ML20062K100
| ML20062K100 | |
| Person / Time | |
|---|---|
| Site: | Farley  |
| Issue date: | 11/17/1980 |
| From: | Clayton F ALABAMA POWER CO. |
| To: | Schwencer A Office of Nuclear Reactor Regulation |
| References | |
| NUDOCS 8011260156 | |
| Download: ML20062K100 (53) | |
Text
{{#Wiki_filter:____ -_--________ Al:D rm3 Power Comp:::ny 603 Nortn 18tn Street Post Offica Box 2641 Birmingham. Alabama 35291 Telephone 205 250-1000 m F. L CLAYTON, JR. Senior Vice President Alabama Power the southem elec:rc sys:em November 17, 1980 Docket No. 50-364 .EI. z = I.. Director of Nuclear Reactor Regulation 5: ~ U. S. Nuclear Regulatory Commission { 7,: Washiagton, D. C. 20555 5 av DO Attention: Mr. A. Schwencer p d Gentlemen: JOSEPH M. FARLEY NUCLEAR PLANT UNIT 2 OVERCURRENT PROTECTION On October 30, 1980 a meeting was held with personnel from the NRC, Alabama Power Company, Southern Company Services, and Bechtel to discuss the referenced subject. Attachment 1 to this letter is Alabama Power Company's response to NRC Staff Position 040.15, Containment Penetration Overcurrent Protection, for Farley Nuclear Plant Unit 2. This response provides a listing of each cable penetrating the containment, its service, primary protection, existing backup protection (if any), and proposed backup protection (as necessary). Several components as noted in the listing are not used or are only occasionally used in Modes 1 through 4. Alabama Power Company plans to administratively control these components through the tag out process during these modes to protect against any inadvertent energization. These proposed modifications will be performed during the first refueling outage after which Alabama Power Company will submit Technical Specifications relating to the testing of such devices. At this meeting Alabama Power Company was requested to describe the DC control power for primary and backup breakers associated with the Reactor Coolant Pump Motors.l This description is included as Attachment 2. If there are any questions, please contact us. Yours very [yk f n A F. L. Clayton, Jr. j RLG:de S Attachments cc: Mr. R. A. Thomas (w/ attachments) !, 4 Mr. G. F. Trowbridge (w/ attachments) THIS DOCUMENT CONTAINS Mr. L. L. Kintner (w/ attachments) Mr. W. H. Bradford (w/ attachments) POOR QUAUTY PAGES sensol56 f
Farlev Unit #2 Containm nt Penetration Overcurrent Protection As requested during the October 30, 1980 meeting at NRC Offices in - Bethesda, in regard to the primary and backup breakers associated with the Reactor Coolant Pump Motors, please find attached a sketch showing the 125V DC control power provided to the subject breakers. The 250V DC Turbine Building Battery is divided into two 125V DC sections. Each Reactor Coolant Pump Motor will have its primary and backup breakers provided with 125V DC control power from different 125V DC sections of the Turbine Building Battery, so that a failure to trip of the primary breaker due to the loss of its control power will not prevent the tripping of the backup breaker. The control power to the primary and backup breakers will be provided as follows: Reactor Coolant Pump Source Section for Source Section for No. control power to the control power to the PRIMARY BREAKER BACKUP BREAKERS 2A 2D 2C 2B 2C 2D 2C 2D 2C The 125 DC control power cables for the backup breakers will be installed in conduit and be physically separated from the 125V DC control power cables for the primary breakers.
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Attachm:nt 1 i PROTECTION ANALYSIS FOR RESPONSE TO NRC SIAFF POSITION 040.15 (_ _'. CONTAINMENT PENETRATION OVERCURRENT PROTECTION J. M. FARLEY NUCLEAR PLANT UNIT 2 a 10 The following categories of electrical circuits penetrate tee containment: l k A. Medium voltage power for Reactor Coolant Pump Motors: 30, l 4.16 KV \\ B. Low voltage power: 3 9, 600V, 480V and 208V C. Low voltage control power: 120V AC, 125V DC D. Lighting circuits: 480/277V AC E. Instrumentation circuits using electronic power supplies e F. Instrumentation circuits which generate their own signal (e.g., thermocouples) 2. Categories 1E and 1F above will not be discussed further because they are inherently self-limiting and of such low power to be of no concern. I These circuits consist of millampere and millivolt signals which cannot ._. {- produce sufficient heating to damage the containment penetration con-ductors even under sustained faulted conditions. 3. For Category LA, the power supply circuits to the Reactor Coolant Pump Motors, Table 1 and Figure 1 depict the primary and backup overcurrent protection devices provided by the existing plant design. As shown in Figure 1, adequate time-current coordination exists between the motor feeder breaker overcurrent protection and the bus supply breaker over-current protection to provide primary and backup overload and short circuit protection for the containment penetration conductors. In regard to NRC Staff Position 040.15B, the G. E. switchgear and the I associated overcurrent relays are suitable for the service environment in the plant area where they are installed. However, the switchgear is non-Class IE and no seismic qualification data was obtained for this equipment. Other plants have utilized similar type switchgear in Class IE application. In regard to NRC Staff Position 040.15E, the external control power used for tripping both the pri=ary and backup breakers is currently provided 1 from the same 125V DC section of the 250V DC Turbine Building Battery. A modification will be made to provide 125V DC control power to the primary and backup breakers from different 125V DC sections of the Turbine Building Battery. The 125V DC control power cables for the backup breakers will be installed in conduit and be physically separated from the 125V DC control power cables for the primary breakers. /s. '. 1
4. Category IB consists of low voltage pcwer supply circuits',co equipment (- centers, 600V AC motor control centers, 208V AC cotor control centers, loads inside the containment which are powered from 600V AC load 600V AC distribution panels, and the 480V AC, 3 9 supplies to the H2 recombiners. Each of these sub-categories will be discusse~d separately' below. A. 600V AC Load Centers: Table 2 provides a tabulation of the loads inside the containment which are powered from 600V AC load centers. As shown on Figure 2, the existing load feeder breakers which pro-vide the primary oveicurrent protection provide both short circuit and overload protection for the containment penetration conductors. However, the existing bus supply breake.rs are magnetic trip only breakers and as shown on Figure 2 do not provide thermal overload protection. Therefore, a modification vill be made to provide MSCP fuses in series with each phase of the power cables for the loads in Table 2.* The MSCP fuses will be located between the load center feeder breakers and the containment penetration conductors as shown on the single line on Figure 2. The MSCP fuses will pro-vide adequate backup overload and short circuit protection for the containment penetration conductors as shown on Figure 2. -( i B. 600V AC Motor Control Centers: Table 3 provides a tabulation of the loads inside the containment which are powered from 600V AC Motor Control Centers (MCC's). As shown in Table 3, three sizes of containment penetration conductors are used for these loads (#4/0 AWG, #6 AWG and #2 AWG). Figure 3 shows the time-current coordination curves for the existing overcurrent protection devices associated with the #4/0 AWG pene-tration conductors. As shown in Figure 3, adequate time-current coordination exists between the 600V MCC breaker feeding the load and the 600V load center breaker which supplies the MCC to provide primary and backup overload and short circuit protection for the ]
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Figure 4 shows the time-current coordination curves for tLs existing overcurrent protection devices associated with the #6 AWG contain-ment penetration conductors. As shown on Figure 4, the existing 600V MCC breakers and 0/L relays provide primary overcurrent protec-(' tion for both short citcuit and overload protection of the containment penetration conductors. However, the existing 600V load center A W h & b u & nbl4+ J Q -phi-Y & & Af .<.~<. ~CI _ T.M n f =q = ' we - i n, g 47 4 J.~. % e." a 4 a, %p ~l nxw a
breakers which supply the 600V MCC's do not provide adequace i., backup overcurrent protection. Therefore, a modification will be made to provide MSCP fuses in series with each phase of the power cables for the loads in Table 3Mich use #6 AWG penetration con-ductors. The MSCP fuses will be located between the 600V MCC's and the containment penetration conductors as shown on the' single line on Figure 4'. The MSCP fuses will provide adequate backup overload and short circuit protection for the #6 AWG penetration conductors as shown on Figure 4. Figure 5 shows the tima-current coordination curves for the existing overcurrent protection devices associated with the #2 AWG contain-ment penetration conductors. As shown on Figure 5, the existing 600V MCC breakers and 0/L relays provide adequate primary over-current protection for both short circuit and overload protection of the penetration conductors. However, the existing 600V load center breakers which supply the 600V MCC's do not provide adequate backup overcurrent protection. Therefore, a modification will be l made to provide MSCP fuses in series with each phase of the power cables for the loads in Table 3 which use #2 AWG penetration conduc-l tors. The MSCP fuses will be located between the 600V MCC's and the containment penetration conductors as shown on the single line on Figure 5. The MSCP fuses will provide adequate backup overload and short circuit protection for the #2 AWG containment penetration conductors as shown on Figure 5. r C. 208V Motor Control Centers: Table 4 provides a tabulation of the loads inside the containment which are powered from 208V MCC's. As shown on Figure 6, adequate primary and backup overload and short circuit protection is provided for the penetration conductors by I the existing 208V MCC breakers / overload relays, and the 600V MCC breakers which supply the 208V MCC's. 2 - i r 4. t " n 1, 4 t X $5 a f f.b-s d + & n m. C l u T. 8 u ,79 ( si a ~Li TJ4 n &Qw-.4, p Arm.y r,... 7% u AA Ji % w 2 n q. r l
S D. 600V AC Distribution Panels: Table 5 provides a tabulation of the I pressurizer heater groups inside the containment which.are powered C. from the 600V AC distribution panels. As shown on Figure 7, adequate primary and backup overload and short circuit. protection is provided for the penetration conductors by the distribution panel breakers and the 600V load center breakers which ' supply power to the distribution panels. E. 480V, 3 9 Supplies to H2 Recombiners: Table 6 provides a tabulation of the primary and backup overcurrent protection which exists for the containment penetration conductors associated with the H2 Recombiner power supplies. As shown on Figure 8, adequate primary and backup overcurrent protection is provided for short circuit and l overload protection of the penetration conductors. ( l l I 5. Category 1C consists of low voltage control power supply circuits to 120V AC and 125V DC devices located inside the containment which originate from 120V AC or 125V DC distribution panels or control power cabinets located outside the containment. Subcategories of Category 1C consist of power supplies to 125V DC and 120V AC solenoid valves, power supplies to the Control Rod Drive Mechanism (CRDM) and power supplies to the Rod Position Indication (RPI) system. Each of these subcategories will be discussed separately below. A. 125V DC and 120V AC Solenoid Power Supplies: Table 7 provides a list of the solenoid valves inside the containment which are powered from 125V DC and 120V AC distribution panels. Figure 9 shows the time-current coordination curves for the existing ? Ampere fuses which provide primary overcurrent protection for tLe penetration conductors, and for the existing 30 Ampere breakera which provide backup overcurrent protection. As shown on Figure 9, adequate primary and backup short circuit and overload pro:ection for the containment penetration conductors is provided by the existing fuses and breakers. w 4
4 In regard to NRC Staff Position 040.153, the fuse and breaker (- panels are suitable for the service environment in the plant area where they are installed. All primary and backup protection fuse panels and breaker distribution panels are seismicallz qualified with the following exception. The 30A backup breakers in 125V DC Distribution Panel 2G which supply power to the 3A fuses asso-ciated with the Containment Cooler Drain Solenoid Valves shown on Sheet 6 of Table 7 are not seismically qualified. However, the 3A fuse panel for these solenoid valves which provide primary overcurrent protection are seismically qualified. B. CRDM Power Supply: Table 8 provides a tabulation of the CRDM Stationary Gripper and Lift control power cables which penetrate the containment. Figure 10 shows the time-current coordination curves for the existing 50 Ampere fuses which provide primary over-current protection for the CRDM lift penetration conductors and for the existing 150 Ampere fuses which provide backup overcurrent protection for the CRDM lift penetration conductors. Figure 11 shows the time-current coordination curves for the existing 10 Ampere fuses which provide primary overcurrent protection for the CRDM Stationary Gripper penetration conductors and for the existing 30 Ampere and 50 Ampere fuses which provide backup overcurrent protection for the CRDM Stationary Gripper penetration conductors. As shown on Figures 10 and 11, adequate primary and backup short circuit and overload protection is provided for the containment penetration conductors by the existing fuses. In addition, there C cables are deenergized on a SIAS signal which will eliminate the possibility of a cable fault damaging the penetration conductors subsequent to a LOCA. f C. Rod Position Indication (RPI) Distribution Panels: Table 9 and Figure llA show the existing primary and backup overcurrent protec-tion devices for the RPI power supply penetration conductors. As shown on Figure 11A, adequate primary and backup short circuit and ~ overload protection is provided for the containment penetration conductors. 3 b l 5
~ Category 1D consists of 480/277V AC lighting circuits inside the contain-6. ment as shown on Table 10 which are powered from 600V AC to 480/277V AC lighting transfor=ers located outside the containment. Figures 12 and 13 show the time-current coordination curves for the existing overcurrent protection provided on these circuits. As shown on Figure 12, adequate primary short circuit and overload protec-tion is provided for the containment penetration conductors by the However, as the 600V AC existing 600V AC load center feeder breaker. load center supply breaker is a magnetic trip only breaker, no backup overload protection is provided by the 600V load center supply breaker. A modification will be made to add MSCP fuses between the 225 KVA As shown on Figure 12, lighting transfor=er and the penetration conductors. the MSCP fuses will provide adequate short and overload backup protection for the penetration conductors. -( As shown on Figure 13, adequate primary and backup overload and short circuit protection is provided for the contain=ent penetration conductors by the existing 600V AC MCC breaker and the 600V AC load center feeder breaker which supply power to the 75 KVA lighting transfor=er. NRC Staff Position 040.15B - All primary and backup overcurrent protection 7. devices discussed in Items 1 thru 6 above are suitable for operation in All MSCP the plant area service environments where they are installed. fuse cabinets which will be added to provide backup protection for both non-Class IE and Class IE circuits as discussed in Items 1 thru 6 above will be qualified to IEEE 323-74 and IEEE 344-75. k 6
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%o l TOTAL PROTECTION I-T E's combination starters with Motor Short Circuit ( E. L,:t z.,.... i " "M,,,,.~ ? - %. >Q.^ Protectors (MSCPs)* or High7ault Circuit Protectors 2 7.v.J 4 ~ 93 (HFCPs)* provide rnare overcurrent protection than ant E -;:.f d::1 d,.. circuit the first system engineered to provide total i other device available.They bring to the motor branch' (~.-_:.c ..:. g f. ~.^p.7 ' "'c ~Z, L.1 overcurrent protection. MSCPs. used with fusible type [ ~ _ -.T~[{'t.' combination starters, and HFGPs. used with circuit [. C', f.. ' rm ~' J breaker type combination starters, clear faults .i 1.. .... _ ~... up to 100.000 amperes. 7 MSCPs are used ir. place of fuses and are preciselv ~ f, coordinated with the starter's heaters. HFCPs are us'ed N ~l ^~ in.:onjunction with circuit breakers and are preciselv c-.- coordinated with them and with the starter's heaters'. k. 7~ ~ The heaters and circuit breakers provide protection E against lower level overcurrents. The MSCPs and I Combination starter with Motor Short Circuit Protectors. HFCPs take over where these other devices leave off and protect against the higherlevels of current. The result is complete, uninterrupted protection from f fullload motor current all the way up to 100.000 ~- .~ amperes at 600 V AC.This total protection means that '.-r-1 :1. the devices guard against all damage to heaters. relays. f ' '. "...' -1.. contacts and all other starter elements. Even if the over. H-o current is caused by damage within the motor itself. g ~'~~1' MSCPs and HFCPs greatly limit the motor damage. 1-MSCP combination starters are available in NEM A y e i ' - C. sizes o through 5. HFCP combination starters are avail. .,;,.[ i able in NEM A sizes 0 through 4. Both are UL listed and 4- -? a./ include patented circuitry to prevent a blown energy g.1 .g., ~ }}, ', limiter from causing single phasing. . E z'.((1
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Quick Currrt literrupti:n M5 Cps and HFCps are special types of energy limiting El fuse-hke devices. Typical single and dual element fuses y are designed to protect against overloads as well as ( krt circuits. As a result, compromises must be made i- \\ the design of these devices. In MSCPs and HFCPs C ONE-TIME this :s not necessary.Their purpose is to protect against short circuits only. This a!! owed I-T E to design them d CLASS K-5 with extremely short fault-clearing time. rPj s E CLASS J High lesel fault clearing with an MSCP or HFCP is id O MSCP or virtually instantaneous. These devices limit let through s cnergy and peak let through current to a fraction of the m@ HFCP 1;t throughs experienced with Class J fuses selected according to NEC article 430. PEAK l LET-THROUGH LET-THROUGH CURRENT laT gq { Pr:tection Where 11 Counts Most Elements Work Together Extending protection up to 100.000 amperes is important In MSCP combination starters, the devices are with today's higher available fault currents. But just as coordinated so that the MSCP will be inoperative in important. or even more so,is the complete motor the overload relay's normal operating range. At less branch circuit protection in the range from locked rotor than 13 times fullload motor current. the MSCP current up to 10.000. 20.000 or 30.000 amperes. begins to provide protection and ccntinues it up to This is where most motor branch circuit overcurrents 100.000 amperes at 600 V AC. occur. This is where most damage is done. This is where In HFCP combmation starters, the overload relay MSCPs and HFCPs save the most dollars,in terms of protects the circuit in its normal range from fullload both equipment repairs and extended downtime. motor current up to 13 times that value.The instantaneous-trip breaker provides protectio't itQm. _ Coordination-The Kev just below that point up to the upper limit of its l Srction 430-5 of the 1971 National Electrical Code heater-protecting capability. From this point up to ~ recognizes the MSCP and HFCP principle to give 100.000 amperes at 600 V AC. the HFCP provides ,mplete protection to motor branch circuits when protection. S rd in coordination with the other protection With both types of combination starters. each type <tements in a combination starter. Coordination of an of protective device becomes active for the range MSCP with the overload heaters, and coordination of where its advanta;;es are maximum. At the same time an HFCP with the instantaneous trip circuit breaker there is no gr.p m protection end no nuisance is absolutely essential, blowing or tripping. This coordination is the heart of the " total protection" system that I-T-E has developed. Each size of MSCP is designed specifically for operation with properly coordinated heaters. The same is true for HFCPs and the heaters and circuit breakers used with them. This coordination is so important that all of the combination starter elements-starter, heaters. switch or circuit breaker and MSCP or HFCP-must be tested together. Factory-prepared charts designate the proper heaters, breakers and MSCPs or HFCPs to be used ( together to obtain total protection for each application. M~ '.Ps are listed and identified not bv current level that " th;y are designed for but simply by a' letter designation as a measure against iinproper applications. HFCPs ar2 designated by the current ratings of the circuit brxakers for which they are designed. l ( l l l 3
Ar ti Single Phasing I-T.E's MSCPs and HFCPs have different types of O systems which prevent causing single phasing. When D one of these devices blows,it provides for very qu:ck }]D M cutoff of operating current in all three phases. i, E I /" An MSCP 1as a TRICGERs which extends from its
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E. L more important, it operates an auxiliary contact which n E opens all three phases by dropping out the starter. b [ p This TRIGCER feature is an I-T-E exclusive. f N mQ30 l ,.W: +T.:hi : h >A. 4 4, h.. %x'~~;7 h ~ g ~ ^ ~ ~~: r c . ;z-
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MSCPs contain TRICCERS which protrude and operate = = ( an auxiliary contact to open all three phases, preventing 0 a blown MSCP from causing single phasing. i st 51 53
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= j } m m M5 cps I nelCP O'tI Afl0 AN H.ste G48 h o 4I PM A14Me CONT ACT [ TI T2 T3 HFCP Combination Starter Circuit y a w ^ Can't Void Protection ~- ~ MSCP holders are designed so that they will not accept standard fuses. Six different holder sizes are used for (- the six starter sizes.O through 5. Each specihc holder is 1 1 +j designed for use with a certain size starter. lt will accept I ]C any of the various MSCP sizes intended for that starter Arid it will accept devices designed for smaller sizes. but not those for larger starter sizes. If a misapplication should be macIe. combining the o o largest size MSCP for a certain starter size with the I west rated heater, any starter damage that micht MSCP Combination Starter Circuit result during a short circuit is minimal. HFCP holders, which will not accept fuses. have When an HFCP blows, the circuit breaker is tripped rejection keys for each size circuit breaker. They are ( through a circuit designed for this specine purpose.The designed so that only the correct size HFCP can be y HFCP hmits let.through current immediately and the inserted. Rejection keys in the HFCPs pres ent insertion circuit breaker opens all three phases in less than of HFCPs larger or s naller than the proper ones one cycle. for a given breaker. 4
Wide Selection of Combination Starters ( C ro*und the dependable Class A20 starter. All of the E MSCP and HFCP combination starters are built combination starters are available in NEhtA sizes o through 4. in NEMA 1.4.12. 7 and 9 enclosures. All of installation and maintenance advantages of this starter, these modern enclosures, except explosion-proof types. 1 proven by extensive experience. are retained. MSCP have flange mounted disconnect har dies that maintain combination starters are available m NEMA sizes control of the switch or circuit breaker even when 0 through 5. in NEMA 1. 4 and 12 enclosures. HFCP the door is open. l IoT E STARTERS SIMPLIFY ( INSTALLATION r The starter components in MSCP and HFCP combina-I tion starters give the user the ultimate in design, ease { of maintenance and dependability for millions of operations. Check these features for cutting installation. I G inspection and maintenance time and for broad g my applicabilitv. N -- M. " ' STRAICST THROUGH WIRING. No wiring errors V tv -33 6 or wasted time. The LINE comes in at the top.. the g. E I LOAD terminals are at the bottcm. c U-CONNECTIONS ARE UP FRONT where you can i easily see and reach them. Installation. inspection. E general maintenance and replacement take less time a b 'I "d and cost less monev. ~ ~. MOUNTING VE' SATILITY is another advanced R ( { g I-T E motor control feature. The starter can be installed in any position in the vertical plane.This means more [' freedom, whatever your application needs. I T-E's f v ? horizontal magnet design obsoletes gravit) dropout. AUXILIARY INTERLOCK provides one normally r open or normally closed contact or both (allindependent g circuits). Up to three interlock blocks can be furnished 2 3 without increasing outline dimensions or adding special a-p i q insulating barriers. NO TOOLS REQUIRED to inspect contacts. The cover ~ I L cap snaps off to expose all contacts. A safetyinterlock 4 feature prevents contacts from closing with cover cap off. 4 EASY CONTACT REPLACEMENT. You don't need to disconnect a single wire or remove any accessory. Movable contacts, held by spring loaded clips slip straight out. The stationary contacts are each held by ). one screw. All contacts are symmetrical on each starter size and will fit in any position. COIL is encapsulated in hot molded insulating compound to eliminate moisture and mechanical failure. Wired connections aren't necessary. owing to built-in contacts. For;;et broken coilleads and insulation wear. PLUG-IN OVERLOAD RELAYS are a real boon to the man on the job. Fast installation. No wiring errors. The third overload relay is f urnished as standard with no increase in starter dimensions. IDENTICAL BASIC STRUCTURE. You needn't contend with different problems in different starter (. sizes. I T E's total design approach makes starters identical. sizes 0-5. 5'
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"S ' MSCPs mount in holders on 'he disconnect switch with /' visible contacts but not visible arcs. Window openings . ENCLOSED ARC CHAMBERS FOR MANIMUM ? ( in the switch front show the double-break contacts S AFETY. LONGER CONTACT LIFE. when the switch is open, and a red "ON" flag when the LESS MAINTENANCE switch is closed. Closing of contacts and arcing take place safely inside are chambers. All exposed current-carrying parts. including the MSCP holders, are dead when the switch is open. Auxiliary electricalinterlocks are available for swi'ch rnounting when an external control source is brought into the starter enclosure. l ( 6
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.' HOW TO SELECT HEATERS AND MSCPs 'or total circuit protection. first select the correct heater for proper selection. The heater tables will also show ',{. element. Nameplate fullload motor r.urrent is the most what htSCP to use. htSCPs are designated by a letter important informat.on for heater selection. Size of corresponding to a heater size for each starter. Three starter and ambient conditions are also necessary data MSCPs are required for each in combination star:er. IIEATER SELECTION TABLES ~ s. c,. .i a.ca v.i., -.a wa.,i.a,.i., -.in in. na.o.i ioc s men.a a.,am.m or ure. i 2s u. m.a. - r n ie.a,.i., e ..a.
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