ML20076D603

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Part 21 Rept Re Incorrect Operation of Vitro Labs Load Shedding & Sequencing Panels W/Automatic Test Feature on-line.Design Mod to Auto Test Circuitry Initiated.Design Change & Documentation to Be Completed by 830822
ML20076D603
Person / Time
Site: Grand Gulf  Entergy icon.png
Issue date: 08/19/1983
From: Vilas E
VITRO ENGINEERING CO.
To: Deyoung R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
References
REF-PT21-83 NUDOCS 8308230457
Download: ML20076D603 (2)


Text

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SILVER SPRING. MARYLAND 20910 (301) 871 7200 August 19, 1983 Mr. Richard C. DeYoung Director of Office of Inspections U. S. Nuclear Regulatory Commission Office of Inspection and Enforcement Washington, D. C.

20555

Dear Mr. DeYoung:

It has been reported by Mississippi Power and Light Company that the Load Shedding and Sequencing Panels manufactured by Vitro Laboratories and delivered to Bechtel Power Corporation /Gaithersburg for use in the Grand Gulf Nuclear Station exhibited incorrect operation with the automatic test feature on-line. Auto test was provided in this equipment as an option.

The incorrect operation was not present when auto test was off.

The incorrect operation was detected as a result of panel tests preparatory to low power operation of Unit 1, and subsequently verified by Vitro engineers at the Grand Gulf Nuclear Station.

It has been determined that the design of the auto test circuitry does not under all circumstances permit proper panel output in response to LOCA events.

Specifically, one reset function was omitted from the input LOCA time delay.

The result is that LOCA events occurring during the portion of the auto test cycle (approximately 10% of the time) utilizing an extremely high sequencing rate, will not cause actuation of the load shed or sequencer output relays. Inasmuch as the Load Shedding and Sequencing Panel contributes to orderly control of plant safety functions in the event of a LOCA, it is Vitro Laboratories' evaluation that the above deficiency is properly classi-fled as a defect as defined by 10 CFR 21 and, therefore, should be promptly reported to the NRC.

Vitro has initiated corrective action for the Load Shedding and Sequencing Panels in Grand Gulf Nuclear Station by providing a design modification to the auto test circuitry. This design modification has been installed in the Unit 1 panels as a field change. The Unit 2 panels will be modified at a later date in accordance with schedules to be determined by Mississippi Power and Light.

A detailed analysis of the sequencing panel problem has been completed by Vitro, including all of the equipments delivered to nuclear power plants in the United States which use the auto test feature. Based upon this detailed design review, we have determined that in addition to the Grand 83082304M 6

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e afifra IABOBATOB/E3 Au8ust 19 1983 NRC/RCDeYoung Gulf Nuclear Station Load Shedding and Sequencing Panels, the Virgil C.

Summer Nuclear Station Emergency Safety Features Loading Sequence Control Panels, the Comanche Peak Steam Electric Station Solid-State Safeguard Sequencers, the Millstone Nuclear Power Station - Unit 3 Emergency Gen-erator Load Sequencers, and the William H. Zimmer Nuclear Power Station Essential Relay Panels have similar design deficiencies in the auto test circuitry.

An analysis of the circuitry of the Emergency Safety Features Loading Sequence Control Panels supplied for the Virgil C. Summer Nuclear Station reveals that there is a design deficiency in that a reset function was omitted from the input SIS time delay.

The result is that SIS events occurring during the portion of the auto test signal (approximately 10%

of the time) utilizing an extremely high sequencing rate, may cause pre-mature timeout of the SIS sequence.

Inasmuch as the Emergency Safety Features Loading Sequence Control Panels contribute to orderly control of plant safety functions in the event of an SIS, it is Vitro Laboratories' evaluation that the above deficiency is properly classified as a defect as defined by 10 CFR 21 and, therefore, should be promptly reported to the NRC.

South Carolina Electric and Gas Company has been notified, and it has been recommended that they not use the auto test feature. An 8-hour test interval has been recommended until the equipment can be corrected.

Design changes and documentation will be completed by August 22, 1983, after which the equipment will be modified when available.

Texas Utilities Generating Company, Northeast Utilities, and Cincinnati Gas and Electric Company will be notified of the deviation in the equipments for Comanche Peak Steam Electric Station, Millstone Nuclear Power Station -

Unit 3, and William H. Zimmer Nuclear Power Station, respectively.

Based on the above, we believe that the reported defect has been l

thoroughly evaluated and the appropriate corrective actions initiated.

Any questions or requests for additional information may be referred to Mr. J. G. Dougherty, Jr., Quality Assurance Manager at (301) 671-4030.

Sincerely yours, kMM/

j tro '

E. T. Vilas Executive Vice President CES:fm Operations Cpys to:

Mississippi Power 6 Light South Carolina Electric & Gas - - _ - _ _ _ _ _ _ _ _ _.

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