ML20058E824

From kanterella
Jump to navigation Jump to search
Provides Addl Info Re Relief from Liquid Penetrant Exam of Outer Diameter Weld Surface of Core Flood safe-end Welds
ML20058E824
Person / Time
Site: Crane 
Issue date: 10/26/1990
From: Hukill H
GENERAL PUBLIC UTILITIES CORP.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
C311-90-2126, NUDOCS 9011070354
Download: ML20058E824 (3)


Text

-

4[f *

-+!

+

r GPU Nuclear Corporation Nuclear

=,om s reo e

Middletown, Pennsylvania 17057 0191 717 944 7621 TELEX 84 2386 -

October 26, 1990 Writer's Direct Dial Number:

C311-90-2126 U.

S. Nuclear Regulatory Commission Attn:

Document Control Desk v

Washington, DC 20555

Dear Sir:

m Three Mile Island Nuclear Station, Unit 1 (TMI-1)

Operating License No. DPR-50 Docket No. 50-289 Inservice Inspection-(ISI) of Reactor Vessel Core Flood Safe-End Welds t,

" n-In accordance with : 10 CFR 50.55a(g) (5) (iii), GPUN's letter of f.

August 20, 1986 requested relief from certain ASME Code Section XI requirements which wo had determined to be u

D impractical. 'Our letter of October 20, 1986 provided additional

.information to support the relief sought for 1987 inspections. In a letter dated March 20, 1987_the NRC provided a Safety Evaluation Report (SER).. which granted. relief for the 1987 e

examinations.- The:SER also identified the additional information that would be needed for.NRC, approval of relief needed for future, a

1 ',

"1 outages...The purpose of this letter is to provide the requested L'

information concerning. relief from the liquid' penetrant R

examination ~of.the outer diameter (OD) Weld. surface of the core

,4

-floodisafe-end-welds, item No. 4 from our'1986 GPUN submittals.

In accordance1with the-requirements'of. Table'IWB-2600 (Category.B-F) of-ASME Section XI, coreiflood nozzle to safe-end welds' connected'to the. reactor vessel require both a. volumetric examination and'an OD: surface examination of the weld for

dissimilar metal' welds.

The Volumetric examination'is_ performed

~

from.theLID of the nozzlo using the B&W'ARIS tool and the surface examination' requires a' liquid penetrant examination =from the OD

~

surface; -Due'to theihigh radiation levels and. access re'strictions at theknozzle locations, GPUN has. requested-relief to?use an alternate: examination method.to reduce personnel i

~

>g exposure during<the. performance'of these examinations to

  • M Las-low-as-re.csonably-achievable-(ALARA).

An acceptable; alternative for the liquid penetrant OD-surface examination makes use of an= ultrasonic; technique working from the inside: diameter (ID) of the nozzle using the ARIS.ool.

011070354 901026

.{DR ADOCK 05000289 PDC h0Y1

. GPU Nuclear Corporation is a subsidiary of General Public Utilities Corporation

//p

=

o

'i h

C311-90-2126 October 26, 1990 To. justify this proposed alternate examination technique, a demonstration was performed at B&W's Lynchburg, Virginia facility on August 8, 1989.

In this demonstration B&W showed how " opposite surface" flaws can be detected utilizing state-of-the-art examination techniques and equipment.

Representatives of the NRC were present for;this demonstration, as. documented by the NRC in a Crystal Rivtr Inspec'. ion Report No. 50-302/89-21.

The purpose of the' demonstration was to confirm the capability to detect of the minimum size (through-wall dimension) reflector originating.at the opposite'(OD) surface in an actual ARIS-examination-from the ID of the nozzle.

Although the actual ARIS w

, tool could not be used for this demonstration, a robotic arm manipulator was used which simulated the ARIS scanning motions to

~be used for the actual UT examination.

The examination technique was demonstrated on a mock-up containing a weld; of the; same materials and dimensions as the TMI-1 core Flood safe-end welds.

Notches-were located on-the outside diameter of Ethe ' mock-up in, both base materials: adjacent 1 to the weld,.the buttering, and weld material.

These notches were detected and-recorded using'the B&W data acquisition and imaging system,

.ACCUSONEX,c and a 45-degreerrefracted longitudinal wave.

the actual: fieldL examination wili use a 70-degree refracted slongitudinal' wave'for detection of flaws located'in the inner.

36 ' volume (ID) in the area of interest and a 45-degree refracted

~

Llangitudinal wave will be used to examine the remaining area of interest.

Use of refracted longitudinal' waves for crack detection

~

'has beenfrecognized.as_the best UT-method available for flaw

detection in dissimilar metal 1 welds as: documented-in NRC

.Information, Notice 90-30):"UltrasonicfInspection Techniques 1for Dissimilar Metal' Welds."'

j 1

OurfAugustL20,--1986 letter statednthat.the.ASME Code' allows 4

acceptance of:tejectable liquid penetrant detected 1 flaws based on sizing;using ultrasonic. examination methods.

The.GPUN approach of Jperforming1ultraronic examination'only_is considered within:the.

1basisJofLCodelrequirements.

We.also: stated inatheasame letter =that-cumulative-cexposureito perform the liquid penetrant = examination'is estimated to'be 43 Person-Rem.

Because the' installation of.

' temporary. shielding.in the core flood nozzle area is impractical-acceptable alternate examinationftechnique is.available,=the L

and9an1 required:Section XI Code-inspection requirements'are. determined to:

bes impractical'..Therefore,..the1 requested relief is warranted: and shouldsbe granted.

\\

\\

i t

~

', ' j ?. ) -

c

- o y

C311-90-2126 October 26,.1990 As a matter of precedent, in a letter dated September 21, 1990 (TAC NO. M75327), the NRC approved a similar request for use of

_ thia' technique at_the Davis Besse plant where B&W also was the

- contractor.

TMI-1 Technical Specifications require that GPUN apply the applicable ASME Code except where specific written relief has been granted.

Examination of these welds is planned for the Cycle 9 Refueling (9R) Outage, currently scheduled to begin in

- October, 1991.

Therefore, GPUN requests that specific written relief be granted by April 1, 1991 in older that'our plans and

. procedures for the 9R outhge mhy be-completed realizing a 43 Rem dose savings.

Sincerely, f

e D.

kill Vice President and Director, TMI-1 HDH/MRK cc:

NRC, Director =, Project Directorate I/4

-NRC'~ Senior Resident Inspector, TMI y;

'NRC,' Senior Project Manager, TMI-1 NRC, Region I Administrator' 1^

i t

i i

t

'b Li a--

1x_...-

r

_ _