ML20087D643

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Advises That During Preinduction Heating Stress Improvement Ultrasonic Insp,Flaw Identified in Heat Affected Zone of One Weld in Recirculation Pump Suction Line.Evaluation Concluded Flaw Acceptable for One Fuel Cycle W/O Repair
ML20087D643
Person / Time
Site: FitzPatrick Constellation icon.png
Issue date: 03/09/1984
From: Bayne J
POWER AUTHORITY OF THE STATE OF NEW YORK (NEW YORK
To: Vassallo D
Office of Nuclear Reactor Regulation
References
JPN-84-16, NUDOCS 8403130466
Download: ML20087D643 (2)


Text

123 Ma,n Street o'*'

White Ibs, Ns:w Y0rk 10001

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J. Pluihp Bayne

& Authority MCO~

March 9,1984 JPN-84-16 Director of Nuclear Reactor Regulation U. S. Nuclear Regulatory Commission Washington, D.

C.

20555 Attention:

Mr. Domenic B. Vassallo, Chief Operating Reactor Branch No. 2 Division of Licensing

Subject:

James A. Fit: Patrick Nuclear Power Plant Docket No. 50-333 Recirculation Piping Flaw Indication

Reference:

NYPA letter, J.

P.

Bayne to D.

B. Vassallo, dated February 9, 1984 (JPN-84-10).

Dear Sir:

In the referenced letter, the Authority described our program for performing Induction Heating Stress Improvement (IHSI) at the FitzPatrick plant.

During pre-IHSI ultrasonic inspection, a ficw was identified in the heat affected zone of one weld in a recirculation pump suction line.

The flaw, based on 50%

maximum amplitude, as measured before IHSI, was estimated to be a one inch (1") long, one-eighth inch (1/8") deep, circumferential flaw in the pipe side of the pipe-to-safe end weld.

The flaw is located on the inside of the pipe, and was estimated to have a depth of approximately 10% to 15% of the pipe wall which is 1.250 inches thick (nominal).

For purposes of evaluation, flaws of 10%, 20% and 30% of wall depth were assumed.

Flaw analysis was conducted in accordance with ASME Code,Section XI requirements (IWB-3640, Winter 1963 Addendum) and based on the existing residual stresses.

This evaluation concluded that the flaw is acceptable for at least one fuel cycle without repair or other compensatory measures.

Subsequently, IHSI has been applied to this weld, as originally planned.

IHSI is expected to result in a residual stress pattern which will effectively arrest further growth of this flaw.

/f oDI 8403130466 840309

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t e-Poet IHSI UT testing, based on 50% of maximum amplitude, estimated the crack length at 1.25".

Subsequently, additional measurements based on 20% of maximum amplitude resulted in an estimated crack length of 2.875" and a maximum depth of 174.

Our consultant has performed a fracture mecnanica evaluation based on the 2.875" length and 17% depth using the pre-IHSI residual stresses.

This analysis shows that this indicar. ion does not reduce the original structural design margin for this piping.and would not adversely affect the margin of safety over the next operating cycle.

The evaluation also showed that based on the residual stress pattern of this diameter pipe and on crack growth data from both laboratory and field experience, it will not reach a critical size before the end of plant life.

The ultrasonic test data and plots of this indication are being submitted to the NRC in a separate letter.

This weld will be re-examined during the next refueling outage, and any change in indication length will be reperted and re-evaluated in terms of impact on piping integrity.

If you have any questions, please contact Mr. J. A. Gray, Jr.

of my staff.

Very truly yours, b

Bayne y(,J.

Ex

.u ive Vice President l

Nucl ar Generation cc.

Office of the Resident Inspector U. S. Nuclear Regulatory Co.nmission P. O. Box 136 Lycoming, New York 13093 Mr. Harry B. Kister U.S. Nuclear Regulatory Commission Region 1 631 Park Avenue King of Prussia, Pennsylvania 19406