ML20085L021
| ML20085L021 | |
| Person / Time | |
|---|---|
| Site: | Beaver Valley |
| Issue date: | 03/24/1995 |
| From: | DUQUESNE LIGHT CO. |
| To: | |
| Shared Package | |
| ML20085L014 | List: |
| References | |
| PROC-950324, NUDOCS 9506280239 | |
| Download: ML20085L021 (215) | |
Text
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DUQUESNE LIGHT COMPANY
. Beaver Valley Power Station Unit 1 I
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INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES l
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lasue 2 Revision 12A l
Pagesissued OSC Review Date Effective Date b- S / bks ~
f g - s'y , SV- 05 C- II 95 3.g l, Unit Operations Manager Review /Date //J', //6 3. //, . 9g h) 3f17f95' Approved by Date I
CON"R0l_ _ ED 20PY 10.
9506280239 950615 PDR ADOCK 05000334
l DUQUESNE LIGHT COMPANY Beaver Valley Power Station Unit 1 INSERVICE TESTING (IST) PROGRAM FOR PUMP AND VALVES Issue 2 Revision 12 Pagesissued OSC Review Date Effective Date T OV-05C -Y7-fY Unit Operations Manager Review /Date l.E~W~SY y ni nl 1- zm 0;fdFc- izm "
Approved by Date
l Beaver Valley Power Station Unit 1 issuo 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page i List of Effective Panes Page Revision Page Revision i 12 40 12 ii 12 41 12 iii 12 42 12 iv l 12 43 12 1 12 44 12 ,
2 12 45 12 3 12 46 12 4 12 47 12 5 12 48 12 !
6 12 49 12 7 12 50 12 l 8 12 51 12 9 12 52 12 10 12 53 12 11 12 54 12 12 12 55 12 ,
13 12 56 12 )
14 12 57 12 15 12 58 12 16 12 59 12 l 17 12 60 12 18 12 61 12 19 12 62 12 20 12 63 12 21 12 64 12 22 12 65 12 23 12 66 12 24 12 67 12 25 12 68 12 26 12 69 12 27 12 70 12 28 12 71 12 29 12 72 12 30 12 73 12 31 12 74 12 32 12 75 12 33 12 76 12 34 12 77 12 35 12 78 12 36 12 79 12 37 12 80 12 38 12 81 12 39 12 82 12
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Beaver Villey Power Statm Unit 1 Issus 2 Revision 12 ;
INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page si !
List of Effective Paees (Continued)
Page Revision Page Revision 83 12 126 12 84 12 127 12 85 12 128 12 i 86 12 129 12
- 87 12 130 12 i 88 12 131 12 89 12 132 12 90 12 133 12 i 91 12 134 12 l 92 12 135 12 -
93 12 136 12 {
94 12 137 12 l 95 12 138 12 96 12 139 12 97 12 140 12 98 12 141 12 l i
99 12 142 12 100 12 143 12 101 12 144 12 102 12 145 12 103 12 146 12 104 12 147 12 105 12 148 12 106 12 149 12 107 12 150 12 108 12 151 12 109 12 152 12 110 12 153 12 111 12 154 12 112 12 155 12 513 12 156 12 114 12 157 12 115 12A 158 12 116 12A 159 12 117 12 160 12 118 12 161 12 119 12 162 12 120 12 163 12 121 12 164 12 122 12 165 12 123 12 166 12 124 12 167 12 125 12 168 12
Seaver Valley Power Sttion Unit 1 Issu3 2
. Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page tii l List of E#ective Panes (Continued)
Page Revision Page Revision 169 12 170 12 171 12 172 12 173 12 174 12 175 12 176 12 177 12 178 12 179 12 180 12 181 12 182 .12 ,
183 12 l 184 12 l
185 12 '
186 12 187 12 ;
188 12 189 12 l
i 190 12 191 12 192 12 103 12 194 12 195 12 196 12 197 12 198 12 199 12 200 12 l
Seaver Vriley Power Station Unit 1 issu3 2 i Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page iv TABLE OF CONTENTS j SECTION 1: PUMP TESTING REQUIREMENTS 1 SECTION ll: PUMP TESTING OUTLINES 6 :
SECTION lil: PUMP MINIMUM OPERATING POINT (MOP) CURVES 39 SECTION IV: PUMP TESTING RELIEF REQUESTS 44 l
SECTION V: VALVE TESTING REQUIREMENTS 57 ,
SECTION VI: VALVE TESTING OUTLINES 65 l
SECTION Vil: VALVE TESTING COLD SHUTDOWN JUSTIFICATIONS 131 i SECTION Vill: VALVE TESTING RELIEF REQUESTS 152 S
I Beaver Valley Power Station UnN 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 1 of 200 SECTION 1: PUMP TESTING REQUIREMENTS
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i Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 2 of 200 The inservice Test (IST) Program for pumps at Beaver Valley Power Station (BVPS), Unit 1, is based on subsection IWP -Inservice Testing of Pumps of the ASME Boiler and Pressure Vessel Code,Section XI,1983 edition through the summer 1983 addenda (the code) and i Generic Letter 89-04, " Guidance on Developing Acceptable Inservice Testing Programs".
The pumps included in this program are all ASME " class 1,2, or 3 centrifugal or displacement type pumps that are required to perform a specific function in shutting down )
the reactor or in mitigating the consequences of an accident, and that are provided with an ;
I emergency power source" at BVPS, Unit 1.
l The requirements of the code will be followed at all times unless specific relief has been l granted by the NRC. An inservice test, run quarterly, to measure or observe the test quantities listed in Table IWP-3100-1, below, is required for all pumps in the IST Program l by the code.
Table IWP-3100-1 INSERVICE TEST QUANTITIES l
Quantity Measure observe Speed N (if variable speecr, J Inlet pressure Pg J(1)
Differential presswo AP J Flow rate Q J Vibration ampeltude V J Proper lubricant level or pressure J Bearing tengwratwo Tb d NOTE:
(1) Measure before ptenp sta4 and during test.
Table IWP-3100-2 shows the allowable ranges for test results that will be used to determine j l
if corrective action is required following performance of BVPS-1 Surveillance Tests. The test data will be compared to the ranges applied to the reference values for each test quantity. If these ranges cannot be met, reduced range limits that allow the pump to fulfill l its function will be used as permitted by IWP-3210 and in accordance with IWP-3112, in lieu l of the ranges given in Table IWP-3100-2.
l Table IWP-3100-2 ALLOWABLE RANGES OF TEST QUANTITIES l
Alert Range Required Action Range Test Acceptable [N te (1)] [ Note (1)]
Quantity Range Law Values High Values Low Values High Values Pi [ Note (2)] [ Note (2)] [ Note (2)] [ Note (2)] [ Note (2)]
AP O D3-1.02A P r 0A0-0A3AP r 1.021.03 AP r <0DOAP r >103AP r Q OD4-1.020, 0304D4Qr 1.02-1.C3Qr < 030Q, > 1.03Q, V when 0$V,$0.5 mils 0-1 mit None 1-1.5 mits hone >1.5 mits V when 0.5 mits <V,2.0 mils 0-2V,mits None 2Vr-3V,mits None > 3V, mils V when 2.0 mils <Vr $5 0 mils 0-(2 + V,) mils None (2 + V,)-(4 + V,) mils None >(4 + V )r mils V when Vr > 5.0 mits 0-1.4V,mits None 1.4Vr -18Vrmits None >1 BVrmils Tb [ Note (3)] [ Note (3)] [ Note (3)] [ Note (3)] [ Note (3)]
NOTES:
(1) See IWP-3230.
(2) P shall be within the limits specified by Oumer in the record of tests (lWP-8000).
3 (3) Tbshall be within the Ilmits specified by Owner in be record of tests (IWP-8000).
)
Beaver Valley Power Station Unit 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 3 of 200 The limits for vibration readings are taken from ANSI /ASME OM-6 as permitted by RR1.
These limits may not be reduced because OM-6 does not contain a paragraph similar to IWP-3210.
Corrective action shall be taken if necessary using the following:
- 1. If deviations fall within the " Alert Range" of Table IWP-3100-2, the frequency of testing shall be doubled until the cause of the deviation is determined and corrected.
- 2. If the deviations fall within the " Required Action Range" of Table IWP-3100-2, the pump shall be declared inoperative immediately and an evaluation of the pump's condition with respect to system operability and technical specifications shall be made as follows:
- a. If the Inoperable pump is specifically identified in the technical specifications, then the applicable technical specification action statements shall be followed,
- b. If the inoperable pump is in a system covered by a technical specification, an assessment of its condition shall be made to determine if it makes the system inoperable. If the condition of the pump renders the system inoperable, then the applicable system technical specification action statements shall be followed.
- c. Corrective action shall be either replacement or repair per IWP-3111, or shall be ari analysis to demonstrate that the condition does not impair pump operability and that the pump will still fulfill its function. A new set of reference values shall be established after such analysis.
- d. Nothing in the ASME Boiler and Pressure Vessel Code shall be construed to supersede the requirements of any technical specification.
- 3. When tests show deviations greater than allowed (see Table IWP-3100-2), the instruments involved may be recalibrated and the test rerun. This is an alternative to replacement or repair, not an sdditional action that can be taken before declaring the pump inoperable.
- 4. The pump shall not be returned to service until the condition has been corrected.
The corrective action shall be considered completed when a satisfactory inservice test has been conducted in accordance with IWP-3111.
Per IWP-3500 each pump shall run at least 5 minutes under conditions as stable as the system permits prior to measurement of the specified parameters (when bearing temperature measurements are not required). When bearing temperature measurements are required, each pump shall be run until the bearing temperatures stabilize prior to making the specified measurements. A bearing temperature is considered stable when three successive readings taken at 10 minute intervals do not vary by more than 3%.
Bearing temperature measurements are required annually (normally in August).
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Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 4 of 200 Utilization of a pump curve in the BVPS-1 IST Program for performing testing and establishing acceptance criteria requires specific relief approved by the NRC prior to usage. The following guidance provided by the NRC relating to the use of a pump curve shall be followed:
- 1. A pump curve shall be developed, or manufacturer's pump curve validated, when the pump is known to be operating acceptably.
- 2. The reference points used to develop or validate a pump curve shall be measured using instruments at least as accurate as required by the ASME XI Code.
- 3. A pump curve shall be based on an adequate number of reference points, with a minimum of five (5). ;
- 4. Sufficient reference points shall be beyond the " flat" portion (Iow flow rates) of the !
pump curve in a range which includes or is as close as practical to the design basis flow rate.
- 5. Acceptance criteria based on a pump curve does not conflict with technical specifications or UFSAR operability criteria (minimum operating point / curve) for flow rate and differential pressure, for the affected pump.
- 6. If vibration levels vary significantly over the range of pump conditions, a method of assigning appropriate vibration acceptance criteria should be developed for i regions of the pump curve.
- 7. When the reference pump curve may have been affected by repair, replacement, or routine servicing, a new reference pump curve shall be determined or the previous pump curve revalidated by an inservice test.
Manufacturer supplied skid-mounted pumps which are integral sub-components of, and are required to support operation of a parent pump or other component, are often times not designed to be tested in accordance with the ASME XI Code, regardless of their ASME Code class. Although ASME Code class skid-mounted pumps are not included in the BVPS Unit 1 IST Program, they are tested in conjunction with the parent pump or other component for which they provide support, as documented in the IST Program Basis Document and applicable surveillance test. This ensures that the skid-mounted pumps operate acceptably commensurate with their safety functions provided satisfactory performance of the parent pump or other component is demonstrated. Because it has been recognized that the test of the parent pump or other component itself challenges the operability of the sub-components, relief from Code testing requirements and including ASME Code class manufacturer supplied skid-mounted pumps in the IST Program has been approved by the NRC.
Records of the results of inservice tests and corrective actions as required by subsection IWP-6000 are trended in tabular form. Pump performance characteristics will be examined for trends.
The following three sections of this document are the " Pump Testing Outlines", " Pump Minimum Operating Point (MOP) Curves" and " Pump Relief Requests" sections. The
" Pump Testing Outlines" section is a listing of all the pumps in the IST Program, their testing requirements, and their specific relief request reference numbers. The pumps are arranged according to system and pump mark number. The following abbreviations and
1 Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 5 of 200 '
designations are used on the Pump Testing Outlines and throughout the IST Program for pumps. ,
- 1. Under Parameter column
- a. (N) - Speed
- b. (Pi) - - Inlet Pressure )
- c. (AP) - Differential Pressure
- d. (Q) - Flowrate
- e. (V) - Vibration
- f. (Tb) - Bearing Temperature .
- g. (L) - Lubricant Level or Pressure ,
- 2. Under 10ST column i
- a. (1BVT) - Unit 1 Beaver Valley Test
- b. (10ST) - Unit 1 Operating Surveillance Test I
- c. (Q) - Quarterly Test Frequency
- d. (A) - Annual Test Frequency
- e. (CSD) - Cold Shutdown Frequency I f, (R) - Refueling Test Frequency l
- g. (NA) - Not Applicable l
- 3. Under Reo'd column i l
- a. (RR) - Relief Request i
- b. (X) - Meets or exceeds' ASME requirements l l
- c. (E) - Exempt
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- d. (NA) - Not Applicable i l
The " Pump Minimum Operating Point (MOP) Curves" section contains a graph' cal representation of the minimum allowable pump flow versus head, which is required to meet the applicable safety analysis, for each pump in the Unit 1 IST Program.
The " Pump Relief Requests" section contains the detailed technical description of particular i conditions and equipment installations prohibiting the testing of some of the characteristics j of safety-related pumps. An alternate test method and the frequency of revised testing is j also included to meet the intent of 10CFR50.55a. The relief request (s) for a specific pump ,
is referenced by the number (s) listed on the pump's testing outline sheet.
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Beaver Valley Power Station Unit 1 Issue 2 Revision 12 ,
. INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 6 of 200 SECTION 11: PUMP TESTING OUTLINES t
a
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BVPS-1 IST E W PUMP TESTING OUTLINE $
x h Pump Pump Code Dwg. OM No.: 7-1 System: 7 Chemical and Volume Control $
Name: 1 A Charging Pump Number: ICH-P-1 A Class: 2 Dwg. Coord.: C_4 m
-4 e
Remarks: See RR1.
- Function: To provide normal RCS inventory and Type: Centrifugal @
Hi Head Safety injection d z
8
- E O
- Parameter 10ST Reg'd Comments j g (Frequency) ,-j n.',
N NA NA Constant speed induction motor. 3 0 0
O Pt 7.4 (Q) X Installed instrumentation or temporary test gauge at pump suction (local). g K
11.14 (R) X Installed instrumentation or temporary test gauge at pump suction (local). n O
a AP 7.4 10) X AP is calculated using the Pump Discharge Prer sure Indicator [PI-1CH-151] (local) and Pump Suction Pressure y from either the installed instrument or the temporary test gauge (local). g 11.14 (R) X AP is calculated using the Pump Discharge Pressure Indicator [PI-1CH-151] or temporary test gauge (local) and 3 C Pump Suction Pressure from either the installed instrument or the temporary test gauge (local). > ;r Z "
X Summation of flow rates from RCP Seal Injection Flow Indicators [F1-1CH-130], [F1-1CH-127], and [FI-1CH-124] O (D 7.4 (Q) and Charging Flow Indicator [F1-1CH-122A] or Fill Flow Indicator [FI-1CH-160] and assumed flow through mini flow $
line. Q 11.14 (R) X Summation of Sow rates from RCP Seal Injection Flow Indicators [FI tCH-130], [F1-1CH-127] and [FI-1CH-124] and $
Charging Flow Indicator [F1-1CH-122A] or HHSI to Hot & Cold Leg Hdr Flow [FI-ISI-943].
V 7.4 (Q) RR-1 Portable monitoring equipment using velocity units.
11.14 (R) RR-l Portable monitoring equipment using velocity units.
Tb NA RR-1 Annual pump bearing temperature measurement will not be taken since vibration is measured in velocity units.
L 7.4 (Q) X Lubricant 01 Filter Pressure Gauge [F1-1CH-161 A1] (local). Sightglass on oil reservoir (local).
11.14 (R) X Lubricant Of Filter Pressure Gauge [F1-1CH-161 A1](local). Sightglass on oil reservoir (local). J N$
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.__m _- -_-.m_-______-____.___.___._____-__._--__.____.____-m.u_- - _ _ _ _ _ _ . _ _ m.m____._ _ - _ __ _ _ . _ - _ m_ ____________._--_-m__ ____-_m._- _ _ _ _ _ -_ __m___._- __ -r-- __ -1 .- _ _ --w_ _ _ _ _
SVPS-1 IST E
PURSP TESTING OUTLINE $I
= $
+
. Pump Pump Code. Dwg. 000 No.: 7-1 System: 7 Chemical and Volume Control 5
- Name
- IB Charging Pump Number: ICH-P-1 B Class: 2 Dwg. Ceerd.: D.4 m .
g *.
Function. To provide normal RCS inventory and Type: Centrifugal Remarks: See RR1. rm j Hi Head Safety injection yf Q- *
! Parameter 10ST Reg'd Comments (Frequency) $ Es M NA NA Constant speed induction motor.
a
' h=
PI 7.5 (O) X Installed instrumentation or temporary test gauge at pump suction (local). O 2
11.14 (R) X Installed instrumentation or temporary test gauge at pump suction (local). E O
AP 7.5 (0) X AP is calculated using the Pump Discharge Pressure Indicator [PI-1CH-152] (local) and Pump Suction Pressure ;U '
from either the installed instrument or the temporary test gauge (local).
]
- 1.14 (R) X AP is calculated usin0 the Pump Discharge Pressure Indicator [PI-1CH-152] or temporary test gauge (local) and E Pump Suction Pressure from either the installed instrument or the temporary test gauge (local). 3 C Summation of flow rates from RCP Seal injection Flow Indicators [FI-1CH 130], [FI-1CH-127]. and [FI-1CH-124] z.
Q 7.5 (O) X
- and Charging Flow Indicator [F1-1CH-122A] or Fill Flow Indicator [F1-1CH-160] and assumed flow through mini flow O line. j 11.14 (R) X Summation of flow rates from RCP Seal Injection Flow Indicators [FI-1CH-130], [F1-1CH-127] and [FI-1CH-124] and
, Charging Flow Indicator [FI-1CH-122A] or HHSI to Hot & Cold Leg Hdr Flow [F1-1SI-943]. us V 7.5 (O) RR-1 Portable monitoring equipment using velocity units.
11.14 (R) RR-1 Portable monitoring equipment using velocity units.
Th NA RR-1 Annual pump bearing temperature measurement will not be taken since vibration is measured in velocity units.
L 7.5 (0) X Lubricant Oil Filter Pressure Gauge [FI-1CH-16181] (local). Sightglass on oil reservoir (local).
11.14 (R) X Lubricant Oil Filter Pressure Gaup [F1-1CH-16181] (local). Sightglass on oil reservoir (local).
2 1?
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$is E
BVPS-1 IST E W PUMP TESTING OUTLINE $
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Pump Pump Code Dwg. OM No.: 7- System: 7 Chemical and Volume Control 5 Name: 1C Charging Pump Number: ICH-P-1C Class: 2 m Dwg. Coord.: E-4
-4 e Function: To provide normal RCS inventory and Type: Centrifugal Remarks: See RRI.
- E Hi Head Safety injection d z
8
(
Parameter 10ST Req'd Comments O *
(Frequency) $ rn N NA NA Constant speed induction motor, h a 3 PI 7.6 (Q) X Installed instrumentation or temporary test gauge at pump suction (local). O m
11.14 (R) X Installed instrumentation or temporary test gauge at pury suction (local). K n
O AP 7.6 (Q) X AP is calculated using the Pump Discharge Pressure indicator [PI-1CH-153] (local) and Pump Suction Pressure a from either the installed instrument or the temporary test gauge (local). y 11.14 (R) X AP is calculated using the Pump Discharge Pressure Indicator [PI-1CH-153] or temporary test gauge (iocal) and E Pump Suction Pressure from either the installed instrument or the temporary test gauge (local). u2 C Summation of flow rates from RCP Seal injection Flow Indicators [F1-1CH-130], [F1-1CH-127], and [FI-1CH-124]
Q 7 6 (Q) X z "
and Charging Flow Indicator [F1-lCH-122A] or Fill Flow Indicator [FI-1CH-160] and assumed flow through mini flow O line. $
r-11.14 (R) X Summation of flow rates from RCP Seal injection Flow Indicators [FI-1CH-130]. [F1-1CH-127] and [FI-1CH-124] and g Charging Flow Indicator [FI-1CH-122A] or HHSI to Hot & Cold Leg Hdr Flow [F1-1SI-943]. cn V 7.6 (Q) RR-1 Portable monitoring equipment using velocity units.
11.14 (R) RR-1 Portable monitoring equipment using velocity units.
Tb NA RR-1 Annual pump bearing temperature measurement will not be t aken since vibration is measured in velocity units.
L 7.6 (Q) X Lubricant Oil Filter Pressure Gauge [Fl 1CH-161C1] (local). Sightglass on oil reservoir (local).
11.14 (R) X Lubricant Oil Filter Pressure Gauge [FI-1CH-161C1] (local). Sightglass on oil reservoir (local).
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@a o.,5-a m"E 8nm
._ _ . _ _ _ = _ . _ . . ._
BVPS-1 IST E W PUMP TESTING OUTLINE [$
x h.
Pump Pump Code Dwg. OM No.: 7-3 System: 7 Chemical and Volume Control 5
Name: 2A Boric Acid Transfer Pump Number: ICH-P-2A Class: 3 '
Dwg. Coord.: C-3
--t e Function: Chemical Shim and Emergency Boration Supply Type: Centrifugal Remarks:. See RR1, RR2 and RR3. $
~i z
8 Parameter 10ST Req'd Comments o .s (Frequency) g N NA NA Constant speed induction motor. d "L.
- 8 .
Pi RR2 No installed instrumentation to measure suction pressure. Calculate Pi from the level in the Boric Acid Storage O 7.1 (Q)
Tank, [Ll-1CH-106(161)]. Control Room. m 7.13 (R) RR2 No installed instrumentation to measure suction pressure. Calculate Pi from the level in the Boric Acid Storage g' Tank, [Ll-1CH-106(161)] Control Room. n O
X AP is calculated using the pump discharge pressure indicator [PI-1CH-110]. local, and the calculated Pe, Control N AP 7.1 (Q)
Room. @
7.13 (R) X AP is calculated using the pump discharge pressure indicator [PI-1CH-110]. local, and tne calculated Pi, Control h m
Room.
st
@ 7.1 (Q) RR3 No installed instrumentation to measure flow rate quarterly. g ,
7.13 (R) RR3 Flow rate measurement using portable ultrasonic flow meter at refueling. g m
Portable monitoring equipment using velocity units. m V 7.1 (Q) RR1 7.13 (R) RR1 Porta.ie monitoring equipment using velocity units.
Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units.
L 7.1 (Q) X Bearing housing provided with sightglass at oil level reservoir, local.
7.13 (R) X Bearing housing provided with sightglass at oil level reservoir, local.
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b$
8mo
._._______.__.__._..________._________m_._.____________.m.__ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ + _ _ _ _ _ _ _ _
S BVPS-1 IST E .W
' PUMP TESTING OUTLINE $'he 2
Pump Pump Code. Dwg.OM No.: 7-3 System: 7 Chemical and Volume Control 5 Name: 2B Boric Acid Transfer Pump Number: ICH-P-2B Clasn: 3 Cd M m
--4
'fe
! Functlen: Chemical Shim and Emergency Boration Supply Type: Centrifugal Remarks: See RR1, RR2 and RR3.
d . *N z {
Parameter 10ST Reg'd Comments o e (Frequency) gh '
N NA NA Constant speed induction motor. d E 3 0 2
Pt RR2 No installed instrumentation to measure suction pressure. Calculate Pi from the level in the Boric Atid Storage 7.2 (O) Q Tank, [Ll-1CH-108(163)], Control Room. m 7.14 (R) RR2 No installed instrumentation to measure suction pressure. Calculate Pi from the level in the Boric Acid Storage E i Tank, [LI-1CH-108(163)]. Control Room. n O
AP is calculated using the pump discharge pressure indicator [Pi-1CH-105A], local, and the calculated Pi, Control 3 AP 7.2 (O) X Room. @
AP is calculated using the pump discharge pressure indicator [PI-1CH-105A], local, and the calculated Pi, Control .
E 7.14 (R) X Room. M $
No installed instrumentation to measure flow rate quarterly. Z' G 7.2 (O) RR3 O.
7.14 (R) Rf13 Flow rate measurement usirg portable ultrasonic flow meter at refuelings. g_
rk '
M~
V 7.2 (O) RR1 Portable monitoring equipment using velocity units.
7.14 (R) RR1 Portable monitoring equipment using velocity units. ,
Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units.
L 7.2 (O) X Bearing housing provided with sightglass at oil level reservoir, local. "
7.14 (R) X Bearing housing provided with sightglass at oil level reservoir, local.
o I
2 e
1 s a- :
~ E 8 ,'0 m
_ _ _ _ _ _ _ _ _ . _ _ _ _ _ . _ _ _ _ _ _ _ . _ . _ _ _ _ _ . _ . . _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . . _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ - . _ _____..m.. _ . _ _ _ _ = __. _ _ .__,_=m_ _ . _ _ _ _ _
r BVPS-1 IST
! E W PUMP TESTING OUTLINE $l x h .
Pump Pump Code Dwg. OM No.: 10-1 System: to Residual Heat Removal 5 Name: 1 A Residual Heat Removal Pump Number: 1 RH-P-1 A Class- 2 m Dwg. Coord.: E-3
-4 e Remarks: See RR1 and RR4. Pump is tested quarterly during
- Function: Long Term Decay Heat Removal Type: Vertical l @
cold shutdowns and refueling outages. d Z
8 t <
Parameter 10ST Reg'd Comments O *
(Frequency) $ g M NA NA Constant speed induction motor. h a =
Pt 10.1 X No permanently installed suction pressure gauge, temporary test gauge installed on [1RH-200] for test, local. O (CSD,R) 2 AP 10.1 X Calculated using pump discharge pressure indicator [PI-1RH400], local, and pump suction pressure (local) or E (CSD R) from temporary AP gauge installed between [1RH-200] and [1RH-213], local. y X Flow indicator [F1-1RH405], Control Room Q 10.1 (CSD R) c-I '
V 10.1 RR1 Portable monitoring equipment using velocity units. (Pump bearings in driver) o I (CSD,R)
Th N/A RR1 Annual pump bea-ing temperature measurements will not be taken since vibration is measured in velocity units. $ a
)
L NA NA No lubricant level or pressure 19 observe. Lubrication is by the fluid being pumped. %
m (4
nT
%x nl_
o, 5' m"E 8nn
8VPS-1 IST E 2' PUMP TESTING OUTLINE {$
Pump Pump Code x .$
Dwg. OM No.: 10-1 System: 10 Residual Heat Removal 5 '
Name: IB Residual Heat Removal Pump Mumber: 1 RH-P-1 B Class: 2 Dwg. Coord.: F-3 m
-4 e Function: Long Term Decay Heat Removal Type: Vertical
- Remarks: See RR1 and RR4. Pump is tested quarterly during l $
cold shutdowns and refueling outages. d Z
8 E
Perameter 10ST Req'd Comments O *
(Frequency) 3 m N NA NA Constant speed induction motor. .
m =
PI 10.1 X No permanently installed suction pressure gauge, temporary test gauge installed on [1RH-200] for test, local.
(CSD,R)
O x
AP 10.1 X Calculated using pump discharge pressure indicator [Pl 1RH-601), local, and pump suction pressure (local) or E (CSD.R) from temporary AP gauge installed between [1RH-200] and [1RH-213], local. y Q 10.1 X Flow indicator [F1-1RH-605], Control Room. #
(CSD R) E V 10.1 RR1 E
Portable monitoring equipment using velocity units. (Pump bearings in driver). u (CSD,R) " h
> n Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units. $ a L NA NA No lubricant level or pressure to observe. Lubrication is by the fluid being pumped. h b
m al 2x
-2 "Ew n,a 3E 8m~
I ________m
p BVPS-1 IST E ED PUMP TESTING OUTLINE l0 h x e Pump Pump Code _ Dwg. OM No.: 11-1 System: 11 Safety injection $
Name: 1 A Low Head Safety injection Pump Number: 1St-P-1 A Class: 2 Dwg. Coord.: F-2 m-
-t k
e Function: Low Pressure - High Volume Safety injection Type: Vertical Remarks: See RR1 and RR2. Pump is tested quarterly on recirculation l @
and t.ong Term Recirculation flow and at full flow during refueling outages. d z
8 i
Comments O
- Parameter 10ST- Req'd (Frequency) $ g N NA NA Constant speed induction motor. h
=
x PI 11.1 (O) RR2 No installed instrumentation to measure suction pressure. Calculate Pi using RWST level indicators O
[LI-10S-100A-D], Control Room. m RR2 No installed instrumentation to measure suction pressure. Calculate Pi using RWST level indicators E 11.14 (R)
[LI-10S-100A-D], Control Room. ]
AP 11.1 (O) X AP is calculated using the pump discharge pressure indicator [PI-1SI-943], local, and the calculated Pi, Control Room. c K
11.14 (R) X AP is calculated using the pump discharge pressure indicator [PI-1SI-943], local, and the calculated Pi, Control y g Room. g Q 11.1 (O) X Flow indicator [F1-1SI-941], local. (Mini flow and test line flow indicator). $ .a 11.14 (R) X Flow indicator [F1-1SI-941], local and [FI-1SI-945], Control Room. $
m V 11.1 (O) RR1 Portable monitoring equipment using velocity units.
11.14 (R) RR1 Portable monitoring equipment using velocity units.
Tb NA RR1 Annual pump bearing temperature measurement will not be taken since vibration is measured in velocity units.
L NA NA No lubricant level or pressure to observe. Lubrication is by the fluid being pumped.
2
%x *
- Ew E8 m,a 8mm
. - - - - - __ - - _ _ _ _ _ _ _ _ _ _ - _ _ _ _ - - _ - _ ________ - _ _---_____ - _ - _ _ - _ _ . . _ --. . . _ _J
BVPS-1 IST E W PUMP TESTING OUTLINE $
Pump Pump x h.
Code Dwg. OM No.: 11-1 System: 11 Safety injection S
Name: IB Low Head Safety injection Pump Number: 1SI-P-1 B Class: 2 m Dwg. Coord.: F.4 H
f Functlen: Low Pressure - High Volume Safety injection Type: Vertical Romerks: L .".2i and RR2. Pump is tested quarterly un recirculation
- l @
.V4 Long Term Recirculation flow and at full flow during refueling outages. d 2 Z $
Parameter 1GST Reg'd Commente Q *
(Frequency)
$ g N NA NA Constant speed induction motor.
2 f
3 PI 11.2 (Q) RR2 No installed instrumentation to measure suction pressure. Calculate Pi using RWST level indicators O
[LI-10S-100A-D], Control Room. x 11.14 (R) RR2 No installed instrumentation to measure suction pressure. Calculate Pi using RWST level indicators K
[LI-10S-100A-D], Control Room. y AP X AP is calculated using the pump discharge pressure indicator [PI-ISI-944), local, and the calculated Pi, Control #
11.2 (Q)
Room. c I
11.14 (R) X AP is calculated using the pump discharge prossure indicator [PI-ISl-944], local, and the calculated Pi, Control u
- ~
l (9 X Flow indicator [FI-1SI-941], local. (Mini flow and test line flow indicator).
l 11.2 (Q) $ a 11.14 (R) X Flow indicator [FI-1SI-941]. local and [F1-1SI-946), Control Room. %
m V RR1 Portable monitoring equipment using veicoity units. "
11.2 (Q) 11.14 (R) RRt Portable monitoring equipment using velocity units.
Tb NA RR1 Annual pump bearing temperature measurement will not be taken since vibration is measured in velocity units.
L NA NA No lubricant level or pressure to observe. Lubrication is by the fluid being pumped.
?
%x
- E sr 8
m,.
8mm
BVPS-1 IST E W PUMP TESTING OUTLINE $
x .
Pump Pump Code Dwg. OM No.: 13-1 System: 13 Containment Depressurization 5 Name: 1 A Ouench Spray Pump Number: 10S-P-1 A Class: 2 Dwg. Coord.: C-5 m l -4 .
Function: To provide a flow of borated water for Type: Centrifugal Remarks: See RRt. @
containment depressurization following a DBA. d 2 z {
Parameter 10ST Req'd Commente Q !!
(Frequency) j g N NA NA Constant speed induction motor, h x =
Pt 13.1 X Installed instrumentation or temporary test gauge at pump suction (local). O (O) g AP 13.1 X AP is calculated using the pump discharge pressure indicator [PI-10S-101 A], local, and the pump inlet pressure E (0) from either the installed instrument or the temporary test gauge (local). y l "
Q 13.1 X Total flow rates from recirculation line flow indicator [F1-10S-103] local.
(O) c E
V 13.1 RR1 Portable monitoring equipment using velocity units. g C (O) y g Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units. $ .m L 13.1 X Level indication provided at constant level oilers (local) on each bearing housing. %
(O) i T
$x
-2
- E.' w n,.
OE 8nn
BVPS-1 IST E E PUMP TESTING OUTLINE $
x $.
Pump Pump Code. Dwg. OM No.: 13-1 System: 13 Containment Depressurization $
Name: IB Ouench Spray Pump Number: 10S-P-1 B Class: 2 Dwg. Coord.: D-5 l -4 .
Function: To provide a flow of borated water for Type: Centrifugal Remarks: See RRt.
- containment depressurization following a DBA. d Z
8 E
Parameter 10ST Req'd Comments O 8 (Frequency) $ rn N NA NA Constant speed induction motor. h x =
PI 13.2 X Installed instrumentation or temporary test gauge at pump suction (local). O (O) x AP 13.2 X AP is calculated using the pump discharge pressure indicator [PI-10S-101B], local, and the pump intet pressure k E (O) from either the installed instrument or the temporary test gauge (local). ]
13.2 X Total flow rates from recirculation line flow indicator [FI-10S-103), local.
(D }
(O) c K
V 13.2 RR1 Portable monitoring equipment using velocity units. g g (O) g Tb NA RR1 Annual pump bearing 1emperature measurements will not be taken since vibration is measured in velocity units. y L 13.2 X Level indication provided at constant level oilers (local) on each bearing housing. N (O) m m
n 2x
-a "Ew
~,.
0E 8mm
BVPS-1 IST E m PUMP TESTING OUTLINE $
x .h Pump Pump Code Dwg. OM No.: 13-1 System: 13 Containment Depressurization 5 Name: 4A Chemical Injection Pump Number: 10S-P-4A Class: 2 Dwg. Coord.: G-3 l
- Function: Chemical Injection during Containment Type: Positive Remarks: See RR1 and RRS.
rY <
m Depressurization. Displacement d Z
8 E
Parameter 10ST Reg'd Comments O $
(Frequency) $ un N NA NA Constant speed induction motor. h a 3 Pl 13.10A RR5 Positive displacement pump. No suction pressure indication provided. O (O) M AP 13.10A RR5 Positive displacement pump. Based on pump discharge pressure indicator [PI-10S-400A]. local. E (0) 3 (D 13.10A X Will check using recirculation line flow indicator [F1-10S-108]. local.
(O) c I
V 13.10A RR1 Portable monitoring equipment using velocity units. g g (O) =
> z Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units. $ a L NA NA No lubricant level or pressure to observe. Bearings are grease lubricated. N m
m
?
o O 2
=w-R 6~
u"E 80m
BVPS-1 IST _
z W rn
- PUMP TESTING OUTLINE m $
2 e Pump Pump Code Dwg. OM No.: 13-1 System: 13 Containment Dcpressurization 5 '
Nome: 4B Chemical injection Pump Number: 10S-P-4B Class: 2
- Dwg. Coord.: G-5 l =
-4 e Function: Chemical Injection during Containment Type: Positive Remarks: See RR1 and RRS.
- E Depressurization. Displacement d 8 z 3 Peremeter 10ST Req'd Comments O *
(Frequency)
$ g N NA NA Constant speed induction motor. d g.
2 3 Pt 13.10B RR5 Positive displacement pump. No suction pressure indication provided. O (O) M ar 13.10B RR5 Positive displacement pump. Based on pump discharge pressure indicator [PI-10S-4008], local. K O' (O)
, o CD 13.10B X Will check using recirculation line flow indicator [FI-10S-108), local. "
y (O) c V 13.10B I
RR1 Portable monitoring equipment using velocity units. g g (O) y g Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity enits. $
L NA NA No lubricant level or pressure to observe. Bearing; are grease lubricated. k m
fn o
Ea 0, o in M e 8 ;3 m I _ . _ _.m
.~
BVPS-1 IST E W PUMP TESTING OUTUNE $
x .
Pump Pump Code Dwg. OM No.: 13-1 System: 13 Containment Depressurization 5 Meme: 4C Chemical Injection Pump Number: 10S P-4C Class: 2 Dwg. Coord.: G-3 l w .
Function: Chemical injection during Containment Type: Positive Remarks: See RR1 and RRS. @
Depressurization. Displacement d o z 3 O
- Parameter 10ST Reg'd Comments (Frequency) $ g d E.
N NA NA Constant speed induction motor. m O m
- Pt 13.10A RR5 Positive displacement pump. No suction pressure indication provided. O m
(O) >
RR5 Positive displacement pump. Based on pump discharge pressure indicator [PI-10S-400A], local. 5 AP 13.10A (O) 3 (3 13.10A X Will check using recirculation line flow indicator [F1-10S-108]. local.
(O) c C
V 13.10A RR1 Portable monitoring equipment using velocity units. g m
(O) > n Tb NA RR1 Annual pump bearing 1emperature measurements will not be taken since vibration is measured in velocity units. y L NA NA No lubricant level or pressure to observe. Bearings are grease lubricated. %
m m
h 2m m*
E: i;r b
m,.
8mm
BVPS-1 IST E E33 PUMP TESTING OUTLINE $
a h.
Pump Pump Code Dwg. OM No.: 13-1 System: 13 Containment Depressurization 5 Name: 4D Chemical Injection Pump Number: 10S-P-4D Class: 2 Dwg. Coorda G-5 l -1 e Functlen: Chemical Injection during Containment Type: Positive Remarks: See RR1 and RRS.
Depressurization. Displacement E d *8 z g Commente Q
- Parameter 10ST Req'd l (Frequency) l $ g i
d
g-N NA NA , Constant speed induction motor.
2 :3 1
Pt 1310B RR5 Positive displacement pump. No suction pressure indication provided. O 5
(0) >
AP 13.10B RR5 Positive displacement pump. Based on pump discharge pressure indicator [PI-10S400B). local. E (O) 3 (D 13.10B X Will check using recirculation line flow indicator [FI-10S-108), local.
(O) c I
V 13.10B RR1 Portable monitoring equipment usmg velocity units. y_g (Q) y g Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units. @ a L NA NA No lubricant level or pressure to observe. Bearings are grease lubricated. %
2 o
O N e
N $.
EO . 88 M e 8 is u
BVPS-1 IST E E
' PUMP TESTING OUTLINE $ $
x .
Pump Pump Code Dwg. OM No.: 13-2 System: 13 Containment Depressurization 5 Name: 1 A Inside Recirculation Spray Pump Number: 1 RS-P-1 A Class: 2 Dwg. Coord.: E-2 m g i -4 e
' Function: Circulate containment sump water for long ter:M Type: Vertical Remarks: See IW r.R2 & RR6. Pump is normally $*
d containment depressurization. tested dry in Modes 1 through 4, with flow during refueling outages only. h ,
{ Parameter 10ST Req'd Comments 3 g (Frequency) d E N NA NA Constant speed induction motor. $ 0 0-O Pt 13.3 (O) RR6 Pump run dry for not more than 60 seconds and stopped when 100 rpm is reached. 3 K-1BVT 1.13.5 RR2 Calculate Pi using the level in the sump, local. g (R) 3 AP 13.3 (Q) RR6 Pump run dry for not more than 60 seconds and stopped when 100 rpm is reached. ]
K IBVT 1.13.5 X AP is calculated using the installed discharge pressure test gauge and the calculated Pi. local. E C (R) > z z "
RR6 Pump run dry for not more than 60 seconds and stopped when 100 rpm is reached. O (D 13.3 (Q) 1BVT 1.13.5 X Recirculation test line flow measured by differential pressure across local flow orifice. Q (R) @
V 13.3 (O) RR6 Pump run dry for not more than 60 seconds and stopped when 100 rpm is reached I BVT 1.13.5 RR1 Portable monitoring equipment using velocity units.
(R)
Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units.
L NA NA No lubricant level or pressure to observe. Lubrication is by the fluid being pumped.
2 2m ME_
as:
u"E 8om
SVPS-1 IST E W PUMP TESTING OUTLINE $
x Pump Pump Code. Dwg. OM No.: 13-2 System: 13 Containment Depressurization 5 Name: IB inside Recirculation Spray Pump Number: 1 RS-P-1 B Class: 2 m Dwg. Coord.: E.4
-t .
Function: Circulate containment sump water for long term Type: Vertical Remarks: See RR1, RR2 & RR6. Pump is normally $
containment depressurization. tested dry in Modes 1 through 4, with d flow during refueling outages only. [ ,
Parameter 10ST Req'd Comments $ h (Frequency) d g N NA NA Constant speed induction motor. 3 0 O
O Pt 13.4 (O) RR6 Pump run dry for not more than 60 seconds and stopped when 100 rpm is reached. g K
1BVT 1.13.5 RR2 Calculate Pi using the level in the sump, local. m (R) $
AP 13.4 (O) RR6 Pump run dry for not more than 60 seconds and stopped when 100 rpm is reached. @
E 1BVT 1.13.5 X AP is calculated using the installed discharge pressure test gauge and the calculated Pi, local. $ C (R) > 5:
z "
RR6 Pump run dry for not more than 60 seconds and stopped when 100 rpm is reached. O (D 13.4 (O) <
IBVT 1.13.5 X Recirculation test line now measured by differential pressure across local now orifice. Q (R) y V 13.4 (O) RR6 Pump run dry for not more than 60 seconds and stopped when 100 rpm is reached.
1BVT 1.13.5 RR1 Portable monitoring equipment using velocity units.
(R)
Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units.
L NA NA No lubricant level or pressure to observe. Lubrication is by the fluid being pumped.
?
Wm tii
- e. w m,.
3E 8mm
BVPS-1 IST E 8 PUMP TESTING OUTUNE $-
- a. h .
Pump Pump Code Dwg. OM No.: 13-2 System: 13 Containment Depressurization 5 '
Name: 2A Outside Recirculation Spray Pump Number: 1 RS-P-2A Class: 2 Q
Cd EJ Functlen: Circulate containment sump water for long term Type: Vertical Remarks: See RR1 and RR7. Pump is normally El
- u,
,. containment depressurization. tested dry in Modes 1 through 4, with d 8 flow during refueling outages only. [ l Parameter 10ST Rest'd Comments 3g (Frequency) d g N NA NA Constant speed induction motor. 3 0 O
O Pt 13.5 (O) RR7 Pump run dry for not more than 60 seconds and stopped after visually observing an increase in motor amperage ;O and pump shaft rotation.
k 13.7 (R) X No permanently installed suction pressure gauge, temporary test gauge installed at pump suction (local). y
'n AP 13.5 (O) RR7 Pump run dry for not more than 60 seconds and stopped after visually observing an increase in motor amperage 2 and pump shaft rotation. I 13.7 (R) X AP is calculated using the installed Discharge Pressure Indicator [PI-1RS-156A], local, and local pressure gauge @
l at pump suction. )
O O 13.5 (O) RR7 Pump run dry for not more than 60 seconds and stopped after visually observing an increase in motor amperage g and pump shaft rotation. >
13.7 (R) X Flow recorded using local Flow Indicator [FI-1RS-157A].
us V 13.5 (O) RR7 Pump run dry for not more than 60 seconds and stopped after visually observing an increase in motor amperage and pump shaft rotation. 1 1
13.7 (R) RR1 Portable monitoring equipment using velocity units.
Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units.
L NA NA No lubricant level or pressure to observe. Lubrication is by the fluid being pumped.
? i 2x
=*
- Ew 3E 5n0
BVPS-1 IST m E
PUMP TESTING OUTLINE $
- x. h @
Pump Pump code Dwg. OM No.: 13-2 System: 13 Containment Depressurization 5- ,
Name: 2B Outside Recirculation Spray Pump Number: 1 RS-P-2B Class: 2 Dwg. Coord.: E-9 -4 e Function: Circulate containment sump water for long term Type: Ver tical Remarks: See RR1 and RR7. Pump is normally $
containment depressurization. tested dry in Modes 1 through 4, with d 8 flow during refueling outages only. [
Parameter 10ST Reg'd Comments $ (n (Frequency)
,d g NA Constant speed induction motor, 3 0 M NA 0 O
PI 13.6 (Q) RR7 Pump run dry for not more than 60 seconds and stopped after visually observing an increase in motor amperage g and pump shaft rotation. g 13.7 (R) X No permanently installed suction pressure gauge, temporary test gauge installed at pump suction (local). y
- U AP 13 6 (Q) RR7 Pump run dry for not more than 60 seconds and stopped after visually observing an increase in motor amperage 2 and pump shaft rotation. E m
M 13.7 (R) X AP is calculated using the installed Discharge Pressure Indicator [PI-1RS-156B], local, and local pressure gauge at l $2 pump suction. $ *^
O (3 13.6 (O) RR7 Pump run dry for not more than 60 seconds and stopped after visually observing an increase in motor amperage and pump shaft rotation. >
t-X Flow recorded using local Flow Indicator [F1-1RS-157B] m 13.7 (R) in V 13.6 (O) RR7 Pump run dry for not more than 60 seconds and stopped after visually observing an increase in motor amperage and pump shaft rotation.
13.7 (R) RR1 Portable monitoring equipment using velocity units.
Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units.
L NA NA No lubricant level or pressure to observe. Lubrication is by the fluid being pumped.
.?
o O ~U M$
" sE Ooa s N @
80m
BVPS-1 IST E' W PUMP TESTING OUTLINE E h a .
Pump Pump Code Dwg. OM No.: 15-1 System: 15 Reactor Plant Component 5 Meme: 1A Component Cooling Water Pump Number. ICC-P-1A Class: 3 Dwg. Coord.: E-6 n9 Water m k*
n1 Function: To provide cooling water to RX Plant Type: Centrifugal Remarks: See RR1, RR11 (Pump Curve). us .
Components. g Comments O
- Parameter 10ST Req'd (Frequency) $ g N NA NA Constant speed induction motor. f.
2 x.
Pt 15.1 X Local suction pressure indicator [PI-1CC-181]. h (O) g AP 15.1 X Calculated using discharge pressure indicator [PI-1CC-100A] and pump suction pressure, local. K (O) o (D 15.1 X Summation of total flow from indicators [PDI-1CC-117], [PDI-1CC-118] and [PDI-1CC-119], local gages or control y (O) room indicators [Fi-1CC-117], [F1-1CC-118] and [FB-1CC-19). c K
V 15.1 RR1 Portable monitoring equipment using velocity units. $ C (O) y .g Z a Th NA RR1 Annual pump bearing 1emperature measurements will not be taken since vibration is measured in velocity units, g L 15.1 X Bearing housing provided with sightglass at oil level reservoir indicator, local. h (O) m un
?
%2
=*
<n _.
R 5- a m"s 8 is u
BVPS-1 IST E ED PUMP TESTING OUTLINE $
x h e
Pump Pump Code Dwg. OM No.: 15-1 System: 15 Reactor Plant Component 5 Name: 18 Component Cooling Water Pump Number: ICC-P-1 B Class 3 Dwg. Coord.: E-7 n9 ator m g
-4 e Function: To provide cooling water to RX Plant Type: Centrifugal Remarks: See RR1, RR11 (Pump Curve). $
Components. d z
8 3
Parameter 10ST Req'd Comments O *
(Frequency) $ g N NA NA Constant speed induction motor. 5 g
x 3 PI 15 2 X Local suction pressure indicator [PI-1CC-183]. O (Q) W AP 15.2 X Calculated using discharge pressure indicator [PI-1CC-100B] and pump suction pressure, local. E (O) 3 6 15.2 X Summation of total flow from indicators [PDI-1CC-117], [PDI-1CC-118] and [PDl-1CC-119] local gages or control (Q) room indicators, [F1-1CC-117], [F1-1CC-118] and [F1-1CC-119]. c E
V 15.2 RR1 Portable monitoring equipment using velocity units. g i (O) y g lb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units. y a L 15 2 X Bearing housing provided with sightglass at oil level reservoir indicator, local. $
(0) m un e
O N "s$.
E E Si m" E 8 ;3 m
BVPS-1 IST E W PUMP TESTING OUTLINE $
D h
o 4
Pump Pump Code Dwg. OM No.: 15-1 System: 15 Reactor Plant Component 5 Mame: IC Component Cooling Water Pump Number: 1CC-P-1C Class: 3 Dwg. Coord.: E-8 #"8 *** E Type: Centrifugal Remarks: See RR1, RR11 (Pump Curve),
M m
Function: To provide cooling water to RX Plant Components. d z
8 E
Comments O
- Parameter 10ST Req'd (Frequency) $ g N NA NA Constant speed induction motor. E b
Pl 15.3 X Local suction pressure indicator [PI-1CC-185]. O (0) g ,
AP 15.3 X Calculated using discharge pressure irdicator [PI-1CC-100C] and pump suction pressure, local. K (O) 3 Q 15 3 X Summation of total now from indicators [PDI-1CC-117], [PDI-1CC-118] and [PDl-1CC-119], local gages or control l (O) room indicators, [F1-1CC-117], [F1-1CC-118] and [FI-1CC-119]. l c K
V 15.3 RR1 Portable monitoring equipment using velocity units. g (O) y g Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units. y .a L 15.3 X Bearing housing provided with sightglass at oil level reservoir indicator, local. [
(O) m m
2m Eka R 8E o,.
8mo
BVPS-1 IST E W PUMP TESTING OUTLINE $ h Pump Pump Dwg. OM No.: 24-2
- U e Code _ System
- 24 Auxiliary Feedwater 5 '
Name: Steam Driven Auxiliary Feed Pump Number: I FW-P-2 Class: 3 Dwg. Coord.: F-7 m Function: Provide emergency make-up during any loss --4 o Type: Centrifugal Remarks: See RR1 and RR8. Pump is tested quarterly on a
- of normal feedwater $
staggered test basis on recirculation flow and at full flow "'! 8 during cold shutdowns and refueling outages.
Parameter 10ST h k, Req'd Comments (Frequency) $
,-j g
g N 24.4 (O) X No installed rpm indication. Use portable monitoring equipment-stroboscope. 3 0 O
24 9 (CSD.R) X No installed rpm indication. Use portable monitoring equipment-stroboscope. O
- U PI 24.4 (Q) X K Local suction pressure indicator [PI-1FW-156]. n O
- U 24.9 (CSD R) X Local suction pressure indicator [PI-1FW-156). U C
AP X E
24.4 (Q) Calculated using discharge pressure indicator [PI-1FW-155] and pump suction pressure local. j c 24.9 (CSD,R) X
> a Calculated using discharge pressure indecator [PI-1FW-155] and pump suction pressure, local.
@ -a Q 24 4 (O) RR8 Flow measurement performed at cold shutdowns and refueling outages. N m
24.9 (CSD,R) X Summation of flow to Steam Generators through flow indicators [F1-1FW-100A, B and C], Control Room.
- V 24.4 (O) RR1 Portable monitoring equipment using velocity units.
24.9 (CSD,R) RR1 Portable monitoring equipment using velocity units.
Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units.
L 24.4 (Q) X Visual check of oil level in oil pump suction line.
24.9 (CSD,R) X Visual check of oil level in oil pump suction line. ?
as a 'O Mk
"' E ar n,a 3E 8mm
BVPS-1 IST I W PUMP TESTING OUTLINE $
x a 5 '
Pump Pump Code Dwg. OM No.: 24-2 System: 24 Auxiliary Feedwater Name: 3A Motor Driven Auxiliary Feed Pump Number: 1 FW-P-3A Class: 3 Dwg. Coord.: F-2 m
-4 e Function: Provide emergency make-up during any loss Type: Centrifugal Remarks: See RR1 and RR8. Pump is tested quarterly on a $
of normal feedwater staggered test basis on recirculation flow and at full flow d 8 during cold shutdowns and refueling outages. h !
Parameter 10ST Reg'd Comments 3 h (Frequency) d &
N NA NA Constant speed induction motor. 3 0 O
O ,
Pi X Local suction pressure indicator [PI-1FW-156A]. 2 24.2 (O)
K 24 8 (CSD,R) X Local suction pressure indicator [PI-1FW-156A]. m O
a AP 24.2 (O) X Calculated using discharge pressure indicator [PI-1FW-155A] and pump suction pressure, local. y K
24.8 (CSD,R) X Calculated using discharge pressure indicator [PI-1FW-155A] and pump suction pressure, local. $ C (D 24.2 (O) RR8 Flow measurement performed at cold shutdowns and refueling outages. h -a 24.8 (CSD,R) X Summation of flow to Steam Generators through flow indicators [FI-1FW-100A, B and C], Control Room. N m
V 24.2 (O) RR1 Portable monitoring equipment using velocity units.
24.8 (CSD,R) RR1 Portable monitoring equipment using velocity units.
Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units.
L 24.2 (O) X Visual check of oil sevel in oil pump suction line.
24.8 (CSD,R) X Visual check of oil level in oil pump suction line.
?
%l x u*
!!.~ w m
3E 8 m,.m
BVPS-1 IST E 88 PURAP TESTING OUTLINE $
x h a
Pump Pump Code. Dwg. OM No.: 24-2 System: 24 Auxiliary Feedwater 5 Name: 3B Motor Driven Auxiliary Feed Pump Mumber: I FW-P-3B Class: 3 Dwg. Coord.: F-5 m
-4 .e Function: Provide emergency make-up during any loss Type: Centrifugal Remarks: See RR1 and RR8. Pump is tested quarterly on a @
of normal feedwater staggered test basis on recirculation flow and at full flow -f during cold shutdowns and refueling outages. $.
Parameter 10ST Req'd Comments j h (Frequency) d g N NA NA Constant speed induction motor. 3 0 O
O PI 24.3 (O) X Local suction pressure indicator [PI-1FW-156B]. g K
,1 24.8 (CSD.R) X Local suction pressure indicator [PI-1FW-156B]. O 2
AP 24.3 (O) X Calculated using discharge pressure indicator [PI-1FW-155B] and pump suction pressure, local, y C
24.8 (CSD,R) X Calculated using discharge pressure indicator [PI-1FW-155B] and pump suction pressure, local. 3 C
> E G) 24.3 (O) RR8 Flow measurement performed at cold shutdowns and refueling outages. h a 24.8 (CSD,R) X Summation of flow to Steam Generators through flow indicators [FI-1FW-100A, B and C], Control Room. N m
V 24.3 (O) RR1 Portable monitoring equipment using velocity units.
24.8 (CSD,R) RR1 Portable monitoring equipment using velocity units.
Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units.
L 24.3 (O) X Visual check of oil level in oil pump suction line.
24.8 (CSD,R) X Visual check of oil level in oil pump suction line.
?
il 2.
!~i-m,.
8mu
BVPS-1 IST E ED PUMP TESTING OUTLINE $ h x e Pump Pump Code Dwg. OM No.: 30-1 System: 30 River Water 5 Name: 1 A River Water Pump Number: 1WR-P-1A Class: 3 Dwg. Coord.: B-1 m g
-4 e Function: To provide a source of water during Type: Vertical Remarks: See RR1 and RR2. @
normal and emergency conditions to d primary plant heat exchangers and equipment. [ .
- Parameter 10ST Reg'd Comments $ g (Frequency) d g N NA NA Constant speed induction motor. $ 0 O
O PI 30.2 RR2 No installed instrumentation to measure suction pressure. Calculate Pi using the Ohio river level recorder 2 (Q) [LR-1CW-101], local. k AP 30.2 X AP is calculated using the pump discharge pressure indicator [Pi-1RW-101 A] and the calculated Pi, local. y (O) 2 Q 30.2 X Flow indicator [F1-1RW-102A], Control Room. 2 K
(O) u
" E V 30.2 RR1 Portable monitoring equipment using velocity units. *
(0) - z "
O Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units. <
L NA NA No lubricant level or pressure to observe. Lubrication is by the fluid being pumped.
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BVPS-1 IST E 03 i PUMP TESTING OUTLINE E h x .
Pump Pump Code Dwg. OM No.: 30-1 System: 30 River Water 5 Name: 1B River Water Pump Number: 1WR-P-1 B Class: 3 Dwg. Coord.: C-1 m- g
-4 e Function: To provide a source of water during Type: Vertical Remarks: See RR1 and RR2. @
normal and emergency conditions to d 8 primary plant heat exchangers and equipment. h_l ,
Parameter 10ST Reg'd Comments $ (n (Frequency) d g N NA NA Constant speed induction motor. 3 S O
O
, PI 30.3 RR2 No installed instrumentation to measure suction pressure. Calculate Pi using the Ohio river level recorder 'O i (O) [LR-1CW-101], local. k AP 30.3 X AP is calculated using the pump discharge pressure indicator [PI-1RW-101B] and the calculated Pi, local. 3
- c (O)
Q 30.3 X Flow indicator [F1 1 RW-102B], Control Room. 2 (O)
K m
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O Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units. <
L NA NA No lubricant level or pressure to observe. Lubrication is by the fluid being pumped.
En e
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BVPS-1 IST E $
PUMP TESTING OUTLINE $
w $
a Pump Pump Code Dwg. OM No.: 30-1 System: 30 River Water 5 Name: 1C River Water Pump Mumber: 1WR-P-1C Class: 3 m Dwg. Coord.: D-1 -t e Function: To provide a source of water during Type: Vertical Remarks: See RR1 and RR2.
normal and emergency conditions to E d ' *8 primary plant heat exchangers and equipment. h !
Parameter 10ST Req'd Comments 3 (n (Frequency) .d &
N NA NA Constant speed induction motor. 3 0 O
O PI 30 6 RR2 No installed instrumentation to measure suction pressure. Calculate Pi using the Ohio river level recorder 2 (O) [LR-1CW-101], local. k AP 30.6 X AP is calculated using the pump discharge pressure indicator [PI-1RW-101C) and the calculated Pi, local. 3 (O) m Q 30.6 X Flow indicator [FI-1RW-102A or B], Control Room. 2 E
(O) m
" E V 30.6 RR1 Portable monitoring equipment using velocity units. *
(O) z "'
O Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units. <
L NA NA No lubricant level or pressure to observe. Lubrication is by the fluid being pumped.
tn 2x w2
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BVPS-1 IST E W PUMP TESTING OUTLINE $
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Pump Pump Code. Dwg. 011A No.: 36-2 System: 36 Station Service 4KV $
Name: 1 A DG #1 Fuel Transfer Pump Number: 1 EE-P-1 A Class: 3 m Dwg. Coord.: B-4 t -4 e Function: Transfer fuel from the underground Type: Positive Remarks: See RR1, RR9 and RRio. Pump is @
tank to the day tank. Displacement normally tested monthly. d z
8
(
Parameter 10ST Reg'd Comments G *
(Frequency) $
g-g o
N NA NA Constant speed induction motor.
PI 36.1 RR9 No suction pressure at pump due to physical location of suction tank (underground). Pump is self priming and no O (Q) suction pressure gauge is installed (positive displacemeni pump). g AP 36.1 RR9 AP across a positive displacement pump is meaningless in determining pump degradation. Based on pump E 3
(Q) discharge pressure indecator [PI-1EE-101 A]. local. y Q 36.1 RR10 No instrumentation provided - Level change over time in the day tank will be measured and converted to flowrate.
(Q) c 4 I V 36.1 RR1 Portable monitoring equipment using velocity units. g g (Q) y g Tb NA RRt Annual pump bearing 1emperature measurements will not be taken since vibration is measured in velocity units. $'a L NA NA No lubricant level or pressure to observe. Lubrication is by the fluid being pumped. N m
. m i
}
l C
@2 aa:
m"E 8 is m
'W BVPS-1 IST E W PUMP TESTING OUTLINE $
x h.
Pump Pump Code Dwg. OM No.: 36 2 System: 36 Station Service 4KV 5 Mame: IB DG #1 Fuel Transfer Pump Number: 1 EE-P-1 B Class: 3 Dwg. Coord.: A_4 m
-A e Fuwlon: Transfer fuel from the underground Type: Positive Remarks: See RR1, RR9 and RR10. Pump is E tank to the day tank. Displacement normally tested monthly. d z
8 E
Reg'd Comments O
- Parameter 10ST (Frequency) $ g N NA NA Constant speed induction motor.
d g.
D 3 Pi 36.1 RR9 No suction pressure at pump due to physical location of suction tank (underground). Pump is self priming and no O (O) suction pressure gauge is installed (positive displacement pump). g AP 36.1 RR9 AP across a positive displacement pump is meaningless in determining pump degradation. Based on pump E (Q) discharge pressure indicator [PI-1 EE-101 A]. local. 3 No instrumentation provided - Level change over time in the day tank will be measured and converted to flowrate.
(D 36.1 RR10 (O) c I
V 36.1 RR1 Portable monitoring equipment using velocity units. g (Q) y g Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units. $ .a L NA NA No lubricant level or pressure to observe. Lubrication is by the fluid being pumped. N m
m os o
O 2
ny$
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9., 5 :
n" 8 8 iG m
N BVPS-1 IST E W PUMP TESTING OUTLINE $
a e
Pump Pump Code Dwg. OM No.: 36-2 System:' 36 Station Service 4KV $
Name: 1C DG #2 Fuel Transfer Pump Number: 1 EE-P-1C Class: 3 CM F4 Q
-4 e Function: Transfer fuel from the underground Type: Positive Remarks: See RRt. RR9 and RR10. Pump is E tank to the day tani. Displacement normally tested monthly. d Z
8 E
O
- Parameter 10ST Req'd Comments (Frequency) $ g Constant speed induction motor.
d
- t N NA NA c O
'n :3 Pi 36.2 RR9 No suction pressure at pump due to physical location of suction tank (underground). Pump is self priming and no O (Q) suction pressure gauge is installed (positive displacement pump). g AP 36.2 RR9 AP across a positive displacement pump is meaningless in determining pump degradation. Based on pump E (0) discharge pressure indicator [PI-1EE-102A], local. y
@ 36.2 RR10 No instrumentation provided - Level change over time in the day tank will be measured and converted to flowrate.
(O) c I
V 36.2 RR1 Portable monitoring equipment using velocity units. g C (Q) g Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units. $
L NA NA No lubricant level or pressure to observo. Lubrication is by the fluid being pt.mped. N m
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BVPS-1 IST E W PUMP TESTING OUTLINE M h w a Pump Pump Code Dwg. OM No.: 36-2 System: 36 Station Service 4KV 5 '
Name: ID DG #2 FJet Transfer Pump Number: 1 EE-P-1 D Class: 3 Dwg. Coord.: E-4 Function: Transfer fuel from the underground Type: Positive Remarks: See RR1, RR9 and RR10. Pump is - n1 m
tank to the day tank. Displacement normally tested monthly. d z
8 E
Parameter 10ST Req'd Commente Q *
(Frequency) 3 g N NA NA Constant speed induction motor. 3 :2 m o a m l PI 36.2 RR9 No suction pressure at pump due to physical location of suction tank (underground). Pump is self priming and no O
4 (O) suction pressure gauge is installed (positive displacement pump). g AP 36.2 RR9 AP across a positive displacement pump is meaningless in determining pump degradation. Based on pump E (O) discharge pressure indicator [F1-1 EE-102A]. local-f Q 36.2 RR10 No instrumentation provided - Level change over time in the day tank will be measured and converted to flowrate. 3 (O) c V I 36.2 RR1 Portable monitoring equipment using velocity units.
(O)
$ C y g Tb NA RR1 Annual pump bearing temperature measurements will not be taken since vibration is measured in velocity units. $ a L NA NA No lubricant level or pressure to observe. Lubrication is by the fluid being pumped. M r$
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Beaver Valley Power Station Unit 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 39 of 200 SECTION lil: PUMP MINIMUM OPERATING POINT (MOP) CURVES i
I
Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 40 of 200 l Note: MOP Curves for the following pumps will be provided later:
1CH-P-1 A 1SI-P-1 A 1CC-P-1 A l
1CH-P-1 B iSI-P-1 B 1CC-P-18 1CH-P-1C '1QS-P-1 A 1CC-P-1C l
1CH-P-2A 1QS-P-1 B 1WR-P-1 A 1CH-P-28 1RS-P-1 A 1WR-P-18 j i
1RH-P-1 A 1 RS-P-1 B 1WR-P-1C I 1 R H-P-1 B 1 RS-P-2A 1 RS-P-28 l
Beaver Valley Power Station UnN 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 41 of 200 Pump Eame Turbine Driven Auxiliary Feed Pump Pump member: 1FW-P 2 I-i,.i..- s.- ! I-i
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Revision 12 :
INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 42 of 200 ,
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INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 43 of 200 t
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!- . Beaver Valley Power Station Unit 1 lasue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 44 of 200 1
I SECTION IV: PUMP TESTING RELIEF REQUESTS !
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Beaver Valley Power Station Unit 1 issue 2 Revision 12 j INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 45 of 200 l RELIEF REQUEST 1 Pump Mark No(s).: All of the pumps in the IST Program Code Test Requirement: Quarterly Vibration amplitude measurements in mils and ,
annual Bearing Temperature Measurements.
Basis for Rollef: The mechanical characteristics of a pump can be better determined by taking vibration measurements in velocity units than by taking the vibration measurements in displacement units and by bearing temperature !
measurements taken annually.
t Vibration severity is a function of both displacement and frequency. Therefore, vibration in velocity units is the more accurate description of the vibration. In addition, velocity measurements are more sensitive to small changes that are indicative of developing mechanical problems and hence ,
more meaningful than displacement measurements. Velocity j measurements detect not only high amplitude vibrations that indicate a major mechanical problem, but also the equally harmful low amplitude high frequency vibrations due to !
l misalignment, imbalance or bearing wear that usually go undetected by simple displacement measurements. Also, a ,
bearing will be seriously degraded prior to the detection of ;
increased heat at the bearing housing. Quarterly vibration velocity readings should achieve a much higher probability of detecting developing problems than the once a year reading of bearing temperatures. Therefore, relief is requested from measuring bearing temperatures annually and from measuring pump vibration in displacement units (mils).
Alternate Test: Obtain pump vibration measurements in accordance with the vibration measurement requirements and corrective actions of ANSI /ASME OM-6, and measure vibration in velocity units (in/sec) using the ranges listed in OM-6 (revision 8) as acceptance criteria. (See the attached table). Annual pump bearing temperature measurements will not be taken.
Beaver Valley Power Station Unit 1 Issue 2 Revision 12 l INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 46 of 200 '
RELIEF REQUEST 1 TABLE RANGES OF TEST PARAMETERS (1)
TEST ACCEPTABLE ALERT PUMP TYPE REQUIRED PARAMETER _ RANGE RANGE ACTION RANGE Centrifugal (2) Vv $2.5 Vr > 2.5 Vr to 6 Vr > 6 Vr and Vertical but not but not Line Shaft (3) > 0.325 in/sec > 0.70 in/sec Reciprocating (4) Vv $2.5 Vr > 2.5 Vr to 6 Vr > 6 Vr Notes:
1.
Vv represents the peak vibration velocity. Vr is vibration reference value in the selected units.
2.
On centrifugal pumps, measurements shall be taken in a plane approximately perpendicular to the rotating shaft in two orthogonal directions on each accessible pump bearing housing. Measurement also shall be taken in the axial direction on each accessible pump thrust bearing housing.
3.
On vertical line shaft pumps, measurements shall be taken on the upper motor bearing housing in three orthogonal directions, one of which is the axial direction.
4.
On reciprocating pumps, the location shall be on the bearing housing of the crankshaft, approximately perpendicular to both the crankshaft and the line of plunger travel.
\
Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 47 of 200 RELIEF REQUEST 2 Pump Mark No(s).:
1CH-P-2A 1RS-P-18 1CH-P-28 1WR-P-1 A iSI-P-1 A 1WR-P-18 1SI-P-1 B 1WR-P-1C 1RS-P-1 A Code Test Requirement: Measurement of purnp suction pressure before pump startup and during test.
Basis for Rollef: No installed instrumentation exists to measure suction pressure, therefore, relief is requested from this requirement.
Alternate Test: The static head from tanks or the Ohio River elevation will be used to calculate suction pressure, once per test.
RELIEF REQUEST 3 Pump Mark No(s).:
~
CH-P-2B Code Test Requirement: Measurement of flow and AP.
Basis for Relief: The function of the Boric Acid Transfer pumps is to supply borated water to the suction of the Charging HHSI pumps for injection into the RCS. Testing the pumps in that flow path is impractical because it could result in a reactor shutdown.
The flow path available to test these pumps is shown on the attached figure. There is no installed flow instrumentation in these recirculation lines. During normal plant operations, the pumps are tested through [RO-1CH-ORBA-1(2)], the restricting orifices in the minimum flow fixed resistance recirculation lines. Therefore, the flow is assumed to be fixed and at its reference value. Delta-P is then measured and compared to the acceptance criteria. A review of past test results has shown this test method is capable of assessing pump performance and detecting degradation.
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Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 48 of 200 RELIEF REQUEST 3 In accordance with Position 9 of the GL 89-04, the pumps are l also tested through their full-flow recirculation flow paths through [HCV-1CH-110 (105)], at a refueling frequency. For ,
the full-flow test, the flow will be measured by a portable ultrasonic flow meter that has been " wet-flow" calibrated to l
within the f2% accuracy required by ASME. In order to
' install the flow meters, however, the insulation must be removed from the line and the heat trace elements must be j moved away from where the transducers and tracks will be ;
installed. Moving the heat trace elements places stresses i on them, which could cause them to break. l The use of the portable flow meter and full-flow recirc line )
was considered for the quarterly test. It was determined, l however, that use of the full-flow line was impractical for quarterly testing. A design change to the plant would be required and additional flow instrumentation would have to be purchased to permanently install the ultrasonic flow meter. In addition, in order to achieve a substantial flow l rate, flow must be aligned through [HCV-1CH-110 (105)]. If the pump under test was required for Emergency Boration, the HCV would have to be isolated in order to ensure enough i boric acid solution would be injected into the RCS. l Performing the full-flow test quarterly would not enhance our ability to assess the operability of the pumps enough to i compensate for the increased cost.
Therefore, because of the difficulty in installing the flow l meter for each test and the cost of having it permanently installed, the use of the full-flow recirculation flow path will be limited to once during refueling outages.
Alternate Test: Test quarterly through a fixed-resistance minimum flow recirculation line: assuming flow to be constant and measuring delta-P in OST 1.7.1,2.
Test at a refueling frequency at " full-flow" through a larger recirculation line, using a portable ultrasonic flow meter in OST 1.7.13,14.
Separate vibration reference and acceptance criteria values will be used for the different test conditions of the recirc and full-flow tests.
T
Beaver Valley Power Station UnN 1 issue 2 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 49 of 200 RELIEF REQUEST 3 1CH-TK-1 A A
HCV. -11 0 RO4H ORBA-1 ',
Xn 75 l
3.
[104 TO r BLENDER '
X 08 !
1CH-TK-15 s pp MOV iCH-360 HCV. -106 =X TO BORATION
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, Beaver Valley Power Station Unit 1 Issue 2 .
l' Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 50 of 200 RELIEF REQUEST 4 '
Pump Mark No(s).:
1RH-P-1 A 1 R H-P-1 B
, i l Code Test Requirement: Quarterly pump testing.
Basis for Relief: Testing the RHR pumps quarterly would require making an entry into the subatmospheric containment.' In addition, any testing done at power would be limited to the pump recirculation flow path due to pressure and temperature interlocks between the RHR and RC Systems which prevent fining up the two systems at power. The pump recirculation flow path lacks the necessary instrumentation to measure pump flow rate. l Alternate Test: These pumps will be tested quarterly during cold shutdowns !
and refueling outages per 10ST-10.1. l RELIEF REQUEST 5 Pump Mark No(s).:
- 1 QS-P-4D Code Test Requirement: Measure suction pressure, AP and flow.
Basis for Rollef: The function of these pumps is to provide NaOH water to the suction of the quench spray pumps during an accident.
Since these pumps are positive displacement, flow rate and differential pressure are independent variables. Unlike centrifugal style pumps, it is not necessary to measure both parameters to assess the hydraulic performance of these pumps.
Alternate Test: Pump discharge pressure and flow rate will be utilized for evaluating pump performance.
l i
Beaver Valley Power Station Unit 1 Issue 2 i Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 51 of 200 i i
i RELIEF REQUEST 6 1 1
Pump Mark No(s).: ;
i 1 RS-P-1 A 1 RS-P-1 B Code Test Requirement: Quarterly pump tests.
Basis for Relief: The function of these pumps is to take suction on the containment sump and discharge to the spray rings on the containment ceiling during a DBA. In order to test these pumps, a temporary dike must be installed in the containment around the sump to ensure adequate NPSH for each pump. Quarterly testing at power in this manner is a j safety concern since it would block off the sump from the l containment in the event of an accident. Pump testing during cold shutdowns, while not involving the same safety !
concern, would increase personnel radiation exposure, l create over 2,000 gallons of additional radioactive waste, divert maintenance from higher priority items, and could extend the length of a plant shutdown due to the extensive preparatory work required to properly install the dike.
l Alternate Test: Dry run quarterly per 10ST-13.3 and 12.i for not more than 60 seconds and stopped when they reach 100 rpm. Also, run ;
on recirculation per 1BVT 1.13.5 during refueling outages. !
Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 52 of 200 RELIEF REQUEST . 7 Pump Mark No(s).:
1RS-P-2A 1RS-P-2B Code Test Requirement: Quarterly pumps test.
Basis for Relief: The function of these pumps is to take suction on the containment sump and discharge to the spray rings inside containment. The pumps are designed with a recirculation flow path for testing; however, the piping arrangement and required valve lineup for post-test system restoration prevents draining the pump casing and suction lines without returning some water to the sump in the containment building. As a result, a containment entry is required to pump the sump down. Performing this test also creates radioactive waste, increases personnel radiation exposure and could increase the maintenance required on the pump suction and discharge MOVs which must be cycled closed to perform this test placing a differential pressure across these valves not normally seen under either normal or accident conditions.
Alternate Test: Run dry quarterly per 10ST-13.5 and 13.6 for not more than 60 seconds and stopped after visually observing an increase in motor amperage and pump shaft rotation. Also, run on recirculation per 10ST-13.7 during refueling outages.
l l
Beaver Valley Power Station Unit 1 Issue 2 Revision 12 i INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 53 of 200 j RELIEF REQUEST 8 Pump Mark No(s).:
1 FW-P-2 1 FW-P-3A 1 FW-P-3B l l
l Code Test Requirement: Measurement of flow and AP.
Basis for Rellef: These pumps are tested in fixed resistance recirculation i lines. Therefore, either the measured flowrate or the !
measured differential pressure can be considered constant !
and at its reference value. The other test quantities may ,
then be measured or observed and recorded. l Alternate Test: Test quarterly through their recirculation lines while measuring pump AP per 10STs-24.2,3, & 4. Test during cold 1 I
shutdowns and refueling outages when plant conditions permit directing flow to the steam generators. Measure l pump AP and flowrate using the flow instrumentation in the l S/G supply headers per 10STs-24.8 & 9. Separate vibration l reference and acceptance criteria values will be used for the l different test conditions of the Recire and full-flow tests. !
RELIEF REQUEST 9 Pump Mark No(s).: ,
1EE-P-1 A 1 EE-P-1 B 1 EE-P-1C 1EE-P-1D Code Test Requirement: Measure suction pressure and AP.
Basis for Relief: Relief is requested from measuring suction pressure and differential pressure due to a lack of installed ;
instrumentation. Also, these are positive displacement pumps and the flowrate is more indicative of pump degradation than the pressures are.
Alternate Test: Discharge pressure is recorded and trended as a further indication of pump performance.
j j
1
Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 54 of 200 RELIEF REQUEST 10 Pump Mark No(s).:
1 EE-P-1 A 1 EE-P-1 B 1EE-P-1C 1 EE-P-1 D ,
Code Test Requirement: Flowrate shall be measured using a rate or quantity meter installed in the pump test circuit.
Basis for Relief: There is no installed instrumentation.
Alternate Test: The level change over time in the floor mounted day tank will be measured and converteo to the flowrate.
l
BIcv;r Vril;y Pow 2r Stati:n Unit 1 issus 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 55 of 200 RELIEF REQUEST 11 Pump Mark No(s):
1CC-P-1 A 1CC-P-1 B 1CC-P-1C Code Test Requirement: The resistance of the system shall be /aried until either the measured differential pressure or the measured flow rate equals the corresponding reference value. The other test quantities shown in Table IWP-3100-1 shall then be measured ;
or observed and recorded. !
I The amount of Reactor Plant Component Cooling Water I Basis for Relief:
System flow is dependent on the plant's seasonal heat load requirements and on River Water System and seasonal Ohio River water temperatures. The overall amount of flow may vary by several hundred gallons per minute between cold winter months and hot summer months.
Varying Component Cooling header flows by adding or removing heat loads from service in order to increase or decrease flowrate to a specific reference value is not practical. An exact flowrate cannot be duplicated because l flow to some heat exchangers cannot be throttled and those q that can be throttled are not always capable of being ;
throttled due to system heat load requirements. The test is i typically performed by either isolating or placing into service non-essential heat exchangers which results in a gross flow change. For this reason, a wider range of flow values, as on a pump curve, is needed as a reference.
J
1 l
Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 56 of 200 in addition, to throttle flow to a reference value during hot summer months when flow demand is greatest requires the use of a manual butterfly valve at the discharge of the pumps. A butterfly valve is not designed to be used as a throttle valve so throttling may result in excessive wear and premature failure of the valve. No other valves are available to throttle header flow. Also, operating experience has shown that any throttling of the pump discharge butterfly valves results in a large reduction in cooling water flow to the Reactor Coolant Pump thermal barrier heat exchangers, bearing tube oil coolers and motor stator air coolers.
Reduced header flows result in low flow alarms and heatup of the Reactor Coolant Pumps to near required manual pump trip setpoints which could ultimately result in a plant trip.
Finally, the added thermal cycling of these coolers for pump testing could cause premature degradation of these heat exchangers.
lWP-3112 provides for multiple sets of reference values. A pump curve is merely a graphical representation of the fixed response of the pump to an infinite number of flow conditions which are based on some finite number of reference values verified by measurement. Relief is.
therefore, required to use a pump curve, which should provide an equivalent level of quality and safety in trending pump performance and degradation. Flow will be permitted to vary as system conditions require. Delta-P will be calculated and converted to a developed head for which ASME ranges will be applied.
Alternate Test: A pump curve (developed per the guidelines in Section I,
" Pump Testing Requirements") will be used to compare flowrate with developed pump head at the flow conditions dictated by plant seasonal heat load requirements per Reactor Plant Component Cooling Water Pump Tests, 10ST-15.1,10ST-15.2 and 10ST-15.3 each quarter. Since normal flow varies, the most limiting vibration acceptance criteria will be used over this range of flows based on baseline vibration data obtained at various flow points on the pump curve.
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s Beaver Valley Power Station . Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 57 of 200 SECTION V: VALVE TESTING REQUIREMENTS.
Beaver Valley Power Station Unit 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 58 of 200 The inservice Test (IST) Program for valves at Beaver Valley Power Station (BVPS), Unit 1, is based on subsection IWV -Inservice Testing of Valves of the ASME Boiler and Pressure Vessel Code,Section XI,1983 edition through the summer 1983 addenda (the code) and Generic Letter No. 89-04, " Guidance on Developing Acceptable Inservice Testing Programs". The valves included in this section are all ASME " Class 1,2, or 3 valves (and their actuating and position indicating systems) which are required to perform a specific function in shutting down the reactor to cold shutdown or in mitigating the consequences of an accident" at BVPS, Unit 1.
The requirements of the code will be followed at all times unless specific relief has been granted by the NRC.
A. Category A valves are valves for which seat leakage in the closed position is limited to a specific maximum amount for fulfillment of their function. Category B valves are valves for which seat leakage in the closed position is inconsequential for fulfillment of their function. Category A and B valves will be exercised at least once every three months to the position required to fulfill their function unless such operation is not practical during plant operation. If only limited operation is practical during plant operation, the valves will be part-stroke exercised at power and full-stroke exercised during cold shutdowns. In the case of frequent cold shutdowns, these valves need not be tested more often than once every three months. For a valve in a system declared inoperable or not required to be operable, the exercising test schedule need not be followed. Within 30 days prior to return of the system to operable status, the valves shall be exercised and the schedule resumed.
The time to full-stroke exercise each power-operated valve will also be measured and compared to a limiting stroke time. Fuli-stroke time is that time interval from initiation of the actuating signal to the end of the actuating stroke. The stroke time of all power-operated valves shall be measured to at least the nearest second, for stroke times 10 seconds or less, or 10% of the specified limiting stroke time for full-stroke times longer than 10 seconds, whenever such a valve is full-stroke tested. Position indication lights on the control board are used for valve stroke indication for all testing of power-operated valves with remote position indicators. In acidition, valves with remote position indicators will be observed at least once every 2 years (normally at refuelings) to verify that valve operation is accurately indicated.
Exception is taken to part-stroke testing motor-operated valves, unless specifically stated. This is necessary because the motor-operated valve circuitry prevents throttling of these valves. Under normal operation, the valves must travel to either the full open or shut position prior to reversing direction.
The necessary valve disk movement shall be determined by exercising the valve while observing an appropriate indicator, which signals the required change of disk position, or observing indirect evidence (such as changes in system pressure, flow rate, level, or temperature), which reflect stem or disk position.
All valves with fall-safe actuators (ie., air-operated valves) that are applicable to this program are tested from the Control Room by the remote operating switch. By placing the control switch to the closed position, or de-energizing the control power, air is vented off of the valve actuator thus positioning the valve in the fail-safe position.
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Beaver Valley Power Station Unit 1 issue 2l Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 59 of 200.
Corrective action shall be taken if necessary, using the following:
- 1. If the stroke time of a power-operated valve exceeds its previous stroke time by j 25% for valves with full-stroke times greater than 10 seconds, or 50% for valves !
with full-stroke times less than or equal to 10 seconds, the test frequency will be increased to monthly. Stroke times of the valves will be examined for trends.
During the trend review, it will be determined if corrective action is necessary for any valve based on its stroke time history. When either the corrective action is complete or the review determines it is unnecessary, the original test frequency ;
will be resumed. l 1
- 2. If a valve falls to exhibit the required change of valve stem or disk position or i exceeds its specified ASME limiting value of full-stroke time, then the valve shall !
be declared inoperable immediately and an evaluation of the valve's condition with respect to system operability and technical specifications shall be made as follows:
- a. If the inoperable valve is specifically identified in the technical specifications, then the applicable technical specification action statements must be followed.
- b. If the inoperable valve is in a system covered by a technical specification, an assessment of its condition must be made to determine if it makes the system inoperable, if the condition of the valve renders the system inoperable, then the applicable system technical specification action statements must be followed. l
- c. Corrective action (ie., MWR) shall be initiated immediately for the valve's repair or replacement.
- d. Nothing in the ASME Boiler and Pressure Vessel Code shall be construed to supersede the requirements of any technical specification.
- 3. When a valve or its control system' has been replaced or repaired or has undergone maintenance that could affect its performance, and prior to the time it is returned to service, it shall be tested to demonstrate that the performance parameters, which could be affected by the replacement, repair, or maintenance, are within acceptable limits. Examples of maintenance that could affect valve performance parameters are adjustment of stem packing, removal of the bonnet, stem assembly, or actuator, and disconnection of hydraulic or electrical lines.
The ASME limiting valve stroke time is based on the following criteria:
- 1. The Technical Specification value.
- 2. ESF Response Time requirements.
- 3. Establishing a five (5) second limit for valves with stroke times under two (2) seconds.
- 4. The average of past stroke times plus 100% for valves with stroke times less than or equal to ten (10) seconds.
- 5. The average of past stroke times plus 50% for valves with stroke times greater than ten (10) seconds.
Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 60 of 200
- 6. The design time listed in the UFSAR.
In addition. Category A valves shall be leak rate tested at least once every two years normally, but not necessarily, at refueling outages. The Category A valves that are tested in accordance with 10CFR50, Appendix J, Type C (RR1) are leak rate tested normally at refueling outages, not to exceed every 2 years, if the leak rate exceeds the allowable limit, the valve will be repaired or replaced.
B. Category C valves are valves which are self-actuating in response to some system characteristic, such as pressure (relief valves) or flow direction (check valves).
Category C valves are divided into two groups; safety or relief valves and check valves.
Safety and relief valves are setpoint tested in accordance with ASME PTC 25.3-1976 at least once every five (5) years, with a portion of the valves from each system included in the IST Program tested during each refueling outage. If any valves fall the setpoint test, additional valves from that system must be tested in accordance with Table IWV-3510-1. If a safety or relief valve falls to function properly during a test, it will be repaired or replaced.
Check valves will be exercised to the position required to fulfill their function every three months, unless such operation is not practical during plant operation. If only limited operation is practical during plant operation, the check valve will be part-stroke exercised at power and full-stroke exercised every cold shutdown, not to exceed more than once every three months. Check valves that are normally open during plant operation and whose function is to prevent reversed flow shall be tested in a manner that proves that the disk travels to the seat promptly on cessation or reversal of flow.
Check valves that are normally closed during plant operation and whose function is to open on reversal of pressure differential shall be tested by proving that the disk moves promptly away from the seat when the closing pressure differential is removed and flow through the valve is initiated, or when a mechanical opening force is applied to the disk. If the check valves cannot be tested mechanically or with flow, they will be disassembled and inspected per the requirements of GL 89-04. These valves will normally, but not necessarily be inspected during refueling outages.
If a check valve fails to exhibit the required change of disk position by this testing, then the check valve shall be declared inoperable immediately and an evaluation of the check valve's condition with respect to system operability and technical specifications shall be made as follows:
- 1. If the inoperable check valve is specifically identified in the technical specifications, then the applicable technical specification action statements must ,
be followed.
- 2. If the inoperable check valve is in a system covered by a technical specification, an assessment of its condition must be made to determine if it makes the system inoperable. If the condition of the check valve renders the system inoperable, then the applicable system technical specification action statements must be followed.
- 3. Corrective action (ie., MWR) shall be initiated immediately for the check valve's repair or replacement.
- 4. Nothing in the ASME Boiler and Pressure Vessel Code shall be construed to supersede the requirements of any technical specification.
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Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 61 of 200 i
Before returning the check valve to service after corrective action, a retest showing acceptable operation will be run.
C. Category D valves are valves which are actuated by an energy source capable of only l
one operation, such as rupture disks or explosively actuated valves. There are no ASME Class 1,2, or 3 Category D valves at BVPS, Unit 1.
All the inservice testing requirements for each different category of valve in the IST Program are summarized in Table IWV-3700-1. This table lists the subarticles of the code that apply to each different type of valve. -
TatWe IWV-37001 INSERVICE TEST QUANTITIES (1) valve Exercise Special Ftmetion Leak Test Test Test Category (IWV-2100) Procedwo Procedure Proce &re A Active IWV4420 IWV4410 None A Passive IWV-3420 None No.w D Active None IWV4410 None l C-safety Active None IWV4610 None ;
& Rollef C-Check Active None IWV4620 None l I
D Active None None IWV-3000 NOTE:
(1) No tests required for Category B. C and D passive valves.
Passive valves are valves which are not required to change position to accomplish a specific function. As stated in the table, passive valves are not required to be exercised.
Therefore, relief is not required from exercising any passive valve and no testing requirement is listed in the outline section except where remote position verification is ,
required. !
Certain exemptions from the valve testing requirements of the ASME code defined by subsection IWV-1200 are listed below:
- 1. Valves used only for operating convenience (ie., manual vent, drain, instrument and test valves); j
- 2. Valves used only for system control (ie., pressure, temperature or flow regulating valves);
- 3. Valves used only for maintenance; and
- 4. External control and protection systems responsible for sensing plant conditions and providing signals for valve operation.
Manufacturer supplied skid-mounted valves (i.e., check valves, SOV's, TCV's, relief valves) which are integral sub-components of, and are required to support the operation of a parent pump or other component, are often times not designed to be tested in accordance with the ASME XI Code, regardless of their ASME Code class. Although ASME Code class skid-mounted valves are not included in the BVPS Unit 1 IST Program, they are either tested in conjunction with the parent pump or other component for which they provide support, as documented in the IST Program Basis Document and applicable surveillance test, or are examined separately by a preventative maintenance activity. This ensures the skid-mounted valves operate acceptably commensurate with their safety functions provided satisfactory performance of the parent pump or other component is demonstrated.
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Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 62 of 200 4
Because it has been recognized that the test of the parent pump or other component itself j challenges the operability of the sub-components, relief from Code testing requirements and including ASME Code class manufacturer supplied skid-mounted valves in the IST Program has been approved by the NRC.
Records of the results of inservice tests and corrective actions as required by subsection ;
IWV-6000 are maintained in tabular form. Stroke times of valves will be reviewed for ,
developing trends. j If a question on valve testability exists, the IST program should be the controlling document since each component is individually assessed for testability and inclusion in the IST Program. If a valve is specifically called out in the Tech. Specs. (ie., specific valve mark number or uniquely specified by valve nomenclature) to be tested at one frequency and the IST Program endorses'another frequency, then the more restrictive test frequency would be applicable.
The following three sections of this document are the " Valve Testing Outlines"," Cold Shutdown Justifications" and "Va've Relief Requests" sections. i A. The " Valve Testing Outlines" section is a listing of all the valves in the IST Program, their class, category, size, type, NSA, drawing number and coordinates, testing j requirements, specific cold shutdown justification reference numbers, relief request i reference numbers, and test procedure numbers and comments.
- 1. The valve class will be 1,2 or 3, corresponding to the safety classifications.
- 2. The category of the valve will be A, B, C or D in accordance with the guidelines of subsection IWV-2200. In addition, combinations of categories may be utilized. If the valve is not required to change position during an accident or bring the reactor to a cold shutdown condition, the fact that it is Passive (P) will also be indicated. For example, a containment isolation check valve that does not change position would be a category A/C/P valve. From the valve mark number given, l the valve cctuator can be determined from the list of abbreviations below FCV - Flow Control Valve i I
HCV - Hand Control Valve LCV - Level Control Valve MOV - Motor Operated Valve NRV - Non Return Valve PCV - Pressure Control Valve RV - Relief Valve j SOV - Solenoid Operated Valve SV - Safety Valve TV - Trip Valve j D - Damper 1
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- Beaver Valley Power Station Unit 1 Issue 2 l Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 63 of 200 l
- l. 3. The normal system arrangement will be listed using the abbreviations below:
NSA - Normal System Arrangement O - Open S - Shut A - Automatic T - Throttled LO - Locked Open LS - Locked Shut j
- 4. The drawing number and coordinates will be the ones used in the Operating )
Manual.
- 5. The test requirements will be listed using the abbreviations below:
QS - Quarterly Stroke QST - Quarterly Stroke & Time !
LT - Leak Rate Test SPT - Set Point Test LM - Leakage Monitoring POS - Position Verification ;
NA - Not Applicable l
- 6. The specific Cold Shutdown Justification (CSJ) reference number or the Relief Request (RR) reference number will be listed.
- 7. The specific test procedure number, frequency, type of testing, and any comments will be listed using the abbreviations below:
10M - Operating Manual (Unit 1) 1BVT - Beaver Valley Test (Unit 1) 10ST - Operating Surveillance Test (Umt 1)
CMP - Corrective Maintenance Procedure CSD - Cold Shutdown Frequency R - Refueling Frequency SA - Semiannual Frequency Q - Quarterly Frequency M - Monthly Frequency W - Weekly Frequency S - Shiftly Frequency FS - Full Stroke l PS - Partial Stroke FD - Forward Direction RD - Reverse Direction RPV - Remote Position Verification normally at Refueling B. The " Cold Shutdown Justification" section contains the detailed technical description of conditions prohibiting the required testing of safety-related valves and an alternate test method to be performed during cold shutdowns. Cold Shutdown valve testing will commence within 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> of reaching cold shutdown conditions, but need not be completed more often than once every 92 days. Attempts will be made to complete testing prior to entering Mode 4. However, completion will not be a Mode 4 l requirement. The testing will resume where left off when next entering Mode 5. For I
planned cold shutdowns, where ample time is available to complete testing on all
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t Beaver Valley Power Station . Unit 1' Issue 2 L
Revision 12. ..
INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 64 of 200 l i
valves identified for the cold shutdown test frequency, exceptions to the 48 hour5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> I requirement can be taken.
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l BVPS Unit i reactor containment is maintained subatmospheric as required by l technical specifications. The subatmospheric condition presents a hazardous working "
environment for station personnel and is considered inaccessible for surveillance l l
testing. Surveillance testing that requires reactor containment entry will be performed .
at cold shutdown and refueling. 'I
- l. C. The " Valve Relief Requests" section contains the detailed technical description of l conditions prohibiting the required testing of safety-related valves, an alternate test 4 method and frequency of revised testing.
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- INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 65 of 200 ';
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l 1 SECTION VI: VALVE TESTING OUTLINES f 1
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SVPS-1 IST E - ID VALVE TESTING OUTUNE m SYSTEM NAMO Reactor Coolant x .
SYSTEM NUMBER: 6 $ <
Vahre Drawing CSJor O Vafwe Mark m a_n Vahre Vahre Size Vahre Test Relief -4 e Nunener class Category Type NSA OMNo.
(in ) Coord, Requirement Respsests Comments $
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LT RR1 1BVT 1475 Leak Test (R) $ W D $
1 RC-72 2 A/C 3 Check 6-2 C-3 QS RR3 1BVT 1.475FS, RD by Leak Test (R) $ b O
O LT RR1 1BVT 1.475 Leak Test (R) 2 TV-9 RC-101 2 A 3/4 K
Globe S 6-2 B-2 QST 10ST-47.3A(38)-Stroke & Time Closed (Q) (RPV) 71 O
A LT RR1 1BVT 1.475 Leak Test (R) T C
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QST CSJ1,RR 49 10ST-1.10-Stro6e & Time Open (CSD) y C 10ST-6.S(RPV) y g SOV-1RC-102B 1 8 Globe LS 6' 2 A-1 CSJ1,RR 49 1
QST 10ST-1.10 Stro6e & Time Open (CSD) 10ST4.9-(RPV) h -a SOV-1RC-103A 1 B 1 Globe LS 6-2 A-2 QST CSJ1,RR 49 10ST-1.10-Stroke & Time Open (CSD) r-10ST4 &(RPV) M SOV 1 RC-1038 1 B 1 Globe LS 6-2 A-2 QST CSJ1,RR 49 105T-1.10-Stro6e & Time Open (CSD)
IOST4.9-(RPV)
SOV-1 RC-104 1 B 1 Globe LS 6-2 A-3 QST CSJ1,RR 49 10ST-1.10-Stroke & Time Open (CSD) 10ST 6S(RPV)
SOV-iRC-105 1 B 1 Globe LS 6-2 B2 QST CSJ1,RR 49 10ST-1.10-Stroke & Time Open (CSD) 10ST-6 9-(RPV) 1RC-277 2 A/P 1/8 fieedle S 6- 2 F-10 LT RR1 1BVT 1.475 Leak Test (R) 1RC-278 2 A/P 1/8 Globe S 6-2 E-10 LT RR1 1BVT 1.475 Leak Test (R)
A PCV-1RC-455C 1 B 3 Plug A 6-2 B-10 QST CSJ2 105T4 8-Stro6e & Time Open (CSD) (RPV) y SOV-1 RC-455C1 3 8 3/4 Three-way S 11-2 G-8 m$
QST RR46 10ST412-strobe & Time Open & Closed (R) E m-Eom 3 C SOV-1RC-455C2 3 8 3/4 Three-way S 11-2 G-9 QST RR46 10ST-612-Stro,e & Time Open & Closed (R) g
SVPS 1 IST ,
VALVE TESTiteO OUTLINE m a e SYSTE3 NAME: Reactor Coolant SYSTEM 16 UMBER. 6 5 <
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Valve Mark Valve Valve Size Valve Test Relief g e peasviher Class Category (in ) Type le5A OM No. Coord. Requirement Requests Cor.iments gf3
-4 7 PCV-1RC-455D 1 B 3 Plug A 6-2 C-10 QST CSJ2 10ST-6 8-Stroke & Time Open (CSD) (RPV) E h O e SOV-1RC-455D1 3 8 3/4 Three-way S 11-2 E8 QST RR46 10ST-6.12-Stroke & Time Open & Closed (R) 65 C#8 +
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SOV 1RC-45502 3 8 3/4 Three-way S 11-2 E-9 QST RR46 10ST4.12-Stroke & Time Open & Closed (R) $
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PCV 1RC-456 1 B 3 Plug A 6-2 C-10 QST CSJ2 10ST-1.10-Stroke & Time Open (CSD)(RPV) 5 SOV 1RC-456-1 3 8 3/8 Three-way S 62 B-10 QST RR46 10ST-6.12-Stroke & Time Open & Closed (R)
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'O SOV-1RC-456 2 3 8 3/8 Three-way S 6-2 B-10 QST RR46 10ST-6.12 Stro6e & Time Oper: & Closed (R)
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E TV-1 RC-519 2 A 3 Diaphragm S 6-2 C-1 QST 10ST-47.3A(38)-Stroke & Time Closed (Q),(RPV) h C
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MOV-1 RC-537 1 B 3 Gate O 6-2 C-9 QST IOST-6 6-Stroke & Time Closed (Q) 10ST-6 8-Stroke Only Closed (CSD) (RPV)
RV-1 RC-551 A 1 C 6x6 Rehef 6-2 C4 SPT 1BVT 1.60.5-(R)
RV-1 RC-551 B 1 C Cx6 Rehef 6-2 C-7 SPT 1BVT 1.60.5-(R) l RV 1RC-551C 1 C 6x6 Re:ief 6-2 C-8 SPT 1BVT 160.5-(R) o
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RV-1EE-1010 3 C % x1 Relief 36-2 A-4 SPT 18VT 1.60.5-(R) $
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T Z h LT RR1,RR38 1BVT 1.475 Leak Test (R) k 55 $9 3
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1 Beaver Valley Power Station Unit 1 Issue 2 l Revision 12 ;
INSERulCE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 131 of 200 l l
I 1
l SECTION Vil: VALVE TESTING COLD SHUTDOWN JUSTIFICATIONS !
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Beaver Valley Power Station Unit 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 132 of 200 COLD SHUTDOWN JUSTlFICATION 1 I Valve No.:
SOV-1RC-102A SOV-1RC-1028 SOV-1RC-103A SOV-1RC-1038 SOV-1RC-104 SOV-1RC-105 I
Category B Class 1 Function: Reactor coolant system high points vents.
1 Test Requirement: Quarterly full stroke and time.
l Basis for CSJ: These valves are closed during normal operation and are !
designed to vent the RCS in an emergency to assure that core cooling during natural circulation will not be inhibited by a buildup of noncondensible gases. Periodic stroking of these valves at power could degrade this system by repeatedly challenging the downstream valves due to a ,
phenomenon known as " burping". This phenomenon has been previously described in ASME report " Spurious Opening of Hydraulic-Assisted, Pilot-Operated Valves - An investigation of the Phenomenon". The phenomenon l involves a rapid pressure surge buildup at the_ valve inlet caused by opening the upstream valve in a series double ,
isolation arrangement or closing a valve in a parallel '
redundant flow path isolation arrangement. The pressure surge is sufficient enough to lift the valve plug until a corresponding pressure increase in a control chamber above ]
the pilot and disc can create enough downward differential !
pressure to close the valve.
Alternate Test: Full-stroke exercise and time open at cold shutdowns per 10ST-1,10. This frequency is consistent with T.S. 3.4.12 which was written to comply with the requirements of NUREG 0737, " Clarification of TMI Action Plant Requirements".
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Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 133 of 200 COLD SHUTDOWN JUSTIFICATION 2 Valve No.:
PCV-1RC-455C PCV-1RC-455D PCV-1RC-456 Category 1 Class B Function: PORVs Test Requirement: Quarterly full stroke and time.
Basis for CSJ: The PORVs are not needed for overpressure protection during power operation since the pressurizer code safety valves fulfill this function. In the event that a PORV was to fail or stick open while being cycled at power, the potential loss of RCS inventory through this relief path could lead to a forced plant shutdown. Therefore, stroking these valves at power is not considered practical. ,
Additionally, when the plant is shutdown only two of the three valves ([PCV-1RC-455C and D]) are actually utilized to provide protection against exceeding 10CFR50, Appendix G limits during periods of RCS water solid operation. The third PORV ([PCV-1RC-456]) does not have a low pressure set point to the logic controlling it.
Alternate Test: Full-stroke exercise and timing open will be performed each cold shutdown, not to exceed once per 92 days, per 10ST-6.8 l for the two valves used for overpressure protection. The third valve will be full-stroke exercised and timed open at the normal cold shutdown frequency per 10ST-1.10.
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( Beaver Valley Power Station Unit 1 lssue 2 1 Revision 12 l l INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 134 of 200 1 COLD SHUTDOWN JUSTlFICATION 3 i
i Valve No.: l l l l 1CH-75 l 1CH-76 l
l Category Class C 3 l Function: Discharge check valves for the boric acid transfer pumps. l l
Test Requirement: Quarterly full stroke.
Basis for CSJ: These valves can only be full-stroke exercised by initiating flow through the emergency boration path and verifying it using the installed flow instrumentation in this flowpath.
Testing in this manner would cause an undesired reactivity transient through the direct injection of 7,000 ppm borated water to the suction of the charging pumps. The resultant
- L over boration of the RCS would cause a temperature transient as Tavg dropped to compensate and could cause a l plant shutdown.
Alternate Test: Valves to be full-stroke exercised open during cold shutdown' l per 10ST-1.10. Valves are part-stroke exercised open !
quarterly when the boric acid transfer pumps are tested l through their recirculation flow paths per 10ST-7.1 & 7.2. l l
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1 l, . -
.,, Beaver Valley Power Station . Unit 1 Issue 2
~~
l Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES _ Page 135 of 200
, COLD SHUTDOWN JUSTIFICATION 4 '
Valve No.:
MOV-1CH-115C i MOV-1CH-115E l l
Category B Class 2 Function: Volume Control Tank outlet isolation valves.
l Test Requirement: Quarterly full stroke and time..
Basis for CSJ: These valves are normally open and cannot be exercised ')
during power operation without isolating the Volume Control 1 Tank from the charging pumps. This would result in a loss of normal Reactor Coolant System makeup and reactor coolant pump seal injection water causing possible pump and system degradation.
Alternate Test: Full-stroke exercise and time closed at cold shutdown per '!
10ST-1.10.
COLD SHUTDOWN JUSTIFICATION 5 Valve No.:
1CH-141 1
Category C Class 2 l Function: Emergency boration line check valve.
Test Requirement: Quarterly full stroke Basis for CSJ: This valve is closed during normal operation and can only be I exercised by initiating flow through the emergency boration path. Testing in this manner would cause an undesired reactivity transient through the direct injection of 7,000 ppm borated water to the suction of the charging pumps. The resultant over-boration of the RCS would cause a temperature transient as Tavg dropped to compensate and could cause a plant shutdown.
Alternate Test: Valve to be full-stroke exercised open during cold shutdown per 10ST-1.10.
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Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 136 of 200 COLD SHUTDOWN JUSTlFICATION 6 Valve No.:
MOV-1CH-289 TV-1CH-204 Category A Class 2 Function: Reactor coolant makeup and letdown outside containment isolation valves.
Test Requirement: Quarterly full stroke and time.
Basis for CSJ: Quarterly stroking at power of either valve to its closed position would cause an undesirable transient in the reactor coolant makeup and letdown systems. A failure of either valve in the closed position could lead to a loss of pressurizer level control and require a plant shutdown.
Alternate Test: Full-stroke exercise and time closed at cold shutdown per 10ST-1.10.
COLD SHUTDOWN JUSTIFICATION 7 Valve No.:
MOV-1CH-310 LCV-1CH-460A LCV-1CH-460B Category B Class 1 Function: Reactor coolant makeup and letdown isolation valves.
Test Requirement: Quarterly full stroke and time.
Basis for CSJ: Quarterly stroking at power to their closed position would cause an undesirable transient in the reactor coolant makeup and letdown systems. A failure of one or more valves in the closed position could lead to a loss of pressurizer level control and require a plant shutdown.
Alternate Test: Full-stroke exercise and time closed at cold shutdown per 10S T-1.10. -
'E Beaver. Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 137 of 200 COLD SHUTDOWN JUSTIFICATION 8 DELETED COLD SHUTDOWN JUSTIFICATION 9 Valve No.:
1CH-84 1CH-136 Category C Class 3 -
Function: Alternate Emergency Boration Flow Path Check Valves.
Test Requirement: Quarterly full stroke.
Basis for CSJ: T hese valves must open to fulfill their safety function to provide an alternate emergency boration flow path from the boric acid tanks to the reactor coolant system. They can only be exercised by initiating flow through the emergency boration path. Testing in this manner would cause an undesired reactivity transient through the direct injection of 7,000 ppm borated water to the suction of the charging pumps. The resultant over-boration of the RCS would cause a temperature transient as Tavg dropped to compensate and could lead to a forced plant shutdown.
Alternate Test: Full-stroke exercised open during colo shutdowns per 10ST-1.10.
Beaver Valley Power Station . Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 138 of 200 COLD SHUTDOWN JUSTIFICATION 10 Valve No.:
1R H-3 1R H-4 Category C Class 2 Function: Residual Heat Removal Pumps Discharge Check Valves.
Test Requirement: Quarterly full stroke.
Basis for CSJ: These valves can only be full stroke exercised when the RHR Pumps are running. The RHR Pumps are only run during cold shutdowns. Quarterly part stroking is also not possible due to the inaccessibility of the valves and pumps which are located inside the subatmospheric containment building.
Alternate Test: Forward and reverse flow exercised per 10ST-10.1 during cold shutdown.
COLD SHUTDOWN JUSTlFICATION 11 Valve No.:
MOV-1RH-700 MOV-1RH-701 MOV-1RH-720A MOV-1RH-720B Category A Class 1 Function: Residual Heat Removal System inlet and Outlet isolation valves.
Test Requirement: Quarterly full stroke and time.
Basis for CSJ: Cycling these valves could subject the RHR system to pressure greater than design. These valves are normally closed and de-energized during power operation and are required to be closed during an accident.
Alternate Test: These valves are full-stroke exercised and timed open each plant cooldown or heatup from cold shutdown per 10ST-10.4.
l l Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES - Page 139 of 200 I
! COLD SHUTDOWN JUSTIFICATION 12 Valve No.:
MOV-1SI-836
! MOV-1SI-869A Category A Class 2 Function: Outside containment isolation valves from the fill and l charging headers to the RCS hot and cold legs. l Test ReqLirement: Quarterly full stroke and time.
Basis for CSJ: These valves are shut at power and are required to remain shut at the onset of an accident. Cycling them at power would thermal shock the RCS cold leg nozzles and ;
compromise system integrity.
Alternate Test: Full-stroke exercise and time open and closed at cold shutdown per 10ST-1.10.
1 l COLD SHUTDOWN JUSTIFICATION 13 l 1
I Valve No.: !
l l MOV-1SI-860A l MOV-1SI-860B l l 1 l
Category A Class 2 l Function: Low Head Safety injection pump containment sump suction valves. ,
Test Requirement: Quarterly full stroke and time.
Basis for CSJ: These valves are containment isolation valves exposed to l containment atmosphere. Failure of these valves in the open l l position during power operation would compromise containment integrity.
I Alternate Test: Full-stroke exercise and time open and closed at cold shutdown per 10ST-1.10. ;
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l Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 140 of 200 COLD SHUTDOWN JUSTIFICATION 14 l i
Valve No.:
MOV-1SI-869B 1 i
l Category A Class 2 Function: Charging header BIT bypass to RCS hot legs outside containment isolation.
Test Requirement: Quarterly full stroke and time. !
Basis for CSJ: This valve is shut during power operation and is not required ,
to change position to fulfill its initial safety function. The j valve is only opened during the simultaneous cold and hot ;
leg recirculation phase. In addition, stroking this valve j would thermal stress the hot leg injection nozzle.
Alternate Test: Full-stroke exercise and time open and closed at cold i shutdown per 10ST-1.10.
)
COLD SHUTDOWN JUSTIFICATION 15 !
l Valve No.:
MOV-1SI-890C Category A Class 2 Function: Low Head Safety injection outside containment isolation to RCS cold legs.
Test Requirement: Quarterly full stroke and time.
Basis for CSJ: This valve is open during normal operation and is required to remain open to fulfill its safety function at the onset of an accident. Failure of this valve to reopen after exercising would render LHSl cold leg injection from both trains inoperable.
Alternate Test: Full-stroke exercise and time open and closed at cold shutdown per 10ST-1.10.
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Beaver Valley Power Station Unit 1 Issue 2 ;
Revision 12 '
~ INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 141 of 200 COLD SHUTDOWN JUSTIFICATION 16 Valve No.: l l
10S-3 10S-4 -
1 RS-100 1RS-101 i Category A/C Class 2 Function: Inside containment isolation discharge check valves for the quench spray and recirculation spray pumps.
Test Requirement: Quarterly full stroke.
Basis for CSJ: These valves are all physically located in the ,
subatmospheric containment building. Also the valves cannot be full-stroked open with flow since any test requiring injecting water through the spray nozzles would cause damage to electrical equipment and result in a significant '
contamination cleanup effort in the containment building. I
)
Alternate Test: Full-stroke exercised open by mechanical exerciser utilizing l their weighted swing arms at cold shutdown per 10ST-1.10. l COLD SHUTDOWN JUSTlFICATION 17 Valve No.:
TV-1CC-111 A1 TV-1CC-111 A2 TV-1CC-111D1 TV-1CC-111D2 Category A Class 2 Function: Containment isolation valve for CRDM shroud cooler cooling water supply.
Test Requirement: Quarterly full stroke and time.
Basis for CSJ: This valve is normally open during power operation and is l required to close to fulfill its safety function upon a CIB l signal. Full or part-stroke testing of this valve and isolating cooling water while the control or shutdown rods are j energized, or the plant is above 250 degrees Fahrenheit, j would result in component damage. '
Alternate Test: Full-stroke exercise and time closed at cold shutdown per. j 10ST-1.10.
Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 142 of 200 COLD SHUTDOWN JUSTIFICATION 18 Valve No.:
i 1 CCR-247 -
1CCR-248 ;
1CCR 251 1CCR-252 Category A Class 2 Function: Outside containment isolation for component cooling water supply to the RHR heat exchangers.
Test Requirement: Quarterly full stroke.
Basis for CSJ: These valves are normally closed during power operation but are required to open to place the residual heat removal (RHR) system in service. These valves cannot be stroked quarterly without the possibility of violating containment integrity.
Alternate Test: Full-stroke exercise open during cold shutdowns per Operating Manual Chapter 10.4.A. "Startup of the RHR System".
COLD SHUTDOWN JUSTlFICATION 19 Valve No.:
TV-1CC-110E2 j TV-1CC-110E3 ;
TV-1CC-110D TV-1CC-110F2 1
l Category A Class 2 {
l Function: Cooling water supply and return from the containment air !
recirculation cooling coils and instrument air compressors ;
containment isolation valves.
Test Requirement: Quarterly full stroke and time.
Basis for CSJ: These valves are normally open during power operations.
The failure of any one of these valves in its closed position during quarterly stroke testing would result in the loss of ,
containment cooling and containment instrument air and )
require a plant shutdown.
Alternate Test: Full-stroke exercise and time closed at cold shutdown per i 10ST-1.10.
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- m-_--m- -
l Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 143 of 200 COLD SHUTDOWN JUSTIFICATION 20 Valve No.:
TV-1CC-130 TV-1CC-132 Category 8_ Class 3 Function: Cooling water inlet isolation valves to the Seal Water and Non-Regenerative heat exchangers.
Test Requirement: Quarterly full stroke and time.
Basis for CSJ: These valves are normally open during power operations and must be stroked closed to test them. Their failure in the closed position would result in the loss of cooling water to either the Seal Water or Non-Regenerative heat exchanger causing an undesirable temperature transient. Such a transient has the potential for damaging the plant demineralizers and the RCP radial bearings.
Alternate Test: Full-stroke exercise and time closed at cold shutdowns per 10ST-1.10.
COLD SHUTDOWN JUSTIFICATION 21 Valve No.:
1MS-15 .
1MS-16 iMS-17 Category B Class 2 Function:. S/G Supply to 1FW-P 2 manual isolation.
Test Requirement: Quarterly full stroke.
Basis for CSJ: These valves will be stroked quarterly except in the event of a steam generator tube leak, in this case, the valve from the affected steam generator must remain closed to prevent the spread of radioactivity into the auxillary feed system.
Alternate Test: Full-stroke exercise [1MS-15,16] closed and [1MS-17] open quarterly per 10ST-24.4 or during cold shutdowns per 10ST-24.9.
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Beaver Valley Power Station Unit 1 issue 2 l Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 144 of 200 COLD SHUTDOWN JUSTIFICATION 22 Valve No.:
NRV-1MS-101 A NRV-1MS-101 B )
NRV-1MS-101C Category B/C Class 2 Function: Main steam non-return check valves.
Test Requirement: Quarterly full stroke.
Basis for CSJ: Full- or part-stroke testing these valves at power is not possible because these valves must be open in order to remain at power.
l 1'
Alternate Test: Full-stroke exercise closed at cold shutdown per 10ST-1.10.
COLD SHUTDOWN JUSTIFICATION 23 Valve No.:
PCV-1MS-101 A PCV-1MS-101 B PCV-1MS-101C Category B Class 2 Function: Atmospheric steam dump pressure control valves.
Test Requirement: Quarterly full stroke and time.
Basis for CSJ: In order to test these valves, manual isolation valves must first be closed. The manual valves are located in a potentially hazardous area and could be damaged when they j are reopened against a 1000 psi Ap. Also, full or partial i stroking the PCV valves at power could cause Reactor power transients.
Alternate Test: Full-stroke exercise and time open and closed at cold !
shutdown per 10ST-1.10.
]
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Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 145 of 200 COLD SHUTDOWN JUSTIFICATION 24 Valve No.:
TV-1MS-101 A TV-1 MS-1018 TV-1MS-101C Category B/C Class 2 u
Function: Main steam line isolation valves (pneumatically opened).
Test Requirement: Quarterly full-stroke and time.
Basis for CSJ: These valves are normally open at power but must close in the event of a high Energy line break. Stroking these valves fully closed during full power operation would cause a reactor trip with the possibility of a safety injection. A review of plant history also indicates that several forced plant shutdowns have resulted from part-stroke testing these valves at power due to their inadvertent closure for reasons not related to valve operability. For these reasons, full- and part-stroke testing is not considered practical and will not be performed. This change is consistent with Technical Specification Amendment No.162.
Alternate Test: Full-stroke exercise and time closed in hot standby with Tavg 2: 515'F per 10ST-21.4,5 and 6.
A
Beaver Valley Power Station Unit 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 146 of 200 COLD SHUTDOWN JUSTIFICATION 25 Valve No.:
1 FW-33 1 FW-42 1 FW-622 1FW-625 1 FW-34 1 FW-43 1 FW-623 1 FW-626 1 FW-35 1 FW-44 1 FW-624 1 FW-627 Category C Class 3 Function: Auxiliary feedwater pumps discharge and loop check valves.
Test Requirement: Quarterly full stroke.
Basis for CSJ: The safety position for these check valves is open for auxiliary feed system injection and closed to provide header separation in the event of a linebreak. These valves cannot be stroked at power due to the thermal shock at the auxiliary and main feedwater interface caused by the sudden injection of cold water into the steam generators. Also, feeding the steam generators with cold water would result in large level transients.
Alternate Test: All valves are full-stroke exercised in the forward direction at cold shutdowns per either 10ST-24.8 or 9. Valves [1FW-33 thru 35] and [1FW-622 thru 627] are full-stroke exercised in the reverse direction at cold shutdowns per 10ST-24.8.
Reverse direction testing of [1FW-42 thru 44] will be by monitoring upstream pipe temperatures at least quarterly and by leak test per 10ST-24.11 at refuelings.
Beaver Valley Power Station - Unit 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 147 of 200 COLD SHUTDOWN JUSTIFICATION 26 Valve No.:
MOV-1FW-156A MOV-1 FW-156B MOV-1 FW-156C Category B/C Class 2 Function: A, B and C loop feedwater containment isolation check valves.
Test Requirement: Quarterly full stroke and time.
Basis for CSJ: Stroke testing these valves during power operation could cause a loss of feedwater resulting in a reactor trip. Also, the motor operator associated with these valves will only operate with a very small or no differential pressure across the valve. It is not for use at power.
Alternate Test: Full-stroke exercise and time closed at cold shutdown per 10ST-1.10, and as an additional test of the check valve verify closure by a leak test per 10ST-24.14A, B, and C at refuelings.
l Beaver Valley Power Station Unit 1 Issue 2 Revision 12
'1NSERVICE TESTING (IST) PROGRAM FOR )) UMPS AND VALVES Page 148 of 200 COLD SHUTDOWN JUSTIFICATION 27 Valve No.:
1 FP-800 1 FP-804 1 FP-827 Category ' A/C Class 2 Function: Fire protection, deluge system to RHR area, to cable penetration area and to containment hose reels inside containment check valves.
Test Requirement: Quarterly full stroke.
Basis for CSJ: These valves are normally closed during power operation and are only required to open in the event fire protection water is needed. Full and part stroke exercising is not possible during power operation due to the inaccessibility of the valves.
Alternate Test: Full-stroke exercise open and closed by mechanical exerciser utilizing their weighted swing arms at cold shutdown per 10ST-1.10.
COLD SHUTDOWN JUSTIFICATION 28 Valve No.:
1VS-D-5-3A 1VS-D-5-3B 1VS-D-5-5A 1VS-D-5-5B Category A Class 2 Function: Containment isolation valves for refueling purge and exhaust lines.
Test Requirement: Quarterly full stroke and time.
Basis for CSJ: These dampers are shut during power operation and are required to remain shut to fulfill their safety function. These dampers cannot be full or part-stroke exercised during power -
operation without violating containment integrity.
Alternate Test: Full-stroke exercise and time closed at cold shutdown per 10ST-1.10.
I Beaver Valley Power Station Unit 1 1ssue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 149 of 200 COLD SHUTDOWN JUSTIFICATION 29 Valve No.:
l FCV-1FW-478 I FCV-i FW-488 l FCV-1FW-498 i l
Category B Class 2 i l
Function: Steam Generator main feedwater regulating valves. l i
Test Requirement: . Quarterly full stroke and time. ;
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Basis for CSJ: Valves are normally open during power operation. Their i safety position is closed for feedwater isolation. Full stroke and time testing cannot be performed at power since this would isolate feedwater flow to the steam generators resulting in a plant trip and shutdown.
Alternate Test: Full-stroke exercise and time closed at cold shutdown per 10ST-1.10.
COLD SHUTDOWN JUSTlFICATION 30 I
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l Beaver Valley Power Station Unit 1 Issue 2 l- Revision 12 l lNSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 150 of 200 COLD SHUTDOWN JUSTIFICATION 31
- Valve No.
MOV-1FW-150A MOV-1 FW-1508 Category B Class 3 Function: Main feedwater pump discharge isolation and backup feedwater isolation.
l Test Requirement: Quarterly full stroke'and time.
Basis for CSJ: During plant operation, these valves are open to supply feedwater flow to the steam generators. Their safety function is to close for backup feedwater isolation. Full-stroke and -
time testing cannot be performed at power since this would isolate feedwater resulting in a plant trip and shutdown.
Alternate Test: Full-stroke exercise and time closed at cold shutdown per 10ST-1.10.
COLD SHUTDOWN JUSTlFICATION 32 Valve No.:
MOV-1SI-867A MOV-1SI-8678 Category B Class 2 Function: Boron injection Tank (BIT) inlet isolation valves.
Test Requirement: Quarterly full stroke and time.
Basis for CSJ: These valves are shut at power but are required to open to fulfill their safety function in the event of a safety injection.
Stroking these valves fully or partially at power has historically caused leakage past the BIT manway flange and the other valves in the system. In addition, stroking these valves would dilute the boron concentration of the BIT, potentially causing entry into a technical specification action statement.
Alternate Test: Full-stroke exercise and time open during cold shutdown per 10ST-1.10.
i Beaver Valley Power Station Unit 1 issue 2 Revision 12 INSERVICE TE3 TING (IST) PROGRAM FOR PUMPS AND VALVES Page 151 of 200 COLD SHUTDOWN JUSTIFICATION 33 Valve No.:
1 AS-278 Category A/C Class 2 .
l Function: Inside Containment isolation check valve air ejector air discharge to Containment.
Test Requirement: Quarterly full stroke.
Basis for CSJ: This valve is physically located in the subatmospheric containment building. These valves cannot be full-stroke opened with air flow because the dP between containment and the condenser is not as high as when the check valve is i fulfilling its function. The valves are part-stroke exercised quarterly by opening the isolation valve [TV-1SV-100A] and '
watching containment pressure.
Alternate Test: Full-stroke exercised open by mechanical exerciser utilizing the weighted swing arm at cold shutdown per 10ST-1.10.
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i Beaver Valley Power Station Unit 1 -Issue 2-Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page' 152 of 200 0 SECTION ' Vill: ' VALVE TESTING RELIEF REQUESTS
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Beaver Valley Power Station - Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 153 of 200 RELIEF REQUEST 1 Valve No.: See list of Containment Isolation Valves on next page.
1 Category A or A/C Class 2 Function: Containment Isolation i Test Requirement: Leak tested per IWV-3420 at least once every 2 years.
l Basis for Relief: These containment isolation valves are leak tested in ;
accordance with 10CFR50, Appendix J, Type C. Since the (
acceptance criteria for Appendix J. Type C is more limiting !
than ASME Section XI, additional leak testing in accordance '
with ASME Section XI would be redundant.
Alternate Test: Leak tested during refueling outages in accordance with )
10CFR50, Appendix J, IWV-3426, and IWV-3427(a) per 1BVT l 1.47.5. The additional requirements of IWV-3427(b) for valves l six inches or larger will not be followed. The usefulness of j IWV-3427(b) does not justify the burden of complying with i this requirement. Unnecessary repair or replacement of a valve or additional leak testing, if attempted at cold !
shutdown, could delay plant startup. Per l 10CFR50.55a(a)(3)(li) compilance with the specified requirements of IWV-3427(b) would result in hardship or ;
unusual difficulties without a compensating increase in the l level of quality and safety. For the valves listed on the next l page of this relief request, an asterisk to the left of the valve )
mark number indicates its size as six inches or larger. As a l special test, after maintenance has been performed on any Type C relief valve,1BVT 2.47.2 may also be performed to leak test the valve in lieu of 1BVT 1.47.5.
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Beaver Valley Power Station Unit 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 154 of 200 RELIEF REQUEST 1 Containment isolation Valves
'MOV-1CC-112A2 TV-1CC-107E1 TV-1SS-109A2 1HY-101
- 1 CCR-247 TV-1CC-107E2 TV-1LM-100A1 TV-1CV-150A
'MOV-1CC-112B3 TV-1CC-105E1 TV-1LM-100A2 1HY-103
- 1CCR-252 TV-1CC-105E2 TV-1SS-111 A1 *HCV-1CV-151
- MOV-1 CC-112A3 TV-1CH-200A TV-1SS-111 A2
- HCV-1 CV-151-1
- 1CCR-251 TV-1CH-2008 TV-1SS-100A1 SOV-1 HY-10281
- MOV-1CC-112B2 TV-1CH-200C TV-1SS-100A2 SOV-1 HY-102B2
- 1 CCR-248 RV-1CH 203 TV-1SS-102A1 SOV-1HY-10381 TV-1CC-107D1 M OV-1 CH-142 TV-1SS-102A2 SOV-1HY-103B2 TV-1CC-107D2 TV-1 CH-204 TV-1SS-105A1 SOV-1HY-104B1
- TV-1CC-111 D1 TV-1 DG-108A TV-1SS-105A2 SOV-1HY-10482
- TV-1CC-111D2 TV-1DG-108B *TV-1CC-103A1 TV-1SS-104A1
- TV-1 CC-110D 1 FP-804 *TV-1 CC-103A TV-1SS-104A2
- TV-1CC-110F1 TV-1 FP-105 *1QS-4 TV-1SS-103A1
- TV-1CC-110F2 1 FP-800
- 1 PC-38 TV-1 FP-107 TV-1 DA-100A 'MOV-1QS-101 A
- 1 PC-37
- TV-1CC-110E3 TV-1 DA-1008
- 1 RS-101
- 1 PC-9
- TV-1CC-110E2 1S A-15 *1RS-100
- 1 PC-10
- TV-1CC-111 A2 1S A-14 1 HY-196 TV-1SS-112A1
- TV-1CC-111 A1 TV-1CV-102-1 1HY-111 TV-1SS-112A2
- TV-1CC-103B1 TV-1CV-102 1HY-197 MOV-1SI-842
- TV-1CC-103 B TV-1CV-101 A 1HY-110 TV-1SI-889
- TV-1CC-103C1 TV-1CV-1018 *AS-278 SOV-1HY-102A1
- TV-1 CC-103C 1RC-72 *TV-1 SV-100A SOV-1HY-102A2 MOV-1CH-378 TV-1 RC-519 'VS-D-5-3 B SOV-1HY-103A1 1CH-369 11A-91 'VS-D-5-3 A SOV-1HY-103A2 MOV-1CH-381 ilA-90 'VS-D-5-5B SOV-1 HY-104A1 1SI-42 TV-1DG-109A2 'VS-D-5-5 A SOV-1 HY-104A2 1SI-41 TV-1DG-109A1 'VS-D-5-6 1RC-277
- 1 R H-15 TV-1SI-101-2 TV-1CH-150D 1VS-170
- TV-1CC-105D2 TV-1SS-109A1 TV-1CV-150B 1VS-168
- Indicates valve size six inches or larger.
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i Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 155 of 200 RELIEF REQUEST 2 Valve No.:
1RC-68 Category A/C Class 2 l
Function: Inside containment isolation on the Na makeup line to the l Pressurizer Relief Tank.
l Test Requirement: Quarterly full stroke.
Basis for Relief: This valve is normally ciosed and is opened only during j nitrogen makeup to the Pressurizer Relief Tank. Its safety position is closed for containment isolation. The only means for verifying closure is during the 10CFR50, Appendix J leak rate test performed at refuelings.
l Alternate Test: Valve closure is verified by a leak test during refueling outages per 1BVT 1.47.5.
l RELIEF REQUEST 3 Valve No.:
1RC-72 Category A/C Class 2 Function: Inside containment isolation on the primary grade water supply to the Pressurizer Relief Tank.
Test Requirement: Quarterly full stroke.
Basis for. Relief: This valve is normally closed and is opened only during makeup to or while depressurizing the Pressurizer Relief l Tank. Its safety position is closed for containment isolation.
The only means for verifying closure is during the 10CFR50, Appendix J leak rate test performed at refuelings.
Alternate Test: Valve closure is verified by a leak test during refueling outages per 1BVT 1.47.5.
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Beaver Valley Power Station Unit 1 - Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 156 of 200 RELIEF REQUEST 4 Valve No.:
1CH-22 1CH-23 1CH-24 Category C Class 2 Function: Normal pump discharge check valves for the charging pumps.
Test Requirement: Quarterly full stroke.
Basis for Relief: The design function of these check valves is to prevent reverse flow during pump shutdown and to stroke full open for safety injection flow. A full design flow test is required to ensure full stroke. However, during normal operation, the charging pump will not develop the required flow. Therefore, relief from quarterly full-stroke exercising is requested during normal operation. Relief is also requested from cold shutdown full-stroke exercising because full flow testing could result in a low temperature overpressurization of the RCS.
Alternate Test: Part-stroke exercised open and full-stroke exercise'd closed quarterly per 10ST 7.4,5 and 6. Full-stroke exercise open during refueling outages per 10ST-11.14.
RELIEF REQUEST 5 Valve No.:
1CH-31 Category A/C Class 2 Function: Charging header inside containment isolation check valve.
' Test Requirement: Quarterly full stroke.
Basis for Rollef: This normally open check valve must close to fulfill its safety function. Valve closure can only be checked by a leak test and there is no instrumentation to monitor upstream .
pressure. Therefore, relief is requested from quarterly and cold shutdown stroke tests.
l Alternate Test: Valve closure is verified by a leak test during refuehng ;
outages per 1BVT 1.47.11. l
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Beaver Valley Power Station Unit 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES - Page 157 of 200 RELIEF REQUEST 6
. Valve No.:
1CH-181 1CH-182 1CH-183 Category A/C Class 2 Function: Reactor coolant soal injection inside containment isolation check valves.
Test Requirement: Quarterly full stroke.
Basis for Relief: These valves are open during power operation but are required to close to fulfill their safety function. Closing the valves during power operation, or anytime the system is pressurized to greater than 100 psig, would secure seal injection water to the reactor coolant pump seals, resulting in seal damage. In addition, valve closure can only be checked by leak testing since they have no position indication or weighted arms. Therefore, relief is requested from quarterly and cold shutdown exercising.
Alternate Test: Valve closure is verified by a leak test during refueling outages per 1BVT 1.47.11.
Beaver Valley Power Station Unit 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 158 of 200 RELIEF REQUEST 7 Valve No.:
TV-1CH-200A TV-1CH-2008 TV-1CH-200C Category A Class 2 Function: Reactor coolant letdown orifice inside containment isolation valves.
Test Requirement: IWV-3426 and 3427(a) require Owner specified maximum permissible leakage rates for specific valves as a function of valve size and type and provide the corrective action to be followed when these limits are exceeded.
Basis for Relief: As shown on the attached figure for penetration #28, the configuration of this containment penetration (i.e. three inside containment isolation valves in parallel) is such that individual leakage rates for each specific valve cannot be determined using the test method of 10CFR50, Appendix J.
In this case, assigning maximum permissible leakage rates for each valve would not be practical.
Alternate Test: Assign a maximum permissible leakage rate for the entire barrier to then be used as the criteria for initiating corrective action in accordance with IWV-3427(a).
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Revision 12 l- , INSERVICE TESTING (IST) ' PROGRAM FOR PUMPS AND VALVES Page 159 of 200 RELIEF REQUEST ' 7 P
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t Beaver Valley Power Station Unit 1 issue 2 '
Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 160 of 200 ;
RELIEF REQUEST 8 l
Valve No.:
1CH-369 Category A/C Class 2 Function: Penetration 19 pressure relief check around [MOV-1CH-378]
Test Requirement: Quarterly full stroke. i Basis for Relief: This valve is normally closed during power operation and is :
required to remain closed to fulfill its safety function. Full l stroking can only be verified by the leak test. Therefore, relief is requested from quarterly and cold shutdown stroke tests.
Alternate Test: Valve closure is verified by a leak test during refueling outages per 1BVT 1.47.5.
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Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 161 of 200 RELIEF REQUEST 9 Valve No.:
MOV-1CH-378 1CH-369 Category A: A/C Class 2 Function: RCP seat water return line inside containment isolation valves.
i Test Requirement: IWV-3426 and 3427(a) require Owner specified maximum permissible leakage rates for specific valves as a function of valve size and type and provide the corrective action to be followed when these limits are exceeded. i l
Basis for Relief: As shown on the attached figure for penetration #19, the l configuration of this containment penetration (i.e. two inside containment isolation valves in parallel) is such that individual leakage rates for each specific valve cannot be i determined using the test method of 10CFR50, Appendix J.
l In this case, assigning maximum permissible leakage rates l for each valve would not be practical. )
l Alternate Test: Assign a maximum permissible leakage rate for the entire l barrier to then be used as the criteria for initiating corrective action in accordance with IWV-3427(a). ,
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Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 162 of 200 RELIEF REQUEST 9 1 i
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l Beaver Valley Power Station Unit 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 163 of 200 l
l RELIEF REQUEST 10 Valve No.:
1 MOV-1CH-308A MOV-1CH-308B l MOV-1CH-308C 1
Category A Class 2 J
Function: Reactor Coolant Seal Injection outside containment isolation j motor-operated valves. j l
Test Requirement: Quarterly full stroke and time.
Basis for Relief: These valves are open during power operation but are required to close to fulfill their safety function. Closing the !
valves during power operation would secure seal injection !
water to the reactor coolant pump seals, resulting in seal damage. In addition, seal injection flow is required anytime the system is pressurized to greater than 100 psig.
Alternate Test: The MOVs will be full-stroke exercised and timed closed during cold shutdowns when RCS pressure has been reduced to below 100 psig, and at refueling outages per 10ST-1.10.
RELIEF REQUEST 11 DELETED
Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 164 of 200 RELIEF REQUEST 12 ;
Valve No.:
MOV-1CH-378 MOV-1CH-381 Category A Class 2 j Function: RCP seal water return line inside and outside containment isolation valves. l l
l Test Requirement: Quarterly full stroke and time.
Basis for Relief: These valves are open during power operation, but are required to close to fulfill their safety function. Exercising at power would secure RCP seal water return causing seal damage. In addition, seal injection flow is required any time the RCS is pressurized to greater than 100 psig.
Alternate Test: Full-stroke exercised and time closed during cold shutdowns when RCS pressure has been reduced to below 100 psig, and at refueling outages per 10ST-1.10.
RELIEF REQUEST 13 Valve No.:
1 1SI-1 1SI-2 .
Category C Class 2 Function: LHS1 pump suction check valves from the containment sump.
Test Requirement: Quarterly full stroke.
Basis for Rollef: These valves are normally closed during power operation but must open to fulfill their safety function for long-term core cooling. Full or part-stroke exercising these valves would involve simulating an actual safety injection long-term cooling event by taking suction from the containment sump and delivering contaminated / dirty water to the RWST or RCS.
This is impractical, therefore, relief from all full- or part-stroke exercising is requested.
Alternate Test: Maintenance is to disassemble and inspect one valve per the sample frequency of GL 89-04 per 1 CMP-75-ALOYCO CHECK-1M.
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Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 165 of 200 '
RELIEF REQUEST 14 l l
Valve No.:
1SI-5 j l
Category C Class 2 Function: LHSI pump suction check valve from the RWST.
Test Requirement: Quarterly full stroke.
Basis for Relief: The function of this normally closed valve is to open to permit flow from the RWST to the LHSI pump suctions. Full stroke capability can only be verified by rated safety injection flow, therefore, relief is requested from quarterly full-stroke exercising. Relief from cold shutdown full-stroke exercising is also requested because testing would require full flow injection to the RCS where there is insufficient volume to receive the additional inventory.
Alternate Test: Part-stroke exercised quarterly in the open direction per i 10ST-11.1 and 2. Full-stroked exercised open at refueling outages per 10ST-11.14.
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l Beaver Valley Power Station Unit 1 - Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 166 of 200 RELIEF REQUEST 15 Valve No.:
1SI-6 iSI-7 Category C Class 2 Function: LHSI pump discharge check valves.
Test Requirement: Quarterly full stroke.
Basis for Relief: These valves close when the opposite LHSI pump is operating to prevent damaging the non-running pump seals and pump suction piping, but must be fully open during an accident. Relief from stroking to the full or partial open position at power is requested due to the inability of the LHSI pumps to overcome RCS pressure. Relief from cold shutdown stroking is also requested because testing would require full flow injection to the RCS where there is insufficient volume to receive the additional inventory.
Alternate Test: Full-stroke exercised closed quarterly per 10ST-11.1 and 2.
Full-stroke exercised open at refueling outages per 10ST-11.14.
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Beaver Valley Power Station Unit 1 issue 2 ,
Revision 12 l INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES ' Page 167 of 200 )
RELIEF REQUEST 16 Valve No.. l 1SI-10 151-11 1SI-12 Category A/C Class 1 Function: LHSI cold leg branch line check valves.
Test Requirement: Quarterly full stroke.
Basis for Relief: These check valves are normally shut to prevent reverse flow from the higher pressure RCS and HHSI system to the LHSI low pressure system during power operation but are required to open in the event of a safety injection. Due to j the lack of installed instrumentation, and the relative system j pressures, relief from quarterly full and part-stroke exercising is requested. In addition, relief is requested from full or part-stroke exercising at cold shutdown because testing would require full flow injection to the RCS where there is Insufficient volume to receive the additional inventory.
Alternate Test: Full-stroke exercised open per 10ST-11.14. One or both
, LHSI pumps will be aligned to the cold legs. Portable Ultrasonic flow meters will be mounted on the lines. Flows through each of the three branch lines will be measured. If design accident flow is achieved through each line, the check valves will have met Position 1 of GL 89-04.
If sufficient flow is not recorded, a method similar to the Ft.
Calhoun Nuclear Station method of testing the Accumulator discharge check valves would be used. The flows through each line would be measured, and the differential pressure between the Si pumps discharge to cold leg loops pressure indicator, [PI-1SI-900], and the RCS pressure, determined from pressurizer level, would be calculated for each line. ;
The line resistance K' would then be calculated for each line and compared to acceptance criteria.
If this acceptance criteria is not met, the check valves in the l suspect line would be disassembled and inspected, and then l partial-stroke exercised open per Position 2 of GL 89-04.
Reverse flow exercised closed by leak test per 10ST-11.16 during refueling outages.
l Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 168 of 200 RELIEF REQUEST 17 j Valve No.:
1SI-20 1S1-21 1SI-22 l 1S1-100 )
1SI-101 l 1SI-102 l Category C Class 1 Function: Si hot and cold leg branch line check valves.
Test Requirement: Quarterly full stroke.
! Basis for Relief: The safety function for these valves is to open in the event of a safety injection. These check valves cannot be full or part-stroked open at power at any frequency due to the potential for a premature failure of the injection nozzles caused by the thermal shock from a cold water injection.
Relief from stroke testing at cold shutdowns is also requested since this could result in a low temperature overpressurization of the RCS.
Alternate Test: Full-stroke exercised open per 10ST-11.14 during refueling outages.
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p4 Beaver Valley Power Station Unit 1 Issue 2 i Revision 12 -i INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 169 of 200 i RELikF REQUEST 18 l Valve No.:
l 1SI-23 1SI-24 1S1-25 Category A/C Class 1 Function: Si cold leg branch line check valves.
Test Requirement: Quarterly full stroke.
Basis for Relief: These check valves are normally shut during power operation to prevent reverse flow from the higher pressure RCS to the lower pressure LHSI system but are required to open in the event of a safety injection. Due to the lack of installed instrumentation, the relative system pressures and the potential for a premature failure of the injection nozzles caused by the thermal shock from a cold water injection. l relief from quarterly full or part-stroke testing at power is I requested. In addition, relief from cold shutdown stroke I testing is requested since this would require a full flow j injection to the RCS where there is insufficient volume to i receive the additional inventory.
Alternate Test: Full-stroke exercised open per 10ST-11.14. One or both i LHSI pumps will be mounted on the lines. Flows through each of the three branch lines will be measured. If design accident flow is achieved through each line, the check valves will have met Position 1 of GL 89-04. If sufficient flow is not recorded, a method similar to the Ft. Calhoun Nuclear Station method of testing the Accumulator discharge check valves would be used. The flows through each line would be measured, and the differential pressure between the SI pumps discharge to cold leg loops pressure indicator,
[PI-1SI-900], and the RCS pressure, determined from pressurizer level, would be calculated for each line. The line resistance K' would then be calculated for each line and compared to acceptance criteria. If this acceptance criteria is not met, the check valves in the suspect line would be disassembled and inspected, and then partial-stroke exercised open per Position 2 of GL 89-04. Reverse flow exercised closed by leak test per 10ST-11.16 during refueling outages.
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l Beaver Valley Power Station . Unit 1 Issue 2 Revision 12 ,
INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 170 of 200 RELIEF REQUEST 19 Valve No.: l 1SI-27 Category A/C Class 2 l
Function: High head safety injection pump suction from RWST check i valve. ;
Test Requirement: Quarterly full stroke.
l Basis for Rollef: This valve is normally closed during power operation but is required to open at the onset of an accident to fulfill its safety function. A full design flow test is required to ensure full stroke. However, during normal operation the charging pump will not develop the required flow. Therefore, relief )
from quarterly full-stroke exercising is requested during normal operation.
l Alternate Test: Part-stroke exercised open quarterly if the RWST is
! supplying the charging pumps per 10ST-7.4,5 and 6 or during cold shutdowns per 10ST-11.20. Full-stroked exercised open during refueling outages per 10ST-11.14, i
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Beaver Valley Power Station Unit 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 171 of 200 f i
RELIEF REQUEST 20 Valve No.:
l 1SI-48 1SI-49 i 1Si-50 1S1-51 i
1SI-52 1SI-53 l
Category A/C Class 1 I Function: Safety injection accumulator series discharge check valve.
l Test Requirement: Quarterly full stroke. !
l Basis for Relief: These valves are shut during normal power operation but are l required to open to fulfill their safety function of allowing the l accumulators to discharge for core flooding. Relief from full ;
or part-stroke exercising at power is requested due to the 1 high pressure differential between the reactor coolant ,
system and the accumulators. Relief from exercising during l cold shutdown is also requested due to a lack of installed i instrumentation and an uncontrolled test volume change needed to achieve the flow required by the safety analysis.
Alternate Test: Full-stroke exercised open during refueling outages per 1BVT 1.11.3. The Si accumulator discharge check valves will be tested using a method similar to the test used at the Ft.
Calhoun Nuclear Station. The test method will measure a flow coefficient value (C,) during a blowdown at reduced accumulator pressure. As a special test, after maintenance has been performed on any of these valves,10ST-11.15 may ,
be performed to partial-stroke exercise the applicable valve. ;
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! l L Beaver Valley Power Station Unit 1 Issue 2 l Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 172 of 200 r RELIEF REQUEST 21 Valve No.:
Category A/C Class 1. 2 Function: HHSI hot leg branch line and Si fill header line inside ;
containment isolation check valves.
i Test Requirement: Quarterly full stroke. ;
Basis for Relief: These valves are normally shut during power operation but are required to open to fulfill their safety function in the event of a safety injection. They cannot be full or .'
part-stroked open at power due to the potential for thermal I shock of the injection nozzles from a cold water injection. ,
Cold shutdown full-stroke testing cannot be performed since l this could result in a low temperature overpressurization of I the RCS. I I'
Alternate Test: Part-stroke exercised during cold shutdowns per 10ST-11.20.
Full-stroke exercised open during refueling outages per 10ST-11.14.
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I Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IS1) PROGRAM FOR PUMPS AND VALVES Page 173 of 200 RELIEF REQUEST 22 !
Valve No.:
1SI-94 i Category A/C Class 2 Function: BIT injection line inside containment isolation check valve.
Test Requirement: Quarterly full stroke.
Basis for Relief: This valve is normally shut during power operation but is required to open to fulfill its safety function in the event of a '
safety injection. This check valve cannot be full or ;
part-stroked at power at any frequency due to the potential for thermal shock of the injection nozzles from a cold water injection. Relief from full-stroke testing at cold shutdowns is also required since this could result in a low temperature overpressurization of the RCS. In addition, part-stroke i testing during CSD is not possible because the only flow path available is through the BIT. Stroking the BIT outlet i isolation valves could result in borated, oxygenated water j from the BIT entering the downstream piping. With no ;
means to flush these lines, stagnant conditions develop upon i valve closure. The ability to flush out the downstream piping j to minimize the probability of Intergranual Stress Corrosion i Cracking (IGSCC) formation is only possible during refueling outages in conjunction with the Si full flow test,10ST-11.14.
Alternate Test: Full-stroke exercised open during refueling outages per 10ST-11.14.
RELIEF REQUEST 23 DELETED l
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l Beaver Valley Power Station Unit 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 174 of 200 RELIEF REQUEST 24 Valve No.:
MOV-1SI-867C MOV-1SI-867D Category A Class 2 Function: Boron Injection Tank (BIT) outlet isolation and outside containment isolation valves.
Test Requirement: Quarterly full stroke and time.
Basis for Relief: These valves are shut at power but are required to open to fulfill their safety function in the event of a safety injection.
Quarterly stroking of these valves to their open safety position could result in some borated, oxygenated water from the BIT entering the piping downstream of these valves.
With no means to flush out these lines, valve closure would then cause a stagnant condition to develop. IE Bulletin 79-17 has identified the combination of these three factors as one which promotes Intergrannular Stress Corrosion Cracking (IGSCC). The ability to flush out the downstream piping to minimize the probability of IGSCC formation is only possible during refueling outages in conjunction with the Si full flow test,10ST-11.14. Therefore, relief is requested from quarterly stroke testing.
Alternate Test: Full-stroke exercised and timed open and closed during refueling outages per 10ST-11.14.
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Beaver Valley Power Station Unit 1 Issue 2 i Revision 12 Page 175 of 200 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES RELIEF REQUEST 25 i 1
Valve No.:
1RS-158 1RS-160 Category C Class 2 Function: LHSi pump and Outside RS pump cross connection check
- valves.
Test Requirement: Quarterly full stroke.
Basis for Relief: These valves are normally closed during power operation but must open to fulfill their safety function in the unlikely event '
that the LHSI pumps are unable to supply the HHSt pumps.
No practical method of testing these valves exists. The i volume of water used to test the outside RS pumps is ;
insufficient to stroke the check valves even if it could be directed to the suction of the HHSI pumps. Therefore, relief from quarterly and cold shutdown full-stroke exercising is requested. Part-stroke exercising of the valves is also impractical. A part-stroke test would introduce PG water with entrained air, a potential chemistry problem, into the ,
charging /RCS. l Alternate Test: Maintenance is to disassemble and inspect one valve per the i sample frequency of GL 89-04 per CMP 1/2-75-VELAN CHECK-1M.
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Beaver Valley Power Station Unit 1 issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 176 of 200 RELIEF REQUEST 26 Valve No.:
TV-1CC-103A TV-1CC-103C1 TV-1CC-105E2 TV-1CC-107D1 TV-1CC-103A1 TV-1CC-105D1 TV-1CC-107A TV-1CC-107D2 TV-1CC-1038 TV-1CC-105D2 TV-1CC-107B TV-1CC-107E1 TV-1CC-103B1 TV-1CC-105E1 TV-1CC-107C TV-1CC-107E2 TV-1CC-103C Category A.B Class 2.3 Function: Component cooling to reactor coolant pump, stator, bearing and thermal barrier isolation valves.
Test Requirement: Quarterly full stroke and time.
Basis for Relief: Stroking these valves with the reactor coolant pumps running could cause damage to pump bearings, stator and thermal barrier if the valves would fall to reopen. Relief is requested from full- or part-stroke exercising during power operation and cold shutdown when the pump is running.
Alternate Test: Full-stroke exercised and timed closed during cold shutdowns when the reactor coolant pumps are secured, and during refueling outages per 10ST-1.10.
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l Beaver Valley Power Station : Unit 1 Issue 2 Revision 12 ~
INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 177 of 200 RELIEF REQUEST 27 i
Valve No.: l n
l TV-1CC-110F1 TV-1CC-110F2 Category A cassive: A Class 2 Functiort: Outside containment isolation cooling water return from the containment air recirculation cooling coils to the Chilled i Water and River Water Systems.
Test Requirement: IWV-3426 and 3427(a) require Owner specified maximum permissible leakage rates for specific valves as a function of valve size and type and provide the corrective action to be -
followed when these limits are exceeded.
Basis for Relief: As shown on the attached figure for Penetration #11, the configuration of this containment penetration (i.e., two outside containment isolation valves in parallel) is such that individual leakage rates for each specific valve cannot be l determined using the test method of 10CFR50, Appendix J.
The boundary valve downstream from [TV-1CC-110Fi] is a potentially open check valve leading to the Circulating Water System. The River Water System downstream of
'[TV-1CC-110F1], therefore, cannot be isolated to provide an accurate leakage rate for [TV-1CC-110F2].
In this case, assigning individual leakage rates is not practical. Therefore, a maximum permissible leakage rate will be assigned to the entire penetration. The maximum rate assigned to the penetration, however, will be conservatively set at the value normally assigned to just one 8-inch isolation valve.
Alternate Test: Assign a maximum permissible leakage rate for the entire barrier to then be used as the criteria for initiating corrective action in accordance with IWV-3427(a).
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Beaver Valley Power Station Unit 1 Issue 2 Revision 12 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 179 of 200 RELIEF REQUEST 28 Valve No.:
1CCR-289 1CCR-290 1CCR-291 Category C Class 3 Function: Reactor coolant pump thermal barrier supply check valves.
Test Requirement: Quarterly full stroke.
Basis for Relief: The safety function of these valves is to close to prevent reverse flow to the low pressure CCR system in the event a thermal barrier leaks. The only way to test for closure is to perform a leak test on the valves or by valve disassembly and inspection. Therefore, relief is requested from quarterly and cold shutdown stroke tests.
Alternate Test: Valve closure is verified by a leak test at refueling outages per 1BVT 1.60.7.
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