ML20073T246

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Test Rept on Verification Testing of Separation Between Class IE & Non-Class IE Power Cables in Raceways
ML20073T246
Person / Time
Site: LaSalle  Constellation icon.png
Issue date: 03/28/1983
From: Hazeltine J, Faith Johnson, Roberts W
WYLE LABORATORIES
To:
Shared Package
ML20073T249 List:
References
46511-3, NUDOCS 8305110089
Download: ML20073T246 (181)


Text

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o o l 4 1 1 TEST REPORT ON VERIFICATION TESTING OF SEPARATION BETWEEN CLASS lE AND NON-CLASS lE POWER CABLES IN RACEWAYS I-1 i 6 i l l FOR USE IN LaSALLE COUNTY NUCLEAR GENERATING STATION - UNITS 1 AND 2

Tcst Repsrt - u f.- . p.? I' REPORT NO. 46511-3 1 ~j l. WYLE JOB NO. 46511 % :- 4 CUSTOMER P.O.NO. 270660 ,y '.. p, ), g ,( .]. Af h)., :I J 176 PAGE REPORT %\\o,i PAGE i OF t '. - )g h ~ ' / ' - - DATE March 28, 1983

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s . '.g t. I\\ / / 4 SPECIFICATION (S) See References in l /..)f Section 8.0

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TA 'f 3,j; 7.s. 9. s [. )./] /l, ls t Conmonwealth Edison Company 1.0 CUSTOMER P. O. Box 767, Chicago, IL 60690 ADDRESS Power Cables and Cable Tray Assembly 2.0 TEST SPECIMEN Okonite Company 10 MANUFACTURER 4.0

SUMMARY

Okonite 600 VAC Power Cables and a Representative Cable Tray Assembly were subjected to a test program to verify adequacy of separation between Class lE and non-Class lE power cables in raceways. The power cables cable tray and conduit configuration are as installed in the LaSalle County Station Units 1 and 2. g *,' Alabama Professional Eng. C*C '" %""," *'"*,"e"Ga*ee",,",,",,,", STATE OF ALABAMA

  • M7f Reg. No.13475 PREPARED BY

~ l ne / / COMTN MADISON Gerald R. Carbonnaab .m aury m , e _ _ gp/g espo ene says: The worms.on contameo in tha report a ine reeun or compsme APPROVED BY one cervuu conductoo teete end is to me or knows.cos vue ena correct in r L WVLE O. A. (II b 4 ~ W. Roberts 'o bdo a,. _ en.... S.. gee 3'2+ 80. ton ~ y uy commineion e+r LABORATORIES SCIENTIFIC SERVICES & SYSTEMS GROUP C g HUNTSVILLE, ALABAMA

s. PA0E NO. ji TEST REPORT NO. 46511-3 4.0

SUMMARY

(Continued) The test program was conducted as specified in References 8.1 through 8.4. The test specimens were subjected to the tests in the sequence listed below: e Test Specimen Identification e Baseline Functional Tests e Overcurrent Test e Functional Tests e Post-Test Inspection The test results and supporting documentation are presented in the following sections of this report: e Section I Test Program Wyle Laboratories' Test Procedures 46511, e Section II Revision A Appendix I to Wyle Laboratories' Test Proce-e Section III dure 46511, Revision A Sargent and Lundy Engineering Electrical e .cection IV Separation Test Procedure for Tray-Mounted Power Cables Install in LaSalle County Nuclear Station Sargent and Lundy, " Basis for Current Values e Section V in Wyle Laboratories Test Procedure 46511" One (1) anomaly occurred during the test program. This anomaly deals with inability of the Multi-Amp CB 8130 Circuit Breaker Test Set to supply 10,000 amperes to the test specimens.

However, the damage to the fault cable was much more severe when lower fault currents were applied.

It is therefore concluded that the amperage values received were conservative an'd that the test results are valid at the amperages achieved. The power cables in the upper cable tray, horizontal and vertical conduits, successfully passed all insulation and high potential tests following all fault current exposures to the lower cable tray. No visual degradation was evident on these cables at the completion of the testing program. Fault cable jacket insula-tion ignit, ion did not occur, inside the cable tray test area, WYLE LABORATORIES Huntsville Facility

i PAGE,NO. Iii TEST REPORT NO. 46511-3 4.0

SUMMARY

(Continued) at any point during the short circuit or 6.5 times rated current overcurrent tests. However, massive amounts of smoke occurred. during all of the 6.5 times rated current overcurrent tests. Smoke also occurred during the short circuit overcurrent tests, but the vclume of smoke was significantly duainished. The fault cable was subjected to the following current values: Test Fault Cable Fault Cabic Time for Open No. Size Amperage Circuit to Occur 1 2 AWG 462A* 2932.05 seconds 2 2 AWG 4500A+ 31.9 seconds 2A 2 AWG 4600A+ 27.7 seconds 3 1/0 AWG 737A* 1670.09 seconds 4 1/0 AWG 5400A+ 40.12 seconds 5 350 MCM 2070A** 1640.27 seconds 6 350 MCM 6700A+ 132.81' seconds

  • Amperage per phase (all 3-conductors connected in parallell.
    • Amperageeachphase(the3-conductorsconnectedinseries).

+ Single phase fault cable. 5.0 PURPOSE The purpose of the verification testing of separation between Class lE and non-Class lE Power Cables in Raceways was to prove that vertical separation of 12 inches between an electrically faulted cable in the lower cable tray and energized cables in a solid bottom upper cable tray is an adequate design. In addition, a horizontal 1-1/2-inch rigid steel conduit, mounted 2 inches above the lip of the lower cable tray and a vertical 2-inch flexible con-duit, mounted 24 inches from the end of the cable tray pan were tested to prove the adecuacy of their design as separation barriers. WYLE LABORATORIES Huntswile Facihty

PAGE NO. iV TEST ' REPORT NO 46511-3

6.0 CONCLUSION

S 1. All specimens in the upper cable tray, horizontal conduit and vertical conduit, maintained sufficient integrity to conduct specified amperages and 480 VAC before, during, and after the fault specimens were subjected to the 6.5 times rated current or short circuit amperages. 2. All specimens in the upper cable tray, horizontal conduit, and vertical conduit, maintained sufficient integrity to pass Insulation Resistance Tests at 500 VDC and High Potential Voltage Withstand Tests at 2200 VAC after the fault speci-ments were subjected to the 6.5 times rated current or Short circuit amperages. 3. All specimens in the upper cable tray maintained sufficient ~ integrity to pass Insulation Resistance Tests at 500 VDC and High Potential Voltage Withstand Tests at 2200 VAC, while submerged in tap water at the completion of the overcurrent testing. 4. No insulation fires occurred in the cable tray area during any of the 6.5 times rated current or short circuit over-current tests. However, extremely large volumes of smoke occurred during all of the 6.5 times rated current over-current tests. Due to the presence of operators and remote smoke detection systems, it is highly unlikely that these fault conditions could remain uncorrected for the period of time required for an open circuit to occur. 5. The LaSalle County Station design where solid bottom cable tray pans are vertically separated by 12 inches was demon-strated to be adequate separation during electrically induced fault conditions in the lower cable tray. ( 6. The LaSalle County Station design where a horizontal conduit passes 2 inches above a cable tray pan upper lip was demon-strated to be adequate separation during electrically induced fault conditions in the cable tray. 7. The LaSalle County Station design where a vertical flexible i conduit runs perpendicular to a cable tray was demonstrated to be adequate separation during electrically induced fault conditions in the cable tray. %MYLE LABORATORIES Huntsville Factitty

PAGE NO. V TEST BEPORT NO. 46511-3 7.0 SPECIMEN DESCRIPTION All cable specimens used in"this program were IEEE 383-1974 qualified. The test specimens consisted of the following energized cables installed into a representative cable tray configuration as described in Section II of this report: Item No. Description a 1.0 Okonite Company 600 VAC, 2-conductor, size 10 AWG copper power cable in the upper cable tray. 2.0 Okonite Company, 600 VAC, 3-conductor, size 2 AWG, copper power cable in the upper cable tray. 3.0 Okonite Company, 600 VAC, 3-conductor, size 2 AWG, copper power cable in the vertical conduit. ~ 4.0 Okonite Ccmpany, 600 VAC, 3-conductor, size 2 AWG, copper power cable in the horizontal conduit. 5.0 Okonite Company, 600 VAC, 3-conductor, size 1/0 AWG, copper power cable in the upper cable tray. 6.0 Okonite Company, 600 VAC, 3-conductor, siie 350 MCM, copper power cable in the upper cable tray. ? 7.0* Okonite Company, 600 VAC, 3-conductor, size 2 AWG, copper power cable in the lower cable tray. 8.0* Okonite Company, 600 VAC, 3-conductor, size 1/0 AWG, copper power cable in the lower cable tray. 9.0* Okonite Company, 600 VAC, 3-conductor, size 350 MCM, copper power cable in the lower cable tray. j

  • Specimens 7.0, 8.0, and 9.0 were replaced between the 6.5 times rated j

current and short circuit overcurrent tests, t ' t

8.0 REFERENCES

8.1 Wyle Laboratories Test Procedure No. 46511, Revision A, "Verifica-tion Testing of Separation Between Class lE and Non-Class lE Power j Cables in Raceways for Commonwealth Edison Company for use in l LaSalle County Generating Station - Units 1 and 2," dated January 20, 1983 (see Section II). I WYLE LABORATORIES Huntsville Facility

PA0E NO. Vi TEST REPORT NO. 46511-3

8.0 REFERENCES

(Continued) 8.2 Wyle Laboratories Test Procedure No. 46511-1, " Addendum No. 1 to Verification Testing of Separation Between Class lE and Non-Class lE Power Cables in Raceways for Commonwealth Edison Company for use in LaSalle County Generating Station - Units 1 and 2,* dated January 24, 1983 (see Section III). 8.3 Sargent and Lundy Engineering Electrical Separation Test Procedure for Tray-Mounted Power Cables Installed in LaSalle Nuclear Power Station, Punchlist Item 3.52,

Reference:

SER Section 8.4.6.1, dated September 22,1982 (see Section IV1 8.4 Sargent and Lundy Engineering, " Basis for Current Values in Wyle Laboratories Test Procedure No. 46511," dated January 13, 1983 i (see Section V). 9.0 QUALITY ASSURANCE The test equipment used in recording data is shown in Instrumentation Equipment Sheets located in the appendices of the appropriate sections of this report. All test equipment and instrumentation used in the performance of this Test Program were calibrated in accordance with Wyle Laboratories' (Eastern Operations) Quality Assurance Policies and Procedures Manual, which conforms to the applicable portions of ANSI N 45.2,10 CFR 50, Appendix B, and Military Specification MIL-i STD-45662. Standards used in performing all calibrations are trace-able to the National Bureau of Standards. l f ) WYLE LABORATORIES Huntsystle Factaity

9 9 N 25Z o 4 TEST PROGRAM i / \\

PAGE NO. I-l TEST REPORT NO. 46511-3 SECTION I TEST PROGRAM 1.0 REQUIREMENTS l.1 Acceptance _ Criteria The following acceptance criteria were determined by a review of applicable IEEE, Underwriters Laboratories and American National Standard testing requirements in 600 VAC circuitry. The cable manufacturer, Okonite, was consulted for assistance in setting the leakage current cirteria. 1.1.1 Insulation Resistance Test 6 Measured insulation resistance shall be greater than 1.6 x 10 ohms with an applied potential of 500 VDC for 60 seconds in free air. 1.1.2 High Potential Test Measured leakage current shall be less than 3.0 x 10-3 amperes when 2200 VAC is applied for 60 seconds in free air. l.l.3 Overcurrent Test Control specimens (located in conduits and upper cable tray) shall carry LaSalle County rated capacity currents and be energized to normal operating voltages, as specified in Table I, throughout the overcurrent test. TABLE I CONTROL SPECIMENS Cable Size Conductors Current Voltage l 10 AWG 2/ copper 15A 480 VAC 2 AWG 3/ copper 71A 480 VAC 1/0 AWG 3/ copper 113A 480 VAC 350 MCM 3/ copper 318A 480 VAC The source of the above current values is presented in Section V of this report. %MYLE LABORATORIHB j Huntsvitte FaclHty

o PAGE NO. 1-2 TEST REPORT NO. 46511-3 1.0 REQUIREMENTS (Continued) 1.1.4 Post-Test Functional Test i The test specimens in'the upper cable tray shall meet the requirements of Paragraphs 1.1.1 and 1.1.2 above while submerged in tap water. p# 2.0 PROCEDURES 2.1 Test Specimen Identification I 1 The test specimens were inspected upon receipt at Wyle Laboratories. The specimens manufacturer, size, voltage rating, lengths were yerified, and the specimens tagged with Quality Assurance " Test Specimen" tags. 2.2 Baseline Functional Tests 2.2.1 Test Specimen Preparation 2.2.1.1 Cable Tray Assembly (see Photograph I-l and I-2 of Appendix II, Section I) Two (2) 10-foot length, 30-inch wide solid bottom cable trays, from LaSalle County stock were mounted with unistrut seismic hangers such that the cable trays were parallel, and the upper cable bottom was exactly 12 inches above the lower cable tray top lip. The unistrut seismic hangers were installed 12 inches away from the cable tray ends. A 6-foot long, 1-1/2-inch diameter rigid steel conduit was installed perpendicular to the centerline of the lower cable tray with conduit centerline 2 inches above the lower cable tray upper lip. This conduit was installed 52 inches from rear cable tray support unistrut. A 10-foot long, 2-inch diameter flexible steel conduit was installed parallel to the cable tray supports and 12 inches from the front right cable tray support i This flexible conduit was mated to a 2-1/2-foot long, 2 inch diameter rigid steel conduit at the bottom of the uppgr cable tray pan. The rigid steel conduit was bent with a 90 angle to allow entry of a cable from this conduit assembly into the upper cable tray. 2.2.1.2 Lower Cable Tray Contents The lower cable tray was filled to a 1.25 design index, using the IEEE 383-1974 qualified cables in Table II below. The unpowered specimens were cut to 10-foot lengths and were identified with mark-i ing strips. The fault specimens were cut to 12-foot lengths and were i wrapped with a single layer of Siltemp wide Tape No. 65 covered with a single layer of 3M No. 69 glass tape from the cable tray edge to the bus bar. This wrapping was done to force any potential ignition of insulation to be in the cable tray area. A 12-foot long by 4-inch WYLE LABORATORIES Huntsville Facthty

1 PA7E No. I-3 TEST REPORT NO. 46511-3 m._ 2.0 PROCEDURES (Continued) 2.2.1.2 Lower Cable Tray Contents (Continued) thick copper bus bar was mounted underneath and electrically isolated from.the lower cable tray. The fault specimen and Multi-Amp CB 8130 test set were connected to this bus bar. The fault specimens' 3-con-ductors were attached in parallel during' tests 1 and 3 and were in series for Test No. 5 (see Notice of Anomaly No.1 in Appendix I of this section). A single-conductor of the 3-conductor test specimen was attached to the bus bar during Tests 2, 4, and 6. The fault specimen was located at the left edge of the lower cable tray for Tests 1 and 2, the center of the lower cable tray for Tests 5 and 6, and 12 inches from the'right-hand edge for Tests 3 and 4. TABLE II LOWER CABLE TRAY CONTENTS Specimen Quantity Cable Size No. Conductors Voltage Rating Fault 1 2 AWG 3 600 V 1 1/0 AWG 3 600 V 1 350 MCM 3 600 V Unpowered 1 10 AWG 2 600 V 1 1/0 AWG 3 8 KV 2 500 MCM 3 5 KV 1 250 MCM 3 5 KV 1 500 MCM 3 600 V 3 4/0 AWG 3 600 V 2 1/0 AWG 4 600 V 1 1/0 AWG 3 600 V 1 ,l/0 AWG 1 600 V 2 2 AWG 3 600 V 3 6 AWG 3 600 V 3 10 AWG-3 600 V 4 14 AWG 3 600 V

  • A size 2 AWG cable was used during Tests 1 and 2 A size 1/0 AWG cable was used during Tests 3 and,4, and a size 350 MCM cable was used for Tests 5 and 6.

Ten (10) foot lengths of the fault speci-mens not being faulted were utilized in order to meet the 1.25 design index. e l WVUE LA90RATOME3 Huntsville Facihty

PAGE NO. I-4 TEST REPORT NO. 46511-3 2.0 PROCEDURES (Continued) r i 2.2.1.3 Upper Cable Tray Contents i The upper tray was filled to a 1.25 design index, using the IEEE 383-1974 qualified cables in Table III below. The unpowered speci-mens were cut to 10-foot lengths and were identified with marking strips. The powered control specimens were cut to 26-foot lengths {l and were connected to the instrumentation and power supplies shown in Photographs I-5 through I-7 of Appendix II of this section. The 350 MCM control specimen was wrapped with a single layer of Siltemp Wide Tape No. 65 covered with a single layer of 3M No. 69 glass tape from the upper cable tray edge to below the lower cable tray pan. This was done to prevent damage to this cable if insulation fires outside the cable tray area occurred. A protective shield of welders cloth was draped over the ends of the cable tray assembly to protect the remaining upper cable tray control specimens if insulation fires outside the cable tray area occurred. TABLE III UPPER CABLE TRAY CONTENTS Specimen Quantity Cable Size No. Conductors Voltage Rating Control 1 10 AWG 2 600 V 1 2 AWG 3 600 V 1 1/0 AWG 3 600 V 1 350 MCM 3 600 V Unpowered 1 1/0 AWG 3 8 KV g i 2 500 MCM 3 5 KV 1 250 MCM 3 5 KV l 1 500 MCM 3 600 V l 3 4/0'AWG 3 600 V t i 2 1/0 AWG 4 600 V 1 1/0 AWG 3 600 V l 1 1/0 AWG 1 600 V l 2 2 AWG 3 600 V 3 6 AWG 3 600 V t 3 10 AWG 3 600 V NI l 4 14 AWG 3 600 V l' 2.2.1.4 Vertical Conduit Contents i A 26-foot length of 3-conductor, size 2 AWG cable was pulled through the vertical conduit. This cable entered the upper cable tray approxima,tely 6 feet from the front cable tray edge ('see Photograph I-2 in Appendix II of this section). This cable was connected to l the power and instrumentation supplies shown in Photograph I-5 in l Appendix II of this section. WYLE LABORATORIES Huntsvine Fac61 sty i ~-

PAGE NO. 1-5 TEST REPORT NO. 46511-3 2.0 PROCEDURES (Continued) 2.2.1.5 Horizontal. Conduit Contents A 26-foot length of 3-conductor, size 2 AWG cable was pulled through the horizontal conduit. This catile was connected to the power and instrumentation supplies shown in Photograph I-7 in Appendix II of this section. 2.2.1.6 Test Specimen Preparation Summary Table IV below sumarizes the cable tray and conduit contents utilized in the test program. TABLE IV CABLE TRAY AND CONDUIT TEST ASSEMBLIES Test Upper Tray Conduit Contents Lower Tray No. (Control Specimens) (ControlSpecimens) (Fault Cable) 1 10 AWG, 2-conductor 2 AWG, 3-conductor 2 AWG, 3-conductor 1 2 AWG, 3-conductor 1/0 AWG, 3-conductor 350 MCM, 3-conductor 2 and 10 AWG, 2-conductor 2 AWG, 3-conductor 2 AWG, 3-conductor 2A 2 AWG, 3-conductor 1/0 AWG, 3-conductor 350 MCM, 3-conductor 3 10 AWG, 2-conductor 2 AWG, 3-conductor 1/0 AWG, 3-conductor 2 AWG, 3-conductor 1/0 AWG, 3-conductor 350 MCM, 3-conductor 4 10 AWG, 2-conductor 2 AWG, 3-conductor 1/0 AWG, 3-conductor 2 AWG, 3-conductor i 1/0 AWG, 3-conductor 350 MCM, 3-conductor 5 10 AWG, 2-conductor 2 AWG, 3-cenductor 350 MCM, 3-conductor 2 AWG, 3-conductor 1/0 AWG, 3-conductor 350 MCM, 3-conductor 6. 10 AWG, 2-conductor 2 AWG, 3-conductor 350 MCM, 3-conductor 2 AWG, 3-conductor 1/0 AWG, 31 conductor j 350 MCM, 3-conductor l 1 WYLE LABORATOfMES Huntantse reemry L

J -^+ PAIE ND. I-6 TEST REPORT NO. 46511-3 2.0 PROCEDURES (Continued) 2.2.2 Instrumentation Set-up i 2.2.2.1 Electrical Monitoring The instrument transformers in Figures 3 through 6 in Section II were fed into four (4) oscillographs. The oscillograph channels il were as described in Table V below. A digital multimeter was utilized to measure all phase-to-phase voltages and all phase currents prior to and after each overcurrent test. This data was j recorded and is presented in Appendices III through VIII of this section. TABLE V CABLE TRAY ASSEMBLY INSTRUMENTATION Oscillograph #1 Channels 't 1. Current Phase A - 350 MCM (upper tray) 2. Current Phase B - 350 MCM 3. Current Phase C - 350 MCM 4. Voltage Phase A-B - 350 MCM 5. Voltage Phase A-C - 350 MCM 6. Voltage Phase B-C - 350 MCM 7. Current Phase A - 1/0 AWG (upper tray) 8. Current Phase B - 1/0 AWG 9. Current Phase C - 1/0 AWG 10. Voltage Phase A-B - 1/0 AWG 11. Voltage Phase A-C - 1/0 AWG 12. Voltage Phase B-C - 1/0 AWG Oscillograph #2 Channels 1. Current Phase A - 2 AWG (upper tray) 2. Current Phase B - 2 AWG 3. Current Phase C - 2 AWG i 4. Voltage Phase A-B - 2 AWG 5. Voltage Phase A-C - 2 AWG 6. Voltage Phase B-C - 2 AWG l 7. Current - 10 AWG (upper tray) 8. Voltage - 10 AWG 9. Current - Fault Cable (multi-amp set output) l t WYLE LABORATORIES Huntsville Facility

t PA7E NO. I-7 TEST REPORT NO. 46511-3 2.0 PROCEDURES (Continued) 2.2.2.1 Electrical Monitoring (Continued) TABLE V - (Continued) CABLE TRAY ASSEMBLY INSTRUMENTATION Oscillograph #3 Channels 1. Current Phase A - 2 AWG (horizontal conduit) 2. Current Phase B - 2 AWG 3. Current Phase C - 2 AWG 4. Voltage Phase A-B - 2 AWG 5. Voltage Phase A-C - 2 AWG 6. Voltage Phase B-C - 2 AWG Oscillograph #4 Channels 1. Current Phase A - 2 AWG (vertical conduit /sealtite) 2. Current Phase B - 2 AWG 3. Current Phase C - 2 AWG 4. Voltage Phase A-B - 2 AWG 5. Voltage Phase A-C - 2 AWG 6. Voltage Phase B-C - 2 AWG The oscillographs were operated at the 0.1-inch per second rate during the overcurrent test, except for the short circuit test where the oscillographs were operated at the 1.0-inch per second rate. 2.2.2.2 Temperature Monitoring Ten (10) channels of Type "K" thermocouples were utilized to pro-vide cable jacket temperatures indication on the upper tray control specimens, vertical conduit control specimen, and horizontal con-duit control specimen. These thermocouples were installed as des-cribed in Table VI below: 4 WYLE LABORATORIES Huntsville Facility

PAGE NO. I-8 TEST REPORT No. 46511-3 2.0 PROCEDURES (Continued) { 2.2.2.2 Temperature Monitoring (Continued) i TABLE VI THERMOCOUPLE LOCATIONS l. Location (See Channel Figure 1 of No. Section III) Description 1 A Attached to the size 2 AWG cable jacket inside the vertical 2-inch Sealtite flexible conduit. The thermocouple was placed at the top of the lip of the lower cable tray. 2 B Attached to the size 2 AWG cable jacket inside the vertical 2-inch Sealtite flexible conduit. The thermocouple was placed at the top of the lip of the upper cable. 3 C Attached to the size 2 AWG cable jacket inside the horizontal 1-1/2-inch rigid steel conduit. The thermocouple was placed approximately 12 inches from the left hand edge of the lower cable tray. 4 D Attached to the size 2 AWG cable jacket inside horizontal 1-1/2-inch rigid steel conduit. The 4 thermocouple was placed approximately 12 inches from the right hand edge of the lower cable tray. l 5 E Attached to the top of the cable jacket for the energized size 2 AWG cable in the upper cable tray. The thermocouple was placed } approximately 2-1/2 feet from the upper cable tray end. 6 F Attached to the top of the ct.ble jacket for ( the energized 350 MCM cabic in the upper cable tray. The thermocouple was placed in the center of the upper cable tray. l MLE t.ABORATORIES HuntsvHis FaclHty

PA7E NO. I-9 TEST REPORT NO. 46511-3 2.0 PROCEDURES (Continued) 2.2.2.2 Temperature Monitoring (Continued) TABLE VI THERMOCOUPLE LOCATIONS Location (See Channel Figure 1 of No. Section III) Description 7 G Attached to the top of the cable jacket for the energized size 1/0 cable in the upper cable tray. The thermocouple was placed approximately 2-1/2 feet from the upper cable tray end (opposite end from Channel No. 5 thermocouple). 8 H Same location as Channel No. 5, except the thermocouple was attached on the side of the size 2 AWG cable. 9 I Same location as Channel No. 6, except the thermocouple was attached to the side of the 350 MCM cable. 10 J Same location as Channel No. 7, except the thermocouple was attached to the side of the size 1/0 AWG cable. The data from the thermocouple, plotted on time versus temperature plots, is presented in Appendices III through VIII of this section. 2.3 Functional Tests 2.3.1 Insulation Resistance Test Insulation Resistance Tests were perfonned prior to the start and at the completion of the overcurrent tests, using the following procedure: l. The leads to Points 1 through 6 of Figures 3, 4, and 5 of Section II as applicable, were disconnected. WYLE LABOftATORIES Huntswile Factiety

e PA7E NO. I-10 TEST REPORT NO. 46511-3 2.0 PROCEDURES (Continued) l 2.3.1 InsulationResistanceTest(Continued) 1 2. Using a megohmmeter,a potential of 500 VDC was applied and the minimum insulation resistance indicated over a period of 60 seconds was recorded between the test points speci-fied below: Phase-to-Phase Phase-to-Ground 3-conductor Cables 1 to 2 1 to tray / conduit 1 to 3 2 to tray / conduit 2 to 3 3 to tray / conduit 2-conductor Cables 1 to 2 1 to tray 2 to tray Insulation Resistance Test data recorded is presented in Appendices M$ through VIII of this section. 2.3.3 High Potential Test High potential voltage withstand tests were performed prior to the l start and at the completion of the overcurrent tests using the i following procedure: 1. The leads to Points 1 through 6 of Figures 3, 4, and 5 of Section II, as applicable, were disconnected. 2. Using an AC high potential test assembly, a potential of 2200 VAC was applied and the maximum leakage current observed over a period of 60 seconds was recorded between the test points specified below: Phase-to-Phase Phase-to-Ground 3-conductor Cables 1 to 2 1 to tray / conduit 1 to 3 2 to tray / conduit 2 to 3 3 to tray / conduit 2-conductor Cables 1 to 2 1 to tray 2 to tray High Potential Test data recorded is presented in Appendices III through VIII of this section. I WYLE LABORATORIES Huntsville Facility

9 PATE NO. I-ll TEST REPORT NO. 46511-3 2.0 PROCEDURES (Continued) 2.4 Overcurrent Test The test specimens were subjected to overcurrent testing in accordance with the following procedure: 1. Power and instrumentation leads were connected to the conduit and upper cable tray control specimens per Figures 3, 4 or 5 of Section II, as applicable. 2. Power and instrumentatien leads were connected to the fault specimen in the lower cable tray specimens per Figure 6 of Section II. 3. The control specimens were energized with the following currents and voltages: Cable Size Amperage Vol tage 350 MCM 318 A 480 VAC 1/0 AWG 113 A 480 VAC 2 AWG 71 A 480 VAC 10 AWG If T 480 VAC 4. The fault specimen in the lower tray was energized with the following currents: Fault Cable Size Amperage 350 MCM 318 A 1/0 AWG 113 A 2 AWG 71 A 5. The fault specimen and control specimens conducted rated current for a period of 15 minutes. 6. All control specimen amperage and voltages were recorded. 7. The fault specimen amperage was increased to the following currents: No. Conductors Test No. Fault Cable Size Energized Amperage 1 2 AWG 3 462 A (6.5X) 2 2 AWG 1 Maximum Multi-Amp Output (4500 A initially) 3 1/0 AWG 3 735 A (6.5X) i WYLE LABORATORIES '\\g Huntsville Facility k'

PAGE NO. I-12 TEST REPORT MO. 4G511-3 2.0 PROCEDURES (Continued) 2.4 Overcurrent Test (Continued) I No. Conductors Test No. Fault Cable Size Energized Amperage t 4 1/0 AWG 1 Maximum Multi-Amp Output (5400 A initially) 5 350 MCM 3 2067 A (6.5X) 6 350 MCM 1 Maximum Multi-Amp Output t (6700Ainitially) 8. The fault specimen conducted the amperages of Step 6 above until the fault specimen open circuited. 9. Fault cable amperage and time to open circuit was recorded. 10. All control specimens amperage and voltage was recorded. 11. The control specimens were de-energized. I' Overcurrent test data is presented in Appendices III through VIII of this section. l 2.5 Post-Test Functional Test l The functional tests of Paragraph 2.3 were repeated with the cables j in free air. The functional tests, at the completion of the test i program, were conducted again with the upper cable tray and vertical conduit specimens submerged in tap water. The data from the final, l submerged, functional tests is presented in Appendix IX of this i section. l 3.0 RESULTS One (1) anomaly occurred during the test program. This anomaly I dealt with the inability of the Multi-Amp CB 8130 circuit breaker test set to supply the specified 10,000 ampere short circuit currents This test set is capable of supplying 60,000 amperes with a 20 VAC output to low impedance loads. However, the impedance of the i 12-foot long test specimen and accompanying copper bus bars-was too high for the set to deliver currents above 6700 amperes. In f-l addition, the increased impedance as cable size was reduced (from l 350 MCM to 2 AWG) and the increase in impedance as the conductor temperature rose compounded the problem. The actual amperages wyLEiamanaToness l ~, i

PAGE NO. I-l3 TEST REPORT NO. 46511-3 3.0 RESULTS (Continued) achieved were 4600 amperes for the size 2 AWG cable, 5400 amperes for the size 1/0 AWG cable, and 6700 amperes for the size 350 MCM cable short circuit tests. These current values caused relatively minor damage to the fault cable insulation, particu-larly when compared to the extreme degradation incurred with the lower 6.5 times rated current overcurrent tests. The major reason for the decreased insulation system damage is the fact that the conductor open circuits much faster at higher current values. Thus, the insulation system has not had sufficient time for polymer breakdown and is still absorbing heat when the copper conductor melting occurs. It is therefore concluded that the lower achieved amperages provided results that are more conser-vative than the 10,000-ampere value or higher values. Notice of Anomaly No. 1 documenting the reduced amperages is presented in Appendix I of this section. Appendix II contains the following test set-up data: 1) Photographs I-l through I-6. Photographs I-1 and I-2 show the cable tray test assembly and Photographs I-3 through I-6 show the power supply and instrumentation set-up. 2) Data Sheets containing Baseline Functional Test Insulation Resistance and High Potential test data. 3) Instrumentation Equipment Sheets covering all instrumentation used during the test program. 3.1 Results of Test No. 1 Test No.1, with a 3-conductor size 2 AWG copper fault cable, was conducted per Paragraph 2.0 of this section. In order to furnish the rated 71-ampere current to each conductor, the single-phase source current was increased to 215 amperes, and in order to furnish the 462-ampere simulated overload current to each conductor, the single-phase source current was increased to 1386 amperes. This was done to ensure that each phase of the parallel connected fault cable received their appropriate current values. The overloaded cable open circuited in 2932.05 seconds (48.87 minutes). All three (3) phases open circuited at the same location. A lar.ge volume of light-grey smoke was observed (see Photograph I-8 in Appendix III of this section) for the last 30 minutes durinq this test. Fault cable insulation ignition did not occur during this test although the cable insulation system was completely destroye,d (see Photograph I-ll in Appendix III). WYLE LABORATORIES Huritsville Facei6ty

PAGE NO. 1-14 TEST REPORT NO. 46511-3 3.0 RESULTS (Continued) l 3.1 Results of Test No. 1 (Continued) The massive amount of smoke generated precluded insulation fires because it reduced oxygen levels at the fault cable to a point where combusion could not be supported. The highest recorded g thermocouple reading of 95.4 F occurred in the horizontal conduit (LocationC-abovethefgultcable). The highest upper cable tray temperature was 79.5 F. No visual damage occurred to any e cable in the upper cable tray and the capability of all of the control specimens to conduct rate current and 480 VAC was not impared. Appendix III contains the following data from this test: q 1) Photographs I-8 through I-11. Photograph I-8 was taken during the overcurrent test and shows the beginning of the smoke that occurred. Photographs I-9, I-10 and I-ll l show the post-test condition of the fault cable. 4 2) Figure I-l shows averaged thermocouple readings in the upper cable tray, horizontal and vertical conduits. 3) Data Sheets taken during the overcurrent test. 4) Data Sheets containing post-test functional test data. 3.2 Results of Test No. 2 ~i.) Test No. 2, with a single-conductor of a 3-conductor size 2 AWG copper fault cable, was conducted per Paragraph 2.0 of this section. i The fault cable was energized with 4500 amperes until the cable f open circuited after 31.9 seconds. However, the fault specimen conductor refused after the fault current was removed (see Photograph I-13 of Appendix IV of this section).. It was decided l to conduct this test a second time to attempt to repeat the l conductor refusing fault mechanism. The fault cable was ener-gized, using another conductor, with 4600 amperes until this cable I open circuited after 27.7 seconds. The conductor again melted and then refused after current was removed. During the perfor-mance of this second test (denoted as Test 2A), the fault specimen was not wrapped with the Siltemp Wide Tape No. 65 covered with i 3M No. 69 glass tape from the cable tray to the copper bus bars. Insulation fires occurred at both ends of the conductor. These fires self extinguished in approximately 5 minutes after consuming l l WYLE LABORATORIES Huntsville Facility

PAGE NO. 1-15 TEST REPORT No. 46511-3 3.0 RESULTS (Continued) 3.2 Results of Test No. 2 (Continued) 8 inches of insulation (see Photograph I-14 of Appendix IV). Insu-lation ignition did not occur inside the cable tray area. The highgstrecordedthermocouplereadingduringTest2or2Aof 1 69.1 F occurred in the horizontal conduit (Location C - above the fault cable). The highest recorded thermocougle reading during iest 2 or 2A in the upper cable tray was 70.9 F. No visual damage occurred to any cable in the upper cable tray, and the capability of all of the control specimens to conduct rated current and 480 VAC was not impared. Appendix IV contains the following data from this test. 1) Photographs I-12 through !-16. Photographs I-12 shows the pre-test set-up prior to the first overcurrent test. Photo-j graph I-13 shows the refusing that occurred to the fault cable conductor during Test No. 2. Photograph I-14 shows the condition of insulation where one of the fires occurred during Test 2A. Photographs I-15 and I-16 show the post-test condition of the fault specimen. (Note the integrity of the insulation on the unfaulted conductor cnd overall cable jacket.) 2) Figures I-2 and I-3. Figures I,2 shows averaged thermocouple readings during test No. 2 and Figures I-3 shows averaged thermocouple readings during Test No. 2A. 3) Data Sheets taken during both overcurrent tests. 4) Data Sheets containing post-test functional test data. 3.3 Results of Test No. 3 Test No. 3, with a 3-conductor size 1/0 AWG copper fault cable, was conducted per Paragraph 2.0 of this section. In order to furnish the rated 113 ampere current to each conductor, the single-phase source l current was increased to 339 amperes and in order to furnish 735 ampere simulated overload current to each conductor, the single-phase source current was increased to 2210 amperes. This was done to ensure that each phase of the parallel connected fault cable received their appro-priate current values. The overload cable open circuited in 1670.09 seconds (27.8 minutes).. l Once again, extremely large volumes of a light-grey smoke were l released during the 6.5X portion of the overcurrent test. Fault l cable insulation ignition did not occur during this test. The l WYLE LABORATORIES Huntsvine Facuity {

PAGE NO. I-l6 TEST REPORT NO. 46511-3 = 3.0 RESULTS (Continued) l 3.2 Results of Test No. 3 (Continued) l outer cable jacket developed two (2) holes of the type visible in Photograph I-20 of Appendix V but was intact for the remainder of the fault cable length. All three (3) phases open circuited at the 5ame 1 cati n. The highest recorded thermocouple reading of 69.0Foccurredinthehorizontalconduit(LogationD). The highest upper cable tray temperature was 55.7 F. No visual damage occurred to any cable in the upper cable tray, and the capability of all of the control specimens to conduct rated current and 480 VAC was not impated. Appeniix V contains the following data from this test: 1) Photograph I-17 through I-20. Photograph I-17 shows the pre-test condition of the fault cable. Photographs I-18 through I-20 show the pnst-test condition of the fault cable. 2) Figure I-4 which shows averaged thermocouple readings during the overcurrent test. 3) Data Sheets taken during the overcurrent test. 4) Data Sheets containing post-test functional test data. 3.4 Results of Test No. 4 Test No. 4, with a single-conductor of 3-conductor size 1/0 AWG ~ copper fault cable, was conducted per Paragraph 2.0 fo this section. The fault cable was energized with 5400 amperes until the cable open circuited after 40.12 seconds. The fault cable conductor vaporized approximately 1 inch of copper at the fault location in the center of cable (see Photograph I-25 of Appendix VI). A small volume of light-grey smoke was emitted from both ends of the fault cable during the short circuit overcurrent test (Photograph I-22 of Appendix VI shows the magnitude of this smoke when the open cir-cuitoccurred). No insulation fires occurred during this test. ThehighestSecrdedthermocouplereadinginthehorizontalcon-duit of 74.5 F occurred at Locagion D. The highest recorded upper cable tray temperature was 75.4 F. No visual damage occurred to any cable in the upper cable tray, and the capability of all of the control specimens to conduct rated current and 480 VAC was not im-pared. WYLE LABORATORIES Huntsville FacHity

PAGE NO. I-17 TEST REPORT NO. 46511-3 3.0 RESULTS (Continued) 3.4 Results of Test No. 4 (Continued) i Appendix VI contains the following data from this test: 1) Photographs I-21 through I-25. Photograph I-21 shows the pre-test condition of the fault cable. Photograph I-22 shows the type smoke emitted during the overcurrent test. Photographs I-23 through I-25 show the post-test condition of the fault cable. (Note the condition of the outer jacket insulation shown in Photograph I-25.) 2) Figure I-5 which shows the averaged thermocouple readings during the overcurrent test. 3) Data Sheets taken during the overcurrent test. 4) Data Sheets containing post-test functional test data. 3.5 Results of Test No. 5 Test No. 5, with a 3-conductor size 350 MCM copper fault cable, was conducted per Paragraph 2.0 of this section, except the 3-conductor were connected in series vice parallel due to the Multi-Amp Test Set limitations (see Notice of Anomaly No.1 in Appendix I). The 2070-ampere simulated overload current was applied until the over-loaded cable open circuited after 1640.27 seconds (27.3 minutes). Extremely large amounts of smoke occurred during this test as shown in Photograph I-28 of Appendix VII. No insulation fires occurred during this overcurrent test. The outer cable jacket for the fault cable developed three (3) holes of the type visible in Photograph I-29 of Appendix VII. The fault cable conductor refused as shown in Photograph I-31 of Appendix VII after the fault current gas removed. The highest recorded thermocouple reading of 92.0 F occurred in the horizontal conduit at Location D. The highest g recorded upper cable tray temperature was 85.6 F. No visual damage occurred to any cable in the upper cable tray, and the capability of all of the control specimens to conduct rated current and 480 VAC was not impared. Appendix VII contains the following data from this test: 1) Photographs I-26 through I-32. Photograph I-26 shows the pre-test set-up with the overload cable conductors in parallel. Photograph I-27 shows the pre-test set-up with overloaded cable conductors in series. Photograph I-28 shows the fault cable smoking during the 6.5X portion of the overcurrent test. Photographs I-29 through I-32 show post-test condition of the fault specimen. WWYLE LABORATORIE3 Huntsville Faculty

PAGE NO. 2-18 TEST REPORT NO. 46511-3 3.0 RESULTS (Continued) 3.5 Results of Test No. 5 (Continued) i 2) Figure I-6 which shows averaged thermocouple readings during the overcurrent test. 3) Data Sheets taken during the overcurrent test. 4) Data Sheets containing post-test functional test data. 3.6 Results of Test No. 6 Test No. 6,with a single-conductor of a 3-conductor size 350 MCM copper fault cable,was conducted per Paragraph 2.0 of this section. The fault cable was energized with 6700 amperes until the cable open circuited after 132.81 seconds (2.2 minutes). The fault cable open circuited, without refusing, underneath the Siltemp Wide Tape No. 65 wrapping material (see Photograph I-36 in Appendix VIII). A small volume of light-grey smoke emitted from both ends of the fault cable during the short circuit test and three (3) holes of the types shown in Photographs I-32 and I-35 occurred in the outer jacketing insulation. Small insulation fires occurred at each end of the fault specimen because the cable wrapping was not extended fully to the cable termination point (see Photograph's I-33 and I-34 in Appendix VIII). These fires were outside the cable tray area and were extinguished with CO, extinguishers due to the proximity of 350 MCM control specimeh after it exited the upper cable tray. The highest recgrded thennocouple reading in the horizontal conduit was 73.3 F at Location D The highest recorded upper cable tray ) 3 temperature was 74.0 F. No visual damage occurred to any cable inside the uppe cable tray, and the capability of all of the control specimens to conduct rated current and 480 VAC was not impared. Appendix VIII contains the following data from this test:

1) Photographs I-33 through I-36.

Photograph I-33 shows the pre-test set-up and Photographs I-34 through I-36 shows the post-test condition of fault cable. f 2) Figure I-7 which shows averaged thermocouple readings during the overcurrent test. l l l l WYLE LABORATORIES l Huntswile Facility

PAGE NO. 1-19 TEST REPORT NO. 46511-3 3.0 RESULTS (Continued) 3.6 Results of Test No. 6 (Continued) 3) Data Sheets taken during the overcurrent test. 4) Data Sheets containing post-test functional tests data. 3.7 Results of Post-Test Submerged Functional Test The upper cable tray was sealed with wooden end pieces and filled with tap water that covered all energized upper cable tray control specimens (see Photograph I-37 and 1 38 in Appendix IX). The functional tests of Paragraph 2.3 of this section were then repeated. All upper cable tray control specimens successfully met tne acceptance criteria of Paragraph 1.1.4 of this section. Appendix IX contains the following data from this test: 1) Photographs I-37 and I-38 which show the upper cable tray set-up. 2) Data Sheets containing the post-test submerged functional test data. ~ WYLE LABORATORIES N'Jnt5ville Factitty

= -. -_. _=_- PACE NO. I-20 TEST REPORT No. 46511-3 1 THIS PAGE INTENTIONALLY LEFT BLANK. I i l i l t I i 1 I ( WYLE LABORATOINES Huntsville Facristy

PAGE NO. 1-2l TEST REPORT NO. 46511-3 APPENDIX I NOTICE OF ANOMALY i I I i l l l + l WYLE LABORATORIES 1 Huntsvane Factiety i l

Page NO. 1-22 Rep 0rt No. 46511-3 WYli 1.ABORATOM3 (Eastwn Opwatkms) ^ ' ' ' NOTICE OF ANOMALY 2-22-83 g 1 270660 CONTRACT NO: N/A NOTICE HO: P.O. NU MBER: I CUSTOMER: Commonwealth Edison Company WYLE JO8 NO: 46 Hit Jim Clark NOTIFICATION DATE: 2~I7~83 NOTIFICATION M ADE TO: Joe Hazeltine VIA: Telephone NOTIFICATION M ADE BY: DATE OF CATEGORY: O SPECIMEN O PROCEDURE U TEST EOUIPMENT ANOMALY. 2-17-83 CB-8130 PART N AME: Fulti-Amp Circuit Breaker Test Set PART NO. TEST: Short Circuit Test t.O. NO. N/A

3.3.2 SPECIFICATION

WLTP 46511, Revision A PA RA. NO. REOUIREMENTS: The fault cable shall be energized with the following currents until the cable spen circuits: Test No. Fault Cable Sire Conductors Current i 2 AWG 3/ Copper 462A (6.5x) 2 2 AWG 3/ Copper 10,000A (rhort circuit) 3 1/0 AWG 3/ Copper 735A (6.5x) 4 1/0 AWG 3/ Copper 10,000A (short circuit) 5 350 MCM 3/ Copper 2,067A (6.5x) 6 350 MCM 3/ Copper 10,000A (short circuit) For the 6.5 times rated current portion of the overcurrent test, the three (3) conductors will be connected in parallel at the termination points. Only one phase will be energized during the 10,000-ampere portion of the overcurrent test. DESCRIPTION OF ANOMALY: 1. The Multi-Amp Circuit Breaker Test Set was not capable of supplying the re-quired fault currents during Tests 2, 4, 5 and 6 due to (1) the impedance of the 12-foot long cables, (2) the increase in cable igedanco, to tlw co..-c-tor temperature increase, as the cable faulte, and (1) tha ralatin lon7 times for the cable to open circuit during the 6.5 times rated current mrtion of the overcurrent test. DISPOSIT:ON - COMMENTS - RECOMMENDATIONS: 1. With the Custemer's concurrence, the 10,000-ampere requirement was changed to the maximum available output current from the Multi-Amp Circuit Breaker Test Set. Tests 2, 4 and 6 were conducted with the following results: l VERIFICATION: PROJECT ENGINEER: A Sam Dileto/ Joe Mc May TEST WITN ESS: PROJECT M AN AG T}, y[,,f,, }yf CECO / Sargent & Lundy (NTQkEP ENT j O NAT REPRESENTING. Y~M b/,- -A ~J U OUALITY ASSURANCE: wnr F== wn iosa. net a.a. at 1 2 Page of

Pace NO. I-23 Report NO. 46511-3 Page 2 of 2 NOTICE OF ANOMALY No. 1 Commonwealth Edison Com;..any Wyle J/N 46511 2-22-83 DISPOSITION - COMMENTS - RECOMMENDATIONS: (Continued) Time for Fault Cable Test No. Fault Cable Size Fault Current to Open Circutt 2 2 AWG 4600 amperes 28.7 seconds 4 1/0 AWG 5400 amperes 40.12 seconds 6 350 MCM 6700 amperes 132.81 seconds 2. With the Customar's concurrence, the three conductors for Test No. 5 were connected in series in lieu of parallel. (The 6.5x current values above were multiplied by a factor of 3 to ensure each conductor received its appropriate current. This required a continuous current of 6201 amperes during Test No. 5. The !!ulti-Amp Test Set was incapable of supplying this current for periods in excess of 15 minutes.) With series connections, the current requirement is reduced to 2067 amperes, which the !!ulti-Amp Test Set can supply con-tinuously. Test :o. 5 was conducted with the following results: 4 Time for Fault Cable Test No. Fault Cable Size Fault Current to Open Circuit 5 350 MCM 2070 amperes 1640.27 seconds I i I r WYLE LA80RATORIES FoltM M66A Huntsville FactHty

PAGE NO. 1-24 4 TEST REPORT NO. 46511-3 4' i THIS PAGE INTENTIONALLY LEFT BLANK. I i I Hunte== Facuety

_ _ _ _. - = l PAGE NO. I-25 itST REPORT NO. 46511-3 i l APPENDIX II TEST SETUP, BASELINE FUNCTIONAL TEST AND INSTRUMENTATION DATA i 1 4 WYLE LABORATORIES wei..n. rm.

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DATA SHEET M,"t ha'.-ilsu-a C Customer WYLE LABORATORIE5 3pecimen Cable

  1. 3 F
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N/A Amb. T p. Yes 11-3 Scec. 1.".TP 46511, Rev. A Photo Report No. Para. 3.2 Test Med. A [F Start Date 2 f5 3, N N/A Specimen Temp. Anbient "/^ GS1 ST-TEST FUNCTICNAL TEST TEST NO. / M TiW I ' 3.2.2 2nsulation Resistance Test 6 Acceptance Criteria: Insulation resistance shall be greater than 1.1x10 ohms i I with 500 VDC applied for 60 seconds. i l l CABLE TEST POINTS READING /4 1. 350 MCM 1 to 2 y,g g f o ,jl, l Mf EA)I ' 50X/O"A ) 1 50 3 2 to 3 5 0 x/0 llA l' l 15 1 to tray f, j_ y/ o,ft l 2 to tray f, y x /0 'h l /A 's 3 to trsy /,gg/O g \\' I i i 2. 1/0 AWG. 1 to 2 y, o x f a ##f1_ i UM, r? 7249 h 1 to 3 e/. f g / O ,f>_ r 2 to 3 g,yx jg 'h I ~ y, o y fo #g 1 to tray i 2 to tray 5,g a jo #,a, l u b 3 to t:ay g 3 x ;o "j2. I I i I pMP I Id""A I Scec: men Failec Testec Sy Cate: 1-f- 2'.2.f5 D Date: Scec;. men Passed witress - NC A Wrmen Sheet Nc. 1. of 5 Accrevec - / t' ~ ' M/f M / ) <<r-c..A t-

Page No. 1-34 Report No. 46511-3 DATA SHEET Oustomer WYLE LABOR ATORIES Part No. N/A Amb. Temp. 48 E Job No. 46511 Scec. WL P 46511, Rev. A Photo es 11-3 Report No. I Para. 32 Test Med. A if Start Date -- J i~M 858'M 3, N N/A Specimen Temp. Arbient GSI

    1. ^

7 IOST-TEST FUNCTICNAL TEST TEST NO. [ 'l f3.2.2 It.sulaticr. Resistar.c4 Test (continued) I CABLE TEST POINTS READING l 3. 10 A*.iG 1 to 2 9, f' N/O h /A .,Qve Qbf 1 to tray 2, y g/O _f1_ -ii 2 to tray s2 y, o y jo f j i i I I 4. 2 AWG (Upper Tray) I to 2 9, o y /0 "_fl_ l 1 ** /. O x 10 _11. ~ 2 to 3 cy g y pg #, I l 1 to tray i i 7 g jg ,t. i 2 to tray g f xfo 'h f 3 to tray .2. f r /0 _r2. i f5. 2 AWG (Horizontal Conduit) I to 2 g y x fg'h I I t i 1 to 3 /,5 X/O ./2. i f 2 to 3 f f x fo '* t2- {l 1 to tray q g x i a / k f)_ f l 2 to tray 50 x /0 'h e i /2-3 to tray

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\\ I Pace No. I-35 Report No. 46511-3 DATA SHEET O.,stomer C "*" sgec. men Cable WYLE LABOR ATORIES Par: No. N/A Amb. Temp. 9EI Jco No. 46511 Scec. P 46511, Re*i. A Yes 6511-3 Photo Report No. Para. 3.2 Test Med. A Start Date l'E'E3 3, N N/A Specimen Temo. Ambient

7/A g3; C8 Test Title I

3.1.2 Insulaticn Restacance Test l 8 i _ CABLE TEST POINTS READING k i I l 6. 2 AWG (Vertical Conduit) 1 to 2 f, o xf o "fl, f l 1 to 3 Z Y x /O A f 2 to 3 g,g x pg '} l t 1 to tray 0 A /O A { / i 2 to tray g, o x f g 'Ag l I a to tray /, 9 x fo />A i b I i l I ! 3.2.3 High Potential Test I I .j Acceptance Criteria: Leakage current shall be less than 3x10-3 amperes with 2200 VAC applied for 60 seconds. I i' l ( i _ CABLE TEST POINTS READING i 1. 350 MC 4 - 1 to 2 f, g 3,j/// knOJ. i j ! l kWil -(1%V

f. 5 milli Airs,ps.

1 to 3 l l 2 to.3 /. 4 mi'll Amau. i l 1 to tray g, fe MIL Ll A MPA, e 2 to tray g, 4,

gp_ggypg,

.' i Testec Sy. bj

  1. 'I ^J,

Cate: b '2' I 3 i Scec: men Fatiec 0 "* / I i S:ec: men Dassec Witt'ess Id Cate: 3 C NC A Wnt:en Shee: Nc. or Accrevec _. L.

Page No. I-36 Report No. 46511-3 DATA SHEET O Cust0mer Scetimen Cable WYLE LABOR ATORIES Part No. N/A Amb. Temp. + i 'F Jcb No. 46511 S D::c. WLTP 46511, Rev. A Yes 11-3 Photo Re ort No. Test Med., [f Start Date ~ h' b 3 Para. 32

5. N N/A Specimen Temp.

A-bient N/A GSI POST-TEST FUNCTIONAL TEST TEST NO. / T s TW I 3.2.3 High Potential Test (Continued) t CABLE TEST POINTS READING j i I 1. 350 MCX 3 to tray o, c. g p _, _, gg p g /ct W Wl)') I 2. 1/0 AWG 1 to 2 .2. 2 m//// Amp 5. l ((, y; Q ) 1 to 3 1.1 mi//s' A mer. l 2 to 3 2.2 m,*/// Arne.r. 1 to tray O. 9 m//// A"8/ J. j i i 2 to trav o.gmilli Amps. I l l t 3 to tray o,g m //// / m,p.f. i i i i i _1 t i i l3. 10 AWG 1 to 2 p,9 gitti AMpg l } '. ( gg fjg,j h 1 1 to tray 0,y Mitti AMM -i j 2 to tray O.4 MILLI AMP % { i 4. 2 AWG (Upper Tray) I to 2 g,q ngg(ggnpg I 1 to 3 g,q ggttggnpg l 2 to 3 o,q n,, ti gsps o 1 to tray O. M Ll MtLLt A MP 6 i O ' 7E l Spec: men raitec Testec By h' j Date: Witness Nd Date: 50e01."'en Dassec NC A Written Sheet No. i of Accreved i L

Page No. I-37 3 Report No. 46511-3 i c DATA SHEET M Cas:omer Scec: men' 'able WYLE LABOR ATORIES Part NC. II/A AmO. Temp. JC0 NO. 40511 Scec. ETP 46511, Rev. A Yes 46 W -3 Photo p,pg,; gg, Pira. 32 Test Med. /l'/2 Start Date A - T'33

5. N

?:/A Specimen Temp. Ambient

    1. A

. GSt R T T'N POST-TEST FUNCTIONAL TEST TEST NO. /. _ _ _ l 3.2.3 High Potential Test (Ccntinued) l CA31.E TEST PCI::T5 FIADING t i 2 to tray C. 4 3 fu, n, f),n,y, I t

  • 4.

2 AWG (!;pper Tray) 3 to tray C,q?, u,tt, g,,,,25 i S. 2 AWG (!!crizontal Conduit) I to 2 (). 7 <!/re f f r/,v/h I 1 to 3 0, /)f r e t t synth h 6. N ////c Lir/fst 2 to 3 t j I to tray p,4l jgg gL g,ggtjg5 8 ( 2 to tray O,4 j) 3, t z., An,,,3 l 3 t0 t#*Y O.t phrWIN l l 1 I ~ ,/ (j fpft gj f),g, yy f i 6. 2 AWG (Vertical Conduit) I to 2 g i 1 to 3

f. o nua u sh u v 2 to 3 f.C IUIL/ /tirtom i

1 to tray O. 7 f)f/ tar drMD K I 2 to tray [<, 7 pf f u p M/S 6, I 3 to tray C.7 f)/tL/ /df!#/d i I i .I I '/ Scec: men Fallec Testec By' Cate: b Scec. men passec / Witness "M ' Cate: NC A Written Sheedic. 5 5 of WL~~ - OfA,l50 accrovec ~ ~ ', 'f / %+' , co.

INSTRUMENTATION EQUIPMENT SHEET py3 Page / of Date A ~lS Y Job No. 06 5ll-~ 00 Test Area El*

  • fronics 1-a b ferdue/Ricbey Customer CECO Type Test Calle Traq tidirc Testing Technician J

e Model Serial Wyle or Calibration No. Instrument Manufacturer No. No. Gov't No. Range Accuracy On Due Curren t 0-100 N/A 10067/ ^=ps I5% t-at -?3 i Transformar Brownell for Current o'-to o ~ 1 29-2 Teassformer Brownell tot N/A too cro A n,os. E5% /-2 /-2 5 /-2/-29 curren t a "Ico 3 Tran's former Brownell tot WA too67s Amos. 25% t.21-15 i.21-2 9 Current o-poo O Teans former Brownell toi N/A 100 671 A mos.. - S '% t-21-23 l-21 -29 Current o '/00 o 5 Teansfornser Brownell 101 N/A too sc8 Amps. ?5% l-2 / -E3 /-2 / -29 Current 0 -/o 0 l G Transformer Brownett tot n/A tooser A.p s. rs% i.2i-z3 i-ai-z+ g: Current o -f oo m ua 7 Transformer Browirell for a/4 100 c71 Amos.

  • e%

i-2i-z3 i.2i-s9 g* Carrent o 'too + "E E Tranefortner Brownell 101 N/A looo22 Amos. - 10 Z 10-21-22 4-21-23 E-Current c 'ioa r T 9 Transformer Brourell 101 N/A 10oo25 A mos. - to % to-21-22 4-21-23 gy Current o '/oo to Teansformer Brownell 101 N/A io0020 A mps. I10 % to E2 4.21-73 2 w cureent o iooo // Trans former Weston 46/ 24179 974.28 Amps. [.35% l2-2 2 -82 6 -2 f p,.S'.1 83 Current o -/bo o /2 Transformer Weston 4 61 249ff 97927 Amps t.35% /-29-23 7-29-23 Current o 'ioco 15 Trans former Weston 4ct /6/32 3022 Amps. ! I '% /2 22 3-2/-33 Current o-oboo l't Traosfarmer Weston 4 61 I6/30 302.3 Amps EM i-2 4-83 7-39-13 Carrent o-Woo 15 Transformer Weston 46/ I6674 /0056/ Amps. t.35 % /2.22'"f2 3.22-83 Current o-h200 2 - i at - K3

r -it -z.5 16 Tran s former Weston 32 7 977 ll742 A mo c.

$.5 % E2 7-E 2 3& 2TE39W 9 Current o -jkoo 17 Transfortner Weston 317 foi2 ll79o A mps.

f. S %

g.2 7-22 2-27-23 Current o 'jgoo 12 Transformer We ston 32 ? 92 0 ,H74/ A mp s. ? SN 8-27-Al 2-27-E3 L M -lI "'A 3 ed & Received By M 3 Instrumentation () i y s UH 1029, Rev. A 11/82 (v' as # r .s e

P INSTRUMENTATION EQUIPMENT SHEET P' Page 1 of A 3 Date l'IS'E3 Job No. 4 sSH-oo Test grea Electronic s L al. Perdue /Richey customer Ceco Type Test Caste Tray +vire Testina Technician e Model Serial Wyle or Cahbration No. Instrument Manufacturer No. No. Gov't No. Range Accuracy On Due 19 Galvo Amp. Iloneuwell T6 G A -Soo Hlo378 96257 ! o-50 V $1% t-20-13 7-2o-83 la GalboAmp. Honeywell TsGA-soo 20ts osss to-sov 22 % i-2o-73 7-2 0-2 3 2/ Galvo Amp. keywell TcGA -Soo 1939 t/972 fo-S V ?.2.% 10-/5-12 4-/S-23

2 22 Calvo Amp.

No,> equall T6C/ ' loo N/A 162SC E o-S* V. ?2% /-2o-23 7-20-35 23 Galvo Am.o. Nonequall TscA-Soo 12 0o 995o2 t o-sov. t2% ja-29-g2 c-2 9-g3 1Y Galeo Am,p. Honeu.sen TcGA-too Hlo314 T6272 t o-so v 22 % t-2o-23 7-2o-83 8% s 25 Oscilloqraph Honaqwell 206A 19/2 - ?H 95292 Oc-2 kHu !2 % i-/7-23 7-17-23

?

O 16 Oscillograph llonsqwsll /So Z 15~ /330 lio 94 DC-2NNa f4% //-17 -23, 5-/7-83 T

  • =

e r $~w 17 oscillo grapf Honeywell 16/2 N/A 9.25/6 Oc-2KHn. mfg t-12-23 7-12-23 AS Oscillocrop/r lloneywell (502 15 - 963 tooSa s DC -2 KHa. !2% l-t?-23 '7-/ 7-13 0 29 Da taloa aer Fluke 2290 C N/A o343 Multi. Mrs. lt 22 E-E-23 30 Da talogyer Flake 2290A arsooiy 962cc Muffi. MFG. 9-22-22 3.22-23 31 H;qh Speed 13 inter Tesas Instruments 20 0 N/A ti?? ? N/A RM. 10-19-12 4 23 31 Hieb Soeed Prhter re vasInstruments too Af/A 3009 M/A PM. 9 21-22 3-21-83 cia' mp'-on o-500 33 Current Probe Fluke soo M/A 5 tor Amps. [3 % 8-23-82 2-2 3-23 34 Me achmmeter Gen. Radio irty 3170 ll292 Multi. nr G. 12.-27-22. 6-27-25 35 Digita/ MJltirneter keithley 179 /1951 lt331 Multi. MF G. 1-6-13 7-6-23 36 A.C.Hypot Assoc Research 4030 4/6 LC776 Melfi. MF G. 2-/5-75 S-IS-23 WrLE . / My / Instru,entation ~ ~ ^" h - Y 43 ed & Received By b b UH 1029, Rev. A 11/82 . / p p i i p

INSTRUMENTATION ECUIPMENT SHEET Date 1*'5 ~E3 Job No. _ 'f C SI'* 00 Test Area _ Eledronics lab Technician Perdue /Richeu C,ustomer CECO Type Test cable Traur Wire Testina J Model Serial Wyle or No. Instrument Manufacturer No. No. Gov't No. Range Accuracy On - Due Calibration circuit Brooker-37 Test kit Multi Amp ca-sts o 511os-8 100 413 Multi MFG. 1-4=S3 2 ~ Y ~$'f 38-Visicorder~ lloueuwell !192 19 'l70 039/ Oc-S Q MF6 2.-/6 -83 E-Ic-83 Mrta ~ WYLE y nr 127 NN EN A= P 2P-Sb fw v.- 2d 'M S 7 Instrumentation'~) k () hecked & Received By F w2 llH 1029, Rev. A 11/82 / '*(/ 6 J , _1. 1 ~.

INSTRUMENTATION EQUIPMENT SHEET Page / of / O'S'E3 Job No. 'f 6 5'I' 0 0 Test Area Elec.fronic s Lab. Date /brdue /Richej Customer CECO Type Test &8 T*3* ~Fuac//ohal Lt Technician Modet Serial Wyle or Cahbration N o. Instrument Manufacturer No. No. Gov't No. Range Accuracy On Due i Meaofmmet8e Gen.Raido 1864 5lE0 ll892 Multi. Mfg 12-2 7-f2 6-27-15 J A C-Ha,oot. Assoc. Re' search 4o30 416 9677s Multi. Mfe. !!-/0-E2 2-10 -2 3 W1fLE3 295 5'2 E% cl z =? ?- h= Li e fy LET L ~n ,e I C7 ( Instrumentation -2)//b d 9-P P3 Checked & Received By ! / /../ / / l WH 1029. Rev. A 11/82

PAGE NO. I-42 TEST REPORT NO. 46511-3 L., I l THIS PAGE INTENTIONALLY LEFT BLANK. r l I H e1 ( 6, / WYLE LABORATORIES Muntsville Fmfity 1 i L.

PAGE NO. 1-43 TEST REPORT NO. 46511-3 e 9 4 I 4 Ia' APPEtlDIX III TEST NUMBER 1 DATA i i t i WYLE I.ABORATORIES Huntsvifte FaciNty

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Page No. I-45 Report No. 46511-3 . -f.,'. s 7 l 3y _,y .5 !.,. f v / e l i l = , l. i yy l .f' hg.I. !'E I y f-f i \\ ( PHOTOGRAPH I-9 TEST NUMBER 1: POST - TEST DAMAGE TO FAULT CABLE IN BOTTOM CABLE TRAY [ i

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Page No. 1-46 Report No. 46511-3 i l .il ^ z .) i m

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Ir i Hi a l: I 4 g i k, - i i l i t PHOTOGRAPH I-10 TEST NUMBER 1: POST - TEST VIEW 0F FAULT CABLE

Page No. I-47 Report No. 46511-3 P.jr1-+ [ ?4 ,4 s... 9. _s ' ' o. -~ ', 3 6! ,.9 y : 9 s - _ i W

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l Page No. 1-49 Report No. 46511-3 DATA SHEET Castemer CEC l Specimen cabli WYLE LABQ AATORIES Amc. Temp. 5 V #s Part No. N/A

ce No.

465u Scec. WLTP 46511, Rev. A Photo es 511-3 Report No. Para. 3.3.2 Test Med. >/ Start Date 2~II~83 ~ 3, N N/A Specimen Temp. Ambient GSI N/A Test Title OW RCURR m. EST NO. b l i 1. Readings with Fault Cable at Rated Current current (amperes) Voltage (volts) i f CABLE PHASE A PHASE B PHASE C A-B A-C B-C l 350 MCM (318A) 3Dj 927g JgQ 7 4*/f 3 gg, p gfy i i 1/0 AwG (ll3A) /fgg /gg9 / fg g ifp/S

  1. /74/

f7Ka 10 AWG (15A) N/A [g, / N/A N/A g g y N/A g9,/ h ' y7gg effg g ifpf p U I 2 AwG (Upper Tray) g 7,9 - r b (71A) l 2 AWG (Horizontal 7[ [ 7/,/ [7 $ efp{g g)r g W/j Condult) l (71A) l l 2 AuG (vertical 77 o 7),/ ggg e/920

  1. 0./

</ f o g I Conduit) } (71A) l I I t Fault Cable Size 2/3 Amperage (rated) dl6 l l 1 e l Scec: men Faifec Testec Sy A 4 Cate: O-/I' O Scecimen Passec / Witnes? di E> Cate: 2 -/r-P.3 NO A Written Sheet No. 1 - _ f 2 O Accrevec 4

Page No. 1-50 Report No. 46511-3 DATA SHEET Customer CEO Scecimen cable WYLE LABORATORIES Part No. N/A Amc. Temp. N Job No. 46511 Spec. WLTP 46511, Rev.'A Yes 46511-3 I Photo Report No. Test Med. Ae> Para. 3.3.2 Start Date O ~ /6 - F 9 S, N N/A Specimen Temp. Arbient GSI N/A OVERCURRE:1T TEST NO. 1 Tat Tide 2. Readings after Fault Cable Open Circuits Current (amperes) Voltage (volts) l CABLE PHASE A PHASE B PHASE C A-B A-C B-C 350 HCH (318A) ][],) '})y{ }Ff$ yfg3 gg,p 4ff, y weo o l I 1'* ^** (11 ^) ~ (01, 5 /07,2 /09: 3 472 3 W fW/ l g i 10 AWG (15A) / fy, 79 t/g7 l 2 AWG (Upp.r Tray) (K/ 4%g Wf nu frz7 Wu i (71A) l 1 I 2 AWG (Horizontal Conduit) ({$ /O, $ Q,f pf[ y fi/p, $" g,yg [ (71A) l l 2 AWG (Vertical Conduit) 72,5 70,2 (7 # og/ FFRr y rc7 f (71A) I i i Fault cable amperage during fault /d(( Time for fault cabitie to open circuit J 933.8[S%. l Specimen Faitec Testec S A Cate:2~/6-U Witness [yM ', O M M Scecimen Passec / Date: 7-/T U NO A Written Sheet No. ,2 of 2 Acomver1 O

Page NO. I-51 Report No. 46511-3 DATA SHEET CECO Customer Specimen Cable WYLE LABORATORIES I# Part No. N/A Amb. Temp. Jcb No. 46511 g g,c, WLTP 46511, Rev. A Yes 46511-3 Photo Report No. Para. 3.2 Test Med. A /P Start Date 2*/f~f3 5, N N/A Specimen Temp. A:nbient N/A GSI ~ Test Title ~ l , 3.2.2 Insalation Resistance Test i i Acceptance Criteria: Insulation resistance shall be greater than 1.6x106 om with 500 VDc applied for 60 seconds. CABII TEST POINTS READING I j 1. 350 MCM 1 to 2 p,yxfo A i lilpAszT'44/) I to 3

2. 4 x / o _/2.

l 2 to 1 /.O x /0 _/1_ 1 to tray /. ( x /p _t2. 2 to tray / / x /0 ,jl. 3 to tray 7,p gjo /#A 2. 1/0 AWG 1 to 2 r/ 7 x /0 _fl. (dg IM 1 to 3 '/. '/ X /0 -II. 2 to 3 ggx10, l I 1 to tray $,;t x /0 fl. 2 to tray 7,p x 79 j1_ 3 to tray / a x/o ##.12. l i e ) Specimen Failec Tested By d--" I MM Cate: 2-/f-f3 j Soecimen Passed / Wd Date: Witness 1 NOA Written Sheet No. 1 e of 5 Aporoved M 83 l wH-614A \\

Page No. I-52 Report No. 46511-3 DATA SHEET Castomer CEC 3 Specimen Cable WYLE LA80 AATORIES Part No. N/A Amb. Temp. II E Jcb No. 46511 g g,g, WLTP 46511, Rev. A Photo I'8 Report No. Para. 3.2 Test Med. AIP Start Date _2 -/f-M t 3, N N/A Specimen Temp. Ambient GSI N/A rest r;ere PRE-2EST@ST-TEST]FtJNCTIONAL TEST TEST NO. I.I !3.2.2 Ir.sulation Resistance Test (Continued) e I CABLE TEST POINTS READING 3. 10 AWG (g h\\ l to 2 f,pgfo 'a to 1 to tray y.ox /c JL // 2 to tray

f. Ox /0 _fL I

4. 2 AWG (Upper Tray) I to 2 f /.ox /d.fL l 1 to 3 i 3, g,,g g 2 to 3 i j,gy,g g i 1 to tray ,, sj p yg,_gg, 9 2 to tray /,4/ A*/d /1- \\ 3 to tray f,I X /S I i 5. 2 AWG (Horizontal Conduit) I to 2 ll

  1. / O X. /0 JL 6

t 1 to 3 1 af.CX /0JL i 2 to 3

f. 3 x /d ./2.

l // 1 to tray (.7x/O.JL l if -I 2 to tray 2,7 x /O /2. 1 3 to tray

i. d X / d './2 f

I Spec: men Failec Testec Byd d I b "o Cate: 2 ~'f " U Scecimen Passed witness Ud Cate: NOA Wntten Sheet No. 2 5 r e of Acotovec l 0 a

Page No. 1-53 Report No. 46511-3 DATA SHEET Customer D Scecimen Cable ! LA50RA70RIE5 Part No. N/A Amb. Temp. f/ W Job No. 46511 Soec. WLTP 46511, Rev. A Yes 46511-3 Photo Report No. Para. 3.2 Test Med. A/r Start Date 2-/f-73 5, N N/A Specimen Temp. Ambient GSI N/A e-- PRE-TESfQTE3SFUNCIIONAL TEST TEST NO. I 1 7 ,1 3.2.2 Insulatica Resistance Test i _CABI.E TEST POINTS READING I l6. 2 AWG (Vertical Conduit) I to 2 f a y/p,fl. i S 1 to 3 f,f X /0 tl. l J. Y X /0 6 g 1 to tray J.J X /d A 2 to tray 3,f y fo "_/1. i 3 to tray J, fx /0 A 3.2.3 High Potential Test Acceptance Criteria: Leakage current shall be less than 3x10-3 amperes with j l 2200 VAC applied for 60 seconds. l l 6 CABLE TEST POINTS READING { ! 1. '350 MCM [O m % \\ 1 to 2 /. P /ri////4ppy I - i 1 to 3 /. ? mllllAMf1 l /. ') pij///sprpy 2 to 3 i i to tray /. / /p////gpipJ l 2 to tray /.0 /tyj///g#1pJ Specimen Faileo _ Testec By Cate: M'/#~N Soecimen Passed / witness N/A Date: NO A wntien Sheet No. 3 5 e ee et i O Ac::reved / /

Page No. I-54 Report No. 46511-3 DATA SHEET CECO Customer Scecimen Cable WYLE LABORATORIES Part No. N/A Amb. Temp. El Y Job No. 46511 Spec. wr.TP 46511, Rev. A Yes 6511-3 Photo Report No. Para. 3.2 Test Med. A/r* Start Date E */# -23 4 3, N N/A Specimen Temp. Ambient GSI N/A M-T/ POST-m T M m 0 W, M T M T NO. rest Titie

3.2.3 High Potential Test (Continued)

I a F i _CABI.E TEST POINTS READING l 1. 350 MCM [tf Tep.j} 3 to tray /.O pf////amfg fItODD2TRAj 3.3 mlllI4MDS \\2 LIO AMG 1 ** 1 to 3 2.3 mjf//seDJ. 2 to 3 13 ml/llaMDJ 1 1 to tray /.D /klllla A1,D5 1 2 to tray /.0 mllll amp 3 3 to tray /.c try////%mp3 1 3. Lo AMG T 1 to 2

0. 9C m /lll 2 M B3 1 to tray O. $9 try///janDJ 1

2 to tray 4,70 m////44fy I i l 4 2 AWG (t;;per Tray) I to 2 f,o m //// g g j y I l i 1 to 3 /. O mllll4Mf3 5 2 to 3 /. o m////apps 1 to tray O./ m////ampf l Spec: men Failec Testec Syd- N c' Cate: 2- /f'O Scecimen Passec "/# Witness Cate: I NO A Wntten Sheet No. 4 5 Accresec - NN-of e ~ M/IU - p-i/ l l

Page No. I-55 Report No. 46511-3 DATA SHEET Customer CECO %), WY LE t.A 80 A ATORIES Part No. M/A Amb. Temp. UY Job No. 46511 gg,c, WI.TP 46511, Rev. A Yes O ~ Photo Report No. Para. 3.2 Test Med. A/4 Start Cate A-/f-13 3, N N/A Specimen Temp. Ambient os: N/A i TEST NO. A **1 PRE-TESThST-TE)SFUNCTIONAL TEST T tM 1 l 3.2.3 High Potential Test (Continued) I i CAsLE TEST POINTS READING i l 2 to tray O. ( en////4ppjy 4. 2 AWG (Upper Tray) 3 to tray o, g. 4////, mpy 5. 2 AtiG (Horizontal Conduit) I to 2 d.9J~/pp////am/)r 1 to 3 0.93* m////spD3 2 to 3

9. 9 S' M ////2 M p f L to tray p,y gj//jg 33 2 to tray
47. 5 g j///a p p j 3 w cc=Y o.sm////do, l

t 6. 2 AWG (Vertical Conduit) I to 2 f,f,j///, f f y l 1 to 3 f,7 pj//jspray l 2 to 3 /./ st////spo; 1 to tray p, yspj//jgpp3 l 2 to tray 0,yg////,,7fy l 3 to tr*Y 0.7 nlllla mp a P-l l Spec: men Fadeo Testeo By b I Cate: 2-/# U Scecimen Passed . Witness

  1. /A Cate:

NOA Wntten Sheet No. ,5 g 5 ac:revec hb /IO ~ (/'67 1 i - - -- - -. =.,,, _ -,,,. - -..,,. _ _, _ -, _. -,. -.... __ ~ ~ ~. _

~ 1 l PAGE NO. I-56 TEST REPORT NO. 46511-3 l l THIS PAGE INTENTIONALLY LEFT BLANK. l MMM thentsville Facility

PAGE NO. I-57 TEST REPORT No. 46511-3 2 APPENDIX IV TEST NUMBER 2 DATA 1 l" I n l l l l gP 1 WYLE LABORATORIES i Hufttaville Facility

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i Page No. I-62 { Report No. 46511-3 s

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Page No. I-65 Report No. 46511-3 DATA SHEET N Oustcmer WYLE LABOR ATORIES Specimen cable Part No. N/A Amb. Temp. MIM~ Job No. 46511 Yes WLTP 46511, Rev. A Pheto Report No. ~ Scec. ~ 3.3.2 Para. Test Med. Start Date A-//-73 3, N N/A Specimen Temc. Ambient IVA GSI OWRCN.i N M. Tcst Title l 1. Readings with Fault cable at Kated Current Current (amperes) Voltage (volts) i PHASE B PHASE C A-B Af fB-C_ j lFHASEA CA3LE l l i ! 312.O 33'/J29Z 9 c.7 les3.Si! va.7 aso aCs (alsA) ^ l l 'l l i i i 1to Ana (113A) tot 8 //0,7\\ /j 7, 2 l 9sa 7 \\W2.tl 7'7?.7 l l \\ \\ \\ \\ t I tvA gg tuA i n/A b y.j n/A l 10 Awa (1sA) i l i ~ i f' i ! 7 f, f' Jg,] }},) \\ 4g 7 qQ.h m,y h I 2 AMG (Upper Tray) l i (71^) l 70g ! 72 9 i 7 /, / st/.0 vra,yl +D./ i 2 Awa (Horizontal Consult) i g i l (71A) l l; I I f i f 76,,7 78,ff7O NM.f NG/ ! #FM 2 AWG (Vertica { j Conddt) l (7133 lt size 2 8,n g Amperage (rated) 7/ rault cable I i ~!I Scec: men Failec Testec Sy/ d 44 Cate: witnesdMd A N %/ /6M Cate: Scec:r en passee o -1 ~ NC A Wr tie 9 Sheet Nc. 7

  1. N I

Acorosec ..wi

Page No. 1-66 Report No. 46511-3 DATA SHEET Lstcmer ,.able WYLE LABOR ATORIES Scec:rnen w 3 Part No. N/A Amb. Temp. b 6N Jco No. 46511

  • ".TP 46511. Rev. A Yes 6511-3 r

I a Scec. Phcto Report No. pira. 3.3.2 Test Mec. Mt @ Start Date J ' V - 72 3, N N/A Scectmen temp. Ambient

  1. A GS!

OMCURE N E. Test Title I Readings after Pault Cable Open Circuits Current (amperes) Voltage (volts) i CABLE PHASE A FHASE B PHASE C A-B A-C B-C E I 350 MCM (318A) Q jf ') 3 ]Cf,) ]Oj,$' q 7.3 f yy1T 4E 5.7 \\ l me.c nai n o \\ nro m sn.: i vo A"a a:2A> f i e i /{} f 10 iWO (15A) ggg, q { l 2 Awa caer ::av) 7,t f 7z g 7o,9 l.anr oc/ m> I t (71A) i l t i i ( 2 AWG (Hori: ental Conduit) pf, 7 / J,f 7 /, O yyJf dff.7 4/fj.9 l (71A) + 5 2 AWG (Vertical Conduit) 7/J g g k 9yy,g gg,7 aft 9 (71A) 'I i Fault cable amperage during fault //500 Time for fault cabid to open circuit b l. 3 SCC TestecSyhe* 'Nate:d'/#-?' Scec: men railec Witness /A - I  ! Date: //4 A' Scec:r ee Sassec t t .2 NC A Wrcen St eet No. '2,, t l Accrovec. 7 O

Page No. 1-67 Report No. 46511-3 DATA SHEET E " s::mer WYLE LABOR ATORIES Scec: men ,.able Part No. N/A Amb. TemD. O'E Jcb No. 46511 es 1~

  • ATP 46511, Rev. A Phcto Report No.

Scec. Para. Test Med. fl ' Start Date A"' / f-8 5 3*3*2 3, N N/A Specimen Temo. Ambient N/A GS1 - ST NO. A M o n a; m,; Tcst Title I 1. A.adings *.ich Tault Cable at Rated Current Current (am::eres) Voltage (volts) i CA2I.E PHA3E A PHASE B PHASE C A-B A-C B-C wv.y n?x2 473.7 350 MCM (318A) 3)o,g 9 yf,// St) L7 l l i 1/o AWo (ll3A) //3,2 //6 2 //ci, 4 er.'.c ut/. ?

  1. 7,fp i

I l l 10 AWG (15A) N/A fp 7 N/A N/A ggg, f N/A l l 2 AWO (Upper Tray) "J3,h 77[ 7 7,[ yypf gy, J

  1. fy

[ (71A) l i e 2 AWG (Horizontal 7(( 7 f',0 ~/ /, g

  1. 54.9 effff 97J. f Condult)

( I (71A) I L 2 Auc (ver:1:al ~75. fo yQg y1,2 470 47).: 47u Conduit) L Fault Cable Size 2 h'J)h-Amperage (rated) 9600 f i t 2'/dd 5:ee: men Fanec 7estec S / /2, Care: 'N NINO Cate: V E/E 3 5:ecime9 Dasse wit.aess - ) i NC A Wntten Sheet Ne. t ACCrctes

Page No. 1-68 Report No. 46511-3 DATA SHEET Ls :mee { Scec: men Cable WYLE LA80R ATORIES Part Nc. N/A AmD. Temp. ' 'I Jcb No. 46511 . C TP 46511, Rev. A Photo Report No. Yes g g,g, Para. 3.3.2 Test Med. H'd Start Date A YbU 3N N/A Specimen Temp. A-tient N/^ GSI t CVERCURPJ.:;T TEST NO.2 4 TCs! Title I Aeadings after Fault Cable Oper Circuits r Current (amceres) Voltage (volts ) CARLE PHASE A PHASE B PHASE C A-B A-C B-C I I l 3sc aCa (alsa) J/ 7, / g32 7 ]og,7 ma gya/ 4 n.r l i 4 * *** (11'^) / 0 8 {-, //O,9 IMI / 4 79.9 9&S 9 73. S I I i i to Awa usa) ag ,yy y 2 Awa (c,,er Tray) 7p j 77,7 7f, 9 y7y y 7g y g,9 i (71A) I i l 2 AwG (Horizontal Conduit) 720 73, [ 7C, p y 7g/ yyp, g gy, g l (71A) ~, t# I

  • 2 AUG (Vertical Conduit) y ggg ggJ gj gj p j gyq y,j, y (71A)

I Fault cable a::perage during fault bbO Time for fault cabl5 to open circuit 2 2 75cc S;;rc: men Fallec Testec d-Cate: d' #~ Scec: men passec M/CE Date: 1' witness NO A Wr:nen Sheet No. J or. 2 VW #llNI A a n,,,,..

Page No. I-69 Report No. 46511-3 DATA SHEET C200 Lstemer Specimen Cable WYLE LAscaATon#ES Part No. N/A Amb. Temp. f4 E Jcb No. 46511 g,g, w:.TF 46511. Rev. A I 6'all-3 Pheto Report No. Para. 32 les( Med. //A Start Date 8-/#-73 5, N '!/ A Specimen Temp. Aralent N/A ggg PRE-TEST T*JNCTICNAI. TEST TEST NO. M Test Tine I 2.:.: Insulatier. Resistance Test 6 Acceptance Criteria: Insulation resistance shall be greater thar.1.6x10 ohe:s with 500 VDC aFrlied for 60 seconds. l l CAB:.E TEST POIN'S READING I /# I i 1. 350 MOM 1 to 2 y p y/p A I (lyMV. 7WV) 1 CO 3

f. 47 A /0#* A l

2 to 3

f. o x /#

_/1. i i i 1 to tray f, o y /0 t2. I i 2 to tray

f. o x /O '#_/2.

l 3 to tray

f. / X/O A

( / /0 l {2. 1/0 AWG 1 to 2 /, p x /d _p,, i [LIN N*4yb 1 to 3 7.S x/0 _/2. Il i 2 to 3 /.A x/0./1- {- t 1 to tray //.x// _,tl. 2 to tray f,f yjg ##/2. l 3 to tray

9. 9.E/O

_tl. is I - e II. t l h A[ Spec: men Failec Testeo Sy Date: A-/#-U t Soecimen Passec / Witness 4//d Date: NO A Wntten Sheet No. 1e e l AccrevecN f I '9 << s. 6 :.:4 6 4

Page No. I-70 Report No. 46511-3 DATA SHEET I 2 00 Lst:mer WYLE LA80R ATORIES Scec: men Caole 1 P&rt No. N/A Amo. Temp. 74 Y J 0 No. 46511 Yes 6511-3 .TP 46511, Rev. A PMeto Report No. n Scee. Pira. 32 Test Vec. A/4 Start Cate 1 'i~U S. N N/A Specimen Temo. A-eient

'IA GSI jf O

U3I NO* 3 ~ .nt ' Tit'e I 3.0.2 ..s lation Resistance Test (Continued) ".AE *. TEST POI:CS PIADt :0 (ll tg2 hav) I to 2 $p~ r /0 A I 3. 12 AWO A 1 to tray

g. ) y /o ##_C.

I l 2 to tray /, g y/O 'l_,/L t l 4. 2 AWG (lpper Tray) 1 to 2 / p a /p _/2_ t. I 1 to 3 l

1. A x /d./2.

2 to 3 s f0x/d ./1. i F i 1 to tray ey, fx /0 /L T I 2 to tray f,gx/p /L. l 7 i 3 to tray f,;t x /p.jL 1 5. 2 AWG (Horizontal Condult) 1 to 2 f A x /p /2_ sf 9 1 to 3 J. '/ x /d /1-It l 2 to 3 f.8 A /d _/1- { // l to tray /.9 x /# ./2 si } 2 to tray f O x /0 /2 to 3 to tray 7, A X /0 _/2 t' n bb Oate: A-/#- U Soec: men Failec Testec Sy Scec: men passec Witness

  1. A' Oate.

NO A Writte" [ k d l l

Paae No. I-71 Report No. 46511-3 DATA SHEET ! Sitmer - 5:et: men Catl* L L A BOR ATOR IES Amb. TemD. IY 'I Dart No. "/A .cb No. 46fil

  • T.TP 46511. Rev. A Scec.
pgeg, Yes 46 m -J Report No.

Pira. 3.2 Test Med. AIA Stari Cate # ~/( ~U 5N ?3 ' A Specimen Temo - A -ient ' 51

    • ' A p s#

PR -TES "NCTIO:ULI. *EST TEST NO. / Tm T'W I 3.2. Insclata a ResAstance Test a _CA30E TEST PCI'CS REAO!?;G l // 6. 2 A*a'G (Vertical Conduit) I to 2 3.# x /0 A l' 1 i 1 to 3 J. 4' x /d A l S 2 to 3 ], p, pp g i j 1 to tray g y 3 fg h I 2 to tray f,y g jf* l 3 to tray q, $ x jg '#3 i

3.2.3 High Potential Test t

Acceptance 2riteria: Leakage current shall be les,s than Jx10~3 amperes with 2200 VAC applied for 60 seconds. l _ CAB!.E "IST PCI!CS REA01:iG (ljpg] 7% 1 tc 2 /.f /n////aspJ 1. 350 MCM 5 -ea 1 to 3 /./ Mlllla /t:fJ 2 Lo 3 f,f g////ggp,s 1 to tray J.p ml///gmj$ { l 2 to tray O.f$~/M ////a /n/J 1 Scec: men Failec Testec By h e.I Cate: > ~ '*' ~II Scecimen Passec Witness ' O/4 Cate: NCA Wnt:e9 ^ -e of Sheet NC. Accrev8M' Q 6/

Page No. i-72 Report No. 46511-3 l DATA SHEET CU L st:mer ,, g WYLE LABOR ATORIES 0 rt No. N/A Amc. Temp. f4 8 Jec No. 46511 3 3 cec. ".T7 46511, Rev. A Yes 65 W 3 pnego Report No. P ra. 32 Test Med. A'N i Star

  • Date 8 "'i ~ Y3 3, N N/A Specimen Temp.

A*tient GSi 08 Par-TIST .wcT:cNAI. TrsT TIST No. J A q,, 7.g, I 3.2.3 High Potential Test (Continued) clu:.: Trs: PCIN*5 REAOI::C t lifo.g Gy')

4. 9 f m ///ja. m,o r l

350 :rt 3 to trav i 2. 1/; AWG /[j.,,pg g \\ 1 to 2 y 33 m////4,p, l i~ I 1 to 3 g,3g mjff,', gpy 2 to 3 Z, ]y m///j, m py l 1 to tray f, / gj//ja,,, p, I i 2 to tray j,/ g,*jfj 3 to tray j,j gj/)jagp3 i \\ t l N (Llg IMy) 10 AWG I to 2 j,g m f ///g a p y j ' 3. l 1 to tray O.fsnj///q,rypj 2 to tray

f. J' /M///lA sspp3 4.

2 AWG (*.*;per Tray) 1 to 2 /./ m///[4 ers #J 1 to 3 j, o m /fl,'a grrp3 \\ 2 to 3

f. D mll//ggy m 1 to trav J 7 inl///a mPA Ca e: /~"//~I3 Scec: men Failec Testea Sy e

l Scec: men passec Witness t' 'N Cate: NO A wri tea 59eet Nc. 3 - M or 5 a:t.t...t MPwAW zM/93 Qp

Page No. I-73 Report No. 46511-3 DATA SHEET O.stemer Sce:: men a:1e WYLE LABORATORIES P3rt.No. !U; Amc. Temp. N Jc0 No. 46 Ell 3 Cec. 7 46 11' A Yes

    • 3 Pheto Report No.

Pira. 32 Test Med. S[# Start Cate Y~I#'b 3, N ?!/A Specimen Temp. _ Arcient IUA GSI 2 r# ., est Title PRI-nST 60ST-TES3 Tt;!;C 2Ct:AI. UST UST NO. 1 M I 3.2.2 H1:h Potential Test (Continued) CA5* ! EST POI :T3 FIAOI!!G 2 to trav .:7. 'i mllli n mp 3 4. 2 AWG (*.*;per Tray) 3 to tray p 7 m ////, m p 3 l l 5. 2 AWG (Heritental Conduit) 1 to 2

f. 97 j7y[///a mgj i

1 to 3 O_ $$~,pr}///a gpy l I 2 eo 3 o.97 ml//l.a epi i 1 to tray g, y yjffj,,,,,, l 2 to tray J. y sy ////a pprpj g c l 3 to tray a f,jjj,. g t 6. 2 AUG (Vertical Conduit) I to 2 f, / g///j, ggy i ~ l 1 to 3 f,/ njf/japp3 I 2 to 3 /. } m/llla mpJ 1 to tray p,f,yyj///a.m D$. 2 to tr*Y 0.7 m///ja mps 3 to tray pjgg4tj,,, fym g_ y t,,_, gj//j,pp y. w 1 1 I 5:ec men r ilec Testec Syf e/ a M Cate: d-//-JI Scec: men 8assec Wirr'ess NA Cate: NO A nrmen Sneet No. 5, ,g o, 5, h Y/Mf3 -eceevec g / /

PAGE NO. I-74 TEST REPORT NO. 46511-3 l I I THIS PAGE INTENTIONALLY LEFT BLANK. wvLE LAeonATORIES nunon.oe v.cou,,

1-75 PAGE NO. TEST REPORT NO. 46511-3 APPENDIX V l TEST NtJMBER 3 DATA i l .I l l l k- !i ( ) k I I WYLE LABORATORIES ,l Huntsville Facittty

Page No. 76 l Report No. 46511-3 l f, ~ V l .S\\ /. t V' y 1 i \\ \\ r ,, s. r. f a .\\ ~ ~. x t c. ( Q-a

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Page No. 1-81 Report No. 46511-3 DATA SHEET '.st;&e' D Sce:. men Cable WYLE LA80R ATORits

  • 3 art.No.
  • */ A Amo. Temp.
40. 9 'F
oo No.

46sli ~'!? 46511, Rev. A Y'" II"3 4 g g,, P9cto Repcrt No. 3'3 2 para. Test vec. Alf Start Date 2-/9-25

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A cient N/A GS. Ovrac',:Rar::- Trs; no. 3 ,3.

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1. Readings with Tault Catle at Rated Current Current (a: peres) _Voltaga (volts) CA3*.E Ff:A3r A PHAst B PMASE O A-B A-C L-c t 350 MCM (316A) 5/5.3 55IV 2 94. 4 Sf3.o yyyy 9po o l 1/0 AWG (113^) /of. O //2. 7 //4. 9 ff/. O fff /

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72. 5 75.'l 922.2 427 o 977 o (71A) l I

i 2 AMG (Hork:ontal 72.2 73.9 72.5 483.4 ff[ C 477.2 CGn d a. O J (71A) i I 2 A':a (vertical

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Page No. I-82 Report No. 46511-3 DATA SHEET l Ust me' h W Y '.E L A B O R A T O R I E S I O Part No. ?UA AmD. Temp. MO Y Jc0 No. C II Scec. '* W # 11' **"*

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Pheto Report No. Para. 3*3*2 Test Med. Air Start Date 2-/T~I3 + 3N

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GS3 Test Titie C'. T.7 m M NO. 3 1 2. Readings af ter Fault Cable Open Circuits current fanperes) voltage (volts CAB!.I PRA3C A FMASE 3 PHASE C A-B A-C S-C 35; :1C.'s (313A) 3077 32 6.0 2 T/. 9 410.6 424.0 4 7 5. 5 t i

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" (113^)

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e/7E2 '/S.2. 6 475.2 i (71A)

At:G (Ver:1 cal Conduit) 7), 7

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C A nem-Sne,t Ne.

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Page No. I-83 Report No. 46511-3 DATA SHEET Gs:cmer COO Scecimen

CAC1, WYLE LA80R ATORIES
  1. art No.

N'/A Amo. Temp. 82Y Joc No. 46511 Spec. h" TP 46311. Rev. A Pheto Yes 46511-3 Report No. Para. 3.2 Test Med. //r Start Date 2-/9-25

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?! ' A Specimen Temo _ A eient N/A GSI PRE-M T NIC!E MT MT NO. _3 Test Tit'e 1 3.2.2 I..suisticn Resistance Test Acceptance Criteria: Insulation resistance shall be greater than 1.6x106 one:, with 500 VDC applied for 60 seconds. 4 CA3!E TEST POINTS PIADING { 1. 350.v.C.M it jh ) I to 2

  1. 0 f, g g fo g l

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{ 2 to 3 f,9 x fo ##g l l 1 to tray 9,o x /o _/2. f I 2 to tray 2,y x /0 A i 3 to tray 9,f y/0 /2. i i } Scec: men Fallec Tested 9y b I bd#Date: 2-/7'M Soecimen passed witness UA Date: NO A Written Sheet Nc. 1 / e or 5 Acoreved M2 bb (/ (/ us-s t u

Page No. 'I ^8'4 Report No. 46511-3 DATA SHEET 1 ".st:mer Scecimen ~**1' WYLE LABOR ATORIES [ Amo. Temp. 5.2 F Part No. N/A jee No, 46511

  • .TP 46511, Rev. A Y**

O ~ Scec. Pheto Report No. Pva. 32 Test vec. Air Start Care 2*/9-I3

5. N N/A Specimen Temo.

A: cient N/A g3; W T;t'e PRE-TES!hCST-TEh FL*NCTICNAL "'EST TEST NO. 3 1 3.2.2 Ins la ;on Resis ance Test (continued) cAa:.- Test Po:NTs pr.Ao:sc 3. 10 m:c /l(pgg 7g'pf) I to 2 2.2 </o#ti 1 to tray 2,y x fo "./2. 2 to tray 2,y g fo #.f2, i l 9 4. 2 AWG (t;;;er Tray) i to 2

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l 1 to 3 i g,2 g jo g 2 to 3 P 2 8x /O A 1 to tray g o,/o ##A 2 to tray 7 f g fo #g I 3 to tray gj y fo /0g l 5. 2 AWG (Horizontal Conduit) I to 2 4 5 ;r/o #./2. I 1 to 3 I f,y x fo./2. I 2 to 3 A g, /o./2. I I to tray /,7 x fo./2. i to 2 to tray A f x / O./2. 3 to tray / 9 x /0./2. I Scec:me9 Failec "M"# Cate: 2 -/9-85 Testec By' a"&1 Scec: men passee uitr ess MA Cate. NC A Written Sreet No. ? _5 -t 7!/ 9M Accrevecgy i /

Page No. !-85 Report No. 46511-3 DATA SHEET cI::

.st:me, S:e:cen
    • l*

WYLE LABOR ATORIES D rt No. 'UA Amc. Temp. 82 I 3 Jcb No. 46511 ge,c, W:.TP 46511,.'tev. A Y'8 46511-3 P9cto Report No. P ra. 3.2 Test vec. Alf Start Cate 2-/9-83 i

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PPI ~ISTh -TIS [TO30 TIC: AI. *I3T TEST NC. 3 g,, 74, 1 2.:.: Insulation Kesaatance Test __ CAB:. TEST POI?:TS FIAO::!G i /0 6. 2 AW3 (Verta:a1 Condult) I to : 2, g x /0 n. to 1 to 3 2, o x / c .fl. l

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1 to tray g g x jo 'k d 2 to tray /,7x /0./1. 3 to tray 2,(x /0 h l t ( 3.0.3 Hign Potential Test Acceptance Criterie. 1.eakage current saall be less tnan 3x10~3 a.f tes with t l 2200 VAC applied for 60 seconds. I s .. CAB.I TEST POI?:TS PEAO!!JG 1. 3 50 .v. :1 :(l,*pid Q49 h 1 to 2 /. 7 m///iamps i 1 to 3 /. 6 milliamPS 2 to 3 t.c milliamps l. 1 to tt3Y /0 milll amps 1 2 to tray /.0 mt'//jampS Seet:r en Failec Teste: 9. W M M

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meress ^IA Cate ? i NC A.vn**e-Saeet Nc. i e t' - [ 1 7

Page No. I-86 Report No. 46511-3 DATA SHEET I

.,s:cmer g

5:e:: men Cable Mu WRMORIU Part No. N/A Amc. Temp. 82 100 No. 46511

  • T.!F 465 1. Rev. A 3 cec.

es PhCtc Report No. ~ Para. 32 Test Med Alf Start Cate a'1" / ? - 8 3

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't/ A Specimen Temo. A mient N/A GSi a PFI-TESThST-TESh"NCT:CNA1, TEST TEST NO. 3 r t Titre es 1 3.2.3 High Potential Test (Continued) CAa!. TEST POI!!*$ REACING 1. 353 ::::: t LJ,f)ct @y ) 3 to tray /.o m//// amps. l 4 i 1.'c AWG 4 (l, g Q\\ 1 to 2 2,55 m//// amps I { i 1 to 3 2.35 mil/iamps 1 2 to 3 2.35 mil /iamps i 1 to tray /./ a/// lames 2 to tt*Y 1./ miulamps 3 to tray /./ m/8/ amps i I (. [,, wj [g,19 ) i 3. 10 AWG I to 2 /, d m////an;ps I I 1 to tray

0. 6 m/lllOmps l

2 to tray 0.6 m illta mp S '4. 2 AWS (";per Tray) I to 2 f,jp g///fagp3 1,/SM/llll2mp S 1 to 3 2 to 3 f./ m////QMpS 1 to tray

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Scec: en Fanec Tes:ec By a* Lot I M Cate: 2"/#~83 Scecamee Dassec /

  1. M Nitness - -

Cate-NCA nrmea Sheet No. 4 0 ct e = ccrevec [d NG M/f[N a y / - i l l

.7 7 -- - m I ~ Page No. 1-87 Report No. 46511-3 DATA SHEET n

  • CICO

.5::r e-Scec: men A-l* WYLE LASCR ATORIES 2 rt No. I'/ A AmD. Temp. Ia2 3 JCO No. 46511 n 46 m, Rey.1 PhCtc Pt ort No. ~ Yes Soe:. Para. 3a: Test Med. MIT S: art Date 2'/9-I3 ' N

5. N N/A ~

_ ' Specimen Temp. Vrient 8/A GSI s P.u-ss:(es:-;rD=c:::::n iss - Trs :;o. 5 res ; tie ~ s i 3.2.3 Hi:h fots.tial-Test IContinuedi l t w. A2 *.: E_ __ST_ POI::TS READ!':G j 2 to tr_a? O. E m///fampS. _ ~ 4. 2 A' G (L';per ra/) 3 te tray o.y m///famp g j i ' '\\ l g, s 3. 2 At:G (nort::ntal cor.d.:iti 1 to : / 0 m////an,ps l s s s 0.9fai/// amps m.' l ~ I to 1 ~ I _.: h3 1.0 mill lamps l 1 to tray o.ggjff/ amps ?. t I f i ' 2 to tray O.g m//// amps I 3 t* tI"Y o.ff m//// amps - 8 m r f 6. 2 A'iG (Vertical Conduit) I to 2 f,/ g/[//gep a;. 1-I to 3 /./p///t'g[mps _ l. ~, s' ~ 2 to 3- /./ m/HI Qmps ' 1 to tray

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PAGE NO. I-88' a g TEST REPORT NO. 46511-3 l c - l i / 1 THIS PAGE INTENTIONALLY LEFT BLANK. n f ) I I WYLE LASOftATINtlEE Muntenne Fecaltty l a-

PAGE NO. I-89 TEST REPORT NO. 46511-3 APPENDIX VI TEST NUMBER 4 CATA l r ,c l - - - - - - - _WYLE,LABOftATORIES,

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Page No. 1-96 Report No. 46511-3 DATA SHEET

s::,e 3-;,

WYLE LABOR ATORIES . ce:: men gr: No. N/A Amc. Temp. (Y I Jco No.. 40511 Sce:. W:. P 46511. Rev. A Yes

  1. 1-3 Pheto

. Re crt No. 3*3*2 D ra Test MeJ. Alf S:ar: Date 2-/9*85 i

5. N

?!/ A Specimen Temo. A:'bi-St N/A GS: 7,,, y,, ovracter NT TEST : o. 4 l 1 1. Readings with Fau1: Cacle at Rate <3 Current Current (a-teres) _ Vc1tage (volts) OA5!.I Pl!A3I A PHASE 5 PHASE C A-5 A-C 5-C i 35; scn (31sA) 3/CC 345.9 300 9 4 11. 5 131.2. 4 79.0 l 1/: Aua (112A) //t. 7 ll3. 9 t/g. 7 420 3 ffy. 5 + 71. / 1 f' I 10 AWG (15A) N/A /g. d.

/A
/A ygy, 4 N/A

{ i 2 Aw: ( ;per Tray) 70, f 70.4 7/. Y tro.I 125.7 4 77. g (71A) 6. 2 Awa (nort:en:a1 72. 2 73 4

70. E 4f/. f 923.9 477.0
on; n
:

1 (71A) 4

A::G (Vertical 75./
73. 9 70.0 420.5 ff52 47f /

Conduit) . _.s r f Faul: Casle Size //O Amperage (rated) //3 I Testec Sy,N I bIa# Oate:.T - / 9 " 85 l See:: men Failec M/d Scec: men 8 sse Witness 2 Date: NC A writ:e9 Sheet Nc. .I og .a Orcsed M c M -w'- --y< wa9 _m- -,-----,ey a

Page No. I-97 Report No. 46511-3 DATA SHEET %stomer UCO Scetimen Cable WYLE LABOR ATORIES Part No. N/A Amc. Temp. (f F joe No. 46511 See:. W:.'"P 46511, Rev. A Yes 46511-3 PhCto Report No. para. 3.3.2 Test Med. Air Start Date 2-/9-75 3, N N/A Specimen Temp. Amnient U/A GS3 CERCU m T EST NO. Y Test Title I 2. Readings after Fault Cable Open Circuits Current (amp e re s ) Voltace (volts) CABI. PHASE A PHASE B PHASE C A-B A-C B-C l t a 350 MCY. (318A) 5jg, g 340,7 297g qgy, y 9g3.g 1770 l f l. i 1/C AWG (113A) ,,g, j pjg,g j;g, g ygg 4g3_4 477g l l l 2 I 1 AWG (15A> gjp jg,g gfp gjp qg 7,g gj, j i l i 2 AWG (cpper Tray) 70,0 g y,/ 72,0 gg/,/ yg3.g 9 72), l (71A) l 2 AWG (Horizontal Conduit) 7/,0

  1. 7g,y g f, f ff/, O Vf2, f 9770 l

(71A) 2 AW: (vertical Conduit) 79,/ 72,7 g7, y ygf o ygg, g y77g i (71A) t I Fault cable amperage during fault fMOO 8 f Time for fault cable to open circuit NO. /2 Testec Sy'da">df W8" " Cate: 2-/ 9~83 i Spec; men Fadec Scec: men passeo / Witness N /4 Cate: NC A Written 3reet Ne. ,2 N <?lJflC .:. roue: fg /' / i

Page No. 1-98 Report No. 46511-3 DATA SHEET Customer N Specimen cable WYLE LA80R ATORIES Part No. N/A Amc. Temp. 88 I Job No. 46511 i Spec. _ WLTP 46511, Rev. A Photo Re ort No. Yes 46511-3 Para. 3.2 Test Med. Alf Start Date 2 '2 / 'N S, N N/A Specimen Temp. Arbient N/A GSI Test Title PRE-TEST,(OST-TES @ C IONAL TEST TEST NO. M i i i I 3.2.2 Insulation Resistance Test Acceptance Criteria Insulation resistance shall be greater than 1.6x106 ohms l with 500 VDC applied for 60 seconds. f i CABI.E TEST POINTS READING l1. 350 MCM [ Q g ) I to 2 f,g xfo #h 1 to 3 f,yx fo h 2 to 3 2 x /0,f2, 1 to tray /,8x /o # #A l l 2 to tray /,1 x /o ",,fi. f 3 to tray j, y, jo "g l 2. 1/0AwG[d 1 to 2 /. 2 x /c "/2. f l // I 1 to 3 /.3 x /c _fi. I 2 50 3 /.2 x/O '.fl. I 1 to tray 9.2 x/O ' A l { 2 to tray f, f yfa ##,,f), 3 to tray g g r /O./2 l e l Testec By,bN bI'" Date: 2-2/~83 Specimen Faileo Soecimen passec / witness N/d Date: NOA Written Sheet No. 1 A o, 5 Aceroved b M Ml//f3 W H-614 A

Page No I.gg Report No. 46511-3 DATA SHEET CEC Castomer WYLE LABOR ATORIES Scecimen Cable

  • Part Nc.

N/A AmD. Temp. 8f 'F Jcb Nc. 46511 T** 46511-3 SDec. W:.TP 46511, Rev. A Pheto Ry g Para. 3.2 Test Mec. Air Start Cate 2-2/~f3

3. N N/A Specimen Temp.

A:tient N/A g3, PRr-TrsTMTUNCTIC:QI, EST TEST NO. Y .,,, 7. g, l - 2.2.2 Insulation Resistance Test (Continued) i l CAB:.E TEST POINTS PIAOING i f (kg $q) I to 2

5. 0 x /0 tl.

i 3. 10 AWG n s' l 1 to tray 2, f x /o,./1. l { 2 to tray 2.'7 x /0 _t2. l 4. 2 AWG (Upper Tray) I to 2 2.0 x /0 <<.12. l 1 to 3 g,y x /o //A l 2 to 3 f./ xlO '#A l n l 1 to tray g,ggjo #j2, j 2 to tray f,j gjo /#./2. I i 3 to tray 2.O X/0 A I l 5. 2 AWG (Horizontal Conduit) I to 2 9, o x fo #

  1. g l

1 to 3 /. 9x /O 11. 2 to 3

f. f x/o ##,ft l

1 to tray 2,5 x/o #./2. I I 2 to tray Z O x/O /2. 3 to tray 2. 1 X /0./2. i -l 1 i Testec Sy, b N "' Cate: 2~2/"I5 Spec: men Failec Scecimen Passec Witness M/A Cate: NCA wntte t Sheet Nc. 2, o , 5 Accrevec h 27 (/ 77

Page No. 1-100 Report No. 46511-3 DATA SHEET Ostomer Ceco . Specimen Cable WYLE LABOR ATORIES g Part.No. N/A Amb. Temp. 8f 'I Jco No. 46511 Scec. hT.TP 46511, Rev. A P Nto Yes 46511-3 Repon No. Para. 3.2 Test Med. Alf Start Date. 2.2/-E3 S, N N/A Specimen Temp. Ambient GSI "#^ 'R -r r;nezexAI. TEs? TEs? no. 4 rest m e i; 3.2.2 2nsulation Resistance Test I _ CAB:.E TEST PCINTS READING i a l 6. 2 AWG (Vertical Conduit) I to 2

2. O x /0 a.

I to 3

2. d' 4 /0./2.

f l 2 to 3 g,g, x/0 A f i 1 to tray 2.2 X /O"A l f 2 to tray 2,.4 X /0,f2, l 6 i 3 to tray 2.2 x/C /2. j i l 3.2.3 High Potential Test l l Acceptance Criteria: I.eakage current shal'. be less than 3x10-3 amperes with i 1 2200 VAC applied for 60 seconds. 1 I CABI.E TEST POI!!*S READINO s (([ppq Qv ) I to 2 /.f r m/(([ amps 1. 350 MCM 1 to 3 /.fO m/lll amps I 2 to 3 /.f'.T m ////gjyyp 3 i 1 to tray O.9 m//((ampg j [ 2 to tray O.9 M//((GMp5 ~ Specimen Failee - Testec By damma T b/"* Cate: 2-2/-E.5 / f Soecimen DaSSOC Wstrie15 A/M Date: 1 NC A Wntten I Sheet NC. / A er - 7/!M l -::'O M0 l G/ f / / i

Page No. 1-101 Report No. 46511-3 DATA SHEET CECO Lstemer Scec: men Cabl* WYLE LABOR ATORIES IfY ~ Part No. N/A Amc. Temp. jou No. 46511 5pec. w:.TP 46511, Rev. A Yes 46511-3 Pheto Report No. Para: 3.2 Test Med. AIf Start Date 2-2#~I3 5, N N/A Specimen Temp. Ambient N/A GSI PRE-I'EST65ST-TES)FUNCTICtDJ., TEST TEST NO. Y Tut TiW I 3.2.3 High Potential Test (Continued) i CABI.C TEST POINTS READING i I fdpfiry h) l1. 350 EM 3 to tray o.9 m/[// amps s 'll ~ l [d g g j) 1 to 2 g,y m ////a m p s ,f i 2. 1/0 AWG i 1 to 3 2.4 m[/((4mf5 f 2 to 3 2.4 m//// amps l I to tray f./ g ////a m p g l l 2 to tray /./ mlll lamps l 3 to tray /./ m///famps l l l kg h) I 3. 10 AWG /.o m((/[ amps I to 2 1 to tray 0.74/[/[ amps l t 2 to tray 0.4"m((l[aMf5 i 8 i i r~- I 4. 2 AWG (Upper Tray) I to 2 f, o g ////a m p f s I L to 3 j,o g////Qmps } l 2 to 3 /.O m////amf5 i I to tray O. ( m//// amp 5 Scec: men Failec Testec Sy b l I b "

  • Date: 2 J /~ I8 Scecimen passec

/ ^//d Cate. mir'ess NC A Written Sheet No. 4 or _5 3 ACC'Svec-y-

Page No. I-102 Report No. 46511-3 DATA SHEET Oastomer 21, wYLE LAson AToRIES AmO. Temp. II I Part No. N/A Jco No. 46511 Scec. 465 H, M. A Photo Yes 4 $l ~ Report No. Para. 32 Test Mec. Air star 1 0 ate 2-2/ ~E3 b 5, N N/A Specimen Temp. Ambient cs: N/A Test Title PRE-TESThST-TE3S1"wmCIONAI, TEST TEST NO. M i 3.2.3 High Potential Test (Continued) l CABt.E TEST PO!:"*S READING 2 to tray 0.( mi/// amps 4. 2 AWG (tlpper Tray) 3 to tray O.( m////Q mpg l j 5. 2 AWG (Horizontal Coaduit) I to 2 /.O c///[ amp 5 l 1 to 3 /.0 m/l/fampS 5 1 2 eo 3 /.O m///[ amps l 1 to tray g,g mjfffamp5 l .I i l 2 to tray 0.6 m ////a mpS l u a 3 to tray g, ggjffjampS i I l t i 6. 2 AWG (Vertical Conduit) I to 2 f,j g/[//ampg l I to 3 /,/m////gltmps 2 to 3 f./ m///lampt ~ 1 to tray o,7m//// amps 2 to tray o,7m((//ampg i l w 3 to tray g,7m////ampg i i Spec: men Fadec Testec B blI Date: 2 ~2/~85 Scecimen Passec mtness

  1. 4 Cate:

NO A Writte, Sheet No. -- Ir of ze=.,.o Q '}iren:~ - :2Ai/rs g g7 < /

PAGE NO. I-103 TEST REPORT NO. 46511-3 APPENDIX VII TEST NUMSER 5 DATA WYLE LABORATORIES Huntsvitte Fac.3,t, /

l l Page No. 1-104 1 i Report No. 46511-3 l 2 f^ l 'l \\ (,_ l l l l w ? PHOTOGRAPH I-26 TEST NUMBER 5: PRE-TEST SETUP WITH FAULT CABLE CONDUCTORS IN PARALLEL f

Page No. 1-105 ) Report No. 46511-3 l ^ ,[ la

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Page No. I-106 i Report No. 46511-3 l 3 :. W P '. s.,

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t PHOTOGRAPH I-28 TEST NUMBER 5:

SM0KE DURING 6.5X CURRENT TO FAULT CABLE I p 4

\\ l Rep r t40 4 11-3 l ,. Y. l G 5 l i I 4 '~ g 4 ) PHOTOGRAPH I-29 l TEST t1 UMBER 5: POST-TEST CONDITION OF FAULT Ill LOWER CABLE TRAY i .1 i ,-----,e

or No 11-3 l l l s 4' l (

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~ [ I ~ ? s ',s. I ii g: l s. i i e PHOTOGRAPH I-30 TEST NUMBER 5: POST-TEST CONDITION OF FAULT CABLE IN BOTTOM CABLE TRAY l l l

Page No. 1-109 Report No. 46511-3 ., 7f P,11.,g A -- m.. n.- .., a > ', - ; t <q 4- ,-:u.;z,.. ,. f ~ - {ee' - .'

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Page No. 1-110 Report No. 46511-3 o g.; 1* g' l l r TfT _b a t ...' [ ~ . 39; - asumummeh, s .a jm . l. ~~1i5d% &.. ~. ~n 5%.. '7: l ~ ~ ~ \\ *... j ~ + ~ I- ,. ?x-* r ' ' ff,'} ~,. c -,, .e, -3

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. n.w PHOTOGRAPH I-32 TEST NUMBER 5: POST-TEST CONDITION 1 0F FAULT CABLE (NOTE CONDITION 0F OUTER JACKET INSULATION)

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Page No. 1-112 Report No. 46511-3 DATA SHEET Customer CECO Specimen Cable WYLE LABORATORIES I Amb. Temp. _ ff I Part No. N/A Job No. 46511 Soec. ETP 46511, Rev. A Yes 46511-3 I PNto Re ort No. 3.3.2 - Para. Test Med. A'"r Start Date 2"/7-73 3, N N/A j Specimen Temp. Ambient GS: N/A \\ Tcst Title OVERCURRENT TEST NO. f f ,I 1. Readings with Fault Cable at Rated Current Current (amperes) Voltage (volts) i CASI.E PHASE A PHASE B PHASE C A-B A-C B-C I e 350 NCM (318A) 3/f f 33/,f 300, 5 y772 yf/, 7 g7p,7 1/0 AWG (ll3A) //s. 4 //5.( //f f 17f f v/J..Z SpO./ i 10 AWG (15A) N/A /7, f N/A N/A f(7. 7 N/A l 2 AWG (Upper Tray) 7/. 7 7/. 3 72,0 177.Y f72.3 ffa. / l (71A) 2 AWG (Horizontal (f,7 7,2.3 7/,g 977,0 ggf., g ygg, f l Condult) ,l (71A) I i s' 2 AwG (Vertical 7/.5 7/. / ((. / 17f f VF/.7 ffo,( l I Conduit) (71A1 p l i -l Fault Cable Size 3fd NCN Amp 6 rage (rated) 3/9 f I a hI Cate: A-/7d3 J Sccc men Failec Testec Sy Scec: men Passed Witness A//A Date: NO A wntten Sheet Nc. l 2 e e g Accroves (AWM J//?/g'3 /i o

Page No. 1-113 Report No. 46511-3 DATA SHEET CEC Castomer - Scecimen Cable WYLE LABORATORIES Part No. M/A Amb. Temp. 80 Y Jcb No. 46511 Spec. W:.TP 46511, Rev. A Yes 46511-3 Pheto Report No. Para. 3.3.2 Test Med. Alf Start Cate 2 -/7-15 5, N 'r/A Specimen Temo. Ac:bient GSI N/A Test Title CERCN.i E 2. [ 2. Readings after Fault Cable Open Circuits Current (a. peres) voltage (volts) CAE.E PHASE A PMASE B PMASE C A-B A-C B-C t 350 MCM (313A) 3 //.7 55/.2 2 71.9 47(.f via./ 979.g j t l' /08.7 ///. / //Y.S

  1. 77.3

+80 3 4'77. 7 l 1/0 AWG (113A) I l 10 AWG (15A)

  1. /A

/t. f N/A N/A V70.5 N/A I l 2 AWG (c,per Crayi 7,, y gg. 2 7a.5 + 77. 5 4rd.s-477.r I l l (71A) l t i f 2 AWG (Horizontal Conduit) gg, g 70,0 gf.o //72/ ygg,g y98,0 [ ) (71A) i 2 AWG (Vertical Conduit) gy,4/ ff,g" gpg gj pg,7 97g9 9 77, y t (71A) i t Fault cable amperage during fault 207d l Time for fault cable to open circuit /( 4 0,2 7 Je d. Scec:r en Fasiec. Testec By IM 8 b 'e# Care: 2*/7~83 Scec: men passee Witness MA Cate: NC A Wrce9 Sheet No. 2 of 2 O 88 ~ Accreve:y, -i

Page No. 1-114 Report No. 46511-3 I DATA SHEET 3 00 Dusterter WYLE LABOR ATORIES cable Specimen 46511 g . Part No. _ N/A Amb. Temp. II I Job No. 46511-3 Yes WI.TP 46511, Rev. A Photo Report No. $p,c, Para. 32 Test Med. Air Start Date 2*/7-U 5, N N/A Specimen Temp. Ambient N/A L GSI PRE-TESTMST-! ISM'NCIICNAL TEST TEST NO. [ 7,,, 7. g, , 3.2.2 Insulation Resistance Test i 6 ohms f Acceptance Criteria Insulation resistance shall be greater than 1.6x10 l with 500 VDC applied for 60 seconds. l l CABLE TEST POINTS READIFG l l i 1. 35c MCM p 1 to 2 f,yg fg /#.t2. 1 to 3 p, y g jo /*g l 2 to 3

1. Z x /0 "12.

1 to tray /.fe/0 12. l 2 to tray /.8x/0 ./2. 3 to tray f, ggjo /#g 1/0 AWG ((f y T' M 1 to 2 Aef xfg ##.fl. l 2. 1 to 3 /. O X /0 /1. 2 ** 3 9.2 x /0.11 l I to tray 4 yyfg /#g l l 2 to tray S 2 g/O A l 3 to tray /.? x /0 A l i I ) Specimen Failec Test 6v sy ( ' N Date: E~/7~U 4/// Date: Scecimen Passec Witness 5 NO A Written Sheet No. 1_e of /7! Acoroved W H - 6 I /. A

Page No. I-115 Report No, 46511-3 DATA SHEET l ~ Lst:mer Scec: men Cable WYLE LA80 AATORIES Part No. N/A AmD. Temp. MF Job No. 46511 b'

ggg, W.TP 46511. Rev. A Yes 465.1-3 Pheto Report No.

p-Para. 32 Test Med. Alf Star: Cate A */7"U j

3. N N/A Spectmen Temp.

Artient .t N/A GSI 'RI-!EST((b [TWOTIOK,EST EST NO. 8' Test nie k_ 3. Ir.s latic.. Resistance Test (Continued) i i CA3 *.I TEST PCI!!TS RIA"I?:0 i l'lkW bs/) ,[ 3. 10 AWG 1 to 2 y.s x/p #_t2, 1 to tray j, y g yn y l 1 l 1 2 to tray fg g fg'/g j I 4.

AWG (t*pper Tray) 1 to 2

/. p x /p '#.12. l l 1 to 3 f,y g fp '#g l I ** 3 [ e f.IX/0.fL 5 [ i I ** ***Y l % K/0 12. S l 2 to tray y y, pp 3 l 1 l 3 to tray y4xfp, l I l (. 5. 2 AWG (Honzontal Conduit) 1 to 2 y,p x fp k \\i 1 to 3 y,5 x fa '#./1. t 2 ** 3 3.$** /0 /L I 1 to tray

2. p s fg '#g i

I( I t l 2 to tray 5.cg/o A 3 to tray 2.p y /p '#A s l 1, 1 Spec: men Failec Testec By dw i b' Cate: 2-/'/~D Soec: men Passed f Witness Ud Cate: i NOA Written Sheet Nc. 2/ -e et. 3 Ac:revec b[ h N '/ l l

Page No. 1-116 Report No. 46511-3 DATA SHEET l CECU C.istomer Spec: men C2le WYLE LA80RATORIES l Part No, N/A Amc. Temp. II E Joe No. 46511 Sg 1CTP 4 5511. Rev. A Yes 46511-3 PhCto Report No. Para. 32 Test Med. A / Start Cate.2-/7-U 5, N N/A Specimen Temp. Areient I'#A GSI e PRE-:Is d es:-:3s rcse:I:xA:, Trs: Trs: No. 6-rest Tine 3.2.2 2csulatien Resistance Test I _CAE* I TES:,PCINTS READINO l ! 6. 2 AWG (Vortical Cendult) I to 2 f,yxfo ##g l I 1 to 3 f,yx fg ## l 2 2 to 3 1.s x to '".n l l i l 1 to tray j,9 xfp /#g l f 2 to tray /,g x /d A f f 3 to tray 9 2 x 10 A l i i ! 3.2.3 High Pctential Test i I t Acceptance Criteria: I.eakage current shall be less than 3x10~3 amperes with [ I 2200 VAC applied for 60 seconds. i I I cAs:.E TEs: POINTS READING f ((h,1g-p fd,fu) 1. 350 MOM I to 2 /.g" at///a. mpg j 4s 1 to 3 /.( m////a.mpJ 3 I 2 to 3 t.c milliamps I 1 to tray 0.9 millia.mps. I 2 to tray o,f m///la.mf1 Spec: men Failec Testec 8 d^^ Cate: I - /7-II Soecimen passec Otness UA Cate: NO A Writte's Sheet NC. 1 :' vet O 1_ '( / /'

I g t I Page No. I-il7 Report No. 46511-3 DATA SHEET OaSt0mer Scec: men cal:1* WYLE LA50AATORIES ~~ Part No. N/A Amb. Temp. ff D Joe No. 46511 g g,g, W".TP 46511, Rev. A Yes 40 *1'3 Photo Re ort No. 7-Para. 32 Test Mec. Alf Start Cate *2-/7"P3 D 5, N N /'s Specimen Temp. Artient "#A GS) Test Title ~ ~

i i

3.2.3 High Potential Test (Continued) CAE:.: TI'; PO::: 5 FI.;c ::0 y. i i hipjg,fuq ) 3 to tray 0.9 m illl1 MoS l 1. 35; C: I

2.

1/o AWG [gggg (M 1 to 2 y,jf/ > g f y l t v o i I to 3 J.4 m/N/a/>,os i I 2 ee 3 .<f mlllla,,,p, l I to tr*Y /./ m////amos

to tray

/./ m//// amp; { 3 t* 2 *Y /./ m //// o t s I I i 3. 1o AMG fl(y Q Q f 1 to 2 j_ p gjffja ggy nu s, 1 to tray g.f g/j//gggg 2 to tray 0.6 mllll amps i l r j 4. 2 AWG (Upper Tray) I to 2 i /,/ m////ensf 1 to 3 j,y ajjjj,,p3 e 2 LO 3 /./ M//ll4 MAS 1 to tray atf*M////a mAf { Spec: men Failec Testec Syh" b f Cate: M */7 - U Scec: men Passec Witness 4//4 Cate: NO A Wnt*e9 Sheet Nc. 4 5 e e Of Accrevec y

Page No. 1-118 Report No. 46511-3 DATA SHEET l Oastomer CE00 Scecimen Cable WYLE LABORATORIES g Amb. Temp. MI Part No. N/A Joe No. 46511 Scec. WL P 46511, Rev. A Yes 46511-3 PMic p, Pa ra. 32 Test Med. Air Start Cate J ~/?-73 3, N N/A Specimen Temp. A::tient GSI N/A Test Titre PRI-TIS $0ST-TISDTUNCICNALTEST TEST NO. I i 3.2.3 Hi-h Potential Test (Continued) i + CAS!I "TST POI:.is RIADINO i I 2 to tray O.f tr)l/// amp 3 I 4.

AWG (Upper Tray) 3 to tray p p m //// g f g f

i I L5. 2 AWO (Horizontal Conduit) 1 to 2

  1. ,7 g[//[g jnff 1 to 3 Q. 7 in///p&m/3 l

1 l to 3 O. 9 ml/lla MD3 + 1 to tray p, g m ////4 p p y l ( r 2 to tray 0.ftnllll.timDJ 3 to tray g,g plllj,,yygg ( r l l i t 6. 2 AWG (Vertical Conduit) 1 to 2 /./ m////ggpf l 1 to 3 /./ A////hpAf 2 to 3 f./ A//// MAJ i 1 to tray C.7Mlll/GMAS l 2 to tray

0. 2.c m //4*e e s s t

3 to tray O I m////a.ppJ I I Testec By "'I A Cate: 4~/7-Id Spec: men Faitec Scecimen Passec Witness 4//A Cate: NOA Wntten Sheet No. 5 5, 2 et sc ';vec 5 lY gy- / <

PAGE NO. f-119 TEST REPORT NO. 46511-3 a t n 7" i { I APPENDIX VIII TEST NUMBER 6 DATA 1 l/ f I

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jiI l lf l l 1 t-i t MMM I Hvasevues pecuny

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Page No. 1-125 l. Report No. 46511-3 DATA SHEET C00 Ls::me-3..rnen ca-1. WYLE LABORATORIES L e 4rt No. WA Amb. Temp. f/I Job No. 46511 Scec. w:.77 46511, Rev. A Yes 46511-3

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Page No. 1-126 Report No. 46511-3 DATA SHEET I =:: .au:mer I ,,,a: l

  • WYLE LABORATORIES 5:ecimen Amc. Temp. _ ElW Part No.

N/A Jcb No. 46511 Sce:. .79 46511. Rev. A Yes 46511-3 Phetc Report No. Para. 3.3.2 Test Med. //4 Start Cate S * /8"Il

5. N WA Specimen Temo.

Ar-ti e" N/A GSi Test Titte O#C # # I 2. Readings after Fault Catle Cpen Circuits Current (am=eres) V1: age (volts) CAE *.I PHAS: A PHASI E PHAEI C A-5 A-C 5-C i 35: :::M t315A) 317.5 31/.3-p yt.; 4227 981.0 V23. 6 l l l AWO (R 3Al /04.3 /c7.g //#. '/ 49/. / '/fJ. 4 479.? l I 10 AWG (15A) N/A /Y. 7 Ajk N/A ygfy 4//d I / s I a 2 Au3 i;;per Tray) 79, g fy,3 g.9 y gygy 9 97, 3 yygg j (71A) t I i 2 Au; (Hor:zontal conduit) (g 9 9f. r] 74,3 t/fgp 'fff.f-yf),( (71A) i 2 ANO (Vertical Conduit) fy, f 77, p 7g,p ey fj, g 9fy, y yg7, g-(71A) Tault cable arperage during fault (7## l Time for fault. cable to open circuit /.IJ. F/ Jcc. I 5:et:me9 Failec Testec Syh'M' Cate: M! Scec: men Passec Witr.ess A//A Cate: NC A wnrea Sheet No. f2 e,. /l%MM//r/s

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Page No. 1-127 Report No. 46511-3 DATA SHEET Ceco Oustemer i WYLE LABOR ATORIES S ecimen cable Part No. N/A Amb. Temp. 78 I Job No. 46511 h" TP 46511. Rev. A I" 46511-3 l S p,g, Pheto Report No. Para. 32 Test Med. A/d Start Date A*/f-Y3 5, N. N/A Specimen Temp. A.tient i GSI

    1. 3 PRE-TEST @ST-TES3FUNC"IONAI. TEST TEST NO. 1 Test Title

?* A 3.2.2 Insulation Resistance Test {- Acceptance Criteria: Insulation resistance shall be greater than 1.6x106 ch=s l with 500 VDC applied for 60 seconds. l CA3*E TEST POIN"S READING I t /jfg j 1 to 2 f_ y y fj /h f 1. 350 MCM i 4 1 to 3 7, y y 7p /g l t to 3

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Page No. 1-128 Report No. 46511-3 DATA SHEET I 1.s::mer Scecamen

    • 18 WYLE LABORATORIES

.I Part No. ?!/A i f Amt. Temo. Jec No. 46511 Scec.

  1. P 46511 Rev. A Photo Yes 46511-3 Report No.

Para. 32 Test Mec. 8'4 Start Cate J ~/8"U

3. N PA Specimen Temo. AC:Cient 8A GSI g

7,,, PP.E ES!d5ST-ESDO;CIONAI. '"EST TEST NO-ca I 3.2.2 2..s lation Resistance T.st (Continued) Cast! TEST PO!b""S PEI!!O 9 3. 12 AWO i// 'yp Q,1., ') I to 2 J.5 x/0 _n. 1 to tray y, g g fg "g 9 2 to tray /,yxfg 3 } 1 I I q 4. 2 AW (L*;;er Tray) I to 2 2 0 x /o A I ? 1 to 3 g, y,,9 93 l 2 to 3 9 y,7y fg ,,,fL 1 to tray 3,p,79 /0 2 to tray f,y y/9 g l 3 to tray /. A t /d A l } 5, 2 AW5 (Horizontal Conduit) I to 2 g,7f fg '7A i l 1 to 3 I ~l i y, f x fp A = y g gjg / q. / 2 to 3 F 1 to tray J, $'g /p g i 2 to tray g, f*y /p #A l 3 to tray ), g r/4 n f/ i t Scec: men Failec Testec Sy,b A " _ Care: d 'W3 Scec:r9en passec Nit.aess

  1. /4 Cate:

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I t -o Page No. 1-129 Report No. 46511-3 DATA SHEET 1 C.stemer . SceC:fT"en wa=le WYLE LA80RATORIES f l ~ f/ Y f Part.Nc. N/A Ame. Temp. Jce No. 46511

gge, WI.;P 46511. Rev. A Yes

'O I" PMeto Report No. I Pra. 3.2 Test Mee. 4/4 Start Date > - /8-D i 3N N/A Specirnon Temo A:"tient N/A -uS r-PRr-ns:Hes: rs=)r:x: ::xx:. ns: ns:sc. # 4 [ . st Title ie I f' - 3.2.2 Insulati:n Kasistance Test 9 _CAtir TrST PCIN'S RCAO!!!O 6. 2 AWG (Vertical Conduit) 1 to 2 3, ox fg A f 1 to 3 g g x fo #g j o 2 to 3 p,q z 79 /0,_ { 4 i 1 to tray y, y y jj // i 2 to t?A7 C f x /0 '#A h 3 to tray J.g g /p ##,A I i i l i l ! 3.2.3 High Potential Test i U { Acceptance Criteria: Leaxage current shall be less than 3x10'3 amperes with I 2200 VAC applied for 60 seconds. N i _castr Trs: PoIt: s READING ( 1. 350 n;n !(!'pg> &,\\ 1 to 2 /.6 mj///spps ii 1 to 3 /.f mf//ja eps l /. [ /,,/ / /9 M P l i i to trar

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1 I' Page No. 1-130 Report No. 46511-3 l DATA SHEET I I,Jst0me' S;e:: men Cat:le WYLE LABOR ATORIES Jc0 No. 46511 ~I s' art Nc. N'/ A Amc. Temp. EI 3,, c, c Tr 46511. Rev. A Yes 4 6 ** *' *' - 3 pnero Report No. para. 3.2 Test Mec. A/4 Start Cate J */I-U l

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pyr.:rsWs -rd r,;: c ::::A:. Trs: TIST No. J 6 . st Title se 3.0.3 High Potential Test (Continued) o- _cA3:.: TEST PCI r5 RI.ACISO 1. 35; :tc.v. (j,yr4 TM.s 3 to tray /p mlllla,mp3 n 2. 1,'O AWG /g Q,. \\ 1 to 2 p, 7,////g mp3 l 3 1 to 3 y,3 ml//famp3 I 2 to 3 ,lk,3 ms//s,a mp) i 1 to tray f, f m ////4,p y l 2 to tray j, / g jjjj,,,, i 3 LO t**Y f./ m lllls m D3 i s 3. 1; k%G 1 to 2 f.0 m////si.793 l 1 to tray g?. / m,*/// 2 4 p f 2 to tray O. f p>l//famp3 i 4. 2 AWG (Upper Tray) I to 2 /*l /)llll 2. 8 f j 1 to 3 f,f 1r)///,'s.mfJ 2 to 3 /. p m///jasy)fJ 1 to tray /,/ M////apr#J I S;e:: men railec Testec Sy h eY Oate: I"8'E Scecimen massee Witness d/# Oate: NC A #ntte, sheet No. E of a me; b b c / 3 r / /

~ Page No. 1-131 Repcrt No. 46511-3 D ATA' SH EET ,n 0.s:cmer Scecimen cable WE LABORATORIES f

    • Part No.

N/A Amc. Temp. NY Jcb No. 46511

  • .TP 46511 Rev. A Yes 46511-3 Scec.

a Phe*o Report No. para. 32 Test Med. A/A S:ar: Date 8 f3 S. N N/A Spec: men Temp. Arciant N/A GSI 7.u - s OsT-drTNO"'::NA:. EST EST NC. [d Ten Tim L I r 3.2.3 P.lgh Pota.tial Test (Continued) cAs:.- nsT PcI::*S READI::0 2 to tray S9 mllllgsnp3 4. AWG (U;;er Tray) 3 to tray p p g///,*g j p. g i 5. I A'!O fHorizcntal Conduit) I to 2 O. 9 mf//[g mp3 l 7 3 1 to 3 p,93= ml///g mp.3 2 to 3 G. 9 T m llli Amf3 3 t g 1 to tray g, 7 g //// g I 2 to tray p ? m////dmDJ l h "Y

  1. . 7 /sy[//la srv4) i

( i 6. 2 AUG (Vertical Condult) I to 2 f,; m ///,g y, 1 to 3 j,y m ///,'4 m D J 2 to 3 /./ spy'//f 4, py t, 1 to 5%*Y f.0 rwl///s mf s g 2 to tray 7,0,,jj/j,,,, i 3 to tray j,3 g///,'pg I I l t f Testec E,'14 b i nte: A -/ f - U ( Spe:: men Fanec S oec. men massec witness .Y44 Cate: NC A wn::en Sheet No. 5, 5 e, Accrevec b Y 'Y/MU gy / / r--

PAGE NO. I-132 TEST REPORT NO. 46511-3 0 THIS PAGE INTENTIONALLY LEFT BLANK. J h i I m Pecay

PASE NO. I-133 TEST REPORT NO. 46511-3 'i a ,1

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1 ( A f ( ( l APPENDIX IX POST-TEST FUNCTIONAL TEST DATA u t { L li l l l l l Muneswme Pasmey i

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1 Page No. 1-136 Raport No. 46511-3 DATA SHEET D Oustomer Scecimen Cable E LABORATORIES Part No. N/A Amb. Temp. If Job No. 46511 Spec. ETF 46511, Rev. A Yes 46511-3 Photo Report No. Test Med. MA f84 Para. 3.2 Start Date A -A3 -U S, N N/A specimen Temp. Ambient GSI "/A -m ST-mDmom EST N E. b Test Title l l l t 3.:.2 Insulation Resistance Test i i Acceptance Criteria: Insulation resistance shall be greater than 1.6x106 og with 500 VDC applicd for 60 seconds. l CABLE TEST POINTS READING I l l 350MCM[Q, gy 1 to 2 ), p, x fg 7,ft, 1. 1 to 3 g, / x fp 9 I A 2 to 3 f, / x /p #' A 9 1 to tray g,px fo,,a 2 to tray /, f x fg _/1. 3 to tray j, y x 79 'IA 1/0 AWG [Qyp 7f"M 1 to 2 f,7 x fg '#_fl. 2. 45 3/ pf g 1 to 3 p. O x /O _/2. I /. 9 x /d./1. l 2 to 3 l 1 to tray f, y y fo ##A 2 to tray f, y g fg //A 3 to tray y,p x fg A I Specimen Faileo Tested By '-8 ~ Date: A ~d A 'k Specimen Passed / Witness WA Date: NOA Written Sheet No. 1 / of 5 { Aporoved N W H-614 A

Page No. 1-137 Report No. 46511-3 DATA SHEET i UC 2.st:mer Scecimen

  • g3*

WYLE LABOR ATCEIES Part No. N/A Amc. Temp. If E Jcb No. 46511 TP 46511, Ra'#. A I'" n Scec. Phcto Re:crt No. ~ Para. 3.2 Test Mec. WS fe4 Start Cate 2 -M-Il 5, N N/A Spec: men Temp. A:.bient N/A g3; m-=s-6Es -Tribr=:=:cm TrsT nsTwo.G 7,,. t,,, J l 3.2.2 Ins.la-ion Resistanca Test (Cent:nued) CABI.I TEST POINTS REA*INO 3. 10 AW: (/,f.q @ g) I to 2 /.A x/0 h f I to tray f, y, fp g F I 2 to tray g y g f, 'J j i l i 4. 2 AUG (t!.:per Tray) I to 2 19 g /0 g l I 1 to 3 g, fy '# l I 2 to 3 y, f, fg // I s 1 to tray if A /d A l l 2 to tray yg, pp !!g l 3 to tray 3,y, jg '0 3 i ( i i l 5. 2 AWG (Horizontal Condult) I to 2 gg l 1 to 3 y/A 2 to 3 g/j l l l 1 to tray j//A i l 2 to tray A/// l' 3 to tray 4//4 Testec Sy M '- ' Cate: A ~ oil Scec: men Failee Soec:raen Passec 4//d Witness Cate: NO A wntten Snett No. 2, ff e, 5 Acotovec Y Y3 / /

Page No. I-138 Report No. 46511-3 DATA SHEET U00 0.;s:cmer WYLE LABORATORIES I Sce:: men

    • ble er Y,*,

Job No. 46511 Dart No. N/A Amc. Temp. .77 46511, Pev. A Yes 465n-3 a Soet. Pncto g,,,,, yo, Para. 32 Test Med. Wdd4 Star: Cate 2 - A l-IJ

3. N

A Specimen Temp. Anbient GSI NA 6ET-35DF';::^: "8 TEST 80- Il "I-23 res rrie I 2.:.2 Insulatitn Kesastan:e Test CA3'.I TEST POINS RIA::::0 6. A*a*G [*.*erti:al Conduit] 1 to 2 J.4/ x /p '#A i // 1 to 3 A V N /d./1 i // c l 2 to 3 5-. 4 x /3 -~ 1 to tray ., y, f y // i 2 to tray 7,y y fp #A ~ // e 3 to tray J, q x f,9 A s 3.2.3 Hign Potential Test Acceptance criteria: Leakage current shall be less than 3xlC-3 ar,eres wi-J. i t i 2200 VAC applied for 60 seconds. l l l CAB'I TEST POIN-'S REAOING i l 1. 350 M::M /i,W $ 1.,. 1 to 2 /.9 m/#f4 mpg \\ en 1 to 3 /. 9 g //// a m p y I 2 to 3 j,9 gjjjjg,y 1 to tray f,y m //// g gy 2 to tray / C" Inllll&tnf.c Seet: men Fadec Testec By h It' N ate: } ~ W < N Sce:: mea Dassec / witness " N/A Cate: 3 3 NC A /tr:- ea Sheet Nc. i e et Accr0vec b gy / /

l Page No. 1-139 Report No. 46511-3 DATA SHEET .1 C Lst:mer Sce:: men cable 'WYLE LA50 A ATORIES I J Part No. N/A Amo Temp. $~fh job No. 46511 go. W:. P 46511, Rev. A Yes 0 Phcto Report No. _ ~ Para. 32 Test Mec.

  1. ' fe#

Start Date A-M -?3 (

3. N N/A Specimen Temp.

Arbient 8/A GSI Par-n5: h 3 =2:5^ 2:57 75 "' rest T tie 1 3.2.3 High Potential Test (C ntinued) cas:.r rs: P ::::s RrAOIMG <l 1. 350.n:.x dype ~t bav ' 3 to trav

1. 5 inlI/;,,,.p3 4

2. 1/0 AWG ( G y Q[, 1 to 2 y, g g, /// f

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1 ** 3 J.? m//Na erms e 2 to a 2.7 millia ers i ,\\- 1 to tray y, q,,,;fjja,,,, l t* t**Y

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3 to tray j, q,jjjjapp, 1 i I 3. 10 AWG l([,1 W Q.,j 1 to 2 / jlt fn////ggfy i. 1 to tray /.O mf//jh mpy i - 2 to tray /. / fn////4Apg l- ! 4. 2 AWG (f;pper Tray) I to 2 f,y gf//jg 1 to 3 j,3 mllllgp93 2 to 3 /. 3 m[///4 mf_f I 1 l 1 to tray / /P /h((/[# /hf5 ! i Sp4C: men Failec Testec SyM/ dCate: #"'d E ~8 I l, Scecimen Jassee witness " / Cate: NOA Wntien Sheet No. t or - 5 a:cmeo fd N ~/ ' / l

Page No. 1-140 Report No. 46511-3 DATA SHEET i na ':.st:..see WYLE LABORATORIES Sce:: men ~^ l* I Part No. N/A Amc. Temp. ST F Jec No. 4651; Yes 40 ,T.TP 46511, Rev. A P5cto Report No. $ g,g, i Para. 3.2 Test Mec. Wafe 4 S: art Cate E~M -E3 5, N 'r/ A Specimen Temp. 7ctient N/A ,. 3 ; r PPI-:257,6T "IDT'.7tC"20NA! TI27 TIST NC. y w . st Titie ne 1 3.2.3 Hi-h Pete.tlal Test (Centinued) CAs *_- "IST PCI:f*3 PIA 0!NO 2 to tray J.Q mp'!lj'a.tn C3 4. 2 AWG (*.^pper Tray) 3 to tray /, y m///fy,,,p; 5. 2 AW3 (Her12cntal Coni.:it) I to 2 7 I e -i 0 1 to 3 / I M4 l 2 to 3 1 to tray j i 2 tc tray I 2 to tray

  • s i

t i 1 6. 2 SWG (vertical Condult) I to 2 f,y gj//juj y l I 1 to 3 /, y jpglffjampy I n 1 2 to 3 f 3 m////mmp;- s' 1 to tray f, / pyyl//ja,,,p3 l [ 2 to tray /, p fyyj ///,,q, I 3 to tray' f,/pfj//figpa l J i i i Late: SUN Spet:raen Faitec Testec By v / witness d'/4 Cate: Soec;rnen osssec 5 NCA #ntten Sheet Nc. I' A of Acorevec b ,M a-

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'r 4 WYLE LABORATORIES' TEST PROCEDURES ll 46511, Rev. A I. 1. ~ l l 'esh e t ? 4 . - -, - -g .a

._. =.. - Page No. 11-1 Report No. 46511-3 g il 'l l i i-t.' <f .g

r-r it SECTION II VERIFICATION TESTING OF SEPARATION il BETWEEN CLASS 1E AND NON-CLASS 1E POWER CABLE IN RACEWAYS ii l

e 6.

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i TEST PROCEDURE Pace No. Il-2 TEST NEDURE E C M son =tec sa= vets s sesviass oaova Report No. 46511-3 , o e me. m anno, December 14, 1982 t-twaaie rusaas. tvLaP ose asse aumn g Revision A D r VERIF10ATION TESTING OF SEPARATION BE M EN CLASS lE AND NON-CLASS lE POWER CABLE IN RACEWAYS FOR COMMO!"viEALTH EDISON COM. ANY E P FCR USE IN LaSALLE NUCLEAR GENERATING STATION - UNITS 1 AND 2 4 APPROVED BY: APPROVED BY ) FOR: PROJECT MANAGE m[ o ~ '2 - / 7 'A A /[, APPROVED BY: APPROVED BY I '~~ FOR: QUAUTY ENGINEER- / y [ j APPROVED BY: PREPARED BY FOR: PROJECT ENGINEER:_ v s W u REVISIONS ,o c. REv. 40 CATE Paats AF#tCTED av APPL DESCRIPflow 0F CMA4EE5 A 1/20/83 All (h%hy Revised per comments Sargent and WhM'Lundy Letter dated January 13, 1993. CCPvelGMT Or wvLt LA80RA10Rits TMt RIGHT 70 REPRODUCL COPY, ExM10dT. OR OTMitWISE t TILIZE ANY OF 1Mt MATERIAL C04Taitt0 Mittlh CITM007 TME (IPR 155 Pat 0R PERul55!04 Of wvLE Laa0RATORIES 25 PROMIT!TED. TMt ACCEPTANCE OF A PURCHASE ORDER le CommtCTION WITH TMt MATERIAL C04TAINED MEREIN SMALL St (QUlvALENT 70 EXPat.55 PABOR Platal5530es.

Fage No. 11-3 ^ Report No. 46511-3 l PaGE NO 2 TEST PROCEDURE NO. 46511 Revision A t 1.0 Scope g This document has been prepared by dyle Laboratories for Commonwealth g Edison Company (CECO) and encompasses the testing of power cables in l representative configurations found at the LaSalle Nuclear Power Station - Units 1 and 2. 1.1 Objectives The purpose of this procedure is to present the requirements, proce- } dures and sequenec to test cable trays and conduit as appropriate t. thermal barriers for Class 1E Power Cables during electrical fault l conditions in non-Class 1E electrical cables. This is a verification r-test of the separation distances used at LaSalle County Station non-Class 1E power tray and Class II power tray and conduit. l .t 1.2 Applicable Documents )/ Sargent & Lundy Engineering Electrical Separation Test c Procedure for Tray-Mounted Power Cables Installed in LaSalle Nuclear Pewer Station, Punchlist Item 3.52,

Reference:

SER Section 8.4.6.1, dated September 22, 1982. Sargent & Lundy Engineers, " Basis for Current Values in Wyle o Laboratories Test Procedure No. 46511", dated January 13, 1983. o Wyle Laboratories' Quotation 543/8477/CP to Commonwealth Edison Company, dated Octcher 22, 1962. 1.3 Equipment Description ,e;' This test procedure encompasses testing of power cables as described l below: Item No. Description -i 1.0 2 - Conductor, size 10 AWG, copper power cable. -[ 2.0 3 - Conductor, sizo 2 AWG, copper power cable.

{

3.0 3 - Conductor, size 1/0 AW, copper power cable 4.0 3 - Conductor, size 350 MCM, copper power cable. 5.0 3 - Conductor, size '2 AWG, copper power cable.* 6.0 3 - Conductor, size 1/0 AWG, copper power cable.' i 7.0 3 - Conductor, size 350 MCM, copper power cable.'

  • Cables to be electrically faulted during testing.
I

,1 WYLE i aansaTOguas '0"" *" " 05 ' i' w nu.o= F.cnay

I 2 Page NO. 11-4 Report No. 46511-3 PaGE NO 3 1 I TEST PROCEDURE NO. 46511 Revision A 1.0 SCOPE (Continued) 1.4 Test Secuence ~ The test program shall be performed in the following sequence: e o Test Specimen Identification o Baseline Functional Tests L o overeurrent Test o Tunctional Tests ,5 o Post-Test Inspection m 2.0 TEST REOUIRE.%E' TS 2.1 Acceptance Criteria 2.1.1 Insulation Resistance Test Measured insulation resistance shall be greater than 1.6 x 10 ohms with an applied potential of 500 VDC. 2.1.2 Hich Potential Test -3 Measured leakage current shall te less than 3.0 n 10 a.mperes when l 2200 VAC is applied. 2.1.3 Overcurrent Test control specimens (located in conduit and upper cable tray) shall carry LaSalle County rated ampacity currents and be energized to normal opera-ting voltages, as specified in Table I, throughout the overcurrent test. l 1 TABLE I o l CONTROL SPECIMENS Cable Size Conductors Current Voltac_e w l 10 AWG 2/ copper 15A 480 VAC l 2 AWG 3/ copper 71A 480 VAC 1/0 AWG 3/ copper ll3A 480 VAC 350 MCM 3/ copper 318A 480 VAC l i wnE LASORATOMES

    • 'N
  • ktM nona e Fac.ht,

I Page No. 11-5 -:-4 Report No. 46511-3 PAGE NO 4 TEST PROCEDURE NO. 46511 Revision A l 1 3.0 TEST PROGRAM ~ 3.1 Test Specimen Identification ~ An inspection shall be performed upon receipt of the test specimen components at Wyle Laboratories. This inspection will assure that the test specbmens are as described in Paragraph 1.3. Applicable L manufacturer, model, part and serial numbers shall be verified and recorded. The test specimens shall be labeled to facilitate identi-J fication throughout the test program. ( 3.2 Baseline Functional Tests r 3.2.1 Test Specimen Preparation The test specbmens shall be placed in the cable tray assembly as shown in Figures 1 and 2. This apparatus shall be assembled to the indicated dimensions by Wyle personnel using materials supplied by Commonwealth Edison Company. The following guidelines shall be observed with regard to the materials and construction of the cable tray assembly: 1. The cable trays shall be solid bottom 10-foot lengths 30-inch wide tray from LaSalle stock. o j 2. The trays and rigid steel conduit will be supported by unistrut-type seismic hangcrs. 3. The upper tray shall be filled to a design index of 1.25 l ~~ with the control specimens and an assortment of unpowered specimens from LaSalle stock (see Table II and Table IV). 4. The lower tray shall be filled to a design index of 1.25 l

t with an assortment of unpowered cables supplied by Commonwealth Edison Company and a fault cable placed in one of the three locations specified in Figure 1.

All cables will be obtained i from LaSalle stock (see Table III and Table IV). t t 5. In each of the six (6) test assemblies, both ends of the fault cable shall be wrapped with a single layer of Siltemp tape with a 50% overlap between wrappings. This will, in turn, be covered by a single layer of 3M No. 69 tape with a 50% overlap betusen wrappings. Both tapes shall be applied to the fault cable from the edge of the lower cable tray to the fault cable termination point. This wrapping shall be done to ensure that any cable fault occurs in the cable tray and not at the termina-tion points. NOTE: Photographs of typical test assembly shall be taken prior to testing. I wvu i.aeonatomas = mo e e nuaienne rec.a.e,

1 Page No. 11-6 Report No. 46511-3 PAGE NO 5 TEST PROCEDURE NO-46$11 Revision A i TABLE I2 UTPEP CABLE TRAY CONTENTS s Quantity Cable Size No. Conductors Voltage Rating Control 1 10 AWG 2 600 V 3 Specimens 1 2 AWG 3 600 V 1 1/0 AWG 3 600 V 1 350 MOM 3 600 V Unpcwered 1 1/0 AWG 3 8 KV specimens 2 500 MCM 3 5 KV e 1 250 MCM 3 5 KV 1 500 MCM 3 600 V 3 4/0 AWG 3 600 V 2 1/0 AWG 4 600 V i 1/0 AWG 3 600 V 1 1/0 AWG 1 600 V 2 2 AWG 3 600 V 3 6 AWG 3 600 V 3 10 AWG 3 600 V 4 14 AWG 3 600 V TABLE :: LOWER CAELE TRAY CONTENTS Quantity Cable fize No. Conductors Voltage Rating l Fault 1 2 AWG 3 600 V Specimens

  • 1 1/0 AWG 3

600 V 8 1 350 MCM 3 600 V r Unpowered .1 10 AWG 2 600 V Specimens 1 1/0 AWG 3 8 KV 2 500 MCM 3 5 KV 1 2f0 MCM 3 5 KV l 1 590 MCM 3 600 V J 3 4/0 AWG 3 600 V 2 1/0 AWG 4 600 V +, 1 1/0 AWG 3 600 V 1 1/0 AWG 1 600 V 2 2 AWG 3 600 V 3 6 AWG 3 600 V l 3 10 AWG 3 600 V ,3 4 14 AWG 3 600 V

  • NOTE: Only one of the 3 fault specimens wiJl be energized during any 4

single test. During the 6.5 times rated current portion of the over-current test, all 3 phases will be powered. Only 1 phase will be ener-gized during the 10,000 ampere pertion of the overcurrent test. l i wvts Lamonarooms m ' n" * * " i t%snts, He Facetety e i

l S Page No. II-7 i Report No. 46511-3

{

PAGE No 6

l TEST PROCEDURE NO-46511 Revision A 3.0 TEST PROGRAM (Continued) 3.2.1 Test Specimen Preparation (Continued)

TABLE IV r-CABLE TRAY AND CONDUIT TEST ASSEMBLIES Test Upper Tray Conduit Contents Lower Tray Tault Cable r. .l No. (Control Specimens) (Centrol Specimens) (Fault Cable) Location

  • 1 10 AWG, 2 conductor 2 AWG, 3 conductor 2 AWG, 3 conductor 3

r 2 AWG, 3 conductor I 1/0 AWG, 3 conductor 350 MCM, 3 conductor 2 10 AWG, 2 conductor 2 AWG, 3 conductor 2 AWG, 3 conductor 3 2 AWG, 3 conductor 1/0 AWG, 3 conductor 350 MCM, 3 conductor 3 10 AWG, 2 conductor 2 AWG, 3 conductor 1/0 AWG, 3 conductor 1 2 AWG, 3 conductor r-1/0 AWG, 3 conducter j 350 MCM, 3 conductcr 4 10 AWG, 2 conductor 2 AWG, 3 conductor 1/0 AWG, 3 conductor 1 .{ 2 AWG, 3 conductor 1/0 AWG, 3 conductc2 350 MCM, 3 conductor 5 10 AWG, 2 conductor 2 AWG, 3 conductor 350 MCM, 3 conductor 2 2 AWG, 3 conductor 1/0 AWG, 3 conductor 350 MCM, 3 conductor I' 6 10 AWG, 2 conductor 2 AWG, 3 conductor 35D MCM, 3 conductor 2 2 AWG, 3 conductor 1/0 AWG, 3 conductor 350 MCM, 3 conductor

  • See figure 1.

l d i WYLE LASORATENtIES '0" 10$ 8 I

  • 05' I'

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Page No. 11-8 Report No. 46511-3 PaGE NO 7 TEST PROCEDURE NO. 46511 Revision A 3.0 TEST PROGRAM (Continued) 3.2 Test Specimen Preparation (Continued) l ~3.2.2 Insulation Reristance Test 1. Ensure leads to points 1 through 6 of Figure 3, 4 and 5, as applicable, are disconnected. 2. Using a megohmmeter, apply a potential of 500 VDC and ~l record the minimum insulation resistance indicated over j a period of 60 seconds between the test points specified below: a Phase to Phase Phase to Grcund i 3 Conductcr Cables 1 to 2 1 to tray / conduit l 1 to 3 2 to tray / conduit 2 to 3 3 to tray / conduit 2 Conductor Cables 1 to 2 1 to tray l 2 to tray 3.2.3 Mich Potential Test The control test specimens shall be tested at a potential of 2200 VAC in accordance with the following procedure: 1. Ensure leads to points 1 through 6 of Figures 2, 4, { and 5, as applicable, are disconnected. 2. Using an AC Hi-Pot test assembly, apply a potential of } 2200 VAC and record maximum leakage current observed L over a period of 60 seconds between the test points specified below: Phase to Phase Phase to Ground i 3 Conductor Cables 1 to 2 1 to tray / conduit l 'l 1 to 3 2 to tray / conduit 'l 2 to 3 3 to tray / conduit rf 2 Conductor Cables 1 to 2 1 to tray g 2 to tray w l 3. Kepeat steps 1 and 2 for the remaining control specimens. e WYLE LABORATORIES '0" '850 "" k'38 Move *w Face:y l

I I Page No. II-9 ~? Report No. 46511-3 PAGE NO 8 TEST PROCEDURE NO. 46511 Revision A 3.0 TEST PROGRAM (Continued) 3.3 Overcurrent Test 3.3.1 Instrumentation Setup (See Figures 3 through 6) r the instrument transformers shall be fed into oscillogra;hs (see 5 Table V), which shall mcnitor phase-to-phase voltage trom phase l A to B, A to C and B to C and all currents for each cable (34 l* channels total). The oscillographs shall be operated at a 1-inch _{ per second rate throughout the overcurrent test Steps 8, 9 and 12 and at a 0.1-inch per minute rate for Step 7 of the overcurrent test.

f, il A digital multimeter shall be utilized to measure all phase-to-phase voltages and currents prior to, and at the completion of, th? 100% rated,6.5tises rated current and 10,000-ampere portions l

of the overcurrent test. This data shall be recorded to provide accurate evidence of the control specimens capability to supply rated current and voltage throughout the overcurrent test.

?

TABLE V CABLE TRAY ASSEMBLY INSTRUMENTATION Oscilleerap'. #1 Channels L, 1. Current Phase A - 350 MCM (upper tray) 2. Current Phase B - 350 MCM 3. Current Phase C - 350 MCM 4. Voltage Phase A-B - 350 MCM f 5. Voltage Phase A-C - 350 MCM k 6. Voltage Phase B-C - 350 MCM 7. Current Phase A - 1/0 AWG (upper tray) ( 8. Current Phase B - 1/0 AWG l 9. Current Phase C - 1/0 AWG 10. Voltage Phase A-B - 1/0 AWG 11. Voltage Phase A-C - 1/0 AWG 12. Voltage Phase B-C - 1/0 AWG l ) I i ,I MM NTORIES '0"'0547"" 0 " 99untsnate Facehty I l

Page No. II-10 Report No. 46511-3 PAGE NO 9 TEST PROCEDURE NO. 46511 Revision A 3.0 TEST PROGRAM (Continued) 3.3.1 Instrumentation Setup (Continued) TABLE V (Continued) 03cillocraph #2 Channels 1. Current Phase A - 2 AWG (upper tray) 2. Current Phase B - 2 AWG 3. Current Phase C - 2 AWG 4. Voltage Phase A-B - 2 AWG e 5. Voltage Phase A-C - 2 AWG 6. Voltage Phase B-C - 2 AWG 7 Current - 10 AWG (upper tray) 8. Voltage - 10 AWG 9. Current - Fault Cable (current transducer) 10. Current - Fault Cable (hipotronics test set output) Oscillocraph e3 Channels 1. Current Phase A - 2 AWG (horizontal conduit) 2. Current Phase B - 2 AWG 3. Current Phase C - 2 AWG 4. Voltage Phase A-B - 2 AWG 5. Voltage Phase A-C - 2 AWG 6. Voltage Phase B-C - 2 AWG ~ Oscillocraph #4 Channels 1. Current Phase A - 2 AWG (vertical condait/sealtite) 2. Current Phase B - 2 AWG 3. Current Phase C - 2 AWG 4. Voltage Phase A-B - 2 AWG j 5. Voltage Phase A-C - 2 AWG ,) 6. Voltage Phase B-C - 2 AWG 3.3 2 Overcurrent Test Procedure w The specimens shall be subjected to overcurrent testing in accord-i l ance with the following procedure: ,{ l l 1. Connect power and instrumentation leads to the control specimens (upper tray or conduit) per Figures 3, 4. or 5, as acclicable. 2. Connect power and instrumentation leads to the test specimens (lower tray) per Figure 6. l i gg mg F0 sus 1064 7 mew Oct 79 94untsvesse Facehty I

Page No. II-11 Report No. 46511-3 PAGE NO 10 TEST PROCEDURE NO. 46511 Revision A I 3.0 TEST PROGRAM (Continued) 3.3.2 overcurrent Test Procedure (Cor.tinued) 3. Energize the control specimens with 460 VAC per Figures 3, 4, or 5, as applicable. 4. Adjust current transforners or potentiometers to supply currents of Table I to the control specimens, as applicable. .I 5. Energize the test specimen per Figure 6. 6. Adjust Hipotronics test set to supply currents of Table I, as applicable. t 7. Allow the fault cable to carry currents of Table I for a period of 15 minutes. t 'I 8. Increase fault cable specimen current to six and one half (6.5) l times rated current (see Table VI). 9. Allow the specimen to conduct six and one half (6.5) times rated current until failure of the test cable occurs (i.e., fault cable open circuits). I 10. De-energize all cables. 11. Replace all damaged cablet, and repeated Steps 1 through 7. 12. Increase fault cable current to 10,000 amperes until specimen failure (i.e., fault cable open circuits). I i 13. De-energize all cables. TASLE VI FAI.'LT CABLE CURRENT i

f Test No.

Fault Cable Size Conductors Current lI f' 1 2 AWG 3/ copper 462 A (6.5X) l 2 2 AWG 3/ copper 10,000 A (short circuit) L 3 1/C AWG 3/ copper 735 A (6.5X) l 4 1/0 AWG 3/ copper 10,000 A (short circuit) 5 350 MCM 3/ copper 2067 A (6.5X) l l 6 350 MCM 3/ copper 10,000 A (short circuit) e i l s gg gm F0fles 1054 7 Re. Oct 79 Huntsveine Facehty r i

I Page No. 11-12 Report No. 46511-3 PAGE NO 11 i TEST PROCECURE No. 46511 Revision A 1 3.0 TEST PROGRAM (Continued) .l 3.4 Functional Tests .n The Functional Tests of Paragraphs 3.2.2 and 3.2.3 shall be repeated. The upper cable shall be sealed at each end and filled to the lip of the tray with tap water during the High Pctential Test (Paragraph 3.2.3) performed after all overcurrent tests have been completed. 2.5 Post-Test Inspection Upon completion of the test program, the equipment shall be visually 2nspected and the condition of the equipment recorded. Photographs shall be taken of the test setup and of any noticeable physical damage. 't .{ 3.6 Cuality Assurance All test equipment and instrumentation to be used in the performance ') of this test program will be calibrated in accordance with Wyle Lab-8 oratories' (Eastern Operations) Quality Assurance Policies and Pro-cedures Manual, which conforms to the applicable portions of ANSI N 45.2,10 CFR 50, Appendix B, and Military Specification MIL-STL-45662. Standards used in performing all calibrations are traceable to the National Bureau of Standards. 0.7 Report Ten (lo) copies of the tert report shall be issued, describing the test requirements, procedures, and results. The report shall be prepared in accordance with the requirements of Section 6, Documen-tation, of IEEE Std. 223-1974, as applicable. .I 1 l l l 1 l l l I I WYLE LABOftATOftIES ms sp4 7 % oct 79 Muntsvis-e Fac:lely i i 1

_~ 4 p q .m _~ 2 AWG CCtfrROI. SPECIMicN 2" HIGil) STI:EI CONDillT j llPPl:H CAllt.E TRAY I"J Q m UPPER CABI.E TRA 3Eg N ep w wgy,_m y- _ w_-- 7_-_,__. = .- a CONTROL. SPECIMENS g ( N re FAULT CABLE y" s 1DCATION 2" 12" NE

  • - 1 r

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,,,,s,,,,,, 2 AwG CnNT,u,l. THAY hilPPORTS FIGutti: 1. 3-D VII-M OF CAHl.l: TitAY/CONDillT ASSI' Hill,Y

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C ~' ^~ ~ ~1 ~'T T ~~~~ i 4 I/4^ ^C ),; PD ^ 17n VAc i n,,ii y I k ',rTa a 400 VAC l I; gC y E PT = Potential , I" U f i I/4A ~ Tsansformer i PT2 I d i c e" j _ 400 VAC l s (. 7 i 1/4A h' 'f I 1 I s 3 P Varlac 3 Phase Trannformer d:Y t Transformer +1 e e To Osciilograph / m y k n n a 5 l T o Set to 1004 [y C -l

  • Rated Current CONTROIr=

400 VAC l CABLE zz r niiut C O PP 19 variac > \\ Transformer s v. m4 In 1 r 4 U m Set to 100% 2 S Rated Current l p C 400 VAC 3 I N l Input C O t ( l 5 t2 us ./ a 1' I c:a Set to 100% g* C Rated Current

  • ~

aun vAc .7 [<,I S;; input C ~ current Transformer 7 w FIGURE 3. El.ECTRICAL CONNCCTIONS FOR 350 MCM CONTROL SPECIMEN

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CONTROI, SPECIMEN ELECTRICA!, CONNECTIONS FOR 2 CONDUCTOR SIZl: 10 AWG CABT.E (llPPER TRAY AND CONDUIT) o u," u en -* b

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d 4,rh FIGURI; 6 TYPICAL PAUI.T CADI.I; IN MER Ar#I) IllSTktiMENTATION (IAfER TRAY) N J

p l P- ) APPENDIX i TO / WYLE LABORATORIES' TEST PROCEDURE 46511, Rev. A $j I t I 4

t Page No. III-l Report No. 46511-3 it it fi-l(' i-i( II SECTION III

i ADDENDUM NUMBER 1 il T0 ti VERIFICATION TESTING OF SEPARATION 1

BETWEEN CLASS 1E AND NON-CLASS 1E POWER CABLE IN RACEWAYS

  • i I

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TEST PROCEDURE Page No. III-2 Report No. 46511-3 TEST PROCEDURE NO. 46511-1 NPscituwe stavets a svsTsus onour o so. icoe. am maar Januar/.,.,., 1963 usonarcums twame raam. TEta%: one, amii g F ADDCiDUM NUMBER 1 d T3 VERITICATIOf; TESTINO OF SEPARATION EE'"4IIN C' ASS lE A::D NON-CLASS 1E POWER CAB!.I IN RACEWAYS 9 FOR COMMONWEAI 3 EOISON CO.TANY FOR US.: IN I LaSA!.LE CCCs~Y GENERATI:;0 STATION - C;ITS 1 A:iD 2 APPROVED BY: APPROVED BY FOR:_ PROJECT MANAG /. A-- J N3 APPROVED BY: y APPROVED 8Y y 1 FOR: QUAUTY ENGINEER-f -- 2 /ff 3 APPROVED BY: / / 'REPARED BY FOR: j MOJECT ENGINEER: I L / ^ / /g / / REVISIONS .,. s, A.,A l REv 4; DATE PAGES AFFECTED gy APP'L. DE5CtiPTION OF CMAWGES I i b I l' COPrelGHT tv wvtt LA80aATORIES TwE alGMT TO REPRODUCE. COPY, E1=lt:7 OA OTMENw:5E UTILIZE Auv 0F 'pE WATERIA wiTHOUT THE EuPRESS PelCR PEfrul55iom 0F Jrvtt LAeonATORIE515 Pm3HitlTED. THE ACCEPTAm inE MATERIAL C04 Tai 4ED MEREIN SHALL BE EQ'1vAtENT TO EXPRESS PfuoA PERWIS$104. 4 I

l .= Page No. III-3 Report No. 46511-3 PAGE NO. 2 TEST PROCEDURE NO. 46511-1 1.0 SCOPE This document has been prepared by Wyle Laboratories for Commonwealth Edison Company (CECO) as an addendum to Test Procedure 45611 "Verifi-4 cation Testing of Separation Between Class lE and Non-Class lE Power Cable in Raceways for Conunonwealth Edison Company for use in LaSalle County Stations - Units 1 and 2." 1.1 Objectives The purpose of this procedure is to present the requirements, pro-cedures, and documentation to be utilized in temperature monitoring .r during performance of testing to verify cable trays and conduit as ) appropriate thermal barriers for Class lE power cables during electrical fault conditions in Non-Class lE electrical cables. 1.2 Applicable Documents { o Wyle Laboratories' Test Procedure No. 46511, Revision A, " Verification Testing of Separation Between Class lE and Non-Class lE Power Cables in Raceways for Commonwealth Edison Company for Use in LaSalla County Station - Units 1 and 2," dated January 20, 1983. 2.0 TEST REQUIREMENTS Ten (10) channels of temperature indication shall be provided via Type "K" thermocouples. The thermocouples shall be located per .i Figure 1.

L 3.O TEST PROGR'04 3.1 Test Specimen Preparation

'I The ten (10) Type "K" thermocouples shall be installed in accordance with the following table (see Figure 1). L

4 wns tasonaroness ro= me r a e n HuntemNoFacdoty

Page No. III-4 Report No. 46511-3 PA2E NO. 3 TEST PROCEDURE NO. 46511-1 3.0 TEST PROGRAM (Continued) t 3.1 Test Specimen Preparati_on (Continued) Channel Location No. Figure 1 Description 1 A y Attached to the Size 2 AWG cable jacket inside the vertical 2" Sealtite flexible conduit. The thermocouple shall be placed at tne top of the lip of the lower cable tray. 2 B Attached to the Size 2 AWG cable jacket 1 inside the vertical 2" Scaltite flexible conduit. The thernocouple shall be placed at the top of the lip of the upper cable tray. 3 C Attached to the Size 2 AWG cable jacket inside the horizontal 1-1/2" rigid steel conduit. The thermocouple shall be placed approximately 12 inches from the left hand edge of the lower cable tray. l 4 D Attached to the Size 2 AWG cable jacket inside the horizontal 1-1/1* rigid steel conduit. The thermocouple shall be placed approximately 12 inches from the right hand edge of the lower cable tray. ) 5 E Attached to the top of the cable jacket for the energized Size 2 AWG cable (bottom layer of cable) in the upper cable tray. The thermocouple chall be i placed approximately 2-1/2 feet from the upper cable tray end. t 6 F Attached to the top of the cable jacket for the energized 350 MCM cable (bottom layer of cable) in the upper cable tray. l "he thermocouple shall be placed in the l center of the upper cable tray. 7 G l Attached to the top of the cable jacket for the energized Size 1/0 cable (bottom layer of cable) in the upper cable tray. [ l The thermocouple shall be placed approxi-mately 2-1/2 feet from the upper cable tray end (opposite and from Channel Number 5 thermocouple). WYLE LABORATORIES fonu 1 M 47 new oci79 HuntsvHlo Facdeiy

Page No. III-5 0 Report No. 46511-3 PAGE NO. 4 TEST PROCEDURE NO. 46511-1 I 6 3.0 TEST PROGRAM (Continued) 3.1 Test Specimen Preparation (Continued) Channel Location No. Figure 1 Description r 8 H Same location as Channel Number 5, except the thermocouple shall be attached to the top of the uppemost cable in the upper cable tray. 9 I Same location as Channel Number 6, except the thermocouple shall be attached to the top of the uppermost cable in the upper cable tray. 10 J Same location as Channel Number 7, except the thermocouple shall be attached to the top of the uppermost cable in the upper cable tray. 3.2 Instrumentation Setuo The thermocouples shall be fed into a datalogger which shall feed a high speed printer. The datalogger shall be operated at its maximum rate (continuous) throughout the overcurrent test of Paragraph 3.3.2 of Wyle IAboratories' Test Procedure 46511, Revision A. l

l 3.3 Quality Assurance
f All test equipment and instrumentation to be used in the performance of this test program shall be calibrated in accordance with Wyle Laboratories' (Eastern Operations) Quality Assurance Policies and Procedures Manual, which conforms to the applicable portions of

.f ANSI N 45.2, 10 CFR 50, Appendix B, and Military Specification MIL-STD-45662. Standards used in performing all calibrations are traceable to the National Bureau of Standards. ![L 3.4 Report The thermocouple data and results shall be promulgated as an addendum r j to the test report following the completion of Wyle Laboratories' Test Procedure 46511, " Verification Testing of Separation Between Class lE and Non-Class lE Power Cables in Raceways for Commonwealth Edison I Company for use in LaSalle County Station - Units 1 and 2." Ten (10) I copies of the adder 4dum shall be supplied. The addendum shall be I re-pared in accordance with requirements of Section 8, Documentation, of IEEE Standard 323-1974, as applicable. WYLE LABORATDAIES '0"'8 8 054 ? A Oc' 19 Hunesviese Facelety

f 2 Awa 1/o nwc TOP CA!!LE '~ l 2 AWG CottrROI. SPECIMI:N TRAY O o O 2" RIGID STt EL WNDEIIT j til'PI:R CADI.E TRAY '3 @ 10 AwG 350 MCM E @ p g G r, ~ UPPER CADI.E THA ~ CONTROI. SPECIMENS D .o E N k B 2 FAUI.T CABLE a v x l IncATION Q' Qj 2" 12" l NO. 1 N Z Z Q, .N nee mvER> g g,"g r O O = FAULT CABLE l' 4 4" IOCATION Q \\ ;N y 1

m. 2 N

(BO'1*IUM LAYER) h H A s' IDWER CAHI.E TRAY k 1-t/2" RIGID STEE, N CONDtilT FAULT CABI.E N l LOCATION 180. 3 3,, = Q re tu ('IVP IAYER) i D E$ x s 2" SEAI.TITI: FI.EXIHI.E '~ CONIHilt fm s 3:~ [ we tiNISTRt!T ^ ""I

  • 1 RAY Sill > PORTS FIGifRE I.

3-D VI FM Ol' Calli.1: TRAY /CONDilIT ASSEMut.Y emm.

mm <i r 1 c. SARGENT AND LUNDY ENGINEERING ELECTRICAL ~ SEPARATION TES ? PROCEDURE FOR TRAY MOUNTED POWER CABLES INSTALL IN LASALLE COUNTY NUCLEAR STATION i !I r-l t a

. = ._= _ _. -__ -..- -. --..- -....... ~ Pag? No. IV-1 Report No. 46511-3 4 di i -

N i

it + SECTION IV !if !i SARGENT AND LUNDY ENGINEERING i !s ELECTRICAL SEPARATION TEST PROCEDURE i 't I *' i 'i I

L O

b-f t~ 1 r t ,i i I i i . ~.

'N tanue.m a a wiw i Page No. IV-2 ^. tNGlNErao Report No. 46511-3 CMICAGO ~ 9-22-82 ELECTRICAL SEPARATION TEST PUNCHLIST ITEM 3.52 (

REFERENCE:

SER SECTION 8.4. 6.1) 1 1. PURPOSE To justi.fy the conclusion that fire or failure resulting 'from electrical faults induced in non-Class lE cables will not cause electrical failure.of Class lE cables directly above. 2. TEST CONFIGURATIONS .a. All cables tested will be obtained from La Salle stock 'and be qualified to IEEE 383-1974'.- b. Cable failures will be induced by electrical faults only, 'only power cable configurations will be tested. c. (Instrumentation and control cables have insufficient 1 i potential energy to induce damage. ) d. Failed cables will be installed in each of three locations (top, bottom and side) in the cable tray representing the non-Class lE installation. (Figure 1) e. Cable failures will be induced by two methods in each of the three locations, one by high current representing a i fault and one by a lower current value representing an overloaded circuit. f. Cable trays will be solid bottom 10 foot lengths of 30-inch wide tray from La Salle stock. Cable trays will be filled P to a design index of 1.25. ( g. Cable trays representing C1Lss IF. configurations will Ec , installed 1 foot above the top of the lower "non-Class lE" tray. Centerlines of both trays will be parallel to each

t l - i Page No. IV-3 ENCINECRs Report No. 46511-3 CMIC AGO s-ELECTRICAL SEPARATION TEST 9-22-82 g PUNCHLIST ITE!O 3. 52 l j h. Conduit will be rigid steel, lh" diameter, 10 foot lengths and' liquid-tight galvanized steel (sealtite) 5 foot lengths frem La Salle stock. ~ N 1. Conduits representing Class lE installations shall be installed within two-inches of the "non-lE" tray, Centerlines of conduit will be perpendicular to the center-r- line of the cable tray. j. Class lE pable trays and rigid steel conduit wi11 be supported 't with seismic hangers (Unistrut) at maximum 9 foot intervals. Sealtite will be supported just beyond its coupling to a length of rigids steel, conduit. k. Power cable test con' fig radion is shown in Figure 1. i A-I ' S S +- ~m e e 2- ?'s

Page No. IV-4 Report No. 46511-3 ,/.. i o, o.. C A %t.E T M O u m in vi l l' r nieio !!inaioio l j,/sn.. couo l m.cosa si - i i i i s i 3 li l t {A' y g *PLAM Ap I4 e. c,- sk- <m kycyg.gI [n. ws,o -v enu ws 2 H Aac ca. .i.

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' lWeiE I. l LE~TM59.6.25j_' 'M NOTES: I 1 1.pewerc.si.c w y w m .1 a,. F^itto w itt. a c. c t es. a ie u s 0 -2 C A si. (. (p ggg ut g g,n, ert. c= =. gp pi,.yc+.. r =:.x.. c=3 +, :-: Wa nie..o.- 4.i x M,, e -- L FbCtp --> g,i Y O' ' C ASLE g,

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(l B i l SARGENT AND LUNDY' " BASIS FOR CURRENT VALVES IN WYLE LABORATORIES TEST PROCEDURE 46511 i e l

r-i Paga No. V-1 Report No. 46511-3 l\\ L F 1 SECTION V SARGENT AND LUNDY ENGINEERING .u BASIS FOR CURRENT VALUES IN WYLE TEST PROCEDURE N0. 46511 h~ 6

l

t 5 Page No. V-2 Report No. 46511-3 Basis for Current Values Stated In Wyle Test Procedure No. 46511, Verification Testing of Separation Between Class 1 E and Non-Class lE Power Cable in Raceways for Commonwealth Edison Company for use in l La Salle County Generating Station.- Units 1 and 2 l The current values list in Table 1 of the Wyle test procedure came ] directly from the La Salle FSAR - Table 8.3-9, CABLE AMPACITIES - i 600 VOLT CABLES, for cable in tray in 40*C ambient. Thus the currents listed in Table I represent the maximum continuous current that these cables would ever carry. The six and one half (6.5) times rated current overload value given in Item 8 of Section 3.3.2 is based on the fact that a stalled motor would draw about six and one half (6.5) times rated current. The 10,000 ampere short circuit test value given in Item 12 of Section 3.3.2, Overcurrent Test Procedure, is based on the limitinc short circuit current that the test equipment can maintain on one phase of the test circuit. However, the 10,000 ampere single phase short circuit current would be representative of an arcing ground fault and since even higher fault current values would lead to ' aster open circuiting causing less engergy to be deposited to the ambient and hence result in less temperature rise in adjacent tray or conduit, the 10,000 ampere short circuit current is a representative and more limiting value than higher f ault current values. ~ f' k o e d O - -}}