ML20081F601
| ML20081F601 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 11/01/1983 |
| From: | Brunner E, Brunner J CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | Bechhoefer C, Cowan F, Harbour J Atomic Safety and Licensing Board Panel |
| References | |
| NUDOCS 8311030145 | |
| Download: ML20081F601 (445) | |
Text
{{#Wiki_filter:, _ - - - . _ _ _ - . - g ;f LEGAL KEPA2TMENT Lawrence S Line.mer Daud E Barth Frce Namfew Frsmen M 8eekome.er N e4 Greerni Conn:srl J E Bronner Jul e A Canham-Rogers 000KEiE=s J d o . o. s a ard c.am.or.
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Daeed A MAelone James W Keeender C FICc 0F SECHtiA eUw M u'."** I General Offices: 212 West Michison Avenue, Jackg gg3 $1$iM60 nom.,1 M Neustator v *a' r BRANCH WrtWs Direct Olal Number * (517) 788-1257 g'',,""*,",'a"," Gagory A Sendo Jack D Shumete November 1, 1983 -- _ ^, , , 7, , $,,,,,,,, ET:nr rm J ,m ' O'.",,*'d M
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L- , , , , - ,,_ I Mr. Charles Bechhoefer, Esq. U.S. Nuclear Regulatory Commission l Atomic Safety & Licensing Board Panel Washington, DC 20555 , j , _ _ , , t Dr. Jerry Harbour
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U.S. Nuclear Regulatory' Commission Atomic Safety & Licensing Board Panel Washington, DC 20555 Dr. Frederick P. Cowan != 6152 N. Verde Trail, Apt. B-125 Boca Raton, FL 33433 k- Attached are copies of audit reports and of certain other documents recently issued by the MPQAD. tio James E. Brunner CC Dr. Ross Landsman, NRC Region III OL/0M List 1 8311030145 831101 PDR ADOCK 05000329 G PDR l i
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' Mr. FrankJ.'Kelley, Esq. Mr. Steve Cadler
['f Attorney Cencral of the - 1S tate:of-Michigan iMs. Carole' :Steinberg, Esq. 2120 Carter Avenue-St.-Paul,cMN 55108 j
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Assistant; Attorney General-
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Atomic Safety & Licensing
, Environmental ~ Protection.Div. Appeal Board 720 Law Building- U.S.' Nuclear Regulatory Commission LansingF MI 48913 L Washington, DC 20555
'Mr;;Myron M. Cherry, Esq. Mr. C. R. Stephens, Chief
. Cherry &-Flynn Docketing & Services U.S. Nuclear Regulatory Commission 3 First. National Plaza _
Suite'3700 Office of the Secretary Chicago,~. IL' 60602 - Washington, DC 20555
.Mr. Wendell H. Marshall .Ms. Mary Sinclair 4625 S. Saginaw Road 5711 Summerset Street Midland, HI 48640 Midland, MI 48640
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~Mr. Charles Bechhoefer,.Esq. Mr. William D. Paton, Esq.
. Atomic . Safety ' & Licensing- Counsel for the NRC Staff Board Panel. U.S. Nuclear Regulatory Commission U.S.' Nuclear Regulatory Commission. Washington, DC 20555 Washington, DC 20555:
.Dr.' Frederick P. Cowan Atomic Safety & Licensing
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6152 N. Verde Trail- Board Panel
. Apt.~ B- 125 U.S. Nuclear Regulatory Commission Boca-Raton, FL 33433 Washington, DC 20555 Mr. Michael Miller, Esq. Mr. Jerry Harbour Isham, Lincoln & Beale Atomic Safety.& Licensing 3 First National Plaza ~ . Board Panel Suite-5200 U.S. Nuclear Regulatory Commission Chicago, IL 60602 Washington, DC 20555 ?
Mr. D. F.-Judd Mr.' Frederick C. Williams
. Senior Project Manager- Isham, Lincoln & Beale The Babcock & Wilcox' Company 1120 Connecticut Ave., N.W.
Suite 325
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P.O. Box 1260 Lynchburg, V'A 24505 Washington, DC 20036 ems.~ Barbara:Stamiris Ms. Lynne Bernabei
.5795 North River Road Covernment Accountability
- Route 3l Project of the Institute Freeland, MI 48623- for Policy Studies
' 1901-Q Street, N.W.
Washington, DC 20009
'Mr. John Demeester,'Esq. -
s-Dow Chemical' Building
. Michigan Division Mr. James E. Brunner, Esq.
Midland, MI 48640 Consumers Power Company ,, 212 West Michigan Avenue Jackson, MI 49201 L
!CDI.A :D Prow"ICT E::-- AUDIT REPORT cuA:.::: AsscaA:::=
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-CFEwert RCsember 9/20/83 i
BTFoote TKSubramanian ORGANIZATICM AUDITED: MHanbury RAWells National Inspection l LJessmore AI.AB-2 & Consultants Inc. j ai ,44]. iy Li/"WDATE: APPROVED ST/CATE PLANT & PROJECT: L YO WX ' O/O$~/~$S NIA l l 1. AUDIT SCOPE ; The purpose of this audit was to evaluate the practices used in verifying the education and prior experience of employees assigned to MPQAD by National Inspection and j consultants, Inc and to verify conformance to NIC's procedure on the subject, SOP-81-2. l l II. AUDIT TEAM The audit' team consisted of the following: D M Turnbull - Audit Team Leader l III. PERSONNEL CONTACTED The personnel who were contacted were: 1 j - William Long, Vice President and Branch Manager l Bonnie Waybright, Secretary 1 ! IV. ENTRANCE' MEETING An entrance meeting was held at 10:15 AM in the office of William Long .<. White Manor Professional Building, 1120 Perry Highway, Pittsburgh, PA and was attended
- by the auditor and the personnel indicated above. .
V.
SUMMARY
OF AUDIT A) It was determined that there were three NIC employees at Midland, so records of all three were examined. Each was reviewed for characteristics which ~ would indicate compliance or noncompliance with the contractor's written procedure and with the requirements of Consumers Power Company to a check- , list developed in advance of the audit.
- 3) The audit resulted in one finding.
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- ll:EFY C0;"*? E C d-- AUD.-"" .70.MSA-63 -29 pac 3 2 cy 2 C) The post audit exit meeting was held at 11:40 AM. It was attended by the personnel indicated in Section III. The results of the audit were discussed in detail.
D) It was agreed that*a response would be submitted within two weeks of receipt of this audit report. VI. EVALUATION OF EFFECTIVENESS With the exception of the one finding, the mechanism for verifying the background of new employees appears to be in place and is considered to be effective. VII. LIST OF ATTACHMENTS Audit Plan (File 18.4 Only) Completed Audit Checklist and Worksheet (File 18.4 Only) Audit Finding Report - MSA-83-29-OlF l l i
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M"SA-83-29-OlF National Inspection and Consultants Procedure SOP-81-2, Sect "*1 6.0, requires that facts which differ from those shown on the \ d' employee's resume shall be reported to the customer within two :.A= .r -*--- _- weeks. 9/28/83
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16.0 Ssetion 4.7 requies that the verification process be followed up to assure completion in.a timely fashion, u, This finding is to the effect that SOP-81-2,is not being implemented, as evidenced by: [ WRBird D8M111er JAMooney JEBrunner GEParker
- 1) In the case.of one employee, whose diploma has recently aug [" $ $ 'd$ r come under suspicion, Daniels has corrected an employment MLCurland TKSubramanian period to where it overlapped with one verified as correct MADietrich RAWells by H L Yoh Co. This should have b'een reverified. Also, Daniels indicated that another employment record was pelanbury Nh WLong incorrect by 10 months. This should have been reported to LJessmore DMTurnnull CPCo. JPKnight (continued) " "I"9D" N cm A==s Initiate action to assure that SOP-31-2 is implemented.
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- 2) In another case, verification was initiated by the Fort Myers office, but it was not completed until 6 months after the employee's stai*t date, by the Pittsburgh office.
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ay .r" AUI i FINDING REPOR .. 5 5.. u.Em " m~2 AREA; N/A DISCI?t M '"#END: G-1 PRIORITY 03 S /U t PGMOO A: :s* ::=: =:: t:?rs "As 7n. ?r"/"As ===" ::=:== *. n Prn==3: AD En =: 8 FPD 3.000 Rev 7, Para 4.2 states in part; Document Control shall be Mn1- m-1-01r ! rosp:naible for control of work prints until the point at which FE:J/: r : A =.. u : Bechtel
- r. hay cre received by the designated construction organization. nnen-n- cnneroi This includes maintenance of the distribution lists reproduction. ^3 ~" 233;A;;I:
sec ping drawing as " work print" in a manner allowing identif- %" icccicn of the Recipient Organization, logging, distribution of the w:rk print to a recipient in the designated construction organ-
~~"' ${ Q' R .4 c n 2:=g. m 73, izctica,'etc. S-2785 C ntrcr7 to the above: The following work print drawings had been JKMeisenheimer
_ __l__ _* JAMooney occped work print but was not stamped to identify the Recipient . 22i:: JARutgers Org:nization (Mechanical). CEWED WRBird JEBrunner RCSember TKSubramanian FSK M-2HBC-183-8 Rev 4 JWCook '""---- ' FSK M-2HBC-185-2 Rev 3 . OCT 3 1983 MI.Curland RAekks FSK M-2HBC-186-1 Rev 3 FSK M-2EBC-286-2 Rev 6 C. P. Co. Legal MADietrich AIJs3-2 BTFoote DDCochran MHanbury GAHierzer JPKnight HP6eerterd BWMarguglio/DJones
, DBMiller GEParker TI:::=== : 7?I ..vu A: :::: (distribution continued on back)
- 1. Stamp the above drawings to identify the Recipient Organization.
- 2. Ravise FPD-3.000 if necessary to assure the Recipient Organization is identified on the work prints.
- 3. Establish a training program that will assure uniform processing of work prints by the R:cipient Organizations. .
- . s ..e A:=s cc: :x=== due 7/29/83 RafsrGnce BPCo Transmittal No. 55897
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_ 9/28/83 .?.G. RI3? 7tR /A:
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- A n c7 :/A 1.u s...e ": 9/28/83 Bechtel Construction Document Control CABierzer
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Rivicwed FPD-3.000, Rev 9, which delineates recipient organization is to be identified on all work prints. Verified CGSO work prints 7220-J201-120, sht 3 of 3 & 7220-J201-123-15 are stc.p;d and identified with the recipient organization. II A7 rs?:2-n-v yn 5: 55(,): .- :7 "us". :A: 07 PacR To 20: T3 33 N/A
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JOR 7' 2 20 M! BLAND PROJ5CT . We< ! v v , N! 55S97 1
- PLEASE RECEIPT AND RETUEN
' BECHTEL POWER CORP. BLUE COPY IMMEDIATELY TRAN5tdETTAL FOPJA oa,a giun
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- ACTION SUBJECT CODE ACTION FOR VENDORS ACTION FOR OTHERS O etenett onawines s O vanoce onawines v
, 1.0 Arenovgo. ure. May emoctio 6 0 Fon arenovat O mattmatatouts Tion MR O setceticarious S
- . 2.O E"uYIImat owa. urs. mar 7 0 constauction D mo atovest BR O ovotarsoars Q 3.0 arenoveo Exeter as woTro. uant i 8.D enttiminant ust O punenasc onota PO
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a O cometatact notes CN 9.O ntransact O eso suumaar sS 4.O act areeovto. conater ano nesueuit O suecournacts sc 10.g Cnmnlete Resoonse n x
- 5. O uiU'"ma%="oEEE* O Y ATTENTloNVENDoRS: ALL FINAL DRAWINGS SUBMITTED To BECHTEL MUST BE CERTIFIED TRANSPARENCIES.
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d I securetosawinowo O ao-l t l 1 I i CPCo AFR-M01-20-3-OlF i i OA AI S 2785 1 11 ! I FE AI J-444atet,rteece o. ter o eq.gsp- ! i i I . m . . . . .. ~ i i 6.: i 1A t I, P f W P H 1 i i Ta 51 11 I mn nitri s n <mns !!k* g nwwA v ww g i I . . - . - . . . _ . . . _.
. rict.U yunLti f MJOUMAN'U t MID Afm. MIPHIRAN l
l ! I COMMENTS: i TO FROM R.A. N113 y CPCo - Mfdlagd , G.A. Hierzer - Midland Jobsite CC: M.L. Curland
- O VENDOR PRINT gy N O OTHER l ORIGINAL tro mzu sets E _ _ . .. .. -. _ _ _ _ . _ _ __ _ _ _ . _ . - _ _ _ . _ _
t ( CPCo AFR-M01-20-3-OlF QA AI S-2785 FE AI J-444
- 1) Action taken: Reference attached memo from J. Gilmartin to Distribution, dated May 5,1983. (attached)
- 2) FPD-3.000 has been revised to state that a master list of re-cipient organizations is maintained,by Document Control. Also, see the attached memo from T. Valenzano to Distribution, of 4/18/83, for authorized recipients.
- 3) Reference same memo from T. Valenzano to Distribution, of 4/18/83 for developing uniform system for processing of workprints.
T/N 55897 l l l I f 1 I l
Lay?" . [' Eechtel Power Corporation Inter. office Memorandum .. Ta 01'stribution Dat' May St 1983 subject Job 7220 Midland Project From J. J. Gilmartin ' MECHANICAL WORK PRINTS
- 0-5713 Of Field Enginearing -
copies to Groups"I and II' At . Midland, MI -- 4 .
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A A retrofit'of all Mechanical Work Prints checked out under the.old . .. .. .
',,...O vork,prl'nt system has been completed. All Mechanical Work Prints ~
- ' c ; .idf under the new system.have a recipient stamp on them. ~ This memo
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Work Prints. ei' - ^ should If the prints serve'inas your notice possession T.o all holders do notofhave Mechanical'ecipient this r stamp - o-r J ? M ~- on them, they are not valid work prints. Contact J. Davis /C.- Newillie m. . ' - ... j' ' ' ' (extention 530),.if there are any questions.
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?"1 Bechtel Power Corporation Inter-office Memorandum To Distribution Date April 1'8, 1983 Subject Job 7220 Midland Project From T. C. Valen:ano RADWASTE WO?I PRINT AREA 0-5437 of Construction Copies to At Midland, MI The 71 eld "Je:u:sent Cc . trol Center has been given the custody of the Radraste Werk Print Area. In preparation for the AS 'E audit ant. to better serve the syste=/ area tea s an audit of this area vill be con-ducted during the next several weeks. We ask your cooperation and suppert in this task. An ATMS printout is being marked up to show who has the individual drawings checkout. Each group vill be responsible for:
- 1. Having developed .'. .,ystem to comply with the requirements of FPD-1.000, paragraph 5.1 and TPD-3.000. Sample log sheets are -
attached so that we can have a uniform system for controlling work prints.
- 2. 3elping D.C. verify that the distribution listing is accurate and that what is checked out is up to date. This includes the requirement that all applicable addenda are logged on the f ace of the parent document and attached to the document.
The Construction Systen Supervisor, Area Superintendent, Bulk Hanger Supt., Support Services Discipline Supt. and second shif t Project Supt. will have signature authority for' checking out work prints and will be responsible for ensuring the teams / individuals within their group are l complying with the procedures. l Please contact Judy Davis / Carol Newville if you have any quesrions i on this subj ect. l l
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T.C.Valkn o TCV, pj t . Written Response Regaested: No . Distribution: Attachsents: F?D-1.000, page S G. Collins F?D-3.000 Z. Dutkiewicz J. Graves ATMS nrintout K..?ulito l F. Haluska A. Anderson J. Gilmartin e
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FFD 1.000 Rev 12, Para 7.2.l' states in part: " Stamps currently M01-20-3-05F 73 J/~ 7- AO-a.; Bechtel unsd by DCC to identify status of drawings and related documents - cro listed in Exhibit H, although stamps appear in black in Document Control m cy -es-..--v . Exhibit H, they must appear in Red ink on all controlled documents gffj]--* to ha valid. 7 .: m , 16.0 /18.4 CLOSED C:ntrary to the above the following drawings had no control stamp. A: = ..xx no m_nne Drcwing # Rev w as JKMeisenheimer
- ;-- rd JAMooney C562 0 - '-- JARutgers C430 3 waaird RCSember
- C431 3 RECEIVED JsBrunner TKsubramanian -
C291 1 Jucook DATaggart ,C290 5 0CT 3 1983 MLCur1 Od RAWells C282 7 MADietrich ALAB-2 C283 4 C. R Co. Legal Ewoote GAHierzer NBanbury WASullivan JPInight EPLeonard . Bunarguglio/DJones
- DENiller GEParker 72=t-"- s . u..u. 2: :s: (distribution continued on
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- 1) Stamp the above drawings as required. (GAHierzer)
- 2) R:; view all Controlled Sticks for uncontrolled drawings, make any necessary corrections, document the corrections and notify MPQAD of the results. (GAHierzer)
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Bechtel Construction GABierzer 1: a er vzz.7::A.:s: - - Verified " Cont olled" stamp on the following drawings: C-195-90 FSK-CA-1059 M-183, She 2 C-195-100 CSL-CA-1060 M-184, She 2 C-195-103-5 FSK-CA-2257 FM Y.tT- 17 2 "us", u: or En ca: To sa=: [ Z AT MPCCAl*I r:R So.35(e): ma so g N/A 6 m". == er Race = n:: :r ": s", sus er 2: orr:=A:. =c .rran arrom:= N/A .
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* ~ ~ - ^3 AREA:MBOP QA D!$CIP: F TREND: I-9 PRIOR!iY: 2 $/U: PGMOO q p C EIyED As :s . .a =r:s As ar=2I:*/*As =====" :::c=== m ? .a AF2 sn.=ce MPQAD Procedure E-3M. Rev 1. Attachment 7.2g Para 7.2.11 states.
A- - - F W 3
" Inspection Records: N#2" ** "'
- a. The IR/SSIR is used to document the status of com-BPCo ConstructitenP Co. Le 01 A= or mcas pleted inspections and record the results of the 8/30/83 inspection and test activities described in the r=2 somsm:
PQCIs. The preparers are responsible for providing 16.0/18.4 CLOSED the format and content of the IR/SSIR so that it [ 388 corresponds directly to each sequence of the PQC1. irs /SSIRs shall contain or, provide for the following: M' G artef *
.... 3. A listing of all applicable changes to reference 4E84ee JARutgers documents which provide new or revised acceptance WRBird RCSemper criteria applicable to the inspection." gf',nian MLCurland RAWells Cantrary to the above, Spec C-231 has been revised to require MADietrich ALAB-2
. all grouting be accomplished IAW FIC-3.800., PQCI C-1.10, Rev (fd*,.y WHess 15, requires that grouting be accomplished IAW manufacturer's JPKnignt CBlume HPLeonard JABauer instructions. This PQCI has not been revised to reflect current Spsc. requirements, thus QC is not recording grouting pressure agn, M h ne B une which, per FIC-3.800, shall be a maximum of 40 PSI. Field DBMiller GFEwert (continued) JAM 008'Y LJessmore II::ssa:Inc c:xEE=::7E Ac::::s:
- 1) A Change Notice be initiated to bring Rev 15 of PQCI C-1.10 up to date.
- 2) Forward documentation to MPQAD Site Audit Division.
'N" ^C 28 3*:MIE8 due September 13, 1983 See attached copy.of AFR MSA-83-23-OlF with response provided by MPQAD.
- A = CF'~/A N : : 8/17/83 cao. assr ros :/A, rzasar nas:::fG C/A CCW=ME=
- A= w :/A um=m:ss: 10/3/83 MPOAD - PAD CEParker.
.El3:3 0F WM:
Reviewed PQCI revisions and discussed changes with QCEs to assure that they were aware of the requirement.
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.... , A ::: e AUDIT #MSA-83-23-01F Page 2 of 2 *a :3 .==:s ers *u F.s.. u" :==:2 .::= 'mu._s ( : . .u ) :
conditions showed a pressure of 42 PSI as indicated by air gauge BPC 1566, cal due 9/13/83. Pressure during operation dropped to 39 PSI. 9 M N &.Se&&
..u.s._ . s ACT 02 (COTT::MD):
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~
i, me ' ' m AUDIT FINDING REPORT M, 5 s*Sa .aL AREA:MSOP QA O!! IP: F- TRENO: I-9 PRIORITY: 2 $/U: PGMOO 1 as n m *As !=::=I:ll*/*A3 : u . 7--e 3. - -- y A21 s21 = v.SA-83-23-01F
' l MPQAD Procedure E-3M, Rev 1, Attachment 7.2; Para 7.2.11 scates
" Inspection Records: C em l
- a. The IR/SSIR is used to document the status of com- = ::r -e i pisted inspections and record the results of the 8/30/83 l inspection and test activities described in the g* 0
- PQCIs. The preparers are respasible for providing
.the format and content of the IR/SSIR so that it I -[-- *
- corresponds directly to each sequence of the PQCI.
I irs /SSIRs shall contain or provide for the following: DEEabn GEParker ( ...3. A listing of all applicable changes to referenca AElice JARutgers documents which provide new or revised acceptance WR81rd RC$emoer l criteria applicable to the inspecticn." [7" J MLCurland g]"rt RAWells i Centrary to the above Spec C-231 has been revised to require MADietrich Al.AB-2 all grouting be accomplished IJ"J FIC-3.800., PQCI C-1.10, Rev (*f,,**ry
, WHess 15, requires that grouting'be aitcomplishod IAW manufacturer's JPKnight CBlume HPLeonard i instructions. This PQCI has not been revised to reflect current t Spec. requirements, thus QC 13 not recording grouting pressure $ M $,, "
which, per FIC-3.800, shall be a maxis.ua of 40 PSI. Field 08Rt11er (continued) NY m m ac=::s: 1). A Change Notice be initiated to bring Rev 15 of PQCI C-1.10 up to date.
- 2) Forward documentation to MPQAD Site Audit Division.
' ' C - ^" 8 due September 13, 1983 l PQCI/IR 7220/C-1.10 Rev 16 was approved on 8/27/83. The effectivity date for this R vision is 10/3/83. ,
Activity 2.2D4aII on Page 22 of 50 requires the QCE to verify by measurement (reading 5 th3 pressure gage) that the maximum grout pumping pressure shall not exceed 40 PSI.
= cr :/A =xr=:::::: 8/17/83' , , , , . , ,,,
= =r :/A m .-, 10/3/83 _
cedCp,ntinued) MPOAD - PAD GEParker.
.v==a er m=.- .a=s .
mc4 POWER COMpq ECEI(Eg SEP 21 A_y_
- Ar =r=2r.:: m so.m.), s ===^======>
IT=[g Mirsonm n N/A
~
i = =s . ._, a .== = = = . = =s . .ua a = - . = w. =- , . N/A ;
= m . . c = _,,== = . .
N/A N/A
= =._=r s : _y=, A=, = . - - - -
was,, $).
- k-mm: %> uQ/ , b &&
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- -- n- 2 --, . 7=. ::a=::f :a=2 7 f F '.M-4A (RIV Oh
{ $.1ds)
1 1 I ~Nm?"
-- ur AUD1T FIND 1N'G REPORT ..~..!S 5.c? w~. ' 5.
,_,,,,2- :: - AUDIT #MSA-83-23-OlF Page 2 of 2
'u :2 :--.:== 7==:3 *As . : " ====:2 . : E uu a ( ... .e ) :
ecnditions showed a pressure of 42 PSI as indicated by' air gauge BPC 1566, cal due
- 9/13/83. Pressure during operation dropped to 39 PSI.
9
?.-. +w . - - . . A:= .:. (_
. -): -
- ?.2=":72 A:=:2 ( 42-):
In cddition, pressure gage identification number and calibration due date are recorded cn th2 Inspection Report by the QCE. NOTE: Page 22 of 50,is attached. - 7 8 Finn 11y, CN #AA-00069 to PQCI C-1.10 Rev 15 'oecame effective on 9-1-83. This Change . N:tico requires the QCE to review reference (inspection) criteria daily for changes and rcesrd this reference criteria on the IR for inspection purposes. . 7-1.W+3 ( ?.I*.*. 0 ) ' i I,
I' e pnOJECTS. ENGINEEZING ANo CONSTRUCT 1oM -
#Q I ouALITY ASSURANCE oEPAATMENT C3n3Umst! ,' ( .
&CA-W2 AREA: BSCAUJ ,, W G h...vu DISCIP: G TREND: R9 PRIORITY: 01 S/Ut PGM00 AI S-2758 -
as a c:s: ::s resas as as nr i as co cec =::s v=s antuc:ss arm sua mi Q.C.P. 6, Para VI.l.2 ' Examination: Prior to the technicians MSA-83-5-aE C E IN r.D assignment....shall be examined by requiring P'53'88F: "C D' them to perform the test & prepare test esting 3@
*^"""'
reports.... 6/15/83 c P.CetLecal UST-TQ-1, Para . V. 4. 2 The qualifications....to be certified g,g8.4 CLOSED determined by oral interview & practical ;m,,, demonstration T ::d:in JARutgers AEBice RCSember ANSI N45.2.6, Table I & Para 4: Qualifying lower level personnel MRBird TKSubramanian JEBrunner " "' ::"* Contrary to the above & N45.2.6: Three certification testing folders for HColes RAWells Level I's were found being administered by Level I. The oral JWCook - -ALAB-2 interview & practical / demonstration 'have been interpretated by Level I's 4LCurland $Qr contrary to ANSI N45.2.6, Para 4, Table I MADietrich FWEuckman BTFoote GFEwert 1 # j Note 6 Qualification folders reviewed of 34 certified persons HHanbury , , (1) - Level III (S) IPKnight JKMeisenheime: (1) - Level II (S) BWMarguglio/DJones DBMiller GEParker (1) - Level II (S) (3) - Level I (U) JAMooney ANotarmuzi hha ds ex. emo cr.mc=rs acune. l 1. Recertify by testing those individuals who were improperly certified. Provide documented u objective evidence of review conducted: retraining & recertification conducted.
- 2. Investigate all work performed by above individuals for impact on completed work. Provide documented results to MPQAD.-
l " " ' " " *due 6/27/83 l
- 1. .A review of the certification files was performed and those individuals affected were
! da-certified.
- 2. A review of all past work was performed to determine all work impacted. An evaluation is now in progress of the impacted work.
242: er cia cameraram: 9/28/83 can. ase a cean ramas meus c/a ccascnuun
- ^rs er cia o w n rumns: 9/28/83 US Testiner wColer i
,c:mca er marcarza All certification folders were reviewed for accuracy on 5/31/83 to assure that personnel l
l are currently certified for work they are performing. ,. All personnel have been retrained and recertified. All qualification folders were found I: to be in good condition. Evaluation was submitted and accepted. (See attached) a .i anca:as a run pa.nsen
,, , , _ a :ss . en er accur :o aca 2 :ss , sans cr ac ort ~.AL :o com s.,,- .
2 rza :ss cr azucer :o me N/A 2 Tss . en ms zzrome: N/A I N/A
.n .a= m 2:cw., - , an;.= m =
ANotarmuzi e [p 83 ff ,y 4 3 cia . . 3 *I3Ea*tatB
~
VIE 2::AT 3 3 a4 3 I d g y ,A - . e x
l
. UNIT 50 ST ATES TESTI'NG CO.; IFC. F 33 _
Quality Assurance Servi s Group 1015 02F tr,oget ru.1 : nnee.; :: .:
,'- A'U DIT FINoiNG REPORT :2 :4 :: :
l PAoJECT NAME e 7220/ Midland C-208-593 PART I . DESCRIPTION OF AUDIT FINDING: .
~
Level I technicians had participated in some certil'! cation of Level I technicians. . AUDITOR N aAmnin . PART 2 TO RESOLVE THIS AUDIT FINDING AND PREV 11T ITS RECURRENCE: The following corrective action has beer ::1 ken The following corrective action shall be :mpleted by (Date) All recertifications that are scheduled have been completed. . The, scope of impacted work has been identified and evaluated. , Based on these and previous actions we recommend that the finding be closed. Preitet Manager Date
~
MN ~ l //9' - PART3 Close out At Mchments:
- 1) Certification suspension and racertification list.'
- i 2) Scope of impacted work. .
~
- 3) Evaluation of impacted work. .
I- . . t .: !~. r [
~
MCO 518 6-10-83
-- --e- m-r--- r- er w e,-,,g- , ,. - ., , ,-,,.,..,,4-,_,,--..,,,y,,n, . , , , , _ , _ , _ , , , , , , _ , , . _ _ _ _ , _ . , , . , _ _ , , , ,
_._.l_..... ., ,
. .__ .- _ . - . . . . . . . . . . _ . - MSA 83-5-02F. . --.
. . Attachment 1 C9 '. TECHNICIAN - v= .:.r.:. s. . .:.vn o u umw.ur.::.e - - -. .C-208-593.._ . . - . . . .
- 4. _ _ .
89 A.m* -- *
,y., .% M -* 2 Eh** M *
- s* * --' (note 3)
,, . n.n y .....u,u s., nM wovts* *,*n" s.sv.mw 97 c-M , c-117, 1.17, -
., C-566
-- - AO""'I c "+G. t"Un U-7 .b36 U Wd c-l s.ae.ose,* s:oress" 113 ASri c-39, c-o17
;, .u.nu s .,s. m,o wn% s >ww .,1 s.,+sses 99 UBc-24 ,. -
ASTM s 75, c-3. ,c,,.-566, - 13 , c-40 . ASTM C- -61 rface Preparation) 65 ASnt c-5 c -13 k-QC1176 -
.3
\
ASTM D-42 -422 D 155 an ASTM D-20 s-anin 73 (o,e,4)
,,. is n. t..a y *.
98 QCP-18 swDry pa A S I....es M -M D-421, 8423, D-424 D,,2 g6, C-3 , - 61764'* Jo*W989d 31.W s.s+94 W s.ov 98W 101 ASTM c-40, D+-75, c-136, c-566, c&.sp029,/-117 - c-617, c-394 *sne - sw=p
. wse asoo an a s.a, w 106 .
- .,.4>,y2 -22, ASTM D-422, D-421, D- 2 -566, 1
c-13,pa, sw.r 6 c-117, c-617 sw.ny av.mJ ce..n.39, c-40, D-uy a,. ** **s , D-75-71 s.now 9 Onper 91pn 104 ASTM 39, c- 17m-"o s.a np s.a r,p s.msw w , ., i . ' 72 ASTM b.Y4 , D-421, D-422, D-2049, c-11, 8.,,.uw
-136 c- 66, c , c-6175.,+up v ma v 4.s+ta1d 110 ASSI D-75, C-40 s.,,.nsu y,+eer u ..u.s sw ,.,, n ,s s n.n w 84 .
ASTM c-39, c-61T D-423, D-424,, D-75 - ('. s.av.:s n s..m,y s.ss.osy
- b. 96 ASTM c-117, c 1 5,c-5Ys, d.o 73, s .,
ryy s.ss.asseD-421 D l; D'2hbaD-2 ss**fac-617, G-),% c kos>422 s.:3;- s d. ore r s.sc.r1 s.,s.rse +os ASTM D-423, DJ24,eD-2216, 8>39,y c 8.** 17ray i.r - 5 95 j .
^ ' ~'
NOTES: 1) .. Date next to certification is effective date at racertification. '
. .. . . . . . ..- . . . . . . .. . - _ . . - - . _ - . . . . . . - - . . . = - - - ~ . .
- j. -
2).,,86'of 89 suspensions recertified. lf
-3). Technician 89 terminated prior to recertification and' had not con- ~ ~
1 du.et.ed ,_any,,.Q record. _t est q_as thes e. . _ce.rt if.ications_wer.a n.o c_in _hi ar~
-1 - -primary activity area. -- - - - - - -- -
---..~
4). Technician 73 had not performed any Q record tests under this cer-l
- - tification and because of intense activity in his primary area-of --
certification, has elected not to pursue certification at this . time. l,,... .
. ... ......~.-..
.. . # . ,. : - ==. :-~ - v .. -- =.- =g 3-; -
..--.s.., we
UN17CD STATES TESTING COMPAN INC. MSA 83-5-02F
- Attachment 2 C-208-593 CERTIFICATION SUSPENSION SCOPE OF IMPACTED WORK The suspensions involved 89 individual certifications for 15 techni-cians. 'Ihe scope of impact of these suspensions is as follows:
Test Description Nundier of Tests concrete Total Q Record AS M C-617 Concrete Cylinder Capping - 182 27
. ASTM C-39 Cylinder compressive strength 182 27
- ASTM D-75 Aggregate Sampling 38 18 ASM C-136 Aggregate Gradation 9 8 -
AS m C-117 Aggrega'te Wash 7 4
- ASm C-566._ Aggregate, Moisture 5 5 ASTM C-40 Sand Organic Impurities 11 7 Soils .
ASM D-422 Structural Backf111' Gradation 2 2
- l. AS M D-2049 Structural Backfill. Wet Relative l Density Yalue 2 2 l
[ \ l l - l
- r --e ,- -v,, +-ww, ----~ - ,,p , w-ww-e---x,w-a-~.v-- -
~
. - UNITED STATES TESTING COMPANY, I .
, MA 83-5-02F Attachment 3, page 1 of 2 c-208-593 GRTEFICATICN SWPEGICN Evaluaticn of Q F.ecord Impacted Work NERAL CD9!ENIS
, 1) All test mports wem checked by a certified level II and. reviewed by-MPQADA2C. ,
- 2) All scoped suspenaions were mcertified satisfactorily.
CCNCFEE Aggregate Sa:roling and Testing ,
'Ihe data from the scoped tests was similar to other data for the~
same materials during the same time period. Ultimate acceptance for the aggmgates is through acceptance of the I ccncate in which they an ingredients.
'Ihere wen no Q Beconi concate conymssive strewGa failures involving the scoped aggmgate samples or tests.
Cmcrete Cylinder Capping and Testing Cylinder capping problems result in lower conpressive strength values. L 'Ihe scoped cylinder compassive stmngth results am within the ranges of other tests for the same period and the validity of test values' am supported by conpanien cylinders. l 'Ihem wem no Q Becord concate cmpmssive strength failums invblving the scoped cylinders. l t. t O l i O
,, e,,
+ UN'~"iD STATES TESTING COMPAF' ~ INC.
MSA 83-5-02F Attachment 3, page 2 of 2
. C-208-593 SOILS The stuctural backfill is a homogenous mechanically prepared sand with miior variation in physical charateristics. The two scoped gradation values conform with others of the same period.
One of the two wet relative density tests was ratested satisfactorily. The second wat relative density test had a suspended technician involved in weighing only. That technician was properly certified in other areas that involved weighing samples. - CONCLUSION We recommend concurrence to the conclusion.that the certification suspen-sicas had no' detrimental quality impact on the acceptablity of the materials
- tested.
- I i
+ .
l l l l 1 l e
, d i
e l e l
~
1 - i t -- C I.AND PROJICT mg" AUDIT REPORT ceA:.= AssenAx=E
. 0 .ga/ -
- ,T
- ;; Issw.x:t - 9/28/83 FAcz 1 or 2
- STA*MICH: AUDIT NO:
JABauer DJones EWGoold WRSird JPKnight SS5 prague MSA-83-30 JE5 runner SWMarguglio DMTurnball FILE NUMBER: FWBuckman DBM111er RECEIVED 4
- JWCook JAMooney 18.4/22.2 __ - MLCurland GEParker DATE OF AUDIT: OGi 0W MADietrich CRichards GFEwert RCseater 9/21/83 C.P.Ca Lecol BTFoote TK5ubramanian DRGANIZATION AUDITED:
MHanbury RAWells LJessmore A1AB-2 Lehigh Design 44 i Tali IF.AM L_LADEA/DATE: APPROVED SY/DATE PLANT & PROJECT:
- N' 'fC % l W 9 A.2 b / k -? N/A I. AUDIT SCOPE The purpose of this audit was to evaluate the practices used in verifying the education and prior experience of Lehigh Design caployees assigned to MPQAD and to verify conformance to the company's procedure on the subject postmarked 8/30/83.
II. AUDIT TEAM The audit team connisced of the following: D M Turnbull - Audit Team Leader III. PERSONNEL CONTACTED The personnel who were contacted were:
. Scott S Sprague, Technical Representative IV. ENTRANCE MEETINC An entrance meeting was held at 8:00 AM in the office of Lehigh Design at 1577 Ridge Road West, Rochester, NY, and was attended by.the auditor and the personnel indicated above.
V. SUMMART OF AUDIT A) It was determined that five employees were assigned to Midland. Therefore, the , folders of all five were eramined. Each was reviewed for characteristics 1 which would indicate compliance or noncompliance with the contractor's written procedure and with the requirements of Consumers Power Company to a checklist developed in advance of the audit. i l B) The audit resulted in one finding and one unresolved item. N F-lM-6A ( RI'.' . 01 o ,__ . - - _ _. , _ . .-_ ...n,-. _,-,,__..-e,, , , - - a e,,-,-o, ,,,,r--,v,..-,,-, --,-n-----,r-- n.--,.,w, ,.,,.v..wn - - , - -
0
*==== AODIT REPORT lEEsEE,
'. h POMr
- O25337 CC. M C CN -- . AUL:'; UCJiSA-83-30 FAGE 2 OF 2 l
C) The post audit exit meeting was held at 9:35 AM. It was attended by the personnel indicated in Section III. The results of the audit were discussed l in detail. l D)- It was agreed that a response would be submitted by October 14, 1983. EVALUATION OF EFFECTIVENESS ( VI. l With the exception of the one finding and the one unresolted item, the mechanism I for verifying the background of new employees appears to be in place and is considered to be effective. VII. LIST OF ATTACHMENTS Audit Plan (File 18.4 Only) Completed Audit Checklist and Worksheet (File 18.4 Only) < l Audit Finding Re' port - MSA-83-30-01F l Unresolved Item - MSA-83-30-01U O en
~
o l I ? . 1 I t I \ i "e D e
'. i EE" m AUDIT FINDING REPORT ,2_26_ a."m"e.==
AREA: N/A DISCIP: N/A TRCm: M-6 PRIORITY: 5 S/U: PCMOO
* ~
As :3- ====3 =s:3 "As -
- /*As -
- E - =a .
AF2 ZZR ~Ja Tha following instances illustrate that documentation MSA-83-30-01F practices could be improved: N/:2 '
's Lehich Desien
- = or - _.
- 1) In two cases, the letters to CPCo certifying completion of 9/28/83 the verification predated the verification records by a r=s: :::x==m:
month'or more. The auditee stated that preliminary 16.0 telephone verification had been made prior to sending the ^ ::8 X 308 letter. A list of names and phone numbers served as the *'" ' 8 auditee's record'that such calls were made. However, the j list would not serve the'same purpose to others in the event of personnel changes in the. company.
$7 JEBrunner GEParker FUBuckman CRichards i .Bicook RCseater
- 2) In one case, what purported to be a reply from.Bechtel, was is.curland TK5ubramanian '
i not signed or dated, and there was no evidence that it smDietrich RAWells really was a reply. EFEwert ALAS-2
. BTFoote EWGoold Imanhury SSSorague
- 3) In some cases, the same form which is normally mailed out LJessmort DMTurnbull to previous employers, is used for telephone verifications .M n ght *
, and'is filled out by Lehigh personnel. When this is done, IluMarguglio
- l (continued)
I
- 23::ll:."#2l==l3 M Ae"*"Es Revise procedure to describe practices which meet the requirements for documentation which are normal in the nuclear industry.
- " -* ' 8 # ~48 due 10/14/83 ,
t IA= U A N 8 335. IIIr 2EE c/As 7=sGE 6 CIA -": 1 1 or. -/A m L - Lehigh Design Scott Sprague x=s:m er Tzz::r. =::z: f . l
- 3 A7 z=Pu=2:x Tsz so.53( ): 7 *:38** ' ~ OF 3EP83: # 3'E8 M/A
. 2 :=s , ::l: z cr x==E: 3 zac :r *=I". AME cr suc crr==r. -l2 zum II2=z==
~
l N/A l lr s . TE: 38lllE 2Er==: ! I N/A N/A __,m . . ,,=,. . . .. T # L A T ,ila/n ~WF=./ad8 eMo -
=_.-....=
. = .._
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c:n== " " " !
==
cann AUDIT FINDIN'G REPORT w z.= :.sst u cz
.w...;ca e MSA-83-30-01F Page 2 of 2
'A3 3 ::=:=3 n:'Es "As .u=:y== : . :=s .= ym ; .a (: .w):
- 3. (Continued) the Lehigh person who filled it out (i.e. made the call) is not identified. In at least one case, there was no notation indicating it was a verbal verification.
?r'.MG::::D COPJ.e 4. Ac=CI (CM=3UD)
O e
- .r.e... . s A =3 ( w a. .w ) :
I l l I 1 i l 7-1M-43 (RIV. 0) !
.y. _ .,. , , ,_ _ -, - . _ .
1
-omo ,,ca=r D-& ARIA: N/A DISCIP:
UNRESOD/ED riEM N/A TFEND: M-6 PRICRITY: 5 s/u: PGM00 AI: S03151
- 2. I3:1;?~.*,;; :T =2I3 . at: 1. "s;
. 2os The use of the same form for both telephone verifications and ugA-83 30 010 mailed-out verifications could lead to some confusion. Telephone 2. PE:n - = A::::==2 verifications should be identified as such, and the name of the Lehigh Design k
- l Lehigh person makin< the call should be recorded. ' Other data, 9/ /83 now detailed under .iection 5.3 of the procedure postmarked 33, l l ,, 7_
l 8/30/83 should also be recorded. 16.0 l
- s. .nz -- ~ u , \
' JABauer TK5ubramanian l WRatrd RAWells l JEBrunner FWBuckman goyd ( JWCook SSprague MLCurland DMTurnbull MADietrich GFEwert BTFoote , manbury ' LJessacre ) l DJones i l JPKnight BWMarguglio DON 111er JAMooney GEParker CRichards Peta =har ! . u :;_ z= e= as i t l ~ Institute a change which will preclude the possibility of a telephone verification. l recorded by a Lehigh employee, appearing to be an affidavit signed by a former cmployee. l l ! !. A... .e ri:N Lehigh Design 9. ::== at :::2=m 2;-:A"!: 10/14/83 l
- 13. 23373EE T3 Gis l
l l 2- -, ;;;;; ;3 3 3--- -,7,;f,,;-.1 ;;, ,g, , ,_,__,_ D M Turribull
- --,, n .3 3 hf2 {3 f ,l ;g , ;;-- gf g--
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- ~.- *JL . *22".'A:= Or l
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. - ,s w a . AUD1T REPORT -
oca = :r 23 :xxx:: vi
, :.".T! CF IS3WWCE 9/28/83 PAGE 1 QF 2 M5 TAI 5UTICH: AUDIT NO:
'JAtauer DJones E8ain WR81rd JPKnight EWGoold MSA-83-31 RECEIVED JEtrunner SWeargoglio DNTurnbull FILE NL*MsEA: FW8uckean DUM111er OCT 3 1983 JWCook JAMooney 18.4/22.2 , , - . _ , _ , GEParker """ - " MLCurland DATE OF AUDIT: MA0ietrich CAichards GFI"'rt RC38'h*f 9/21/83 STFoots TE5ubramanian OASANIZATIon AUDITED: MHanbury RAWells LJessmore ALAS-2 Science Applications Inc.
- 44. - Avon IIAnp TE: AJ, nas BY/DATE PLANT & PROJECT:
N> a Na
$C d f ,-b2J-/f 2 N/A I. AUDIT SCOPE The purpose of this audit was to evaluate the practices used in verifying the education and prior experience of Science Applications employees assigned to MPQAD and to verify conformance to the company's procedure on the subject.
II. AUDIT TEAM The audit team consisted of the followings. D,M Turnbull - Audit Team Leader . III. PERSONNEL CONTACTED . The personnel who were contacted were:
*Fauniel Regester - Administrative Assistant Edith Hatch - Verification Clerk.
- Attended both meetings IV. ENTRANCE MEETING An entrance meeting was held at 3:30 PM in the office of Elmer Bain., Jr, on the sixth Floor of the SAI Tower in McLean, VA. It was attended by the auditor and the personnel indicated above.
V.
SUMMARY
OF AUDIT . A) It was soofirmed that 55 personnel were assigned to Midland. A sample of 13 names was picked at random by the auditor and folders codesining verificatics data were pulled. Each was reviewed for characteristics which would indicate compliance or noncompliance with the contractor's written procedure and with the requirements of Consumers Power Company to a checklist developed in advance of the audit. ; l B) The audit resulted in no findings, unresolved items or observations. 1
)
7-1.M-4 A ( 7.rt . c)
- r- - - - - - - - - - - - - _ _ _ _ - - - - - - - - - - - - - - - .- - - --_-,---------__----....-.._,,+,-,-mr,.--.-,,.,,-,,.a, - , - - , - , , ,
MIDLA.T ??07:0T
' =====
ll Pgwer AUD1T REPORT WALITY ASSURANCE N CONTIELCION M AUDIT No. MSA-83-31 PAGI 2 op 2
.C) The post audit exit meeting was held at 4:50 PM. It was attended by the personnel indicated in Section III. The results of the audit were discussed in detail.
VI. EVALUATION OF EFFECTIVENESS The mechanism for verifying the background of new employees appears to be in place and is considered to be effective. VII. LIST 0F ATTACHMENTS Audit Plan (File 18.4 Only) Cormpleted Audit Checklist and Worksheet (File 18.4 Only) f 1 l 1 , l t 7-1M-65 (RIV. 0) i l [
TO: G. EAGLE f _, FRCtt; E.M. HUGRES . CM 58888882880 A8eo constmuctioNa
.a-- _ a
- 50 NG h_.,01:.
Es"ur i 2 8 62 IAUUII S/U Code: PGM 000 Trend: K-5 Priority: 6 wma AI 2183 us - m,
.s w vaan as _ ras sese ===== vien arassumi 01-211-341F MED 4.37-0, Rev 19, Paragraph 11.1 states in part: "All committed preliminary and final calculations performed or "#"3.ChTaalfMkkf!kd reviiswed shall be microfilmed within 90 days (maximum) , , y, following the approval of the calculation. " 6/15/83 Final Calculations FM-5003-47(Q), -41(Q), -43(Q), -48(Q),
DN.1 _ _ _ _ . . . _ _ nummme, a-vu'vau
-40(Q), FM-4320-40-(Q), and - 4(Q) (7 of the 15 calculations ssapled) have not been microfilmed as required by the above MED d-Ul r J.E. srunnee 3 1983 Persgraph.
't gh. ca togai G.R. Eagle l
C.F. Evert R.C.'Hollar s " psh" S --- ~ :p , D. Kucharek (, 3.W. Margus11o/D. Jones 4" *. S.S. Mehta O k SiMNIU SEP 2 91983 Q D.T. Pelchat MlDJ.iw h 'JST 'i l"*adr'"*"**' MANAliEMEU It 00'"""" 5.H. Yahagi E. Smith, Jr.
- 1. Determine the extent of ths probles. Microfilm the calculations to comply with
~
r the requirement.
- 2. Take appropriate proces's corrective action to prevent recurrence.
cineserse acras m. Project Engineering's complete response is given in the attached ahane.
,m ma ma.:ss cea m e c 'aur an o, c/a aaseiarasi cat. amar s.m cm Bechtel Midland T.G. Ballweg , , , , , , wrh nfr.1 r en,,,
satune ( ,run a z ars es
% Vk T/ % 6 { j.L v ([ .sf.A IL s xc&~ Ac A F o\ - + no m M. o ,
F M - w ys (a) rw. a , F M __ 4 n o -ms)/wi, rm - m -(. 9 n.v 1 a . , e , so. m . . ,m ,g a w. , . -, gg
, ,n :,- - - m---.
, . e.
. - - - - pjfy y H/A a W= = n a.a:.,v/e/ss m =-:. &, :.u,= r k, Shtlo3 ua--a"X/ w L e. _..V 9 lv! n
Attachment to AFR M01-211-3-01F i2862i Project engineering's complete response to the subject audit finding report is given below.
-1. .After a sample review of the calculations, the extent of the problem
-was determined-to be an isolated case. The calculations referenced in the report have been microfilmed on July 5, 1983, to comply with the requirements.
- 2. To prevent recurrence, appropriate personnel h ee been informed of the procedure and engineering will keep a log of microfilm due dates of approved calculations.
E.M. Hughes Project Engineer RCH/GKS/h1 Y 1-/S"83 091302 cc: W. Bird (all w/a) S. Mehta bec: M. Dietrich (all w/a)- M. Kirkland R.C. Hollar R. Nicolaus G.K. Subramanian l l l l 1 A Written Response Requested: No com Use: NA l i
. - - - . . ,e , - .- .y....-,. ,-.... ,w_ . . - . , - - , , - -2,-, - - - . . . . . - . . , - . - . - . . , - - . . - - . - - , - - - - . - . . - - . - - . - . - - - -
.. e ,. ~ '
E '
@)E". u n.t NONUONFORMANCE REPQPtb hys M01-9-3-289 pan,asers sma.nesanes men consTnuenow
- 2. n=s=2 cas -- 3'E " A== ::' =>
, OCT 3 19 O 5.
s[.q;1man W' ITSOO and
' ' ^ ^ :, m::::: S02383 dh NTSOO 3 'DNT C P. Co. IEccl
,* , , " .-"_ , . , w 1Ac u, e. -- ric :a:s> ). s 2 ar=>.
Bolts / Bolting / Component
"* " "*" 8/27/03 Refer to Attach. #1 Support Material
- 2. se== rencza ne n. namss:n.: - -mens u. = = :sruns u. :s== or ucr. -
m:= ==ms: Bechte1 Procurement g 1,7.M.5 g Rsfer to Attach #1 Suppliers All Areas See Page 3 ACTION:RA 1 EParker Highstrength bolts / bolting or component support materials fabricated EMHughes from low alloy quenched and tempered steels (LAQIS) shall meet INFO: REMcCue :pecified ASME/ ASTM requirments. DEBaaudoin DBMiller WRBird JAMooney JEBrunner BHPeck 17. sects n menscas . 8r7 8 8 * > h8Fdn*88 t*8CinS per attachment 1 indicates ML u and n. that bolts / bolting / component support materials purchased and install-MADietrich ian CTFollin DATA art ed by Bechtel Construction do not meet the ASME/ ASTM Standards Hard-BTFoote ALAB ness requirements. This has been identified in Bechtel's MCAR 45B d J st dated 12/18/80. Refer to MCAR 45B Interim Report 10 dated 4/.15/83. JFKnight (Serial 20747). .
'BWMargug1io/DJones ,
- n. r. : -: se, 16.C'
*Es 2 14. - Past c m AC"Ex:
ts. - . 1. Identify nonconforming items per attachment 1 and update mo,nthly.
" ' " (RAWells/GEParker).
'^
Ec" "* I 2. Identify locations of and apply tags to nonconforming material ( and hardness test materials located if required.( enns nn.a npmig. #'3 -M d G1) 8L-F888"8 ame taux :' naco . lX
"' '*' ~~ # " '
- 62) N.E Ih See note 2.
(3) E* -l X
~ II' Wood N CKnob'(NRC) 1N2N6~'f$N
.g47- v) an. ma= sera um= sci n. - --~s Se l s,. sen - ni
" "** " * **** I N., '
JAPastor rA .f . P ker
- 32. JA K ""2EE. t 4 = =2 FRCr".ED : g agggggg- .gy g ; 3gggg.
samer -
- , . c. _ ------
s5/BaEE
- n. m -er . r- 'h:Es
- 3. Pasi' :" stag.N. ACT.Em TERZr:EDs l
l L n. m:r:m n-cum => l l I 3 uu :.a s:.2 a.w =.:.u.: =. ::. so casm n - saa a .:A=> l l Sse Notes (1), (2) & (3) on page 3.
--___._---________.__.______..-i--,,=_m - -
--.-__,.,,.,,,,.,.y.--w-----..w,-_-_,-.,..e ..w w. .,___vym 9,y- _m, , , _ , - , _ . - , , , , _ , _ _ . , - . ~ , , , - , - , _ , , - - _ - - _ . ,
( NCR # N08-9-3-289 PAGE 3 0F 3 Block #18 (Continued from page 1)' (OAHierzer/RAWells/GEParker).
- 3. Provide tensile strength's for specific material purchased based on approach described in MCAR 45B Report 10. (RAWells/GEParker)
- 4. Recommend Part Corrective Action for each specific location of nonconforming materials. Part Corrective Action may be replace, evaluate for acceptability, etc. (RAWells/GEParker) strengthe .,7f4} g
- 5. Based on specific location and tensile -tr--*' provided, evaluate nonconforming materials and specify Corrective Action. (EMHughes)
NOTES:. (1) Addressed in Bechteis' MCAR 45B (2) Hold tags will be applied as potential unacceptable materials are 3 located. Locations of hold tags will be identified on "LAQTS FIELD TAGGING ('d (3) Reported on 11/26/80; File: 0.4.9.46; Serial: 20747. REVIEW" sheets. Block #13 Block #31 - 1M' REVISION DATE OF NCR ORIGINATOR SUPERVISOR g.:f d' i NO REVISION INITIAL DATE SIGNATURE DATE 1 9/27/83 bN 3 I l . s o - I e
.,,--r -- , - - . , .
.- ,- ,- --r- - , ,- - - - - ,
'.U .,. ATTACHMEN[#1
' f NCR #M01-9-3-289
~
Paga 1 of 20 LAQTS BOLTING MATERIAL NOT MEETING SPECIFICATION (For explanation notes see Attachment #2)
-Mattrial 'A354-BD Application 1-Connection Bolts R: quired Hardness Limits (Rc): Low 33 High 38 i-Low High Inadequate AE0 Number HRC- HRC Test S cu'nce Number Number Dia Length Tested Value Value Samole T-03107-10 6373 1.125 4.25 25 30.7 X
~
F-44893-04 14209 1.125 4.25 27 28.9 . T-47903-01 , 14548 1.125 4.25 F-03107-13 6373 1.5 5.0 28 30.7 X I-47903-03 -14263 1.5 9.0 22 31.7 X 7-47903-04 14263 1.5 11.0 11 32.0
~
I-03107-14 6373 1.5 9.0 34 30.3
,7-03107-21 . _ 6823 1.5 9.0 I-46351-01 16313 1.5 I'-0.0 10 31.3 F-03107-19 6823 1.75 6.0 34 29.1 .
T-03107-09*' 6373 2.0 9.0 38 26.4
- T-44893-01 ' 12795 2.0 l'-0.0 17 40.4 lF-44893-03 l ,
14209 2.0 l'-0.0 7-03107-01* 8157 2.0 10.25 9 28.8 ,?-C3107-70 6153 2.5 l'-4.5 11 32.1 38.8 . l lI-03107-75 ~ 6152 2.5 l'-4.5 6 38.9 F-03107-74) 6152 2.5 2'-1.0 25 40.8 7 03107-74A, < 6152 2.5 2'-1.0 29 X r i l r-
*Fraliminary revaluation by CP Co with Bechtel supplied design stresses (BLC-14883)
L,, indicates that this material is adequate for the installed application (s). N. . 'nio783-5043a141 i
. i 1
. . Paga 2 of 20 !
1 I.AQTS BOLTING MATERIAL NOT MEET.ING SPECIFICATION
.Matsrial .A340-B23-C3 ;Applicction 1-Connection Bolts
- R:quirsd Hardness Limits (Rc): Low 31 High 39 Low High- Inadequate AE0 Number HRC HRC Test iScou7nce Number- Number Dia Length Tested Value Value Sample F-50893-03 16928 0.875 2.5 12 28.3 l
.F-50893-06 15788 0.875 5.0 12 27.2 .
F-50893-04 15788 0.875 3.0 12 30.0 F-50893-09 15788 1.0 4.5 64 28.5 F-50893-07 15788 1.0 2.5 13 29.6 F-50893-l0' 15788 1.0 5.5 32 28.1 F-03107-43* 9633 1.0 3.25 21 22.2
,F-03107-44
. 9633 1.0 3.75 17 29.6 13807 1.0 4.25 11 43.8 lF-45946-01* '
l F-47903-02 14548 1.0 4.25 4 29.3 i F-47903-06 , 14263 1.0 4.25 ,I-03107-45 9633 1.0 5.0 1 30.2 X IF-03107-38 9633 1.0 4.25 1 27.7 l F-50893-11 15788 1.0 6.5 35 29.4 ! 7.-:3136-17 9330 1.125 4.5 2 30.1 l ! F-03107-86 15045 1.125 6.25 10 29.8 ?-03107-85B '895 1.125 6.25 5 29.1
- I-03136-08 8652 1.25 5.5 12 27.8 7-03136-14 8962 1.25 5.5 T-03136-18 , 9330 1.25 5.5 *
, F-50893-14 15892 1.25 4.0 31 28.5 l
+F-03107-43 and F-45946-01 To 05 Are Already on NCR cio783-5043a!41
- .. . . _ _. _ ;1
Pa;c 3 of 20 LAQTS BOLTING MATERIAL NOT MEETING SPECIFICATION
.hterial - A540-B23-C3 Application 1-Connection Bolts R:quir2d Hardness Limits (Rc): Low 31 High 39 - ' -
Low High Inadequate AE0 Number HRC HRC Test Sicurnee Number Number Dia Length Tested Value Value Sample F-50893-16 15892 '1.25 6.0 32 28.6 LF-03107-83 .9633 1.25 4.25 8 30.1
.F-03107-20 6823 1.5 6.0 19 28.9
~
T-03136-06 8275' 1.5 4.25 8 30.0 F-03136-20 , 9330 1.5 4.25 F-03107-80 7895 1.5 5.75 5 30.4 F-03107-18 7765 1.5 7.0 9 28.9
.,F-03107-89 ~ 12828 1.5 6.75 4 29.8 .
F-03107-100 , 12829 1.5 6.75 F-03107-25 10015 1.75 10.25 43 28.3 F-03107 10015 1.75 , 7.75 31 30.4 40.0 l i i l l d i l-
=ic783-5043a141 v w --
w ~- -
. ~( Paga 4 of 20 LAQTS BvuTING MATERIAL NOT MEETING SPECuICATION Matarial A540-Varies Application 2-Pins Rsquir:d Hardness Limits (Rc): Low High Low High Inadequate AE0 Number HRC HRC Test Scournee Number Number Dia Length Tested Value Value' Sample
.A540-B23-C3 (> 3" $ and 5 6" $) Low = 32 High = 40 F-03136-19 9330 4.0 S.5 4 41.7 X A540-B23-C3 (> 6" $ and 5 9.5" $) Low = 33 High = 42 -
F-03107-79 9764 6.5 8.5 16 31.0 F-03107-90 , 9764 6.5 8.5 A540-B23-C5 ($ 6" $) Low = 24 High = 33 F-03107-35 9951- 4.0 8.875 2 33.6 ,
.F-03107-17 --
- 6977 5.5 12.125 16 38.2 A540-B23-C5 (> 6" $ and 5 8" 9) Low = 25 High = 34
!F-03107-07 6390 7.0 11.25 15 38.4 .F-03107-11 6373 7.0 11.25 11 36.3 X 1 F-03107-08 6560 7.0 , 11.75 12 , 36.5 T-03107-12 6373 7.0 11.75 11 39.1 X Low = 27 High = 34 A540-B23-C5 (>8" )) lF-03107-04 7525 8.25 l'-0.875 6 25.5 g'N[ T F-03107-22 6823 8.25 l'-0.875 16 26.3 i i l-I cio783-5043a141
', (. Paga 5 of 20 LAQTS BOLTING MATERIAL NOT MEETING SPECIFICATION ."atarici A354-BD Applicstion 14-Embedded Anchor Bolts R;quirsd Hardness Limits (Rc): Low 33 High 38 Low High Inadequate AE0 Number HRC HRC Test Siousace Number Number Dia Length Tested Value Value Sample F-14780-01* 2704 2.25 4'-5.875 56 28.6 38.8 F-14780-02* 2704 2.25 4'-8.75 F-14780-03* ,
2704 2.25 5'-2.875 F-19091-01 4325 2.5 4'-2.0 25 27.9 X
~ '
F-14780-0L* 2704 2.5 4'-2.25 164 27.7 38.8 F-14780-05* 2704 2.5 4'-3.25 F-1 780-06* 2704 2.5 4'-3.5 J-14780-07* _ 2704 2.5 4'-6.25 F-14780-08* 2704 2.5 4'-7.75 F-14780-09* 2704 2.5 5'-3.0 F-14780-10* 2704 2.5 5'-5.25 F-1,4780-11* - 2704 2.5 5'-9.25' . F-14780-i2* 2704 2.5 6'-2.75 F-14780-13* 2704 2.5 ,6'-3.25 T-14780-14* 2704 2.5 7'-3.0
". (>2 b" p) Low = 31 High = 38 h g3 19fCjdi F-24621-01** 4862 3.0 4'-8.5 26 23.1 X F-2a621-02r* ,
4862 3.0 4'-11.5 i
~
F-25013-02** 5103 3.0 4'-8.5 48 23.9 X F-25013-01** , 5103 3.0 4'-11.5
- Originally Intended for use with RCP Snubbers which have been evaluated. Although additional testing is'not required the remaining material must be located and dispositioned.
**Praliminary evaluation by CP Co with ,Bechtel supplied design stresses (BLC-14883) .
indicates that this material.is adequate for the install application (s). cic783-5043a141
, . . - , , - - - . . - - - -y
( ( Page 6 of 20 LAQTS BOLTING MATERIAL'NOT MEETING SPECIFICATION
.'latar oil -A354-BD .
Applicstion 14-Embedded Anchor Bolts R;quiradHardnessLimits(Rc): Low 33 High 38 t Low High Inadequate AE0 Number HRC HRC Test
- S:qu2nce Number Number Dia Length Tested Value Value Sample F-21892-03* 4044 3.0 Rod 12 29.7 F-21892-04* 4044 3.5 Rod 24 25.6 .
l+ l . l' I:
*0riginally Intended for use with RCP Snubbers which have been evaluated. Although additional testing is not required the remaining material must be located and dispositioned.
- Preliminary evaluation by CP Co with Bechtel supplied design stresses (BLC-14883) indicates that this material is adequate for the install application (s).
cio783-5043a141
. _ _ . _ . . - ~ . - _ . , _ _-_. ._. _ _ _ . . _ .. _.__.
Page 7 of 20 LAQTS BOLTING MATERIAL NOT MEETING SPECIFICATION ,
- M3tariel A490
~
- Application 14-Embedded Anchor Bolts
.R:quirsd. Hardness Limits (Rc): Low 33 High 38 - Low High Inadequate AE0 Number HRC HRC Test S qu nce Number Number Dia Length Tested Value Value Sample F-03043-02* 3540 1.5 2'-2.0 16 20.9 40.1 X C-050A-001 261- 2.5 3'-1.5 192 (Data not analized yet) 4
*Pralizinary evalustion by CP Co with Bechtel supplied design stresses (BLC-14883).
indicates that this material is adequate for the install application (s). . cio783-5043a141
- Pag 2 8 of 20 LAQTS BOLTING MATERIAL NOT MEETING SPECIFICATION Material A193-B7 Application 15-Through Anchor Bolts Rsquired Hardness Limits (Rc): Low 26 High 36 Low High Inadequate AE0 Number ERC HRC Test S: quince Number Number Dia Length Tested Value Value Sample F-53370-01 16206 2.0 Rod 48 X
=i0783-5043a141
_. . . - _ _ . - . .-_ _ ~ . . . ..~. -_ -- - _. -__
~
( Pegs 9 of 20 LAQTS BOLTING MATERIAL NOT MEETING SPECIFICATION Mat rial A354-BD Application 15-Through Anchor Bolts i
'R quirtd Hardness' Limits (Rc): Low 33 High 38 Low High Inadequate .
AE0 Number HRC HRC Test Scou" nee Number Number Dia Length Tested Value Value Sample F-03107-66* 6153 1.25 7'-8.5 5 22.3 F-03107-66A* ,6153 1.25 7'-8.5 24 21.0 ' F-03107-71* 6152 1.25 7'-8.5 4 16.3 F-03107-71A* 6152 1.25 7'-8.5 15 19.0
'F-03107-76* 6151 1.25 7'-8.5 11 15.1 T-03107-31 5555 2.0 4'-9.0 50 38.6
- F-03107-64 6373 2.25 6'-4.875 16 41.5
+ I-03107-69 _. 6153 2.25 6'-4.875 X F-03107-73 6152 2.25 6'-4.875 i F-03107-61 6441 2.25 8'-11 29 27.9 F-03107-72 6152 2.25 - 8'-11 l F-03107-78 - 6151 2.25 8'-11 , F-03107-72A 6152 2.25 8'-11 l F-03107-72B , 6152 2.25 ,8'-11 F-03107-27 6180 2.5 5'-1.5 6 38.6 5726 2.5 5'-1.5 3 31.6 l F-03107-33 ! F-03107-27A , 6180 2.5 5'-1.5 F-03107-34 5726 2.5 5'-7.5 7 32.4 l F-03107-34A , 5726 2.5 5'-7.5
- F-03107-34B 5726 2.5 5'-7.5 4 X l
- Preliminary evaluation by CP Co with Bechtel supplied design stresses (BLC-14883)
>- ' indicates that this material is adequate for the install application (s).
- i
! r.lio783-5043aI41 . j
( I Paga 10 of 20 _LAQTS BOLTING MATERIAL NOT MEETING SPECIFICATION Matarial A354-BD Application 15-Through Anchor Bolts R:quir:d Hardness Limits (Re): Low 33 High 38 Low High Inadequate AE0- Number ERC HRC Test Sequence Number Number Dia Length Tested Value Value Sample
'F-03107-62 6429 2.5 8'-1.5 8 30.6 F-03107-63 6373 2.5 8'-1.5 5 32.0 T-03107-65 6266 2.5 8'-1.5 3 32.1 -F-03107-63A 6373 2.5 8'-1.5 4 30.3 .F-03107-67 6153 2.5 8'-1.5 5 X F-03107-77A 6151 2.5 8'-1.5- -
6 38.9 l . l l l l l i l-cio783-5043a141
( ( LAQTS BOLTING MATERIAL'NOT MEETING SPECIFICATION Mat rial A540-B23-C4
. Application 15-Through Anchor Bolts l-R:quirsd Hardness Limits (Rc): Low High .
Low High Inadequate AE0 Number HRC HRC Test l S qu:nce Number Number Dia Length Tested Value Value Sample i (> 3" o and < 6" $) Low = 29 High = 38 T-28362-08 10189 3.5 6'-4.0 10 28.2 X
-F-28362-09 10189. 3.5 9'-10.5 4 27.5 l
l ( . l l t cic783-5043a141 .
- . - , , , . - _ - , _ . _ , - _ _ - - - - - - _ _ - . _ _ , . - y , , , _
(' Page 12 of 20 LAQTS BOLTING MATERIAL NOT MEETING SPECIFICATION tiStericl SA193-B7 l Application 22-Pipe Supports / Hangers l R2 quired Hardness Limits-(Rc): Low 26 High 36 Low High Inadequate AE0 Number HRC HRC Test Sequence Number Number Dia Length Tested Value Value Sample F-32427-14 8438 0.875 3.25 30 21.2 F-46941-07 12228 0.875 Rod 8 23.1 X F-32427-15 8438 1.0 4.25 31 23.5 F-32424-02 8801 1.0 8.0 3 24.1 X F-32427-01 8594 1.125 4.25 37 23.5 F-32427-08 , 8438 1.125 4.25 T-46941-04 13686 1. 125 Rod 6 21.5 X
~ ***
7-?2'F-0^ ~ 2571 1.070 0.070 6 x T 02'27.05 0407 1.070 0.;7; Deleted p
- T 22127 10 0400 1.070 0.07; Deleted r.L 99o.no 1 ApA Deleted 15 5_g 27 f-3'3585-10 8484 1.5 10.0 46 23.2 F-46941 12228 1.5 Rod 10 22.6 X F-47790-01 .12301 1.5 Rod 15 36.7 F-32427-05 8571 1.625 6.0 91 24.7 F-32427-11 8438 1.625 6.0 F-32127-16 ,
8438 1.625 6.0
~
F-53506-03 12436 1.75 Rod 24 X F-32427-12' 8438 1.875 6.75 50 23.4
--:::10783-5043a141
.. _ -.-, . - . . - . . . ...- . -- --~ .- - . - - . - . - _ . -
( Page 13 of 20 LAQTS BOLTING MATERIAL'NOT MEETING SPECIFICATION
.Matarial .SA193-B7 Application 22-Pipe Supports / Hangers R2quir:d Hardness Limits (Rc): Low 26 High 36
. Low High Inadequate AE0 Number ERC HRC Test Stquince Number Number Dia Length Tested Value Value Sample F-33525-11 8366 2.0 Rod 6 24.2 X F-32427-07 8487 2.25 7.125 50 23.4
-F-47790-02 12310 2.5 Rod 2 36.7 X t
t . l l l t l l l I . cio783-5043a141
i ( LAQTS BOLTING MATERIAL NOT MEETING SPECIFICATION i Mat riel A193/SA193-B7 Appliettica 23-Pipe Support Anchor Bolts (Embedded or Through) R:quirsd Hardness Limits (Rc): Low 26 High 36 Low High Inadequate AE0 Number HRC HRC Test Siqu2nce Number Number -Dia Length Tested Value Value Sample F-55547-03 17511 0.875 l'-0.0 10 22.7 F-47542-07 1470 0.875 11.0 34 22.9
.F-47542-02 14909 0.875 l'-0.0 T-47542-14 14565 0.875 l'-0.0 F-47542-15 14565 0.875 l'-1.0 ll F-18384-05 2786 1.0 11.0 36 X F-18384-10 , 2807 1.0 11.0 F-47542-16 .. __ 14565 1.0 l'-0.0 6 24.8 9 -F-55547-05 17511 1.125 l'-0.0 20 23.8 T-20165-01 3670 1.125 l'-2.0 14 24.0
- F-47542-23 14656 1.125 l'-2.0 24 25.2 38.2
,F-47542-18 14700 1.125 l'-1.0 l F-4.7542-03 , 14909 - 1.125 l'-3.0 I F-33178-02 9812 1.25 l'-2.0 43 X F '.7542-04 14909 1.25 l'-4.0 14 40.3 F-47542-05 14701 1.25 l'-3.0 X F-47542-22 , 14322- 1.25 l'-3.0 l. lF-49473-01 12289 1.25 Rod 25 X lmio783-5043a141
l l s [ l Paga 15 of 20 i LAQTS BOLTING MATERIAL NOT MEETING SPECIFICATION
.hterial A193/SA193-B7 'Applicetion-23-Pipe Support Anchor Bolts (Embedded or Through)
R quirad Hardness Limits (Rc): Low 26 High 36 ~- Low High Inadequate AE0 Number HRC HRC Test Secuenem Number Number Dia Length Tested Value Value Sample F-39590-01 11931 1.375 l'-6.0 23 X F-49473-02 - 12289 1.375 Rod 20 23.0 2-47542-29 14322 1.5 l'-5.0 21 36.6 f I-44379-03 12179 1.5 Rod 20 X J-49-73-04 12426 1.5 Rod 5 24.8 l 12496 1.75 Rod 20 24.0 X f-54355-10. l l I . l t i 3i07S3-5043a141 l
- ~ - - - . _ , _ , _ _ _ - - -
( Page 16 of 20 I.AQTS BOLTING MATERIAL NOT MEETING SPECIFICATION i' l Matarial AS40-B23-C5 I 1
-Application 23-Pipe Support Anchor Bolts (Embedded or Through) '
l RTquired Hardness Limits (Rc): Low 24 High 33 Low High Inadequate AE0 Number ERC HRC Test l Srquence Number Number Dia Length Tested Value Value Sample l' ! F-51600-02 12395 1.75 2'-6.0 31 20.4 X l t \ . . l i I mio783-5043a141
Paga 17 of 20 LAQTS BOLTING MATERIAL NOT MEETING SPECIFICATION Mat rial SA193-B7 Application 25-Piping Flange Bolting R; quired Hardness Limits (Rc): Low 26 High 36 Low High Inadequate AE0 Number HRC HRC Test Securnee Number Number Dia Length Tested Value Value Sample M-104A-121 2777 0.875 2.25 11 24.1
'M-104A-122 .2777 0.875 2.25 M-105A-123 2777 0.875 2.25 M-104A-134 2779 0.875 2.25 20 25.1 M-105A-138 2779 0.875 2.25 M-104A-139 2779 0.875 2.25 M-104A-141 , 2779 0.875 2.25
,F-19157-11 . 3550 0.875 4.5 84 23.0 F-22282-03 , 5041- 0.875 4.5 T-23716-05 4937 0.875 4.75 12 37.0 X M-105A-021 1841 0.875, 4.875 3 22.0 F-23716-06 4937 0.875 5.0 48 36.6 F-19157-13 3550 0.875 5.25 136 23.1 F-22282-05 4968 0.875 .5.25 F-22282-28 , 6868 0.875 5.25 F '4861-16 13586 0.875 5.75 24 24.1 F-34876-02 99$1 0.875 6.0 24 36.7 F-49099-01 14473 0.875 7.0 23 24.7 , F-23969-05 5896 0.875 8.0 28 X F-19157-35 3550 1.0 2.75 42 19.6 cio783-5043aI41 -
Page 18 cf 20
~
LAQTS POLTING MATERIAL NOT MEETING SPECIFICATION Mat 2risl SA193-B7 Applicction 25-Piping Flanse Bolting Raquir:d Hardness Limits (Rc): Low 26 High 36 Low High Inadequate AE0 Number . HRC HRC . Test Sequcoce Number Number .Dia Length Tested Value Value Sample
-M-104A-136 2779 1.0 2.75 23 37.6 M-104A-140 , 2779 1.0 2.75 .M-104A-147 2779 1.0 2.75 10 37.4 F-19157-19 3550 1.0 5.0 104 X F-22282-01 , 5041 1.0 5.0 T-32161-01 8702 1.0 5.5 ' 12 38.6 7-19157-21 3550 1.0 6.0 9 23.0 ,M-104A-059 ... _
2165 1.0 6.125 26 23.1 36.5 M-104A-062 2165 1.0 6.125 M-104A-065 2165 1.0 6.125 M-104A-070 , 2165 1.0 6.125 F-19157-22 3550 1.0 6.5 6 24.6 T-23716-02 5044 1.0 6.5 39 38.0 F-37288-02 13351 1.0 7.75 2 39.4 M-104A-C25 1941 1.0 11.375 4 24.0 M-104A-023 1898 1.0 l'-0.0 2 39.4 F-19157-36 3782 1.125 3.0 44 21.7 M-104A-137 2779 1.125 3.0 23 X
- .M-104A-142 2779 1.125 3.0 M-104A-144 2779 1.125 3.0 cic763-5043a141
Page 19 of 20 LAQTS BOLTING MATERIAL NOT MEETING SPECIFICATION
- M t2riol SA193-B7 l Application 25-Piping Flange Bolting
- R;quirad Hardness Limits (Rc): Low 26 High 36 Low High Inadequate AE0 Number HRC HRC Test Stourne2 Number Number Dia Length Tested Value Value Sample iM-104A-149 2779 1.125 3.0 18 X M-104A-151 -
2779 1.125 3.0
- M-104A-153 , 2779 1.125 3.0
'F-51978-01 16121 1.125 5.5 50 23.6 !F-23909-08 5601 1.125 10.75 26 38.8 M-104A-034 1944 1.125 11.875 4 38.0 ,M-104A-050 - 1956 1.125 ,11.875 14 37.4 ,M-104A-152 2779 1.25 3.75 10 X -M-104A-154 , 2779 1.25 3.75 'F-24748-05~ ' 6422 1.25 6.0 54 , 39.4 I . IF-22501-01 4938 1.25 7.0 24 X l7-31286-01 ~11020 1.25 ,7 . 0 7 25.1 -M-104A-060 2165 1.25 7.25 15 24.7 X
- -104A-063 2165 1.25 7.25 X M-104A-068 2165 1.25 7.25 X i
iM-105A-071_, 2165- 1.25 7.25 X lI-22501-03 5162 1.25 7.75 36 38.3 'F-23969-06 5601 1.25 8.0 13 38.0 'F-23757-04 5020 1.25 .9.0 69 24.6 37.7 l tio783-5043a141
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L
l Page 20 of 20 LAQTS BOLTING MATERIAL NOT MEETING SPECIFICATION Matsrial SA193-B7 Applicstion 25-Piping Flange B'olting ,Raquir:d Hardness Limits (Rc): Low 26' High 36 Low High Inadequate
~AE0 Number HRC HRC Test Secuence Number Number Dia Length Tested Value Value Sample F-24748-01 5602 1.25 9.5 51 X F-19157-32 4035 1.375 9.75 10 23.5 .F-44668-01 12796 1.375 11.0 50 X F-14361-03 5253 1.5 6.5 18 23.6 T-23757-05. 5020- 1.5 7 ~. 5 ' 29 38.9 F-24361-04 5253 1.5 7.5 3 37.6
,7-34613-01 . .. 9832 1.5 8.5 2 23.3 . F-44661-18 13586 1.5 8.5 30 37.4
- F-44561-21 -
14327 1.5 8.5 l i l F-44661-12 13305 1.5 9.0 9 38.0 l l%*.04A-083', 2809 1.5 9.0 X lF-24748-02 5602 1.5 10.0 29 X l l l ' :10753-5043a141'
r ATTACHMENT'#2
- - - NCR fM01-9-3-289 {s
-PROBLEM LIST NOTES
- 1) Th2 probles' list is organized by application and material specification. Material is sorted by size within each of these. categories. ,
- 2) S:quence Number - Unique identifier for material heats and/or deliveries which t;usists of tha purchase order number plus a 2 or.3 digit counter. Brackets on some sequence numbers indicate that there is no visable difference in that bolting and they have been grouped l
together for testing and evaluation.
- 3) AE0 Number - Identification number of Material Receiving Report which includes that ma terial.
- 4) Number Tested - Number of bolts (or pieces) tested to date.
t I 5)- Low HRC Value - A value in this column indicates that the material tested below the spacification limits. If less than 16 bolts were tested, this is the lowest test value. If 1 16 bolts were tested, this is the lower limit of the 2-sided non parametric tolerance i limits calculated by SAI. l 1
- 6) High HRC Value - A value in this column indicates that the material tested above the
; spacification limits. If less than 16 bolts were tested, this is the highest test value.
.lf 1 16 bolts were tested, this is the upper limit of the 2-sided non parametric tolerance limits calculated by SAI. An "X" in this column indicates that, although the material has tested above the specification limits, the maximum value has not been determined.
- 7) Inndequate Test Sample - The requirements of the SAI sampling plan have not been satisfied
- if an "X" appears in this column.
=ic783-5043a141
(
. . ~ . _ . _ . - ____
1 4 *f % .. j- l
'. 6. QAR 50:
NIRAW PENET RA-50002 .-! 1 QUALITY ACTlON REQUEST quAuTY ammamer sEPamelf
- 7. mTE Issu B: s av: j 9-14-83 0 1
- 1. Mlp!MMNT: ,
9 PAGE 1 0F 2 Midlend 1 & 2 FSAR, Chapter 17, Rev. 47, Quality Assurance, gg g l S:ction 17.1 states in part: "...The Midland Project Quality - Assurance (QA) Program complies with the following document (s)... RECEIVE D'I Itsa B. For Bechtel activities, the Midland program is implemente<l Gm Om r _ _ u .. . 2 --__n 0CT 3 1983 [ ~
~ '~ ~
i 2. REFICIEET: Ravisw of Bechtel Procedures MED 4.61-0, Rev. 9,, and EDP 4.61, Rev. 1, has resulted n'.th .f following concerns: . Rrgarding Reference A : 1) The subject procedure does not define a "one of a kind" deviation.
- 2) The procedure does not define " repair, rework or reject," or provide instruction-for the use
- 11. POT U TIA O L55(
(continued page 2) 33 ' E A, ,, f jf f/ j of these dispositions. , 2 TED DI5CIPl.IM/DIV!513/5ECTIE 5. RE5PW5E M MTE' 12. REPWTER TO prQA . i FHSchul ister QA/MPQAD/VPMG DATE UJ , j
'13. ACTT W ITEN ND: 15. 1791 PRIMITY: '17. 5/W C S E: 19. ACTIIBI MEAE!ZATI m 20 QAR REVIEMB BT: ll l S02836 01 PGM000
'" * # d' b '
Engineering I4. DI5CIPLIM: 14. TREIS CS E: IS. Rest CN E: 21. MTE: Mu@es l multi K9 BPE ,
- 22. CAuSE: .
Z3 h u m ea.H W. ACTlON:
. l i
- 25. PROPOSED umETIon MTE lZ9 RE5POR515.E meANIZATICE/P D50R:
" h . DI5P05ITIM - = -: ,I QAR REVIEER MTE PQAE (ASIE IM.T) DATE i
I 27. DISP 05 TION ACTION TAEEN: as. ETHoe OF DISPOSITICII VERIFICATION 29. QAR CLOSED ST PFQCE (ASME ONLT) DATE ACCEPTABLE UNACCEPTABLE SUPERCEDING QAR , N.4/IA (Rev 1)
I
. I; l @ no RA-50002 If '
insuus paa m T - p Assummer surn m arr , QUALITY ACTION REQUEST MTE: REV:
-{ l
! -83 0 ,
! CONTINUATION SHEET pm 2 y 2 ;
f
}
i BLOCK 1 (CONT)
!bytheMidlandQualityProgramNuclearQualityAssuranceManual(NQAM)." '. l ,
Bechtal NQAM, Rev-0.F Table C, depicts ANSI N45.2 as an applicable standard which is imposed on th) Midland Project. -
..r A - AMRT Mh4 9 PP4&.p4mm 4 * .
" Instructions; Procedures & Drawings" states: Activities affecting quality shall be ;l l prescribed by documented instructions, procedures, or drawings, of a type appropriate ,
en +w. r<rrn-.e.no.. .na ow.11 w. .cnn n14.h.a 4n arrnra nr. uith th... inmeructinn.. procedures, or drawings. Instructions, procedures, or drawings shall include appropriate quantitative or qualitative acceptance criteria for determining that j imnnetant antiviti.m have b..n .sti m rantari1 v - snemanlimh.d. ; Raf. B - ANSI N45.2, Criterion 16 states in part: , j .
"The measures shall require documentation verifying the acceptability of noncunforming n<. .._<. =
'} -
l
<*... uh<rs w. . ew. a<.nn.4+4mn ne r.n.4, nr Raf. C - ANSI N45.2, criterion 16' states in part: . .
"A description of the ch age, waiver or deviation that has been accepted shall be Amenm.n f .d to e.ened_ th. ehan.. and d.nnt. th. as.hu i l t ennditi n."
BLOCK 2 (CONT) !
.... 4,n. ..r. . . m . -.~,, . n.. _t 4.. -4h. Sn. th. -,,m.ntst4n, n. na m,,,2e,nn n- i technical justification) which verifies the acceptability of nonconform- ,l l i'ng items dispositioned " repair" or "use-as-is? is to be i ecorded or ',
i re r.rence d . , R:garding Reference C': 1) Procedure does not describe specifically how.the as-built conditions , f: resulting from "reDair" or "use-as-is" dispositions are to be record-ed (eg, via changes to design documents).
- 2) Procedure, Section 2.1, states in part that "one-of-a-kind" deviatior s.
i may not reauire a "docum.nt channe" to record an as-built condition. With this provision, it is not clear bow the requirement to record the as-built condition is fulfilled. I l l l
. ~.-
l l l M-4/IB (Rev 0) l . e -,-,--.,-w--e----
15 IRR & A-00012 MAND FRONT 17 DATE ISSUED 18 REY
% *IT'ASSURA* 2 DEPa m eT NONCONFORMANCE REPORT 9/29/83 0 1s PAGE 1 0F RECEIVED s -,, - mp3 1 ITEM LOCATICNt -
Aux Bldg Unic #2, 634'6" Elevation, 8' North of Fx and on 7.79 Line. C. P. Co.14 col 2 ITD DRAWINE/PART NO. 3 ITEM PART NAE 4. ITEM SERIAL NO. E-619 Sh. 3 Electrical Conduit #2BJB054 N/A 5 ITEM DESCRIFTION - ,~ Elsetrical Conduit No. 2BJB054, 3" diameter, Calvanized Rigid Steel l . E ITEM STARTUP SYSTEM No. 7 REFERDCE DOCUENT 8 ASME A.N.I. REQUIRED A-150H E-42B(o) O YES E NO 9 IRSPECTION RECORD NO. LOS NO. REY NO. 10 RESPONSIBLE ORGANIZATION N/A N/A N/A Construction 11 NONCONFORMANCE DISCOVERED DURINE: O DESIGN O RECEIYINE E CONST O RELEASE FOR IMSPECT O POST IRSPECT C TURNOVER O POST TURNOVER O @# DPh O vtRInSPECT O 2 RE M N Bechtel Power Electrica'l drawing E-42B(Q), Rev 11, Page 308D, Note 5, states: "For Cenduit Cantilever Length, ic, and End Span Length, (1-Ic), See Table 5, Sh. 311." E-42B(Q), Rev 11, Sh.311, Table 5, conduit Cantilever Length and End Span Require
- ments, lists for 3". conduit the maximum conduit cantilever ie.ngth with flex.to be O' if clamps cre used and 4' if straps are used.
13 NORCONFORMANCE Contrary to tihe above, after conduit 2BJB054 flexes from the outer wall of Cont. #2, c tha first' support is approximately 6'6" from the dead end of the run. 14 EINATED BY (PERSON) bwens/ERBachman 3/,20/P3 h /8. Mw - . /DATt 15 NCR ORIGINATED BY (DISCIPLINE) t. l [ BP Electrical Const./MPQA - PAE
' 20 NUMSER OF HOLD TAES (IF APPLIED) 21 LOCATICM OF HOLD TAGS 1 See Block #1 . 22 PCTENTIAL 50.55(e) 24 ACTION ITEM NO. 26 . ITEM PRIDRITY CODE NO. 2B NCR BY:
4f4+%f l C YES NO S03231 6
.J.Perrine 23 REPORTED TO MPQA MANAGER , 25 DISCIPLINE: 27 TREND CODE DATE DATE , N/A Electrical. B-2 ;
CONTINUED ON REVERSE F-2M/lA (Rev 1)
l l . MIDUug PROJECT RA-50025 QuAuTT AssumacE' nErsumeNT ~ QUALITY ACTION R3 QUEST
~ ~ ~
- 7. mTE Is5UED: 8 REV:
9/27/83 0
- 1. REQUIRDWIT: TPM 5-1 Rev 3.& 4 Section 5.3.3 states in:part, 9' PAGE 1 0F 1 .
"Tha SUMR is used to obtain BPCo craft support for maintenance in which the TE will supervise the work. . . .to initiate a M. ASE RELATED SUMR, the TE fills in the appropriate information...' obtains discipline supervisor approval. O TEs No
,.!! n--..._
" 9 w a. A v & u
- 2. OEFICIENCT: ,
. OCT . 31983 Contrary to the above, Start Up Manpower Requests (SUMRs) 1432, 1396 and 1382 were l written by 200 personnel and approved by ECO supervision. C E CO LeCol '
- 11. POTENTIAON5S(eg TEs _. No Lx_.
P 3.- QAR SIGINATED ST* 4. DISCIPLIE/ DIVISION /SECTION 5. RESPONSE DUE mTE' 12. REPORTED TO WQA pasanru. D Lance MPQAD TAG 10/21/83 DATE N/A N. ITIN PRIORITY: 17. 5/W CODE: 19. ACTION ORGANIZATION 20. QAR REVIEMED BT: ll13.ACTIONITENNB: S03142 5 PGM00 Tech Dept [// ffg d h "14. DISCIPLI E: 16. TREND C E E: Is. Rest CIMIE: M. DA K N/A T-5 g/g f-]7-f,3
, 22. CAUSE: Z3 ruurvaam waar.i 4IVE ACTLON:
t e Z4 RESPlutSISLE MSANIZATItNt/PER5m: 25. PROPOSED wertETIM DATE . , 76 DIaruaIIIENI *: QAR REVIDIER DATE PQAE (ASE ORLT) DATE
- 27. DISPOSTION ACTION TAKEN:
.i h
- 25. METHDD OF DISPOSITItut VERIFICATION 29. QAR CLOSED BY WOAD DATE PFQCE (ASME ONLT) DATE ACCEPTABLE UNACCEPTABLE SUPGtCEDING QAR ,
u-4/1A (Rev 1)
r- -
. , . - . .r-
_.. . . . w -. . . . - 2s aCa m. .
**c n A-00016-TO mzDLanD PaoJEcT 17 DATE Issu o . 2s nEr flGAL22T ASSURANCE .
DEFA N NT NONCONFORMANCE REPORT 9/29/83 0 is VfMIS
'88E 1 DECEIVED ,
1 ITDI LOCATION uvi aidoa
. ~ ,
Aux Blds & Warehouse No. 1 Class A Storage . C'P.6 W I IT B DRAMInE/PART E . 3 IIDI PART NAE , 4. IT B .5ERIAL E0. N2AC-M3 N2AC N2AC-M2 . F0ZBORO N/A 5 ITBE DE3CRIPTICE , Foxboro Modules Dual Control .
. i --
6 ITEM STARTUP SYSTER N0. 7 REFDDCE DDCIBm(T 8 ASE A.N.I. REQUIRED
'PO Spec _J-204 ' G so 2RLC. 1RLC -
O TEs s InsPErTIan aEconD an. LoS an. aEY an. so nEsPausIsLE onEnRIzATIm -
~
N/A N/A N/A- FOXBORO
~ n EONCCEFORRANCE DISCO W S M RIES: C DESIER D RECEIYIEE S CORST C RELEASE POR IREPECT
. D Post InsrEcr D Tunnova O osT P TunnovEn -
U T"Eff C"TuInvER D ovn!ssPECT
- 12 REQUIRDENT - -
ANSI N45.213 - 1976 , 8.2 (Disposition) The means shall contain provision for the following A) Review of nonconfore ing items. B) Submittal of nonconformance notice to Purchaser by Supplier as directed by the l Purchaser. These submittals shall include Supplier recommended disposition (ie,."use as is" er rspair) and technical justification. Nonconforma*nces to the Procurement requirements or' Purchaser approved. documents and which consist of one or, more of the following shall be j sabeitted to the Purchaser for approval of the recommended disposition. .1) Technical or- - - matcrial reouirement is violated. - u :amCampounnaCE Fcxboro November 30, 1982 letter and CP Co Serial 22253 dated July 13, 1983. See attac'hed,.- Actica Organizatio'n - Bechtel Construction /G A Hierzer , Bechtel Procurement /R M Collins 14 BCR RIGINAT E BT (PERSOR) C L Trumper % m M 9/jf/f_ '
# 'DATE 15 NCR RIGINATED ST (DISCIPLINE)
I&C 3 insest OF HOLD Tass (IF APPLIED) 21 LOCATION OF HDLD TAE3 j 3 Class A Storage 2 PCTENTIAL 50.55(e) 24 ACT No. 26 ! TEM PRIORITY CODE NO. 28 NCR REYIEWED If: TES @ NO . "03 4 lll3 REPORTE3 TO W QA MANAGER 25 . DISCIPLINE: 27 TRO D CODE 'DATE: DATE N/h SCRE 89 9 g
. E CONTINUED ON REVERSE F-2M/1A (Rev 1)
-sune o e
~
l23356 Anewwr CDRS!!mem To /vcx t 22738 122271 #-*'*~* o.-== ommma riz === umamma a.-= an====. un s . am tes.amme July 13. 1983
.. E M Bughas Bechtel Associates Professional Corporation Post Office Box 1000 Ann Arbor, MI 48106 MIDLAND INZECT CINTER 71DJECT SCII 89: F0ZB010 N2AC MODULES FILE 15.1 SIRIAL 22253 Attached is SC1189 for, safety evaluation by Bechtel Project Ingineering.
l The evaluation should include the specific applications listed in SCRI 89/Attachement 3. Consumers Power Company requests that the evaluation be completed and submitted to MPQAD on or before August 15. 1983. f. By copy of this letter. MPQAD/PAZ is requested to assute the issue of an NCE
~ '
7 to M. module Tepimemment -fa. ell 3CII 39/ Attachment-1 deems involving IC445 azuC2C443" Ddula replacement in 2C166 will be tracked by Corrective Action llequest. W L U R Bird. Manager
~
Midland Project Quality Assurance Department
'743/cd CC JWCook P26-3363 RIMcCue. Midland l
- JE3ru=ner. M-1079 DMwitier. Midland N3uck=an ?14-113 GEParker. Midland MADietrich Midland .TAPucci, Midland pmu- Bachtal; Ann Arbor
- SMRies. P14-406 DJones. JSC-2063 EXJells Midland BW.arguglio JSC-220A l
OC0783-0002A-MP01 _ - . - . _ - _ _ . _ _ _ . _ _w _ckv"7
. _ - . _/ _ _
- - ^ .! E :., . *.' L ej. <pg i
^
. :.- C * . *, * ~ L on w :. m c: n u.s :
he .-oxboro Company I
,e:7;s 3.s733 . : tember 30, 19E2 Wl'C' U *- C *' 7 " ~
b *
- ir . ' D . A . Sixel
-Ixe:::ive Incineer .
N-e"-* s Power Ccmpany ee ..est n Michigan Ave. Jackson, Michigan 4 92 01 ,
Reference:
Original Customer Order i 77 2 0-J2 0.; A (3echtel) Foxboro Order i 82N-54706 7 i
Subject:
SPEC 200, N-2AC Modules Quantity ' MS Code 15 N-2AC-M3 . 16 N-2AC-M2 49 , N.-2AC - Daar Sir: Our records indicate you have received on the aheve referenced crder devices as listed, by model code, in the subject above. - This notice is to inform you that during the period 1 May 1981 to July 19 82 certain model code devices were s'dject te manu- - f actur.ing da. mage. l . . The damage relates to the fuse pins which are an integral part .
. of the plastic molding. During this time interval two types of plas' tic meldings were utilized, (a) Valox 42C which is not sub.ie:t to damage, (b) Noryl SI-1-30% glass filled which has the p :ential for damage when the fuse pins are staked into
~
the plastic molding. l Si..ce the two types of plastic moldings are not distinguishable
.b.v visual cbservatien , all units shipped during this time frame are subject to replacement.
t The pctential problem, should it be present, would 'ics de.monstrate s of power) .
. . irreif ir. an identical manner to a blet.r. fuse.
f 'Ture rep;acement, sh:uld the fault o: ur, would reveal a l f rt:: red er separatic . of the upper pcrtic.. cf the female jach se r, p n-
.I__O..X,B.
O. .R..._O. .
. 6.' . .%. .
5 d5
- l. .'. .
-.This is n=: a" field reptirable fault. The F xber: Cen.:any ha
- 9.ed units for replacement; should your inzestigaric: reveal
~ :ha device.s in your possession carry the data ecfe s 235~.15 ::
l 235226 .you are requested to take the fo11cwi..g a :icn. l (1 ) Verify-that the subjec.t device s carry 6a:e cedes af f eeted. , (2 ) Determine the number reiuired to be replaced by each model co=e. .. . l . i (3 ) N=tify Foxboro, in writing, as to the ' procedure you wish to ' ' follow, and a " ship to" address. .. f Oc assist, your :'nstrument and Engineering persennel in identifying
;;he devices we. are attaching to this trans-i :a1 the f c_ lowing. . .
(a)-Drkinc.'No. 10102RX, whl.ch iden'tifies the various eptiof.il'
- .:l m'odeT co~de s; o'f.N.t'he ba : sic H. -2AC'. module. .
. .n. ... . . w . . . . . . ~ c.
1,, . . . . . . - T vi's'aiIraid: "' " 2 A C , Card Module Asse=bly";~wh',dWissienates i
~:(b
~* *
- ?).:'t'*d. e. .1'o.ca. tion. .of.' t'he Dat's.'. Code inf ormaticn f cr' ve 'IfiBatii;n, ; .
. . < _ . r. . . s .s. .- .
. - . ...n.
Wo have a'1 'sB ' attacifed E ' copy rof
- our stEndard "Ce' r tifica-Oi o 'f.
Conf ormance" f orm, which will be included in 'vour reslacemEM ". shi=mine cartens with the devices. : - '. 2 rc= :. is _,ormi _nou.:.c .vou . ave a rec.uirement w ic 3 ci::ers
.vo are instructed to include the infermation in .vorr w-inten ~ '
response to Foxboro. . Also, included in the replacement shipment carton will be an t
.cepropriate number of return oods tae.s. We request that v. o u
- attach these tags to the modules replaced and return these to ' ~
Fo5choro. .. .. .
. . . q.
~
THE FOXBORO CO.*
"T, ..'. "-
3 3 Suf f olk R&. .
' . - Man sfield , . MA 02 04 8. .._ _ _.,._,
. .. Attn: W. Pe.+.ber - DS56 :
u 1,
. . :. . . , , . . ~ ~ - - - . - . . _. . -
I .. . .
- ential f Th.e".rc'$:bcre C'c. is no.: .in a posi' lon to evaluate this i deficiency a.:d ,. = heref ore, doe s not censider it := be re..mertable
._=._.4a__. _i Q F. 7. .:. ] _* . . V_ o '_'_ 8_ '.'_* _' u a *.' _4 o.. .... _Y d_#_" ~ a ~. e _* #_ _# #_ _-. #_ * * * ". .~. ~_ ~_ - ~ _* *_
d_J C. _- _ . .C . . , s., e _ .. ._._..--> . ,.. v o _ . _e o. e .
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. .Tn.'.*~.**.*. . . . P.bt..' .. * *i.' .*
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# M f' ;g i. ,n.' .=****.***...L.% ..
- 3. : . __ ,_ .; z . .g r3go-m . .... a ._.._, .
- a. -
sc.p ..,._,_
.._.._._c_, _ c_n m .cs p n ri .
[' V.aa A.Ja; s:u
i l DISTRIBUTION FOR NCR A-00016-TO
, ACTION: GAHierzer INFO: DEBeaudoin Wkaird
'JEBrunner JWCook MLCurland MADietrich CTFollin BTFoote MHanbury l LJessinore HPLeonard JPKnight i
BWMarguglio/DJones REMcCue DBMiller JAMooney GEParker JAPastor
. BHPeck JARutgers TKSubramanian DATaggart -
RAWells ALAB-2 GLTrumper i FILE 16.0 RMColl, ins 9 l i l-
/
s
- p- ~,r -y'-y --~w q-w w - e- w yy.www-e -- -gu -
vg-grr-wWy - '4
~
-. ~ * -
~~
i . MIDLA R PRD E:7 RA-50028 ' quAtrTT AsgRANCE DEPARDEIT QUALITY ACTlON REQUEST . . .
- 7. DATE IssOED:
a REv: . 9/30/83 R E C ETO- . , 1. REQUIRDesT: AAPD/ PSP G-6.1 Rev 7 Section 8.6 and 8.10 states 9 pagE 1 0F "2Y ' 10 M in part..."the activity (s) described in' the PQCIs shall be inspected for conformance to the reference inspection criterit A M RELATED by CQCEs certified to at least Level I in the appl'icab'le Co. Legal PQCI* O tis no
- , (Continued on Page 2)
- 2. DEFICIENCT: '
Contrary to the requirements: Two(2) C'QCEs . implementing Inspection Plan 1.007 and.one (1) CQCE responsible for the review and acceptance were not certified prior to the sign-off of the inspection activities and acceptance of QCIR UP-C-1.007-1 Log No 199641. : Ono, (1) CQCE implementing Inspection Plan 1.005 was not certified prior. E POTENTIA @ .~ M( I to the sign-off of the inspection activity and acceptance of QCIR UP- j 1.005-1 Log No 203881. TEs _ m ,
- 3. QAR mIsra4 TID BT: 4. DISCIPLINE /DIVISIm/5ECTION 5. RE3Pon5E DUE DATE
- 12. . REPORTED TD WQA l RE SER K A Mcdonald MPQAD/T/O-PAD 10/ 14/83 DAu g
!: 13. ACTION ITDI 20: 15. ITIN PRIORITY: 17. 5/U C B E: 19. ACTIOR ORGANIZATION 20 QAR REYIIM D BT: .. S03266 2 - PGMOR MPQAD- Soils g ;
- 14. DISCIPLIE: E TREIB CODE: 18. Rest CODE: JKMeisenheimer 21. DATE: , ,
'i ' F R-1 M-Soils 7 g _g
,]
- 22. CAUSE: Z3 rueruau unuua.4IYE A6 ness: j
~
- }
. . t Z4 RESP 0nSISLE ""mucNiramaans: 25. PROPOSED i.uruaZTION DATE .
['"Is. nzsPCsmOn - ---- : . t
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. 2 040 DATE PFQCE (A5ME ORLT) DATE ACCEPTABLE UNACCEPTABLE SUPERCEDINE 041 ,
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RA-50028 NIDUUW PROJECT Qualm assunnacE nerAnnsst QUALITY ACTION REQUEST nnTE:
** 0 9/30/83 CONTINUATION SHEET PAGE 2 0F L
. BLOCK 1 REQUIREMENT CONTINUED:
, rs, c. , .g Section 8.10 states in part..."Each completed IR/SSIR shall be reviewed and signed off
' 64i "M to signify completeness and acceptance of the recorded date...and shall be performed by l *~;1.,;
,.l .- - I- a Level II CQCE not responsible for implementation or sign-off of any activities of the A 4.1 - *
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. 3::i:37:MC3: PAC 20 i. ll".:3:::"T:R*C3 FAC *.NE: ). :MZ ;&J.I:s womancy C-880 Rev. 13 and C-3030 C-880 Rev 13 and C-3030 Rev 1 Rev 1 Drawines 7/13/83 to. ses=nue:rs rAn ti. nsresurx :w=c:::: tz. :.cce=s : rtxr:: a. :c :rs m szes, sza:x.secuni N/A 8echtel Proiect Enoineerino N/A N/A
- n. ::s s:2:. = w assuace::: '
Technical Specification 7220-M151A(0) Rev.15 Section 10.2.1 states: " Duct hangers ' and supports shall be f abricated as shown on the drawings." e ::s. DAnderson
" JG8alazer MADietrich it. :=cemamczi DE8eaudoin Cifollin ntrary to be requhunt of blod 16, confucung eina4cns n!st on havings VR81rd Siroote Drawing C-880 Rev 13 hanger C-3030 gives elevations C-880 Rev 13 and C-3030 Rev 1.
JE8 runner BRKappel
.at i.0.5. 663'10" and T.0.3. 664'3". Drawings C-3030 Rev 1 gives elevations at R8urroughs JPKnight T.0.3.663'10"(23")andT.0.S.664'10"(*3").
DECalkins HPleon,ard JDClark BWMarguglio/ ' JVCook DJones
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- 1) Project'EngineeringtodeterminerequiredIgcation.
- 20. 4 :*r: 10*.*:P.
- n::.n=t X 2) Revise drawings to indicate installation location as required by Project r 22.
nyg a x I"9 I "I"9" E sa. s:= :ns 23. Arn=:? I ::ce::::r .us: lack Feb Shoo OC Hold Area Hencer WC-3010 AIJ^.CD at t REP:CID :0 27.;AT: CF FIF:3:a 23. :02 ;T E7:C4 a.. RIME 2;I 71A &!. is. 10.5541? 6 I N/A .N/A N/A N/A
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Reference, Attachment to C?C0 NCR M01-4-3-508, Action Item. Number S-0271, R02357," as indicated by complete response on'8PC0 Letter, Label Block 18 AMM sa. er c. a cessparse:- Items 1 and 2. s:ena:: hMh 53 sA c=se:suzscs.s:si:A::: 7.,y j:
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DCN 16 to drawing 7220-C880 Rev 13 eliminates design conflict.
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NCR: M01-4-3-508
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.. - Af#: 501271 Date: 7/13/83 Date of sev: N/A Page 3 of 3 14 DISit!8UTION(ContinuedfromPage'1):
REMcCue -TK$ubransnian 08 Miller JJ$ullivan JAMooney DA7aggart GEParker RAWells INPeck JtWood JAtutgers JLZimmereen NJ$chaeffer ALAB-2 s 'f .' 4 l 4 d 1 f I C T e e e a ([
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- 6. rtW.=3 7. 33CCsFCMDG PAft! 70 5. 3c3cOErQfcC 3 PAJ!T 2AME: 9. ;A:3 IIST::s wio m raasser C-880 Rev. 13 and C-3030 C-880 Rev 13 and C-3030 tey 1 Rev 1 Drawings 7/13/83
- 20. sose:sromoc raar 11. ausrcssar.a oncAsm- ari 12. LocArz:s a rz.m 12. :.a.z cr uvIncs, stam, st: ass N /A 8echtel Protect Enoineerino N/A N/A 1 ass: :r;=:s u. aswsswrt Technic ~al Specification 7220-M151A(0) Rev.15 Section 10.2.1 states: " Duct hangers ai :2a Anderson and supports shall be fabricated as shown on the drawings."
~~
'"' JG8alaz Dietrich it. smawromescas DEleaudoi Ciro111n ird Troote Contrary to the requirementrof block 16, conflicting elevations exist on drawings JEBru e r' appel I-880 Rev 13 and C-3030 Rev 1. Drsving C-880 nev 13 hanger C-3030 gives elevations IBu oughs ,JP ght .at i.0.3. 663'10" and !.0.3. 664'3". Drawings C-3030 Rev 1 givesi elevations at O alkins HPleo rd T.0.3.663'10"(23")andT.0.3.66%'10"(23").
DClark 8VHargu 10/ . JVCook DJones - r .r rem 16.0 TEI i r3 la. IttcinegIJED rAET CORSE =U Ac 105: i 3-3 g8 ,g, , _
- 1) ProjectI.EngineeringtodeterminerequiredIgcation.
~ m. a-t.= ==r.
tre et cI 2) Revise drawings to indicate ** installation location as required by Project al-gg ,, y Engineering. Arr E I
' f ack Fab shoo QC Hold Area Haneer #C-3030 a .. naer.Aaa ru.- as.' acca::a ni a6. succzm 23: at.:::: cr anc- > zs. :e .r =:rcr::
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M roject EnSingering's revised ccmplete response to th 3a. er c. c=ssaue== cese::marsc - ( - above NCR is on"the attached page. ,8 N "':2 Approved: s ec: W. Bird bec: M. Dietrich U. W a coac . anscs.n aA=i l C. Cooper R. Hollar l J. Pucci C. Miller . ! B. Foote CONSUMERS POWER COMPANY
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Attachment to CPCo NCR-M01-4-3-508 AI-S-01271 This is engineering's revised complete response to CPCo NCR-M01-4-3-508 - AI-S-01271. Block 18, Items 1 and 2 DCN 16 to Drawing 7220-C-880(Q), Rev l'3 was issued on August 2, 1983, to , resolve the conflicting elevations. 1 Block 39 Root cause has _been determined to be a draf ting omission. The elevation Drawing 7220-C-880 should have been changed when the detail call out was changed. Block 44 The drawing omission is considered to be an isolated case; process corrective action is not required. Prepared by: M. ! C.D. Miller Lead Resident Quality Engineer Reviewed by: "E i A.J. Fok Lead Resident Civil Engineer CDM/my ,
.9121
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. Written Response Requested: No com Use: Closes Coms R02247 and R01618
e::=== " l m ir
- =:sur AUDIT FINDING REPORT 55..
~ a."stWRUEI1.E D AREA:M-BOP-QCDISCIP: E TREND: IS PRIORITY: 3 S/U: PGMOO s - = ms:: 2s z:=== r 2s ___.u ==== - -=s : um m so: OCf -1 1983 E-3M, 7.2.3, Para G. Rev 1 requires:
MSA-83-24-03F l rR =/ zr: n : C.P.Co. $i cl AD-DC I The inspection activity code to be listed in Column 6 of the PQCI for inspection activities and to be supplemented by [Co- c, 9/1/83 different symbols to further define the type of inspection r=I 2:sent: required. 16.0 / 18.4 cLosEn a = cs =:nfso: Centrary to the above, PQCI E-4.0, Rev 13 was issued on 5/6/83 with the inspection record incorrect. Quality control implemen- C' @ys"km r tsd the PQCI by drafting a corrected inspection record and AEtice - JARutgers ' released it for use without issuing a change notice and going WRSird RC5emoer thrcugh the approval process. ner gbramanian gg MLCurland RAWells MADietrich ALAB-2
$$'.y BMGregory JPKnight EI. Jones HPleonard RSexton
- BWMargoglio/DJones JKMeisenheimer CBlume
- D8M111er JAMooney GAHierzer az:::segaza esaga-- rt Ac=3s: werlearten UKtenaras Datarmine if unapproved PQCI is technically ' adequate. If not, evaluate results of inapsetions performed with the unapproved PQCI. Document results and submit to Midland Sito Audit Division for evaluation. .
Teks appropriate action to prevent recurrence. 1 ! =Rrz::=vs ac=a esec::a:r : due 9/30/83 ' Sss attached response, MPQAD-QCM-83-168, dated 9/21/83.
- A= cr ':/A :::xr:.==s 9/30/83 ~ ,,,, , , ,,,, ,,, ,
04:2 cr c/A usu .u.w, 9/30/83 MPQAD-QC' EI. Jones ut:sen or m :r..ar:cr Besed on a review individuals involved,of above thisresponse,losed.a item is'c review of PQCIs listed and discussions with 3 Ar IZP3R:ASE2 PER Sc.55(e): 2 T 3A:= cr azrca: = sac:
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RECEIVEn _ t l { AREA: AUDIT FINDING REPORT" BCCSO DISCIP: N/A TRDID: I5 PRIORITY: 4 $7fdf5
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*As 3* =c::=3 m "As 7.T:::2="'*As -*-* ::==3 7:"I !Z?!22:=S: ATR M :02 MPQAD Procedure No. F-11M, Rev 1, Section 5.3 states: MSA-83-24-04F 4
n=/:zn A m ' BPCo-FDCC/MFQAD-DC l "5.3.1 The organization which originates documents or directly ::A::: ::r :ss::As : acquires documents from suppliers shall: 9/1/83 i _J=z sucua. 5.3.1.1 Prepare a' list of the generic types of docu- ' 16.0 / 18.4 CLOSED [ 'O' ments for which it has distribution respon-i sibility. The list shall indicate the names of the' specific pers.ons or organizations which M' GEParker are to receive each type of document and AEtice JARutgers whether or not an acknowledgement of document WRSird. RCsemoer receipt is required from the recipient. ,D"'" [7(g,",,t MLCurland RAldells 5.3.1.2 Maintain the list in a current status. MADietrich ALAB-2 BTFoote CFewert MHambury BMGregory l 5.3.1.3 Distribute copies of each new and revised docu- JPKnight - GAHierzer H ment, or portions thereof, in accordance with g the distribution given in the list and follows m up if an acknowledgement is not returned, as DBM111er FWBuckman venufred. ( con timiert ) Y WJFriedrich aze:sonz:an couns=mz m: GRichards Purg3 drawings and specifications in MPQAD-DC and verify only latest issues are available for use. c::enz:mz Ac=:s :sec:secrz: 9/16/83 Based on C/A to AFR~MSA-83-24-02F,.this item is-conanitted to'as part of MC/.R-DH-1. ',
- A:Z OF '"/A 03tr'.z=:s 9/30/83 cm. assy ren C/A Ms0s M C/A CCleC:sG::' :
- A3 0F C/A m: 9/30/83 MPQAD - A&T GFEvert
.xI: icd OF TEEZr:ca=ts:
B:esed on corrective action resulting from MCAR-DH-1 and a review oY various Dwgs & spzeification currently in use, this item is considered closed. 3 AF ZIRls::sar.Z FIR 50 55(e): :P ~28"' 3A 3 CF 33FUE "lC 3'C8
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. . , . . = = = MSA-83-24-04F 1%i$1:1 Page 2 of 2
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5.3.1.4 When distributing revised documents, or portions.thereof, provide instructions as to the disposition of the superseded document.." l Centrary to this requirement, one specification in Control Book #2 in MPQAD-DC had been sup3rseded in June and the new revision had not been filed. Contrary to the above, in reviewing 21 drawings within MPQAD DC, 16 of the 21 were not the ( current revision as shown in the current issue of the FDDL. Further, in the Electrical Diccipline Control Center, the same 16 drawings of 21 were found not to be the current l rsvicien. l NOTE: A list of the superseded drawings and specification was provided to MPQAD DC.
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!C.,0urland ' D3 Miller Sectiou Head CT 119e3 Priority Code: 01 MADietrich JAMooney File: 16.0 g p. Co. Legal Ef8m' Jeffrey J. Selvidio/MPQAD h i
Tc: @ Control Document ref.: @ CAR Ider:t. No.: _ 6154' @ N.W.Swanberg Dwg. C1423 Rev 6 Note 40 P=314 F-320 + Action Requests:!: Questions have arisen recently about the basis used to classify welds as being outside the scope of AWS D1.1 and having no structural application. MPQAD's understan'ing d is' l that a non-structural weld is one which is used to facilitate construction, in that it is only used to* hold an item in place until a later stage of construction will support the item and also the design will function adequately if the weld was deleted (Example: nuts welded to steel lagging). As these non-structural welds are not currently' inspected or documented by QC personnel (except for pre-heat verification) this classification should not be used for any welds which are necessary for the integrity of the design j evsn though they are not load sucoorting welds. Continued on page 2 of 2 A Signature : @ Date:, @ Recly Recuested by: ( Reply: @ Gf l Reference Project En'gineering's Responses: Transmittal #223912 6/30/83 Transmittal #213282 8/11/83 l l Signature: h Date: See T/N's referenced in Block 9 . See T/N's referenced in Block 9 Action Verifiec: @ Date:
, } A, , /
9-27-83
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QAR #F--}H F-320 66
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{s P:ga 2 of 2 gUb5 5/16/83 Continued from Item #5. Action Requested
~
MPQAD requests that project engineering acknowledge concurrence with MPQAD's interpretation or provide clarification and justification of the criteria being used to classify a weld es outside the scope of AWS D1.1 and having no structural application. , i
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- T1. EASE RECEIPT AND RETURN BLUE COPY IMM EDIATELY ANN ARBOR TRANSMITTAL FORM o.,,
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- ACTION SUBJECT CODE ACTION FOR VENDORS ACTION FOR OTHERS O scenret onawiwas B O vtacoa oaawiacs V 1.0 won < av emoceso. 6 0 roa arraovat . O uartaiAt atouisition MR O seccirications S
- 2. O -sa oces o. 'sv.=ir ai ' oocu-sar. 7.0 constauction C sto atoutst BR O ouotations Q 3.0 < v... .~o ansv.-ir. -o < -*v aocin o sv.- s.O,actiuiu av us O eune ase omoga PO sect to e=coneonario= or cwancas isoicatio.
O comrtatNet Notts CN ( 4.0 .evis 4 o ativ.-iv. -o== - v or ocin o. 9. O acetasace O siosuuuia, BS C suecoNTaACTs SC 5.0 r.svie- or aeoviaio. -o < - v naoceso. O.o. ,=com-avio= o= tv. to.# GM O x O Y ATTENTION VENDORS: ALL FINAL DRAWINGS SUBMITTED TO BECHTEL MUST BE CERTIFIED TRANSPARENCIES.. 0 "- ,d kd I '* carst'E o ~oIoI O aS~ " "'"*""~ ^ ~ **' I !I I i I i l iI III u l i og* F 3 to I i i I iii /C
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- 6. Cole- s. Sc.ba.ob 3 5elutcho TO FROM 6Pco 6#'
TRANSMITTAL TYPE O VENDCA PR!NT sy (MH $Ad O oisEx /
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IScurland - D3MillerDe on Head To:J.Meisenheiner Priority Code: 01 p trich J/J1oeney File: 1. Frcn:N.Wanberg Trend: N/A M m: Jeffrey J. Selvidio/MPQAD IIIlI l25123 @ To: ! j.MN.Swanberg i
@ Camrol Document ret:
Dwg. C1423 Rev 6 Note 40 h ClAR Ider:t. Nc.: Fa$14 F-320 6 $4Q
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Acion Requested: ' Quastions have arisen recently about the basis used to classify welds as being outside 'h tho scope of AWS D1.1 and having no structural application. MPQAD's understan'ing d is' that a non-structural weld is one which is used to facilitate construction, in that it is only used to* hold an item in place until a later stage of construction will support the item and also the design will function adequately if the veld was. . deleted (Example:
. nuts velded'to steel lagging). As these non-structural welds are not currently inspected
~
or documented by QC' personnel-(except for pre-heat verification) this classification should not be used for any welds which are necessary for the intecrity of the desien sysn though they are not load succorting velds. Continued on page 2 of 2
- r
~
w v: U lQ This is Project EngimHng's additicnal response: All affected drawings as urnticred in project engineering's c:x:plete respcnse com#120499 4 have been revised. No futher acticn is required. distributicn: all w/a fc K.W.
- Project Engineer Soils -
_bec: B. Iha:- cc: W. Bird Aq,
~
A. Goel B. Cble O-/0"8.3 ~ R. Hollar J. Schaub
, J. Selvidio Written Response Requested: No ~
Can Use: N/A Signature: @ Da.e: g' ll Acton verifice: @ One: $ .
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- 5/16/83 l Continued from Item 45 Action Requested .
li7279 MPQAD requests that project engineering acknowledge concurrence with MPQAD's interpretation er provide clarification and justification of the criteria being used to classify a weld so cutside the scope of AWS D1.1 and having no structural application. 4 i l e e 8 l t
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PLEASE RECEIPT AND RETURN BLUE COPY IMM EDIATELY ANN ARBOR TRANSMITTAL- FORM ,,,, 6 30-83
- ACTION SUBJECT CODE ACTION FOR VENOORS ACTION FOR OTHERS O secnttt omawimos B O vtnoon omawincs v 1.0 -o -.v .aociio- 6 0 ro= a,*aavat O unitaiat atouisition uR O seteisications S
- 2. O -o = -av aaocaso. sv.=ir . =.6 occu-i v. 7.0 co~st=uction O eio atoutst BR O ouotations Q i
3.0 avis sic? To o asu.-iv. -oa= - v aoesio sv.- secomromatio= op enamois smoscAtio. s.0 ,atuuinaaruit a punewast onota PO O CONFERENCE Notts CN l 4.C rivisi ano misu6uit. on =av woT Paoctio 9. C atstatNet O siesu-uany SS O suscournacts SC 5.0 civis- or sovi io. -oa -*v oceso. lo.g4M O x C ee ,=so -avio= outv. O Y ATTENTIONVENDORS: ALL FINAL DRAWINGS SUBMITTED TO BECHTEL MUST BE CERTIFIED TRANSPARENCIES. 0 7'- ,d bb l curEo[U,~o7 O "' ao"! " "" "*' ' " * ' st I I I I I I , iI I i
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- 7. co.c J. Scha u b J.Selosdto TO FROM P60 13dPC TRANSMITTAL TYPE O VENCO:;RINT sy E M.H SM-O OTnEt /
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*LA3 -2 SU *DOMORO
;. ,0u,-1 . 03:.~ill er Sec.'m Head p73,,-ity Code: 01' JJJIocney Trend: N/A-
- '.e rith Tile: 10. ll. 3 $QQ TO: J$ MEISENHEDfEki l
. FROM: N. SWANBERG T Frern: Jeffrey J. Selvidio/M?QAD - -. -. _ - ___. /
Tc: 6
@ Convol Documem ref.:
Dws. C1423 Rev 6 No e 40 h C.A.R icarn. Nc.: F-314
' h .
> > Ac:ian Aecuss:sd:
; Quastions have arisen recently about the basis used to classify welds as being outside
~
the scope of AWS D1.1 and having no structural application. MPQAD's. understanding is' i =- that a non-structural weld is one which is used to facilitate construction, in that it is only used to' hold an ite= in place until a later st. age of construction vill support the item and also the design will function adequately if the veld was deleted (Exa=ple: l
. nuts welded'to steel lagging). As these non-structural welds are not currently' inspected l or documented by QC personnel (except for pre-heat verification) this classification should not be used for any welds which are necessary fer the inter-ity of the desien cven though they are not load supportine wel'ds.
Continued on page 2 of 2 I ^
- Acolv Ae=uecac by:
Signature : f
., l Datet d'lfo-A3 @ 5 - Z ir- 8 5
~
Project engineering's complete response is attached. Distribution: (all w/a) bec:W. Bird B. Co le J.S ch aub l J.Selvidio cc: A.Bice . J.Darby B.Dhar A.Goe1 l-l R.Hollar N. Swanbe rg l l Written response requested : No com use : Closes com # 115900. 1 l l 5;g .ature: @ Cate: .g
~
QAR #T-31/4
/~', . ' ' . ' , . - Page 2 of 2 l2049g ,
5/16/63 C2ntinued from Item #5 Action Requested , w
..?QAD requests that project engineering acknowledge concurrence with MPQAD's interpretation
- o. provide cla.-irication and justification of the criteria being used to classify a weld as outside the scope of AWS D1.1 and having no structural application. . .
e 4 e 4 6 9 e e G l+ l t i I l i I 6 L
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Attachment e i I 2 0 4 9 gaoJzCT enclNetalsc'S CoxPtzTz azSPonSz To QAR F-314 Project engineering concurs with MPQAD on its interpretation of non-structural welds. To clarify these welds, project engineering's disposition is as follows: All areas where non-structural welds are used on the detail drawings have been identified. Presently, Note 40 on drawing C-1423(Q) and Note 52 on drawing C-1424-2(Q) (DCN 2 to Rev 2) or notes similar to these are used to cover installation of non-structural welds. Note 40 on drawing C-1423(Q) will remain unchanged and will be used for non-structural welds which fall outside the scope of AWS D1.1-80 such as velding nuts to lagging, welding stainless steel to carbon steel and welding shias. Note 52 on drawing C-1424-2(Q) will be revised to cover velds which are within the scope of AWS D1.1-80, but these welds are " construction aid" welds which are not required for the structural integrity of the temporary underpinning system. Note 52 will be revised to read as follows:
- 52. Welds referencing this note are " construction aid" welds and are not required for the structural integrity of the temporary underpinning system. These welds shall be made in accordance with Sections 2, 3, 4, 5, and 8 of AWS D1.1-80 and need only be inspected by a field welding engineer. Thf.s inspection shall be verified by QC.
The work required to revise the drawings reflecting the above will be completed by July 31, 1983. . t N.W. Swanberg j Project Engineer - Sofis (c ,29-L.3 NWS/AG/h1 - 062807 i I
-c, s.s...,,,o - oo s ,oc1, . , @ =-us-o STOP WORK ORDER mm 1 c, 2 l ,. senaen u. samer er sur vaan aussa 1. surwass uma "'
All "Q" Soil Drilling and Pile ** FSW-32 Midlend Energy Center n,4 vine. "' RLOliver M M L
- 11. amt. sse ves amma arvan ta uma ssnus 3. ma "'
m DHLavellem JKMeisenheise - 9/28/83 3:30 PM un,9/28/83 roes 2:00 PM ms: 9/28/83 roe, 2:30 PM 5* Q , [ [ /f] M j M -
- 13. assenzrnas or amernas marsame sur unas muasi fass 9/28/83 This Stop Work is imposed as a result of unknowingly drilli 6. m into structural concrete. (Ref.NCR S-00513 and QAR RS-00025.: ,, , ,16.13, , , ,,
All "Q" soil drilling and piling driving shall be stopped. Pressnt drilling operations shall be stopped such that holes are left in a stable condition.
'"YE85IVED OCT 4 1983
- s. sanzun:me See page 2 o N ' d is, casamenv una mani ts. mmon cr ccaneurz zum vanzricuze I
l l
- a. .amma er e:mec=vs enos mir:xn u. m = canes =
W: 33: R: 33: *Det
MIDLAND PROJECT . 6 W N0: RS-00022
'QuatITT ASSURANCE, DEPARTMENT QUALITY ACTlON REOUEST 7. DATE ISSUED: 5 REY:
9/27/83 0
- 1. REQUIREMENT: AAPD PSP /C-7.1, Rev.9, Paragraph 4.1.2 scates: "QA g. 0F j E C E IV E D PAGE 1 lbcords shall be legible, completely filled out for their intended purpose, and traceable to the items or activities 10 ASME RE1ATED t)C T 1 Wod i
involved. These records may be the' original documents or i ccpios". O TES c.m Iecol i .
- 2. DEFICIENCY:
C:ntrary to the above, lagging fabricated'on QCIR's UP-C-1.009-219 and UP-C-1.009-220 wa's used for lagging the pit for the 36" casing at coordinates S5245.30, E220.10 when the scope of the i t IR's indicated the lagging would be used for underpinitag of the Aux. Building,
- 11. POTENTIAO).55(e) l
.. o YES N0b
- 3. 6$ 0 GINL ,8Y[ 4 DISCIPLINE / DIVISION /SECTION 5. RESPONSE DUE DATE' 12. . REPORTED TO MPQA JJ -
MANAGER: h5 MPOAD - Solin - OA 9/30/83 DATE u ri 13.M A hlh D N0: 15. ITEM PRIORITY: 17. S/U C00E: 19 ACTION ORGANIZATION 20 QAR REVIEWED BY: U-00278 1 PGMOR Bechtel Field Soils
- 14. DISCIPLIFE: 16. TREND CODE: 18. RESB CODE: Organization 21. DATE:
I I C R-5 BFSOC 9/28/83
- 22. CAUSE: Z3 PROPOSED CORRECTIVE ACTION:
l l l - 24 RESPONSIBLE ORGANIZATION / PERSON: 25. PROPOSED COMPLETION DATE a I26 DISPOSITION CONCURRENCE: l 9 DATE QAR REVIEWER PQAE (ASME ONLT) DATE
- 27. DISPOSTION ACTION TAKEN:
I I
.ng ..
- 28. METHOD OF DISPOSITION VERIFICATION 29. QAR CLOSED BY wyo un PFQCE (ASME ONLT) DATE ACCEPTABLE UNACCEPTABLE, SUPERCEDING QAR ,
ndVbvLJPnD
. i e'=- >NIDUuto PROJECT RS-00026
.QunQn ASSuRAmCE~ oEPAninENT
~
QU ALITY ACTION REOUEST
- 7. DATE ISSUED: 8 REY:. i 9/29/83 RECEIVED v
- 1. REQUIREMENT- Deviation. Request.. No. 80, dated' Aptil_25,_1983, for 9* PAGCl . 0F 2 OC T 1 1983 .
Devidtion of Paragraph 5.7.3 of MPQAD procedure Il-3M-1 "Qualifica-O. ASME REATED ticn cnd Certification of Inspection and Test Personnel", states in C P. Co. Legal part; "Each candidate for Level I or II certification shall demon- r- i strcto to the examiner his capability to inspect in accordance with L.J YES X NO ehm Pocf/PTP and en neonsre che 4nenerP4nn (Rae Enneinismeinn Rhame i
- 2. DEFICIENCY: Contrary to the above, Performance Demonstration Records for Employee ID numbers CP Co-SAI-719 and CP-VLT-548 illustrated the following: 1) The results of Performance , Demon-stration Record for PQCI 7220/UP-C-1.009, Rev. 6 " Fabrication of Structural Steel and Misc. Steel ,
Stool Sets and Misc. Items 'for Metal Lagging," dated June 28-29, 1983, for employee CP Co-SAI-719 , Loval II evaluation, revealed an unsatisfactory Performance Demonstration. Rasult's of subsequent Performance Demonstration for PQCI 7220/UP-C-1.009 Rev I* -. ~ E'I 6 " Fabrication of Structural and Misc. Steel, Sets ah.M.isc. d It cnne 4 n,,me4nn ems for<h..e3 YLS N05 -
- 3. CAR ORIGINATED BY: 4. DISCIPLINE / DIVISION /SECTION 5. RESPONSE DUE DATE* 12. . REPORTED TO MPQA S. P. DePill.o Civil /MPQAD - Soils MNAGER:
Quality Services 10/11/83 DATE N/A
- 13. ACTION ITEM NO: 15. ITEM PRIORITY: 17. S/U CODE: 19 ACTION ORGANIZATION 20 QAR REVIEliED BY:
U-00286 -3 PCMOR MPQAD - Soils JKMeisenheimer hb
- 14. DISCIPLINE: 16. TREND CODE: IB. RESS CODE: 21. DATE:
- 22. CAUSE:
C R-5 [ 23 PROPCSED CCRRECTIVE ACTION:
'9- M -6 5 24 RESPONSIBLE ORGANIZATION / PERSON: -25. PROPOSED COMPLETION DATE
~26 DISPOSIIION CONCURRENCE: !- QAR REVIEidER DATE DATE PQAE (ASME ONLY)
- 27. DISPOSTION ACTION TAKEN:
e
~'
3 METHOD OF DISPCSITION YERIFICATION 29. QAR CLOSED BY MPQAD DATE PFQCE (ASME ONLT) DATE ACCEPTABLE UNACCEPTABLE SUPERCEDING QAR , M-4/1A (Rev 1)
- . .- - . . - _ . - - = . _ - . _ - . . - _ - . . . .
Q4R Not
.-.. . RS-00026 MIOUMB PROJECT
' qudm AssuaAmer nEPAmENT QUALITY ACTION REQUEST onit ItEY:
CONTINUATION SHEET 9/29/83 0 PAGE 2 0F 2
- 1. Centinued reports. The results of the Performance Demonstration shall be documented on the Performance Demonstration Record (Attachment B).
Individuals administering Certification Examinations for PQCI performance Demonstrations shall ne os rottows: ... .
- j R: medial Soils - MPQAD-QA Level II or Level III are acceptable. Personnel assigned to QC may give examinations provtaea cnat seentet yu personnet ao not certtry otner secntet yu personnet.
l Any escond exam shall be administered only by MPQAD-QA."
- 2. Cantinued .
for Metal Lagging," dated July 8, 1983, for employee CP Co-SAI-719, Level II evaluation, revealed c satisfactory Performance Demonstration. However, the Performance Demonstration was admini-storod by MPQAD-QC and not administered by MPQAD-QA.
- 2) Pe formance Demonstration Record of PQCI 7220/C-2.22, Rev. 2 " Inspection of Field Fabrica-tien of Re-Steel for Au'x. Bldg. Underpinning," dated Mayl8, 1983, for employee CP Co-VLT-548, Lev 11 II evaluation. revealed that the employee was unsuccessful on his first Performance D:monstration prior to satisfactory passing the Performance Demonstration on May 18, 1983.
- Howsvar, the Performance Demonstration dated May 18, 1983 was administered by MPQAD-QC and not
, ed?.inistered by MPQAD-QA personnel. -
, 3) A separate Performanc.e Demonstration Record documenting'the unsatisfactory results of the
.Parformance Demonstration conducted prior to the May 18, 1983 Performance Demonstration, for
! capicyee CP Co-VLT-548, is not available. It should be noted that the unsatisfactory results l were documented on Performance Demonstration Record dated May 18, 1983 (See Item 2). l t l l j, i e M-4/18 (Rev0)
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MIDI PE0 JECT 'rHISICOP.I . REPLACES LOST-ORIGINA'
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17 "usit asSuRaucz *~*' ""*W ' " , . MTE ISSUED
, . ,,,, . T U-E3 18 . REY 1
,,- ' Dz?Ai w a NONCONFORMANCE REPORT " no 4.u.k s -
a g . NYf4 ' ace ' i or RECEIVE' A. ,w.b I ITEM LOCATION - .. . OCT 1 1983 Scrated Water Storage Tanks 1760 and 2T60. Ringwall foundations e o r% rent 2 ITEM CRAWINE/PART.MO. 3 ITEX PART HAME . 4. ITEX SERIAL XC. C-1154/NA - Grout - NA __ 5 ITEM DESCRIPTION . l Grsut placements in BWST Tanks 1T60 and 2T60 Ringwall foundations for 1" diameter grouted bolts. Grout p'lacements are 2i" diameter and 10" deep *. ,.
, . ... . .4 6 7 ITEM STARTUP STSTEM XQ. .
7 REFERENCE DOCUMENT , , . . . , . ,
. 8 ASME A.X.I.' REQUIRED .,,
...- '860A Specification C-231: ? u -- :- - O TES O NO -- O 3 If:SPECTICM RECORD NO.- LDE N0. REY No. - 10 RESPONSISLE OREAXIZATION -
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11 McMC . f @ 'CONST "NO-lD REi. EASE FOR IRSPECf? .1 $$'-~,0KFORMA,MCE DISCOYERED DURINE:
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pgg gp -u ;:..g :;- g . O .-RECEIYIME 3 g TEST,. *." -Turnover.cDlhei] FINAf
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W. ;.7 %. q.;,;. :. . . s. 9.~ Sp;cification C-231, Revis' ion 26, section 18.4 states; "Nonshrink grout.placemerits ' . chall be sound and free from bond seperation and hollow sounding areas." - . s . 13 i;0NCOXFOR.MMCE -. . Contrary to the above; groot placements-in the ringwall foundations of the Berated . Wnter. S,torage Tanks have developed cracks leaving the acceptability of this grout for its intended use indeterminant. The grout was placed in 2}" diameter, 10 " deep . holes for 1" diameter anchor bolts. The cracks are 14 radially extending from the anchor bolts. NCR8RIGIgTEDBT(Pr OM) Some of the grout placements have subsequently been chipped by construction in order to remove the cracks, k[ 0(./ 9-/5-gj MTE however there is no acceptance criteria in the 15 NCR CRIGIHATED ET (DISCIPLINE) cpacifications that address removal of cracks . in grout. , bod 5 bl 6N C WI[ 4 20 NUMBER OF HOLD TAES (IF APPLIED) 21 LOCATICN OF HOLD TAES One en the north face of each BWST tank ringwall Two(2) Iouncation. 24 ACTION ITEM NO. 26 . ITEM PRIORITY CODE NO. 28 MCR REYIEVED BY: 22 PCTUTIAL50.5S(e) O TES S NO u-00253 i QLP.@.7q,,,g 25 DISCIPLINE: 27 TREND CODE DATE:
'23 REPORTD TO MPOA NAMACER ; m it N 4 C-r - R-4 9-K,- O I
CONTINUED ON R.IVERSE F-23/1.A (Rev 1)
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NCRd S-001491- pu 29 CAUSE . . .
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G R o u t- C R AC_KT M.G.; , . A C.C 0%D T. .M, h.
. To mgs yu (FDRM M i: 113 G A \ h ' ' - . 'T 5 - WS M ALL.N C. AWL E D BV- T V wp' 7 MOISTURE, twoutBER CM ANCbi G1 LOC . AT La%I C.R ' A F F E.C.T A MBRE ., R APID TME R ATE E.X PC% ED TWAM Of TWE g~.
M Ass, I \.) E. IL A S,C C oM C_RE.T E. ...D - 1 ' 30 PROCESS CCRRECTIVE ACTION . - O TEs G io ma xo- . 31 RECCVINDED DISPOSITIOM . 32 COMDITIO M RELEASE O REwcRx .' O SCRAP./ REJECT REPAI'R
%USEASIs 0 TEs G no 1
l 31A ADDITIONAL INFOR.% Tion AC.C.ORD T M 6 'T C MAMR1: ACT GRE.O1 LT. T E.R h T u. w, r l (MAS'T E R BLLTLt E R5, FORM MF 7 \3 G - \ g ) ... TWE ATTE AR A N C.E OF A13 OC C AS,T.OM AL ' R AT.R\'I". t R A C.% S%ou.L3 M QT BE.- T AKEI4 C.DMC.ERM . ,M, E - As A MA t tER 6F T 3 .' - ^~.. C.OMT Y P G. 3 . 33 DISTRIBUTIDM FOR ACTICA , ..... , EME MT.EEIMG
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}H A L fA f7[3/n O L -u! 9 :.6 23 PROJECTFIELDEMy1EER' CATE KPQAD CONCURRENCE. KLD y.2 TE MN Ytb PFQCE (ASME)
,-x-u DATrg Nh 1 . M Lb 9 - 2 $~ bb i -
y 7/gpg3 P@! (ASME) DATE Ms/ #A O /c M.3
' LEA VOT.5IEM CRE' ,' DATE ~
NA ktd y_ zt-p CP Co SMO (for tmed ovei syster.s) DATE d gg p7gg; l
. A.X.I. (ASME) DATE 35 DISPOSITICM ACTIDX TA1:EM
' L\S E ' IM 'T.S NfA um stA
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l 36 P.ETHOD OF DISPCSITICM ACTICM YERIFICATICx 37 NCR C 05ED BY % &
; ESULT OF DISPCSITIDX ACTICM VERIFICATICX IF UNACCEPTABLE, REFERENCE M i-2[Y XPQAD DAR C AC EPTABLE O exACCtPTAstE I KLb 9- 26-83 NA rcd 9-26-33 ii A.x.I. v5.2) =R l! -
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~
S- 000193 Q6ALITYAssumANCr . 1-2.1-53 arv1 h DEPARTMENT
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DA:zIssurn/C . , , , , ,O _d NONCONPOEMANCE REPORT -N 1-u -5.) CONTINUATION sEZZT A 1 OF m.oC_x atA (OoMt't) '
"'THESE C.R AC.,KS ARE OF MO STRac. TuRM_ ST.G M T.F I C. AM CE A N'D DO mbt D E T R AC.T F R.oM 'T W E_ -' mom suRT.M w NIERTICAL su? PORT PRO M1b E D EV TwE G %ou.T . . . " ,
- EASED OM LORT.TT E.M T.M ST Ru,C."T I.Q M EM PRO'J EC.T EMGT N EE R IM G . APP Rb AT M ATELN 2S' BF TWE G R ou T.ED 5U.RFACES E K d T. BIT 1 M6 C.RACVi R AN) ? BEEM C.wI??, En TO A 'D E.PT R O F' OME T M C.M (M AK)! MOM 6V TwE CR AC.KI MG' ? P"M P 7 R AT ED . DEET ER.
- T'M ERE FORE ' FTELD EN GT.M E.ERT M Lv t OE.1. MGT COMi'I~'bE R 7'RES E SUPER FT.C.T. A\. C.RAtWL TO R E. A
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! Pt ACING - . A!! the grout in a batch should be in place before any becomes unworkable. Place grout quickly 1 and continuously. Grout should be placed from only one side of a plate to avoid entrapment of as wnile grouting. Make sure grout fills the entire space to be grouted and remains in contact - -- with the plate throughout all of the grouting placement. DO NOT VIBRATE.
~
C11 RING . - f immediately after grout is placed, cover all exposed grout with clean wet rags (not burlap) and . keep these moist until grout shoulders are ready to be finished or until final set.
- I Naver temove f orms or cut back grout below underside of object grouted before grouthas hard-ened sufficiently to prevent penetration with a pointed mason trowel (i.e., final set).
s Following removal of mi.>ist rags and forms or finishing of shoulders, thoroughly coat exposed grout with Mastersea!*, Masterkure*, or MS-429 curing and sealing compound. I SUPPLEMENTAL INFORMATION - GENERA!. ! Before grouting, determine if there is excess vibration of the foundation or base pf ste caused by . I ns.arby operating equipment. Consider shutting down this source of vibration until after the * ( newly placed grout has taken final set. Excessive vibration c n cause settlement and bleeding and disturb the set. Vibration can be determined by observing any disturbance of the surface of water in a pan resting on the base plate or foundation to be grouted. Mix and place grout as closely as possible to the plate being grouted. Have sufficient manpower, ' materials and tools to make mixing and placing rapid and continuous. Where grout must flow f some distance, make the initial batch slightly more fluid than required; this lubricates the sur-faces and avoids blockage of the grout that follows. , , Place enetal banding for straps under large base plates before grouting in case strapping be-
" comes necessary to move grout into difficult areas. Do not strap grout which has already beeri t
, satisfactorily placed and has thickened. Rapid and continuous mixing and placing willminimize
) or eliminate the need for strapping.
MASTERFt.0W* 713 grout must be cured. Grout shouirters may be finished and left in place or . they may be beveled or trimmed vertically (flush) with the base plate, but.in either case, grout must be cured. Premature form removal or cutting back of excess shoulder grout can cause sagging of unhardened grout, causing loss of bearing between grout and structural memberit is intended to support. . . Shims should not be removed orleveling screws backed off until the grout hasattainedsufficient
! cad-bearing strength? . .
MASTERFl.OW* 7t3 grout is not intended for use as a floor topping orin wide areas of exposed shoulder around base plates. Where exposed shoulders are used, the appearance of an occa-sional hairfine crack should not be taken as a matter of concern. If they occur, these superficial cracks are usually caused by temperature and moisture changes which affect the exposed shoulder grout at a more rad id rate than the mors massive base concrete and the grout beneath - the base plate. These cracks are of no structural significance and do not detract f rom the non- - shrink vertical support provided by the grout if the foundation preparation, pre-saturation. placing and curing procedures givenin the foregoing instructions were properly carried out. , MMmRBUILDERS
@e 5 IMPeovtNG CONCRETE Wort.DvnoE
[ ~ r_.] : , , o ,~g.;(-e_.rG ct.rVELAN o. oHlo 441c2 w p -f Form MFrt3G.ig
- Registered Trademart .
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15 NCR No. S-00513
/ 'HIDT AND PROJECT 17 DATE ISSUED 18 REY quai.ITT AssunANCE
. DzrARTurnT , NONCONFORMANC'E ' REPORT 9/28/83 o e e' r r er =
PAgE 1 0F GCT 1 1983 C' P bm T nm,1 1 ITEM LOCATION Auxiliary Bldg., Elev. .583.5', 3 4'-2" South of H line, 2',-10 " East of 7.2 line (S4868.6, E297.1) .
~
2 ITEM ORAWINE/PART.NO. 3 ITEM PART NAME . 4, ITEM SERIAL NO. Dwg. C-218 Rev.8 N/A . N/A 5 ITEM DESCRIPTION Rainforced concrete beam in a 'Q' structure. 6 . ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCi: MENT 8 ASME A.N.I. ltEQUIRED NTSOR Dwg. C-211. Rev.5, & C-218, Rev.8 O TES E N0 9 INSPECTION RECORD NO. LGE No. REY NO. 10 RESPORSIBLE ORGANIZATION PIPR UP-3.35 01 0 Field Engineerine 11 NONCONFORNANCE DISCOVERED DURING: O DESIsN O RECEIVINE E CcNST O RE! EASE FOR INSPECT
. O POST IRSPECT- O TURNOVER O POST TURN 0 vex 0W DF O OVERIx5PECT 12 REQUIRENElfT -
As shown on Dwg. C-218, Rev.8 a reinforced concrete beam is poured in the location . referenced above. ' 13 NONCONFORMANCE Tha structure referenced above has been damaged by drilling a 6" d borehole approximately 2' into it. (1) #6 and (1) fil reinforcing bars are known to have been cut, and a third piece of, steel has been encou'ntered, but is indeterminate. The existing condition of the structure does not now meet'the requirements of Dwg. C-218. See attached sketch. 14 RCR ORIGINATED BY (PERSON) WA.A.Le 9~l8-23 DATE 15 NCR ORIGINATED BT (DISCIPLINE) c4v41 20 NUMBER OF HOLD TAES (IF APPLIED) 21 LOCATION OF HOLD TAG 5 Aux. Building, Elev. 634'-0", 4'-2" South of H, 1 2'-10b" East of 7.2 22 POTDfTIAL 50.55(e)- 24 ACTION ITEM NO. 26 . ITEM PRIORITY CODE N0. 87: l 28 NCRREJI ( 0 res @ N0 u-00283 1 / , , l hns // ) re I ! l23 REPORTD TO MPQA NANAGER 25 DISCIPLINE: 27 TREND C00E DATE:
! CATE N/A G R-5 9/28/83
\
CONTINUED ON REYF.RSE _ g i
29 CAUSE -
.y
,a .. .
' 1 30 PROCESS CCRRECTIVE ACTION '
OTES O so CAR NO. 31 RECCIMENDED DISPOSITION . 32 CONDITIONAL RELEASE O naORx 0 SCRAP./nEaECT OREPAI'R C USE AS IS O 1ES O NO 31A ADC"!ONAL INFORMATION 33 DISTRIBUTION FOR ACTIQM 34 DISPOSITION CONCURADCE , PROJECT FIELD ENEINEER DATE MPQAD CONCURRENCE, DATE PFQCE (ASME) DATE PQAE(ASME) DATE LEAD DESIGN ORE , DATE CP Co SMO (for turned ove'r systems) CATE - l A.N.I. (ASME) DATE
' 35 DISPCSITICM ACTION TAKEN 3C METHOD OF DISPCSITICN ACTION YERIFICATICN 37 NCR CLOSED BT RESULT OF DISPOSITION ACTION YERIFICATICM IF UNACCEPTABLE. REFERENCE SUPERCEDING NCR NUMBER MPQAD DATE 4
O ACCEPTABLE O uMACCEPTAstE I A.N.I. (ASM.E> Cm i_ i [u .
.. .. . WCl2.
- S-ooSIS . .
F. Z o r 2. 1
- @~
\ l l l l l . i Y Wf - BORGHoLEE _ . I C.obhCEET6 EEOCoouTEE.6,D '- - --- -- , AT 3. L . Eb S S. 6 ' (_t4 oT I l SHow4 ot4 AM'( DE.Aw'stJ6) . . . To. C. EL . SS 2. o # 6 TEEL EUC&SdTF_EE O E L. 381. S' r 0)% 40) *u REsAR. me.TtAu.t esmerseo - C /O f
. . . o3 . - - . . .. .. . - .
stem EuccouTEe_e n EL. SSo,1 ' - -
~o - - ' ' - ~ ~ " - ~
s W- ~'F4' T"YPE OuW.) Jowl M .. .t' . . . . 1 0
--
- 11 .. . . . . _ . . . _ _ . _ . . .
4 (o (TYP,) _ .O ._ . . . . _. _ - . . . l 0 9 1 i . . .. _ . . l l l l l t l^ l:
-- 4 SE.C.TI o M e.s.F. ow q . , C-2.18 , sect.T '
NIDtAND PROJECT
- 6. QAR NO:
RS-00024
- QUALITY ASSURANCE DEPARTNENT QUALITY ACTION REOUEST
- 7. DATE ISSUED: 8 REY:
9/28/83 0
- 1. REQUIREENT: U.S. Testing Procedure QCP-21, Rev.3, Section 9 p a t; G r.,1 v I. d IV.3.5 states: " Laboratory Technicians will'be responsible for _
affixing calibration sticker to the system indicating the 10 ASME RELATED OGi 4t0GJ celibration date, due date, and technician (s) performing the calibration. O YES UNfe. le9c2L
- 2. DEFICIENCY:
On 9/22/83, approximately i>s out of 23 hole's were completed during the Static Cone Penetrometer Tosts using the Hydraulic Load Cells calibrated with UST Procedure QCP-21 before a calibration stickar was affixed to the Load Cells. l II. POTENTIAO).55(e) i YES , nob
- 3. QAR ORIGINATED BY: 4. DISCIPLINE / DIVISION /SECTION 5.
RESPONSE DUE DATE 12. . REPORTED TO NPQA Q CP Site Management Office 10/7/83 DATE
- 13. ACTION ITEM NO: 15. ITEM PRIORITY: 17. S/U CODE: 19. ACTION ORGANIZATION 20 QAR REVIEVED BY:.
U-00280 5 - PGMOR Bechtel -
- 14. DISCIPLINE: 16. TREND CODE: 18. RESB CODE: Subcontracts 21. DATE:
G R-5 BSC 9-2.9-83
- 22. CAUSE: ,
23 PROPOSED CORRECTIVE ACTION: 24 RESPONSISLE ORGANIZATION / PERSON: 25. PROPOSED COMPLETION DATE l l76 DISPOSITION CONCURRENCE: 1 QAR REVIEWER DATE PQAE (ASME ONLY) DALE
- 27. DISPOSTION ACTION TAKEN:
l . l 28. METHOD OF DISPOSITION YERIFICATION 29. QAR CLOSED BY
~ MPQAD DATE PFQCE (ASME ONLT) DATE ACCEPTABLE UNACCEPTABLE SUPERCEDING QAR ,
M-4/1A (Rev 1)
1 RS 00025 ! JDtAMD PROJECT c mpsuuMCE DEPARTMEXT QU AL!TY ACTION REQUEST 7. DATE ISSUED: 8 REY: . l l 9/28/83 RECEI9Rn i REQUIREMXT' Bechtel Field Instruction FIC-5.100, Section 6.1.3
~ . s. PAGE 1 0F 2 l cratos in part; "Any structures or known utilities in the prox- T J 1993 10 ASMF RELATED imity of the proposed excavation shall be noted". Section 6.3 C E. CO. Legal sectes in part: "Any structures or utilities which will be encoun-tored within the confines of the excavation or in the proximity of O YES N0 th, excevation will be noted and initialed (Continued page 2 of 2) . DEFICIEhCY:
C:ntrary to the above requirement, a reinfo'rced concrete beam shown on Drugs. C-201, C-2d2, C-210, C-211 and C-218 was not noted on excavation permit #EP-235, resulting in damage being duna to the beam. .
, 11. POTENTIA'N.55(e) l l
YES NOk I. QAR ORIGIKATED BY: 4. DISCIPLINE / DIVISION /SECTION 5. RESPONSE DUE DATE' 12. . REPORTED TO XPQA 1%KACER: [ _ ,, [ MPQAD - Civil - QA .10/5/83
- 19. ACTION ORMMIZATICM 20 DATE (SR rY EVED N/A
- 3. ACTION ITEM MO: 15. ITEM PRIORITY: 17. S/U CODE:
U-00284 1 NTSOR Bechtel Field Soils , f Organization
- 4. DISCIPLINE: 16. TREND CODE: IB. RESB CODE: /21. BATE:
G R-5 BFSOC 9/28/83
- 22. CAUSE: 23 PROPOSED CORRECTIVE ACTIOM:
l l 24 RESPOM515' _ E ORGANIZATIOM/ PERSON:
- 25. PROPOSED COMPLETION DATE l
126 CISP05;iiGh CONCURREMCE: CATE PQAE (ASME ONLY) DATE QAR REVIEWER ' 27 DISPOSTICN ACTION TAKEN: ZS. METHO': C.: D!SPOSITION VERIFICATION 29. QAR CLOSED BY MPQAD DATE ! PFQCE (ASME ONLT) DATE ACCEPTAELE UXACCEPTABLE b SUPERCEDING QAR , M-4/1A (Rev1)
r;r AssuaAxcs ouAnmENT QUAL 1TY ACTlON REOUEST cATE: ary: CONTINUATION SHEET 9/28/83 o l PAGE 2 0F 2 Recuirement (Cont'd.) , undar the ' Remarks' section and the appropriate drawing numbers noted'therein". l t l . l l - . l l l* i i l l l i
# M-4/1B (Rev 0)
l
~ ~~
, '11DLAND PROJECT RS-00020 .
GUAlITY ASSURANCE DEPARTMIXT d' N REQUEST 7.
, DATE ISSUED: 5 REY- ,
9/27/83 9 E C lwd-U d
- 1. REQUIREMENT: 9 AWS D1.1-80,-Fig. "S.22.1 '.(Fillet weld break and macroetch test PAGE 1 '0F ~
L 4 -~ 4 1983 ' picte) requires that the velder make a 5/16" single pass fillet 10 ASME REIATED wald with a start /stop near the center. v.R Co.LegCl O rES NO
- 2. DEFICIENCY:
Contrary to the above; the test coupons o5 welders MI-02 and MI-5 (Mergentime Welders) were using a multiple pass technique, and were accepted. This discrepency was noted only alter consultation with AWS personnel regarding Figure 5.22.1. .
- 11. POTEXTIAO).55(e)
YES _ N0k 1
- 3. CAR RIGIKATED BY: 4. DISCIPLINE / DIVISION /SECTION 5. RESPONSE DUE DATE' 12. . REPORTED TO MPQA g/ Soils QAE Welding 10/14/83 DATE N/A i 13. ACTION IYIM NO: 15. ITEM PRIORITY: 17. S/U CODE: 19. ACTION ORGANIZATION 20 C R REVIEW ~ BYO h
U-00276 4 85 FSO Welding ,
- 14. DISCIPLINE: 16. TREND CODE: 18. RESB COD'El Department 2fl M- 9-yf3 G R-9 BFSOC '[7'h 3 l 24. CAUSE: 23 PROPOSED CORRECTIYE ACTION:
24 RESPONSIBLE ORGANIZATION / PERSON: 25. PROPOSED COMPLETION DATE
~26 DISPOSIIION CONCURRENCE:
QAR REYIEWER DATE PQAE (ASME ONLY) DATE
- 27. DISPOSTION ACTION TAKEN:
- 28. METHOD OF DISPOSITION VERIFICATION 29. QAR CLOSED BY
- MPQAD DATE PFQCE (ASME ONLT) DATE ACCEPTABLE UNACCEPTABLE O SuPERCEDINs QAR ,
M-4/1A (Rev 1)
~
Q){f - $$~000BLQ m a of y l. WELDER PERFORMANCE QUALIFICATION TEST RECORD' WR 1
. \
WELDER'S NAME b V'. *
, _ SOCIAL SECURITY NO.
2 f" 9 - 5 C, - SYo3
- -~ ~
CRAFT 1E BADG'EU~O'. @ 4 9 (en gN bIasm -I
,_ 0 1 WELD PROCESS wow _gTD. W L-2 'pem c2 PR OC. NO4 Dl A T h 13a v [,. - (SIM)Cy. )
TESTED BY G M ' OC*'"* W N'C O JOB NO. 7220 brios m 12na ur MATERIAL.5PECIFICATION SA-36 to M *M of P-NO. 1
- To PWO. I PLATEECEGTTHICKNESS USED 500 PIPE SIZE W '
DIAMETER PIPE QUALIFIED FOR: . THICrNESS RANGE QUALIFIED FOR: MIN. AM uAx, W MIN. W ' MAX. W E L ECTRICAL CH AR ACTERISTICS . CURRENT T POLARITY DD FILLER M ATERIAL
- BARE FILLER METAL ASME SFA NR p.No. M
! AWS CLASSIFICATION @ COVEREO ELECTRODE ASME SFA 51
- FWO. 4
( ' L AWS CLASSIFICATION' E-701R' t ELECTRODE MANUFACTURER QR TRADE NAME NN l- WELD MATERI AL SHIELDING GAS E PURGE GAS W BEVEL ANGLE M SINGLE OR DOUBLE GROOVE W BACKING STRAP W CONSUMABLE INSERT W j H E AT TR EATM ENT 50 POSTWELD HEATTREATING HOLD TIME @ PR EH EAT 'F. MIN. POS1 WELD HEATTREATMENT *F MIN. N - To *F MAX. @ GUIDED BEND TEST RESULTS . PIPE - h NO. l EPECIMEN R ESULT POSITION NO. SPECIMEyM Axl3 OF PIPE '5G hE AXIS OF p ROOT OR SIDE ROOT OR SIDE HORIZONTAL C Ax13 OF PlPE SG - 45'NF W 4 FACE OR SiOE '2G N PLATE EPECIMEN j, ME56 l l l SPECIMEN I NOOT ORg FLAT _ VIRTICAL J.AeT15S&lDE F ACE OR SiOE N 3G HORIZONTAL Pillet W1d %2k+ act A C.C OVERM ' ROOT OR 510EN m 2P 1:3 r , ot e.h - $Q C.C. FACE OR SIDE l N QUALIFICATION BY RADIOGRAPHY W RESULTS W POSITION @ ACCEPT STD. "D j-We cenify est e. rat m.m mad la els r ors = o, et and e. toit mies mr prep.r.d. =ld.d and sermd In =:. orts ac.
=Im e. rwauir. menu of:
SEc r!ON lx, AsME CODE O
- AWS S .
onlGINAL TEST'O RETEST E PASSED (3 FAILED D REMARKS: D"n"accio" N f \
/2>au as, e. .s lo - VS N u :rh .~ .:la M 4 -$&th w.is.r .x,=t;en m. ink.m. c 9NN 3 re on nr r bd-Signed ter (f -- 'N
- O ATE TESTED
./ .J Reviewed and accep'ted by: 1.',ekanf]LCO a CyELm/- WELDING %_ / ,g$5'ER '
- n. $U!o Paviewed by: 1:PQAD % . LA a,yy.g3
_. ___ , __ _ _ _ _ Paviezed by : ,C q vg(/ -
GM- ts-cocao 8 3 h' WELDER PERFO3MANCE QUALIFICATION TEST RECORD WR-1 WELDER'S NAME b A-r% b 4. M . SOCIAL SECURITY NO. 8M *N '* D/ V3 CRAFT.- I LU SADGE'NO.O b "S? - gg T* I WELD PROCESS R" W ETD. Y'M V"' A PROC. NO. PI- A-T b um* l. (FIEUCT/) TESTED SY G M o44/ - Me/cd JOB NO. 7220 LOCATION W dl W HT MATERIAL. SPECIFICATION SA-36 to 9A-M of PWO. 1 To P.NO. I PLATE 23RGETMICKNESS USED 500 PIPE $1ZE @ DIAMETER PIPE QUALIFIED FOR: THICKNESS RANGE QUALIFIED FOR: MIN. NN uAX, W MIN. @ ' MAX. ND ELECTRICAL CHAR ACTERISTICS l CURRENT T POLARITY DD FILLER MATERIAL BARE FILLER METAL ASME SFA NR F.NO. NR AWS CLASSIFICATION @ COVERED ELECTRODE ASME SFA 5.1 - p.No, 4 AWS CLASSIFICATION' F-7018' ELECTRODE MANUFACTURER OR TRADE NAME NN WELD MATERIAL SHIELDING GAS NR PURGE GAS @ BEVEL ANGLE NR SINGLE OR DOUBLE GROOVE E l BACKING STRAP NR CONSUMAB LE INSERT @ i H E AT TR EATM ENT O PR EH EAT 'F, MIN. 50 POSTWELD HEATTREATING HOLD TIME @ POSTWELD HEAT TREATMENT *F MIN. NR - To'op uAx, w GUIDED SEND TEST RESULTS PIPE - l l NO. l SP ECIM EN R ESULT POSITION NO. , SPECIMEQM AXIS OF PlPE '5G h 0E AXIS OF p HORIZONTAL O. ROOT OR StoE >c# ROOT OR SIDE l AXIS OF PIPE SG -
'2G N 4 5'Ef*C l FACE OR SIDE l
l PLATE SPEctM EN
--REs6 l I
SP ECIMEN l FLAT ' VERTICAL ~ MOOT OR F ACE OR 5 TOE N_ 30 WV4EID E HORIZONTAL Till ot Y*al d Tb-o@+ se+ 4 c. C QVERH '# ROOT OR SiOEN m 2? 18, , . a + ,.h 4cC F ACE OR SIDE { N l l QUALIFICATION SY RADIOGRAPHY ND RESULTS W i POSITION @ ACCEPT STO. "D We certify est the str.smenta made in this ruport art comet and the tast mids w-t prupered. mided and tsstad In accordance vetth the requirements of: SECTION IX, ASME CODE O AWS S . OTilGIN AL TESTR RETEST C PASSED E FAILED D R EM ARKS: Dmmeci em Th . , ,
^ ' ' ~ ' ^ ' . @ Oca is 3 CIv o.coE 6 In o- V.S Grlle h LSD1 w Weleer ova!.Ticaton maintanance rword on twerw side. [/ C DATE TESTED 7 "If Y Signed W ~ '
- 5E EL WELDih W
*K"' EER l
Reviewed and accepted by: l'arg CO gj,/_/QO,~ _ l U2CNo Reviewed by: l'PQAD . u i J,. ,. 4 f,p _f3 l Reviewed by: QC fg
hkb" kS~0CC,2O 97. Y ofW
~ :l ' '
~
~. a. .. . nc;tcis. Lucts:smt:a C;t.5'.= t.*5 mo c:nsnucncu-Y E E ,r ORAL COMMUNICATIONS RECORD "
* ~ ~ " * * " " "
c=r m OCR-00014-A
* ' ~ ~ .- Q/di O T2 .._ ~r .-
a__ 1 e i
. ;' .x:: e ey _ 9/23/83 3.,; re. , C , a Kevin J. Ti:mnons
-[j 2 e w-- 1;30 PM e:m an. ts) Mr. Ervin Seel of the American Welding Society p
- d. m.r n' Kevin J. Timmons 4.pt, -ry in Miami, Florida.
.1
.t .
'! .s.::=s u /ca c i_- :: ::: =mm Application of Section 5 of AWS D1.1-80 at the Midland Jobsite
- i . .
;c, t .]
u.l
-4
.a s:ns.= 2 N Our cuestion to AWS was~as follovse Must the velders test counon. shown
;. 4 - v 4 ,,,.. s.99 m w. v.3a.a ,,.4,e , e4 .,. , . < / w' < 4 , 3 . t.. i n n,. .. ig from Mr. Erwin Seel, was that it was indeed tile " intent of the code to re' strict
, this test to a .4 1. enns v.3d.
4 i l i . I .J 1
.I 4
'i : ii
- is j
l
- /* ' 'MIDUut0 PROJECT 6. W NO:
RS-00023 QuAtm mRAnCE DEPARTMENT QUALITY ACTION REOUEST
- 7. DATE ISSUED: 8 REY:.
l 9/27/83 RECEIVED [ 1. REQUIREENT: 1) MPQAD F-2M, Rev.6, Para. 5.1.2 states in part: 9 PAGE 1 0F 2 "Th2 MPQAD originator (or the MPQAD representative for non-MPQAD s mcr 4 1983 I originated NCRs) shall . . .b. Apply hold tags using the forms and 10 ASME RELATED instructions illustrated in Attachment 7.3 ..." C. P. Co. Legal (Continued page 2 of.2) O rES n NO
- 2. DEFICIENCY: Contrary to Requirement #1, the hold tag for NCR S-00510 vas placed by other than MPQAD and contrary to Requirement #2, the n'onconforming material was destroyed instead o'f csgr:; gating or tagging. Contrary to Requirement #3, MPQAD will be unable to verify implementa-tion of the disposition as*the material was already destroyed.
- 11. FUTEKTIAOp.55(e)
YES nob IG TEDhY 4. DISCIPLINE / DIVISION /SECTION 3.[QA
- 5. RESPONSE DUE DATE' 12. . REPORTED TO MPQA
'g
- PANAGER:
( MPQAD - Soils - QA 10/13/83 DATE N/A
- 53. ACTI6MMTh NO: 15. ITEM PRIORITY: 17. S/U CODE: 19. ACTION ORGANIZATION 20 QAR PIVIEWED BY:
U-00279
- 14. DISCIPLINE:
6
- 16. TREND CODE:
PGMOR
- 18. RESB CODE:
Bechtel Field Soils Organization
- 21. DUE:
[ C R-6 BFSOC 9/28/83
- 22. CAUSE: ,
23 PROPOSED CORRECTIVE ACTION: i ! 24 RESPONSIBLE ORGANIZATION / PERSON: 25. PROPOSED COMPLETION DATE ' ~26 DISPOSITION CONCURREMCE: QAR REVIEldER DATE PQAE (ASME ONLT) DATE
- 27. DISPOSTION ACTION TAKEN:
r ..3 s
- 28. METHOD OF DISPOSITION VERIFICATION 25. QAR CLOSED BY W@D MR PFQCE (ASME ONLY) -DATE l
ACCEPTABLE UNACCEPTABLE SUPERCEDING QAR , , P-4/1A (Rev 1)
* * * 'IIIDUutD PROJECT . RS-00023
. qual M 415URANCE DEPAR D ENT QUALITY ACTION REOUEST DATE: REY:
CONTINUATION SHEET 9/27/83 o PAGE 2 op 2 ii !! B1cck #1 Requirement (Cont'd.) l.l Raquirement 2: MPQAD F-2M, Rev.6, Attachment 7.3 states in part; "WHen size and/or inst.a11ation i
, are nst prohibitive, nonconforming items reported on NCRs shall be segregated from conforming itsca by use of segregated storage... or other appropriate means to prevent inadvertent installation or use of the nonconforming items".
Rsquirement #3: MPQAD F-2M, Rev.6, Paragraph 5.1.13 states in part; "The assigned Inspector shall: a. Verify the completed implementation of the approved dispositions...". t t ( e il fj. . e I ( l l l [ i
. e r
l r
^
M-4/18 (Rev 0) l l
MIDLAND PROJECT
, . s.- QAR no:
*s-00011
.urLITY ASSuRAxCE DEPARTMENT Q U A L'ITY . A CTIO N ' R E O U E S T 7.
DATE ISSUED: 8 REV:. 10-01-83 0 I*
- PEP 4.49.'1, Rev. O, Section 6iO', states in part:"An 9* FAGE 1 0F R1E C E IV E D SCN, once issued, shall not'be revised." PEP 4.49.1, Sections W.
3.5,3.7, 3 8, requires review and. approval by the Discipline ASME RELATED OCT 11983 4 Group Supervisor, Project Quality Engineer, MPQAD and the Project Quality. Asssurance Engineer. ' @ YES C 60Md
- 2. DEFICIENCY:
SCN 13013 to Specification G-27, Rev.19 was originally issued on 9-15-83 as a ens page SCN. On 9-30-83 SCN 13013 was revised and reissued as an 11 page SCN. Also the revised SCN does not show evidence 'of review and approval of the changes by the personnel who originally reviewed the SCN. NOTE: This is the second occurance of this problem in 5 months.
- 11. POTENTIA O L55(e)
Referene.e issuance of SCN 13005 for G-27 on NCR-M01-9-3-060.
- 3. IGI TED Y 4. DISCIPLINE / DIVISION /SECTION~ 5.
RESPONSE DUE DATE 12. . REPORTED TO MPQA
- MANAGER:
,, M PQAD Soils QA ,10-14-83 DATE N/A iM MLYIdq/h M0: 15. ITEM PRIORITY: 17. S/U CODE: 19 ACTION ORGANIZATION 20 QAR REVIEWED BY:
U-00295
~
- 24. DISCIPLINE: 16. TREND CODE: 18. RESB CODE:
"" "8 21. T1 ATE:
G K-9(1) BPE (o- (- g 3
- 22. CAUSE: ,
23 PROPOSED CORRECTIVE ACTION: Z4 RESPONSIBLE ORGANIZATION / PERSON: 25. PROPOSED COMPLETION DATE . a l
~
26 . DISPOSITION CONCURRENCE: QAR REVIEWER DATE PQAE (ASME ONLY) DATE l { 27. DISPOSTION ACTION TAKEN:
~
j - 5.- , 25. METHOD OF DISPCSITIOM YERIFICATION 29. CAR CLOSED BY l l l - MPQAD OATE PFQCE (ASME ONLT) *DATE l ACCEPTABLE U.uCCEPTABLE.O SuPERCEDINs CAR , l
- s. Q u No:
MIDLAN PROJECT RA-50030 .
.QU ALITY ACTION REQUEST quRLITY AssWWN2 DEPMTMNT
- 7. DATE Issued: 8 REY: .
10 / 3 / 83 RECEIVED
- 1. REQdISENT: PQCI UP-C-1.014 Rev 2 Secti,on 1.'1 states. . . 9* PME I 0F .
5 1983
" Reviewed the " Reference Criteria" to assure -that all M. ASE REATD rsquired criteria is listed...and verify that the " Reference C. P. Co~ Legal Criteria" is understood. TES ** m
- 2. DEFICIS CT: Contrary to the requirement,. CQCE did not sign-off prerequisites prior to psrforming inspection. QCIR UP-C-1.014 Log No 208907 ,
- 11. POTENTTAOi.55(e)
Y= _. =E D 3.. QAR MIGINAT D BT: 4. DISCIPLIE/L'1YISION/SECTION 5. RESPONSE DUE DATg- 12. RFFORTED 10 prQA
'"8
- K A Mcdonald MPQAD/T/O-PAD 10/ 10/83 MW N/A
- 25. ITEM PRIORITY: 17. 5/U CosE: 19. ACTION ORGANIZATION 20 QAR REYIDED BY:
- 13. ACTTOR ITEM NB:
S03280 6 PGMOR Soils QC y p
- 14. 015CIPLIN: 16. TREM CODE: 28. REIR CME: 21. DATE: ,
i P R-s Soils-QC lO-4-83
- 22. CAU3E: Z3 r=urvaam Quum64IVE ACTT,0N:
Z4 RESPOK5IBLE OREMIZATIWl/rsasms: 25. ruurvass um+sETIM DATE . 3 . DIaruaITION -- *: - QAR REVIEMR DATE PQAE (ASE ONLT) DATE
- 27. DISPOSTION ACTION TARIN:
- 25. METHOD OF DISPOSITION YERIFICATION 29. QAR CLOSED BT l
i PFQCE (ASME ONLT) DATE ACCEPTABLE UNACCEPTABLE SUPERCEDING QAR , u 4/1A (Rev 1)
- 6. QAR RO:
MIDLAND PRGKCT - RA-00008-HV QUALITY ASSURANCE, DEPARTMENT QUALITY ACTION REQUEST 7. DATE ISS'KD: 8 REY: 10-03-83 O
- g. "
L REQUIREMENT: PACE 1 0F
]CI P-2.30, REV.', ATTRIBUTE 3.5.6' stat'es- " Pipe clamp (verify g g 3 g3 toad pin diameter, stock size, and C or S dimension)."
Q TEs CWA egal L Z. DEFICIENCT: , Contrary to the above: The stock size of the pipe clamp installed on Hanger 2ECB-3-2.H3 does not conform to the manufacturer's catalog dimensions (see'NCR A-00052-HV). The attribute was accepted without comment by the QC inspector who performed the reinspection.
- 11. POTDITIAO 2.55(e)
. M_ NS ,
- 3. QARldIGINATED BT: 4. DISCIPLINE / DIVISION /SECTION 5. RESPONSE DUE DATE ' 12. . REPORTED TD MPQA MANAGER:
Larry Robinson PAIE - Mech. 11-03-83 DATE N/A
- 15. ITEM PRIORITY: 17, 5/U CODE: 19. ACTION ORGANIZATION '20 QAR REVIEWED BT:
[AciaW ITEM MO: S03291 5 2BNA MPQAD - QC [
- 21. DATE:
- 4. DISCIPLINE: 16. TREND CODE: 18. RES3 CODE:
'M I-1 BOP OC M 10-03-83 i Z3 PROPGSED CCRRECTIVE ACTION:
- 22. CAUSE:
j 24 RESPONSIBLE ORGANIZATION / PERSON: 25. PROPOSED COMPLETION DATE . t I l . 16 DISPOSITION CONCURAEMCE: l DATE PQAE (ASME OMLT) DATE I QAR REYIEhER
- 27. DISPOSTI0M ACTION TAKEM:
i 29 . QAR CLOSED BY
- 28. METHOD OF DISPOSITION YERIFICATION
~
MPQAD DATE PFQCE (ASME ONLT) DATE ACCEPTA8LE UNACCEPTABLE O suPERCEDIMs QAR . M-4/lA .(Rev 1)
MIDUutD PEJECT . RA-00009-HV quat m ASSURANCE DEPARTMENT QUALITY ACTION REOUEST 7 DATE Issued: a REY: 10-03q3gg y n,0, _
- t. REQUIREMENT: 9 pAgE 1 GF 1 ni -me, P-2.30, REV.1, ATTRIBUTE 3.1.60 states: Verify locking devices 10 AsME RELATED are in accordance with Attachment #7, Pg. 11, which states in c part: To prevent hanger assemblies from loosening during opera- C TEs *bggd-no tions, all threaded connections....shall be secured....
- 1. DEFICIENCT: ,
Contrary to the above: The jam nut on the sway ' strut assembly is unsecured. (See NCR-A-00053-HV) The attribute was accepted on QCIR # P-2.30-2-634-5-27 Log # 208157, without comment by the QC Inspector who performed the reinspection. H. POTENTIAOLs5(e) Tts _ noE
- 3. QAR ORIGIMATED ST: 4. DISCIPLINE / DIVISION /SECTION s. RESPONSE DuE DATE' 12. . REPORTED TD MPQ4 MMAGER:
Dennis Snyder PAIE - Mech. 11-03-83 DATE N/ A 19 ACTION ORGANIZATION 20 QAR REVIEWED BT:
- 3. ACTION ITEM NO: 15. ITEM PRIORITY: 17. sit! C00E:
503292 5 2ALA MPQAD - QC f
- 16. TREND CODE: 18. RE58 CODE: '21. DATE:
- 4. DISCIPLINE:
M I-1 B0P OC M 10-03-83
- 22. CAUSE: Z3 PROPCSED CORRECTIVE ACTION:
- j. .
l 24 RESPONSILLE ORGANIZATION / PERSON: 25. PROPOSED COMPLETION DATE i I6 DISPOSIIION CONCURREMCE: 1 DATE PQAE (ASME OMLT) DATE ( QAR REVIEWER
- 27. DI5POSTION ACTION TAKEM:
C 28 METHOD OF DISPCsITION YERIFICATION 29. QAR CLOSED BT
~
MPQAD DATE PFQCE (ASME ONLT) DATE ACCEPTABLE UNACCEPTABLE SUPERCEDING QAR , M-4/IA' (Rev 1)
1E NCR NO. l'T:t A-00001-HV MIDI.AND PROJECT 17 DATE ISSUED 18 4 QUA1.ITY ASSURANCE DEPArrwMT NONCONFORMANCE REPORT 8/30'/83 ,o g .g,a v. 19 PAGE 1 CF 3 M2 N HTC E NT D l
. 1 ITEM LOCATIm . OCT 5'1983 AUX. BLDG. EL-634' 1'10" W/5.1,.2'10-1/2" N/D e, o ~ ia ~
2 ITEM DRAWING /PART NO. 3 ITEM PART NAE 4, ITEM FIAi."NC 1-605-1-14 COMPONENT SUPPORT N/A
'S ITD DESCRIPTIm See Block #13
$ &n 6 ITEM STARTUP SYSTEM No.W 7-/J 73 7 REFERENCE DOCUMENT 8 ASME A.N.I. REQUIRED i BGA P0CI P-2.30 Rev. 3 O YES O NO 9 INSPECTION RECORD N0. LOG NO. REY NO. 10 RESPONSIBLE ORGANIZATION gg /#-f-T'5 P-2.30-1-605-1-14 212739 N/A dvsrp//c77ov Ou:!!t; C= trol- d 11 NONCONFORMANCE DISCOVERED DURING: O DESIGN O RECEIVING O CONST O RELEASE FOR INSPECT A
C POST INSPECT O TURNOVER O CST P TuRM0vER O *ES T f O %"REvtR O DYERINSPECT 12 R W IRDENT PQCI P-2.30 Rev. 3, Attribute 3.2.12 states in part: "When expansion anchors... l are located near... a grouted anchor, the minimum center-to-center spacing shall be the sum of the minimum edge distances of botil anchors as defined in Attachment 7; page 2 for expansion anchors and page 5 for grouted anchors." The rpinimum calculated center-to-center spacing for the arrangement in'spected is 7-1/4". l 1 13 NmCONFmMANCE Contrary to'the above, the center-to-center spacing between the 5/8" grouted anchor on 1-605-1-14 and the 5/8" expansion anchor on 1-HCD-382-1-RH2 is only 5-1/4".
-See attached sketch.
This attribute was previously accepted by QC during hanger re-inspection. A ! 14 NCR ORI I i Y(PERSON) VJ '
& - A chs '
TATE 15 NCR ORIGINATED BT (DISCIPLINE) PAIE Mech. I 20' MUMBER OF HOLD TAGS (IF APPLIED) 21 LDCATICM OF HOLD TAGS 1 Attached to support 22 POTENTIAL 50.55(e) 24 ACTION ITEM NO. 26 ! TEM PRIORITY CODE NO. 28 NCR REVIEWED BY: S02406 5 -h w REPORTED TO MPCA MANAGER 25 DISCIPLINE: 27 TREND CODE 'DATE l23 I DATE N/A l M C-2 8/30/83 l , CONTINUED oN REVERSE 7-2M/1A (Rev 1)
NCR NO.
, MIDLAND PROJECT A-00001-HV N n Ass e DATE ISSUED RIV g -e-d DEPARMENT 8/30/83 NONCONFORMANCE REPORT '
' 53 PAGE 2 OF 3 CONTINUATION SEEET
\
l \ A m m
/ \ \U/ (U/I
/ \
l Base tl aie t - f,o 6 - / - /d l
, I
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/ /56 C 9roded~
l l A/ LT - l L /" ((WF (U)I y j- . x ~ \ IM in lW /8"6S 8xpoesion ! l\U/ \W71 ,- I \ l he olde l l l- WC P>- 9 82-I- PH Z I l l
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l/ns t'n; I a l w , F-2M/lB .Rev ( 1) 1
, a :. s. .
NCR No. A-00001-HV bateIssued: 8/30/83.s - Rev..&ld[$$g ^ Page 3 of 3 DISTRIBUTION: ACTION:.WJFriedrich 4 INF0: DEBeaudoin WRBird JEBrunner L JWCook- , 1 MLCurland MADietrich CTFollin BTFoote MHanbury JPKnight BWMarguglio/DJones REMcCue DBMiller JAMooney BPalmer. - BHPeck ; JARutgers' @ (Bechtel) TKSubramanian DATaggart -
. RAWells ALAB-2
.LRobinson LRHowell .
LMouring l.. --
~
f 4 ? t { l-
i --- - w - I I' .4 * * ,, -}g gg A-0009 5-HV MIDI.AND PROJECT i 17 DATE ISSUED la arv q$ quai.ITr ASSURANCE M i , DEramnT NONCONFORMANCE REPORT 9-21-83 1&A is PAsE l 0F 2 M ECEIVED 1 ITEM LOCATION , OCT 5 1983 AUX. BLOG., EL. 599', 8'-6" E/7.4. 6'-9" S/E c p } k i m ni 2 IlD ORAMINE/PART NO. . 3 ITEM PART NAE . . 4. ITS SERIAL NO. FSK-M-2HBC-138-4-49 COMPONENT SUPPORT N/A j 5 ITEM DESCRIFTION l Rigid Frame Support E ETEM STARTUP SYSTEM No. 7 REFERENCE DOCUENT & ASE A.A.I. REQUIRED l 2EGA P0CI P-2.30, REV.0 0 TEs 3 NO 9 INSPECTION RECORD NO. LOG NO. REY NO. 10 RESPatSIBLE ORGANIZATION P-2.30-FSK-M-2H3C-138-4-H9 207506 0 - ""0?D OC AW /s-1 " geysuacnos d 11 NONCONFORMANCE DISCOVERED DURINE: O DESIa O RECEIvtNa O CONsT O RELEASE FOR INSPECT O PasT IRsPECT O 1DRNCVH O Past TiNtNorER OF O "7 h - 0 varnsPECT O 12 REQUIREMEH P- 2. 30, REV. 0, ATTRIBUTE H.9.e, states in part: *
" Verify the followin.g:.... there are no arc strikes on anchors."
13 NONCCNFORMANCE Contrary to the above: There is an arc strike 1/4" long and 1/-32" wide on Item 3
-(NW corner of baseplate). See attached sketch. Item was previously accepted by '
QC during hanger re-inspec. tion. 14 a - sINATED' PERSON)
/
*9-21-83 c., ,
g -DATE IS NCR ORIGINATED BY (DISCIPLIE) PAIE - Mech. 20 NUMBER OF HOLD TAE3 (IF APPLIED) 21- LOCATION OF HOLD TAGS 4 1 (One) Attached to the support.
;32 POTUTIAL SO.55(e) 24 ACTION ITEM No. 26 . ITEM PRIORITY CODE NO. 28 NCR REVIEWED BY:
O vts // . a NO S03090 5 3 / A ff I 23 REPORTED TO MPCA MANAGER 25 . DISCIPLINE: 27 TREND CODE DATE: l DATE N/A M C-4 9-21-83 CONTINUED oN REVERSE y-2x/I.A (Rev 1)
--- -- w - m. -.+w-a ww m. w.n,or c- - -,e,s---ww--w -e--,--. ---,-w .r w.-e.,--w,-- .-w ,---,-..----a. .-r-- -,.. ,,%,,3 ..,g,p-
r I NCR NO. xInuMD FROJECT A-00015-HV
-QUALITY ASSURANCE DATE ISSUED {
W ARTMENT , 9 21-83 f. -6' M NONCONFORMANCE REPORT g>
^
CONTINUATION SEEET A . N N T+e 3 Sb"Ew. Anchd A
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tu e: 9 e 4 i i l F-2M/1B (Rev 1) c-- ,,w---, - - 4-.-,, , , ,,,.w .
,,_..,,,-.,,,,.-,,,,,.__.,,r.,a.,, -
, _en._,w,,,me .,m,.r,,,,,,e._ _-,,,,, , _ _ . , , _ en.__,_yem,
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. - - . . - - - . - - . ~ . . . - -
15 NCR NO. A-00017-HV MIDIAND PROJECT 17 MTE ISSUED 15 REV QUAI.ITY ASSURANCE DEPnTMENT NONCONFORMANCE REPORT' 9-22-83 8-4 g pagg 1 g, pEC[] b OCT- 5 1983 1 ITm LOCATION - C P. Co. Legal AUX. BLDG., EL. 581', 7'-6" W/7.9, 3'-11" N/E l 2 IT u DnAu!Ns/PART No. . 3 ITM PART NAE - . 4. ITS S RIAL NO. 0-633-3-5 COMPONENT SUPPORT N/A 5 ITEM DESCRIPTION SWAY STRUT ASSEMBLY' , , 6 ITEM STARTUP SYST D NO. 7 REFERENCE DocupENT E ASE A.N.I. REQUIRED 2EAD POCI. P-2.30, REY.1 O YEs G NO 9 INSPECTICN RECORD No. LDE NO. REY No. 12 RESPtBISIBLE ORGANIZATI M g p .f.vs P-2.30-0-633-3-5 208132 0 1. T CAO - OC 2.- Construction d l 11 NONCONFORMANCE DISCOVERED DURINE: O DE3IEN O RECEIYINE O ConsT O RELEASE FR INSPECT 0 Post INSPECT O TuRNova O Pa5T TuRNova O@f O"7fuhva -- CD evERINsPECT l 12 REQUIREMNT
- 1. P-2.30, REV.1, ATTRIBUTE 3.1.61 states in part: ~
" Verify locking devices.are i_n. accordance with Attachment #7, Pg. 11." ; - 2. P-2.30, REV.3., NTTRIBUTE 3.3.1'O states in part: " Verify that the angle between'the sway '
struts and their clamps...does not' exceed, 2 from that shown on the design drawing." l 13 RONCCNFORMANCZ
- 1. Contrary to the above: The nex nut used as a locking device for the sway strut assembly is
. loose. 'This attribute was previously accepted 6y QC during re-I~spection. n
- 2. Contrary to the above: The angle between the strut and the clamp is 4* greater than that shown on the design drawing causing the rod end to 14 aCR sINATED P. )
jam against the top of the clamp. The re-inspection J 9-22-83 l was performed using REV. 1 of P-2.30, which did not i m address the above requirement. (f oATE IS NCR ORIGINATED 87 (DISCIPLINE) PAIE - Mech. l 20 AUMBR OF HOLD TACS (IF APPI.IED) 21 LOCATION OF HOLD TAGS
'1(One) Attached to the support.
f 24 ACTION ITEM NO. 26 . ITEM PRIORITY CODE NO. 28 NCR REVIEWED Bf: l 722 POTENIIAL 50.55(e) i .S03112 5 4/ CATE: 23 REPORTED TO MPQA MANAGER 25. DISCIPLINE: 27 TREND CODE
! OATE N/A I i M C-4 9-22-83 l
' CONTINUED oN REYERSE F-2x/1A (Rev 1)
L --
- ~ _ - -- _
.....e is NCa e, A-00052-HV MIDI.AND PROJECT
- 17 DATE 152 G g REY QUAI.ITT ASSURANCE DEP N MT NONCONFORMANCE REPORT 10-03-83 aec e r v4 n PAGE 1 0F 2OCT 51983
. ' d cm f onni '
1 ITEM LOCATIOR Containment #2, 24' 8-1/2" N/RB Center Line. 33' 6" W/RB Center Line, EL. 647'2" ' 2 IT D ORAMINE/PART NO. . 3 ITEM PART ME . . 4. ITEN 3 G IAL NO. FSK-M-2ECB-3-2-H3 Item #8 COMPONENT SUPPORT N/A 5 ITEM DESCRIPTION 1" Grinnell, Fig. 295 Pipe Clamp l . E ITEM STARTUP STSTEM NO. 7 uFERDCE DOCINENT 5 ASE A.E.I. REQUIRED l 2 BHA PQCI. P-2.30 REV.3 O TEs E N0 s INSPECTION RECORO NO. LOS NO. REY NO. 10 RESPONSIBLE ORGANIZATION i P-2. 30-FSK-M-2ECB-3-2-H3 215204 0 Bechtel Construction 11 NmCmFORMANC'. DISCMERG DURI* O DESIGN O RECE m ME O CONST O RELIASE FOR INSPFC O PCsT IRsPECT O itstNovEn U PCsT TURNovEn U@ U "TEdvEn - E OVERINsPEcT , 12 uQUIRDENT . Sketch FSK-M-2ECB-3-2-H3 (Q) requires that item number 8 be a 1" Grinnell Fig. 235 pipe clamp. l (See attached page 2 for required measurements) 1
. l
~
13 NONCcNFORwuct Contrary to the above requirement: The measurements taken on the installed pipe clamp did : not match those required by Fig. 295: ( Dimension Measurement . l B 1-13/16" 14 aCa ISINA PERSON) D 4- W -
'10-03-83 E 3-5/8" U DATE F .
1/2" is NCR ORIGINATED sT (DIsCIPuME) G 1/4" x 1/4" PAIE - Mech. H 2-3/8" - , l 20 NUMBER OF HOLD TASS (IF APPUED) 21 LOCATION Y HOLD TAGS l 1 (One) Attached to the support. ! ;&3 PCTEKIIAL 50.55(e) 24 ACTION ITEM NO. 26 . ITEM PAIORITY CODE NO. 28 NCE PEYIEWED BY: 503288 5 N ! l 23 REPoR1ED TO MPQA MANAGER 25 , DISCIPLINE: 27 TRD D CODE CATE-DATE N/A l 10-03-83 M C-3 CONTINUED oN REVERSE F-2M/lA (Rev 1)
o NCR No. A-00052-6 Date Issued: 10-03-83 Rev. 0 Page 2 of 2'
- steel pipe clamps double bolt pipe clamp - SIZE RANGE: 4 through 36 inch.
fig. 295 MATERIAL: Caroon stee, y FINISH: Black or galvanized; fumished black unless is 'otherwise specified. SERVICE: Recommended for suspension of cice re-4 9 . Quinng up to 4 inches of insulation and where flexibility of the clamp is desirable - witnin the limitation of tem-
- perature and loads snown below.
l MAXIMUM TEMPERATURE: 750*F. APPROVALS: Complies with Federal Specification WW.H-171 E (Type 3) and Manufacturers Standardt:a-tion , Society SP-69 (Type 3). INSTALLATION: Attachment to the clamp may be made with a welded eye rod fig. 278, page ph-52, or
-<- the weldiess eye nut fig. 290, page ph-59.
5 _ h;_' , ._l h !
'~#' -
FEATURES:
- Load bolt anc attachment will extend outside of 4
! !l inch thick pipe covering.
l j E ~-' - , '-@ *
- Load ratings meet ANSI code requirements and are i
' ..:.g '
' I I
substantiated by laDoratory test.
- Rounded comers on clamp ends provide greater b, . - l ,
safety for personnel. _. 3 +. U ORDERING: Specify pipe size, floure numoer, name. I- ! I E 6 2- - i - G@ ,_ . loads a weights e dimensions (inches)" mas recom 6ose. it>. l ter em.ee i.me I wgt one l { (approst F G H a509 l la per 100 5 C D E ) saa l 750*F we i n I w. . t 4 I se.e , ! 1% ! a. # m I n e er, . % (1 I 950 850 l 76 1%e % 3 1 2%e l % l %.x1 l 1% )
". I 250 81 iw % 3w i 2"e., 4 4 3..e x i 6 1 "i.e 9fC 15 1545 13b0 234 1'%s 1%e 4h 4% % % a 1% 2%
1545 1380 258 2% 1%s Sh 5% % % x 1% 2'%s 2 272 25Ae 1'6e 6% 5% h. % v 1% 2'54e 2M 1545 1330 1545 1380 304 2% 1%. 6"ls 5'She 4 % x 1% 34 3 4 2500 2230 666 3% 1 'iis 7% 64 b %x2 4h ' 699 3's e 1%. 8% I 7 i b 54, n 2 5
! 2500 *230 1145 44 1%e 9'54s 8'he *e 4 x 25 6%
6 2SE5 2555 1315 54 1%. 10'%e 9%. 4 % x 2w 7% 6 2SES 2555 3240 2990 1991 r4 1 %, 12 10%e
% v 25 8%
0
~
2890 2225 7% 1%s 11%e 1 % x 2h 9% 12 3240 l 13 14 4300 3535 3765 9%. 2 12"As 1% %3 10"he l 14 % s s 3835 4137 e 10'!. . 2 I 155/ e 13 " '.e m 4x3 11".. 4300 3835 4467 11 % s 2 1 65he 14"As 1% %x3 12"As 12 4300 2 17% 15h 1% s. m 3 14
*0 5490 4900 5725 12 %
6590 14 4 2 19 % 17% 4 4 3 16 24 4:00 4015 11230 17 % 2h 24 % 21 4 1% 4x4 20 25 6000 15000 18W 2% 26 % 23 % 14 %x5 21 % , 30 7500 19330 19 % 2W 28 25 1% %6 22 % - 32 8250 24880 21h 3 31 % 27 % tb 1x5 25 34 9800 22 5 3 32 % 28h 1% 1x5 26 36 1C500 25750 ; e6aseo on tne anowa:ne stresses snown in tne ANSI Code for Pressure Piping. l ph-15
15 NCR NO. A-00053-HV MIDI.AND PROJECT 77 .MTE ISSUG 13 uy QUAI.ITT AS:7DEANCE DEPANWT NONCONFORMANCE REPORT' "10-03-83 _ _ _ 0 u utusivLu PAGE I CF 1nCT 5 1983 I ITD LOCATION Lt'. W U m AUX. BLDG., EL. 595' 3", 4' 2" E/7.4 5' 2" N/RB Center Line 2 ITU DRAWING /PAKT No. . 3 ITU PART NAE . 4 IT H SERIAL NO. 2-634-5-27 COMPUNENT SUPPORT N/A l 5 IT D DESCRIPTION l Seismic Sway Strut Assembly 6 ITEM STARTUP SYSTEM No. 7 REFERENCE DocuMNT 8 ASE A.N.I. REQUIRED 2ALA PQCl - P-2.30, REV.1 O YEs ID NO 9 INSPECTION RECORD NO. LDE N0. REY NO. 10 RESPOR5IBLE GREANTTATION P-2.30-2-634-5-27 REV.1 208157 0 CONSTRUCTION 11 NONCONFORMANCE DISCOVERED DURINE: O DESIGN O RECEIv1NE O ConsT O rr1Fatr FM INSPECT O POST In5PECT O TURNOVER O POST TuRNova OEf O RgEvex 7 . G ownl 5PECT _
~
, 12 REQUIREENT . - P-2.30, REV.1, ATTRIBUTE 3.1.60 states: Verify locking devices are in accordance with Attachment #7, Pg.11, which states in part: To prevent hanger assemblies from Toosening - during operation, all threaded connections....shall be secured.... , 13 NONCONFORMANCE Contrary to the above: The jam nut on the sway Strut assembly is unsecured. 14 NCR CRIGINAT E BY ) k) ; , , a . ,',( & 10-03-83
/ DATE 15 NCR ORIGINATED BT (DISCIPLINE)
PAIE - Mech. I 20 NUMBER OF HOLD TAGS (IF APPLIED) 21 LOCATION OF HOLD TAGS , 1 (One) Attached to the support 24 ACTION ITEM NO. 26 .ITD PRIORTIY CODE NO. 28 NCR REVIEWED ST: j22 POTENTIAL 50.55(e) 503290 5 25 DISCIPLINE: 27 TRO D CODE DATE: I 23 RE7tRTED TO MPQA MANAGER I OATE N/A 10-03-83 I M C-4 j CONTINUED oN REVERSE F-2M/lA (Rev 1) e - - -, , , ,,,-y,,-,.-,,,,,m-,p-- , -,,---,,e -
16 NCR NO. onns?q MIDLAND PROJECT , 17 DATE ISSUED 18 REY QUAI.ITY ASSURANCE DEPARTMENT NONCONFORMANC'E REPORT 10/3/83 0 l' RECEIVE'D PAGE 1 0F 1 CCT 5 1983 1 ITEM LOCATION _. C. P. Co. Legal Piers W-14 and E-14 - 2 ITEM DRAWING /PART.NO. 3 ITEM PART MAE . 4, ITEM SERIAL NO. C-1424(Q)*Rev 10 Fox-Howlett Mechanical Splice . N/A 5 ITEM DESCRIPTION
. Installation of Fox-Howlett Mechanical Splices r
6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUPENT B) PQCI UP-C-1.002 8 .ASME A.N.I.' REQUIRED O YES ' NTSOR A) MCP 16.000 Rev 9 Rev 3 9 NO S INSPECTION RECORD NO. LDE NO. REY NO. 10 RESPORSIBLE OREANIZATION ~
-PIPR UP-1.01 12 3 A) Mergentime B) MPQAD QC 11 NONCONFORMANCE DISCOVERED DURINE: O DESIGN O RECEIVING O CONST O RELEASE FOR INSPECT O PaST IRSPECT O TURNOVER O CST P TURNOVER OF OF 0 CVERIESPECT A) Sec. 5.2 of MCP 16.000 Rev 9 states "All installers will be qualified l
in accordance with this procedure and their qualification certified by Bechtel prior ' to any production work." , B) PQCI UP-C-1.002 Rev 3 item 2.5.A states in part " Review the splicer Qualification Record for splicer certification." , s . 13 NONCONFORMANCE A) Contrary to the above requirement, Mechanical Splices were installed by an installer who was qualified but not certified. S P licers installed by-FH-29. os nArs B) Contrary to the above, Qualification Records were not reviewed for installer making production splices on QCIRs UP-C-1.002-16 and UP-C-1.002-17. 14 RCR ORIGI BT(PERSON) l Sn_ der 10/3/83 - DATE f 15 NCR ORIGINATED BT (DISCIPLINE) QA Underpinning i l 20 NUMBER OF N0LD TASS (IF APPLIED) 21 LOCATION OF HOLD TAES l 2 Piers (.st,E-14 3qd W-14 24 ACTION ITEM No. 26 . ITEM PRIORITY CODE.MO. 28 NCR REVIEWED Bf: 22 POTENTIAL 50.55(e) O TES ED NO 5- 9d#4yr % i U -r 6 3 0 I V 25 OISCIPLINE: 27 TREND CODE DATE: 23 REPORTED TO MPQA MANAGER I DATE q K-6 /d CONTINUED ON REVERSE F-2M/lA (Rev 1)
^
P6aooO Pn CAo O ^' T' 5.~~ emiu 4 F
'c7 ======= == ccmspg E D<
~
- 1 c:mmesa L .
.. ..( ( v assunu.ca m . _ .r l.. TREND:\ M6 PRIORITY
". AI: S-Oll4 C:Imgany QA-10-2 AREA: NA DISCP: NA 4 S/U: PGMOOPage 1 o .k 2 as r c: man:ce vaso se ammmm ras muur meeze van murmuscui .,a am g , g g,g Tha vendor was f.ound not to be following the provisions contained ,mwiner .imas.
in their Procedure No. V-02 as evidenced by the following: Gilbert Commonwealth l
- m:s or asswen:s.
Of the 7 folders examined, only 1 contained evidence that Rev 1, 7/15/83
'l.
Employee Relations had sent letters out to educational insti- N q . M 2.2/ ED tutions or former employers to verify education and prior em- __ ployment as required by IC. of the procedure. . DEBeaudoin RC3 ember In one case, a discrepancy was noted in the Equifax Report AEBice TKSubra-2. compared to the Employee's resume. No evidence could be found WRBird manian JEBrunner DATaggart , /, hat Employee Relations had compared the response with the RAWells I employee's application and brought the discrepancy to the JWCook attention of the department manager, as required by IC. of the MLCurland ALAB-2. procedure. MADietrich HPI.conard Copies of confirming memoranda to the department manager when BTFoote JKMeisenheiaee 3 the verification was complete were not filed.in the employee's MHanbury GEParker personnel folder as required by Section IE of the procedure. JPKnight NJackson Ji . One employee, JKMeisenheimer, is occupying a managcrial posi- BWMarguglio/ DMTurnbull , tion in which his education is a significant part of his quali- DJones GFEwert fication requirercent. However, the personnel folder contains DBMiller ~ no evidence that his education has ever been verified. JAMooney JARutgers I
- asserare .cammi
- 1. Revise procedure to reflect' actual practices. . a
- 2. Complete incomplete folders including those not looked at by the Audit Team. .
3 Advise CP Co when files and procedure agree so a follow-up audit .can be arranged. i a==- n .c=mm . Rospond within 30 days of receipt of Audit Report. I. amis or cia comunne. 10/3/83 aan amar son ce.. samme amman sea O, ese or e/s arrierareman. 10/3/83 Gilbert Commonwealth N. Jackson
. suns or vr-mnsesse - Response to cat 2,,for Item 4.of the Finding (See page 2 of 2) to . . , 3,. ; -
Ravised procedure dated 9/1/83 c.td addendum signed 9/30/83 have been received and evaluated and are considered acceptable. n
..m_...
e . . . . . - . . .
. ... - . - -m-
$ W a 4 u0 h -
G h ) (< 5 $ a- -s -S f f///83 N e.1 h
\ ON iolvi n -
10/318 3 pmwom+ . f
' moaects. zwoessexmo amo consTauenon-
& QA-50 2 TREND:
I-3 nU bl..PRIORITY:- l \ )I \lG h. %' ", ouaLITY assunaNCe DeMRTtseMT 5 AI: S-2164 SUS: OBLA ns ts comaros rama as seurass ras w coscazou van sa== => .,. m m, As Is: Cables 2AY3113A, 2BY3213A and pipeline 2HBC-13 are not listed M01-01-3-3F sun =usi Qb in QC Turnover Checklist for System OBIA. nd/ Quality Control mars or mu.v 2. Ac Required in AAPD/ PSP G-11.1, Rev 1, Section 3.3.2: "The Quality 3/3/83 r Control nirnover Checklist, shall list each inspectable item contain- rus ums: CLOSED - 16.0 /18.4 l cd within the boundaries of the turnover unit. " . . RECEIVE] >WRBird ,, RAWells OCT 5 1983 JEBrunner C JWCook AIAB-2 . C. P. Co. Lega n urland Mj,8g , MADietrich JEBuckman BTFoote GFEwert l WJFriedrichMHanbury
.,,__. DJones ,
l JPKnight GEParker BWMarguglio CRichards RCSember ( DBMiller JAMocney l WSanborn l TKSubramanian
- DATaesart 4
- - - -- -ai . actr.et I-:vestigerive Action: Review 10 Piping & 10 Electrical QC checklists, and verify that each in pectable item is listed on the QC turnover checklist. Report all deficiencies noted -
during this review. I Remedial Action: Correct the errors as noted above and evaluate the impact on the turnover cystem. l 3 (Cont. on page 2) ccsammvs ecsw veu:ner a QC Resp nse to~AFR M01-01-3-03F, QA-AI S-2164 dated 7/1/83 has been evaluated as
.cdequately addressing the referenced AFR.
w I 3 esTE Or C/A CDeMarDEs cas. Em fim c/As rm ass 2m C/a tvwmmes news er c/A syrememmes. Quality Control Mike Allard
~
----sersw, or vusmemos QA verified via document review that connaitted action had been had been accomplished by a random 257. review of referenced documents. (2HCB-13, 2HAA, 2KAB, 1KAB, OHAB t.nd OGAG) s as sacarassa ret so.m.n a tss , mars or socie to me.
, , N/A
- ~ u rus , toe a smear a me, a rus , saae ar me arrsczAs.to usam seemsmi N/A , , , _ _ _ _ __ _
a w, vuo mas smuuri N/A , N/A l ATs N V.12;AToa'b 4:C3ATUPE!0A!13 APPSQVID AI/DATE L L k 3-t- n ~ ' (WAtlW w C/A VLADICAT305 31CmaTtts: VmIFICATIDs ants: N Q l- lI-4-73 l8 .'/-83
.3'
., ii TREND: I-3 ( RIORITY: 5 AI: S2164' SUS: OBLA /
censuous pggg C8888'I
}l~~ { l l )) TmoJacts.suomeenma Amo constauctrow i OUALITY Assamaner ' DEMstTheeNT /
courzsustros amer M 3/lN3 M01-01-3-3 F f
~ - - Pane 2 of 2 a tr =somos vass a assussa swisos vm a ,-(cour:suna ,
l i t l
--- m mm _
_-x, Corrective action to prevent recurrence: If no further items are noted during the invest-g tive action, none required.
)
6 e e 4 e #
& &T G MN 4
i D. F g. ? L. rt 1
- - - - ,.g w , - - , - - -v,--.-,w,,,e- a , , , , , , - , , - - - - - - - - ..m.- - - - - - - - ~
( To RSember ('~ ' - QC-AI 1888 n ,. . . I l ~ ~
~ . . ..
%r .
a b pm WJFriedrich '
*
- 7 '.- ;
consums: DATc July 1,1983 gy , g Susscc7 MIDLANDENERGYCENTERPROJEkh COMPLETE RESPONSE TO CPCO AFR 3 b-.. -
*O M01-01-3-3F, QA-AI S-2164 C'Sliu.'*E.d~..."'m-
". . . ,:c, y lurcanat Conetsvonocuct
. MPQAD-QCM-83a105 cc MKAllard RAWells WSanborne This is MPQAD-QCs complete response to AFR M01-01-3-3F.
The QC Turnover Checklist for System OBLA has been corrected to include cables 2AY3113A and 2BY3213A. The addition of the two cables to the final issue of the turnover scope has no impact upon the turnover system as the cables were , inspected, documented, and reviewed prior to turnover to CP Cb testing. Additionally, Line No. 2HBC-13 as identified on the subject AFR M01-01-3-3F
. is incorrect. This lins has been added to the QC Turnover Checklist for System OBLA as 2HCB-13. Line 2HCB-13 was inspected, documented and reviewed prior to turnover to CP 'Co testing. This review and subsequent evaluation appears to be an isolated incident and has no impact on the turnover system.
MPQ7D-QC personnel have reviewed the following ten electrical QC Turnover , Checklists and found no omissions: it 2 1 PAG 2EGA-1 Q '1PHH 2PHG
- 1PKA 2PHH ). 1PKB 2PKA
- 2BCA-1 2PKB MPQAD-QC personnel have reviewed the following ten piping QC 'harnover Check-P lists and found no omissions:
2HAA 1 GAG 2KAB-1 OANB-3 1KAB 2APA-2 OHAB OAPA-3 , OGAG 2EAE I
~.' I ,_ Based on the above results no further investigative action is required.
WJF/ /11m e
-- - - - . - _ _ 3 -- . - . - - - -
~ - . . .- ... . . . _ . . . , .. . . _
l I g AU( 7 FIN DIN G R EP O R.]' 3/U:'E( M EI 24f5 AT.EA: BC PCO DISCd: I TREND: E$ PRIORITY: 2 PGMoo D
*:s :3* "As F w"/*As - - :3 .-- *-=3 : A22 m so:
FP3-6.000, Rev 3, Para 5.1.6 states: " Maintain a (METE) recall MSA-83-]O-02F OCT 5 1093 system to assure that properly calibrated (METE) is M ~/ 2 AO 28 used.. Bechtel
- A= r :ss::4..=
c p (h T 4-- FPG-6.000, Rev 3, Para 5.3.1.5 states that " METE shall be returnec 7/15/83 not later than the end of the day shift proceeding 7 z ::::en: j the calibration expiration date." 16.0/18.4 CLOSED NQAM, Sect IV, Nu.aber 8, Rev O-D states: " Field Procedures / A:~. :2 m so: Instructions shall provide for recalling equipment s-01151 for calibration prior to the expiration date of the 8 GEParker current calibration." .. E ; JARutgers WR31rd RC5e=oer Centrary to the above: JEBrunner TK!ubramanian A) No written notification and positive retrieval of M&TE ["rfand L s past their recall date has baen initiated for the MADietrich Al.A3-2 month of June as of June 6;.1983. This is based on STFoote GAHierzer the fact that three items out of twenty-three that g$'$h M{Mr were checked out and due for calibration in the toonth HPLeonard CBlum of June were still not returned to the Cal Lab. BWMarguglio/DJones B) N6 written notification letters are on file for the DB r April and May 1983 recalls. (continued) JAMooney LJessmore
?_ N= ..m 6 A==s : .
cnaras
- 1) Investigate to locate other METE items that are overdue.(including those c.,f an interdeterminate status, i.e. contrary item C).
- 2) Correct all discrepancies located by the, audit or investigation.
(continued)
=?J._. . e A ::+_ _ . : due 7/29/83 Final'R,esponse received on BPCo Transmittal #51855, dated.9/26/83 r
- A3 :P */A =xr r.=3: 10/4/83 c m . . m m c/A: msa. m .'A m m
.A= cr c/A m _.... . as 10/4/83 BPCo GAHierzer
.u::= :r m. r-- --- :
i . f (- Reviewed Response and accompanying records. Also rev'iewed M&TE files for proper documentation. l' (continued) l l :: A7 z=r.-e- m sc.55t.): 2 =s . :a= a me= :2 s= lC. . m so X N/A
., 2 "=3*. "::2 C7 E'* ?: 73 2c: 2 "TE3*, 3AC Cr 20 m ** = .t::x 3_
r, N/A
- 7 "T 2*. *.23 XA I ?.I?:10:
N/A N/A
;ez :x= . A--- :=..A=22/:A=: A= s =A.:?". 6 1
$"E, , fit $
l :.2 :7_. :- .= :=s.,x - =_+..===:=<' < l . Di 7-h 6,/e3 -- u-./. o
E::::g:ssy C AUDh FINDING REPORT JsU"E r!! ASS*i w 5. . w r A=3 szz := AUDIT # MSA-83-10-02F Page 2 of 2 "As 3 =:::::=3 mtscs "As LN" en:::=a . :s 3.zrzzz::czs (ca:=n:xs): C) The Calibration Laboratory Instrument Field Engineer reported four M&TE items lost'on the Tool Discrepancy Report (TDR) 687. The Calibration Laboratory records showed that only two of the METE items had notification of recall letters returned from the field documenting the " Lost" status. The IFE stated that for
~
the other two M&TE items the field has not responded and that he made the determination of " Lost" on TDR 687 without feedback information from field personnel. Therefore the recall and preca.libration status for items BPC 3271 and BPC 3177 is presently indeterminate. D) Audit Finding MSA-83-10-03F indicates approximately 40% of the sampled M&TE items are not returned to the Cal Lab from the field on time and not to requirements. Lotz=zz car.ze::::7r A:=cs (cu=:sczn):
- 3) Provide a recall system within the procedure that will fully implement the intent of a recall system.
- 4) Provide appropriate training and implement corrected procedure. ,
- 5) Provide Documented verification of above to MPQAD (Site Audit Section). -
..u.i ...a A::=3 (cu=:rczm):
' p. METHOD OF VERIFICATION: (continued) NOTE: The 3 items found out of calibration have been properly identified and the evaluation is in progress. Since these items are also identified in MSA-83-10-03F and are being tracked by that finding, this finding is ! considered closed. ! 'l 4..
~ ,e,& . ' *
.=. . C - l y-l.'+-4B (REv. 0 ) l
i
- o r mosects, amameanmo suo cousinuction-
- t . - s. - - oe e,.,
I:::,, - AUpRIORI'Y:l.. \ )I\_G h_30 KI , m.m TREND: I- 5 AI: S-2162 SUS: OBLA l -a u comares resa as mamm a/ as saae contras vru anroscusi are sua so. ! As Ist The current drawing Revisions were not listed on the Mechani-M 3 @ h cal - QC Turnover List for system OBLA. {"y,",*d / lity control - nata c, assuw24 l 3/3/83 As required in AAPD-PSP G-ll.1, Rev 1, Section 3.3.2 Part E. rus mamme "The checklist shall indicate the following for each item. 16.0 /18.4 CLOSED E. The revision of the turnover package design drawing." 8""""' WRBird RAWells [ JEBrunner -Need-RECEIVED JWCook gg . MLCurland I. OCT 5 1983 MADietrich C . b BTFoote FWBuckman , j C. P. CO.14Q01 WJFriedrich GFEwert MHanbury . N GAHierzer
"v '_ q 1Jessmore BWMarguglio DJones JPKnight DBMiller GEParker i
JAMooney CRichards *! I JARutgers, f WSanborn l . m ubraman CSember DATareart CCI
- conscem -.
Invcstigative Action: QC Turnover Group to check 10 additional mechanical checidists for revision status. Remedial Action: The above referenced finding has been corrected. Any additional - items discovered during the investigation must be corrected.
- Ccrrective Action to prevent recurrence: If no further items are discovered during the in- E
- l. vestigative action, none required. [
- .. cras m m m .a g Sao CPCo Inteirnal' Correspondence from WJFriedrich to RCsember MPQAD ,QCM-83-180, dated l f. ' 10/3/83 (attached). , . ?. I y.:- S tv tf
{ am orenenmarms. 10/3/83 ,,,. ,, , e,,, ,,,,, ej, . - p aava or c/4 premrumes 10/3/83 Quality Control Mike Allard
- l eense or vunmcarms
{ System 1 GAG corrected checklist was reviewed and found to be properly corrected. The [.7 , complete response which included retraining on PSP-G-11.1 has been reviewed as adequately 2 addressing this finding. - T ' F-
. za at ear =ta=== m so.m.n , ,
n ns , am or seer a me:
. , ro. .r u,.r a m , . , s . me -rms. . . - .m-r., i N/A .l a rm ,== massense' N/A
^ !
l; c ! Arm uct:aroe s ncmamtfosts: 4 yg, M 3.g,g Arrnov o ar/ cart [j i
'0mO- O _ 3.t-r3 b '
c/A VERDIcAT10s s!CEATW: MZrICAT3Ds DATs3
- NyQ to-4-13
~
)
- .... l To RASember. QC AI 1886 I
Fnow WJFriedrich g \
. Consumets cave _ October 3, 1983 power suascet MIDLAND INERGY CENTER PROJECT -
QC TURNOVER CHECKLIST .
~
CPCo AFR M01-01-3-1F (QA AI S-2162) c ai "~d or cc . MPQAD-QCM-83-180 CC MKA11ard WRSanborn. RAWells . This is considered Quality Control's complete response to AFR M01-01-3-1F. In accordance with the investigative action identified on the AFR, a review of the following mechanical checklists has been conducted: 0ANB-3, IBGE, 2 BGG, 1EAE, 2EAE, 1 GAG, 1RAC-1, 2EAC-2, OEAB, 2KAB-1. - Omission of the drawing revision' number was noted in four places on the check-list'for system 1 GAG. These omissions have been corrected. ' l' . Please note that (1) in general QC was c'omplying with the requirements;. ~ .~.,. (2) "Q" work / system turnovers were halted on 12-02-82 is accordance with the withdrawal from "Q" work; (3) retraining in the requirements of AAPD/ PSP G-11.1 was conducted by MPQAD as part of the QC Programmatic Training. Based on the above no corrective action beyond the corrections to the 1 GAG checklist g are necessary.
.. 3 ,.
y . k If you have any questions, please contact this office of MKA11ard (x839-6045). I WJF: 1kg
~ '
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7.. . 1 5 If. J.T - I y-w
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l : l l l u cts.a m rents.a consrauction -
- cammmes ouaury assunancsNE"MED i 1
N AU JI.. - 5 ]l \ G P. 01. - OCT 5 1983 i QA30-L Twunt I 'i PRIORITY: 3 AI: S-2554 A SUS: PGM000 44 ts c:.aenzca <sma a aaw: ass . as masa cessa=s van amassesas as sus m. M01-09.@ E2fC.I.4GQl As Is: Qaality Control maintains a l'og to track which system / area a re m narr na m ni Non-conformance affects. Review of this log showed NCR's 2824, 2884, BOP QC - 4017, 4315, and 4735 have been opened against Area 510A. A review an or m =
- of the individual NCR's revealed the following: 4/20/81
~
16 18.4 CLOSED A. NCR's 2824, 2884, and 4017 were open at the time of turnover ma an,,,, , but were not submitted as hrnover Exceptions. They were not ACTION: WJFriedrich submitted because the hardware effected belonged to another WRBird 2 M;r-Area Turnover (500E-3). During the continued review of the JEarunner RCSember - NCR's it was noted that the NCR's were not listed under Area . ""_" r k TKSubramaniari Turnover 500E-3 Note NCR 4017 is now closed. JWCook DATaggart MLCurland RAWells B. NCR's 4315 and 4735 were written after Turnover and submitted MADietrich GisWeed as Post hrnover exceptions to the CPCo Tech. Dept. Master BTFoote ALAB-2 ARGort FWBuckman Punchlist. Note NCR 4315 is now closed and removed from the Master Punchlist. MHanbury JIaiohnam JPKnight
$$re l
i As Raquired: AAPD/ PSP G-11.2 Rev 0 requires Quality Control (QC) ODLanham HPLeonard to rcview for open Nonconformance Reports which affect.the Turnover. BWMarguglio/DJones Th3 Etatus of the log leaves the QC review for NCR's to be in an DBM111er GEParker ind terminate state.
-- comasems acrms.
jam oney @Mds INVESTIGATIVE ACTION: Quality Control to review 10 additional Areas to verify that NCR are scoped to the correct areas. This review should include Area 500E-3 . REMEDIAL A'CTION: Add NCRs 2824 & 2884 to log under Area 500E-3 (continued on Pg 2)
-:vs acr=s c.mcasst . ,
Investigation and remedial action completed. Saa Interoffice Meno from WJFriedrich to RCSember, MPQAD-QCM-83-138, dated 8/26/83, attached. No procedure revision required. I un :r cea c=mstics 5/27/83 cas. use ras cea r=os = = :a ==c =ri u n 8/26/83 er 64 . .. BOP QC me Allard 8/26/B3
,s: son or vanuzenics:
Raviewed MPQAD Project Procedures M-6, Rev 3 and F-2M, Rev 6, and two turnover QC Logs. Turnover numbers are entered on NCR's and the NCR's are tracked, statused and reported on the QUAIL System for Turnover, ta as assestassa m 3.m. i u us , as cr - Ir rus , we or amar m mes a w .. m s cr me m a s, a wuc= w u N/A
- r rss , = imos am N/A N/A arm a tm.arua s usurussiarsi curw s s::n:::au:AT33 ARGort cia manat== uca.
((% f., A varmat b$v (d/ #/M/ f'3 ars- e . l ; , BMGregory 9 J28
- O I
f
, - - - , - - - - . _ , - , , - - - - - - - . , ~ , - - . - - - , , , , , , , , --.,,, -,-.,-..- , ,,,,,. -
,,,-._,,,.y _. ,,-w - , - , . - . . - . , - , - - . - - - ~ - - - -
p gl-t
. To RASember QC AI 1957 rao . WJFriedrich -
C0llSumBfS DArc August 26, 1983 EQW8[ Sussect MIDLAND ENERGY CENTER PROJECT - HARDWARE TURNOVER AFR M01-09-3-02F (QA AI S-2554) cl!'.ll'$ucuee MPQAD-QCM-83-138 cc MKAllard ARGort RAWells This is considered Quality Contirol's complete response to CPCo AFR-M01-09-3-02F. Quality Control has reviewed ten areas to verify that NCRs are scoped to the correct areas. This review included areas 101A, 101C, 101E, 110A, 1103, 140C, 140D, 2303, 310A, and 500E-3. NCRs 2824 and 2884 have been added to the log under area 500E-3. Since future tracking of system / area NCRs will be through use of the QUAIL computer data base, (MPQAD Procedure M-6), no procedure revision is' required. W WJFilkg l~ l i . l CONSUMERS POWER COMPANY gECEIVED L SEP O 2 P.M. l SITE AUDIT MIDLAND, MICHIGAN [ l l l l i
Frioritv- - St artum ?T *00 Trend: E-9 /3-3 Fast: ??? Oiscitline: E N SAFETY CONCERN AND "MZs'MW'c%"? O am= " cff'_5 REPORTABILITY EVALUATION CUAUTY AS$'JRANCE DEPARTMENT PACE 1
- u. HOW uS CONCERN IDENTIrIED, w EN, w ERE2 TO MANAGER-MPQA This cencern was identified by !SUD during a supplementa J 1. TP0M: PWJacobsen investigation they were performing because of the ORGM:IZATION: ! GOAD allegation concerning cable reel control in 3echtel's cable cut shop. This nonconfor=ance is documented on SC?2 50: soo FILE NO: *5 I 1 NCR A-0003, dated 9/9/83 DATE RECEIVED: 9/23/83 RECEIVED 2. IS CONCERJ A PART 21?
O YES O NO OCT 5 1983 WENT BY WHOM7 C P. Co. Legal 3. IS NBC AWAPI CF THIS? YES NO (CONTINUE ON NEXT PAGE) OM? 5 BRIEF DESCRIPTION OF CONCERN - SYSTEM, C0!GOE;T, ACTIVITY, POSSIBLE SAFETY I!?ACT - (ATTACH SUPPORTING DOCUMENTS). Contrary to the enviren= ental qualificatien restriction that Essex cable with fa: tory rework of insulation not be installed in safety-related application in contain=ent, eight schemes, as annotated on NCR A-00003, using cable fres reels which may contain factory rework of insulation, vere installed in containment. Since the environmental qualification program for factory rework of insulation ,did net envelop the design basis cvent environ = ental para =eters for in-centainment, the ability of the cable to perform its required safety function during and after an accident is indeterminate. (CONTINUE ON NEXT PAGE)
- 6. I!CEDIATE REPCRTABILITY EVALUATION: 7. GGANIZATION REFONSIBLE FOR FUR HER
- a. P2 PORTABLE - Go To 13 EVAIlJATION/ Response Due Date:
sechtel Project Engineering / 10-31-83
- b. O POTENTIALLY REPORTA3LE - GO To 13 c.Q NOT FIFORTABLE, FURTHER EVALUATION 8. FINAL REPORTA31LITY EVALUATION
- d. NOT REPORTABLE (IF 6.c. CHECKID):
a* F"0RTABLE b. O NOT v2PORTAstE
- 9. QA APPROVAL OF E7ALUATION "GNATURE, MANA ER, MPQAD DA ':
OF BLOCKS 1 TO 7: - g /g 3
- 10. JUSTIFICA! ION OF EVALUATION - (ATTACH SUPPORTIN((/bCCdESTS)
This is not an i==ediate safety concern because: (a) Preliminary evaluation has identified only 8 sche =es were pulled with the pctentially reworked cable. (b) The rework area on the cable is cnly a miniscule portion, with the rest of the cable being fully qualified original material. (c) There is qualification information which demonstrates that the rework area can tolerate the high te=perature and radiation. There is no infor=ation which indicates that cable with insulation reverk would not pass an in-conta*n=ent design ba is event qualification test. [O 3 h (CONTINUE CN NEXT PAGE)
- 11. FIUAL QA APPROVAL SLINATURE, MAHACrER, IGQAD DATZ/ TIME
- 12. NBC NOTIFICATION: HOW? DATE: TI!G:
INDIVILUAL NOTIFIED: REFERE'!CE:
ca== SAFETY CONCERN AND "d%'sl"ut&"J"* A NW QUAllTY ASSURANCE DEPARTMENT
'" " REPORTABILITY EVALUATION sc"z a: 12 CA70-1 PAGE 2
- 4. CONTInUID 5 ConTIm:ID
- 10. CONTIU'JID ik. MINIFUM DISTRIBUTION: 15 ADDITIONAL DISTRIBUTION:
VICI FRESIDI'.T .CLAND FECJECT (J'n'Occh) DJCneS
.r s, .ng.. - b. (,.. -
24 .,ar6uslic) gyrye .
.v.- .. ) .m.. ) e . . . -.:
_. swaa:.a gg' F.ANAGER - SAFI'~Y & LICIUSING (3:Gudzik) .,'.',,,,.
.;::,3, va L.; c- - ::.a... c.
y; g..*.v-e r.;.. c n..no. 02 - ul,....e2
.2a.. c.n. .C,a. w f.,
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1
.o.. 7 APPENDIX I l
. l Format for SCRE Evaluation Schedule k* hen formal submittal of the evaluation results is expected to take more than 30 days, the Organization Responsible for Further Evaluation shall submit .
the following information within 30 days.
- 1. Evaluation Objectiva A detailed discussion of how the evaluation will determine if the concern identified on the SCRE will affect plant safety. If the evaluation involves numerous activities, it should be separated into a number of smaller evaluations.
- 2. Detailed Schedule The evaluation (s) should then be broken into tasks.
(A task is a single continuous activity performed within a discipline. For example, when an analysis is performad by a discipline, reviewed by another discipline and then revised as necessary by the originating discipline, is three tasks - (1) analysis, (2) review and (3) correction). For each task,' identify the responsible discipline, duration of the task and scheduled completion date.
- 3. Schedule Update Every 30 days the schedule shall be reviewed, revised as necessary and l
submitted to Consumers Power Company. For those tasks which take greater , than 30 ' days, the precent complete should be reviewed to make sure the
. task will be completed by the scheduled completion date. For those tasks which were not completed as scheduled, provide the reason for schedule slippage. If slippage was due to priority reasons, identify the higher
? l priority items which took precedence. . f MIO983-0042A-MP011 i.
.~ ,,
@E" NONCONFORMANCE REPORT >- M~"
u s, PnosecTs. twaiwesp.iwo Awo cousinucTion M01 9_2 150 SA SAD ISAE, 2SAE 1 M-7 17 C E IVE D.
- 7. sosC:sn: miso pan so:2C454 s. :: =rr:rxas re san: ,.
- 6. rxxtcT an Is'E T 5 1983 ow.o rnancy 1C452,1C453-1,-2,-3 ESIS Cabinets Internal 1C454,2C452,2C453-1,2a Circuit Boards 11/15/ Pep m rei
- 10. 30NCONFORMI22 PA C 11. RESPGISISLE CACA IZATIO3: 12. LOCATICE II FIJJT; 13. 0.AIE CF REVIS10sr
~
J EmA:. maEn: Vitro Lab Industries t Main Control Room & 7/ 8 N/A Bechtel Supplier Qual. Warehouse Class'A'Stor. g 'f/g/'83 hfA- 13/#3
- 14. DI;T313CIC3 ,
- 16. PEQUIRET.iT ACTION: RMCollins Vitro Labs Assembly Workmanship Handbook #J-275-20-1, Hand Soldering INFO: WRBird ESBurke Section III A & B states'in part:
JEBrunner JAMooney 1) Para 2c " Leads and wires should be wrapped around terminals a JWCook BHPeck min of } turns and a max of 3/4 turns." (cont p 3)
.MLCurland JARutgers
*I' ""#* " **
$* MADietrich ESmith "U ** **
MHanbury TKSubramanian mp nent leads are wrapped less than 1/2 turns or RDJ;hnson DATaggart
- 1) Seven (7)
MJuister RAWells 2) Eighteen (18) component leads on circuit boards are shorting GSKreley JLWood BWMarguglio ALAB-2 *E*'"* *# ** *** ** **
* "
- I~ * " * * *** "* # * "
REMcCue RMacGlashan (ooat a 3)
=otder notat=- (t'6) 19 DBMu1er
'!'.E EWBI9: MJSch fpI . gg
/
YES f5 81 8 . RECCWZ"itED PART CORFECCI ACI;3: l'- pc, Ism,y ,, y Repair or replace identified circuit boards. g P. ,
- n. - - CA mt isEz nex) X N
X
- 25. REPCRTED Bf 10 tags, one on each Cabinet 9 26. REPCFIED TQ # 2T.CATE OF REPCRT: 28. TIME CF REPCRT:
26 3EPOlrTA3.I FEB # # 50.58Ielf # 3 .! I;;IATURE/ :
/g1 2,. 3Cm onIGIL1:ED 3 39 . 30. natt I2 REPET F2E* IFID:
g N ESBurke [ [ b M.6%9M 11/30/82 f f2. 1;. PANT CGRAI.QE ACIQ9 PROFIiZD: See attached transmittals, MCAR #66 and SDDRs 2874'thru 2882 l [ 33 cA Conccmzcz. sis /::As:fo.g.gy cSafety concern & reportability evaluation (SCRE) No 66 Dated 11/15/82 [ 36 rAsT com:nn ACIm vEalrs:r
- Verified visually
- 35. VERIFIED BY-SI3/IATE:
/d '3 N 3 m m =.e .. _=. ym ,I. ,C, - ,I . ,Im=., mm:
$Y *$~
%- - - . . . -- - .. ~.--. .--__. - .. . . - . - - - .. .. .
. ..g.,,,,
q ; '} . . I gECTS. ENGINEERING ANo CoNITRUCTioN a T ==== power NONb NFORMANCE REPORT mo1 aca 8Ex:n m ta: 2-1so A g ' W illany ' PROCESS e.OR RECTIVE ACTION no: 2_,er 19
'** ' ' ' ' * * * ' ' * * * ' " " *
- r,,tena 1,, cma [S3 3*s3 een. ,. . .. ee .. t. s. . . u - s / ' /O' Failure th foliow'v5 dmansitip standards.
" Unknown", to be determined,
- n. ac:uu. nwT C.w::E(s), a onTsuMT nm Amoa (m u Coenu=3 si aa3. asses su a n0CEs3 CA):
Sca transmittals attached, MCAR 66 and SDR 2874 thru 2882 40, M CA 6 TE383
-m uCN MOCWZMNT X INSPECHOE msIcs b ranHCAHON ON8 Vendor l
4 st. en asCowannom ros noCzss CA: Detarmine why these discrepencies were not found by Vendor's own Quality Control department nor by Bechtel's h Quality Representatives. l Supplier
.3 8 9Ea w b2. ROCESS CA to SE WEN SY ORG(S) CECIED IN S!4CK bl & MIE OF Cof92nC5:
S o attached transmittals, MCAR 66 and SDDRs 2874 thru 2882
- 4
%3. M 500 0F PROCESS CA VERITICATION:
Sas attached transmittals, MCAR 66 and SDDRs 2874 thru 2882 kh, 313. OT 423. RI1PC:3 33 FC2 FROCZs3 CA SI:m:33 CC'?3 09: 45. rns CA c'7ut:ca mass.3 n,:.' . J: S97 attached transmittals MCAR 66 and SDDRs See attached transmittals, MCAR 66 and SDDRs 2874 thru 2882 2874 thru 2882
- p. .-
.i ,. (, . 'c ,
NCR: M01-9-2-150 Date: 11/15/82 Page: 3 of 19
- 16) REQUIREMENT:
- 2) Para 2d, " Shorting to adjacent terminal or Conductors must be avoided."
- 3) Para 3e, " Flux residue should be removed immediately after the connection is cooled by dipping a bristle brush in cleaning solvent and brushing the connection area." g
- 4) Para 3F, "'Ihe solder connection should now be inspected to see that lead contours are visible and that proper wetting has been accomplished to all components of the connection. The connection should be shiny, not dull or frosty. "
- 5) Drawing 7220 E-50 states: " Terminal block marker strips shall be color coded for all circuits requiring,ch'anneling." .
- 17) NONCONFORMANCE:
- 4) Seventy-five -(75 ) circuit board leads that should have been soldsred are not.
~'
Also one hundred seventy-nine (tT93 mlder joints are not properly wetted or [ are dull and frosty. (178) 4
- 5) All states blocks in all panels are white with black letters.
- 6) During installation of' circuit board enounting screws thirty-one (31 ) white jumper wire insulations were damaged, adjacent to screws. l NOTE - All discrepencies are itemized on attached sheets by Cabinet and Circuit board number. .
L l { l l I l l l t
,.1 .- * -,.,t~ ... -,, '- ;
~ .. ." ~ ~ , , - '" ,--,,% - - -- ,..~----..n-~
~'~- t. o; .r.-ter : +
,[. . .:; $ '-2-1 @ a a 4 -f 1
' *' I - t' '
\ s.sRO LASS CIRCUIT ECARCS AND 7HEIRA.tOELDtS Un k h. Tlux Scider or ;!et- Turns on Termi- Shorting Wire Insul4.ict Connections Residue ting Insuffi- nals Teo Great Against Cne Damage cient or Too Little Ancther i- I _
C45.-2-a l 9 4 16- -M- 1 c, : . - i :. 1: 15 -1fr 14 10 l E " C=s bi= 6 r 51 6- 11 5
.w. ,a .
10 9 15 6 , G* - -' a - 6 6 13 1 8 c.n.s-1 . g 5- 4 21
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- i,43a-4 6 9 17 __
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Ic , ..-ia 18 7 9 I
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2 10 13 Ic -4< . 3 7 4
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7 21 8 j 1 3 lC l 4 2 v - -e.g , l., !
, 7 34 32 4 ,e- j I l i
L i Ic . t. . 75
-146 144145 ~$~ ..
i l ; , TCTAL less st.ates Block Color Io ? ss = 455-451 ... . I l l l l l t l l
! l ..
L ' i i l 1 3 l l l l . econductor or Pin Damage Solid line through item indieetes C ..e-se .... -auformance [-
~ ^7chel St:.-tor 111 NCK=N,,,1 W-2-1 DW aga 4 cf g C.
VITRO I.nBS CIRCUIT BCARDS A!!D THEIR PRotii.;;.245 Un-Soldered riux Solder or Wet- Turns on Terri- Shorting Wire Insulatior 1 Connections Residue ting Insuffi- nels Too Great Against One Damage cient or Too Little Another I l
- 1 C453-3-3~
-)- 4 -40 L3 12 1 {
11 ce u-u a 15 - W - 14 10 l 1 ' 1 c45z-i s 6 11 5
-5 1 ce se-es 15 6 10 9 I1c434-zr 8
- 6 6 13 1
!1 cess-i r :
5 4 - M - 21 1 -
- 16,24-4
? 6 9 17 2unas-1 n 1 4 14 8
- 2cesz-in 7 9 I 18-
- 2cese-za 2 10 13
., 2cese-ea 3 7 4
- 26,aa-a
. -1 1
- 2ceaa-
21 8- 3 8 7 7 34 32 2 10 $ N l [ e-18 31 }
- TOTAL 75 -MS- 146 4 178 7-m AL-less states Block color M es = 455 _
' s
, i e .- ..e
$ Conductor or Pin Damage - Solid line through item indicates Corrected Non-Conformance
~
+ ~ <*- s e -es<s*- s fw4 9-+- ,,Cv *,-
w -?V? * * " ' * * * * * - -G - ? " r --s
? .w N .-- ~ ----v-< g- r-e~rn e-- - - - -
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*7anol Nerb:r i ca u r.1 x .
- c3.go t -a-2-15@sga 5 cf 19 VITAO 'LAIS CIRCUIT BOARDS AND THEIR PROBl.#kMS Un-Soldered riux . Solder or Wet- Turns on Termi- Shorting Wire Insulatior Connections Residue ting Insuffi- nais Too Great Against One Damage J cient or Too Little Another '
Pin 35-11 1 in3- U6 U1 Pin 25,26 *U19 Pin 46 US 46-22
-2 44 5.- -.43-U2 Pin 30 09 Pins 35-11 3 42- U13 --4E-- U19 Pins 35-11 e
'"^
4 42 U18 4 5 4 usa -e6- U3 Pin 22-46 6- uao v7
=7 gg.6-8 U4 -U15--
8 U10 U16 10 U14 -USS-- U15 -858 - l 12 13 . 14 , 15 16 l 17: 18 19 i 20 l 21 _ _ _
- 22 l 231 i . . -
! 24-25 26 27 ' : !. CC$nductor or Pin' Damage Solid line through' item indicates Curreuweu ava-wai vrwanc e --" v t &9 e * , _ . , , . - .L"'^ * " ' , M .'. , ,[, [, . . , . ..m, $ ., . _ _ , , . _ , , , , , , . , , _ _ , _ . . , _ , . , , , . _ _ _ _ _ , . _ _ . _
Panol %-hcr ,cass_1o . NcKtypqt _gf a a 6 cf 19 VITRO U3 CIRCUIT BOARDS AND ThTIR PRO $uu:S Un-Scidered Flux Solder or Wet- Turns on Termi- Shorting Wire Insulatior Connections Residue ting Insuffi- nals Too Great Against One Damage cient or Too Little Another
-1 "* 5 U1 -U4- ' U1 Pin 11-35 2 U2 --EL-- U2 Pin 22-46 3 U9 Pin 37 -asa-- - u3_ A _ _ _
- 4. U4 __ut U4 Pin 22-46
~5' - US
"' 4 6 us 4 sp 7 __44 , _ ;g,7_.
ug Pin 11q5-8 UB U S -- "7 9- Ug 439 - U* ? 10 g3 g ."
.e U20 Pin 11-35 1
U13 -4M4--DELETE
~
., U14 -1Me -DELETE
'" ' ~
ul5 2 14- "* U16 t _ l 15 "* I U17 5 16 , , ,, 1 , 17 18
. 39 20 -
21 ,_ _ U 22'
- 23 24 j 25 t
26 l-
'27 i ,
econductor or' Pin-Damage Solid lihe through' item indicates Corrected hon-wnt orma'nce'"
,.c --
, , . . . - , . *....,.h1.. ....,...,,,,,-,-,,,,-,,__.,E-.
Penal Nu-ber 1cani_1 -
- c3 g - 15&cqo 7 cf 19 VITRO LABS CIRCUIT BOARDS AND THEIR PROBLEMS Un-Soldered Flux Solder or Wet- Turns on Termi- Shorting Wire Insulation Connections Residue ting Insuffi- nals Too Great Against One Damagc cient or Too Little Another 1 ' ' ' '"a '"a 'U55 Pin 31,33 2 '"O " -tee- 'U57 Pin 43,45 F 3 "?^ USS -te9- 'U74 Pin 25 4 '"3
- U70 -U34- 'U83 Pin 45,46 5 nc, U22 6 g44._
7 re t 8 U83 9 -456-10 ,,e e 11 -.., , , , 12 ,,e m
. 13 ,
14
-4nGS-15
-449-16 *
-494-17 4p4 i' ' ;,...-
18 -493-19 -443-- i 20 -444- < 21 U74 Pin 39 22 Ue-a-DELETE l 23 l 24 , 25 l 26 .. 27 , CCbnductor or Pin ' Damage - Solid line through' item' indicates CorrecLea non-voniordance""
' *' ~
- _ ,,.I . $' , . _ . _ , , , ,
1 F a5c1 Ne-ber 2C453-2 -
- cR4101# 2-15C?2go 8 cf 19 *
. . u VITRO LABS CIRCUIT BOARDS AND THEIR PROBLDtS Un-Soldered Flux Solder or Wet- Tums on Temi- Shorting Wire Insulatior Connections Residue ting Insuffi- nals Too Great Against One Damage ,
cient or Too Little Another UT2 Fin 45 1 " on "aa " ,o J79 Pin 37,40,43 U-15 Pin 41 g_e- U11 2 u-;g c_57 U27 n e, U27 ...e. , , , , 3 U-30 Pin 20 e _se U68 u c;n "" 4 U-19 Pin 24 .U-59 U69 ,, e c - U20 Pin 41 " _ e. 5 n ,g q===_ U78 " ca " "" U-55 - - 6 "a " ca U83 oi "--59 7 " ca
.-U-3.- " C*
U84 " 72 8 m _ ,3 ___ o 3$ ,g_gg, U-64 L' 10 -U 23 10
"*3 "4 -
U 11 "
*4- U-15 12 U-15 U-16 Pin,31 *U64 Pin 31 13
;_ c t_.
'U2 Pin 24 14 U-17 " :e - 'U7 Pin 20 15 25 U-28 U-29 Pin 26 ' U22 Cold Solder 16 U-29 U-30 'U59 Pin 43 17 U-30 L' 2
- l 18 U-31 " 22 l
I 19 U-32' U-33 l l 20 U-33 U-18 l 21 U-18 U-19 Pin 31 __ 22 -U-193 U-7 U-2 0 , -U-6-- f 23 -U-iHh -U-6-- U-21, U-4 24 U-21, 5 U-2 2 , -U-9-- __ l Fin o,9 25 U-22, U-4 U-10 , -U-2-- I ' 26 " ' O , U-3 "0 - U-9, U-2 L'-0 27 ' g ; ; i ---..a U-8 U-7 CConduc tor or Pin Daoage Solid line through item indicates Corrected Nca -.-Jer ance-
. n- , . . , , .. __ . _ _ , __ ._ ._ _ -
f Pcnai Nurbar .-..,_$_sa e' scKeg*9-2-15D ags 9 cf19
.: . =7 VITRO LABS CIRCUIT BOARDS AND THEIR PROBLEMS Un-Soldered Flux Solder or Wet- Turns on Termi- Shorting Wire Insulatior:
Connections Residue ting Insuffi- nals Too Great Against One Damage , cient or Too Little Another 1
2 2
- U 22 M+
2 U-28 0 27 3 U-30 0 2" 4 . l 5 U27 6 U29 7 8 9 10 11 i 12 . 13 , , 14 15 16 i i 17 18 19 20 21 - 22 23
~
24 _ 25 26 27 Solid line through' item inoicates Cvi o Lo- .~..bv...v.--nue-- i
- Conductor or Pin ' Damage l
- _ _ _ _ ._ . _ no, . . .
i -Pcnoi Su-bar S r-ac t.1.3 m -
.sc;tg '.M0Page t o cf 19
' ~
VITRO LAB 3 CIRCUIT BOARDS AND THEIR PRO EMS
.Un-Soldered Flux Solder or Wet- Turns on Termi- Shorting .ra Insulatior.
Connections Residue ting Insuffi- nals Too Great Against One Damage
- cient or Too Little Another I
1- -4M- 0 2' ~! 2 U30 Pin 45 U27 -M- U-25 _ 3 U28 - M -DELETE
+
4 -4M 7- U-27
~5 4p o.. y 6 4y g..-U-29 .-
7 -4M4--U-30 8 8 U23 10 11 12 . i i 13 , i 14 i . 15 16 l 17 18 i. 19 20 l l l- 21' - l 22 i j ' 23 l . . 24 I I 25 26 -
~
27' I
~'"
CConductor or Pin ' Damage - Solid line through dtes indicates orrecteo non-contormance g i l
. ~7 --
[
Penil fiu-bcr 1c454-;A e scF.+101, ' 150 P age 11 ef 19 - . 1 . L
- VITRO LABS CIRCUIT BCARDS AND THEIR PROBLDtS Un-Soldered Plux Solder or Wet- Turno on Termi- Shorting Wire Insulatior Connections Residue ting Insuffi- nals Too Great Against One Damage ,
cient or Too Little Another . 1 U-3 b-1 -U M 2 "? U-2 U-2 Pin 30 "2 3 "E U-3 -U-3-- --U 4 " ? ?- --U -U --U _. 5 "?S "? -U-6-- --U-S-6 "e U-13 . -U-3-. U-19 Pin 11-35 7 " ? ? 't :::5 U-14 U-8 Pin 45 8 i e _ -U D8 Pin 45 9 U-19 "?O 10 ,, 5 3 11 ,. 12 . ,,.c 13 _, 14 ... 15 o 7g 16 17 18 19 ) 20 21 __ 22 23 24 l 25 26 8
, 3 i -- .._
CConductor or Pin Damage Sclid line through item indicates Corrected Non-Conf'ormance , n
. .._ _ , - - ._- . . - - - , s -
Pchal !?c-her ic.:54-2P - scspM01 *- 2-150'cg312 et 19 VITRO LAB", CIRCUIT BOARDS AND THEIR PROILEMS Un-Soldered Plux solder or Wet- Turns on Termi- Shorting Wire Insulatior. , Connections Residue ting Insuffi- nals Too Great Against One Damage ', cient or Too Little Another 1 u1 - U-E- "' ;J-L 'U-19 Pin 11to25 02 e to 11 Fin 22-46 2 "-? U-10 C-3-- 'U-9 Pin 22 to46 U-9 11 to_35 i 3 nc U-13 &LS - U 10 4 U ' a (? --^ i U-14 U.-S U-13 5 n*? -e-ge- U S-. U'4 6 " ?? U-22 U-10 Pin 25 U I5 7 U-13 Pin 1,22 U-19 Pin 11to3! 8 " ' ' U-20 U-4 Pin 19 U-17 , 9 Use 10 . U-17 Pin 2,3 11 y ig 12 . U-20 Pin '19 13
#1" 1 -
U-22 35,36 14 . 15 U-4 16 17 18 19 20 21 _ 22 23 24 25 26 27 ' t -. ;z g i i . CConductor or Pin Damage Solid line through item indicates Corrected Non g jia.g_ce g
, . , - - . - . ,,. . , . . . . . - _ _ _ _ :. . . . . 7 _ _._ _
/En21 !;u-2:r 2,_.c, ,. gengs"-2-15(T s;c 13 c' 1b '. VITRO LABS CIRCUIT BOARDS AND THEIR PROBLC4S Un-Soldered riux Solder or Wet- Turns on Termi- Shorting Wire Insulatier ,,
Connections Residue ting Insuffi- nals Too Great Against One Damage
- cient or Too Little Another
*]
j 1 r 2 (10 ::d' -U -JJ U-10 Pin 30.36 'U-5 Pin 46 ri 2 -.s.4 -U-3 U 3- 'U-15 Pin 46 l 1 3 e 6- -U 6- - 4 _ ,, . . , , - " ' g 7- U 6-5 -g-g g 7-6 g_j g n e 7 7 $3 8 U-10 8 "?5 U-18 10 U-21 11 U-10 12 . U-20 13 . 14 15 16 17 18 19 - 20 l 4 21 _ _ _ . 22 23 24 25 26 27 cCbnductor or Pin ' Damage - Solid line through ktem indicates berectec hon-coniorman6'e . , - v
..-v- , . . , .m__._, _
Penal Nurb r 9r 2c9.9 p - . x Kg .M0Paga 14 c' 19 s VITRO LABS CIRCUIT ECARDS AND THEIR PROBLDIS Un-Soldered Flux Solder or Wet- Tuns on Termi- Shorting Wire Insulatior Connections Residue ting Insuffi- nals Too Great Against One Damage cient or Too Little Another i
;cmponent crackes 1 m 2-. ,
L 2. --U-e- U-2 Pin 36 *U-1 Pin 36 -e-6-- 2 -e-S-- U-3 --U U-16 Pin 45 *U . Pin 46 3 -t M -- U-4 --U-+- 'U-7 Pin 24 4 ;,;_; ; ,U-5 % 'U-9 Pin 24 5 % % 'U-5 Fin 24 6 u_9 c_;0 'U-18 Pin 2 7 U-10 U-;2 8 U-13 U 22 8 -U- M-10 w 11 U-18 12 . g,j 9 13
- U-20
- 14 U-22 15 '
t 16 U-1 17 U-7 l 18 U-15 l 19 U 20 - 21 22 23
.asts 24 ,
25 26 l 27 , i __
' CCbductor or Pin ' Damage - Solid line through dtem indicates correcteo Non-conformance'~- l
- 7. --. --
,,- --- 7 '_,_-*,, , . _ . , . -' " ] ] ' ~~ ~ ~ ~.
[_.
~
/cnn :;errsr _ er 2n_i .. m xq. 150?Eg*15 (f 19
*
- C VITKO LADS CIRCUIT BOARDS AND THEIR PROBLDIS t .' .
Un-Soldered riux Solder or Wet- Turns on Termi- Shorting Wire Insulatiot Connections Residue ting Insuffi- nals Too Great Against One Damage ; cient or Too Little Another I: U-14 Pin 30 U-16 "n U 79 1 U-13 U-32 , U-14 " no 7s. 2 U ?? U-14 U-33 3 " 29 - U-16 U-60 u-27 U-80 4 '" 22 .U-27 U-61 U-28 67. (coldered ) 40, 5 "' U-2 U-62 U-32 U-72 Pins 43,37 -M Conductors in-f 6 "5 U-4 U-63 U-4 properly landed 47- 6 4-7 -
" 5S --U U-64 -U 4J-68 8 U-6 U-68 U-58 " 57 8 U-7 Nonent Conduntors Bent Over 90' U-15 Pin 39,40 U-70 10 U-8 U-82 -U-2 'U-56 " " "
U-16 Pin 40 11 'U-57 " " " U-22 Pin 27 U-9 U-73 U-19 ' 12 U-31 P'in 36 U-10 U-74 U-21 'U-74 Pin 37 U-55 Pin 39 U-11 U-76 U-22 *
~
'U-58 Pin 45 14 U-64 Pin 16 U-79 U-80 U-31 l 15 U-78 U-81 U-55 16 U-77 U-83 U-56 17- U-66 U-84 U-57 I
l 18 - U-67 U-58 19 U U-62 20 U-58 U-66 l 21 U-57 U-73 _ 22 U-15 U-78 l 23 U-19 U-81 24 U-20 U-82 25 U-28 U-83 26 U-29 U-84 21 U-31 ed6ductor.orPin' Damage Sol'id line through' item indicates wereccea iwn- c,m vrmance"" h
- * -e * = - - **
-w w. - - . ~ . .- e~ -o on. - - * * . - - - - se es-.-- -s
. osee_ _.- -
Fan 5D Nt rb r , m e _t .^. NcKth.17-2-150Faga16 cf 19 t- .-
. ' . , *; . VITRO LABS CIRCUIT ECARDS AND THEIR PROBLEMS
'Un-Soldered Flux Solder or Wet- Tuns on Temi- Shorting Wire Insulation, Residue Against One Damage Connections ting Insuffi- nale Too Great ,
cient or Too Little Another 1 1 U1 U-11 U-11 'U-56 Pin 25,27
'2 0 2? U-63 U-21 50-63 Pin 37 3 - U S? -e=6+- U-19 1
4 U-39 .U-59 ;-20 5 m 9=66- U-84 6 U U-67 U-63 7 { _0; U-64 8 U St U-6 Pin 32 U-77 _ 8 -e=99- ; ;0 U-14 Pin 39 -
- 10 U-58 U-16' Pin 30 11 -
. U-18 Pin 28 :U-5 U-74 U-57
'1 U-84' Pin 27 U-6 U-76 ;-00 13 MO U-62 Pin 39 U-17 U-78 U-19 U-80 U-77 U-20 U-81 U-79
.u-16 U-21 U-82 ; ^0 17 O- U-22 U-83 U-81 18'/ U-27 U'-84
'19; U U-6
~
20 ;U-292 U-15
< 21- U-32 U-16 _ _ . _ . _
> I
- 22. y U-55 U-22
- y. _
.23 U-62 U-32 ,
- g. _
~
I -2d U-64 U-33 Pin 22 1 25 U-71 U-62 Pin 39
)
26 . U-72 U-73 27 , CConductor or Pin ' Damage Solid line through' item indicates t.orrect,eo non-(,cnt ormah'ce~ -
*. 9 e- 4 4 + __ f*. .- , _ . - ,
_.,_,,,.,.,.,.[ _, ...._[,
, 'e..
Penal Nu:-ber -c- ,-..e,- 3 NCKWgt..S M fag 317 Cf19 VITRO LABS CIRCUIT BCARDS AND THEIR PROBLEMS th-Soldered Flux Solder or Wet- Turns on Termi- Shorting Wire Insulatioc , Connections Residue ting Insuffi- nals Too Great 'Against One Damage . cient or Too Little Another I
- 23 M 1 - ,
-2 3
4 5 6
-7 8
9
'10 11
'12 13 .
14
! 16 i
17 i 18-19 20 3 21 l 22 I 23
~
l 24 l' 25 26 27 9 8 Conductor or Pin ' Damage Sol'id line through' item indicates corrected non- nlormahee""'
- N
..,--y_ .w.3, , , ..q-. _-gw..#3 7* *
,_w_.,--- * , ---* J',, , . . , _ _ ** l e ' a.- ? c.--,--.-...--, -
ranti .Nt:.-Er 4. .- . e. ,. _,. NCRtgee .M0Paga 18 ct 19
, , . , VITRO *GOIS CIRCUIT EOAROS 74.*D THEIR PRC5IdbMS ?l
-Un-S21dered Flux Soldar or Wet- Turns on Tarmi- Shcrting Wiro Insulatier Connections Residue ting Insuffi- nals Too Great Against One Damage ';
, cient. or Too Little Another i:
'l y y* y* U-7 Pin 17 i Pin #30 broken ,
2 y9 y<< ra 3- . . , , .. s ..<< 4 U-17 U-22 3 U *? 0 U ?? U-18 7 U-22 8 9 U-15 10 U-16 11 - U-18 12 . , 13 . 4 14 . 15
' 16 17 18 19' -
20 - l I '21 - _ 22 23 24 25 26 27 r I t i - . . . . . Solid line through item indicates Corrected Non-Conformance eColnductor or Pin Damage
~'
. , . - .- -- - -- . - - - ~ ~ - * ~
_,y___ . . ,
-- -n .
., n- --e.. -, .~..-,,-n... . - - . , , , - - - - - , , - , . - . - - - , . , , , . . - - , --
,.-,..-,v,. , . - - , , - , - - - . , , , . , - , , - - . . - - - - - . ~ , .
yanal. .st: ra f.e r y_ . ::cK . " 2-150Pags 1
- e: 19 i
/ -- , VITRO'LUS CIRCUIT ECARDS AND THEIR PRO'bEMS ',
I Un-soldered Flux Sold:r cr Wet- Turns on Tcrmi- Shorting Wirs Inculatier ,l Connections Residue ting Insuffi- nals Too Great Against One Damage
~
i cient or Too Little Another 8 x' 1- J) 2 U-10 U-3 'U-6 Pin 24 2 rus a U-13 n2 3 U-16 U-6 4' U.-17 ' --U ' 5 U-18 U ". 6 n_,a g_g 7-8 U-13 U ^2 9 U-5 U '4 10 U-4 0 '5 11 - . . . , 12 U-6 U-17 13
- U-8 U-18 4
14 U-9 15 U-14 16 17 ( 18 -
~=
~19
-20 -
21 __ 22- i 1 1 l ! :24 i-25' 26- ! '27 ~ ' l , g a . - - . . .
' Conductor or Pin Damage Solid line through-item indicates Corrected Non-Conformance
, . . t.
. _ , . . - ., , . . , . . , ,...,.._...___,_..___...,_,_._m..,, . . , . , , . _ . .
,. l, m
ME- \l0NONFORMANCE RE30Rh > M " ' l , ,,3 anoascrs, amoussenses ase constnucnow M03-9-3-150 ;, j a. manr.w mas _ . num Com *. = == Corsi s. ACIzos z m so I PGM000 05 0-1, 0-5, 0-6 S-257dlE C EIVE D s
- s. ,.x => r. ==Ccen ama em so: e. so-cosromass e m 9 3ars ts"0CT 5 1983 i
meumo raeact ' See attached list Hanger parts 5/6/83 .
~
i C p. en T e nt i lo. B BCONFO.GBC e m 11. IE W W SIEa CRGANIZATICE: 12. IACAT105 II r! ANT: 13. DAF5 0F Es m ;cs:
"""*""' BW Project Management 5/26/83 Se7 attached list B&W Field Qual. Cont. Kelly Building NJA _5 /i n 183
- 16. m e ra m as:_GAtyerzer 2 assinmarri ACTION: .i a e . d}1 2 1) B&W Construction Co QC Procedure 9-QPP-108, Rev 4, para 3.1 ~
7 INFO: states'in part: " Prior to performing receipt inspection of
.VAsgronkar DB REHcCue7f19 items, a Receiving Inspection Report . . .shall be initiated.
WRBird - . This shall consist of the following: . . 313 Review the y *" 8HPeok TKSubra- daan==nta -- =ad ===4=n tha ranuired starme. (enntinn d) MLCurland manian 17- == C Contrary to the above requirements various hanger parts i MADictrich (see attached) have been shelved awaiting installation. When MPQAD , CTFollin ALAB-2 representative requested to see the In Storage Irispection Logs for j 8 EJWermann Sr shelved items the B&W QC Materials Supervisor said they have never , pelanbury gg',g=,g== been generated because B&W did not consider these items to be Ib l GAHeemas* JPKnight Storage or were required to be In Storage, since they were withdrawn ; 99hanham JAnutgers from the site warehouse and were to be inatalled. He said most of BWMarguglio/REWIT these items are items that wouldn't fit or were affected by deviatio'na is.0J9 9fbsp, 16.C or engineering changes. The method of storage and the (continued) vss so 54. - em Cossacrzv acnes - 1,, r,,,,2,, . Initiate In Storage Inspection Log Forins for Hanger Parts on list. nrsreema aset X Perform required actions to assure compliance to B&W Construction Co p so. e.r.r:T :=rr. QC Procedure 9-S3-100, Rev 3 Forward a complete list of affected
,3, [ items to MPQAD. Review.the noncompliance to QC Procedure 9-SS-100, nest ( m naCE X Rev 3 for recuirements addressed in Box 16 #5 of this NCR. (enne<nn.a
- 22. 23. IDCATIM 0F TAOS:
&*. EErCS*AB*2
. PER 25. SEPo m D ST: 26. n. w To 27.3 ATE oF an.r. mas 26. TIME OF PZFCET:
50 55(*l2 - X , , N/A N/A N/A N/A - umus amr asemso n. J 2,. sCn cazmmn urip Ar pp 3o. sur uvtsam s s w ar m /nn hkt:: rm =m=:vs acn s ener:so: hb 3 6/6/83 ,[
,-,,,e,,,,.,%
3e.
~ San B&WCC Serial M-1A-(Q)-253 Letter dated 6/9/83 storn a San B&WCC Serial M,-1A-(Q)-260 Letter dated 6/6/83 N/A l .Sao B&WCC Serial M-1A-(Q)-292 Letter dated 9/26/83 32t. CF Ce couBSUCTIos CCBCtmREscE-36 RAPT CORAECTIVE ACT!C3 VERITIID WZI ,
Sse B&WCC Serial Letter M-1A-(Q)-292 and attachments MPQAD did a limited visual verification of M-1A-(Q)-292 Attachments.
* . 31. Eh1TII3SY.5IG/;ATEa 1
l 36. RO;a TAC.3 MMCVI3 SI-41~JAILM/;A!Es 37. EC3 C.06E3 BY - SIGEATLM / DATES
#au. -/ [
N/A 3 ! u.' '
/ '
i
i==== NONCd_ 70RMANCE R,_ ~)0R__me Ts,enomaamna ano constnue Mwsr M03-9-3-130-ses msm. mnear M PROCESS dORRECTIVE ACTIC.N
- c. nas I ar 3
- 34. en ass.;sset or anot caussts):
l-I' l Materials shelved in the Kelly Building were originally moved from site storage into the intended use area. These parts were not installed because of design changes or interferences that wouldn't allow installation (this per B&W QC). .The need to implement B&W Construction Co. Quality Control Procedure relating to this phase of the quality program requirements was overlooked. 39 acmar, acot caamsts), a nursunT rum anos (m a comune a ans. maraszma ros inoessa caj N/A . F i ho. reocass ca aseuzaso racm m:2m pawaN ON rBoempeBT IngrsctIm
- 4. en mummmam ros spoesss ca:
Provide training of those who have assigned responsibilities in the implementation of the B&W Construction Co Quality Control Procedures 9-SS-100 Rev 3, and 9-QPP-111, Rev 17. Forward a copy of retraining records to CP Co MPQAD..' .
. - u. .a ; ; . .
~
. 3.
x: . . . . . i ha. macass ca a as mas a emo(s) cemens a moes u a nam or comuas: ..
'~
See B&WCC Serial Letter M-1A-(Q)-253 Enclosed See B&WCC Serial Letter M-1A-(Q)-260 Enclosed and Attachments See B&WCC Serial Letter M-1A-(Q)-292 Enclosed and Attachments l ts. m mes or raam ms ca u nzrzca m s: l See B&WCC Serial Letter M-1A(Q)-260 Enclosed Attachments i See B&WCC Serial Letter M-1A(Q)-292 Enclosed and Attachments
\
l w. sm. or ano. marouszma ros reocass ca szonsyrzuo comanos: 65. comana vssazsn ar/an:s 1 See-B&WCC Serial Letter M-1A-(Q)-292 M M e-=e4+ se .y-- - +- n, .,,m .- ,,,w. , , , _ , , , . _
S,3 t, .. ] , NCR H03-9-3-150 Page 3 of 3 E t
- 16. Requirement: (Continued) ?
level . . . 5. Items received shall be stored in accordance with B W Construction Co. Quality Control Prodedure 9-33-100." (2) B W Construction Co. Quality Control Procedure 9-33-100 Rev 3 para 2 3 states in part: " Items for which storage levels have not been. defined will be stored as directed-by the Field Project Manager. . . ." _ (3) Para 5.3 states in part: " Items withdrawn from storage awaiting installation . . . shall be inspected . . .. The results of these inspections shall be documented on the In Storage Inspection Log Form (4) Para 5.4 states in part: The In Storage Inspection Log Form shall be maintained for each item until it is released to the owner / agent. . . ."
- 15) ' BW Castruction Co QC Procedure 9-QPP-lli, Rev 17, para 3.1 states in part: "A deficiency in . . . documentation, . . . which renders the quality of an item . . . indeterminate."
17 Nonconformance: (Continued) -- - l lack of compliance to 9-SS-100 Rev 3 has not been recorded per 9-QPP-11 Rev 17. Rev 2 See Attachment "A" (Receiving Inspection Report #3448) to BwCC NCR 2386, has no assigned storage level requirements or storage location and has been in BECC possession since 11/9/82. Rev 2
- 18. Recommended Part Corrective Action: (continued )
Assign storage level, storage location, and generate in-storage inspection log for these items in accordance with BECC procedural requirements.
~
>e-
NIDLAND PROJECT
- 6. QAR N0 J-CO303 -
-. wALm ASSURANCE DEPARTNEhi QUALITY ACTION REQUEST 7. DATE ISSUED: 8 REY:
-.+-
- m a r. ,u e n
). . REQUIREENT: g*
PAGE 1 0F Y 3echtel specification 7220-M-10kA, Rev Paragraph 6.3.7(g) 10 ASME RELATED ! st at es : '
. . .ccst bending heat treatment of all stainless s,cel is required...". 7 YES h gg ?
- 2. DEFICIENCY:
In 3echtel SD3F. #2827 of 5/6/83 from 17f Grinnell, 3echtel dispcsition in Block 20 per=its ths supplier to deviate from the above requirements; Bechtel has failed in 31cek ,19 'of this SDDR, to issue a Specification / Requisition change by*3echtel.
- 11. POTENT 3.55(e)
YES N0k 3.. QAR ORIGIlaTED BY: 4. DISCIPLINE / DIVISION /SECTION 5. RESP 0ftSE DUE DATE ~ 12. . REPORTED TO NPQA H S Garcha .; .[f)L6
- KDQAD - DQAE-Jackscn 11/15/63 DATE
- 13. ACTION ITEM NO: 15. ITEM PRIORITY: 17. S/U CODE: 19. ACTION ORGANIZATION 20 QAR REVIEWED BY:
e htel wgd Ws 3 S03268 5 ITS00
- 14. DISCIPLINE: 16. TREND CODE: 18. RES8 CODE: Froj ect Engineerin-.21. DATE:
M K-9 3PE 22 CAUSE: 23 PROPCSED CCRRECTIVE ACTION: Failure of manufacturer to perform post-bend See Page 2 heat treatnent of stainless steel spools as required by Bechtel Specification 7220-M-10hA. '~ 24, RESPONSIBLE ORGANIZATION / PERSON: 25. PRCT:.'IED COMPLETION DATE
~26 DISPOSIllus CONCURRENCE:
QAR REVIEWER DATE PQAE (ASME ONLY) DATE
- 27. DISPOSTION ACTION TAKEN:
- 28. METHOD OF DISPOSITION YERIFICATION 29. QAR CLOSED BY MPGAD DATE ACCEPTABLE UMACCEPTABLE D SueERCEDING QAR ,
N-4/1A (Rev 1)
t,
. - - QAR ho:
MIDLAND PROJECT . . J-CCCO3 quat m ASSURANCE DEPARTMENT QUALITY ACTION. REQUEST CATE: agy: {* CONTINUATION SHEET PAGE 2 0F 2 g
* *i
-Proposed Corrective Action:
Revise SDDR #2327 to include Block 19 requirements that 3echtel make the
, Specificaticn/Requisiticn change.
Issue 'a Specification Change Notice to the spec to include requirenents of Elecks 16 and 20 of the SDDR, and also identify that this SC:i is written to incorporate ITT Grinnell's request in SDDR #2827. f-l l-l I i M-4/IB (Rev 0)
~_.__-.___
e' i
~ '
*) i e BECHTEL SDDR # 2827 I i)S n May 6, 1983 .
Q -m-, iTT Grinnell 7270-M-104A (J / v In Block 20, Bechtel SDDR # 2827 of May 6, .1983 submitted by ITT Grinnell, it His stated that post bend heat treatment of cold bent stainless steel spool is not required per ASME III 1971, Summer -73, paragraph NB4652(c). ASME Boiler and Pressure Vessel Code, Section III, paragraph N4652,(j$&(c) states as follows: / All austenitic stainless steel pipe or portion of pumps or valves that have been _ cold bent or formed may be used in the as-bent condition unless the Design Specification (NA3250) requires a heat treatment following bending or
} Eorming.
Bechtel Specification 7220-M-104A, paragraph 6.3.7 (g) states " post bending _ heat treatment of all stain 3..as steel piping is required...". i N How does Bechtel justify the acceptance of cold bent stainless steel piping __ spool without any post bend heat treatment. If Bechtel accepts this SDDR, why is nothing specified in Block 19, Engineering Follow-up for a Spec / Req Change.
./
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- ..y. .,, :.-
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Supplier Deviation Disposition Request /.- h s
- n NOTE: t i e 8
- 1. COMPT.ETE INSTRUCTIONS ON BACK CF THIS ~* SHEET s.
- 6. A sechtse cooy of enuit tw notined the compoetsa 500-.raia A fo<m s ears nr ei de s,ter setect;en meiwe.o try t%e oree, ;o.
s%een..e
. 2. Items 1 13 we., to ta ecmo eted by sussa.or it
- 3. O it the quaa.tv veesh:at on cela pecuge for ese stem to nn.ch is.s SDOR ?*
. ch e. . -.f .ne. -at.o eew.es :
- ]j_p. ..e,scea ,.o.
ems. ron suMUERS.echtet USE entrie,sTWO PROJECT ea6v. bM-heae- b* n.cos.e,, eecntoi soon uo. r. n c.ie a ce, ee H/ c.i. s e iisa S-5-33 JOS NO. 7-62.7 5 -6,- 8k3 :
/s Y b E!)}A'A !.$. Aeg,esa !AY.0 W.f Y!AlfAl$ N* c;,y g ggeseh*l.W//Wo.*)$ T .e 5W A Suponer's Part No. 4. Suspieer's Part Name S. Gevastion DetKtegl S. Art P'ev.ows SCOR (No.s **
- 2. $wsed.er's Oroer No. l l
bow
- 7. cachaos P.O. & Rev. No. L Secatei Port No.
** xmaw
- 9. Sechte4 f art Name
& *n
- 10. Sechtel SCA Notet ed
'Wici
- 11. Bechte! Engrg Not t t I
NO-dd"#/O b N' Cat ed 6 [12. Deviation D.m.:rction (Att_acn estre sheets. photeersons. sketches. ste. as secessary end identify eventity ami serief No.'s as aooiientiet , jf Mis $ tC,iV./ .O:'i?.Cwn/t's0 ~~I/Al* TMF $P00/.? CAI etT7'ACJ/M.#dY f .it' D/.O N6 7* *; *
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9 i thl.Suppi. ors Propc#1 Q spesat.on - p { N5 *
- 14. Cast imonet ca.'.*s \ 15. Seneouie imeset .
t tt. Pmocsed Ceirc ittoa and Teene (plus Cut /See *uie d sophcan el Justif.catica: Arts:h entre sne+ts. net:nes. etc. as neertrary
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- 13. Oooliers Autho@%gresentstwo fierste 'N/ '- le.DU Title /Y M- 4 Sf;netwee . 'E M M! -
--- Deee ---
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M 19. Sechtoi W S.M ,-- g, C Ong C.urJe (C $ochtel C 54,polieri Q f t% Coc.Changs X As=*"8 % O seeeta CWage iO sechtes Q suaaneri O as Adi MO t O Reiseted ^ Q Cther SucoN=ri Affected g ottier I l 920. EecMtel Dicos. tion Statement fnetuding Justification (AtteeA entre sheett, thet".has, etc. as v====asyl ( o 90>T 1%ri) HEMT TR2RrCF cot.D /Mv7 STAtA/L.ns S Te=8Z. SPCOL.5 15 l: //Or /WDMueLG 992 ASME lIJ- l9 21 5 '7 3 A//S M:52C 1 Tb2 cDLD BEA/T S'GCv)rA DbWA/ 04/ THA: A r*1~ AC/-fGD R/2E
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[ 1GCB-3-S612-1-4 (MP-76-124) 1GCB-7-S612-1-6 (MP-76-119) g
.1GCB-3-5612-1-3 .(MP-76-123) 1GCB-7-S612-1-7
' (MP-76-120)
.--. . 1GCB-3-5612-1-5 (MP-76-125) 1GCB-8-S612-1-1 (MP-76-75) '
1GCB-3-S612-1-6 (MP-76-126) 1GCB-8-S612-1-2 (MP-76-76)
'1GCE-4-S612-1-2 (MP-76-87) 1GCB :8-S612-1-3 (MP-76-77) 1GCB-5-S612-1-2 (HP-76-99) 1GCB-8-S612-1-4 (MP-76-78). _ , ,
P..* 1GCB-7-S612-1-3' (MP-76-116f ' 1GCB-9-5612-1-1 (MP-76-75)
~
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1GCB-10-S612-1-4 1GCB-9-S612-1-2 (MP-76-66)
.(MP-76-130)
IGCB-1-5612-1-1 (MP-76-79) 1GCB-9-5612-1-3 (MP-76-67)
- 1GCB-1-S 612-1 (MP-76-80) 1GCB-9-5612-1-4 (MP-76-68). ,'
=. . -1GCB-1-S612-1-3 - (MP-76-81) 1GCB-9-S612-1-5 (MP-76-79), -
, T~ T 1GCB ,1-S612-1-4 (MP-76-82)' - '
' 1GCB-10-S612-1-l ' . (MP-76-127) , ~j 1GCB-2-S612-1-1 (MP-76-70). 1GCB-10-S612-1-2 (MP-76-128) .
. - . , - - 1GCB'-2-S612-1-2 (MP-76-71) c ICCB-10-S612-1-3 (MP-76-129) u )~ - 1GCB-2-3612-1-3 . (HP-76-72) , ICCB-10-S612-1-5 (MP-76-131), -
;- . 1GCB-2-S612-1-3R (MP-76-725) 1GCB-10-S612-1-6 , (MP-76-132)-
.- IGCB:2-S612-1-5 (MP-76-74). 1GCB-11-S612-1-2 (M'-76-84)
- - - ~
1GCB-3-S612-1-l' (HP-76-121) 1GCB-11-S612-1-3 (r2-76-85)
-1GCB-3-S 612-1-2 ' - (MP-76-12 ~.) 1GCB-12-S612-1-1 (MP-76-89)
---- ~~ ~ 1GCB-4-S612-1-1 (MP-76-86) 1GCB-12-S612-1-2 , (MP-76-90) r - -~ ~ ~1GCB--4-S612-1-3 (MP-76-88) 1GCB-12-S612-1-3 (MP-76-91) b
" [ ~ 1GCB-12-S612-1-4 *-
"~ . '1GCB-5-S612-1-1 (MP-76-98) (MP-76-92)
ICCB"5-S612-1-3 (MP-76-100) 1GCB-12-S612-1-5 (MP-76-93)
. .. ... .. . ' 1GC3-5-S 612-1-4 (MP-76-101) 1GCB-12-S612-1-6 (MP-76-94)
.-1GCB-5-S612-1-5 (MP-76-102) ICCB-12-S612-1-7 (C 95) 1GCB-5-S 612-1-6 (MPa76-103) 1GCB-12-S612-1-8 (MP-76-96) 3 1GCB- 5-S 612-1-7 (MP-76-104) 1GCB-13-S612-1-1 (MP-76-37) 1GCB-5-S612-1-8 (MP-76-105). 1GCB-13-S612-1-3 (MP-76-39)
- 1GCB-6-S612-1-1 (MP-76-107) 1GCB-13-S612-1-4 (MP-76-40)
. --- - ... - - 1GCB-6-S 612-1-2 (MP-76-108) 1GCB-13-S612-1-5 (MP-76-41)
I
-. . . -- - 1GCB-6-S 612-1-4 (MP-76-110) 1GCB-13-S612-1-6 (MP-76-42)
~ ~ ' -
1GCB-6-S612-1-5 MP-76-111) 1-GCB-13-S 612-1-9 ' (MP-76-45) -
~ 1GCB-6-S612-1-6 . 2 (MP-76-112)
( 1GCB ,13-S612-1-11 (MP-76-47) l . .---~ .:.- . 1GCB-6-S 612-1-7 - (MP-76-113) 1GCB-13-S612-1-13 (MP-76-49)
. 1GCB-7-S612-1-5 '(MP-76-118) 1GCB-14-S612-1-3 (MP-76 ' 2)
- ---1GCB-6-S612-1-3 (MP-76-109) 1GCB S612-1 4 (MP-7 6-73).. -
1GCB-7-S612-1-1 (MP-76-114X) 1GCB-11-5612-1 (MP-76-83)
. ICCB-7-SE12-1-2 .(MP-76-1151) 1GCB-16-S612-1-3 (MP-76-23)
*T ~~ 1GCB-16-S612al-2 (MP-76-22) 1GCB-16-S612-1-4 (MP-7G-24)
- ~1 1GCB-7-S612-1-4 1GCB-16-S612-1-6 (MP-76-26)
' (MP-76-117)
- c. . . . 1GCB-14-S612-1-4 (MP-76-53)
- 1GCB-16-5612-1-7 (MP-76-27)
. 1GCB-14-S612-1 - - - - (MP-76-55) 1GCB-16-S612-1-8 (MP-76-28)
. . _ . . ~ . . 1.CB-1S-S612-1-1 (MP-76-56) '
1GCB-16-S612-1-9 (MP-76-29)
. /. -- - 10CB-15-S 612-1-2 ~
(MP-76-57) 1GCB-16-S612-1-12 ,(MP-76-32)
~
- -10CB-15-S612-1 - (MP-76-58) 1GCB-16-S612-1-14 (MP-76-34) j 1GCB-15-S612-1-6 ~' (MP-76-61) 1GCB-16-b612-1-16
- - --- -- .1GCB-15-S612-1-7 (MP-76-62) -
(MP-76-36) {fg[ i- ~1GCB-15-S612-1-9 (MP-76-64) / ,Pp ,
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---. - - - _ . _ _ __-.._._,__,..____.u_._,,_ __
_ _ _ ;:,_. .-__.,_____m.,.,._-
MIDLAHD PROJECT
- 6. W NO.
.-0000h OUALITY ACTION REOUEST
~
yJ%ITYASSURANCEDEPARTMENT 7. DATE ISSUED: 8 rey: 10/h/S3 prepyypn ._ 1* REQUIREMENT The snfeter confiraraticn shcvn at I;cde LO6 of 9' PAGE 1 0F 2 II the decay heat rencval system (3echtel iscretric ~220-3610, 10 ASME RELATED Sheet 3, Rev 3} shcws e, vertical snubber. 3echtel's stress : analysis, fer the sa .e nede also is based on a vertical g .,,g 0 LO901 enubber ecnfiguratica (!C101Q/J2). (Reference Attachments 1&2;. ~ 3echtel hanger sketch 1-610-3 L5Q, Rev 0 ( Attachment 3) which was used for ccnstruction, was based on a "V" confiraration. As a result , the as-built configuration does not reflect the analyzed design in that the "V" ccnfiguration vould also restrain tha pipe in the hori:cntal direction. The horizental loading had not been quantified and. consequently had not been considered in design of the restraint. Consequently, the installed snubbers may not be capable of meeting 11. POTENTIAOD.55(e) r-YES _ x0 L7
- 3. CAR ORIGINATED BY: 4. DISCIPLINE / DIVISION /SECTION 5. 12. . REPORTED TO Mr;%
RESPONSE DUE DATE' MANAGER: A H 3aerren l ?OQA3 20/.E-Jackscn 10/28/S3 DATE .. n
- 13. ACTIOM ITEM NO: 15. ITEN PRIORITY: 17. 3/U LODE: 19. ACTION ORGANIZATION ' 20 @R REVIEVED BY-S03300 3efhe eet b
- 14. DISCIPLINE: 16. TREND CODE: 18. RESB CODE: Engineering 21. DATE:
M K_9 ,-.-
=.- /0 % fT3
- 22. CAUSE: 23 PROPCSED CCRRECTIVE ACTION:
24 RESPONSIBLE CRGANIZATION/ PERSON: 25. PROPOSED COMPLETION DATE " C GISPOSITIGN CONCURRENCE: QAR REVIEWER CATE PQAE (ASME ONLY) DATE
- 27. DISPOSTION ACTICN TAKEN:
9
- 28. METHOD OF DISPOSITION YERIFICATION 29. QAR CLOSED BY MPQAD DATE FFQCE (ASME ONLY) DATE ACCEPTABLE UNACCEPTABLE b SUPERCEDING QAR P-4/1A (Rev 1)
QAR NO:
,- MIDLAND PROJECT J-0CCOL cuAtm As:WRCE DEPARTMEKT QUALITY ACTION REOUEST DATE: agy: .
CONTINU ATION SHEET 10/'/83 PAGE 2 . OF 2 g
- 2. -Deficiency: (Cent'd) ex;ected loads.
While this discrepancy does not affect either decay heat re= oval system operation or plant safety, the fact that one of ten piping systems sa pled centained an error suggests that additional errors may exist. Eechtel Project Engineering is requested to justify that additional errors do not exist. Sechtel's response should include details, such as specific data checked, of the confirmation method. l l i Distribution: Action Party: E'E'Jghes , Bechtel AA JWCook , GFIvert (5) RAilells JARutgers, Bechtel AA l _-- WE31i d MADietrich, Bechtel-Midland D3M111er RCEollar, Bechtel AA l EFJ!cCue
- WHHielson,'3echtel AA l 3WMarguglio DT?erry l
l JI3 runner ALA3--2 enes File: '16.17 M-4/13 (Rev 0) I
- - - < --.-,,,...~-.,y.--. _
.y,-- ,,, ,._, ,, .,.,,.y , . , , _ , , , _ , , , . , , . . , __
, ,' ? .. NIDLAND PROJECT RA-0 07-HV
( QUALITY ASSURANCE DEPARTMErr QUAL 1TY ACTION REOUEST 7. DATE ISSUED: a REY: ., 10/4/83 0 i
, 1. REQUIREENT: PQCI/P-2.30 Supplemental Data Sheet I requires the 9 PAGE 1 0F 1 following information be recorded:
Supp rt No. or QCIR No. Identification Markings 10 ASE RELATED Typ2 - Specify if bolt, pin, rod or stud Siza - Diameter and length YES C NO Ouantity - No. of each installed . . , . , , _ _ l 2. DEFICIENCY: Contrary to the above, recorded information on Attachments 1 thr$u'gh o IoI ' mest the following requirements of PQCI/P-2.30: OCT 6 1983 Attechment 1 - No Support number or length recorded Attachment 2 - No lengths recorded gg g Attachment 3 - Support numbers can not be determined Attachment 4 - Imoroper documentation of marking, scribed test Nuttbers are 11. POTENTIAO).55(e) 6832, 6833 and 6834 YES ~~ NO Attachment 5 - No Suenort Number
- 3. ORIGINATED BY- 4. DISCIPLINE / DIVISION /SECTION 5. RESPONSE DUE DATE' 12. . REPORTED TO MPQA MANAGER:
,Maur ce Noppe I*/ I'jd j
MPQAD PA/I & C LAQTS 10/19/83 DATE N/A
- 15. ITEM PRIORITY: 17. S/U CODE: 19. ACTION ORGANIZATION 20 R REVIEWED BY-g13. ACTION ITEM NO:
S03308 4 ITS00 MPQAD BOP QC MPQAD Training Dept. J mes A Pastor
%Q
- 16. TREND CODE: 18. RESB CODE: 21. DATE:
l14. DISCIPLINE: I-l M I-5 BOP OC M . 10/4/83
- 22. CAUSE: 23 PROPOSED CORRECTIVE ACTION:
i 9 h l Z4 RESP 0Mh1BLE ORGANIZATION / PERSON: 25. PROPOSED COMFLETION DATE i~h. OISPOSITION CONCURRENCE:
-l QAR REVIEWER DATE PQAE (ASME ONLY) DATE l 27. DISPOSTION ACTION TAKEN:
i l 28. METHOD OF DISPOSITION VERIFICATION 29. QAR CLOSED BY MPQAD DATE PFQCE (ASME ONLY) DATE ACCEPTABLE b UNACCEPTABLESUPERCtDING O QAR ,
~
M-4/1A (Res 1) __ t-- - - _
kQkli
~
. P CI J220/P-2.30 SUPPLE. .NTAL DATA surET 1 s [ 3,. o The QCE shall ccruplete this Record as required in Inspec: ion Activity [*
N:.=ba r 60 of t.51s POC~. Rncord the following: - 5 31tek No. . Record
- 1. Type '
Specify if Bol:, Pin. Rod or Stud
- 2. Size Diameter and Length _
- 3. Quantity Number of each Type installed
,4. Identification Markings Exactly as shown on Head or Tail End I' ! 2 3 4 nas !
^
sIz! ouanTy rmNunCAn0N HMKINES Qf \\' 9 'l (@0w) o
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The QCI shall ccrcplota this Record as required in Inspection Ac:1vity N: 6.bte 60 of this POCI. , , .
~
Record the following:
. / 1 Block No.
Record , 1. 2. Type 51ze Specify if I: 6, And o st* Diamatar and ength
- 3. Quantity '
Number of each Type installed
,4. Id'entification Markings Exactly as shown on Head or Tail End 1 2 3 4 TYPE SIZE QUANTITY IENTIFICATION MRKINGS M [# j C 6 / d & y e d / _f k Skd /" / 67 -
Na l' / 7 p e e e
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t e$ 4 e O l I ATTAcMM ENT !L SH 7 oF3 l
. 1 l NOCT 72'20/P-2.30 SUFFI ENTAL DATA SH , 1 ,# yey 4 k of lft ' -
. .e ..
'The QCE shall canplete this Record as required in Inspection Ac:ivity ':
a Nu bte 60 of this POCI. - i Record the following: f ; 31cck No. Record
~
- 1. Type Specify if Bolt Pin, Rod or Stud
- 2. Size -
.~
Diameter and Length
- 3. Quantity Humber of each Type installed 4, Identification Markings Exactly as shown on Head or Tail End 1 2 3 4 iTPE SIZE QUANTITY IENTIFICATION MARCNGS h0 Mb2$6 V\Q(%[J . ,
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A7; 3gg QC2R,No.f-2, y _j- yjq Q ) g Tha QCE shall complete this record a. required in Inspection Activity Number 25 of i- this PQCI. l l . t ' Brcord the following: Record 51ock No. Specify if Bolt, Pin, Rod or Stud i
- 1. Type Diameter and Length
( 2. Size Number of each Type installed !~ 3 Quantity . Exactly as shown on Head er Tail End i 4. Identification MarkLngs I 4 2 3 . t 1~ QUANTITY
- IDENTIFICATION MARUNGS I THE SIZE I
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- j .I 'P'0CI 7220/P-2.30 ( pay, 4 SUPPd. ;NTA!. DATA SH
- ,- i 1 -
- 2. - Q 9. t - 1 5 l The QCI shall couplete this Record as required in Inspection Ac:ivt:y I*
i N:.=tt r 60 of this POCI. *
- Record the followinc: i Block No.
Record
- l. Typt -
, Specify if Scl:, pin , Rod of Stud
- 2. 51za ~
Diameter and Length
- 3. Quantity Number of aach Type installed 4, Identification Markings Exactly as shown on Head or Tail End r
l .
! 2 3 4 TYPE SIZE QUANTITY IENTIFICATION MARXINGS I"p f% I sl ,
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r ' POCT 7220/P-2.30 SUPPLl .NTAL DATA SHEET 1 (' so, c , - , 9 ' ci 'ls s. o -sq.g.) The QCE shall ccmplete this Record as required in Inspec:fon Activity ,} N: bar so of thig POCI.
- Record the following: ;
Block No. Record
- 1. Type '
Specify if Bol:, Pin Rod or stud s .
- 2. Size Diameter and Length _
- 3. Quantity Number of each Type instal 1ed
,4. Identification Markings Exactly as shown on Head or Tail End I 2 3 4 TYPE SIZE QUANTITY IENTIFICATION MARXINGS fj,? '$$$'a$e l' 1 l- oslG7 7" g3
%md vu os
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i-( 9 e f*/S POCT 7220/P-2.30 f SUPPL .EAL DATA SHEET 1 sc fou,- 4 o rff p _ 4 ,g4 , l' The QCI shall ccmplete this Record as required in Inspec: ion Activity e H:.::-b t e 60 of this POC. Record the following: -' i Block No. Record t l l 1. Type ' Specify if Bolt. Pin, Rod or Stud
- 2. Size -
Diameter and Length _.
- 3. Quantity Number of each Type installed
,4. Identification Markings F.xactly as shown on Head or Tail End 1 2 3 4 TYPE SIZE QUANTITY IIENTIFICATION MARCNES S7uo /" t
- B7 pyyy /" ti NSN6 .
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. SP 4 *F 32-
,.vu ,u.w,r-c. w ~ r , m m. . . . . % v ,a 2n m 2 suy=ey- o z %4y-w /v i L L .
de QCI shall empleta this Recond as required in Inspection Ac:ivity .
. N:.. b a r 60 of this POCI.
- Record the foiiowino: f & f /d o
- i B1 rick Ho' . Record .
- 1. Type
- Specify if Bolt Pin , Rod or Stud
- 2. Size Diamatar and Length , .
- 3. Quantity Number of each Typa installed
,4, I,dentification Markings Exactly as shown on Head or Tail End bMI *"0}
l w l1 2 3 4 , TYPE SIZE QUANTITY IENTIFICATION MARKINGS
/ 'f/M j$ I $
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~
8 ' ' A. * * ,
, Th3 QQCI $ hall et=pl(7 this Riccrd as requirst intf 3Pretien Activity
* . k= ber 3 1.M cf thi PQCI. . .
[-.- 3. ,j Upon receipt of the co=pleted and M?QAD-CA approved IR, the 'LDCOCE shall 5,
- c.
- detach CPCo Jackson tais record office.from the IR and trans=1t it to. Jim Paster at F-14-302'
- j C.
- , .':his Record shall contain the below required infor=ation fer ALL sol: 3* '
, Pins, Rod and Stud A 7/8" diameter in the ite= being inspected.
1
......m..
D The following infor=atics is required: _. . . . . . . _ Block No. . .Reeced
- 1. Type Specify it solt, Pin, Rod or Stud . . . _ _ _ _ _ . _
, .2. Size . Diameter and Length '
l 3 Cuantity Nu=be. of each Type . installed ~ " ' 4 ; - Markings- -" !l--- ExactIy- as sh'6V5-on-~iissd Er' TEil ZEid ll . t -
- C. COCI Rec =rd Here Locatien er Su:scr: No : Z _ g/7 // z o
( 1 2 3 4 - 717: SIII QUAN. ,
- MA?IINGS
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- Tha 3.1.M CQCI shall ctsp1' s thic Reccrd as requirsd in( spretion Activity of tha.a PQCI.
1
- 3. . .
Upon receipt of the ec=pleted and MPQAD-QA app.-oved IR, the 'LDCQCZ shall
.I 4 detach CPCo Jackson this record office.from the IR and trans=it it to Ji= Paster at ?-14-302,
.t t :
- C.
.This Pins,Record'shall Rod and Stud contain
> the below required infor=ation for ALL Bolts, . '
1 t 7/8" dianeter in the ite= being inspected. D. The' following infor=ation"iT Fequir'edi ~~ '"~ ~ ~ ' ~ Block No. . . Record .
- 1. Type Specify if Bol.t. Pin, P.od or Stud
- 2. Size Diameter and Length
- 3 Caantity- Nu=ber of each Type installed ,, ,, .
4- -- Markings - ~.xactly : as-'sh6sh on naad Tif Tail Eisd I.-
. COCE ' Record Here Locatien or Sutoort No : 2 -4/7-//- 2/
1 2 3 4 T!." _ _ SIZE QUAN. ,
- MAF. KINGS
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. POCI 7220/ P-2.30 SIT '.EMENTAL DATA SHEET i f-k r.,,b[
% \ -
,o . .
A.- The CQCE shall complete this Record as required in Inspection Activity . N.:mber 3.1.M of this ?QCI. ;l l 3. Upon receip$ of the completed :.nd MPQAD-QA approved IR, the LDCQCE shall .
. dctach this record from the IR and transmit it to Jim Pastor at P-14-302, I CPCo Jackson office. -
k .
'l C. This Record shall c'entain the below required information for ALL Bolts, !, Pins, Rod and Stud 2 7/8" diameter in the item being inspected.
D. The following infor=ation is required: Block No. Record
- 1. Type Specify if Bolt, Pin, Rod or Stud
- 2. Size Diameter and Length
- 3. - Quantity Number of each Type ,installe(
- 4. Markings Exactly as shown on Head or Tail End
. a r.
E.
, ' CQCE Record Here Location or Support No :
24/7- 7-d[ -. 1 . 2 3 4
'TIPE SIZE QUAN. MARKINGS
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.PocT 7220/>-2.30 SUPFL[ XTAL DATA SHEET 1 s[ n- 0 2-//7-4-33 .
PyasSG
- The QCE shall couplete this Record as re:;uired in Inspecion Acivi;y 3 N:.:.btr 60 r this POCI.
! Record the following: - 316ck No. Record.
- 1. Type Spacify if Bolt, Pin. Rod or Stud -
- 2. St:e '
Diameter and Length
- 3. Quantity Number of each Type installed
,4, Identification Markings Exact 1-y as shown on Head or Tail End l
l l t z 3 j4 TYPE SIZE QUANTITY IDENTIFICATION MARXINES Bo %
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. O POCI Y220/ P-2.30 Str"f.IMENTAL DITA SPEET 1 t
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A. The CQCE shall complete this Record as required in Inspection Activity : Number 3.1.M of t!iis PQCI. i B. Upon receipt of the completed and MFQAD-QA approved IR, the LD'CQCE shall .
, detach this record from the IR and transmit it to Jim Pastor at F-14-302, '
CFCo Jackson office. ~ C. This Record shall c'entain the below required information for ALL Bolts, Pins, Rod and Stud 2 7/8" diameter in the item being inspected. D. The following infor=ation is required:
. Block No. Record
'~
- 1. Type Specify if Bolt, Pin, Rod or Stud
- 2. Size Diameter and langth
- 3. -Quantity Number of each Type .installeq.
- 4. ' Markings Exactly as shown on Head or Tail Ena E. , CQCE Record Here Location er Sueoort No e f" MoS /r 4///
M
- 1. . 2 3 .
4 . .
.UTE- SIZE QUAN. , MARKINGS' ,
Baus . ' ' j si l, fe~f . T.r ' (df,) fj 4- 1A ~ Q.n y a b $ hY hd6(,0fughp g _ NId
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~ S'l .DiENTAL DATA SMEET 1 (,. i FCCI 7220/ F-2.3C
. : .,/ .
6 A. The CQCE shall complete this Record as required in Inspection Activity. : Number 3.1.M of this PQCI. j
,B. 'Upon receipt of the completed and MPQAD-QA approved IR, the LDCQCE shall ,
l .i dethch this record from the IR and transmit it to Jim Pastor at P-14-302, CPCo Jackson office. - C. - Ti.is Record'shall c'ontain the below required information for ALL Bolts, , , , j, Pins, Rod and Stud 2 7/8" diameter in the item being inspected. D. The following infor=ation is required: Block No. Record
- 1. Type Specify if Bolt, Pin, Rod or Stud l .
- 2. Size Diameter and Length-l
- 3. 5 .ntity Number of each Type , installed.
- 4. ' Markings Exactly as shown on Head or Tail End l .
I e
. '~ ~E., CQCE Record Here Location or Sucoort No :
- .#-4/.5- #-/2
. r. .
v: .
- .%9 1.s . . . . . . .
2 3 4 SIZE ' QUAN. . . MARKINGS
!IT.YPE.' .,.
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- . MCI 7220/ P-2.30 SU*'t.EMENTAL DATA SFEET 1 .-#ffg. 78/T
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~
l A, The CQCE shall complete this Record as required in Inspection Activity , hMater 3.1.M of this PQCI. ; B. . Upon receipt of the completed and MPQAD-QA approved IR, the LDCQCE shall .
! detach this record from the IR and transmit it to Jim Pastor at P-14-302, i* CFCo Jackson office. .
C. This Record shall c'ontain the below required information for ALL Bolts, g , Pins, . Rod and Stud 2 7/8" diameter in the item being inspected. D. The following infor=ation is required: Slock No. Record l
- 1. Type Specify if Bolt, Pin, Rod or Stud
^
- 2. Size Diameter and Length
- 3. - Quantity Number of each Type installeq,
- 4. Markings Exactly as shown on Head or Tail End
, a E. , ' CQCE Record Here Location or Suoport No : 4-(s/J- 7-/D 1 2 3 4 TYPE SIZE QUAN. MARKINGS , 'bo/+ /I5' 9' /f7 . t
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/4 9s So P/3 ..
a , . A, . , he COCZ ihall ec=p} .. O this Record as requi. ed in :pectien Ac:ivi.ty Ph=ber 3.1.M or th. FCCI. . . .
- g* , . ..
! 3. Upen receipt of the ec=pittec and M?QA*,-0A app. o.ed IR, the "LDCOCI shall
- detach this recc.-d frc: the In and trans=1: it := Ji= ?as:c. at ?-14-3C2,
1 C?Ce Jackscn effice. - - 1 t . 8 C. ' This Record shall ccacain the below required infc.=atica fer ALL 3elts,
- Pins, Ecd and Stud > 7 / B " dia=e t e.- in the it e: being inspec ec.
-l D. The following infer =atica is required: - -
31cek No. . Rece-d
- 1. Type Specify if 3elt, ?in, Rod c.- Stud
- 2. Size Dia=ete. and Length *
. l 3 Cuantity. Ib=ber of each Type installed '
4, . Ma.~ kings ---- --Exac tly~"as'~shown en r.ead "c. ' Tail E.d~~ ------ ,
;8 . . -1 .
l ' . !
- 2. COCI Recc.-d .*!e. e Locatien e.- Sccce.-: No : 2 - 4 //- 7-EJ l .
2 3 4 ll1 T!?I SIZE *
.I QUAN. -
- MART.INGS .
Jout koll- I"
./. . ..
$7
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t h68 /" f, d, , l;
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b
- A.' ,' The CQCI s.dall cenp1( e thin Record as required in . ;cetien Activi.:7
.. . - N==ber ? .1.M of this PQCI. .
l . - t
; 2. U;cn receipt of the ec=;1eted and P.?OAS-CA a;;. eved IR the 'LDCOCI shall detach this reucrd frc= the IR and trans=it it to Ji: Paster a: ?-12;-302, CPCo Jacksca effice.
- s. /
i C. Ihis Record shall centain the below recuired infer =atien fcr ALL Bolts, *
. .. Pins, Ecd and Stud > 7/8" dianeter in the 1.e: being ins rected.
i D. Ihe following infer ation is required: Eleck No. . Record
- 1. ?/pe
- 2. Size Specify if sol
Dia=eter an h Red c. Stud eng:h
- 3 C.:antity 1.'a=ber of each ?/pe installed
- 4. P.arkings - - - '
~Ixactly "as she-t"'on' liead~ce" ! ail' ErE ~'~ ~- - ;g . 'i 'I .
I. COCI Ree::rd Here Locarica er Succc.-: No : j - dd/ ~ f-///
~ .
l
'l 2 3 4 l ~f?I S!!I CUAN. '
s 3:n A L,n , ' P.Aar.INGS . IJ7,,, ,
/" .
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\ * * \ QQ cllMt.WT' . $ t [ sg /6 or 72-e . .* g .
. . g .
~ - - . . _ . , - -. -. - , . . , . , _ , . .
r . . .' , , anc wf.s. caali co=pif' i this Recced as required in .* pteiliIn" Activity I ..
..ht=ber 3.1.M cf th.'L PQCI. .
- y. -
j - 3. Upsn rcesipt of the ec=pleted and MPCAD-CA approved IR, the 'LDCQCI shall .
- detach this record fro = the IR and trans=it it to Ji= Paster at P-14-302, CPCo Jackson office. 4 I
- t. . /
C. This Record shall contain the below required ir.fc.=ation for ALL Solts, * ' Pins, Rod and Stud > 7/8" diameter in the ite= being inspected. - I D. The following infor=atien '13 Tequired: ' ~
~ ~ ~ ~ ~ ~ " ~~~ ~ ~'~~
. . ~-
Block No. . Record
- 1. Type Specify if Bolt, Pi.a, Rod or Stud
- 2. Size Diameter and Length
- Cuantity ,l Nu=ber of each Type installed 3 ,
- 4. - Markings ----' Exactly as"showh' 'oh Esar er Tail'E6(--- I
- i -
- 1 .
t O. j CQCI Reeced Here Locatien er Su: cert No : :t - to 04 113 1 2 3 4 T!P: SIZZ QUAN. ,
- MARKINGS y
.pyp3our sueo< . . . . . .. .
pm P / 1 t r- y , g.;, y p 1. ]p mads . 9 s l d t I,
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1 cetion Activity I
}..
- j
- D. Up:n rccoipt of th2 ct=plotsd and MPQAD-QA app. ovsd IR, the 'LDCQCE shall
- . detach this record fro = the IR and trans=1: it to Ji= Pas =. at P-14-302, T CPCo Jacksen office. -
. s.
;t
/
C. l8 This Record shall contain the below requir~ed infer =ation for ALL Solts, *
. . Pins, ?.ed and Stud > 7/8" diameter in the ite= being inspec ec.-
- I
- ' D. The following infor=ation is required:
Block No. . Record .
- 1. Type Specify if Bolt, Pin, Rod or Stud
- 2. Size Dia=eter and Length *
! 3 Cuantity Nu=ber of each Type installed
- 4. - Markings ' ~~' ~ - Exactly ~as~showh' 'on' Head ~ or Tail E=d' " -~~
~
l E. CCCI Rec =rd Here Locatien er Su:ee.-: No : _ 2 - ( d i-/ 9 - 3 ".h
,'. 2 4 3
T!?: SIZI QUAN. ,
- MARKINGS
, Pa ,
I" 1- . . e 1. - . --. ..
--.'...........-.-...--.=.:. . 'Ro d ; I ey .
t BsH.s !" ' z ; 315 - y i A 4 .s \ 8 I g g. c - p. c_ n l 1
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- A. . / Th,e 'COCI c.'.c.11 ce=pl' s thin Record as required i. **
, .pectica Activity 1.S=ber 3.1.M of L FCCI. . - >g. .
j ' L" . Upen receipt cf the ec=pleted and M? CAD-CA approved IR, the 'LDCQCI shall : I'
;' detach :nis . ecord rec = the IR and :. ans=it it to Ji= Paste. a: ?-10-302, i CFCs Jackstn cfrice. ' ,
- i C. "his Recc.-d shall contain the below required info. nation for ALL Sc1:s, '
, . Pins, ?.cd and Stud > 7/8" dia:eter in the ite= being inspected.
il
- ' D. The following infer =atien is required:
Elsek No. . Reeced
- 1. Type .Specify if Ecl:, Pin, Ecd c.- Stud
- 2. Size Dia=ete. a=d Length ,
3 Cuantity, 1.b=be cf each 'Pfpe installed
- 4. Ma.rkings ---- --Ixactly"~as~shotW'cn- *iear c. ' Tail Ind--~~~~ .
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.~ 1 . ;s ' - ! COCI Recc.-d F.e. e Locatien c.- Secce: t No :
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! T!?I SIZE CUAN. ,
MARKINGS t
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y I A. The CQCE shall ctmplots thin Becsed en raquirsd in'Inspzetion Activity
~
Number 3.1.M of this PQCI. - 4:
- 3. Upon receipi of the completed and MPQAD-QA approved IR, the LDCQCE shall
. detach this record from the IR and transmit it to Jim Pastor at F-14-302, -
CPCo Jackson office. l . C. Inis Record shall c'entain the below required information for ALL Bolts,
,l, Pins, Rod and Stud 2 7/8" diameter in the item being inspected.
D. The following infor=ation is required:
~ Block No. Record
- 1. Type Specify if Bolt, Pin, Rod or Stud
- 2. Size Diameter and Length-3.- Quantity Number of each Type , installed.
- 4. Markings Exactly as shown on Head or Tail End E. 'CQCE Record Here Location or Support- No : 2 s oe/ / 3-
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l 1- 2 3 : 4 TYPE . SIZE QUAN. MARKINGS 1 j'i 1 1. ) L ; B 5 Rod !" I BT BoHs 1"- 2. L. 41
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P-2.30 5 NTAL Leg gg,. l
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Tho QCI- shall ce=plete this record as required in Ir. spec .icn Activi y Nu=ter 25 er this PQCI. , . 3 cord the following: 31ock No. Ree:r:
- 1. Type Specify if 3 cit, Pin, Rod or Stud
- 2. Size Diaceter and Length
'3. Quantity' Number of each Type installed 4 Identification Markings Exactly as shown on Head or Tail End 4
1 2 3 TYPE SIZE QUANTITY IDENTIFICATION MARKINGS Ool& l h ), -- A ~~~~ L j 76 2. z u , J , S , c. - pr - gu
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OC NO. P-2 30 SUPPLT.E.NTAL DATA SHEET 1 LOG NO. .EO 7 N ' OCIR ,NO. /2 7. f)-/- &/9-6-/d/ e Tha QCE shall complete this record as required in Inspection Activity Number 25 of this PQCI. Rrcord the following: 31ock No. Record
- 1. Type Specify if Bolt, Pin, Rod or Stud
-2.. Size Diameter and Length 3.. Quantity Number of each Type installed 4 Identification Markings Exactly as shown on Head or Tail End 1 2 3 . 4 TYPE SIIE QUANTITY IDENTI/ICATION MARKINGS 6 4 hl6
(.T gd 1 M :-i t-85 Pig 3/g" / y BT - 4 -
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QC NO. P-2.30 SUPPLEMENTAL DATA SHEET 1 LOG No. / 9ffl9 9 6
. +:
QCIR.NO.p.p.30./f/f-g*.)$' Th3 QCE shall complete this record as required in Inspection Activity Number 25 or ' '
'this PQCI. ,.
R cord the following: 31ock No. Record
- 1. Type Specify if Bolt, Pin, Rod or Stud
- 2. Size Diameter and Length 3 Quantity. ---
Number of each Type installed
- 4. Identification Markings Exactly as shown on Head or Tail End I 2 4 1 3 . . e
. TYPE SIZE QUANTITY IDENTIFICATION MARKINGS 3 pQ p Oy , AF =* :!! , 3
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P-2.30 SUPPLI. NTAL LOG HO. /9Md 4
- DATA SHIET 1 QCIn NO, p _g.g o o _ g ,q.g:,,;y \
Tho QCE shall complete this record as required in Inspection Activity Nu:nber 25 of this PQCI. Record the following: Elrek No. Record l
- 1. Type Specify if Bolt, Pin, Rod or Stud
- 2. Size Diameter and La.vth
- 3. Quantity Number of each Type installed 4 Identification Markings Exactly as shown on Head or Tail End 1 2 . 3 . 4 TYPE SIZE QUANTITT IDENTIFICATION MARKINGS
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Tha QCI sna).1 %:mplete this record as required in Ir. spec'.ica Activit 25 of thin PQCI. Rnerrd the felleving: -
~
31eck No. . Reco.-d i.
- 1. Ty'pe . Specify if Bolt, Pim. Rod or Stud
~"
- 2. Size .- s Diameter and Length . ..
- 3. Quantity Number of each Type installed. .-
,4 . Identification Markings Exactly as shown on Head or Tail Ind , , ,
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. T!?I - SM QUANTIU --
- IDENTIFICATTON MARKINGS - - - -
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. / ' 1 Tha QCE ana11 complete this record as required in Inspection Activity Number 25 or -
thin PQCI. - Recced the rollowing: Slock No. , Recc: d i
- 1. Type . Specify if Bolt, Pin, Rod or Stud j- 2. Size -
.- Diameter and Length . ..
3 Quantity '. Number of each Type installed. :
,4 . Identification Markir4s Exactly as shown on Head or Tail End e,
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1 2 3 . . 4 i-TYPE SIZE QUANTITY ,._ IDENTIFICATION MARKINGS t
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CC No. P-2 30 SUPPLI! ENTAL DATA SHEET 1 LOG NO. 885 839' ,
.oCza No. p230-Z- 68-4 -@
The QOE shall co=plete this record as required in Inspection Activity Nu=ber 25 cf this PCCI.
' ~
Record 'the'To11 ewing: 31ock No. Record
- 1. Type Specify if Bolt, Pin, Rod or Stud
- 2. Sine Dia=eter and Length 3 hantity . Nu=ber of each Type installed
- 4. Identification Markings Exactly as shown on Head or Tail End 1- 2 3 . 4 TYPE SIZE QUANTITY IDENTIFICATION MARKINGS
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P-2 30 SUPPLI.':.NIAL l' DATA Sgzzi i LOG NO._ . ,c4 M cr3 g QCIR. .NO v t <o - r- e io -,.zg Tha QCE shall cc:nplete this record as required in Inspection Activity Number 25 of l this PQCI. - l R2 nerd the following: - 31ock No. . Record 1.
~~
! Type - Specify if Bolt, Pin, Rod or Stud , ! 2. Size Diameter and Length l 3.. Quantity Number of each Type installed
~- '
- 4. Identification Markings Exactly as shown on Head or Tail End .
1 2 3 . 4 TYPE SIZE QUANTITY IDENTIFICATION MARKINGS pug I '*! (I) ?' , f * *# Cl) #' l srd . I MO
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. . i 11 og gg yo .y. g g.py The QCE shall ec::splete this record as required in Inspectics Acti ty Number 25 'er
. , this PQCI.
. '."R$:cerd +,.he Tcilovins:: -
Block No. Record t
~
I .
- 1. Type . Specify if 5o10, Pi=, Rod or .*:ud
- j. 2. Size';,:.- -
x- Diameter and Le:y;th Quantity .' ' - Number or each Type installed 7 34.. Ide:itification Markings . Exactly as shown on Head or Tail End 1 . - .
. :1- :. . 2. 3 . . 4
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. QUANTITY IDENTIFICATION hARKINGS 4 s 5cLTd'.
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- P-2 30.SU??LIMMIAL '
DATA SF- T 1 ~ LOC No. c/4S6 7 7 oCZR no: p.):36 - /-So3- 9 .2d
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Th3 oc! saa.11 complete this record as required in Ir.spection Acti this PQCI.
' [bber25of -
Recred the ' fallowing: .
~
.31ock No. ,
Recchd l
- 1. Type . Specify if Bolt, Pin, Rod or Stud , ..
t 2. Si=e '
. .- s Diameter and Length
- f
- 3. Quantity -
Number of each Type ircded.. --
. . ,4 Identification Markings Exactly as shown on Head or Tail Ind 1 2 3 . . 4
! .T!?! Sm QUANTITY
-- IDENTIFICATION PJLRXINGS ----
I[N! /' / $7 ,
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;33 QCE sna11 complete this record as required in Inspection Activity Number 25 of -
t this PQCI. Recrd ' the following: Record 31ock No. Specify if Bolt, Pin, Rod'or Stud
- 1. Type .
Diameter and Length .. .
- 2. Size .
Number, of each Type installed , .. 3 Quantity Exactly as shown on Head or Tail End
- 4. Identification Markd"Es -
~
3 . . 4' .: 1 2 IDENTIFICATION MARKINGS SIZE QUANTITY ,, , , TYPE kur end (1) ,
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,orj,shall 60 ercomplete thu PtCI.this Record as required in Inspection Activi y D U7 . . Pa ge q of.54 ,
Accord the fellowinc: 51dek No. Record -
- 1. Typt
- 2. St:a *
- - Spect fy if Bol . Pin. Rod or Stud
- 3. Quantity Diameter and Length
,4.- Identification Markings Number of each Type installed Exactly as shown on Head or Tail End S .
t 2 3 4 TYPE SIZE QUANTITY IENTIFICATION MARUNES 9
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-N .b 60 of t. .
.1 Record the following:
81oIk No. hcoM .
- 1. Type Specify if Bolt. Pin. Rod or Stud z, size 01ameter and Length
- 3. Quantity Number of each Type installed - -
- 4. Identification Markings Exactly as shown on Head or Tail End tl.5 G. (o 83 1 2 3 4 TYPE SIZE WANTITy '
IENTIFICATION MARKINES U-SoLT 'd^$Xys" l 'q 1ren g peustom - Lfygg I 1
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.l $'POCT 7220/P-2.30 SUPP .. INTAL DATA SMEr? I ,
The " QCE shall complete this Record as required in Inspecion Acivity N.=2 tr 60 of this POCI. Record the following: - Block No. Record l 1. Type Specify if Bol: Pin. Rod or stud
- 2, 31za -
Diamatar and Langth -
- 3. Quantity ~
- Number of each Type installed
,4 Identification Markings Exactly as shown on Head or Tail End 1 2 3 4 TYPE SIZE QUANTITY IENTIFICATION MARENES 6/&ou7dZ '
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Tha QCZ sna.11 complete this record as required in Ir.spection Activity Nu=Lar 25 of
' -' O ' * '
P G . I 5 o F M 7- 3
. . A7 M5 Rec *rd the following: -
31ock No. , Reco.-d :
- 1. Ty'pe . Specify if Bolt, Pin Rod or Stud , ..
- 2. Size ..
.s Diameter and Langth
- Number of each Type installed.
3 Quantity - 4 Identification Markings , Izactly as shown on 3ead or Tail End ,, , . 1- 1 3 .. t
.TTPE SIZE QUARTITY ,- - - - - IDENTIFICATION MARXINGS - - - -- -
5-MARkGD "B7 TE57 68Sz[scaIwp) . : ,ANcHog w a- />< 8 c. nanmen .. .
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i f l . ., .70Cf 7720/P-2.30 SUFFL. . ENTAL DATA SHEET 1 ( i.e # , The ' QCI shall canplate this Record as required in Inspection Ac.tvity N:=.hte 60 of this POCI. - Record the following: Block No. Record
~
- 1. Type Spacify if Sol:, Pin, ; bad or Stud Size
- 1.
- Diameter and Length 3, Quantity ' '
Number of each Type f.utalled
,4. I,dentification Markings Exactly as shown on Head or Tail End 1 2 3 4 TYPE SIZE QUANTITY IENTIFICATION MAkKINas PI N I"X 3%" l E ,
o s7uD I"XBys" l 87 . 1 2 L len bedAmd):
. BOLT.S / "X 5" *
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*The *QCE ,shall complete this Record as required in Inspec:icn Activity Nid.htr 60 of this POCI. 1 i
Record . he following: 1 B1dek No. I Record
- 1. Type '
Specify if Bolt, Pin. Rod or Stu'd
- 2. Size -
Diameter and Length
- 3. Quantity Number of ecch Type installed ' '
, t.. Identification Markings Exactly as shown on Head or Tail End l1 2 3 ,
4 , I
- TYPE SIZE QUANTITY IENTIFICATION MARKINGS I hini j g S'y" j y So -
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l...POC77220/P5.30 SUPPt/. TNTAL DATA sg.:,i 2 (~ yey , '
. The ' QCI .1 hall complete this ReccM as required in Inspec: ion Acivf y - -
N=ctr 60 er this P;CI. . Ricord the followine: Block No. Record
- 1. Type , spectfy if ga1 , pg ,, g ,,
- 2. 31za .'
Diamatar and Langth '
'~~ "
- 3. guantity
- Number of each Type installed
- 4. 2,d'antification Markings Exactly as shown on Head or Tail End I 2 3 4 TYPE SIZE g!NITITY. IENTIFICATION MARKING 3
,W I" sten.. 84 Y '
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GROUTS $ . s 4 f~~ ."
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;3 be shall e p e:3 this Rrod as required in Inspecion Ac-tyt :7 s e:Ord :ne 'cilevine: -
lcck Ho* Reeced [f'fj . Specify if Bolt. Pin. Rod or Stud Dia:neter and Length '
' ~ **
- i m 1 & a11eg r d en
, dn " cation Y rkings uact1y as shown on Head or Tail End 2 3 4 (PE E QUMTITY IENTIFICATION MARXINGs 1 0 'Y l {yJb' $ NbH UU l gn %O r sg , ifX Z }b'% l 87
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.- 6. QRR ED:
IEDLAls PRDECT RA-50029 . quLITY asuntscE' sEPuneif QUALITY ACTlON REQUEST
' ~ ~
- 7. mTE IsmB:
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. . . s RET: ~
10-3-83 0
- 1. IEQUIIWWIT: QAPP Vol II Rev 7 Pro No 5-1 Section 4.4 states l' PAst A 0FA.
... Department
" Procedures and the?r rev'isions or deviations, r gardless of their format, are implemented only after they M. M REATB cro signed by the Director, Environmental & Quality' Assurance, this signature indicating compliance with the Quality Assur- M5 3m t:nce Program Manual." o r < . r r s r 2, n The following Soils QC Administration Instructions were not reviewed or' ~ ~
- 2. REFICIIIET:
approved by the Director, Environmental and Quality Assurance: OCT 6 1983 NO 603 Rev 0 C. P. Co, Legal NO 704 Rev 0 NO 602 Rev 1 YE5
*"I*h mL,X
- 3. QRR RISImT B BT: 4. DISCIPLIE/DIVISIGII/SECTIM 5. RE3PONSE DUE DATg' 12. REPWTED 10 3rQR i ' 'ER
, K A Mcdonald MPQAD/T/O-PAD , 10 / 14/83 MW N/A
- 15. ITM PRIORITY: 17. 5/W Cg E: 19. ACTICII OIEAIIIZATICII 20 QAR REVIBED IT:
- 13. ACTTOR ITEli 18:
SO3279 2
~
PGMOR Soils QA d [, h jlL
- 14. SISCIPLI N: 14. TMEl CINE: 18. RE3B CINE: 21. DATE: ,
! F I-5 Soils-QA /6 -q -g 3
- 22. CAUSE: D. r=urvass CGIIREUTr. ACTLOII:
M. REaiPON51BLE camilIZATIGlire.maum: -25. PROPOSED QNFLETIlul DATE .
" h . DIarvaIIION -- _ = - -
Q4R REVIDER DATE PQAE (ASIE GIILY) DATE
- 27. DISPO5TICII ACTIGE TALEII:
23 METHOD OF DISPOSITIolt VERIFICATICH 29. QAR CUISED BY seQAD DATE t PFQCE (ASME ONLT) DATE ACCEPTABLE UNACCEPTABLE b SUPEltCEDIltG QAR , NV6vLEraF
, . . n,.
A e-nn m
- MIDI.AND PROJECT , ,
D 17 DATE ISSUED 18 REY l
' q p n m aANCE DEPARTMENT NONCONFORMANCE REPORT 1gj,jg3 -- d 3jj E
19 6 f406 6-CC525 D F5 F4c 710 NcFs SS1ocs N
. PAGE 1 CF
-I[dtIVED-1 ITEM LOCATION .
OCT 6 1963 ,e Piers W-14 and E-14
- C. P. Co. Lecol $
2 ITEM DRAWINE/PART.NO. 3 ITEM PART NAME . 4, ITEM SERIAL NO. C-1424(Q) Rev 10 ' Fox-Howlett Mechanical Splice . N/A 5 ITEM DESCRIPTION j Installation,of Fox-Howlett Mechanical Splices , , i 6 ITEM STARTUP SYSTEM NO. 7 REFERENCE DOCUMENT 2) ?QC: U?- C - 1. 0 06 8 ASME A.N.I. ItEQUIRED ' NTSOR A) MCP 16.000 Rev 9 2. 2 W *N/r3 O YES @ NO S IX:lPECTICM RECORD NO. LOG NO. REY NO. 10 RESPONSIBLE ORGANIZATION . PIPR UP-1.01 12 3 A) Mergentime 3)SQ12Qq p *Md : [ 11 NONCONFORMANCE DISCOVERED DURING: O DESIGN O RECEIYING O CONsT O RELEASE FOR INSPECT FINAL O Pcsi INSPECT O TURNOVER O rest TURNOVER O PRE-CP TEST O uRm0vER T .. E cvERIMsPECT . 12 REQUIREMENT A) Sec. 5.2 of,MCP l$.000 Rev 9 states "All installers will be qualified in accordance with this procedure and their qualification certified by Bechtel prior ' to any production work." ,
?) PQCI UF-C-1.002 ":. 2 it;; 2.5./. ::stn i pn; "".nic th: :pli::: Q::lifi:::in
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[ 13 NONCCNFORMANCE A) Contrary to the above requirement, Mechanical Splices were installed by an installer who was qualified but not certified. S P licers inscalled by FH-29. - os wshs us c e m e . ,, .m *k. exe, e , q.. i<5:c- <r_ q = 3: . : -. : _: 7;.;;.33 g _ ;_;;;;;;_ l - 't;; pred : tin :plix; e Q0!" e "" 0 1. 00 2 10 m. ' "r C-1.002-17. p 10l'fff3 14 NCR I BY(PERSON) Ken Snvder 10/3/83 DATE 15 NCR CRIGINATED BY (DISCIPLINE) ( QA Underpinning 20 NUMBER OF HOLD TAGS (IF APPLIED) 21 LOCATION OF HOLD TAGS 2 Piers (.s.bj-14.,a,qd W-14 l 22 POTENTIAL 50.55(e) 24 ACTION ITEM NO. 26 ITEM PRIORITT C00E.N0. 23 NCR REVIEVED BY: l l 0 TES Q No $ p% f> u -0 0 3 0 t l 23 REPORTED TO MPQA MAMAEER 25 DISCIPLINE: 27 TREND CCDE CATE: g/g/jj l cATE #d c, g-(, to[3 p l CONTINED ON RE7ERSE. F-2M/lA (Rev 1) RSE %D
- C,Pto-15Ko -
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l l 1 30 PROCESS CORRECTIVE ACTION .
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E nS gg oaa NO. A5-8803+ . . 31 REC 0 MENDED DISPCIITION . 32 CONDITIONAL RELEASE D Ra0Rx .' O SCRAr./REaECT C REPAI'm a v::: AS IS O TES O N0 31A ADDITIORAL INFONt%TIDs A)F T ELD E N (s T M F F R'IM6 R F C.OMMV M DS " TALE A1 1.5 " . Y AP ER u otu<. uA1 . M oT src.MEL FOR t ERT r. 7 I c_W-T I.O M VRibR To T_ MiT M L F R ? ERF 0 %MI M G. ' T AS%. NBQE\tEK T MST INLLE R 5.WC (.V' i5 FW LN LOM t* LE.T E.D GuAALT VT C. AT T OR - AwW. /W;t)82 33 DISTRIBUTION FOR ACTIOR - 1 . S To Pa.oy e.cT ' 6% W 6 6. A.W 4 @ot*- MS #0S '7'80 N -
-. . - ~2 ,
34 cISPOSITION 'wwermer , gg 7/8 N /d O - lohb WOJECtpELD DEIp 4AfE NPtMD CONCURRENCE, 'DATE PFQCE (ASME) CATE .
.PQAE (ASIE) DATE Y
- < & lI. h k MZihtC 10]4/fl .
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LEAD DESIGN ORE , DATE CF Ce SMO (for turned ove'r systems) CATE - A.N.I. (ASME) DATE 35 DISPOSITION ACTION TAEN i N/A Uw As-/s. i l
.36 ETH00 0F DISPOSIT:CN ACTION VERIFICATION 37 NCR CLOSED BT
~RESULT OF DISPOSITION ACTION VERIFICATION IF UMACCEPTABLE, REFERENCE
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. . . . . . . .. . . . . . . ,l MInuND racaECT QUALITY ASSURANCE
"**'S-OO525 DATE ISSUID RIV DEPa ulMT JO b 65 O NONCONFORMANCE REPORT -
CONTINUATION SHEET , AGE 1 OF LL - PMo.'.Ecr 6AdriumantMe DtsposiTioM : . irem A3 As AloTv=B e4 TLAE Fcu Mmit =Tv Spues _=ct GLw_iirv-im64 Reconn Pof% "T" Min PMTelSl_LE IMSTLt LEA . JlE. MAG AL3LLI:ll1 f=6 ALL N TT4f"I MI:c&SdEAPIN Abt.) 12n.ME rb RG E* %n FIES (:SEG pttrv K IM .o p im s --- - ?_ @ t m ci w - v ). Mt_si tu s ge,7 op,72y y g m 7tts= 9%oPER QM4:E. Swurvues ptsR camcilm f=1 ATtwl ."f is t NT em Ttaat p_stesus:'W la T-WT OMLN N' is=ich Mpur eRM MFeAu Tum iMAw' i 11cals os: Ttil:t %'t- hfI d rs . Si#E Tn8=' i N Ii Ept 1M QUE5Tlcwd % ME:T "FM G + t5:1CA*T1M A PRicR --_ I Tts DOlMA AAhl IMETA'1LT M ,TMJG lM A r've # %Amm3TA."richj CPf2.OliteN AN6 kJ i n t-- Me rT* ML\[E AM Eek c4 TLLE h bilcTT!; t MW 'J 8:D Rv TT.LtA idE%t LEIR . ~7I'M ER R E . Ocu Ft**r QGil AM-t >Mn GMNNLEMb "Itl3 OnE- k YC. # b D'h14G GlW ICffl:D
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- 1. IHUPECTION llECOllD F0ll COUPLERS FOR UNDERPINNING OF AUX. DI.DC . & FIVP 2.
- 3. PQUI NO 220/UP'-C-1.002 .,,gy 3 I.I Q.C.I.ll. ~ PAU l Or 5 ITHl ' A) TOA- llomeTT 89ucs.s Fet. 'kEMR.. H) M' h y ~ h l 2l d d T a p b uln C) D) Nin .
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T. IIEFMIDICE CAITEllIA: C-195, Rev.d MCP-16.000, Rev.~ r See Attached Criteria Sheet ,
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. PilEPAllED IlY: [,[M DATE: 9..T1 83 UA. HEVIEWED BY: DhrEs 9 87 $.3
-9 IIEVIEWED llY : A///) DATE: A!M I f
01F1
- 10. Act 11. 12. 13 I ls. ITDi(0) ACCEPTANCE No DESCIIII"fl0lf Code NCil i A B C D qca/Amt DATs ecs/ Ass DAT8 QCE/ANs DATE' QCE/AN: DATs 1.0 PREREQUISITES # 'f/Jol83
- g e.zz.zl F g3g83 ,
1.1 Reference Criteria reviewed and undeit- R g,g 9,p,gy - stood ! m-* 2.0 IN-PROCESS INSPECTION ACTIVITIES 2.1 Thrended bar seleased I(V) I'S b 3 N - ' ) 2.2 I(V) Ilar and coupler tliread protectors f,f q.D-B3 Kf' 9[Jo[gj ., 2.3 liar size correct 1(V)(H) gg q .gg .e3 ,pcp q[yo[g3 2.4 Tlireads clean and undainaged or L(V) t.6 4.M'B3 6f# N[70f63
, removed and reprocessed or - .
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f 1;eT CCCE REMARKS uc.- 3s, s. w - 2 s- t l-l l FH .29 9-o ea fe . n.a; z-t: i t. ,. .e 3 [ y e-2 s-2 4 FN' i 4-O-B3 fD soc- a na. a.So.e3 [ c-a ; e -t; ; 0-a; m.t 4 FH -9 %-O -B1 lBpc - ss71. to , a. 3o.6s c.-3; s-3; w-3 . w-3 ll. soe -ssw L PH -17 9- O -83 E &. O- 3; B-3 n so e1 gpc-357L -
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3 CCCE REM ARKS c .3:A4 spr - S SW e-3 t 19 3 4 9H-GS 4 63 Z-F# is.2o.83
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SUBCONTRACT 7220 C 208 FROM: TR ANSMITTED TO: BPCO O BPCO Q U.S.T. CO U.S.T. CO MPQAD/QC Q C >Jd2 4 d_4- 6 TYPE OF DOCUMENT: a,u + mn>-o dasL > Ma e)
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@ @ b ITw~ Im IDMIHCCIoN CliI3RCIoN DUI ID'12KS tN NUM3I?. DATI TINSILE MA N NI jf. g 83 f
. n 3IND' JIG -
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ii MuiwchoM iiEcono ' p ]av!55" l - accono coey qual.irr Cowrno' % IS *P O ue ni.iNo . ~' ._ l ~ Fht . . g,0G no }l$0Ag M ECII . SPLICING CF REINFORCING BARS USING FOX-IlOWLETT
- 1. - INSPECTION llECORD F0ll COUPLERS FOR UNDERPINNING OF AUX. BLDG. & FIVP 2.
3 PqCI 'Np 7220/uP-C-1.oo2 .nEV 3 l. i g.C.I.n. PauE i or r NA o i ' 5 ITEM,A) /~ox /[ow/ eft- Coup /es 5- p ~#f fr F-/6,St,%&g. 5dk) --F7g_ ;I,J, J ,% m (a pmet i. pi . m. e rq . 'd 9 i, , C) Na D) 4 '
- 6. cCOPEll.oCATxoM$ Aeb E-14 DS - /N" r E .] n-lin / .z'o t 3 <f K- ll,,e. Eleg 577 % '* t & Eh a st.s'1 h .i E-d i', 10 I E,d !! u : C 2 b* C . f / (m' Cl.c:;. .' - E L .
- 7. IIEFEllEllCE ChlTEllIA: C-195, nev. 3 MCP-16.000, Rev. 7 ; .h 46c[c,/q[ny, C, b.,
1 DdTE: 9 26 O 3
- 8. PilEPAllED ilY: >'G,C((d, DATE: '/-z6-&3 OA. IIEVIEWED llY: ,
l 9 nEVIEWED BY: A I/4 DATE: ' Al/A -
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- 10. Act 11. 12. 13 11.
3 Ital (3) ACCEPTANCE No DESCllII"fION Code NCil # Il C ll A QCE/ANE DATE QCE/ANE DATS QCE/ANI DATE QCE/ Ant DATs 1.0 PREREQUISITES 72:e 7-2(.- T3 912818 5 M - M f - ~ Ul- IIt b . 1.1 - Reference Criteria reviewed and under- R l
'p ,
stood , 2.0 IN-PROCESS INSPECTION ACTIVITIES , 2.1 Threaded bar released 1(V) pd '?.1843 - - (Jd 9 1803 2.2 Bar and coupler thread protectors I(V) , 2.3 Bar size correct I(V) (H) M 4l8M i 2.4 Threads clean and undamaged or 1(V) g% S.78 M removed and reprocessed or * . scrapped , e
- - . - a --.- .
..........-,..~-,y .g ** 2 3 Cuz. 6 i telAL ATs ' t.ssu-a sus: 18::.rs .T141; stEut61418 a
- 10. Act. 11' Pa*JS M [_. Of [ft '
.- 12. 13. I ls. ITEN(S) . ACCElTANCE No. DEScitIPTION Coda HCR #
A B .C D gcE/Auf MTE QCE/Amt WTE . 4CE/ANI
. MTE 4CE/A88' 8pATE . 2.5 In'sta11ation 4
A. Splices torqued I(V)(M) to-d. 1 28 I3
. /R Torque Wrench No. bFC - 3572-Due Date /2- Jo- y3 B. Longitudinal marking I(V) s.3 d 9 10'83 C. Insertion mark and depth .
I(V)(H) co-f, 9 Z6 83 D. Splice spacing r- {,I(V)(H)
~~~
tad S* 3 [ 2.6 Splice test specime~ns made I(V)/R q) f. S.t8 83 2.7 Splice Disassembly , I(V)(H i-g 7,ggy
- Thrsad Gauge No. 4375 '- .[.4#4o, i
q- 3. FINAL INSPECTION ACTIVITIES 3.1 Sample splice tensile strength R NC 7-2f'I3 4.0 REVIEW OF SUPPLEMENTARY RECORDS __ _. I 4.1 Splice Installation Record R t;f I g-[' 9. M 8.3 4.2 U.S. Testing Production Splice R Te'nsile Test Report '#I'b
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' 2.15:25 QC1H Ha* lil-C- / C@2_ jf, b Crf3D QU$l;ITY 'CONTil0I INGPECTION llWCollD DY g.a g o -, gg ' gg2,
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- 10. Act ti. . 12. 13. lis. ITEM (II) Accel >rANCE No DEGCIIIPfION Code NCII #
. A Il C D 4
WE/Aag DATE QCE/ANI DAfg qcg/ANI DATE QCE/ANI IsATE 5.0 EXCEPTIONS 5.1 All activities performed with no ex- R Tsc i-27'83 ceptions,open or a 5.2 The designated exceptions identified R under Block 13 for Activity No. remain open and re-corded on NCR No. for further processing in accordance with PSP C-3.2.
. .s- *, .- -
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- 16. IlOLD POINTO IlEVIEWED
; AND ACCEPrED BY ANI: DATE:
17 CotlPlJ RED INSPECTION llECOllD llEVIEWED AND ACCEL" RED BY (QUE): cb.:J
- DATE: 9-J 0'P3 e
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Pr oje ct nu mber.- . .. g. -.$. -. . ,.... .- -,__ . . . .. 8,,-) 1A. Snter type of =echar.i:al.,sp, lice to be tested (Cadweld, o.- 2 0X/. c
- 2. Date of report. ,
- 3.
- To be signed and Eated by the Quality Control engineer signifying the form has been re.
- - . viewed for comp 1steness sad correctness. The forrn wi!! then,be routed to the Cuali ty si- .....a.. '.. . . . Co . trol D :umentation Cecrdnator for c mpletion of this block. .
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- 5. ; Spilie operator's erept:yee badge number. ,
Test splice type..
- 6. .. .
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... - - . . - -. .R. Pr. eduction .
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- 7. .
Rebar size and grade. ,_. .
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- 8. ~ Indicat'e' series 'T'.or '.B'.' . . . . . . . . . . . . . .. 4 a .....
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9. Indicate position in which splice was performed. .
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- 10. Indicate insuction results for sta; at sleeve ends and tap hole. S Satisfactory U.. U. nsa-isf actory 11 .- - - ' Indicate inspection results for pores'rty at steeve ends and tap hole. S Satisfactory 9
* ' U Unsatisfactory
. .- .. . .. . z. . .. . . . . . . . . . . . .
Indicate inspection results of void probe. S - Satisf actory , ,. .- 12. . U - Ur. satisfactory - i :.
. - - - . = - - - . - - - - -.-...t.------.--.------.- _ . . - . - . , , _ . , _ . . .
lI' 13. indicate inspection results to confirm that bar ends are properly centered in the sleeve. .
- 6. . - *
.f.- %> S. Satisf actory .*. - l[ U Unsatisfactory .
' ~~~
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" - Result in K.S.I. of Tensite force required to cause failure . - . - .
- 15. .. .
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- i/ CEI3RATID. IST Iqui?xENT VERIFICATION
@ @CE;2?J.IION DCI O RD'A?IS y -w ITIy. I;INTEICATION g - - -
NuxszR DA y . TINSILE xACHINE' //. p, y, - g 3
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. GRIPPERS /[fY /0 - /.2.-8 3 8" cAucs ?csCs g gA .
~
Tarax0x:III / ./j -gy' 74 . c.. . ELONGATION GAUGE f//) a Sr i 1 I, . i , I 0'JO hv. W, p l$~OA S - l.i 3 1 qgig NQl"'*',~$' - l - - i e : : t . t I i l t-
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,.__""'~-.-..___,
t - - - - - .- - - - - -
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d . . .. . . RI3A.R TEST REPORT FORY. INSTRUCTIONS i .. .. .
- 1. Calibrated item l
- 2. Inter item identification number 3.
-Enter calibration due date
- 4. Inter any remarks l
. . . .. . ~
i.
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NIDumo Pam ECT ** * "* RD-00001 Qui.m assumacE DEPARTmNT QUALITY ACTION REQUEST 7.
, DATE 155utD: a REV: l 10/3/83 l
- 1. REQUIRDENT:
MED 4.37-0, Rev 20, para. I.N requires calcula- 9' PAGE 1 0F 2 tions to be logged in the calc. binder table of contents; p rs. I.Q requires microfilming. EDP 4.37 Rev 2, para. 4.2.b * " " requires checking for compliance with design criteria gg g
- 2. DEFICIENCY:
K E C EIVE D
- l. Calc.r corded no.10b in the(civil),
binderRev table 3 is of not logged in project calc. log (Doc. Control)0y .#3 083 contents. -
- 2. Cale. no.10b (civil), Rev 2 and Rev 3 not microfilmed; review of ' o D cm T->
cicrofilm records also did not produce Revs 0 or 1 of calc. 10b. 11. POTENTIALD.5'5[e) l (ccntinued page 2) . YES _ 205
- 3. ORIGImTED BY: 4. DISCIPLINE /DIVISI0ll/SECTIGE 5. RESPONSL DUE DATE' 12. REPORTED TO NPQA
,/ /
, , , @,c ,([ { MPQAD/DQAE 10/31/83 MTE M A d E-
- 13. ACTION ITEN'NO: 15 17. 5/U CODE: 19. ACTION ORGANIZATION 20 QAA REVIEE D BY:
A-0050 / IT01 5 PRIORITY: ll
- 14. DISCIPLINE:
j
- 16. TREW CODE:
PGM00
- 18. RESB CODE:
tel P Engineering t bM/S
- 21. DATE: t/
Plcnt Design K-9 BPE
/#[Y[tG
- 22. CAUSE: Z3 riurvae.o Cuivu.CTIVE ACTLON:
I
! 24 RESPONSIBLE GAGANIZATI0II/ PERSON: 25. PROPOSED COW LETION DATE N . DI5POSITIDIl - UR8EE E:
i QAR REVIEkER DATE PQAE (ASE ONLY) DATE l 27. DISPOSTION ACTION TAKEN: t
? 23. E TdOO OF DISPOSITION VERIFICATION
- 29. QAR CLOSED BY WQAD DATE l
ACCEPTABLE UNACCEPTABLE O SUPERCEDING QAR 5-4/1A (Rev 1)
- -- , - - , , - . , - . - y - , . , , - , , . , - , -- -
--,n , , - - - - .
-e... .
I Page 2 of 2 QAR RD-0001 ! October 3, 1983 -
- 2. DEFICIENCY (continued) l
- 3. For line no. 2CCB-70 at data point 160, calc. no. 10b does not consider maximum operating temperature (580*F) for concrete.
Recommended corrective action for these deficiencies is as follows: l
- 1. For all civil cales turned over to Plant Design
- a. check binder (s) table of contents to assure correct revision information is recorded.
- b. check project calculation log / printout which is maintained by Document Control to assure cales are identified, and corect revision inforestion is recorded.
- 2. For all civil cales turned over to Plant Design
- a. check project calculation log / printout to confira microfilming of all calc. revisions.
- b. for cales identified in project calculation log / printout as microfilmed (e.g., cale nos. 10b-1, 10b-2, 10a-1, etc.) check to assure their availability in discipline calc. binders.
- 3. Review calc. 10b, line no. 2CCB-70 at data point 160. Identify coverage (in cale, or in a referenced document) of assumption that l concrete / grout will withstand maximum operating temperature for
- design conditions.
I.f not covered, review other data points for similar problem. l l l r l r
- - - . - . . . _ - . . -.. - - - ~ . . . . . . . . - - - , . , . -
A/:: 3032 5 Priority: 3 Treni: N-9 S/U: PGM00 Resp: 3PE Disp: P a=== pgyg SAFFTY CONCERN AND
= AND CQJSTRUOTION-REPORTABILITY EVALUATION ~^"l"J'l ""**'
C #t
- u. 3C2 W4S =rCEsN I:Z:CIFIED, WEN, MERE:
"O MANAGER-MPQA
- 1. PROM: Tim Tate The conc' ern was identified during a review of design charge ORGAICZA* ION: MPQAD
. notices. W Heiberger and T Tate of CPCo discussed this SCRE NO: 99 concern with W Kropp of the NRC during the NRC inspection FIM NO-conducted the week of 9/19/83 N RECEIVED DATE RECEIVED: 9/26/83 OCT 6 1983
- 2. IS CON G ! A PART 217 WHEN?
L-] YES GI No C. P. Co. Legal 3Y WHOM7 l l 3. IS NRC AWAPI CF THIS? l A YES NO WHENT Week of 9/19/83 (CONTINUE ON NE C PAGE) BY WHOM? Tin Tate -CPCo 5 33 37 DESCRIPTION OF CCNCERN - SYSTEM, COMPONENT, ACTIVITY, POSSI3LE SAFETY IMPACT - (ATTACH SUPPCRTOTG DOCUMENTS). Since there is no program to control Retroactive Design changes, there is no assurance that all applicable hardware and structures have had the required design changes and inspections perfor=ed. This concern is addressed on MCAR/R-ST-1. ' l l
- t .
l (CONTINUE CN NEX* PAGE) ! 6. I:0E3*A~E FIPCETA3Ill Y FIALUATION:
. 7. ORGANIZATICU REPCUS!32 FOR TGTHER I
- a. O PIPCRTA3LE - Go TO 13 EVALUATION /Resnonse Due Date:
3e htel Pr Je t Eng. 1o/28/83 .
- b. O Po~I tin LY RIPoE~A3 2 - Go To 13
- c. G NOT FI?C r ABLE, FURTHER EVALUATION 6. FINAL REPORTA3;LITY F/ALUATION
- d. O NCT FIPC K A3 n ( 27 6. c. CHIC'CD) :
- a. O aEPCaTA3tE b. NCT FIPCRTA3 e 9 3 APPR 7AL OF rzn UATION SIGNATURE, MANAGER, MPQAD DATE:
OF 3LOCF2 1 00 7: 13. wn B A & /r3 JUST F 0A"' ION CF FIALUATICN - ( AT"' ACE SUPPORTING DOCU:CCS) This concern is not i=ediately reportable because: a) To date, no hardware or equipment has been identified as unable to perform its safety function because a retroactive design change had not been made, b) The corrective action and action to prevent recurrence required by MCAR/R-ST-1 vill provide assurance that the changes required by new and previously issued retroactive design change notices are completed. (CO:CINCE CN NZr PAGE)
- 11. PZ;AL ;A APEROVAL SIGNA'.'JRE, FANAGER, MPQAD DATI/TI:E
- 12. NRC :~07:F: CATION: HOW? DATE: T :G:
CC:7:00AL NCTIFIED: PEFIPIN~E:
l i
.. b FROJECTS. ENGlNEERING e
g SAFETY CONCERN AND A~o c = Tauctma-QUAuTY AssunANCE DEPARTMENT c= = REPORTABILITY EVALUATION Sg"o: QA70-1 .
- h. CONTINUED i
s l l 5 C0pINUED
- 10. CONTINUED l
l lb. MINIMUM DISTRIBUTION: 15 ADDITIONAL DISTRIBUTION: VICE PRESIDDIT - MIDLAND PROJECT (JWCook) DJones DIRECTOR - E&QA (DWMarguglio) GFEve^~ MID J'iD SITE MidiAGER MANAGER - SAFETY & LICENSING (DMEudzik) USughes GROUP SUPERVISOR - ADMINISTRATION (JAPucci) HPleonard EXECUTIVE MANAGER - FPQAD (RAWells) NEC RESIDDIT INSPECIO'E (RJCook)
- MADietrich OEI'#Z82 l MIDLAND FILE NO. !5 1 .
l
I - , . . . -
.v
- 4 . . s' O
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~
l APPENDIX 1 . Format for SCRE Evaluation Schedule i When formal submittal of the evaluation results is expected to take more than 4 30 days, the Organization Responsible for Further Evaluation shall submit . I 1 the following information within 30 days. )
- 1. Evaluation objective A detailed discussion of how the evaluation will determine if the concern identified on the SCRE will affect plant safety. If the evaluation involves numerous activities, it should be separated into a number of sas.11er evaluations.
- 2. Detailed Schedule The evaluation (s) should then be broken into tasks.
(At1skisasinglecontinuousactivityperformedwithinadisciplin'e. [Forexample,whenananalysisisperformedbyadiscipline,reviewedby another discipline and then revised as necessary.by the originating l l ~ discipline, is three tasks - (1) analysis, (2) review and (3) correction). For each task, identify the responsible discipline, duration of the task and scheduled completion date.
- 3. Schedule Updats
., , Every 30 days the schedule shall ha reviewed, revised as necessary and l' ~' .
submitted to Consumers Power Company. For those tasks which take greater than 30 days, the precent complete should be reviewed to make sure the task will;be completed by the scheduled completion date. For those tasks
'/ .
l which were npt completed as scheduled, provide the reason for schedule
<^ slippage. If slippage was due to priority reasons, identify the higher M!' jpriority items which took precedence.
MIO983-0042A-MP01 i
gg _-
, PROJECTS. enc!NEERING AND CoNSTMuCiloN-
@5" _
STOP WORK ORDER
~ -
" " " " * " " ' * " " ~ " **'
E.i
~ ,, fr.::::n e---- so. -mais= cr sme veas as:sar - - 1.
- = wenz m::a so: FSW-32 All "Q" Soil Drillitfg and Pile **
Midlcnd Energy Center n,.4 y4 y , " "' RLOliver' M /) b mz
- u. cm:. rar was occa sms: 12. wenz s w m : 3. "'
siDHLavellen JKMeisenheimer 9/28/83 3:30 PM
.. m sr
,=,-9 / 28/83 m, - 2 : 00-FM - -- - ass-9/28/83 mA2: 30 -PM---- -/ h g [i/[ M rtN / L h A' ' '
- u. ssex:r=en cr c=c:=:s is:u:2:so := veas m: mi f==>9/28/83 This Stop Work is imposed as a result of unknowingly drilli 6. rr.z:
-into structural concrete. (Ref.NCR S-00513 and QAR RS-00025.: ,, , ,16.13 ,, ,
All "Q" soil drilling and piling driving shall be stopped. Bechtel FSO Management Prossnt drilling operations shall be stopped such that holes
~ (p g y,y g ggg cro loft in a stable condition. 1 OCT
- s. msn:mru m.
6 1983 ) See page 2 of S P. Co. Legal
. . ~ . . - . . - - - - - - - - - - - . - - - J.
14 CaERIC3YE Aests 2MEE: .
'1.
~
Conducted a complete review of Field Procedure ,FIC-5.100, Excavation Permit System] ~Re'v.3.
- a. Reviewed procedure to determine whether structural foundations were adequately addressed in the review process.
- b. . Neviewed procedure to assess whether deficiencies existed in other review or permit processes.
- c. Revised procedure as required to correct any deficiencies t.oted.
- 2. Conducted training to procedure revision.
- 3. All act[ve excavation permits for "Q" drilling and pile driving were reviewed and reissued to the requirements of _the. procedure revision.
l u. mm or c:mcm A. = m:r x=m: 1. Reviewed the revised procedure FIC-5.100,Rev. 4 for incorpora-tion of changes necessary to correct previous deficiencies. Corrections have been mac'r-
- 2. Compared list of personnel requiring training against list of personnel trained as a 10:00 A.M. on 10/4/83. Organizations considered and percentages of personnel trained ar es follows:
SMO - 6/6 100% FSO - 91/108 84% Mergentime -- 75/109 69% SW&P - 41/53 77% RSE - 13/18 72 % RGE - 16/18 89% MPQAD-Soils 47/69 68% BOP & FSO Signature Auth.- 21/26 81% TOTAL 310/407 76% - Rasults show a large; percentage of. personnel ~ train %'iand is'.conisidered adeguat'e to resume ~ work a a 2- , . . . , . _ --
. .- c (Continued on cane 2)
%1 17 8musc='t *=m'.aszurm2,_; : e 1 r.;._ z skyssar_wetama mm= = _ ; . . _ . . g_ . _. x ,;_, _ , _ _
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c- c. , r - . .s.. 5 . - - - - FSW-32 Page 2 of 2 Block 8 (Cont'd.)
^
DISTRIBUTION WRBird .. . . JWCook
- ' ~ ~
MALietrich GEvert WDGreenwell PKHansen GAHierzer Dehorn - EMHughes. BCJohnson ODLanham DHLavelle BWMarguglio REMcCue JKMcisenheimer DBMiller JAMooney BhPeck JAPucci JARutgers
- JRSchaub RSember RAWells W.Kilker , ,
Block 15 (Cont'd . )
- 3. Reviewed FSO's method of identifying Excavation Permits impacted and then reviewed reissued permits. Results of reviews found action taken to be adequate and complete.
- y m*eme ew ,me- "" M 4-'g**' * * *,#,"" * "'
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.NONRe;hRONANCE REPORO
. racaters, tuciuttaiw3 two ccustau:Trou m b9-3-24
- s. =u .a nz=., . , s. p=>:= =u s .. ==.: =u. s. .....<u, PGMOR 02 R-5 U-00089 ED i
- 4. ru.zni :. :=:=r:r = ra: = L ===r==: ra: m:: b m az=iuci 6 1933 QCIR UP-C-1.039-2
"'"0 " 0T N/A' QCIR UP-C-13058-2 7/21/8D. P. Co. Leon 1
- u. m===r= a. m er 2 .:n=,
- a. :=::: m : = : rir: . ::.. rzares:= :mnz:=i ,,
cz= =sm N/A MPQAD/QC Soils N/A N/A
;.. nzn:r.;n=,
a- ::==C:' QCNM PSP G-6.1 Rev 7 Section 8.6 states in part, "The . activity (s) described in the PQCI's shall be inspected for conformance to the referenced inspection criteria by CQCE',z certified to at least l 4: 38 MFDeWitt Level I in the applicabl'e PQCI."
- mi See Pg 3 of 3 n. :==m.a s' Contrary to the above, an over-inspection on 7/20/83 of the certifications of 12 QCE's implementing 5 IR's,found the following IR's had been implemented by a QCE not certified to that P.QCI.
- J) QCIR UP-C-1.0'39-2 Activities 1.1, 2.1.F and Daily Reports for 7/16/83,'7/10/83 and 7/19/83 ,
- 2) QCIR-UP-C-1.058-2 Activity 1.1.and Daily Reports for 7/15/83, ._ . ' . ~
7/16/83 and 7/17/83 -
- n. m: - m, m i n in. n.=tc= SPA = =rs_...u A= m', MPQAD/QC will take appropriate action to
- n. rs..=-.- : . X ensure the'two IR's impacted by this NCR,are correct and complete
* *:' and reflect the actual field conditions. '=. :.==.._. I 1
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- n. c= nu I i 23. =c:= :r :a22 N/A l
ur.-_ : I I X a.. r:r:r:aa:.: ru e ru== ni as. sm := =: ::.a= a sm:: at. ==:r:ra:4 3 .nio n . l x 'in N/A I .N/A N/A I N/A -l 2 =3 FM E = ' L- '"'8"**'
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~:Y. ra:=Y.-:1 s=:= n:r.:=> 1u s::na=
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See 15 sept 8,3 letter MFDeWitt to RL0 liver. N/A Section " Block 18" response (attached) ,, ,, _ _ 2, ._,,_
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I Reviewed QCIR UP-C-1.039-2 a'nd QCIR UP-C-1.058-2 l t
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o 40NCOSORWNCE REPORTT"~ ~"""Z:l';_""*' ~' gw.ig;=
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- 13. u JJULC.*. Er MC a'.33t& J:
- 1) Lack of attention to detail in assigning QCE's' to perfor: inspections. .
- 2) Lack of attention by QCE's to the extent of their certifications.
- 3. ua nos: a:;nts), :r 2::rrzn:= run. Aun m u am:22 n an. ut m== m incza ca): j 1
. 4
. . 4 See 15 Sept 83 letter MFDeWitt to RLO11ver, "B1ock 39d response (attached) g i'
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tam m ans _ . _ , ..ana=mmaz: ,_,,,
- ssize =en X 3,17, 82x1 .
- u. u c==:==c:= ria succzas cAs
- 1) RetrainQCE'sandsupervisorstotherequirementsdndlimitationsofcertifications.
.a. ns=ss a = n :n.rz:: n esots) czm::= = r.:cz m as cr aW ._cs: . .
. 40 See 15 Sept 83 and 29 Sept 83 letters from MFDeWitt to RLO11ver, responses to
" Block 42" (attached) 65 re z= ce ncess a v:2:r=A=:ss Reviewed 15 Sept 83 and i' v Sept 83 letters from MFDeWitt to RLO11ver N
3
". 1~. U tu. :'.7:=3:2 m rMc:2.1 M :: ..... CW *=3: *3. .7-ll31
' - 3 SW ~OD '**J~:3 U M~ :
. A .. Sept 65. 4 2.9 Se,t 63 !.at%vr Erom MFDe@tt to Q q p ( -fj g . ;r M / d / g / g y l
{ s NCR fM01-9-3-240 Distrabution #8' DEBeaudoin WRBird ECviki . JWCook MLCurland RDDavis MADietrich JJFisher CTFollin BTFoote AGoel MHanbury BKappel WKilker JKnight DHLavelle ODLanham BWM/DJones REMcCua JMcMaster DBMiller JAMooney RL0 liver BHPeck ERiley JARutgers JRSchaub , RSember l RESevo TKSubramanian NWSwanberg PVanderVeer RAWells RWheeler ALAB (2) File:16.0 l i
1
... C. C To RLOliver Fnow MFDeWitt j[
Consunters Date September 15, 1983 POVVer bestc7 MIDLAND ENERGY CENTER -
' NCR-MOl--9-3-240 , NON-CERTIFIED INSPECTORS CONDUCTING INSPECTIONS [,"[*,""$,,,,,,
File 16.0 CC CBJohnson PAcarver The following is submitted as a Complete Response to MPQAD NCR,MOl-9-3-240, which addressed Inspectors conducting inspection to the PQCIs for " Instal-lation of Access shaft Below Elevation 609'" (UP-C-1.039) and " Mass Exca-vation for Auxiliary Building" (UP-C-1.058) prier to Quality Assurance completing the proutssing of the " Waiver of Training Request". From the initial date of the inspection Waiver (during the third week of June) to the actual " Waiver of Training" notice (dated September 12, 1983 - RLO-008-83) the QCEs performed no inspections. The re-training was not performed on the QCEs, as Quality Control was assured that the Waiver's approval was imminent.. Block 39: The problem arises from a misunderstanding regarding the x -certification process. The employee believed that he had met the requirements and attended training for the UP-C-1.039 revision, however, the request- for the x-certification was not processed. i Block 42: ACTION: Since the QCE is eligible for x - certification ( the appropriate paper has been processed requesting x - certification in UP-C-1.058 and UP-C-1.039 (RLO-008-83). Block 18: REOPONSE The IR and Daily Reports for the above mentioned plans have been reviewed by a certified QCE for completeness and proper documentation. The certified QCE has signed and dated the IR noting his review in the " Remarks Section". The uncertified QCE will not implement these plans until he is properly certified. MFD /sid
([b: (1. To RLoliver
"'o*"it*V/did7[ .
Consumers ! Darc September 29, 1983 IO coniparnt koJcct MIDLAND ENERGY CENTER PROJECT - RECERTIFICATION Intgenat connesconocact File 16.0 CC GBJohnson PAcarver The following is submitted along with the memo of September 15, 1983, as a complete response to MPQAD NCR MO1-9-3-240s Block 42: Additional Action - A memo has been issued on September 29, 1983 to all Auxiliary Building and Service Water Pump Structure Quality Control Engineers directing them to check their personnel files prior to implementing inspection records in order to ir.sure
- proper training and certification to the current revision of the
! PQCI/IR which they are implementing. Attachment MFD /sid J L
,. e. * .* (- , To All QCEs (SWPS & AUX) rnom DJLaskos ggggggg Out September 29, 1983 Power SusJccv Company MIDLAND ENERGY CENTER PROJECT - RECERTIFICATION inrCana6 CommCspoNOCNCE CC MFDeWitt DEMontreuil RESevo In order to avoid the problems we have incurred recently regarding imple-mentation of plans by uncertified QCEs the following Policy villt.be'- implemented.. When an assignment is issued the QCE issued that assignment will check his personnel file to make sure he is certified to that plan and trained to the current revision, prior to implementing the assigned plan. DJL/sid
1 m ' _ JECTS. EMotNEEINeG ANO CONSTRUCTION =
~~^
M , j gr., AU ) ,, -
\D \ G E. 01.. QUALITY ASSURANCE D PPT: 5 ca50-1 SUS: 2BBA DNT AI: S1679 as ts scusatos vans as aswass / as ammus ammazos vzza asrussessi Prosperational Test Procedure 2TP-RCS.15, Reactor Vessel Head and assam mi M01-329-2-07p ggh Intcrnals Handling Preoperational Test, Revision 0, dated 6/24/82 W o' E ical D"ept.
secps 9.3.1.10, 9.3.2.8 and 9.3.3.8 state " Record the indicated ,,,3 ,,g,s m , weight of the total load including handling equipment on Data 9/7/82 Sh Ots, Section 10". (Items involved reactor vessel head plenum and rus seen ~ CLOSED Coro Support Assembly). 0/18.4 8388 83" M CSember WRBird However, the weighing device to be used is not specified in the - - " ~ ~ - procedure. RECEIVED JEBrunner AIM (2) JWQook.-. l CCT 6 1983 1 MLCupian., ( Jesserb.u*f!Meene l MADietrich FJYanik C:21 -( JRYatchak C. P. & M BWMarguglioMHanbury DBMiller -GNhenbeM. JAMooney JABauer FWBuckman JARutgers CFEwert 4 igm 4th BTFoote TKSubramanian DATaggart LJessmore s RAWells h CEParker m d.t- --
""- "I *Cf35 CRichards Idcntify the weighing device in the procedure including eklibration control (if required).
Evcluate ITP-RCS.15 for this deficiency. I aanscrivs acrIDs aseIIDear a Rseponse to this audit finding shall be made by 10-7-82. Sso CPCo Technical Dept. Response Reminder 523-82 and MPQAD Response Serial letter 19986 (which are attached). rusos aca c/* a**rnser, nars or cia constros 10/4/83 m e. see a c/as nors or e/a sersertvusssi 10/4/83 - CPCo Tech. Department T J Palmisano I ,e mos or vn ascarzos ( Varified FSAR Chapter 14.1.36.4.1 requires acceptance criteria for proper operation of the ! Rsector Building Crane per Vendor Manual 7220-M92-77. Review of the vendor manual indicates i thtt the we,ighing device is an intergral part of,the main hoist. 2TP-CHE.04 (Rx Bldg Crane) has been slated by CPCo Tech to meet the FSAR Chapter 14.1.36.4.1 requirement. ( (continued) a as snourassa rm so.m.n , , , n ns.marsor - a ac N/A
, .rus . ros or asper m ines a rse , aus or me -r. to vuom --:
N/A N/A a rm . = a.=ri 3fg ars cacu:4ws stmmy surzavtsces s:mn:mz/can
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e ... x son ( - - a l 1 METHOD OF VERIFICATION: (continued) This Audit Finding is considered closed based on the conunittment to verify proper operation of Rx Building Crane (including weighing device) per 2TP-CHE.04.
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Ta MLCurland - MPQAD
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C011811555 OATc September 27, 1982- POW 87 swearev MIDLAND TECHNICAL DEPARTMENT AUDIT REPORT MOI-329-2 ,,, UFI: 1141-73*03'03 coa ase. ace I-55*01*01 REM 523-82 1991 12-cc RJAnsell ALMercado RMRice W8campb_e4 ljs - J30illis DBM111er TKSubramanian , IQttaas RD0ross EJYanik, Jr Melenbury TJPalaisano JRYatchak
REFERENCE:
AUDIT REPORT MOI-329-2 Attached are' responses to the Audit findings and obrarvations identified in the referenced Audit Report. If you have any questions or concerns please contact M M Handbury, Ext 434. 6. 1-
?c:
CONSU 'PANY F g i:- R 'OCT 71982"""'D .p FIELD QUAufY AiauRANCE
~ ~
MIDLAND, MICHIGAN J-1 O RIGIN A L PRINTS l 1 -
-- 1crlOn JSC/Jttut l ;,, IN FO y M M) I ROUTE l [ /
)Tuis copy Fon QPl!.E //.o.O M '
COPIES SENT AS ADDMISS$) l
, , _ . - _ = , _,_____.__w , .- , . - , , , _ , , , . - - . - - , - , , . _ _ , - . , , _ , _ , - -- _ - - - - - - - - , - . , . , - - .
-.m, , .. . .m -
n . September 27, 19r
../ ..
- Pags 1 of 2 C Q RESPONSE TO AUDIT REPCRT N01-329-2 Findings: '
M01-329-2-lF h -
- 1. Personnel involved in flushing activities for OFP-KA.01 and -
0FP-KA.02 have been briefed on the requirements to document ot; the test sunusary sheets reasons fer testing delays.
- 2. Se specific reasons for the delays listed in CFP-KA.01 and 0FP-KA.02 has.been added 'to the affected test summary sheets. .
M01-329-2-2F L Section 7.0 states that strainers and drain plugs for each flow path must be removed and then reinstalled after the completion of the flushing operation. S e individual sign-off for each flush path ind.icates that = all steps required to complete the affected flush path, including the note in Section 7.0, have been completed. This is adequate documentation that the strainers and drain plugs have been reinstalled. Furthermore, at the completion .of Section 7.3. 0FP-KA.01 and 7.2, OFP-10L.02, all strainers and drain plugs have already been verified as reinstalled and l
- no additional restoration steps for these components need to be incorporated ;
g in Section 8.0. ~
.k:
M01-329-2-3F h . 8
.1*
Flush procedures, 2FP-GJ.01, 2FP-GF.02,1FP-GJ.01, and 1FP-GT.02', 9111 be revised to specify- the flush meditar and its verificatierr in accordance
;..' with. TrH 13-2 and TPM 13-3. -
k. 'AV. M01-329-2-4F
.)'
Wherr the 2TP-FHS.05 revision was being prepared, the TE and The DS went through the entire preoperational test prg.cedure and marked up the items
,,, d which were required to be revised. At this time the DS marked up parts of "~ ;3E the r eure with the TE, after which the TE corrected numbering, formating,
' y. etc., and submitted the draft to ATMS.,f, or retypsng and subsequent submittal
@ to TWG- '
M In conclusion, the DS was aware of, and concurred with the items revised
) 72.
in.the procedure. (A marked up copy of the procedure is available). A forinal review sheet was not prepared. This was an oversight on the part l'4 of the DS. 21s review has been documented on the cover sheet. - l !. M01.-329-2-5F fU l* The memo dated S/6/82 from the Procedure Coordinator to the DS's will be ! reissued. The remianing files lacking the required documents will have a completed and signed form from the responsible TE or DS certifying that the document is unaccou'ted n for. (Enclosure) y . p
.. . _ 1
.sep seau.,wr 4 s , iso 4 Page 2 ef 2 m -
M01-329-2-6F Per the vendor representative (Stearns-Roger) de-energization of the Dillon (weight) circuitry dcas not require a recalibration check. If the Dillon is removed from service (i.e. removed from the bridge) it does require a recalibration. Even though not required, calibration checks (zero checks) were made, but not documented per e.he TE. We will modify Precaution 7.13 of 2TP-FHS.05 to clarify this recalibration requirement. M01-329-2-7F No corrective action is required. The weighing device is an integral part of the polar erane which is identified in Step 5.1.1 of 2TP-RCS.15.
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To REMcCue, Midland p Faow TKSubramanian, Midland ggg Duc November 10, 1982 Power Company Susacc7 MIDLAND TECHNICAL DEPARTMENT AUDIT REPORT M01-329-2 ,,,,,,,,% AUDIT REPONSE REM 523-82 coaacseo=ocace FILE: 16.0 SERIAL: 19986 CC WRBird, Midland MADietrich, Bechtel-Midland JLWood, P14-416 JEBrunner, Midland MHanbury, Midland JRYatchak, Midland JWCook, P26-336B, GSKeeley, P14-113B KEMarbaugh, Midland MLCurland, Midland RAWells, Midland FYanik, Midland The CPCo Tech Department response to Audit. Report M01-329-2 (REM 523-82) has , been evaluated by MPQAD. Three audit findings have been verified and. closed by MPQAD (M01-329-2-1F, 2F, 4F). The four other Audit finding Report responses were evaluated by MPQAD and either require additional response or additional action by the CPCo Technical De-partment. These audit responses are discussed below. M01-329-2-3F , CPCo Tech Department agreed to revise the 4 flush procedures. Currently they have not been revised. MPQAD will close the audit finding when the procedures have been revised.
- ~
M01-329-2-5F MPQAD swa' % atic to verify reissuance of the referenced memo or the existence of th Qissingfdiscipline supervisor and tecnnical reviewer
.. comments. MPQAD. wig close this audit finding based on issuance of the referenced memo.and resolution of the missing review comments.
M01-329-2-6F A MPQAD was 2nable to either substantiate the vendors statement as to elimination of the necessity of the Dillon recalibration check or to verify modification of Section 7.13 of 2TP-FHS.05. M Hanbury has requested additional time to respond to this item based on continued Dillon circuitry problems. M01-329-2-7F Section 5.4.1 of 2TP-RCS.15 requires verification that the reactor building crane is acceptable per 2TP-CHE.04. 2TP-CHE.04 has not yet been drafted. Therefore, the device and its calibration control has not been specified. -
.9 8
Page 2 MPQAD will be able to close this audit finding upon verification of adequate description and calibration steps of the weighing device in 2TP-CHE.04. TKS/ car e" 9 e e 4 i
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- \ G PAI: FS-2163 m.so.a TREND: I-3 AU Ji
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\ 01 PRIORITY: 5 ~"-~~kCI SUS: OBI e am m.
O I903 M01-01-3-@FP . Co. Li%b l As Is: QCIR - P-2.10 - 2HCB - 118 - 1, Log # 167254 activity 3.7 has amanner auenni bxn signed off indicating successful completion of the NDE for the Midland /0 tality Control cpplicable welds. However, the NDE report, attached to the Inspection nats or n = 5' 3/3/83 l Record, Report #27830 show a NDE reject of the weld attaching items 4 N to 2. 16.0 /18.4 CLOSE1 As Raquired: PQCI - P-2.10, Rev 10, activity 3.7 states in part: RAWells "Varify acceptance in accordance with engineering requirement." JEB m er "' M JWCook ALAB-2 MLCurland JABauer MADietrich G fr MHanbury BTToote WJFriedrich LJessmore
. ALGort T212;- ${ker GEPar BWMarguglio CRichards ht i
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. DBMiller RCSember ALPucci l I JAMooney WSanborn TKSubramanian DATammart =---- cossacrm acrzos.
Investigative Action: Quality Control to check an additional ten (10) closed welding records for completion in accordance with established procedures. - l Remedial Action: Bechtel NCR 4813 has been. issued on the referenced finding. I C*rrective Action to Prevent Recurrence: If no further items found during investigative actico then none required. ccess:rm acrzos conariser. As reconssended, see attached memo MPQAD -QCM-83-45, dated March 3,1983 from WJF to RAW. l j nm or e/a cowisemi 3/3/83 cas, see ran c/4 renom wum c/4 co anaer, "8 0' c/4 muermmai 3/3/83 Quality Control W J Friedrich muoo or muscarms:
- 1. Review of the PQCIR's listed ia memo, as well as P-2.10, FSK-M-2HCB-118-1-H10 l revealed no further discrepant items.
I 2. Verified NCR 4813 has been opened and will track closure. , i u at apostanu em so.ssten
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a rus . ros ce amarr a men n rus , saae e me arrsczat. a viam ascerns a rus weo seas anos: N/A N/A an uccaws ncsarm<oarri g, ,,Az,yp 3.g.7) Armm amans rj ) gty,,,,, f7 7j 4& W '3-I-D c/a GUIcarICs SIGiaftsma m32 Car 2Ds i.ATS: GktV G( % A , l O-9-93 i
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- QC AI 1887, Faon WJFriedrich f cuames DATc March 30, 1983 POW 8f Susscer b:IDE.AND PROJECT - COMPI.ETE RESPONSE CPCO AFT M01-01-3-2F l 8"'8""
QA AIs S-2163 u Connesponosace MPQAD-QCM-83-45 cc MCurland DFredianelli - . l . i Ten (10) P-2.13 PQCIRs were reviewed and found to be completed satisfactorily in accordance with established procedures, and as recosamended by the auditor. The following PQCIRs were reviewed: PQCIR No. Log No. 1'. P-2.10-604-9-14 71998 l
- 2. P-2.10-603-6-35 82165 l
- 3. PL2.10-2 611-121~ 164269 .
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- 4. P-2 .10-2-611 -1 .8a' 191385 ,
- 5. P-2 .10-2-611 18 181376
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- 6. P-2.10-2-611 5 00 -
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- 7. P-2.10-611 16- d 65871
- 8. P-2.10-611-1-2 -
191295
- 9. P 2.10-FSK-M-2FCB-41-2-H4 d 68239 83744 1'0 . .'P-2.10-2 .639-13-25 d . .
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A-50008 T/0 itIDLAND FRoJEcT 17 MTE Issued 18 REY
@AuTT AssuaancE 10/16/83 0 DEFA1namT NONCONFORMANCE REPORT m-- e , , r ,, n .
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, g, PAGE I oF 2 ar,T 7 1983
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1 IT U m Tion ' Aux Bldg El 614 2Y10 Inverter 23' S/H & 4' W/7.2 i 2 ITu camins/PAaT no. 3 ITm rant nam . ep/g/pgT - 4. ITU SERIAL no. AMR2 DC Ammeter-App- 4069 QC5L 5 IT D DEsCRIPTIM Reverse current flow meter . a ITEn sTAaTur sisT D no. 7 aEruDet nocmetT s As E A.N.I. REQu! RED 2PNA 7220-E-19 O TEs G no s InsrEcTIm nEcono no. Los no. aEv m. Io nEspansisLE onEARIZATI M , N/A N/A N/A Beede Manufacturing 11 noncouronnanct DIscovE m o cuaIns: O otsIsa O setEIVImE O cast O m ra w ran InsrEcr O Posi InsrEcT O NunovEn D post Tu m nEm OW Gb O ovarmsrEcr 12 REgoraEmmi . Purchase Requirement 7220-E-19 Para 6.4.1 requires inpart. 41ush mounted meter with an accuracy of 12%."
.y is noncouromanct .
Contrary to the above, the Reverse Current Meter could not be calibrated. 7'O fWt A4M '9PF l'f Mtr / . g. / to- 4 -iC7 .
References:
CAR 2PNA-E-023 m Test Engineer - Ali AIDijaili 14 onI t er==)
$, Attached Data Sheet ag@ M44.7 % mTE h- 15 mR MISIMTD ST (DIsCIPLIE)
WA-Wh /d-$ -%.1, in O numEn oF notD TAEs (IF ArrLIn) 21 LocATIoK oF HOLD TAGS , 1 Aux Bldg El 614 Inverter 2Y10 22 PoTUTIAL So.55(e) 24 ACTION IT U no. 26 .ITEn PRIoRITT cooE nO. 2B aCR REVI BY: O TEs- O no S03296 5 A JR atchak 23 REPORTED TO w gA nAnAsER 25 oIscIPLInE: 27 TRO D CooE DATE: 1 mTE N/A N/A M-7 g g pp l CONTINUED oN REVERSE F-2M/1A (Rev 1)
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D CAESE , l l 1 l l i m PROCESS CS RECTIVE ACTI m . TEs no GAR No. 31 ar - n DISPOSITION 32 CIEWITIOML RELEASE O SCRAP /staCT CnEFA!n O usE As Is O TEs no O mEmma 3IA A M ITIGRAL INPOE S TI M 33 DIsTRIsuTIm POR ACTI M . seO!sP05mm - . . . MTE PP4CE (ASE) DATE PROECT FIELD ElIEINEER BATE IWQAD r e ssa m r
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Work on the above Torn 40 =ay proceed. In approving this work, the following
, points have been taken into consideration:
- 1) Does this work involve a DCP in ene of the following buildings:
- a. Auxiliary Building (Circle One) Yes o
- b. Containment Building Yes No l, c.. Service Water Building Yes No
- d. Diesel Generator Yes N f
- 2) Is the actual component to be worked on Q7 No (Circle One) h
- 3) If Q, by review of the Turnover Exception list, does this l' vork inpact on open NCE or QC Inspection record?
(Circle One) Yes h -
- 4) Is there any possible Q interface? (Circle One) Yes No This includes such items as:
- a. Non -Q terminations in a Q cabinet. , .
- b. Attaching a Non-Q hanger to a Q wall or Q steel.
- c. Pressure testing,against a Q valve. ,
- d. Temporary support from an existing Q installation.
- a. Covering of an existing Q component. ,
- f. Removing coating from an existing Q component. . I
- g. Any other work activity that could revise an existing Q component 1 or render it inaccessible for inspection. .
I If all of the above answers are No, work may proceed without comment or ' restriction. Only the Test Engineer's signature is required, but the Section - w1 Esad must initial. .
' . OV If the answer to both questions one (1) and two (2) is YES, work ma,y not proceed. ,
~ Tor any other combination of answers, work may only proceed after careful
.I.7 review, and is subject to the counnants and restrictions as follows:
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A-50009 T/O ( ' MIDuMD fro.TECT 17 DAM ISHED la REV ' pm Asm 10/6/83 I L , narAmmT NONCONFORMANCE REPORT n r r' r rv4n 19 PAsE 1 or JCT 7 1983 1 IT m LOCATIOP CRSEd Breaker 2818 Aux Bldg El 614 26' S/H & 6' W/7.8 I I 3 IT M PART RA E 2 IT M DRAMINE/PART NO. . 4. ITM SERIAL 50. 51/BA- Bell .Alam Switch N/A l 5 IT M art m wi!Os
- i. Switch " Bell Alam" .
6 1791 STARTIr SYST M NO. 7 REFU ENCE DOCIN WIT 8 ASIE A.N.I. REQtf! RED 2PHS-E E-83(0) Sheet 9 O TEs G a0 9 IESPECTIM MCORe RO. LSE NO. REV 15. 10 RESF W 5 ISLE ORGANIZATT M . ' ,' N/A N/A N/A n = J-= nIsC0rEnn nuRIns: O Cast a mELIASE FM IREPECT . O y g g nECEIVlas O p0sT inspect C TenovEn 70sT Tu m ov u OF 0b O ovEmInsPEcT 12 REquImpen - (- ': GPE.01 Rev 3 Paragraph 8.1 requires: Control Scheme and integral devices function l[ as designed in accordance with the appropriate schematic diagram. -
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i a f " g-j Contrary to the above, the Bell Alam Switch does not operate properly with respect' 4,- to the contact position on Breaker 2B18-3 as required per E-83(Q) Sheet 9. W
References:
CAR 2PHS-E-001
- 14 4 A rsInA p e
'3M-I7 TeNE-~FTito l Test Engineer - Ali Aldijaili l
. . ,_ DATE ..
15 uCa CRIsInkTED sf (sIscIPLIng) ~i S k Al/N- 4l$ }d-L~73 l 4-21 ,LOCATIM OF NOLD Tass
- k. an insman OF NOLD TAS$ (IF APPLID) , , _ , _ _ , , _ , ,
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