ML20062J709
| ML20062J709 | |
| Person / Time | |
|---|---|
| Site: | Crane  |
| Issue date: | 05/06/1978 |
| From: | METROPOLITAN EDISON CO. |
| To: | |
| Shared Package | |
| ML20037B701 | List: |
| References | |
| NUDOCS 8011050420 | |
| Download: ML20062J709 (131) | |
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ME C'/htsdeT fom&'z snnen sIATUs TzsTInc cmPt.ETEo.
MET ED RESPCNSIBILITY Assume complete responisiblity for operation of systen or component.
UEAC START UP RESPONSIBILITY O
Assist hat. ".d.
only if requested.
OFFIClal. COPY UE&C CONSTRUCTION RESPONSIBILITY Assist Start Up only if requested.
2 127 E5Il5ctxt IN ---
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- 4 20$
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1 TEST EQUIPMENT.
Mt171. AMP 7_?-1A Seria1 -
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Data Test Witnessed By:
A Date A-/
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[h.h MOTOR RtcINC CHECK LIST
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Systes Motor Nama ll 14 A u f..ao Number AH ~f-IA Power Source '(SEE$deEO 8d M c. $
Cubicle Nueber SW
- 1. A s 2 Protection Devices Switchgear Raf. Design Data M4 Design tetual L. T. D.
Al A Wd S. T. D.
NA AN INST.
N4 XJ Motor Control Center Ref. Design Data Molded Case Breaker ign A.tual amoJ & $36 I
$4 I$ L AMP Rating 7
Trip Setting M4 M8 Thermal ove-loading Mfg / lwr
- 33 833 matin
+11-68+
L-4472. "5lY Ay Control Circuits Checked Jff., jg h
Date Luhrication Checked h'8 Date Messer Records Complete 3p3fg h
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,h Dete Motor Ready for Beging Performed Dy:
Duto: 3/14//C, W
I Witnessed ty:
M/
Date:
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MOTOR CONTRCI. CESTER TEST MTA MTE
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MechAaical N D.'
Aux. Centacts 1-)'// Lf-Continuity C h K' !
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Currect Raeing 4. / - 4' A d~r' 3 T* w at 3x Aw. I el 20 W 92 MJ
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Remarks:
TEST EQUIPMENT.
Mt!.TI-AMP MS IA Serial -
37/l
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ht'JH oh zL O FF\\ G A ' * '~
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_ MOTOR BC'h?ING CHECK LIST l
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Number J M -/ **/d Motor Name Power Source (M
[c.,4 ' 3 c7 Cubicle lhamber SOf 2s.'
13 g
O Protecties Devicae Switchgest Ref. Design Data N4 Design Actual L. T. D.
- 4 f4 S. T. D.
N4 N4
- 4 IMST.
N4 Motor Control Center Ref. Design Data Molded Case Breaker Design ual up f w wer
/f L
/fh Aw anting 4/4 W4 Trip seeting Thermal overleading
- 33
- 3 L afg/ member anting 5 71 - fJ4 A
- 4. 72 - 6.15 h-a a
Centrol Circuits Checked 3;2yffy p/
Date Lubricatien Checked yg Date M*S3er Records Complete 3/J.4/fg jff/
Date Motor needy for Bumping 4
opp 10AL C@
Perforund Byt O_k Date:
$]gy//c,
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Witnessed by:
N Dater g.
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right De i
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l Mechanical MDT I A > /s Af L Aux. Contacts bArde/
Continuity Aux. Transformer fc A i l
EC Wk" i
Control Dase ii E
Beater Size _
i, Current nating 8, 7 - G -
Jk ";
Time at 3X Ave. I 91 M h 92 M4 93 Mass.
Wiring to ground h rks:
1 t
TEST r.vuaFMENT.
Mtit.TI-AMP Ms.1A Sertal -
2.7 / 2.
JI!/3/76
((
/'- I Date st Performed By: -
i otr MA D8t*
Test Vitnessed By:
A -6
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newuswereet MOTOR SIMFDIC CHECK LIST 1
7 Systen L 7"
$ er ma
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Protectica Devicae Switchgear asf. Design Data MA Design Actual L. T. D.
M4 A/4 N0 Nb S. T. D.
- 4 64 Inst.
Motor Centrol Center Raf. Design Data Molded Case treaker Design Actual i<
/s
/f Anr nating Trip Setting NA Nd Thermal Overleedtag I3 's
/13 ufg/m 4 71- - 5. 8 5 A v 162 -C I V 4 y -
antiu centret Circuite Checked 3,u. 7 w g
D.te MJ Lubrication Checked D.te negger Beceeds Completo S th // w Date Motor toedy for M ing C
perfereed ny: MlA-f OYYD4 Date:
- /1r/1c.
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Witnessed ny:
M4 Date:
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UNIT 1
g MOTOR s'.N,'ING CHECK LIST WT Systes Motor Name $ = =
N le, dt Nmo Number 44-/~-3 I
4-Power Source M1&
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b I3 Cubicle leumber Protection Devices 84 Switchgear hof. Design Data Actual Desipt L. T. D.
NA NA N8 0
- 5. T. D.
N IM IEgT.
Motor Control Center Bef. Design Data ccual Molded Case Breaker Design D
A6 AMP Rating M4 IN Trip Setting
{
Thersel Overloadias Mf3/mmuberCEM M/d
// '02I UA^P Y $*Y nnting I
I Centrol Circuits Checked A/gf/h MJ Date 1.ubncation Checked
/4
//
Date Megger tacords Complete gg/4
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q Date Motw naady for B g ing J
/l.h[/4 Date:
Perf1P:tand By:
Date:
Witnessed Dy:
2-7 m nummma A*-
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MOTOR CONTROL Ca3tTER TEST MTA MTE
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-.fr A *r - j ' i a
MFC.
CM (Right)
/v d y,., ff 91 02 93 Breaker Size Jo 4=/'
amp Long me at 3x yg fj
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NA N4 388-Breaker Sise ha Asp long Time at 3X
- 4. g l
pg pg right
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h4 ha 44 4
Starter Size f
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Mechanical NDI Aux. Contacts 1 4.; / / 4.
Continuity C A (c i Aux. Transformer
& > c' Castrol Fuse C*#
Heater Size
///M3 Current Rating M 4
,u.
Time at 3X Ave. I6135k-92 OA 93
- 4 f
Viring to ground
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Mess.
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,emarks:
TEST EQUIPMElfT.
MM.TI-AM P MS.1 A Seria1 - 2 7/ E l
{
Mh_
k Te at Performed 3y:
g y
I nate ////XM6 ef'-[
Test Vitnessed ny:
88 Date 2-7
"E 4
acaruewersem M 3Dr.ING CHECK LIST r
I' Sv s t ets o
MM-P- 44 Motor Name A /Ff 0HM AV 498 yumber m
M ~ 3IM Power Source (SWC 48 g
Cubicle Number 4
?rotection Devices W4 9witchgear Aaf. Design Onta i
Design Actual L. T. D.
N4 gog S. T. D.
Ud W4 INST.
- 4 e4 Motor Control Center Ref. Design rata 3*T S 34 Il gi N1ded Case Breaker Design Actual
/d' i
AMP Rating 4
Trip Setting
-)
Thermal overloodine I'-/ 6 T'-/ 4 _
Mfg / number 89A
- 83A mating Control Cirelatts Checked
$13-74 g Date Luarication Checked gA Date Mettr-Ilocords Complete 3** 3 -% gg Date
- 4otor Ready for Sumping ro?A gge '
- de 4 D.te,
- asy,
~rf.
ed o :
r M4 Date:
Witnessed 33:
h$
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asowne T15lEE MILE ISUWC PICJECT
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DATE 12-4-75 BY J. Enem ICC 2 un 13dIT
&a CllClJIT (LEFT)
Amonis Pues AN-P-4A F,.
ITE (Rl9tT)
EA SI 92 83 Brooker Site EE3-8015 Amp Long Time at 3X 31 24 24.5 _ Sec.
Amps.
Inst.
Itain or Left n
n n
Sec.
Brooker Slas E&
Amp Long Time at 3X Amos.
last.
(Right)
Starter Size 1
Mechanical New
(
==. ma 2s0 - zsc hw Continuity Asoc. Transformer.100Kva Control Fuse m
Hester Size T-16 C-...M Rating
.89A Ties at 3X Ave. I $144.5 sed 2 3f Seef3 51 sec. 200 stags.
Wiring to Ground IEMARKS:
Set Per Drawing 3084 sh. 22 Rev. 1 Charrent w rve 1274 SERIAL N0.
200 TEST EQUI 6 CB-25 ASSOCI ATED RESEAICI 1000 WR.T 0.L. NEG-CNECK Serial M2
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Mina.a 14 *C 58 % Int i.,
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WW INTERNAL PGlER WIRING CHECKLIST MCC 2-31D IMIT 43 C990NENT m P-4A MFR trE 1.
Power wiring meets manufseturers spec.
x sat.
Unsat.
2.
All screws and bolted connections are tight.
I sat.
Unsat.
3.
All lugs am properly installed.
I sat.
t% sat.
4.
Pttysical condition of insulation.
I Sat. _., _Unsat.
5.
Explanat. fen of ary unsatisfactory condition or other irregular! ties:
naa F.q. Be. SM TEB-10 1
g 6.
Ref. cheg. 3084, sk.22. now.1 Perforu d By J. Imax Date_1 W 73 QC(whereappi.)
EA Date N/A 239 Q$*
of an-//
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l a ecreewtore ec MOTOR R.m 1NG CHECK LIST
[
- 5. stem wotor Name AON##
A 418 M"
~O
- rbe r
?over Source (SWCR 9
Cubicle Number frotection Devices Switchgear Ref. Design Data.
M4 Desien 2.c m i t
L. T. D.
N4 ar A S. T. D.
- 4 44
~r INST.
- 4 NA l
t 9
Motor Control Center Ref. Design ata 34.1 1 _
iR_ ~.* J __._
4 Moided Case Breaker Msign
!:tua.
AMP utang Trip Sect.ng A
4 Thermal Overluding T-/6 E/.
Mf s/ Nume>er m
- OSb
- 89A t
nating Control Circuits Checked g 3 ~76 Ad Date 8
Lubrication Checked r
Date f.
Megger hecords Causplete f 7(,
ppf
(
Date" t.
Motor Ready for Bumping t'
=
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03"*5'<
~rfo-,,. n s i D.t.. e,m ogog.
Witnessed By:
gg Date:
A-6 c_
=
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l ICTOR CDNTHX. CENTER TEST, DATA.
naEE MilI ISUWC PRCUECT l
OATE 12-s-75 SY J. Enest MCC 2-31D tm.T ac CIftUIT (LEFT) asmania Puse AM-P-43 MFG.
ITE (RIGHT)
E&
91 62 93 Brooker Size EE3-3013 Ansp Long Time at 3X 23 1
27 2s_s Sec.
inst.
Amps.
Mein or Left EA EA h
Sec.
Breaker Size NA Asp Long Time at 3X Amps.
inst.
(Right)
Starter Size 1
Mechanical New g
2mo - 2mc Aux. cent.ets Checked Continuity Aux. Transformer _
.100tva ContrcI Fuse styx 3 Heatse Size T-16 Current Rating
.89A Time at 3X Ave. I $138 Sec.92 35 Sees 3 37.5 sec. 200 Mege Wiring to Ground FIEMARKS:
Set Per Drawing 308t. sh. 22 Rev. 1 Current cu m 1974 BERIAL 30.
200 TEST EQUIPMENT CB-25 ASSOCI ATED fESEARCN 1000 TOLT D.C. MEG-CHECK Serial962 j
CP {
E WEATHER 14 *C 58 W MAESCO TEST Ftpd 23-A j-g Qk 44 a -.......- e s.......
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_40V INTERMAt NNER ilIRING CHECXLIST MCC 2-31D _lMIT 4C COPPONENT AN-P-4B MFR 121 1.
Power wiring meets annufacturers spec.
I Sat.
Unsat.
2.
All screws and bolted connections are tight.
I sat.
thsat.
3.
All lugs are properly installed.
I sa*.
Unset.
4.
Ptrysical condition of insulation.
I Sa t.
Umsat.
5.
Ezplanation of av unsatisfactory condition or other irregularities:
3ea F.Q. Bo. 894 TEP-10 6.
Ref. cheg. 3084, sh.22. an,.1 Performed By J. Knox Date 12-4-75 QC (where appl.)
34 Cate N/A 23 s
OYN l
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MOTOR BtP.PINr CHECK LIST 5 ste s i
1 i
Ntor Name A NN/A OMP Nu:r.be r M~
'N t
~3#
Power Source (SWCR/MCC)
Oubicle Number Protection Devices Switchgear Raf. Design Data __
d'J Design Actual L. T. D.
NM W4 l
- s. T. a.
- 4
- Inst, M
Md l
Motor Control Center Ref. Design Jata 341 T $4 2 &,._ _/ 8 Moldei Case Breaker Design Actual AMP ' tat ing Trip Setting The rt.a 1.Nerl oadin g T'/b 7"~/**
Mfg / Number Rating
- Na%_
control Circuits checked
.f-3-76 44
~!
Date Lubricatica Checked N4 j
Date Megger Records Complete g.7. A gr4 Date Motor Ready for M ing JN -
g, W' I
perfor.ed y: Mi1 D t.:
rg/s.
g Witnessed By:
A/4 Date:
08 A-/S
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1371 asenes Was Demme, lisees 79EB7. (Ete) 333 330t MOTOR CONTRX. CENTER TEST DATA Tt5 TEE MILE ISt#C PR3 JECT OATE 12-4-75 By J. Emms NCC 2-31D 1.MIT 4D CI C IT (LEFT)
- 4. p.-
m.7=_
a MFG.
ITE (RIGHT)
RA 81 02 83 treeker Sim 1E3-4015 Agnp Long Time at 3X 23 to 11.5
'Sec.
Main or left inst.
Aeps.
Brooker Size EA Asp Long Time at 3X n
n n
Sec.
Inst.
.Aeps.
(Right)
Starter Size 1
Mechanical New Aux. Contacts 250 - 2EC Continuity Checked Aux. Transformer
.100KVA Control Fuse Mtet3 Hester Sles T16 Current Rating
.89A Time et 3X Ave. I SI 38.5 82 1 93 m l
see.
sec.
see.
200 Megs Wiring to Geound REMARKS:
Set Per Drawing 3064 Sh. 22 Rev. 1 Current curve 1774 SENIAL E0.
200 TEST EQUIPMENT C3-25 ASSCCI ATED RESEARCH 1000 Tot.T D.C ttEG-CHECK Serial 962 MTf'tR 14 eC 58 %NR ot6
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1 480V INTERNAL P3fER WIRING CHECKLIST MCC 2-31a LSIIT 4D CorchENT M
MFR Trt I sat.
Unsat.
1.
Power wiring'aeets annufacture:-s spec.
I Sat.
Unsat.
2.
All screws and bolted connections are tight.
I sat.
theat.
3.
All lugs are prooerly installed.
I sat.
Unsat."
4.
Physical condition of insulation.
5.
Esplanatica of any unsatisfactory condition or other irregularities:
BER F.4. Es. 89a TES-10 6.
Raf. &eg. 3064 sh.22 Env.1 Performed By J. Enox _Cate 12-4-75 QC(whereappl.)
na Date (h M/A 23
).j7
O O
gmandensmess.__
-tT 1
MOTOR 4tMPtNC CHECK LIST W I*
Systes
%r 8 /3 8h.g C J. ' [ e,s Motor Name Power Source MMCC)
MC.C. l - 3 /O Cubicle Number 3D Protection Devices NA Switchgear Ref. Design Data __
Actual Design L. T. D.
N4
- 4 kN S. T. D.
Md INET.
- 4 M
Motor Control Center ant. Design Data _
3ctY S4al 48 Molded Case treaker Design wtual AMP Rating Self 8*#I D
3 Trip Settiac _
Thorum! Overloading Mig /Wi.ahar T 2.+
T A" 1 h' bd lW SD anting I
Control Circuits checked
//2s/2;
)(t/
Date Lubricatico Checke/
yg Dato Megger hecords Complete
//ss//7 mee Motor Bandy for temping
_ed
//
Date : r/48///
Performed my:
O@
A'4 nat :
vita..e.d sy:
J-/T
O f221$10=
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N ICTOR Q3NTRX. CENTER TEST DATA TMEE MILE ISLAfC PRMECT DATE 12-5-75 BY J. Emes MCC 2-31D Water Treaeonat
<rt.p.13. Condensate St w Causch 7 imIT 3D CIRCulT (LEFT) _
MFG.
215 (RIGHT) 3A Si 22 83 Greaker Size M15/3
% Lcng Tine at 3X 29 n
2s Sec.
Mein or Left last.
% s.
Broeher Size m
hyo Lor.; Time at 3X MA h
h Sec.
Inst.
. % s.
(Rigett)
Starter Size 1
Mechant.al New O
Aux. Contacts 2-150. 2-loc Cetinulty Checked Aux. Transfonner 100TA Control Fuse tex 3 Heette Size T24 Current Rating 1.85 Tise at 3X Ave. t 01 36 62 48 3! 29 m
g,9,,
Wiring to Ground REMARKS:
Set Por Desving 3t u n. 22 Rev. 1 Current curve 1274 SERIAL NO. 1848. 26378 TEST EQUIPMENT M5-1. Westen Amster 962 ASSOCIATED RESEARCH 1000 VOLT D.C. uEG-CHECK Serial j
S.,.
~l
- 2.... 8..............
MAESCX) TEST F0m 23-A
..u g
......v......
_ _ _ _ ~ _ _
l pann-%npea_ 9 O
- - ~ - -
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480V INTERNA. POWER 'JIRING CHECKLIST 84CC 2-31D [ GIT 3D COP 90hE'IT vr-P-13 yp 17g 1.
Power wiring meets annufactu.ers spec.
I Sat.
Unsat.
2.
All screws and bolted connections are tight.
I Sat.
Unsat.
3.
All lugs are properly instalied.
I Sat Unsat.
4.
Physical condition of insula:lon.
I Sa..
Unsat.
5.
Explanation of ary unsatisfactory condition or other irregularities:
O B&R F.Q. Bo. 894 TIN-10 y
L i
I_
6.
Ref. dwg. 3084, sh.22, new.1 Performed By J. Enot Date 12-5-75 QC (where appl.)
NA Date l O cMi v4 23, V
A-ao
_N_--_1zz~~
~
i
~
O O
aameaunereem MFTUg 31MPIEC CHECK LIST System lW I Motor Maas
.Tfe Je* / dof Number 8/ Y Power Source MMCC)
AtCA. 2 - A #D i
Cubicle Number AI Protecties Devices
.tritchgear Ref. Design Data N4 i
Design Actual L. T. D.
mA ye I
S. T. D.
M We IEST.
Me WA o
Motor Control Center Ref. Design Data
.% T v M 22 4I Molded Case treaker Design
.ctual AMP tating b /f A /f Trip Setting 3
S ermal overleeding Mis /*
I Y TJ f-aneing LTi A-g
/. Is 4 s Centrol Ciresies hhad f/jg/j7 p
Date Lubricatten Checked yg Date 1/nl17 h
Data Motor amady for Dumping i
Date: //4(//7 y\\b Performed By:
If 'l Wataessed By:
49 Date:
A *Al
. t..
i f7J G]t2-B M y _~_
o a
o ICTINt (X)NTR)L CENTER TEST DATA TWEE MILE ISLAND PRGJEC.T DATE 12-5-7s 8Y J. C -
MCC 2-31D Water Treatment lmli 3E CIR:Uli (LEFT) r-p-14 Cw. s e r-Ac id P.=
D6FG.
ITE (RIGHT) gg SI 92 93 Brooker Size 3013/3 Ague Lo.g Time at 3X 27 2tt 29 lSec.
Min or left Inst.
-Amos.
Brooker Size EA Amp Lono Time at 3X M
~.M EA Sec.
(Right)
Inst.
Amos.
Starter 51ze 1
Mechant ca1 New G
Aux. Contacts 2-NO MC Continuity
%w Aux. Transformer inovA Control Fuse teg3 Heater Size T24 Current Rating 1.85 Time at 3X Ave. I 81 47 92 34 33 1 Wiring to Ground m
Megs.
REMARKS:
Set Nr Dravia9 3054 Sh. 22 %v.
1 Current curve nya SERTAL 30. 1848, 26378 TEST ECUI T ns-1 Weston -
er ASSOCIATED RESEARO4 1000 MLT 0.C. l'EG-OdEOK Ser'al 962 WCATittR 14 *C 58 W R j
MAESCO TEST r0FW 23-A 7
%...e
....,u..........
v.....
a..
s.......
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- v.., e l
i 4
@ D ] 2 r 9 2 TJ p _::: a _ o a
i.
480V INTERNAL POWER WIRING CHECKLIST E
2-31D UNIT 35 COP 90N' li WT-P-14 MFR ITE P
l 1.
h wiring stets senufacturs.rs spec.
I Sa t.
Unsat.
2.
All senws and bolted connections are tight.
I Sat.
Unsat.
l 3.
All lugs are properly install d.
I Sat.
Unsat.
4.
Physical condition of in.ulation.
I Sa t.
Unsat.
i 5.
Explanatien of any unsatisfactory condition or other irregula ities:
B&R F.Q. Bo. 394 TEW-10 6.
Ref. dwg. 30s4, sh.22, ane.1 Performed By J._ Knox Date_ l' 75 QC (ehere appl.)
3A Cate h
M/A 238 0
J-As of/6
O O
v t. :.
'aitT g-g MOTot EtMPINC CHECK LIST Svatem Motor Name N W A MdWWDid O M ? nusaber WY" ?' IS A Power Source MMCC)
MR 2-380 Cubicle Mauber Y
Protection Devices c
Switcnge.. Ref. Design Data M4 Design Actual L. T. D.
N_4 k or S. T. D.
kd NA N
N INST.
Motor Control Center Ref. Design Data 32Y+
S4 LL fa m eamer Design Actual d-d e...
e AM9 utine _ _
A Trip Setting It " Overloading Mf g/ Nur.her N_.O
~
/*30A
/*5JA uting Controt
- .uits checked S-g-76 g Date 1.ubrication Checked g4 I
Me33er Aeeer'= Comptete Date 8 76 M
Date Motor heady for W ing Date: (#//c.
Perfor.ea ny: #dif CUT o
k g( \\b witne.s.d.y:
n D te: _
A tf p - - -
e
+,
-n-, - -
~,,ymw,- -, - - - - -
,w-ww-,
g,,m.,
w--m.--
e O
graati-amp
~
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NOTtNL CDhimA. of.NTER TEST DATA TWEE Mil 5 ISLAN3 PR3 JECT DATE 12-5-75 5
BY J. Esos secc 2-31D Water Treatment E-F-15& Sulphite Res-==mtion Puma UNIT 3F CIRCUlT (LEFT) l c.,.
1,,
.i
.2
.3
' Scooker Size 3015/3 Apg Long Time at 3X 27 21 21
!Sec.
AuDs.
, i nst.
Main or Left Amp Long Tlee at 3X mA NA na Sec.
l Amps.
Breaker Stas n
Inst.
(Right)
New Starter 3Ian 1
_ Mechanical I
2-30, 2-EC Anst. CDntacts Cheebd Continuity Anac. Transfo mor 100 YA MMO Controi Fuse Hester Siz3 T20 Curm nt Rating 1.30A Time at 3X Ave. I GI 36
.2 30 _.3 26 _
200
..Megs.
wiring to Grm....
pgwppgs.
set por Drawing 3084 Sh. 22 Rev.
1 Current curve 1 274 __
SERIAL EO. 1848. 26378 TE'JT EQUIP 9ENT MS-1. Weeton Aweter 962 ASSOCI Alt 0 NESEARCH 1000 TOLT D.C. MEG-CHECX Serial
.T.ATHER 14 OC 58 %NR
~
cv b
MAESCO TEST FOR4 23
- j.g O_ M
~ '
^'
i U
9 O
~1 l
galli-amp
\\
s en e -= o w =se.. sman.==
~
410V INTERMAL F0 DER WIRING CHECKLIST MCC 2-31D IMIT 3F C0@0NENT_
vr-P-15A MFR nr 1.
Power wiring meets anufacturers spec.
I Sat.
Unsat.
2.
All screws and bolted connections are tight.
1 Sat.
Unsat.
3.
All lugs are properly installed.
I Sat.
Unsat.
s l
4.
Physical condition of insulation.
I Sat.
Unsat.
i 5.
Explanatica of any unsatisfactory condition or other irregularities:
naa F.Q. Bo. 8%
TWW-10 l
I l
l 6.
Ref. dwg. 3084. sh.22. Rev.1 Perforred By J. Enox Da t e 12." ;
QC(whereappl.)
EA Data CON va na OYi\\
A -A C e
7,-.-
iah i
- L t.
b M
NT
(
MOTOR StM?INC CHECK LIST 1
_.w s t em Motor Name 8G'WMoff StNwnck 5mfnuaser S W P -/ i B Power Source ($EPR/MCC)
Z~5 MA j
Cabicle Numb i
r Protection Devices N4 Switchgear itsf. Design Data Actual Design L. T. D.
N4 N4 M4
- 8 S. T. D.
NA NN INST.
Motor Control Center Paf. Design Data
_36TY d 11 N' ded Case Breakcr Design Ac.41 AMP < sting A
Trip Setting Thermal Overloadtng
~
Mfg / Number
! 30A lBOF Rating Control Circuits Checked 8"I"*Ib Mg 6
I Lubrication Checked 4#
'I Date 8'4~76/OAh Megger Records Complete l
Date P.oror iteady for umping
((M/L Date:
Performed,y C'b W
Dece:
., h\\.
u t-seed,y:
v p.pq
'j-(
9 m,
1 4
(Test P-ord/ Acceptance Foss EAF.1)
Tests and Checks Scheduled to Start h
a m *w ELECTRICAL EQUIPMENT /STSTDI TEST AND CRECK RECORD AND ACCEPtuCE F0W4 i
Metrepo11taa Edison Company Equipment /Syaeam)Onasmaar$dfG ASAhafG i
Three Mlle Island Name and Ntaber )
l Unit No. 2 J. O. 9439-02 nefer to Equipment /Sy..com Data Sheet Ocot required for notors or Wire & cable) l l
l The test and check forms indicated are attached hereto and are e part of this l
Electrical Equipment / System That and '; beck Record and 1.cceptance Form:
t l
Electrical Test and Check Fbre t
01 06 4
11 16 21 26 l
X 02 Y
07 12 17 22 27 03 4
08 3
13 18 4 23 4
28 06 Y
09 x
14 A 19 24 f
29 A
05 10 15 20 25 30 CE;:TIFICATION -
is hereby unde that the Electrical tests and checks indicated above have been performed as directed, in i.ccordance with the " Procedures"; that all of the Electrical tests and checks, required by the " Procedures", I ave been made; that the results were as stated in the attached records; that the equipment /
system is installed im accordance sith the contract documents; and ti.at said equipment / system is secured and ready for service.
EY:
.7. / /2 / 7 7 DEbC [nc.
l (Date' N J$ -
APPROVED BY
[//[ / N UE&C Startup Eng. /
(Data)
~
6 o
1 NTIFHENT CCHPLETIDW REPORT ISIIT T13 FOLI4 WING EQUIPHENT OR SYSTEN NAS BEEN CliECKED AND TESTED AS OUTLINED 11' """.IS MANU TO BE ENERGIZED.
(ANY EXCEPTIONS TO BE CL".ARLY ITENIZED BELOli.)
NAHI 0F SYSTF!#. OR EQUlf!'ENT CM A'LWM f6
/ st. Aga gi (CABI.E CHECK)
CIEcutf OR SCllEllATIC TEST NUMBERS TEbT"a'dR-TEST WIT-COI9 TENTS OR FEEtrLA 01 CAAuluc P = I'All _
F = FAIL EQUIPHENT NO.
NO. & REV.
FORHED BY WESSED BY EECEPTICEtS
& DATE
& DATE l
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e DESCRil'TIO:I 0F Tr.Sf NOS.
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02 - Integrity of ricld Erection. Installation Assembly & Bolted Connestion Check.
vta-09 - Termin tion Integrity Check 10 - Continuity Check
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SQUIFIENT CQHPLETICE WRT arET A THE FOLIDWING EQUIPMENT OR SYb1EN HAS BEEN QIECKID AND TESTED AS OUTLIERD IN TCIS MANUAL AND IS READY -
TO BE ENERGIZED.
(ANY EXCEPTI0lfS TO BE CLEARLY ITEMIZED BELOW.)
NMet OF SYSTEM OR RQU1FHENT (CABLE CHECE)
CIRCUIT OR SCitu!ATIC TEST NUMBERS
.TST PER-T':ST WIT-Cot 9ENTS OR FOR}ED BY
$18 SED BY RECEPT!* 8 FEEDER OR DRAWillG P ?_ _ P A f;j P = FAIL EQUIPMDIT NO.
NO. & REY.
& DATE
& DATE l
02 09 10 W G 3 c_
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DESCRIFTI(G OF TEST HOS.
f 02 - lategrity of Field Ereettee, lastallattaa Assembly & Betted Oseneettaa Cheek.
09 - Terminetten InteErity Cheek 10 - Centinuity Check
- ^
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9 EQUIPHDff COMPLETTON REPORT
^
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=
E THE FOL14 WING EQUIPMENT OR SYSTEN HAS SEEN CilECKED AND TESTED,AS OUTLINED IN T N l'.Wi!AL AND IS READE TO BE ENERGIZED.
(ANY EXCEPTIONS TO BE CLEARLY ITENIZED BELOW.)
[
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NAHE OF SYSTEN OR EQUIFHLM; C N IU S$dTE [~u.14tM (CABI.E CHECK)
CIRCUIT OR SCitrt!ATIC TEST NUMBERS TEST F'IK-TEST WIT-Ct20 TINTS OR FEEDER OR DRAWIllG P = PASS P = FAIL FORHED BY NESSED BY RECIFTIONS EQUIPMENT No.
No. & REV.
6 DATE
& DATE E
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l 02 - Integrity of Field Erection Installation Assembly & Bolted Connecties Checke 6
09 - Termination Integrity Check 10 - Continuity Check
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(/diY EXCEPTIO:IS TO BE CLEARLY ITENIZED 7"t.0W.)
NAME OF SYSTEM OR EQUIPHENT6MAaMrg t'..uuc NJ (CABLE CilECR) l
~ CIRCUIT OR
' 5Clif::ATIC 1EST NUMBERS TEE.'ER-TESI WIT-00 :dNTS OR FEEDER OR DRAWING P = PASS P = FAIL FORMED BY WESSED BY EXCEFtIONS EQUIPME:;I NO.
NO. & REV.
& DATE
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M <.
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'OftR CDmCL CENTER TEST DATA TIME MIL 5 ISUWC PIGECT l
DATE 12-4-75 EY J ""
MCC 2 31n sulphitw neaemoracias R VT-P-153 13:1T AA _ ClitulT (LEFT)
(RIGHT)
. uA MFG.
TTE _
$1 92 93 24.s 18.5 27.5 Sec.
Brooker Size E3-8015
__ App Long Time at 3x Amps.
Inst.
Main or Left i NA EA BA Sec.
Amp Lona flee at 3X
- Amps.
Brooker Size EA inst.
[
t (Right)
Mechanical sew Starter Size 1
230 - 2sc Aux. Contacts
~
hw CentInu.ty S at. Transformer
.100tTA t
Im3 Control Fuse T-20 Hester Size Curreat Rating 1.30A Time at 3X Ave. I 91336 924h 33 h.
200
_ Megs.
Wiring to wound
!st Per Orseleg 3JB4 Sh. 22 Rev. 1 Current etrve 1274_,
REMARR$:
SERIAL 30.
200 TEST EQUIPENT C3-25 962 ASSOClATED RESEARCH 1000 SQLT 0.C. MEG-CHECM SerIaI
^
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VEATHER 16 C CT SS W rCO MAESCD TEST F0fH 23-A g.
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.m.m m uy. e unam.,m me o.am 50V INTUtMAL JMR WIR!MG CHECxtIST a
n + 15s M
m 4A CtN ONEN-nec 2-31D __lAIIT_
O I sat.
h Power wiring meets annufacturers spec.
1.
I sat.
_Unsat.
All screws and bolted connections are tight.
2.
I sat.
_Unsat.
All lugs are procerly installed.
3.
I sat. _ unsat.
Physical condition of insulation.
4.
Explanaticn of an unsatisfactory condition or other irregular 5.
8 8-18 34,1 7.q. no. 994 Ehef. 4 3naA. n.22. w.1 6.
J. M
-Date_12M ;
Performed Sy_
EA Date_
QC (where appl.)_
t i.
'i-Offl0
~'
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M/A 238 M ~2 I
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a caresuctorssw.
k MOTOR 8tM*'ING CHECK LIST is s t enn
(%>3rMSATG lOlt$H&K
.>ntster Name bet warv,1 rned number c an T-5 Power Source MMCC)
A - 3 IO Cubicle Number 60 Protection Devices Switchgear Ref. Design Data A'A Design Actual L. T. D.
AW A*4 S. T. D.
N NA INST.
A'8 4M Ntor Control Center Ref. Design Dat.
3 OT +
TI 23
- 4. I Molded Case Breaker
'4 sign Actu :
l AMP Rating
- E 3 -Klau
- E 3 - Bloo Trip Setting NA M4 Thermal Overloading Mfg /Nu:mber a/A Md Ratint
- 4 Ed Control Circuits checked pg/j,f4 ff'/
Date Labrication Checked M4 I
Date egger Records Complete jgjj g g 5
w Date Motor Ready for Dumping
_nOY Pe 'ormed By:
j[
Da te : /h/h kkb siene..ed y:
4#
D.ee:
A -30 t
7~
l o
TESTING TicIN 4371 evenne wamy. Danee, Temen 79237. (Ste) 33>3a01 seton cx==. CEuTEa TEST onra TMIEE Mit.E ISLAND PROJECT DATE 12-5-75 BY J. Kaos i
i 8CC 2-31D UNIT 3D CIRCulT (LEFT) caustic Dilution Heater Polisher Co-T-4 MFG.
ITE (RIGHT)
MA el 92 63 8rsaker Size RE3-3100 Agnp Lor; Time at 3X 52.5 52 37.5 Sec.
i Mein or Left inst.
n n
n Amos.
i Breaker Size NA
% Lor; Time at 3X NA NA NA Sec.
1 (Right)
Inst.
Amps.
Starter Stae
_3 Mechanic al E.,
O Aux. Contacts 2!00 - 2NC Continuity
(.1:ecked I
Aux. Transformer
.150KVA Centrol Fuse 3A Hooter Size EA Curre,r Rating HA Tlee at 3X Ave. I St EA 92 EA J3 EA Wiring to Ground 200 Megs.
REMARKS:
Set Per Drawing 3034 Sh. 22 Rev.
1 Current curve EA TEST EQUIPMENT CB-25 SERIAI. 73.
200 ASSOCI ATED RESE ARCH 1000 WOLT D.C. uEG-OECK Serial 189 h
wtATHER 13 OC 76 %HR ms coy' 8
MAESCO TEST FO9M 23-A e....
e.....
va,....
r..........s.......
2-p
~ " - ~ ' T,',,,
' gnv129ampins_0
^
~
O l
t 480V INTERNAL POWER WIR!flG CHECKLIST MCC 2-31D UNIT SD COMPONE.17 co-T-4 MFR ITI 1.
Power wiring meets surafacturers spec.
I Sat.
Unsat.
2.
All semws and bolted connections are tight.
I__ Sat.
Unsat.
3.
All lugs are properly installet.
I Sat.
Unsat.
4.
Physical condition of insulation.
I Sat.
Unsat.
5.
Explanation of ary unsatisfac:ory condition er other irregular';;tes:
naa F.Q. Bo. SM Tgy 4 6.
Raf. 6eg. 3004, sh.22. now.1 b
Performed By J toex Cate U_1.Z5 l
QC (wn'ere apol.)
NA
_Date J{
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(*gst Record / Acceptance Fors EAF.1)
Tests and Checks Scheduled to Start hun 2d ec;;:nr,sma_-
ELECTRICAL EQUIFIT.NT/ SYSTEM TF.ST AND CHECX RECORD AND ACCS ?TANCE FO*H t
Metropolitan Edison Company Equipment / System)_b dlam d e m/,iders Three Mile Island Mame and Number )
d0-RY Unit No. 2 J. O. 9459.02 Refer to Equip 2anc/ System Data Sheet (Not requ! red for Moters or Wire & Cable The test and check forms indicated are attached licreto and.are a part of this Electrical Equipment / System Test at el Check Record and Acceptance Form:
Electrical Test and Check Form 01 66 11 16 21 26 V 02 07 1::
17 22 27 03 08 13 18 23 25 04 v
09 it.
19 24 29 05 7 10 15 20 25 30 CERTIFICATION -
is hereby asde that the Electrical teses and checks indicated above have been perforced as directed, in accerdance with the " Procedures"; that all of the Electrical tests an.1 cheeks, required by the " Procedures", have been made; that the results were as stated in the attached records; th.st the equiptaent/
system is installed in accordance with the contract documents; and t;.at said equipment / system is secured and ready for service.
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LAe ' /d-Conducto-No. & Sise /-#2-#E
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/ 2O Engineer Safeg;u.ards Na ture of Circuit: f((DEE t < **1 Tn.* L
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Remarks:
l Multialier l
500 x 1 1000 x 2 Meg er Type:
Megger Serial No:
E - 7v Test V E7.T 500 x 10 7'03 x 5
/
mur. mumuse summedummmmmman Yeet
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7 cure or Circuit:
Ramark3:
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Er.gineer Safetuards heureofCircuit:
/,.,, f l System m ;-
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[
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er Magger Type:
- .222 e i 500 x 1
'0C4 x 2 50', x 10 2500 x 5 l l
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n asc s.7 l Instr.*
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M /00 F Cc.iduetor No. & Sire /[.3[/2
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l% V s,
t 4 ~~a i k s :
' W107o A JV CM dier
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l Mul:1 p l ie.-
eager Type:
A/#
' 500 x 1 I liv x 2 w
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'2500 t 5 Mezaer $cria! No: 6 72.
l Test i_
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M 11c 9 l Engineer Sa feguards Cenductor No. & Size f. 3 - # A.
'.'o l t s 6f % 4.
9 ture of Circuit:
po g pys tern LT l1*s gho
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(.224(
I 500 x 1 1%3 x 2 Master Serial No:
p.
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i ge /s _, a l.*ype & Frame /
fr M S 4. t l H. P.
IA rea.
La l V.J } gg e.
l R. P. M. / 7X '
l Amp s 2.1/A g l"C - Rise % (Code M l S. F. j,e base 3
l Instr.9 q h ygtr u
'. l.%
gA l N. F. =
gg Cable Data:
MA75F f
Conductor No. di Sise l = 3 -/4 Volts d ire Engineer Safeguards Nature of Circuit:
p,a iirstes
,. 7 Yes No /
Rema rk s :
[ '))
Multipliar Me gge r Type:
49 he 500 x 1 100 x2
.Messer Serial No:
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L%ture of Circuit:
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500 x 1 1000x2j E
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MotICLE C
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(L.A. Des. D4050) v LNITIAL CNDITIONS 1.
Set the following timmes: #101C minutes; fil 5 minutes; #12 6 minutes; f13 2 minutes; #14 4 minutes; and #15 6 minutes.
2.
Set STOP & ALAIM-D sal. sv. in STOP & A!JU2! position.
3.
Set MANIEL-ACTO sal. sw. in MAE*.L position.
4.
Set tim-trTEED sel. sv. in TDE position.
PASS FW Depress and release pushbutton "C" and verify 'that timer #10. the amber 1.
!ODULE "C" light and relay CR-1 are energized.
2.
Verify that the following valves' red OPEN lights are energized:
M1 2.1 valve C10 dilute sulfits inlet FJ 2.2 Valve C13 sulfite ad backwash outlet 2.3 Valve E9 strong sulfite gEI i
2.4 Valve R10 sulfite dilution water Af ter the allocated time for timer #10 has elapsed verify that t ser ill N
I 3.
i and relay CR2 are emersized.
JP'[
4.
Verify that all valves are closed.
5.
Af ter the allocated time for timer ill has elapsed verify that
- 4 timer #13 and relay CR-3 are energized.
Verify that the following valves' red OPEN lights are energized:
6.
( 1 Valve CSC backwash inlet
- /
6.2 Valve C10 dilute sulfite inlet F/
6.3 Valve C13 sulfite and backwesh outlet sy 6.4 valve RIO sulfite dilution water 7.
Af ter the allocated time for t.mer #12 has elapsed verify that
,j W
timer #13 and relay CR-4 are energized.
l Verify that the following valves' red OPER lights are energized:
8.
8.1 Valve 14A rinse inlet 8.2 Valve C4 weste outlet Af ter the allocated time for timer #13 has alapsed. verify that kV 9.
timer #14 and relay CR-5 are a wegized.
Jr-s7 I
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,--wm.
n
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W
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0
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Verify that the followiss valves' red OPEN lights are energized:
I 10.1 Valve C55 backwash inlet
///
l 10.2 valve C13 sulfits backwash and outlet J#JI 11.
Af ter the allocated time for timer #14 has elapsed, verify that i
timer #15 and relay CR-6 are energized.
//
j 12.
Verify that the follaering red li;nts are energized:
12.1 Valve CSA backwash inlet N
12.2 Valve C12 vent
- /
12.3 T1hrater K/
- 13. Af ter the allocated time for timer #15 has elapsed, verif-that the green leDULE C COWLaTIE light is energized after a 3 second delay and the alarm is energised. Silence the alars.
14.
Verify that REFEAT STEFS 13, 14, and 15 pushbutton initiates steps 13, 14, 15.
[/
- 15. Verify that REFIAT STEFS 14 and 15 pushbutton initiates steps 14 ar,d 15.
A/
- 16. Verify that REVERSE ORDER 14-15 or 15-14 sal. sw. reverses N
stage 14 and 15.
17.
Set STUF & ALAEM-D sal. set. in D position and MANUAL-AUTO sel sw.
wt in ADTO position. Verify that IODCLE "D" is initiated.
77 FINAL CDWDIT!fMS 7
1.
See all seritches in AUTO position.
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- i 71
.c TDCL3 D (L.A. Dog. D-4050)
D:ITIAL CGtDITICMS 1.
Set the following timers: #16 15 minutes; #16A 6 minutes; #17 15 minutes; 81810 minutes; #19 20 einstes; and #201 minute.
2.
Set STOP & AIARM-F-E switch in STOP & ALAIM position.
3.
Set MANUAL-A1TTO sel. sw. in MANUAL position.
pgg3 PRDCIDCE 1.
Depress and release pushbutton
'D" and verify that timer #16, the amber ISDULZ "If' Light and rele:. DR1 are energized.
2.
Verify that*the following valves' red OPD lights are energized:
N 2.1 valve C4 waste outlet 2.2 Valve C9 dilute caustic inlet M
2.3 Valve 15 & SV-t-6 caustic b*.ock i
2.4 Valte R8 Caustic Dilution kater 3.
Af ter the allocated time for cimar #16 has elapsed, verify that M
timer 16A and ralay DR2 is enF:gtzed.
4.
Verify thr'. the following valves' red CPEN lights are snergized:
M l
4.1 Valve C13 sulphite and baczwash outlet 4.2 Valve C53 backwash inlet 140 CPM JIf 5.
Af ter the allocated time for timer 16 has elapsed, verify 8/
that timer 17 and relay DR3 are energized.
w 6.
Verify-that the following valves' red OPEI lights are energised:
M 6.1 Valve C4 wasta outlet 6.2 Valve C9 dilute caustic inlet
- U 6.3 Valve R8 caustic dilution war.or El_
7.
Af ter the allocated time for timer 17 has elspeed, verify that timer 18 and relay 134 are energised.
N 8.
Verify that the followims valves' red OPEN lights are energised:
N 8.1 valve C4 waste omist E
8.2 Valve C14A rinae inlet 9.
Af ter the allo:ated time for timer 18 has elapsed, verify that M/
timer 19 and relay Da5 are en m ixed.
i M co?
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O PROCEDURE PASS 10.
Verify that the following valves' red OPD lights are energised:
10.1 val m C3 dilute acid inlet N
10.2 Valve C4 waste outlet M
10.3 Valve R1/2 acid block JC/
10.4 Valve R4 acid dilution water W
I
- 11. After the allocated time for tic.ur 19 has elapsed, verify that timer 20 and relay DR6 are ener '. zed.
M 12.
Verify that the following valvn.' red OPG light are energized:
12.1 valve C3 dilute acid inlet 8J 12.2 Valve C4 waste ectiet K/
12.3 Valve R4 acid ~ dilution water A/
- 13. Af ter the allocated time for ti er 20 has elapsed. verify that the green ICDCLE "D" COMPLETE light is energized after 3 seconds, delay and the alarm is energized. S!!ence the alarm.
d_
14 set sol. sw. in F position. MANUAL-AUTO switch in ALTO position, and verify that PODULE F is energizec.
M_
15.
Reset esquence. Set sel. sw. in E position and verify that ISDULE E is initiated.
//
yU AL CCEDITICES 1.
See all switchee in AUTO position.
MM5 3
a:
1.:
e e
4 sancts i
(L.A. Dus. D4050)
INITIAL CONDITIONS Set timer 28 for 10 minutes and timer 29 for 2 minutes.
1.
2.
Set STOP 4 ALARM-F sel. sw. in STOP 4 ALARM position.
3.
Set MANUAL-AUTO sel. sw. in MANUAL position.
PASS PROCEDURE timer 28 the saber 1
Depress and release pushbutton "E" and verify that h
MDDCLE E light and relay ERI are energized.
1 2.
Verify that the following valvee red OPEN lights are energized:
f 2.1 valve C17 full bed manonia inlet 2.2 Valve C4 waste outle?
Af 2.3 Valve til strong emmonia k_
2.4 Valve 112 ammonia dilution water Af ter the allocated time for timer 28 has elasped. verify that t* se 29 3.
and relay E12 are energized.
Verify that the following valves red OPEN lights are energized:
4.
4.1 valve C17 full bed ammonia inlet k
4.2 Valve C4 weste outlet 4.3 Valve E12 ermonia dilutt en water N
4.4 Valve C145 rinse inlet 60CFM Af ter the allocated time for timer 29 has elaaped. verify that the 5
wj green E DU13 E Ca fLETE light is energized after a 3 second delay
'stg and the alarm is energized. 311ence alarm.
Set sel. sw. to "f position and MANUAL-AUTO switch in ALTD position 6.
and verify that W DULE F is initiated.
FIMAL CGFDITICES
~
1.
Set all switches in AUTO pos' tion.
b-
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EtK'.LE F d
o (L. A. tkt. D4050)
I:stTIAL COMDITIONS 1.
Set the following timers: f12 20 minutes; #21A 4 minutes; #215 3 minutes;
- 22 4 minutes.
2.
Set STOP & ALA30+-C sel,ar. in ST ' & ALARM Position.
3.
Set MANUAL-AUTO switch in MANCA1. oosition.
PASS gnCEICRE timer 21 the Depress and release pushbutton "r~* and verify that
//,
1.
amber ICDCLE F 11the at.d relay Til are energized.
l Verify that the following valves' red lights are energized:
2.
[N 2.1 Valve C7 sluice water 2.2 Valve C8 resin oetiet
- 1 2.3 Valve C11 trenefer air
- /
2.4 Valve 56 rinae outlet
- 4 2.5 Valve 32 vant Af ter the allocated time for timar 21 has elapsed. verify that tire r 21
,ik/
3.
and relay FR2 are energised.
Verify that the following valves' red lights are energised:
4.
[#T 4.1 Valve 52 vent 4.2 Valve 511 sluice water N
Af ter the allocated time for timer 21A has elapr:ed. verify that M
5.
timer 215 and rol e FR3 are energised.
/
Verify that the following valves' red lights are energised:
6.
N 6.1 Valve $2 vent E
6.2 Valve S7 =iv1ng air Af ter the allocated time for timer 215 has elapsed, verify that timer 22 M
7.
and relay 734 are energized.
Verify that the following valves' red lights are energized:
8.
Y 8.1 valve 52 vent 8.2 Valve 54 waste outlet E
8.3 Valve 57 mixing air After the allocated tims for timer 22 has elapsed, verify that '.he 9.
green ICDCLE F COMPLEI"i liant is energised after 3 seconds dela, and the O
u/
alarm is energised. Silence the alaru.
O O
t PROCEDC11 PASS IJ.
Verify that the REPIAT STIPS 21A. 218, 22 pushbutton is capable of repeating steps 3 to 9.
l 11.
Set STOP & ALLRM-G sel, sw. in the C position and the MAEA1,-AUTO Switch in the AUTO positten. Verify that MDDCLI C is initiate f.
[I FIM1, CDNDITIONS 1.
Set all switches in the AUTO position.
i l.
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i L.A. Det. D6050) i i1
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!N!TIAL CONDITIONS 823 3 minutes; #24 e ninutes.
1 Set the f ollowing timers:
Set ik2. EASE-STOP & ALAR'.t-Rf2 EAT CTCLE switch in STOP & ALAIM pasition.
2.
Set AL*FO-MA.vCAL Switch in 'tWCAL positlon.
3.
PASS _
PROCE04RE Depress and release pushbut:on G" and verify that timer #23, the &r N
1.
MODULE G light and relay CR-1 a*e energised.
Verify that the following valws' red lights are energized:
2.
N 2.1 Valve 52 vent N
2.2 Valve S5A refill and rinse l
- 23 has elaps.ed, verify that timer Af ter the allocated time fcr tiar t 3.
- 24 and relay CE2 are enerF xed.
i Verify that the following valves' red lights are energized:
4.
k 4.1 *'alve SSA refill and rinse
.2 Valve 56 rinse costlet Af ter the allocated time for tirer f 24 has elapsed, verify that tneand green MODULE G (DtPERTE Light is energized af ter a 3 second delav 5.
the alarm is energized. St.lence the alarm.
AUTO-MANUAL sel. sw..a AUTU position and RELEASE-S""0P&A1AR*.-
in #EFEST CYCLE position. Verify that MDELU J N
l 6.
Set REFEAT CYCLE sel, sw.
is initiated when pushbutton J is pressed and released.
FIMAL CINDITI(NS
~
1.
Set all switches la AUTO position.,
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O O
I MODLU R 2,:
(L. A. Dwsa D4050 and D6051)
'0-f INITIAL CONDITIONS 1.
Set timers 25, 26, 27 f or 5 minut a s.
2.
Set STUP 4 AIJutM -F-D-C selector 3vitch in STOF & ALARM psition.
l 3.
Set M4NUAL-ALTO sel. sw. in MANUAL position.
4.
All evitches in AUT0 position.
PROCEDURE
_ PAS _S 1.
Depresa and release pushbutton "H" and verify that gimer 25 the amber MDDCLE E light, and relay '111 are energized.
2.
Verify that the following red OPL4 lights are energized:
i l
2.1 valve C6 lancing air
[/
2.2 Valve C12 vone N
3.
Af ter the allocated time for ciar - 25 ha. elasped, verify that timer 26 and relay H12 art energized.
((
4.
Verify that the following red OPEi l'ighs are energized:
~
4.1 valve C12 vent M/
4.2 Valve C55 Rockwaal Inlet 140 ';PM h
4.3 Vibrator emergised.
5.
Af ter the allocated time for timer 26 has elapsed, verify that timer 27 and relay IR3 are energised.
i b
6.
Verify that the following reu OPEN lights are energ'. zed:
l 6.1 Valve C4 Umste outlet 6.2 Valve C16 Strainer flush l
6.3 Valve *:'. Rinae/ Recovery (Dwg. D3835)
[
6.4 Coeductivity circuit energised.
7 Verify that the green ICDULE B CCMPLITE light is energized af ter a 3 second delay and the alarm is energized. Silence the alarm.
cM s
A -46
I RA$L gyrr rwnt Set Sol. Sw. to T position and E'10-:.A..'AL switch in ACTD position.
w 8
Verify that MODULE F is initiated.
9.
Raset sequence. Set sel..sv. in D position and verify that POIX',LE D N
is in*tiated.
10.
Raset sequence. Set sel. sv. in C position and verify that %DCLE C M
is initiated.
FINAL CDMD!*'_r*$
1.
Set all switches in AL70 positin..
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M116 STORACE TAIIK (l..A. Dwas. D4051 and D4088) 1:i!TIAL CO21TICES 1.
Set the following electrical switches in the orr position:
1.1 Vent 1.2 Waste Outist 1.3 Rafill & Rinae 1.4 Rinse Outlet 1.5 Mixing Air 1.6 Motive Air in 1.7 Sluies water 1.8 Acid block and bleed valves R1/2/3 1.9 Ar.id Dilution water 1.10 Strong Caustic Block and Shed valves R 5/6/7 l
1.11 Caustic dilution water l
1.12 Strong Aassonia 1.13 Ammaata Dilution Water 1.14 Sulphite dilution water 1.15 Vibrator on 2.
Set the following electrical swi:ches in the C.0 SED position:
i l
2.1 Backwash water inlet 2.2 Backwesh outist 3.
120VAC applied to citcuit L95.
4.
Air pressure applied to the above valves and the air valve!s selector switch in the ACTO position.
ptOCEDEIRE PAS 3 l
g
)
1.
Verify that the ;;reen CIDSE l'.shes are energized on the above va1 >es with the enception that the red OPE:1 lights are energized for SYR 3 ir.d 7.
2.
Vent valve SYS2 2.1 Set the sal. su. in the r>3D position and verify that the red W
OPEN light is energiaed.
2.2 Set the sel. sw. in the A 3 resi: ton and verify that the re d f
OPEN light is energized when:
2.2.1 Relay FR4 is energirad.
2.2.2 Ralay FR1 is energized.
_fl.
[
2.2.3 Relay T13 is ene gized.
- f 2.2.4 Relay 71t2 is enettized.
- 1 2.2.5 Relay CR1 is emet aized.
M/
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am
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d 3.
Waste Outlet valve SYS4 3.1 Set sel. ev. in the RAND pcsition and verify that the red 0FU light is energized.
M 3.2 Set t.se sel. sw. in the AUTO position and verify that the red 0FD light is energized when relay TR4 is energized.
Refil and Riase valve SYS5A
- l. 1 Set sw. in MANUAI, A 200 GPM position and verify that the red 0 FEN light is energized.
f/
4.2 Set sw. in AUTO position acd verify that the red OPD light is energized when 4.2.1 Ralay GR1 is energized.
- f 4.2.1 Relay CR2 is energfred.
7/
5.
Rinse Outlet Velve SYS6 5.1 Set sel sw in the HAND posit *on and verify that the red OPEN light is energized.
/M 5.2 Set sw. in the AUTO position and verify that the red OPEN light is energized when 5.2.1 Relay FR1 la energized.
N 5.2.2 Relay CR2 is energized.
//
6.
Mixing Air valve SYS7 6.1 Set sal. sw. in the hah *D position and verify that the red OPEN li ght is energised.
[
6.2 Set sw. in the AUTO position aad verify that the red OPEN ligh*
is energised when 6.2.1 Relay FR* is energized.
6.2.2 2alay FR3 is energized.
- Y 7.
Motive Air In valve SYS1 7.1 Set sel. sw. is the HAND n osition and verify that the red OPEN a
light is energized.
k a
7.2 Set sw. in AUTC positten and verify that the red OPEN light is energised when Relay JR1 is energized.
eg v
8.
Backwesh Water Inlet valve dVS9 l
8.1 Set sel. sw. in the OFM position and verify that the red OFDI light is energized.
9.
Reckweek Catlet valve SYS10 9.1 Set sei. sw. in the GFDt position and verify that the red light is energised.
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?8MNW PASS 10.
Sluice Water valve SYS11 10.1 Set sel. sw. in the RAND pc s. tion and ver'.fy that the red CPEN light is energised.
[
10.2 Set sel. ev. in the Abio position and ver:fy that the rea CPD
[-
light 13 energized when 10.2.1 Relav FR2 is energi:ed.
[
10.2.2 Relay.*R1 is energi. ed.
/f/
11.
Acid Block and Bleed valves SVR1.'/3 11.1 Energize relay APCR and se:
sv. in the HAND positten and verify that:
11.1.1 The green CLCSE 11.vt is energized for valve R3
[!
11.1.2 The red OPD light are energized for. alves R1 and R2 1
11.2 Set sel. sw. in the AL70 position and verify that valve R3 red light and valves R1 and R2 green lights are energized when relay DR5 is energized.
11.3 De-energise relay APCR
((
12.
Strong Caustic Block and Bleed valves SVR 5/6/7 12.1 Energize relay C'CR and set sel. sw. in the EAh*D position and verify that:
12.1.1 The green CLCSI light is energized for valve R7 12.1.2 The red OPEN lights are energized for valves R5 and 't6
- W 12.2 Set sel. sw. in the ACTO position and verify that valve R7 green light and valves 15 ar.d R6's red lights are energized
)
when relay DR-1 is enerdized.
N 12.3 De-energise relay CPC1.
N 13.
Camatic Dilution Watervalve SVt8 13.1 set sel. sw. in the MAND position and verify that the red OUEN
.,j light is energized.
's 13.2 541 sel. sw. in the ACTO position and verify that the red CPEN light is energised when 13.2.1 Bal sy EJL is energised.
N I
13.2.2 Relay G2 is energised.
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3 J-a
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o 1.
Sulphate Dilatish Water valve SR10 f
14.1 Set sel. sw. La the BAND poaition and verify that the red OPEN
/#l i
lt light is emersiaod.
i 14.2 Set sel. sw. in the ALW poatti.rn and verify that the red OPEN light is energized when N
14.2.1 Relay C11 is energired.
F/
14.2.2 Baley C*3 is energized.
- 15. Vibrator on M emoid SSVB 15.1 Set sal. sw. in the ILGD r sition and verify that the red OPEN 7./
light is energized.
15.2 Set sei. sw. in the AUTO re.sition and verify that the red CPDi light is energized when I,
13.2.1 Enlay C16 is energised.
15.2.2 Relay ER2 is energized.
FINAL CIEDITIONS See all switches in 0FF or CIDSED poeition.
/
12l1 N
U e
e 9
f i
A-70 1
3 c
O O
d tzCr1,w. um co-1-3
-j i.
(L A. Dwge. D4051 and D4044)
INITIAL CONDITIONS Set the following electrical switches in the Orr position:
1.
1.1 Dilute Acid talet 1.2 Waste Outlet 1.3 neckmesh lalet 1.4 Leacing Air 1.5 sluice water 1.6 Basia outlet 1.7 Dilute Caustic inlet 1.8 Dilute aulphite talet 1.9 Transfer air 1.10 Vent 1.11 Sulphite & backwash outlet I
1.12 tim e inlet 1.13 Resin inlet f rom M&S can) 1.14 Strainer Flueh 1.15 Fui bed menonia inlet 1.16 Cation bed fa inlet 120 VAC applied to circuit L95.
2.
Air prosaure applied to the valws and the above air valves' 3.
eelector switch in the AUTO position.
PASS _
P90CIDLM energized on the above valwe.
Verify that the green C1DSE lights at.:
1.
DII#T1 ACID INLET VALVE SV-C-3
?.
Set the sel. sw. in the EAND position and verify that N
the re.
J 2.1 CFEN light te energized.
MTO position and verify that th, 2.2 Set the sel, ow. in the red 0 FEE light is emersized when:
N 2.1.1 taley DES is energised.
E 2.1.2 Relay IR6 is ener. ired.
3.
WASTE OUTLJT VALVE SV-C-4 Set the sel, sv. in the ERE Positbn and verify that the red N
3.1 OPEN 11tht is energized.
ACTO position and verify that the red 3.2 Set the eel, sw. in the 0FEI light la energized. hen:
- l
(
at-7/
u
~
9 e
PROCEJERE g
i 3.2.1 Raley J11 is emergized.
M 3.2.2 Dal X/
3.2.J DR3 M
3.2.6 Ime 4t/
3.2.5 DE5
- W 3.2.6 DR6 Def 3.2.7 Et1 M
3.2.8 ER2 M
3.2.9 CR4 Er/
3.2.10 E13 3:7 4
RAM WASM INLET VALVE SV-C-5A/B/C 4.1 set the sel. sw. In the X0.'UAL A 100 GPM position and verify that the red OPEN and green CIASE lights are energized.
- /
r 4.2 Set the sel. sv. in the '1ANUAL B 140 CPM position and verify that the red and treen 14thts are energized.
//
\\
4.3 Set the sel. sw. in the %NUAL C 28 CFM -)osition and verify that both lights are energized.
[f
(
l 4.4 Set the sel. sw. in the I'A0 position l
t 4.4.1 Verify that solenoid SV-C-5A and both lights are l
energized when:
(a) Relay CR6 is energized.
m 3
e (c) 4.4.2 Verify that solenoid SV-C-5B and both lights are energized when:
m 1
(s) halay =2 is energizac'..
//
-j (b)
C15 M
(c) na2 M
4.4.3 Verify that solenoid SV-C-SC and both lights are energized when:
sj
'1 (a) Balay C13 is energised.
JV 3.
M IBC AIR VALVE SV-C-6 i
5.1 Set sel. sw. in B4ND position and verify that red OPEN light is energised.
i 5.2 Set sel. sw. in AUM p sition and verify that the red 0Fr?
-l light is lit when relay E11 is energized.
N ot1EM d
J-7.L.
L m
-w---
-w
--- w g
w-w-
i 9
e na
?
M-11.2.1 Baley CRS is energized.
j M
11.2.2 ER2 M2 11.2.3 ERI 4M 11.2.4 JRr 1
=
12.
SULPH 1TE & BACKWASH OCTLET VALYZ SV-C-13 f
Set sel. sw. in EAND position and verify that red OPEN M
12.1 light is energised.
12.2 Set sal. se. in AUTO po-ition and verify that red OPEN
,l light is lit whom k
12.2.1 anlay ER5 is energtred.
M/_
12.2.2 CE1
- 4 12.2.3 C13 4Kf l
I l
12.2.4.
CR5
- J 12.2.5 32 l
13.
RESIN INLET TO RE SIVIPG TANK VALVE SV-C-1 l
13.1 Set sel, sw. in the CLCSED position and verify that the N
green EDSE light is energized.
Set sel. sw. in the OPEN position and verify that the tsd 13.2 OPEN light is lit when relay 141-1 is not energized.
l 13.3 Verify that the green c'.0SE light is lit when LOR-1 is k
energized.
14.
LINSE INLET VALVE SV-C-14A/B/C Set sel. sw. in the 12CG7M position and varify the red OPEN N
14.1 I
sad gresa CLOSE lights are energiz=J.
Set sel. sw. in 60 C?M position t.nd verify that the red JPIN 14.2 and green CL3SE lightt. are energized.
l 14.3 Set sel, sv. in the ACTO posit >on 14.3.1 Verify that s.ienoid SV-C-14A is energized when (a) Relay DRt. is energized.
~7 (b) Relay CR4 is energized.
14.3.2 Verify that solenoid 5V-C-118 is energized when Ek, relay ER2 is energried.
15.
RESIN INLET FROM M&S TANI VALVE SV-C-15 Set sel. se. in BAND position and verify that red OPEN 15.1 light is emergized.
Set sel. sw. in AUTO position and verify that the red JPEN
_M 15.2 light is energized when relay J11 is energised.
j.pe)
OGY
t 16.
STRAINER FLUSB VALTE SV-C-16 16.1 Set sel. sw. in MAND posi.Lon and verify that the red OPEN g
M light is energiaed.
16.2 Set sel. sw. in ACTO position and verify that the red SPDI g
IM light is nwrgized when relay HRJ is energized.
i.
Set sel. sw. in HAND position and verify that the red OPE!I 17.
FULL BED AN ONIA INLET VALVE SV-C-17 17.1 light is energised.
17.2 Set sel. sw. in AUTO po6.ition and verify that the red OPEN l
light is emergized wheo relay LR1 is not energized and 17.2.1 Relay ER2 is energized.
N 17.2.2 Relay ER1 is energized.
18.
CATION RED ANENIA IRLET VALVE SV-C-2 18.1 Set sel. sw. in HAND position and verif> that the red 0FDi I/
light is energized.
18.2 Set sel. sw. in AUTD position and verify that the red OPEI light is energized when relay LR1 is energized and 18.2.1 2alay g12 is es4rsized.
18.2.2 2alay g11 is energized.
FDIA'. COND7TIQsS 1.
Set all switches in ADTO position.
/
v#
4 4
3 9/'
T-A29MIA HTDMKIDE PCMP AM-P-2 D mtccCC :CN The followiaq test procedure is to determana if the control and interlock system L.A. Dw Rev. F performs as indicated by Dwg. g. D3801 D4714 Sh.
Rev. D Satisfactory perfor-mance of the system is h==ad upon successful completion of the following test and is indicated by the tester's initsals in _he pass column.
PREEEQUISITE All start up checks, as cutlined :.n
- Testing and M _4M of. W eel and Electrical Equipment", TP 250/2, m:st be completed price to performing the following tests.
Pcuta savu 1.
120 VAC power is obtained from distribution p.anel at control panel 305 2.
Birs 5 & 7 AhP-2 INITIAL CONDITIONS 1.
Open power links at Asmonia Hydroxide Tank contrcl box.
2.
Set IC5-STUF anlector switch at pel 305 in the STOP positian.
3.
No liquid in tank.
1.
Verify that he green STOP light.a energized at pal 305.
//
2.
Verify that the amber Ammonia Hydroxide TANK LOW LEVEL light is es.ergfzed.
fr/
3.
Verify $ hat annunciator window 1-2 is glowing brightly and the alarm is ene r51:ed. Silence the alarm.
f/
4.
Pill tank with liquid and verify:
4.1 The amber LOELEVEL light is not energized.
// _
4.2 Window 1-2 is flashing dimly.
/*J 4.3 Clear window 1-2 alarm.
L l
5.
Set both pump sel. sv. in RUN po ition. and serif r that the red RCM
/*(
light is energized.
1 l
FINAL CINDITIGr5
~
l 1
Set pup sel. sw. in STOP Position.
2.
Close power links for pump.
!?1<
//P!)?
UE& C Test 6, Start Up Engr.
ETE 44#
f^"" - ^"" ""4 h
HTDMZINE FIDES AM-F-1A/B i
Imcxx:cTIcx The following test procedure is to determine if the control and interlock system Rev. F L.A.Dws. 33801 Sh.
Eev. F Satisfactory perfor-perfor:ss as indicated by Dwg. D4650 mance of the system is based upon successful completion of the following test and is i
indicated by the testar's initials in the pass column.
PREREQUISITT A1.1 start up checks, as outlined :.3 " Testing and wiM of Mechanical and
[
Electrical Eqn1 = mat", TF 250/2, must ce completed prior to perforr.ing the follouring 1
tests.
POtER asvuusas,23 120 VAC power is obtained from distribution pal at control pal 305.
1.
Skr 10 and 12 AbP-1A Skr 21 and 23 AM-P-15 IMITIAL CONDITIottS 1.
Open power links at Sydraalne tank control box.
Set RIEL-STOP selector switch at pal 305 in the STOP position for both pumps.
m r
2.
'J 1
3.
No liquid in tank.
FASS Pg Yerify that the green STOP lights are energized at pal 305:
1.
b 1.1 Alt-F-1A
.[/
1.2 AM-P-13
[/
2.
Verify that the amber HTDRA*DE TANK LCU LEVEL light is energized.
j Verify that amanciator vindow 1-1 is slowing brightly and the alarm N
I 3.
is eeersized. Silence the ala.n.
Y y
A-77
a j
)
N-6.
SLUI G MAIER VALVE ST-C-7 6.1 Set sel. av. in RAND postt".oe and verify that red OPEN light
/[
la energised.
6.2 Set sel. sw. in AUTO positico and verify that the red OPEN light is lit when relay FR1 is energized.
7.
IISIN OUTLIT VALVE SV-C-8 7.1 Set sel. sw. in HAND position and verify that red OPEN k
light is energised.
7.2 Set sel. sw. in ACTO position and verify that the red N
0 FEM light is lit when relay TR1 is energized.
8.
DIIRTE CAUSTIC INLET VALVE SV-8.-9 8.1 Set sel. sw. in HAND position and verify that red OPDI f5/
light is energized.
8.2 Set sel. sw. in AL"To post *. ion and verify that the red OPEN liF t is lit when h
M 8.2.1 Relav DR1 is energized.
8.2.2 Reisy DR3 is energized.
- pf i
9.
D1 LUTE SULFBITE INLET VALVE SV-C-10 9.1 Set sel. sw. in BAND position and verify that red OPEN M
light is energized.
9.2 Set sel. sw. in AUTO position and verify that the red 0FE3 light is lit when k
'N 9.2.1 Balay Q1 is energized.
- J Baley. t3 is energized.
9.2.2 7
s 10.
TRANSFER AIR VALTE SV-C-11 10.1 Set sel. 6d. in BAND position and verify that red OPE 4 N3 light is emergised.
10.2 set sel. sw. in AUTO position and verify that the red OPEI light is lit when relay FR1 is energized.
- N
- 11. VIET VALVE SV-C-12 11.1 Set sel. sv. in BARD position and verify that red OPEN M
light is energized.
11.2 Set sel, sv. in AUTO pesition and verif y that the red OPEN light is energised when:
st v3..
.2-73
NNM or HCT WATER TANE CD-T-4
- met'Jc Im i
The following test proced' ire is.o determine if the control and interlock system performs as indicated by Dwg.1.A D3205 Sb.
Rev. I Satisfactory perfor-mance of the system is based upon successful completion of the following test and is indacated by the tester's initials in tne pass coltan.
PRIREQUISITE All start up checks, as outlined An " Testing and Checking of Mechanical and Electrical Equipment", TP 250/2 must Les completed prior to perfeming the followlag tests.
PCMER RUIREME!rFS 1.
l.80 VAC power is obtained from MCC-31D Unit 3D.
ri!!IAL C(arDITIW S 1.
No liquid in tank.
2.
Heater lands liftad at MCC.
3.
Thermostat set at 200 4.
PROCEDURE PASS 1.
Verify that the heater's green CTF light is energized.
M/
3 2.
Set HEATER switch to the W position and verify that the green 0FF light is energised.
N 3.
Fill tank with liquid and verify tha6 3.1 Red HIATER On light on panel 304 is energiaad.
N I
3.2 Red indicating light on low 19 vel switch is energized.
[
l 4.
Verify that thermostat is capable of de-energizing besters.
4#
cirents 5.
Verify that the green EEATER OFF light is energized when heaters,are de-emergisee!.
(thermostat set below ambient comm ga.644=.s N
TINAL C3fDITIONS COPi 1.
- .intai. u, id tn
- . - - tbe.teris.d..tMcc O@
/n b/
Ld
>1Ji< >n Q Test & part Up Engr.
DATE J-71
PROCEDQtZ 4.
Energise Hydrazine tank low level re.ay 11 and verify:
4.1 The amber IAW t.ITEL light is not energized.
[
4.2 Window 1-1 is flashing dimly.
1
- f 4.3 Clear window 1-1 alarm.
5.
Se' both pumps selector switches ir RU position and anergize hydrazine Puup starter cutoff relay 11. Ver: f a that the red RW light is energf red.
/$f 5.1 AM-F-1A N
5.2 AM-P-1B t
FINAL CONDIT10lts 1.
59t Pump Sol. Switches in STOP posicion.
j 2.
De-energise 11 relays.
3.
Close power links for both pumps, l
l C
k!!.E
.kS/77 UES: Test a start pp Engr.
'I 9 -7F
Tl c:rgsug, age j.
3 A)#CNIA HYDSDII!E MIX TARE PCMP AN-P-3
!!. RCDUCTIOt The following test procedure is tc.etermine if the control and interlock system j,
rerforms as indicated by Dwg.
3077 Sh. 20A Rev.1 Satisfactory perfor=
mance of the system is based upon successful ccepletior, of the following test and is 1:ui:.cated by the tester's initials in t.% pass column.
PREREQCISITE 711 start up checks, as outlined n " Testing and Checking of Mechanical sad Electrical Equipment", TP 250/2, entst..
1 comp 3eted prior to perfcrming the followang tests.
PCWKR REQUIRDENTS 120VAC is obtained from panel MPT-1A bkr. 13 INITIAL CENDITIONS 1.
Remove theraal overload at starter.
1ll PROCEDUIE PASS 1.
Verify that green SIUP light is energized at starter.
M 2
Prese START button and vc:' *y that red RUN light is energized.
N __
M D
FINAL rTamTTIONS
.)
1.
4-thermal overleed.
Jnbis Sdn A -10
gggyECIMME.
N,, *'... ' '. s*.
- .J.
. :. *.,. s...
t
~ -
es
.Ptsy ass-e-4A
~
. r. -
p
~~
~-
.'V
- *. ~
TurtoDtmit0N_
~. ' *. -
L
)
the following test precedure is' to det mdae if the m*=1 and tacariock system Esv. T
.' Satisfactory perfor,
]
parforms as indicated by Dug.I.n o is'essh.
mance of the system is based upon successful completion of the Fafia-ing test and is I
Itams idLich de met seat test indicated by the tester's initials in tbs pass ~1 in fail enluun and it will be zesolved by mairements vill be indicated by 4=M=1 amenh14=had yiec _' -e as out11and in Testing and Ch=-Har of Ifachanical and Electrical a
e_
w
_g m,
....,. g.:..,~...
7 g-
~-
sm_
t
-. A11. start up checks, as -14aad la " Testing and S--Mag of Ea-h==4-=1' and xx s 1 wt, 2, 25ca, a.st be mist.d prior to,errornias ts. rous.imd.
toets.
,w ma aa.w m a
=
~
480 TAC Power is CEstaihted.frcm NCC,2-31D int 2T 4b s
Int 1TIA1, tvam?TItas 1.
Remove Ekstar Imeds from Terminal Black is sucC
, 3
~
~
' d2.
n===la Tank Empty
~
~
2.- Balays ACE and ER1 act p d - a d.
pagg,'
Psocstmaz l
1.
Semp made Selector awitch in' crr Pos;i. tion.
1.1 Tarify that Weither tne Red 3:RE or Green STty light is emergised.
w i
1.2 -tastall Jammer Across ACR D=1my Contacts (Wire marks
~14 AS - 2(,16 ).
Tarify That the Green STor I.igh is Energised.
j t
s 2.
Mmp sende Selector Switch in EnaE3 Position t
2.1 verify that the red IERI Light is Energised.
. j,'
k l
od-2.
Pug node Selector switch.in AtrTO Position c
A-H ogg\\00 t
1
' "~
l*
- .2-
.~ A.
s receuxrur (cost *tn O..
..'. 7 -
ME PRIL i
I 3.1 verAh that the ensam WUF tight la Energians.
. yt,
3.2 Asensen matar EEL amt 1erify that the amt EDs light
[
of 2
As Energians.
.~
Fruaz,conorTroms
.. +
1
.... \\
.i.J.
/ '...
... y.f.c-1.
massee'aca'an2my Jumper
... n..
. g.
2.
mesamment asear zands.
h k-!_ '~
11/1))L " ^
s.
11mme fesT a b ur sun, mass p
i e
g l
i g
I
.e l
l e
.y-I So"O f
-l A._._
gggT FECCEMIEE-Q: ~.
,t,, a
'l
--r:;r.ocuc;Io:t The following tost procedure is' to detemiam if the control and fatarlock system Bew. I
. Satisfactory perfor-performs as indicated by Dwg.rA o 3 sos sh.
d is mance of the system is based upon s -==ful completion of the following test an icdiested by the taster's initials in the pau column.." Itans which do not most test requirements will be indizated by tattial in fail column and it will be ramalved by cctabli-W preendere as==e14=ad ta Testtug and Checking of M--i =t and E1actrian p e t=== ' -
mai.wisTTE All. start up checks, as==*14=ad ir " Testing and Checking of M i=1' and f
Electrical Eq=4y===t". TF 250/2 aust be eglated prior to performing the follawing
\\
tests.
=,
em==iU frem Ec 2-31D mrrt 4 C 480 vnc Power is
~ '
rurtIAL comorTxcus t.
memoee notar Leeds from T==i==1 alock in nce t
1.
- ~
n m iaTsakampty 3.
Relays Act ame ER1 not W
- Farz,
,rAss-Paoczoons Ptap Made Selector Switch la*CrF Poaltion.
1.
verify that smither the med PCs or Green STOP light 1.1 i.
V Across Act helay Contacts (1rire marks Instal} p/).
1.2 2640 72Es9 f
verify me the creen stor Light is Energized.
[
Pump made selector switch in sano Position
..s f43 M
2.
2.1 ve,12, =t th.
== u at 1, e
,i s
w Pump made selector switch.in AUTO Poedtion 3.
A-Ts
n 3
O O
Tf r,
.nocrouar (com,on
_ mas _
razr.
fMT 3.1 verify that the Queen SIW Light is Emesgised.
M 3.2 Actuate anley sal ame verity thee th and uns laght is amongised.
rrnar cranzTroms O
1.
memove 3llR Balay.1amper 2.
Roosemeet Ester Emeda.
- e e
f
's i
- a,.
Q A& Mf n '*/W7/
D-SWW
.5
- E f
"7 CO?i O
optM
[i A-rf n
j n m ygggNEE-
%)
a j
anW u maa,-- M n
M i n nocucTION J
a The following test procedure is' to datermine if the control and interlock system performs as indicated by Dws.u D 3ec53k.
Eev. Z Satisfactory perfer, r.ance of the system is based upon suee===ful completion of the fo11ering test and is
~
indicated by the teater's initials la the pass celuum.- Itame witich do not meet test requirements will be ladicated by faitia. Sa fail column and it will be semelved by enrahltehad procedare as est11and la Tes^ing and O=3 of liechanical and Electrisal Equiposet Mammal.
g
~
PREltEQUISITE A11.atart up checks, as a=e14=ad la "Taacing and d*=! of Mechanical and Electrical Egsipment". TP 150/2 ammt be completed prior to performing the following tests.
M G e saamamis 440 VAC Power is Chemland Arte MCC 2-31D DEIT 4M e
IIITIAL GEE 1ZTZW 1.
memove amor Imade from Teaminal Ricck in MCI:
2.
Amonia Tsak Empty
, ~.
Relays ACR and ERl not' p ised pagg.
yggg, '
P *N'Tm3tB l.
Pump Made Selec*.ar Switch lui WF Poeltion.
hl 1.1 verify test neither the and EDM or Green STW light s
is emergiaod.
1.2 Install Jumper Across ACR Relay Contacts (Wire marks 2HS - ZML ).
f/f,-l((~
~
6.3 v.rity me th. cr sTW usat is no.1,ia ggp 2.
~, e.sei tor it.h a -
m u.
2.1 v.rity m. th. r., - u.se u r,u.
2 s9 p
3.
Pump Mode maior-tor switch.in Amo mttion A-K4
Q v.
9 O
rF4CEDURE (CtWT'D)
PRM PRIL 3.1 verify that the Green Stop Li$rt is Energiaed.
'I 3.2 Actuate helay ER1 and Tarify that t'as Bad REE light is Energia34.
RIMAL COMn1TIQuS 1.
Remove Mll1 Relay.Deper 2.
W Meter Emeds.
(gtM 8~3~d
/
UEEC 193T 4 STERE UP M.
DATE (Ad ljlf&YW O
.yff%ek
~~
e."
d J ~ffe 1
L'
TEST PROCEDC'JIE MIIID EC A IID FCFt VT-P-11 IwraccocTIcu the following test procedure is to determine if the control sad interlock system r
Sh.
Bay.
Aatisfactory perfor-performs as indicated by Dug.
mance of the system is based upor. suc-essful completion of the following test and is indicated by the tester's initials in.he pass coltsun.
- L. A. 3ws. D3805 Rev. I L.A. Dvs. 4761 Rev. e L.A. Jug. D3804 Rev. I All start up checks, as outlined in
- Testing and checking of lamekanical and Elaetrical Equismaat", TP 250/2, mast be completed prior to performing the following taats.
POIER mavuAsw w f5 1.
480VAC power is obtained from MCC 2-31D unit 2D.
INITIAL COEDITIWS Disconnect wire 1633 at Acid and Csustic Dilution Water riow recorsk.r (Panel 304).
1.
EmerEise 120 TAC circuit L9A (panel 304).
2.
3 Lift motor lands at ICC 2-31D.
WT-P-11 selector switch in POLISHER AUTO position (Panel 305).
4.
a 5.
WI-P-14 selector switch in 0FF position (Panel 304).
NOTE:
l This procedere pertains only to the MLISER AUTO position on VI-P-11 selsetor switch on Paeol 305. The other sect:ons of the selector switch were checked I
veder MrX-49.
TASS t ROCIDUU 1.
Verify that the following lights are emergised:
N
[
1.1 Amber M12ED BED OFT NOIORL fPanel 305).
N 1.2 had SPAIE PUMP IN USE (Pana 304).
N 1.3 Ut-P-11 green STOP (Pamel 305).
1.4 Vf-P-14 green STOP (Panel 304).
k i7
~ ;'
O O
PROCEDURE 2.
Verify that the following red IDE MJhts are lit only when relays APCR and DR3 are energiand Off-P-14 'sel. sv. in OFF Peeitica):
2.1 W-P-11 h
2.2 VT-P-14 3.
Verify that both p g e green CI4SE lights are lit when relays AFCR and DRS are energised and W-P-14 sel. w. (panel 304) is in either ?rro or k
MAND positica.
4.' Verify tne following lights are de--mergized when relay 12 (panel 305) is emergised:
h 4.1 W-P-ll green STOP 4.2 W-P-14 3reen STOP AQ 4.3 Amber MIIED BED PtDe CFF NONMA'. (Panel 305).
N_
4.4 Bad SPAEE PtRf IN USE (Panel 304.)
- 4 FINAI, CDEDITICES 1.
Reconnect wire 1633 at recorder.
2.
Reconnect actor leade.
/ Ct./ff C
=
=
pCh m
A-17
l C&L CARTROL Als MIZED RED STRONC CAUSTIC PCMP WT-P-12 IwrRCDcc Iott 9
The following test procedure is to determine if the control and interlock system performs as indicated by Dwg.
Sh.
Rev.
Satisfactory perfor-mance of the system is based upon successful ecapletion of the following test and is indicated by the tester's initials it the pass colu=n.
- L.A.
Dwg. 3804 Rev. I L. A. Dvs. *.>.767 Rev. R All start up checks, as outlined in " Testing and Checking of Mechanical and Electrical Equigument", TF 250/2, must be completed prior to performing the following tests.
POWER REQUIREMENTS 1.
480 TAC pesar is obtained free !CC 2-31D Cnit 3C INITIAL CCEDITIGIS
[
1.
Energias 120 TAC Circuit L9A (pal ~.04).
2.
Lif t actor leada at MCC 2-31D.
j
~
WT-P-12 sel. sw. in Polisher ALTO position.
I 3.
4.
WT-P-13 sel. sw. in OFF position.
NOTE:
j This Procedone pertaine only to the Polisher AUTO position oc.r"-P-12 Sedector Switch located on Pamal 305. The other sections of the Selector Switch were ehmeirad under M!I-49.
730CENR5 E
1.
Verify that the following lights are energized:
1.1 Amber MIZED RED PGir OFF NOIEAL (Panel 305).
/fM
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1.2 had SPAIE PUMP IN USE (Panel 304).
M
[h ;
E L
- 1. 3 WT-P-12 green STOP (Pamel 305).
M j
i
{h(
M,,,
y 1.4 WT-P 13 green STOP (P M 304).
A -11 Ii
o i
gnoses-ahp -
estis we omane,w7ses?.caseass amme
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?UTOR CENTfDL CENTER TEST DATA THE Mit.513UWC PICIECT 12-4-75 DATE _
Sf J. w---
MX; 2 nn Sulshite Remeneratios 7 _ WT-P-158
_ CIRCUIT (LETT)
ImlT AA (RIGHT)
- MFG, itu
$1 92 63 Brooker Slas E 3-8015
__ 4,l.ong Time at 3X 2A.s is.s 27.s Sec.
hps.
inst.
Main or t. aft i
aA uA uA Sec.
_ Amp Lono Time at 3X A
i eps.
Brooker Size EA inst.
I r
(Right)
Mechanical saw Starter $las 1
250 - 23C Aux. Centacts _ _
hw Continu ty _
.100KTA ux. Transformer _
a MIES Control Fun T-20 Hester Size Current Reting 1.30A Tlas at 3x Ave t $1m 824m 33 h, 200
_ Megs.
Wiring to woved __
Set Per Drowing 3Js4 sh. 22 Rev. 1 Current e-:rve 1274_,
RD4 ARKS:
SERIAL 30.
200 TEST EQUlf=4ENT C3-25 962 ASSOCI ATED RESEARCH 1000 WOLT D.C. MEG-CHECK Serial
.n VEATHDt 14 #C 58 W NAESCO TEST F0fN 23-A y.g sae=....as ***....
e si.<ine p me w.... m e.,a p e.*aos vre.a..,
- * ~ ***
~ - _ _ _
O o
4 twoceaumz g
J.
Verify that the following red Mmt lights are lit only when relays CPCR and DR1 and emersised.
Ort-P-13 sel. sw. in tbs OFF position.)
2.1 WT-P-12 (Panel 305).
M 2
2.2 W-P-13 (panel 304).
[
3.
Verify that both pumps green CIDSE 11the are 11t when relays CPCF and 1
LR1 are energized and W-P-13 sel. sv. is in either the HAND or AUTO position.
l 4.
Verify that the following lights a _ de-energized when relay 13 (Panel 305) is energised:
- .1 WT-P-12 green STOP jFJ 4.2 W-P-13 green STOP
'.3 Amber MIZED RED PUMP OFT NOREV.
M l
4.4 R.d srARx rue zs usa eu l
nm counmans 1.
Reconnect actor leada.
hVd' AuL ilsz/s7 Utsc Test & s @ op zagt.
mTE rh, LJ i
'i t
L
T noc=
j CWEENSATE FLANT STRORC C.WSTIC PtMP f
~
WT-P-13
- .7FCCCC*I *1 d interlock system The following test procedure is tr d2termine if the centrol an I
satisfactory perfor-Sh.
Rev.
perio. s as indicated by k.*
D3804 m
following test and is h
mance of the system is based upon sucesssful ccespletion of t e indicated by the testar* s initials in the pass colue:n.
PRERr'TISI'!T of Mec!anical and All start up checks, as outlined an " Testing a.'d Checkiw.
h followi.w Electncal Equipment *, TP 2$0/2, saast ce completed,rier to perforsing t e c
tests.
PCMER M' ads 63 480VAC power is obtained from MCC 2 31D Unit 3D.
1.
INITIAL CONDITIWS Lift motor leads at MCC.
1.
WT-P-13 selector switch in OFT position.
2.
Relay SCFR (pal 304) not energized.
PASS 3.
PROCEDER1, 36.) is Verify that the green STOP light is lit only when relay CPCR (pol b_
D 1.
/
d enougised.
Verify that the green 5'OP 11gnt is not lit vbun M
2.
% lays 113 (pal 305) and CPLR (pal 304) are energized.
MI_
2.1 salay SCPR (pal 304) is energized.
2.2 h is Set pump sel. ev. in EAND positien and verify that the red RUN lig t
,b 3
energized when 24 3.1 Ralay SCFR is not energized.
JSi 3.2 Relay R13 is not energized.
3.3 Relay CPCR is energized.
d verify that the red RUN lig!.*
d e
pssp sal. sw. in AUTO position an Set 4.
lit when relay Ntl is energize d.
II? 4. CWDITIWS Reconnect motor leads.
1.
hf'J i i 4 /11 DA*.?
I%&C Test &SfartUpEngr.
2-9/
v
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CAL C3rT3.L AIC Io C.D.
, i CGIDE5 SATE PLANT STEDNC ACID PCMP WT-P-16
- .ikctcC'"Icu ne followi g test procedc.re is to deter:nne if the control and interlock system L.A.
D3804 Sh.
Rev.
I Setisfactory perfor-performs as indicated by twg.
mance of the system is based upon successful completion of the following test and is indicated by the tester's initials in :he pass column.
l PRER M SITE All start up checks, as outlined in " Testing and Checking of Mechanical and Electrical Equi; ment", TP 250/2 aust be completed prior to performing the following tests.
POWER Rg, yams.w is 1.
480VAC poser is obtained from EC 2 31D unit 3E.
INITIA!. CIMIDITICBIS 1.
Lif t motor leads at EC.
2.
WI-*-14 sal. sv. in 0FF position.
3.
Relay SAFE (pal 304) not energized.
PASS 1.
Verify that the green STOP light is lit only when relay AFCR is energized.
f PROCEDUltE 3
2.
Verify that the green FIDF light is not lit when
)tj 2.1 klays R12 (pal 305) and APCR (pul 304) are energised.
AJ 2.2 Baley SAFR (pal 304) is energized.
Set pump eel. sw. in BAND positian and verify tnat the red EEE li $ t la 3.
energised thes 84 3.1 Balev SAFE is not energized.
RJ 3.2 Raisy R12 is not energised.
fl 3.3 Balay AFC1 is emersized, Set pop sel. sw. in AUTO positiin and verify that the red IEN light is N
lit when ruley DRS is eeergized.
FINAL CONDIT M I
1.
Recomaect actor leads.
06
^
hWTELL duin UtsC' T'est'& Stard Up Engr.
D&TE hkh
CAL CIETML AND IITIELDE l
r r==
an.rna nam ATm rce l
lit-P-ljA UtTRODUCTION The following test procedere is to determine if the control and interlock system Esv.
I Satisfactory perfor=
3404 Sh.
perfocus as indicated by Dog.
neace of the system is based gom successful complation of the following test and is Itses which do set meet test indicated by the tester's initials la th a pass aal requireensts will be inde*=*=d by infedal in fail eslama and it will be resolved by esenhitehad preendure as==e14=ad in Tearlag and Checking of Mechanical and Electrissi Equipment iemannt.
PRE U W13III All start up cheska, as a=e14=ad in
- Testing and N aeking of meh==< cal and Electrical Eq=i===*". TP 250/2 aust be :sepleted prior to perforetag the following t
tests.
F0lER N 480 VAC pouer from NCC 2-31D Bait 3F.
INITIAL CXNDITIt35 1.
Circait Bresher off.
2.
theor leads runsved.
3.
talay CR1 h usiaod.
4.
Prap mode selector 077.
, Pass FAIL PaDctDUE 1.
Turn on circuit breeher and verify the green SICF light is emersised.
Pump ande selector in EAND positiae and verify the red III light is 2.
energised.
3.
Pump made selector in AUTO position. Actuate C11 relay and verify the RED rum light is energised.
FINAL CIMEDITIGES COPY 1.
Pusy seede selector Orr.
2.
Ci m it > % r arr.
3.
ke m e actor leads.
'g Q
ra /.
5 4-7C BA.T, UEAC Ust & Start Up Regr.
A 43
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TEST FMCINEE SULFRITE n e mmaATION PUMP WI-P-15) o IN ROTCTIon_
y The following test procedure is to setermine if the control and intarleek system y
Bev.
I
. Satisfactory perfor=
performs as indicated by Dws. 3804 sk.
mance of the systaa is based upon successful campistion of the following test and is s
l Itame ultich do set aset test indicated by the taster's initials in the pass coluut.
requirements will be ind*-=*=d by initial in fail column and it will be temolved by established,.- eedere as wiimad in Tes:ias and Mag of Mechanical and Elastrical Equipment Mammal.
PEEEEUUIS C and All start g checks, as -14=ad in " Testing and theMay of meh==ie=1 Electrical Equipment", TP 150/2, anse be -oepleted prise to performing the fallsuias taats.
PQUIR REGTIEPawf5 4M YAC pause frwa IEC 2-31D Dmit 4A.
Df1TIAL CCEDITIGtS 1.
Circuit Breaker off.
-l 2.
Notor leads. ~..
3.
talay CR1 de-energised.
4.
Pum, ande o.loctor orr.
, PASS FAIL s
PRDCEDURE STOP light is energized.
1.
Turn es circuit breaker and verify the green Pump mode selector in EAND position and verify the red IIEt light is 2.
energi:cd 3.
Pump mode enlactor in MTO positica. Actuate CE1 relay and verify the EED run light is emergised.
m.,
1.
Pump mode selector OFF.
COM 2.
Circuit Besakar OFF.
t 3.
ame===et actor leads.
Dkf see 3421 UE&C tjet & Start Up Engr.
AP/
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3.
PtLISESE f (L.A. Dus. D-343'l Bew. B)
,I
-i INITIAL CONDITICES f:;
1.
set the follouring alactrical evitches in the CIASED position:
1.1 Inlet and bypees valve 1.2 Outist 1.3 Vest 1.4 Air inlet 1.5 Boeia islac 1.6 Bacycle 1.7 sluice votar salat 1.8 Besia antlet 2.
120 VAC applied to circuit 7A.
3.
Air pressere applied to the valves and the above air valve's salactor euritch ta the AUTO position.
PASS 4
FWCIDUB3 1.
Verify that the green CLOSE lights are emersised on the following valves:
a h]
1.1 Inlet N
1 1.2 Islat bypase s
Al 1.3 Outlet M
~(
1.4 Vest Ml -]
1.5 Air inlet N
.j 1.6 Beata inlat N
1.7 Boeytle M
1.8 31mies Unter islet fl 1.9 Boeia outlac 2.
Verify that the white STAND B" light is energized.
I CO?i
-d OWO
.p -96
l O
O I
.PRDCEpqWE na 3.
Set the MLET velve's electrical switch ta the GFBI peetties and verify thet:
3.1 Bypese Inlet valve's red GrEN light is energised.
N p
3.2 Inlet velve's red OPEN light is coergiaod approx. 180 seconde af ter step 3.1.
M 3.3 1Anite STAND BY light is de-energised.
N 4.
Set the OffTIET valve's electrical switch in the OPEN position and verify that:
4.1 Bad OPEN light is energised.
4.2 Red SENTIG lieht is energ.r.ed.
N 5.
Set the TDIT velve's electrical svtich in the OPEN position and verify that the red OPC light is energized.
M 6.
Set the AIR INLET valve's electrical switch in the OPEN position and verify that the red OPDi light is energised.
M 7.
Set the IESIN INLET valve's electrical switch in the 0?EN pasition and verify that the red OPEN lig..t is energised.
N_
8.
Set the EECTCLE valve's evitch elec.trical in the OPEN position gj and verify that the red OPEN light is energized.
pb" 9.
Set the SLUI G WATER INLET valve's electrical switch in the OFM position and verify that the red OPEN light.is amargised.
N 10.
Set the RESIN OUTLET valve's electrical switch in the OFEN position and verify that the red OPEN light is energised.
k 11.
Set the INLET, OUILET. AIR ULET. SLUIG WATE1 INLET, and RESU OUT electrical switches in the CLOSE position. Set the RECYCLE, VEC, and IESIN IN electrical switches in the OPEN position. Verify that the white TRANSFER IN light is energised.
12.
Set the INLET and RECTCLE electrical switches in the OPEN posi. ion.
Set the OUTLET electrical switch in the CLOSE position. Verif tut a
the green RECYCLE light is energised.
N 13.
Set the AIR INLET. SLUI G WAT!R IN, RESIN OUTLET, electrical switches in the OPEf posittoa. Set th. EISIN IN, lh1ET, OCTLET, V D T, EE TCLE electrical switches in the CIDSE position. Verify. thatthe amber TRANSFER OUT light is energiset'.
~
k 14.
KINSE POLISHER TO WASTE valwe MCl:
sw.inCLOSEDpositionandverifythatgreehn hy 14.1 Set selector f=Jirating light is energized.
Q 14.2 Set selector sw. in OPEi position and verify red ladicating yf liskt is energized.
sw A-%
O, G
e 13.
EEC!t12 valva 1E:2:
15.1 set pel. av. in CLOSED positten and verify that green indicacias N
light is amargised.
15.2 Set sel. sw. in Orm position and verify that red indicating light is emersized.
ALAIM SECTION 1.
2f5POLISEER EIEADSTED alarm windw 1T-1. (dvs. D-3335 line LM 1.1 set valve's electrical sel. switches so that the amber TRANS7ER OUT light is energized. Set gallonage counter to the OFF pcaition. Verify that the alarm window and the red POLISHER IIIAUSTED lights are flashing brightly.
1.2 Depress Aeoucicator alarm SILENCE button and verify that al,cu lights have a bright steady slow.
1.3 Set cometer to read 10 counts. Verify that the alatu lights are g
19 f1nahing dimly.
1.4 Verify that alarm lights can be extinguished by depressing the asauciator IES.7. buttos.
2.
2F'M.ISEER IDT FLOW alarm window lF-1 (deg. D-3835 line 3-AJ 2.1 Circuit L9A not energiaad and OCTLET valve's electrical sel. sw.
La the (FEE position. Enepise circuit L9A and verify that after aqrprox. 3 minutes the alors window and the red LOW FLOW lights are
,j JK f1==hing brightly.
2.2 Depresa annunciator ALUtM SILENCE button and verify that t.he alars lights have a bright steady glow.
2.3 Set OUTLET valve electrical svtich in the CLOSED position.
Depress the annunciator WutM SU.CICE button and verify that g
the alarm lights are flashing dimly.
3.4 Verify that the alars lights can be extinguished by depreising the====eistor IESET buttoa.
OGY st-91
i G
G oc==
ma ai 3.
21patmn IIER CounDCTITTTT al== window $-1 (Des. M03811ae6-il) )
b 3.1 Verify that there is no continuity between contacta L-C aa
{
polimber # 7 is rear of Beckam-liceeywell htivity recorder.
M 3.2 Install jumper acrosa contacts L-C and set c'.TLET valve switch
[
in OPEI position. Remove jueper and verify that alarm window and red RICE CCND. lighe are fi--hia= brightly.
N 3.3 Depress ALAIM SILINCE buttoe and verify that the alara lights N
have a bright steady glow.
3.4 Set OUTLET valve's electric 2. sv. in the CLOSE position. Verify that the alare lights are flashing dialy.
N 3.3 Yerify that the alaru lights can be extinguished by depressing th IEgET buttaa.
/M 4.
2 d. Pnrim ElGR PRESSCIE DROP IESIN TRAF alarm vindow /T -1
~
(dvs. D4767 line ? -t S )
4.1 Cpen contacts /62.1 -16 h at differential pressure switch.
Verify that alars window and red HIGE D/P lights are flashing brightly.
4.2 Deprese AL&EM SILINCE butten and verify that the alaru lighta
.N have a bright steady slow.
4.3 Close contacts and verify that the alarm lights are flashing g
N dimly.
4.4 Varify that the alarm lights can be extinguished by g
i deptuosing the IESET button.
F m
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J i
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e
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y
f l
9 e
[
ta.lsasa e
/
(L.A. Des. 0-343(a new. D) q I;
lr nrma. carnmous Set the following almetrical switches in the CLOSED position:
1.
1.1 Ialat and bypesa selva 1.2 Mar R
1.3 Test 1.4 Air inlet 1.5 n==in talet 1.6 ancycle 1.7 31mics water inlet i
1.8 Resta ostiat 2.
120 VAC applied to circuit 7A.
i Air preneurs applied to the valves and the above air valve's selector 3.
switch is the AUTO positime.
i PASS _
FF413ETIE l
Verify that the gresa CLOSE lights are energised on the following valves:
I 1.
N 1.1 Islat G
M 1.2 Is2at bypass M
1.3 Ostlet N
1.4 Test
_i 1.5 Air inlet 1.6 Emeia talet Al _
1.7 Decycle
- /
1.8 $1mics unter islat Fl 1.9 Basia estaat N
Verify that the white STAND IT light is amargized.
2.
l
,;0CE==
0 O
na I
3.
Set the II!2T valve's electrical switch ta the WEB positian and
~
verify that:
}
3.1 Dypene Inlet valve's red OPEN lidt is emerstand.
AN F
9 3.2 Inlet valve's red OPD light is energiand approx. 180
{
==eaa h af ter step 3.1.
1 E
3.3 White STAND BT light is de-emergiand.
Af E
4.
Set the OffTLET valve's electrical switch in the OFIN position and
=
7 verify that:
l l
4.1 Bad 0FD light is emergises'.
/JF i
4.2 Rad SERVICE liant is energir.ed.
JEP/
5.
Set the YENT valve's electrical svtich in the OPEN position and verify that the red 0 FIN light is energised.
6.
Set the AIR INLET valve's electrical switch in the OPEN position and verify that the red OPEN 11 gat is energized.
k 7.
Set the RESIN INLET valve's elet crical switch in the CFEN positivo and verify that the red OPEN ligt.t is energiaed.
4.
Set the RECTCu valve's switch electrical in the OPEN positico and verify ttat the red 0 FEN light is energised.
(
9.
Set the SLUIG WATER INLET valre's electrical switch in the OFEN N
peettion and verify that the re1 OPEN light is energized.
- 10. Set the EESIN OUTLIT valve's electrical switch in the OFEN positica and verify that the red OPEN light is energized.
MM 11.
Set the INLET, OCTLET. AIR INLET, SLUICE WATER INUT, and IESIN 017 i
electrical e -hee in the CLCSI position. Set the ECTCLE, VENT, and EESIN II electrical switches in the CFEN position. Verify that the white TRANSFER IN light is enc.rgized.
k v
12.
Set the INLET and IECTCLZ electrical switches in the OPEN posi'. ion.
Set the OUTLET electrical switch in the CLOSI position. Verify that the green EECTCLE light is enernsed.
N
- 13. Set the AIR INLET. SLUICE WATEA IN, EESIN OCTLET, electrical switches la the OPEN position. Set the RESIN IN, IIG.ET, OCTLET, VENT, EECTCLE m
electrical switches in the CIDSI position. Verify thatthe aber 2
TRANSFER OUT light is soergized.
E g
14.
nrit!tt POLISHER TO WASTE valve MC1:
i 14.1 Set selector sw. in CL SED position and verify that green idfemting light is energized.
i, N 14.2 Set selector sw. La OFD position and verify that to dk' =e e
/f/
E uee is e.orgised.
d */dC
.1
7 O
o
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g PEOCEDUW I
- 15. EECTCIA valve E2:
set sol. sw. in (IAsso pnett.en ad verify that green indicattag b
15.1 light is energiand, set sel. su. in CFEB positiae ad verify that red indicating N
15.2 liabt is energised.
itieu SECTION 2 A poLisaEn Exa&nsTED alarm winoow 3-a. (dvs. D 3835 line l_-T )
1.
set valve's electrical sel. witches so that the amber TRANSyER 1.1 Set gallonage counter to the OTT OUT light is seergized.
Verify that the alarm window and the red PM.ISHER fd position.
EIB&DSTED lights are flashing brightly.
Depress &amunicator alarm SILEscE botton and verify that alam Ml 1.2 liebte have s bright steady glow.
1.3 set counter to read 10 counts. Verify that the alarm lights are b
I Flashing dimly.
Yarify that alarm lights can be extinguished by depressing the M2 1.4 m
aansasciator RESLT button.
2411LINEEE 1AW FLOW alarm windcu 3.- A.
(dvs. D-3835 line 3 m 6 )
v 2.
Circuit L9A not energized and OUTLET valve's electricAt. sel. sw.
EnJrgize circuit L9A and verify that after 2.1 is the WIN position.
apprus. 3 minutes the ala.a window and the red LOW FLOW lights are
..N) f1amhing brightly.
Depress anacciator ALARM SILENCE button and verify that the N
2.2 alarm lights have e bright steady slow.
Set OUTLET valve eier,trical svtich in the CLOSED position.
2.3 Depress the annunc!,a".or F.A.ZM SILENCE button and verify that the alarm lights zie flasLing dimly.
Terify that the alarm lights can be extinguished by depressing 3.4 the intor EESIT button.
M d/
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m
..oa.
3.
2d.POLTENER EICE COEDUCTIVITT alaam window 4.-1 Oh5 36004 linele H )
3.1 Verify that there is no continaity between contac:a L-C on pelieber i /
La rear of Becham-noesyve11 omaductivity recorder.
M i
3.2 Install jumper acroaa contacts L-C and set OUTLET valve switch f[
in OrgE positice. Ammove jmper and verify that alarm window M
and red EIGE CCID.11gha are f1==M== brightly.
1 3.3 Depresa ALAIM SILENCE button and verify that the alars lights N
have a bright steady glow.
Set OUT12T valve's electrica' sw. in the C14SZ positi::m. Verify 3.4 k
that the alarm lights are flashing dimly.
3.5 Verify that the alara lights, :an be extinguiebed by depressing N
time IISET botton.
4.
2 L Pnrnurn nIca rur.ssung Dace uSIN "JtAP alarm window 3_-1 (dvs. D6767 line 'l - t )
4.1 Open contacts %41- (441 at diffarential pressure switch.
Verify that alarm window and red HICE D/P lights are flashing M
brishtly.
4.2 Depresa AL4EM SILENCE button and verify that the alaru lights have a bright steady slow.
4.3 Close contacts and verify that the alaru lights are flashing i
dialf.
4.4 Verify that the alara lights can be extinguished by N
depressing the ESIT button.
2 ff.h k P
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D 4
=
ot-/42
c i
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k c A. mes. o-38 4 anv. a)
,e ty m AL coun m ous 1.
Set the following elsetrical switcFee in the CLOSED peettion:
1.1 lalet,1ed bypass valve 1.2 Outlet 1.3 Yeat 1.4 Air islat 1.5 Bosia talet i
1.6 Recycle
\\
1.7 Slaice water talet 1.8 Emeia outlet 2.
120 VAC applied to circuit 7A.
1 3.
Air pressure applied to the valves and the above sir valve's selector switch in the AUTO peettion.
PASS PROCEDURE 1.
Verify that the grama CLOSE lights are energized on the following alves:
MJ 1.1 1alat A/
1.2 Inlet bypass 1.3 Outlet L
M f
1.4 Tant
- 2 1.5 Air inlet
- l 1.6 Boeia inlet
[b 1.7 Recycle JY 1.8 Sisten unter islet N
1.9 Resia entist 2.
Yorify that the white STAND BY light is energized.
M of-M3 Ob
e e
F-3.
Set the MLRT ealve's electrical evitch ta the OFM peettien and verify that:
3.1 typees Inlet valve's red 0FEK light is energized.
W 3.2 Inlet valve's red OPEN light is energized approx.180 seconds af ter step 3.1.
M 3.3 White STAND BT light is de-energized.
M 4.
Set the onTLET valve's electrica' switch in the OP D position and verify that:
N 4.1 Red 0F5 light is energized.
4.2 Red SEIVIG light is energized.
M 5.
Set the VENT valve's electrical estich in the OPEN position and N
verify that the red 0?E3 light is. energized.
6.
Set the AIR INLET valve's electric.a1 switch in the OPEN position and verify that the red OPEN light is energized.
7.
Set the RES U MLET valve's electrical switch in the OPEN position k
and verify that the red OPEN light is energized.
8.
Set the RECTCLE valwe's switch electrical in the OPEN position N
l and verify tiat the red OPEN light is energized.
l 9.
Set the SLUICE ETER INLET valve's electrical switch in the OPEN N
position and verify that the red OPEN light is energized.
l'
- 10. Set the RES H OUTLET valve's electrical switch in the OPEN peeition and verify that the red OPEN 11the is energized.
N l
11.
Set the INLET, OCT!!T. AIR INLI*, SLUICE UNZER INL*"T, and RESIN Ot"!
electrical evitches in the CLOSE position. Set the RECTCLE, VEN', and EESIM IM electrical switches in the OPEN position. Verify that a
white TRANSyER IN light is energized.
h 12.
Set the INLET and RECTCLE electrical switches in the OPEI position.
I Set the OUTLET electrical switc.. in the CLOSE position. Verify that g
the green EXCTCLE light is energized.
j 13.
Set the AIR INLET. SLCICE k*ATER IN, RESIN OCTLET, electrical switches in the OPEN peettion. Set the RESIN IN, INLET, OCTLET, VENT. RECTC E fy electrical switches in the CIDSE position. Verify enatche aener TRANSPER QUT light is energised.
14.
RINSE POLISMER TO WASTE valve M.'1:
14.1 Set selector sw. in CLOSED position and verify that green M,
indicating light is energized.
14.2 Set selector sw. in OPEN position and verify that red indi light te - r:1aed.
OYY A Y#/
O O
4 reocEDcts g
- 15. SECrtLE valve E2:
j E
15.1 Set sol. sw. in CIAEEL position and verify that gresa indicating N
11ahe in esersised.
15.2 See eel.
. im Orss poetator sad verity that red indicacia light is amargised.
AIMN SECTION 1.
2.8 PotamE EIBAUSTED alars window S.l.
(dvs. $3835 line 1-6) 1.1 set valve's electrical sel, switches so that the amber 3ANSFER CUT light is emergiaed. Set gallonage counter to the CTF position. Verify that the alars window and the red P3.1 SHER N
IIIADSTED lights are flashing brightly.
1.2 Depress Aamunicator alara SIIRCE butten and verify that alarm M
I liants have a bright steady slow.
1.3 Set cometer to read 10 counts. Verify that the alara lights are N
f1==himg dimly.
1.4 Yorify that alara lights can be extinguished by depressing the N
mamammeimtor IESET buttaa.
2.
2ROLISEER IAW FLou alarm window M-A (Arg. D-3835 line 3 4) v 2.1 Circuit L9A not emergized and CCTIIT valve's electrical sel. sw.
in the WEI position. Energize circuit L9A and verify that after approa. 3 minutes the alars windew and the red LOW TIDW 11.nta are g
flashing brightly.
2.2 Depress annonciator AIMM SIIDCE buttaa and verify that the
.N alatu lights have a bright steady slow.
2.3 Set CUTLET valve electrical svtich in the CIASED position.
Depress the annunciator AL\\RM SIIDCE button and verify th t Ml the alarm lights are flashing dimly.
3.4 Verify that the alars lights can be extinguished by depressing b,
the=====eintor IESET but on.
CO97 OfiN J-d 1
o 9
g Pa0CIDets d
3.
21 POLISEER SIM CMDUCTIVITT alam windsef -1 (Dut. D4088 line6 4 )
+#
3.1 Verify that there is no contin.ity between contacts t-C on t=1 *r f 2.
in rear of Beckman-Bosayuell conductivity recorder.
&&l 3.2 lasta11 jmper across contacta L-C and set OCTIIT valve sur!.tch l
ia OPEN position. Ramove jumper and verify that alarm windoe and red 112 CEND. lighs are flashing brightly.
Il 3.3 Depress ALARM SItarm botton and verify that the alars lights N
have a bright steady glow.
- 3. 4 Set OUTLIT valve's electrica, sv. in the CIASE position. Verify that tM alarin lights are flashing dialy, g/
3.5 verify that the alar = lights -as be extiassished by depressing the EESET buttom.
A/
4.
2 & ynrresan IIca FEES 5JIE DROP RESIN TRAF alarm window {-1 l
j (ess. D6767 lies 7-3 )
4.1 Open oostacts IC a f. f(.e.C at differential pressure switch.
Verify that alarm window and red RIE D/F lights are flashing g
I brightly.
l 4.2 Depuses ALAIN SII.INCE buttoo and verify that the alarm lights N
have a bright steady glow.
4.3 Close emetacts and verify that the alarm lights are flashing M
i dimly.
4.4 Terify that thr alam lights can ba==+hrd =hed by N
depressing the EESIT buttom.
I ha 1
l 1
-1 oW J-/dfo s
l
O O
Fot.ISEER #
O
.1 (L. A. Bus. D-343fe Rev. D)
$f i
INITIAL CDEDITICEr5 Set the followias electrical soitt.hw is the CLDEED positions 1.
1 1.1 Inlet and hypese valve 1.2 Datist 1.3 Test 1.4 Air imist 1.5 Basta inlet 1.6 Becycla I
1.7 51mics water inlet 1.8 teata'estlet 2.
120 VAC applied to circuit 7A.
l Air psmesure applied to the valves and the above air valve's selector
- l 3.
switch in the MIO position.
' 'I PASS PEDCIW35 Verify that the grees CLOSE ligh*.s are energized on the following valves:
1.
N 1.1 Inlet M
1.2 lalet dypase W_
1.3 Outlet M
1.4 Test N-1.5 air inlet l
N 1.e moeim inlet
.M 1.7 Bocycle A/
t.: s1.i.e vet., tm2.e
- 1 i.; no.t..mel.t M.,
Verify that the white STAND IT light is eersised.
2.
oE@*
,.,y l
w.
O O
ma.,g i
3.
set the MLET valwe's electrical switch in the WEE positian and verify thett 7
i s
LI 3.1 SFpees Inlet valwe's ted 0 Felt light is emersised.
88 a
3.2 Inlet volve's red 0FEI light is amersised appraa. ISO escends after step 3.1.
M l
3.3 lEtite STAND ET light is de-emergised.
A/
t i
4.
Set the OrftLET valve's electrical switch in the GFEB positica and f) verify thatt 4.1 Red OPEN light is seergised.
[,
4.2 Red SEITIM light is energised.
N 5.
Set the VENT valve's electrical sv:ich in the OF5 po.4 tion and verify that the red OPEN light is energised.
AEl y
Set the AIR MLET valve's electrical switch in the OPEI posities 6.
l and verify that the red 0F5 light is amargised.
Md 7.
Set the IESIE IILET velve's electrical switch in the OPER position and verify that the red 0FII light is energised.
8.
5a the EECTCu valve's switch electrical in the OFIN positica sW verify that the red QFEB light is energised.
9.
Set the SLUIS MATER IILET valve's electrical switch in the CFEI positiae red verify that the sud OPEI light is energized.
N E~
- 10. Set the EESIE OUTLET valve's electrical switch in the OPEN peetties and verify that the red OPEN light is energized.
M_
11.
Set the IELET. OUTLET. AIR IILET. SLUICE WAIZE INLET and IES M OUT electrical switchen in the CLOSE position. Set the RECTCLE. TENT..and EESIE 3 electrical switches in the OPEN position. Verify that the s
white TRANSTER II light is energized.
12.
Set the IILET and IECTCLE electrical switches in the OPEI position.
Set the OUTLEI electrical switch in the CIASE position. Verify that the green EECTCLE light is enerJia d.
13.
Set the AIR IILET. SLUIG MATFr IX. EESIN OUTLET. electrical swironse 1
in the W'EN position. Set the IISIE M. INLET. OUTLET. VENT. E'4TCLE electrical switches in the CLOSE position. Verify t.hatthe ambar TRANSFER OUT light is energised.
14.
ET1tER POLISEEE TO WASTE valve MC1:
14.1 Set selector ow. in CIAS&D position and verify that grama ladicacias light is emers.. zed.
N 4
M
@(g 14.2 Set selector so. im OFIN position and verify that red ind.".
light is caergised.
(
A -lef O
9 e
an.
~
- 15. EECtQ2 valve Ett 15.1 Set sel. sw. in SAEED position and verify that grees indicating sw light la energiand.
15.2 set sal. sw. La CPIB positime ad verify that red indicMias M
light is amargiaod.
- t
@ SECTICE 1.
2c.Patiture ExnansTED alars windo t 1
.1.
(dvs. D-3835 line 3__-2h 1.1 Set valve's electrical sel. Jwitches so that the amber TRABSyER QUT light is energiaod. Set gallonage counter to the OF7 position. Verify that the aiars window and the red PG.ISEER IIBAUSTED lighta are flashing brightly.
1.2 Depress A-==ientor alarm SILENCE buttom ad verify that ala.a N
lights have a bright steady slow.
1.3 Set countar to read 10 counts. Verify that the alarm lights are flaahtag dialy.
1.4 Verify that alara lights can be extinguia u by depressing the ausenciator E:: SET button.
2.
2tFCLISERE IDW Funt alarm windwr (.
2,,
(dvs. D-3835 line 3
~S 2.1 Ciresit 1.9A mot energized and OUTLET valve's electrical sa2. sv.
in the tNER peettion. Energine circuit L9A and verify that after approx. 3 minutes the alam vindow and the red LOW FLOW lights are k
f1==hing brightly.
2.2 Depress an==riator ALARM SILENCE button and verity that the
][
alarm lighta have a bright steady glow.
3 Li 2.3 Set OUTLET valve electrical svtich in the Q4 SED position.
,{
Dupress the annunciato? ALAIM SILENCE button and verify that N
the alaru lights are flashing 'amly.
3.4 Darify that the alars 1135ts can be extinguished by depressing g
M#
the amnesistar RESET buttaa.
R OW pg
. g...
l O
O m
3.
21.PoEMER IIM CDEEDCIITTIT alam window fe-1 Obs. 34088 laan6-if )
3.1 Darify that there la as eautiwity betonen -ee 1A: en l
Pa1*r # 3 in near of Be e --
-,.11 eendoctivity sneerder.
3.2 lastall jumper acrees contacta L-C =d set OUTLET valve switek in OPEN position. Ramese jumper and verify that alarm window and red IIM CCED. lishs are flashing brightly.
4 3.3 Depresa ALAE 4 SILENG battan and verify that the alarm lighta have a bright steady sisw.
1 tsat the ala.11:nes sa fia.hias dimly.
- 1 l
3.4 Set OUTLET valve's electric d sw. in the CLOSE position. Verify 3.5 Terify that the alarm lishta== be ~4---i-hed by depressins as==r sottom.
N 4.
2 PER.15EED EICE FRESSURE DElf EESIB TRAF alarm viadow L-1 (ess. D676711as,7-5 )
/
4.1 Opea contacta M. Nas at differential pressere switch.
Tarify that alam window and red IICE D/P lights are flashing Af -
Sri.htly.
4.2 Depress ALABt SILINCE betten and verify that the alarm lights have a bright steady slow.
- 3 4.3 Clase contacts and verify that the =1==
lights are flashing dimly.
N 4.4 Terify that the alarm lights can be entiag=f= w by depresetas the EISET buttom.
l e
-s
,a t
p c#
p-//o
j i.
O e
lP 1
d x,,
M9 Y
^$
^
,4 (L.A. Des. >-34 We tee. D)
~:
m m At coun m ars I
1.
Set the follourias almetrical esitches in the CLOSED peettion:
1 1.1 Ia3mt and bypase valve 1.2 Outlet 1.3 Test i
1.4 Air imist 1.5 Besia inlet
- 1. 6 Recycle J
1.7 11mies unter talet 1.8 Beata estist 2.
120 VAC applied to circuit 7A.
3.
Air pressere applied to the valves and the above air valve's selector esitch ta the AUTO position.
FW3CDURE PASS 1.
Verify that the green CLOSE lights are emergized on the following valves:
1.1 Inlet E8 1.2 Inlet kypese N
s 1.3 Outlet
- l
~
1.4 Test M
1.5 Air talet Al
- 1. 6 Beata imist
,:L 1.7 Recycle FJ 1.8 R1=ima veter islet
- )
1.9 Seela outlet N
2.
Verify that the eMee STAND BY light is amargised.
M l
O#g cod h///
t
0 O
ma
==
4s 3.
Set the IELET valia's almetrical switch in the WEB penitism ed h
warity that:
7 fl 3.1 Bypese Inlet valia's red 0FEB light ta emerstand.
3.2 Inlet volve's red OPER liskt is energised approz. 180
$/
eesseds after step 3.1.
Ml/
3.3 Mita STAED ET light is de-emergised.
4.
Set the OfftLET valve's electrical switch in the OPEN position and verify thatt 4.1 Red GFEB light is energised.
g)
[
4.2 Bad SERT 1 3 light is enerSined.
3.
Set the TENT valve's electrical svtich in the OPEN position and bI verify that the red GFIN light is emergized.
i 6.
Set the An IILET valve's electrd. cal switch in the OPEI position
[_ '
ad verify that the red OPEI if.sht is energised.
7.
Set the EISIE IILET valve's electrical switch in the OPEI position d _l' and verify that the red 0FIE liant is energised.
8.
Set the EECTCLE valve's switch electrical in the OPEN position
[
and verify east the red CFEB light is energised.
9.
Set the SLUIm VATER IIuT valve's electrical switch in the OPER d'
positiam and verify that the red OPER IJ ght is energized, 10.
Set the EISIE OUTLET valve's electrical switch in the OPEN g
position and verify that the red OPEN light is energized.
- 11. Set the IELET, QUTLET. AIR IILET, SLUIG WMR INLET, and RESIN OUT electrical switches in the CL*JSE position. Set the RECYCLE, V'NT, and EESIE II electrical switches in the OP E position. Verify tha. the white TEARSTER IN light is energized.
- 12. Set the IRIZT and EECTCLE electrical switches in the OFIE position.
Set the OUTLET electrical swi ch in the CIDSE position. Verify that k
the green EECTCLE light is energised.
- 13. Set the AIR IILIT, SLUIG UATER II, RESIN OCTLET, electrical swit.ches la the GFEB position. Set the EESIN IN, IILET. OUTLET. VZNT, RECTCLE electrical switches in the CIASE position. Verify thattbe amber
~
M,.
TEAEEFER OUT light is energised.
14.
RIESE POLISEER TO WASTE valve MC1:
14.1 Set selector sv. in CLOSED position and verify that green indicating light is energized.
14.2 Set selector sw.1a GFIN position and verify that red indicat A
g u.ht sa -r.i.ed.
g.
- f. -//> -
2
^~
~ ^ ' '
u o
s a====
ma
~
13.'
ERCICLE valve IC2 15.1 Set sel. os. la 13AEED posi*.ian and verify that green ind!cating light is energiand.
M f
13.2 Set set. so. La WIN positica sad verify that red indicsting lig t sa emergiand.
M
&W Wt SECTION 1.
20 Popean IIIAUSTED alaru vizdow P.1 (dvs. D-3835 line },,,-3f)
J 1.1 Set valve's electrical sel. switches so that the amber TRANSTER OUT light is energiand. Set gallonage counter to the OIT peettion. Verify that the alaru window ad the red POLISHEF.
g EtMantTED lights are flashing brightly.
AsU 1.2 Depress Assemicator alarm SIIBCE buttaa and verify that al.us 11$ ts have a bright steady glow.
k 1.3 Set coastar to read 10 counts. Verify that the alarm lights are n -. di-ly.
Atl 1.4 Verify that alarm lights can be extinguished by depressing ee
- 1= tat RESET buttaa.
N 2.
3 FtR.ISEER IAW FLou alarm window T-2, (dvs. D-3835 line 3 Jf) m v
2.1 Circuit LSA act emergised and OUTLET valve's electrical sel. sw.
La the OPEI positica. Energine circuit L9A and verify that af ter appres. 3 aiantes the al.are window and the red LOW FLOW lights are flaaking brightly.
N 2.2 Depress -tator ALAIM SILDCE botton and verify that the alare lights have a bright steady slow.
M]
2.3 Set CEFTLET valve electrical swtich in the GCSED position.
Depress the annunciator AIJutM SILDCE button and verify that g
the alarm lights are finhing dimly.
3.4 Terify that the alare lights can be miataiahed by depressing the - intor EESET bottoa.
omOALCOW g
o o
a FEDCEDyRE g
b 3.
28,.yar.inuna 31CE C3WDCTIVITT alaam wtadow I-1 (Deg. 34088 line&-l* L )
~
1- -
3.1 verify that there is no contianity between esatacts L-C en f
poliaLar # 'f in rear of Beckmem-Boesywell eenductivity recorhr.
W i,
3.2 Install jimper acrosa contacts L-C ad set DCTLET valve switch im OPEN positica. Remove jissper and verify that alars window and red IIGE COND. lighs are f f =*=g bright 1w.
$/
3.3 Depresa ALAIN SII.ENG buttoc ad verify that the alarm lights have a bright steady glow.
A/
3.4 Set OUTLIT valve's electrical sv. in the CIASE position. Verify that the alarm lights are f1==M"F dial, M
l 3.5 verify that the alarm lights can be eatinguished by depressing th EESET button.
N l
4.
2 4. Fewvenun HIca FREssuRE Da0F RESIN TRAF alarm window i -1 E
y (ers. D4767 line 1-7 )
4.1 open contacts /(,l3
/68Y at differential pressure switch.
Verify that alarm vindow ed red EICE D/F lights are flashing brightly.
4.2 Depress AIAEM SILENCE button and verify that the alarm lights have a bright steady glow.
M/
- 4. 3 Close contacts and verify that the alars lights are flashing dimly.
4.4 Terify that the alarm lights can be extinguished by g,
j-depressing the IESET button.
JEW k
b a
=
E A-u/
Off#^
9 1
O O
POLIS M f I
(L.A. aus. > 3831 new. n)
IstTIAL conDITicus 1.
Set the fo11 swims electrical switches in the CLOSED position:
1.1 Islat and bypass w ve i
1.2 Outlet 1.3 Vest 1.4 Air inlet 1.5 ansia inlet 1.6 Encycas 1.7 81 mice uster inlet s
1.8 Besta outlet 2.
120 VAC applied t: -irenit 7A.
3.
Air passeurs applied to the valves and the above air valve's selector switch in the AUTC position.
PEDCIDURE PASS 1.
Verify that the green CLOSE lights are energiand on the following valves:
FM 1.1 lalet i
- l l
1.2 talet hypass M
1.3 Outlet N
1.4 Vent
,[
W 1.3 Air inlet N
1.6 Basta inlet N
1.7 Baeycle M
1.8 Simios Meter inlet Y
1.9 Emain oscist 2
Verify that the white STAND BY light is energised.
N ofBO#
J-llS
0 O
un l
F a0===
3.
Set 11ae IMLET valve's electrical switch ta the OPEI posities ad i
5 verify thett 3.1 typees lalet valve's red 0Ftre light is energised.
Mf 3.2 Inlet valve's red OPER light is emergised approz.180 seceede after step 3.1.
3.3 White STAND IT light is de-emergised.
ft) 4.
Set the OffTLET valve's electrical switch in the OPEN position and verify that:
j M
4.1 Red OPEN light is energised.
4.2 Bad SEITIG light is enerEf red.
M 5.
Set the VENT valve's electrical avtich in the OPEN position and M
verify that the red OPEN light is energized.
6.
Set the AIK INLET valve's electri.al switch in the OPEN position and verify that the red OPEN light is energized.
h, _
7.
Set the RESIN IILET valve's electrical switch in the OPEN position l
k_
and verify that the red OPD light is energisec:.
8.
Set the RICTC2 valve's switch electriest in the OPEN position and verify hat the red OPER light is energised.
9.
Set the SLUIG MATER DLET valve's electrical switch in the OFEN M
position and verify that the red OPD light is energised.
10.
Set the RESIE OCTLET valve's electrical switch in the OPEI MA/
posities and verify that the red OPEN light is energized.
l 11.
Set the IILET, OCTLET, An DLET, SLUI2 VATER Ih*LET, and RESU OUT l
electrical switches in the CLC3E position. Set the RECTCLE, VE*T, and EESIN D electncal switches in the OPD position. Verify that :he w
Af white TRANSFER IN light is energised.
12.
Set the INLET and RECYCLE slectrical switches in the OPEN position.
Set the OUTMT electrical swit-h in the CLOSE position. Verify that the green EECTCLE light is energized.
13.
Set the AIR ULET, SLUICE VATER IN, RESIN OCILET, electrical switches in the OPEN position. Set the RESIN IN, INLET, OUTLET, VENT, RECYCLE electrical switches in the ClDSE position. Verify thatthe amber N
TRAISFER OUT light is energised.
14.
RINSE POLISHER TO WASTE valve 'C1:
in CLO3ED position and verify that green M
14.1 Set selector sv.
indicating light is emersized.
14.2 Set selector sv. in OFEX position and verify that red indicating cod u.ht is an.r.ised.
),-# 6 OYY\\O' 2
6
l t
o o
PROCZMSX g
15.
EEtl3 5 2 valve E2:
15.1 set sal. sw. in cDEED poeiries and verify that gresa indicattag
_Ml light is emersiand.
15.2 Set sel. ow. in OPEN positica ad verify that red ladicating M
l light is energized.
m L./
ALARN SECTIM 1.
28POLISIER EIBAUSTED alarm wind.w 1)*I. (dvs. D' 3833 line hi2')
1.1 Set valve's electrical sel. switches so that the amber TRANSTER OUT light is energized. Se: gallonage counter to the OFF position. Verify that the alarm window and the red POLISEER h
EISAUSTED lights are flashing brightly.
1.2 Depress Ammunicator alara 3ILINCE butten and verify that alorm M
lights have a bright steady slow.
1.3 Set counter to read 10 counta. Verify that the alare lights are f1=ahing dimly.
1.4 Verify that alaru limhts can be extinguished by depressing the N
m aamunciator 25tT button.
2.
3dPCE.15EEE LDU FIAW alara window is-2.
(dvs. D-3835 line 3 R I) 2.1 Circuit L9A act energized and OUTLET valve's electrical sel. sw.
in the OPEI position. Energize circuit L9A and verify that after approx. 3 alautes the alara window and the red LOW FLOW lights are N
flashing brightly.
2.2 ftspress ananciator AIJULM SILENCE button and verify that the aj alara lights have a bright steady glow.
2.3 set OUTLET valve electrical swtich in the CLOSED position.
Depress the annunciatur AIJutM SILCICE button and verify that the alarm lights are fl. shing dimly.
3.4 Terify that the alare li.; hts can be extinguished by depressing the am-narister EESET buttoa.
T OffD
~
k//7 3
PRDCIptm2 g
3.
2I.Pnrmre RIM CONDDCTIY1TY alars windowlk-1 (Dus. MOSS 11an 6->Y) 3.1 Terify that there is no conti d ty between contacts L-C on polimber # 6 in rear of Be -- i__, 11 conductivity recorder.
N 3.2 Install jumper across contacts L-C and set ocTLET valve seitch ta OFIN position. 3meove jumper and verify that alars viadow and red EICE COND. Lighs are flashias brightly.
3.3 Depress ALAkN SILENCE button ad verify that the alara lighta j
base a bright steady glow.
N
- 3. 4 Set CUTLET valve's electricat sw. in the CLOSZ position. Verify that the alare lights are fiashing dimly.
N 3.5 Verify that the alare light.a can be extinguished by depressing th IESIT botton.
N 4.
2 ( POLISEID IIGE PRESSUIE DROF 1ESIE TEAP alarm window IL-1 b
(dus. D6767 h 7-T 4 4.1 Open contacts 487 - (t.87 at differential pressure switch.
Verify that alarm vindow anc red RIE D/P lights are f1=aMag ma brightly.
Fif I
4.2 Depresa ALAIM SILENCE button and verify that the alarm lights have a bright steady ;; low.
4.3 Close contacts and verify that the alarn lights are flashing dialy.
4.4 Tarify that the alars lights can be extinguished by dovreastas the assrf buttaa.
D p
p.-//f
r O
O
\\
s (L.A. Det. D-3437 Bew. 3)
If armAL glimmers l;
1.
Set the following electrical seitches la the CLOSED positire:
l' 1.1 1alat and bypase valve 1.2 Outlet 1.3 Test
- 1. 4 Air inlet 1.5 Besta amist 1.6 Recycle 7
1.7 81 mice unter inlet 1.8 Besia outist 2.
120 VAC applied to circuit 7A.
3.
Af ? pressure applied to the valves and the above air valve's selector euttch ta the AUTO position.
PSCINES PASS 1.
Verify that the green CLOSE lights are energiand on the following valves:
1.1 Inlet M
1.2 Inlet bypese M
c L
1.3 Ostlet N
1.4 Test M
1.5 Air inlet N
b 1.6 Besta inlet 1.7 Recycle M
1.8 Elsten lister inlet N
[
1.9 ansia outlet 2.
Verify that the adatte STAND 3. light is anarsized.
N V
C#
u, oracA
F=w.
G 9
na "I
3.
Set the IEEXT valve's electrical switch in the WEB posittaa and verify that:
h 3.1 Bypeos Inlet valve's end OPT!. light is emersisad.
N 3.2 Inlet valve's red OPEN light is energiand appros. 100 essende after step 3.1.
I 3.3 hite STARD BY light is de-emergised.
N 4.
Set the OnTIZT valve's electrical switch in the OFEI position and verify that:
4.1 and 0 FEN light is emersized.
4.2 med SEIv!CE light is amer 1 ed.
- 8 m
5.
Set the TENT valve's electrical neich in the OPEN position and verify that the red OPEN light it. energised.
N J
6.
Set the AIR IIIAT valve's electrical switch in the OPEN pos. tion and verify that the red OFEN lial.t is energised.
M_
7.
Set the RESIN IILET valve's electrical switch in the OFEN position and verify that the red OPEN 113.-t is energised.
M 8.
Set the RECTCLE valve's svitch electrical in the OPEN position ad verify hat the red WEI light is energised.
[
l 9.
Set the SIRICE WATER IN uT valve's electrical switch in the OPEN peaition and verify that the red GFEN light is energized.
N
=
10.
Set the RESIE OCTLET valve's electrical switch in the OPE 3 l
position and verify that the red OPEN light is energized.
- 11. Set the IILIT, OCTLET AIR INLET. SWICE VATER INIII, and RISIN Ct**
alectrical switches in the CLOSE position. Set the RECTCLE, VENT. and i
IISIM M electrical switches ic the OPEN position. Verify that the I
white TEARSFER D light is energized.
$/
12.
Set the DELET and IECYCLE electrical switches in the OPEN positic'n.
Set the OUTI2T electrical switch in the CMSE position. Verify that a
the green EECYCLE light is one.gized.
9U 13.
Set the AIR IIIIT, SLCICE WATER IN, RES"i OUTLET. electrical switches in the OF3 position. Set the RESIN IN. INLET. OCTLET, VCIT, PICTCLE electrical switches in the CLOSE position. Verify thatthe amber TIAESFER OUT light is energized.
k
=
14.
RIESE POLISEEE TO WASTE valve F.C1:
14.1 Set selector sv. in CLC.iG position and verify that green indicating light is energized.
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14.2 Set sele: tor sv. in OFIN position and verify that red indicating light is energised.
N 7 90 optW 2
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'.I recr==
ma
- 15. MCRIA valve Ir*t j
15.1 Set as1. ow. la CIDEIB penittaa and verify that green indiesting light ta seerstand.
N 15.2 cet sal. sw. in crzu position and verify that red indicacias 11akt is ener51and.
N (D
v 4145f SECTTOR 1.
2 ppe m me EImansTED alarm window 15-2. (*. $3:35 11ae l-%
1.1 set valve's electrical sel. switches so that the amber TRANSyT1 002 light is energized. Sec mallomage counter to the OFF peettion. Verify that the alarm window and the red POLISEER IIBAUSTED lights are flashi.23 brightly.
k 1.2 Depress A-4emeor alarm SIMBCE battaa and verify that alare lip have a bright steady slow.
1.3 Set counter to read 10 counts. Verify that the alarm lights are n==hing dimly.
N_
(
1.4 Yarify that alare lights te % extinguished by depressing the
-i=*ar IESET button.
2.
2 Peta.tsurn Inu ytcu alarm window #4-1 (ess. p 3s35 line 3 -Ap 2.1 Circuit L9A not emergized mut OUTLET valve's electrical sal. sv.
in the OPEI position. Energize circuit L9A and verify that after appres. 3 minutes the alarm window and the red 1AE F14W lights are g
fiamhtag brightly.
2.2 Depress annunciator A!JutM SILI:"CE buttaa and verify that the alarm lights have a bright steady glow.
N 2.3 Set OUTLET valve electrica1 swtich in the CIASED position.
Depress the annunciator ALW SILENCE button and verify that the alarm lights are flashing dimly.
N 3.4 Terify that the alara lights w be extinguished by depressias the ausenciator EESET betten.
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m 2.f.70LISEER IIM llIEDDCTITITT alaam wieder d-1 (Dus. 36MS 11an&.4st )f
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3.
r
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3.1 Derify that there is as conti-maity between esatacts t-C en N
?
pai t aha' f dp is rear of ter 11 eenductivity recorder.
3.2 lasta11 jumper acrose contacts L-C and see C'cT!rt valve esitch im WIM position. Remove jusquer and verify that miam window MM and red HIG COND. lighs are f1==htmy brightly.
1 3.3 Depress ALAIM SILEICE buttom and verify that the alarm lights M
have a bright steady slow.
i 3.4 Set OUTLIT velve's electrical sw. in the CIASE position. verify N
that the alara lights are f!--M== dimly.
3.5 Verify that the alare lights can be
- "===* by depreestag gj N
tira EESET bottom.
21 Prir_rnmen IIM FRESSUIE DIOP EESIE TRAF miam viadow l.7 -1 m
4.
~
(dsg. D6767 line 7-1I )
opus emetects lendl-lh1L at differential pressure seitch.
4.1 Verify that alaan viadow and red IIM D/F lights are flanking i
brightly.
j Dayrees AL&EM SILENCE button and verify that the alarm lights 4.2 hans a bright steady slow.
- 4. 3 clase contacts and verify that the =1=v= 11ahts are flashing dimly.
4.4 verify that the alar = lights can be --= i-' by m
F depresetas the IEEdT bottom.
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y a
e t,.
l A
pg ogC
Nf 7
(L.A. m m. p.3s31 ano. 3) l nrma CommtTicus 1.
See the follostes electrical seitches in the CL0EED position:
1.1 Inlet and bypees ulse 1.2 Detlet 1.3 Vent 1.4 Air inlet 1.5 asets talet 1..
ascysia
- 1. 7 slaine ester islet 1.s messa outlet 2.
120 VAC applied to cirmit 7A.
3.
Air preneurs applied to the valvan and the s.bove air velve's selector suitek in the gr0 positime.
F4N FECIDURE 1.
Verify that the steen (2ASE lishte are emersised on the followias velves:
N 1.1 Islat N
1.2 Islat bypees N
[
1.3 Outist N
1.4 Test C _;
1.s Air salet Jt/
1..
no.is w at
[/
1.7 assycla
. Jf/
1.s sintos unter inlet
//
1.9 Basia suelat N
1.
Verify that the skite STAID IT light is energised.
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6 p/A3
h g
d PROCEURS Set the IILE! valve's electrieel switch in the WEI posities and 3.
verify that:
M 3.1 Dypene Inlet valve's red OrEn light is emersised.
3.2 Inlet valve's red OPER light is energiaod approx.180 N
eseceds after step 3.1.
If/
- 3. 3 Mite STAID BT light is de-energiand.
Set ths OptLET valve's electrical switch in the OPER position ad 4.
verify taat:
8/ _
4.1 Red 0FEB light is energised.
Id 4.2 Red SERTI S light is energi ed.
Set the VENT valve's electrical svtich in the OPEN position and N
5.
verify that the red 0 FIN light is energised.
Set the AIR tirur valve's electr' cal switch in the OPER positica
[b 6.
and verify that the red OPEN light is energiand.
Set the MES M IILIT valve's electrical switch in the OFIN position 7.
and veriff that the red OPEI light is energized.
8 Set the IECTt1R valve's switch alectrical in the OPEN position and verify hat the red CFEX light is energized.
Set the SERICE WATER INLET valve's electrical switch in the OFIN N
9.
f positica and verify that the red OPE 3 light is energized.
t Set the RESIE OUTLET valve's electrical switch in the OPEN 10.
position and verify that the red 0 FIN light is energized.
Set the INLET. OCTLET, AIR IILET. SLUIG WATER N. and ESIN OUT 11.
alectrical switches in the ClaSE position. See the RECTCLE. CIT, and EESIE M electrical switches in the OPEN position. Verify that the white TEAESTER IM light is energized.
Set the IILET and RECTC3 electrical switches in the OFI3 position.
12.
Set the OUTLET electrical swi ch in the CLOSE position. Verify that the green RECTCLE light is energised.
Set the AIR INLET. SIMICE WATER IN. RESTN OCTLIT, electrical switches 13.
Set the RESIN IN, INLIT CUTLET. VENT. RECTCLE in the OFE3 position.
electrical switches in the CICSE position. Verify thatthe ambet k_
TRANSTER OUT light is esercised.
14.
sTTM POLISEIR TO WASTE valve P.C1:
sv. in CLOSED position and verify that green g
14.1 set selecter a atemetag light is energised.
m Set selector so. in OPE 3 position and verify that red ladicating 14.2
-fd ofEM light is energized.
1 O
O na
~
15 EBQGA salva E2t Set sel, so. in SAEED posita m sed verify that green ima4*ae4=g
[
'y 15.1 lidt is emerstand.
u, set sei. as. in CPER peettian and verify that red insiemring FJ 15.2 11abe is amersised.
" Amet 5 6 K s_
2t5tPntre IIE&B5TED alarm winoow II*1 (Arg. D 3835 line L-M) 1.
m valve's electrical sel. eritches so that the amber TRANSFER Set gallomage counter to the OFy 1.1 OC"" 'iskt is energised.
AJ Verify that the alarm window and the red PG.1SER Pf _
position.
IIBADSTED lights are flashing brightly.
Deprese Aemmunicator alaru SILENCE buttes and verify that alam 1.2 lights have a bright steady slow.
Verify that the alarm lights are yj 1.3 Set contar to read 10 counts.
Ir/ _
f1==ht=s dimly.
h Tarify that alarm lishes can be e*4=r4=hed by depressing t e l
1,4
- eimear RESET buttaa.
(
(Gr-1 (Arg. D-3835 line 3-44) 2.
MSEIR IAU TIAW alarm window circuit LSA mot energised and OUTLET valve's electrical sel, sw.Ere 2.1 in the WER position.
gj appres. 3 minutes the ala u window and the red IDW FIAU ligt ts are*w flanktag brightly.
Depress assanciator ALAEM SILENCE botton and verify that the
.j
- 4F 2.2 alaru lights hcw a bright steady glou.
Set CUTLIT valve electrical swtich in the CLOSED position.
Deptuas the annunciator ALARM SILENCE button and verify that 2.3 the alarm lights are flathing dimly.
j Verify that the alarm lights can be extinguished by depressing 3.4
'he annunciator EESET bottom.
COM Off A 16
- - ~ _. _ _ _ _ _ _ _
- glg, y
FN 28.Petnamn Ela N alass windowb-1 (Des. D4008 llan& lb )
,[
3.
3.1 verify that there is as contianity betones eastacts L-C se
.j Pali =har # 1 is rear of BeJ~
, 11 conductivity recorder.
J'E 3.2 lasta11 jumper across contacts L-C and est ocT12T valve switch ta CEEE positice. Ramose.1gr and verify that alarm window and red EICE CCED. lighs are finahing brightly.
3.3 Depress ALAIM SILENS botton ad verify that the alarm lights have a bright staedy glow.
- 3. 4 Set OtTELET valve's electrical sw. in the CIDSE position. Verify that the alarm lights are ilashias dialy.
3.3 Verify that the alarm lights can be ~4=='iahed by deprenains gj FM tb RESET botton.
2 $ Pr8TenTn EIGE PRESSURE IStr IESIX TIAF alarm window 17 -1
,e =
(
4.
~
(est. D6767 line 7-I3 )
4.1 Open omstacts /42S-Mr.
at differential pressure switch.
Verify that alarm window mad ad II G D/F lights are flashing brightly.
Dupress ALAIM SILEBCE botton and verify that the alarm lights 4.2 have a bright steady slow.
4.3 Close contacts and verify that the alarm lights are flashing dialy.
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4.4 verify that the alarm lights can be extinguished by depressias the EESIT botton,
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7 OFpy3At. COW..)
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