ML20042B652

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IE Insp Rept 50-293/82-07 on 820209-12.No Noncompliance Noted.Major Areas Inspected:Licensee Activities in Response to IE Bulletin 80-11, Masonry Wall Design, & Review of Mods to Masonry Walls
ML20042B652
Person / Time
Site: Pilgrim
Issue date: 03/05/1982
From: Lester Tripp, Varela A
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML20042B638 List:
References
50-293-82-07, 50-293-82-7, IEB-80-11, NUDOCS 8203250487
Download: ML20042B652 (4)


See also: IR 05000293/1982007

Text

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U. S. NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

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Region I

Report No. 50-293/82-07

'

Docket No. 50-293

License No. OPR-35

Priority

--

Category

C

Licensee: Boston Edison Company

800 Boylston Street

Boston, Massachusetts 02199

Facility Name: Pilgrim Nuclear Power Station, Unit 1

Inspection at: Plymouth, Massachusetts

Inspection conducted:

February 9-12, 1982

Inspector:

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f!<? Z.

. A.~VaM la, Reactor Inspector

dat'e signed

Approved by.

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MI[8f.

  1. L. E. T/i/pp, Chief, Material- and

~ da'te signed

Processes Section, EIB

Inspection Summary:

Inspection Report No. 50-293/82-07

Area: A special announced inspection by a regional based inspector of the licensee

activities in response to IE Bulletin No. 80-11, Masonry Wall Design and observation /

review of modifications to masonry walls.

The inspection involved 30 hours3.472222e-4 days <br />0.00833 hours <br />4.960317e-5 weeks <br />1.1415e-5 months <br /> on-

site by one regional based inspector.

Results:

No items of noncompliance were identified.

8203250487 820309

PDR ADOCK 05000293

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DETAILS

1.

Persons Contacted

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BECO

D. Buckley, Senior Engineer, Systems and Safety

J. Caughlin, Nuclear Engineering De artment

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G. W. Campbell, Senior Construction Engineer

B. Damon, QA Rer.ords Manager

R. Grazio, Project Engineer

  • W. D. Harrington, Senior Vice President

D. Harvey, Senior Engineer, Systems and Safety

  • R. D. Machon, Nuclear Operations Manager
  • M. T. McLaughlin, Senior Compliance Engineer
  • N. H. Williams, Project Manager

USNRC

  • J. R. Johnson, Senior Resident Inspector

H. Eichenholz, Resident Inspector

  • denotes persons present at exit interview.

2.

Structural Integrity of Concrete Masonry Walls

a.

Verification of Licensee Actions in Meeting Requirements of IE

Bulletin No. 80-11

Based on the inspector's review of the licensee's formal responses to

the NRC on Concrete Masonry Walls, Bulletin No. 80-11, interviews with

r..ponsible licensee personnel and evaluation of the prioritized

program for re-evaluation of the unusually large number of masonry

walls, the inspector concluded that BECO conformed with the requirements

of the Bulletin.

The inspector ascertained by interviews with cognizant licensee personnel

that, of 421 masonry walls at Pilgrim 1 Station, 231 were categorized

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as safety related and re-evaluated for design adequacy. The licensee

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prioritized program of analysis disclosed sixteen of these walls which

did not qualify and fifteen others classified as stable were structurally

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marginal. The inspector was informed by the licensee that advantage

was taken of the present facility outage to modify anchorage of the

latter and thereby restore them to an acceptable design safety margin.

Of the sixteen walls without sufficient design safety margin, eight were

unstable (would not maintain structural integrity during certain

postulated loading event (s)). These were further analysed by licensee

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procedure, Block Wall Failure Effect Evaluation. As a result, walls

found unstable were reported to the NRC by Licensee Event Reports 81-

054/01T-0 through -5.

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b.

Modifications to Masonry Walls

The inspector reviewed with the licensee

outage related Contingency

Plans for Structural Modifications to' Masonry Walls and observed that

modifications to all unstable walls identified in LER 81-054/01T were

completed. The inspector was informed by the licensee that QC close-

out of these modifications is necessary to remove them from the

" unstable" condition. Walls lacking final QC inspection are considered

unstable, consequently this could prevent plant start-up. At the time

of this inspection, incomplete work existed on other related walls

that were scheduled in the same PDCR #81-53 for modifications during

the current outage to restore them to an acceptable design safety

margin. The licensee informed the inspector that they will complete

all modifications and provide QC close-out for all outage related

walls prior to start up.

The total number of walls in the outage

related package is 30. Additionally, one stable wall is identified

for post outage structural modification.

c.

Observation and Record Review of Masonry Wall Modifications

The inspector accompanied the licensee project manager to observe

outage related modifications to accessible masonry walls.

In another

tour with the licensee senior construction engineer, the inspector

observed other outage related modifications.

Six of the thirty-one

walls in the modification package PDCR #81-53 were observed, two of

which were originally unstable with modifications completed, two

structurally marginal walls with improved anchorages and two marginal

walls undergoing modifications. The significance of the modifications

to unstable walls was noted by the inspector for extent of the fix,

the general appearence of workmanshop and evidence of quality control.

Documentary evidence of quality control of completed modifications was

sampled in records for another unstable wall.

These were observed to

be readily retrivable, legible and evidence design review and approval

of field revisions by the licensee's on-site group-leader for design

approval,

d.

Review of Quality Assurance Program Manual for Modifications

Masonry wall modifications are being performed by licensee contract

groups, two of which conduct their work under the Boston Edison QA

program and the third, Reactor Controls Incorporated, working under

their own project program manual. The inspector observed the RCI

QA/QC progtam manual to be approved by BECO, to be technically competent

and adequately integrated.

The governing code for the quality aspects

of the manual is ANSI 45.2.

No items of noncompliance were identified.

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3.

Exit Meeting

The inspector met with licensee senior vice president and members

of his staff (denoted in paragraph 1) at Pilgrim Nuclear Power

Station, Plymouth, Massachusetts at the conclusion of the inspection

on February 12, 1982. The inspector summarized findings of the

inspection. The licensee acknowledged the inspector's coments,

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