Text

Rev 2 to SEI-27, ISI & Test Program
	ML20081D303
Person / Time
Site:	Fort Calhoun
Issue date:	08/11/1994
From:	; OMAHA PUBLIC POWER DISTRICT
To:	;
Shared Package
ML17062B121	List: LIC-95-0063, Provides Response to Request for Addl Info Re ISI Program Plan.Rev 2 to SEI-27, ISI & Test Program, Encl. W/Five Oversize Drawings; ML17062B120; ML17062B122; ML17062B123; ML17062B124; ML17062B125; ML20081D303;
References
	SEI-27, NUDOCS 9503200195
	Download: ML20081D303 (23)
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OMAHA PUBLIC POWER DISTRICT

'hacf menf Y PRODUCTION ENGINEERING DIVISION i

ENGINEERING MANUAL i

Document: Station Enoineerino instruction SEI-27

Title:

Inservice inspection and Test Procram i

Revision:

2 Issue Date:

8/24/94 l

i

' Effective Date:

8/24/94 l

1 No 10CFR50.59 Evaluation is required because this procedure provides f

Technical / Administrative guidance which is consistent with the USAR and other applicable regulatory commitments.

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SEI-27.1 Total Pages 13

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SEf-27 Inservice Inspection and Test Program Record of Revision Document Number:

SEI-27

Title:

Inservice inspection and Test Prooram Page 1 of 1 Revision Description of Revision Prepared By O

Initial Issue.

C. Bloyd 1

Add Appendix A.

P. Hamer 2

Update to later editions of R. C. Lippy ASME Section XI and the FCS ISI Program Plan for the third 10-year interval.

Incorporate PCN-SEI-27-01-01, PCN-SEI-27-01-02, and PCN-SEI-27-01-03.

l D

SEI-27.2 Rev. 2

SEI-27 Inservice Inspection i

and Test Program TABLE OF CONTENTS SECTION TITLE PAGE 1.0 SCOPE SEI-27.4 2. '0 APPLICABILITY SEI-27.4

3.0 REFERENCES

SEI-27.4 4.0 GENERAL REQUIREMENTS SEI-27.5 5.0 INSTRUCTIONS SEI-27.6 5.1 Fort Calhoun Station Inservice Inspection Program Plan SEI-27.6 5.2 Inservice Inspectiorr (ISI)

SEI-27.7 5.3 Inservice Testing (IST)

SEI-27.8 5.4 Procedures SEI-27.9 5.5 Reports SEI-27.10 5.6 Records SEI-27.10 5.7 Repairs and Replacements SEI-27.10 APPENDIX Appendix A Inservice Inspection Weld Identification SEI-27.11 4

SEI-27.3 Rev. 2

k SEI-27 Inservice Inspection and Test Progra,m 1.0 SQOPE This procedure describes the activities to be performed by Station Engineering to implement the ASME Section XI' Inservice Inspection i

and Test (ISI/IST) Program required by 10CFR50.55a and FCS Technical Specification 3.3.

)

2.0 APPLICABILITY Station Engineering is responsible for planning ISI/IST Program activities, assuring that these program activities are scheduled and.

properly assigned in the Surveillance Test Program, and reporting program results as assigned in PED-QP-33.

3.0 REFERENCES

/ COMMITMENTS f

3.1 ASME Section XI, 1989 Edition i

3.2 ANSI /ASME Operation and Maintenance of Nuclear Power Plants Parts 1, l

6, and 10, 1987 Edition, 1988 Addenda.

3.3 Title 10 Code of Federal Regulations, Part 50 j

3.4 FCS Technical Specifications 3.5 Operational Safety Team Inspection, IER-88-201-3.6 Quality Assurance Plan for Fort Calhoun Station r

3.7 S.O. 0-1, " Conduct of Operations" j

3.8 S.O. G-3, "Special Procedures" 3.9 S.O. G-23, " Surveillance Test Program" 3.10 S.O. G-30, "Setpoint/ Procedure Change and Generation" 3.11 S.0. G-36, " Operating Manuals Review Documentation" 3.12 S.O. G-73, " Fort Calhoun Station Procedure Writer's Guide" 3.13 S.0. M-100, " Conduct of Maintenance" 3.14 PED-QP-00, " PED Manual Control Procedure" 3.15 PED-QP-6, " Procurement Requirements - Materials and Services" 3.16 PEO-QP-27,' "ASME Section XI Repair / Replacement Program" 3.17 PED-QP-33, " Inservice Inspection and Test Program" 3.18 PED-GEI-36, "QA Records Instruction" SEI-27.4 Rev. 2

SEI-27 Inservice Inspection i

and Test Program 3.19 PED-gel-55, " Instructions for ASME Section XI Repair / Replacement Plans" I

3.20 PED-SEI-11. " Trend Monitoring and Analysis" 3.21 PED-SEI-14, " Surveillance Testing" 3.22 0CP-201, Review of Vendor Procedures, Materials, Personnel and Equipment Certifications 3.23 NOD-QP-9,

" Processing of Regulatory Correspondence and Other Pertinent Licensing Documents" 4.0 GENERAL RE0VIREMENTS 4.1 Discussion The Inservice Inspection and Test program requirements are outlined in ASME Section XI.

Implementation of these requirements is required by 10CFR50.55a.

The program consists of the non-destructive inspection / examination of safety related components (ISI) and the performance testing of pumps and valves and hydrostatic / leak testing of piping and components (IST).

4.2 ASME Section XI Fort Calhoun Station is committed to the requirements of ASME Section XI.

10CFR50.55a, as amended effective September 8, 1992; incorporates the 1989 ASME Section XI Edition by reference.

4.3 Inservice Inspection (ISI)

ASME Section XI Articles IWA, IWB, IWC, IWD, IWE, and IWF describe I

the rules and requirements for inservice inspection of Class 1, 2, and 3 pressure retaining components and their supports. These rules and requirements are detailed in the Ten Year Inservice Examination Plan, and computer database and Appendix A of this procedure (ISI Weld Identification).

t 4.4 Inservice Testino (IST)

ASME Section XI Articles IWA,1WB, IWC, and IWD, and the ANSI /ASME OM Manual Part 1, 6, 10 describe the rules and requirements r system leak tests, hydrostatic tests, and inservice testing of C as 1, 2, and 3 pumps and valves (as accomplished by the ISI Surveillance Tests).

Y 4.5 Deviations 4.5.1 Deviations from the inspection requirements of ASME Sect on XI, Article IWA, IWB, IWC, IWD, IWE and IWF inspection requirements are l

not allowed without NRC approved exemptions or relief requests.

SEI-27.5 Rev. 2

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SEI-27 Inservice Inspection

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and Test Program t

i 4.5.2 Deviations from the test requirements of the OM Manual Parts 1, 6,

[

and 10 are not allowed without NRC approved exemptions or relief requests.

l 4.6 Definitions Definitions of the terms used in this procedure are included in A$ME l

Section XI Article IWA-9000.

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4.7 IST/IST Coordinator l

The ISI/IST Coordinator is assigned to the Special Services i

Engineering Department.

i 4.8 Surveillance Test Coordinator The Surveillance Test Coordinator is assigned to the System Engineering Department.

5.0 INSTRUCTIONS 5.1 Fort Calhoun Station Inservice Inspection Prooram Plan (FCS-ISI Program Plan)

The ISI/IST Coordinator shall prepare and revise, as necessary the Fort Calhoun Station Inservice Inspection Program Plan to document the exams, tests, exemptions, and relief requests that constitute the ISI Program Plan for Fort Calhoun Station.

This plan identifies, in general terms, the Inservice Inspection requirements for FCS, and specifically identifies Inservice Testing requirements, i

exemptions from ASME Section XI, relief requests from specific test and inspection requirements and justification for deviations from test frequencies specified in ASME/ ANSI OM Manual.

This plan is I

r prepared in accordance with the applicable edition of ASME Section XI and must be approved by the Nuclear Regulatory Commission in accordance with 10CFR 50.55a.(g)(4)(iv).

5.1.1 The ISI/IST Coordinator shall prepare a new Fort Calhoun Station Inservice Inspection Program Plan at the beginning of each 10 year inspection interval in accordance with the most recent edition of ASME Section XI that is approved by the NRC and Title 10CFR 50.55a.

i 5.1.2 The ISI/IST Coordinator shall ensure NRC approval of the Fort i

Calhoun Station Inservice In'ipection Program Plan prior to implementation.

5.1.3 The ISI/IST Coordinator shall ensure NRC approval of the FCS-ISI l

Program Plan revisions that involve exemptions or relief from the requirements of the applicable edition of ASME Section XI.

5.1.4 ISI of Steam Generator tubes is performed in accordance with Technical Specification 3.17, in accordance with ASME XI Article" IWB-2413 in lieu of Article IWA-2233.

SEI-27.6 Rev. 2

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SEI-27 Inservice Inspection and Test Program 5.1.5 ISI of snubbers is performed in accordance with Technical Specification 3.14, in lieu of ASME XI Article IWF-5000.

5.2 Inservice Inspection (ISI)

The ISI/IST Coordinator shall plan the inservice inspection activities for each ten year interval as described in ASME Section XI, Article IWA-2420 and as required by Article IWA-6210(a).

Component examination requirements for Class 1, 2, and 3 components i

are described in ASME Section XI, Articles IWB-2500, IWC-2500, and IWD-2500, respectively. Component support examination requirements I

are described in ASME Section XI, Article IWF-2500.

5.2.1 Examinations of Class 1 and 2 components required to be completed within the interval shall be performed throughout the interval within periods as described in ASME Section XI, Articles IWB-2412 and IWC-2412, respectively.

Examinations of Class 3 components shall be completed within each period or interval as described in ASME Section XI, Article IWD-2410.

Examinations of component supports shall be performed as described in ASME Section XI, Article IWF-2410.

I t

5.2.2 The Ten Year Inservice Examination Plan (TYP) shall list the components and supports to be inspected.

5.2.3 The TYP shall list all relevant components covered by ASME Section t

XI, components selected for examination, the types of examinations to be performed on each inspected component, and when the exam is scheduled to be performed.

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5.2.4 The TYP shall schedule the planned inspections for the entire ten l

year inspection interval.

5.2.5 The ISI/IST Coordinator (or his designee) shall update the TYP af ter each refueling outage to show exams completed, exams remaining, supplemental or alternate exams added, exams deferred or rescheduled and other relevant items.

5.2.6 ISI may be performed during plant outages (ASME Section XI, Articles l

IWB-2410, IWC-2410, and IWF-2410).

I 5.2.7 Examination boundaries between component supports and pressure boundaries shall be as described in ASME Section XI, Article IWF-1300.

5.2.8 Flaw indications shall be evaluated and characterized in accordance I

with ASME Section XI, Articles IWA-3000, IWB-3000, IWC-3000, IWD-3000,"and IWF-3000.

5.2.8.1 Flaw indications in Class I components, Class 2 components, and Class 1, 2, and 3 component supports within acceptable limits shall be evaluated to be inspected more frequently as described in ASME-Section XI, Articles IW8-2420, IWC-2420, and IWF-2420, respectively.

l SEI-27.7

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Rev. 2 l

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E SEI-27

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Inservice Inspection-7 and Test Program-j Alternatively, flaws within acceptable limits may be repaired in i

order to avoid more frequent exam requirements.

5.2.8.2 Flaw indications in Class 1 components, Class 2 components, and -

Class 1, 2, and 3 component supports exceeding allowable standards require. a larger inspection population (additional examinations) as described in ASME Section XI, Articles IWB-2433, IWC-2430, and IWF-2430, respectively.

5.2.9 ISI examinations and evaluation of results shall be performed under the cognizance of the ISI/IST Coordinator (or designee).

5.2.9.1 SSED should contract VT, UT, MT, and PT examination services for ISI in accordance with PED-QP-6.

l 5.2.9.2 The ISI/IST Coordinator (or designee) shall ensure that QC has reviewed the applicable vendor's procedures, materials, personnel and equipment certifications.

5.2.9.3 SSED shall contract the services of an Authorized Nuclear Inservice Inspector (ANII) for ISI in accordance with PED-QP-6 and as required by ASME XI, Articles IWA-4140, IWA-2100 and IWB-2100.

i 5.2.9.4 The ISI/IST Coordinator shall ensure that the ANII is qualified in accordance with ASME Section XI Article IWA-2130.

5.2.9.5 SSED ISI contractors shall provide examination equipment, procedures, personnel certifications, and standards that meet the requirements of ASME Section XI.

SSED shall obtain acceptance of all such procedures, personnel certifications, and standards by the ANII before use.

5.2.9.6 Acceptance standards for examinations for Class 1,

2, and 3 components and for component supports shall be in accordance with IWB-3000, IWC-3000, IWD-3000, and IWF-3000, respectively.

5.2.10 The ISI/IST Coordinator (or designee) shall update the ISI isometric drawings and forward the revisions to PED - Design Drafting.

5.3 Inservice Testina (IST)

The ISI/IST Coordinator shall ensure that the inservice testing of pumps and valves complies with ASME/ ANSI OM Manual Parts 1, 6, and 10 and that the hydrostatic / leak testing of piping and components complies with ASME Section XI Articles IWA, IWB, IWC, and IWD in-accordance-with the current revision of the Fort Calhoun Station Inservice Inspection Plan. The Surveillance Test Coordinator shall schedule IST surveillance tests in accordance with PED-SEI-14, 5.3.1 The Surveillance Test Coordinator shall schedule tests of pumps and valves in accordance with the frequency requirements of the surveillance tests, the FCS Technical Specifications, and Station-Engineering Instruction PED-SEI-14.

SEI-27.8 Rev. 2

4 SEI-27 Inservice Inspection and Test Program 5.3.2 The Surveillance Test Coordinator shall maintain the current test schedule status and past test completion history.

5.3.3 The Surveillance Test Coordinator shall trend and monitor the pump and valve results in accordance with PED-SEI-11 and PED-SEI-14.

5.3.4 The ISI/IST Coordinator shall establish the limits for pump and valve performance applicable to ASME Section XI, and shall maintain a file documenting the bases for these limits.

5.3.5 Pump test acceptance criteria shall be based on OM Part 6, Table 3.

I 5.3.6 Valve test acceptance criteria shall be based on OM Parts 1 and 10.

I 5.3.7 The ISI/IST Coordinator shall review new or revised pump and valve surveillance tests to ensure compliance to ASME Section XI Articles IWA, IWB, IWC, IWD, and to OM Parts 1, 6, and 10 for pump, valve, I

leak and hydrostatic tests in accordance with S.0. G-30.

t 5.3.8 Class 1, 2, and 3 component pressure tests shall be performed in accordance with ASME Section XI, Articles IWB-5000, IWC-5000, and IWD-5000, respectively, and IWA-5000.

5.3.9 Pump and valve testing shall be performed by FCS Nuclear Operations Division personnel in accordance with Standing Orders G-23 and 0-1 and approved Surveillance Test procedures.

5.3.10 The ISI/IST Coordinator shall review and approve the results of pump and valve surveillance tests to ensure compliance to FCS ISI Program Plan in accordance with Standing Order G-23.

5.3.11 The ISI/IST Coordinator shall review new or revised 40 month leak test or 10 year hydrostatic ~ test procedures to ensure compliance with ASME Section XI, Articles IWA-5000, IWB-5000, IWC-5000, and IWD-5000.

5.3.12 FCS Maintenance personnel shall perform hydrostatic testing in accordance with Standing Order M-100 and approved Surveillance Test procedures.

5.4 Procedures 5.4.1 ISI contractors shall provide VT, UT, MT, an'd PT procedures as required by their contract.

5.4.2 FCS QC shall provide inspection procedures, as required, in accordance with the Fort Calhoun Station Quality Assurance Plan.

5.4.3 The ISI/IST Coordinator shall prepare, change, and review relevant surveillance test procedures in accordance with Standing Orders G-73, G-30, G-36, and G-95 respectively.

I.

SEI-27.9 Rev. 2

m SEI-27

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Inservice Inspection j

and Test Progra,m i

5.5 Reports 5.5.1 The ISI/IST Coordinator shall prepare reports in accordance with ASME Section XI, Article IWA-6000.

5.5.2 The ISI/IST Coordinator shall report Inservice Inspections on Form NIS-1, "0wners Data Report for Inservice Inspections" in accordance

+

with ASME Section XI, Article IWA-6220.

The ISI/IST Coordinator shall obtain ANII signed approval of Form NIS-1 before submittal.

5.5.3 The ISI/IST Coordinator shall report ASME Section XI Repairs and' l

Replacements on Form NIS-2 in accordance with PED-QP-27 and i

PED-CEI-55.

5.5.4 The Supervisor - SSED shall review ISI/IST reports.

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5.5.5 The Manager, Station Engineering, shall approve NIS-1 and NIS-2 reports prior to NRC submittal.

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5.5.6 Reports shall be submitted to the Licensing Department for transmittal to thd NRC in accordance with N00-QP-9.

Refueling i

outage inservice inspection reports shall be submitted to the NRC within 90 days of inservice inspection completion in accordance with ASME Section XI, Article IWA-6230.

I 5.6 Records i

5.6.1 The Surveillance Test Coordinator shall ensure that the records retention required by ASME Section XI, Article IWA-6300 is executed i

in accordance with PED-GEI-36.

t 5.7 ReDairs and Replacements (See also Reference 6 and 7) 5.7.1 Repairs shall be made in accordance with ASME Section XI, Articles JWA-4000, IWB-4000, IWC-4000, IWD-4000, and IWF-4000.

j 5.7.2 Replacements shall be made in accordance with ASME Section XI, t

Article IWA-7000.

5.7.3 Replacement records shall be retained as construction records in accordance with ASME Section XI, Article IWA-6330.

5.7.4 Documentation of repairs and replacements shall be performed in i

accordance with PED-QP-27 and PED-GEI-55.

5.7.5 The 151/IST Coordinator shall review all Repair or Replacement Packages prepared in accordance with PED-GEI-55 to ensure i

appropriate changes are made in the FCS-ISI Program Plan, TYP, and ISI isometric drawings, L

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SEI-27.10 Rev. 2

SEI-27 inservice Inspection and Test Program Appendix A IDENTIFICATION OF CLASS 1, 2 AND 3 PIPING WELDS EXAMINED PER THE INSERVICE INSPECTION (ISI) PROGRAM 1.0 SCOPE 1.1 This procedure describes the method by which OPPD identifies and marks all Class 1, 2 and 3 piping welds in the ISI Program.

2.0 APPLICABILITY 2.1 This procedure will apply to all Class 1, 2 and 3 piping welds examined per the ISI Program.

2.2 This procedure must be read and signed (Attachment 1) by all personnel performing Class 1, 2 and 3 piping weld inspections for ISI.

2.3 This procedure is performed in lieu of ASME Section XI, 1989 Edition, IWA-2600.

1

3.0 REFERENCES

3.1 PED-QP-00, Manual Control Procedure 3.2 ASME Section XI, 1989 Edition, IWA-2600 3.3 Fort Calhoun Station / Inservice Inspection Program Plan 4.0 GENERAL RE0VIREMENTS 4.1 This procedure will be used by all personnel performing Class 1, 2 and 3 piping weld inspections for ISI.

4.2 This procedure will be maintained by the Special Services Engineering Department.

4.3 Special Services Engineering Department will verify that all personnel have read and signed the log sheet (Attachment 1) prior to performing Class 1, 2 and 3 piping weld inspections for ISI.

5.0 INSTRUCTIONS 5.1 Personnel shall use the ISI isometric drawings provided by ~eecial i

Services Engineering Department to identify all Class 1, and 3 piping welds prior to inspection.

5.2 Positive identification shall be made by the Inspector by referencing adjacent or nearby valves, pumps or supports as delineated on the ISI isometric drawings.

1 SEI-27.11 i

Rev. 2

P c'

SEI-27 Inservice-Inspection and Test Progra,m Appendix A 5.2.1 If positive identification cannot be determined by the Inspector, they should contact their Supervisor who shall assist in identifying the proper weld.

5.2.2' If the Supervisor is unable to determine.the positive identification l

of the proper weld, they shall contact the OPPD ISI Administrator who will.make-the final determination of the proper weld.

5.3 No marking of the piping shall be made except for the following i

reasons 5.3.1 The ISI Administrator may elect to str.mp a low stress weld identification near the weld to eliminate future conflicts concerning proper identification.

5.3.2 The Ultrasonic (UT) Inspector shall use a low stress " period" to l

identify the weld centerline at any point where a reportable UT i

indication (non-geometric) is located.

t a.

The period" will be the reference point for all UT i

measurements of the indication, j

i b.

The location of the " period" shall be noted on the UT report.

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The " period" will be the reference point for any future UT measurements to monitor the indications size.

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