ML20062H428

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Specs for Design,Furnishing,Erection & Testing of Containment Vessel for Big Rock Point Plant, Revision 4, Spec 3159-C-1
ML20062H428
Person / Time
Site: Big Rock Point File:Consumers Energy icon.png
Issue date: 03/12/1962
From: Randolph B
BECHTEL GROUP, INC.
To:
Shared Package
ML19331B486 List:
References
TASK-03-07.D, TASK-3-7.D, TASK-RR 3159, NUDOCS 8008120337
Download: ML20062H428 (52)


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7.y - %.d;i. 23 pesponsibility p',; F m.M./d, s M 4, It is the intent of this specification that the Subcontractor F A 2.W ?.'- M1 be entirely res;onsible for the design, procuressant, fabrica. 7_N d 9 Y,Oi.d: 2 s D ^gQ tien, erection, inspection and testing of the Enclosure end %/ ,^ //.i w.@. o"@t its c~'purtenances so as to meet this specification and to pro-g, m. h e,.-7;-ywj duce a vessel of highest integrity suitable in every way for

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A 4.L..Af[$Qg'; con +=We all gases and vapore under the conditions outlined Q y in Par. b.1 ar.1 h.2. b - Q. $- r jg* *g'@% by Contreeter or Owner of assign, dravirgs, ma*.arials, or fab-L. _ No a;;roval, inspection or emasination y %@f F C[#MW,. rication shall relieve Subcontracter of his responsibilit7 g#4'a Q:M l> i. gedp4W 2.4 Alternate Design and/or treetion Schedule 7'9 Y"N h*l.. h" M F*%,- It is the intent of this specification to obtain a vessel of . I;[7 the highest overall integrity. If the Bidder beliens that d.;.7 w IJ,pW 4."}'2J the pality or integrity of the vessel or of the overall w , Q!JQ.$ stracture can be improved by deviating frcus any provision of %-,,/... D.9 V ~>@At3,5 * { this specification, be may sulait a preposal based upon a f _'# 9fe k recommended change. In addition, he any eutait a bid based &3 ?. fMl,h',M g.' .' / deviating frcus any provision of this specification shall'be Q[* ~' l e entirely on the specification. All reecassended provisions U

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cited. r-- ,. s.;, e yCM.[%,0.v )4 y m f i,6-Eng/;, The Bidist may also submit an alternata proposal based en a c .C design departir.g frcus the provisiens of this specification, kN O. 2,Q,' JN : g MF w*. but vtich he believes to be of er;,a.1 or better quality and ^ o. 'T 7 safety, and Imre econ.*iesl than a design meeting the speet-Ed. { gMDM6 fication. He may also sas.it an alternate proposal bened on " ; e.'. I emi? 7 an erection and testing schedule other than tut ass'med in E, ' , J,. f hb [" " ') Par. 2.5 belev if he believes it viu shorten the overall Q 5 constructico period, or if he believes the completion date h~';p: i 3 a * ".' W a~A ds )<e as specified in Par. 2.6 enn not be met without exces* *ve . / Nj i f l premium verk time. ( k t see Par. n.6.) Ee stal.1 P the y 4 A gg;p s.,$ details in which hi6 propcar.1 deviates fram the spectrication, p [, gq( 'O g. w n g us and in additten shall sutr.it a prepcsal basei en a design and %l, f*f seteine seeting tre spe:tenation. If sne Bidder repares g@g;t?@U ad.11tional information to prepare an alternate desig:. and/cr U 'g,,,,g ,.. g.y + schedule, he may contact the contractor. c 4%m. Q W I M7C t ea m WW.sQ W;4[ % F yl,_'% I %q wg i '.4,D. A.m_Y1 v M =. ys. i ,,. t &, h [.. M. x'd. W1 AsO8 ...: s + yWiM.. e,% (DM/.*,,,'.' i (m*y h* d a Q,% ernl;gM .t t - -. V e M.,. 2-2 wg U a*p 4. ,# 6%,._ [4 r [m.,?, 4 5 h.~.t 'fl. 9*?rm s M.Q r &

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,O e \\ "" mggg g ['*' r + 4 s 1 -.. kQ'G.Q.:.c ;Dls* e 3.) Construction Sequence y+ .[^. %; h e,, *.# b ']* Me special conditime set forth within this opoelfiestian Q 74 + hitp%'G$ W) are hamed on the follt.eing assumed sequence (after eagletien h*..b et austavetion and erectica foundations) of constrwetton eat 7 .W 7. ' ) ?!M@'Md teauasi ke t", @h ' l7 f.**~ - b.. p '3 (1) Yeeeel completely erected tacIn.iing all laeas, penetes. D'. # ^ n.a.,A. &J N tions and appurtenancee. 1.'. C'. A"g.v s, w M'.y Initial teste for pressure tietnese performed is as. + ' - (2) 'y,? -

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/g i A. .. c..c.f.4..'.j gy.J (3) Cut temporary construction opening. b e { L.aq % ,P { M (4) W .m ;,.',. h ):' Foundation and interior concrete and major portion of ,f n G h 4/ plant equipment installed (by othere). b. v r. k %np@* T a.(,~w...,.vN...s.. ($) .- w4 Close temporary constructics opening. m. . m Z'g, l).h *rtYb..J. h. (6) ?.t Perform final teste se outlined in Par.113 m,. n,g.j ..%%.M q. x *.(*f j 9.6 Ereetion Schedate f .i O A- . % +w % n. vyy&, ' *. k.- hl.7-@'M ~; j} The Subcontractor will have access to the site on Jaly 1, {4.. e. sJ 1960 for erection of the vessel. NN > Tbe ersetice and testing jpM J'A +. L:9 aball be pla.cei as.1 ccorticated with the contractor ao that s y'. .4 Wi 1 the Centractor may assurn occupasey of the vessel by Jemmary rk" h*Mh d 6 1, 1961 to begin step (h). {7 y d.,..' (b, '4m s,j It is anti:1 pated that a period of a;;wx".mately 16 monthe Y i.a d.h 5: .y-

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  • 1 30 ICCATIN & WGE

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31 The Big Rock Point Plant is to be located on a 600 acre site l ( by.[M' q ~ y~ - ft which is a the enet shore line of lake Michiata apprminately 6,. ,e.9 .?" 4 miles northeast of the city of Cterlavoix, mchigan. Draw. i, l ing 3159.c.1, enclosed berewitt, shows the proposed location

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'e"' l g} ' a gy%{ ] of the plant on the eite. {7* J i M V. _.newg W ;., i .y-$ 32 Site Conditions v- ....- 3 l p. - #..m d P h. M 1 p.' W-- S t - r:f:7...,. ), 3 21 wa Available for a2beoctracto. x<,,x - t (M.',*;@'~ " Ml t -m d An area appr m h tely as 1411cated on Drawing 3159-C-1, S[. I. - Wq:. g;. -['[c, i., ? or a similar area mutual.1; agreed upon by the Contractor ani Subcentractor, will be mada availabe to Subeantractor. U i[;yt *gh Work on the other facilities adjacent to the vessel may (* 9 k+',./. g[ N h h'/,, 5.v be in progress simultanecualy with Subcatructor's opers-M;,- k .3-7,y t.. 3 tioca. The provisims of the General Terum and Ccunditions W b,M D r'.M T M; ' of the subecetract aball apply. $fM"W Or,Qh.:rt (,,, :- Q.pt 3 22 Tranarortatica. Facilities +4 (;; f U.gwn'd:s E# Q The site is served by an access road connecting to WO - p + ,f'. p J, A[. h.[....l; U. S. Eignvey Bo. 31 asi a rail. road spur. (c T/

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i*.-, ...n o.. -.. ~, Accesh rtnds to and through the site vill be cmstructed e., p$,3 t.m y.. ;,..,@Nfd and maintained in useable ccru11 tion by others threugh. CM*'" @#' W 7 h ,ks vwpg out the duratica of the subcontract asi made avs11Able n

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[l% :. ;. J.R W M s Q.' to Subecatractor. - 4 M cv $ g'.,v-ry'.W A ' AfM.. 2.1 w : ep**l.$wgf.y;w.#f,} mW (4-Q ; ; %'Y, L > 3 23 Utilities .Q. _ %,.g,y M f.7,..'M.p b ,.y .. y. m,j, ^A f Deetrie power, LS0 volta, 3 phase, 60 cycle, will be ,. 7. g%fgtjy.ph %.. [ j ?'g. f furnisned without er.arge to Subcontractor's panel at

  1. P..g,0 a point ad,:acent to the vessel, to be designated by b

h W(; d.4.,., Q Ni the Suteentracto* Pro = this point, Subcontractor p. V shall r'.;r sc:h exter.stor.s as he cay require and ft.irnish p.. ha. :M'kTM, U. all :steribla therefor Seteer.tracter shall state his

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$ )y$.;&.,JQrg.J ${YJ '- ,d.. 1 ,x ....;-FM. ~ Wfjh h 3 34 mvrt by contractor _ ,... ~. -,dd 'N.., ;$,4.N..hy Prior to the start of the erection by Subcontractor, Q 'g. i NQYh.D Contractor will o. g(Ig?'.l[O., d.., e.,q' (a) Perform the necessary escavation so that there is p 'i .., e a,.. .1

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tween the shell and the soil or rock. If by res. Ef son of over-breat of the rock this distance should = P*.'t a +m i exceed 5 feet at any point, Contractor vill, span i 4 !*U.. y/,A. *: W ~- .y s[t" ', c* +g Io regaeet of subcontractor, backfill such spaces. Ju-i c. _'i> l'Cf% W $4

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(b) Furnish, maintain and operata suth pape that the Qdj%* L.t". S*id* ig.&. excavation is kept reasonably dry at all tiane. M.. h :; ~ *.-

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A.?.%. w - h Cocatruet the foundations for columne supporting M V ' p..M (c) 7 the enclosure and furnish and install suoh taaher c , p M. 74' W I bolts as any be specified by Suteentrastar. ['. pi O*fh*'fl"?$ ?J' .:Y 'm*@*Mi@& W-. ~ - C v!fY,i is %Wht:S& During the erection by Subcontractor, Contractor will ag,* .':,;: h q furnish and erect any note regaired to protect Com. f

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Kf W MQ s m, he$5.& $p@& F.w e,$;F. M hh!M F5 5 5 SM. ~.f3 s'N, di< w'd,*.M, June 12,1961 i s ^ N* ? -f5e eI ,. a._.S. J k. CORAINFrr! VEfi:C. MP'- a 'e w Y' *.,$NN s'Y,Q'*!. J N' G."' r r A.J t .1 J,. 4 N - 4.1 The enclosure berein specified is to bo.se a nuclear reactor %..*cMd,%',4% and miscellaneous appurtenances of a n.aclear power plant. h_%g 4 4, v .g., i Norisally it will Dot be urxier internal pressure. In tee case + " ' fl - ? ' T ;'M"fd of certain accidents or sa:f netion of the power plant, the f ' ["' [M etru:ture ma/ be sub 'ected to an inter-al pressure and a coin. y",."_'.y ' A' 'I,V.;idi.4 / g4' cident internal tempest.ure rise. The deste,n pressure and tea. Sc- %)- Y. perature rise are specified in Par. 4.2 below. Beca4.se of [h'N'. ;f>*. kb.M.MS e9@Td@'id the great potential bar.ard to the envirors from radioactive W;f

  • material,the hiebest degree of integrity is desarmied of the con.

]ts 40, (tg 3.;, %.I'c. A.h, g h~i*f. r'.d e tainment vessel thro @t the entire life of the plant. f* *' f.

q..

3 k.2 The enclosure will be based on design com!1tions as follows: 3 ?.', , : +,i.hw 7sIh Y h.n i 1 rq-- pp-e ' i : 9 7.- g< 7 ')esign Design 4.G ,q Internal Pressure Teagature Rise C. ,d'. e,. j,,w'4.,,, 6. 8, Q.. ( Alternate 1) c -. *, r k ; k.M; p g. %~hM Capsule Shaped Vessel Deleted F. l'dy: 'e " M t @.f Q. 3 ( Alterr. ate II) b ^* " g[4 d'#@h;7p,"A'Ne .a Sphert.a1 Vessel 27 psig 190*F ~F ' f fp'iO/J (coincident witn max. +. E."N kh' % b temperature of 239F) 'k I

  • m.m:d"y e'i. *"..

U 7 43 The vessel sr.all have the followine; demension:

h. $m Y $

D 'ht: C*Ple Staped Vessel - Deleted M Q ip h ht hh.,N74hD, k.4 The vessel sta.1 te provided win eersonnel and equipment c. i(lj spherical Sr.mped vesse;. Tr.e sphere st.all t. ave an inside 61ameter of 13J '.0" <**:~-'~ >4fv flM ,...s f.f M ^ g Q'. - - W.. 4 si t.. 4 $5t M, ;, M. Me r[?m.(,;:.G f; a:eess openin.s and i.ther penetrr. tier.s as descritec in i e Se:tior.s y aui 10 of this specificaticn b M. m, m %a 4r,. m cw.m ! t $ %~.- p; ;,, e b k.) An outside 2. stairsay ar. waava/ IMder s*.all extend I % Q[Xh ll j,'. I frc. - fe** :e. w t4 e tota para.le; to tte top of tte sphere h'. ' g ryd,SI[Y yiry,Q'. ,h '. "7 g.2 ; as si,cwr. c. Dra..rg, 0 10 3 T1.e walzws/ and stair st.a.1 ee P.! n'dy..,* 4 pla:e a s.ffic.ent d' star..e from it.e shela to pern t the [U ? (N, [/ $ T *Q' i,' G'. u . :,tt.crs) cf tie ir.s.latior. ar.d paint Li<= load .T. f pia:in p ' k on stair a;.: waawaj sr.a.. e 14 psf l y.nx~ p.r.. ,s ' ..M.; ,.-w lY.#.%y e A e If.'?)fa '.k a '.[. M.h ". f ? p.: : ' QWw 864 ..-. %np .,s >% 5:. G. a%,.. A.g ~C.*Sb..* e. 'T y [S'.Mk @ D'r 1M' ke.WW.5;cmms wm.f:3 7 P v f. W : 7 ;,7 Vm S.e. J 2, 0:@ r:#4r,9C w:41i.ne. -,a a.. t. L h t d M W 3 % 5 s n ;n 5; M M ' M.3 G b.It. O *.d.],O D 2 3M{ag&g.semwwwm 3 c}m.e'd.WERG 46.M ms.#.m n ft. T .'MCp:}y Q:],.M ".

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  1. ,t Y

- ",.,., - ig ru 3.. J. } baving a dead load of 200 lbs each. W '5 - nm$k.. 4 7 Painters eteir scenar as shown m Dr* wins 3159-c401 shan be r s.. "the anchor than be capable of withstanding a p W.g & r /WkMM providad.

  • ?.l' NM hei m ts hree of 2000 p ands.

Qj M[ i' m.

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J yv. n 4.8 Deleted.

i O: f.. f/7 l,O.I. Q.. 1.** n - / 4 9 Rain gutter as shown en Drawins 3159-c.1c1 ami 3159.c.103The gu b.7 ~ ,1N@;W % dm tha n be proviCad. M y. a uniform vertical 1.ive load of 2000 lbo rm any 10 ft meetian. f ~ [, Q@hg s {g g A manuany operated traveling usintenance scarfo1A as shown

b.. d.

J on Drawing 3159-C43 shall be providea and aban be guiped - +.:..y..N '.. d. 10 sn.w %, 4. '1 y' with ftzed platforms givir4 access to the surface of the $1 Q d.W WS* O p.QdQ The ladder ani platforms ahan be ca;nble of with- + spbere. Tte scaffold E .ji u e g a 41torm load of 100 lbs per sq ft. p %-,, 4%).r"h9fJ as a vnole ohnu be destgred to support alternately loadad s tf- ; ,, f.MM'Ae'd3;jg and unlomied platforms plus a single point lead of,2500 lhe d 81

  • gas,. g p placed at any point x the scaffold hN. h..

W M.A Wi*M,.ecG A safety fence approxisr.*ely 3 feet h.1gh shau be placed at 4.5 er the d.rsvings The Teil.ing v. [ [O,[ d 4.11 the 60th pars;1e; as s W :

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  • ,p*. ['

proposal and vill dae1Gt, 7peelf1*t to sccerdance with M sure ast its ap;-A-tenantes terat:the Code except as specifically stated othe vise is th f. c '.$ . " e,4. f D I M N. rp : ,d, fication er in t.be Ss.M:ctract. q# 4 Vithin 30 da,e after tr.e award of the Subcontrset, Subcontreetor v - Y**W shan aut:111 pretir.ica.ty detatied caletations for au perte of ,{ 4 s- 'I'.. v b enciesure ans ap;w'ere:ee for tse review of 0:ntracter andti.orefsr, to make eneh M ~ ' m, i 7/. 'M k .onal carapez.n a:sco proposal) ea may q agrees, withat adi-p -gi changes (escept as eyeift:6.liy la stet iL r!: be necessary to meet the repiremer.to of tu Code ani thee.The review or a;;rov fn,- .,.sb"N J ,,. ". 'N . ' 9 $" N M 7.~ M specifications. rei!*.ve 8 2ecatractor of any of his re.

3. ' (**D*C l
  • v. 'ec.p. u shall net, in any vsy y ;,, 2 -

eponsibilities ut.h r tre Atrec*Jset. y M

  • N1 M qL -[.,

As rapidly as pssitie aftar the avsrd cf the Subcontract, 8sh-E T. nY-t;M M contra.:tcr stall ;-epare detailed plans of the encicsure andeppu h ,yyp' 1/s 4 4-.t J'r#ffi-j g-g*g for the review of C;r. tractor, p > f f t., ; - Q, W Q 1 d Dravir.g 3159 C ici.

ntrete su;prt and to the tren.

"cg' g' * *... s / not be conste.ered schematie, espe- . ~ r' <[Qj cially in regsrd to tb-Swteor.tt actor shall analyse y ;.,*f. % N % '"' sition se: tion cf the f:.ciet:,o. a satisfactory support the problem on.1 design netaile to giveCentractor vila, without cost to Sub. k;pJ./y'y.F-p.

6. '.

fy' .',] and trer.eition sec*;ct.och f mnist'or detat.s as may be regained e,g 3 '[. centract4r. constnetSubecatractcr sa.sil an.n teamanendat10r.s regn.rding precaations g [g,H.f - to be taken 'n deatga ar.S placement of ir#.eract structure. .i [n. u -. w,y., .s h..a' ~*"...*tt.

/ f,.1.]1 Exterier C
Ir:.- and P A-tr.-

.W~ g' p :. .N = - $.2 .J - a v,..., tie encloose vin be supported on colmns y ~ *ifiM - Y C p.. , e It le exyctei t.:.4:ani 2t.itta. p-essure s.nd lemagr.u testi=4 NI

A y ' 4. a - 1 durtes ervettetsti.1 te pr p rly tracei dair.g erection ani

$. ; % *jR w. M. Tbe t t coluent k < u. ?! '.* Cj testing of tu s; tere. EP 0..m g [Q;.,h n,. 4 af'er the les-cenarete supwrt ?. [d.. ~ u t - ' y : M' -..s.~... 4 All tra:1:a % te rmeer2he entra:*,or t.as ptier cf destgaing y g,. d ta.* been ect ; ei ao tJ,. z e r sy sis: raceva cel.=r.rs s*ter the V ",y*., o"A t...i If hie:ntratter elects .j[ q m. enclosura w.. y,o con:reu suppcr* bu te**. wrat %:t61.eht.11 pr: vide detalis suet Q pfy. y%; 7 to make the col;=n! pe -2.an-e t, La f .dYb8 q that the colu:er.s vin f.at ast erially tz;*> the erps.asten o .d(kk'f"~'y the enciesure under sesirs con 11tions, tai egns stan be pro. r,i-.R ' ' If te ele:ts to % sp f.M.G7%@ s vided for egaalizing the lead or tie celsr.s yl*p,y f design the stru:ture vitsaut perlmanent colms, he shall reccus-stall renre tr.e column /d..-4g % 4 ks Gy, 4 %.f4 *S M meni a time cf r-2. w i ar.a. Et u the Contrset.:r r.sf direct. S1M. u. Mw.OM or at au:L later t.ar ryc.gehu,.d k Cw,f'u. n-s V -a -n W.J.@Mdr s +<>.gr,, ey W %.. s s. ,Q}! Q;' - q[s. g%r.2 gr..,l Q.h,. ' 'W ~q p y,.:, WL.N.. T., /g.. y &.~[t., W;* w cl w k* ~ ~.: n -n t h*= 3q %f;.

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G7d D. - 3 31 The eseign, fatticattor., erectica mad teeting of the { t " n p g" ~ - ja4 TVII?, enclosure shall as a m W = = conform to the reSLLre-p / ' '~ '. M.J i mente of the Caie, usteg the loads and pressures spesi. s WQ.:.* g fled in asetton 7 bereer, vita the following esesytiams: .; g h,. s c u. .y 3.. Code P"' b

  • YI-y"#Q**'~V h Paragraphe c,'
  • T SN,.NN'I 1E 123 13b Bo internal presour, relief devices

.%.,Ld.M will be installad (Code Onae 18715)

@*,,,, 3h4 y h *w'ng'.,M p',.m u.

un e " * " ^ ' tN 2 Vessel em a whole vill act be strose rel.iens as redire,1 for vessels coe=

.
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ta.nir.g lethal snees. (Code Case 187E5) .s..- . 3S

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m...: g. p 4

.. v. - w 4. 2 lee ce accee. ors.e ar. ret constaeros v... N~ d&*5 asitttn to tsome procwed by internal W*WM-i er ertem presem.

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~.a.. Q w.y Q -%.an f.m/ 7 26 Vind had - F paf casic wind pressare in acconiance with W c ASA standar2 A 38.1 wittout sacw load or for 100 mph with-k?y y ?N.[,s.m., n 5f ?M / out enov ice d whichever coverns;for 60 mph when coincident 2' M

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v. p i.h gJ~ir/ 8.1 M bt f.- yjr M @ $ (, N ','.- All seen velas ta es shall of the emelosen shall be et the 2 w 4.gp pM;' q.. 1 pg amahle bevel bets type. All best Joista in any assessories M... _ subjoet to the code shall k of the do e le bevel type er [1 L..., egaivalent, and all too joints shall be fall penetration [1[I,f[M q . M '?" M 5 ' walas. Holding details at aosslas shall be of an approved s. N) type and, where applicabla, shall be at laest equal to that 4 .e d shown on Drseing 3159-C-103. All wids sejoet to S 'O I the Code shall be fully radiogrophed. All mandatory provisians 4.',,., .D%M. 3td of the Code shall be followed, and all rocammusaded provisions 4 [. _ ',. e QQ.,UM shall be followed where prestical. hf. u 7 y r.

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5 l' J y L.,J.s. r, 6 ,'W.. t.MA.. ; s (a) Se deeign, methods, and sequeese of welding shall be [f -'.,*M*.- w ~g g'M,g.% .,:.i Jc 4 subject to the review ama ap]roval of Soutreetor. '/p. E..l.', ' vs. g he A w* d.'g }g?.' (h) In ammmal are weldias the electrodes shall be of the J G.iepja s p, .S. g...<- E.OW4WM law. hydrogen type, and shall k such that the physical m yg w " a-ioal -rtie. of w r.o.ltim.

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HQm M P..!d.,,M.s.p.D meet the full requirmenta cf the physical ama shamt. M' a,_ est properties of the base metal. " C. e ! -W...v.w 9.q .. %. g. p o. [j; ?D Q ( (e) All amtmatie veliing shall be done by the submerset [ : '. ', [4R - are process, and W velas shall have physical and p, ' f?M.., kpM .g a.i.c properti.. aat meet th. fan regair==t. wI {@,.l pi yw of the physical and ehemical properties of the *)ase P.h'h,M h(k.g..dy.N...;.',3 metal. .}, ,n (4) Belmted. f M. y... < ' h* M [ - a . AQd (e) Preheat at 200* F minizan shall be applied to all soms w. )[ Q.' +.;ig;'fpr. whose thicknen exceeds 1 1/v regartlese of ambiest g$$.2 Q W V",- tauperature. If W abient tasperature falla below -- M. s._ bO* F, preheat at a minisram of 100* F shall be applied I-3.M.4.s tM

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2 La seestruosion for - r. -.J i ,- q..v....p ~.e.-(. 7 ~ (1) ameh brand of low-hydrosos sleetrode to be used La ~ t. k;

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g 2 ....r %M.h, WWM (a) ameh oombinattom of wire ama flus for metaastia vela. [, @s <y$#gy,g tag to be m a in eanet m tias. { 9- --v~. i. .i. %9,JP:S. only those los-hydrogen electrodes and oombiantions of wire b~

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@*C maa flus that predaae velas meeting the requiremente of k- > *' - c hr. 304 shan be used in sometruction. F. W 3 W. W J.7 13 n h..%Mhk;,,,n 83 strees nelief p Z db b (a) Any plate segnant wholly ocetaining a poestration, k.f,%M*^ somsla, or solumn connection shall be f)sranse strees I.. i i. ja a @,.lr*pM [p .ti enlievue after insertics of the penetration. %.#- vnf.#.W. - <i g[~ [. M. Wp'ff' M g E%fp%f,' (b) All large penetraticas stich mast necessarily inter. b# [ D.Q N sect more than one eben plate aban be strees re. V n' 3, Ng b, N" %;, d.

d lievet as fonove. Any portion of a potet.'atica oes.

(M a3a taining seene joining metal over 11A" think chan W W'E Y be furnace stress relieved as a mit before weldias f* ",' ' .,.. % R6,[-K- *sE into a penetratico assembly or into the eben. poseel p ". g j' W - seems and fielt welds attaching penetratium assembliee p JdAdOE/M to the ebell need not be stress relieved, actaithetead. t .,C,. $,.',u'.% Y[" ing any requiremente in this paragraph. 2,. m %.'. n : M v k r. r [y., J,~' u,1.. L (c) Procedures for stress relief shall fonow Pare. W h0 k; A, i-(a)(3), (c), (4), (e), and UCS 56 of the Code. 314 der T k $p. %.M ' i M Nf*3 eban Sescrite how he intende to accomplish the re-V M.c. w..g.w* ;, pf. 0y1 guired furnace stress relief. F t n.t L p y. N.'.%'%y*@[M Mi' i 8.4 Radiers;hy M:

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pG [GMiM 4 [' d Subcontractor shall r 4tographically examine su butt welAs in L $ dN h k.a NTjd those parts of the work subject to the Code by e thode ecm. L 4$?9p plying with Par. W 51 of the code. Any unsatia.actory amen-p[' i: k%M jd tives chan be rejected and Subcontractor aban again radio. IM%{MQ/5.:$ ,Q.lM graph those portions of the work covered by the umaattafec. 1M ~ pyT[W"MO.t ' < Cc tory negatives. Bube:mtractor aban ==h all negatives h" " ' N ' f4/g -- fail to meet the standards of ra.iiographis quality set forth 4 and shall cut out, reve14 and reradiograph a u velde which i F/..D h(7 [ in Par. W 51(a) cf tre code. velas en stich it to not prae-WQ! @vM

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- xM Detailed location of opa41 age will be fursiahed by Doetreeter h,_ .EM@ et a later este. Y hho ir - 4 f i y 3,,gy,,,g toeg (g.t} ,$ ',-[ a.. l s 9,11 C 5 9 P = e.- e The lock aball provida a oroes.soetional clear opening ~ ? l sa '. 'm % as shows ca Drevias 31)9-C.101, ami a claar distease k...,. d,'. ~ f N.bW of 18'-0* between acore. 1he elaar distence shan act hs f.ggg; i be ingaired by the door owing. The innar part of the

  • ..ca f..

ud 1DCk and GXterior restavable pQrtione each as bridgme or I? ^ N M, I I]' t jP d floor sections shall have a level floor desissed to support b YE L.4 /C@, a ferb 11ft trunk with 2 asia wheel lands, eneh of MOD lbs. m.-. Bails for flenged deels having a k' 8-1/2' N shall ~ ".WY '.+ M %..CI 5'

  1. W
.Q; yy be furniahoi and installed within the lock and over any J'

esterior bridae or removable secticas as described ia y 7 %' '.'. I .'47.% d(, par. 9 16. The ratis chan be espable of supporttag W..$?tr4 no. ton asia loada on a 10'-0* 4 eel beoe. Oostne. n 1. .[. 1 two 'g ; <t.?..? ter will furnish estalled requiremente et a later este. o e ~~-.S.- T h, Y.m h-l The lock shall have two ganketed doore la series, and D "' the doore shall be mechanically interlocked such that $,,., ;,;.. T.f., t ., w., I I g p' one door cannot be opened unless the second door is ) h '.'rgh: p sealed. The locking and eving of the doore shall not. l L mally be poser operated. The type of power shan be EUc92 f The poweret eebj+'t to the approval of the Contractor. 1 ,w.d operator aba11 be no designed ame constructed that either .,:,..v. f @. s. >ca f door any be operated fras .O 5 @jVI ' {. % y e c.3 m.w.. (a) Lasias the vessel, . i,N a,g'.y h ('W-I a (b) instas W lock, or ' p.. n.= m ...N 2 . 7 y h. ppI (e) outeiae the vessel. s. W., '.x. Shch door shall be epipped with a vaive, amamily

  • r

,r. mx A q$; operable from either side of b door, for equalising m d c.;,,/.9,g. the pressure across the door. Each valve shall be Operable frts overy point at Wich the associated 7.f ' - ' i L.g g.y., - hG door can be operated. The valves for the two doore of [ hi".. sgh one lock shall be properly interlocked so that only one hp.wei e y% Q d valve een be open at a time, and only etwa the opposite h..y hG,6 - i.. - e.4 locked. m re. 1 are not,ressere moeted shall be interlocked with h egaalistag valve or i m w* ( 8 provided with suitehle safety devices which will prevent br a@... - 4 i .. u 4 m ' yM. Jh ,8"' k

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  • b uneemtroned esteerd swing meer isternal pressere. '

h' .,.'M i h Emab door shall be designet so that with the other dear mSMkh open it win withstand the desiga pressure inside the ?, ;' %~' N ' y meel or a vacum inetoe the vessel of 0 5 pets. Dewe, ... i y R. j%'J WQ .a-l N 3.".r y looking devices ame seals shall also be adequate for a L,.'h.,,"r.Qr [ pressure = vacuum of 2 pais inside the look with the .i l meel at atmospherie armure. j?W*# gw -W~ g : ps.,., ; M door aball be so installad or chan have a maa= p* i bWe m nally operated loasing device ht win prevent its i y', ' f-@g '% being closed while bulky items are being transported 'g' J ; . s'FL 1

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through the door. g g's,,'w*kg;*. {< Q. &.%. &, i W WW. l . g4 c :c=::1. *'T i Eneh deer aban be provided with an emergency unseal p - .~4 1 A4 AMT.' y operstar which aan be operated from at least chateide w lock. In om. ora., the inner amor aban be (. w

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unauany opera: ale fr= insiae the vem1, saa the ester ,,c.. i n p';.'t.T. 1 EHtdistNti ene from outside the vessel. The powered operaters ,1 . '.,~J-

  • .J WJ ahan be so designed and ccmatr' acted ht eneual opere.

l P,'D.W y tion te not eigni.fiomatly impeded in the event of a eCJ it f ' {. power fatiuve or Jambing of the poetred anchamien. D,.. jK id [,..C'@ e ; 3 i y*T'h',. There shall be a peettive indicatica outeias the lask f at each door aboming whether the opposite er,or to open, . g- I M, W;f u.1 closed cr in the *1ceked open" positics, and whether % FA 4 ] g. 3 V.W ite valve is open or claeed. I ~W - c;N e. 4 j .. o p..f+ g.. ] w [O.";";N 9 12 P m onnel lock (B-2) [ 9,... a bh[$f/* The lock shan provide a erose-sectional clear openias kJ k(@ of approximately 3'-6" wide by 6'-8* high and a mini- ',g;,. h.6;;$'." 4 g 'a v,4 A . n elo.r s teace of U -o hetenen do m. she sleer w-rc. - 'W;7.2 distance shall not be 1epaired by the dear swing. The Y 'M l ? l N7' '? s inner portion of the look amall have a flaar espehle of D.L, ~... supporting a m ifoem live lae4 of 100 puf. 1 K. ' M*d,t. k. n r. p, .hp, S 'ite lock ah=11 have taro seeketed doore in series, and Q.["R?[ W the doore chan be mechanicany interlocked euch that T : 7. w. '. g.n@(% cme door cannot be opened unless the second door is GT W h.a m $ ec (." b..l.,]( i eamled. The locking and swing of the doore eball be .?@

f. ;

normally operated by a maar.s which any be either manual L.i,. j q,q: C' If power or power. at tbe option of the Subeontrmetor.m eleetes, m type of -, sau w w; kC %e i#9 m 4 6 *4 o,erate e m e.t to m a,, m al of tae contreet. as m1 m m @l$r o,e,ator e m u be so 4.si e4 - a.on.tru t m t fy%, igm .f : - either door may be operatea fron Mp+., (a) in.ies the m eel,

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  • W7di Bach door shall be equipped with a valu, annually F 5;.a hy M 6;,/,

operable from either side of the door, for equaliaias b ;R i Each valve shall be ' cc M /$. @- O.. the pressure across the door. 2 .,.N,.h' ' 5, operable fres every point at which the associated door +;,g g~ can be operated. The valves for the two doore of one I. s-M' g".. d lock shall be properly interloc.ked so that only oce k,,.gy'n-valve can be open at a time, and only when the oppo. Q j' - ,,m j. ; #,7 eite door is closed and locked. y , ~ %. R' bry - t Bach door shall be designed so that with the other e e. .? N.3D door open, it will withstand the design pressure inside Y .S? the vessel or a vacuts inside the vessel of 0 5 psig. - yg '" 4lJ.[ Iboro, locking devices, and seals shall also be adequate 9 % X..EM for a pressure or vacuum of 2 peig inside the lock with [f.. .r. . f.a. ~ Doors which are not ,1*f y 1 4 pressure seated shall be ir.tericcted with the equalising

d W the vessel at stace;teric pressure.

i', 8 7j valve or provided with suitable safety devices which will b...-]*A C k- ?. !-?:.2 Wfd preveat uncontrolled outwari swing under imernal pres-T t

  • <d C

+- % #r 8.. s. ; sure. M S:J.' ' ' ~ , :w . o....-.., n;C: ~ Eh W5?iNff.% If the doors are normally operated by power, each door dW/ ; shall be provided with an emergency manual operator s..g.. A s.y~' %ffg n which enn be operated from at least outside the lock. ,j ,'1 : f$ 'd '"~ The powered operators shall be so designed end con- %(si, l q structed that annual operation is not significantly

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46., }.t. -

f d;g.h the PCwered sectanisa. I, '*n

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There sballbe a positive indication outside the lock $(M-W-W'.*r.J; t 'T $%gd.m) at each door show1.ng whether the cyposite door is open, .. gs .3 closed or in the" locked open" position, and whether q w* P-

s.,

P p.j g.g*j.93d its valve is open or closed. hw - 6 =.~ I.,.. r o . O'+ y*,,; r.J Personnel Escape Icck (B-3) o J ' ~ 7* ' g .,; %.,., g ; . c. i r. t [. *' p.J 9 13 & p g. h _ ,x e M<.w The lo:k shall have 2'-6" diameter doors and a $*-O' g.f, / g. ? .sw

  • D minimum inside diameter barrel and shall provide 8' 0" 1

% M :[. 7 TDp.Q**. clear between bula-hesis. The lock shall have two gas-63 9 ^ .hN kated doors in series, and the doors shall be mechani-T -O i. O E qi cally interlocked such that one door canaat be opened b @w.. Q % g -5 % .I unless the second d>or is sealed. Each door mechanlas A .j W -^L,;J r,j. shall be operable from either side of the door ani shall 1 +, y be mechanical only, without power assist. In addition, y:;ff^ .n n...e..he*? ( fM'4'tM a mechanical means shall be proviced to close and latch ( 'T N/".y e, .d tbe outside door frts inside the veeoe1 and the inside "*; Q h,. ..;ty M o door from outside the vessel. /y,Y[,- @.b' P 'V.h[".th,h f, " 7"

v h Both doors shall open towersi '.be inside of the vessel ami

%pJe <, J 59.Wh@-Q> Provide means for maintaining ice free conditions at the ..c the outer door shall be weathertight. Contractor will MEy " 'f[Mi $ N Doors, locsing devices and seals shall be designed yf ". G7. ' p. door. FXgh for the pressure and vacuus conditions outlined in Par. 911.

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,,,,q. withest emeessive reit.fweemust, is uar be es998sted m4 W g., ,, g *"" * ; at its ester and by an - tite r asypert ensemains to %.x.'@4@,hQ'o; Such support shall be se destaaet that m* pF #Wl.5 ~ ; ' 'W the ground. 4 it will not tetrimentally restrata the aseammet et WR r.: d.a M :W....q the is.k er meel 4=rtas tasrease et temperamure O +Me% and/or pressure (See Pt.. b.8). Destreeter will y,' b. ;s.,,;a%c g fornish femasation wyyart as is 7tr. 3 34(e). p h,".p-lM.,M-M./.a",3,

a. 41 ;

..A..,j a 7 Demovable perti;ns and krtarter Structural Asseter. ).16 f) esses ancessar, f ar t.as cwttaa of tae '_--== g S c4 Q' m ~..,. i..d :W %g i .'"i*** ..p, M [g g b to ama en integral part af the lash shall be teniense, he: ' the eenstructed and instalist by the Dubasatreeter. J,Q.. t.. )M,f 9 ye' q:.7 ',:(ARQ. e systen ana essaile swan be wueet to the appreeml ra - 4 C'.f i p .W M f/ 'p of the Contracter. h u N .r.,&.%,:7pa..%.v..n...q cp. The Contractor will furnish all supporttag sauhers P., 0 m[. ^r.. -

" * "' A-net inta.ral e ta th. lo k or m oel, in a.o. dea.e M/$f P

WM M,T with the tubecetractor's entline drawings. b JN" ff;*?M s .,ee.t,a,to, ah m.eet,,e,aiah, ime,m, et, 3h' M[j$*Ts.s- ,.n ani test a21 equipuest and machanises imebatias all y ' f.QQ', ( ;Q / switobgear pa:elboards,11att evitches, pushtettaa 7 h., % 'O stattar.s. dJ ive ac* ers, wirist, sonduit, genetrations, 4 NDN["d VR.?lhl.ilj 71P na and vs.1ves that may be required to pretase a i f?'iNCR [' k[i h. f ^h.kh.&i Electrie power at 480 volte, 3 Nase mat /ar eempresset al.F for Power and control of the lock will be previas4 D. [s @'En@,hy'. [ $~ ^y $ 3 by Contractor cusside each loet la a seatbarproof en. j' $[ [jy~[J closure at a distance not exceeding 10 feet from the h Mh +M Beyond this point all sirias, yiytag er J t. h;., NMN.@.[.*(d' tubing to coetrel and operate the lack shall be fur. outer accr. N j pq Y+gs'7N Telephone and illumination [ nished by Subeentracter. M.157hr*v.olp*.7.gt-M. _ v-systema vill te furnished and insta11=A by Csetraster. c t*ydgM6fg[c I t h/ (W.m Ta.t? wy.; % 3e? uus%. '^ e Mtb f'l* t N}dW (p.& t B. iWX),M,-I.hithfi h w%.%g$$$1 .&~ k%.cm 1 l. g?u..? &Qf $&. e. 4 ~1 ,,- tpc%>,>w... 4. nh 9. W c N; 8.? y. haa y, m*p&, Q:,%g.*.%

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y, ,~ '. W h ..;. fr %l p r . m. H f-n~ J n.M. ', Q. h k,h) % J.I-- J - .hde13,1961 ,v - - % n'4l~ r Q +.e . m.p. Mi~h*W; 9.s After ensplation and intial pressure and lenhage testing of i . z.. a encineum (Pn. n.2), one tamporsry accese opening aban be L., w M,.,( W M.$' @..e ) d.4 d pmvided in the eben. Tbss opening stan have diasastoras as ! O abown on the drowings and than be located with bottom of open. $"% %~ p.+.h gd' ing at appW==tely elevation 596'-o" and at a location around i - f --n ciretaaference as specified by Contractor. Catting of aban R-f.sM,, pistes for the opening aban be done by oxyacetylane burnina 9',M, l A..' Care aban be taken during burning to prevent dama6e to shen q;w-C P

  • H{i F

Y - J. O ~ Sections of plate removed from the opening aban be plate. "- ^ carefuny storet in a sultan 1e place mai ymperly protected to M h',0*c,, ,5D.<(.7s M" prevent damnage or deformation unt l the sections are reinstallad i r Biges of plate on sheu and sections removed aban p ? in shell. @ %d5.[$.Q be cantuny cleaned cf slag ami suitably beveled for rowelding 4 '.ys;

l. Y m.'wp a y sections into shen. If necessary, the shen and alumn brecing

.: J / 'f7, f siall be satisfactorily Isinforced to perBig anH M and using L'i Y 70# hT I,0, d/N:%,. P".-d this opening. 3 -- A.,. p"V, dJ 9.' ' ' ' d$5.% 9 3 After asking the temp 2rury accese opening, subcontractor aban D.MG pn.sptly. lear the site of an equipment ami an debris resulting bc w A '.1 a.f. #@B A u. frw his operations and leave the site in neat and orderly WT 6%w .5 condition. b e.m pcw 4.u nW., 94 At.uem time in the total plant constructic seb.dhle a. ep.e. 4 JWWc W' h d % 8 @./*1 fied by Contractor, the removed section shall be reinstaned $b 1 " ~ and welded into place by the Subcontractor. WeLiing material e6MM%% and procedures used stan be as specified in Section 8, above,

h. ' **

yCQf'd$ a M'f for pressure vessel weldtr.g. After welding, the newly welded Igi;g>,' J S -.?- joints aban be examined by radiographic motbods as specified g M;D4hfM'N @W M,. in Section 8 All defective sections of the welded joints s e disclosed by the radiogaphie examination aban be removed and g; N.c jW,,.M replaced by satisfactory v.14 tag. y' e. M. o ...m e.9 g'N :.d; w',f*. l'TQ'"7 9 w F, " *4.,' w. c % 4 + &g( h u se e - 3 n a. F *:m.;n m )., ff, < w.,. ' u. q..' n,

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. hh. s M. M PEMBAT!DE M %'N*i f*',?. 6XW) h,5 @suci p h.i4 ans11 penetrations shall be prov14e4 as listet in the fe12me. y'e M.1 4 M, 1.s Per. w.n to lo.13, saa ar-ta, 3139-c.lol. p.5 .v.. b.M M.11 Aseems openiaes: 7: "..,; g p: ,, ? pa E.1, Equipsut lock, see Par. 911 6m i.9 E-a, Per oamel task, o e Par. 9 12 '/ c ,) E.3, huergmacy escape loch, see Par. 9 13 7- .W: v, 'W .g ,f. Mn1 M.17 E h, 94-iash diumster manhole located at the bottama y.>.*, g th , so....- of the vessel. Cover shall be suitably bolted and ., c Q;. '*'y snaheted for initial tosting of the vessel. L.. j,,,,. y/,> '3,,, I'. shall r~ ~P

  • e 1,,

he espable of being seal welded permemently shut at d.

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h ',,- maar the vessel. the tenired staan during placement of the concrete - ^% ~ i -< %.. 4, t e,;m -.e.>e,* $,'") p.Qg',,. P' t. 4 m >w t..,.N, %[sE.@ I" 'hNh 10.13 taasle Penetrations m ,,v s,., Se loestion and size of these Donetrations and end pre. ,In..M /d g! g.p.y rH d parationa are shorn on Dvg.C102.Subcontreetor shall .f k.s.) M (eacept for those easignated as sparea) for use ear. (' C ' y,",,; i* ~ S * -Q ensign, fermish, and tastall suitable temporary espe {'. tag the initial testa, and upon completion thereof, y, lsg' i@. J L M %.,,, " p y%c 'd Etn4== eenter to eea*.er 41stease "CJ JC remove siaoh asipa. betsmen any two penetratiota, inelniing access opea. >-c i [,.' ings, will be twice the aversee diameter of the fim. D R. --f. 5 ..;.;-$ 6 4-b,,;,,yT* M ished opening in the shell. %' %M'.M.4y' ^. : " * ~ " -fb.,y,q Clasures for "spere" penetrations shall be designed, furnished and installei in azeordazee with the provi. .p.t.' M,~*?.- u C.:.?

h. 'M stoma of this specification applying to peramamat parts p[,

of the vessel. En.is of nostles act to remain eagped @ *~ N f* ", ' .. p ' 1; < ahall be prepared for welding ir. accoriance with re-h,.t g'.?.. ' q hts to be furnished by the ContNtor. .).75,0 w &

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pM,.O \\... e c.MMM u.1 Pasmatie tests win be required to esmonstrate es 1steerity a v w. sanoontraster gt:3 i k of and to ellainate laakne from m enclosure. "4 M* b4.f' g#*P "' shan perform tha tests listed belev and aban be responsibla sufficiast eageon. .{*.M,, for istWty of vessel turing the tests. 'd[4M". D aar especity shall be installet to raise the prosaure in the C.,Jj ',. 9: f ; f ' veneel by at least 1 pai per hour, fcrypy; pf-1 f &.4.o W E- . J.O ' W, o w. t -: R.2 Initial Testa XPL W' ..,. &?U?)$r @ M.11 Init*al Soap M ble Test g,, -,,",g,, M.g. o..hh. h..,M h apaa empletion of the wuel, a soap bubble teet et @O. hw b J %'99f"5f $ peig shall be applied to all velas and eenla. 3"'(t % k test than be applied to each door of a imek with the %9N'(b'h.g4$ Qg']=. b.. :;% *. other door open.

    • 1 27~W.d.t

,@*$ f p Q n.22 2nitial Pnem atie Test $':~M& .[M yp!'C

%? e.Y After successful ecuelatis of tbs acep b6ble test,

[$ -;M}h_, a test shan be unas at a pressure equal to 12'M of r@ D.

  • JC e-S.

y design internal pressure in accordance with Por. N.t~ MYT t:5 100 of the Code. Each door of tha locks shall be . '.W' -Q l/d.'c we tested separstely at the overload pressure. [': O f The 1.- up %..[D/[A j operation of the outer ogialising valve of each lock /.. Mp

  • y shall be testaa at design internal pressure. The g3

..,p i.,m M, operatier. of tae in=er equalizing valve of each look pb- [4..w.9%g sha n be tasted at a differential of at laast 9 pai. p kQgQ h*4h g'

hhk, 11 3 Final Tests m..

.s-pA'w. 4 -( W.o @,; M W..e j' 'n' ' r 11 31 Final Soap Buttle Test wi ff g.yy w;d.N hy After construction of the vessel foundatica and inter-f .^y~ 1 - Q y>$ 2 N.m

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ty nal struture, instanation of eglipment,==aume of ['yy j 'yM ~.M S,' au penetration.s, and after reinstallation of the plates Ut. .y %. in the taporary openinge, at a time selected by com-y.d,7* Qts, tractor, a soap buttle test at 5 Psig shan be applie'1 [, U '.'. to an u =2 asans er vorna on since the previou t.et p[. ' A ~Q and to au penetratica closures which car, be eatisfee. gyN.s. 9% c-. . M @.N:s tr-ily tested by this near.s. .y I r r yqW;,.%m. G A - i i 4r~- . : w.., 11 32 P.alide taak Dete-tion Test ($ErDt?.q@ r' '.- hh D Using a flame type baliie leak detector, or other op. o F. 4 provel device, discover any leaks at all accese doors, gg.g 7 shaft seals, electrical penetrations, sad an other it y'fe W(... Q,h &'.7@[g ra* h rati=factcrily testal vitt soapsuda. ,;*W C.A penetration closures in L.berrarn cr's wt.r1 v ich cam-Q.h} a 7 ' %%yS a 1 ,gfW -Y,M g*? 4r:3., . k'd._,pr$. 4%ai r./ w

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..~...+,,.,. tg ..~~.4. 3 .rs N-..f . m.4 3.. W:, w. W;ch.W %gd Mf!. p r-Q.'. N g j - nr. f ww% N*; [M Mi$ -d l n ae la, 1961 c, W.> @ :F ura4 %..a4%W'Y a. 't kt .j 1133 Correction or 14 am g.g h N5M@ Subcontractor shall correct any leaks in work done by f%; a him. Contractor will correct otter leaas. M t.W. w., ..s.E;.~6

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c Q.[y[ Q d 1134 Final Imakaas Rate Test %.. g'4 q i.~,, +0;. j After sue:essful cc=vpletion of final soap bubble and halise y h* 4 h PPPWf"j testing, a leasage rate test vil.1 be made by the contr*ctor [ ]- at an internal pressure of approximately 10 peig. g. @.h..yjg g.c..j s -. .flL*J.$ 11.4 Inaka.ce Rate Determination g[gg ., %..N t b.~M O. W~#. 'w.m.. d (a) The Subcontractor shall perform a lentage rste teet of the vessel as a part of the initial tests. This test 7 h.. 5 ' *-1 %) Chw;,% shall be acJe at a pressure to be detemined by the Contractor, p.f, 3' d' g.! L~ but cr* to oweed the design interral pressure. Subcontractor t.

  • g[

sLall furnish and it. stall all ept;.nen*.. take rendirge had -%p,.e pf*J

h. 7g$'.K.".)/ '

M record all data, and submit a report en the complete.1 test. C r.;. g Subcontractor shall correct all leals stat become apparent in ~ ~ w 4@.1CD N the work performed by him. h.eg F $g. _ m.a (b) me The leaka.e rate shall be deteruined by sensaring the i I.... 2 " b '9, *t 4q e W hj}[. a hMM7C)' prusstre differential between the vessel ani cce or 61$ more air. tie,Lt referen;e chambers, saita:1y placed wittln $,*QQ4*h, m the vessel to refleet averai;e internal air temperature. H ;i*- >$ fM h.7f!gG Q(A, t g ",,/. pendings stall be taken and recordel boar 3y bat only those C ' rendic.s tahera darin6 Periods of relativelf uniform tampera. N _ Idth ture (usually the mid. night-to. dawn period) will be used in Mytp%g fCg g $ :. ]2 - calculating leakage. ss.- f=h,s.w,;~ ;,M g ; (c) To assist in interpreting the prirary data. Sabecntractor u..=, .g)% shall obtain auxiliary data, inet dinc outside temperature INE p(.l h'g.hy%!b (g[?./ f .[p and barvmetric pressee; ar.1 hitr.in the vessel, pressure,

  • f,'

-l. and at least one air temperature (at opp?cutzately the center) all at bourly intervals throw.,Lowt the period W-.p%; $ : AW. ',.. Q,f ;.g@cr.1 [$.anh 3 of the test A recordir.g hme;t/ inr rsment stall be place 1 g oJKQ within the vessel to o;erate c.r.r4 t:.e test period. r c. a ,. _. w p, pci;.py,g;;g.9 (d) At the ene of tne fire. tve:.tf.rn to thirtf.nour perto,1

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J O: GpM lid 9889 Pr***emn g, 7,3 w-4.g 7 s.f.*y}Rj Prior to ^

of any test deseribe4 ta this emotima, NE

'<l r-.. Saheentmeter aball prepare estailed description of grees. p.g... p +'N4rA n M. ,4 s, eure ha 1 steeds to follar. Ris shall be sukudtted to me V*i E~.jf,,,,,;pg h+((gj Gastreetor for approval at Imast M days prior to the be-i giming of the test. L-' ('? -., )~g=. 11.6 Alternate treetion and Test shias

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,, Nw;.;,:,7, 3.6) the Subcomunctor may propose sa alternate to the aree. h ',, 4, '.,. -"d h'/+;.['@,!.g.-)4' tiam and test schedule g ves in Par. 2 5 Bovever3 the Sah. i M ocutrastor shall falfill the overall test requirummate se kr*7 # @ T: - M.4 7 ouaH=ad herein. As sa azam6m, if the subcontreeter almete L, @ M, g $,U g. to erect the vessel ezelmains the locks using ^ _ w pistes n - .i". ta their locations, the initial pneumatie test shall amt be G.., g.KMp%1 esmaidered edegnate. Is his ease a sesome pasmatie test h;@ 8;,Q p,%.;ei.g ~., '? as outlised in Par.11.22 must be perfomed as part of to

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g A.MW, f,1 final testa. Ris same ykilosophy shall apply to omar pro-F 'M ? MjoFM

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J.MC& i.h. U 117 Control of Peroommel and C'learence of Test Aree $.m. Q.N h: h a..Nby[6 h .s.c. u - r. . /r Prior to the perfomenee of any test and ama vihia a redine 'me. G,Q'g'. 7,, O?'."". ' T yC~ij of 1200 feet freur%e center of the vessel shall be *1aared h.,Y' bp?.i g4 et au movable equipment subject to damage saa maten117 agreet y",. y. g g y upon by the Contractor sad Subcontractor. During %e test as one shall be all p ed within the exclusion area without written p ' Q;.f J g0; g g.s k~ 'l^#'~9'.2 ,y v g enthorisation from the Subcontractor. The enforeemmut of this w,,..hT%%, S4 i' W. 3rovistoa vill be the responsibility of he contractor. s%. L k...O .y... E.. ' [ .s s; 8T 4. g F. p.. pqqq 4-gg m- .3 l v)1.'lfQ[;, 4,,-, j' ^ l pe "y ', '. ~.H I rg l W i.t ;,.,. r' t ,~.b=,; (*

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-:' _Z. v.L ;' QW..h ?. ^ _ ' %; =.;*.'g. 12.1 tabeautrector shan olmas and prian an eteel surrmees is ppQ asserenese with the follariage ..w. ;.. $f b-4"+ W" ?' Z gM 13.3 Samore grense and oil. Besore all min omla, rust [ and dirt by blast.clanetas according to arce. 36 (1 ' ',,,, for Wal Blast Claer.ing or SSPCe. EP6 for

4. V,.,9

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fW Above M. 59h'-o" and belov II. ShW apply one

  • /. yM seat of stac ehromate primer with propertias aimilar h N - U" g-A ?g to Pitt.Chas Zasulasetic $622.

b p.d.$. M,,, recommendation for an phases of the conting appli.'s F Fonow unmaracturer d.%y Primer aban be ca:tted within 3 inches et oation. W field welde. M Be*vece E. $/*'-C" and E. 380'-86* apply one coat of Carbo 11ae Compacy Carbonnette Bo. 2. f@' t *[,h. "

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M Teete M.4 Q An astertal estering W wer1 shan be teetod La aseerdense NTMIN .'l with we espueable spectf tutions usted borein. p.9 , 4. g.. All anterials subject to the Code shan be stamped at the t/. 9. p s mill. Pabriester shan transfer etnape se reqpired 19 per. I" p.... y'w Jg...f. A mit the complete tAeatification of material at al.1 stagne ./ 'f-T. of fabrication and erectico. r, y o n @, y. f,'

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Tbs negativos of a u radiographa shat.1 be se unrked a.s to l7' N^Yh permit poettive identification of the eens eat locattoms et 'j.s., p I r* ;. g? ';Ag thiah they were taken. ,,m.. l F.;^ d.. f

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h. '.a tubeentractor shan prourtly furnish Castreeter with a

+.. 'D Without limitatica, these shall iaaledes

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L i N %.. y' N.l ,.p g e.r reecr4 of au teste. g .d [ (a) Kiu teste, in triplicate, certifiae as to their acewmey by the xtu'. ehief in pector, of an matarsals p+., r ec.

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entering the construction. t;: . ;, s,y

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The nasatives of all accepted todaagraphs, aat certified gs...,..,., g.Q$,QM taterrrat^tto= th r.of. g,j - $ q ? g' f.' n.) Inspec t s on M" ?' 'UlN M {lH,'fdh. Inspectors, 444 a:Jthorised by Contractor, shall have aseems 7 l Mp at all times to any or all of Subcontratter's operations. $1-. r Q., a,' 4 4 M.' ?

  • e..k MM,Q'-M, Sobeantracter stall replace any enterial and out out and re.

u place any reliing etich inspector any find as not aseting the [ .l'- b..k,tm% dire M g4j re p ireasota of the specificatiane. .n., .,e .+ ',y_ n;.;. > r... W...,# j1 ..m. ~.g.. s q a [ W.. m. - , 9 Q.3.T # w < Y

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g dre.M u Pt WN? O.* CONTRACT 8-0580 ..r.1 (. b.w: r M. W M, W 4.,.*...vp - n e e. (d.$' d N N*N ' b r, y M. / -, &-- 4( '.g'My 7,m. Q,M, y'~ y~.'.' Q. r.'.J FAET A - PRrt.IMINARY c ' '., 4, Shop test all air locks for tightness, strength, and j, Q a Q l. operation of door mechanisa, includLng equalizing r valves.

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If any cracks or leaks are'found: J - Tw.?.h.., k'r. :.w s.y. W....:x. ~.- %w uk (a) Use chipping tool or are-air gouge to reewe defwet. H [%'h 7,- W hh"g..'"f.i.C'p;., .."*% e .)s $yjM ?

q. 44 (b) Magnafluz and inspect defective area thcrroughly W1 ]p before revelding.

y$sM.$.;[.., .e o.v...: l MT,.s (c) Espair by welding. G..u y. m. :.. n h,y G. c a (d) Inspect repaired area by cugnafluxing, or by radio-f.f ",';y.f y. f * ' p p .,g graphing where area is accessible. kd M 5. After shop iselding sections together to form an airtight

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6 a.;. Test Chaser (see Fig 1), insert Freon into chamber to p ',. @e 9 -r,"- kh S' C.. e%. 5 poig and check all welcs and connections with lialide m s M.' c 1; - Leak Detector ( y-4 :

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J '. : y 6. If any leaks are found, release pressure, repair, and p.. pps;g"..d-t.L. 6.~. r a. %w.5 retest untLL laak Detector does not find any leaks. e $g qtaSt.a y.;. d,U~. '. " " W &,"H 7. Field install Test Chaser on vertical centerline inside L.M;{4 ~ i g of Centainment Sphere, approximately equidit tant frora top f.m 4 J-; QGD

y and bottoa, and connect tubing to bottom end of chamber.

r&*M;;% PP:S W A 8. Conneet tubing to valves and canometers as schenatically N M ?- 7'b bh D.g.N,. Y illustrated in Fig 1 .-a.....a 5 ... m. .a. w ~ m w. e r [M, Md M",i ' %*2- & W g. NOTE: TIIE MANCHETERS ARZ TO Bf. IDCATED IMCCIATE1.Y My. ADJACEW TO TiU. ConAITOG SFMU.E.

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%4N@j @fd M% <* k$Mv.8N..j 9. Install sufficient mercury in Open End Manometer to * %p E E k'h Open Valve "B" a 4 closa valves "C", "D", "E" and "F". h'Q - 'd / pr#. 10 $W %,'M.< a n 2 "q.3 .y 7 approximately 1*. Freon-sir cLixture in Test g 'M 11. Insert Chamber and tubing until 25 pois (50 0 inches of (,.. g ; & Q Q w.p.y mercury) is reached. 7 u S' [< 7" ' Check tubing and valves between Test Chamber and Open .D' NIP 12. (.cW.+ End Manometer with 14ak Detector, stopping all leaks h7."$4M until system is airtight

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! MW. y%@., ,.,.. w' ' c - .., _ A -. ^ w; As a secondary check, hold pressure in Test Chamber and

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Ns u.% /- $ WiM.@4e 357 7.Q.c.. s ; 13. tubing for s :minitun of 2/. hours, courparing initial Open ?. 'i. L End Manometer reading with final reading {%. e.A ? f .{@ y-@ p &.' W' X*.Q. W.: f 14. If Manoaster indicates a measured drop in pressure jM FrN,<Wld. which is not related to temperature conditions, rechack %i-v..- tubing, valves and Test Chunber with Leak Detector.

g. gg, M[yS.hth'y.A When Manometer indicates Test Chamber system is airtight,

[ m % ^ 1 WhJ,R.,,12 7 ff MQ $ff,Q release pressure in Test Cha:Lber by opening Valve "C", (i;.@f (. %.M 15. -h ?.< M G, leaving Valves "B" and "C" open $f C'.Wy;w*. t M _. S : ,-h.,hh. P.+y;,- ~ ft$. 16. Install piping and valves between: P ._! ? .c and "H") .. M,' W%Q;,yCg (a) Containment Sphere and Pressure CaEes (Valves "A" r' ..O :r.r. 3..o

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,..w y t, Y... > y .ct.. e w,,.. Containment Sphere and Air Supply Valves "A", "J" $44gMd. J (b) p: and "K" ~ i }x..,,',"l1'.4Q.3}y

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{.' v. r -%{w ~n qc, (c) Air L eks and Air Suppply Valves "M" "L" AND "I" g [,p% l' J e. NOTE: THE CONTROLLING AIR VALVES AND PRESSURE CAGES w ,o 4 7., Qn.mr * ". s, ARE TO BE IDCATED AT A DISTANCE NOT 1.ESS 'IEAN p M.ru..n Q. ' o 600 FEET FROM Tite SHELL g s

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'-^y +.,,,. s m k > f.p %$q,.'}'M*Q !. 4 , d 01. 'b t@kh.$tl "V. " %g 4 l I PART 5 - 07ERIAAD TEST i M MWyp.%j Calibrate Recording and Dial Pressure Cages at 34 peig I...':/ ' %... -.,4_ : a:.,y, *, 17. A cr s, i7n. 1, y.,<A. M and inatall on Cage Line. y 4<: w.^ n*: W.6,": b' J Open Steatof f Valves "A" and "M" and Blowof f Valve "1". f,[. -.yl ,3 t c NN'M 18. ,. ;w' . w. ' Close Blowof f Valves "H" and "f'

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2 n. r- ~. . '~. y.W'M., j,; M. b 19. ,j -.p Closa Air Lock Valve "L" and Drain Valve "C". b 20. '9. $'f;'iM:.9 Close or blank all other connections in Containment .a. n mM. 21.

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r '.3 h h.:." w.g.p e rc.. Q: s en Close Inner Doors of Locks, leaving Outer Doors c. pen. .w .,1 ' y ?. m,Mq M e.m vv -y 22. 4 . %y.M;.,f& DetEDIATELY AFTER C14 SING 1AST CONMECTION k'" $hQ'g ON DOOR, OPG VALVE "K" AND START PUMPING EC te0TE: a[.g..;.u d;. AIR TO AV01D POSSIBILITY OF VACUUM OCCURRDIG OIN INSIDE CONTAINMENT SPHERE. , g'Y, Myh'p

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]M[m,;hg.:.in l sump air into Containment Sphere to 5 psig. V, ymu 23. a . il,,h .. pY. 3 % gslf Stop pumping and close Air Supply valve "E". ),d b'c:h(NN 24. h'. i y Apply soapsuds to all seans of shall and nozzles, h ('g< ' D k 25. gaskats of manholes and doors, and test covers of J d @...'s,4 8 h j nozzles except Outer Lock Doors and portion of Locks YW- [ 1 j.j,h, N;.t;/,. J. f not preasurized. ' 3 (Y$h;. w.,$..h.m. kl. If a leak in a welded seam is found during the soapsuds h;;. ' I ?f,.QGeef.$:.N,TfjbM test at 5 psig or at any time before the overload pres-26. l ,e = - sure of 33-3/4 psig is reached, the procedure shall be pc - %%M,:.s,ib'4.2 ffle as follows: t', MF . -.l L".. a -1e .,.w Release air pressure to atmospheric by opening b9 %.y.'+h.,- )W,. J M ..e i ,e.ru, (a) m ,N Blowof f Valve "J". P.., T WC:l (d.' ' A. p% nQ.,6.,,,y Icnediately after pressure tus been released frau a (b) 0, g, D.dg%d 9 the Contain=nt Sphere, open a large enough connec-tion in the shell to prevent the formation of a k;c ItV -4 w.s.s.,)

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fg ss ) T., f7 t s N 53"6, hiA 8 i Q .'-9-~ , di ,:v 2x ' t T,. g,ftMO -=:' 11-4-60 g% hi,

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be.M.. ~ BEFORE REFAIRING ANY LEAIG OR DOIMG ANY WORK 9.M T (c) MICHT CAUSE A SPARK, TEST VAPOR SPACE TO MAKE G M.. '.9 *$n g '."JV;#. <'. l < ? SURE THAT IT IS GAS-FREE s Use chipping tool or arc air gouge to remove the p[Y 'y p - 'm ^ F 4: *.w#p'"h,i[eQ (d) p i m + ~s.I defect. 3 m .y g, Magnaflu.x and inspect the defective area thoroughly C[.t " ' ~ (e) 3','. i

  • P w~5; h.D.,.M before rewelding.

>r

p -

.e .x w w. [:,i "..F u A . w.y' d.,, (f) Repait by welding. c. 7 p' m ";p. ".:,%..) Radiograph the repaired weld, or inspect by magna- {~ 'M ,i. fluzing where not accessible for radiography. I (g) n. r ;8/@h,.N + , M, hM... Estest, starting with Step 19, except that only the p Q?,s repaired weld and previously untested welds shall gy,.., 7 4 - .,W, ;' (h) .gQE.g be inspected with soapsuds at 5 psig ...,. u., # g ' 7,f.5 ->;. p g ? ** *..e Close Outer Doors of locks and close Valve "I". ,,.3 x -.., ~. fM 27. h. DTM.g-li

  • Open lock Valve "L", allowing pressure to reach approzi-e 4...k y -

a..m..s.Jg .. 4 28. .u r. A'hM.P.7 mately 5 pois in Locks.

v.. *. -

L P

,c. ~? -.W.. i ggf Apply soapsuds to Outer Doors and seams of locks not C.,,,

p,%"yJ. 29. previously checked during Step 25 7'm. .., @. 5kQQ p e - m Close lock Valve "L" and open Blowof f Valve "I" to 4,,.,y L p'..y wgd 30. y

" Q release pressure in Locks r

pw. dg)<h,., p 6 F,. .L The following clearance rules are mandatory: i ..r.,.. s Q'.[,m."/s.,n.~.d-ALL UNN.TTdORIZED PERSONFL (INCUJDING ALL POVAB11 v v 31 .c.C/f I. y .1 -. ' N@h;, '$

x.,

EQUIPMENT SUBJECT TO DM%CE) MJST MAINTAIN A (a) J* J '. %j@Q'QS. d CIIARANCC FROM CONTAINME'C SPI' IRE SATISTACTORY 4-MtILE FRESSUPI IS EEING INCRE.iSED M. i st. ', -W;g. TO C B &I l ABWE 5 FlIG AND UNTIL CVERLOAS TEST AND FINALD dh.. $p.7.WW 1 M ; C >w SOAPSUDS TEST HME BEEN SUCCESSRTI.LY COMPLETED L' W@Q V'cM T A HINIMUM DISTANCE OF 1200 FJET FROM IME CENIER THE ENTORCDENT OF h' Twb hY-., FM THIS PROVISION IS IHE RESPONSIBILI?t OF TIIE OF THE SFHERL IS REQUIRt.D E N v? O.7 h [ *g@A Wej{$ BECHTEL CORPOMTION %i M, g+ Gm p"M': & N Q"wn e c' M. a U.;.st M F.,~ N f b t-W 7. y hfW p I M

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,' y n, , = = u5:4 .t W<x g.jgg.,~3 m ~~ w W - J f.. 4. pR.c.p,m w *: ,g. *h Q : d.W.g. y.. .p.r.S.y ~ 5 rA -p. u c.~~ W b p .ep;sy v s W ., s.. EMPIffEES AND g[M.g. Q.7 ? g.p. M.- aru E i AUTHORIIED PERSOfCEL, SUCH AS C.B.M 7-eh. RECESSART O'JTSIDL PERSONNEL WHO ARE AUTHORIZED IN N.h2 (b) WRITING BY C.8 M, MJST MDrTAIN A 600-FT. CLEAA. 'y'.r.M t ANCE FROM THE OLTSIDE OF THE SFRERE EXCEPT DURIN g%M THE FIMAL SOAPSUDS INSFECTION AT THE Dt;SIGNATED b.g,&l U>. D,d ~d M Q j.n ..:. t, m. I.!Vyb.. m.- FRESSURE 'v' p. : MT CURING 'tHE LE/ KACE RATE TEST (PART C), ONLY AUTHOR-@$ - :C,g 3-i

  • T

!r-g ~- IZD) PERS0SNEL SMALL BE ALLO %'ED ON OR ADJACE D. BEN (c) SFRERE AND INSTRU. STE 7,, tj f T $1W b' WIIMIN 25 FEET OF INSTRUMENTS, VALVES AND THE h7 y' $ ; 3... [^%.$ SHELL OF SFRERE T M@.%,$ 1 Wkr.r,% P g q4,m / q-2EeWk Open Valve "K" and start pumping air into Sphere to 17 psig. h f s klgM{., 32. Q E..$p$Ra Increase pressure from 17 psig to 33-3/4 psig in 3-1/2 psig e V-qj ~ y f ?;. 33. ^ 4t y m.,.gw incre:aent s. Q.f;;. M.h.% ". .N;g>- bc,3 Close Air supply Valve "K" and hold 33-3/4 psig test pres- '7 c <M 34. sure approxirately 20 'sinutes gg *w.g. w ANM .. w. 2.?.w., ~.- r ?gdry Close Valve "I" and open Air Lock Velve "L" to interconnect y6 re"Jc. .? -w ,..D. .e,%n-V 35 Air Locks with Contairoer.t Sphere k'M!.!$3N ,y. @. v r =M pressu e for another 40 crinutes, b,,..W4g D .u)M4;v . WW

36. Hold 33-3/4 psig test b

tkdM adding or releasing ait to cocpensate for te=perature ~- variations, %,M A p 4 <3 4P9 "J" to recuee pressure in the Contain-v' m%gy M*- c Open Blowoff Valvement Sphere and Air Locks to 27 psig (design pressure). 5 37. 4.Q,,h; W.. h - " ~ I0 IF IT IS !4FTUALLY ACkEED TO START LEAKACE RATE - O)l$ M. c'"*%g..M "J s TEST AT THIS TIME (PRIOR TO FINAL SOAPSUDS TEST), b;[@Q[ e ~7 NOTE: M Q.N.N /e ~ t Q MTG /y PRESSURL SHXLD Et FURTHER REWCED AS DESCRIBsD [.6 g,,' d f, /... j IN STET $0 ({.,...Y 'i 4,_:wD.ky/M ,.V .n. .C%; ...,/, "J" and gply soapsods to Outer Deors and - 7 :.D;J - . i M. W, ,s 38 Close Velve $kkV Outer Seams of Loeb, all sca=s of shell and nozzles, and all test covers of nozzles. D@%; :* M- '9 M M all gaskets of manhales, @$/,C.h* M ^$? T'g If any leak is f ound, the following procedare shall be J 'dM L, !LA.. iM-39 WhNfA followed: br-WM. 4 E

yp24,4

'w:} $l. M Y g.+4,v A leak which is emsidered to be of sufficient 5tructurJ1 integrity Of the bmU1y ji.U 4, i,.Nh' magn (tude to affect t (a) .w t h.: p.y 3 ~. M.r/, A.0h,k 2 '. ~ r J i M... - : 1,, (M., s.% v: gwp' enrw ... Q QQ% Q 11-4-60 [ (, .k

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ih 6 o .o n h M.@,M.hN .. c,a k. n g y%..,n< s.' " m's_,' q vessel shal'. be immediately repaired as described

  • y w y

i I in Step 26, including a 33-3/4 peig retest, but F.';.,.,.". ^. - only a soapsuds test of the repaired area. V d, b' j.r., a * .- q Ad- ' (b) A leak which is considered not to affect the atme-Z rs b *7 ' Q"..e.,;/d b tural integrity of the vcesel but which might ' C' 'W prevent a successful leskages rate test shall be b,, f f? "',. [ '., ' temporarily sealed, if possible, or the leakage a2.. measured, and the test procedure continued. Such E., ',,... MW. a leak might be in a camporary closure, which (- i T M.* i

p..

3(,c~g could be repaired later without the necessity of a "'rk'f i .m 7 retest. If the air pressure utst be released from M 'D 'N, ,p. ~ l .N E the vessel in order to seal or to repair such a 7 *,. R. J."* W.D'* [N leak, the procedure shall continua, after the . CO' repair, into the 14akage Rate Test (Part C) without O. .. [p.T. M<. my. repeating the 33-3/4 psig overload test. k". -. ~~ l s, ' y.%. y,m 1 40. Close SNtoff Valve "M" at each lock. [g, ; gr. g..., %%9NSM '.(, '?.r

41. Close Velve "L" and open Valve "1".

4' : ' ( 4,$@y$ '^ M s 4. d. 42. Close Sinatoff Valve "A". h' i %[ y. .x,.' d i. m.~n;n.. b,J ~, ...,j ' ty. 44 e 43. y [C.,,.;* 1.? ' Open OUTER Equalizing Valves and check tinn of blowdcun s .~ a ,v of pressure from each lock. h. V"* $~'4sh' Wr.M k yn.g; ,.L 44. v # 1*Oe M.] Open Outer Door of each Lock. o*' g G pn. J.@,1R Q'.;,. 6 45.

  • E. ~-

Apply soapsuds to Inner Doors and sesas of Locks not W -I w 4 ;.P *.. - previously checked in Step 38. ... a, n -.a O-b;...".,. '" ^ p -f.. 3 46. Close aster Door of each Lock and open INNER Equalizing ~ < b n;%

g.,

Valves to pressurize locks. j a;. A., 3 e Y. mm p$, 7 41.Cm.. w' sf, 4"

47. Check the time required to equalize the pressure in the

/ Locks with the Containment Sphere which would permit the 4 h r[..$..,4 opening of the Inner Doors. ,\\ h u3:3 3 D j-f Lg y Q.ng' WJ m). 48 Open Inner Doors of each Lock and leave open. w L;J. 4 -M*.m,4,5.4 Lt ~j -jp 49. e-a a k c#).tl%,k.c$~h. Apply soapsuds to Outer Door of each Lock. Y. m g? O LN. n m . A,hE '.i k W' n e. l'?* ['5MN y

  • a: '.M.. nbn..

h V.F yw:; .Mj M w M. ", 11460 - 0 yL.d. ; : 3".,:.m Rev. 12-1-60 pa iW N.,N r: , g;,4 e .g '*; -,* *q* - .r 4 ,%'Rsg.,y e.,..p",.,>-.A s j 7, b;,. 6 y ~ :.., '.. I ..,M h x.'-f.3,. v.-< 9 f *f '. ".&.MN. 4 a 4 + W. d, M,.,c. w. ...n .M' A ~ ". Q.a.a.. . -w' a w~ .; mer NMf

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.]. Q [>. l n f.. A.y y/W/.4'] %. p. 3m. , m 2. ;..,.. ., r <y.~..n+,. nyy ,m,; a i,. y.,.... yl.(:.. yg' f,; j * - 3 Q 3.., ^ alh*, Wi@i '; y.. 9 .o y '.., 4 './di flf *f W.l.Q l:k f.?& 7 ._. &, }'

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.y : y =1-T. O I '. 3, ..,,1 Q.'.M.Q%;.'. + ' '. ~..... f-N PART C - 12 MAGE RATE TT.ST Y

~

.,r.. d,, .L Lg-. j.s 4..,p f. 4.3 4 .o ,, v hYMWhkkd.b b,;4..pl-If the maskase expected temperature during't$e~14akahy'd' ** ""50 *M .Y. T. I. Y.~ Este Test excer Js the maxiaws temperature nothd during k qs@.pc.; ,.Q f the soapauds twat (Steps 38, etc.), reouco the contain- %& n .+ .., ' y J . ( h/ N.7WU.'#'d maat Mhere pressure to the folloeing calculated gage. ' i"). ~ ^ pressure to rsold the possibL11ty of exceeding LSe desf 8 5 by.'% W. 7),.1,,:. q O n.: .x 7.S pressure of 27.0 psis Aring the 14akage mate Testa a-p',;, .r n&fd P 0"'i"4 ~ ca. f J;n. 7 _.,. go r' + M'*1"'" I'"so'a'*su**ds Tu t 14,7 g* /.L v:E.';.. = (27.0 + 14.7) - 270 os h p h.J n.- g 7*, Maximsa E.xpected Temperatum f(; - 1 during Leakage Kate Test j [i"'** y y 7~ p.%QW.m

51. Prior to the start of the taakase Rate Test at midnights.

Fy4 s., 4..- +qg.[y cC.y bloe out condensate, if any, from Test Clamber and tubing * ' r W. .j. ~ r.7 -...'... through Valve "D" and from Containment Sphers. through ~ F'J '( NT '] y. .l Condensate Drain Valve "C". 99 M,. kw< ~.., w 1 M. M,.y .T

52. Open unter Reservoir valve's "E" and F" in sequence to allos.~ '

wm L water to flow into Differential Water Manometer to approzi. s V 4n.h t//.g. .+ fi M M N,.' 5 :;,,. metaly Mid4eight of Scale, and *n close Valves "T." and "F". [,.u1^ &,TW W. (:LW y: Q. f, 53. open valves "A" and "K" to pump additional air into Contain. b y.f MS.I.;..d-j P67c Q3sj ( ment Sphere until Water Menometer indicates 8 inches higher L , q- . Pressure than Inner Reference System. %..MXM,.GN..41 ~- -. K. b... m, . fs 54 Close Valves "A" and "K", renove pipes to Valves "A" and b f@.f.W. '. P Sfy] h( O ' ).Nk$:M' 'H". and check tightness of valves with soapsuds. f? &:.;'r '. m..'.a:wd ~ - O !;. * ' '

55. macord at hourly intervala the following data:

' t< ~ G Q:A& (a) A%pharie Temperature, in Degrees Fahrenhalt. h' - k'.):..... ? ' f p:. g nL l'

  • p r.y Atmaspberic Barometric Pressure, in inches
  • of mercury.,

y;-- I.7,$g O;::M.i (b) l \\ ~r-s,w syt N h (c) Contat-mnt Sphere Cage Pressure as ins *1cated on M'

p. " y [n,h Open-End Mercury Manometer, in inchas* of mercury.

.c- {p y y I y,.w.p ~.n, J. gM;M g[ (d) Containment Sphere Absolute Pressure as imeasured 7.].jp(h., ;j" by the suza of (b) + (c), in inches

  • of mercury = P.

,~..l c L. N.,y. f Q., x,. y. .m,.< QT (e) Difference in pressure between Containment Sphere hv and Test Chamber as measured by Differential Water W ' b@fM..e, h t **gch Manonuter in incnes* of water = a P. t. 9.2 .>n. 3+ (.s. p.Q'k.3 '6Mg ^* u v

T' fW't:.fM.
  • It is intended that the readLags wL11 be made to

'4 1 ,gt. tenths of an inch and estinated to nearest hundredthe b'.a f"Y.T. l' ' C '... h.; r=4.**. +N @nD'f*M e,[.. of an inch. k. 04 d W;.. ' n4. #' s %g 114 40 ' N. l s ;e m + N,.,'v.hm.n n..w-q~. Rev. 12-1-60

  • P. 2.

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61. WHEN FRESSURE REACKES AT10SFRERIC, DNEDIATELY OPEN

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f'-N'N [ch., $h,rh. N-Best Dates. Jetmanry 11,1961 %ru Jetmanry 18, 1961 x h$/*,NWNM ff'D ' M+. E..M/e.Q.6 -- n F. /. ' t.. &,fk.k.w ?I l' ~ %%h%$ M Y. 4(.QNy{r.h a.m .&n (p/ ~ ~ r " PAL Comm - m'Wn colum'Ios @M%7d ses surrLm m nam - cucAce mas Ano Imat ocenar hbN# Q#E%Q *Ql-Q h:ii % ' * ') h- ?? Ch!.Mh t.X n.,. _'%5 2, <;% - gv...: w.. m.y 9 ". r '. ?8

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e <T, ; W n.., m... ::i.,z, w+ ,*s rV* > N*.'* * % h.;". [ :* m 7-A. %b)",Wy.*., Q. C;;tt.' t 4 het 3 f ~ Y{ '. I g t.f tr* *'..r4 .d!!!MSI h.on ::: '. t,,6-w m5:.:s: nsw.n ~.(,z'v A - ,h*tggg% j 1. Test Prucet.tre for Freese Test et Rosetor fa =*=====* Teenzl. he r F% A4M 2. Imc Data of Actual F*aM "ett. Ce ': w.k ."MW" M 3 Data Sheet cf Incer C"tv-'v'r 7tret. [N '.dD +. gt.W.J.y@% d4,,&; i AI D 4. Data Sbset of Isak Fate Test (Incl.mi.ing Plottet Deta). r,. ,., ~. .X*,,*%. M 7l * ~ Wa*

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h.^, b OGEG e 3 pG et Ctarn3r W A*s f.:.$ TAD l WQQ '.:.y. p u ~.... - M.. n.i $jh,;<5.y ? ~ ~ m.e LD. U' 4.t c I r* L i ~ v. 5,..,h.%..,@. M. 9 see, nos. 1-6: completed La t,he shops of chianco Bridge & Ime os. N....N % .v i/a T.A,j M.. p, pn. a [ f. %=, %,pq , P[? " Fw. ;;... y, cifg

  • etse Dee. T-12: campisted ta the field by chiesgo 3 ridge & Ira cagemy

.gi* ~. j v.. g.Q 7.71* hlp f l:M;.; mi e Assary 11, 1961 at 11:30 A.E ':R :.

  • m.- tn..

~, :Mi7 M. c-l v k o g. n. '.. g b ]!,[c g y.g W ' ste,no. 13: started et noen en Jam ary 11, 1961 and -ew useil r-1 9:30 A.m. Jumary la,1361. The last meding was taken a this step et

Q e.p d,u h.-

p%,;1'. ': ur.- P%gb a 9:c0 AA. J-y 12,1961, and them were no laaks. This nading me My..X Q d tahan hr nr. aamart omris at chsasso aridge 6 Iraa sad nr. J. s. lasmas U.S P? -- M-. F?rr '5 et causamme home comemay. p.: i Ay U yp~h[N;$, ~ As 9:30 AJt., Jmmmirry la,1961, a worter vos taking a live asiates lead pmYg yS,,%sy% i m aus er the comeniament vessel. This lood was pulled oeur the tutring NWF b,46 g commeeting the inner test at-le and the====ter seed to end the p ' '.g,(. ~ b pseemus of the inner test emeber. As the weLiing elmetands holder %; [ 'g; g,, y I' .w - o The tabing une @.M.p,/SQ:Ti possed caer the tuning a kle was burned in the tubi::g. "".Q;.op ampsiawd and Step 14 ormplied with. The r*va unen started agnia at R/?.6 12:30 PJt. m Jemmary 12, 1961, ammt -*w thnesk lo:Cm AJL., Amamary r s, E,p,%U N, NM$pd5M 13, 19I1. ,9.m After 10:00 A A, Junmary 13,1961, =aMare en the imer test n*==*=v A. - u.~ f'e,2.Q?Ql,9 shound no leakage and Mr. Bemart onris of C. 3. & I. eseidad to go abned E.J N.'l T '. f Q b m; W gW.M i@ vgth Step 23 .a k%%% b h Sten Ess. 18-ett completed Jamary 13,1%1, notessa 9:30 AJa. sad E e -~ d { 10:00 A.M. ,f;/g Q y!h y\\ &:3 :*H e ' -w. rk -.l' d. v - 1,q :. '- 9 top 30, 23: Started at 10:00 AJt., Jamary 13,1961. Ik. Ecbert ihmey hh h NO or c. 3. & I. went into 3e Sphere after pressurising of the Sphere bed f~ k(1.MyC.j}' F t4 / w y c started to assin take imagersture reedimes for the inner test **=r. S., l. '.. Tbs t r.de in the ephen was standily increasing because of the 3W, .Q Q,WW, *1 proomarising, tLarrefore, Step Bo.13 vos logged fca" a mening tchal time fd. m (%, W@p..g'Jf. n.18.Q et may _ d x (22) hours. i ..~n gn k-- 4, m+..f.. n, a n%. ~.yy pe.a. Sten Bo. Bht C=pNd with at 12:05 P.M., January 13, 1561. R;. n M@9drQgg~y x.o -e.n m t fly PtenDe.R5: Caplied with et 12:20 PA, January 13, 1961. 39 { [c.%n[m.Q.y pp.Jg6 .s s h w-t s u.- a. m h f Sten Be. $3 A 3sak did not, develop so this step 1ses cuitted.

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Ompleted W 4:30 PA, Jamary 13,1%1. g-m x i Sten Ecs. 87 30: Qfhhh j,

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ea 1l l b g.1:,., '. ~ Bten 30. 31: Buranted at 409 PA, Jesunry 13,1961. g i,,, Q4.4', ~ pe gw: h.Q WWM 9 ten ik>. t2 Started at 5:00 FA, hy 13,1961, ami sewanees (17) f g y-2v,1 ' ' ~. d>.../J ig.. y-imig were sueched at 10:30 F1, Jamamry 13,1961, as cherrved om zosere-{h 9 '" P y. 7 'g:q)9 ', ins ehers. er, G W, h g, feo 6' esal peesure pages were recurred te as Gogos Es.1 and 2 is en b fg D y,m.,wj.4 8 fiala. They and the zocosting chart were laceted in a treiler cm the .. ~, _.. C Bare elas cd' the outrunas zumd, a;qpreciantely 600 Smet from the Sphere. . steps. Ihm E 4;;?%, l bl.,d.. 4 '.'*$ D.- 'jf.y y.f j Fer sage ammesse resar to Fig.1 ettached to test r ___ y, somerdias sage seed tuo (2) pois before being out in Det it had homaenli rd( M. M.YM j.e E '... f". ?o?.* .T* i Q.. N % l_ essefore, this sending uns of as ecomers. I V. m 1 r %.,,. y ' 3,., gd j l** g .6 l OfW.$iMLkm r. m.. y r

  • p h with 4 stutting ooun one campseesar at a tems.

9.m. O,4 g. j . s.M e.J p, g 8 tee Dn. 13: kyg1,.4h Pive t40 schia Sast per sinate ocagressors were used to yeessurias } v.i % m i (t'.: * ' s, Qhh,. thu Sphere. ,g 4 .mm 6"nt & A. F 7 etse so. 3h: complied with at T:56 A A, Jamary 3,1961. A pseemse i -W- %,iU M et the sness ens tckne by Daytm meichers, hm Pause Congsty E.. ..b~ l photcgreteer, et 8:00 A.M., anaery 3, 1961. At 8:10 AA, Jemanry % 4_M ' "h M6,p,q 3,1541, eut sa two causeweears to take sure at presamme seemettan y - % g.t l ~

  1. - Q Pressure is veemm1 had dropped to

'N L:. V r * -- T ene to line loss and temperature. i@d.. ' j Md, 335/6ymigattadetam. jf '{ '[. 7'^ k' M. r m.I f ~ ' l" \\.', '1 Se h 18Ag IEfWe M )$ U W b. i s ppny y y;g ,'es.[ for ystemme last la summes ess lacks neue pressariand. p=w [f, $m. y w. gen Bo.115: complina with at 8:19 A1, Jumery n,1961. I'- ....~./J [ Nh stee so. 36: omplsed with betumma 8:19 A 1, Jumery 2, 1961, sud gb 4 -.

  • g H, L.. ~ l'.

J.6 M W'Qm Pico A A, Jnaumry S,1961. p. .. --. M,.'; F?n, 98! 2M _ sten Bo, 17: 9terted et 9:00 A &, h 3, 1961. k

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q 1-s f;,<. c.wa:fid _ y(;%, re.. l M A n htNyiM 67-Censumspo Bauer Co. . Rome. Coutsia sesent see6 yy4 7, I n.. f u ?5 4 -.. ".9

s. ~ ^ '. s can itsas 4.s4 mot asaslop to a point vtere Part A et ene, ps. Mi After Serp Bo. 49 tbs following statened A

' mi R.a. i '.W. q his serp esas into foran.Part 3 et this step uma persiani ecm:11a4 with where ,' A p esa ne uses: 3seksen aam1A be tempersrily ensind, W. hakage armm! cutside dear g'. et estarial lack saa scar easts et immer Dulkhead of gapl 2ask fM M d Mr. Seria and esesp last eauld not be enslad cr 1samaan aseeured. b ."~ .2 et c. 3. 4 2. seit 3aakase was ennu encun so that it wou24 not esame( '"' J. 1.3 t>.. Wd heknes tuyant seesytsh2e limits eming lank rete teet. -4 A h.c g. j2. I a. c 7.1 M Ef'gg stee to. 4: Complied with at 11:56 A.M., Jammary n,1961. u. %.,a. ; ;. M. w. .r:. ,m stee Es. h12 Complies with at n:5T A.M., Jamasty n, 1961. g N Q.M.4d $,h,, ',., N $h WNM with et n:57 A.m., Jassary n,1961.. at 1:00 F., sempias of ephus= h - ~ ~g," -. een t.. na: a-ema 4 sty 7.4., Jaumsry n,1961, outside teasersture 31 f. Presame sa veessi has risen to E7) M14 Yelvoe A med J W..n...M h(E. ~. ;- 4,, At 1:M F.M., m s -eng. O.MW p (See Fig.1) were opsame to Mama att excese pseoure. 7'-1 ammary 14,1961, velves A est J ware c.loes4. Sphere groenew back to M'g.2.c. D, W. *v5W p-er sais. s. s n m. m,..,. .w. W% t f. .M.. se.e t km started et a:n F.M., J.= mary n,1961. hi %Wi4h

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+- 1 '4 + -

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s+ '.mm etarted en sci;==e laet et a:e F.x., Ja.=ry sh,1961, ( f. e -t y - 4.. ~on e Es. u: $ t,cd.wr.- ema stepe 45.b9 fo11cv La esquence cm each asperate lock.

s. v...

,e t.4 3 l t. L g.e-v.O.., (:; w. c 4 m k.: 4." N;.n. h k l: 'W $ 7. L, g p - .f4 - e m.Igr k' s I N;s '.i '".[Odph W '1 c. A C k. lNfi;p stre 30. M s Started et 2:5 F.M., January N. 1961. W' ' T9% v w w,f R &.v. % %. 6:.. .w Stee Es. k_$s Complied with. y ~u i n ";w&M.ew h.. n..s& arm + .'%.. M,. U, [' & + n..? y. bp r'e w'q ' F43*'h 7 ~~ --v.. Stee Es. b6:_ 0 6 with. a I* - Ib * .. g. a.~, a.,, 'F.. L-. ..% 4,f j y. F :. b'

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