ML20050C364
| ML20050C364 | |
| Person / Time | |
|---|---|
| Issue date: | 03/16/1982 |
| From: | Barnes I, Mcneill W NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20050C355 | List: |
| References | |
| REF-QA-99900004 NUDOCS 8204080439 | |
| Download: ML20050C364 (10) | |
Text
'.
- ORGANIZATION:
GENERAL ATOMIC COMPANY FUEL OPERATIONS DIVISION SAN DIEGO, CALIFORNIA REPORT INSPECTION INSPECTION NO.:
99900004/82-01 DATE(S) 2/22-25/82 ON-SITE HOURS: 22 l
CORRESPONDENCE ADDRESS:
General Atomic Company Fuel Operations Division A TN:
Mr. D. R. Van Hilton, Executive Vice President P. O. Box 81608 San Diego, California 92138 ORGANIZATIONAL CONTACT:
Mr. T. R. Colandrea, Director, QA Division TELEPHONE NUMBER:
(714) 455-4570 PRINCIPAL PRODUCT: Nuclear Fuel Assemblies NUCLEAR INDUSTRY ACTIVITY: Nuclear fuel supplier for GA designed cores.
ASSIGNED INSPECTOR:
O.N.
J//kII.
W. M. McNeill, Reactive & Components Date Program Section (R& CPS)
OTHER INSPECTOR (S):
UI M#2 APPROVED BY:
I. Barnes, Chief, R& CPS Date INSPECTION BASES AND SCOPE:
A.
BASES:
B.
SCOPE:
Document controls; fuel particle manufacturing; procurement controls; and follow up en previous inspection findings.
PLANT SITE APPLICABILITY:
Components / records identified with the following nuclear facility were examined during this inspection:
Docket No. 50-267.
DESI ATED ORIGINAL
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az 8204080439 820325 PDR OA999 ENVGAT 99900004 PDR
0RGANIZATION:
GENERAL ATOMIC COMPANY FUEL OPERATIONS DIVISION SAN DIEGO, CALIFORNIA s
REPORT INSPECTION NO.-
99900004/82-01 RESULTS:
PAGE 2 of 3 A.
VIOLATIONS:
None.
B.
NONCONFORMANCES Contrary to Criterion V of Appendix 8 to 10 CFR 50 and the QA Manual, Section 6, paragraph 5.1, the latest available document index was applicable to Segment 8 (the second reload for Fort St. Vrain), whereas manufacturing was working on Segment 10 (the fourth reload).
Segment 9, the third reload, manufacture was also complete.
No indexes existed in regard to Segment 9 and 10 manufacture.
C.
UNRESOLVED ITEMS:
None.
D.
STATUS OF PREVIOUS INSPECTION FINDINGS:
1.
(Closed) Nonconformance (81-10):
The chemistry lab results were erroneously recorded on the run sheet for a mix lot.
A review of run sheets of current production found no further recording errors nor out-of-specification results.
2.
(Closed) Nonconformance (81-01):
One special process was not audited in 1980 and 1981.
The special, in question (BAF Measurements), was audited and the 1981 audit report amended to reflect that audit.
Audit check lists have changed to prevent this problem.
3.
(Closed) Nonconformance (81-01):
The records of lead auditors had no evidence of a passing score on the written exam or performance of a practical examination.
All auditor records were rewiewed and a practial examination documented for each auditor.
4.
(Closed) Nonconformance (81-01):
Nonconforming material was found to be not tagged and erroneous Nonconformance Report numbers were docu-mented on material.
A review of the shop and storage areas found all nonconforming material to be properly tagged with the correct report numbers.
The procedure has been changed to further clarify this area and prevent additional problems.
'0RGANIZATION:
GENERAL ATOMIC COMPANY FUEL OPERATIONS DIVISION SAN DIEGO, CALIFORNIA REPORT INSPECTION NO.:
99900004/82-01 RESULTS:
PAGE 3 of 3 E.
OTHER FINDINGS OR COMMENTS:
1.
Document Control - A sample of 47 manufacturing and inspection procedures were verified to be reviewed, approved and distributed properly.
This sample included manufacturing procedures, para-meter sheets, procedure changes sheets, and inspection instruc-tions.
A sample of 11 design documents were verified in a like This sample included specifications, drawings, Change Notices, and Waivers.
One nonconformance was identified in this area.
Document indexes are used to dictate the revision level of any document.
Segment 8 was manufactured and finished fabrication in May 1973 Segment 10 was started in July 1981.
Segment 9 was manufactured and fabricated in-between.
Design was lagging in the issuance of its index till after manufacture and fabric-tion.
2.
Fuel Particle Manufacturing - The processes of the thorium bed con-version and particle Silicon carbide coating were inspected.
The processes were witnessed and conformance to the procedures and specification was verified.
3.
Procurement Controls - Tne procurement of thorium was inspected.
The reviews and approval of the purchase order and requistion verified.
The overcheck inspection was verificd.
The documentation on out-of-specification findings per the nonconforming procedure was verified.
PERSONS CONTACTED M 22-1 Company 1Afit Dates Docket / Report No. b 8D Y -
Inspector L'N Page
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