERGY CO., (FORMERLY PHILADELPHIA ELECTRIC |
| To: | Schwencer A Office of Nuclear Reactor Regulation |
| References | |
| NUDOCS 8403190197 | |
| Download: ML20087F706 (134) | |
Text
,
4 PHILADELPHIA ELECTRIC COMPANY 2301 MARKET STREET P.O. BOX 8699 OI PH:LADELPHIA. PA.19101 (215)841-4502
> "yg7"[f" March 13, 1984 c
E M4stME E RtMG AND RESE ARCM Mr.
A.
Schwencer, Chief Docket Nos. 50-352 Licensing Branch No. 2 50-353 Division of Licensing U.
S. Nuclear Regulatory Commission Washington, D.C.
20555
Subject:
Limerick Generating Station, Units 1&2 Request for Additional Information from NRC Equipment Qualification Branch (EQB)
References:
Telecon between J. Jackson (NRC/EQB) and J. J. Whittle (PECO) on 2/2/84 File:
GOVT l-1 (NRC)
Dear Mr. Schwencer:
Enclosed per the reference telecon is:
1.
Anchor / Darling Valve Company Drawing No.
93-14182, Rev. C (8031-P-104C-34-4) 2.
Correspondence regarding HPCI, RCIC, and RWCU containment isolation valves closure capabilities after HELB between Bechtel and Anchor / Darling.
3.
Static deflection test of HPCI containment isolation valve: Required loads, acceptance criteria, and test data.
4.
Material Requisition No. 8031-P-104, Revision 23.
5.
Casign Specification No. 8031-P-104, Revision 9.
Sincerely, b $ lCl~
1 JHA/gra/021684335 I
Ok cc:
See Attached Service List
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8403190197 840313 PDR ADOCK 05000352 A
I
(
i cc: Judge Lawrence Brenner (w/o enclosure)
Judge Peter A. Morris (w/o enclosure)
Judge Richard F. Cole (w/o enclosure)
Troy B. Conner, Jr., Esq.
(w/o enclosure)
Ann P. Hcdgdon, Esq.
(w/o enclosure) l Mr. Frank R.
Romano (w/o enclosure)
Mr. Robert L. Anthony (w/o enclosure)
Mr. Ma rvin I. Lewis (w/o enclosure)
Charles W.
Elliot, Esq.
(w/o enclosure)
Zori G. Ferkin, Esq.
(w/o enclosure)
Mr. Thomas Gerusky (w/o enclosure)
Director, "enna. Emergency (w/o enclosure)
Managecent Agency Mr. Steven P. Hershey (w/o enclosure)
Angus Love, Esq.
(w/o enclosure)
Mr. Joseph H. White, III (w/o enclosure)
David Wersen, Esq.
(w/o enclosure)
Robert J.
Sugarman, Esq.
(w/o enclosure)
Spence W.
Perry, Esq.
(w/o enclosure)
Jay M. Gutierrez, Esq.
(w/o enclosure)
Atomic Safety & Licensing (w/o enclosure)
Appeal Board Atomic Safety & Licensing (w/o enclosure)
Board Panel Decket & Service Section (w/o enclosure)
Martha W. Bush, Esq.
(w/o enclosure)
James Wiggins (w/o enclosure) 1 1
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isolation valves closure capabilities after HELB between Bechtel and Anchor / Darling.
Note: See sheet 7 for correspondence confirming HPCI valve closure capability.
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Static deflection test of HPCI containment isolation valve:
Required Loads, acceptance criteria, and test data.
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Page 1 of 1 S.O.
R $73 Ita No.
9 Seria1 he. E GI 79 ' S 'i c
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Static Lead Jf,/
Vertical Lead Disisce h RECP.TEL h'ori:ortal Lead f pg r Recui re:
Actual Recuire:
Actual Recu he Actual 615 f'2't.1 W
!2.1 o o 9 '7).1
/o, eao W 39.("
f-;f.e3 A.-
Perfor-ned by i / Nee. (fr Date /.J/- p 3 Y
2.
End Load g/A Axial Lead Bendine Tersion Shear Rec. LActual Rec.
Actual Rec. - Actual Rec.
Actual Hjft Fe @ ed by Date 3.
Internal Pressure
~3 Re:uired Actual i BECH.TR
'~
1337
/3@
615 Ferfomed by Q A(J e-2/-s 3 Date
/- J /- P.3 v'
4 Fernrranca Require ents 3(.1 V'IbJ Required Cycles 1
Max. Closing TimeI l S(C "ECF3.
Max. ORen Ti:ne 7 2 fec.
E '.'
l-3 -D Cycle No.
Close Tirne Open Time Cycle No.
C1cse Time Open Time lf
{
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/0 See
" V 'At 2
// S e c.-.
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Seat Test S
2-J. V3 y
+4%,%
P -* s s u re i
Duration l
Leakace I
-j Recuired l Actual Reouiredl Actual Allowaele Actual w
f l
aq$
lH 7I 147I*
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- 3. G P4 f Perforced by t1 tbn Date: /. 3 /- F3 l
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- O cATE !.I") I N SUUE CT Static Se'sm4c Testine sMEET No.
I CR 2 sv 6 Ec6 A '/3'/T } A P.O.:
8 051-P- 10 4-C c Yalve Size: 10630 " C'.W Item.: 21.4 A/DV Ite.T.: E 099-T '
ID-EE A -G g Mo-S c.t u o03 Yalve centerline to yoke c.g. =
37.95 in.
Valve centerline to operator c.g.=
E3. %
in.
321 lbs. (i.,1 54,}
Yokeweph:
=
~
Operator weight =
n 45 lbs.
'3 S I. I t n.
(hdalc.=
=
2 o 3 c, 2bSC lbs. x L. 6I. Ce 721 lbs.
(hori:. lead)3)g
=
=
s 39.I in.* = distance fro:: valve centerline to cperator-A hactual =
yoke flinge, where horizental load will be e
applied.
4 6
.. hori:. Icad =
M '21 lbs (6'.'/31. / ) = to 7 oc i be.
Ci ~721 lbs.*
vertical load =
'2. 6 3 L-.
lbs. x
- u. 64. G l
b l
I i
- Data to be used on Form EPS-105-1 R e f : ~4 ). 207
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.I 6,NC L (% N 3/~3 D. w s keet Ris o 9 Test Data & Acceptance Criteria S k, ei ; 7, ;:,
l S.0.
r G. n e Item No. T Date
/I-23.?2 O EU A V31/T3 Serial No.
H Project Engineer emM 1.
Static Leads Seismic Accelerations: -
4,i (,
vertical
- 4. I, L horitental hori: ental Val've Weight:
lbs.
Static Lead (min.):
9 721 lbs vertical 12700 lbs'hcrizontal 4
A Distance h (min.):
3 'i. I in.
Yoke. Leg.Orientatjen
. t/
As. shewn in Ficure 1 o
Rotated _co s
.!{
2.
End Leads Required End Leads (min.):
Axial Tension Ibs.
Bending in-lbs.
Torsion in-lbs.
Shear.lbs.
3.
Internal F-essure Internal Pressure (min.):
1~137 psig Test Fluid:
w,ter 4
Fer#creance Recuirements y,lt $e 3(1 Ac Number.cf Close Cycles Re-:;uired:
A i
r.-
f
.~.,,,
Maxier.:m C1csure Time:
12.
sec.
J, Maximum Open Time:
iL sec.
I 5
S.
Seat Leaksee Recuiments Maximum A11cwable Leakage: 20 c hr T, si P re ss w r e : H7/
p si Test Duration (min.):
4 minutes Remarks:
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._8A31 - P-104
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PURCHASE ORDER NO.
8031-P-104
{.,
REQUISITION NO.
i Page lA of 2 4. Pages QU ANTITY DESCRIPTION E
P.
UNIT PRICE EXTENSION 3
Summary of Changes to Revision 1 Incorporated in Revision 2 of M/R 8031-P-lC4 1.
Items deleted:
1.5-1.8; 2.1, 2.2, 3.1-3.4, 3.7, 3.8,3.11,3.12,4.9-4.14,5.1-5.6, 6.1, 6.2, 7.3, 7.4, 8.1, 8.2, 10.1, 10.2.
2.
Items added:
3.13, 3.14, 4.15-4.22, 5.5-6.10, 9.3, 9.4, 11.1, 11.2, 12.1-12.6, 13.1-13.6.
1 3.
Items with revised quantities:
4.1, 4.2.
4.
Items with description revised:
3.5, 3.6, 4.1, 4.2, 4.3, 4.4, 4.5, 4.6, 4.7, 4.8,
~
6.4, 7.1,.7.2, 9.1, 9.2.
6.3, 5.
Design Specification'8031-P-104 introduced.
6.
Items to be placed on hold: 6.5, 6.6, 13.1, 13.2.
Summary"# Changes to Rev. 2 Incorporated in Rev. 3 of M/R 8031-P-104 1.
Items with description revised:
4.19 thru 4.22.
2.
Valve Data Sheets revised: Sheets 1 thru 5, 7 thru 9 & 12.
Summary of Changes to Rev. $ Incorporated in Rev. 6 of M/R 8031-P-104 1.
Items deleted:
'J.5, 3.6, 4.3 thru 4.9, 6.10, 4.16 thru 4. 22, 6. 3, 6.4, 6.9,0nt f3.6 l
9.3, 9.4, 12.1 thru 12.6, 13.1 2.
Items added:
1.9, 1.10, 3.15 thru 3.26, 5.7 thru 5.12, 8.3 thru 8.6, 14.1, 14.2, 15.1, 15.2, 16.1, 16.2, 17.1, 17.2, 18.1, 18.2, 19.1, 19.2, 20.1, 20.23 (n.ll dra (c.l4 l
3.
Items with revised descriptions: 1.1 thru 1.4, 3.9, 3.10, 6.5 thru 6.8. '.
4.
Items with revised quantities: 3.9, 3.10, 4.1, 4.2.
o X44 8064s PC4hG42 g
n..
PURCHASE ORDER NO.
REQUISITION NO.
8031-P-104 30 Page 1B of 2 f Pages k
QUANTITY DESCRIPTION g
p.
UNIT PRICE EXT EN$10N EO 5
5 5.
Revised Valve Data Sheets No. 1 thru 5, i
7 ti ru 17.
6.
Deleted Valve Data Sheet No.
6.
1.
Revised Design Specification 8031-P-104 as marked.
Sumary of changes incorporated in Rev. 7 of M/R 8031-P-104 1.
Revised Design Specification as marked.
2.
Revised Valve Data Sheets 8, 10, 11,16,17, 3,12,, 4 and added Sheets 18 Ano ti.
l 3.
Items deleted:
- 1. 9, 1.10 and 6.11-6.14.
4.
Items added:
21.1-21.4, 22.1-22.4, and
- 4. 23-4. 26.,4.17,4.16, 5.13 AND 5. l4 5.
Caenec:re.D M ne x Me. M /Ti% 18.z 6.
A DDED SHErr 3 6
" SPEC /44 NOTES ",
SaNMaev or CHAW &es Inca;RpeRst.o N W &
OF M/R Ah 3)-D-l&4.
E
BB.
Summary of chanaec incorporaftd bv Rev.9 c4 M/E '803t-7-104<
'l. ft.evised design speedienkton As marked-and added new cevh4;cahon.
- 2. Added special notes 7,s,9,Io,fl+ l2,p e\\eted (oe00s.
b
- 3. Revtsed Valve Doks Sheets 2. and M.
- 4. Deleted tiems 5.l'a and 5.14 Summary o changes incorporated by Rev. 10 of M/R 8031-P-104 l.
Revised Design Specification as marked.
l 2.
Revised Special Note 4.
3.
Deleted items 15.1 & 15.2 4.
Revised the following items: 3.13, 3.14, 4.0, 4.1, 4.2, 4.23, 4.24, 4.26, 4.27, 4.28, 11.1, 11.2, 18.1, 18.2, 19.1 & 19.2.
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7 PORCHASE ORDER NO.
- ., /
8031-P-104 Il RFQUISITION NO.
(
2h PAGES PAGE 1C OF
,k UNIT PRICE EXTENSION
'ho QUANTITY DESC RIPTION g
s Summary of changes incorporated by Rev. 11 of M/R 8031-P-104 i
1.
Revised Special Note 4 on page 3B..
A 2.
Added Special Notes 13 thru 18 on pages 3E thru 3I.
3.
Revised the Design Specification 8031-P-104 as shown on sheet i thereof.
- 4. OC5tlE.sc. RED ThE DESCA.lPTION M thS. -.
- 5. M 3, t.o,3. L g,1,t.4,4. I ) 4 2.+(, S.
3 57mmary e4 ebanges incorrevated by Rev.12. _
l.
9.eNIS ED SPEct A.s warfs 7 Ab)p' to
- 2. f.ENIS30 VAW5 DiwrA. %%2.e't's l'7 & 1 8 Summary of changes incorporated by Rev'. 13 1.
Added new items 23.1, 24.1, 25.1, 26.1, 26.2.
2.
Added Valve Data Sheet No. 20.
3.
Revisel Va\\ve Daka sheet t4e, t1 Sommary of' chan_ncc mearoorale.cl bv Rev. 14
- 1. REVISED t>sice.neinog or ims 3.3.1, 14 1
- 2. REVtsso VAuft pen Smet so
- 3. Revisto P>ek. is,5 b Summary of changes incorporated by Rev. 15 1.
Added Items 23.2, 3.27 and 3.28 2.
Revised Valve Data Sheets 16/7,19, 20 8. 3 3.
Nided nCde % it. ems 3,13, 3 2.0 l
Summary of changes incorporated by Rev. 16 1.
Added items 27.1 and 27.2 2.
Added page 24 and Valve Data Sheet 21 3.
Added Special Notes 19.1, 19.2 and 19.3 Summ1 of chaws incorece4 Fed 1,5 Rev.i7 1
Added ifem 26.1 p
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- PURCHASE 0% DER NO.
REQUISITION NO.
8031-P-104 23 PAGE 1D OF 24 PAGES
(
'hE QUANTITY DESC 8tlPTION g
UNIT PRICE EXTENSION The following changes were made by Rev. 18 1.
Increased quantity on Item 8.3 2.
Added Items 29.1, 12.7, 8.7 3.
Added Valve Data Sheet #22 The following changes were made by Rev. 19 1.
Added Attachments 3 & 4 2.
Added Special Note 20 3.
Added Special Notes 14.3C & 15.3C 4.
Added Attachment 5 The following changes were made by Rev. 20 Retagged itens 4.26 and 29.1 The following changes were nade by Rev. 21 1.
Deleted item 29.1 2.
Revised, Attachments 3 & 4 The following changes were made by Rev. 22 1.
Added Special Note 21 2.
Added Item 30.1 The change made by Revision 23
/hi 1.
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CHM'O APP'O I
FACING SHEET JOS No 8031 LIMERICK GENERATING STATION, UNITS 1 & 2 PHILADELPHIA ELECTRIC COMPANY 8031-P-104 Sheet 2.of2 4 Possa Aus REQUISITION NO.~
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DIVISION.
- - - - -... ~,. _.. - _.
,,_,.,-._.,,,,,-m,,__,
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1 PURCHASE ORDER NO.
8031-P-104 23 REauismON NO.
k Pace 3A F 24 PAGES
$E QUANTITv DESCRIPTION g
p, o,
tJNIT PRICE E XT EN510N n
S ATTACHMENTS 1.
Design Specification 8031-P-104, Rev. 9, I
including all contents shown on page (ii) thereof.
2.
Valve Data Sheets No.
1, Rev. 6 No.
2, Rev. 9 No. 3, Rev. 15 No. 4, Rev. 7 No.
5, Rev. 6 No. 6 Deleted No.
7, Rev. 6 No. 8, Rev. 7 No.
9, Rev. 6 No.10, Rev. 7 No.11, Rev. 7 No.12, Rev. 7 No.13, Rev. 6 No.14, Rev. 9 No.15, Rev. 6 No.16, Rev.15 No.17, Rev.20 No.18, Rev.12 No.19, Rev.16 No.20, Rev.15 No.21, Rev.16 No.22, Rev.21 3.
Valve Operability Test Requirements Sht 1, Rev. 0; Sheet 2, Rev. 21 4.
Max "G" force table Sht. 1, Rev. Or Sht. 2, Rev. 23 5.
Witness and Hold Points Shts. 1-6, Rev. 22 l
P-231/11
@$14 (6 7 9 ) PC-E N G-0,
PURCHASE C9 DER HO.
.,.,/
8031-P-104 11 REQUISITION NO.
i j
i PAoE 3B or 24, Aces j
'LEnA QUANTITY DESCRIPTION ghkN, h"o, UNIT PRICE EXTENSION i
o s
a SP5CIAL NOTES:
~
^ ~ '
I.
~TIw. -bec.hn ic,A). mpe i r b disted_ w this Purchase Order revicion are retroactive and apply to all valves to be manufactured under this Purchase Order unless otherwise noted below.
~
2.
All valves on Velan's P. O. 8031-P-104BC ard manu-factured to ASME Section III 1971 edition, Summer
'73 Addenda.
3.
All valves on Atwood & Morrill's P. O. 8031-P-104A are manufactured to ASME Section III, 1971 edition, Winter '72 addenda.
.,y..
4.
'Ihis note supplenents paragraph 3.2 of Specification 8031-P-350. Precipitation hardened materials cxmforming to AS'IM A-564 Grade 630 or A564-XM25 are acceptable alternates.g A564Ggade630is to be age hardened at 1075 F, + 15 F, p' ' agd A564-XM25 is to be age hardened at 1000 F, + 157, minimum. This note is retroactive to all valves manufactured to previous revision of the P.O.
5.
All valv'e documentation shall'bd sent to the' fis1d
~~
for review and approval unless otherwise shown on Form 8031-QA.
This note.shall become effective 30 days after issuance of Rev. 7 to the M/R.
6.
The motor operated valves supplied by Atwood &
Morrill for Items 9.1 & 9.2 of P.O. 8031-P-104A are to meet the requirements of Specification 8031-G-ll, Rev.12 with the following exceptions:
a.
Limitorque will provide the certification that l
the motor operators supplied for Items 9.1 l
& 9.2 are of similar design and construction l
to those tested and qualified in Franklin Institute Research Lab Report F-C3441.
This will satisfy the requirements of Spec.
8031-G-ll, Rev. 12, Para. Gil.3.4 & Gil.8.2.
b.
Limitorque shall provide a typical motor curve and routine test report for each 30 minute duty rated motor.
Typical curves to be actual test not engineering calculated curve from a lot being furnished to Bechtel.~T/v/5 fblGQ'nry~$ er fjWC.909).-Gp*/), AhM /g.,
TesNing]fFV QL 7 o$themotoroperatorwillbedonein c.
two sect _ ions.,,,Limitorque will test.the. motor. d seis (Mel Pc sme-es
PURCHASE ORDER No.
8031-P-104 C)
REQUISITION NO.
I Page 3C of 24 Pages
'[
QUANTITY DESCRIPTION E
P.
UNIT PRICE EXT EN 510N operator simulating the torque required to close the valve at zero differential pressure.
Atwood & Morrill will test ope tional aspects of 1hs. motor operator integrated onA heck valve.
Certified test reports shall be submitted covering the fcllowing:
(1)
Limitorque will demonstrate the operators
- provide sixinr.hes 4 travel at twelve inches per minute at 70% rated voltage at the motor operator terminals for six cycles (open, close, open).
Limitorque will simulate a valve load of 85 ft-lbs. during these six cycles at the 70% rated voltage.
(2)
Atwood & Morrill will conduct (3) oper-ational test cycles of motor operator and check valve to' insure valve is closed at zero differential pressure. '
(3)
Limitorque will conduct the follocing tests with a simulated load of 85 ft-lbs. and pro-vide test results for the certified test reports.
a.
Test voltage and frequency, b.
Motor running current drawn during test operation of simulated load of 85 ft.-lbs. in' closing direction for motor operators.
c.
- Deleted, d.
Record settings and performance veri-fication of torque switches and posi-tion switches.
The position swithces i
shall be set in accordance with Figures 1 cr 2 of Spec. 8031-G-ll, Rev. 12.
e.
Included with the test data required by (b) and (c) above is a listing of the test instruments used, identified by manufacturers catalog number, and the instrument range setting for each test.
l I
me ow n.v.a<a
...s.
PURCHASE ORDER NO.
REQUISITION NO.
8031-P-104
/2.
Page 3D of 24 Pages UNIT PRICE EXTEN5 ION oVANTITY DESCRIPTION E
P.
O.
5 5
(4)
The above will satisfy the requirements of Spec. 8031-G-ll, Rev. 12 Para. Gil.8.4a, c & d.
The requirements of Para. Gil.8.4b are not applicable since these are not torque seated valves.
d.
Atwood & Morrill shall provide in lieu of the design interface procedure (reference Para.
Gll.10 of Specification 8031-G-ll) the follow-ing:
(1)
Certification that Limitorque has provided the required documents for each valve as required in Sheets A5-3 & AS-4 of Design Spec. 8031-P-104, Rev. 3 (Ref. 8031-DR Forms attached to Spec. 8031-G-ll, Rev. 12).
(2)
Certification that Limitorque test data and typical curves meet data of Form 182 and motor operator Valve Data Sheet 9 of M/R 8031-P-104.
(3)
Certification that Limitorque has met the requirements of Spec. 8031-G-ll, Rev. 12 and these clarifications.
(4)
Customer witnessing and inspection, per A&M's approved production test procedures of valve and motor operator during final testing at A&M.
7.
All valves on Anchor / Darling's P.O.
8031-P-104CC l
shall conform to ASME B&PV Code,Section III, 1974 Edition, thru and including Winter 1974 Addenda and Code Cases 1516-2, 1567, 1622 and 1682.
I 8.
Atwood & Morrill (P-104A) and Anchor / Darling (P-104C) shall work in accordance with Revision 2 to Specification 8031-G-13.
Velan (P-104B) shall work in accordance with Revision 3 to Specification 8031-G-13.
l i
9.
Code case 1519 is hereby approved for use on the Atwood & Morrill P.O. P-104A.
8031-P-350, para.
The following supplements Spec.
10.
Hayr.es Stellite 421 & My Cast blo.11 are occehble 4.7.3.
hardsurf acing materials for items on Atwood &
Morrill's P.O. P-104A.
J f
PURCHASE ORDEO NO.
/
REQUISITION NO.
3E 24 PACES
{
op PAGE
$E?
QUANTITY DESCRIPflON E
UNIT PRICE EXTENSION O
s s
11.
This paragraph is to clarify the requirements of the following Purchase Orders:
a.
Atwoo? & Morrill (P.O. P-104A) shall work in accordance with Specification 8031-P-350, Revision 4, with Addenda 1& 2 to Rev.4.
b.
Velan (P.O. P-104B) shall work in accordance with Specification 8031-P-350, Revision 6, with Addition 1 to Rev.6.
c.
Anchor / Darling (P.O. P-104CC) shall work in accordance with Specification 8031-P-350, Revision 6.
12.
The following supplements Spec. 8031-P-350, Revision 6, para. 8.1.
The second paragraph shall only apply to Nuclear Class 2,
" Cast" valves, 2h" thru 4" nominal pipe size.
I 13.
OA Pragam, for Functionally Related Non-Pressure Retaining Valve Parts for Atwood
& Morrill's P.O.
8031-P-104A The valves of items 9.1, 9.2, 11.1, 11.2, 14.1 & 14.2 were essentially completed or completed and shipped prior to January 5, 1977 and must meet the P.O.
require-ments in effect at time of _ comp /4hort..._
There are no additional Quality Assurance requirements for the functionally related l
non-pressure retaining valve parts.
14.
QA Program for functionally Related Non-Pressure Retaining Valve Parts for VelaAls_
F.O.
8031-P-104B 14.1 The following are the requirements for the non-pressure retaining parts of the valves on oram and yet to be fabricated as of January 5, 1977.
i 14.bu-yelan procedure VEL-api-477, Check List Assembly and Final Inspection (as approved by Bechtel) shall be used for these valves.
)
seDoe te 7s) Pc smo4
PURCHASE ORDER NO.
nEaussiriON NO.
8031-P-104 17 ej/
PAGE 3F OF 24 paces 7gY QUANTITY DESC RIPTION g
o, UNIT PRICE EXTENSION e
14.1.b - Velan procedure VEL-QC-155, Quality Control of Non-Pressure Boundary Parts (as approved by Bechtel) shall be used for these parts.
14.2 The following are the requirements for the non-pressure retaining parts of the valves added to the P.O. after January 5, 1977:
14.2.a - The stems for gate and globe valves shall meet the requirements for the pressure retaining parts of the valve.
This shall include implementation of the appropriate Quality Assurance Program, performance of NDE at a level comparable to that performed on the pressure retaining. parts, and submission of the required material test reports.-
14.2.b - All of the requirements listed above in paragraph 14.1.
14.3 Applicability:
J4.3.a - The requirements of paragraph 14.1. are applicable to the following items: 1.1, 1.2, 1.3, 1.4, 3.9, 3.10, 3.11,.5.14; 3.15, 3.16, 3.17, 3.18, 3.19, 3.20, 3.21, 3.22, 3.23, 3.24, 3.25, 3.26, 4.1,
- 4. 2, 4. 23, 4. 24, 4. 26,.4. 27 A.25,-
4.28, 7.1, 7.2, 8.3, 8.4, 8.5, 8.6, 17.1, 17.2, 18.1, 18.2, 19.1, 19.2, 20.1 & 20.2.
14.3.b - The requirements of paragraph 14.2 are applicable to the folllowing items: 3.%1,3.2.8 10 3 C Paragnuphs s. i i9.e,4416,14.x,14M 4 a r e a p pc.able. 7. a ll oa/v e s pa rdasf) ed 7409 5 af ter da~uarq s,is 77 l
ee te uns ee-a,u. s
~
l P
Pv2cwasE o: oEn No.
nEoumvloN No.
8031-P-104 Il J
sa./
3G or 24 Pace PAoEs
' LEY QU ANTITY DESC RIPTION E
P.
O.
UNIT PRICE EXTENSION o
15.0 QA Program for Functionally Related Non-Pressure Retaining Valve Parts for Anchor / Darling's P.O.
8031-P-104CC 15.1 The following are the requirements for the functionally related non-pressure rate.* enn3._ parts of the valves on order and yet to be fabricated as of January 5, 1977:
15.1.a - Certified material test re-
- g ports shall be made available for the gate and globe valve stems, yokes and for the checkJu.lvW. h 3 r.l vhri'fichie a k my Mk.4 hirge.
Dneludes disc. M i
support) to pe ion of material conformance
- to the drawing requirements.
15.1.b - The following parts shall be marked to provide evidence of conformance of the materials to the drawing requirements.
Gate & Globe Valves (1) Bolting at yoke to operator (2) Bolting at yoke to bonnet or bolting or clamping device at yoke to body.
Check Valves (1) Hanger Pin (2) Disc Nut (3) Internal Bolting 15.1.c - The functionally related non-pressure retaining j
parts shall be purchased
]
from A/DV Co.'s approved Vendors.._for non-pressure retaining parts.
i
- n.. i >n i ec....
puaCNast onocn No.
m
/
neoUisiTioN No.
8031-P-104 Ik _
PAac 3H OF 24-Pacts
'LE QUANTITY DESCRIPTeoN gk [k [o',
UNIT PRICE EXTENSION s
e 15.2 The following are the requirements for the functionally related non-pressure retaining parts of the valves added to the P.O. after January 5, 1977:
15.2a - The stems for the gate and globe valves shall meet the requirements for the pressure retaining parts of the valve.
This shall include imp 1mentat-ion of the appropriate Quality Assurance Program, performance of NDE at a level comparable to that performed on the pressure retaining parts and submission of the required material test reports.
15.2b - All of the requirements listed above in paragraph 15.1.
15.3 Applicability:
15.3a - The requirements of paragraph 15.1 are applicable to the following items: 5.7, 5.8, 5.9, 5.10, 5.~11, 5.12, 6.7, 6.8, 16.1, 16'.2, 21.1, 21.2 21.3, 21.4, 22.1, 22.2, 22.3 & 22.4.
15.3b - The requirements of paragraph 15.2 are applicable to the j'
following items: 23 l,14.1, 2.'5.1,26.1,26.1 82).2 3 f*K Po ce3r pk, LT.la,1[.1 b a it:lc, en 2 3 16 4,
are oppi. cable 7. all valoes padse te( e4 ni, p.e.e47...).a..y c iev 7 16.0 The following supplements and clarifies l
paragraph 9.0 of Specification 8031-P-350:
l Seat leakage test for actuated globe valves may be performed at 110 percent of the differen+ial pressure as listed on the Valve Data Sheet (pressure applied under the disc).
I 17.0 The following supplements Specification
-8031-P-350, paragraph 4.7.3.
Stellite 4156 is an acceptable hard surfacing material.
i t
. m.i. m ec
- 'f' purcsase onoca no.
8031-P-104 n
M ncaussmon no.
7.4 paces eace 3I or c fu'?,f,%"o, Guir enece extension
'?
c
'uo ouantivv ocsenirvios 18.0 The following supplements Specification 8031-P-350, paragraph 5.3.3(a).
The use of A-106 Gr. B pipe for the interconnect-ing piping between the solenoid valve and the air operator is acceptable.
This
' note is applicable to items 11.1, 11.2, 14.1 & 14.2 on Atwood & Morrill's P.O.
8031-P-104A.
19.0 Special Wiring Requirements for air operated. actuators and soleiidids.
19.1 No wire splices, whether crimp type or wire nuts, are acceptable.
All electrical devices shall have leads of sufficient length to extend to terminal blocks.
19.2 Terminal blocks shall be Buchanan 2B100 series, with white merking strips.
19.3 Other details shall conform to the requirements of Specification 8031-P-354, para. 6.3 as applicable.
19.4 Requirements of Special Note 19 apply only to valves purchased after January 1, 1980.
i v<lae oyscabelity) nests will hsp<rAmsdcpen xo.
a rrukn ear.s a + 4 o u th e f.Ilow ra vakes:
()lo 4 6c wn' '. 4> * '*> '? ' "*
p ioscc. 1rens T.8, r to ' *i$h% ^*"
s
- n. I-4%4 d e e sujoylit d wt$
Xl. Itte s sre<qmed yelr. ec.o.oes
PURCHASE ORDER NO.
REQUISITION NO.
8031-P-104
']
Page 7 of 2 4 Pages UNIT PRICE E XT E N 510N CUANTITy DESCRIPTION gg ; p.
s 1.2 For Unit No. 2-1 Mark: 3" - DBA-GT-F-MO-41-2F016 Ends: Sch.160 BV Exception 'F': See item 1.1 For thermal transient data, See item 1.1 Valve Data Sheet No. 3.
13 For Unit No. 1 -
1 Mark: 3" - DBA-GT-MO-41-1F019 Ends: Sch. 160 S W For thermal trt.nsient data, see item 1.1 Valve Data Sheet No. 4.
1.4 For Unit No. 2-1 Mark: 3" - DBA-GT-MO-41-2F019 Ends: Sch.160 BU For thermal transient data, see item 1.1 Valve Data Sheet No. 4.
1.5 Deleted 1.6 Deleted l
t 1.7 Deleted
- 1.8 Deleted 1...l.9
'D l t d eee 1
y,e ee oH
- ^
- 4
S66he4M See g94gp g,-.
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'88""
,.,-__..,-_._.-,_e-.~
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Eih j PURCHASE ORDER NO.
REQUISITION NO.
8031-P-104 g *.
Page 8
of 24 Pages
'57 QUANTITY DESCRIPTION f
g p,
UNIT PRICE EXTENSION 1.10, Deleted J
GATE VALVES - MOTOR OPERATED 2.0 CLASS EBA-GT, 600# ANSI - Nuclear Class 1 2.1 Deleted
..-w...-..
2.2 Deleted GATE VALVES - MOTOR OPERATED 3.0 CLASS DBB-GT, 900#
- NUCLEAR CLASS 2 3.1 Deleted 3.2 Deleted 3.3 Deleted 3.4 Deleted l
l l
l l
i I
n
- - - ~ - - + * * -
l
. PURCHASE ORDER NO.
_!ay.
REQUlstTION NO.
8031-P-104 10 i
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Page 9
of 1 r-Pages QUANTITY DESCRIPTION
- gfyfp, I
UNIT PRICE E XT E N 510 N 3.5 Deleted 3.6 Deleted 3.7 Deleted 3.8 Deleted 3.9 For Unit No. 1 -
~~
~ -
2 Mark:
6" - DBB-GT-X-MO-49-lF013, 1F012 Ends:
SCH 120 BW Exception "X"1 Refer to Appendix 3, Para. 7.2 of D'esign Specification 8031-P-104 M ximum Pres ure and Temperature are hsted on k fajVe M h.
Valve Data Sheets No. 5, 8 3.10 2
For Unit No. 2 -
~
Mark:
6" - DBB-GT-X-MO-49-2F013, 2F012 Ends:
Sch. 120 13 U Exception 'X':
Same as' for Item 3. 9 Valve Data Sheet No. 5S 3
3.11 Deleted 3.12 Deleted 3.13 For l' nit No. 1-1 Mark:
3" - DBB-GT-MO-46-lF082 Ends: Sch. 160 S U Valve Data Sheet No. 12 1 Spare Valve 3.14 For Unit No. 2 -
1 Mark:
3" - DBB-GT-MO-46-2F082 Enc'.s : Sch. 160 BW Valve Data Sheet No. 12 1 Spare Valve ou + => m.c=o-os
PURCHASE ORDER NO.
8031-P-104 l{
REQUISITION NO.
l page 10 of g4. Pages p, k UNIT PRICE EXTEN5 ION I
$I QUANTITY DESCRlPTiON g
O 5
8 3.15 For Unit No. 1 -
gCW D gT,-)(-MO-41-109A, 2
Mark:
6"-DBB-B W
Ends:
Exception 'X': Refer to Appendix 3, para. 7.2 of Design Specification 8031-P-104 Maximum pressure and temperature are 2132 psig and 4590F Valve Data Sheet No.: 9 3.16 For Unit No. 2 -
2 Mark: 16"-DBB-GT-X-MO-41-209A, B Ends: SC4.13 c BV Exception 'X': Same as item 3.15 Valve Data Sheet No.: 9 3.17 For Unit No. 1 -
1 Mark: 4"-DBB-GT-MO-55-lF071 Ends: SGl.12C FU Valve Data Sheet: 3 3.18 For Unit No. 2-1 Mark: 4"-DBB-GT-MO-55-2F071 Ends: SCW,12.0 Bh/
Valve Data Sheet:.5 3.19 For Unit No. 1 -
1 Mark.:
10"-DBB-GT-MO-55-lF0ll Ends: 8CH 12o BV Valye Data Sheet: 3, Note: This valve shipped to teach Schiom for Mod. 381 3.20 For Unit No. 2 -
1 Mark: _
10"-DBB-GT-MO-55-2F011 Ends: SCH 320 BV l
Valye Da_ta Shegt:.3 Mcdt: hts valve. shtpped in l'each BobM br Mod 381 3.21 For Unit No. 1 -
1 Mark: 12"-DBB-GT-MO-55-lF006 Ends: MM ID O 'BV Valve Data Sheet No.: 2 l
1F**
PURCHASE ORDER NO.
TE-REQUISITION NO.
8031-P-104
/5 Page 11 of,l24-Pages N
O '.., m e,
- DESCRIPTION E
P.
UNIT PRICE EXTENSION 5
5 3.22, For Unit No. 2 -
1 Mark: 12"-DBB-GT-MO-55-2F006 Ends: Scl4 100 Bi/
Valve Data Sheet No.
2 3.23 For Unit No. 1 -
1 Mark:
14"-DBB-GT-MO-55-lF007 Ends: SCW 100 BV Valve Data Sheet No.
2 3.24 For Unit No. 2 -
1 Mark:
14"-DBB-GT-MO-55-2F007 Ends: 5CH 16 0 RV Valve Data Sheet No.
2 3.25 For Unit No. 1-1 Mark: J_2 "-gBB-GT-MO-5 5-lF0 01 Ends : OCR FO SU Valve Data Sheet No. 1 3.26 For Unit No. 2 -
1 Mark: 12"-DBB-GT-MO-55-2F001 Ends: S C.4 O O D V Valve Data Sheet No.
1
_.3.27 For Unit No,1 i
Mark:
10"DBB-GT-MO-55-lF0ll Ends:
Sch. 120B.W.
Valve Data Sheet No. 19 3.28 For Unit No. 2 i
Mark:
10"DBB-GT-MO-55-2F0ll Ends:
Sch 120B.W.
Valve Data Sheet No. 19 4.0 GATE VALVES - MOTOR OPERATED CLASS DBB-GT & EBB-GT, 900# - Nuclear Class 2 4.1 For Unit No.1 -
2 Mark: 12" - DBB-GT-MO-52-lF004A, B Ends:
Sch. 80 BW Valve Data Sheet No. 8 4.2 For Unit No.
2-2 Mark:
12" - DBB-GT-MO-52-2F004A, B Ends:
Sch. 80 BW Valve Data Sheet No. 8 4.3 Deleted
PURCHASE ORDER NO.
REQUlstTION NO.
8031-P-104 6
Page 12 of 2 4 Pages QUANTITY DESCRIPTION g
p, UNIT PRICE EXTEN110N 5
5 4.4 Deleted.
4.5 Deleted 4.6 Deleted 4.7 Deleted 4.8 Deleted 4.9 Deleted 4.10 Deleted 1
Deleted 4.12 Deleted 4.13 Deleted 4.14 Deleted
'4.15 Deleted 4.16 Deleted 4.17 Deleted 4.18 Deleted 4.19 Deleted 4.20 Deleted 1
l "Joseassesec.ra.0 42 m
I
..T
s PURCHASE ORDER NO.
W REQuistTION NO.
8031-P-104 k
Page 13 of 24. Pages UNIT PRICE EXTENSION QUANTITY Of 5CRIPTION E
P.
O.
5 4.21 Deleted j
4.22 Deleted-4.23 For Unit No. 1 2
Mark:
6" =DBB -GT- - MO-01-10 8,109
~
Ends: Sch. 80 BW
~ ~ ' ' ' - ' ' ~ ~ ' - - -
Valve Data' Slieet 'No.16 4)24 For Unit No. 2 2
Mark: 6"-DBB-GT
-MO-01-208,209 Ends: Sch. 80 BW
".Valve Data Sheet No. 16 4.25 For Unit No. 1 1
Mark: 8"-DBB-GT - MO-01-lll Ends: Sch. 80 BW i
Valve Data Sheet No. 17 N o t e
- Tkis ta as foem ^h 4.26 For Unit No.l Maok:fLpec.r-Mo.or2l 1
Mark: 8"-DBB-GT
- MO-Sf./ FIOf Ends: Sch. I 2.0 BW Valve Data Sheet No. L'A
.27 For Unit No. 1 1
Mark:
4" - EBB-GT-K-t40-Ot-tYO
_I Enrir. :
Sch u.80 SW,.
Exception ?X":
Refer to Appendix 3, para. 7.2 of Design Spec.
8031-P-104 Maximum pressure and. temperature are 1337 psig and 582 E.
Valve Data Sheet No.18 4.28~ ~ ~ ~
For Unit No. 2
~ ~
~
~
Mark:
4" - EBB-GT-K-MO-Ot 'L50 y
gggrr,"X'. SAME As ITEM 4 2.7 Ends:
Sch. 80 BW Valve. Data Sheet No. 18 GLOBE VALVES - MOTOR OPERATED -
5.0 CLASS DBB-GB, 900# ANSI - Nuclear Class 2 5'
Deleted 5
Deleted 5.4 Deleted 5.4 Deleted 5.5 Deleted 5.6 Deleted I
m
.m
1 PUACHA5I ORDER NO.
i
-g REQUISITION NO.
8031-P-104 g
m.
II i
Page of 4
24 Pages y
8[fY OUANTITY DESCRIPTION o
g p,
UNIT
- RICE EXTEN510N 5.7 For Unit No. 1 -
1 Mark: 6"-DBB-GB-MO-50-lF045 Ends:.5c.9 8o BQ Valve Data Sheet No. 5 5.8 1
For Unit No. 2 -
Mark: 6"-DBB-GB-MO-50-2F045 Ends: SC4 BC) BW Valve Data Sheet No. 5 5.9 For Unit No. 1-1 Mark: 10"-DBB-GB-MO-55-lF008 Ends: Sc.H
- 13. 0 BV Valve Data Sheet No. 2 5.10 For Unit No. 2-1 Mark: 10"-DBB-GB-MO-55-2F008 Ends: Sc.R k20 W Valve Data Sheet No. 2 5 11 For Unit No.1 -
1 Mark:
4"-DBB-GB-MO-49-1F022 Ends: Sch. 120 BW Valve Data Sheet No. 1 5.12 For Unit No.
2-1 Mark: 4"-DBB-GB-MO-49-2F022 j
Ends: Sch 120 BW l
Valve Data Sheet No. 1 l
l ~...
'5.13 Deleted 1
.14 OtNd
. >. me oes n
PUICHASE ORDER NO.
- y REQUl$1 TION NO.
8031-P-104 p
Page 15 of 24 Pages Wo?
QUANTITY DESCRIPTION th?.
O.
UNIT PRICE E XT E N510 N 6.0 CLASS EBB-GB, 600# ANSI - MOTOR OPERATED -
Nticlear class 2 6.1 Deleted
- 6. 2 ' ~ - ~
Irelei.ed I
.I 6.3,
' Deleted
~~-
'~"
~ ~
6.4 Deleted
.N.5 Deleted 6.6 Deleted 6.7 For Unit No. 1
~
2 Mark: 10"-EBB-GB-X-MO-51-lF052A, B
{'
Ends: Sch. 80 BW Exception 'X': See page G.
Valve Data Sheet No. 12 b.8 For Unit No.
2-2 Mark: 10"-EBB-GB-X-MO-51-2F052A, B Ends: Sch. 8 0 BW Exception 'X': See page G.
YAL.VE bMTA S$4EGT NO. 12.
6.9 Deleted 6.10 Deleted 6.11 Deleted
,6.12 Deleted 6.13 Deleted 6.14 Deleted CHECK VALVES i
7.0 CLASS DBA-CK, 9004 - Nuclear Class I 7.1 For Unit No. 1-1 Mark: 3"-DBA-CK-F l
Ends: Sch. 80 BW j
Exception 'F':
See Item 1.1 I
l E
?.
o.e,u, e r ~e ca
N PURCHASE ORDER NO.
E
^
8031-P-104 REQUl51 TION NO.
i Page / ( of ~2 4 Pages
'ho" QUANTITY DESCRIPTION g
p, N, UNtf PRICE EXTENSION s
_s For thermal 'ransient data, refer to Table t
VIII, Appendix
'B' of Spec. 8031-P-350 Valve Data Sheet No. 10 7.2 For Unit No. 2 -
1 Mark:
3"-DBA-CK-F Ends:
Sch. 80 Bb/
Exception 'F':
See Item 1.1 For thermal transient data, see Item 7.1 Valve Data Sheet No. 10 7.3 Deleted 7.4 Deleted 0.0 CLASS DBB-CK, 900# ANSI - Nuclear Class 2 8.1 Deleted
~
8.2 Deleted 8.3 For Unit No. 1 -
Lf Mark: 4"-DBB-CK-49-1F023; 4"-DBB-CK-55-1F046 Ends: CK-49-1F023 - SCH. 120 BW CK-55-1F046 - SCH.
80 BW 8.4 For Unit No.
2-t 2
Mark: 4"-DBB-CK-49-2F023; 4"-DBB-CK-55-2F046 l
Ends: CK-49-2F023 - SCH. 120 BW
, CK-55-2F046 - SCH.
60 BW 8.5 For Unit No. 1 -
1 Mark: 10"-DBB-CK Ends: SCH 120 BW x.....
cnoa
)
PURCHASE ORDER NO.
2.11 REQUlstTION No.
8031-P-104 L8 L
Page 16A of 24 Pages fp, UNIT FRICE EXTEN$lON I
[
QUANTITY DESCRIPTION g
8.6 For Unit No. 2 -
1 Mark: 10"-DBB-CK Ends: Sch. 120 BW 8.7 I
Mark: 8"-DBB-CK Ends: Sch. 120 BW e
P-233(a)/10 l
- 4.....c.c ~a m m
- m. m.
m
PURCHASE ORDER NO.,
Tt7 REQUISITION NO.
8031-P-104
/8, I
Page }} of 24 Pages (EM QUANTITY DESCRIPTION g
p, UNIT PRICE EXTENSION s
STOPCHECK VALVES - MOTOR OPERATED 9.0 CLASS DBB-S.CK, 9004
- Nuclear Class 2 9.1 For Unit No. 1 -
2 Mark:
24"-DBB-S.CK-X-MO-41-lF032 A&B Ends:
Sch. 120 BV Exception 'X':
Refer to 7.2, Appendix 3 of Design Specification No. 8031-P-104.
Maximum pressure and temperature are 2132 psig and 4590F.
Valve Data Sheet No. 9 t
For Unit No.
2-2 Mark:
24"-DBB-S.CK-X-MO-41-2F032 A&B Ends:
Sch. 120 W Exception 'X':
Same as Item 9.1 Valve Data Sheet No. 9
.9. 3 Deleted 9.4 Deleted s-.
'10.0 CLASS DBA-GT, 9004 - Nuclear Class 1 10.1 Deleted T.~-
~
f0.2 Deleted POWER ASSIST ' CHECK ' VALVES
'AIIC OPE 5tATED
?
O CLASS DBA-CK, 9004 rating - Nuclear Class 1 14.1 For Unit No. 1 -
1 Mark?
3"-DBA-CK-AO-46-lF121 ~
so e&Se t PC.E8eG42 j
Q
.s
.D /
'~~~
PURCHASE ORDER NO.
REQUl51 TION NO.
8031-P-104 18 i'
Page /g of g4 Pages
'[IY QUANTITY DESCRIPTION g
p, UNIT PRICE EXTENSION o
8 Ends:
Sch. 80 S V For thermal transient data, refer to Table 5
VIII, Appendix
'B' of Spec. 8031-P-350 Valve Data Sheet No. 11 1 Spare Valve 11.2 For Unit No. 2 -
1 Mark:
3 "-DBA-CK-AO-4 6-2F121 Ends:
Sch. 80 SU
\\
For thermal transient data, refer to Item 11.1 Valve Data Sheet No. 11 1 Spare Valve CHECK VALVES 12.0 CLASS EBB-CK, 6004 rating - Nuclear Class 2 I'
1 Deleted A
Deleted l'A. 3 D eleTM IL4 Deleted it 5 DefeTed
%6 pef et e4 1L7 I
Il* NT ; I 2'-. E6 6-Ch Ea d s : sc.k. s o SW GATE VALVES - AIR OPERATED 13.0 CLASS EBB-GT, 6004 rating - Nuclear Class 2 13.1 Deleted L3.2 Deleted l' 3 Deleted 13.4 Deleted L3.5 Deleted t.3.6 Deleted m
PURCHASE ORDER NO.
_a.it REQUISITION NO.
8031-P-104 fO Page 19 of 24 Pages QUANTITY DESCRIPTION E
P.
O.
UNIT PRICE E XT E N 510 N 5
5 STOP CllECK VALVES 14.0 CLASS DBB-SCK, 900# AIR OPERATED - Nuclear Class 2 14.1 For Unit No. 1-1 Mark: 4"-DBB-SCK-X-AO-44-lF039 Ends: Sc4 ILO W Exception
'X': Refer to Appendix 3, Para. 7.2 of
- Design Specification 8031-P-104.
Maximum pressure and temperature are 2132 psig and 4590F.
Valve Data Sheet No. 13 14.2 For Unit No. 2 -
1 Mark: 4"-DBB-SCK-X-AO-44-2F039 Ends: SCH 120 'Bw Exception ':H" : Same as item 14.1 Valve Data Sheet No. 15 GLOBE VALVES 15.0 CLASS DBC-GB, 900# ANSI - AIR OPERATED - Nuclear Class 3 15.1 M E L,.6'[6D 15.2 DELETED.
16.0 CLASS DBC-GB, 900# ANSI - MOTOR OPERATED -
Nuclear Class 3 16.1 For Unit No. 1 -
1 Mark: 4"-DBC-GB-MO-44-lF031 Ends: SCW SD BU Jalve Data Sheet No.l4 so tae n.v.aos
,O g-A
-m e
,n
/_
PURCHASE ORDER NO.
_y 8031-P-104 REQUISITION NO.
10 i
Page g 6 Of 24. Pages
'hoY QUANTITY DESCRIPTION g
p.
O.
UNIT PRICE E XT E N510N s
s 16.2 For Unit No. 2 -
1 Mark: 4"-DBC-GB-MO-44-2F031 Ends: Sc4 to Ev/
Valve Data Sheet No.14 GATE VALVES 17.0 CLASS DBC-GT, 900# ANSI - MOTOR OPERATED -
Nuclear Class 3 17.1 For Unit No. 1-2 Mark: 4"-DBC-GT-MO-44-lF034 & 1F035 Ends: 6tlJ' b BU Valve Data Sheet No. N 4
17.2 For Unit No.
2-2 Mark: 4"-DBC-GT-MO-44-2F034 & 2F035 Ends:.5c )4 30 gy Valve Data Sheet No. N 18.0 CLASS EBC-GT, 600# ANSI - AIR OPERATED - Nuclear Class 3 18.1 For Unit No. 1-1 Mark: 4"-EB C-GT-AO-6 9-14 5 Ends: SCl4 SOBU Valve Data Sheet No. I6 1 Spare Valve 18.2 For Unit No. 2 -
1 Mark: 4"-EBC-GT-AO-6 9-2 4 5 Ends: M 90 BV Valve Data Sheet No.15 1 Spare Valve 19.0 CLASS EBC-GT, 6004 ANSI - MOTOR OPERATED -
Nuclear Class 3 19.1 For Unit No. 1 -
g Mark: j"H 80 I VEBC-GT-MO-69-14(p Ends: DC Valve Data Sheet No.16 1 Spare Valve 1
- w..sw mewa n'
I PURCHASE ORDER NO.
E REQUISITION NO.
8031-P-104 l7
(\\
Page - l of g Pages 2
N QUANTITY DESCRIPTION g
p, UNIT PRfCE EXTEN5 ION s
s 19.2 For Unit No. 2 -
{
Mark: 6 "-EBC-GT-MO-6 9-2 4 6 Ends: Sc.k OD DW Valve Data Sheet No.I4 1 Spare Valve 20.0 CLASS EBC-GT, 600# ANSI - MANUAL VALVE -
Nuclear Class 3 20.1 For Unit No. 1 1
Mark: 6"-EBC-GT Ends: Sc4 so av 20.2 For Unit No. 2 -
1 Mark: 6"-EBC-GT Ends: Sc.ja @ By ISOLATION VALVES - MOTOR OPERATED 21.0 Class EBA-GB, 600# ASME Rating Carbon Steel Nuclear Class 1 21.1 For Unit No. 1 1
Mark: 10"-EBA-GB-F-MO-55-lF002 Ends: Sch. 80 SW Exception "F" - Valve located inside drywell see para. 3.6 of Appendix 3 of Design Spec. for environmental conditions. For thermal transient data, refer to Table I, Appendix
'B' of Spec.
8031-P-350. Drain required - see para. 16.0 of Appendix 3 of the Design Specification 8031-P-
)
104 l
Valve Data Sheet No. 17 1
l21.2 For Unit No. 2 1
Mark: 10"-EBA-GB-F-MO-55-2F002 blo T a S E & I T s M 2 8.1
{
Ends: Sch. 80 SW fog RsFLAg*E MGM T Exception "F" - See Item 21.1. For thermal tran orsgAror. FOR W's sient data - see Item 21.1 vAtvE Drain required - See Item 21.1 Valve Data Sheet No. 17 1.3 For Unit No. 1 1
Mark: 10"-EBA-GB-MO-55-lF003 Ends: Sch. 80 SW miocatc3eram
.~-
PURCHASE ORDER NO.
177 REQUISITION NO.
8031-P-104 7
(
Page 22 of 24-Pages OR 1[EY cut NTITY DESCRIPTION g
p, O.
UNIT PRICE EXTEN1 TON O
For thermal transient data - see Item 21.1 Drain required - See Item 21.1 Valve Data Sheet No. 17 21.4 For Unit No. 2 1
Mark: 10"-EBA-GB-MO-55-2F003 Ends: Sch. 80 SW For thermal transient data - see Item 21.1 Drain required - see Item 21.1 Valve Data Sheet No. 17 22.0 ISOLATION VALVES - MOTOR OPERATED CLASS DBA-GB, 900# ASME RATING, CARBON STEEL NUCLEAR CLASS 1 22.1 For Unit No. 1 1
Mark: 3"-DBA-GB-F-MO-49-lF007 Ends: Sch.l60 BW Exception
'F'
- See Item 21.1 For thermal transient data, see Item 21.1 (Dratrg regutycd.see M "4Lb Valve Data Sheet No. 18 22.2 For Unit No. 2 1
Mark: 3"-DBA-GB-F-MO-49-2F007 Ends: Sch.160 SW Exception
'F'
- Sec Item 21.1-For thermal transient data see Item 21.1 Drain required - see Item 21.1 Valve Data Sheet No. 18 22.3 For Unit No. 1 1
Mark: 3"-DBA-GB-MO-49-lF008 l
Ends: Sch.160 SW For thermal transient data - See Item 21.1 Drain required - See Item 21.1 l
Valve Data Sheet No. 18 l
22.4 For Unit No. 2 1
Mark: 3"-DBA-GB-MO-49-2F008 Ends: Sch.160 SW For Thermal transient data - See Item 21.1 Drain required - see Item 21.1 Valve Data Sheet No. 18 we.... me=ces a
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'23.1 For Unit No. 1 & 2 4
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Ends:
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Ends:
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Valve Data Sheet No. 20 Exception "F": Valve located inside drywell, for thermal transient data refer to Table III, Appendix "B" of Spec. 8031-P-350.
Exception "N": Valve located in Seismic I system, see para 2.3.3 of Spec. 8031-P-350 23.2 For Unit No'."
1 and 2
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Valve Data Sheet No. 20 Exception "F" - Va\\ve locat.e.d m drywell,'thermh\\ dravw\\cd d[P 'A30 B
Exception "N"
- see Item 23.1 per t'abk I., APP So
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24.0
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Mark:
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25.0 CLASS DBC-GB, 9004 RATING - MANUAL NUCLEAR CLASS 3 i
25.1 For Unit No. 1 & 2 2
Mark:
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Sch. 160 B.W.
26.0 CLASS EBC-GB, 600# RATING - MANUAL NUCLEAR CLASS 3
!6.1 For Unit No. 1 & 2 l
2 Mark:
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6.2 For Unit No. 1 & 2 2
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QUANTITY DESCRIPTION o
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GATE VALVES 27.0 CLASS DBC'-GT, 900# RATING,MCTOR OPERATED, NUCLEAR CLASS 3 l 27.1 For Unit No. 1 2
Mark: 3"-DBC-GT-MO-41-142 and -143 Ends: Sch. 160 B.W.
Valve Data Sheet No.21
. 27 2 For Unit No.2 g
2 Mark: 3"-DBC-GT-MO-41-24 2 and -24 3 Ends: Sch. 160 B.W.
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UMERICK GENERATING STATION UM1TS \\ 8 ?.
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LINE OR EQUIPMENT REF.
EPJ D - lC $ /209 k
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DESIGN /M AX. TEMP.
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NORM AL VOLTAGE MINIMUM VOLTAGE l
MAXIMUM VOLTAGE a
AIR MOTOR NORM AL SUPPLY PRESS.
MINIMUM SUPPLY PRESS.
class I (IEEE)
YES MANUFACTURER Id MODEL OR FIG. NO.
O VENDOR P/O f& ITEM I NO.
P-to 4./rf.i vi,L y
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Attachment to LIMERICK GENERATING STATION UNITS 1 & 2 M/R No.
PHILADELPHIA titCTftlC COMPANY N
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.i sn %Ae st., w. 2.s1 ces.sou. sear-o-fon epoendix3 vat.VE DATA SHEET S03/
MOTOR OPER ATED JOB NO.
l td neerc.k Ggee t. rett Stattoa OnYs LA ATTo d, mar TO REV.
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-- - - ~. - -
AttcchmentS to 8031-1
'Pek I
i i
h Reg. Guide 1.48 Valve operability Test Requirements l
20.1 Certain of the " active" valves, specified herein, shall be teste.d for operability during a postulated seismic disturb-ance, the test being conducted in conformance with the following general conditions.
20.1 The valve shall be placed in a suitable test stand with pipe lengths attached to each end of the valve by the same method as in actual installation, i. e. welded for weld end valves, flanged for flanged end valves.
The pipe lengths attached shall'be at least 12" long or a length equal to the pipe nominal diameter, whichever is longer.
The attached pipe lengths shall be rigidly attached to the test stand, preferably by welding.
The valve actuator and all other appurtenances shall be mounted on the valve as in a normal plant installation.
The valve shall be oriented in the test. stand such that the external loads applied impose the most adverse conditions for valve actuation.
t i
20.2 The valve shall be internally pressurized to the maximum operating pressure as specified in the Valve Data Sheets, (Attachment to the procurement documents), and concurrently a static resulant load (the specified "g" force times the weight of the topworks) shall be applied to the center of mass of the topworks, in the direction of the weakest axis of the yoke, simulating the maximum acceleration load.
The
'"g" value to be used to establish the maximum acceleration load is listed in the table and is the " maximum" "g"
" force" sustainable by the valve as derived by the analysis made specifically to determine this force.
For the opening cycle on a gate valve, the pressure shall be applied in a manner which establishes the maximum specified differential pressure across the disc.
For globe valves and all other valve cycling the valve body shall be internally pressurized to the specified value.
l 20.3 The valve shall then be actuated, using minimum actuator supply as defined in the Valve Data Sheet.
The valve shall be operated through two full cycles, a cycle being defined as closed-to-open-to-closed, or vice versa.
The valve shall move to the safety related position within the time specified in the Valve Data Sheets.
In addition, if any evidence of irregular stem movement or abnormal operation is observed, Bechtel engineering shall be contacted for guidance.
P-50/7 1
Rev.0
.=.
Attcchmenth to 8031-P-ID 4 20.4 In the event that the valve fails.to meet the operability test at " Maximum
'g'",
the test for that valve shall be j
(
increased in scope to establish a value of " Max
'g'" which the valve can withstand.
20.5 Subsequsnt to the completion of the valve functional test, the seat leak test, as outlined in.the valve Technical Specification hydrostatic test section, shall be repeated.
20.6 The format for documenting this Operability Test is left 1
optional with the Seller, but the information recorded shall include at least the following:
1.
Test result:
satisfactory or unsatisfactory.
2.
Valve identification:
P.O. No., Item No. Tag. No.
3.
Internal test pressure-psig 4.
Lateral applied load:
Pounds (max "g" value times the weight of the valve topworks) 5.
Air supply pressure (air o'perators) - 80 psig Applied 'otor voltage (Minimum Voltage to be 80%
M 6.
of rated voltage 460V = 368V) 7.
Cycle time under load 8.
Post-test seat leak rate 9.
List of test equipment used including serial numbers and calibration date.
21.0 Test data shall be submitted to end approved by the Buyer prior to acceptance of valve for shipment.
22.0 Subsequent to satisfactory completion of the test and Buyer's approval of the test data, the Seller shall remove the stub-end pipes, re-machine the valve weld ends and otherwise restore the valve to original condition and shall validate his original warranty.
23.0 The supplier shall submit to the Buyer for approval, proce-dures to be used for the functional testing noted above.
The procedures shall include all pertinent requirements and sample copies of documentation to be supplied.
Mott.: th<.S e etjul et Me4T.1 dre. To be c.eds idem.d e de ee l.
l Test.peec.tdwr t3 with tKeepttop.s wMl be approotd de <
by c.nst b a.s i s.
cas e.
l 2
Rev.11 l
P-50/7 l
A rrechnor 4 te i
b y +G s Fore < 70yr ira sosi-e-iog
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. Tem #
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N * M
MR 8031-P-104 I
Page 1 of 6
(
s 4
ATTACEMENT 5 T_O MATERIAL REQUISITION
(~
, QUALITY SURVEILLANCE REQUIREMENTS i
l 1.0 (COPE This Attachment details the responsibilities with regard to the quality surveillance of material / equipment covered by this KR and outlines the responsibilities and activities of Beittel Supplier Quality Representative (SQR).
2.0 RESPONSIBILITY
\\
The Supplier has the prime respnsibility for implementation l
of the quality program, as well as for proper manufacture, inspection and testing of all material and work prior to its presentation to the techtel SQR.
The performance (or waiver) of quality surveillance activities by the Owner, l
Bechtel, or their representatives, does act relieve the Supplier of any obligations to perform in accordance with l
/'.
all requirements of the procuring documents.
3.0 BECHTEL SQR ACTIVI, TIES J
I The Bechtel SQR is to be allowed free access to all areas where work involving this order is in progress.
This in-l cludes access necessary to verify the implementation of all aspects of the quality program as well as access to sub-suppliers' facilities.
Quality surveillance by the Bechtel SQR of material / equip-ment produced under this KR shall include, but not be Ifnited to the Witness and Hold Points listed in attached Tables 1 and 2.
Additional Witness and sold Points may be established by the techtel SQR if manufacturing or related activities warrant.
4.0 WITNESS POINTS, Witness Points are critical steps in manufacturing and testing where the Supplier is obligated to notify the Bechtel SQR at least five (5) days in advance of the start of operation /
test so that it may h witnessed.
The Supplier may proceed with the work past a witness point if the sechtel SQR is not available at the appointed time.
(*
en Rev. 22 mm
,--r,,,e-_
_mw.-,,--m-,,.m
-mmw,,m,vyr,,r,,.,-4
II MR 8031-P-104 I
e Page 2 of 6 1
5.0 BOLD POINTS Bold Points are critical steps in manufacturing and testing where the Supplier is obligated to notify the sechtel repre-sentative at least five (5) days in advance of the start of operation / test so that it may k witnessed.
Final release prior to shipment is also a hold point.
The supplier may not proceed with the work past a hold point except by written waiver / agreement by tt.e 3echtel SQR.
I_NITIAL QUALITY SURVEILLANCE VIy?
6.0 N
6.1 The supplier shall furnish to the Bechtel SQR the names and addresses of sub-suppliers with description of the I
work to be subcontracted, when it falls under either of the following categories l
- 1) Custom fabricated equipment involving fabrication, operation, examina' tion or testing, that will ship directly to the jobsite, from the sub-supplier's g-plant.
(This does not include standard off-the-shelf equipment.)
- 2) Custom fabricated equipment that will ship to the prime supplier for further assembly and inspection, but where the fabrication, operation, examination or te' sting specified to be witnessed are performed at the sub-supplier's facilities and will not be repeated in the prime supplier's shop.
(This does not include standard off-the-shelf equipment.
7.0 PR,0GRESSIVE QUALITY SURVEII, LANCE VISITS 7.1 The supplier shall provide evidence to the Bechtel SQR that all engineering documents requiring Bechtel review, as shown on G-321-E Form, are Status Code 1 prior to release for shipping.
Any exceptions require Bechtel approval.
The supplier's quality verification documentation 7.2 package with the G-321-V Form as a cover sheet, shall be presented to the Bechtel SQR for review, signature and dating, prior to granting a release for shipping.,
Missing, incomplete, or incorrect documentation shall be treated as a non-conformance and may be cause for denying the Supplier permission to release the items for shipment.
f-.
Re9. 22
-s
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MR 8031-P-104
(
Page 3 of 6 4
s The Supplier's quality verification documents that do not 7.3 require submittal to Bechtel and/or the Owner shall be available to the Bechtel SQR for review and verification.
These documents shall be retained by the supplier as required by the applicable standard or code, but in no case shall this time be less than the end of the warranty period.
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MR 8031-P-104 A
TABLE 1
(.I The following Bechtel supplier Quality Surveillance Witness
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and hold points are required:
i Witness Points Valve Part Operation, Test, or Assembly or Examination Pressure boundary parts, In-process non-welds and hardfacing destructive examinations on a first operation basis for each examination required by the procurement documents and referenced ASME Code,Section III.
Welds Fit up and welding on a first operation
(
basis for each i
Bechtel approved procedure Forgings, castings Heat treatments and welds on a first operation i
basis for each Bechtel approved procedure Pressure boundary Major weld repairs
- parts and welds l
A major weld repair is defined to be repair of defects which exceed the lesser of 3/8 inch or 10% of the section thickness.
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l Valve part or Operation, Test, Assembly or Examination f
Casting and welds Review and signoff l-of all completed radiographs Assembled valve Hydrostatic test **
1 Assembled valve ga gk sty' gg 4gg I Completted valve Final inspection for materials of construction, dimensions, general workman-ship, cleanliness, marking, i
tagging, and preparation l
for shipment Supplier's quality Review and signoff for verification documents completeness and accuracy Hold point first operation basis only; balance to i
be witness points.
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TABLE 2A 1*
Valve Operability Test Hold Points Assembled Valve Valve Operability Test Verify test pressure, applied test load, and cycling of valve, seat leak test Supplier's quality Review and signoff for verification documents completeness and accuracy l
Sheet 6 of 6 Rev. 22 14/18(8/82)
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MC.L DESIGN SPECIFICATION faalue Seewea c.s. 9 m".,osa +cAuk Vahes 52 seeat ANSI)1stW) sentNt9 en x Vand Anryee 4
i FOR THE I-LIMERICK GENERATING STATION UNITS 1 & 2 PHIIADELPHIA ELECTRIC COMPANY Bechtel Power Corporation San Francisco, California CERTIFICATION:
I, 'the undersigned, certify thak 'this ' Design Specification
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covers the requirements of the ASME Boiler and Pressure vessel Code,Section III, subsubparagraph N A 3250.
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.s Specification 8031-P-104 DESIGN SPECIFICATION FOR NUCLEAR SERVICE C.S. GATE, GLOBE & CHECK VALVES 600# ANSI RATING & HIGHER, 2 " & LARGER FOR THE LIMERICK GENERATING STATION UNITS 1 & 2 PHILADELPHIA ELECTRIC COMPANY Bechtel Power Corporation San Francisco, California CERTIFICATION:
I, Clyde H. Nichols, certify that the information listed in Appendix 1 herein, which is specifically required to be furnished in accordance with ASME Boiler and Pressure Vessel Code,Section III, Division 1, Paragraph NA-3250, is correct and complete.
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j Dssign Sp3cification 8031 -P-104 i
DESIGN SPECIFICATION.
FOR NUCLEAR SERVICE, CARBON STEEL GATE, GLOBE AND CHECK VALVES, 6004 RATING AND HIGHER, 2 " AND LARGER FOR THE LItiERICK GENERATING STATION UNITS 1 & 2 PHILADELPHIA' ELECTRIC COMPANY BECHTEL POWER CORPORATION SAN FRANCISCO, CALIFORNIA CERTIFICATION:
I, Robert K. Swe.ll certify that this design' specification covers the design requirements with respect to (1) function, i
(2) mechanical and operational loadings including vibration and shock, (3) environmental conditions, including radiation, and (4) the classification of the component as determined by its function and operating conditions, all as prescribed by.
Section III, Nuclear Power Plant Components, of the ASME Code.
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Design Spscification 8031-P-104 DESIGN SPECIFICATION FOR NUCLEAR SERVICE C.S. GATE, GLOBE & CHECK VALVES 23 " & LARGER 600# ANSI RATING & HIGHER, 5
FOR THE LIMERICK GENERATING STATION UNITS 1 & 2 PHILADELPHIA ELECTRIC COMPANY
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Bechtel Corporation San Francisco, California CERTIFICATION:
I, B.H. Leonard, Jr.,' certify that this design specification covers the design requirements with respect to (1) function, (2) mecha-nical and operational loadings including vibration and shock, (3) environmental conditions,; including radiation, and (4) the classification of the component as determined by its function and operating conditions, all as prescribed by Section III, Nuclear Power Plant Components, of the ASME Code.
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Design Spacification 8031-P-104 CONTENTS
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I.
Preface, Rev. O II.
Specification for Nuclear Service Valves, 8031-P-350, Rev. 8 l
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III.
Appendices:
l.
ASME Criteria Locator, Sheats Al-1, Rev. 0 & Al-2, Rev. 0 2.
ASME Procedural Requirements, Sheet A2-1, Rev. 0 3.
Supplementary Criteria and Information for Valves, Sheets A3-1, Rev. 7, A3-2, Rev. 7. A3-3, Rev. 5 A3-4, Rev.
6, A3-5, Rev. 4, A3-1A. Rev.
8, A3-1B, Rev. 7 A3-6, Rev.9 l
4.
Form G-321-C Rev. 3, Drawings and Data Requirements b
5.
Form 8031-0A, Sheets A5-1, AS-2, AS-3, AS-4, A5-5, 8OualityAssuranceDocumentationl Rev.
5, Sheet AS-6. Rev.
Distribution Requirements lb 6.
Specification 8031-G-1, Rev. 11, General Project Require-ments for Purchase Orders lb 7.
Specification 8031-G-13, Rev. 8, General Froject Requirements for Quality Assurance 8.
Weld End Transition for Valves, Sheet 75, Rev. 16 of l
Specification 8031-P-300.
9.
Weld End Preparation, Sheet (s) 72-1, Rev. 14) 72.2, Rev. 3; 7.2. 3, R e v., 14; 72.4, Rev..2r 72.5 Rev. 7s 72.6 5 72.7, Rev. 14 of Specification 8031-P-300.
10.
Bechtel Standard Form 79, Rev. 4/68 11.
Eechtel Standard Form 3295 (11-71) - Statement of l
Conformance 12.
Specification 8031-G-11, Rev. 17, General Project Requirements for Valve Motor Operators 13.
Specification 8031-G-4, Rev.
8, General Project l
Requirements for Shop Painting for Mechanical and Electrical Equipment 14.
Bechtel Form ED-27 (SDDR) 15.
Dynamic Qualification and Functional Testing A
Requirements ASME III Valves S
P-184(b)/17 ii Rev. 9
Design Sp2cification 8031-P-104 I.
PREFACE This Design Specification consists of design information as prescribed by Section III of the ASME Codes and of design in-formation that is not specifically related to the Code.
Of necessity, the two categories are interspersed.
For those primarily concerned with ASME criteria, such as enforcement authorities, reference should be made to Appendix No. 1, "ASME Criteria Locator", which identifies that informa-tion prescribed by the Code.
The particular valves to be furnished in accordance with this Design Specification and that design information which is sub-ject to change are included.in the associated Purchase Order, and, by reference, are part of this Design Specification.
9 G
e lii Rev. 0
Danign Spacification 8031-P-104 f
APPENDIX 1 i
ASME CRITERIA LOCATOR I.
GENERAL Document / Para. No.
(a)
Functions of the components or appurtenances including any dimen-sions upon which the functional APP. 3 performance depends.
(b)
Seismic tests or calculations Spec. P-350, Para 2.3.3 (c)
Environmental Conditions, including radiation App. 3, Para 3.0 (d)
Code classification See M/R, Identification (e)
Definition of the component and piping boundaries Appendix 3 (f)
Procedure for review and certi-fication of the Stress Reports APPandix 2 (g)
Procedure for handling various Data Reports particularly with respect to transmittal to en-Appendix 2 forcement authorities (h)
Certification of the Design Specifications Title Page II.
MATERIALS (a)
Hydrostatic testing Spec.P-350, Para. 9.0 (b)
Requirements with respect t cleanliness Spec.P-350, Para. 11.0 (c)
Requirements for heat treat-Spec.P-350, Para. 7.0 ment Al-1 Rev.O
-n
Design Sp:cification 8031-P-104 APPENDIX 1 III.
DESIGN AND OPERATING CONDITIONS Document / Para. No.
Valve Data Sheet (a)
Design pressure and temperature and App. 3 Appendix B to (b)
Thermal transients Spec.l1350 IV.
Marking, identification, crating and Spec. P-350, Paras.
shipping requirements 11.0 & 13.0 W
e Al-2 Rev.O
Danign Sp:cification 8031-P-104 APPENDIX 2 ASME SECTION III PROCEDURAL REQUIREMENTS I.
Stress Report Review and Certification of Stress Report.
Two copies of the certified Stress Report required for Class 1 components by Paragraph NA-3352 of Section III shall be g
submitted to the Buyer, and one copy shall be made available to the authorized inspector.
II.
Data Report The Manufacturer shall send one copy of the Data Report directly to his authorized inspector and two copies to the Buyer's Project Superintendent.
One of the latter copies will be sent to the enforcement authority at the job site.
A2-1 Rev. O i
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Design Spscification 8031-P-104 APPENDIX 3 i
SUPPLEMENTARY CRITERIA AND INFORMATION FOR VALVES GENERAL REOUIREMENTS 1.0 Motor Operated Valves 1.1 All notor operated globe valves shall be considered
" throttling service valves" and their operators shall be designed to meintain the valves at any in-termediate position without drifting.
1.2 All motor operators must be sized to open and close the valve at the speeds indicated on the valve data sheets against the Actuator Operation Pressure Dif-ferential (ACT. OP. DIFF. PRESS. (MAX), as listed on the valve data sheets) across the valve.
2.0 Position Switches All air operated valves and valves marked with the ex-ception letters "2S" chall be equipped with 2-DPDT position switches with inductive load interrupting rating of at least 10 amp at 125-V AC or 1/2 amp at 125-V DC to indicate " FULL OPEN" and " FULL CLOSED" positions.
The switch enclosure shall be NEMA 4, watertight.
Deleted i
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P231/9 A3-1 Rev. 7
De0ign Specification 8031-P-104 i
3.0 Environmental Condition' The valves shall be des i for the environmental conditions listed below.
3.1 Unless otherwise stated, valves shall be assumed located indoors and outside the drywell.
3.2 Normal Environmental Conditions (40 Years):
3.2.1 Outside Primary Containment Temperature 65'F min. to 120*F Max.
Pressort: 1/4" w.g. to atmospheric Relative humidity:6 rads (total integrated 50% ave. to 90% max.
Radiation: 1.35x10 dose for 40 years).
3.2.2 Inside Primary. Containment Temperature: 65'F min, to 120*F Max.
Pressure: Atmospheric to.75 psig.
Relative humidity:7 rads 20% min. to 100% max.
Radiation: 1.37x10 (total integrated dose for 40 years).
3.3 Accident Conditions (180 days) 3.3.1 Outside Primary Containment Temperature : 120*F Pressure: Atmospherie Relative humidity: 1004 Radiation: 4.8x106 rade gamma and /,33 X10 rads beta,'~
3.3.2 Inside Primary Containment:
Temperature: 340*F Pressure: 44.0 psig Relative humidity: 1004 Radiation dose 5.91x107 rads gamma, J;lF x 10' rads beta s
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P-231/7 A 3 -l A
- b. 3
Design Specification 8031-P-104 9
3.4 HELB Valves outside primary containment exposed to HELB conditions shall be exposed to the following additional conditions.
Temperature 311*F Pressure:
9.S psig.
3.5 Individual valves may be exposed to different environmental conditions as noted.
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P-231/7 A3-1B Rev. 7 4
Design Sp cification 8031-P-104 APPENDIX 3
(
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4.0 General Descriptions Nuclear carbon steel valves, 2 " and larger, 600# rating or
- higher, Butt weld ends; pressure seal bonnet or cap; O.S.&Y. for gate and globe valves; flexible wedge disc on sizes 4" and larger; swing or tilting disc on all check valves.
5.0 Materials Bodies, Bonnets and Discs - Cast Carbon Steal, ASME SA-216 Gr. WCB, Forged Carbon Steel, ASME SA-105 Cr..II,.ASMF, SA-to5. -
Nolt: Materials are twf reguwed +o be w.pa.ct tet.f td.
Stellited stating surfaces,other trim suitable for steam and water conditions within the limits of the pressure rating.
6.0 Weld End Transition and Preparation Wcld end transitions for valves shall be in accordance with
' Type 1" as shown in Specification 8031-P-300, Sheet 75.
Ends shall be machined to match the Sch. pipe noted and con-figurations shown in Specification 8031-P-300, Sheet 72.
7.0 Design Pressure and Temperature 7.1 All Items Except Those Marked with Exception Letter
'X' Design. pressure and temperature for motor and air ope-rated valves are listed on the valve data sheets.
For manually operated valves, design pressure and te.aperature for Class 1 valves, are listed on the valve data sheets and for Nuclear Classes 2 and 3 they shall not exceed the pressure-temperature ratings as listed in ASME Code,Section III, 1971 edition.
A3-2 Rev.()
D20ign Spccification 8031-P-104 APPENDIX 3 7.2 Items Marked with Exception Letter
'X' Use of MSS-SP-66 for design of these valves is per-mitted in accordance with NC-3512 or ND-3512.
Under item description of these items, maximum operating pressure and temperature are listed.
These conditions may exist in the piping where the valve is installed during 1% of the operating time or less and NC-3612.3 applies to the design of this piping.
8.0 Statement of Conformance for Q-Listed Items The attached Form 3295 (11-71), listed as Appendix 11 on Sheet 11, shall be completed by the Buyer's inspector and signed by the Seller at time each shipment, or partial' ship ment of nuclear valves and their accessories, is ready to go forward from the Seller's facility.
All nuclear valves are considered Q-Listed items.
9.0 Stop Check Valves These valves shall be designed to normally function as check valves, but in addition are provided with.means for positive shut off, using manual or mechanical actuators.
10.0 Corrosion Allowance 10.1 For Nuclear Class 1 valves, the valve body thickness shall include the following corrosion allowance as
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per Para HB-3.S41_of_ASME Sec. III, 1971 edition._,.._._.._
Class 1' valved - 0.0R0" for all items in water service 0.120" for all items in steam service 10.2 For Nuclear Class 2 & 3 valves, the valve body thick-JE ness shall include the following corrosion allowance:
Class 2 & 3 valves - 0.080" for all manual valves. -
O 080" for all motor and air oper-ated valves in water service 0.120" for motor and air operated valves in steam service 11.0
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12.0 POWER ASSIST CHECK VALVES, ITEMS 11.1 & 11.2 During normal operation, a spring loaded piston. operator will be held open by air pressure. To insure that there is no accidental loss of air pressure, these.pperators will be connected to a critical air srpply.
Upon a loss of water incident, the valve shall tightly shut as a normal check valvo, and, in addition, the control room operator will assist in startira valve closure by sending a remote signal to open a fail-open solenoid valve releasing air pressure from the operator cylinder.
All signal wiring will be furnished by others.
13.0 Storage Preparation 13.1 Stem Packing The wet stem packing shall be removed to prevent stem pitting.
The new packing shall be identified and attached to the valve in a protective package.
13.2 Painting The exterior surfaces of carbon steel valves, except for weld.end preparations shall be primed with the vendor's standard shop primer.
13.3 operators The motor cperators shall be painted per 8031-G-4, Para.
G-4.3. 2.cR. GA.5,b 13.4 Storage The valves shall be prepared and crated per paragraphs 11.2 and 13.2 of Specification 8031-P-350 to protect the valves during shipping and storage.
i 14.0 Deviation Requests l
Deviation requests are to be subm tted to Bechtel Project Engineerin'g on Bechtel Form ED-2 for review and approval.
A copy of the deviation request and the Bechtel Project Engineering reply are to be included in the documentation package for the affected item (or valve).
W AM ALTsReJATE FORM PR. Esc >3 Tide, Equ'wALcMT IW FORM A nod M Ay Se USG9.
A3-4 Rev.[c
Dacign Spccification 8031-P-104 15.0 Drains Underseat drains are no longer required for valves 12" and larger in size unless specifically required by Bechtel Project Engineering.
Valves that already have drains installed are acceptable provided the approved outline drawing shows the drain.
I 16.0 Valves Requiring Draina - Items 21.1 - 21.4, 22.1 - 22.4 These valves are to be supplied with a 1" NPS drain cn the upstream side of the valve.
Drains are to be per para. 4.6 of Specification 8031-P-350, 17.0 Stop Check Valves, Items 14.1 & 14.2 These valves shall be designed to normally function as check valves.
During normal operation, a spring loaded piston operator will be held open by air pressure.
Upon accidental loss of operator air pressure, the valve shall stay open.
Upon a loss of water incident, the valve shall tightly shut, and in addition, a positive means of shut-off can be obtained by venting operator air pressure.
18.0 D.C. Valve Operators, Items 3.9, 3.10, 3.19-3.26, 5.7-5.10 21.3, 23.4, 22.3, 22.4 Terminal blocks on these operators shall be suitable for connection to wire sizes up to #2 AWG for motor pcwer leads.
19.0 Special Seismic IIA Valves, Items 16.l', 16.2, 17.1 & 17.2 Valves having operators'cnc similar features of extende6 prcportions shall be able to withstand an inertial load of 3.09 in any direction in addition to the normal opera-ting loads; the extended parts of the valves shall have a frequency of vibration greater than 33 cps.
Fulfill-ment of this requirement shall be demonstrated either by tests or calculations.
In either event, copies of the test data or calculations shall be submitted for approval by the Buyer prior to shipment of the valves.
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t 20.0 Maximum Inertial Load Analyses This paragraph supersedes para. 2.3.3 of Spec. 8031-P-350 and supplements the requirements of Appendix 15.
Valves identified in the valve descriptions shall be j
capable of operation during and after lcading due to combined hydrodynamic and seismic forces.
Vendc:r shall provide the maximum inertial load capabilities of
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the valve and its extended portions determined by either test or analysis, which in all cases must be greater than 4.5 g's in both horizontal and vertical axes in addition to the normal operating loads.
The extended g
portions of the valves shall be designed to have a m
frequency of vibration greater -than 100 cps whenever possible.
However, in no case shall the first natural F*equency be less than 33 cps.
In either case, the first natural frequency shall be reported to the i
Buyer.
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DESIGN SPECIFICATION 8031.P-104 N '%,
This schedule of drawing and data re11er to comply with drawing and data requirement uiremsnts is to be ful611ed before rendering final invoices. See below for drrwings required and dates due. Fr.ilure af Se Ig p' o in the case of initial drawinp, or Gnal payment being withheld in the case of final drawings. Drawings are to be {
forwarded to:
BECHTEL CORPOP.ATION e Power & Industrial Division. P. O. Box 3965 San Francisco, California 94119 I.;
Attention:
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IN ADDITION, FORWARD WITH SHIPMEPC, ONE SET OF ANY DRA%1NGS NECESSARY FOR FIELD INSTALLATION. FOR.
o WARD COPY OF LETTER OF TRANSMITTAL TO: BECHTEL CORPORATION PROCUREMENT DEPARTMENT. P.O. BOX 3965 SAN FRANCISCO, CALIFORNIA 94119, ATTENTION: EXPEDITOR NAMED ON PAGE 1 OF PURCHASE ORDER.
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TYPE OF DR AWINGS APPROVAL NUMBER REQUIRED KIND OF AND BEFORE FAB P3 8 OTHER REQUIREMENTS BYES f NO)
OUTLINE DIMENSIONS AND TR ANSPA R E NCY 1
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SHOP DETAIL DR AWINGS CERTIFIED PERFORM ANCE D ATA T R ANSp A R E N CY D
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h Sc!!er's drawing will be reviewed and approved only as to arrangement and conformance to the speel6 cations and relatdi m 9 drawinp, and approval shall not be construed to relieve or mitigate the Seller's responsibility for accuracy or adequacy 3}, fu and suitability of' materials and/or equipment represented thereon.
. 6 Final drawings must be certified and must show, adjacent to title block, Buyer's equipment title and number, mir's serial m! 9 no. and purchase order number. Final drawinp shall be submitted in accordance with paragraph Gl.8 of Speci6 cation y,Q
,,8031.G-1 or paragraph G2.6 of Specifica+ ion 8031 G-2.
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initial drawing required within 15 days of receipt of Erm order, Final drawings' required within. 15 days of
~ ~W receipt ofinitial drawings, or within 30 days of receipt of firm order if no initial drawings are requested.
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DRAWINGS AND DATA REQUIREMENTS Jog No.
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DESIGN SPECIFICATION 8031-P-104 E x--+ _ 7__ T~-d-
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DESIGN SPECIFICATION 8031 - P - 104 qW
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FOR QUALITY ASSURANCE USE D
(Al Mr. (I).C.,
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(S) ) Bechtetb Cor)breti[. 'I
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- Project Engineer
[ Limerick Generating Station %f jBechief Power Corpor't'i f P.O. Box A, Senatoga Bianch
! Pottstown. PA.19464 I
P.O. Bou 3965
[ Att.ention; f./f.6 wiaJ San F rancisco. Calif. 94119 Conswc on Man
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prior to shipment of material.
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line required certified copies shall be furnished a pN[a t cantarito copies nere to g
DATA meousaturnTs seg,rge,a,ty s unwo or comets
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R_ n_ _e f_ a r. 4 n_ n, _ o vn e. o_ a n v_ o_ c_
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Bending and Heat Treatment I
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Shippine Preparation Procedures A*
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m Welding Filler Metal Handling 23,4 nernooucieLE y
, Procedure Paiwis 1
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4 ij Mill Test Reports..rq
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l PHILADELPHIA ELECTRIC COMPANY pesign LIMERICK GENERATING STATION UNITS 1 & 2 g
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i QUALITY A55URANCE 8 031-P-10 4 6
8 DOCUMENTATBN DISTRIBUTION Appendix 5 Uno5fs$ng REQUIREMENT 5 Sheet AI~-/.:
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FOR QUALITY ASSURANCE USE
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, *(B) Bechtet P[wer Corkration E (A) Mr W C /h DMitd g,
'f Limerick Generating Station l
Project Engineer
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Bechtel Pow'er Corporation'
'P.O. Box A. Sanatoga Branch P.O. Box 3965 gPottstown, PA.15464 3
San Francisco Calif. 94119 V
, Attention, fy,@pgProject
! i nstruction Manager I
The required Certified copies shall be furnished prior to shipment of rnatorial.
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Copies FOR stata to -
A P P R o v a l.
CERTIFIED COPIES DATA REQutREMENTS se is cat 5
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PHILADELPHIA ELECTRIC COMPANY.-
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Spec,i.fa. cat n,.
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QUALITY A55URANCi 8031-P-104"
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DOCUMENTATION Dl5TRIBUT1014 C> ;
Appendix 5 2
N fNDUs'TR REQUIREMENT 5 -
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I j' DESIGN SPECIFICATION '8031-P- 104
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FOR 0.UALITY ASSURANCE USE
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. o (A) Ms. W,C,. /Jc Sar;c,l (B) Bechtel Power Corporation
,.j Project Engineer Limerick Generating Station
.' a Bechtel Power Corporation P.O Box A.Sciatoga Branch P.O. Box 3965..
. Pottstown PA.19464 i
~~
i J
San Fran:isco, Calif. 94119 Attention: f,/r,(sey/N -.
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prior to en.pmeest of r stertsr.
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' REFER TO t
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. SPECIF1-g ND OFcCOPIES.
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REPRODUCIBLE 4
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' PRINTS
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Job No. 8031 g
LWERICK GENERATING STATION UNtT'S 1 & 2
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REQUIREMENTS
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DESIGN SPECIFICATION 8031-P-104 Mf.-
FOR 0.UALITY ASSURANCE USE
.l&s.;E IA) Mr. kJ C./le Duit,l (B) Bechtel Power Corroration ggl Peniect Engineer Limerick Generating Station Y
y" Bechtel Power Corporation P.O. Pam A. Sanatoga Branch i
P.O. Box 3965 Pottstcnn PA.19464 f
San Francisco. Calif. 94119 Attention: 7# GwinProtect
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The reauwed ceerified cop es shen be f urnesmed Conn uction Mar sger I,
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prior to sNomeat of rns'eriet.
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DATA REQUIREMENTS SPEC Fl KIND OF CCPIES T A BE C
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CLASS I (IEEE) MOTOR OPERATORS PARgGRAPH RC T:
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Electrical Data during operation G-ll.8.4 R E PR O DUCIB L E l
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PRINTS
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REP ROCUCI B L E 2
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_R EPR ODUCIBL E l l/
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PRINTS
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SC Se d ngs of to g e & pos M on "NN
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f QuaTifica~ tion test procedtire, G' l'~'872 bouEisiE 1
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DESIGN SPECIFICATION 8031-P-104
,Do FOR 0.UALITY ASSURANCE USE (A! ??r kl.C./ftOp.*4l (B) Bechtel Power Corporation Project Engineer Lirnetick Generating Station Bechtel Power Corporation P.O. Box A, Sanatoga Branch
,y P.O. Box 3965 Pottstown, PA.19464 g
San Francisco. Calif. 94119 Attention: /*/.Qpoject 7
[
The requved certified copies shall be fu'nished Construction Manager pior to sh.pment of treterol.
y DATA REOUIRE**ENTS SPECIFl
- CO'pQ REFER TO gp gg g
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G-ll.8.5 PRINTS
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g Motor current drawn during valve REPRODUClBLE g'tu a.
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b Settings of torque and position R EPRODUCIBLE
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+11.8.3a PRINTS 1
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Certified Test Reports for Ompliance REPRODUCIBLE hto IDR STD fG-l__
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DESIGN SPECIFICATION 8031-P-104 FOR 0.UALITY ASSURANCE USE
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(A) Mr. W.C h. 04-te/
isi sechtei Power Corporation Project Engineer Limerick Generating Station Bechtel Power Corporation P.O. Boz A, Sanatoga Branch
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g P.O. Som 3965 Pottstown. PA.19464 g
San Francisco. Calif. 94119 Attention ' 7. / r Q fg i
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The requwed corid.ee copies sheit be furnished Constructson Manager
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REFER TO l C[p"p'[L CERTIFIED COPIES DATA REQUIREMENTS S
FI-KINC,OF COPIES
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PAAAGRAPH RICATION TO(Al 7 0 (81 l
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PHILADELPHI A ELECTRIC COMPANY Job No. 8031
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LIMERICK GENERATING STATION UNITS 1 & 2 hjh j
E SPEt.4 F JC,KTib4 g
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R A
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15*
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10' I
3h" to 1" Incl.
Pt 3"
15' 30*
10*
I More than 1" lit 3"
15' 30*
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II Machine toANfl B16.5 - Fig.9 & Table il (See Note #4) 2 41 6
- 1. For Nuclear Class 1 piping material, valves and equipment g
db of 6000, 9000 and 15000 primary valve and flange rating g
use type I Us 9
2.
Type II Transitions for all other classes and primary valve / flange 4
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- 3. The internal transitiou -de "C" shall not exceed 10* for Type I, or ratings 30' for Type II.
- 6 g f
- 4. Manufacturer's transition of raLius
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- 5. Inside contours of all type I transition shall be in accordance 5
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acceptable for all flange ratings and classes except those for A M a
Nuclear Class'1 shall be Type I above.
5 4 4 0
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N d d WELD END TRANSITIONS FOR VALVES, FITTINGS AND EQUIPMENI, JOB No 9031 N
LIMERICK GENERATING STATION 8031-P-300 hh pesan awe UNITS 1 AND 2 gppgpow g 44 imogs PHILADELPHIA ELECTRIC COMPANY L
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TYPE I TYPE 2 TYPE 3 f
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Sheet 75 Fin n.
class soul:4L 0.e.
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Matsiste 1.0, WALL Talcrstts TTM i a 2 TTM s afnasts t:l!S I
21.828 24.000 20 1.219 20.00
'1.031 18.155 18.00
.938 16.318 16.00
.844 14.482 14.000
.750 12 647 12.750
.687 11.505 10.750
.594 9.670
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-8.625 6.Q.S
.500 7.709 6.625
.432 5.828 q q 4.500
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3.500
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.531 3.530 s
s 5 h 10 750 80S
.500 9.834 o
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20.000
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18.000
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4F Rev. 4/68 FABRICATORS WELDING PROCEDURE FORM M SPECIFICATION AND QUALIFICATION RECORD
- 8' I
NAME OF FABRICATOR:
LOCATION:
On work performed under the ASME or USA Standard Codes, the welding procedure to be used on fabrication and the qualification o( this procedure in conformance with the applicable Code is required to be recorded.
The information to be furnished is required by Sect ion IX of the ASME Boiler and Pressure Vessel Code.
Chapter V of the USA Standard Code for Pressure Piping; 831.1.0 and 831.3; and Sect ion 7 of API 650. The Welding-Procedure Specification and the qualificat ion 4
Records shall be recorded in the reconnended fc,rms outlined below as Part I and Part 11. or in en equivalent form which covers all of the information required below.
Referenced to Paragraphs and Tables refer to those in Section IX of the ASMF Boiler and Pressure Vessel Code.
Similar requirements for procedure qualifi-cat ions under the USAS Code are contained in Paragraph 127.5 of USAS 831.1.0 and Paragraph 327.5 of USAS 831.3.
PART I WELDING-PROCEDURE SPECIFICATION Applying to Ferrous and Nonferrous Materials and All Welding Processes.
PROCEDURE SPECIF: CATION FOR WELDING.
(Shielded metal-arc, automet oc submerged-arc, gas tungsten-arc, gas metal-arc, combination,etc.)
FABRICATORS PROCEDURE DESIGNATION:
DATE REVISION A change in any of the essential variables which are described in the succeeding paragraphs will require a new Procedure Specification (see Paragraphs Q-Il and QN-II)
(continued on Page Two)
)
For Bechtel Use Only - Do Not Fill in (1 )
APPROVED COMMENTS (IA)
APPROVED FOR FABRICATION AS MARKED REVISED DRAWING NOT REQUIRED (2 )
APPROVED AS MARKED REVISED DRAWING hEQUIRED (3 )
NOT APPROVED. REVISED DRAWING REQUIRED.
Th.s approval of general compliance with our requirements does not relieve Supplier of responsibility to furnish material or equipment meet Ing all service and dimensional conditions stipulated or implied by the purchase order.
FECHTEL CORPORATION Date ey l
lv.P.
l 1E0uiP.NO.
I
APPENDIX 10 TO DESIGN SPECIFICATION 8031-P-104 FORM 79, Rev. 4/68 Page 2 of 6 i
FABRICATORS PROCEDURE DESIGNATION:
1.
BASE METAL. The base metal she'l conform to the specifications for
~
(Insert here references to ASME, ASTM or other Code or Standard designat ions or attach complete information on chemical analysis and mechanical properties)
(See Tab les Q-I I. I and QN-i l. l)
Elch is found in materials Group P-Number 2.
FILLER METAL. The filler metal shall conform to ASME Filter Metal Specifica-tion Number for filler metal (A233. A316. A559,et c. )
(ferrous, non-f errous - state which) in Group Number F-AWS-ASTM Classification (See Tables Q-il.2 and Q4-11.2)
Number (E6010,E8016-82.EM12K,E605-2.etc.)
FOR FERROUS FILLER METAL INCLUDE THE FOLLOWING DATA:
The chemical composition of the weld deposit shall fall within the limits of weld metal analysis No. A-(See Table Q-11.3), or shall be with-in the following composition limi.ts:
For oxyactylene welding the filler metal shall be I'*"**'"""~
killed steel.
state which) 3.
FLUX FOR SUBMERGE 0 ARC WELOING. The flux shall conf oren to ASTM A558 Type _ -
or to the foilowing nominal composition (Insert here chemical composit ion range or trade designat ion) 4.
GAS FOR INERT-GAS ARC WELOING. The shielding gas shall conform to the foilowing nominal composition (Insert here the single gas, the proport ional parts of flow rates of mixed gases, or the trade designation of the gas used) 5 POSITION: The welding shall be done in the Positlon.
(Give position or positions in which the welding will be done. See paragraphs Q-3, QN-3, Q-4 and QN-4) 6.
PREHEAT.
(This paragraph should describe any preheat ing and control of temperature during welding that will be done.)
I I
_ _ _... _ _.., -, ~ - + -
,_,,.......--o.-,----,-.-.3.
.v.--
._,,,_,,,-........-.,-..-#,v..
APPENDIX 10 TO SPEC. 8031-P- 104 FORM 79, Rev. 4/68 Page 3 of 6 7
HEAT TREATMENT.
(This paragraph should describe any heat treatment or stress-relieving that es given the welded parts before or af ter welding.
State rate of heating, hold-ing time at temperature, and rate of cooling.)
8.
BACKING STRIP. The weIded joints utiIire a backing strip.
(shall, shall not - state which) 9 WELDING PROCEDURE. Mach;ne welced joints shall bc maoe by (Multiple passes, a single pass per side - state which)
Machine welded joints shall be made by method.
(single arc. multiple arc. state which)
- 10. WELDING PROCESS. The welding process shall be done by (name ci process) using a inert gas metal arc welding shall be done (Machine or manual equipment - state which) using a electrode of (consumable, nonconsumable - state which) j (State ASTM Classification or material of j
which electrode is made.)
11.
BASE METAL THICKNESS. This procedure is proposed to allow welding of material thickness between in:h and inches.
(Sae Tables Q-13 and QN-13 NON-ESSENTIAL VARIABLES l
The following paragraphs des rit,e details wnich are not essential variables.
Chanejes in these details may be made without setting up a new Procedure Spec-i Ificalion provided they are recorded.as revisions.
12.
PREPARATION OF BASE MATERIAL. The edges of surfaces of the parts to be joined by welding shall be prepared by htate whether sheared, machined, ground, gas-cut,etc.)
- 13. ELECTRICAL CHARACTERISTICS. The current used shall be
[
(State whether starect or alternatingi if alternating, give f requency)
The base material shall be on the side of the (Negat ive " reverse polarity" or posit ive "st riaght polarity" when direct current is used.)
136 JOINT WELDING PROCEDURE. The welding technique, such as electrode sires, and mean voltages and currents for each electrode, size of the welding tip and filler rods, shall be substant ially as shown on sketches below or attached.
(The sketches should show, for a minimum thickness and for several intermediate thick-nesses of base material, the we!deng technique to be used whether weaving or beading, the number of layers nr passes and diameter of electrode with the mean voltage and current for each layer or pass and in case of vertical welds, the progression of each pass, whether upward or downward.)
e
,.-,,m
APPENDIX 10 TO SPEC. 803I-P - 104 fdM 79, Rev. 4/48 Page 4 of 6
(
l r
l
~~
\\
l C
Show typical weld bevel details and sequence J L-of weld layers above - see exagle at right.
4l le-Electrode Pass Position Classification Diameter Amps Volts Travel Speed r
15 APPEAllANCE OF WELDING LAYERS. The welding current and manner and of depositing the weld metal shall be such that there shall be practically no undercutting on the side well of the welding groove or the adjoining base material.
All slag or flux remaining on any bead of welding shall be removed
- 16. CLEANING.
before laying dwn the next successive bead.
17 DEFECTS. Any cracks or blow holes that appear on the surface of any bead of welding shall be removed by chipping, grinding or gouging before depositing the next successive beed welding.
- 18. PEENilIG.
(If peening is to be used it shall be incorporated as part of the specification, and a description of the degree of peening to be done shall be stated in this paragraph) 19 TREATMENT OF UNDER $10E OF WELDING GROOVE.
(The method of preparing the under or second side of a groove for welding on that j
side should be stated in this paragraph.
If inert-gas purging is used, state gas composition and flow rate.)
Company Name i
By
j l
APPENDIX 10 TO DESIGN SPEC. 8031-P- 104 1
t FORM 79, Rev. 4/68 Page 5 of 6 PART 11 WELOING-PROCEDURE QUALIFICATION RECORD NAME OF FABRICATOR:
FA8RICATOR'S PROCEDURE DESIGNATION CtTE REV.
WEL0 LNG PROCESS (Shielded metal-arc, automat ic submerged-arc, gas tungsten-arc. 'ombinat ion, etc.)
SASE MATERIAL: Spec P-Number i
(ASME, ASTM,or USAS Spec.& Grade) (From Table Q-II.I or QN-l l.1)
Shape Thickness (Piste or Pipe, if Pipe, show dia.)
i l
Thickness Range this test quallfles ELECTR0DE or FILLER HATERIAL:
AWS Class ASTM Spec.
(E6010,E8016-82,ER308,E605-2,EM12,etc.)
(A316, A558, A559,e t c. )
F-Number A-Number (From Table Q-II.2 or QN-II.2)
(From Table Q-11.3)
Describe filler metal if not included in Table Q-ll ?. or QN-II.2 Filler Wire Manufacturer and Trade Name Submerged-Arc Flux (State ASTM Classification and Trade Name or Composition)
Shielding-Ges Composition Flow Rate Cu. Ft/Hr.
Purge-Gas Composition Cu. Ft/Hr.
(Helium, Argon, or Comb inat ion) 60lNT DESIGN: Bevel Angle Single or Double WELDING TECHNIQUE: Amps Volts Inches per Min.
Backing Strips Used Position of Groove (Yes or No)
.(Flat horisontalovert ica l,ove rhead)
HEAT TREATMENT: Preheat Posthest Interpass Temp. Range (None or "F)
(None e "F)
(*F to F)
(
Stress Relief Holding Time (None or "F)
(in hours)
APPENDIX 10 TO DESIGN SPEC. 8031-P-104 FORM 79, Rev. As/68 l
Page 6 of 6
/
FABRICATORS PROCEDUR* DESIGNATION:
REDUCED-SECTION TENSILE TESTS Ultimete U lt imate Location Specimen Olsenslo,s Total Unit-Stress of
_ Position Number Width Thickness Area Loads Lbs PSI Fa ilure i
I GUIDED-BEND TESTS Specimen Sprcimen Position Type Number Result Position Type N mber Reso:t 1
.l 4
IMPACT TESTS (Record'When Required)
- Id "*I*I Specimen Type Size Posit ion Test Result j
(Cha rpy - V. etc)
(Full. 1/2)
(IG.7G.5G)
Tempe ra t u re NAZ (Foot Pounds 1
e WELDERS NAME CLOCK NUM8ER STAMP NUM8ER We certify that the st'atoments in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements af Section IX of the ASME Code.
Company Name Date Sy i
l ee.
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STATEMENT OF CONFORMANCE We certify that the listed equipment and required documentation for some meet the require-4 ments of the purchase order and applicable specifications:
]
P.O. NO.:
REV.
SPECIFICATION:
REV.
PRIME VENDOR:
SUPPLIER:
~
ADDRESS:
DESCRIPTION OF EQUIPMENT:
i IDENTIFICATION:
- a. ITEM NOS.
- b. EQUIPMENT NOS.
- c. TAG NOS.
APPROVED EXCEPTIONS:
I S.enature (War Representative)
Detrituution:
Oripnel:
Suppher to tronomit to Jeepsite CC:
Purchasers inspector (2) l w*
oote l
Form 3295 (11-71)
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,#y Suppiier Deviation Disposition Request w
E Re twse sh of tis form contains the FOR BECHTELUSE FOR SUPPillR USE ggm,"((ed arIhr
- Becht! SDDR h
- Date Receive:
Suppher $DDR No.
Dat Sutettted R an a t
Bechkl entries only.
- 1. Suppher kame:
Address City & State Zip
- 2. Suppher's order No.
- 3. Suppner's Part Aa.
- 4. Suppher's Part Name
- 5. Date Deviation Determined
- 6. Previous SDDR INo. & Date)
- 7. Buyer's P.O. Na, L Buyer's Part Nc.
- 9. Buyer's Part hame la Secht! Inspector hotified
- 11. Bechtel Eng. hetfied 11 O'y or Sena! No 11 Dev: sten Description (A*:xn extra sheets. photogea;hs, ststhes, etc. as necessary) 11 Suppler's Dispesition Classification:
Accept As is Repair Mcdify Buyer's Requirenent
~15 Prcc:sef Dispositio9 89d Technica! Just;ficaton:
la Associated Suppher Document Change sh
- 17. Suppliers Authortred Representtin l
Signature.
Title:
1 Name:
Dek:
'll techte Engrg. Action:
Engrg Follow-up:
Dag Change Other l
O Spectog. Change i
O Acw O nelected O nejecad-nesubmit O Discipiine or Susotieri Ar=ced l
- 19 BechteiDispesition Stamment including Justificatier. (Attrh erra sheets, sketches. etc. as necessary)
L
- 20. Sechtel trigineering Approval Deh Verification Signatures Date G5
- 21. Suppfler g
- 21 sechut insp.
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i Design Specification 8031-P-104
)
APPENDIX 15 1
(
DYNAMIC QUALIFICATION AND FUNCTIONAL TESTING REQUIREMENTS ASME III VALVES
)
1.
DYNAMIC QUALIFICATION REQUIREMENTS A.
All valves shall be demonstrated capable of withstanding the simultaneous application of the following loads:
i 1)
All normal operating loads, including pressure and the weight of the valve topworks, i.e. everything above the body to bonnet joint.
2)
A horizontally applied inertial load equivalent to a seismic acceleration of [4.5g].
3)
A vertically applied inertial load equivalent to a seismic acceleration of [4.5gl.
B.
The valve shall be assumed to be mounted in that orienta-tion in which the loads in Paragraph 1A give rise to the highest stresses in the valve pressure boundary.
The inertial loads shall be assumed to be applied at the center of mass of the valve topworks.
C.
Electric switches and all other mechanisms shall with-stand the inertial loads noted in Paragraph 1.A without activating and changing the position of the valve.
D.
The topworks of the valve assembly shall be designed to 2h have a fundamantal frequency of vibration greater than t
l 100 Hz whenever possible.
However, in no case shall the first natural frequency be less than 33 cps.
In either case, the first natural frequency shall be reported to the buyer.
If this requirement cannot be obtained the Buyer shall be notified in the bid documents.
E.
Manual valves supplied without mechanical gearing may demonstrate compliance with the above requirements by the provision of calculations showing that the subject valve meets the requirements of Paragraph 1.D.
All 3
other valves shall demonstrate compliance with the i
above requirements by tests and/or analysis.
For all l
valves 4 inches and larger and all valves supplied with l
wechanical gearing or power actuators, an analysis j
shall also be made to verify that the stresser in the i
valve pressure boundry are within the allowable stress limits specified in Article 3 of this appendix.
Copies of the test data and/or the analyses shall be submitted and accepted by Eechtel prior =to acceptance of thee i
valves for shipment.
l P-144/6 A15-1 Rev. 9
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Design Spec. 8031-P-104 2.
FUNCTIONFL TESTING REQUIREMENTS FOR POWER ACTUATED VALVES A.
All pcwee actuated valves shall be tested at the l-manufteturer's plant to demonstrate that the l
operators provide the specified valve performance.
1)
Motor operated valves shall be tested in accordance with Specification 8031-G-ll para. G-ll.8.
2)
Air operated valves shall have certified test reports submitted covering the following:
a)
Demonstrating the valve performs its intended function with minimum air supply within the maximum time speci-fied.
Time for open/close and failure mode shall be recorded.
b)
Seat leakage tests shall be performed with the valve seated and maintained by the operator alone, c)
Valve performance test noted in (a) above shall also simulate maximum operating differential pressure in accordance with the valve data sheets.
4 B.
Active valves will be designated on the valve data sheets in the procurement documents.
Operability of active valves, during a postulated dynamic occurrence, shall be verified by testing.
Test data acquired for a qualified valve may be used to qualify valves of the same type that fall within the range of sizes permitted by Table C-1, provided geometric similarity is maintained and supporting stress calculations are provided.
If the qualified valve is larger than 36 inch nominal diameter, extrapolation may be made to valves whose nominal size does not vary more than 25 percent from that of the qualified valves.
All testing required by this section is considered to be supplemental to any test /
l analysis used to qualify valves per para.1 of l
this Appendix.
l P-144/6 A15-2 Rw.a i
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Design Specification 8031-P-104 Table C-1 Valve Qualification Limits
---Size of Qualified Valve Qualification extends to:
1/2 1 1-1/2 2
3 4
6 8 10 12 14 16 18 20 22 24 26 28 30 36 1/2 X
X 1
X X
X l-1/2 X
X X
2 X
X X
3 X
X X
4 X
X X
6 X
X X
8 X
X X
X 10 X
X X
X 12 X
X X
?(
X 14 X
X X
X X
16 X
X X
X X
18 X
X X
X X
20 X
X X
X X
X X
l 22 X
X X
X X
X X
24 X
X X
X X
X 26 X
X X
X X
X 28 X
X X
X X
X 30 X
X X
X X
36 X
X X
X C.
Valves without topworks do not require functional testing.
-144/6 A-15-3 gen,g 1
2
Design Specification 8031-P-104 D.
Except when an alternative testing procedure has been approved in accordance with Paragraph 2.E, valves with topworks shall be tested as follows:
1)
The valve shall be placed in a suitable test stand.
It shall be supported in a manner typical of actual installation, with the actuator and all other appurtenances mounted as in normal plant operation.
2)
The valve shall be internally pressured to the maximum operating pressure, as specified in the data sheets, Attachment [D] to the procurement documents.
Con-currently a static load shall be applied in accordance with Paragraph 1.A of this appendix.
3)
The valve shall be actuated using the proposed valve actuator plant minimum actuation supply as defined in the dat,a sheets.
a)
The valve must cycle open and closed within its specified operating time limits as defined on the data sheets, b)
The valve stroke shall commence from the identical position (i.e..open or closed) as in the actual installation, and at least two full cycles shall be performed.
~
E.
If the Seller wishes to demonstrate the operability of valves with topworks by procedures-different from those described in Subparagraph 2.D.3, he shall submit a detail-e6 description of his proposed procedure for Bechtel's approval.
F.
After completion of the valve functional test, the seat leak test, as outlined in the hydrostatic test section of the specification, shall be repeated.
G.
The Seller shall submit his proposed testing procedure and method of analysis for Bechtel's approval at the time of quotation.
H.
The valve stresses associated with the functional test shall be shown by calculations to be within the allowable stress limits specified in Article ' 3 of this appendix.
I.
Test data and the associated stress calculations shall be submitted to and accepted by Bechtel prior to acceptance of the valve for shipment.
3.
ALLOWABLE STRESS LIMITS A.
Class 1 valves shall meet the stress limits given in Table C-2.
It shall be assumed that the stress in the piping at its points of connection to the valve body inlet i
! -144/6 A15-4 Rev. 0
Design Specification 8031-P-104 and outlet nozzles is at the maximum value permitted by the code for the pipe for the design conditions specified in the data sheets, and that the pipe loading combination i
on the valve nozzles is being applied in the direction that will cause the maximum stress in the valve body.
Table C-2 i
Class 1 Valves Design Loading j
Plant Condition Combinations (2)
Stress Limits (1)
= :_. --
.}
Design
.PD The valve shall conform to the requirements of No rmal PO Section III, 1974 Paragraph NB3500 Emergency PO NB3526(3)
Faulted PO + SSE NB3527(3)
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(1) As specified by ASME III, Division 1 (2) LEGEND: PD Design pressure Operating pressure PO CBE -
Earthquake (inertia portion) (50 percent of SSE)
SSE -
Earthquake (inertia portion)
(3)-Ir. the valve function must be' ensured during emergency / faulted ' ' '
conditions, the valve will be identified as active in the valve listing in the procurement. documents.
(4) As required by subsection NB or NF of ASME III, other loads, such as thermal transient and thermal gradients, may require consideration in addition to those primary stress-producing loads listed.
B.
Class 2 and Class 3 valves shall be provided with calculations verifying compliance with the following conditions:
1)
The section modulus and metal area at a plane normal to the flow passage through the region at the valve body crotch (for definition of crotch, see Section A-A of Figure NB-3545. 2-1) are at least 10 percent greater than the section modulus and metal area of the piping connected (or joined) to the valve body inlet and out-let nozzles.
-144/6 A15-5 Rev. 0
- J
Design Specification 8031-P-104 2)
The allowable stress S for the valve body material is equal to or greater than the allowable stress S of connected piping material.
If the valve body material allowable is less than that of the connected piping, the selection modules and metal area at the valve body crotch as calculated in Subparagraph 3.B.1 shall be multiplied by the ratio S(pipe)/S(valve) in satisfying the conditions in this subparagraph.
3)
In lieu of the above requirements, the design-by-analysis procedures of NB-3545.2 may be followed.
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4)
In addition, valves shall be provided with calculations demonstrating compliance with the stress li-mits'shown in Table C-3.
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-144/6 A15-6 Rev. 0
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Design Specification 8031-P-104
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Table C-3
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Class 2 and 3 valves (10)
Design Loadino Plant Conditions Combination (9)(10) Stress Limits (1-7)
Pmax(8)
Design PD The valve shall 1.0 conform to the Normal PO requirements of l
l Section III
.. Paragraph NC-3500 or ND3500, as applicable Upset PO + OBE Sm < l.lS
~
(Sm or SL) + Sb 1.1
< l.65S Eme r g ency""~ ~~~~
'PO~
Sm < 1.5S 1.2 (Sm or SL) + Sb
< 1.85 Faulted PO + SSE Sm < 2.0S 1.5 (Sm'or SL) + Sb
< 2.4S
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(1)
Definitio'n' of' ~ symbols :
General membrane stress.
This stress is equal to Sm
=
the average stress across the solid section under consideration.
Excludes discontinuities and concentrations.
Produced only by mechanical loads.
Local membrane stress.
This stress is the same as S1
=
Sm except it includes discontinuities.
Bending stress, This stress is equal to the linear Sb
=
varying portion of the stress across the solid section under consideration.
Excludes discontinuities and concentrations.
Produced only by mechanical loads.
Allowable stress value given in ASME Section III, S
=
Appendix I, Table I-7.0 corresponding to the highest metal temperature at the section during the con-dition under consideration.
(
(2)
" Stress" means the maximum normal (or direct) primary stress.
Classical bending and direct stress formulae where free body diagrams determine a simple stress distribution 1
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Design Specification 8031-P-104 that is in equilibrium with the applied loads, or any design formulae that have been demonstrated to be satisfactory may be used.
(3)
A casting factor of 1.0 shall be used in satisfying these limits.
(4)
These requirements for the acceptability of the valve design are not intended to assure the functional adequacy of the valve.
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(5)
Design requirements listed in this table are not applicable to valve discs, stems, seat rings, or other parts of the valve that are contained within the confines of the body and bonnet.
l (6)
These rules do not apply to Class 2 and 3 safety or relief valves.
(7)
Where valves are provided with topworks and where these topworks are essential to maintaining pressure integrity, the stress limits listed in this tiable shall be met by performing an analysis based on static forces resulting from equivalent earthquake accelerations acting at the centers of gravity of ths extended masses for all conditions for which dynamic loadings are npecified in the design i
specification.
(8)
The maximum pressure during the condition under considera-tion shall not exceed a value equal to the design pressure multiplied by the corresponding factor listed under Pmax for that condition.
(10) If valve function must be assured during emergency / faulted conditions, the valve will be identified as active in the valve listing in the procurerant documents, and the j
specified emergency / faulted condition for the plant shall be considered as the normal Nr.dition for the valve.
i (11) As required by subsections NC, ND, or NF of ASME III other loads, such as thermal transient and thermal gradients, may require consideration in addition to those primary stress-producing loads listed.
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