ML20078G967

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Rev 13,Issue 1 to Beaver Valley Power Station Unit 2,IST Program for Pump & Valves
ML20078G967
Person / Time
Site: Beaver Valley
Issue date: 09/30/1994
From:
DUQUESNE LIGHT CO.
To:
Shared Package
ML20078G964 List:
References
PROC-940930, NUDOCS 9411160282
Download: ML20078G967 (332)


Text

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DUQUESNE LIGHT COMPANY Beaver Valley Power Station Unit 2 INSERVICE TESTING (IST) PROGRAM FOR PUMP AND VALVES Issue 1 Revision 13

/ Pagesissued OSC Review Date Effective Date Y

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BV-dSC 9+ -

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9411160282 941104 PDR ADOCK 05000412 -

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Beaver Valley Power Station Unit 2 issue 1 '

Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page i List of Effective Pages Page Revision Page Revision i 13 40 13 il 13 41 13 iii 13 42 13 iv 13 43 13 1 13 44 13 2 13 'S 13 3 13 46 13 4 13 47 13- >

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Beaver Valley Power Station Unit 2 issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page ii List of Effective Paaes (Continued)

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Beaver Valley Power Station Unit 2 Issue 1 l

Revision 13 '

Page iii l INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES List of Effective Pages (Continued)

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Beaver Valley Power Station Unit 2 Issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PitMr6 AND VALVES Page iv TABLE OF CONTENTS SECTION I PUMP TESTING REQUIREMENTS 1 SECTION 11 PUMP TESTING OUTLINES 6 SECTION lli PUMP MINIMUM OPERATING POINT (MOP) CURVES 37 SECTION IV PUMP TESTING RELIEF REQUESTS 68 SECTION V VALVE TESTING REQUIREMENTS 77 SECTION VI VALVE TESTING OUTLINES 84 SECTION Vll VALVE TESTING COLD SHUTDOWN JUSTIFICATIONS 155 SECTION Vill VALVE TESTING RELIEF REQUESTS 191 i

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Beaver Valley Power Station Unit 2 issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 1 of 227 SECTION I: PUMP TESTING REQUIREMENTS 4

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Beaver Valley Power Station Unit 2 issue 1 Revision 13 1 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 2 of 227 The Inservice Test (IST) Program for pumps at Beaver Valley Power Station (BVPS), Unit 2, is based on subsection IWP -Inservice Testing of Pumps of the ASME Boiler and Pressure Vessel Code,Section XI,1983 edition through the summer 1983 addenda (the code) and Generic Letter 89-04, " Guidance on Developing Acceptable inservice Testing Programs" The pumps included in this program are all ASME " class 1,2, or 3 centrifugal or displacement type pumps that are required to perform a specific function in shutting down the reactor or in mitigating the consequences of an accident, and that are provided with an emergency power source" at BVPS, Unit 2.

l The requirements of the code will be followed at all times unless specific relief has been j granted by the NRC. An inservice test, run quarterly, to measure or observe the test )

quantities listed in Table IWP-3100-1, below, is required for all pumps in the IST Program by the code.

Table IWP-3100-1 INSERVICE TEST QUANTITIES Quantity Measure observe speed N (if variable speed) J Inlet pressure A, J(1)

Differential pressure Ap J Flow rate Q J Vibration amp 46tude V J Proper lubricant level or pressure y Bearing temperature Tb d NOTE:

(1) Measure before pump startup and during test.

Table IWP-3100-2 shows the allowable ranges for test results that will be used to determine if corrective action is required following performance of BVPS-2 Surveillance Tests. The test data will be compared to the ranges applied to the reference values for each parameter. If these ranges cannot be met, reduced range lir..its that allow the pump to fulfill its function will be used in lieu of the ranges given in Table IWP-3100-2.

Table IWP-3100-2 ALLOWABLE RANGES OF TEST QUANTITIES Test Acceptable Alert Range Required Action Range Quantity Range (Note (1)} (Note (1))

Low Values High Values Low Values High Values p, { Note (2)) (Note (2)) (Note (2)) (Note (2)) (Note (2))

Ap 0 93102Ap r 0.904 93 AP, 1.02-103 A p r < 0.90 A P, > 1.03 A p r Q 0.94-1 020 , 0 904 94Qr 1.021.03Q, < 0.90Qr > 103Q, V when 0$V,f0 5 mils . 0-1 mil None 11.5 mits None > 1.5 mils V when 0 5 mits <V,52 0 mils 0-2V,mits None 2V,-3V, mils None > 3V,mits V when 2 0 mits <V,55 0 mils 0-(2 + V r) mits None (2 + V,)-(4 + Vr ) mils None >(4 + V,) mils V when V, > 5 0 mils 0-1.4V, mils None 14V,1.8V,mits None >1 SV, mils Tb (Note (3)) (Note (3)) { Note (3)) { Note (3)} (Note (3))

NOTES:

(1) See IWP-3230.

(2) p, shall be within the limits specificed by Owner in the record of tests (IWP-6000).

(3) Toshall be within the timits specificed by owner in the record of tests (tWP 6000).

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Beaver Valley Power Station Unit 2 Issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 3 of 227 Corrective action shall be taken if necessary using the following:

1. If deviations fall within the " Alert Range" of Table IWP-3100-2, the frequency of testing shall be doubled until the cause of the deviation is determined and corrected and either the existing reference values reverified or a new set established.
2. If the deviations fall within the " Required Action Range" of Table IWP-3100-2, the pump shall be declared inoperative immediately and an evaluation of the pump's condition with respect to system operability and technical specifications shall be made as follows:
a. If the inoperable pump is specifically identified in the technical specifications, j then the applicable technical specification action statements must be followed.
b. If the inoperable pump is in a system covered by a technical specification, an assessment of its condition must be made to determine if it makes the system inoperable. If the condition of the pump renders the system inoperable, then the applicable system technical specification action ,

statements must be followed. l

c. Corrective action shall be either replacement or repair per IWP-3111, or shall be an analysis to demonstrate that the condition does not impair pump operability and that the pump will still fulfill its function. A new set of  ;

reference values shall be established after such analysis,

d. Nothing in the ASME Boiler and Pressure Vessel Code shall be construed to i supercede the requirements of any technical specification. j
3. When tests show deviations greater than allowed (see Table IWP-3100-2), the instruments involved may be recalibrated and the test rerun. This is an alternative to replacement or repair, not an additional action that can be taken before declaring the pump inoperable. l
4. The pump shall not be returned to service until the condition has been corrected, i The corrective action shall be considered completed when a satisfactory inservice I test has been conducted in accordance with IWP-3111.

Per IWP-3500 each pump shall run at least 5 minutes under conditions as stable as the system permits prior to measurement of the specified parameters (when bearing temperature measurements are not required). When bearing temperature measurements are required, each pump shall be run until the bearing temperatures stabilize prior to making the specified measurements. A bearing temperature is considered stable when three successive readings taken at 10 minute intervals do not vary by more than 3%.

Bearing temperature measurements are required annually (normally in August). )

I Utilization of a pump curve in the BVPS-2 IST Program for performing testing and establishing acceptance criteria requires specific relief approved by the NRC prior to usage. The following guidance provided by the NRC relating to the use of a pump curve l shall be followed: l

1. A pump curve shall be developed, or manufacturer's pump curve validated, when the pump is known to be operating acceptably. l l

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Beaver Valley Power Station Unit 8 Issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 4 of 227

2. The reference points used to develop or validate a pump curve shall be measured using instruments at least as accurate as required by the ASME XI Code.
3. A pump curve shall be based on an adequate number of reference points, with a minimum of five (5).
4. Sufficient reference points shall be beyond the " flat" portion (Iow flow rates) of the pump curve in a range which includes or is as close as practical to the design basis flow rate.

S. Acceptance criteria based on a pump curve does not conflict with technical specifications or UFSAR operability criteria (minimum operating point / curve) for flow rate and differential pressure, for the affected pump.

6. If vibration levels vary significantly over the range of pump conditions, a method of assigning appropriate vibration acceptance criteria should be developed for regions of the pump curve.
7. When the reference pump curve may have been affected by repair, replacement, or routine servicing, a new reference pump curve shall be determined or the previous pump curve revalidated by an inservice test.

Records of the results of inservice tests and corrective actions as required by subsection IWP-6000 are trended in tabular form. Pump performance characteristics will be examined for trends.

The following three sections of this document are the ' Pump Testing Outlines", " Pump Minimum Operating Point (MOP) Curves" and " Pump Relief Requests" sections. The

" Pump Testing Outlines" section is a listing of all the pumps in the IST Program, their testing requirements, and their specific relief request reference numbers. The pumps are arranged according to system and pump mark number. The following abbreviations and designations are used on the Pump Testing Outlines and throughout the IST Program for pumps:

1. Under Parameter column
a. (N) - Speed
b. (Pi) - Inlet Pressure
c. (AP) - Differential Pressure
d. (Q) - Flowrate
e. (V) - Vibration
f. (Tb) - Bearing Temperature
g. (L) - Lubricant Level or Pressure
2. Under 20ST column
a. (2BVT) - Unit 2 Beaver Valley Test
b. (20ST) - Unit 2 Operating Surveillance Test
c. (Q) - Quarterly Test Frequency
d. (A) - Annual Test Frequency

Beaver Valley Power Station Unit 2 1ssue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 5 of 227

e. (CSD) - Cold Shutdown Frequency
f. (R) - Refueling Test Frequency
g. (NA) - Not Applicable
3. Under Rea'd column
a. (RR) - Relief Request
b. (X) - Meets or exceeds ASME requirements
c. (E) - Exempt
d. (NA) - Not Applicable The " Pump Minimum Operating Point (MOP) Curves" section contains a graphical representation of the minimum allowable pump flow versus head, which is required to meet the applicable safety analysis, for each pump in the Unit 2 IST Program.

The " Pump Relief Requests" section contains the detailed technical description of particular conditions and equipment installations prohibiting the testing of some of the characteristics of safety-related pumps. An alternate test method and the frequency of revised testing is also included to meet the intent of 10CFR50.55a. The relief request (s) for a specific pump is referenced by the number (s) listed on the pump's testing outline sheet.

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1 Beaver Valley Power Station Unit a Issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 6 of 227 SECTION 11-

- PUMP TESTING OUTLINES

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BVPS-2 IST l m 2

PUMP TESTING OUTLINE $

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Pump Pump Code Dwg. OM No.: 7-1 System: 7 Chemical and Volume Control 5 Name: 21 A Charging Pump Number: 2CHS' P21 A Class: 2 CM - D4 Q *

-4 o Function: To provide normal RCS inventory makeup Seal Type: Centrifugal Remarks: Pump is tested quarterly on recirculation flow and $

Injection and High Head Safety injection at full flow during Refuelmg outages d A z E Parameter Comments O

  • 2OST R eq'd (Frequency) $

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m N NA NA Constant speed induction motor. r

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3 Pi 74(O) X Pump Suction Pressure indicator [2CHS-Pl151 A], local O a

11.14B (R) X Pump Suction Pressure Indicator [2CHS-P1151 A]. local l g n

O AP 7.4 (O) X Calculated using Pump Discharge Pressure Indicator [2CHS-P1151B] and Pump Suction a Pressure, local.

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11.148 (R) X Calculated using Pump Discharge Pressure indicator [2CHS-R"518] and Pump Suction l S y

Pressure, local *-

(n C Summation of flow rates from Flow Indicators [2CHS-Ft122A,12'4A,127A,130A,160].

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Q 74(O) X z "

Control Room, and [2CHS-Ft170]. local. O 11 148 (R) X Summation of flow rates from Flow Indicators [2CHS-F1122A,124A,127A,130A] l %

and [2 SIS-Fl943]. Control Room. g V 74(0) X Portable monitoring equipment - Fixed vibration probe, 11.14B (R) X Portable monitoring equipment - Fixed vibratiren probe. l Tb 7 4 (A) X Control Room computer address points for thermocouples provided for each pump end and thrust bearing Inboard Pump Bearing (T0110A), Outboard Pump Bearmg (T0111 A), Pump Thrust Bearing (T0102A)

NA NA Not required during refuelmg test. Bearing temperatures are obtained in quarterly test annually.

L 7.4 (O) X Sight glass on oil reservoir, local.

m 11.148 (R) X Sight glass on oil reservoir, local. l e

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PUMP TESTING OUTLINE m $ -

l E a r Pump Pump Code Dwg. OM No.: 7-1 System: 7 Chemical and Volume Control 5 Name: 218 Charging Pump Number: 2CHS* P21 B Class: 2 Dwg. Coord.: D-9 _ -4 o Function: To provide normal RCS inventory makeup, Seal Type: Centrifugal Remarks: Pump is tested quarterly on recirculation flow and $

Injection and High Head Safety injection at full flow during Refuelmg outages. d z

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  • Parameter 2OST Req'd Comments (Frequency) $-4 g n>

N NA NA Constant speed induction motor. ]x g3 l Pi 7.5 (O) X Pump Suction Pressure Indicator [2CHS-P1152A]. local O x

i 11.14B (R) X Pump Suction Pressure Indicator [2CHS-P1152A]. local. I >E'  ;

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AP 7.5 (O) X Calculated using Pump Discharge Pressure Indicator [2CHS-P11528] and Pump Suction x Pressure, local. y l 11.14B (R) X Calculated using Pump Discharge Pressure indicator [2CHS-P1152B] and Pump Suction Pressure local.

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(n C Q 7.5 (O) X Summation of flow rates from Flow Indicators [2CHS-F1122A,124A,127A.130A.160], z "

O Control Room, and [2CHS-F1170], local. +

X Summation of flow rates from Flow Indicators [2CHS-F1122A,124A,127A,130A] l >

11.14B (R) and [2 SIS-F1943]. Control Room. g V 7.5 (0) X Portable monitoring equipment - Fixed vibration probe.

11.148 (R) X Portable monitoring equipment - Fixed vibration probe. l Tb 7.5 (A) X Control Room computer address points for thermocouples provided for each

! pump end and thrust bearing inboard Pump Bearing (T0120A). Outboard Pump Bearing (T0121 A). Pump Thrust Bearing (T0104A)

NA NA Not required during refueling test, Bearing temperatures are obtained in quarterly test annually. _

L 7.5 (O) X Sight glass on oil reservoir, local.

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  • e 11.148 (R) X Sight glass on oil reservoir, local.

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BVPS-2 IST E W l0 '!

PUMP TESTING OUTLINE x e Pump Pump Code Dwg. OM No.: 7-1 System: 7 Chemical and Volume Controt 5

Narae: 21C Charging Pump Number: 2CHS* P21C Class: 2 Dwg. Coord.: D-10  !

a o Function: To provide normal RCS inventory makeup, Seal Type: Centrifugal Remarks: Pump is tested quarterly on recirculation flow and $

Injection and High Head Safety injection at full flow during Refuehng outages. d A Z :E Comments O

  • Parameter 20ST Req'd (Frequency) 3H u) cu N NA NA Constant speed induction motor. - ] g
0 3 Pi 7.6 (O) X Pump Suction Pressure Indicator [2CHS-P1153A]. local. O y x '

11.148 (R) X Pump Suction Pressure Indicator [2CHS-P1153A), local. I g m

O AP 76(O) X Calculated using Pump Discharge Pressure Indicator [2CHS-P1153B] and Pump Suction x Pressure, local y 11.148 (R) X Calculated using Pump Discharge Pressure Indicator [2CHS-Pl153B] and Pump Suction l 5 Pressure, local. u) C Summation of flow rates from Flow Indicators [2CHS-Fil22A,124A,127A,130A 160],

  • Q 7.6 (O) X z "

Control Room, and [2CHS-F1170] local. O 11.14B (R) X Summation of flow rates from Flow Indicators [2CHS-F1122A,124A,127A,130A] l y<

and [2 SIS-Fl943], Control Room. <

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Portable monitoring equipment - Fixed vibration probe.

1 V 76(0) X 11.148 (R) X Portable monitoring equipment - Fixed vibration probe. l Tb 7.6 (A) X Control Room computer address points for thermocouples provided for each pump end and thrust bearing. Inboard Pump Bearing (T0130A) Outboard Pump Bearing (T0131 A), Pump Thrust Bearing (T0106A)

NA NA Not required during refueling test. Bearing temperatures are obtained in quarterly test annually.

L 7.6 (O) X Sight glass on oil reservoir, local.

x 11.14B (R) X Sight glass on oil reservoir, local. l Q o

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  • PUMP TESTING OUTLINE m @

m o Pump Pump Code Dwg. OM No.: 7-2 System: 7 Chemical and Volume Control 5 H ime: 22A Boric Acid Transfer Pump Number: 2CHS* P22A Class: 3 Dwg. Coord.: C-3

____ -4 e Function: Chemical Shim and Emergency Boration Supply Type: Centrifugal Remarks: None. $

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lE Parameter 2OST R eq'd Comments o e (Frequency) O

.- tn c.n N NA NA Constant speed induction motor _ d $

"U O m 23 Pi 7.1 (O) X Pump Suction Pressure Indicator {2CHS-P1123A], local. O m

AP Calculated using Pump Discharge Pressure indicator [2CHS-P1105] and Pump Suction 71(O) X g Pressure, local m O

Q 7.1 (0) X Flow Indicator [2CHS-Ft123A), local m u

c V 7.1(O) X Portable Monitormg Equipment - Fixed vibration probe. K h

Tb 7.1 (A) X Portable monitormg equipment required (i.e , Contact Pyrometer) g x o M L 71(0) X Level indication provided at tne constant level oiler (local) on bearing housing j E

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BVPS-2 IST y m PUMP TESTING OUTLINE m x ,

Pump Pump Code Dwg. OM No.: 7-2 System: 7 Chemical and Volume Controt 5 Name: 22B Boric Acid Transfer Pump Number: 2CHS P22B Class: 3 Dwg. Coord.: F-3 -

H e Function: Chemical Shim and Emergency Boration Supply Type: Centrifugal Remarks: None. $

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e Parameter 20ST Req"d Comments a to (Frequency) O co U1 N NA NA Constant speed induction motor. d E-D O

! x 3

' O Pi 7.2 (0) X Pump Suction Pressure indicator [2CHS-P1123B] local.

, a j m AP 72(O) X Calculated using Pump Discharge Pressure Indicator [2CHS-P1110] and Pump Suction k Pressure, local m O

Q 7210) X Flow Indicator [2CHS-Ft123B] local. x m

C V 7.2 (O) X Portable Monitoring Equipment - Fixed vibration probe. E D

(b Tb f

7.2 (A) X Portable monitoring equipment required (i e., Contact Pyrometer). ,p x o "

L 72(0) X Level indication provided at the constant level oiler (local) on bearing housmg j krn (M

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I BVPS-2 IST E W U2 PUMP TESTING OUTLINE m @

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! Pump l Pump Code Dwg. OM No.: 10-1 System: 10 Residual Heat Removal 5 Name; 21 A Residual Heat Removal Pump Number: 2RHS*P21 A Class: 2- Dwg. Coord.: B-3 __.

-4 m Function: Long term decay heat removal Type: Ventcal Remarks: See RRI. Pump is tested quarterly dunng Cold $

i Shutdowns and Refuehng outages d Z

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E Parameter 2OST R eq'd Comments O S j

(Frequency) $9

-t na N NA NA Constant speed induction motor. ] g

'O 3 Pi 10.1 (CSD.R) X Pump Suction Pressure indicator [2RHS-Pl603A]. Control Room. O i

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AP 10.1 (CSD,R) X Calculated using Pump Discharge Pressure Indicator [2RHS-P1602A] and Pump Suction K Pressure. Control Room. n i O 101 (CSD,R) X Summation of flow rates from Recirculation Line flow Indicator [2RHS-F1607A], Return 2 Q

Line Flow Indicator to Cold Leg 22 [2RHS-Fl605A]. and Letdown Line Flow [2CHS-F1150]. 2 Control Room K m

Motor equipped with fixed vibration sensors wired to a remote location outside containment u)

V 101 (CSD.R) X

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Tb 10,1 (A) X Pump beanngs in the driver. Control Room computer address points for thermocouples provided for motor bearings. Upper motor bearing (T0687A). $

lower motor bearing (T0686A). Q m

L 10.1 (CSD,R) X Motor bearings upper and lower - oil sight glass - local (pump and driver u) bearings integral in motor).

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BVPS-2 IST E W PUMP TESTING OUTLINE $

x o Pump Pump Code Dwg. OM No.: 10-1 System: 10 Residual Heat Removal 5 Name: 21h Resadual Heat Removal Pump Number: 2RHS"P21 B Class: 2 m Dwg. Coord.: E-3

-4 o Function: Long term decay heat removal Type: Veritcal Remarks: See RRI. Pump is tested quarterly during Cold @

Shutdowns and Refueling outages. d 2

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E Parsmeter 20ST Req'd Comments O $

(Frequency) $-4 rA 02 N NA NA Constant speed induction motor.

]m g 3

Pi 10.2 (CSD R) X Pump Suction Pressure Indicator [2RHS-Pl603B], Control Room. O m

AP 10 2 (CSD R) X Calculated using Pump Discharge Pressure Indicator [2RHS-Pl602B] and Pump Suction K Pressure. Control Room ]

10.2 (CSD,R) X Summation of flow rates from Recirculation Line flow Indicator [2RHS-F1607B], Return  %

Q Line Flow ind6cator to Cold Leg 22 [2RHS-F1605B] and Letdown Line Flow [2CHS-Fl150], [

Control Room. K o

V X Motor equipped with fixed vibration sensors wired to a remote location outside containment. M 10.2 (CSD.R) .h

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_ , . _ _ Z O M Tb 10.2 (A) X Pump bearings in the driver. Control Room computer address points for thermocouples provided far motor bearings. Upper motor bearsng (T0697A), $

tower motor bearing (T0696A). Q

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m L 10 2 (CSD,R) X Motor bearings upper and lower - oil sight glass -local (pump and driver un bearings integral in motor).

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I BVPS-2 IST r i M PUMP TESTING OUTLINE $ h 2 a Pump Pump Code Dwg. OM No.: 11-1 System: 11 Safety injection S '

Name: 21 A Low Head Safety injection Pump Number- 2 SIS P21 A Class: 2 Dwg. Coord.: E-2

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-A o l Remarks: Pump is tested quarterly on recirculation flow and

  • Function: Low Pressure - Rgh Volume Safety injection Type: Centrifugal @

l at full flow during Refueling outages. d z

8 l 5 Parameter 20ST R eq'd Comments O *

(Frequency) g g N NA NA Constant speed induction motor.

d $ i o O m 3 O

Pi 11.1 (O) X Pump Suction Pressure Indicator [2 SIS-P1938]. local. o 2  :

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11 14A (R) X Pump Suction Pressure indicator [2 SIS-Pl938]. local. I E m

O i AP 11.1 (O) X Calculated using Pump Discharge Pressure indicator [2 SIS-P1943] and Pump Suction m  ;

Pressure, local. o  ;

. _ _ _ . . c 11.14A (R) X Calculated usmg Pump Discharge Pressure Indicator [2 SIS-P1943] and Pump Suction l E Pressure, local. u) 'C

. - . o Q 11.1 (O) X Flow Indicator [2S!S-FISD70A], local. $ M O

11.14A (R) X Flow indicator [2 SIS-Fi945], Control Room l $

- E rn V 11.1 (O) X Portable monitoring equipment - Fixed vibration probe. u) 11.14A (R) X Portable monitoring equipment - Fixed vibration pr obe. l I Tb 11.1 (A) X Control Room computer address points for thermocouples provided for pump I bearings Inboard bearing (T2676A), outboard bearing (T2677A).

NA NA Not required during refueling test. Bearing temperatures are obtained in quarterly test annually.

L 11.1 (O) X Level indication provided at the constant level oiler (local) on each bearing housing.

o 11.14A (R) X Level indication provided at the constant level oiler (local) on each hearing housing. l $

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i BVPS-2 IST t

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PUMP TESTING OUTLINE $0 $

m Pump Pump !c ode Dwg. OM No.: 11-1 System: 11 Safety injection 5 '

Name: 218 Low Head Safety injection Pump Number: 2 SIS P21B Class: 2 Dwg. Coord.: G-2 a co Function: Low Pressure - High Volume Safety injection Type: Centrifugal Remarks: Pump is tested quarterly on recirculation flow and $

at full flow during Refueling outages d z

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E Parameter 2OST Req'd Comments O *

(Frequency) 3a (n cu

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N NA NA Constant speed induction motor. "U O x 3 O

Pi 11 2 (O) X Pump Suction Pressure Indicator [2SlS-Pl939]. local. g x

, p 11.14A (R) X Pump Suction Pressure indicator [2 SIS-P1939]. local. .[ g n

O AP 11.2 (0) X Calculated using Pump Discharge Pressure Indicator [2 SIS-P1944] and Pump Suttion m Pressure local D C

11 14A (R) X Calculated using Pump Discharge Pres:sure Indicator [2 SIS-P!944] and Pump Suction l 5 Pressure, local- u) C

_ . . - - _ - . 3 Q 11.2 (O) X Flow Indicator [2 SIS-FIS970B]. local. z o 'o 11.14A (R) X Flow Indicator [2 SIS-FIS46]. Control Room I >

r-rn V 11.2 (O) X Portable monitoring equipment - Fixed vibration probe. I u) 11.14A (R) X Portable monitoring equipment - Fixed vibration probe.

l Tb 11.2 (A) X Control Room computer address points for thermocouples provided for pump bearings. Inboard bearing (T2678A), outboard bearing (T2679A).

NA NA Not required during refueling test. Bearing temperatures are obtained in quarterly test annually.

L 11.2 (O) X Level indication provided at the constant level oiler (local) on each bearing housing

~U 11.14A (R) X Level indication provided at the constant level oiler (local) on each bearing housmg l $

o x

^k w-R 5' 3 C E

a

~ a --.

i i

BVPS-2 IST E W PUMP TESTING OUTLINE $

2- m Pump Pump Code Dwg. OM No.: 13-2 System: 13 Containment Depressu ization 5 Name: 21 A Ouench Spray Pump Number: 20SS P21 A Class: 2 Dwg. Coord.: A-9 -

-4 o Function: To provide borated water from the RWST to the Type: Centrifugal Remarks: None. $

Containment Spray Header for containment d 2

8 i depressurization following a DBA. 9 3 Parameter 2OST Req'd Comments $ h (Frequency) d y N NA NA Constant speed induction motor. 3 O O i O ,

Fs 13.1 (O) X Pump Suction Pressure indicator [2OSS-P1102A] Control Room. A

_ _ _ _ K AP 13.1 (O) X Calculated using Pump Discharge Pressure Indicator [20SS-P1101 AJ and Pump Suction g Pressure, Control Room x Q 13.1 (O) X Flow indicator [2 CSS-FIS101 A or 102A). local. 2 i . . _ _ _ . - . , _ _

E y

l V 13 1 (O) X Portable Monitoring Equipment - Fixed vibration probe, to C Z

Tb X Portable monitoring equipment required (i e , Contact Pyrometer) O "

131(A) l L 13.1 (O) X Level indication provided at the constant level oilers (local) on each bearing housing Q m

1 - (/)

i o

O 2

-^ $

4

.=a-R 6~

u" %

ea-a

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ______ m _- ..__

_ _ - - a . -- .

i BVPS-2 IST E En PUMP TESTING OUTLINE $

.2 o Pump Pump Code Dwg. OM No.: 13-2 System: 13 Containment Dep<essurization 5 Name: 218 Ouench Spray Pump Number: 20SS* P218 Class: 2 Dwg. Coord.: G-9

-- -4 o Function: To provide borated water from the RWST to the Type: Centrifugal Remarks: None $

Contamment Spray Header for containment d o depressurization following a DBA. [ k i Parameter g' 2OST Req'd Comments 5 (Frequency) -f g N NA NA Co ;bnt speed induction motor. 3 O O

o Pi 13 2 (0) X Pump suction Pressure Indicator [2OSS-P1102B]. Control Room. I E

AP 13 2 (O) X Calculated using Pump Discharge Pressure Indicator [2OSS-P1101B] and Pump Suction g Pressure, Control Room x Q 13 2 (0) X Flow Indicator [20SS-FIS1018 or 102B], local. 8 5:

y V 13 2 (O) X Portable Monitoring Equipment - Fixed vibration probe. In C Z

Tb X Portable monitoring equipment required (i e , Contact Pyrometer). O "

13 2 (A)

~_ y L 13.2 (O) X Level indication provided at the constant level oilers (local) on each bearing housing Q m

- rn A,

o G 2 4

e -

0., om m.o ro N CJ -a

i BVPS-2 IST E m PUMP TESTING OUTLINE $

x h a

Pump Pump Code Dwg. OM No.: 13-2 System: 13 Containment Depressurization 5 t Name: 24A Chemical injection Pump Number: 20SS P24A Class: 2 5wg. Coord.: C-6 =

--4 o Fu<,ction: Chenucal injection to the %.d. Spray System Type: Positive Remarks: See RR6 $

during Contammant depressurization Displacement d

- Z :E Parameter 2OST Req'd Comments O S (Frequency) g cn g ,

Constant speed induction motor.  :*

N NA NA

]

x g

3

~

O Pi 1310A (O) RR6 Positive displacement pump Suction pressure not required. o m

y AP 13.10A (O) RR6 Based on Pump Discharge Pressure indicator [2OSS-P1111 A], local. K n

O Q 13.10A (O) X Flow Indica:or [2OSS-FIS105A), local I

'o c

V 13.10A (0) X Portable Monitoring Equipn.ent. K E

Tb 13.10A (A) X Portable monitoring equipment required (i e., Contact Pyrometer) y E O M L NA NA Pump bearing is grease lubricated via grease fitting - no observable lubrication level j i

r-m (A

i l

?

o O D

=$ _

o5:

u"%

, NCa l

BVPS-2 IS ?

E W PUMP TESTING OUTLINE $

2 m Pump Pump Code Dwg. OM No.: 13-2 System: 13 Containment Depressurization 5 Name: 248 Chemical injection Pump Number: 20SS'P24B Class: 2 Dwg. Coord.: E-6

_ __g -4 o Function: Chemical injection to the Ouench Spray System Type: Positive Remarks: See RR6. l $

during Containment depressurization. Displacement I d o

_ _ _ _ _ _a z g Parameter 20ST Req'd Comments O *

(Frequency)

$g g ,

N NA NA Constant speed induction motor.

] g D 3 Pi 13108(O) RR6 Positive displacement pump. Suction pressure not required h x

y AP 13.10B (O) RR6 Based on Pump Discharge Pressure Indicator [20SS-Pil11B]. local K m

O Q 13.108 (O) X Flow indicator [20SS-FIS1058] local. I m

c-V 13.10B (O) X Portable Monitoring Equipment. E Tb 13.10B (A) X Portable monitoring equipment required (i.e , Contact Pyrometer) g. EE o .M L NA NA Pump bearing is grease lubricated via grease fitting - no observable lubrication level. j r-rn l

i l

03 O

O 2

.-' k_

EE R o to to e

% C _.

d BVPS-2 IST E W PUMP TESTING OUTLINE $

-~

m o i Pump Pump Code Dwg. OM Noc 13-1 System: 13 Containment Depressurization 5 Name: 21A Recirculation Spray Pump Number: 2RSS'P21 A Class: 2 Dwg. Coord.: ' F-2

_______ -4 e Function: Circulate containment sump water for long Type; Vertical Remarks: See RR2. Pump is normally tested dry in Modes @

term containment depressurization 1 through 4, and with flow during Refueling outages only

} 8

E Parameter 20ST Req'd Comments O *

(Frequency) _. _ ___

5_4 $g i

N NA NA Constant speed induction motor.

] g

~D Pi 13 3 (O) RR2 Pump run dry and stopped as soon as pump start is verified, pump not run more O than 60 seconds 2 2BVT 1.13.5 X No permanently installed suction pressure gauge. Test connection for local 5 (R) temporary test gauge. _

y AP 13 3 (O) RR2 Pump run dry and stopped as soon as pump start is verified, pump not run more than 60 seconds. c E

2BVT 1.13 5 X Calculated using Pump Discharge Pressure Indicator [2RSS-P1156A], Control Room, m (R) and local pressure test gauge.

> h Q 13 3 (O) RR2 Pump run dry and stopped as soon as pump start is verified pump not run more y m than 60 seconds <

y 2BVT 1 13 5 X Flow Indicator [2RSS-Ft157A]. Control Room r-(R) M m

V 13.3 (O) RR2 Pump run dry and stopped as soon as pump start is venfied, pump not run more than 60 seconds. ,

2BVT 1 13 5 X Portable monitoring equipment - Fixed vibration probes on pump shaft.

(R)

Tb 13.3 (A) RR2 Pump run dry and stopped as soon as pump start is verified, pump not run more than 60 seconds.

2BVT 1.13.5 X Pump and motor integral unit. All pump bearings are exempt since located (R) in the main flow path Control Room computer address points for thermocouples provided for motor bearing - outboard bearing (T0701 A).

L NA NA Motor bearings grease lubricated no observable level. Pump has self-lubricated <$

bearing -internal pump fluid porting not observable.

  • c$1E [

R o. M e ro o

%e

- _ . . - _ _ _ . _ _ _ - - _ .v.%3w,- %vme . , - . r . - ,, n e

BVPS-2 IST E W PUMP TESTING OUTLINE $ ,

x a Pump Pump Code Dwg. OM No.: 13-1 System: 13 Containment Depressuntation 5 i Name: 218 Recirculation Spray Pump Number: 2RSS P21B Class: 2 Dwg. Coord.: E-8

_ . . ___ -4 e Function: Circulate containment sump water for long Type: Vertical Remarks: See RR2. Pump is normally tested dry in Modes E team containment depressurization 1 through 4. and with flow during Refuehng outages only d o '

Z E Parameter 2 CST Req'd Comments O R (Frequency) $

-4 (n

as N NA NA Constant speed induction motor.

]0 g

'3 O

Pi 13 4 (O) RR2 Pump run dry and stopped as soon as pump start is verified, pump not run more g .

than 60 seconds g 2BVT 1.13.5 X No permanently installed suction pressure gauge. Test connection for local E (R) temporary test gauge. _ _.

]

AP 13 4 (O) RR2 Pump run dry and stopped as soon as pump start is verified, pump not run more than 60 seconds. c-E 2BVT 1.13 5 X Calculated using Pump Discharge Pressure Indicator [2RSS-Pl156B], Control Room, o and local pressure test gauge.

" s (R) ._ > .-

Q 13 4 (O) RR2 Pump run dry and stopped as soon as pump start is verified, pump not run more y u than 60 seconds. <

2BVT 1.13 5 X Flow indicator [2RSS-Fl1578), Control Room. r-(R) M un V 13 4 (O) RR2 Pump run dry and stopped as soon as pump start is venfied, pump not run more than 60 seconds 2BVT 1.13.5 X Portable monitoring equipment - Fixed vibration probes on pump shaft.

(R)

Tb 13.4 (A) RR2 Pump run dry and stopped as soon as pump start is verified, pump not run more than 60 seconds.

2BVT 1.13.5 X Pump and motor integrat unit. All pump bearings are exempt since located I

(R) in the main flow path. Control Room computer address points for thermocouples provided for motor bearing - outboard bearing (T0711 A).

l L NA NA Motor bearings grease lubricated no observable level. Pump has self-lubricated $

1 l

bearing -internal pump fluid porting not observable. "[

l = ma l RO u o M c _.

___ __ _ _ - _ _ _ - _ _ _ _ _ _ _ _ _ _ - - ~_ - .. . . . . . _ _ _ _ _ _ .

L BVPS-2 IST E W PUMP TESTING OUTLINE x ,

Pump Pump Code Dwg. OM No.: 13-1 System: 13 Containment Depressurization 5 --'

Name: 21C Recirculation Spray Pump Number: 2RSS*P21C Class: 2 Dwg. Coord.: E-5

-4 o Function: Circulate containment sump water for long Type: Vertical Remarks: See RR2. Pump is normally tested dry in Modes @

term contamment depressurization and long 1 thrcugh 4. and with flow during Refuelmg outages only d 8 term core recirculation [

Parameter 2OST Req'd Comments $ (n i (Frequency) d R n 5

N NA NA Constant speed induction motor. x 3 O

O.

Pi 13 5 (O) RR2 Pump run dry and stopped as soon as pump start is verified, pump not run more I than 60 seconds g 2BVT 1.13 5 X No permanently installed suction pressure gauge. Test connection for local ]

(R) temporary test gauge ~

x y

AP 13 5 (O) RR2 Pump run dry and stopped as soon as pump start is verified, pump not run more c  !

than 60 seconds. E 2BVT 1.13 5 g

X Calculated using Pump Discharge Pressure Indicator [2RSS-P1156C). Control Room, s

~

(R) and local peessure test gauge z

. O M Q 13.5 (O) RR2 Pump run dry and stopped as soon as pump start is verified, pump not run more <

than 60 seconds. >

r-2BVT 1.13 5 X Flow Indicator [2RSS-F1157C). Control Room m (R)

V 13.5 (O) RR2 Pump run dry and stopped as soon as pump start is verified, pump not run more than 60 seconds 2BVT 1.13 5 X Portable monitoring equipment - Fixed vibration probes on pump shaft.

(R)

Tb 13.5 (A) RR2 Pump run dry and stopped as soon as pump start is verified, pump not run more than 60 seconds 2BVT 1.13 5 X Pump and motor integral unit. All pump bearings are exempt since located (R) in the main flow path. Control Room computer address points for thermocouples provided for motor bearing - outboard bearing (T0721 A). g L NA NA Motor bearings grease lubricated no observable level. Pump has self-lubricated bearing -internal pump fluid porting not observable.

  • [

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Q5 w"E MG-

)

. m . . _ . _ _ <

BVPS-2 IST E W PUMP TESTING OUTLINE $

% o Pump Pump Code Dwg. OM No.: 13-1 System: 13 Co ainment Depressunzation 5 - '

Name: 21D Recirculation Spray Pump Number: 2RSS-P210 Class: 2 Dwg. Coord.: E-6 - I_

--4 o Function: Circulate containment sump water for long Type: Vertical Remarks: See RR2. Pump is normally tested dry in Modes @

term containment depressurization and long 1 through 4, and with flow during Refuel ng outages only y 8 term core recirculation $

Parameter 2OST R eq'd Comments $ m (Frequency) c-! g m O N NA NA Constant speed induction motor. m 3

. O O

Pi 13 6 (O) RR2 Pump run dry and stopped as soon as pump start is venfied, pump not run more W than 60 seconds

g 2BVT 1.13 5 X No permanently installed suction pressure gauge. Test connection for local ]

I (R) temporary test gauge. m m

AP 13 6 (O) RR2 Pump run dry and stopped as soon as pump start is verified pump not run more c than 60 seconds. 5 2BVT 1.13 5 X Calculated using Pump Discharge Pressure Indicator [2RSS-P1156D]. Control Room, k

~

(R) and local pressure test gauge. z O "

Q 13 6 (O) RR2 Pump run dry and stopped as soon as pump start is verified, pump not run more <

than 60 seconds. p 2BVT 1.13 5 X Flow Indicator [2RSS-F1157D]. Control Room. m '

(R)

V 13 6 (O) RR2 Pump run dry and stopped as soon as pump start is venfied, pump not run more than 60 seconds.

2BVT 1.13 5 X Portable monitoring equipment - Fixed vibration probes on pump shaft.

(R)

Tb 13 6 (A) RR2 Pump run dry and stopped as soon as pump start is verified, pump not run more than 60 seconds.

2BVT 1.13.5 X Pump and motor integral unit. All pump bearings are exempt since located (R) in the main flow path. Control Room computer address points for thermocouples y provided for motor bearing - outboard hearing (T0731 A). g L NA NA Motor bearings grease lubricated no observable level. Pump has self-lubricated bearing -internal pump fluid porting not observable.

  • [

Uj$_

o6 C  %

u-

J BVPS-2 IST r E M PUMP TESTING OUTLINE $

D o Pump Pump Code Dwg. OM No.: 15-1 System: 15 Primary Component Cooling 5 Name: 21 A Component Coolmg Water Pump Number: 2CCP'P21 A Class: 3 Dwg. Coord.: B-4

=

-t e Function: Provide Cooling Water to Residual Heat Type: Centnfugal Remarks: See RR7 (Pump Curve) $

Removal Heat Exchangers and Rx Plant d 8 Components [

Parameter 2OST Req'd Comments $ m (Frequency) d g N NA NA Constant speed induction motor. $ 0 O

O Pi 151(Oi X Suction Pressure Indicator [2CCP-P1150A], local. m K '

AP 15.1 (O) X Calculated using Discharge Pressure Indicator [2CCP-P1145A]. Control Room, and n 0

Pump Suction Pressure, local. 2 Q 15.1 (O) X Containment Cooling Water Supply Header Flow Indicator [2CCP-Ft117A1(A2)1 Control Room @

K m l V 15.1 (O) X Portable Monitoring Equipment . Fixed vibration probe. m

> {

m:

2-Tb X Control room computer address points for thermocouples provided for Pump Bearing o "

151 (A)

Oil (T0638A) y I L 15 1 (O) X Level indication provided at the constant level oiler (local) on bearing housing Em M

l

?

o ma "Q i5';_

~'

~ 8 t: G -

i BVPS-2 IST E W en

  • PUMP TESTING OUTLINE m $

2 e 5 '

Pump Pump Code Dwg. OM No.: 15-1 System: 15 Primary Component Cooling Name: 218 Component Cooling Water Pump Number: 2CCP P218 Class: 3 ater m Dwg. Coord.: F.4 H e

' Function: Provide Coohng Water to Residual Heat Type: Centnfugal Remarks: See RR7 (Pump Curve). $

Removal Heat Exchangers and Rx Plant d Z'

8 Components g Parameter 2OST Req'd Comments $ r.n g

(Frequency) _a o 5 N NA NA Constant speed induction motor, x 3 O

O Pi 15 2 (O) X Suction Pressure indicator [2CCP-P1150B]. local. 2 l

-. C AP 15 2 (O) X Calculated using Discharge Pressure Indicator [2CCP-Pl1458). Control Room, and g Pump Suction Pressure, local. m Q 15 2 (O) X Summation of flow rates from Containment Cooling Water Supply Header Flow Indicator 2

[2CCP-F111781(B2)]. Control Room Nonregenerative Heat Exchanger Branch Flow indicator E

[2CCP-FI103] and Seal Water Heat Exchanger Branch Flow Indicator [2CCP-F1102), local.

y c 3

V X Portable Monitoring Equipment - Fixed vibration probe. K 15 2 (O) $ "

o Tb 15 2 (A) X Control room computer address points for thermocouples provided for Pump Bearing $

Oil (T0648 A). Q r m

L 15.2 (O) X Level indication provided at the constant level oiler (local) on bearing housing en i

t 1

o O%

M m

w-R 6' :

o" 8

  • a

.- _ _ . = - . . - - _

i BVPS-2 IST E ED in .

PUMP TESTING OUTLINE m $

2 m Pump Pump Code Dwg. OM No.: 15-1 System: 15 Primary Component Coolmg 5 Namm: 21C Component Cooling Water Pump Number: 2CCP'P21C Class: 3 '

Dwg. Coord.: D-4 H e Function: Provide Cooling Water to Residual Heat Type: Centrifugal Remarks: See RR7 (Pump Curve). $

Removal Heat Exchangers and Rx Plant d A

' Components h k, &

Parameter 2OST Req'd Comments _g g (Frequency) d $

N NA NA Constant speed induction motor. 30 O

O  ;

Pi 15 3 (O) X Suction Pressure Indicator [2CCP-Pil50C]. local. g K

AP 15 3 (O) X Calculated using Discharge Pressure Indicator [2CCP-Pl145C]. Control Room, and m Pump Suction Pressure, local. O Q 15 3 (O) X Containment Cooling Water Supply Header Flow Indicator [2CCP-Fl117A1(A2)]. Cor trol Room, 2 O_R summation of flow rates from Containment Cooling Water Supply Header Flow K Indicator [2CCP-Fl11781(B2)]. Control Room. Nonregenerative Heat Exchanger Branch Flow ] C indicator [2CCP-Fl103] and Seal Water Heat Exchanger Branch Flow indicator [2CCP-F1102], locat. > $

Z V X Portable Monitoring Equipment - Fixed vibration probe. O M

, 15 3 (O)

Tb 15.3 (A) X Controt room computer address points for thermocouples provided for Pump Bearing Q Oil (T0658A) g i L 15 3 (O) X Level indication provided at the constant level oiler (local) on bearing housing o

O 2 cn e .-

SE l

l n"

m r.a --

I

_ _ _ ._.___m _ - r- . . . - ,-

-- - _ m

BVPS-2 IST 2 W 4 PUMP TESTING OUTLINE $

E o Pump Pump Code Dwg. OM No.: 24-3 System: 24 Auxiliary Feedwater 5 Name: Turbine Dnven Auxiliary Feedwater Pump Number: 2FWE P22 Class: 3 Dwg. Coord.: E-4

- a m Function: Provide emergency makeup to Steam Generator Type: Centnfugal Remarks: Pump is tested monthly on recirculation flow and at fait flow $ 7 during loss of normal feedwater when in Mode 3 during startup from cold shutdowns and refueling outages d Z

8 E

Comments O

  • Parameter 2OST Req'd (Frequency) $H (n us N X Tachometer may be provided with steam turbine depending on governor installed local, r 24 4 (O) g or use portable monitoring equipment - Stroboscope. m 3 ,

O 24 4 (CSD.R) X Tachometer may be provided with steam turbine depending on governor installed. local, o or use portabic monitoring equipment - Stroboscope. y Pi X Pump Suction Pressure indicator [2FWE-Pl156]. local. 5 24 4 (O) n O

X Pump Suction Pressure Indicator [2FWE-P1156]. local.

24 4 (CSD.R) -

m C

AP 24 4 (O) X Calculated using Pump Discharge Pressure Indicator [2FWE-P1155] and Pump Suction km  ;

Pressure, local

> 5 24 4 (CSD.R) X Calculated usmg Pump Discharge Pressure indicator [2FWE-Pl155] and Pump Suction g ,= -

Pressure local.

Q 24 4 (O) X Flow Indicator [2FWE-Fi155]. local.  %<

m 24 4 (CSD,R) X Summation of flow rates from SG Aux FW Line Flow indicators [2FWE-F1100A.B.C]. Centrol Room V 24 4 (0) X- Portable monitoring equipment - Fixed vibration probe.

24 4 (CSD.R) X Portable monitonng equipment - Fixed vibration probe.

Tb 24 4 (A) X Control Room computer address points for thermocouples provided for each pump end and thrust bearing Inboard Pump Bearing (T2652A). Outboard Pump Bearing (T2653A). Thrust Bearing (T2404A)

NA NA Not required during cold shutdown or refueling test. Bearing temperatures are obtained in monthly test annually y L 24 4 (0) X Sight glass on oil reservoir, local. '@ x X Sight glass on oil reservoir, local.

M

@W 24 4 (CSD.R) m SE e f.J -*

1

._ _=

i i

i

BVPS-2 IST 5 (D PUMP TESTING OUTLINE $ h D o Pump Pump Code Dwg. OM No.
24-3 System: 24 Auxthary Feedwater 5 Name: 23A Motor Driven Auxibary Feedwater Purnp Number: 2FWE"P23A Class: 3 Dwg. Coord.: F-4 '

--4 m Function: Provide emergency makeup to Steam Generator Type: Centnfugal Remarks: Pump is tested monthly on recirculation flow and $

during loss of normal feedwater at full flow during cold shutdowns and refueling outages d Z

8

E Parameter 2OST Req'd Comments O *

(Frequency) 5 _rn c3

--4 O N NA NA Constant speed induction motor. O

~D s

x  :)

Pi 24 2 (O) X Pump Suction Pressure Indicator [2FWE-Pl156A). local. h i x

24 6 (CSD.R) X Pump Suction Pressure indicator [2FWE-P1156A]. tocal g n

O AP 24 2 (O) X Calculated using Pump Discharge Pressure Indicator [2FWE-P1155A] and Pump Suction m Pressure, local. y 24 6 (CSD.R) X Calculated using Pump Discharge Pressure Indicator [2FWE-Pl155A] and Pump Suction 5 Pressure, local. rn C Flow indicator [2FWE-Ft155A], local.

^

Q l 24 2 (O) X z M O

I 24 6 (CSD,R) X Summation of flow rates from SG Aux FW Line Flow Indicators [2FWE-Ft100A.B.C] Control Room >

E V 24.2 (O) X Portable monitoring equipment - Fixed vibration probe. $

24 6 (CSD,R) X Portable monitonng equipment - Fixed vibration probe.

Tb 24 2 (A) X Control Room computer address pomts for thermocouples provided for each pump end and thrust bearing Inboard Pump Bearing (T2332A), Outboard Pump Bearing (T2333A), Thrust Bearing (T2402A)

NA NA Not required dunng cold shutdown or refueling test. Bearing temperatures are obtained in rnonthly test annually.

L 24 2 (O) X Sight glass on oil reservoir, local. y 24 6 (CSD,R) X Sight glass on oil reservoir, local. *

"cm 5 2 a E Si 3 C.

a

~m-

_ _ - _ . - _ _ _ _ . _ _ . . _ _ _ _ _ _ _ _ _ _ _ - _ _ _ _ _ __ -.__e .-- _ _ A _ _ __

t 5

i I

. t BVPS-2 IST E s' PUMP TESTING OUTLINE $ $

x e ,

Pump Pump Code Dwg. OM No.: 24-3 System: 24 Auxiliary Feedwater S ' -

Name: 238 Motor Driven Auxikary Feedwater Pump Number: 2FWE P23B Class: 3 Dwg. Coord.: G-4 -;

-4 e Function: Provide emergency makeup to Steam Generator Type: Centrifugal Remarks: Pump is tested monthly on recirculation flow and $ ,

i durmg loss of normal feedwater at full flow during cold shutdowns and refuelmg outages d z

8

E Parameter 2OST R eq'd Comments O
  • O m (Frequency) g

-4 na N NA NA Constant speed induction motor. ]- g a  ::2 w Pi 24 3 (O) X Pump Suction Pressure Indicator [2FWE-Pl156B]. local. O.

x 24 6 (CSD.R) X Pump Suction Pressure Indicator [2FWE-Pil56B), local. g n

O AP 24 3 (O) X Calculated using Pump Discharge Pressure Indicator [2FWE-Pits 5B] and Pump Suction m Pressure, local y 24 6 (CSD,R) X Calculated using Pump Discharge Pressure Indicator [2FWE-P1155B] and Pump Suction E [

Pressure, local. to C Q 24 3 (O) X Flow indicator [2FWE-FI1558], local. $ M O

24 6 (CSD R) X Summation of flow rates from SG Aux FW Line Flow Indicators [2FWE-Ft100A.B.C]. Control Room.

V 24 3 (O) X Portable monitoring equipment - Fixed vibration probe. $ f

, 24 6 (CSD.R) X Portable monitoring equipment - Fixed vibration probe.

Tb 24 3 (A) X Control Room computer address pomts for thermocouples provided for each l pump end and thrust bearing Inboard Pump Bearing (T2392A). Outboard l Pump Bearing (T2393A). Thrust Bearing (T2403A) i NA NA Not required during cod shutdown or refuehng test. Bearing temperatures are obtained in monthly test annually. >

! L 24 3 (0) X Sight glass on oil reservoir, local.

l c 24 6 (CSD.R) X Sight gf ass on oel reservoir, local.

i S$ie 2 R o3 C.-

m M a

~ m _.

= -

BVPS-2 IST 2 W rn

  • PUMP TESTING OUTLINE m E U m Pump Pump Code Dwg. OM No.: 30-1 System: 30 Service Water 5 Name: 21 A Service Water Pump Number: 2SWS* P21 A Class: 3 Dwg. Coord,: C-2 _

-4 e Function: Provide cooling svas er to Recirculation Type: Vertical Remarks: See RR3 and RR8 (Pump Curve) $

Spray Heat Exchangers and Reactor 'd o Plant components under nosmal and [ k emeegency conditions c ] ,

m -

Parameter 2OST g

Req'd Comments d g (Frequency) m O x 3 N NA NA Constant speed induction motor. O j x

Pi 30 2 (O) RR3 No installed instrumentation to measure suction pressure. Calculate P using Unit h

! No 1 Ohio River intake Water Level Indicator [LR-1CW-101]. local m O

AP 30.2 (O) X Calculated using Pump Discharge Pressure indicator [25WS-P1101 A] local, and intake x Water Level. T C

Q 30 2 (O) I- X Portable Flow Indicator {2SWS-FIT 100], local. (

rn C 3

A V 30 2 (O) X Portable Monitoring Equipment. $ N O

Tb 30 2 (A) X Pump and motor . vertically mounted unit. Pump shaft bearings exempt since located h '

within main flow path. Control Room computer address points for thermocouples Q provided for motor, upper guide bearing (T0751 A), thrust bearing (T0752A). m L 30 2 (O) X Upper motor bearing oil level sight glass, bottom motor bearing grease lubricated, bottom pump bearing grease lubricated and scaled at factory. Shaft bearing freshwater lubricated and can be observed with Supply Pressure indicator [2SWS-P1105A], local.

?

o

@ x W

O-

f. 5 0., oa u o '

"c-

I i

i i BVPS-2 IST E M

! PUMP TESTING OUTLINE m x a i Pump Pump Code Dwg. OM No.: 30-1 System: 30 Service Water 5 '

Name: 21B Service Water Pump Number: 2SWS P21B Class: 3 Dwg. Coord.: D-2

__ -4 to Function: Provide cooltog water to Recirculation Type: Vertical Remarks: Sea RR3 and RR8 (Pump Curve) $ t' Spray Heat Exchangers and Reactor d O Plant components under normal and [ k emergency cond.tions =

1 s

~

in }

Parameter 2OST Req'd Comments d 91 (Frequency) O g >

N NA NA Constant speed induction meter. O O

x

, Pi 30.3 (O) RR3 No installed instrumentation to measure suction pressure. Calculate Pi using Unit No.1 Ohio River intake Water Level Indicator [LR-1CW-101], locat.

k n

O AP 30 3 (O) X Calculated using Pump Discharge Pressure Indicator [2SWS-P1101B], local, and intake x Water Level m

__ c

! Q 343(O) X Portable Flow Indicator [2SWS-FIT 100S]. local. E a

$ C s

V 30.3 (O) X Portable Monitoring Equipment. y E u

o Tb 30 3 (A) X Pump and motor vertically mounted unit. Pump shaft bearings exempt since located h with"n main flow path Control Room computer address points for thermocouples Q provided for motor, upper guide bearing (T0761 A), thrust bearing (T0762A).

y L 30.3 (O) X Upper motor bearing oil level sight glass, bottom motor bearing grease lubricated, bottom pump bearing grease lubricated and sealed at factory. Shaft bearing freshwater lubricated and can be observed with tsupply Pressure Indicator [2SWS-P1105B]. local.

ax c

't <o

=

O,, o .-

e eo 5 4a-l_

1 1

BVPS-2 IST E W PUMP TESTING OUTLINE $

% e Pump Pump Code Dwg. OM No.: 30-1 System: 30 Service Water 5 Name: 21C Service Water Pump Number: 2SWS P21C Class: 3 Dwg. Coord G-2

-4 m Function: Provide cochng water to Recirculation Type: Vertical Remarks: See RR3 and RR8 (Pump Curve) $

Spray Heat Exchangers and Reactor d A Plant components under normal and h  !

emergency conditions c. ]

r.n Parameter 2OST Req'd Comments d Di *

(Frequency) m o D "

N NA NA Constant speed induction motor. O x

Pi 30 6 (O) RR3 No installed instrumentation to measure suctio.e pressure. Calculate P using Unit k No.1 Ohio River intake Water Level Indicator [LR-1CW-101]. local. m O

AP 30 6 (O) X Calculated using Pump Discharge Pressure indicator [2SWS-P1101C], local, and intake x $

Water Level. 'o

- c Q 30.6 (O) X Portable Flow Indicator [2SWS-FIT 100(S)]. local. 5 E

V 30 6 (0) X Portable Monitoring Equipment. y 3 o M Tb 30.6 (A) X Pump and motor vertically mounted unit. Pump shaft bearings exempt since located $

within main flow path. Control Room computer address points for thermocouples Q [

provided for motor, upper guide bearing (T0771 A), thrust bearing (T0772A). g L 30 6 (O) X Upper motor bearing oil leve! sight glass, bottom motor bearing grease lubricated, bottom pump bearing grease lubricated and sealed at factory. Shaft bearing freshwater lubricated and can be observed with Supply Pressure Indicator [2SWS-P1105C]. local i

i i e G D W $

~

a_

a 5'3 C a

sam

[

L_____________ _ _ _ _ _ _ _

BVPS-2 IST 2 W PUMP TESTING OUTLINE $

2 m Pump Pump Code Dwg. OM No.: 36-1 System: 36 Diesel Fuel _Ost System 5 Name: 21 A Fuel Oil Transfer Pump Number: 2EGF P21 A Class: 3 Dwg. Coord.: F-3

-4 m Function: Transfer Fuet from underground storage Type: Vertical Remarks: See RR4 and RRS. Pump is normally tested bi-monthly. @

tank to the day tank d Z

8 lE Parameter 2OST Req'd Comments O *

(Frequency) _g m

-1 su N NA NA Constant speed induction motor. ] g 2 3 i

Pi 36 1 (O) RRS No suction pressure indication provided Suction pressure will remain almost constant. O x

)>

AP 361(O) RR5 Based on pump Discharge Pressure Indicator [2EGF-P1201 A], local, E n

O Q 36.1 (O) RR4 No instrumentation provided for flow - Level change over time in the day tank will be measured E using Level Gauge [2EGF LG201] local. and converted to flowrate. y  ;

(

V 36 1 (O) X Portable Monitoring Equipmes t - Fixed vibration probe.

m C o

Tb NA E Pump bearings located wi'hin main flow path (IWP-4310) $ u o t L NA NA Self-lubricated bearings, internal pumped fluid lubrication. h r-

- 5 m

t o

O%

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$. m kO m M- 5 ts G -

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9 BVPS-2 IST (D E'

PUMP TESTING OUTLINE m

( x a Pump Pump Code Dwg. OM No.: 36-1 System: 36 Diesel Fuel Oil System 5 Name: 218 Fuel Oil Transfer Pump Number: 2EGF*P21B Class: 3 Dwg. Coord.: E-3 ~A o Function: Transfer Fuel from underground storage Type: Vertical Remarks: See RR4 and RRS. Pump is normally tested bi-monthly. $

tank to the day tank d A Z :E O

  • Parameter 2OST Req'd Comments (Frequency) $-4 g

n>

Constant speed induction motor.

~

c >

N NA NA D O  !

x 3 Pi 36.1 (O) RR5 No suction pressure indication provided. Suction pressure will remain almost constant O.

m

> t AP 36 1(O) RR5 Based on pump Discharge Pressure Indicator [2EGF-Pl2018]. local. K n

O RR4 No mstrumentation provided for flow - Level change over time in the day tank will be measured 0  !

Q 36.1 (O) using Level Guage [2EGF"LG201]. local, and converted to flowrate. y V X Portable Monitoring Equipment - Fixed vibration probe. 5 36.1 (O) u) C 3

Tb NA E Pump beanngs located within main flow path (IWP-4310). $ M o

L NA NA Self-lubricated bearings, internal pumped fluid lubrication. $

m E

k Q)

O G N-

= ._

R 5-m" 8

" t; -

BVPS-2 IST E W rn

  • PUMP TESTING OUTLINE rn @

W e Pump Pump Code Dwg. OM No.: 36-1 System: 36 Diesel Fuel Od System 5 Name: 21C Fuel Ott Transfer Pump Number: 2EGF'P21C Class: 3 Dwg. Coord.: F-8

-4 m Function: Transfer Fuel from underground storage Type: Vertical Remarks: See RR4 and RR5. Pump is normally tested bi-monthly $

tank to the day tank d Z

8 E

Parameter 2OST Req'd Comments O *

(Frequencyl $-4 g on N NA HA Constant speed induction motor.

]2 g 23 Pi 36 2 (0) RR5 No suction pressure indication provided. Suction pressure will remain almost constant. O

, 2

-_ 1 _ y AP 36 2 (0) RR5 Based on pump Discharge Pressure Indicator [2EGF-P1201Cl, iocal. ?l' m

O Q 36 2 (O) RR4 No instrumentation provided for flow - Level change over time in the day tank will be measured I usmg Level Gauge [2EGF'LG202] local, and converted to flowrate. y V 36.2 (0) X Portable itonitonog Equipment - Fixed vibration probe, (

m C

3 Tb NA E Pump bearings located within main flow path (IWP-4310). $ M O

L NA NA Self-lubricated bearings, internal pumped fluid lubrication. h r-

.2 m

i o

  • 2 N .

?. m kO m PJ 40-i l

' I BVPS-2 IST ID PUMP TESTING OUTLINE rn D e Pump Pump Code Dwg. OM No.: 36-1 System: 36 Dieset Fuel Oil System 5 Name: 21D Fuel Oil Transfer Pump Number: 2EGF P21D Class: 3

  • Dwg. Coord.: E-8 =

-4 e Function: Transfer Fuel from underground storage Type: Vertical Remarks: See RR4 and RR5 Pump is norma!iy tested bemonthly $

tank to the day tank d o z
E Parameter Req'd Comments O
  • 2OST (Frequency) $-4 cn m

3 N NA NA Constant speed induction motor.

]x g 3

O Pi 36.2 (O) RR5 No suction pressure indication provided Suction pressure will remain almost constant. o 2 ,

AP 36 2 (O) RR5 Based on pump Discharge Pressure Indicator [2EGF-Pi201D], local. E i n

O Q 36 2 (O) RR4 No instrumentation provided for flow - Level change over time in the day tank will be measured E using Level Gauge [2EGF*LG202]. local, and converted to flowrate y V 36 2 (O) X Portable Monitoring Equipment - Fixed vibration probe, (

t.n C 3

E Tb NA E Pump bearings located within main flow path (IWP-4310). $ M o

L NA NA Self-lubricated bearings, internal pumped fluid lubrication.

r-I m

o l O E u*

l *a-9., 5 m" E "ca .

l t l

A Beaver Valley Power Station Unit 2 issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 37 of 227 SECTION lil: PUMP MINIMUM OPERATION POINT (MOP) CURVES l

l i

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l Beaver Valley Power Station Unit 2 Issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAu FOR PUMPS AND VALVES Page 39 of 227 i Pump Name: 218 Charging Pump Pump Number: 2CHS

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Beaver Valley Power Station Unit 2 Issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 40 of 227 Pump Name: 21C Charging Pump Pump Number: 2CHS* P21C

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Beaver Valley Power Station Unit 2 Issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 45 of 227 Pump Name: 21 A Low Head Safety injection Pump Pump Number: 2 SIS

  • P21 A

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Beaver Valley Power Station Unit a issue i Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND val.VES Page 47 of 227

-1

l. . Pump Name: 21 A Quench Spray Pump Pump Number: 2QSS* P21 A  :

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l Beaver Valley Power Station Unit 3 issue 1 l Revision 13 i INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 48 of 227 Pump Name: 218 Quench Spray Pump Pump Number: 20SS* P218 (IN DEVELOPMENT) i P

b 1

1

Beaver Valley Power Station Unit 2 issue 1 -

Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 49 of 227 Pump Name: 24A Chemical Injection Pump Pump Number: 20SS

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Beaver Valley Power Station Unit 2 issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 50 of 227 -

Pump Name: 24B Chemical Injection Pump Pump Number: 20SS* P248 (IN DEVELOPMENT) 1 I

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G% DERIVED AS 49 74% OF PUC.1P PERFORMANCE CURVE M MOP POINT IS AT 19 i F T A T 6000 GPM PER CALC g m" *_ AS APPROVED 8v NES PER EM 104287(9/8/93) O 1224 8-MT-260 (1/2 3/8 7)(REF. f M 106280. 9/ 3/9 3) o 6- E o ac m M* m ~w-

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6,000 7,000 8,000 9,000 10,000 11,000 12,000 13.000 14,000 15,000 16,000 C 3 FLOW (GPM) e g a o ox DERIVED AS 75.2% OF PUMP PERFORMANCE CURVE MOP POINT IS AT 184 FT AT 12740 GPM M m g AS APPROVED BY NED PER EM 103674(8/20/92). REFERENCE EM 76555(11/3/90) M EE ' ooc m :s

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o' m FLOW (GPM) $ $ ax DERIVED AS 76 01% OF PUMP PERFORMANCE CURVE AS APPR0mo omo PmM ,0..o. ,no,,, MOP POINT IS AT 184 FT AT 12740 GPM $ gh m m NCe m Tesss,1,,2, . g Y

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                                                                                        .i Beaver Valley Power Station                Unit 2                            ' Issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES               Page 64 of 227 Pump Name: 21 A Fuel Oil Transfer Pump                       Pump Number: 2EG F'P21 A      '

1 (IN DEVELOPMENT) a

                                                                                         +

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Beaver Valley Power Station Unit 2 issue i Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 65 of 227 Pump Name: Pump Number: 2EGF'P218 (IN DEVELOPMENT) 1 l l l l I I

i i

 .-             Beaver Valley Power Station                Unit 2                                                   Issue 1 #   ;

Revision '13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 66 of 227 Pump Name: 21C Fuel Oil Transfer Pump Pump Number: 2EG F* P21C (IN DEVEl.OPMENT) t 4 I t w - w - ---

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Beaver Valley Power Station Unit 2 1ssue i Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 67 of 227 Pump Name: 21D Fuel Oil Transfer Pump Phmp Number: 2EG F' P21D (IN DEVELOPMENT) l l l 1 l l l

Beaver Valley Power Station Unit 2 Issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 68 of 227 SECTION IV: PUMP TESTING RELIEF REQUESTS

Deaver Valley Power Station Unit 2 issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 69 of 227 RELIEF REQUEST 1 Pump Mark No(s).: 2RHS" P21 A 2R HS* P218 Code Test Requirement: Quarterly pump testing. Basis for Relief: These pumps are not required to be run at power or fulfill any safety function to mitigate a design basis accident. Possible overheating of the pumps could occur during pump testing on recirculation only and could compromise the system integrity. The system has no associated surge tank and the only available expansion protection is the system relief valve. Test personnel would have to make a containment entry to properly monitor pump operation. Alternate Test: These pumps will be tested quarterly during cold shutdowns and refueling outages per 2OST-10.1 and 10.2.

Seaver Valley Power Station Unit 2 issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 70 of 227 u RELIEF REQUEST 2 Pump Mark No(s).: 2RSS* P21 A 2RSS* P21C 2RSS* P21 B 2RSS*P21D Code Test Requirement: Quarterly pump tests. '0 Basis for Relief: The function af these pumps is to take suction on the containment sump and discharge to the spray rings on the , containment ceiling during a DBA. In order to test these pumps, a temporary dike must be installed in the containment around the safeguards sump to ensure adequate NPSH for each pump. Quarterly testing at power in this manner is a safety concern sirce it would block off the sump from the containment in the event of an accident. Pump testing during cold shutdowns, while not involving the same safety concern, would increase personnel radiation exposure, create additional radioactive liquid waste, divert maintenance from higher priority items, and could extend the length of a plant shutdown due to the extensive preparatory work required to properly install the dike. Alternate Test: Dry run quarterly per 20ST-13.3,13.4,13.5, and 13.6 for not more than 60 seconds and stopped as soon as pump start is verified. Also, run on test line recirculation per 2BVT 1.13.5 during Refueling Outages.

Beaver Valley Power Station Unit 2 issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 71 of 227-RELIEF REQUEST 3 Pump Mark No(s).: 2SWS*P21 A 2SWS* P218 2SWS

  • P21C Code Test Requirement: Measurement of pump suction pressure before pump startup and during test.

Basis for Relief: No installed instrumentation exists to measure suction pressure for these pumps, therefore, relief is requested from this requirement. 3 Alternate Test: The static head of the Ohio River water level will be used to calculate suction pressure, once per test per 20ST-30.2, 30.3, and 30.6. RELIEF REQUEST 4 Pump Mark No(s).: 2EGF* P21 A 2EG F* P218 , 2EGF'P21C 2EGF* P21D 1 Code Test Requirement: Flow rate shall be measured using a rate or quantity j meter installed in the pump test circuit. ' Basis for Relief: There is no installed instrumentation provided to measure flow rate for these pumps, therefore, relief is requested from this requirement. Alternate Test: Flow rate will be calculated by measuring the level change over time of the diesel fuel oil day tank and converting this data to diesel fuel oil transfer pump l flow rate per 20ST-2.36.1 and 36.2. I 1 y +

l Beaver Valley Power Station Unit 3 Issue 1 l Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 72 of 227 RELIEF REQUEST 5 l l Pump Mark No(s).: l l 2EG F* P21 A 'I 2EG F'P218 1 2EG F* P21C l 2EG F* P21 D i Code Test Requirement: Measurement of pump suction pressure (before pump  ; startup and during test) and delta-P. Basis for Relief: There is no installed instrumentation provided to measure suction pressure for these pumps. Suction pressure is dependent on the level in the diesel generator fuel oil storage tank. Due to the minimum - technical specification level permitted in the tank . (91.2%), suction pressure will remain almost constant (within 1/2 psig). The pump performance is dependent on flowrate and delta-P. Since suction pressure will remain almost constant, any pump degradation due to changes in delta-P would solely be dependent on discharge pressure. Alternate Test: Discharge pressure will be recorded and trended as an indication of pump performance in 20ST-36.1 and 36.2. RELIEF REQUEST 6 Pump Mark No(s).: 2QSS'P24A 2OSS

  • P248 Code Test Requirement: Measure pump suction pressure, AP and flow.

Basis for Relief: The function of these pumps is to provide a NaOH water solution to the suction of the quench spray pumps during an accident. Since these pumps are rotary positive displacement pumps, flow rate and differential pressure are independent variables. Unlike centrifugal style pumps, it is not necessary to measure both parameters to assess the hydraulic performance of these pumps. Alternate Test: Pump discharge pressure (at greater than or egal to the pressure at which the pumps are required to perform their safety function) and flow rate will be utilized for evaluating pump performance in 2OST-13.10A and 2OST-13.108.

l Beaver Valley Power Station Unit 2 issue 1 Revision 13 l INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 73 of 227 RELIEF REQUEST 7 Pump Mark No(s).: 2CCP* P21 A 2CC P* P21 B 2CCP'P21C Code Test Requirement: The resistance of the system shall be varied until either the measured differential pressure or the measured flow rate equals the corresponding reference value. The other test quantities shown in Table IWP-3100-1 shall then be measured or observed and recorded. , Basis for Relief: The amount of Primary Component Cooling Water (CCP) System flow is dependent on the Service Water System and on seasonal Ohio River water temperatures due to the design of the CCP temperature control system. During Primary Component Cooling Pump testing, additional flow is obtained by placing the Residual Heat Removal (RHR) System Heat Exchangers into service. The overall amount of flow may vary by several hundred gallons per minute between cool winter months and warm summer months. In order to increase flow to a reference value during cold winter months, the manual valves at the discharge of the RHR Heat Exchangers would require throttling in the open direction. These valves are located in the reactor containment building which is maintained subatmospheric as required by technical specifications. The subatmospheric condition present a hazardous working enuronment for station personnel (i.e., requires self-contained breathing apparatus and entry via an airlock into an atmosprere of approximately 9 psia) and is considered inaccessihle for surveillance testing. Surveillance testing that requires reactor containment entry is performed at cold shutdown and refueling.

1 deaver Valley Power Station Unit 2 Issue 1 Revision 13 INSERvlCE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 74 of 227 RELIEF REQUEST 7 Basis for Relief: In ordar to throttle flow to a reference va!ue during warm-summer months, a manual valve at the discharge of the pumps needs to be used since the RHR Heat Exchanger throttle valves are located inside containment. Operating experience has shown that any throttling of the pump discharge valves results in a large reduction in cooling water flow to the Reactor Coolant Pump thermal barrier heat exchangers, bearing lube oil coolers and motor stator air coolers resulting in low flow alarms. This could result in heatup of the Reactor Coolant Pumps to near required manual pump trip setpoints which could ultimately result in a plant trip. In addition, the added thermal cycling of these coolers for pump testing could prematurely degrade these heat exchangers. lWP-3112 provides for multiple sets of reference values. A pump curve is merely a graphical representation of the fixed response of the pump to an infinite number of flow conditions which are based on some finite number of reference values verified by measurement. Relief is, therefore, requested to use a pump curve, which should provide an equivalent level of quality and safety in trending pump performance and degradation. Flow will be permitted to vary as system conditions require. Delta-P will be calculated and converted to a developed head for which ASME ranges will be applied. Alternate Test: A pump curve (developed per the guidelines in Section I,

                                 " Pump Testing Requirements") will be used to compare flowrate with developed pump head at the flow conditions dictated by seasonal temperatures per 20ST-15.1,20ST-15.2 and 20ST-15.3 each quarter. Since normal flow varies based on Component Cooling Water System requirements due to Service Water System and seasonal Ohio River water temperatures, the most limiting vibration acceptance criteria will be used over this range of flows based on baseline vibration data obtained at various flow points on the pump curve.

l Beaver Valley Power Station Unit 2 issue 1 Revision .13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 75 of 227 RELIEF REQUEST 8 Pump Mark No(s).: 2SWS* P21 A  ; 25WS

  • P218 2SWS* P21C Code Test Requirement: The resistance of the system shall be varied until either the measured differential pressure or the measured flow rate equals the corresponding reference value. The other test quantities shown in Table IWP-3100-1 shall then be measured or observed and recorded.

Basis for Relief: Operating experience has shown that plant conditions due to heat loads requiring cooling by the Service Water System may preclude returning the Service Water Pumps to the exact flowrate or differential pressure during pump surveillance testing. The Service Water System is dependent on seasonal Ohio River water temperatures and flow may vary from approximately 6,000 gpm in the cool winter months to approximately 12,000 gpm in the warm summer months. In order to increase flow to a reference value during cold winter months, idle heat exchangers would need to be placed into service or additional flow would be needed through heat exchangers already in service. Increased cooling flow through primary and secondary component cooling and chiller unit heat exchangers already in service could result in a thermal transient and a potential plant trip. , Clean heat exchangers may require placement into service prematurely if additional flow is required to return to a reference value. Idle heat exchangers are normally held in ' reserve following cleaning to improve plant reliability and , safety until one of the inservice heat exchangers becomes , fouled. . In order to throttle flow to a reference value during warm summer months. any inservice primary and secondary component cooling and chiller unit heat exchangers would need flow reduced or isolated which could interrupt flow of cooling water to Train A or Train B cooling loads resulting m a thermal transient and potential plant trip. In addition, the added thermal cycling due to placement and/or removal of heat exchangers from service for pump testing could prematurely degrade the heat exchangers.

Beaver Valley Power Station Unit 2 Issue.1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 76 of 227 RELIEF REQUEST 8 l Basis for Relief: The thermal transients created by increasing or throttling L Service Water System flow to the turbine plant cooling loads raises operational concerns of stability problems. Changes in oil temperature from the turbine generator lube oil system create vibration problems. Changes in the Hydrogen gas cooler temperatures could imply problems or mask real problems with the generator. Chiller unit heat exchanger flow disturbances ofter result in a trip of the chiller unit I causing reactor containment temperature risks of exceeding

                                                                                                                                    - the technical specification limit.                              1 1

IWP-3112 provides for multiple sets of reference values. A pump curve is merely a graphical representation of the fixed response of the pump to an infinite number of flow conditions which are based on some finite number of reference values verified by measurement. Relief is, therefore, requested to use a pump curve, which should provide an equivalent level of quality and safety in trending j pump performance and degradation. Flow will be permittec' to vary as system conditions require. Delta-P will be calculated and converted to a developed head for which ASME ranges will be applied. Alternate Test: A pump curve (developed per the guidelines in Section I,

                                                                                                                                     " Pump Testing Requirements") will be used to compare flowrate with developed pump head at the flow conditions dictated by Service Water System loads per 20ST-30.2, 20ST 30.3, and 20ST-30.6 each quarter. Since normal flow varies based on Service Water System requirements due to seasonal Ohio River water temperatures, the most limiting vibration acceptance criteria will be used over this range of    )

flows based on baseline vibration data obtained at various j flow points on the pump curve.

Beaver Valley Power Station Unit 2 Issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 77 of 227 SECTION V- - VALVE TESTING REQUIREMENTS i l

Beaver Valley Power Station Unit 2 issue 1 Revision 13 i INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page. 78 of 227 1 The Inservice Test (IST) Program for valves at Beaver Valley Power Station (BVPS), Unit 2, is based on subsection IWV -Inservice Testing of Valves of the ASME Boiler and Pressure , Vessel Code, Section XI,1983 edition through the summer 1983 addenda (the code) and Generic Letter No. 89-04, " Guidance on Developing Acceptable Inservice Testing Programs". The valves included in this section are all ASME " Class 1,2, or 3 valves (and their actuating and position indicating systems) which are required to perform a specific i function in shutting down the reactor to cold shutdown or in mitigating the consequences of an accident" at BVPS, Unit 2. The requirements of the code will be followed at all times unless specific relief has been , granted by the NRC. 4 A. Category A valves are valves for which seat leakage in the closed position is limited to a specific maximum amount for fulfillment of their function. Category B valves are valves for which seat leakage in the closed position is inconsequential for fulfillment of their function. Category A and B valves will be exercised at least once every three months to the position required to fulfill their function unless such operation is not practical during plant operation. If only limited operation is practical during plant operation, the valves will be part-stroke exercised at power and full-stroke exercised during cold shutdowns. In the case of frequent cold shutdowns, these valves need not be tested more often than once every three months. For a valve in a system declared j inoperable or not required tc be operable, the exercising test schedule need not be followed. Within 30 days prior to return of the system to operable status, the valves i shall be exercised and the schedule resumed. The time to full-stroke exercise each power-operated valve will also be measured and compared to a limiting stroke time. Full-stroke time is that time interval from initiation of the actuating signal to the end of the actuating stroke. The stroke time of all power-operated valves shall be measured to at least the nearest second, for stroke ' times 10 seconds or less, or 10% of the specified limiting stroke time for full-stroke times longer than 10 seconds, whenever such a valve is full-stroke tested. Position indication lights on the Control Board are used for valve stroke indication for all  : testing of power-operated valves with remote position indicators. in addition, valves  ; with remote position indicators will be observed at least once every 2 years (normally at refuelings) to verify that valve operation is accurately indicated. Exception is taken to part-stroke timing motor-operated valves, unless specifically stated. This is necessary because the motor-operated valve circuitry prevents throttling of these valves. Under normal operation, the valves must travel to either the full open or shut position prior to reversing direction. The necessary valve disk movement shall be determined by exercising the valve while , observing an appropriate indicator, which signals the required change of disk position, or observing indirect evidence (such as changes in system pressure, flow rate, level, or temperature), which reflect stem or disk position. All valves with fail-safe actuators (ie. Air-Operated Valves) that are applicable to this I program are tested from the Control Room by the remote operating switch. By placing the control switch to the closed position, or de-energizing the control power, air is vented off of the valve actuator thus positioning the valve in the fail-safe position. 1 w .-- - , . - - - - - v - ,

l l l Beaver Valley Power Station Unit 2 issue 1 Revision 13 l lNSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 79 of 227 l Corrective action shall be taken if necessary, using the following: J

1. If the stroke time of a power-operated valve exceeds its previous stroke time by 25% for valves with full-stroke times greater than 10 seconds, or 50% for valves with full-stroke times less than or equal to 10 seconds, the test frequency will be increarM to monthly. Stroke times of the valves will be examined for trends.

During the : rend review, it will be determined if corrective action' is necessary for any valve based on its stroke time history. When either the corrective action is complete or the review determines it is unnecessary, the original test frequency will be resumed.

2. If a valve fails to exhibit the required change of valve stem or disk position or exceeds its specified ASME limiting value of full-stroke time, then the valve shall I be declared inoperable immediately and an evaluation of the valve's condition j j with respect to system operability and technical specifications shall be made as l l

follows:

a. If the inoperable salve is specifically identified in the technical specifications, ,

then the applicable technical specification action statements must be followed.  ;

b. If the inoperable valve is in a system covered by a technical specification, an assessment of its condition must be made to determine if it makes the system inoperable. If the condition of the valve renders the system inoperable, then the applicable system technical specification action statements must be followed.

I c. Corrective action (ie., MWR) shall be initiated immediately for the valve's repair or replacement. l

d. Nothing in the ASME Boiler and Pressure Vessel Code shall be construed to supercede the requirements of any technical specification.  ;

I l 3. When a valve or its control system has been replaced or repaired or has l undergone maintenance that could affect its performance, and prior to the time it l is returned to service, it shall be tested to demonstrate that the performance l parameters, which could be affected by the replacement, repair, or maintenance, are within acceptable limits. Examples of maintenance that could affcci valve performance parameters are adjustment of stem packing, removal of the bonnet, stem assembly, or actuator, and disconnection of hydraunc o electrical lines. The ASME limiting valve stroke time is based on the following criteria: 1 The Technical Specification value.

2. ESF Response Time requirements.
3. Establishing a two (2) second limit for valves with stroke times under one (1) second. (rapid-acting valves)
4. The average of past stroke times plus 100% for valves with stroke times less than or equal to ten (10) seconds.
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Beaver Valley Power Station Unit 2 . Issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 80 of 227 l l

5. The average of past stroke times plus 50% for valves with stroke times greater .

than ten (10) seconds.

6. The design time listed in the UFSAR.

l In addition. Category A valves are leak rate tested at the same (or greater) frequency as scheduled refueling outages, not to exceed every two years. If the leak rate exceeds the allowable limit, the valve will be repaired or replaced. B. Category C valves are valves which are self-actuating in response to some system characteristic, such as pressure (relief valves) or flow direction (check valves). Category C valves are divided into two groups; safety or relief valves and check valves. l l Safety and relief valves are setpoint tested in accordance with ASME PTC 25.3-1976 at least once every five (5) years, with a portion of the valves from each system included in the IST Program tested during each refueling outage, if any valves fail the setpoint test, additional valves from that system must be tested in accordance with Table IWV-3510-1. lf a safety or relief valve fails to function properly during a test, it will be repaired or replaced. Check valves will be exercised to the position required to fulfill their function every three months, unless such operation is not practical during plant operation. If only limited operation is practical during plant operation, the check valve will be part-stroke exercised at power and full-stroke exercised every cold shutdown, not to exceed more than once every three months. Check valves that are normally open during plant operation and whose function is to prevent reversed flow shall be tested in a manner that proves that the disk travels to the seat promptly on cessation or reversal of flow. Check valves that are normally closed during plant operation and whose function is to open on reversal of pressure differential shall be tested by proving that the disk  ; moves promptly away from the seat when the closing pressure differential is removed and flow through the valve is initiated, or when a mechanical opening force is applied , to the disk. ] If a check valve fails to exhibit the required change of disk position by this testing, then the check valve shall be declared inoperable immediately and an evaluation of the check valve's condition with respect to systern operability and technical specifications shall be made as follows:

1. If the inoperable check valve is specifically identified in the technical specifications, then the applicable technical specification action statements must be followed.

2.. If the inoperable check valve is in a system covered by a technical specification, an assessment of its condition must be made to determine if it makes the system inoperable. If the condition of the check valve renders the system inoperable, l then the applicable system technical specification action statements must be followed.

3. Corrective action (ie., MWR) shall be initiated immediately for the check valve's repair or replacement.
4. Nothing in the ASME Boiler and Pressure Vessel Code shall be construed to supercede the requirements of any technical specification.

. -. . . . _ _ . .- i

Beaver Valley Power Station Unit 2 issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 81 of 227 Before returning the check valve to service after corrective action, a retest showing i acceptable operation will be run. C. Category D valves are valves which are actuated by an energy source capable of only one operation, such as rupture disks or explosively actuated valves. There are no ASME Class 1. 2, or 3 Category D valves at Beaver Valley Power Station, Unit 2. All the inservice testing requirements for each different category of valve in the IST Program are summarized in Table IWV-3700-1. This table lists the subarticles of the code that apply to each different type of valve. Table IWV-3700-1 INSERVICE TEST QUANTITIES (1) Category Valve Leak Test Exercise Special Function Procedure Test Test (IWV 2100) Procedure Procedure A Active IWV4420 IWV4410 None A Passive IWV4420 None None B Active None IWV4410 None C Safety Active None IWV4610 None

                          & Relief C-check             Active         None        IWV4520          None o                   Active         None          None         IWV4600 NOTE:

(1) No tests required for Category B, C and D passive valves. Passive valves are valves which are not required to change position to accomplish a specific function. As stated in the table, passive valves are not required to be exercised. Therefore, relief is not required from exercising any passive valve and no testing requirement is listed in the outline section except where remote position verification is required. Certain exempt;ons from the valve testing requirements of the ASME code defined by subsection IWV-1200 are listed below:

1. Valves used only for operating convenience (ie., manual vent, drain, instrument and test valves);
2. Valves used only for system control (ie., pressure, temperature or flow regulating valves);
3. Valves used only for maintenance; and
4. External control and protection systems responsible for sensing plant conditions and providing signals for valve operation.

Records of the results of inservice tests and corrective actions as required by subsection , IWV-6000 are maintained in tabular form. Stroke times of valves will be reviewed for l developing trends. 1 l I

Beaver Valley Power Station Unit 2 Issue 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES . Page 82 of 227 If a question on valve testability exists, the IST program should be the controlling document since each component is individually assessed for testability and inclusion in the IST Program. If a valve is specifically called out in the Tech. Specs. (ie., specific valve mark number or uniquely specified by valve nomenclature) to be tested at one frequency and the IST Program endorses another frequency, then the more restrictive test frequency would be applicable. The following three sections of this document are the " Valve Testing Outlines", "Cc'd - . Shutdown Justifications" and " Valve Relief Requests" sections. A. The " Valve Testing Outlines" section is a listing of all the valves in the IST Program, their class, category,' size, type, NSA, drawing number and coordinates, testing requirements, specific cold shutdown justification reference numbers, relief request i reference numbers, and test procedure numbers and comments.

1. The valve class will be 1,2 or 3, corresponding to the safety classifications.
2. The category of the valve will be A, B, C or D in accordance with the guidelines of subsection lWV-2200. In addition, combinations of categories may be utilized. If the valve is not required to change position during an accident or bring the reactor down to a cold shutdown condition, the fact that it is Passive (P) will also be indicated. For example, a containment isolation check valve that does not change position would be a category A/C/P valve. Fr?m the valve mark number given, the valve actuator can be determined from the list of abbreviations below:

AOV - Air Oprsated Valve FCV - Flow Control Valve HCV - Hand Control Valve HYV - Hydrat.lic Valve LCV - Level Control Valve MOD - Motor Operated Damper MOV - Motor Operated Valve , PCV - Pressure Control Valve RV - Relief Valve SOV - Solenoid Operated Valve SV - Safety Valve DMP - Damper (Manual)

3. The normal system arrangement will be listed using the abbreviations below:

NSA - Normal System Arrangement O - Open S - Shut A - Automatic T - Throttled . LO - Locked Open  ! LS Locked Shut SS - Sealed Shut

4. The drawing number and coordinates will be the ones used in the Operating Manual.

l 1 _ - - - . . - , _ __ _ ~ - . ..~ 1

l

Beaver Valley Power Station Unit 2 issue 1 1 Revision 13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 83 of 227 4
5. The test requirements wili be listed using the abbreviations below:

QS - Quarterly Stroke QST_- Quarterly Stroke & Time LT - Leak Rate Test SPT - Set Point Test LM - Leakage Monitoring POS - Position Verification NA - Not Applicable

6. The specific Cold Shutdown Justification (CSJ) reference number or the Relief Request (RR) reference number will be listed.
7. The specific test procedure number,icequency, type of testing, and any comments will be listed using the abbreviations below:

20M - Operating Manual (Unit 2) 2BVT - Beaver Valley Test (Unit 2) 2OST - Operating Surveillance Test (Unit 2) CMP - Corrective Maintenance Procedure CSD - Cold Shutdown Frequency R - Refueling Frequency SA - Semiannually Frequency i Q - Quarterly Frequency ) M - Monthly Frequency FS - Full Stroke PS - Partial Stroke FD - Forward Direction RD - Reverse Direction RPV - Remote Position Verification normally at Refueling B. The " Cold Shutdown Justification" section contains the detailed technical description of conditions prohibiting the required testing of safety-related valves and an alternate test method to be performed during cold shutdowns. Cold Shutdown valve testing will commence within 48 hours of reaching cold shutdown conditions, but need not be completed more often than once every 92 days. Attempts will be made to complete . testing prior to entering Mode 4. However, completion will not be a Mode 4 requirement. The testing will resume where left off when next entering Mode 5. For planned cold shutdowns, where ample time is available to complete testing on all valves identified for the cold shutdown test frequency, exceptions to the 48 hour requirement can be taken. Beaver Valley Unit 2 reactor containment is maintained subatmospheric as required by technical specifications. The subatmospheric condition presents a hazardous working environment for station personnel and is considered inaccessible for surveillance testing. Surveillance testing that requires reactor containment entry will be performed 4 at cold shutdown and refueling. C. The " Valve Relief Requests" section contains the detailed technical description of conditions prohibiting the required testing of safety-related valves, an alternate test method and frequency of revised testing.

                                                          .~           _     .                . _      ._                    _  -_-

Beaver Valley Power Station Unit 2 issue 1 Revision .13 INSERVICE TESTING (IST) PROGRAM FOR PUMPS AND VALVES Page 84 of 227 SECTION VI: VALVE TESTING OUTLINES

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