ML20040F744
| ML20040F744 | |
| Person / Time | |
|---|---|
| Site: | Crane |
| Issue date: | 02/05/1982 |
| From: | GENERAL PUBLIC UTILITIES CORP. |
| To: | |
| Shared Package | |
| ML20040F742 | List: |
| References | |
| NUDOCS 8202100250 | |
| Download: ML20040F744 (52) | |
Text
{{#Wiki_filter:-- /.. Recovery Proaram
System Description
Auxiliary Buildina Emeroency Liauld Clean-up System (EPICOR II) l 8202100250 820205 PDR ADOCK 05000320 P PDR .J
1 APPENDIX TITLE TABLE ~ EPICOR Il Pumps l' Transfer Pump 2 _) Prefilter -3 Demineralizers 4 Miscellaneous Waste riold-up Tank 5 Clean Water Receiving Tanx 6 Off-Spec Water Receiving /Baten Tank 7 Sump Pump, Chemical Cleaning Bulloing 8 Monorail Holst System 9 CC8 Ventilation System Nameplate Data 10 Air Compressors 11 Instrumentation ano Controls 12 Raowaste Processing System (EPICOR 11) 13 Radwaste Processing system (EPICOR II) 14 l I, -v-g l l
7
- .r
1.0 INTRODUCTION
7 L\\ 1.1 SystemFunctions'} \\ \\ The functions of the Auxiliary Building Emergency Liquid Cleanup t System are: Todecchamibate,byfiltrationandionexchange, radioactive a. waste water contained in the Auxiliary Building of TMI Unit 2, or to serve as a polishing ion exchanger system for the Sub s merged Demineralizer System (SDS). b. ' To transfer the decontaminated waste water from the Clean Water' Receiving Tank to the Liould Waste Disposal System of TMI Unit 2, the Truck Fill Station, the Spent Fuel Storage Pool, the Processed Water Storage Tanks, Condensate Storage Tank CO-T-1A or discharge to the Off-Spec Water Receiving Batch Tank for further treatment. NOTE: The decontaminated waste water will be transferred to Evaporator Condensatc Test Tank WDL-T-9A or 98. Although there is an interface with the Unit I, Liquid Waste Disposal System, the Unit I System will not be, used. In this respect Unit II will function inde-pendently, c. To provide remote handling of spent' resin containers fror;' their posi'clon inside the Chemical Cleaning Building to the transport cask and truck. r i, d. To limit releases of radioactive material to the environment to "as low as reasonably achievable." l e. To provide for operation, and maintenance of the liquid cleanup ( system in compliance with "as low as reasoriably achievable" l radiation doses to personnel. T I l f. To accomplish the above independently froh1 TMI Unit-1. k 1.2 Summary Description of the System fP 4 l The Auxiliary Building Emergency Liquid Cleanup System consists of a vendor supplied liquid radnaste process system which is located in l the Chemical Cleaning Building. The system is designed to deconta-minate, by filtration and ion exchange, radioactive waste water contained in the Auxiliary Building or Fuel Handling Building of TMI Unit 2. Contaminated water will be punped from a connection located on the miscellaneous Waste Holdup Tank (WDL-T-2) by a pump located in the Chemical Cleaning Building through the yard and into the process system, or it will be obtained from the Monitor Tanks SDS-T1A/TlB, or l l L l
3 Reactor Coolant Bleed Tanks (RCBT's). Yard piping will be shielded and enclosed within a guard pipe, the open end of which terminates inside the Chemical Cleaning Building. The primary process system consists of a prefilter and two demin-eralizers connected in series. Waste liquid is transferred from the Source Tank (MWHT, RCBT, or SDS-TIA/TlB) through the prefilter and demineralizers, to the Clean Water Receiving Tank (CC-T-2). Change-out Criteria for the various units are indicated in Table 13 and 14. Processed water will be delivered to the Clean Water Receiving Tank (CC-T-2) for sampling and analysis and either pumped to the Liquid Waste Disposal System of TMI Unit 2, the Spent Fuel Storage Pool, the PWST's, CO-T-1A or WDL-T-98 the truck fill station for discharge if within specs, or transferred to the Off Spec Water Receiving Batch Tank (CC-T-1) for recycling through the process system. The Chemical Cleaning Building (CCB) has been made into a low leakage confinement building and provided with an exhaust ventilation system to maintain the building at a negative pressure. Moisture separators, HEPA filters, and charcoal filters have been provided in the exnaust ventilation system in order to filter it before it is released to the stack at the roof line of the CCB. All effluent air is monitored for radioactivity at this point. Provi-sions for grab samples are available. Normal operation of the processing system will be by remote means except for infrequent operations such as sampling, spent resin con-tainer removal and new resin container installation. All remote system operations are controlled from the TV Monitor Control Building
- '.cated outside the northwest corner of the Chemical Cleaning Building.
Remote handling of spent resin containers from their position inside the Chemical Cleaning Building to the transport cask and truck is via a remotely operated twenty-ton monorail hoist system. A fire protection system is installed in the HVAC equipment room, the Control Building and the CCB. A new 4" tie-in to the existing fire main supplies a sprinkler system in the TV Monitor Control Building and a hose station in the CCB, as well as the sprinkler line to the air filtration unit charcoal filters. The key to the lock on the valve for this sprayline is kept in the Auxiliary Building Emergency Liquid Clean-up System Control Room which is also known as the TV Monitor & Control Building. Line and grid pressure indication is provided in the Control Building. 4 _._
? The system interfaces with the TMI Unit 2 Radwaste Disposal Miscel-laneous Liquids System, Demineralized Water System, the Submerged Demineralizer System, the Processea Water Storage Tank, the BOP Electrical System, Service Air System, the Unit I Liquid Waste Disposal System, Fire Protection System, the Fuel Pool Waste Storage System, and tne Unit 2 Radwaste Disposal Reactor Coolant Liquia System. NOTE: Although tnere is an interface with the Unit I Liquid Waste Disposal System, the Unit i System will not be used. In tnis respect Unit 11 will function independently. Valve ALC-V169 shall remain closeo (unless transferring CC-T-1 or -2 to tne "d" Spent Fuel Pool) and a spectacle flange is installea cown stream of valves ALC-V169, ALC-V122 & ALC-V123. 1.3 System Design Requirements 1.3.1 Process System Design Requirements 1.3.1.1. Tne process line pipe size is nominally 2" scheaule 40 cased upon tne Epicor Il system flow rate of 10-30 gpm. Otner line sizes are based on service requirements and function, suen as service air, cemineralized water, recir-culation and sampling. 1. 1.2 Pumps ALC-P-1 througn P-4 have nose connections ana are provioed witn arip trays to collect leakage. Orip trays have nozzles as close to the bottom of the tray as possible and are servea oy flexible tubing which leads to the nearest floor or equipment drain using the floor slope to induce flow. Tnis tubing will be placed well down into the floor arain. 1.3.1.3 Remote system operations are airected and controlled from outside of the Cnemical Cleaning Bullaing from the TV Monitor & Control Building. This area is provided with remote closea circuit television monitoring of the opera-ting areas insiae ano outside the Cneoical Cleaning Builaing. 1.3.1.4 Process instrumentation consists of pH, and conductivity i-monitors. Resin Ded, ana pref 11ter radiation levels, process line raciation levels, process flow rates, process totalizers, ano tank levels are also monitorea. Accelero-meters for P-1 tnru P-4 are provided for equipment protection. -
1 I 1.3.1.5 The system tank vents are provided with in line heaters, demister filters, and charcoal filters for adsorption of evolved lodine. These units are sloped to drain demisted liquids back into the system tanks. 1.3.1.6 Liquid waste feed to the system will be drawn from the Source Tank (MWHT, RCBT, SDS-TIA/TlB or CC-T-1) by the first EPICOR II pump (ALC-P-1). The Miscellaneous Waste Holdup Tank pump is not used. This provides better system pressure and flow control. Also, liquid waste feed to the system can be drawn from the RCBT, SDS-TIA/T1B or CC-T-1. 1.3.1.7 Since the Chemical Cleaning Building provides a seismically safe containment, the EPICOR II System and major components are considered to be non-Q.C. scope. 1.3.1.8 All system piping is welded stainless steel except for air piping which is welded carbon steel or copper tubing. Instrument 1.ubing systems are 316 SS Tubing. The instru-ment tubing system is made up using compression fittings. The process system piping is rated at 150 lb. and is designed, installed and inspected in accordance with ANSI 4 831.1 (Power Piping). NOTE: Flanged and screwed connections are used as-necessary on certain components. 1.3.1.9 Capabi31ty is provided to obtain a representative sample of tanks CC-T-1 & 2, and the effluents of Prefilter ALC-F-1 and Demineralizers ALC-K-1 and ALC-K-2, while in a low radiation area in accordance with Regulatory Guide 1.21. Representative sample for CC-T-1 or 2 is here defined as "after recirculating the tank contents for three volume changes". Also the sample line for CC-T-1 & 2 shall be purged to the sample sink for five line voltmes prior to drawing the sample, and for ALC-F-1, ALC-K-1 and ALC-K-2 the sample lines shall be recirculated for five line volumes prior to drawing the sample. NOTE: ALC-F-1, the prefilter is the first deminer-alizer, followed in series by demineralizers ALC-K-1 and ALC-K-2. 1.3.1.10 The building sump shall be a covered sump. 1.3.1.11 System blowdown air and demineralized water lines are provided with individual check valves ALC-V060 thru V079 to minimize contamination of these systm.
1 1.3.1.1z Tne demineralized water supply header is proviaed with demineralized water from TMI Unit 2 in the range of 80-90 psig to meet EP100R 11 requirements. 1.3.1.13 Tne System Air supply header shall be provided with a pressure regulator operating in the range of 80-90 psig, and a moisture separator. An air oiler, and an anti-t reeze injector are provicea for the portion of the System Air header servicing the EPICOR II pumps. Provisions are availaole to connect tne plant Service Air System to the system if necessary. Also two air compressors (ALC-P-7/8) are availaole for use and tie into the air supply header via ALC-V145. NOTE: Ine Plant Service Air System is the preferred air supply. 1.3.1.14 If sampling indicates that the processed water is within limits for oisenarge, the aecontaminaten liquid from CC-T-2' can ce routed to the TM1 Unit 2 Liquio waste Disposal System, the TM1 Unit 2 Spent Fuel Storage Pool, the PWST's or a truck fill hosa connection that is provicea as an alternate means of discharging decontaminated liquids. 1.3.1.15 All system overflow lines shall discharge to the Chemical Cleaning Building sump. All floor crains also cischarge to the sump. The sump pump sends all-collected leakage to the Of f-Spec Water Receiving Baten Tanx (CC-T-1) for recycle tnrough the cleanup system. Ine sump can be directly processed through tne EPICOR II System via existing valving ano pipirg. 1.3.1.16 Since the elevation of the discharge nozzle of tank CC-T-2, ano the Cnemical Cleaning Bulloing floor were fixed prior to oesign ano construction of EPICOR II, the hydraulic design for craining CC-1-2 is not acequate for complete draining of the tank. However, the system was cesigned to facilitate craining to the maximum extent possiole. Final craining of CC-T-2 is accomplisheo with the manual orain line (valves ALC-V131 ano V132). 1.3.1.17 Inree resin traps are installed downstream of tne deminer-alizers. 1.3.1.18 A one micron cartridge type filter is installed downstream of the three resin traps. f 1.3.1.19 The system shall have personnel snielding on various l components to reduce the radiation levels in the operating areas of tne bullaing.
1 1 1 1.3.1.20 A resin trap is installed on the outlet from the casks overflow line to prevent resin carryover into the sump. 1.3.2 Material Handling Design Requirements 1.3.2.1 Normal operation of the Auxiliary Building Liquia Process-ing System is by remote methods. 1.3.2.2 Demineralized water and service air connections are provia-ed to flusn ano blowdown the entire system or portions of it to allow system maintenance. 1.3.2.3 - 4' x 4' casks may De removea f rom the builaing by making use of tne sniela bell designeo for this purpose. Tne sniela Dell is positioned over the contaminated cask. The shielo doors on tne bottom of the shield are opened ano the cask is drawn up into the cell. The doors are reclosed and tne cask is carried, by.the crane, to the truck which has a concrete snielo vessel for isolating the cask during tranportation to the staging facility. Monitoring of the area is carried on during these activities to assure tne safety of personnel. A new cask is positioned in the vacatea space. Shielding, process lines, and level instru-mentation are repositioned and the unit is returned to service. NOTE: The transfer bell is no longer routinely useo and will only De used if operation of the system results in radiation levels from the second cemineralizer exceeding limits for unshieloed handling. 1.3.2.4 6' x 6' casks are handleo in and out of the building without shielding. Tnis is accomplished by remote opera-tion and by establishing appropriate Darriers limiting tne approach of personnel to the handling operation. Spent resin containers are lifteo directly from within suostan-tial snielding Darriers in the Chemical Cleaning Building and deposited directly in the transfer cask located on the unnanneo truck located immealately outside the building, or loadeo unshielded on a transport truck depending on the cask's raolation levels. 1.3.3 Air Kanaling Design Requirements 1.3.3.1 A ventilation fan is provided to maintain the Daemical Cleaning duilaing at a negative pressure. 1.3.3.2 The MSA Filtration Unit is designeo to meet the require-ments of NRC Regulatory Guide 1.140. -.
~. _. t 4 1.3.3.3 The moisture separator is provided to remove water-vapor aroplets from tne air. 1.3.3.4 An electric heater is provioed within the Filtration Unit to lower relative humidity to 30% with 100% RH inlet air. 1.3.3.5 The prefilter nas an average atmospheric air strain effi-ciency of 85%. 1.3.3.6 The two HEPA filter banks are 00P tested in place to assure an efficiency of 99.97% for removirig 0.3 micron particles. 1.3.3.7 The activated charcoal filter is designed to have effi-ciencies of 99.9% for elemental iodine and 95% for methyl iocide. 7-
7-t d 2.0 DETAILED DESCRIPTION OF THE SYSTEM 2.1 Components 2.1.1 EPICOR II Pumps (ALC-P-1 through 4 and 6) Pumps (1-4) are air-driven, positive displacement pumps witn a capacity of from 10 gpm to 120 gpm. Each pump is equippeo witn a pulsation dampener in the process outlet. Pumps ALC-P-1 tnru 4 are utilized in the system to circu-late tne liquio through the prefilter and demineralizers, and Pump ALC-P-6 is used for chemical addition to the Off Spec Water Receiving Batch Tank or to supply pre-coating fluid to the prefilter elements. Tne hoses furnished for tne flexiole connections to the pumps, filters, ceminera-lizers, and traps have a design pressure of 100 psi. Air supplied to the pumps passes through an air oiler and an anti-freeze injector to a valve manifold. Pump speed ano capacity will oe varieo by the EP100R II operator to achieve the optimum flow through tne radwaste process system. Pump speed is controlleo by tnrottling the orive air at the Fava Control Panel. Demineralized water and oil free air connections are provideo on the suction and discharge side of each pump for flushing and Olowdown purposes. Refer to Tacle 1 for pump details. Pump noise and vioration monitors are present for pumps ALC-P-1 thru 4 and have a read-out on panel ALC-PNL-2 in the TV Monitor & Control Building. 2.1.2 Transfer Pump ALC-P-5 Tne transfer pump (lable 2) is a single stage horizontal centrifugal pump witn a capacity of 200 GPM at 90' head. Tne pump motor is rated at 10 HP and is powered from MCC 2-33A in the TV Monitor & Control Building. The pump is controlleo oy pusn cuttons for START /STOP from MCC 2-33A, a hano selector switen for low level control of tank CC-T-1 or CC-T-2 from the panel ALC-PNL-1 in the TV Monitor Control dailding and level switches in panel ALC-PNL-1 for tanks CC-T-1 and CC-T-2. Ihe level switches receive their signals from level transmitters ALC-LT-1 and ALC-LT-2 at tanks CC-T-1 and CC-1-2, respectively. CC-T-l&2 also have high level cutouts to ALC-P-5. Demineralized water is supplied to the pump mechanical seal from a solenoid operated valve, ALC-V136, controlled from the pump motor starting circuit. The valve opens, when the motor is started, by energizing the solencio. The seal water flow rate is maintained at 1-2 GPM by throttling ALC-V134 when seal water injection is requireo.
J - ~ ~ - t Seal water injection is only required if the pump is handling water which contains grit which could damage the mechanical seal. If the pump handles clean water, it is acceptable to allow the mechanical seal to be lubricated through tne pump's internal passages. As long as the water, wnich pump ALC-P-5 handles, has passed through the one micron filter (ALC-F-5), the water is clean enough (from a grit stanapoint) to lubricate the mechanical seal. Thus, as long as filter ALC-F-5 is in use, the demineraliz-ed seal water can be turned off with valve ALC-V134 to reduce the total volume of processed water or radwaste. Tne pump is used to transfer water from the Clean Water Receiving Tank to the TMI Unit 2 Liquid Waste Disposal System, tne Spent Fuel Storage Pool, the PWST's, a hose connection at tne truck fill station, or to the Off Spec Water Receiving Baten Tank tot recycling through the cleanup system. Tne pump may also be used for recirculating and sampling the contents of the Clean Water Receiving Tank and the Of f Spec water Receiving Batch Tank. Tne sample connection terminates at the Sample System sink. The pump is provided witn a disenarge pressure gage, and a flow element on the discharge line to Units No. 1, No. 2, the Spent Fuel Pool, tne PWST 's and the truck fill station. Remote indication of flow (ALC-FI-2) ano a flow totalizer (ALC-FQ-2) are located on Panel ALC-PNL-1. 2.1.3 Prefilter (ALC-F-1) Tne pref 11 tar (Taole 3) is the first stage of the Auxiliary Building Bnergency Liquid Clean-up system. The filter is used to remove sodium and other non-radioactive chemicals. If the system is oeing useo as a polisning system for the SOS effluent, tne prefilter may be replaced with a demin-eralizer liner, if it has oeen determined that it is not requireo. Tne pref 11ter unit is a caroon steel tank approximately 6 feet in diameter ano 6 feet hign. The top of the tank has four quick disconnect type male fittings; an inlet (pump disenarge), an outlet (pump suction), a threaded level proce connection, air Duboler level connection, ano a comoination vent / overflow connection. A 1/4" air connection is provided at the top of the liner to allow removal of the plug from tne top of the false cottom after final dewatering. The false bottom is filled _9_
t witn vermiculite to absoro water that may tend to accumulate to meet snallow land burial requirements. A manway approximately 24" in alameter is installed on top of the tank. On tne manway cover is a four inch inspection port usea for resin sampling once the container is spent. The inlet nipple is connected to a full dispersion manifola in the top of tne tank. The outlet nipple (pump suction line) connects to a single layer cotton wound tubular filter manifola whian is located at the Dottom of the tank. The level probe maintains tank level oetween 4" and 6" from the top of the resin oy opening and closing solenoid valve (ALC-V185) on tne air supply to pump ALC-P-1, which is supplying tne tank, starting the pump on low level, and stopping the pump and closing valves ALC-V043 or ALC-V242 on high level. On Hi Hi level 4" from the tank top, an audible alarm is sounded at the EPICOR Monitoring Console, locatea in the TV Monitor & Control Building, ALC-V255 closes, pump motor operated valve closes. Tne EPICOR 11 operator may select either air Ducoler or conductivity level control on the Fava Control Panel located in the TV Monitor and Control Builaing. Tne prefilter tank is vented, via hose connections, to a 2" vent neader wnicn leads into the top of the Off Spec Water Receiving datch Tank (CC-T-1). A tee is provioeo in this vent line for a hose connection to a common header wnich discharges ~to the CC8 sump. The line is provioeo_as a prefilter overflow line and prefilter overpressure protection. A loop seal is providea to ensure tnat all cask gases are routea to tank CC-T-1 and its M ot filters, rather tnan directly into the Chemical Cleaning i l Building. A level switen (ALC-LS-21) is installed in the i loop seal for indication of flow in the heaoer and provides an alarm at panel ALC-PNL-1 in the TV Monitor & Control Building. The snielaing in the prefilter position consists of a. 5 1/8" thick, square lead orick wall (3 1/8" thick on south I sloe) plus a 1/2" of shield-supporting steel. Radiation monitors (ALC-RM-1 ano 2) are located inside this shield 180 degrees apart at different elevations to monitor accumulateo radiation levels in the prefilter. To avoid creakthrough of soaium to the second liner, the batch size through the prefilter is limitea. -
? O ~ Remote 1ncication is provided on tne Cleanup Panel ALC-PNL-1 for ALC-RM-1 and 2. During system operation, raciation levels as inoicatea on ALC-RM-1 and 2 shou ce alloweo to exceed 1 R/HR. 2.1.4 Demineralizer (ALC-K-1, ALC-K-2) Two demineralizers (Table 4) are installea in series w the prefilter to further remove racioactivity from the waste liquid and polish the effluent. The first demineralizer (ALC-K-1) a 6' x 6' liner, is primarily useo to reduce the activity level of the process fluio througn ion exchange ano filtering. For this reason, tne anticipated activity levels are high and the snielding around ALC-K-1 is identical to shielding around the prefilter. Demineralizer (ALC-K-2) a 4' x 4' liner is primarily used to polish the effluent water from ALC-K-1 and act as e guard in tne event of a resin breakthrough from ALC-K-1. For this reason, the anticipated activity levels in ALC-K-2 are lower than ALC-K-1. Eacn cemineralizer has the same external connections prefilter. As with the prefilter, a 1/4" air connection is provicea at the top of tne liner to allow removal of the plug from the top of the false 00ttom after final dewater-ing. The false bottom is filled with vermiculite to absorb water that may tend to accumulate to meet shallow land ourial requirements. suction line) extenas to the bottom of the tank.The oeminera Filter elements on the eno of the line keep resin inside of the demineralizer. Tne cemineralizer resin composition and quantity will De ceterminea on the basis of system samples ano operating cata. As with the prefilter, two radiation detectors are locateo at different elevations 180 cegrees apart inside the lead shield. Remote indication is provideo in the TV Monitor & Control Building on Panel ALC-PNL-1. ( During system opera-tion, radiation levels as indicated on ALC-RMI-3 ano 4 for ALC-K-1, snould not De allowed to exceed 1 R/HR. Radiation levels as indicated on ALC-RMI-5 and 6 for ALC-K-2, shoula not ce allowea to exceed 1R/HR. 2.1.5 Miscellaneous Waste Hold-up Tank (WDL-T-2) The Miscellaneous Waste Hold-up Tank (Table 5) which has a capacity of 19,518 gallons, can receive liquid from the following sources: -
m _.~ .t a. Auxiliary Building Sump Tank o. Neutralizer Tanks c. Contaminated Drain Tanks o. Reactor Building Sump Decorating demineralizer Dack wash outlet e. f. Fuel Storage Pool SuDmersible Pump Discharge g. Unit No. 1 Miscellaneous Waste System h. Demineralized Water System 1. Suomergeo Demineralizer System (505) 3 Cond. Polisher Sump k. Water Treatment Sump 1. Reactor Coolant Bleed Tanks m. Concentrateo Waste Storage Tank The tank also has connections to the Miscellaneous Waste Tank Pump suction, recirculation, a caustic and sulphuric acid inlet, two nitrogen inlets, a vent, a gas sample connection and a relief valve. The tank is normally nitrogen Olanketeo, but may be vented to the WDG System. To prevent acio splashing on the inner tank walls, the inlet piping extends into the tank 8 ft. The diameter of the tank-is 10'-9-1/4". The Miscellaneous Waste Hold-up Tank is located in the Auxiliary Bulloing elevation.305'. A temporo'ry tee connection is installed in place of the suction line strainer, WDL-U2028, on the Miscellaneous Waste Tank Pump WDL-P-68 suction line. Connected to this tee is a 2" line which supplies the liquid from the Miscel-laneous waste Holoup Tank to the suction side of EPICOR II Pump ALC-P-1. A 4" guard pipe with a combination of leaa and concrete shielding encloses tne suction piping run from tne Auxiliary duiloing corridor to the Cnemical Cleaning Building penetration. The guaro pipe is open to the atmosphere of the Cnemical Cleaning Building, which is unoer a slight negative pressure.
. - -. ~ -. t 1 2.1.6 Clean Water Receiving Tank (CC-T-2) The Clean Water Receiving Tank (Table 6) is a stainless steel atmospheric pressure tank with a capacity of 133,700 gallons located in the Chemical Cleaning Bulloing. Tne tank receives the processed liquid from the discharge of pump ALC-P-4 via, in oroer, three resin traps, a one-micron cruo filter, radiation monitor, conductivity cell, pH meter, and an inlet flowmeter / totalizer. An overflow line with a loop seal is provioed near the top of the tank. A cemineralized water supply is provided for the loop seal. A suction line from the transfer punp (ALC-P-5) penetrates the tank skirt and Connects to the cottom of the tank.- A connection is also provided for the transfer pump recirculation line. Level indication and nign level alarm are provideo on panel ACL-PNL-1. A future xenon hold-up tank connection is provided on the vent line. A 2" oemineralized water line is also provided on top of the tank for whenever large quantities of ceminer-alizeo water are required in the tank. Tnis would include preoperational testing or tank cleanup. A orain line is provideo off the Transfer Pump (ALC-P-5) suction piping to drain tne suction piping and the remaining water in tne tank tnat the transfer pump-Cannot drain. The tank has a 2" vent line exhausting to the Cnemical Cleaning Builaing through a two-stage demister filter. -The first stage consists of two moisture separators and an HEPA filter. The second stage consists of two charcoal filters and an HEPA filter. A neater in the common 2" vent line is I controlleo from Power Panel W-2-33A. Tne heater is normally energized. Processed water is stored in the tank until a catch is completed. A representative sample of the processed water can De ootained from the discharge of the transfer pump at the sample sink after recirculating three volumes of the l tank and purging the sample lines for five line volumes i Defore drawing the sample. If the sample indicates the water is unsatisfactory for disposal, the water can De pumped to the Off-Spec Water Receiving Batch Tank for temporary storage or routed directly back into the suction line of pump ALC-P-1 for reprocessing through the filter ano cemineralizers until the quality is acceptaoie for discharge to the environment. If sampling indicates that the tank's contents are satisfactory for oisposal, the water is pumped normally into the TM1 Unit 2 Liquid Waste l Disposal System, the Spent Fuel Storage Pool, the PWST's or to a tank truck at the truck fill station, nowever, it may l.
- c..
...... - -. _.:.. z a w - _.. - - w ~... ~. ~.. De stored in tne Off-Spec Water Receiving Baten Tank, if oesired. The Off-Spec Water Receiving Batch Tank should be flushed clean with cemineralized water before it is used for clean water storage. 2.1.7 Off-Spec Water Receiving Baten Tank (CC-T-1) Ine Off-Spec Water Receiving Baten Tank (Table 7) is a stainless steel tank With a Capacity of approximately 86,000 gallons designed for full vacuum to 75 psig. For the Auxiliary Building Clean-up System, the tank will be operated at atmospheric pressure only. Tne tang can receive the discharge from the Clean Water Receiving Tank Transfer Pump whenever it is desired to either recycle the water for further processing, or store the purified water for future disposition. This feature allows greater availability of the Clean hater Receiving Tank. The Tank is pipeo up to receive the discharge from the sump pump, if aesired, out normally the sump is crained by a 2" suction line to the Pump ALC-P-1 (see para. 2.1.8). A suction line at the cottom of the tank can be lined up eitner to Pump ALC-P-1 for reprocessing the tank's contents tnrougn-tne cystem or to the Transfer Pump ALC-P-5 for recirculation ano sampling, or discharge. Tne tank is ventea to the ouiloing in the same manner as tne Clean Water Receiving Tank. An over-flow line witn a loopseal is proviceo near the top of the tank. A demin-eralizea water supply is provided for the loop seal. A connection at the top of the tank receives vents from the prefilter, the demineralizers and the cruj filter. Cnem-icals for iodine fixing or pH aojustment may be adoed to the tank oy pumping through Pump ALC-P-6 to a connection near tne top of the tank. Level indication and high level alarm are proviced on panel ACL-PNL-1. A future xenon holo-up tank connection is provioed on the vent line. The tank has a 2" vent line exhausting to the Chemical l Cleaning Bullaing tnrough a two-stage demister filter. Tne first stage consists of two moisture separators and a HEPA filter. The second stage consists of two charcoal filters and a HEPA filter. A neater in the common 2" vent line is controlled from Power Panel MP-2-33A. The heater is normally energized. 2.1.8 01emical Cleaning Building Sump The Cnemical Cleaning Building sump is a stainless steel linea pit with a capacity of (4000) gallons located in the t northwest corner of the Duilding. All leakage from the tank overflow, equipment, and floor drains are collected in the sump. One sump pump (Table 8), is installed to permit the transfer of the liquid from the sump to the Of f-Spec Water Receiving Baten Tank, if desired. The pump is a single stage centrifugal pump with a capacity of 100 gpm. The pump motor is rateo at 20 HP and is controlled from a (MAN-OFF-AUT0) selector switch located on MCC2-33A. When in AUTO, the pump is controlled by conductivity type level switch ALC-LS-1 wnich starts and stops the pump automatic-ally. A High Sump Level Alarm is provioed on Cleanup Panel ALC-PNL-1. Tne pump is started wnen the water level in the sump reaches a level tnat is 481/4 incnes below the face of the pump mounting. Tne pump stops when the level of water has been lowereo to a level that is 90 3/8 inches below the pump face. The high level alarm is actuated when the water level reacnes 36 1/4 incnes below the face of the pump mounting. The volume of water removea from pump START to pump STOP is approximately 1600 gallons. There is also a volume of nearly 1700 gallons above the High Alarm before the sump overflows. i Tne sump is normally drained oy a 2" line provideo from the sump to 2" Flusning Line just upstream of its entry into the suction line of pump ALC-P-1. Tnis permits the return of the sump water to the clean up system directly frcm the sump without circulating through the pump CC-P-2A ano the Off-Spec Water Receiving Batch Tank CC-T-1. A 3/4" Dranch connection is provioed in this line with " Quick Dis-connects" attacned to permit reacy access for flushing with aimineralized water from an outlet downstream of valve ALC-V015 with a short lengtn of nose. 2.1.9 20 Ton Monorail hoist System l ~ A 20 ton hoist is provided for removal and replacement of tne deminerailzers, prefilter, and other large pieces of auxiliary equipment in and out of the ouilding._ It is mountea on the monorail whicn extends from the north side of the Cnemical Cleaning Building aoove the resin traps tnrough the south eno of the ouilding, extending 18' outsiae of the bulloing over the cask loading area. Taole 9 provices specifications on the monorail hoist system. In order to minimize the radiation exposure to personnel during demineralizer and prefilter removal, the hoist is operateo remotely using a remote pendant operating station in the TV Monitor & Control Building. Remote operation is
t alced through the use of a closed circuit TV system with six cameras. Tne pendant has six pushouttons for trolley and hoist operation - one START, one STOP, two for north / south movement of the single speed trolley, and two for tne hoist Quad-Speeo Control System which are, a 4-step Dutton for creep low, medium and high speed RAISE, and a 4-step outton for creep low, medium and high speed LOWER. There is also a local monorail hoist pendant located on the CC8 operating floor. Inis pendant is used for performing operations where there is little radiation exposure, such as oringing a new liner of resin into the building. To aid positioning of the hoist remotely for demineralizer ano prefilter replacement, the monorail has visible target markings aoove the demineralizers, the prefilter, and in tne cask loading area all of which can De viewed with the TV cameras. 2.1.10 Resin Filter - ALC-F-4A, 8 & C Inree Resin Filters are provioed downstream of EPICOR pump,- ALC-P-4, to prevent resin fines from entering the Clean Wdter Receiving Tank. If the filters contact radiation level reaches 250 mR/HR on any part of the filter, the system must be snutdown and the filters replaced. Four sioes of the filters are shielded oy solid concrete blocks 8" thick. The top is shielded with 1/2 inch of lead. 2.1.11 Crud Filter - ALC-F-5 A one micron filter with isolation valves is provided Detween the resin filter and the Clean Water Receiving Tank. The primary purpose of this filter is to eliminate any cocalt present in the processed water. A vent line connecteo to the Off-Spec Water Receiving Batch Tank and a drain line to the equipment drain system is provided for oraining the filter housing prior to inserting or removing a filter cartrioge. Tne~ filter is shielded by 3 1/8" lead oricks on tnree sides, and by a concrete wall on the fourth side. During removal of tne filter, it shoulo De handleo as raoicactive material. The filter must be replaced whenever tne contact radiation level reaches 250 mR/HR. A special lever is provideo to aid in removal of the filter cartridge. t 2.1.12 Ventilation Heating Unit & Moisture Separator Heating unit no. ALC-E-H1 (Table 10) is mounted on the inlet of the filtration unit at elevation 304' and consists of a moisture separator (ALC-E-F1) and a 60 KW 480 voit, 3 pnase heater. The heater is powered from MCC2-33A. 2.1.13 Ventilation Filter Unit The filter unit consists of a single housing containing, in order: a prefilter (ALC-E-F2) (not used), a high effi-ciency particulate air (HEPA) filter (ALC-E-F3), charcoal filter Deds (ALC-E-F4) and a final HEPA filter (ALC-E-F5). A manually actuated fire protection water supply is provid-eo for the charcoal beds. 2.1.14 Ventilation Fan Assembly Fan assembly no. ALC-E-1 (Table 10) is a 30HP, 460 volt, 3 pnase, 60 cycle, radial flow centrifugal unit with a capacity of 8000 cfm. Tne fan, powered from MCC2-33A, is mounteo on tne outlet of the filter unit and discharges the ventilation exhaust tnrough ducting (monitored by a radia-tion oetector) and out tnrough the roof. 2.1.15 Ventilation Raolation Monitor The radiation monitor (Taole 10) samples air in the fan discharge line isoKinetically at a rate of 4 cfm to provide local (at monitor) and remote indication on Panel ALC-PNL-1 of disenarge paticulate, looine and noble gas activity levels. Remote inoication of these parameters is recorded on a strip chart recorder. The monitor will provide an alarm at a radiation level of 200,000 CPM, 40,000 CPM, and 100,000 CPM for a particulate, iodine or gaseous activity on the panel in the Control Building. The radiation monitor is powered from MCC2-33A. A splitter clock has been provided in the line to the radiation monitor to provide a means of taking yrab samples as may De required. 2.1.16 Ventilation heatnerproof Enclosures The weatnerproof enclosure is located at ' grade level and nouses the components discusseo in 2.1.12 thru 2.1.15 (acove). 2.1.17 Cnemical Cleaning Bulloing Radiation Monitors Four area radiation monitors (ALC-RM-8 thru 11) and an air sampler (ALC-RM-12) are provided in the Chemical Cleaning _ _ _ _...
t duilding. The four area radiation monitors (ALC-RM-8 thru
- 11) are pravioed with remote indication on the Radiation Monitoring Panel ALC-PNL-1 in the Control Building.
Tne air sampler (ALC-RM-12) is located in tne HVAC Building, but draws its sample from tne Cnemical Cleaning Bullaing near the prefilter. Remote indication for ALC-RM-12 is also provioed on the Raciation Monitoring Panel ALC-PNL-1. The area monitors and air sampler will provide a common alarm at a hign radiation level and monitor failure on Panel ALC-PNL-1. These radiation monitors are provided for operator information. 2.1.18 Closed Circuit TV System A closed circuit TV system is provided to aid in remote nandling of the prefilter ano demineralizers and to aid in system surveillance during operation. The system consists of seven TV cameras strategically located in the Chemical Cleaning Building. Tne TV monitors and necessary controls are mounted on the TV Monitor Console located in the TV Monitor & Control Building. Camera No. 3 has a PAN-TILT control ano is mounted to provide a view of ALC-K-2 for remote handling. Tne PAN-TILT control allows remote-movement of the camera to permit scanning a large area of the Cnemical Cleaning Builoing for surveillance during system operation. Camera No. 6 is mounted to provide a view of the EPICOR 11 pumps ALC-P-1 thru 4.~ Tnis camera proviaes the operator with a remote surveillance capacity for viewing this area of the bulloing during system operation. Camera No. 1 mounted on the monorail support structure outsice the Chemical Cleaning Bulloing to allow viewing of tne prefilter or demineralizer while ceing loaoed into the transfer cask. Camera No. 2 is mounted oirectly on-tne 20 Ton Holst and provides a direct view of the monorail. Target markings which can De viewea with this camera are provideo on tne monorail to aid in tne positioning of the Holst. Cameras No. 4 and No. 5 provide a view of the top area ALC-F-1 and ALC-K-1 to aid'in remote handling of these casks and to provide a surveillance capability for these casks during operation of the system. Camera No. 7 nas a l PAN-TILT control and is mounted on the west wall between ALC-K-1 ano ALC-K-2 to provide remote monitoring of poten-tial leak areas. ^ 7 i ~2.1.19 Ma.ior System Valves ~ Inlet Isolation Valve to EPICOR II System - ALC-V043 11 One stainless steel, 2", 120V motor operated' ball valve is -installed on the inlet line from the source tank to the EPICOR II radwaste processing system..The valve is powered from the 120/208V Power Panel MP-2-33A and controlled by a handswitch located on MCC-2-33A, Compartment 30 and a prefilter level probe.. Valve position and control-power
- availability indications are provided by red, green and white indicating lights also located on Compartment 30.
The three lights will be on while the valve is'in an intermediate position. The valve is provided with a manual- . override for "close" operation only. Valve ALC-V043 is interlocked with valve ALC-V242 to assure that'only one of these two valves-can be (FEN at a time. Valve ALC-V043 is interlocked with ALC-F-1 high. level to prevent. overfilling .the pre-filter. ~ Service Air Reaulator - ALC-V109 4 One 3" pressure regulating valve with a 300# rating is Installed on the service air header supply to the EPICOR II' . system to reduce the_ pressure to 80 psig. Process Supply Line Valve' (ALC-V255) to Prefilter (ALC-F-1) One 2" solenoid valve (ALC-V255) with a 150 f rating at 1200F is installed on the line from ALC-P-1 to ALC-F-1 between manual valves ALC-V191 & ALC-V207, the-valve ALC-V255 is normally closed unless energized and is inter-locked to close on high level in ALC-F-1. Additionally it i closes on loss of electrical-power or when system is not running. L Off Spec. Water Supply Isolation Valves to ALC-P-l'-- ALC-V086 and ALC-V242 One stainless steel, 2", air operated ball valve, ALC-V242, is installed on the supply line from Off Spec Water Rece',v-ing Batch Tank CC-T-1 to the suction of Pump ALC-P-1. ihe. valve ' allows reprocessing of off specification water. The valve is powered from the 120/208V Power Panel W-2-33A and controlled by a handswitch located on MCC-2-33A, Compart-ment 3E. Valve position and power availability indications function in the same manner as for ALC-V043. Valve ALC-V242 is interlocked with Valve ALC-V043 to assure that ~ only one of these two valves can be OPEN at a time. Valve ALC-V242 is an air operated. ball valve which is energized to open. - This valve will close on~ loss of power thus -avoiding uncontrolled draining of tanks CC-T-l'or CC-T-2. - -. ~ -.
t Valve ALC-V086 is a stainless steel, 2", 120V motor opera-ted ball valve which is also installed on the outlet line of tne Off Spec. Water Receiving Batch Tank CC-T-1. It is controlled by a manual handswitch mounted in MCC-2-33A, compartment 3E. By opening valve ALC-V086 and closing ALC-V242, clean water can be sent from tank CC-T-1 to the suction of the transfer pump (ALC-P-5) for transfer to the Processed Water Storage Tanks or other transfer points. 2.1.20 Sample System A Sample System is provided to obtain a representative sample of tanks CC-T-1 & 2 and the effluents of Prefilter ALC-F-1 and Demineralizers ALC-K-1 and ALC-K-2. The samples from the Prefilter and Demineralizers and the sample cotained from the Miscellaneous Waste Holdup Tank are used to cetermine the isotopic inventory held up on the resin beds and prefilter. The determination is made by analyzing the influent and effluent isotopic concentra-tions, the olfference of which is held up on the ced, lhis information is required for shipment of the spent contain-ers to tne waste oisposal site. A common collection station shielded by an 8 inch thick solid bloc < wall is located on the Chemical Cleaning Building mezzanine, ano is provided for controlled and safe sampling. Tne collection station consists of individual sample stations for CC-T-1 & 2, ALC-F-1, ALC-K-1 and ALC-K-2, and a sample sink. Tne sample sink is provided with demineralized water for the sink spray header ano bottle washing. The drain from the sink is routed to the Cnemical Cleaning Building sump. Tne sink is also provided with ventilation which consists of a nood and ductwork which is tied into the Chemical Cleaning Building ventilation system. Recirculation of the sample lines from ALC-F-1, ALC-K-1 ano ALC-K-2 back to the suction of ALC-P-2, and the collection of samples is controlled by solenoid valves. The sollity to ootain grao samples is provided in the recirculation line for flow verification. Piping for the sample lines is 1/2" stainless steel tuoing with compression type connectors. NOTE: See section 2.1.6 for ootaining a sample from CC-T-1 & 2. _
t 2.1.21 Aux. Building Cleanup System Air Comoressors i Rotary air compressors ALC-P-7 and 8 (Table 11) are provid-ed ss a backup air supply for the EPICOR II system, while the plant Service Air system is the normal air supply. Either of these air compressors have sufficient capacity for the operation of the Epicor Il system. These compress-ors are located in the ventilation unit's building. These compressors are single stage rotary screw, electrically driven, packaged units (pre-wired and pre-plumbed) with capacities of 115 and 98 CFM at 100 psig (the compressors are not the same model). The compressors are controlled by local hand switches which allow the choice of either START /STOP (for intermittent air demand) or CONTINUOUS (for continuous air demand) control modes for flexibility. The units are piped up so that they. can be used individually when a small volune of air is required or in parallel to handle larger air demands. In all of the operating modes, the air pressure in each unit's reservoir is automatically maintained within preset limits. 2.2 Instruments, Controls, Alanns, and Protective Devices 2.2.1 Cleanup System The Auxiliary Building Emergency Liquid Cleanup System is normally operated and monitored from control panel ALC-PNL-1 located in the TV Monitor & Control Building which is a separate prefabricated building. The TV Monitor l & Control Building is adjacent to the northwest corner of the Chemical Cleaning Building. Electrical power is supplied to the Auxiliary Building Emergency Cleanup System from 750 KVA Unit Subt,tation USS l 2-33 located on the mezzenine floor at elevation 305' in the southeast corner of the Turbine Building for Unit 2. USS 2-33 was originally the power supply to the Control Rod l Drive Motors. 480V power from USS 2-33 is supplied to MCC 2-33A located inside the TV Monitor & Control Building. The HVAC system fan and heaters, the transfer pump, build-ing sump pump, and the 20-ton hoist are powered from MCC 2-33A. A 480-120/208 Vac, 25 KVA transformer, supplied from MCC 2-33A, supplies all other system electrical loads from Power Panel W 2-33A, except heat traces and ALC-P-8 which are suoplied from the control rod breaker (2-43). The EPICOR II pumps are controlled througn an automatic control unit which provides AUT0/ MANUAL on-off switches and indicating lights for the pumps, prefilter and demineraliz-er high level alarms, and an ON/0FF switch for the unit. _
t 1 Control power is provided for the EPICOR 11 solenoid operated air supply valves through these units. Tne speed of the pumps is controlled by throttling motor operated valves ALC-V260, 261, 262 and 263. A turoine flowmeter (ALC-F1-1) is provided to monitor process flowrates. Interlocks are provided from pump control panel to valves ALC-v043, ALC-V242 and ALC-V255 such that when the pump is stoppeo the valves will close, if open. All process instrumentation monitored in the control center is mounted on Cleanup Panel, ALC-PNL-1. Audible alarms and indicating lignts are provioeo on this panel for CCB Sump High Level, CC8 ventilation System Trouble, CC8 Cnarcoal Filter H.gn Teraperature, CCB High Exnaust Radiation Level, CCd Radiation Monitor Failed, duilding Radiation Level, and ALC-F-1, ALC-K-1 & 2 Loop Seal Flow. Remote indication is provioed for the area radiation monitors and the air sampler on the Radiation Monitoring Panel located adjacent to the Cleanup Panel. A complete instrument list including range and setpoints is providea in Taule 12. 2.2.2 Ventilation System 2.2.2.1 Heating Unit & Moisture Separator Tne moisture separator is instrumented with a oifferential pressure indicator and switch, ALC-OPI-ll and ALC-DPS-11. The heating unit (ALC-E-Kl) is provided with a temperatue indicating controller ano a high temperature switch. Ine temperature indicating controller functions to maintain the heaters energizea providing a neater outlet air temper-ature of no more than 146oF. Should tne air temperature l rise to 160oF, the high temperature switch will automatic-ally deenergize the neaters. If the neaters are to oe reenergized, the reset outton must De depressed when air i temperature at the tnermocouple drops below the 1600F temperature switen setpoint. Indication of operation of the temperature indicating controller ano nigh temperature switches are provided on the switenes, both of which are located in the heater control panel near the heaters on the filtration unit. Manual energizing /deenergizing of the heater control panel i occurs at H2C2-33A. Tne neater panel is also deenergized automatically should the system ventilation fan trip or in any otner way fail to maintain minimum flow at the fan discharge flow switch. -.-.~...... -. t A red light on the heater controller panel indicates power availaole to the heater control panel. 2.2.2.2 Filter Unit Differential pressure indication is provided for the filter unit's moisture separator-(ALC-E-F1). While a differential pressurt indication (DPI-ll) is provided locally, a differ-ential pressure switen (DPS-ll) will actuate a remote " Trouble" alarm warning the operator of a restricted flow condition existing in the moisture separator. (Note: The moisture separator should be replaced when it exhibits a pressure drop of 1" w.g.) Two cifferential pressure switches (one not connected) ano a cifferential pressure indicator (DPI-13) are located on the first HEPA filter (ALC-E-F3) in the Filter Unit f or indication and alarm: DPS-13 warns of a high differential pressure condition by actuating the Ventilation Unit common "Troucle" alarm at 3" W.G. Tne cnarcoal filter is instrumentea with a fire detection system. A prealarm (TS-15-1 set'at 2500F) will actuate a
- 1) cal amoer light, a remote high temperature alarm and a horn warning of increasing temperature in the charcoal oed.
At 3000F, (remote common "Trouole" and local red light) alarms will be actuated from TS-15-2 indicating a Hi Hi temperature condition exists in the Ded. Indication of operaollity of the fire detection system is provided by an " Abnormal Detection" white licht, located on the filtration unit fire oetection panel. Also provided on the charcoal absorcer is a differential pressure indicating controller (ALC-DPI-14). This is not connecteo. The final stage of filtration in the filtration unit occurs in the last HEPA filer (ALC-E-F5). In addition to being provioed with local differential pressure inoication (DPI-16), the remote "Trouole" alarm is actuated on a high HEPA filter differential pressure of 3" W.G. oy the locally mounteo alfferential pressure switch (DPS-16). 2.2.2.3 Fan Assemoly Tne fan assemoly, as previously noted, is interlocked with the 60 KW neater. A control interlock is provided through the fan and heater circuitry such that the heater may not ce energized unless the fan is running. A flow indicating t s a switen (FIS-17) on the discharge of the fan provides a safety interlock: if the filtration unit is operating and the disenarge flow of the fan falls below 4,000 cfm, the heater and fan moltor.will trip. F1S-17 is also tied into the common, remote panel mounted " Trouble" alarm. The fan is started and stopped from MCC2-33A. 2.2.2.4 Radiation Monitor (Controls) Tne Radiation Monitor (ALC-RE-18) is energized and deener-gized locally at the monitor caoinet. Separate control switches are provided: one of the unit itself and another for the monitor sample pump. (Note: During operation of the Cnemical Cleaning Building Ventilation System, the Radiation Monitor must be energized at all times). A " Power Available" light is provide on the unit. Local indication of the.-ventilation exhaust particulate and/or gaseous activity level is provided on the monitor. Remote indication of the ventilation exhaust activity levels is provioed on the panel in the control sheo. At a level of 200,000 CPM particulate, 40,000 CPM iodine, or 100,000 CPM noole gas the High Radiation alarm will sound on the panel in the control shed. 1 3.0 PRINCIPLE MODES OF OPERATION 3.1 Startup 3.1.1 Ventilation System Prior to startup of this unit,~ the manual dampers ALC-E-01 and D2 shall be checked open. Ensure that the radiation monitor is energized and operational. When the fan is started (at MCC2-33A) ensure sufficient air flow exists (approx. 4000 CFM minimum) through the unit before energizing the heaters (Note: Heaters should not energize if insufficient air flow exists). After startup, verify that ventilation unit temperature, flow and activity i indications are normal.before-leaving unit unattended. NOTE: Start push button will have to be depressed and held until flow increases above lower limit or fan will trip. 3.1.2 Cleanup System . Initial startup of the Auxiliary Building Emergency Cleanup System will be with the Prefilter and Demineralizers empty of liquid. The Chemical Cleanup Building Ventilation System shall be in operation prior to operating the cleanup system.. Before contaminated liquid flow is initiated the line between the source tank and ALC-V043, or the line back to CC-T-1 through valve ALC-V242 is primed with demineralized water. Motor operated valve ALC-V043 or solenoid valve ~ ALC-V242 is then opened and Epicor II pump ALC-P-1 is started by opening the air motor air supply valve (ALC-V185). Liquid waste is pumped from the source tank to the Prefilter, ALC-F-1,-until the prefilter tank is full and the pump stops on high tank level. Epicar II Pump ALC-P-2 is similarly operated until Demineralizer ALC-K-1 is full and ALC-P-3 is operated until Demineralizer ALC-K-2 l 1s full. The air supply valves ALC-V0ll, V028, V025 & V022 l-for Epicer II pumps ALC-P-l thru 4 respectively are i throttled to maintain a balanced flow of about 10 gpm through the prefilter and demineralizers. NOTE: The initial batch quantity will be determined by the efficiency of the demineralizer resin charge and may require a change in resin composition and/or flow rate to effectively process the radioactive waste water..-
t 3.1.3 SOS Polishing Startup 4 Prior to startup for the SOS Polishing Mode, the 4 x 4 liner and top shielding for ALC-K-1 will have.to be removed ana replaced with a 6 x 6 liner. In audition, tne resin mixes in ALC-K-1 and ALC-K-2 will have to De changed to suit the SDS Polishing service. requirements. All other Startup procedures.are the same as those iden-tified in Section 3.1.2. 3.2 Normal Operation 3.z.1 Ventilation System Ouring normal operation, tne ventilation unit should require little operator action. The unit should be pericalcally checked to ensure that inoication is operable and that temperatures, flows and radiation levels are within the normal ranges. Increasing alfferential pressures across the moisture separator and HEPA filters are an indication that the components are retaining dirt, etc. These components should be replaced as required to ensure that flow through the ventilation unit is maximized. The radiation monitor and recorder should De checked - periodically and reviewed for eviaence of trends indicating that increasing levels of activity are being discharged. A trend snowing increasing discharge activity levels can be indicative of carryover from the filter unit and should be treated accordingly. 3.2.2 Cleanup System Once the flow rate is estaolished for the process, the system operates automatically by starting and stopping the pumps ( ALC-P-1, z, 3 and 4) in order to maintain the proper level in the process tanks. Instrumentation is provided on tne control panel to monitor system parameters ano to calance the system to minimize pump cycling. Upon completion of processing one batch, Transfer Pump ALC-P-5 is started to recirculate at least thIee tank volumes of water through the Clean Water Receiving Tank after which a sample is drawn for analysis Oy the TMI water enemistry laooratory. Water acceptable for discharge will.
9 be pumpea to the TMI Unit 2 Liquid Waste Disposal System for further sampling and monitored discharge, or to a truck via the truck fill station hose connection or to the Processed Water Storage Tanks. Out of Spec water will oe pumpea to the Off-Spec Water Receiving Batch Tank for reprocessing. (See para. 2.1.6 and 2.1.7) NOTE: Normal operation is the same whether the system is being used in the Auxiliary Liquid Cleanup Mooe, or in the SDS Polishing Mode. 3.3 Shutdown 3.3.1 Ventilation System The purpose of the ventilation system is to ensure that all air leaving the Onemical Cleaning Building is filtered and monitored for radiation. Shutdown of the ventilation system will precluae filtration and monitoring of the air ano shoula not ce performed unless oictated by other casualty / operational considerations. To shutdown the ventilation unit, deenergize the 60 KW heaters, fan (ALC-E-1) and raalation monitor from their respective creakers in MCC 2-33A. 3.3.2 Cleanup System Tne system is shutdown and flow through the process system l stoppea oy closing the air supply valves to Epicor II Pumps, ALC-P-1 througn 4. To shutdown the system upon l completion of processing a batch, the pumps are secured and the liquid supply valve ALC-V043 or ALC-V086 is closed. Valves ALC-V242 and ALC-V255 close automatically as power is shutcown. Close ALC-V277 to prevent syphoning of the secono demineralizer to CC-T-2. l The system is shutdown and the affected unit replaced when eitner the radiation monitors on the prefilter or the l demineralizers indicate the unit nas collected a quantity of material which is limited by shipping regulations, or system sampling inoicates that the resins are exhaustec chemically. To replace one of the units, the tank is emptied of water, the three hoses, the level probe cable and tne bucoler unit disconnected from the tank, and the remotely operatea noist used to transport the prefilter or cemineralizer to the outside of the Chemical Cleaning Building to the transfer cask. Tne replacement unit is tran installed, the hoses, tne level probe cable and the ouboler line reconnected and the system started as oescrib-eo in paragrapn 3.1. Each can has its own level probe wnien will De discarced with the can. ! i
t NOTE: Snutdcen is the same whether the system is oeing usea in the Auxiliary Building Liquid Cleanup mode or in the SDS Polishing mode. 3.4 Special or Infrequent Operation 3.4.1 Filter Changeout Wnen a filter bank requires changing, the Aux. Building Emergency Liquid Clean-up System should De shutdown. The ventilation system snall oe in operation during the filter change-out. 3.5 Emergency 3.5.1 Loss of Cnemical Building Ventilation System On loss of tne Cnemical Cleaning Building Ventilation System, the Auxiliary Building Emergency Liquid Cleanup System shall be shutdown, and the Cnemical Cleaning Build-ing sealed. 3.5.2 Loss of Electrical Power On loss of electrical power to the Chemical Cleaning Builaing MCC 2-33A, EPICOR II Pumps ALC-P-1, 2, 3 & 4 will automatically stop as the solenoid valves on the air supply lines fail closea on loss of power. Valves ALC-V043 and V086 fail "As 1s". valve ALC-V255 fails closed. Valve ALC-V242 fails closea on loss of power to stop flow from tanx CC-T-1. If flow througn the system is from the Misc. waste Holdup Tank, WDL-T-2, operator action is required to close valve WOL-V2628. Power will be lost to Ventilation System 60KW heaters, exhaust fan and radiation monitor. Tne ventilation unit inlet anc outlet dampers snoula ce closed. Inis same procedure should oe followed in the l event tnat only tne exhaust fan is lost. On loss of power to the 2-43 supply, Dackup air supply and neat traces will not be available, wnen electrical power is lost, place all automatically controlled equipment to the manual 0FF position.
- Then, wnen emergency power is availaole, restart the system.
3.5.3 Loss of System Air Loss of System Air will cause tne Epicor II Pumps to secine until either the system compressors can be put into service or the Service Air System can be returned to service..
t NOTE: Epicor 11 uses in-plant service air as normal supply air. 3.5.4 Fire 3.5.4.1 Ventilation System Snoulo they become too hot, the charcoal absorber beds in the ventilation unit could ignite. Upon verification of ignition of tne charcoal oed, the manually actuated fire protection sprays should De cut in. 3.5.4.2 Cleanup System If a fire occurs in tne TV Monitor Control Building the sprjnkler system will automatically initiate. The Chemical Cleaning Building is provided with a hose station on the mezzanine for manual firefighting. 4.0 HAZAROS AND PRECAUTIONS Since the system is handling radioactivity contaminated fluids, all appropriate healtn physics precautions must ce observed during operation and maintenance. Unoer no circurstances will aischarges be mace to the environment without proper authorization. Tne Cnemical Cleaning Building Ventilation System will process potentially contaminated air. As such, any cperations or maintenance associated with the system should fully incorporate appropriate Health Physics guidelines / requirements. Any solid or liquid ventilation system waste must be sampled and cleared by HP oefore release to environment. Ensure tnat positive verificatior. of cnarcoal ced fire exists before manual initiation of fire proteccion spray system since water will camage tne enarcoal bea. Flushing connections are provioed at various locations in the system and provice a means for reoucing tne radiation levels in the piping. Flushing snoulo De exercised wnen maintenance is performed. _
.__..__--s - - - = - ? TABLE 1 EPC10R II PUMPS Pumo Details Ioentification ALC-P-1, 2, 3, 4 Numoer installed. A Manufacturer Warren Rupp Co. Mooel no. SA 2-A Type Double opposed diaphragm Maximum rateo capacity at 90 psi air supply 120 GPM at 45 Ft of head Operating point capacity at 90 psi air supply 20 GPM at 170 Ft of nead Max. air pressure, psi 125 Lucricant Oil
t TABLE 2 TRANSFER PUMP Pump Details . Identification ALC-P-5 Numoer Installed 1 Manufacturer Ingersoll Rand Mooel No. 3 x 2 x 10 Type HOC, Group 2, ANSI A60 Type Horizontal Centrifugal Standarc Material Designation Col. DI Rated Speed, rpm 1750 Rated Capacity, gpm 200 Rateo Total Dynamic Head, Ft 90 Snutoff Head, Ft 121 Design Pressure, Casing, psig 200 Design Temperature, oC 110 Lucricant SAE 20 or 30 011 Motor details Manufacturer Gould Century Elect. Div. Type F-C Enclosure TEFC Rated Horsepower, HP 10 Speed, rpm 1700 Lucricant/ Coolant Grease / air Power Requirements 480V AC/12.5A, 3 Pnase, 60HZ Power Source WC-2-33A ;
t TABLE 3 FILTERS PREFILTER Tank Details Identification ALC-F-1 t4 umber Installed 1 Manufacturer EPICOR installation Vertical Outsloe diameter /neignt, ft-in 6'0" x 6'0" Snell tnickness 1/4" Shell material Caroon Steel Design pressure, psi 2 Resin Filters (Traps) Tank Details Icentification ALC-F-4A, B, C Number Installeo 3 Manufacturer Capolupo & Guncal, Inc. Installation Horizontal Outside diameter /neight, ft 10 x 28 Shell material PVC Design pressure, psi 100 4 4 4.
t TABLE 3 (Cont'd) CRUD FILTERS Identification ALC-F-5 Numoer Installed 1 Manufacturer Pall Trinity Micro Corp. Installation Vertical Outside diameter / height, inches 7 x 34 Snell tnickness, inches 0.165 Snell material SA-312 TP304 Design pressure, psi 150 Particle size rating 1 micron, nominal + 1 I.,,..
t TABLE 4 OEMINERALIZORS Tank Details loentification ALC-K-1, ALC-K-2 Numoer Installec 2 Manufacturer EPICOR installation Vertical Outsioe diameter / height, ft-in 6'0" x 6'0" (ALC-K-1) 4'0" x 4'0" (ALC-K-2)* Snell tnickness 1/4" Snell material Caroon Steel Design pressure, psi 2 4 i. f
t TABLE 5 MISCELLANEDUS WASTE HOLD-UP TANK Tank Details Identification WDL-T-2 Manufacturer Ricnmond Engineering Co. Inc. Capacity - gallons 19,518 installation Horizontal Outsioe diameter and length, ft-in 10' - 9 1/4"; 32' - 4 5/8" Snell material SA-240, 304 S/S Snell tnickness, in. 3/8 1 Design temperature, of 150 Design pressure, psig 20 Corrosion allowance, in. 0 Design code 1968 ASME, Sec. III, Class 3 Code stamp required ASME Code - 35
t' a TABLE 6
- CLEAN WATER RECEIVING TANK Tank Details Identification CC-T-2 Number installed 1
Manufacturer Cnicago Bridge & Iron Co. Capacity - gallons 133,689 Installation Vertical Outside clameter & height - ft 25' - 35' Snell material 304 Stainless Steel Shell tnicxness 3/16" to 3/8" oesign pressure Atmospheric Corrosion allowance O Code stamp required No Rinse Hola Tank for 0.T.S.G. Chem. Clean Sys.
t TABLE 7
- OFF-SPEC WATER RECEIVING / BATCH TANK Tank Details Icentification CC-T-1 Numoer installeo 1
Manufacturer Chicago Bridge & 1ron Co. Capacity - gallons 85,978 Installation Vertical Outside clameter & heignt, ft-in. 21'-10" & 39'-0" Snell material 304 Stainless Steel Snell tniCKness Design temperature, F 2500F Gesign pressure Full vacuum to 75 psig Corrosion allowance O Code stamp requireo Yes Cnemical Cleaning Solution Tank for O.T.S.G. Cnem. Clean Sys. t TABLE 8-SUMP PUMP CHEMICAL CLEANING BUILDING Pump Detail Icentification CC-P-2A Number Installe0 1 Manufacturer Goulo Mooel No. 3171 Type Vertical Rated speed, rpm 3600 Rated capacity, gpm 100 Ratec total neau, ft 250 Min. Suomergence required 1 Foot Design pressure, casing, psig 150 Design temperature, of 450 LuDricant Water Min. Flow requirements, gpm Motor Details Manufacturer General Electric Type Vertical Induction Enclosure TEFC Ratec Horsepower, HP 20 Speed, rpm 3600 Lucricant/ Coolant Grease / Air Power Requirements 480V AC, 3 Pnase, 60 HZ Power Source MCC 2-33A 4, -. - ~ * -
t TA8tE 9 MONORAIL HOIST SYSTEM Numoer installe0: 1 Manufacturer: Harnischfeger, Inc., P&H Model:
- 36CS23E Capacity:
20 ton Total Lift: 25 '-6" Speec: Holst: 20 FPM maximum (90% load) 10 FPM medium 5 FPM low 1 FPM creep Trolley: 50 FPM Control: Holst: Quad - Speed Trolley: Single Speed Power Supply: 460 V AC, 3 Phase, 60 Hz MCC 2-33A Control Voltage: 110 V AC Control Station: Local and demote six pushbutton pendant control; deauman type element control Reeving: Four part single reeved t TABLE 10 CHEMICAL CLEANING BUILDING VENTILATION SYSTEM NAMEPLATE DATA MSA Filter Unit loentification No. ALC-E-H1 604 Cnromolax Heater Unit 480v, 3 Pnase, 60 Hz Cat. Numoer SCCP-080-3480 Type a 0-800 of Temperature Controller Type J 0-800 of Hign Limit witn Manual Reset Internal Industrial Fan identification No. ALC-E-1 8000 CFM Fan Unit 30 HP 460 volts AC, 3 Pnase, 60 Hz 10 Numor P28G353G-G7-XD Victoreen 640-3 Of f Line Ef fluent Monitor 3 Channel Readout - gaseous, particulate, oath 110 volts, AC, 1 Pnase, 60 Hz l Self contained sample / return pump (4 cfm) i I l { i l !
t lABLE 11 AIR COMPRESSORS identification ALC-P-7 ALC-P-8 Number Installed 1 1 Vendor Le Roi (Dresser Industries Inc.) Type Single Stage Rotary Screw Model No. 30SS 25SS Capacity (CFM G PSIG) 115 G 100 98 G 100 110 G 125 (Max.) 95 G 125 ' Max.) Rated Motor, HP, RPM 30, 1755 25, 1760 Power Source 460V, 3 Pnase, 60 Hz 460V, 3 Phase, 60 Hz MCC 2-33A Power Panel PDP-w2 t t. -
_.~ 7ABLE 1R Page 1 of 8 INSTRLMENTATION Ato CONTROL INPUT / SPAN TAG NO. SERVICE LOCATION SUPPLIER MODEL NO. OUTPUT / SCALE SET POINT REMARKS ALC-AE-1 EPICOR II Sys. influent Piping L&N 4909-010-0-100GMO/CH N/A conductivity cell 44-088-1-02 ALC-AI-l EPICOR II Sys. influent ALC-PNL-1 L&N 7075-1-011-~ 0-10004MH0/CM N/A
- i conductivity irdicator 120-001 ALC-AE-3 ALC-K-1 demin. effluent Piping L&N 4909-10 0-1000MHO/CM N/A conductivity cell 088-1-02 ALC-AI-3 ALC-K-1 demin. effluent ALC-PNL-1 L&N 7075-1-011-0-100004H0/CM N/A conductivity indicator 120-001 ALC-AE-4 EPICOR II Sys. effluent Piping L&N 4909-10 0-1000604H0/CM N/A conductivity cell 088-1-02 ALC-AI-4 tPIC0(t II Sys. effluent ALC-PNL-1 L&N 7075-1-011-0-1000*H0/CN N/A conductivity indicator 120-001-000 ALC-AE-6 ALC-K-1 demin. effluent Piping L&N 7774-3-1-01 0-14 N/A pH cell ALC-AI-6 ALC-K-1 desin, effluent ALC-PNL-1 L&N 7075-1-011-D-14 N/A pH indicator 120-001 i
ALC-AE-7 EPICOR II Sys. effluent Piping L&N 7774-3-1-01 0-14 N/A pH cell s ALC-AI-7 EPICOR II Sys. effluent ALC-PNL-1 L&N-7075-1-011-0-14 N/A pH indicator 120-001 ..j
~ TABLE 12 Page 2 of 8 INSTRUMENTATION APO CONTROL INPUT / SPAN TAC NO. SERVICE LOCATION SUPPLIER MrNL NO. OUTPUT / SCALE SET POINT REMARKS ALC-FE-1 CC-T-2 inlet flow Piping Hoffer HD 3/4 2.5-29 GPM N/A turbine flow meter 2529-B-F1 ALC-FQI-l CC-T-2 inlet flow ALC-PNL-1 Hoffer 26ECPRTA 0-99,999,999 GAL N/A totalizer / indicator 0-999MGPM ALC-FE-2 CC-T-2 discharge Piping Foxboro OP-FTT 0-100 CPM N/A flow orifice plate 0-250" WG. ALC-FT-2 CC-T-2 discharge ALC-RCK-1 Foxboro NE 130M-0-100" WG. N/A flow transmitter II H2-A-E 4-20 MADC ALC-FY-3 CC-T-2 discharge flow ALC-PNL-1 Foxboro 66AT-0J 4 to 20 MAOC N/A sgJare root converter l ALC-FQ-2 CC-T-2 discharge ALC-PNL-1 Fisher & 52-ET 4-2C MADC N/A flow integrator Porter 0-107 TPM ALC-FI-2 CC-T-2 discharge ALC-PNL-1 Fisher & 51-1371 4-20 MADC N/A flow indicator Porter 0-100 GPM i ALC-F*-4 CC-T-2 discharge ALC-PNL-1 Foxboro 610-AT-0J 120V 60 Hz - flow power stoply 4-20 MADC ALC-LI-I CC-T-1 tank level ALC-PNL-1 Foxboro 257P-1C 4-20 MADC indicator 0-38 ft ALC-LT-1 CC-T-1 tank level Local Foxboro NE130M-4-20MADC N/A trancaitter II H -A-E 0-340" H O 2 2 24*-480" i TABLE 12 Page 3 cf 8 INSTRLMENTATION AND CONTROL INPUT / SPAN TAG NO. SERVIT LOCATION SUPPLIER MODEL NO. OUTPUT / SCALE SET POINT REMARKS ALC-LY-1 CC-T-1 tank level ALC-PNL-1 Foxboro 610AT-34 120V 60 Hz N/A 1 transa. PWR st49 y 4-20 MADC ALC-LI-2 CC-T-2 tank level ALC-PNL-1 Foxboro 257P-lC 4-20MADC indicator 0-35 ft ALC-LT-2 CC-T-2 tank level Local Foxboro NE13DM-0-414" H O N/A 2 transmitter II H2-A-3 4-20 MADC 8"-428" ALC-LY-2 CC-T-2 tank level ALC-PNL-1 Foxboro 610AT-0J 120V 60 Hz N/A transa. PWR s@ ply 4-20 MADC ALC-LS-1 Chem. Clean. Bldg. Local Warrick 2CIFD 0-35 ft. 36 1/4 in. Below antg. sump level switch 48 1/4 in. face. 90 3/8 in. ALC-LAH-1 Chem. Clean. Bldg. ALC-PNL-1 ROCESTER 36 1/4 in. Below antg. sump Hi alare face. ALC-PI-l ALC-P-5 discharge ALC-RCL-1 Arthur U.S. Gage 0-160PSIG N/A. Purchased with diaphragm pressure gage Moore 1981 seal & capillary. l ALC-PI-2 Service air ALC-RCL-1 Arthur U.S. Cage 0-160PSIG N/A pressure gage Moore 1981 1 ALC-FI-3 ALC-P-5 seal water Local Fisher & 10All52W/5 0-14.9 GPM N/A flow indicator Porter 1-1400KA & SO 0-10(X l WT4000 l ALC-PI-3 Demin. water header ALC-RCL-1 Arthur U.S. Gage 0-160 PSIG N/A pressure gage Moore 1981 i f .I - ' ~ ~ ~
TABLE 17 Pcge 4 of 6 INSTRtMENTATION AND CONTROL L INPUT /SPAe TAG NO. SERVICE LOCATION SUPPLIER MODA NO. OUTPUT / SCALE SET POINT REMARKS ALC-PI-4 CC-P-2A discharge ALC-RCK-1 Arthur U.S. Gage 0-160 PSIG N/A l pressure gage Moore 1981 ALC-RM-1 ALC-F-1 gama detector Local Victoreen 847-1 1-10,000 REM /HR N/A (left shu ALC-AM-2 ALC-F-1 ganna detector Local Victoreen 847-1 1-10,000 REM /HR N/A (right shield) ALC-AM-3 ALC-K-1 genna detector Local Victoreen 847-1 1-10,000 REM /m N/A (left shield) ALC-RM-4 ALC-K-1 ganna detector Local Victoreen 847-1 1-10,000 REN/W N/A (right shield) ALC-RM-5 ALC-K-2 gamma detector Local Victoreen 847-1 1-10,000 REM /$ N/A (left shield) ALC-RM-6 ALC-K-2 genna detector Local Victoreen 847-1 1-10,000 REM /HR N/A (right shield) t ALC-RM-7 CC-T-2 inlet flow Local Victoreen 843-30 1-10E7 CPM N/A genna detector AKC-AM-8 Area Monitor - Local Victoreen 847-1 0.1 to 10E7 MR/ m N/A Prefilter l ALC-iW-9 Area Monitor - Local Victoreen 857-30 0.1 to 10E5 MR/M N/A Mezzanine ALC-fN-10 Area Monitor - Field Victoreen 857-30 0.1 to 10E5 M /m N/A Tank Area 4 h i
TABLE 12 Page ' of 8 INSTRtNENTATION AND CONTROL INPUT / SPAN TAG NO. SERVIT LOCATION SUPPLIER MODEL NO. OUTPUT / SCALE SET POINT REMARKS ALC-RM-11 Area Monitor - Field Victoreen 857-30 0.1 to 10E5 m / $ N/A Sug Area ALC-AM-12 CG Air Field Victoreen 841-2 SYS N/A Sagler ALC-AMI-l ALC-F-1 gamma read-out ALC-PNL-1 Victoreen 8 30 1-10,000 REM M N/A (left shield) 846-2 ALC-RMI-2 ALC-F-1 gamma read-out ALC-PNL-1 Victoreen 856-30 1-10,000 REM /m N/A (right shield) 846-2 ALC-RMI-3 ALC-K-1 gamma read-out ALC-PM.-l Victoreen 856-30 1-10,000 REM /M N/A (left shield) 846-2 ALC-RMI-4 ALC-K-1 gamma read-out ALC-PNL-1 bictoreen 856-30 1-10,000 REM /HR N/A (right shield) 846-2 ALC-44I-5 ALC-K-2 gamma read-out ALC-PNL-1 Victoreen 856-30 1-100 REM /m N/A (left shield) ALC-RMI-6 ALC-K-2 gamma read-out ALC-PNL-1 Victoreen 856-30 1-100 RD4/HR N/A (right shield) ALC-RMI-7 CC-T-2 inlet flow ALC-PNL-1 Victoreen 842-11 1-10E7 CFN N/A gemma read-out ALC-RMI-8 Area Monitor ALC-PPL-2 Victoreen 846-2 0.1 to 10E7 M /$ N/A Readout-Prefilter ALC-RMI-9 Area Monitor ALC-Ptt-2 Victoreen 856-30 1 to 10E5 MR/H N/A Readout-Hezzanine. 6
TABLE 12 Page 6 of 8 INSTRLMENTATION Ato CONTROL l IfFUT/ SPAN TAG NO. SERVICE LOCATION SUPPLIER MODEL NO. OUTPUT / SCALE SET POINT RENARKS ALC-RMI-10 Area Monitor ALC-PNL-2 Victoreen 856-30 1 to 10E5 m /H N/A Readout-Tank area ALC-AMI-11 Area Monitor ALC-Pft-2 Victoreen 856-30 1 to 10E5 MR/H 10 MR/m Readout-Sunp area ALC-RMI-12 CCB Air ALC-PNL-2 Victoreen 841-2 SYS 1 to 106 cpm N/A Sampler Readout ALC-TI-l Influent Temp. Indicator Local ALC-TS-10 El. Heater Temp Switch Filter Unit Chromalox C76 AK-1200 160*F 106-20-AA ALC-TIC-10 El. Heater Temp Indicator Filter Unit Chromalox 0-200F 146*F and Control ALC-OPI-ll Moisture Separator Filter Unit MSA 0-1" WG. N/A DP Indicator 0-2" WG. ALC-DPS-Il Moisture Separator Filter Unit DWYER 1824-2 0.5-2" WG. 1.75" WG. DP Switch ALC-OPI-13 HEPA Filter DP Indicator Filter Unit MSA 0-4" WG. N/A ALC-OPS-13 HEPA Filter DP Switch Filter Unit DWYER 1824-5 1.5-5" WG. 3" WG. ALC-TE-15 Charcoal Filter Temp Filter Unit MSA Element ALC-TS-15-1 Charcoal Filter Temp Filter Unit MSA 220*F Switch for Hi Alarm, f-
TABLE 12 Page 7 of 8' o-a INSTRUENTATION Ato CONTROL = INPUT / SPAN TAG NO. SERVI LOCATION SUPPLIER MODEL NO. DUTPUT/ SCALE SET POINT REMARKS ALC-TAH-15A Charcoal Temp. Alarm Filter Unit ALC-TAH-158 Charcoal Temp. Alarm ALC-PNL-1 ALC-TS-15-2 Charcoal Filter Temp Filter Unit MSA 3258F ALC-TAtti-15 ALC-E-F4 Charcoal Filter Unit Adsorber Temp. ALC-DPI-16 HEPA Filter DP Indicator Filter Unit MSA 0-4" WG, ALC-OPS-16 KPA Filter DP Switch Filter Unit MSA 1.5-5" WG. 3" WG. ALC-FE-17 Exhaust Flow Element Duct Dietrich ANR-76 0-0.3" WG. (0-8000 scfm) ALC-FIS-17 Exhaust Flow Indicator Local DWYER 0-0.5" WG. 0.1" WG. and Switch 0-0.5" WG. ALC-RE-18 Exhaust Radiation Duct letC SC-2x2 Detector ALC-RI-18 Exhaust Radiation Control PetC AM-221F/CR 10-106 cpm 200,000 cpm Particulate Indicator Building M-54MF 40,000 cpm Iodine 100,000 cpm Gas ALC-RR-18 Exhaust Radiation Control Victoreen Recorder Building ALC-UA-19 Air Filtration Unit ALC-PNL-1 Rochester (Later) Trouble ALC-FHS-20 Air Filtration Unit MCC GE CR-2940 Fan Control. i 1.
TABLE 12 Page 8 of 8 1-INSTRLMENTATION AND CONTROL "?t N IffuT/ SPAN TAG PO. SERVI & LOCATION SUPPLIER MODEL ND. DUTPUT/ SCALE SET POINT REMARKC ALC-LS-21 Loop Seal Level High Local B/W 2-RH 2-1/2" i From RM-1-12 ALC-UA-22 Cap-Gun Rad. ALC-Pft-1 Rochester i Trouble ALC-FG-23 Aux. Blds. Liquid Clean Pipirg N/A Up Sampling System Flow ALC-HS-24 Tank CC-T-l&2 ALC-PNL-1 GE CR2940 W/UB Selector Switch 200A Contact Level Interlock N/A ALC-F-1 Level Field CAP-CLN (Later) (Later) High-5" from Controls air st4 ply controller top of tank to ALC-P-1 Low-12" from top of tank l Controls air stoply N/A ALC-K-1 Level Field CAP-GLN (Later) to ALC-P-2 controller Controls air stoply N/A ALC-K-2 Level Field CAP-GUN (Later) to ALC-P-3 controller N/A ALC-F-1 Hi Hi Cap-Gun CAP-GUN 3" from top Level Ala m Control Unit of tank N/A ALC-K-1 Hi Hi Cap-Gun CAP-GUN 3" from top l Level Alarm Control Unit of tank N/A ALC-K-2 Hi Hi Cap-Gun CAP-GUN 3" from top i Level Ala m Control Unit of tank , s. l e
TABLE 13 Page 1 cf 2 r* EPICOR II RADWA3TE Ppne m ING SYSTEM .S AUX. BLDG. ENERENCY LIQUID CLEANUP MODE OVERALL OBJECTIVES: (a) Achieve sufficiently high DF's to release processed water at 10 GPM to satisfy tech. spec, criteria. (b) Process water at 10 CFN. (c) Minimize personnel exposure. (d) Process water at the lowest possible cost. SPECIFIC OBJECTIVES: Process Vessel Contact Galleis Radiation Processed Total Level to Reach Number of Projected Changeout Changeout Containers Shipping Container vessel Size Primary Purpose Concosition Criteria Criteria Required (5) Category
- 1 Prefilter/
680 x 6'H 1. Na Removal Mixed Cation 1,000 R/Hr. 25,000 32 Large Quantity Demin. 2. Other Cation Resin on top / (1) (6) Removal Anion on 3. Anion Removal bottom
- 2 First Demin.
6'D x 6'H Cation Polishing Mixed Cation 400 R/Hr. 100,000 6 Large Quantity Anion Polishing Resin (2) (6) Anion Resin
- 3 Second Demin.
4'D x 4'H Water Polishing Mixed Resin 20 R/Hr. (3) 100,000 6 LSA Guard Bed
- 4 Strainer 2'H x 1 1/2'W x Catch Resin Fines Strainer 2-3 R/Hr.
150,000 LSA 1 1/2'L (4)
- 5 Post Filter 2' x 1 1/2' x 1 1/2' Colloids Removal 1 Micron 2-3 R/Hr.
150,000 2 LSA Cartridge NOTE: (1) The 1,000 R/Hr. limit is based upon the 1,300 curie limit of the LL-60-150/TVA shipping cask projected for use. TABLE 13 (Cont'd) Page 2 of 2 r* (2) The 400 R/hr. limit is based upon a Izvel of margin required to prevent inadverttnt contamination of the 6' x 6' demin causing this l!rger b-demin. to become a large quantity versus an LSA shipment. This charge is shipping category could be caused by excessive strontium loading occurring during breakthrough of the cation polishing first demin. (3) The 20 R/hr. limit is based upon a handling limit to rerstrol personnel exposure and a LSA category shipping limit (25 R/hr.). (4) The 2-3 R/hr. limit is a handling limit. (5) The total number of containers is based upon processing the 285,000 gallons of. water existing on July 24, 1979. This value will change as the stored water from daily inleakage increases. (6) A large quantity category will result since the linear will contain greater than 0.3 ac/gn of activity. ...t
' em. TABLE 14 -{ EPICOR II RADWASTE PROCESSING SYSTEM (SDS POLISHING MODE) DVERALL DEWECTIVES: (a) Polish the Submerged Demineralizer System effluent water sufficiently to satisfy tech. spec. criteria. (b) Process water at 10 GPM. (c) Minimize personnel exposure. (d) Process water at the lowest possible cost. SPECIFIC OBJECTIVES: Process Vessel Contact Gallons Radiation Processed Total Level to Reach Number of . Projected Changeout Changeout Containers Shipping Container Vessel Size Primary Purpose Composition Criteria (1) Criteria Required Category
- 1 Prefilter/
6'D x 6'H Na Removal Cation (top)/ N/A 25,000 1 N/A Other Cation Anion (bottom) Removal l Anion Removal- {
- 2 First Demin.
6'D x 6'H Anion Removal Mixed Resin < 1 R/Hr 110,000 30 Large Quantity. Cation Removal
- 3 Second Demin.
4'D x 4'H Polishing Mixed Resin < 1 R/Hr 110,000 6 LSA Guard Bed
- 4 Strainer 2'H x 1 1/2'W x Catch Resin Fines. Strainer
< 1 R/Hr 150,000 LSA 1 1/2'L
- 5 Post Filter 2' x 1 1/2' x 1 1/2' Colloids Removal 1 Micron
< 1 R/Hr 150,000 2 LSA Cartridge NOTE: (1) Process Vessels will not be changed out on radiation levels. Valves shown are the anticipated dose rates when chemical analysis indicates change out. 4 4 6 e _.A}}