ML20070N022
| ML20070N022 | |
| Person / Time | |
|---|---|
| Site: | South Texas |
| Issue date: | 03/10/2020 |
| From: | NRC/RGN-III |
| To: | |
| References | |
| Download: ML20070N022 (5) | |
Text
Items (Onsite) - NRC Information Request (March 10, 2020) - IP 71111.08-Inservice Inspection South Texas Project (STP) Unit 1 - Documents Selected for NRC Onsite Review Please provide a copy of the documents below to the STP Resident Inspectors Office on or before the entrance meeting scheduled March 18, 2020 or documents can be provided electronically (e.g. compact disc or Certrec IMS with onsite wi-fi access). This list of documents compliments/supplements the existing list of information requested for the onsite review as identified in NRC request for information (RFI) letter dated December 16, 2019 and includes requests for information that were not available or not provided from Section A of the request letter. Please direct questions on this request to the lead inspector Mr. M. Holmberg at msh@nrc.gov or 630-829-9748.
NRC RFI Letter Item A.1.10- Nondestructive Examination Procedures PDI-UT-8 Manual ultrasonic examination of full structural overlaid similar and dissimilar metal welds and supporting procedure demonstration qualification sheet (PDQS).
PDQS for PDI-UT-2 procedure.
UT procedure to be applied for the control rod drive mechanism (CRDM) housing welds.
Test/Programs engineering procedure(s) that identify acceptance criteria to apply for indications identified and recorded during NDE examinations and the responsible individual for applying these criteria. This would include volumetric, surface and visual examinations for Section XI required examinations and the containment surfaces (IWE).
Vendor steam generator (SG) eddy current (ET) examination and analysis procedures and site review approval documentation for these procedures.
SG ET - Copy of vendor Independent Qualified Data Analyst (IQDA) validation document/record for the examination technique specification sheets (ETSS) applied.
Specifically, these techniques shall, as a minimum, have an IQDA verify and document compliance with Appendix H of the Steam Generator Management Program: Pressurized Water Reactor Steam Generator Examination Guidelines.
NRC RFI Letter - Welding Activities Welds scheduled to be completed during current Unit 1 outage Work Order Description/Topic Supporting Documents WAN 623468 SI-96017878 2N121TSI3965 SI ACC 1C CK SI-0046C Downstream SIS Test Valve (Replace valve SI-3965 and piping)
As stated in Part 2 of the NRC request letter Welds completed during prior Unit 1 outage Authorization Doc or Repair Plan No.
Description/Topic Supporting Docs Authorization 96017800 EW-1386A-WT3 - STANLEY SPURR Replace 8" 150#
WN FF FLANGE Due to through-wall dealloying -
11/21/2019 AP13, 70, 11/21/2019. Replaced downstream EW Flange.
As stated in Part 2 of the NRC request letter Repair Plans 1-18-003 And 1-17-028 ASME, Welds, Essential cooling water pipe repair/replacement.
As stated in Part 2 of the NRC request letter NRC RFI Letter - Corrective Action Records CR Number Description/Topic Supporting Documents 18-14004 Communicate changes and or enhancements of the Contract Welding requirements to STP Welding personnel Copy of CR and all CAs.
19-1891 Identified internal erosion on the 6" aluminum-bronze piping tee and flanges upstream/downstream of EW-0189 during performance of WAN: 606453.
Copy of CR, pictures of EW-0189 condition and all CAs and applicable evaluations including applicable NDE reports.
19-3465 and 19-1966 CR to capture results of the EPRI / Westinghouse resolution to NSAL-05-02, revision 1, "steam generator secondary side 2.5 inch or less diameter un-reinforced penetration cover plate stress report error". As stated in the plant impact evaluation (CR 19-1966), a joint venture by EPRI and Westinghouse is in process to develop a generic industry response.
Copy of CRs and all CAs and applicable evaluations.
19-4031 and 19-3905 The exhaust header on DG12 has a crack in the manifold piping. This manifold is type 321 stainless steel. The recommended filler material for welding type 321 SS is E347-15 or 16 or ER347 stainless steel electrode. This electrode has alloys which enhance its high temperature strength. See CR 19-3905 1 Establish a class in for this welding filler material to be available for diesel repairs.
2 Purchase a sufficient quantity and designate it for diesel exhaust manifold repair.
3 Revise WPS P8-T-Ag, WPS P8-A and WPS P8-AT-Ag to specify that the E/ER 347 filler material is to be used for diesel exhaust repairs.
Copy of CRs and all CAs and applicable evaluations.
19-5705 When Boric Acid conditions are screened, the 3Q CR action template wording is not being completed as written (no email generated, BACCP owner not performing the evaluations). Also, a process vulnerability exists where the screening action is closed and reliance is placed on email communication to initiate the evaluation action. No cases were identified where required evaluation was not performed.
Copy of CR and all CAs and applicable evaluations.
19-9714 Evaluate reclassifying reactor vessel flange leak-off lines to determine if they can be removed from the ASME Section XI Boundaries. Reclassification will eliminate the need to test lines as required by ASME Section XI, IWA-1320(e).
Copy of CR and all CAs and applicable evaluations.
19-14823 Active seat leakage on SI-0177 with HHSI Pump 1C in service. Leakage equivalent about 20 DPM, confined within insulated line. See attached pix. Identified during 590230 SI SYSTEM CODE PRESSURE TEST.
Copy of CR, pictures and all CAs and applicable evaluations.20-538 Active leakage on CV0131A body-to-bonnet joint. Leakage deposits have accumulated on downstream piping and supports in rooms M238Q and M110. Leakage rate not quantified, but deposits are wet. See attached pix.
Copy of CR, pictures and all CAs and applicable evaluations.
NRC RFI Letter-Boric Acid Evaluations and Related Corrective Actions Condition Sequence No Description/Topic Supporting Docs 20-53 8
Active leakage on CV0131A body-to-bonnet joint. Leakage deposits have accumulated on downstream piping and supports in rooms M238Q and M110. Leakage rate not quantified, but deposits are wet. See attached pix.
Copy of CR, pictures and all CAs and boric acid or other evaluations.
20-62 Leakage from HHSI 1C pump seal leakage has accumulated on pump housing base bolts and pump suction line. Leakage deposits are all dry. See attached pix.
Copy of CR, pictures and all CAs and boric acid or other evaluations.
19-70 66 There are significant dry and discolored deposits at the packing gland of 1-SI-FCV-0852. No more room for packing adjustment. Work order for repack is being tracked under 18-8020. This CR is for leakage evaluation.
Copy of CR, pictures and all CAs and boric acid or other evaluations.
19-70 57 There are dry and white deposits at the tubesheet to HX flange of RH HX 1B.
Recommend clean thru 1RE22 RCB PICA PM 1121.
Copy of CR, pictures and all CAs and boric acid or other evaluations.
19-38 69 Centrifugal Charging Pump 1B outboard seal is leaking quite a bit. It's hard to quantify it due to drips at multiple locations. see attached photo Copy of CR, pictures and all CAs and boric acid or other evaluations.
19-36 45 There are wet and discolored deposits at the packing gland of 1-RH-0067A indicative of an active packing leak. Recommend adjust packing.
Copy of CR, pictures and all CAs and boric acid or other evaluations.
19-36 36 There are dry and white deposits at the packing gland of 1-RH-0061A indicative of a packing leak. Recommend clean thru 1RE22 RCB PICA PM 1121 Copy of CR, pictures and all CAs and boric acid or other evaluations.
South Texas Project U1 - Activities Selected for NRC Observation Week 1 Wednesday & Thursday (3/18-19)
SUMMARY
ASME CAT ITEM System / System ID Comp ID Comp Desc ISI Figure NDE Procedures BLD/RM/EL Exam Dates 103787 N-770-1 F
RC 6-RC-1003-BB1 14 -
WOL (N2)
PIPE TO SAFE END ( PRZ SPRAY NOZZLE N2)
A-RC-13 UT 0PEP10ZA0004 RCB 403 90 3/18 thru 19 103795 R-A-1 1R1.11.2 RC 6-RC-1003-BB1 PRZ N2-SE-WOL PRESSURIZER SPRAY NOZZLE TO SAFE END A-RC-13 UT 0PEP10ZA0004 RCB 403 90 3/18 thru 19 110300 R-A-1 1R1.11.1 RC 2-RC-1419-BB1 1
TEE TO BENT PIPE A-RC-19 UT 0PEP10ZA0004 RCB 201SW 19 3/18 thru 19 551870 C-C C3.20 MS 30-MS-1001-GA2 27PL1-27PL8 PIPE LUGS B-MS-2 MT 0PEP10ZA0017 IVC 403 55 3/16 thru 23 Friday & Saturday (3/20-21)
SUMMARY
ASME CAT ITEM System / System ID Comp ID Comp Desc NDE Procedures BLD/RM/E L
Exam Dates 007530 B-O B14.20 RC CONTROL ROD DRIVE HOUSING WELDS RRVH-CRD-68L CRD NO. 68 HOUSING LOWER WELD PT 0PEP10-ZA-0010 RCB 03/20 thru 21 Week 2 Monday & Tuesday (3-23 & 24)
SUMMARY
ASME CAT ITEM System / System ID Comp ID Comp Desc ISI Figure NDE Procedures BLD/RM/EL Exam Dates 100700 MRP-146 RC 2-RC-1220-BB1 1
BRANCH CONNECTION TO BENT PIPE A-RC-17 UT 0PEP10ZA0004 RCB 201 3/23 thru 24 Welding - SI-96017878 WAN 623468 2N121TSI3965 SI ACC 1C CK SI-0046C Downstream SIS Test Valve (Replace valve SI-3965 and piping)
SI-1323 FW0019 Pipe to Valve Schedule 160 Socket Weld ASME/2 55 3/4" PT P8-T-Ag 3/23/2020
@ 02:00 SI-1323 FW8292 Pipe to Elbow Schedule 160 Socket Weld ASME/2 3/4" PT P8-T-Ag Week 2 Tuesday thru Friday (3/24-27)
ET - S/G 1A, 1B, 1C, 1D HOT LEG 20% TTS & THREE PERIPHERAL ROWS (2500)
ET-S/G 1A, 1B, 1C, 1D HOT LEG 50% FULL LENGTH BOBBIN & THREE PERIPHERAL ROWS (4124)
Week 3 Wednesday (4/1)
Sys Summary Comp Syst ISO Desc CAT Item Meth Procedure RC 005336 36A CLOSURE HEAD BOLTING A-RPV-3(1)
CLOSURE NUT B-G-1(D)
B6.10 VT-1 0PEP10ZA0024 RC 005401 1A CLOSURE HEAD BOLTING A-RPV-3(1)
CLOSURE STUD B-G-1(D)
B6.20 MT 0PEP10ZA0019 Fill in Observations-VT-3, IWF - Supports Procedure - 0PEP10-ZA-0023