ML20076C265

Responds to NRC Re Violations Noted in IE Insp Repts 50-329/83-10 & 50-330/83-10.Corrective Actions: Segregated Restocking Storage Area Assigned & Components or Matls Properly Identified & Handled Per Procedure MB-FP-21

ML20076C265
Person / Time
Site:	Midland
Issue date:	08/02/1983
From:	Jackie Cook CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:	James Keppler NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
Shared Package
ML20076C248	List: ML20076C265
References
CSC-6807, NUDOCS 8308220293
Download: ML20076C265 (4)

Text

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Consumers power Company 0"* ", L oju,o ng.,~n, and Construction General officca: 1945 West Parnell Road, Jackson, MI 49201 + (517) 78&O453 August 2, 1983 Mr J G Keppler, Regional Administrator US Nuclear Regulatory Commission Region III 799 Roosevelt Road Glan Ellyn, IL 60137 MIDLAND ENERGY CENTER GWO 7020 INSPECTION REPORT NO 50-329/83-10(OSC) AND 50-330/83-10(OSC)

File: 0.4.2 UFI: 70*01 Serial: CSC-6807 0485.16 42*05*22*04

REFERENCE:

(1) R F Warnick letter to J W Cook, dated June 30, 1983 Inspection Report No 53-329/83-10(OSC) and 50-330/83-10(OSC)

This letter, including Attachment 1, provides our response to Reference 1, which transmitted the subject Inspection Report and which requested our written response to the item of noncompliance therein. Based on a telecon with R F Warnick of Region III on July 29, CPCo was given an extension on the response due date.

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Attachment cc: RFWarnick, NRC Region III JJHarrison, NRC Region III RNGardner, NRC Region III RBLandsman, MPC Region III RJCook, NRC Senior Resident Inspector, Midland Site RLBurgess, NRC Resident Inspector, Midland Site l

I 8308220293 830817 PDR ADOCK 05000329 G PDR i

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%s y CONSUMERS POWER COMPANY Midland Units 1 and 2

~ Docket No 50-329/50-330 t

Letter Serial CSC-6807 Dated August 2,1983 N' At tNe reque'st of the Commission and pursuant to the Atomic Energy Act ofs.

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v 1954, and the Energy Reorganization Act of 1974, as amended and the Cort .

7 N: mission's Rules and Regulations thereunder, Consumers Power Company submits the response to J G Keppler letter to J W Cook dated June 30, 1983. *

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CONSUMERS POWER COMPANY. ,.

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l J W Cook, Vice President, Pro cts, Engineering and Construction a3- -

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Sworn and subscribed before me this ,2 d day of August, 1983.

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My Commission Expires - *a<3,, // /d k u  ; .

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f OL/0M SERVICE LIST Mr Charles Bechhoefer, Esq Mr Frank J Kelley, Esq Administrative Judge Attorney General of the Atomic Safety & Licensing Board Panel State of Michigan US Nuclear Regulatory Commission Mr Stewart H Freeman, Esq Washington, DC 20555 Assistant Attorney General Environmental Protection Div 720 Law Building Lansing, MI 48913 Dr Frederick P Cowan Mr Myron M Cherry, Esq Administrative Judge Cherry & Flynn 6152 N Verde Trail 3 First National Plaza Apt B-125 Suite 3700 Boca Raton, FL 33433 Chicago, IL 60602 Mr Michael Miller, Esq Mr Wendell H Marshall Isham, Lincoln & Beale RFD 10 3 First National Plaza Midland, MI 48640 Suite 5200 Chicago, IL 60602 Mr D F Judd, Sr Project Manager Mr John Demeester The Babcock & Wilcox Company Dow Chemical Building P O Box 1260 Michigan Division Lynchburg, Va 24505 Midland, MI 48640 Atomic Safety & Licensing Board Panel Ms Mary Sinclair U S Nuclear Regulatory Commission 5711 Summerset Street Washington, DC 20555 Midland, MI 48640 Atomic Safety & Licensing Appeal Board Mr Steve Gadler U S Nuclear Regulatory Commission 2120 Carter Avenue Washington, DC 20555 St Paul, MN 55108 Mr William D Paton, Esq Mr Lee L Bishop Counsel for NRC Staff Harmon & Weiss US Nuclear Regulatory Commission 1725 1 Street, NW #506 Washington, DC 20555 Washington, DC 20006 Ms Barbara Stamiris Mr C R Stephens 5795 North River Road Docketing and Service Station Route 3 office of the Secretary Freeland, MI 48623 US Nuclear Regulatory Washington, DC 20555 Dr Jerry Harbour Lynn Bernabei US Nuclear Regulatory Commission Governmental Accountability Atomic Safety & Licensing Board Panel Project (GAP)

Washington, DC 20555 1901 Q Street NW Washington, DC 20009 NOV0783-0002-CN02

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Attachment 1 Serial: CSC-6807 CONSUMERS POWER COMPANY'S RESPONSE TO US NUCLEAR REGULATORY COM3ISSIONER, REGION III INSPECTION REPORT NO 50-329/83-10 (OSC) & 50-330/83-10 (OSC)

Appendix (Notice of Violation) to Inspection Report No 50-329/83-10 (OSC) and 50-330/83-10 (OSC) provides an item of noncompliance to 10 CFR 50, Appendix B.

The NRC statement and our response are given below:

NRC STATEMENT "10 CFR 50, Appendix B, Criterion XV states, in part, " Measures shall be estab-lished to control materials, parts, or components which do not conform to requirements in order to prevent their inadvertent use or installation.

These measures shall include, as appropriate, procedures for identification.

l documentation, segregation, disposition and notification to affected organiza-tions."

Contrary to the above, the licensee did not have measures to control heating, ventilation and air conditioning (HVAC) components stored in the Poseyville Road laydown areas which would prevent the inadvertent use of nonconforming items. Procedures did not exist which required identification, documenta-tion and segregation for HVAC items of questionable quality stored in prox-imity to acceptable safety related items at the laydown area.

This is a Severity Level IV violation (Supplement II).

CONSUMERS F0WER COMPANY RESPONSE In accordance with this Notice of Violation, an explanation of corrective action is as follows:

1) Corrective Action Taken and Results Achieved The Zack Company reorganized the Poseyville Road laydown area to segregate items of questionable quality as identified in the Notice of Violation. Coincident with the NRC inspection of the laydown area, the Zack Company issued for implementation on April 29, 1983, MB-FP-21 Revision 0, "The Zack Company Midland Project Procedure for Removal / Reinstallation / Restocking." A segregated restocking storage area has been assigned and components or materials are properly identified and handled per the above procedure. The pro-cedure further requires BPCo signature approval for the withdrawal of materials from the restocking area (to maintain commercial ac-countability and to control scrapping) and the procedure specifically prohibits re-use of restocked ducts or hangers in Q applications.

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• 2 The Zack Company has additionally initiated more frequent and rou-tine surveillance and maintenance of the area in accordance with the already existing MB-FP-2, Rev 2, Storage and Maintenance procedure and Bechtel Specification M-151A Section 4 requirements.

2) Corrective Action to be Taken to Avoid Further Noncompliance MB-FP-2 Rev 2 " Storage and Maintenance" and MB-FP-21 Rev 0 " Removal

' Reinspection / Restocking will be revised further to support item 1 above. Written instructions will be developed to incorporate re-quirements of MB-FP-2, MB-FP-21 and Specification M-151 A.

3) Date When Full Compliance will be Achieved

! Corrective action is complete for the specific item of noncompli-ance. Written instructions will be completed by September 1, 1983.

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