ML20080J374

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Forwards Special Rept That Documents Results of ISI of SG Tubes,Performed During Tenth Refueling Outage
ML20080J374
Person / Time
Site: Beaver Valley
Issue date: 02/21/1995
From: Freeland L
DUQUESNE LIGHT CO.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
Shared Package
ML20080J375 List:
References
ND3MNO:3646, NUDOCS 9502270302
Download: ML20080J374 (4)


Text

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Telephono (412) 393-6000 Boa 4 Shippmgport. PA 1507N)004 February 21,1995 ND3MNO:3646 United States Nuclear Regulatory Commission Document Control Desk Washington, DC 20555 Gentlemen:

Beaver Valley Power Station, Unit No.1 Docket No. 50-334, License No. DPF-66 Special Report in accordance with Appendix A, Beaver Valley Technical Specifications 4.4.5.5.a, 4.4.5.5.c, and 4.4.5.5.d, " Steam Generators", the following Special Report is submitted. This report is required to document the results of the Inservice inspection of the steam generator tubes, performed during the Tenth Refueling Outage.

Technical Specification 4.4.5.5.a:

On February 6,1995, the inservice inspection of the tubing in steam generators RC-E-1 A, RC-E-1B, and RC-E-1C was completed. The number of tubes inspected and a breakdown of tubes removed from service for each generator is documented in Table 1.

One hundred percent (100%) of all inservice tubes in the Westinghouse Explosive Tube Expansion (WEXTEX) Region Zone 4 were examined with rotating pancake coil (RPC) in each steam generator. This examination was performed in accordance with the Westinghouse Owners Group (WOG) recommended inspection plan for WEXTEX sampiing. The increased sample size from the normal 50% of Zone 4 was based on the discovery of a single circumferential indication in RC-E-18. No other circumferential indications were observed during this examination. All bobbin coil distorted signals observed in this area were administratively removed from service.

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February 21,1995 l

ND3MNO:3646 Page 2 4

.During the RPC ' examination of Babcock & Wilcox Nuclear Technologies (BWNT) plu0s, several plugs of heat #W592 exhibited circumferential indications. Fifty-nine (59) plugs were removed.: All tubes were then re-plugged.

- Technical Specification 4.4.5.5.c:

1 The RC-E-10 steam generator was pre-designated as the generator..

required to be sampled during this inspection interval. Examination of the RC-E -.

1C steam generator resulted in a total of twenty-eight (28) tubes being removed

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from service. This steam generator was conservatively categorized as C-3 (C-3 1

categorization is required for 30 tubes being removed from service). These tubes were removed from service for the following:

i Exceeded 40% through wall:

2 tubes (Cold Leg Thinning, not covered I

under Interim Plugging Criteria (IPC))

1 Exceeded 1.00 volt IPC:

8 tubes (confirmed with RPC)

Top-of-Tubesheet Indications:

18 tubes (16 of 18 were plugged administratively)

The primary degradation mechanism affecting the steam generators is Outside Diameter Stress Corrosion Cracking (ODSCC) at tube support plate intersections (TSP) and at the top-of-tubesheet (TTS) in the sludge pile regions.

Boric acid addition to the secondary water is continuing in an effort to reduce the propensity for TSP ODSCC. Additionally, secondary water chemistry molar ratio control has been implemented to further mitigate the growth and propagation of TSP ODSCC.

Sludge lancing the secondary side top-of-3 tubesheets has been performed to remove accumulated sludge that contributes to the formation of the aggressive environment that can result in the initiation of TTS ODSCC. Furthermore, secondary water chemistry control is optimized to keep corrosion product transport to the steam generators as low as possible to -

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i minimize the accumulation of new sludge during the operating cycle.

Technical Specification 4.4.5.5.d:

One hundred percent (100%) of all inservice tubes in all three steam generators were examined full length with bobbin coil probes. In accordance

.with Interim Plugging Criteria (IPC), all TSP distorted signals >1.00 volt resulting 4

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February 21,1995 ND3MNO:3646 Page 3 from the bobbin coil examination were further diagnosed with the rotating pancake coil (RPC). Those signals, >1.00 volt, that confirmed with RPC were removed from service. Distorted signals <1.00 volt were not examined with RPC unless they were selected as part of the 100 tube random sample which is required for IPC implementation.

In support of IPC, eight (8) tube support plate intersections were removed from RC-E-1 A for metallurgical analysis.

. Attachment i lists the applicable tubes for each generator and the location and extent of degradation (voltage) in accordance with Technical Specification 4.4.5.5.d.

The number nf tubes saved by IPC is as follows: RC-E-1 A (453 tubes), RC-E-1B (394 tubes), and RC-E-1C (170 tubes).

Sincerely, L. R. Freeland General Manager, Nuclear Operations Unit JGT/cp Attachments W

J:

r s-February 21,1995 ND3MNO:3646 Page 4 cc:

Mr. T. T. Martin, Regional Administrator United States Nuclear Regulatory Commission i

Region 1 475 Allendale Road King'of Prussia, PA 19406 Mr. G. E. Edison l

BVPS Licensing Project Manager United States Nuclear Regulatory Commission Washington, DC 20555 i

Larry Rossbach BVPS Senior Resident Inspector _

United States Nuclear Regulatory Commission, l

J. A. Huitz Ohio Edison Company 76 S. Main Street Akron, OH 44308 Mr. Mark Burns Centerior Energy Corporation 3

6200 Oak Tree Boulevard Independence, OH 44101-4661 INPO Records Center 700 Galleria Parkway Atlanta, GA 30339-5957 Mr. Robert Maiers Department of Environmental Resources P.O. Box 8469 State OfTice Building,13th Floor Harrisburg, PA 17105-8469 Director, Safety Evaluation & Control Virginia Electric & Power Company P.O. Box 26666 One James River Plaza Richmond, VA 23261