ML20040F438

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Forwards Evaluation on Conformance of NUREG-0737,Item II.F.2(4) Re Incore Thermocouples
ML20040F438
Person / Time
Site: Crane 
Issue date: 02/02/1982
From: Hukill H
GENERAL PUBLIC UTILITIES CORP.
To: Stolz J
Office of Nuclear Reactor Regulation
References
RTR-NUREG-0737, RTR-NUREG-737, TASK-2.F.2, TASK-TM 82-007, 82-7, NUDOCS 8202090198
Download: ML20040F438 (7)


Text

i GPU Nuclear 7 -

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Office of Nuclear Reactor Regulation

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Operating Reactors Branch No. 4 G

U. S. Nuclear Regulatory Commission g

Washington, D.C.

20555

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Dear Sir:

Three Mile Island Nuclear Station, Unit 1 (TMI-1)

Operating License No. DPR-50 Docket No. 50-289 Incore Thermocouple Display (NUREG II.F.2)

In accordance with Item II.F.2(4) enclosed please find our evaluation on the conformance of the Incore Thermocouples with NUREG 0737. This evaluation is supplemented by information contained in the TMI-l Restart Report (2.1.1.6, Supp. 1 Part 1, questions 17, 39, 39a, 39b, Part 2 questions 93, 95) ASLB Hearing Record on Inadequate Core Cooling, Met Ed letters dated August 17, 1981 (LlL 246) and December 16, 1981 (LlL 348).

Sincerely,

11. D. I kill Director, TMI-l 11Dll:LWil:vj f cc:

R. C. Ilaynes L. Barrett R. Jacobs E702090198 820202

.6 PDR ADOCK 05000289 P

PDR 61 g

GPU Nuclear is a part of the General Public Utilities System

i II.F.2.

DESIGN AND QUALIFICATION CRITERIA FOR TMI-1 INCORE.THERMOCOUPLES Rtem (1)

T h ermocoup l es located at the core exit for each core quadrant, in conjunction with core inlet temperature data, shalI be of sufficient number to provide indication of radial distribution of the coolant enthalpy (temperature) rise across representative regions of the core.

Power distribution symmetry should be considered when determining tl4e specific number and location of thermocouples to be provided for diagnosis of local core problems.

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Rrponse See TMI-1 Restart Report 2.1.1.6 and SER (NUREG 0680 of June 16, 1980 Section 2.1.3b).

Rtem (2)

There should be a primary operator display (or displays) having the capabilities which follow:

(a)

A spatially critented core map available on demand indicating the temperature or termperature dif ference across the core at l

each core exit thermocouple location.

(b)

A selective reading of core exit temperature, continuous on demand, which is consistent with parameters pertinent to l

operator actions in connecting with plant-specific inadequate core' cooling procedures. For example, the action requirement l

and the displayed temperature might be either the highest of l

all operable thermocouples or the average of five highest l

thermocouples.

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(c)

Direct readout and hard-copy capabiiity should be avaiIabie for all thermocouple temperatures. The range should extend from 200 F (or less) to 1800 F (or more).

(d)

Trend capabibility showing the temperature-time history of representative core exit temperature values should be available on demand.

(e)

Appropriate alarm capability should be provided consistent with operator procedure requirements.

(f)

The operator-display device interface shall be human-factor designed to provide rapid access to requested displays.

Response provides the computer functions involving the incore thermocoupies.

Zten (3)

A backup display (or dispIays) should be provided with the capability for selective reading of a minimum of 16 operable thermocouples, 4 from

~ each core q u a d r ant, all within a time i n t'er v a l no greater than 6 mincres. The range should extend from 200 F (or less) to 2300 F (or i

more).

l

Response

The Backup Incore Readout system is composed of 16 selected incore thermocouples comprised of 4 in each core quadrant capable of being read in 6 minutes or less by an operator. The range monitored will'be from 200 F to 2300 F.

(See Figure 2)

Item (4)

The types and locations of displays and alarms should be determined by performing a human-factors analysis taking into consideration:

(a) the use of this information by an operator during both normal and abnormal plant conditions, (b) integration into emergency procedures, (c) integration into operator training, and (d) other alarms during emergency and need for prioritizations of alarms.

Response

A human factor engineering review has been performed for the incore l

thermocouple display system. Procedural integration and training is discussed in the TMI-l Restart Report Supplement 1 Part 1 Question 18, 39 a & b, and Part 2 Question 93.

Item (5)

The' instrumentation must be evaluated for conformance to Appendix B,

" Design and Qualification Criteria for Accident Monitoring Instrumen-tation", as modified by the provisions of Items 6 through 9 which follow.

Response

See items 6 through 9.

Item (6)

The primary and backup display channels should be electrically independent, energized from independent station Class lE power sources, and physically separated in accordance with Regulatory Guide 1.75 up to and including any isolation device. The primary display and associated hardware beyond the isolation device need not be Class lE, but should be energized from a high-reliability power source, battery backed, where momentary interruption is not tolerable.

The backup display and associated hardware should be Class lE.

Response

The primary and back-up display channels are electrically independent, separated (lE portion) are energized from independent power supplies.

The primary display channel utilizes the plant redundant computers,one of which is supplied from an on-site battery _ backed power source and the other from a source backed by the-diesel generator but which is not a qualified 1E source. The back-up display channel is energized from -

an on-site, lE power source. The back-up display and associated hard-ware will be comprised ultbmately of qualified IE equipment, or electrically isolated. The diesel generator supplies back-up power for the mod conp.During a loss of power, the calculationsperformed by This the ModComp are not available until.the diesel restores power.

will be a relative short period of time and incor,e thermocouple readings mayLbe obtained from the Bailey 855 during this period.

Item (7)

The instrumentation should be environmentally qualified as described in-Appendix B, Item 1, except that seismic qualification is not required for the primary and associated hardware beyond the isolator / input

. buffer.at a location accessible for maintenance following an accident.

Response

The difficulty in meeting this requir ment is only for that portion of the system'that is inside.the cantainment (sensors cabling) in that it has to be qualified to temperature, pressures, radiation (normally expected over the equipment qualified life plus most severe DBA) and for the effects of. chemical spray system. We are currently planning through analysis and testing to qualify the complete instrumentation channel from the sensor up to and including the R. C. pressure boundary termination and the electrical connectors (Bendix).

Dis-cussions with B&W indicate that this portion of the system is qualifiable except that the plant installed Bendix connector may have to be replaced by a co= parable connector which will meet the qualification requirement.

The electrical cabling beyond the electrical connector up to the electrical penetration it outside the B&W scope of work and will have to be qualified seperately. The cabling we have used is an alumel/

chromel conductors insulated with teflon with an outer jacket of hyglon. The teflon insulation may. lose its mechanical integrity at 10 rads but should retain its insulation properties up to 10 rads.

It should be noted that the cabling within the incore instrument guide tube (B&W scope of supply) is different than the remaining cabling inside the containment as ceramic oxide is used as the primary insulator instead of teflon. The incore instrument channel from the reactor vessel to the R. C. pressure boundary is enclosed within Nuclear Class 1 and Seismic 2 tubing. The cables inside the containment are laid in seismically qualified cable trays.

Outside of containment, all cabling and hardware associated with the Backup system will be environmentally and seismic qualified.

Electrical isolation devise are provided at all interfaces between the Backup system and the nonqualified portions of primary (plant computer) syste=.

The qualification program is expected to be co=pleted by Cycle 6 refueling.

The thermocouples of TMI-l are of similar design and materials as to those used in TMI-2 which survived the TMI-2 accident and the post accident period with only a li=ited number of failures.

Item (8)

The primary and backup display channels should be designed to provide 99% availability for each channe2 with respect to functional capability to display minimum of four thermocouples per core quadrant. The availability shall be addressed in technical specifications.

Response

A Tech. Spec. Chang., Request concerning incore thermocouples is under preparation.

Item (9)

The quality assurance provisions cited in Appendix B, item 5, should be applied except for the primary display and associated hardware beyond the isolatic h device.

Response

The Quality Assurance requiiement shall be in accordance with the GPU OQA Plan with specific requirements applied. Acceptance testing of the new equipment added by these modifications are in accordance with startup and test procedures written for these modifications.

ATTACHMENT 2

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,Incore Thermocouple Display Computer Functions The desired computer functians involving.the incore temperature thermocoaples are as follows:

1.

Determine core exit thermocouple temperature by averaging the five highest valid incore thermocouple readings. The operator can compare this' ~ result with Figure 1 to determine if an alarm condition exists.

2.

Produce trend plot of core exit thermocouple temperature as determined in #1 versus time.

3.

On demand display readings of all incore thermocouples and have the option to delete any malfunctioning thermocouples from being used in any calculation.

4.

Compute temperature saturation margin based on the average of the five highest valid incore thermocouples and alarm at less than 20 F margin.

5.

Determine mean core exit thermocouple temperature by averaging all of the valid incore thermocouple readings.

6.

Determine reactor vessel downcomer temperature with no RC pumps running by averaging the five highest valid incore thermocouple temperature readings and compare this value to saturation temperature at the current RCS pressure.

If the average thermocouple reading is more than 100 F subcooled then print an alarm.

7.

On demand display a list of the minimum set of 16 incore thermocouple readings, four per quadrant.

8.

Provide a display and/or print alarms if any of the minimum set of incore thermocouples have malfunctioned based upon thermocouple validity criteria.

NOTE:

Isolation Devices for the backup system will partially inhibit the feature since direct continuity checks cannot be performed due to required isolation devices.

9.

Provide an option to substitute any pre-selected alternate incore thermo-couple for any of the minimum set thermocouples that fail.

10.

A trend plot of any thermocouple reading versus time is provided from the time of the demand forward.

11.

Provide capability to. easily redefine the entire minimum set of incore thermocouples if this became necessary due to multiple faitures during operation.

12.

Provide a spatially oriented core map on demand indicating temperature across the core at each core exit thermocouple location.

A core map of all incore thermocouples is planned for later 1982.

13.

Allow printing in hard copy of any data displayed.

(Range of 200 F

- 2300 F.)

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9 INCORE THERMOCOUPLE SYSTEM