ML20071H982
| ML20071H982 | |
| Person / Time | |
|---|---|
| Site: | LaSalle  |
| Issue date: | 07/14/1994 |
| From: | Vonk M COMMONWEALTH EDISON CO. |
| To: | NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM), Office of Nuclear Reactor Regulation |
| References | |
| NUDOCS 9407220165 | |
| Download: ML20071H982 (56) | |
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'T Commonwealth Edison
(
- 6 1400 Opus Pince
/ Downers Grove. Illinois 60515 sx July 14,1994 l
Office of Nuclear Reactor Regulation U.S. Nuclear Regulatory Commission Washington, DC 20555 Attention:
Document Control Desk
Subject:
LaSalle County Nuclear Power Station Units 1 and 2 Commonwealth Edison Company Response to NRC's questions regarding company's Thermo-Lag Test Program NRC Dockets 50-373 and 50-374
Reference:
(1)
M. J. Vonk letter to Document Control Desk dated April 6, 1994 transmitting the LaSalle Thermo-Lag Test Program (2)
A. Gody Jr. letter to D. L. Farrar dated May 18,1994, " Review of Commonwealth Edison Proposed Fire Barrier Testing Program" (3)
M. J. Vonk letter to Document Control Desk dated June 2, 1994 transmitting Comed response to Reference (2)
(4)
A. Gody Jr. letter to D. L. Farrar dated June 22,1994, " Review of Commonwealth Edison Proposed Fire Barrier Testing Program" In reference (1), Commonwealth Edison submitted its proposed test plan to resolve fire barrier issues associated with repair / replacement of Thermo-Lag 330-01 barriers. References (2) through (4) have attempted to clarify certain questions resulting from that submittal. This letter responds to the specific questions of Reference (4). The complete fire test report for the LaSalle configuration, while not requested as part of this submittal, will be transmitted when complete under separate cover.
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Document Control Desk (2)
July 14,1994 I.a Please provide an explanation of this accreditation process and how it confirms that independence is maintained.
The British government, like the NRC, recognized the importance of maintaining the operational integrity of a testing laboratory when faced with testing materials available from both a firm with business connections to the laboratory and unattached competitors. The qualification standard was developed to address this situation as part of the certification process.
A copy of the NAMAS Regulations, Regulations to be met by Calibration and Testing Laboratories is included as Attachment 1. Also included are copies of Faverdale Laboratories original NAMAS Certification and a copy of their most recent inspection. (Attachments 2 and 3 respectively) In addition, one of the NAMAS inspectors has indicated a willingness to discuss any questions / concerns you may have. That inspector is:
Mike Richardson Fire Rescue Station Phone: 011-44819536177 I.b Please explain what responsibilities and controls the FPE has over the testing program.
The Comed Fire Protection Engineer (actually, a series of Engineers) was responsible for overall supervision of the test program to ensure that the test was performed in accordance with the Standards put forth in Generic Letter 86-10. Comed personnel observed the construction, installation, and subsequent test of the assembly in all phases. Comed was also specifically responsible for security of the assembly when not in actual view. Trip reports of the cognizant engineers are included as Attachment 4. The Q.A.
Inspection R.eport will be transmitted under separate cover. A copy of the Fire Test Checklist, developed by Comed and TRANSCO which was used by the Fire Protection Engineers is included as Attachment 5.
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Document Control Desk (3)
July 14,1994 II Based on its review of your program, the staff does not consider the proposed cable tray fire barrier test configuration to be representative of the l
proposed field condition.
The test assembly was constructed to be representative of the worst case conditions for the proposed field application. The worse case was identified as a large "L" shaped structure with minimal thermal adsorption. To minimize the material available to act as a heat sink, only one cable tray was included and it did not contain cabling or Thermo-Lag material which would provide additional thermal adsorption. The fire test assembly consisted of a single horizontal run of 4"x30" wide solid back steel cable tray. The long leg of the "L" leg is enclosed in a structural steel frame. The wall and ceiling of the two sides are concrete with the other two surfaces (away from the wall) protected with DARMATT KM1 material. The other leg of the "L" shape will come out of the enclosure and will be protected on all faur sides with DARMATT material. Included with the tray specimen are various hangers, penetrating conduit (both protected and unprotected), and a junction box. When actually installed at LaSalle, two trays will actually be enclosed within the DARMATT material in a configuration that is consistant with the configuration tested.
Generic Letter 86-10 Supplement I was used for acceptance criteria for this test. ASTM E-119 was used to determine the exposure fire.
Test Configuration Drawings are provided as Attachment 6.
Please direct any questions pertaining to this response to Mr. Shahram Javidan at (708) 663-7685 and or Jim Behn at (708) 663-7387.
Sincerely, l
Y Martin J. Vonk Generic Issues Administrator Nuclear Regulatory Services i
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6 Document Control Desk (4)
July 14,1994 Attachments.
1)
NAMAS REGULATIONS, Regulations to be met by Calibration i
and Testing Laboratories 2)
Faverdale Laboratories Initial NAMAS Certification Report 3)
Faverdale Laboratories Current Certification Inspection Report 4)
Comed Fire Protection Engineer Trip Reports i
5)
Fire Test Checklist 6)
Test. Configuration Drawings cc:
J. Martin, Regional Administrator, NRC Region III i
W. Schaefer, NRC Region III
)
R. Capra, Director of Directorate III, NRR G. Dick, Generic Issues Project Manager, NRR A. Gody, Jr., LaSalle Project Manager, NRR S. West, DSSA, NRR
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O NAMAS REGULATIONS Regulations to be met by Calibration and Testing Laboratories CONTENTS PAGE 1
GENERAL 3
2 PRESCRIPTION OF RELEVANT CRITERIA OF COMPETENCE 4
3 CONDITIONS TO BE MET BY CALIBRATION AND TESTING LABORATORIES 4
4 SIGNIFICANCE OF ACCREDITATION 7
5 NOTIFICATION OF CH ANGE 7
6 APPEAL 8
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NAMAS REGULATIONS REGULATIONS TO BE MET BY CAUBRATION AND TESTING LABORATORIES 1
GENERAL The NAMAS Executive (hereinaf ter referred to as NAMAS), acting on behalf of the 1.1 Secretary of State for Trada and Industry,is the sole authority for the granting, maintenance, renewal, or termination of accreJitation under the National Measurement Accreditation Service (hereinafter referred to as the Service).
O The granting, maintenance, extension and renewal of accreditation will be 1.2 afforded only to a Calibration or Testing Laboratory which:
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(a) is legally identifiable:
complies with these Regulations, the NAMAS Accreditation Standard (b)
(NAMAS document M10) and any other relevant criteria of competence specified by NAMAS; (c) pays such fees as are due to NAMAS; (d) gives such undertakings as NAMAS may require.
The NAMAS Executive willissue a Certificate of Accreditation and a Sched 1.3 Accredited Calibrations or Accredited Tests to the Laboratory that complies with these Regulations and the relevant criteria of competence specified by NAMAS.
N AMAS will indicate how monitoring of compliance with these Regulations and h
1.4 the relevant criteria of competence will be carried out.
The frequency with which the Laboratory is normally subject to surveillance and 1.5 reassessment will be prescribed by NAMAS. It will be dependent in any given case on the specific character of the task of the Laboratory and on the' types of calibration or test for which it has been accredited, but as a general guide surveillance visits would normally take place atintervals of around 12 months,and reassessment every 3 to 4 years. Over and above this, NAM AS reserves the right.
to carry. out unscheduled surveillance and to require surveillance visits or reassessment at intervals other than those prescribed.
NAM AS will specify the procedures'by which application for accreditation should 1.6 be made, the conoitions for granting, maintenance and renewal of accreditation, and the conditions under which accreditation may be refused, suspended, terminated or reinstated.
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1.7 NAMAS may, at its discretion, suspend or terminate accreditation, reduce the scope of an accreditation, or require reassessment. if (a) there is any change in any aspect of the Laboratory's status or operation that affects the Laboratory's compliance with these Regulations and the relevant-criteria of competence or affects the Laboratory's capability or scope of activity; or (b) the Laboratory fails to comply with the requirements of these Regulations and/or the relevant criteria of competence specified by NAMAS.
1.8 N AMAS may, at its discretion, terminate accreditation 9
(a) if, the Laboratory being owned by an individual, such individualis declared bankrupt or enters into a composition with his creditors; or (b) if the Laboratory, being a Company, enters into liquidation, whether compulsory or voluntary (but not including liquidation for the purposes of reconstruction), or has a Receiver of its business appointed; or (c) if the management of the Laboratory fails in any respect to comply with the law of the land; or (d) where, in the reasonable view of NAMAS, the Laboratory has made unreasonable or irresponsible use of subcontracting.
1.9 All information gained by NAMAS and its representatives in the granting, maintenance and renewal of accreditation will be treated as confidential betweer the Laboratory and NAMAS. Such information will be handled within NAMAS on a strict need to know" basis and will not, subject to the law of the land, be h ~
divulged withoutthe express writteninstructions of thelaboratory management.
2 PRESCRIPTION OF RELEVANT CRITERIA OF COMPETENCE 2.1 N AMAS shall have the right to specify the relevant criteria of competence against which an applicant laboratory shall be assessed.
2.2 The criteria set out in the NAMAS Accreditation Standard will normally be taken as the basis for assessing the competence of the Laboratory, but additional or 7
alternative criteria may be prescribed at the discretion of NAMAS.
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CONDITIONS TO BE MET BY CALIBRATION AND TESTING LABORATORIES 3.1 IMPARTIALITY, INDEPENDENCE AND INTEGRITY' 3.1.1 The Laboratory and its personnel shall be free from any commercial, financial and l=
other pressures which might influence their technical judgement.
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9 3.1.2 The Laboratory shall not allow persons or organisations external to the Laboratory to influence the results of calibrations or tests performed by the Laboratory.
3.1.3 The Laboratory shall not engage in any activities that may endanger the trust in its independence of judgement and integrity in relation to its calibration or testing activities.
3.1.4 The remuneration of the personnel engaged in calibration or testing activities shall not depend on the number of calibrations or tests carried out nor on the results of such calibrations or tests, i
3.2 COOPERATION WITH CUENTS h
3.2.1 The Laboratory shall afford the Client or his representative reasonable cooperation to enable him to monitor the performance of the Laboratory in relation to his contract. This cooperation shallinclude:
(a) undertaking any reasonable check calibrations ortests to enable the Client to verify the calibration or testing capability of the Laboratory:
(b) affording the Client or his representative access (subject to the confidentiality of work for other clients) to relevant areas of the Laboratory, for the witnessing of calibrations or tests performed for the Client; (c) preparation, packaging and dispatch of calibration items,' test pieces, samples or other items needed by the Client for verification purposes.
3.3 COOPERATION WITH NAMAS 3.3.1 The Laboratory shall afford NAMAS and its representatives such reasonable g
accommodation and cooperation as necessary, to enable NAMAS to monitor compliance with these Regulations and the relevant criteria of competence.This i
cooperation shallinclude; (a) affording NAMAS and its representatives access to relevant areas of the Laboratory,for the witnessing of calibrations or tests; (b) undertaking any reasonable check calibrations or tests to enable NAMAS to verify the calibration or testing capability of the Laboratory; (c) preparation, packaging and dispatch of calibration items, test pieces, samples or other items needed by NAMAS for verification purposes:
(d) permitting scrutiny by NAMAS and its representatives of calibration certificates, test reports, test certificates and other records relevant to i
i accredited activities; 5
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r nV (e) permitting scrutiny by N AMAS and its representatives of the results of the Laboratory's own internal quality system audits, measurement audits or proficiency tests; (f) assisting NAMAS and its representatives in the investigation and resolution of any properly authenticated complaints made by third parties about the Laboratory's accredited calibration or testing activities.
3.4 DUTIES RESULTING FROM THE USE OF ACCREDITATION 3.4.1 The accredited Laboratory shall:
at all times comply with these Regulations, with the relevant criteria of h (a) competence prescribad by NAMAS, and with the conditions prescribed by NAMAS for use of the NAMAS logo or reference to N AMAS accreditation; (b) claim that it is accredited only in respect of calibration or testing services for which it has been granted accreditation and which are carried out in accordance with these Regulations and the criteria of competence prescribed by NAMAS; (c) pay such fees for application, assessment, surveil'ance, maintenance of accreditation and other services as shall from time to time be determined by NAMAS to be fair and appropriate, having regardtothe costs of the Service; (d) not use its accreditation in such a manner as to bring the Service into disrepute. and shall not make any statement relevant to its accreditation which NAM AS may reasonably consider to be misleacing; (e) upon suspension or termination of its accreditation (however determined) g forthwith discontinue its use of accreditation and all advertising matter which contains any reference thereto; (f) upon termination of its accreditation by NAMAS return the certificate of accreditation; (g) make it clear in all contracts with its clients that the Laboratory's accreditation or any of its reports or certificates by themselves in no way constitutes or implies product approval by NAMAS or any other body; (h) endeavour to ensure that no certificate or report or part thereof shall be used by a client, or be authorised for use,by a client, for promotional or publicity purposes, if NAMAS considers such use to be misleading; certificates or reports shall not be reproduced except in full without the written approval of both N AMAS and the Laboratory; O
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(i) endeavou'r to ensure that any properly authenticated complaints from third parties are promptly investigated and resolved in accordance with the Laboratory's documented policies and procedures for handling complaints.
4 SIGNIFICANCE OF ACCREDITATION Accreditation should not be regarded as in any way diminishing the normal 4.1 contractual responsibilities between the Laboratory and user.While accreditation will normally be a sound indicator of the quality of service offered by the Laboratory, it cannot be taken to constitute a guarantee by NAMAS that the Laboratory always maintains a particular level of performance.
Accreditation does not, of itself, qualify the Laboratory to approve any particular 4.2 g
product (although accreditation may be a relevant factor enabling approval and certification authorities to decide whether to use a given laboratory in connection with their own activities, or whether to delegate approval or certification authority to a particular laboratoryb Charging arrangements between the Laboratory and its clients are in no way the 4.3 responsibility of, and are not subject to the control of NAMAS.
5 NOTIFICATION OF CHANGE 5.1 The Laboratory shallinform NAMAS without delay,in the event of any change in any aspect of the Laboratory's status or operation that affects the, Laboratory's compliance with these Regulations and the relevant criteria of competence, or af fects the Laboratory's capability or scope of activity.The Laboratory shallinform NAM AS immediately of any change in:
.i (a) the Laboratory's legal, commercial or organisational status; (b) the Laboratory's organisation and management, eg Head of Laboratory, Technical Manager or Quality Manager; (c) the Laboratory's policies or procedures; (d) the Laboratory's prernises:
(e) the Laboratory's personnel, equipment, facilities working environmer.t or other resources; (f) the Laboratory's authorised signatories; (g) the Laboratory's compliance with NAMAS requirements.
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0 5.2 The Laboratory will be given due notice of anyintended changes relating to these Regulations, the relevant criteria of competence, and any other requirements prescribed by NAMAS and will also be given such time, as in the opinion of N AMAS is reasonable, to carry out the necessary adjustments to its procedures.
The Laboratory shall notify NAMAS when such adjustments have. been completed.
5.3 Accreditation may be relinquished by the Laboratory upon giving one month's notice (or other time period agreed upon between.the parties) in writing to e
NAMAS.
Any notice or other communication required to be given or sent under these 5.4 Regulations by NAMAS shall be deemed to be duly given or sent if sent by h recorded delivery postto the address of the Laboratorylast knownto NAMAS and shall be deemed to be given at the time when the same would have been delivered in the ordinary course of post.
6 APPEAL 3
6,1 Appeals against the refusal, suspension or termination of accreditation, and disputes concerning the interpretation of these Regulations and the specified criteria of competence or otherwise arising in the operation of the Service, will be considered by the NAMAS Advisory Committee acting with the advice of its t
appropriate specialist committee.
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- 7 APR 1994 NAMAS COMMERCIAL IN CONFIDENCE NAMAS Eiecutive Mr A Sayers Natioral rhysical taboratory Faverdale Technology Centre Ltd Faverdale Industrial Estate Teddington Darlington
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May I take this opponunity to wish your accredjted laboratory every success for the future.
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W T K HENDERSON Head NAMAS Executive MF122 Page 1 of 1 Issue No. 6 Febntary 1992 COhDERCIAL IN CONFIDENCE E
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Faverdale Laboratories Current Certification Inspection Report K.!MVH 1ATIAG2 7 \\
l 'n-~ an. P.02 I ) 1 ) 7 APR 1994 L.--_2; COMMERCIAL M CONFIDENCE Mr A Sayers NAMAS E=ecutive Faverdale Technolo Centre Ltd N tionalrhysicalLaboratory Faverdale Indus Estate Darlington Teddingren Co Durham Middlesex DL3OPX t:ni'ed K(ngdom TW1101.W Switchboard ~ ni,,, gin, 081-943 6266 081 977 3222 our ret NPD 31/0660 SI Tc!tx 262344NPI,C Your ref rax esi 943 7234 04te G April 1994 Dear Mr Sayers GRANT OF ACCREDITAHON - CATEGORY I 29 March 1994. for the measurements detenM i and bearing the accreditation number 0666 SL ' f PI' l ' II lflP d Pl PP ' bd i'k. ,P -l bu: gy> k pu pt $ p f .yt, ip i se ppi.p -) i pl gg q l is Ig '[ i P ( t .uou. Inn in1au , m t i,,
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,1 [ h v% W TK HENDERSON Head NAMAS Execut2ve i MF122 Page1 of1 ~ Issue No. 6 COMMERCIAL IN CONFIDENCE 5 .NPLE. DieNadenalTh i l ...,. 3,..,;..p ca bbardorv(s u Cacatin agency
J .m. P.03 ! 11 O \\ 1 Apg 1994 renness COMMERCIAL IN CONFIDENCE Mr A Sayers NAMA5 Encutiw Faverdale Technal Centre Ltd NahalMrysiu!Labemory Faverdale Indua Estate Darlington Teddington Co Durham Middlesex DIS OFX United Kingdom twn c!.w Switchboard cirectitne 081-943 6266 081 977 3222 Out ref NPD 31/0606 SI riter 2e23*4 NPt.c Your ref Far 031943 n34 Date 8 April 1994 j '~' Dear Mr Sayers GRANT OF ACCREDITATION-CATEGORYI I have much pleasure in formaDy grantin 29 March 1994,forthemeasurec2cnts etrwi~g NAMAS accreditauon effective from and bearing the accreditmuon number 0666 SL4in the Schedule dated 29 March 1994 Maint*nanea requirements as spec 16ed in the NAMAS Accreditatfort Sta Regnfa#nns (Mil) and other publications listed in NAMASPubua2tions (M4). NAMAS May I take this opportunJty to wish your accredited laboratory every succe future. Yours sincerely a i ,6 % 9 -c WT K HENDERSON Head NAMAS Ir.xecutive 1 a MF122 Page 1 of 1 Issue No. 8 i COMMERCIAL IN CONFIDENCE l i 4 g s a{mm The r%cnelt>pical Lakraiey is an Essessive Agmer j of the Ceportment of Te.deandlnda Savy i
w comm:rciai in c:nriaance rjy ' NF118(CONF)! 1 [M Y: $%3 lM To From ".r a wati NAM 45 P.x4cative revercate rechmateur centre Limit.o National Physical La.boratory s rewireate :mausersat sar.ac. Teddington Middlesex TW11 OLW N [7 Tel 031.y77 3222 (exchange) 4 l or 08I 94)..g7,9.t.. (direct chalhag) os.s erz 1/1 Your ref: Our ecf: NPD 31/ Of 6 6 Date: 2 g, urv. e491' oeu
- 14. IU' CONFDtMATION OF RECOMMICNDAT3ON FOLLOWING VISIT
- *!bisis to confhm that Acorditz fon wi!! be.oferrmmm/asaised :nbject to non-cce the HP 138 by....ZL..odb!..Bff.........(date).4tpmrtE7egst.emmfZ7iTrv a e reces:
and
- Cojks of relevant NAMAS Forms NF117 and NP118 are with yoc.'rA L 1 Evidcoce of correcdve medon:
- thould te posted to NAMAS Erecttive, to arrive within five days of de dam of discha stated on the NP 118.
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- Deleic as apptryriase 4
,f f/f-Y a y He h e cuaa: BARRY MIDDLETON
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4 c.r r 2 w nn~r s ca o a um ~<ce emuor ~u~ m se e u r a.u sav~e.1 w 4. 1 Commercialin Confidence musccow) g The Mtional rhys;<41 Laborsiery is en Eneruuve Agerwy Page1 ofI a.fil.e Dep.,tanent et Trede and Ir destry IssueNO4 NoveEnber 1990
m W@BCD UNC. s P.25 I p- -3 Canunarealin ConSdence I IW 122(CONF) ' W=-w j i l4p g-t* g y M NAMA5 Emeevtfwe TM mC C.se#>4. M Wenal ftiy&al14hratory y l E / ' 'a (M 846 Nd !eN b 4* pg United Kingdom w TW110LW h "r L*) O/K Swhchboard 081 977 3222 i D;tecillne 081. M M+f Teles 262344NPL C l Our ref NIPb myi)oaL Yourrei i rer 0819437134 Date 'Ao A ; *"" MY2., 4 008tFIRMAT30NOF anrmnen'TATION Dear G N' We are pleased to contbnn that your NAMAS Accreditacon is maintained followmg
- our vient to yourlaboratory on. l&.*.'!.(..O.q I.M
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4 ATTACHMENT 4 4 Comed Fire Protection Engineer Trip Reports i I-I l K. DAVE I.ATIAG2 8 l t
FIRE TEST TRIP REPORT JUNE 7-14,1994 FAVERDALE LABORATORIES DARLINGTON, ENGLAND JAMES D. BEHN Between June 7,1994 and June 13, I was at Faverdale Laboratories, Darlington England for the purpose of witnessing the construction of the LaSalle test assembly as well as securing the test materials and test assembly during the none working hours. Also present were Kevin Hawks, a Q.C. person, and an installation foreman, all of TRANSCO. When I arrived at the facility, a single cable tray was constructed and secured in place in the test furnace. Also in place was a angle iron structural frame to which the Darmatt material was to be attached for the single cable tray that was to be enclosed in a single envelope. While this differed from the original test plan, the Faverdale people thought that without the steel frame, there was a possibility that during the hose stream test a hole or a seam would open up. A similar frame will be used in the actual field installation at LaSalle. Faverdale did work from a Darchem assembly procedure. Prior to my appearance at the laboratory, a Comed employee from the Q.A. Department at Downers Grove visited the Faverdale facility. The Darmatt boards were manufactured under his supervision and secured in a cage until my arrival at the lab. The boards were individually numbered to identify them. The application of the Darmatt boards on the assembly were not installed until after my arrival. At the beginning of each day I would go to the cage in which the Darmatt material was being stored for the night and remove the lead seal. At this period of time the Faverdale people would remove the boards and place them on the table for cutting. After the cage was opened, the Q.C. representative from TRANSCO would stay with the board and identify each piece cut from the board to be used in the fire test assembly. At this time conduit sections were being manufactured and the Q.C. person would monitor the material in the same way as the boards were monitored. All conduit sections were identified. The Q.C. person would also monitor the assembly of the test specimen as to the spacing, size,etc.. K DAVE.LATLAG2 9
A checklist was developed at Downers Grove prior to the test such that the test criteria of Generic Letter 86-10 Supplement I was identified and verified in the field. The circuit integrity of the thermocouples wire was verified prior to the fire test. The test assembly was put together outside the main building in a separate portable building in which both ends were open. - A plastic tarp was secured at both ends at the end of the day and secured with a lead seal. In the morning the lead seals were removed and the tarp opened up. Access to the test assembiv at night could only be achieved by cutting the tarp or breaking the lead seal. Detail work (placing the boards around struts and obstructions) became labor ) intensive and really slowed the installation process down. The installation was videotaped by Faverdale (partial) and will be available to Comed in the near future. I also took 35mm pictures of the construction of the installation. l That portion of the furnace not in the portable building was kept in the main building. ) On June 13, Rodney Vickers, fire protection systems engineer at LaSalle arrived i at the Faverdale facility. During the day I informed Rodney what had taken place after my arrival..Greg Jarosz from TRANSCO also arrived at this time. The project was turned over to Rodney Vickers and the fire test was performed June 16. f 10 K: DAVE LATLAG210 t 1 ew =
Fire Test Trip Report for Rodney L. Vickers June 13-17,1994 Faverdale Laboratories Darlington, England Page 1 of 3 During my recent trip to Favordale Technologies Center in Darlington, England, I l had the opportunity to witness the installation and testing of a fire barrier material called Darmatt KM1. Darmatt KM1 is a nuclear-grade flexible fire protection system for fire protection of cable trays and other safety-critical electrical equipment. This material was developed and manufactured by Darchem. In cooperation with Transco Products Inc.(TPI), of Chicago, this product is now being marketed to the U.S. Nuclear Industry. The Darmatt IG11 fire barrier material will be used by LaSalle County Station to protect various electrical raceway assemblies that are required to safely shutdown the plant in the event of a fire. These electrical raceways are located in the Unit 1 and Unit 2 Diesel Generator corridors. LaSalle County Station currently uses a fire barrier material called Thermo-Lag to protect the subject safe shutdown cables / raceways. The fire barrier resistance of the Thermo-Lag material is indeterminate and is the subject of numerous NRC Bulletins, Information Notices, and Generic Letters. I arrived in England on Sunday, June 12. Greg Jarosz, Product Manager of TPI, also arrived in England on Sunday, June 12. Greg represented TPI at the laboratory from June 13 through June 17. I went to Favordale Laboratories on Monday, June 13. When I arrived at the laboratory, I was informed of the status of the LaSalle County Station test specimen by Jim Behn, a CECO Corporate Fire Protection Engineer from NETS in Downers Grove. 11 u,m urum n
Fire Test Trip Report for Rodney L. Vickers June 13-17,1994 Faverdale Laboratories Darlington, England Page 2 of 3 I witnessed the construction of the Darmatt KM1 Fire Barrier system test specimen. The installation / construction of the test specimen continued through Thursday, June 16. Prior to performing the test, the Fire Test Checklist was completed. The fire test was successfully_ performed on Thursday June 16,1994. 1 This test was performed in accordance with the requirements set forth in Supplement 1 to Generic Letter 86-10 and the ASTM E-119 Standard Time- ) Temperature Curve. The fire test demonstrated the ability of the fire barrier material / system to withstand the effects of a fire. During the course of the week, I was also responsible for securing the test materials and the test specimen at the end of each working day. I was able to witness, first hand, the installation techniques used by personnel at the testing laboratory to fabricate the test specimen. I took several 35mm photographs of the test specimen during various stages of the construction. Additionally, portions of the installation and testing were video taped for future reference. The test assembly was put together outside the main building in a separate portable building. This building had two open ends. At the end of each working day, the test specimen was secured by installing a plastic tarp on each open end. The tarps were secured using lead seals which were controlled by Jim Behn and me. Access to the test assembly, after working hours, could only be achieved by either cutting the tarps or by breaking the lead seals. The integrity of the tarps / seals was verified at the beginning of each working day prior to their removal. Additionally, the Darmatt material which was being used in the fabrication of the test specimen, was stored in a cage that was secured with a lead seal at the end of each working day. The integrity of this lead seal was also verified at the beginning of each working day prior to it's removal. Other individuals present during the construction and the subsequent fire testing of the LaSalle County Station fire test specimen are as follows: 1) One Quality Control Inspector from TPI. This individual was responsible for documenting the installation of the LaSalle County Station fire test specimen (ie, identifying and marking each piece of Darmatt IG11 fire barrier material used in constructing the LaSalle 4 County Station test specimen, documenting spacing of fasteners, gap sizes, etc...). This individual was at the laboratory from June 6 through June 17. 12 K DAMIATLAG212
4 Fire Test Trip Report for Rodney L. Vickers June 13-17,1994 Faverdale Laboratories Darlington, England Page 3 of 3 2) One Installation Foreman from TPI. This individual was respmisible for assisting in the installation of the Darmatt KM1 fire barr er material for the LaSalle County Station fire test specimen. T!-is individual was at the laboratory from June 6 through June 17. 3) Howard Goss, Chairman of the Board, TPI. Howard was at the laboratory from June 14 through June 17. r I l i K. DAVE.t.ATIAG213 t
i I l i 1 l l l Fire Test Checklist ) 1f K. DAVE IATIAG214
Fire Test Checulist I 1 i l I l l 1 1 4 15 i
p.c2 \\ +' i Transco Products Inc. Test Procedure No. TR 213 Fire Protection Checklist i FIRE TEST CHECKLIST 1). Equipment InstaUed Size Cable Tray ' YES NO N/A Condult O O O Free Air Cables. O O O Junction Box O O O 0 C O 2). Cable Fi!! Demonstrated 0% <25% 0 0 0 >IS% O O 'O O O O 3).Thermocouples Type Verification: Certi5ed CertiScation Attached O' O O List Type of Thermocouple Material Used 0 0 0 (i.e. T Type, T Type, etc.)
- 4) Thermoccuples InstaDed Correctly A). Conduits The temperature rise on the unexposed surface of a fire O O
O barrier system installed on a conduit shall be measured by placing the thermocouples every 152 mm ( 6 - inches) on the exterior conduit surface, between the conduit and the unexposed surface of the fire barrier material. The thermocouples shall be attached to the exterior conduit surface located opposite of the test deck and closest to the furnace fire source. The internal raceway temperatures shall be measured ori a stranded AWG 8 bare copper conductor routed through tbc entire length of the conduit system with thermocouples InstaIIed every 152 mm ( 6 - ^I inches) along the length' of the copper conductor. f Thermocouples shall be placed immediately adjacent to all T str,uctural members, supports, and barrier penetrations. .? s tI \\
l ' P. 03 ' j: i Transco Products Inc. Test Procedure No. TR.213 i Fire Protection Checklist j l 1 YES NO N/A B.) Cable Trays D D D The temperature rise on the unexposed surface of a fire barrier system Installed on a cable tray shall be measured by placing the thermocouples every 152 mm (6 - laches) on the exterior surface of each tray side rails between the i cable tray side rail and the fire barrier rasterial. Internal raceway temperatures shall be measured on a stranded AWG 8 bare copper conductor routed on the top of the cable tray rungs along the entire length and down the longitudinal center of the cable tray run with . thermocouples Installed every 152 mm (6-inches) along the length of the copper conductor. Thermocouples shall be placed Imruediately adjacent to all structural members, supports, and barrier penetrations. C.) Junction Boxes (JB) D D Q The temperature rise on the unsuposed surface of a Bre barrier. system installed on junction bones shall be, s measured by placing thermocouples on either the inside. ~ or the outside of each JB surface. 'Each JB surface or faae shall have a minimum of one thermooouple, located at its geometric center. In addition shall be installed for every one square, one thermocouple foot of JB surface These thermocouples shall be located at-the area. geometric centers of the one square foot areas. At least ~ one thermocouple shall also be placed within 25 mra ( 1-inch) of each penetration connector / interface. D.) Airdrops O O -O The internal airdrop temperature shall be measured by a stranded AWG 8 bare copper conductor routed inside and along the entire length of the airdrop system with ^ thermocouples installed every 152 mm ( 6.faches) along the length of the' copper conductor. 'The copper conductor shall be in close proidmity with the unexposed surface of the Ere barrier material. Thermocouples shall also be placed immediately adjacent to all supports and 't penetrations.." "i 0 .J E.[Fumace' O O O A minimum of nine (9) atmosphere therrnocouples shall be placed not less than 12' below the furnace deck / stab as i ) 3 o
32RR@-1W@4 09:35 P.04 o Transco Products Inc. Test Procedure No. TR-213 Fire Protection Checklist j well as 12" away from representative elements of the test specimen accordance with ASTM E.119 requirements (as applicable). Additionalfurnace atmosphere thermocouples may be employcd at the laboratories discretion to supplement data acquisition in areas where furnace atmosphere thermocouples can not be mounted to satisfy ASTM E-119 requirements because of the specimen's configuration, et cetera. (Note: In accordance with GL 86-10 and supplement I requirements, "for the thermocouples Installed on conduits, cable tray side rails, and bare copper conductors, 13mm (*1/2 inch) installation tolerance is acceptable". Hence, this tolerance shall a be considered acceptable for use in this test. 'Ihe tolerance is considered to be from the point ofindividual thermocouple placement and not compounded from one thermocouple to the next (l.c., a!I thermocouples can not be 61/2" from each other but rather must be 1/2" from the measured 6' [ minimum) mark on the itedi being monitored). 5.)' Material Installation A) MaterialInstallation Complete YES NO N/A Cable Tray 0 0 0 Conduit O O O Free Air Cable O O O Junction Box 0 0 0 B). Quality Control Acceptance O O O . Cable Tray O. Oe O Conduit O O O Free Air Cable O .O O Junction Box 0 0 0
- 6) Fire Test in Accordance with ASTM FA19 Time Temperature Curve O
O O cornments: 7.) Hose Stream Test Applied O O O 7 s, ' A.) Typd A O 'O O' ~j The stream applied at random to all exposed surfams of this test specimen through a 6.4, em (21/12-inch) national standard playpipe with a 2.9 cm (11/8-inch) orifice at a pressure of 207 kPa (30 psi) at a distance or 6.1 meters (20
p MA%PFDhJ 0836 P.05 ~ e-Transco Products Inc. Test Procedure No. TR 213 Fire Protection Checklist feet) from the specimen. (Duration of the hose stream application - 1 minute for a 1-hour barrier and 21/2 minutes for a 3-bour barrier); or B.) Type B C O O The stream app!!cd at random to all exposed surface' of s the test specimen through a 3.8 cm ( 1 1/2 inch)' fog nozzle set at a discharge angle of 30 degrees with a nozrje ~ pressure of 517kPa (75ps0 and a minimum discharse of 2841pm (75gpm) with the dp of the nozzle at maximum of1.5 meters (5 feet) from the test specimen. (Duration of the hose stream application - 5 minutes for both 1 hour and 3-hour barriers), or C.) Type C .O O.O 4 The stream app!!cd at random to all' exposed surfaces of I, the test specimen through a 3.8 cm ( 1 1/2 inch) fog nozzle set a discharge angle of 15 degrees with a nozzle } pressure of 517 kPa (75 psi) and a minimum discharge of f, 2841pm (75gpm) with the tip of the nozzle at a rnaximum of 3 meters (10 feet) from the test specimen. (Duration of the hose stream application - 5 minutes for both 1-hour and 3-hour barriers), j t Additional Notes and Comments: I, i i 1 i /" 8 B I .h a r. 1, 4x i TOTAL P.05
I Test Configuration Drawings i 15 xmmuruan.
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