ML20042B848
| ML20042B848 | |
| Person / Time | |
|---|---|
| Issue date: | 03/02/1982 |
| From: | Barnes I, Oller R NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20042B844 | List: |
| References | |
| REF-QA-99900104 NUDOCS 8203260209 | |
| Download: ML20042B848 (14) | |
Text
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ORGANIZATION:
WESTINGHOUSE ELECTRIC CORPORATION PENSACOLA PLANT PENSACOLA, FLORIDA REPORI INSPECTION INSPECTION NO..
99900104/82-01 DATE(S):
1/18-22/82 ON-SITE HOURS: 26 CORRESPONDENCE ADDRESS:
Westinghouse Electric Corporation Pensacola Plant ATTN:
Mr. T. D. Miller, Manager, Product Assurance P. O. Box 1313 Pensacola, Florida 32596 ORGANIZATIONAL CONTACT:
Mr. T. D. Miller, Manager, Product Assurance TELEPHONE NUMBER:
(904) 477-0535 PRINCIPAL PRODUCTS: Nuclear Reactor Vessel Internals, Steam Generators and Pressurizers NUCLEAR INDUSTRY ACTIVITY: The Pensacola plant nuclear components work represents 98% of the plant workload.
ASSIGNED INSPECTOR:
<c e 3 d2-g R. E. Oller, Reactive & Components Program Section Date (R& CPS)
OTHER INSPECTOR (S):
APPROVED BY:
U 6 2__
I. Barnes, Chief, R& CPS Date INSPECTION BASES AND SCOPE:
1.
BASES:
10 CFR Part 50, Appendix B and 10 CFR Part 21.
2.
SCOPE:
Manufacturing process control, nonconformances and corrective action, welding material control, welder qualifications, NDE personnel qualifications, and 10 CFR Part 21 implementation.
PLANT SITE APPLICABILITY:
The scope of the inspection included review of equipment / records for Docket 50-424.
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,4 n uko 9203260209 820303 PDR GA999 EMVWEST 99900104 PDR
ORGANIZATION:
WESTINGHOUSE ELECTRIC CORP.
PENSAC0LA PLANT PENSACOLA, FLORIDA REPORT INSPECTION h0.:
99900104/82-01 RESULTS:
PAGE 2 of 4 A.
VIOLATIONS:
None B.
NONCONFORMANCES None C.
UNRESOLVED ITEMS None D.
OTHER FINDINGS OR COMMENTS:
1.
Marofacturing Process Control:
The inspector reviewed four sections of the W-NCD Pensacola Plant QA Manual, which were applicable to control of material receiving, fabrications, inspections and tests of nuclear reactor vessel internals, steam generators and pressurizers.
Observations were made of in process welding fabrication of four Model F steam generators for the Georgia Power, A. W. Vogtle Nuclear Power Plant.
To verify that the fabrication and inspections were controlled and documented in accordance with requirements, review was made of:
three approved Westinghouse (W) specifications; a W topical report; in process Manufacturing Routings (travelers); Material Review Reports; a Detailed Manufacturing Procedure for welding; welder and NDE personnel qualifi-cation records, and five Quality Inspection Procedures, all related to work in process on the above four identified steam generators.
Within this area, no nonconformances to NRC, customer, or QA program requirements were identified and no unresolved items were identified.
2.
Nor.conformances and Corrective Action:
The inspector reviewed two sections of the W-NCD Pensacola Plant QA Manual, which were applicable to control and disposition of nonconformances in materials and work.
To verify that nonconforming items were reviewed and accepted, rejected, repaired, or reworked, and that conditions adverse to quality, including the cause, are promptly identified and corrected, a review was made of:
ORGANIZATION:
WESTINGHOUSE ELECTRIC CORPORATION PENSACOLA PLANT PENSACOLA, FLORIDA REPORT INSPECTION N0.:
99900104/82-01 RESULTS:
PAGE 3 of 4 four approved procedures governing the use of various nonconforming material forms; four Material Review Reports related to operations on the routings for the previously identified steam generators; an MRR Log maintained in the Material Review Board hold area; five Material Reject Notices for unacceptable materials received from suppliers, an MRN Log maintained in the receiving inspection area; three Supplier Approval Requests for materials on hold at the suppliers facilities, and three Hold Tags associated with nonconforming materials in the MRB hold area.
Within this area, no nonconformances to NRC, customer or QA program requirements were identified, and no unresolved items were identified.
3.
Welding Material Control:
The inspector reviewed paragraph 9.3.5,
" Control of Weld Related Materials," in the Pensacola Plant QA Manual.
Observations were made of the welding wire, flux, and coated rod storage facilities and hot ovens maintained in the weld material issue crib.
To verify that weld material issuance was controlled and documented, discussions were held with the personnel performing the material issuance and a review was made of records which included:
a Weld Wire Inventory Log; a Procedure and Weld Material Category Log; a Master Welder Qualification List; completed Weld Status issue sheets; a List of Approved Wire and Flux, an in process welding procedure; and the quali-fication record of the welder performing the welding on a steam generator.
Within this area, no nonconformances to NRC, customer or QA program requirements were identified, and no unresolved items were identified.
4.
Welder Qualifications:
The inspector reviewed paragraph 9.3.3
" Personnel Qualification" of the Pensacola Plant QA Manual, which was applicable to this subject.
To verify that welders were qualified in accordance with the ASME Code, review was made of current ASME Section IX welder performance qualifica-tion records for eight active welders qualified to the welding processes in greatest use at the Pensacola plant.
Review also included the current Master Welder Qualification List.
Within this area, no nonconformances to NRC, ASME Code or QA program requirements were identified, and no unresolved items were identified.
ORGANIZATION:
WESTINGHOUSE ELECTRIC CORPORATION PENSACOLA PLANT PENSAC0LA, FLORIDA REPORT INSPECTION NO.:
99900104/82-01 RESULTS:
PAGE 4 of 4 5.
NDE Personnel Qualification:
The inspector reviewed paragraph 9.4.3
" Product Assurance /NDE Personnel Training, Qualification and Certification" of the Pensacola Plant QA Manual.
To verify that the NDE personnel were trained, qualified, and certified in accordance with requirements, review was made of the procedure governing these activities, and current records consisting of:
NDT Education and Experience, written SNT-TC-1A examinations, Certifica-tion Histories for the techniques of visual, dye penetrant, magnetic particle radiographic and ultrasonic examinations, also, records of current eye examinations for four NDE Level II technicians and the Level III Examiner were reviewed.
Review also included a blanket recertification letter for all NDE technicians at the Pensacola plant for the techniques for which each person was qualified.
Within this area, no nonconformances to NRC, ASME Code or QA program requirements were identified, and no unresolved items were identified.
6.
10 CFR Part 21:
The inspector reviewed the Pensacola procedure No. PE-12-12-005, Revision 3, " Reporting of Significant Deficiencies, Unreviewed Safety Problems, and Substantial Safety Hazards," to verify that adequate documented measures were available to meet the reporting requirements of 10 CFR Part 21.
Observations were made of several bulletin boards, an which were posted copies of the Westinghouse policy procedure which included Section 206 of the Energy Reorganization Act of 1974, and 10 CFR Part 21.
Within this area, no violations were identified.
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