ML20045H682

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Ack Receipt of 930625 Revised Response to Violations Noted in Insp Repts 50-498/92-36 & 50-499/92-36
ML20045H682
Person / Time
Site: South Texas  
Issue date: 07/14/1993
From: Beach A
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To: Cottle W
HOUSTON LIGHTING & POWER CO.
References
NUDOCS 9307210119
Download: ML20045H682 (4)


See also: IR 05000498/1992036

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UNITEL STATES

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NUCLEAR REGULATORY COMMISSION

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REGION IV

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Dockets:

50-498

50-499

Licenses: NPF-76

NPF-80

Houston Lighting & Power Company

ATTN: William T. Cottle, Group

Vice President, Nuclear

P.O. Box 1700

Houston, Texas

77251

SUBJECT:

ACCEPTANCE OF REVISED COMMITMENT DATE TO NOTICE OF VIOLATION

(498/9236-06; 499/9236-06)

Thank you for your letter of June 25, 1993, which requests a revision to

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the commitment date to complete corrective actions associated with

Violation 498/9236-06; 499/9236-06.

We have reviewed your request and find it

acceptable.

We will review the implementation of your corrective actions on

this issue during a future inspection to determine whether full compliance has-

been achieved and will be maintainea.

Sincerely,

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A. Bill Be<th, Director

Division of Reactor Projects

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Houston Lighting & Power Company

ATTN: James J. Sheppard, General Manager

Nuclear Licensing

P.O. Box 289

Wadsworth, Texas 77483

City of Austin

Electric Utility Department

ATTN:

J. C. Lanier/M. B. Lee

721 Barton Springs Road

Austin, Texas 78704

9307210119 930714'

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Houston. Lighting &-Power Company

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City Public Service Board-

ATTN:

K. J. Fiedler/M. T. Hardt

P.O. Box 1771

San Antonio,gTexas 78296

Newman & Holtzinger, P. C.

ATTN: Jack R. Newman, Esq.

1615 L Street, NW

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Washington, D.C.

20036

Central Power and Light Company.

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ATTN:

D. E. Ward /T. M.-Puckett

P.O. Box 2121

Corpus Christi, Texas 78403

INPO

Records Center

700 Galleria Parkway

Atlanta, Georgia 30339-5957

Mr. Joseph M. Hendrie

50 Bellport Lane

Bellport, New York 11713

Bureau of Radiation Control

State of Texas

1101 West 49th Street

Austin, Texas .78756

Judge, Matagorda County

Matagorda County Courthouse

1700 Seventh Street

Bay City, Texas 77414

Licensing Representative

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Houston Lighting & Power Company

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Suite 610

Three Metro Center

Bethesda, Maryland 20814

Houston Lighting & Power Company

ATTN:

Rufus S. Scott, Associate

General Counsel

P.O. Box 61867

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Houston, Texas 77208

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Project Engineer (DRP/A)

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June 25, 1993

ST-HL-AE-4488

File No.:

G02.04

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10CFR2.201

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U.

S.

Nuclear Regulatory Commission

Attention:

Document Control Desk

Washington, DC

20555

South Texas Project

Units 1 and 2

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Docket Nos. STN 50-498; STN 50-499

Supplemental Response to Notice of Violation 9236-06

Recardina Failure to Recuest Relief from ASME Reauirements

Reference:

1) Correspondence from

S.

L.

Rosen, HL&P, to NRC,

dated April

2,

1993, " Reply to Notice of Violation

9236-06, Regarding Failure to Request Relief from

ASME Requirements" (ST-HL-AE-4402)

2) Correspondence from

S.

L.

Rosen, HL&P, to NRC,

dated May

11,

1993,

" Supplemental

Response

to

Notice of Violation 9236-06, Regarding Failure to

Request Relief from AEME Requirements

(ST-HL-AE-4436)

Houston Lighting & Power Company (HL&P) provided the initial

response

to

Notice

of

Violation

9236-06

via

Reference

1.

Reference 2 provided the results of the analysis of the methodology

required to meet the ASME Section XI accuracy and the date of

compliance with ASME Section XI for the Essential Cooling Water

(EW)

system along with the date of full compliance for this

violation.

HL&P committed in Reference 2 to completion of the precision

calibration

for

the

existing

EW

instrumentation

prior

to

June 30, 1993.

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Project Manager on P,chalf of the Participants in the South Texas Project

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Houston Lighting & Power Company

South Texas Project Electric Generating Station

ST-HL-AE-4488

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File No.: G02.04

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Page 2

The establishment of

this commitment date

assumed that

calibration data could be taken by manipulating EW - system flow

without removing the EW system from service.

However, during

initial data ac,quisition it was determined that the EW system must

.

be removed from service to gather the data and perform the

calibrations.

In order to avoid multiple short duration train

outages,

the required data will be gathered during upcoming

scheduled train outages.

The precision calibration, originally

scheduled for completion by June 30, 1993, Will be completed prior

to startup of the affected unit from the current outage.

HL&P will

be in compliance with the requirements of ASME Section XI upon

completion of the precision calibrations.

All changes to this Notice of Violation are denoted by

revision bars.

If you have any questions, please contact Mr.

C.A.

Ayala at

(512) 972-8628 or me at (512) 972-7138,

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S.

Rosen

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Vice President,

Nuclear Engineering

GLM/pa

Attachment:

Supplemental Response' to Notice of Violation 9236-06

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Houston Lighting & Power Company

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South Texas Project Electric Generating Station

File fio.: G02.04

Page 3.

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Regional Administrator, Region IV

Rufus S.

Scott

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Nuclear Regulatory Commission

' Associate General Counsel

611 Ryan Plaza Drive, Suite 400

Houston Lighting

&' Power Company

Arlington, TX

76011

P.

O.--Box 61867

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Houston, TX

77208

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Project Manager

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U.S. !!uclear Regulatory Commission

Institute of Nuclear Power ,

Washington, DC

20555

Operati'ons.- Records Center

1100 circle 75 Parkway, #1500.

J.

I. Tapia

Atlanta, GA

30339-3064

Senior Resident Inspector

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c/o U.

S.

Iluclear Regulatory

Dr. Joseph M. Hendrie

Commission

50 Bellport Lane

P.

O.

Box 910

Bellport, NY

11713

Bay City, TX

77414

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D.

K.

Lacker

J.

R.

Newman, Esquire

Bureau of Radiation Control

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Newman & Holtzinger,

P.C.,

STE 1000

Texas Department of Health

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1615 L Street,

N.W.

1100 West 49th Street

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8756-3189

Washington, DC

20036

Austin, TX

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D.

E.. Ward /T.

M.

Puckett

U.S.

Nuclear Regulatory Comm.-

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Central Power and Light Company

Attn:

Document Control _ Desk

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P.

O.

Box 2121

Washington,

D.C.

20555

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Corpus Christi, TX

78403

J.

C. Lanier/M.

D.

Lee

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City of Austin

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Electric Utility Department

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721 Barton Springs Road

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Austin, TX

78704

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K.

J. Fiedler/M. T.

Hardt

City Public Service

P.

O.

Box 1771

San Antonio, TX

78296

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Attachment 1

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ST-HL-AE-4488

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Page 1 of 3

1

1.

Statement of Violation:

failure to Request Relief ___from ASME Code Requirements

10 CFR 50.SSa requires.that ASME' Code Class 3 pumps and valves

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whose function is required'for safety undergo IST which

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complies.with the. requirements of ASME Section XI tc verify

operational readinessi unless relief has been granted.

Article IWP-4110 of ASME Section XI, requires that instruments

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used in IST be of a quality such that instrument accuracy is.

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within 2 percent of full scale.

.

Contrary to the above, the essential cooling water flow

element installation for the Units 1 and 2 component cooling

water heat exchanger had an error of 7 percent of full scale

,

and no relief from the provisions of Section.XI was granted.

This is a Severity Level IV violation.

(Supplement I)

(498;499/9236-06)

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II.

Houston Lichtinc & Power Position:

HL&P concurs that the-cited violation occurred.

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III.

Reason for Violation:

The cause of the event was inadequate management controls to

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ensure that request for relief from the requirements of'ASME

Section XI was submitted in a timely manner.

IV.

Corrective Act. ions:

1. An investigation was performed to determine if instrument

inaccuracies similar to those discovered in the Essential'

Cooling Watel (EW) System existed in other systems.

Similar instrument inaccuracies were discovered in the

Essential Chilled Water (CH) and Safety Injection (SI)

,

4

systems.

2.

An evaluation of the data collected during previous ASME.

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Section XI pump testing was conducted and concluded that

the EW, CH, and SI instrumentation provided results

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capable of detecting pump degradation and therefore met

the intentlof ASME Section XI.

System operability for EW,

CH, and SI was reviewed and was determined to not be a

concern due to sufficient margin existing between the

design and the required system flow rates.

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ST-HL-AE-4488

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Page 2 of 3

IV.

Corrective Actions:

(con't)

3.

For the CH and SI systems, temporary flow measurement

devices capable of achieving the required'ASME.Section XI

accuracy will be used until the-existing instrumentation.

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is precision calibrated to resolve the inaccuracies.

Use

of these devices requires revision to the reference value

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procedures, inservice test procedures, and controlctron

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calibration specification sheets for tho'CH.and SI

systems.

These revisions have been completed.

.

4.

For the EW system, the existing instrumentation.will be

precision calibrated to resolve the inaccuracies.

This-

1

precision calibration will be completed prior to startup

of the affected unit from the current outage.

HL&P will

be in compliance with the requirements of ASME Section XI

upon completion of the precision calibration.

5.

Procedures OPGP03-ZE-0021, " Inservice Testing program for

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Valves", and OPGP03-ZE-0022, " Inservice Testing Program

for Pumps"

will be revised to require that relief- '

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-requests be submitted to the NRC within six months.of-

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discovery of the need for the requests.. This revision

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will also require that compensatory actions be taken,

required, until the relief request is granted by'the NRC.

These procedures will be revised'by September 23, 1993.

4

6. To prevent recurrence, procedure IP-3.04Q, " Inservice

Inspection Program", was revised to require that the

responsible engineer ensure that the instrumentation used

,

to collect data for inservice testing is accurate to

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within the tolerances specified in ASME Section XI prior

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to inclusion of the' instrumentation in the testing plan.

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In addition, procedure OpGP03-ZE-0031, " Design Change

Implementation", was revised to require consideration of

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programmatic impact to the ASME Section XI Pump and Valve

Testing Program in the event of a design change to the

existing configuration.

Also, the +/- 2% instrument

accuracy was specifically identified as a potential impact

to Section'XI equipment on the Design Change checklist.

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Attachment 1

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ST-HL-AE-4488

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Page 3 of 3

V.

Actions Taken to Address Failure to Meet Commitment:

Upon discovery of the surveillance performance with an

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unrevised procedure, a Station Problem Report was issued and-

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revision of the applicable procedures and controlotron

calibration specification sheet was subsequently completed.

A.

training bulletin was distributed to the appropriate STP

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personnel concerning this event, emphasizing the need for

increased attention to detail with regards to corrective

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actions associated with NRC commitments.

The personnel

involved in this failure to meet an NRC commitment were_

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counseled on the.importance of attention to detail with

regards to corrective actions associated with NRC commitments.

VI.

Date of Full Compliance:

The CH and SI systems are in compiiance with the requirements

of ASME Section XI.

HL&P will be in full compliance prior to startup of Units 1

and 2 from the current outage.

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