ML20079J495
| ML20079J495 | |
| Person / Time | |
|---|---|
| Site: | Wolf Creek, Callaway, 05000000 |
| Issue date: | 12/22/1982 |
| From: | STANDARDIZED NUCLEAR UNIT POWER PLANT SYSTEM |
| To: | |
| Shared Package | |
| ML20079J488 | List: |
| References | |
| NUDOCS 8212280240 | |
| Download: ML20079J495 (9) | |
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SNUPPS p3 hyI SNUPPS PROJECT QUALITY ASSURANCE Rev. 5 DO PROGRAMS FOR DESIGN AND CONSTRUCTION nnu Ag; (List of Effective Pages for Standard Plant QA Program)
O Page Rev Page Rev Page Rev Page Rev Page Rev Page Rev g[ff Foreword 1
17.1-44 0
T17.1-2 (17) 0 17A.1-35 4
0 03 M -
17.0-1 1
17.1-45 0
T17.1-2 (18) 0 17A.1-36 4
mL i 17.0-1 3
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4 17.0-2 0
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T17.1-3 (6) 0 T17A.1-1 (1) 4 17.1-6 0
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T17A.1-1 (2) 4 17.1-7 0
17.1-55 0
F17.1-1 3
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F17.1-2 3
T17A.1-2 (2) 4 17.1-9 0
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T17A.1-2 (3) 4 17.1-10 0
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17A.1-1 4
T17A.1-2 (4) 4 17.1-11 0
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T17.1-1 (1) 0 17A.1-6 4
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T17.1-1 (2) 0 17A.1-7 4
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T17.1-1 (3) 0 17A.1-8 4
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T17.1-1 (4) 0 17A.1-9 4
F17A.1-8 4
j 17.1-19 L
T17.1-1 (5) 0 17A.1-10 4
F17A.1-9 4
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T17.1-1 (6) 0 17A.1-11 4
F17A.1-10 4
17.1-21 0
T17.1-1 (7) 0 17A.1-12 4
17A-1 1
17.1-22 0
T17.1-1 (8) 0 17A.1-13 4
17B.0-1 0
17.1-23 0
T17.1-1 (9) 0 17A.1-14 4
17C.0-1 1
17.1-24 0
T17.1-1 (10) 0 17A.1-15 4
T17C.0-1 (1) 1 17.1-25 0
T17.1-1 (11) 0 17A.1-16 4
T17C.0-1 (2) 0 17.1-26 0
T17.1-1 (12) 0 17A.1-17 4
T17C.0-1 (3) 0 17.1-27 0
T17.1-2 (1) 0 17A.1-18 4
T17C.0-1 (4) 0 17.1-28 0
T17.1-2 (2) 0 17A.1-19 4
T17C.0-2 (1) 0 17.1-29 0
T17.1-2 (3) 0 17A.1-20 4
T17C.0-2 (2) 0 17.1-30 3
T17.1-2 (4) 0 17A.1-21 4
17D.0-1 1
17.1-30a 2
T17.1-2 (5) 0 17A.1-22 4
T17D.0-1 (1) 1 17.1-31 0
T17.1-2 (6) 0 17A.1-23 4
T17D.0-1 (2) 0 17.1-32 0
T17.1-2 (7) 0 17A.1-24 4
T17D.0-1 (3) 0 17.1-33 0
T17.1-2 (8) 0 17A.1-25 4
T17D.0-1 (4) 0 17.1-34 0
T17.1-2 (9) 0 17A.1-26 4
142.0-1 1
17.1-35 0
.T17.1-2 (10) 0 17A.1-27 4
17E.0-2 0
17.1-36 0
T17.1-2 (11) 0 17A.1-28 4
1 17.1-37 0
T17.1-2 (12) 0 17A.1-29 4
17.1-38 0
T17.1-2 (13) 0 17A.1-30 4
17.1-39 0
T17.1-2 (14) 0 17A.1-31 4
17.1-40 0
T17.1-2 (15) 0 17A.1-32 4
17.1-41 0
T17.1-2 (16) O 17A.1-33 4
17.1-42 0
17A.1-34 4
1 17.1-43 0
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i SNUPPS 17.1.15 NONCONFORMING MATER ALS, PARTS OR COMPONENTS The quality assurance' program established by the SNUPPS utilities provides measures to prevent inadvertent use or installation of safety-related materials, parts and com-ponents when determined not to be in compliance with the requirements of applicable codes, standards, drawings, specifications or other procurement documents.
The program requires identification, classification, resolution and followup of material nonconformances which are detected during the coursa of design, procurement,' construction and preoperational testing activities.
Primary responsibility for the identification, segregation, i
and associated documentation of nonconforming materials, parts, i
or components prior to delivery to the site is assigned to the hardwara suppliers.
After delivery to the site, this respon-sibility is transferred to each utility's co:.2truction manager, constructor, or their subcontractors.
The design organization that established the design basis, or an equivalent organiza-l tion, as applicable, is assigned primary responsibility for providing the engineering disposition of the nonconforming items classified "use-as-is" or " repair".
The dispositions of significant nonconformances affecting power block installa-tion, operation, and/or interchangeabili_ty involving,iew andprincipal l
contractor procured hardware will be subject to rev concurrence as described in Section 17.1.15 of each Site Addendum.
Dispositions of site A/E designed items will be 5
i subject to utility review and concurrence.
The SNUPPS nonconforming materials system provides measures i
for material nonconformances to be documented, reviewed, dis-l positioned and transmitted to responsible organizations for corrective action.
The SNUPPS organization, each utility, and i
each major contractor is responsible for establishing a quality assurance program which assures that nonconforming materials, parts or components are controlled.
Elements of this program include:
I a.
Procedures to control the identification, documentation, segregation, review, disposi-tion and notification to the affected organiza-tion of the nonconformance of materials, parts or components.
J b.
Documentation which clearly identifies the nonconforming item, describes the nonconformance, the disposition of the nonconforming item, the inspection requirements and includes signature i
approval of the disposition.
I c.
Documentation and definition of the responsi-bility and authority for determining the dispo-sition of nonconforming items.
d.
Segregation, if practical, of nonconforming items from other acceptable items and identification as discrepant until properly dispositioned for use.
17.1-49 Rev. 5
SNUPPS j
e.
Verification of acceptability of rework or repair of materials, parts, components, systems and structures by reinspecting the item as originally inspected, or a method which is at least equal to the original
~
by'spection method, and documentation of inspection i
in rework'and repair procedures.
f.
Reporting of significant nonconformances involving prin-l5 cipal contractor items which may affect installation, test, operation, maintenance or interchangeability and which are recommended for a "use-as-is" or " repair" dis-position.
Acceptance of these significant nonconfor-mances will be subject to review and concurrence as 5
described in Section 17.1.15 of each Site Addendum.
All other significant nonconformances are reported to the 4
utility.
I g.
Transmitting periodic analysis of material nonconfor-mance reports to management to show quality trends, h.
Incorporation of material nonconformance reports dispositioned "use-as-is" or " repair" as part of the inspection and test records that are forwarded with the hardware to the utility.
The SNUPPS utilities have implemented control measures for 5
disposition of material nonconformances within the SNUPPS concept.
Control of the dispositioning of material non-conformances outside the scope of the SNUPPS concept is provided for by each uti3ity.
Nonconforming items will be identified as discrepant e.nd segre-gated in a hold area, as practical, until proper dispositioning 4
is established and approved.
Access to the items will be con-trolled and authority for any removal will be clearly specified.
Each utility's construction manager or constructor will establish and execute a quality assurance program to implement these con-i trols and to disposition nonconforming items.
A technical. review of material nonconformances which result in a recomcended dispocition c2 "use-as-ia" or " repair" is made by the same or equivalent organization that established the design basis for the affected item.
Nonconformances dispositioned on an "use-as-is" or " repair" basis are documented and supported by engineering analysis or calculations, when appropriate.
During review of the recommended nonconformance disposition 5
l consideration shall be given to the applicability of require-ments for reporting significant deficiencies within the scope of Section 50.55(e) of 10CFR50.
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l Rev. 5 17.1-50
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l SNUPPS Material nonconformance reports with item dispositions specified "use-as-is" or " repair" are incorporated as part of the inspec-tion records and supplied with the hardware to the utility for their QA record file.
This includes all reports covering non-conforming items identified at supplier locations and at the site for items within'the scope of the SNUPPS concept and those safety-related items outside the scope of the SNUPPS concept.
~
Nonconforming items that can be reworked to drawing and specifica-l l
tion requirements may be dispositioned by the organization having control of'the material.
Rework or repair of materials, parts, components, systems and structures is reinspected on the basis of the same inspection criteria used for the original inspection method or by a method which is equal to the original inspection method.
These instructions and the results are documented.
Reviews are made of material nonconformance reports to determine quality trends.
For activities within the scope of the SNUPPS concept, these reviews are performed and documented as described in Section 17.1.15 of each Site Addendum.
For activities out-5 side the scope of the SNUPPS concept, these reviews are performed by each utility's QA organization and results are documented ~
and submitted to the utility's management.
]
A system of audits has been established.
One function of the audit system is to assess the adequacy and effectiveness of the measures utilized to control nonconforming materials, parts or components.
The audit system assesses nonconformance controls implemented at the plant sites.
The responsibilities of the SNUPPS utilities, SNUPPS organization and major contractors for implementing the audit system are de. scribed in Sections 17.1.18, 1
17A.1.18, and 17B.1.18.
The responsibilities for audits outside the SNUPPS concept are described in Section 17.1.18 of each utility's site addendum.
I l
17.1-51 Rev. 5
SNUPPS SNUPPS PROJECT QUALITY ASSURANCE Rev. 5
.~
PROGRAMS FOR DESIGN AND CONSTRUCTION (List of Effective Pages for Callaway Site Addendum)
Page Rev Page Rev Page Rev Page Rev Page Rev Page Rev Foreword 1
T17.1-1 (12) 0 17B.1-10 4
17.0-1 0
T17.1-1 (13) 0 17B.1-11 2
17.0-il 3
T17.1-1 (14) 0 17B.1-12 2
17.0-iii 0
T17.1-1 (15) 0 17B.1-13 2
17.0-iv 3
T17.1-1 (16) 0 17B.1-14 2
17.0-1 0
T17.1-1 (17) 0 17B.1-15 2
17.0-2 0
T17.1-1 (18) 0 17B.1-16 2
17.1-1 0
T17.1-2 (1) 0 17B.1-17 3
17.1-2 3
T17.1-2 (2) 0 17B.1-18 2
17.1-3 3
Tl?.1-2 (3) 0 17B.1-19 2
17.1-4 4
T17.1-2 (4) 0 17B.1-20 2
17.1-5 3
T17.1-2 (5) 0 17B.1-21 2
17.1-6 0
T17.1-3 (1) 0 17B.1-22 2
17.1-7 3
T17.1-3 (2) 0 17B.1-23 2
17.1-8 0
T17.1-3 (3) 0 17B.1-24 2
17.1-9 3
T17.1-3 (4) 0 17B.1-25 4
17.1-10 0
T17.1-3 (5) 0 17B.1-26 2
17.1-11 0
T17.1-3 (6) 0 17B.1-27 2
17.1-12 0
F17.1-1 4
17B.1-28 2
17.1-13 0
F17.1-2 3
17B.1-29 2
17.1-14 0
F17.1-3 3
T17B-1 (1) 0 17.1-15 0
17A.1-1 0
T17B-1 (2) 0 17.1-16 3
17A.1-2 0
T17B-1 (3) 0 17.1-17 3
17A.1-3 1
T17B-1 (4) 0 17.1-18 0
17A.1-4 0
F17B-1 4
17.1-19 0
17A.1-5 0
17C.1-1 3
17.1-20 0
17A.1-6 0
17C.1-2 1
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17A.1-7 0
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17A.1-9 0
17C.1-5 1
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17A.1-10 0
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17A.1-14 0
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17.1-30 3
17A.1-16 0
T17.1-1 (1) 0 17A.1-17 0
T17.1-1 (2) 0 F17A.1-1 0
T17.1-1 (3) 0 17B.1-1 4
T17.1-1 (4) 0 17B.1-2 2
T17.1-1 (5) 0 17B.1-3 2
T17.1-1 (6) 0 17B.1-4 2
T17.1-1 (7) 0 17B.1-5 3
T17.1-1 (8) 0 17B.1-6 2
T17.1-1 (9) 0 17B.1-7 2
T17.1-1 (10) 0 17B.1-8 4
T17.1-1 (11) 0 17B.1-3 4
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SNUPPS-C 17.1.15 NONCONFORMING MATERIALS, PARTS OR COMPONENTS Union Electric Company has established controls to assure that safety-related materials, parts and components not in compliance with requirements of applicable codes, standards, drawings, specifications and other procurement documents are not inadvertently used or insta'lled at the Callaway Plant.
For items within the SNUPPS concept, Bechtel and Westinghouse are delegated responsibility for implementing nonconforming material controls within their scope of work.
The responsibility for conduct of audits of Bechtel relative to these constrols is delegated to the SNUPPS organization.
Bechtel is responsible for conducting audits of Westinghouse.
Union Electric Company, through participation by the Manager, Quality Assurance, on the SNUPPS QA Committee, conducts
' audits of the SNUPPS organization.
Union Electric Company requires that all safety-related item nonconformances be documented, reviewed, properly dispositioned and transmitted to responsible organizations for corrective action.
SNUPPS Standard Plant PSAR Section 17.1.15 provides a comprehensive listing of control measures to be implemented for control of nonconforming materials, parts or components.
These control measures apply to the Union Electric Company quality assurance program.
SNUPPS Standard Plant PSAR Section 17.1.15 includes a provision for auditing of the nonconforming materials control system of the site A/E by the utility QA organization.
The site A/E for Union Electric Company is responsible for review and dispositioning of nonconforming items within their scope of engineering design.
If purchasing of safety-related items outside the scope of the SNUPPS concept is handled by Union Electric Company, engineering is responsible for these controls at supplier locations.
Nonconformances are identified, documented and transmitted to responsible organizations for corrective action.
The QA organization l
l audits these control measures to assure they are adequate.
The construction manager or constructor !s responsibic for implementing adequate controls at the site location to identify nonconformance of safety-related items and provide for proper dispositioning.
The construction manager or constructor is also responsible for transmitting nonconformance reports to utility l
management and affected organizations.
l If the nonconforming item identified at the site location is included within the scope of the SNUPPS concept, the construction manager or l
constructor transmits the nonconformance report to the site QA group i
leader, utility management, and lead A/E.
The lead A/E is responsible 5
l for review and disposition of these nonconformance reports.
For nonconformance of safety-related items outside the scope of the 17.1-25 Rev. 5 ll ' [ '
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J SNUPPS-C,
SNUPPS concept, the construction manager or constructor transmits the nonconformance report to the site QA group leader, utility management, and the site A/E or other affected organization.
The Manager, Nuclear Engineering provides for documented review and concurrence of recommended dispositions for items requiring engineering analysis.
The site QA group leader is responsible for auditing the construc-~
tion manager or constructor to assure that nonconformances are properly identified, controlled, reported, and dispositioned in accordance with established procedures.
The Superintendent, Site Quality Assurance, and the site QA group leader have the authority to initiate stop work action related to nonconformances at the site, as necessary.
Prompt notification shall be given to the Manager, Quality Assurance who notifies the Vice President, Nuclear of such action.
~
The Manager, Nuclear Engineering will provide for a review of nonconformance reports which require disposition by the lead A/E's home office design group.
This review will take place after disposition by the lead A/E and will be docu-mented.
Review will replace the review done by SNUPPS and will be done to become familiar with the nonconforming conditions and the disposition recommended by the lead A/E.
Any concerns which develop from this review will be forwarded to the lead A/E for resolution.
5 They will be reviewed for quality trends by the construction manager or constructor in conjunction with the other noncon-formance reports generated at the Callaway site.
The results are documented and submitted to utility management.
m l
17.1-26 Rev. 5 l
i
1 SNUPPS SNUPPS PROJECT QUALITY ASSURANCE Rev. 5 PROGRAMS FOR DESIGN AND CONSTRUCTION (List of Effective Pages for Wolf Creek Site Addendum)
Page Rev Page Rev Page Rev Page Rev Page Rev Page Rev Foreword 1
17.1-40 0
17B-6 4
17-i 0
17.1-41 0
17B-7 3
17-11 0
17.1-42 0
17B-8 3
17-iii 0
17.1-43 0
17B-8a 0
17-iv 2
17.1-44 0
17B-9 2
17-v 1
17.1-45 0
17B-10 0
17-vi 0
17.1-46 0
17B-11 2
17-vii 0
17.1-47 0
17B-12 2
17.1-1 2
17.1-48 0
17B-13 0
17.1-2 0
17.1-49 0
17B-14 0
17.1-3 2
17.1-50 0
17B-15 2
17.1-4 2
17.1-51 5
17B-16 3
17.1-4a 0
17.1-52 0
178-16a 3
17.1-5 2
17.1-53 0
17B-17 0
17.1-6 2
17.1-54 0
17B-18 1
17.1-7 2
17.1-55 2
17B-19 2
17.1-8 2
17.1-56 1
17B-20 0
17.1-9 2
17.1-57 2
17B-21 0
17.1-10 2
17.1-58 2
17B-22 0
l 17.1-11 2
17.1-59 0
17B-23 0
17.1-12 2
17.1-60 0
17B-24 0
17.1-13 2
T17.1-1 (1) 0 17B-25 0
17.1-14 2
T17.1-1 (2) 0 17B-26 3
17.1-15 0
T17.1-1 (3) 0 17B-27 0
17.1-16 0
T17.1-1 (4) 0 17B-28 3
17.1-17 1
T17.1-1 (5) 0 T17B-1 (1) 0 17.1-18 0
T17.1-1 (6) 0 T17B-1 (2) 0 17.1-19 0
T17.1-1 (7) 0 T17B-1 (3) 0 17.1-20 0
T17.1-1 (8) 0 T17B-1 (4) 0 17.1-21 0
T17.1-1 (9) 0 T17B-1 (5) 0 17.1-22 0
T17.1-2 (1) 0 F17B-1 3
17.1-23 0
T17.1-2 (2) 0 17C.1-1 1
17.1-24 0
T17.1-2 (3) 0 17C.1-2 1
17.1-25 0
T17.1-2 (4) 0 17C.1-3 1
17.1-26 0
F17.1-1 2
17C.1-4 1
17.1-27 0
F1'.1-2 2
17C.1-5 1
17.1-28 0
F17.1-3 2
17D.1-1 1
17.1-29 0
17A-1 0
17D.1-2 1
17.1-30 0
17B-1 2
17D.1-3 1
1 17.1-31 2
17B-2 2
17.1-32 2
17B-3 3
17.1-33 2
17B-3a 3
17.1-34 3
17B-3b 3
17.1-35 0
17B-3c 3
17.1-36 0
17B-3d 3
17.1-37 0
17B-4 2
l' 17.1-38 0
17B-5 3
17.1-39 0
i I
SNUPPS-WC Nonconforming items will be clearly identified as noncon-forming and segregated in a hold area, as practical, until proper dispositioning is established and approved.
Access to the items will be controlled and authority for any removal will be clearly specified.
The constructor will establish and implement controls for the disposition of nonconforming items.
Rework or repair of materials, parts, components, systems, and structures is reinspected on the basis of the same acceptance criteria as utilized for the original inspec-tion method.
These reinspections are performed in accord-ance with written work instructions and are documented.
A technical review of material nonconformance dispositioned "use as is" or " repair" is made by the same, or equivalent, organization that established the original design basis for the affected item.
Recommendations for disposition of the nonconforming item are documented and supporting analyses or calculations are provided, where applicable.
KG&E's QA program establishes control measures through the SNUPPS organization for the disposition of material nonconformances within the SNUPPS concept.
The program provides for documented notification to the other SNUPPS utility's and to the SNUPPS organization.
The information is routed to SNUPPS and the responsible design organization.
The disposition of significant nonconformances are routed back to SNUPPS for technical and QA review.
(See standard plant paragraph 17.1.15.f)
If SNUPPS concurs, the disposition is released back to KG&E; if not, it is returned to the design organization with comments.
For items outside the scope of SNUPPS activities, the KG&E Manager Nuclear Plant Engineering provides for documented review and approval of the recommended disposition.
KG&E provides documented approval to the constructor for releasing any nonconforming item for installation or construction when it has been repaired or designated "use as is".
Periodic reviews are made of material nonconformance reports to determine quality trends.
For activities within the scope of the SNUPPS concept these reviews are performed by the SNUPPS organization and results are documented and sub-mitted to KG&E.
For activities 5
Rev. 5 17.1-51
.